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SIMOCODE pro

Motor Management System


SIMOCODE pro Capabilities

pro C pro V pro V PN pro V MR pro S

• PROFIBUS
• PROFINET
• MODBUS RTU

3UF7000… 3UF7010… 3UF7011… 3UF7012… 3UF7020…


▪ Protection

▪ Monitoring
Main Functions:
▪ Local I/O

▪ Local Logic
For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
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Hardware Overview – SIMOCODE pro V

Current
Basic unit
measuring module
0.3 A - 630 A 4I/3O binary
through-hole or busbar connection thermistor
PROFIBUS DP
PROFINET
MODBUS RTU
24 V DC /
110-240 V AC/DC

Current / Voltage
measuring module
Expansion modules
0.3 A – 630 A / 690 V Operator panel ▪ Fail-safe digital module
through-hole or busbar connection with or without display ▪ Digital I/Os
▪ Analog I/Os
▪ Temperature sensor
▪ External ground fault via
summation current transformer

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 3 Burns / DF CP
Configuration Accessories

Widths:
PROFIBUS address assignment to one or several basic units
▪ Addressing plug for PROFIBUS address assignment without PC / programming device

Easy duplication of configuration


▪ Memory module for parameterization or device replacement without PC / programming device

Plug & play replacement


▪ Initialization module for automatic addressing and parameterization after device replacement

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 4 Burns / DF CP
SIMOCODE pro Software Detailed Options

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 5 Burns / DF CP
Example Application

Line Shaker Application:


• High starting current in extreme cold conditions
(tripping @ Class 40 OL)
• Reversing starter
• Existing small enclosure

Solution - SIMOCODE pro S:


• Reversing style profile
• Added logic to inhibit tripping during extended cold
startup
• Runs as Class 10 OL during normal operation
• Fits into existing enclosure

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 6 Burns / DF CP
Example Application

Blowout Preventer

Solution - SIMOCODE pro V:


• Protects main hydraulic pump
• Provides key maintenance and operational data
• Provides local control if required

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 7 Burns / DF CP
Example Application

MCC Retrofit

Solution - SIMOCODE pro V:


• Fits into existing bucket
• Eliminate new Cap Expense
• Flexible implementation
• Provides key maintenance and operational data

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 8 Burns / DF CP
Example Application

LNG Production with Modbus RTU

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 9 Burns / DF CP
SIMOCODE pro – The intelligent interface
between motor application and controller

Project: Pumping System Modernization

Business case:

Legacy system was outdated and lacked modern communications,


diagnostics, and future expansion needs for application

SIMOCODE was selected as the ideal motor management system for


the application along with Siemens S7 controllers, SINAUT remote
communications, and WinCC SCADA for visualization & remote control

Benefits included
▪ Improved communications and monitoring
▪ Improved maintenance through advanced diagnostics
▪ Lower operating cost
▪ Scalable and future focused

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 10 Burns / DF CP
Example Application

MCC with Machine Safety

Solution - SIMOCODE pro V:


• Meets SIL 3 Safety Rating
• Process Monitoring
• Operational data

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 11 Burns / DF CP
SIMOCODE pro – The intelligent interface
between pump application and controller

Application Example: Pump / Motor Control & Monitoring

Control & Remote Access


Monitoring Controller Operator Panel SCADA Wireless

SIMOCODE pro Temperature Analog Digital


Basic unit module module modules
- Protection
SIMOCODE - Control
- Interlockings
- Monitoring
- Communication

Protection against Temperature Monitoring e.g.


overload, stall, monitoring e.g. of the filling level, Monitoring/Status
phase failure, of the bearings, filter dirt, e.g. overflow,
Monitoring of windings, flow rate, run dry protection,
power, Cos-Phi medium, run dry protection, Check-back signals:
motor idling, cooling fluid Pressure of the Open, Closed, On, Off
rotational direction cooling fluid or
Pump gear oil
Application

Pump Flow rate Filter


For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 12 Burns / DF CP
SIMOCODE pro – The intelligent interface
between fan application and controller

Application Example: Fan & Heating


Controller

Control & Remote Access


Monitoring Operator Panel SCADA Wireless

SIMOCODE pro Temperature Analog Digital


Basic unit module module modules
- Protection
SIMOCODE - Control
- Interlockings
- Monitoring
- Communication

Protection against Temperature Monitoring of Monitoring/Status Connection of


overload, stall, monitoring e.g. e.g. pressure, e.g. Check-back signals the heating to
phase failure, filter dirt, Open, Closed, On, Off Profibus via
of the bearings,
Monitoring of SIMOCODE,
windings, volume flow
power, driving Protection,
belt slippage, incoming air, Switching,
Fan & rotational direction exhaust air Monitoring
completely in
Heating SIMOCODE
Application

Fan Volume flow Filter Damper Heating

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 13 Burns / DF CP
SIMOCODE pro – The intelligent interface
between motor operated valve application and controller

Application Example: Motor Operated Valve (MOV)

Wireless

Control &
Remote
Monitoring Historian Enterprise
Monitoring
Controller

SIMOCODE pro Analog


Basic unit module
- Protection
SIMOCODE - Control
- Interlockings
- Monitoring
- Communication

Connection of the Evaluation


positioner to Modbus e.g. current position
RTU via SIMOCODE, of the positioner
Interlocking, Protection via analog sensor
against blocking and
monitoring of the
MOV limit switches
and torque
Application switches by
SIMOCODE

MOV

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 14 Burns / DF CP
SIMOCODE pro – The intelligent interface
between soft starter, circuit breaker and controller

Controller

Control & Remote Access


Monitoring Operator Panel SCADA Wireless

SIMOCODE pro Temperature SIMOCODE pro


Basic unit module Basic unit
- Control - Control
SIMOCODE - Interlockings - Interlockings
- Monitoring - Monitoring
- Communication - Communication

Connection of the Temperature Connection of the


Soft starter to monitoring e.g. Circuit breaker to Profibus
Profibus via of the via SIMOCODE:
SIMOCODE: bearings, Switching via
Control via windings Profibus,
Profibus, Monitoring of
Softstarter & Monitoring Soft Starter faults, Circuit Breaker
of faults, 3RW40 status signals, 3VL
Circuit Breaker status signals, Measuring of
Application Measuring of current, voltage,
current, voltage, power
power

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 15 Burns / DF CP
Theory Of Operation

Traditional Overload
START
STOP

M M

Disc PLC
I/O
OL OL

Motor Current

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 16 Burns / DF CP
Theory Of Operation

Motor Starter PLC / DCS


Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
Motor Starter PLC / DCS
For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 17 Burns / DF CP
Theory Of Operation

Traditional Overload
START
STOP

M M

Disc PLC
I/O
OL
OL

Motor Current

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 18 Burns / DF CP
Theory Of Operation

Overload with Communication


START
STOP

M M

Disc
Smart
OL

Network

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 19 Burns / DF CP
Theory Of Operation

Overload with Communication


START
STOP

M M

Additional Values
• Voltage/Power
M
• Digital I/O
• Analog I/O
Disc • RTD
SIMOCODE
Smart • Local Logic
OL
• Motor Profiles

Network

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 20 Burns / DF CP
Customer Example

Fault Contact
Output

Feedback
Inputs

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 21 Burns / DF CP
Theory Of Operation

Overload with Communication


START
STOP

M M

Additional Values
• Voltage/Power
M
• Digital I/O
• Analog I/O
Disc • RTD
SIMOCODE
• Local Logic
• Motor Profiles

Network

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 22 Burns / DF CP
Theory Of Operation

Starter with Communication


(Motor Management)

Additional Values
START
• Voltage/Power
• Digital I/O
• Analog I/O
STOP
SIMOCODE
• RTD
• Local Logic
• Motor Profiles

Network

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 23 Burns / DF CP
Theory Of Operation

Starter with Communication


(Motor Management)

SIMOCODE pro

Command to Run
Local
M
Switches

OK to Run
M

Outputs
Inputs
PLC PLC
Outputs Inputs

Operator Operator
Panel Panel

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 24 Burns / DF CP
SIMOCODE pro Safety

Widths:
Fail-safe digital module DM-F Local
For local applications or integration in F-PLCs without PROFIsafe
▪ Safety-related disconnection via an EMERGENCY-STOP sensor or via a fail-safe control's
signal without PROFIsafe
▪ Parameterization of the safety function via DIP switch on DM-F LOCAL
▪ Diagnostics information is available in SIMOCODE ES in the form of standard signals
▪ Safety function up to SIL 3 / PL e with Category 4

Fail-safe digital module DM-F PROFIsafe


For decentral, distributed applications with PROFIsafe
▪ Safety-related disconnection by means of the PROFIsafe signal via the F-PLC
▪ DIP switch on DM-F PROFIsafe for setting of the PROFIsafe address
▪ Evaluation of the PROFIsafe telegram in the DM-F – no workload on SIMOCODE
▪ Safety function up to SIL 3 / PL e with Category 4

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 25 Burns / DF CP
Motor Starter with Local, Safety-related Shutdown

SIMOCODE pro Safety – DM-F Local, Connection to PROFIBUS

Note:
This supports both
PROFIBUS and
PROFINET networks

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 26 Burns / DF CP
Motor Starter with Local, Safety-related Shutdown

SIMOCODE pro Safety – DM-F Local, Connection to PROFIBUS

Note:
This supports both
PROFIBUS and
PROFINET networks

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 27 Burns / DF CP
Motor Starter with Network, Safety-related Shutdown

SIMOCODE pro Safety – DM-F PROFIsafe

Note:
This supports both
PROFIBUS and
PROFINET networks

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 28 Burns / DF CP
Configuration Process

5 Step Process

1. Select SIMOCODE basic unit


2. Select application profile
3. Select device configuration
4. Select network address
5. Select motor FLA

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
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Add a New Device

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
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Step 1 - Select Base Unit and Version

Step 3

Step 1
Step 2

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 31 Burns / DF CP
Step 2 - Select Profile (Overload Relay)

Select Overload Relay Profile

Select Finish

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 32 Burns / DF CP
Step 3 – Match Existing Device

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Step 3 – Match Existing Device

Change Measuring Module Change Operating Panel


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Step 3 – Match Existing Device

Add Digital Module (DM mono)

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Step 4 – Select Network Address

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Page 36 Burns / DF CP
Step 5 – Select FLA

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Download to Device

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 38 Burns / DF CP
SIMOCODE pro Live Demo

Manual Base Unit


Disconnect
Digital Expansion
Current/Voltage
Measuring Module Optional HMI

Contactors

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 39 Burns / DF CP
SIMOCODE pro Labs
Hands On Training
Questions

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 41 Burns / DF CP
SIMOCODE Motor Management

John Burns
Lead Application Consultant
SII DF CP
5300 Triangle Parkway
Norcross, GA 30092
Tel.: +1 (770) 625-5726
Fax: +1 (678) 297-7250
Cell: +1 (678) 575-3086
E-mail:
john.burns@siemens.com

siemens.com

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 42 Burns / DF CP

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