Mq15-08-Te-3340-Fs0001 - 0 2023

Anglo American Quellaveco S.A.
Digitally signed MQ15-08-TE-3340-FS0001

by Maria del
CPF Quellaveco Project Carmen, Andia Page 1 of 684
Merma
Date: 2022.11.20
13:07:52 -05'00'
COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION
This document has been revised as indicated below and described in the revision log on the next page. Please
destroy all previous revisions.
Revision Date Name and Signature Name and Signature of Reviewer / Pages
No. of the issuer (Contractor) Approver
(Contractor)
A 05-11-2021 Charles Helfer Cameron McGregor 138
B 16-11-2021 Charles Helfer Cameron McGregor 138
B1 24-05-2022 Charles Helfer Cameron McGregor 329
0 03-11-2022 Charles Helfer Cameron McGregor 683
APPROVERS SIGNATURE DATE
Engineering Manager
Area Manager
Project Manager Cameron McGregor 2022-11-04
Client: Francisco Araya
ISSUED FOR: Design x Construction Other:
PROCESS
Anglo American Quellaveco S.A. MQ15-08-TE-3340-FS0001
CPF Quellaveco Project Page 2 of 684
Revision Log
Revision
Date Description
N°
A 05-11-2021 Issued for Internal Review
B 16-11-2021 Issued for Client Review
B1 25-05-2022 Issued for Approval
0 03-11-2022 Issued As Approved
© 2019 Anglo American Quellaveco S.A. This document contains intellectual property of Anglo
American Quellaveco S.A. (“Anglo American”) and/or its affiliates and is subject to legal
restrictions as to its use. Recipients may not copy, distribute, disseminate, disclose or otherwise
use this document or the contents hereof except as is specifically authorized by Anglo American.
PROCESS
TABLE OF CONTENTS
1.0 INTRODUCTION ........................................................................................................................................ 28
2.0 PROCESS DESCRIPTION ....................................................................................................................... 28

2.1 Coarse Particle Feed Classification and Desliming (3340 – PLC – 101A) ................................... 30
2.2 Coarse Particle Separation (3340 – PLC – 101 B and C) .............................................................. 31
2.3 Coarse Particle Flotation (3340 – PLC – 101 B and C) ................................................................. 32
2.4 Concentrate Thickening (3340 – PLC – 101 A).............................................................................. 32
2.5 Concentrate Regrinding (3340 – PLC – 101 A).............................................................................. 33
2.6 Concentrate Return (3340 – PLC – 101 A)..................................................................................... 35
2.7 Reagents (3340 – PLC – 101 A) ....................................................................................................... 36
2.8 Utilities (Process and Fluidization Water) (3340 – PLC – 101 A) ................................................ 36
2.9 Utilities (Make-Up and Gland Seal Water) (3340 – PLC – 101 A) ............................................... 37
2.10 Utilities (Compressed Air) (3340 – PLC – 101 A) .......................................................................... 38
2.11 Global Start / Stop Sequence ........................................................................................................... 39
3.0 REFERENCES............................................................................................................................................ 42
4.0 DESCRIPTION OF CONTROL ................................................................................................................ 49

1.1 Objectives of Control........................................................................................................................ 49
5.0 STRUCTURE OF PLC SOFTWARE ....................................................................................................... 50
6.0 UNIDAD: CDCPF_DESLAMADO ........................................................................................................... 61

6.1 Sub Module 3340BX101 ................................................................................................................... 62
6.2 Engineering Module 2 - 3340XM100 .............................................................................................. 64
6.3 Engineering Module 2 – 3340PU101 ............................................................................................... 66
6.6 Engineering Module 1 – 3340Clasif001 .......................................................................................... 90
6.7 Engineering Module 2 – 3340CY101 ............................................................................................... 91
6.8 Engineering Module 2 – 3340CY102 ............................................................................................... 96
7.0 UNIDAD: SFCPF_ALIMFLUJOCRUZADO ......................................................................................... 101

7.1 Engineering Module– 3340PU185 ................................................................................................. 106
7.3 Engineering Module – 3340DB103 ................................................................................................ 125
7.4 Engineering Module – 3340DB104 ................................................................................................ 127
7.5 Engineering Module – 3340PU198 ................................................................................................ 129
PROCESS
8.0 UNIDAD: SFCPF_SEPHFL1 .................................................................................................................. 132

8.1 Engineering Module 1 – 3340SepHF101 ....................................................................................... 133
8.2 Engineering Module 2 – 3340CF101 ............................................................................................. 136
8.3 Engineering Module 2 – 3340HF101 ............................................................................................. 142
9.0 UNIDAD: SFCPF_SEPHFL2 .................................................................................................................. 221

10.0 UNIDAD: CRCFP_RELAVES ................................................................................................................ 304

11.0 UNIDAD: RECPF_COLLECTOR3894 .................................................................................................. 317

PROCESS
11.2 Engineering Module– 3350PU120_121 ......................................................................................... 335

11.3 Engineering Module 2 – 3350PU120 ............................................................................................. 337
12.0 UNIDAD: RECPF_COLLECTOR404 .................................................................................................... 345

13.0 UNIDAD: RECPF_COLLECTORZ6 ...................................................................................................... 372

14.0 UNIDAD: RECPF_COLLECTORDIESEL ............................................................................................ 399

15.0 UNIDAD: RECPF_ALMESPUMANTE .................................................................................................. 426

15.2 Engineering Module– 3350PU176_177 ......................................................................................... 430
16.0 UNIDAD: RECPF_ ESPUMANTE ......................................................................................................... 436

17.0 UNIDAD: FCPF_ALIMENTACION ........................................................................................................ 459

17.2 Engineering Module – 3340MX001 ............................................................................................... 467
18.0 UNIDAD: ECPF_ALIMENTACION ........................................................................................................ 482

18.0 Engineering Module – 3340BX109 ................................................................................................ 483
18.1 Engineering Module – 3340XV302_303A ..................................................................................... 485
18.2 Engineering Module – 3340XV302_303B ..................................................................................... 487
18.3 Engineering Module – 3340XV302_303C ..................................................................................... 490
PROCESS
19.0 UNIDAD: ECPF_3340TH101 ................................................................................................................. 497

19.1 Engineering Module 2 – 3340TH101UF ....................................................................................... 502
19.2 Engineering Module 2 – 3340TH101_RECIR .............................................................................. 511
20.0 UNIDAD: ECPF_3340TH102 ................................................................................................................. 515

21.0 UNIDAD: ECPF_3340TH103 ................................................................................................................. 533

22.0 UNIDAD: RMCPF_3340BX103.............................................................................................................. 551

22.3 Engineering Module – 3340CY110................................................................................................ 572
23.0 UNIDAD: RMCPF_ALIMENTACION .................................................................................................... 583
24.0 UNIDAD: RMCPF_3340MI101 ............................................................................................................... 586
25.0 UNIDAD: RMCPF_3340MI102 ............................................................................................................... 590
26.0 UNIDAD: CRCFP_RETORNOCONC ................................................................................................... 594

27.0 UNIDAD: SCPF_AGUAPROCESOS .................................................................................................... 627

28.0 UNIDAD: SCPF_AGUASELLO ............................................................................................................. 657

PROCESS
29.0 UNIDAD: SCPF_INSTAIR ...................................................................................................................... 668

29.0 Engineering Module– 3340CP101_103 ......................................................................................... 669
29.1 Engineering Module– 3340AR101................................................................................................. 672
30.0 APPENDIX – VENDOR CONTROL PHILOSOPHIES ....................................................................... 682
LIST OF TABLES
Table 1: Process Flowsheet Diagrams .............................................................................................................. 42
Table 2: Reference Piping and Instrumentation Diagrams .......................................................................... 44
Table 3: General Process Project Documents ................................................................................................ 44
Table 4: Reference Documents ...........................................................................................................................45
Table 5: Terminology ............................................................................................................................................. 47
Table 6: Equipment Abbreviations ..................................................................................................................... 48
Table 7: CPF Structural Hierarchy Summary .................................................................................................. 60
Table 8: List of Modules of Control for 3340BX101 ....................................................................................... 62
Table 9: List of Interlocks for CPF Flopper Gate ............................................................................................ 63
Table 10: List of Interlocks for Tails Launder Flopper Gate ........................................................................ 63
Table 11: Alarms and Process Setpoint 3340-BX-101 ................................................................................... 63
Table 12: List of Interlocks for 3340XM100 ...................................................................................................... 65
Table 13: Alarms and Process Setpoint 3340XM100 ..................................................................................... 65
Table 14: List of Unit Controls – 3340PU101 ................................................................................................... 69
Table 15: List of Interlocks for 3340-XV-001C ................................................................................................. 70
Table 16: List of Interlocks for 3340-XV-002A ................................................................................................. 70
Table 17: List of Interlocks for 3340-XV-002B ................................................................................................. 71
Table 19: List of Interlocks for 3340 – PU - 101 .............................................................................................. 72
Table 20: List of Interlocks for 3340-XV-002D ................................................................................................. 73
Table 21: List of Interlocks for 3340-DX-009 .................................................................................................... 73
Table 22: List of Interlocks for 3340-XV-005 .................................................................................................... 74
Table 23: Alarms and Process Setpoint 3340PU101 ..................................................................................... 74
Table 24: Binary State Messages 3340PU101 ................................................................................................. 74
Table 25: Regulatory Control Loops for 3340-LIC-001 ..................................................................................75
Table 26: Regulatory Control Loops for 3340-FIC-001 ..................................................................................75
Table 27: Start Sequence 3340PU101 ................................................................................................................ 76
Table 28: Stop Sequence 3340PU101 ................................................................................................................ 77
Table 32: List of Interlocks for 3340-XV-003B ................................................................................................. 82
Table 34: List of Interlocks for 3340 – PU - 102 .............................................................................................. 83
Table 35: List of Interlocks for 3340-XV-003D ................................................................................................. 84
Table 36: List of Interlocks for 3340-DX-009 .................................................................................................... 84
Table 37: List of Interlocks for 3340-XV-006 .................................................................................................... 85
Table 38: Alarms and Process Setpoint 3340PU102 ..................................................................................... 85
PROCESS

Table 40: Regulatory Control Loops for 3340-FIC-001 ..................................................................................86
Table 41: Start Sequence 3340PU102 ................................................................................................................ 87
Table 42: Stop Sequence 3340PU102 ................................................................................................................ 88
Table 44: List of Interlocks for 3340-PU-174 .................................................................................................... 89
Table 45: Alarms and Process Setpoint 3340-PU-174 ................................................................................... 89
Table 47: List of Unit Controls – 3340CY101 ................................................................................................... 92
Table 48: List of Interlocks for 3340-XV-015 A though AD ........................................................................... 92
Table 49: List of Interlocks for 3340-XV-013 A ................................................................................................ 92
Table 50: Alarms and Process Setpoint 3340CY101 ..................................................................................... 93
Table 51: Binary State Messages for 3340CY101 ........................................................................................... 93
Table 52: Regulatory Control Loops for 3340-PIC-014 .................................................................................94
Table 53: List of Unit Controls – 3340CY102 ................................................................................................... 96
Table 54: List of Interlocks for 3340-XV-018 A though AD ........................................................................... 97
Table 55: List of Interlocks for 3340-XV-016 A ................................................................................................ 97
Table 56: Alarms and Process Setpoint 3340CY102 ..................................................................................... 98
Table 57: Binary State Messages for 3340CY102 ........................................................................................... 98
Table 58: Regulatory Control Loops for 3340-PIC-017 .................................................................................98
Table 59: List of Modules of Control for SFCPF_AlimFlujoCruzado ....................................................... 102
Table 60: List of Interlocks for 3340-LCV-032 ............................................................................................... 102
Table 61: List of Interlocks for 3340-XV-039 .................................................................................................. 103
Table 62: List of Interlocks for 3340 – AG – 101 – LU1HE1........................................................................ 104
Table 63: List of Interlocks for 3340 – AG – 101 ........................................................................................... 104
Table 64: Alarms and Process Setpoint 3340-TK-101 ................................................................................. 104
Table 65: Alarms and Process Setpoint 3340-AG-101 ................................................................................ 105
Table 66: Regulatory Control Loops for 3340 - TK – 101............................................................................ 105
Table 67: List of Unit Controls – 3340PU185 ................................................................................................. 108
Table 68: List of Interlocks for 3340-XV-021A ............................................................................................... 109
Table 69: List of Interlocks for 3340-XV-021B ............................................................................................... 109
Table 70: List of Interlocks for 3340-XV-021C ............................................................................................... 109
Table 71: List of Interlocks for 3340 – PU - 185 ............................................................................................ 111
Table 72: List of Interlocks for 3340-XV-021D ............................................................................................... 111
Table 73: List of Interlocks for 3340-DX-028 .................................................................................................. 112
Table 75: Alarms and Process Setpoint 3340PU185 ................................................................................... 113
Table 76: Binary State Messages 3340PU185 ............................................................................................... 113
Table 77: Regulatory Control Loops for 3340-FIC-027 ................................................................................ 113
Table 78: Start Sequence 3340PU185 .............................................................................................................. 115
Table 79: Stop Sequence 3340PU185 .............................................................................................................. 115
Table 81: List of Interlocks for 3340-XV-022A ............................................................................................... 118
Table 82: List of Interlocks for 3340-XV-022B ............................................................................................... 119
Table 83: List of Interlocks for 3340-XV-022C ............................................................................................... 119
Table 84: List of Interlocks for 3340 – PU - 186 ............................................................................................ 120
Table 85: List of Interlocks for 3340-XV-022D ............................................................................................... 121
Table 86: List of Interlocks for 3340-DX-030 .................................................................................................. 121
PROCESS
Table 88: Alarms and Process Setpoint 3340PU186 ................................................................................... 122

Table 89: Binary State Messages 3340PU186 ............................................................................................... 122
Table 90: Regulatory Control Loops for 3340-FIC-029 ................................................................................ 123
Table 91: Start Sequence 3340PU186 .............................................................................................................. 124
Table 92: Stop Sequence 3340PU186 .............................................................................................................. 125
Table 93: List of Unit Controls – 3340DB103 ................................................................................................. 126
Table 94: Alarms and Process Setpoint 3340DB103 ................................................................................... 127
Table 95: List of Unit Controls – 3340DB104 ................................................................................................. 128
Table 96: Alarms and Process Setpoint 3340DB104 ................................................................................... 129
Table 98: List of Interlocks for 3340-PU-198 .................................................................................................. 130
Table 99: Alarms and Process Setpoint 3340-PU-198 ................................................................................. 130
Table 100: List of Modules of Control for 3340SepHF101 .......................................................................... 134
Table 101: List of Interlocks for 3340-XV-038A ............................................................................................. 135
Table 102: List of Modules of Control for 3340CF101 ................................................................................. 138
Table 104: List of Interlocks for 3340-FV-101 ................................................................................................ 138
Table 105: List of Interlocks for 3340-LCV-102 ............................................................................................. 139
Table 106: List of Interlocks for 3340-XV-107 ................................................................................................ 139
Table 108: Alarms and Process Setpoint 3340CF101 .................................................................................141
Table 109: Regulatory Control Loops for 3340CF101 ................................................................................ 141
Table 110: Start Sequence 3340CF101 ............................................................................................................ 142
Table 111: Stop Sequence 3340CF101 ............................................................................................................ 142
Table 112: List of Modules of Control for 3340HF101 ................................................................................. 144
Table 116: List of Interlocks for 3340-FV-204A ............................................................................................. 146
Table 117: List of Interlocks for 3340-FV-204B ............................................................................................. 146
Table 121: Alarms and Process Setpoint 3340HF101 .................................................................................150
Table 122: Regulatory Control Loops for 3340HF101 ................................................................................ 150
Table 123: Start Sequence 3340HF101 ............................................................................................................ 151
Table 124: Stop Sequence 3340HF101 ............................................................................................................ 152
Table 126: List of Interlocks for 3340-XV-038B ............................................................................................. 153
PROCESS

Table 151: List of Interlocks for 3340-XV-038C ............................................................................................. 170
Table 176: List of Interlocks for 3340-XV-038D ............................................................................................. 187
PROCESS

Table 201: List of Interlocks for 3340-XV-038E ............................................................................................. 204
PROCESS

PROCESS

PROCESS

Table 350: List of Modules of Control for CRCFP_Relaves ....................................................................... 305
Table 352: List of Interlocks for 3340-SA-103 ................................................................................................ 306
Table 356: Alarms and Process Setpoint CRCFP_Relaves .......................................................................308
Table 357: Regulatory Control Loops for CRCFP_Relaves ....................................................................... 309
Table 358: List of Unit Controls – 3340PU170 ............................................................................................... 309
Table 359: List of Interlocks for 3340PU170 .................................................................................................. 310
Table 360: Alarms and Process Setpoint 3340PU170 ................................................................................. 310
Table 365: List of Interlocks for 3340 – PU - 197 .......................................................................................... 314
Table 368: Start Sequence 3340PU197 ........................................................................................................... 316
Table 369: Stop Sequence 3340PU197 ............................................................................................................ 316
Table 370: List of Modules of Control for RECPF_Collector3894 ............................................................ 319
Table 381: List of Interlocks for 3350-FCV-120 ............................................................................................. 325
PROCESS

Table 391: Alarms and Process Setpoint RECPF_Collector3894............................................................. 330
Table 392: Regulatory Control Loops for RECPF_Collector3894 ............................................................ 330
Table 393: List of Modules of Control for 3520PU179 ................................................................................. 334
Table 398: List of Interlocks for 3350-PU-120 ................................................................................................ 339
Table 402: List of Modules of Control for 3350PU121 ......................................................................................... 342
Table 408: List of Modules of Control for RECPF_Collector404 .............................................................. 347
Table 429: Alarms and Process Setpoint RECPF_Collector404 ............................................................... 358
Table 430: Regulatory Control Loops for RECPF_Collector404............................................................... 358
PROCESS

Table 440: List of Modules of Control for 3350PU161 ......................................................................................... 369
Table 446: List of Modules of Control for RECPF_CollectorZ6 ................................................................ 374
Table 467: List of Interlocks for 3350-ES-102 ................................................................................................ 384
Table 468: Alarms and Process Setpoint RECPF_CollectorZ6 ................................................................. 385
Table 469: Regulatory Control Loops for RECPF_CollectorZ6................................................................. 386
PROCESS

Table 485: List of Modules of Control for RECPF_CollectorDIESEL ....................................................... 401
Table 506: Alarms and Process Setpoint RECPF_CollectorDIESEL ....................................................... 412
Table 507: Regulatory Control Loops for RECPF_CollectorDIESEL ....................................................... 412
Table 523: List of Modules of Control for RECPF_AlmEspumante ......................................................... 427
Table 524: Alarms and Process Setpoint RECPF_AlmEspumante .......................................................... 427
Table 526: List of Interlocks for 3350 – PU – 178 ......................................................................................... 429
Table 527: List of Interlocks for 3350 – XV - 220...........................................................................................430
PROCESS
Table 529: List of Modules of Control for 3350PU176_177 ........................................................................ 431

Table 532: Alarms and Process Setpoint 3350PU176_177 ........................................................................ 433
Table 536: List of Modules of Control for RECPF_Espumante ................................................................. 438
Table 557: List of Interlocks for 3350-ES-101 ................................................................................................ 447
Table 558: Alarms and Process Setpoint RECPF_Espumante ................................................................. 448
Table 559: Regulatory Control Loops for RECPF_Espumante ................................................................. 449
PROCESS

Table 584: List of Modules of Control for 3340MX001 ................................................................................ 468
Table 587: Alarms and Process Setpoints for 3340MX001 System ......................................................... 470
Table 588: Regulatory Control Loops for 3340MX001 System ................................................................. 470
Table 599: List of Modules of Control for 3340BX109 ................................................................................. 484
Table 601: List of Modules of Control for 3340XV302_303A.............................................................................. 485
Table 604: List of Modules of Control for 3340XV302_303B ..................................................................... 488
Table 607: List of Modules of Control for 3340XV302_303C.............................................................................. 491
Table 612: Alarms and Process Setpoint 3340-PU-171 ............................................................................... 495
Table 613: Binary State Messages 3340PU171 ............................................................................................. 495
Table 614: List of Modules of Control for ECPF_3340TH101 .................................................................... 498
Table 615: List of Interlocks for 3340-DCV305 .............................................................................................. 498
Table 617: Alarms and Process Setpoint ECPF_3340TH101 ..................................................................... 499
Table 618: Settler Pressure Transmitter Solids Calculation Constants ................................................. 500
Table 619: Binary State Messages ECPF_3340TH101................................................................................. 501
Table 620: Start Sequence ECPF_3340TH101 ............................................................................................... 502
Table 621: Stop Sequence ECPF_3340TH101 ............................................................................................... 502
Table 622: List of Unit Controls – 3340TH101UF .......................................................................................... 504
PROCESS
Table 627: List of Interlocks for 3340-DX-356 ................................................................................................ 507

Table 629: Alarms and Process Setpoint 3340TH101UF ............................................................................ 507
Table 630: Binary State Messages 3340TH101UF ........................................................................................ 508
Table 631: Regulatory Control Loops for 3340TH101UF ............................................................................ 509
Table 634: List of Unit Controls – 3340TH101_RECIR ................................................................................. 512
Table 638: Regrind Feed Sequence ................................................................................................................. 514
Table 639: Thickener Recirculation Sequence .............................................................................................. 514
PROCESS

Table 692: List of Modules of Control for RMCPF_3340BX103 ................................................................ 552
Table 693: List of Interlocks for 3340-LCV-600A .......................................................................................... 552
Table 694: List of Interlocks for 3340-SA-101 ................................................................................................ 553
Table 695: Alarms and Process Setpoint RMCPF_3340BX103 ................................................................. 553
Table 696: Regulatory Control Loops for RMCPF_3340BX103 ................................................................. 554
Table 707: Regulatory Control Loops for 3340PU106 ................................................................................. 561
Table 714: List of Interlocks for 3340 – PU-107 ............................................................................................ 569
Table 720: List of Unit Controls – 3340CY110 ............................................................................................... 574
Table 721: List of Interlocks for 3340-XV-365 A though N ......................................................................... 574
Table 722: Alarms and Process Setpoint 3340CY110 ................................................................................. 574
Table 723: Regulatory Control Loops for 3340-PIC-364 ............................................................................. 575
PROCESS

Table 730: List of Modules of Control for RMCPF_Alimentacion............................................................. 584
Table 731: List of Interlocks for 3340-ZV-370 ................................................................................................ 584
Table 732: Alarms and Process Setpoint RMCPF_Alimentacion ............................................................. 585
Table 733: List of Modules of Control for RMCPF_3340MI101 .................................................................. 587
Table 734: List of Interlocks for 3340-MI-101 ................................................................................................. 588
Table 736: Alarms and Process Setpoint RMCPF_3340MI101 .................................................................. 588
Table 737: List of Modules of Control for RMCPF_3340MI102 .................................................................. 591
Table 738: List of Interlocks for 3340-MI-102 ................................................................................................. 592
Table 740: Alarms and Process Setpoint RMCPF_3340MI102 .................................................................. 592
Table 741: List of Modules of Control for CRCFP_RETORNOCONC ...................................................... 595
Table 742: List of Interlocks for 3340-LCV-611A .......................................................................................... 595
Table 745: Alarms and Process Setpoint CRCFP_RETORNOCONC ....................................................... 597
Table 746: Binary State Messages CRCFP_RETORNOCONC ................................................................... 597
Table 747: Regulatory Control Loops for CRCFP_RETORNOCONC ....................................................... 598
Table 772: List of Interlocks for 3340 XV - 388A ........................................................................................... 616
PROCESS
Table 774: List of Interlocks for 3340 XV –386A ........................................................................................... 617

Table 775: List of Interlocks for 3340 XV –386B ........................................................................................... 617
Table 776: List of Interlocks for 3340 XV –386C ........................................................................................... 618
Table 786: List of Interlocks for 3340 XV - 387A ........................................................................................... 624
Table 791: List of Modules of Control for CRCFP_RETORNOCONC ...................................................... 628
Table 793: Alarms and Process Setpoint SCPF_AGUAPROCESOS ....................................................... 630
Table 794: Binary State Messages SCPF_AGUAPROCESOS ................................................................... 631
Table 815: Precedence of Opening for Flush Water Valves ...................................................................... 644
PROCESS

Table 836: List of Modules of Control for SCPF_AGUASELLO ................................................................ 658
Table 838: Alarms and Process Setpoint SCPF_AGUASELLO ................................................................ 658
Table 839: Binary State Messages SCPF_AGUASELLO ............................................................................ 659
Table 795: List of Unit Controls – 3340CP101_103 ...................................................................................... 670
Table 796: List of Interlocks for 3340-CP-101 ................................................................................................ 670
Table 798: Alarms and Process Setpoint 3340CP101_103 ........................................................................ 671
Table 800: Regulatory Control Loops for 3340CP101_103 ........................................................................ 672
Table 795: List of Unit Controls – 3340AR101 ............................................................................................... 673
Table 798: Alarms and Process Setpoint 3340AR101 ................................................................................. 674
Table 839: Binary State Messages 3340AR101 ............................................................................................. 674
Table 839: Binary State Messages 3340AR103 ............................................................................................. 680
LIST OF FIGURES
Figure 1: Blockflow Diagram ............................................................................................................................... 28
Figure 2: Simplified Process Flow Diagram of the CPF Plant ..................................................................... 30
Figure 3 CPF Global Start Sequence ................................................................................................................. 40
PROCESS
Figure 4: PLC Selection – Deslime and Crossflow Feed .............................................................................. 50

Figure 5: PLC Selection – Crossflow & Hydrofloat Separators B .............................................................. 51
Figure 6: PLC Selection – Crossflow & Hydrofloat Separators C .............................................................. 51
Figure 7: PLC Selection – Concentrate Thickening ....................................................................................... 52
Figure 8: PLC Selection – Regrind Milling ....................................................................................................... 53
Figure 9: PLC Selection – Concentrate Return and Tails Sampling .......................................................... 54
Figure 10: PLC Selection – Water Reticulation ............................................................................................... 55
Figure 11: PLC Selection – Frother Bulk Storage and Dosing .................................................................... 56
Figure 12: PLC Selection – Collector Dosing .................................................................................................. 57
Figure 13: PLC Selection – Compressed Air ................................................................................................... 58
Figure 14: Blockflow Control Diagram of the CDCPF_Deslamado System ............................................. 61
Figure 15: Blockflow Control Diagram of the 3340PU101 System ............................................................. 67
Figure 16: Blockflow Control Diagram of the 3340PU102 System ............................................................. 78
Figure 17: Blockflow Control Diagram of the 3340CY101 System ............................................................. 91
Figure 18: Blockflow Control Diagram of the 3340CY102 System ............................................................. 96
Figure 19: Blockflow Control Diagram of SFCPF_AlimFlujoCruzado System ...................................... 101
Figure 20: Blockflow Control Diagram of the 3340PU185 System ........................................................... 106
Figure 22: Blockflow Control Diagram of the 3340DB103 System........................................................... 126
Figure 23: Blockflow Control Diagram of the 3340DB104 System........................................................... 128
Figure 24: Blockflow Control Diagram of SFCPF_SEPHFL1 System ...................................................... 132
Figure 25: Blockflow Control Diagram of the 3340SepHF101 System .................................................... 134
Figure 26: Blockflow Control Diagram of the 3340HF101 System ........................................................... 137
Figure 27: Blockflow Control Diagram of the 3340HF101 System ........................................................... 143
Figure 28: Blockflow Control Diagram of SFCPF_SEPHFL2 System ...................................................... 222
Figure 29: Blockflow Control Diagram of CRCFP_Relaves System ........................................................ 304
Figure 31: Blockflow Control Diagram of RECPF_Collector3894 ............................................................ 317
Figure 33: Blockflow Control Diagram of the 3350PU120_121 System .................................................. 336
Figure 36: Blockflow Control Diagram of RECPF_Collector404............................................................... 345
Figure 40: Blockflow Control Diagram of RECPF_CollectorZ6................................................................. 373
Figure 44: Blockflow Control Diagram of RECPF_CollectorDIESEL ....................................................... 400
Figure 48: Blockflow Control Diagram of RECPF_AlmEspumante ......................................................... 426
Figure 50: Blockflow Control Diagram of the 3350PU176_177 System .................................................. 431
Figure 51: Blockflow Control Diagram of RECPF_Espumante ................................................................. 436
PROCESS
Figure 54: Blockflow Control Diagram of FCPF_Alimentacion System ................................................. 459
Figure 57: Blockflow Control Diagram of the 3340MX001 System ..........................................................468
Figure 60: Blockflow Control Diagram of ECPF_ALIMENTACION ........................................................... 482
Figure 61: Blockflow Control Diagram of the 3340BX109 System ........................................................... 483
Figure 62: Blockflow Control Diagram of the 3340XV302_303A System ............................................... 485
Figure 63: Blockflow Control Diagram of the 3340XV302_303B System ............................................... 488
Figure 64: Blockflow Control Diagram of the 3340XV302_303C System ............................................... 491
Figure 66: Blockflow Control Diagram of ECPF_3340TH101 .................................................................... 497
Figure 67: Blockflow Control Diagram of the 3340TH101UF System ...................................................... 503
Figure 68: Blockflow Control Diagram of the 3340TH101_RECIR System ............................................ 511
Figure 75: Blockflow Control Diagram of RMCPF_3340BX103 ................................................................. 551
Figure 78: Blockflow Control Diagram of the 3340CY110 System ........................................................... 573
Figure 81: Blockflow Control Diagram of RMCPF_Alimentacion ............................................................. 583
Figure 82: Blockflow Control Diagram of RMCPF_3340MI101 .................................................................. 586
Figure 83: Blockflow Control Diagram of RMCPF_3340MI102 .................................................................. 590
Figure 84: Blockflow Control Diagram of CRCFP_RETORNOCONC ....................................................... 594
Figure 89: Blockflow Control Diagram of SCPF_AGUAPROCESOS ....................................................... 627
Figure 96: Blockflow Control Diagram of SCPF_AGUASELLO ................................................................ 657
Figure 96: Blockflow Control Diagram of SCPF_InstAir .............................................................................668
Figure 90: Blockflow Control Diagram of the 3340CP101_103 System .................................................. 669
Figure 90: Blockflow Control Diagram of the 3340AR101 System........................................................... 673
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PROCESS
1.0 INTRODUCTION
The scope of this document is to describe the discrete and regulatory control lines considered
for the Coarse Particle Flotation Plant (CPF), in the Quellaveco Project.
2.0 PROCESS DESCRIPTION
Anglo-American’s Quellaveco (AAQ) project is located in Peru, approximately 50 km to the east

of Moquegua, 236 km to the south-east of Arequipa and 1,200 km to the south-east of Lima, Peru.
The Papajuane concentrator plant will process 127,500 tpd of ore through primary crushing,
grinding, a collective Copper-Molybdenum (Cu-Mo) flotation process and a selective molybdenum
flotation process.
The Cu-Mo flotation process consists of a rougher flotation circuit followed by two sequential
cleaning stages and will produce a combined Cu-Mo concentrate. The rougher tailings produced
in the collective Cu-Mo flotation process contain valuable copper minerals within the coarser size
fractions which would otherwise be lost to final plant tailings. Conventional flotation preferentially
captures particles up to 150 µm, whereas, an important fraction of the valuable sulphides is
contained in the rougher tailings greater than 150 µm in size.
The Coarse Particle Flotation plant (CPF) will scavenge these coarser sulphide particles normally
lost to the rougher tailings stream. CPF is a technology designed to recover non-liberated valuable
minerals contained in coarser ground ores with an exposed valuable mineral surface area as low
as 1% - 2% of the total surface area and at particle sizes as high as 500 to 700 µm.
330- PC – 101 A, B and C
Coarse Particle
Flotation (CPF)
Flotacion
Molienda Relaves
Rougher
Flotacion
Remolienda Scavenger y
Primeira Limpieza
Espesamiento
Flotacion Columna
de Concentrado
(2da Limpieza)
Cu & Mo
Figure 1: Blockflow Diagram
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The scope of this document is the scope of the limits of the driver tags 334O-PC-1O1 A/B and C
identified in the figure above.
The CPF Plant for the Quellaveco project includes the following unit operations:
 Coarse Particle Classification and Desliming;
 Crossflow Separation
 Coarse Particle Flotation;
 Concentrate Thickening
 Concentrate Regrinding;
 Concentrate Return
 Reagents; and
 Utilities.
A high-level description of the process flow control requirements of the CPF plant is provided
below. Detailed specifications of each section are specified in subsequent sections of this
document.
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DRA Distributor
Rougher Flotation Tailings
Others Deslime Cyclone Two off
Cluster
3340 – LN – 103 (2)
CPF Plant Feed Launder
CPF Plant
Feed Box
Crossflow Separator
CrossFlow Feed (10)
Surge Tank Crossflow Feed
Pump
Deslime Feed Pump (2 + 0)
(2 + 0)
Feed Box Emergency
Overflow Chute
Emergency Overflow
Launder
Other
Regrind Cyclone Hydrofloat DRA
Cluster (1) (10)
Deep Cone Settlers
Ø 12m
(2+1)
Underflow
Distributor Tails Launder
Feed Box
Settler U/flow Pump (1 CPF Tails Launder Other

per Settler) DRA
Vertical Regrind Tails Thickening

Mills (2) Product Sampler
Fluidisation Overflow Box
Water Tanks 3710 – BX – 003
Regrind Cyclone Recovered Water
Tank (3) Fluidisation Water
Feed Pump Pump (2)
(1 + 1)
DRA Flush Water Pump
Low Pressure CPF (1)
Others
CPF Make-Up Water Reticulation
Water Pump Froth Suppression
(2) Pump (1) Bulk Rougher Flotation
Other
Hydrofloat Reground Concentrate
DRA
Concentrate Return
Collection Box 3310 – DB - 001
Concentrate Return
Concentrate Return Pump (1 + 1)
Pump (1 + 1)
Figure 2: Simplified Process Flow Diagram of the CPF Plant
2.1 Coarse Particle Feed Classification and Desliming (3340 – PLC – 101A)
The CPF feed is laundered from the Papajuane Concentrators’ rougher tailings slurry. The slurry
is gravitated down a concrete launder and discharged into Tailings Collection Box (3710 – BX –
003). The rougher tailings slurry is diverted by means of actuated flopper gate swingover system,
supplied by others, to gravitate down the CPF Plant Feed Launder (3340 – LN – 103). On
discharge from the concrete feed launder, the slurry velocity is attenuated and distributed by the
Plant Feed Break Box (3340 – BX – 100) into the Plant Feed Box (3340 – BX – 101).
Due to the large slurry volumes expected within the design, the Plant Feed Box may overflow for
a limited time while the flopper gates are closing. Slurry will overflow the pump box into the
Emergency Overflow Launder (3340 – LN – 104) and gravitate to the Tailings Collection Box
(3710 – BX – 003) supplied by others.
The slurry within the Plant Feed Box (3340 – BX – 101) is then pumped by two operating, variable
speed Deslime Cyclone Feed Pumps (3340 – PU – 101 / 102) to the two Deslime Cyclone
Clusters 1 & 2 (3340 – CY – 101 / 102). The level in the Plant Feed Box is measured by level
transmitter (3340-LIT-001) and controlled by varying the speed of the pumps.
The suction valves to the pumps are hydraulically actuated and are supplied with a hydraulic
power pack within a vendor package.
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The Deslime Cyclone feed flowrate is measured (3340-FIT-008 / 010) and will not be allowed to
reduce below a minimum in order to prevent risks of pipeline sedimentation blockage. Slurry
density is also measured (3340-DIT-009 / 011) for mass balancing purposes.
The two Deslime Cyclone Clusters (3340 – CY – 101 / 102) receive the pumped slurry and provide
a size separation on the material. Cyclone feed pressure (3340-PIT-014A / 017A) is controlled by
varying the number of cyclone feed valves (3340-XV-015 / 018 A-AD) opened. If the cyclone feed
pressure is above the high setpoint limit for a specified time, another feed valve will open.
Conversely if the feed pressure is below the low setpoint limit for a specified time, a valve will
close.
2.2 Coarse Particle Separation (3340 – PLC – 101 B and C)
The Crossflow Feed Surge Tank (3340 – TK – 101) recombines the two deslime cyclone
underflow streams and provides a buffer surge capacity for the material while it is diluted before
being pumped at a controlled rate to the two Crossflow Distributors (3340 – DB – 103 / 104).
The level in the Crossflow Feed Surge Tank (3340-LIT-033) is controlled by adjusting the tanks
level control valve (3340-LCV-032) to a selected setpoint.
The Crossflow Feed Surge Tank Agitator (3340 – AG – 101) has a lubrication oil system for its
gearbox, with a drive-less lubrication oil pump powered from the rotating shaft that recirculates oil
through the gearbox. Should the oil temperature (3340-TS-034) reduce to a minimum value
specified by the vendor, the oil heater will switch on immediately. Unless the Surge Tank level is
Low Low, it is imperative that the agitator is never stopped while solids are contained within the
tank, even during plant shutdown events. The agitator will stop if the slurry level in the surge tank
(3340-LIT-033) reaches a Low Low limit. Prior to restarting the agitator, the operator shall confirm
its blades are free of any settled sediment.
Two Crossflow Feed Pumps (3340 – PU – 185 / 186) pump the re-pulped deslime cyclone
underflow to the Crossflow Distributors (3340 – DB – 103 / 104) at a controlled flowrate. The
individualised Crossflow Feed Pump slurry densities are measured by densitometer (3340-DIT-
028 and 030), while the flowrates are measured by flow transmitters (3340-FIT-027 / 029) and
compared to the two pumps individual setpoints.
Crossflow Separator feed slurry is pumped into two Crossflow Separator Distributors (3340 – DB
– 103 / 104) at a controlled rate. Each five-way distributor discharges slurry evenly to the available
Crossflow Separators (3340 – CF – 101 through 110). Should a Crossflow Separator / Hydrofloat
module not be available, it is isolated by closing the respective distributors discharge valve (3340-
XV-036 A – E and 3340-XV-038 A – E). Crossflow Feed Distributor pressure is measured (3340-
PIT-035A / 037A) and should it be below a low limit an alarm will be generated.
The Crossflow Separator (3340 – CF – 101 through 110) function is to elutriate out the ultrafine
material prior to discharging the coarsened slurry to the hydroflotation unit directly below.
Teeter water is injected into the separator via module isolation valve (3340-XV-040A) and teeter
water control valve (3340-FCV-101) which is controlled to a constant fluidised bed density as
measured by two pressure transmitters (3340-PIT-103A and 103B). The overall solids bed level
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in the Crossflow Separator is measured by a level transmitter (3340-LIT-102 through 192) and
controlled by adjusting the opening of the underflow control valve (LCV – 102 through 192).
2.3 Coarse Particle Flotation (3340 – PLC – 101 B and C)
The Hydrofloat units (3340 – HF – 101 through 110) provide the coarse particle flotation
separation of the CPF plant. Air bubbles attach to material containing sulphide surfaces and are
carried to the overflow by the injected teeter water. Pre-aeration water and air are injected into
the units feed hopper at a controlled rate via control valves (3340-FCV-201 and 3340-FCV-202).
Teeter water and air are injected into the separator at a controlled rate via control valves (3340-
FCV-203 and 3340-FCV-204A/B). Teeter water flowrate is used to achieve a constant fluidised
bed density as measured by two pressure transmitters (3340-PIT-206A and 103B).
Three internal CPF Tails Launders (3340 – LN – 106 / 107 / 108) gravitate Hydrofloat rejects and
Crossflow Separator overflow to a Tails Launder Feed Box (3340 – BX – 110) where the slurry is
combined with Deslime Cyclone Overflow and laundered via an external final Tails Launder (3340
– LN – 105) the Tailings Collection Box (3710 – BX – 003) supplied by others.
The respective tails launder flush valves (3340-XV-700 / 701 / 702) can be opened by the control
room operator in order to prevent tails launder blockages while purging a Crossflow Separator or
Hydrofloat unit which is not in operation (i.e. does not have a Crossflow Separator overflow stream
to flush the solids).
A portion of the CPF final tails launder is bled to the Tails Return Pump box (3340 – BX – 135)
from where it is pumped to the Tails Sampler (3340 – SA – 103) and online analyser (3340 – AY
– 105) by means of a variable speed Tails Return Sample Pump (3340 – PU – 197). The Tails
Sampler (3340 – SA – 103) and Analyser (3340 – AY – 105) are contained within the same vendor
package item. The unit provides an online information of specific elemental analysis which
confirms to the operator the online real time estimate of the CPF tails grade. A physical sample
is also obtained from the sampler over a period of time, facilitating laboratory analysis and weekly
analyser calibration. The sampler and analyser are equipped with their own PLC controller. The
start / stop signal will be provided by either Crossflow Feed Pump (3340 – PU – 185 / 186) running
signals being healthy.
2.4 Concentrate Thickening (3340 – PLC – 101 A)
Hydrofloat concentrate is gravitated to the Thickener Feed Box (3340 – BX – 109) which reduces
slurry velocity prior to distributing it to the respective deep cone settlers (alternatively referred to
as thickeners) (3340 – TH – 101 / 102 / 103). Spray water is utilised as froth suppression water
(3340-XV-301A) within the box. All thickening area process water is supplied by a dedicated Froth
Suppression and Dilution Water Pump (3340 – PU – 109).
Although three deep cone settlers are installed, one can be utilised as a standby if required (i.e.
two operating). Under normal circumstances however, all three will operate to reduce up flow
velocity and maximise overflow water clarity. The Thickener Feed Valve (3340-XV-303A, 303B,
303C) isolates the individual thickener should it contain a high level of solids (3340-LIT-310 / 312
/ 314) or its underflow pump stop. Before re-opening the thickener feed valve, backflush water
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must first be injected by opening a flush valve (3340-XV-302A, 302B, 302C) for a specified time,
prior to the feed valve opening to re-fluidise any solids build-up.
On gravitating into the individual Deep Cone Settler Thickener (3340 – TH – 101 / 102 / 103), the
slurry is distributed within the settlers centre well. Solids agglomerate with the controlled addition
of flocculant (see section below) and settle to the base of the settler, while water rises and is
discharged to the overflow into the Fluidisation Water Tanks (3340 – TK – 102, 103 and 104).
Froth suppression water (3340-XV-304 / 306 / 308) is sprayed around the respective centre wells’
and settler perimeters. Each settler has three pressure transmitters (3340-PIT-311A/B/C,
313A/B/C and 315A/B/C) located vertically above each other to assess the total solids above
each unit’s location. The three separate pressure transmitters are utilised to ensure that no
bridging is occurring on the outlet of each individual transmitter. Similarly, a separate ultrasonic
level transmitter (3340-LIT-310 / 312 / 314) provides an alternative measurement of the height of
the solids mud bed within the settler. Once settled at the base of the thickener, solids will quickly
compact to a high density and require re-fluidisation prior to being pumped from the thickener at
a controlled slurry density to the Regrind Mill circuit. For this to occur, dilution water is injected at
a controlled rate into the base of the thickener via a modulating control valve (3340-DCV-305 /
307 / 309).
A dedicated underflow pump (3340 – PU – 104, 105 and 108) is installed per settler. If this pump
is not running, the settler feed valve must close (3340-XV-303A, 303B, 303C). The thickener
underflow pump flow control loop setpoint is adjusted to achieve the following:
 While the slurry is recirculating in bypass mode (i.e. bypass valve is open), the underflow
pump flowrate setpoint will be reduced to the low limit value in order to minimise the
quantity of solids recirculated, flocculant usage and risks of solids overflowing to the
fluidisation water tanks.
 While the slurry is being pumped to the regrind mills, the flowrate setpoint will be controlled
by maintaining the pressure (i.e. quantity of solids held within the thickener) to the selected
setpoint as measured (3340-PIT-311C / 313C / 315C). The minimum slurry flowrate will
be limited to prevent pipeline sedimentation blockage. Should this minimum flowrate occur
for a specified time, the underflow pump discharge valves will open/close and redirect the
slurry back into the feed box for recirculation (i.e. bypass mode) until the solids level in the
thickener rises again to the specified setpoint value. While the slurry is being pumped to
the regrind mills, the maximum flowrate shall be limited by the regrind cyclone feed pump
maximum density limit (3340-DI-607).
By combining the flow transmitter and densitometer readings, a totalized mass flow to the regrind
mills will be calculated.
2.5 Concentrate Regrinding (3340 – PLC – 101 A)
Regrind cyclone underflow is combined with thickener underflow (i.e. mill new feed) in a Thickener
Underflow Collection Box (3340 – BX – 140) and discharged into the Underflow Distributor (3340
– DB – 105). The distributor allows for an adjustable, even split of the slurry to occur between the
two regrind mills. Under normal conditions, the splitter will be positioned manually by the control
room operator such that an even (50:50) split of slurry is effected. This can either be visually
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assessed by an operator in the field or alternatively by comparing the power draw of the two mills.
Should one mill be offline, the distributor can be swung over by the control room operator to fully
discharge exclusively to the operating mill.
Two Regrind Mills (3340 – MI – 101 / 102) complete with lubrication system are a vendor package
item. During shutdown conditions, the mills are required to be operated until their product slurry
density drops below a specified value as defined in the vendor functional specification. While the
slurry is being purged from the mill, flush water is injected into the mill by opening the automated
flush water valve (3340-XV-366A / 367A). The opening and closing of these actuated valves
would be done at the request of the operator in the field. These valves are normally closed while
the mills operate.
The regrind mill product gravitates into the Regrind Cyclone Feed Pump Box (3340 – BX – 103)
where it is diluted with process water and pumped by a running / standby variable speed pump
(3340 – PU – 106 / 107) at a controlled density to the Regrind Cyclone Cluster (3340 – CY – 110).
The slurry level in the box is controlled to a selected setpoint by varying the percentage opening
of the sumps level control valve (3340-LCV-600A).
A running/standby pump arrangement is required to discharge the Regrind Mill product into the
Regrind Product Cyclone cluster at a controlled density.
The regrind cyclone feed flowrate setpoint is adjusted to achieve a final concentrate product return
slurry solids concentration to the Papajuane concentrator of 30%mass. If this concentrate return
density (3340-DIT-381 / 383) is too high, the regrind cyclone feed flowrate (3340-FIT-606) setpoint
will increase. This will speed up the variable speed regrind cyclone feed pump and vice versa. At
all times however, a minimum flowrate level shall be maintained in the regrind cyclone feed line
to prevent any risk of pipeline sedimentation blockage. Slurry density is also measured (3340-
DIT-607) for mass balancing purposes. Should this density rise above a maximum limit, the new
mill feed from the thickener underflow pumps will reduce .
The Regrind Mill Hydrocyclone cluster (3340 – CY – 110) receives the pumped milled slurry
product and effects a size separation on the material. Cyclone feed pressure (3340-PIT-364A) is
controlled by varying the number of cyclone feed valves (3340-XV-365 A-N) opened. If the
cyclone feed pressure is above the high setpoint limit for a specified time, another feed valve will
open. Conversely if the feed pressure is below the low setpoint limit for a specified time, a valve
will close.
The Product Sampler (3340 – SA – 101) and Analyser (3340 – AY – 101) are contained within
the same vendor package item. The unit provides an online information of specific elemental
analysis which confirms to the operator the online real time estimate of the CPF product grade. A
physical, metallurgical grade quality sample is also obtained from the sampler over a period of
time, facilitating laboratory analysis and weekly analyser calibration. The start / stop signal will be
provided by either Regrind Cyclone Feed Pump (3340 – PU – 106 / 107) running signals being
healthy.
A ball reload hopper (3340 – ZA – 101) is used to manually discharge balls into a sputnik skip
(3340 – ZA – 102). The actuator position is changed by the operator in the plant with a field switch.
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The sputnik is then raised to the respective mill by an electric hoist (3340 – HT – 101) and then
manually discharged. All these functions are conducted by the operator in the field.
2.6 Concentrate Return (3340 – PLC – 101 A)
The CPF concentrate product gravitates into the Concentrate Return Collection Box (3340 – BX
– 106). The slurry level in the box is controlled by varying the speed of the concentrate return
pumps. A minimum line velocity must be maintained within the return pipeline and hence a level
control water valve (3340-LCV-611) will additionally be used to maintain the level of the sump
when it falls to the low level limit.
Two pumps in series are required to return the CPF concentrate to the Papajuane rougher
flotation circuit. A standby two-stage pump system is installed. Due to project space limitation, the
first and second stage pumps are in different areas of the CPF, thus requiring more complex
piping/flushing considerations.
The CPF concentrate slurry can discharge to three locations:
 Normal operation is to discharge concentrate to the Papajuane rougher flotation circuit
feed box (3310 – BX - 005). A two-stage pumping system is required for this to occur. The
first stage pump will operate at maximum (100% VFD, fixed) speed, while the second
stage pump speed will be adjusted to maintain a consistent Concentrate Return Collection
Box level (3340-LIT-611). A minimum flowrate limit will prevent the flowrate from reducing
to where pipeline sedimentation blockage could occur;
 CPF Tails launder. This will typically be utilised while purging the CPF during shutdown
occasions when the second stage pump system is stopped. In this case, the first stage
pump speed will be adjusted to maintain a consistent Concentrate Return Collection Box
level (3340-LIT-611). A minimum flowrate limit will prevent the flowrate from reducing to
where pipeline sedimentation blockage could occur;
 CPF Plant Feed Box. This will be utilised to operate the full CPF circuit, recycling product
back into the CPF feed, without affecting the operation of the Papajuane concentrator.
Proving all interlocks and process flow systems in this manor will be invaluable during
commissioning. Although the slurry will pass through the second stage pump, it will not be
required to provide additional energy to the slurry system. Consequently, the first stage
level (3340-LIT-611) while the second stage will merely rotate/idle. A minimum flowrate
limit will prevent the flowrate from reducing to where pipeline sedimentation blockage
could occur.
Flowrate is measured in the two running/standby pipelines from the first stage pumps (3340-FIT-
380 or 3340-FIT-382) and should it reduce to a low limit, the pump speed will be increased to
ensure line velocities are maintained above low limits. Above this limit, the pump speed will be
adjusted to control the level in the concentrate return pump box (3340-BX-106). Slurry density is
also measured (3340-DIT-381 or 3340-DIT-383) and controlled to 30% mass solids density in
order not to dilute the Papajuane concentrators’ rougher feed. The density is controlled by varying
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the flowrate setpoint of the regrind cyclone feed pumps (3340-FIC-606). However, the line
flowrate setpoint will have a low limitation to avoid pipeline sedimentation blockage risks.
2.7 Reagents (3340 – PLC – 101 A)
All collector reagent bulk make-up and dosing systems are similar. As such only one will be
described below. The bulk make-up for polypropylene frother is also similar but is a vendor
package item. All reagent day tank dosing systems are vendor packages.
The bulk reagent is pumped by a fixed speed pump to the Reagent Day Tanks (3350 – TK – 103
/ 104 / 105 / 108 / 110) which are batch filled. The Bulk Reagent Transfer Pump will start when
the respective Reagent Day Tank has a low limit (3350-LI-201A / 221A / 206A / 211A / 216A).
The reagent is then pump from the Reagent Day Tanks via a running/standby pump system and
the discharge pipe ring main pressure regulated by a pressure sustaining valve. The reagents are
dosed individually to the Crossflow Separators and Hydrofloats. The flowrate of each reagent is
based upon the calculated dry mass flow rate to the individual module. A reagent dosing control
loop will compare the calculated setpoint to the measured flowrate (3350-FIT-120 through 129,
130 through 139, 140 through 149, 160 through 169, 150 through 159) and adjust the position of
the dosing flow control valve (3350-FCV-120 through 129, 130 through 139, 140 through 149,
160 through 169, 150 through 159). No reagent may be added to the Hydrofloat if there is no
teeter water (3340-XV-040A is not open) or if its respective feed valve is closed (i.e. Crossflow
Underflow Valve 3340-XV-107). In such a case, the respective dosing isolation valve (3350-XV-
140 through 149) must close. No reagent may be added to the Crossflow Separator if there is no
teeter water (3340-XV-040A is not open) or if its respective feed valve is closed (3340-XV-036A
– E or 3340-XV-038A – E). In such a case, the respective collector dosing isolation valve must
close ((3350-XV-120 through 129, 130 through 139, 160 through 169, 150 through 159).
Two safety showers and eye wash stations are provided for at the reagent day tank area (3350 –
ES – 102) and bulk reagent storage area (3350 – ES – 101). The two showers are identical and
are vendor packages. All controls, alarms and interlocks specified in the vendor control philosophy
shall be followed.
2.8 Utilities (Process and Fluidization Water) (3340 – PLC – 101 A)
Three Fluidisation Water Tanks (3340 – TK – 102 / 103 / 104) are hydraulically connected in
parallel with each other and provide the storage capacity necessary for the CPF fluidisation, flush
and froth suppression water requirements. The tank levels are measured by individual level
transmitters (3340-LIT-643 / 648 & 649) respectively. Unless a tank is bypassed, they should
provide very similar readings. The tanks are filled with water via the CPF make-up water pumps
via an open/shut isolation valve (3340-XV-640A) and mechanical pressure sustaining valve
(3340-PCV-642). The make-up water valve will open on a Low level and close on a High Level.
Two variable speed Fluidisation Water Pumps (3340 – PU – 112 / 114) provide the fluidisation
water requirements for the Crossflow Separators and Hydrofloats via a common header pipe.
Each pump has sufficient capacity for six crossflow/hydrofloat modules. It is therefore very likely
that both pumps will always be required to run for the CPF to operate at full capacity. The
fluidisation water pressure is measured via pressure transmitter (3340-PIT-647) and controlled
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by Proportional, Integral, Differential (PID) loop controller to achieve the required setpoint
pressure by varying the speeds of the pumps.
A variable speed Flush Water Pump (3340 – PU – 115) provides the CPF flush water
requirements. The flush water pressure is measured via pressure transmitter (3340-PIT-646) and
controlled by Proportional, Integral, Differential (PID) loop controller to achieve the required
setpoint pressure by varying the speed of the pump. The flush water pump provides hose down
water for the plant operations as well as hard-piped flush water to most slurry pump suctions and
other locations, including the tails launders. Flush water is introduced by opening the relevant
flush water valve before the pump or launder. To ensure the flush water pump capacity is not
exceeded while flushing multiple lines, not all flushing valves may be opened simultaneously.
Please refer to the relevant sections for flushing precedence and flushing time durations. Should
multiple valves require being opened simultaneously, the sequences with valves of lower
precedence shall hold until the priority sequences have completed.
A variable speed Froth Suppression and Dilution Water Pump (3340 – PU – 109) provides the
CPF deep cone settlers the water capacity for froth suppression as well as underflow density
control water addition. The water pressure is measured via pressure transmitter (3340-PIT-650)
and controlled by Proportional, Integral, Differential (PID) loop controller to achieve the required
setpoint pressure by varying the speed of the pump.
2.9 Utilities (Make-Up and Gland Seal Water) (3340 – PLC – 101 A)
CPF Process water is derived from the Papajuane concentrators Recovered Water Dam (3720-
TK -002) provided by others. Two CPF Make-Up Water Pumps 1 & 2 (3720 – PU – 007 & 008)
deliver water to the CPF at a controlled pressure measured by a pressure transmitter (3720-PIT-
116). Both pumps have variable speed drives, which will be adjusted via Proportional, Integral,
Differential (PID) loop controller to achieve the required setpoint pressure. For the CPF to operate
at full capacity, both pumps must run.
Clean gland seal water is gravity fed to the CPF via the Papajuane concentrators’ gland seal
water pipeline. Manual valves as well as an actuated valve (3340-XV-650) allows the gland seal
water to the CPF to be isolated if required. The feed pressure of the gland seal water offtake is
sufficient for most CPF applications and will be monitored via pressure transmitter (3340-PIT-
656). Should the pressure be Low, an alarm will be generated, and no pump start sequences will
be enabled. In the event of a Low Low pressure, feed to the CPF will be stopped and the pipelines
be allowed to purge themselves of solids to prevent chokes. Each individual slurry pump is
protected via a gland seal water flow switch which must be healthy for the pump to run (refer to
the relevant pump sections below). Some slurry pump duties within the CPF require a boosted
gland seal water pressure which is provided by the (running/standby) Gland Seal Water Booster
Pumps (3340 – PU – 192 / 193). The pumps suction and discharge are isolated by actuated
valves (3340-XV-654 / 655 A&B) which must be opened prior to the respective pump operating.
The boosted pressure of the gland seal water booster pump discharge will be monitored via
pressure transmitter (3340-PIT-659).
The CPF plant has two safety showers and eye wash stations located at the Reagent Day Tank
area and the Bulk Reagent Storage and Transfer area. These are independent of the CPF piped
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water system and are manually filled periodically. The vendor functional specification for the
safety showers shall be utilized for their control and alarm monitoring.
2.10 Utilities (Compressed Air) (3340 – PLC – 101 A)
Compressed air for the CPF is supplied from three air compressors (3340-CP-101 / 102 / 103).
The compressors are stopped/started via vendor supplied controller which also controls their VFD
speeds to maintain the setpoint pressure of the instrument air (3340-PIT-675). Plant air pressure
(3340-PIT-672) and Front End instrument air (3340-PIT-677) are separately monitored and should
their readings differ significantly from that of the CPF instrument air, an alarm shall be generated.
The compressors discharge into a common pipe manifold which feeds the Plant Air Receiver
(3340 - AR – 101) that provides a buffer storage capacity for the CPF plant air requirements.
Water condensate which may accumulate at the base of the accumulator is periodically
discharged via a mechanical relief valve. The accumulator is also equipped with a safety pressure
relief valve to ensure the compressed air pressure does not exceed the line pressure rating of 10
bar.
Compressed air is then either directed to:
 The hydroflotation cells.
 CPF pneumatic air header. The pressure in this line is measured by a pressure
transmitter (3340-PIT-672) and should it drop a low level, an alarm shall be generated.
 Instrument air drier.
The instrument Air drier pre-filters (3340-FL-101 / 103) are in a running/standby configuration and
can be manually alternated by the filed operator. The desiccant air drier (3340 - DR – 101) reduces
the moisture content of the compressed air but can be manually bypassed under emergencies
during breakdown periods. Post-drier filters (3340-FL-102 / 104) remove final oil and dust
particles. They are in a running/standby configuration and can be manually alternated by the filed
operator.
Instrument Air is then piped into the Instrument Air Receiver (3340 - AR – 102) that provides a
buffer storage capacity for the CPF instrument air requirements. Water condensate which may
accumulate at the base of the accumulator is periodically discharged via a mechanical relief valve.
The accumulator is also equipped with a safety pressure relief valve to ensure the compressed
air pressure does not exceed the line pressure rating. Instrument air is then either directed to:
 The Front End Instrument Air Receiver (3340-AR-103). The pressure in this line is
measured by a pressure transmitter (3340-PIT-677).
 CPF instrument air header. The pressure in this line is measured by a pressure
transmitter (3340-PIT-675). No additional CPF plant equipment will be allowed to start
PROCESS
with a Low or Low Low air pressure alarm activated. At Low Low limits, certain equipment
(specified in later sections of this document) will stop within the process to allow the slurry
pipelines to purge themselves of solids and prevent plant choking. The pressure in the
instrument airline is controlled by varying the number and speed of the compressors.
2.11 Global Start / Stop Sequence
The following block diagram indicates the order of the CRP start up. This is a sequence to be
followed manually by the control room operator in starting up the CPF. The order of stopping the
CPF is directly opposite to that of the start sequence.
Set points and limits indicated in this Functional Specification document are indicative and should
be used to guide the reader to a better understanding of the plant. These will be confirmed on site
during commissioning.
PROCESS
Crossflow Agitator
Figure 3 CPF Global Start Sequence
PROCESS
Notes:
1) The Crossflow Feed Surge Tank Agitator should never be stopped unless all solids have
been removed from the tank and/or the slurry level is below the minimum Low-Low
setpoint. Refer to the relevant section for more information.
2) The CPF can start without the Reagent Bulk Transfer system running provided there is
sufficient level in the respective reagent day tanks. Refer to the relevant section for more
information.
PROCESS
3.0 REFERENCES
The CPF Process Flow Diagrams are tabulated below in Table 1: Process Flowsheet Diagrams.
Process Flow Diagrams (PFD’s)

Area Number Drawing Number Drawing Title
0000 MQ14-08-DR-0000-FS1000 Overall Process Flow Diagram
3340 MQ14-08-DR-3340-FS1001 Coarse Particle Classification and Desliming
3340 MQ14-08-DR-3340-FS1002 Coarse Particle Separation and Flotation Line 1
3340 MQ14-08-DR-3340-FS1003 Coarse Particle Separation and Flotation Line 2
3340 MQ14-08-DR-3340-FS1004 Coarse Particle Regrinding
3340 MQ14-08-DR-3340-FS1005 Coarse Particle Flotation Utilities
3340 MQ14-08-DR-3340-FS1006 Concentrate and Tails Pumping
3340 MQ14-08-DR-3340-FS1007 Water Reticulation
3340 MQ14-08-DR-3340-FS1008 Deep Cone Settlers
3350 MQ14-08-DR-3350-FS1001 Coarse Particle Flotation Reagents 1
3350 MQ14-08-DR-3350-FS1002 Coarse Particle Flotation Reagents 2
Table 1: Process Flowsheet Diagrams
Controls and instruments described in this document can be found in the Piping and
Instrumentation Diagrams referred in Table 2: Reference Piping and Instrumentation Diagrams.
Piping and Instrumentation Diagrams (P&ID’s)

Associated Process Cell Coarse Particle Flotation (CPF) Plant
Drawing Number Drawing

MQ14 - 08 - DR - 0000 - PD1050 Equipment Symbology
MQ14 - 08 - DR - 0000 - PD1051 Equipment Symbology
MQ14 - 08 - DR - 0000 - PD1052 Index Page
MQ14 - 08 - DR - 3340 - PD1053 CPF Feed
MQ14 - 08 - DR - 3340 - PD1054 Deslime Cyclone Cluster 1
MQ14 - 08 - DR - 3340 - PD1056 Crossflow Feed Tank
MQ14 - 08 - DR - 3340 - PD1057 Crossflow Distribution
MQ14 - 08 - DR - 3340 - PD1058 Crossflow Separator #1
PROCESS

MQ14 - 08 - DR - 3340 - PD1068 Hydrofloat #1
MQ14 - 08 - DR - 3340 - PD1078 Thickener Feed Box
MQ14 - 08 - DR - 3340 - PD1079 Thickener Rakes and Hydraulics (Vendor)
MQ14 - 08 - DR - 3340 - PD1080 Thickener Underflow
MQ14 - 08 - DR - 3340 - PD1081 Regrind Hydrocyclone Cluster
MQ14 - 08 - DR - 3340 - PD1082 Vertical Regrind Mill 1 (Vendor)
MQ14 - 08 - DR - 3340 - PD1083 Vertical Regrind Mill 2 (Vendor)
MQ14 - 08 - DR - 3340 - PD1084 Regrind Cyclone Pumping
MQ14 - 08 - DR - 3340 - PD1085 Regrind Cyclone Pumps (Vendor)
MQ14 - 08 - DR - 3340 - PD1086 Product Pumping - First Stage
MQ14 - 08 - DR - 3340 - PD1087 Tails Launder
MQ14 - 08 - DR - 3340 - PD1088 Fluidization and Flush Water Pumps
MQ14 - 08 - DR - 3340 - PD1089 Process Water Pumping
MQ14 - 08 - DR - 3340 - PD1090 Gland Seal Water
MQ14 - 08 - DR - 3340 - PD1091 Reagent Collector 3894
MQ14 - 08 - DR - 3340 - PD1092 Reagent Collector 404
MQ14 - 08 - DR - 3340 - PD1093 Reagent Collector Z6
MQ14 - 08 - DR - 3340 - PD1094 Reagent Collector Diesel
MQ14 - 08 - DR - 3340 - PD1095 Reagent Polypropylene
MQ14 - 08 - DR - 3340 - PD1096 Compressed Air Generation
MQ14 - 08 - DR - 3340 - PD1097 Instrument Air Reticulation
MQ14 - 08 - DR - 3340 - PD1098 Plant Air Reticulation
MQ14 - 08 - DR - 3340 - PD1099 Deslime Cyclone Feed Pumps (Vendor)
MQ14 - 08 - DR - 3340 - PD1100 Crossflow Feed Pumps (Vendor)
MQ14 - 08 - DR - 3340 - PD1101 Hydrofloat Rejects Launders
MQ14 - 08 - DR - 3340 - PD1102 Product Pumping - Second Stage
PROCESS
MQ14 - 08 - DR - 3340 - PD1103 Hydraulic Valve Power Pack

MQ14 - 08 - DR - 3340 - PD1104 Froth Suppression and Flush Water Pumps
MQ14 - 08 - DR - 3340 - PD1105 Flocculant Dosing
MQ14 - 08 - DR - 3340 - PD1106 Hose Down Water Reticulation
MQ14 - 08 - DR - 3340 - PD1107 Reagent Day Tank - Collector 3894
MQ14 - 08 - DR - 3340 - PD1108 Reagent Day Tank - Collector 404
MQ14 - 08 - DR - 3340 - PD1109 Reagent Day Tank - Collector Z6
MQ14 - 08 - DR - 3340 - PD1110 Reagent Day Tank - Collector Diesel
MQ14 - 08 - DR - 3340 - PD1111 Reagent Day Tank - Polypropylene
Table 2: Reference Piping and Instrumentation Diagrams
The following general references to the CPF design should be referred to in reading this
document.
General Project Documents

Drawing Number Drawing Title
MQ14-08-ES-3340-FS0001 Coarse Particle Flotation Process Description
MQ14-08-3340-EL-ME0001 Mechanical Equipment List
MQ14-08-3340-LIT--IN0001 Instrument List
Table 3: General Process Project Documents
Documents referenced in this document are tabulated below in
Table 4: Reference Documents.
Vendor and Client Specification Documents

Drawing Number Drawing
AGS067 Software Design Specification
AGS068 Controller Configuration Specification
AGS069 Control Template Specification
MQ15-760-DR-3340-ME0002 Vendor compressor PID
MQ15-760-DR-3340-ME0004 Vendor drier PID
MQ15-760-TE-3340-IN0001 Vendor Profibus Communication Map to Compressors
MQ15-760-TE-3340-IN0002 Vendor Profibus Communication Map to Drier
MQ15-715-DC-3340-IN0101 Vendor Water Pump Control Philosophy
MQ15-51-DR-3340-EE0011 Vendor Regrind Mill Functional Specification
MQ15-718-TE-3340-IN0001 Vendor Regrind Cyclone Control Philosophy
PROCESS
MQ15-51-TE-3340-GA0601 Vendor Thickener Control Philosophy

MQ15-727-TE-3340-IN1001 Vendor Hydrofloat Control Philosophy
MQ15-727-TE-3340-IN1002 Vendor Crossflow Separator Control Philosophy
MQ15-718-TE-3340-IN0101 Vendor Weir Large Slurry Pump Control Philosophy
MQ15-722-DC-3340-IN0001 Vendor Agitator Control Philosophy
MQ15-700-OM-3340-IN0001 Vendor Deslime Cyclone Control Philosophy
MQ15-720-IOM-3340-ME0002 Vendor Sampler and Analyzer Control Philosophy
MQ15-775-DR-3340-IN0001-HSS Vendor Safety Shower P&ID
MQ15-775-IOM-3340-ME0001 Vendor Safety Shower Operating Manual
MQ15-780-PRC-3340-GA0001 Vendor Reagent Bulk Storage Control Philosophy
MQ15-781-DC-3340-IN0001 Vendor Reagent Dosing Control Philosophy
Table 4: Reference Documents
Terminology
Abbreviation Description
“!“ Not (negation)
AH High Alarm
AHH High-High Alarm
AL Low Alarm
ALL Low Low Alarm
3
m Cubic meter
APC Advance Process Control
CL Closed
CLN Closing
CM Control Module (ISA 88 or PCS7 CMT Tec I/O Group
CMT Typical module of control
CV Control Variable
Cmd Command
Debounce Time that an interlocking condition must be maintained to de-energize a
device (2 to 3 seconds)
Debounce Extendido Time that an interlocking condition must be maintained to de-energize a
device (5 to 10 seconds)
EM Equipment Module
Functional group of teams that carry out a finite number of minor
processing.
EPH Equipment Phase
Fail Equipment in Fail
FB Function Block
PROCESS
FC Function (PLC)
FC Function (PAA/COMOS)
FC Fail Close
FL Fail Last Position
FLT Fault
FO Fail Open
HMI Human Machine Interface
IL Interlock
INTERLOCK (Enclavamiento) It corresponds to an interlocking that will de-energize the equipment. The
interlocking will be released after the interlocking condition has been
exceeded, not requiring the condition to be reset. The computer remains
de-energized until a new command is given.
This kind of interlocking is used to protect the process from abnormal
conditions or actions; this is often triggered by process conditions that
were rectified as part of the plant's starting process or the normal
operation of a piece of equipment.
An example of this type of interlocking corresponds to the stopping of a
conveyor downstream, which stops the conveyor belt located upstream.
Interlock Primario Interlocks that relate to conditions that require the intervention of the
Operator before a normal operation can proceed. Primary interlocks often
refer to interlocks associated with the same equipment, and not to
interlocks associated with equipment located downstream. TYPE
PROTECT interlocks are always Primary interlocks.
Interlock Secundario Interlocks that do not require the intervention of the Operator before a
normal operation can proceed. Active Sequencing Interlocks will prevent a
piece of equipment from being energized, but even so, the equipment is
considered ready to receive commands from higher levels of control.
KL Keep Last
Maintains the last active position of the valve in case of loss of position
limit.
M (Maintenance Bypass) It corresponds to the action of "By Passer" an interlock at the request of
the maintenance start.
This type of By Pass expires automatically after the device has been
energized for a certain time with the By Pass of the active interlock. The
default time is 60 sec, but it can be activated for a longer time once
deactivated from the PCS Engineering Station. This type of By Pass can
be only activated by the maintenance staff with the due rights.
MV Manipulated Variable
OP Open
OPN Opening
P (Process Bypass) It corresponds to the action of "By Passer" an interlock at the request of
the process personnel of the plant.
This type of By Pass does not expire automatically, and can be activated
while the computer is energized.
This type of By Pass can be only activated by the process personnel with
the due rights.
PCS Process Control System (Siemens PCS7)
PERMIT (Permisivo) It corresponds to a condition that will prevent the energizing of the
equipment while it is stopped. This type of condition prevents a computer
from being energized, but has no effect on it once the command
(Start/Open, etc.) has been executed, that is, while the computer is
energized.
PROCESS
In the Interlock tables, it corresponds to the condition that of being present,

or allows to depart.
PID Proportional Integral Derivative Controller
PLC Programmable Logic Controller
Process Cell Process Cell.
Logical grouping of equipment that includes teams working together to
produce one or more lots" of process.
PROTECT (Enclavamiento) It corresponds to an interlocking that will de-energize the equipment. This
type of interlocking will not be released after the interlocking condition has
been overcome. The release of this will be possible once the condition
has been overcome and the condition recognized (reset). Once the
condition is overcome and recognized, the equipment remains
deenergized until a new boot command is given.
This type of interlocking is used to protect the safety of people and
equipment (e.g. high temperature breaks, safety interlocks, etc.). This type
of interlocking, by default, cannot be enabled to be Bypassed
PV Process Value
P&ID Piping and Instrumentation Diagram
P/H Plant Hierarchy
RDY Ready
RUN Equipment Running
SEM Sub Equipment. Equipment or module dependent upon a higher module
SEQRDY Equipment Ready to Start in Sequence.
It is defined as a module that is available and ready for a higher control
layer to start it. This implies that the module is available, in Auto, and that
there are no primary interlocks active.
ReadyToStart Equipment Ready to Start in Sequence
It is defined as a module that is available and ready for operation
according to the program.
This implies that the module is available and in Auto, and that there are no
active interlocks.
SP Set Point
Unit Unit
Collection of modules of Equipment/modules of Control that together carry
out one or more major processing activities.
WATCHDOG Symmetrical pulse train of constant period (E.g.: 3 seconds with state "1"
logic, and 3 seconds with state "O" logic), sent by PCS to external
equipment with which you have communications link (transfer of
information).
PCS monitors return of pulse train vfa communications link, declaring
communications failure (Watchdog alarm), in case it is detected that pulse
does not vary for a period of time.
Table 5: Terminology
Equipment Abbreviations
Abbreviation Description
BH Bag House
CH Chute
PROCESS
CY Cyclone
CV Conveyor
FA Fan
FE Feeder
GSW Gland Seal Water
HE Heater
HY Hydraulic Unit
LV Low Voltage (0.48KV)
MO Motor
MV Medium Voltage (4.16 kV)
PU Pump
RV Rotary Valve
SPW Spray Water
TK Tank
VFD Variable Frequency Driver
XM Cooling Unit
Table 6: Equipment Abbreviations
PROCESS
4.0 DESCRIPTION OF CONTROL
1.1 Objectives of Control
The control objectives considered for this area correspond to maximizing the Cu concentrate recovery from
primary rougher copper tailings to maximize total concentrator metal recoveries. This will be achieved by:
- Maintaining a controlled flowrate and pressure to the deslime cyclone clusters
- Maintain a consistent controlled flowrate to the crossflow separators and a controlled fluidization
water injection to maximize the removal of ultrafines (-75µm) material while not displacing to tailings
coarse material containing recoverable grades
- Maintaining a controlled feed rate, fluidization water, compressed air and reagent addition to the
crossflow separators and hydrofloats in order to maximize coarse particle flotation efficiency
- Maintaining a controlled feed rate and concentrate regrind size of recovered concentrate material
prior to returning it at a controlled solids concentration back to the concentrators Cu rougher
flotation circuit.
PROCESS
5.0 STRUCTURE OF PLC SOFTWARE
Three PLC’s are to be used for the control of the CPF plant The following colored process flow diagrams
provide a visual indication of the selected PLC delineation for the CPF plant.
Figure 4: PLC Selection – Deslime and Crossflow Feed
PROCESS
Figure 5: PLC Selection – Crossflow & Hydrofloat Separators B
Figure 6: PLC Selection – Crossflow & Hydrofloat Separators C
PROCESS
Figure 7: PLC Selection – Concentrate Thickening
PROCESS
Figure 8: PLC Selection – Regrind Milling
PROCESS
Figure 9: PLC Selection – Concentrate Return and Tails Sampling
PROCESS
Figure 10: PLC Selection – Water Reticulation
PROCESS
Figure 11: PLC Selection – Frother Bulk Storage and Dosing
PROCESS
Figure 12: PLC Selection – Collector Dosing
PROCESS
Figure 13: PLC Selection – Compressed Air
The structural hierarchy of the functional specification is tabulated below.
Unit EM1 EM2 DRA DRA DRA
Módulo de Módulo de
Unidad Código Descripción P&ID No
Equipo 1 Equipo 2
CDCPF_Deslamado 3340BX101 3340-BX-101 CPF Plant Feed Box MQ14-08-DR-3340-PD1053
CDCPF_Deslamado 3340BX101 3340PU101 3340-PU-101 Deslime Feed Pump 1 MQ14-08-DR-3340-PD1053
CDCPF_Deslamado 3340BX101 3340PU102 3340-PU-102 Deslime Feed Pump 2 MQ14-08-DR-3340-PD1053
CDCPF_Deslamado 3340BX101 3340PU174 3340-PU-174 Feed Area Sump Pump MQ14-08-DR-3340-PD1053
CDCPF_Deslamado 3340Clasif001 3340CY101 3340-CY-101 Deslime Cyclone Cluster 1 MQ14-08-DR-3340-PD1054
CDCPF_Deslamado 3340Clasif001 3340CY102 3340-CY-102 Deslime Cyclone Cluster 2 MQ14-08-DR-3340-PD1055
SFCPF_AlimFlujoCruzado 1 3340-TK-101 Crossflow Feed Surge Tank MQ14-08-DR-3340-PD1056
Crossflow Feed Surge Tank
SFCPF_AlimFlujoCruzado 1 3340-AG-101 Agitator MQ14-08-DR-3340-PD1056
SFCPF_AlimFlujoCruzado 3340DB103 3340-DB-103 Crossflow Distributor 1 MQ14-08-DR-3340-PD1056
SFCPF_AlimFlujoCruzado 3340DB104 3340-DB-104 Crossflow Distributor 2 MQ14-08-DR-3340-PD1100
SFCPF_AlimFlujoCruzado 3340PU185 3340-PU-185 Crossflow Feed Pump 1 MQ14-08-DR-3340-PD1100
SFCPF_AlimFlujoCruzado 3340PU186 3340-PU-186 Crossflow Feed Pump 2 MQ14-08-DR-3340-PD1100
SFCPF_AlimFlujoCruzado 3340PU198 3340-PU-198 Deslime Cyclone Spillage Pump MQ14-08-DR-3340-PD1057
SFCPF_SepHFL1 3340SepHFL101 3340CF101 3340-CF-101 Crossflow Separator 1 MQ14-08-DR-3340-PD1058
SFCPF_SepHFL1 3340SepHFL101 3340HF101 3340-HF-101 Hydrofloat 1 MQ14-08-DR-3340-PD1068
ECPF_Alimentacion 3340BX109 3340-BX-109 Concentrate Thickener Feed Box MQ14-08-DR-3340-PD1078
ECPF_Alimentacion 3340PU171 3340-PU-171 Thickening Area Sump Pump MQ14-08-DR-3340-PD1078
ECPF_3340TH101 3340TH101UF 3340-PU-104 Thickener Underflow Pump 1 MQ14-08-DR-3340-PD1079
ECPF_3340TH102 3340TH102UF 3340-PU-105 Thickener Underflow Pump 2 MQ14-08-DR-3340-PD1079
ECPF_3340TH103 3340-TH-103 Deep Cone Settler 3 (Standby) MQ14-08-DR-3340-PD1079
ECPF_3340TH101 3340-TH-101 Deep Cone Settler 1 MQ14-08-DR-3340-PD1080
ECPF_3340TH102 3340-TH-102 Deep Cone Settler 2 MQ14-08-DR-3340-PD1080
PROCESS
Thickener Underflow Pump 3

ECPF_3340TH103 3340TH103UF 3340-PU-108 (Standby) MQ14-08-DR-3340-PD1080
Regrind Mill Hydro Cyclone
RMCPF_3340BX103 3340CY110 3340-CY-110 Cluster MQ14-08-DR-3340-PD1081
Regrind
RMCPF_3340BX103 3340PU106_107 3340PU106 3340-PU-106 Hydrocyclone Feed Pump 1 MQ14-08-DR-3340-PD1086
RMCPF_Alimentacion 3340-DB-105 Underflow Distributor MQ14-08-DR-3340-PD1081
RMCPF_Alimentacion 3340-HT-101 Ball Loading Hoist MQ14-08-DR-3340-PD1081
RMCPF_Alimentacion 3340-ZA-101 Ball Loading Hopper MQ14-08-DR-3340-PD1081
MQ14-08-DR-3340-PD1082
RMCPF_3340MI101 3340MI101 3340-MI-101 REGRIND MILL No.1 MQ14-08-DR-3340-PD1081
MQ14-08-DR-3340-PD1083
RMCPF_3340MI102 3340MI102 3340-MI-102 REGRIND MILL No.2 MQ14-08-DR-3340-PD1081
Regrind
RMCPF_3340BX103 3340PU106_107 3340PU107 3340-PU-107 Hydrocyclone Feed Pump 2 MQ14-08-DR-3340-PD1085
RMCPF_3340BX103 3340PU173 3340-PU-173 Regrind Area Sump Pump MQ14-08-DR-3340-PD1085
Fluidisation Water Spillage
RMCPF_3340BX103 3340PU175 3340-PU-175 Pump MQ14-08-DR-3340-PD1085
RMCPF_3340BX103 3340-SA-101 Primary Product Sampler MQ14-08-DR-3340-PD1084
RMCPF_3340BX103 3340-AY-101 Primary Product Analyser MQ14-08-DR-3340-PD1084
RMCPF_3340BX103 3340-BX-103 Regrind Cyclone Feed Box MQ14-08-DR-3340-PD1084
CRCFP_RetornoConc 3340PU110_191 3340PU110 3340-PU-110 Concentrate Return Pump 1 MQ14-08-DR-3340-PD1086
Concentrate return Pump 3
CRCFP_RetornoConc 3340PU110_191 3340PU190 3340-PU-190 (Standby) MQ14-08-DR-3340-PD1102
Concentrate Return Collection B
CRCFP_RetornoConc 3340-BX-106 ox MQ14-08-DR-3340-PD1102
CRCFP_Relaves 3340-BX-135 Tails Return Pump Box MQ14-08-DR-3340-PD1087
CRCFP_Relaves 3340-SA-103 Tails Sampler and Analyser MQ14-08-DR-3340-PD1087
CRCFP_Relaves 3340PU197 3340-PU-197 Tails Return Pump 1 MQ14-08-DR-3340-PD1087
CRCFP_Relaves 3340PU170 3340-PU-170 CPF Sump Pump MQ14-08-DR-3340-PD1101
CRCFP_Relaves 3340-LN-106 Hydrofloat Rejects Launder 1 MQ14-08-DR-3340-PD1101
SCPF_InstAir 3340CP101_103 3340-CP-101 Air Compressor 1 MQ14-08-DR-3340-PD1096
SCPF_InstAir 3340CP101_103 3340-CP-102 Air Compressor 2 (Standby) MQ14-08-DR-3340-PD1096
SCPF_InstAir 3340CP101_103 3340-CP-103 Air Compressor 3 MQ14-08-DR-3340-PD1096
SCPF_InstAir 3340AR101 3340-AR-101 Plant Air Receiver MQ14-08-DR-3340-PD1096
SCPF_InstAir 3340AR102 3340-AR-102 Instrument Air Receiver MQ14-08-DR-3340-PD1096
Instrument Air Receiver (Feed
SCPF_InstAir 3340AR103 3340-AR-103 Area) MQ14-08-DR-3340-PD1096
3340-HT-102 CPF Maintenance Elevator MQ14-08-DR-3340-PD1096
Collector AP-3894 Transfer
RECPF_Colector3894 3520PU179 3520-PU-179 Pump MQ14-08-DR-3350-PD1091
RECPF_Colector404 3520PU182 3520-PU-182 Collector AP404 Transfer Pump MQ14-08-DR-3350-PD1092
Xanthate Z6 (SIPX) Transfer
RECPF_ColectorZ6 3520PU181 3520-PU-181 Pump MQ14-08-DR-3350-PD1093
RECPF_Diesel 3520PU180 3520-PU-180 Diesel Transfer Pump MQ14-08-DR-3350-PD1094
Polypropylene Glycol Frother
RECPF_AlmEspumante 3350PU176_177 3350-PU-176 Pump 1 MQ14-08-DR-3350-PD1095
RECPF_AlmEspumante 3350PU176_177 3350-PU-177 Pump 2 MQ14-08-DR-3350-PD1095
RECPF_AlmEspumante 3350PU178 3350-PU-178 Supply Pump MQ14-08-DR-3350-PD1095
RECPF_AlmEspumante 3350PU199 3350-PU-199 Bulk Reagent Spillage Pump MQ14-08-DR-3350-PD1095
PROCESS
RECPF_Colector3894 3350-TK-104 Collector AP-3894 Day Tank MQ14-08-DR-3350-PD1091

RECPF_Colector404 3350-TK-103 Collector AP404 Day Tank MQ14-08-DR-3350-PD1108
RECPF_ColectorZ6 3350-TK-108 Collector Z6 (SIPX) Day Tank MQ14-08-DR-3350-PD1109
RECPF_Diesel 3350-TK-105 Collector Diesel Day Tank MQ14-08-DR-3350-PD1110
3350-LSH- NIVEL ALTO EN TANQUE DIARIO
RECPF_Diesel 216B DE DIESEL MQ14-08-DR-3350-PD1110
RECPF_Espumante 3350-TK-106 Polypropylene Glycol Day Tank MQ14-08-DR-3350-PD1095
RECPF_AlmEspumante 3350-TK-110 Tank MQ14-08-DR-3350-PD1095
RECPF_Colector3894 3350PU120_121 3350PU120 3350-PU-120 AP-3894 Dosing Pump 1 MQ14-08-DR-3350-PD1107
RECPF_Colector404 3350PU160_161 3350PU160 3350-PU-160 AP-404 Dosing Pump 1 MQ14-08-DR-3350-PD1092
Xanthate Z6 (SIPX) Dosing Pump
RECPF_ColectorZ6 3350PU150_151 3350PU150 3350-PU-150 1 MQ14-08-DR-3350-PD1109
RECPF_Diesel 3350PU130_131 3350PU130 3350-PU-130 Diesel Dosing Pump 1 MQ14-08-DR-3350-PD1110
RECPF_Espumante 3350PU140_141 3350PU140 3350-PU-140 Polypropylene Dosing Pump 1 MQ14-08-DR-3350-PD1111
AP-3894 Dosing Pump 2
RECPF_Colector3894 3350PU120_121 3350PU121 3520-PU-121 (Standby) MQ14-08-DR-3350-PD1107
AP-404 Dosing Pump 2
RECPF_Colector404 3350PU160_161 3350PU161 3350-PU-161 (Standby) MQ14-08-DR-3350-PD1108
Xanthate Z6 (SIPX) Dosing Pump
RECPF_ColectorZ6 3350PU150_151 3350PU151 3350-PU-151 2 MQ14-08-DR-3350-PD1109
RECPF_Diesel 3350PU130_131 3350PU131 3350-PU-131 Diesel Dosing Pump 2 (Standby) MQ14-08-DR-3350-PD1110
Polypropylene Dosing Pump 2
RECPF_Espumante 3350PU140_141 3350PU141 3350-PU-141 (Standby) MQ14-08-DR-3350-PD1111
Reagent Bulk Offloading Safety
RECPF_Espumante 3350-ES-101 Shower and Eye Wash Station MQ14-08-DR-3340-PD1090
Reagent Day Tank Safety
RECPF_ColectorZ6 3350-ES-102 Shower And Eye Wash Station MQ14-08-DR-3340-PD1090
SCPF_AguaProcesos 3340-TK-102 Fluidization Water Tank 2 MQ14-08-DR-3340-PD1088
SCPF_AguaProcesos 3340PU112 3340-PU-112 Fluidization Water Pump 1 MQ14-08-DR-3340-PD1088
SCPF_AguaProcesos 3340PU114 3340-PU-114 Fluidization Water Pump 2 MQ14-08-DR-3340-PD1088
SCPF_AguaProcesos 3340PU115 3340-PU-115 Flush Water Pump MQ14-08-DR-3340-PD1104
Froth Suppression and Dilution
SCPF_AguaProcesos 3340PU109 3340-PU-109 Water Pump MQ14-08-DR-3340-PD1104
SCPF_AguaProcesos 3720PU007 3720-PU-007 Make-up Water Pump 1 MQ14-08-DR-3340-PD1089
SCPF_AguaProcesos 3720PU008 3720-PU-008 Make-up Water Pump 2 MQ14-08-DR-3340-PD1089
SCPF_AguaSello 3340PU192 3340-PU-192 Gland Seal Water Pump 1 MQ14-08-DR-3340-PD1090
Gland Seal Water Pump 2
SCPF_AguaSello 3340PU193 3340-PU-193 (Standby) MQ14-08-DR-3340-PD1090
FCPF_Alimentacion 3520PU195 3520-PU-195 Flocculant Dosing Pump 1 MQ14-08-DR-3340-PD1105
FCPF_Alimentacion 3520PU196 3520-PU-196 Flocculant Dosing Pump 2 MQ14-08-DR-3340-PD1105
3340-MX-
FCPF_Alimentacion 3340MX001 001 Flocculant Static Mixer 1 MQ14-08-DR-3340-PD1105
3340-MX-
3340-MX-
Table 7: CPF Structural Hierarchy Summary
PROCESS
6.0 UNIDAD: CDCPF_DESLAMADO
Refer to:
MQ14 - 08 - DR - 3340 - PD1053 CPF Feed
MQ14 - 08 - DR - 3340 - PD1099 Deslime Cyclone Feed Pumps
MQ14 - 08 - DR - 3340 - PD1103 Hydraulic Valves
A block flow control diagram is depicted below for the CDCPF_Deslamado system.
Flush Water
Rougher Tails 3340-XV-YYY Tails Launder

Launder (Fluor)
Flopper Gates
3340BX101 3340-XV-XXX
3340-XV-003B 3340-XV-002B
LC
3340001
Emergency Tails
Launder
LT
3340-XV-013
PC
3340-BX-101 SC
FI DI 3340014
3340002
3340008 3340009
Vendor Tails Launder
Package PT
3340-XV-002A M
3340-XV-001A FT DT
Vendor Package
3340-XV-015
A - AD
3340-PU-101
3340-CY-101
3340-XV-001C 3340-XV-002C Vendor
Package 3340-XV-002D FC
3340001
3340-XV-016
PC
SC
FI DI
3340005
3340017
3340003
FAL
FSL
3340010 3340011
Vendor Tails Box
Package
3340-XV-003A M
PT
FT DT
Vendor Package
3340-XV-017
3340-XV-005 A - AD
3340-PU-102
3340-XV-003C
FAL Vendor 3340-CY-102
3340-XV-006 3340006 Package 3340-XV-003D
Crossflow Surge
Tank
FSL
GSW
3340Clasif001
Figure 14: Blockflow Control Diagram of the CDCPF_Deslamado System
The above control unit is broken into two engineering modules and sub-modules:
- 3340BX101 where the feed slurry is received and pumped
PROCESS
o 3340XM100 Hydraulic Valve Power Pack

o 3340PU101 Deslime Pump 1
o 3340PU102 Deslime Pump 2
o 3340PU174 Feed Area Sump Pump
- 3340Clasif001 where the pumped slurry is deslimed in two deslime cyclone clusters
o 3340CY101 Deslime Cluster 1
o 3340CY102 Deslime Cluster 2
6.1 Sub Module 3340BX101
6.1.1 Modules of Control
There are no modules of control within the DRA scope for 3340BX101 which do not reside within
sub-engineering modules.
However, the flopper diversion gates supplied by others require certain controls for the CPF to
operate.
T1 Control Module
UN CDCPF_Deslamado EM 3340BX101 Sub EM
Tag Service
3340-XV-XXX CPF Feed Flopper Gate (others)
3340-XV-YYY Tails Launder Flopper Gate (others)
3340-LIT-001 CPF Plant Feed Box Level Transmitter
Table 8: List of Modules of Control for 3340BX101
6.1.2 List of Interlocks.
T2 Interlock
Tag 3340-XV-XXX Description CPF Feed Flopper Gate (others)
Sub
UN CDCPF_Deslamado EM 3340BX101
EM
Interlock
Motor Type Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 – PU – 101 If both Deslime Cyclone Feed Pumps

Delay time
3340 – PU – 102 3340 – PU – 101 × P
10s
Not running. AND
PROCESS
3340 – PU – 102
Have not run in for a time delay, then

close flopper gate
Refer to vendor and design functional specifications by others
Table 9: List of Interlocks for CPF Flopper Gate
T2 Interlock
Tag 3340-XV-YYY Description Tails Launder Flopper Gate (others)
Sub
UN CDCPF_Deslamado EM 3340BX101
EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-XXX If CPF Feed Flopper Gate open then close Delay time
× P
Is open flopper gate 10s
3340-XV-XXX If CPF Feed Flopper Gate not open or Delay time
×
Is not open or closed closed, then open flopper gate 120s
Refer to vendor and design functional specifications by others
Table 10: List of Interlocks for Tails Launder Flopper Gate
Both flopper gates are not allowed to be open together.

One of the flopper gates must be open at all times to prevent spillage overflows.
6.1.3 Alarms and Process Setpoints – 3340BX101
T3 Alarms and Process Setpoints

UN CDCPF_Deslamado EM 3340BX101 Sub EM
H
High Low
Tag Description Range Unit SP Y High Low
High Low
S
3340-LIT-001 CPF Plant Feed Box Level

0 - 100 % 95 30 5
Transmitter
Table 11: Alarms and Process Setpoint 3340-BX-101
PROCESS
6.1.4 Binary State Messages – 3340BX101
There are no binary state messages for this section 3340BX101

6.1.5 Regulatory Control Loops – 3340BX101
There are no regulatory control loops for this section 3340BX101

6.1.6 Advanced Control Loops – 3340BX101
There are no advanced control loops for this section 3340BX101
6.1.7 Description - CPF Plant Feed Box, Launders and Flopper Diversion
The CPF feed is derived from the Papajuane Concentrators’ rougher tailings slurry. The slurry is
gravitated down a concrete launder and discharged into Tailings Collection Box (3710 – BX –
003).
The rougher tailings slurry is diverted by means of actuated flopper gate swingover system,
supplied by others. Should the CPF be available to receive feed slurry, the flopper gates will be
opened, and slurry allowed to gravitate down the CPF Plant Feed Launder (3340 – LN – 103). On
discharge from the concrete feed launder, the slurry velocity is attenuated and distributed by the
Plant Feed Break Box (3340 – BX – 100) into the Plant Feed Box (3340 – BX – 101).
The flopper gates must immediately divert slurry away from the CPF Plant Feed Box if both
Deslime Cyclone Pumps (3340 – PU – 101 / 102) are not running. This will prevent solids from
accumulating at the base of the pump box which may block the pumps on re-start.
Due to the large slurry volumes expected within the design, the Plant Feed Box may overflow for
a limited time while the flopper gates are closing. Slurry will overflow the pump box into the
Emergency Overflow Launder (3340 – LN – 104) and gravitate to the Tailings Collection Box
(3710 – BX – 003) supplied by others.
The level in the Plant Feed Box is measured by level transmitter (3340-LIT-001) and controlled
by varying the speed of the pumps.
6.2 Engineering Module 2 - 3340XM100
6.2.1 Modules of Control – 3340XM100
T1 Control Module
UN CDCPF_Deslamado EM 3340BX101 Sub EM 3340XM100
Tag Service
3340-XM-100 Deslime Pump Suction Valve Hydraulic Power Pack Pump
3340-XM-100 Deslime Pump Suction Valve Hydraulic Power Pack Heater
PROCESS
3340-PT-001A Power Pack Pressure transmitter

3340-TiT-001A Power Pack Temperature transmitter
3340-LIT-001A Power Pack Level transmitter
3340-HS-002A Local/Remote Switch
3340-ZL-001A Valve 1 Open Piston
3340-ZL-002A Valve 1 Close Piston
3340-ZL-003A Valve 2 Open Piston
3340-ZL-004A Valve 2 Close Piston
6.2.2 List of Interlocks – 3340-XM-100
T2 Interlock
Deslime Pump Suction Valve Hydraulic
Tag 3340-XM-100 Description
Power Pack Pump
Sub
UN CDCPF_Deslamado EM 3340BX101 3340XM100
EM
Fail Position: Keep
Last (KL)
Interlock
Motor Type Safe Position: Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to vendor and design functional specifications by others. Document number MQ14 - 08 - DR - 3340 - PD1103
Table 12: List of Interlocks for 3340XM100
6.2.3 Alarms and Process Setpoints – 3340XM100

UN CDCPF_Deslamado EM 3340BX101 Sub EM 3340XM100
H
High Low
High Low
S
Refer to vendor and design functional specifications by others. Document number MQ14 - 08 - DR - 3340 - PD1103
Table 13: Alarms and Process Setpoint 3340XM100
PROCESS
6.2.4 Binary State Messages – 3340XM100
There are no binary state messages for this section 3340XM100

6.2.5 Regulatory Control Loops – 3340XM100
There are no regulatory control loops for this section 3340XM100

6.2.6 Advanced Control Loops – 3340XM100
There are no advanced control loops for this section 3340XM100
6.2.7 Description – Deslime Pump Suction Valve Hydraulic Power Pack
The suction valves of the two Deslime Cyclone Feed Pumps are hydraulically driven via a
common hydraulic power pack. The power pack must be operating for the valves to open/close.
Reference should be made to the vendor control philosophy.
The power pack operation and control of the opening and closing of the suction valves is via a
local PLC. This communicates with the CPF’s PLC via Profinet S2.
6.3 Engineering Module 2 – 3340PU101
6.3.1 Description – 3340PU101
The following figure shows the elements that make up the 3340PU101 equipment module.
PROCESS
Flush Water
3340-XV-003B 3340-XV-002B
LC
3340001
Emergency Tails
Launder
LT
3340-XV-013
PC
3340-BX-101 SC
FI DI 3340014
3340002
3340008 3340009
Tails Launder
PT
3340-XV-002A M
3340-XV-001A FT DT
3340-XV-015
A - AD
3340-PU-101
3340-CY-101
3340-XV-001C 3340-XV-002C
3340-XV-002D P-1224
FC
3340001
3340-XV-016
PC
SC
FI DI
3340005
3340017
3340003
FAL
FSL
3340010 3340011
Tails Box
3340-XV-003A M
PT
FT DT
3340-XV-017
3340-XV-005 A - AD
3340-PU-102
3340-XV-003C
FAL 3340-CY-102
3340-XV-006 3340006 3340-XV-003D
Crossflow Surge
Tank
FSL
GSW
Figure 15: Blockflow Control Diagram of the 3340PU101 System
The slurry within the Plant Feed Box (3340 – BX – 101) is then pumped by two operating, variable
transmitter (3340-LIT-001) and controlled by varying the speed of the pumps. Should the level
reach the low limit, the operating pumps flowrate setpoint will reduce to the minimum.
power pack within a vendor package (3340-XM-100).
The Deslime Cyclone Feed Pumps are a vendor package and all control loops, alarms and
interlocks specified in the vendor control philosophy document shall be applied.
The Deslime Cyclone feed flowrate is measured (3340-FIT-008 / 010) and shall not be allowed to
reduce below a minimum in order to prevent risks of pipeline sedimentation blockage.
Slurry density is also measured (3340-DIT-009 / 011) for mass balancing purposes. Its nuclear
source has an actuated shutter (3340-DX-009 / 011) for isolation.
By combining the flow transmitter and densitometer readings, a totalized mass flow in the deslime
cyclone feed pipeline will be calculated based upon the following formulae:
PROCESS
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) ×
𝑆𝐺 − 1
Where: T = Dry Solids Mass [tph]
Vp = Volumetric Flowrate [m3/hr] (3340-FIT-008 / 010)
Dp = Slurry density [t/m3] (3340-DIT-009 / 011)
SG = Solids Specific Gravity = 2.68 t/m3
Total dry mass feed to the CPF is the sum of the two pumps dry mass flowrates.
Solids mass pumped to the Deslime Cyclones will be totalized on an hour, shift, day and monthly
basis and will be visible to the control room operator.
This, together with the total crossflow feed mass flow rate calculation will provide input into the
calculation of the total mass rejection to the total deslime cyclone overflow.
Deslime Cyclone Mass Rejection [%] = {[ TCyclone Feed – TCrossflow Feed] / TCyclone Feed } × 100%
Where:
TCyclone Feed = Total Deslime Cyclone dry solids mass flow [tph]
TCrossflow Feed = Total Crossflow Feed dry solids mass flow [tph].
The mass rejection to overflow will be logged on an hour, shift, day and monthly basis and will be
visible to the control room operator.
6.3.2 Unit of Control Modules – 3340PU101
The following table shows the details of the Control Modules considered for this Equipment
Module.
T1 Control Module
UN CDCPF_Deslamado EM 3340BX101 Sub EM 3340PU101
Tag Service
3340-XV-001C Flush valve, pre-suction 3340-BX-101
3340-PU-101-LU1FA1 Deslime Cyclone Feed Pump 1 Gearbox Cooling Fan
3340-PU-101-LU1HE1 Deslime Cyclone Feed Pump 1 Gearbox Oil Heater 1
3340-PU-101-LU1PU1 Deslime Cyclone Feed Pump 1 Lube Oil Pump 1
3340-PU-101-MO1FA1 Deslime Cyclone Feed Pump 1 Motor Fan 1
PROCESS

3340-PU-101-MO1HE1 Deslime Cyclone Feed Pump 1 Motor Space Heater
3340-DIT-009 Densitometer deslime cyclone cluster 3340-CY-101
3340-DX-009 Densitometer Nuclear source isolation, 3340-CY-101
3340-XV-002A Pump suction valve 3340-PU-101
3340-XV-002B Suction Flush water valve , 3340-PU-101
3340-XV-002C Suction Drain valve 3340-PU-101
3340-XV-002D Discharge drain valve 3340-PU-101
3340-FIT-008 Flowmeter to deslime cyclone cluster 3340-CY-101
3340-XV-005 Gland Water valve, 3340-PU-101
3340-FSL-005 Gland Seal Water Flow switch 3340-PU-101
3340-TSL-002D1 Temperature Switch Low, lubrication system 3340-PU-101
3340-TSH-002D2 Temperature Switch High, lubrication system 3340-PU-101
3340-LSL-002B Level Switch Low Flender unit 3340-PU-101
3340-PSL-002D1 Pressure Switch Low, lubrication system 3340-PU-101
3340-TT-002A2 Temperature Transmitter 3340-PU-101
3340-TT-002B3/4 Temperature Transmitter Flender unit 3340-PU-101
3340-TT-002A1 Temperature Transmitter 3340-PU-101
3340-VT-002B1/2/3 Vibration Transmitter Flender unit 3340-PU-101
3340-VT-002B4/5/6 Vibration Transmitter Flender unit 3340-PU-101
3340-TT-002B1/2 Temperature Transmitter Flender unit 3340-PU-101
3340-VT-002C1/2 Vibration Transmitter 3340-PU-101
3340-TSL-002D3 Temperature Switch Low, lubrication system 3340-PU-101
3340-FISL-002D1 Flow Switch Low, lubrication system 3340-PU-101
3340-TT-002B5/6 Temperature Transmitter, Flender unit 3340-PU-101
3340-VT-002C3/4 Vibration Transmitter 3340-PU-101
3340-TT-002B7 Temperature Transmitter Flender unit 3340-PU-101
3340-PSH-002D2 Pressure switch high, lubrication 3340-PU-101
Table 14: List of Unit Controls – 3340PU101
6.3.3 Interlocks – 3340PU101
T2 Interlock
Deslime Feed Pump 1 Pre-Suction Valve
Tag 3340-XV-001C Description
Flush Valve
PROCESS
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 15: List of Interlocks for 3340-XV-001C
Note Order of precedence for flush water valve opening shall be adhered to. Refer to flush water pump
(3340-PU-115) control specifications.
T2 Interlock
Tag 3340-XV-002A Description Deslime Feed Pump 1 Suction Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-002C.OP Suction drain valve open

OR OR ×
3340-XV-002C.OPNG Suction drain valve opening
3340-PU-101.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-002A.OP ×
Suction Valve Open OR Opening 180 seconds
OR
3340-XV-002A.OPNG)
Refer to vendor control philosophy of valve hydraulic power pack, 3340XM100. Document number MQ14 - 08 - DR - 3340 -
PD1103
Table 16: List of Interlocks for 3340-XV-002A
T2 Interlock
Tag 3340-XV-002B Description Deslime Feed Pump 1 Flush Valve
PROCESS
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Fail Position:
Keep Last (KL)
Interlock
Motor Type Safe Position:
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 17: List of Interlocks for 3340-XV-002B
T2 Interlock
Deslime Feed Pump 1 Suction Drain
Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU - 101 Description Deslime Feed Pump 1
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Interlock
Motor Type VFD (Multiple) Intlck_3340BB_SL_01
Type
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy. Document number MQ15-718-TE-3340-IN0101

3340-XV-005 !OP ×
If gland seal water valve not open and
AND Note 1
3340-PU-101 is running
3340-PU-101.MO1.Run
3340-FSL-005.ACT Flow switch (3340-FSL-005) has a low ×
Time Delay
AND flow alarm for a time delay and 3340-PU-
300 seconds
3340-PU-101-MO1.Run 101 is running
Flow switch (3340-FSL-005) has a low
3340-FSL-005.ACT ×
flow alarm
3340-XV-002A CL ×
Suction valve (3340-XV-002A)
OR CLN Time Delay
Is closed or closing and 3340-PU-101 is
AND 10 seconds
running for a time delay
3340-PU-101-MO1.Run
3340-XV-002C OP OR Suction drain valve (3340-XV-002C) is × Debounce
OPN open or opening
× Time Delay
The level of the Plant Feed Pump Box
3340-LIT-001.LL 300 seconds
(3340-LIT-001) is Low Low
Note 2
BLACKOUT ×
Electrical blackout Active
ELECTRICO.ACT
3340-XV-002D OP OR Discharge drain valve (3340-XV-002D) is × Debounce
OPN open or opening
3340-CY- ×
101.V_OPEN_HLIM Number of deslime cyclones available <
(3340-XV-015 A thru 15
AD)
3340-FIT-008.LL AND ×
Slurry flowrate is Low Low and pump is Time Delay
3340-PU-101-
running 600 seconds
MO1.RUN
Instrument Air Pressure (3340-PIT-675) is × Time Delay
3340-PIT-675.LL
Low Low for a time delay 10 seconds
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671.LL Time Delay
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
is Low Low for a time delay
CPF Make-Up Water Pressure 3720-PIT- × Time Delay
3720-PIT-116.LL
116 is Low Low for a time delay 180 seconds
3340 – PU – Both Crossflow Feed Pumps ×
185.MO1.Run 3340 – PU – 185
Time Delay
AND AND
300 seconds
3340 – PU – 3340 – PU – 186
186.MO1.Run Have not run for a time delay
Table 19: List of Interlocks for 3340 – PU - 101
Note 1 On stopping 3340 – PU – 101, its gearbox lubrication system may continue to run. Refer
to vendor functional specification
PROCESS
Note 2 Pump 3340 – PU – 101 should only stop if it has a longer run time than 3340 – PU – 102
T2 Interlock
Deslime Feed Pump 1 Discharge Drain
Tag 3340-XV-002D Description
Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 20: List of Interlocks for 3340-XV-002D
T2 Interlock
Deslime Feed Pump 1 Densitometer
Tag 3340-DX-009 Description
Nuclear Source Isolation Shutter
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Interlock Intlck_OBTURADOR_DENSI
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-PU-101.!RUN If the pump is not working ×
Table 21: List of Interlocks for 3340-DX-009
T2 Interlock
Deslime Feed Pump 1 Gland Seal Water
Tag 3340-XV-005 Description
Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU101
do EM
Fail Position:
Keep Last (KL) Interlock Intlck_VLV_gland seal water
Motor Type
Safe Position: Type O_01
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay time
5s
Table 22: List of Interlocks for 3340-XV-005
6.3.4 Alarms and Process Setpoints – 3340PU101

H
High Low
High Low
S
Refer to vendor control philosophy for pump specific Alarms and Process Setpoints. MQ15-718-TE-3340-IN0101
3340-FIT-008 Deslime Cyclone Feed Pump

0 – 10 000 % 8 545 5 350 4 700
Flowmeter
3340-DIT-009 Deslime Cyclone Feed Pump
1.0 – 2.0 t/m3
densitometer
3340-FSL-005 Deslime Cyclone Feed Pump
0 - 18 m3/hr 9.78
Gland Seal Water Flow switch
Table 23: Alarms and Process Setpoint 3340PU101
The alarms associated with the Density transmitter, as well as the flow measurement should be
inhibited when pump 3340-PU-101 is not running.
6.3.5 Binary Messages – 3340PU101
T4 Binary State Messages

Tag Description OFF ON
3340-ZSC-009 LINE RADIOACTIVE SOURCE

× Note 2
CYCLONE 3340-CY-101 CLOSED
3340-ZSO-009 LINE RADIOACTIVE SOURCE
× Note 1
CYCLONE 3340-CY-101 OPEN
Table 24: Binary State Messages 3340PU101
Note:
1) Condition should alarm, if the valve is open 5 seconds after the pump 3340-PU-101 has
stopped.
PROCESS
2) Condition should alarm, if the valve is closed, 5 seconds after the pump 3340-PU-101 is
running. If this condition occurs, calculation of the mass flowrate and average value % of
solids should not occur.
3) An alarm should be provided when a nuclear density meter reading (tag 3340-DIT-009)
provides a difference in measured value greater than 10%, under normal operating
conditions (both pumps operating). Alarm will not be triggered when only one pump is
operating, when the pump is under start-up conditions.
6.3.6 Regulatory Control Loops – 3340PU101
T5 Regulatory Control Loops

Tag Description Range Unit Unit Range Range Conditions
MV MV PV/SP PV SP MV
0 - 100 % % 0 - 100 30 - 95 Expected
3340-LIC-001 CPF Plant Feed Box Level Controller
setpoint 60%
Table 25: Regulatory Control Loops for 3340-LIC-001

76 - 100 % m3/hr 0 - 10000 5350 – Expected
Deslime Cyclone Feed Flowrate
3340-FIC-001 8540 setpoint
Controller
m3/hr 6540m3/hr
Table 26: Regulatory Control Loops for 3340-FIC-001
Note 1: Controller will be disabled (tracking action), if pump is stopped
6.3.7 Advanced Control Loops – 3340PU101
Not applicable
6.3.8 Sequence Description – 3340PU101
The pump has its own system of suction, drain and flush valves, for when the pump is started or
stopped. The pump start sequence 3340-PU-101, shall follow the following steps:
PROCESS
TSQST Start Sequence Table

Seq Command Tag Description Transition Min Monitor
Time Time
Suction drain Valve
3340-XV-002C 2 60
1. Close and Closed
3340-XV-002D seconds seconds
Discharge drain valve
Flush Water valve, pre-suction Open for 30 20 60
2. Open 3340-XV-001C
valve seconds seconds seconds
Flush Water valve, pre-suction 2 60
3. Close 3340-XV-001C Closed
valve seconds seconds
(Open &
Low Flow
2 60
4. Open 3340-XV-005 Gland seal water valve Switch
seconds seconds
Ok) for 10
Sec
Open
Suction Valve.
and 2 220
5. Open 3340-XV-002B Refer to vendor functional
3340-XM- seconds seconds
specification.
100.RUN
3340-PU-101-LU1PU1
3340-PU-101-LU1PU2 Start Pump lubrication
10 120
6. Start 3340-PU-101-LU1HE1 sequences. Refer to vendor
seconds seconds
3340-PU-101-LU1HE2 functional specification.
3340-PU-101-LU1FA1
Start pump. Refer to vendor 10 60
7. Start 3340-PU-101.MO1 Working
functional specification. seconds seconds
Table 27: Start Sequence 3340PU101
Reference should be made to the hydraulic valve power pack (3340-XM-100) functional
specification for its start/stop sequence and monitoring requirements.
Reference should be made to the Deslime Cyclone Feed Pump (3340-PU-101) functional
specification for its start/stop sequence of the lubrication system and monitoring requirements.
(MQ15-718-TE-3340-IN0101).
The monitoring time of the Start/Stop and Forced Stop of the Equipment Module 3340-PU-101 is
260 seconds. After the last step (while the module of equipment is active), failure of any of the
following conditions will cause the Equipment module failure condition:
- Motor Pump Motor 3340-PU-101-MO1 stopped
The pump stop sequence 3340-PU-101, shall follow the following steps:
PROCESS
TSQST Stop Sequence Table

Time Time
Feedback
Ramp down 2 60
1. 3340-PU-101.MO1 Slow down MV1 % controller
pump speed seconds seconds
<= MV1
Stop pump.
20 60
2. Stop 3340-PU-101.MO1 Refer to vendor functional Stopped
seconds seconds
specification
Suction Valve.
2 180
3. Close 3340-XV-002A Refer to vendor functional Closed
seconds seconds
specification
2 60
4. Open 3340-XV-002D Discharge Drain Valve Opened
seconds seconds
2 60
5. Open 3340-XV-002C Suction Drain valve Opened
seconds seconds
2 20
6. Close 3340-XV-005 Gland Seal Water Valve Closed
seconds seconds
Open for
7. Open 3340-XV-001C 30
seconds
8. Close 3340-XV-001C Closed
Open for
Flush Water valve, post-suction 20 60
7. Open 3340-XV-002B 20
seconds
8. Close 3340-XV-002B Closed
Table 28: Stop Sequence 3340PU101
The Shutter of the Nuclear Density Meter (3340-DX-009) will open 5 seconds after the pump
3340-PU-101 is operational. The shutter will close when the pump stops.
PROCESS
Flush Water
3340-XV-003B 3340-XV-002B
LC
3340001
Emergency Tails
Launder
LT
3340-XV-013
PC
3340-BX-101 SC
FI DI 3340014
3340002
3340008 3340009
Tails Launder
PT
3340-XV-002A M
3340-XV-001A FT DT
3340-XV-015
A - AD
3340-PU-101
3340-CY-101
3340-XV-001C 3340-XV-002C
3340-XV-002D FC
3340001
3340-XV-016
PC
SC
FI DI
3340005
3340017
3340003
FAL
FSL
P-1272 3340010 3340011

Tails Box
3340-XV-003A M
PT
FT DT
3340-XV-017
3340-XV-005 A - AD
3340-PU-102
3340-XV-003C
FAL 3340-CY-102
3340-XV-006 3340006 3340-XV-003D
Crossflow Surge
Tank
FSL
GSW
The slurry within the Plant Feed Box (3340 – BX – 101) is pumped by two operating, variable
transmitter (3340-LIT-001) and controlled by varying the speed of the pumps. Should the level
reach the low limit, the operating pumps flowrate setpoint will reduce to the minimum.
power pack within a vendor package (3340-XM-100).
The Deslime Cyclone Feed Pumps are a vendor package and all control loops, alarms and
interlocks specified in the vendor control philosophy document shall be applied.
The Deslime Cyclone feed flowrate is measured (3340-FIT-008 / 010) and shall not be allowed to
reduce below a minimum in order to prevent risks of pipeline sedimentation blockage.
Slurry density is also measured (3340-DIT-009 / 011) for mass balancing purposes. Its nuclear
source has an actuated shutter (3340-DX-009 / 011) for isolation.
By combining the flow transmitter and densitometer readings, a totalized mass flow in the deslime
PROCESS
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) ×
𝑆𝐺 − 1
Vp = Volumetric Flowrate [m3/hr] (3340-FIT-008 / 010)
Dp = Slurry density [t/m3] (3340-DIT-009 / 011)
Total dry mass feed to the CPF is the sum of the two pumps dry mass flowrates.
Solids mass pumped to the Deslime Cyclones will be totalized on an hour, shift, day and monthly
basis and will be visible to the control room operator.
This, together with the total crossflow feed mass flow rate calculation will provide input into the
calculation of the total mass rejection to the total deslime cyclone overflow.
Deslime Cyclone Mass Rejection [%] = {[ TCyclone Feed – TCrossflow Feed] / TCyclone Feed } × 100%
Where:
TCyclone Feed = Total Deslime Cyclone dry solids mass flow [tph]
TCrossflow Feed = Total Crossflow Feed dry solids mass flow [tph].
The mass rejection to overflow will be logged on an hour, shift, day and monthly basis and will be
Module.
T1 Control Module
Tag Service
3340-XV-001A Flush Water Valve, pre-suction valve 3340-BX-101
3340-PU-102-LU1FA1 Deslime Cyclone Feed Pump 2 Gearbox Cooling Fan
PROCESS

3340-PU-102-MO1HE1 Deslime Cyclone Feed Pump 2 Motor Space Heater
3340-DIT-011 Densitometer to 3340-CY-102
3340-DX-011 Densitometer nuclear source shutter to cyclones 3340-CY-102
3340-FSL-006 Gland Seal Flow switch 3340-PU-102
3340-XV-003A Suction valve pump 3340-PU-102
3340-XV-003B Suction Flush Valve of pump 3340-PU-102
3340-XV-003C Suction drain valve of pump 3340-PU-102
3340-XV-003D Discharge drain valve of pump 3340-PU-102
3340-FIT-010 Flowmeter of slurry to cyclones 3340-CY-102
3340-VT-003C1/2 Vibration Transmitter bearings pump 3340-PU-102
3340-TT-003B1/2 Temperature Transmitter bearings Flender unit 3340-PU-102
3340-TT-003A2 Temperature transmitter bearings pump 3340-PU-102
3340-TT-003B3/4 Temperature transmitter bearings Flender unit 3340-PU-102
3340-TT-003A1 Temperature Transmitter bearings pump 3340-PU-102
3340-VT-003B1/2/3 Vibration transmitter bearings Flender unit 3340-PU-102
3340-VT-003B4/5/6 Vibration transmitter bearings Flender unit 3340-PU-102
3340-TSL-003D1 Temperature Switch Low lubrication 3340-PU-102
3340-TSH-003D2 Temperature switch high lubrication 3340-PU-102
3340-LSL-003B Low level switch Flender unit 3340-PU-102
3340-PSL-003D1 Pressure switch low lubrication 3340-PU-102
3340-XV-006 Gland seal water valve for 3340-PU-102
3340-VT-003C3/4 Vibration transmitter bearings pump 3340-PU-102
3340-TT-003B5/6 Temperature transmitter bearings Flender unit 3340-PU-102
3340-TT-003B7 Temperature transmitter Flender unit 3340-PU-102
3340-PSH-003D2 Pressure switch high lubrication 3340-PU-102
3340-TSL-003D3 Temperature switch low lubrication 3340-PU-102
3340-FISL-003D1 Flow switch low lubrication 3340-PU-102
T2 Interlock
Deslime Feed Pump 2 Pre-Suction Valve
Tag 3340-XV-001A Description
Flush Valve
PROCESS
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340-XV-003A Description Deslime Feed Pump 2 Suction Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-102.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-003A.OP ×
OR
3340-XV-003A.OPNG)
Refer to vendor control philosophy of valve hydraulic power pack, 3340XM100. Document number MQ14 - 08 - DR - 3340 -
PD1103
T2 Interlock
Tag 3340-XV-003B Description Deslime Feed Pump 2 Flush Valve
PROCESS
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Deslime Feed Pump 2 Suction Drain
Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU – 102 Description Deslime Feed Pump 2
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Interlock
Type
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy. MQ15-718-TE-3340-IN0101

3340-XV-006 !OP ×
AND Note 1
3340-PU-102.MO1.Run
Time Delay
300 seconds
3340-FSL-006.ACT ×
flow alarm
3340-XV-003A CL ×
OR CLN Time Delay
AND 10 seconds
3340-PU-102-MO1.Run
OPN open or opening
× Time Delay
The level of the Plant Feed Pump Box
(3340-LIT-001) is Low Low
Note 2
BLACKOUT ×
ELECTRICO.ACT
OPN open or opening
3340-CY- ×
102.V_OPEN_HLIM Number of deslime cyclones available <
(3340-XV-018 A thru 15
AD)
3340-FIT-010.LL AND ×
3340-PU-102-
running 600 seconds
MO1.RUN
3340-PIT-675.LL
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
3720-PIT-116.LL
3340 – PU – Both Crossflow Feed Pumps ×
185.MO1.Run 3340 – PU – 185
AND Time Delay
AND
300 seconds
3340 – PU – 3340 – PU – 186
186.MO1.Run Have not run for a time delay
Note 1 On stopping 3340 – PU – 102, its gearbox lubrication system may continue to run. Refer
to vendor functional specification MQ15-718-TE-3340-IN0101
PROCESS
Note 2 Pump 3340 – PU – 102 should only stop if it has a longer run time than 3340 – PU – 101
T2 Interlock
Deslime Feed Pump 2 Discharge Drain
Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Deslime Feed Pump 2 Densitometer
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Deslime Feed Pump 2 Gland Seal Water
Valve
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU102
do EM
Fail Position:
Keep Last (KL) Interlock Intlck_VLV_gland seal water
Motor Type
Safe Position: Type O_01
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

H
High Low
High Low
S
3340-FIT-010 Deslime Cyclone Feed Pump
0 – 10 000 % 8 545 5 350 4 700
Flowmeter
3340-DIT-011 Deslime Cyclone Feed Pump
1.0 – 2.0 t/m3
densitometer
3340-FSL-006 Deslime Cyclone Feed Pump 0 - 18 m3/hr 9.78
Gland Seal Water Flow switch


× Note 2
× Note 1
Note:
stopped.
PROCESS
conditions (both pumps operating). Alarm will not be triggered when only one pump is
operating, when the pump is under start-up conditions.

76 - 100 % m3/hr 0 - 100 5350 – Expected
Deslime Cyclone Feed Flowrate
3340-FIC-001 8540 setpoint
Controller
m3/hr 6540m3/hr

Not applicable
PROCESS

Time Time
Suction drain Valve
3340-XV-003C 2 60
1. Close and Closed
Flush Water valve, pre-suction Open for 30 20 60
2. Open 3340-XV-001A
valve seconds seconds seconds
3. Close 3340-XV-001A Closed
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Open
Suction Valve.
and 2 220
5. Open 3340-XV-003B Refer to vendor functional
specification.
100.RUN
3340-PU-102-LU1PU1
3340-PU-102-LU1PU2 Start Pump lubrication
10 120
6. Start 3340-PU-102-LU1HE1 sequences. Refer to vendor
seconds seconds
3340-PU-102-LU1HE2 functional specification.
3340-PU-102-LU1FA1
Reference should be made to the hydraulic valve power pack (3340-XM-100) functional
specification for its start/stop sequence and monitoring requirements.
Reference should be made to the Deslime Cyclone Feed Pump (3340-PU-102) functional
MQ15-718-TE-3340-IN0101
PROCESS

Time Time
Feedback
Ramp down 2 60
<= MV1
Stop pump.
20 60
seconds seconds
specification
Suction Valve.
2 180
3. Close 3340-XV-003A Refer to vendor functional Closed
seconds seconds
specification
2 60
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-001A 30
seconds
Open for
7. Open 3340-XV-003B 20
seconds
Module.
T1 Control Module
Tag Service
3340-TE-012 Bearing temperature switch
3340-LSH-012 Level Switch High – sump pump 3340-PU-174
3340-LSHH-012 Level Switch High High – deslime pump area
PROCESS
T2 Interlock
Tag 3340-PU-174 Description Feed Area Sump Pump
CDCPF_Deslama Sub
UN EM 3340BX101 3340PU174
do EM
Interlock
Motor Type M1 Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay 10
3340-LSH-012.ACT High level switch activated × seconds
Note 1
3340-TE-012.ACT High bearing temperature alarm ×
BLACKOUT Delay 5
Electrical BlackOut Activated ×
ELECTRICO.ACT seconds
Table 44: List of Interlocks for 3340-PU-174
Note 1: Pump to run 15 minutes after the high level has been removed.

H
High Low
High Low
S
3340-LSH-012 Deslime Cyclone Spillage Pump

0 - 100 % 27%
High Switch Alarm
3340-LSHH- Deslime Cyclone Spillage Pump
012 0 - 100 % 85%
High High Switch Alarm
Table 45: Alarms and Process Setpoint 3340-PU-174
Note: Level switches setpoints set in field, not within PLC.


PROCESS

3340-LSHH- CPF DESLIME PUMP BUND AREA
012 × Delay 5 seconds
HIGH HIGH SLURRY LEVEL
Not applicable.
Not applicable
Spillage in the Deslime Cyclone Feed Pump area will gravitate to the Feed Area Spillage Pump
(3340 – PU – 174). The pump will discharge by manual selection to either:
 The Emergency Tails Launder (3340 – LN - 104);
 Or, more commonly, to the CPF Plant Feed Box (3340 – BX - 101).
This equipment can operate in manual mode or automatic mode. In manual mode, the start and
stop by the PLC will depend on the start/stop command that the operator. The operation of the
pump in Automatic Mode will occur if:
- The pump will start automatically, if it is ready to Operate in Sequence, and if Sump level
switch is high.
- The sump pump will stop automatically 15 minutes after the level switch high has fallen
away. The time delay in stopping the pump allows the pump to continue to run while hose
down of the area is occurring.
An additional High High limit switch is included to alarm the operator that significant spillage is
occurring in the area requiring operator intervention.
6.6 Engineering Module 1 – 3340Clasif001
6.6.1 Description – 3340Clasif001
The two Deslime Cyclone Clusters (3340 – CY – 101 / 102) receives the pumped slurry and
effects a size separation on the material. Cyclone feed pressure (3340-PIT-014A / 017A) is
controlled by varying the number of cyclone feed valves (3340-XV-015 / 018 A-AD) opened. If the
cyclone feed pressure is above the high setpoint limit for a specified time, another feed valve will
open. Conversely if the feed pressure is below the low setpoint limit for a specified time, a valve
will close. The PLC will select which valve to open/close in preference of equalising operating
time, so that all cyclone equipment will over time have similar wear rates.
PROCESS
Flush dilution water is added (3340-XV-013A / 016A) on a continuous basis to the cyclone
underflow to initially dilute and flush the slurry into the Crossflow Feed Surge Tank below. This
valve must close if the respective Deslime Cyclone Feed Pump (3340 – PU – 101 / 102) stops
running.
On start-up of the Deslime Cyclone Feed pump, a minimum number of cyclone feed valves must
be open. After starting the number of cyclones utilised will be allowed to vary to maintain the
pressure setpoint.
6.7 Engineering Module 2 – 3340CY101
6.7.1 Description – 3340CY101
The following figure shows the elements that make up the 3340CY101 equipment module.
Flush Water
3340-XV-003B 3340-XV-002B
LC
3340001
Emergency Tails
Launder
LT
3340-XV-013
PC
3340-BX-101 SC
FI DI 3340014
3340002
P-1327 3340008 3340009
Tails Launder
PT
3340-XV-002A M
3340-XV-001A FT DT
3340-XV-015
A - AD
3340-PU-101
3340-CY-101
3340-XV-001C 3340-XV-002C
3340-XV-002D FC
3340001
3340-XV-016
PC
SC
FI DI
3340005
3340017
3340003
FAL
FSL
3340010 3340011
Tails Box
3340-XV-003A M
PT
FT DT
3340-XV-017
3340-XV-005 A - AD
3340-PU-102
3340-XV-003C
FAL 3340-CY-102
3340-XV-006 3340006 3340-XV-003D
Crossflow Surge
Tank
FSL
GSW
Figure 17: Blockflow Control Diagram of the 3340CY101 System
6.7.2 Unit of Control Modules – 3340CY101
T1 Control Module
UN CDCPF_Deslamado EM 3340Clasif001 Sub EM 3340CY101
Tag Service
PROCESS
3340-PIT-0014 Deslime Cyclone Cluster 1 pressure transmitter

3340-XV-0185 thru AD Deslime Cyclone Cluster 1 cyclone isolation valve A through AD (total 30 valves)
3340-XV-013A Deslime Cyclone Cluster 1 Underflow Dilution Isolation Valve
Table 47: List of Unit Controls – 3340CY101
6.7.3 Interlocks – 3340CY101
T2 Interlock
3340-XV-015 A Deslime Cyclone Cluster 1 Feed Valves
Tag Description
thru AD (30 in total)
CDCPF_Deslama 3340Clasif00 Sub
UN EM 3340CY101
do 1 EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
No Interlocks
Table 48: List of Interlocks for 3340-XV-015 A though AD
T2 Interlock
Deslime Cyclone Cluster 1 Underflow
Tag 3340-XV-013 A Description
Dilution Valve
UN EM 3340CY101
do 1 EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
No Interlocks
Table 49: List of Interlocks for 3340-XV-013 A
PROCESS
Operation Valve 3340-XV-013A must be linked to the operation of the pump 3340-PU-101, so that it opens
when starting the pump, and closes 300 seconds after the pump stops.
6.7.4 Alarms and Process Setpoints – 3340CY101

High Low
Tag Description Range Unit SP HYS High Low
High Low
3340-PIT- Deslime Cyclone Cluster 1 Feed
0014 0 - 1000 KPa 150 103 83
Pressure Transmitter
Table 50: Alarms and Process Setpoint 3340CY101
Note
1) Low pressure Cyclone cluster feed pressure alarms must be inhibited if the pump 3340-PU-101 is not
running.
6.7.5 Binary State Messages – 3340CY101

CDCPF_Deslamad
UN EM 3340Clasif001 Sub EM 3340CY101
o
Tag Service OFF ON QC
3340-ZSO-014A Deslime Cyclone Cluster 1 underflow flush × Note 2
water
3340-ZSC-014A Deslime Cyclone Cluster 1 underflow flush × Note 1
water
Table 51: Binary State Messages for 3340CY101
Note
1) Condition must alarm, if valve is not open and pump 3340-PU-101 running for more than 10 seconds.
2) Condition must alarm, if valve is not closed and pump 3340-PU-101 running for more than 10 seconds.
PROCESS
6.7.6 Regulatory Control Loops – 3340CY101

Tag Description Range Unit MV Unit Range Range Conditions MV
MV PV/SP PV SP
0 - 30 # cyclones KPa 80 - 3340PU101.!R
1201 un OR
Deslime Cyclone Cluster Pressure (3340PU101.R
3340-PIC-014
Controller UN &
APC_CY101-
ON
Table 52: Regulatory Control Loops for 3340-PIC-014
The control loop 3340-PIC-101, corresponds to a Rule-based Controller, the which will enter into
operations when the APC Controller that controls the operation of the Cyclone Battery is not operational.
Tabulated below are the rules for the operation of the intervening block.
ID Condition Action
1. 3340-PIT-014 > HTH Increase by one (1) N° Cyclones.
2. 3340-PIT-014 < LTH Decrease by one (1) N° Cyclones.
Where:
PV1: 3340-PIT-014
PV1.HTH = 103 KPa
PV1.LTH = 83KPa
Selection of the valves to open / close in the cluster based upon the longest open time.
The Intervening Block will be evaluated 1 time every 60 seconds, in order to update (increase or
decrease), the number of Cyclones required to achieve an adequate Classification of the mineral. The
Controller based on the Controller block, tag 3340-PIC-101, will work in conjunction with the Advanced
Control Loop 3340-UIC-101 described in the subsection "Advanced Control Loops", and “Description" of
the EM 3340CY101.
1
Expected setpoint 100KPa
PROCESS
6.7.7 Advanced Control Loops – 3340CY101

3340-UIC-014A/
Tag APC Type APC 10
APC-3340-PIC-014A
Tag Description Unit Variable Type Notes
Deslime Cyclone Cluster 1 KPa CV1
3340-PIT-014
Pressure Controller
Hydrocyclone Cluster – Control # MV1 Note 1
3340-KC-
Opening/Cyclone Closure cyclone
014.RSP
s
Note:
1) The 3340KC014 controller corresponds to the Opening and Closing Control block of Cyclones (CL30).
The cyclone cluster has thirty (30) cyclones in total, where fifteen (15) cyclones (LLIM1) will be the
minimum of devices that will be able to operate, while Twenty-four (24) cyclones (HLIM1), will be a
maximum of devices that can operate. On the other hand, six (6) Cyclones will be available in Stand
By condition, for replace any unit in case of failure. Block CL24 will be activated with the operating
status of the 3340-PU-101 pump.
The objective of the cyclone cluster 3340-CY-101 is to classify the mineral received by the CPF, in order
to differentiate it between mineral that contains a recoverable grade and the smaller size fractions that
can be discarded.
The coarse material, will be obtained through the spigot underflow of the cyclones, while the fines
material will overflow the cyclone and report to tailings. The cyclone cluster feed pressure is controlled by
opening or closing the isolation valve of each cyclone, opening a valve in case the pressure exceeds a
limit value, or closing a valve in case the pressure falls below the limit value defined for such purposes.
For this purpose, the control logic to be implemented is to use of the CL30 block of the AAPL library,
which is capable of commanding the opening or closing of up to 30 power valves of a cyclone battery,
depending on the value of the quantity of cyclones that are required. Before this Set Point of number of
cyclones required for operation, the CL30 block will keep the number of cyclones open required,
automatically replacing those cyclones that cannot continue operating (cyclones with problems with the
actuation of their insulation valve, or that have been moved to maintenance for repair).
For more details of the control scheme considered to control the cyclone cluster 3340-CY-101, see
document Anglo-American, AGS 69, "Process Control - Control Template Specification r1.2a”, sección
4.1, “Controller Configuration Template”, configuración “Controller Configuration Template for the Cyclone
Cluster APC controller”.
Annex B, "Regulatory Control Grinding", sheet 1, shows the control scheme regulatory considered, where
the use of the scheme described in this section is appreciated, applied to the Project.
PROCESS
6.8 Engineering Module 2 – 3340CY102
Flush Water
3340-XV-003B 3340-XV-002B
LC
3340001
Emergency Tails
Launder
LT
3340-XV-013
PC
3340-BX-101 SC
FI DI 3340014
3340002
P-1327 3340008 3340009
Tails Launder
PT
3340-XV-002A M
3340-XV-001A FT DT
3340-XV-015
A - AD
3340-PU-101
3340-CY-101
3340-XV-001C 3340-XV-002C
3340-XV-002D FC
3340001
3340-XV-016
PC
SC
FI DI
3340005
3340017
3340003
FAL
FSL
3340010 3340011
Tails Box
3340-XV-003A M
PT
FT DT
3340-XV-017
3340-XV-005 A - AD
3340-PU-102
3340-XV-003C
FAL 3340-CY-102
3340-XV-006 3340006 3340-XV-003D
Crossflow Surge
Tank
FSL
GSW
T1 Control Module
Tag Service
3340-PIT-0017 Deslime Cyclone Cluster 2 pressure transmitter
3340-XV-018 A thru AD Deslime Cyclone Cluster 2 cyclone isolation valve A through AD (total 30 valves)
3340-XV-016A Deslime Cyclone Cluster 2 Underflow Dilution Isolation Valve
PROCESS
T2 Interlock
Tag Description
thru AD (30 in total)
UN EM 3340CY102
do 1 EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
No Interlocks
Table 54: List of Interlocks for 3340-XV-018 A though AD
T2 Interlock
Deslime Cyclone Cluster 1 Underflow
Tag 3340-XV-016 A Description
Dilution Valve
UN EM 3340CY101
do 1 EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
No Interlocks
Table 55: List of Interlocks for 3340-XV-016 A
Operation Valve 3340-XV-016A must be linked to the operation of the pump 3340-PU-102, so that it opens
when starting the pump, and closes 300 seconds after the pump stops.
PROCESS

High Low
High Low
3340-PIT- Deslime Cyclone Cluster 2 Feed
0017 0 - 1000 KPa 150 103 83
Note
1) Low pressure Cyclone cluster feed pressure alarms must be inhibited if the pump 3340-PU-102 is not
running.

CDCPF_Deslamad
UN EM 3340Clasif001 Sub EM 3340CY102
o
Tag Service OFF ON QC
3340-ZSO- Deslime Cyclone Cluster 2 underflow flush × Note 2
016A water
3340-ZSC- Deslime Cyclone Cluster 2 underflow flush × Note 1
016A water
Table 57: Binary State Messages for 3340CY102
Note
1) Condition must alarm, if valve is not open and pump 3340-PU-102 running for more than 10 seconds.
2) Condition must alarm, if valve is not closed and pump 3340-PU-102 running for more than 10 seconds.

MV PV/SP PV SP
0 - 30 # cyclones KPa 80 - 3340PU102.!R
1202 un OR
Deslime Cyclone Cluster Pressure (3340PU102.R
3340-PIC-017
Controller UN &
APC_CY102-
ON
2
PROCESS
ID Condition Action
Where:
PV1: 3340-PIT-017
PV1.HTH = 103 KPa
PV1.LTH = 83KPa
the EM 3340CY101.

3340-UIC-014A/
Tag APC Type APC 10
APC-3340-PIC-017A
Deslime Cyclone Cluster 2 KPa CV1
3340-PIT-017
Pressure Controller
3340-KC-
017.RSP
s
Note:
The cyclone cluster has thirty (30) cyclones in total, where fifteen (15) cyclones (LLIM1) will be the
minimum of devices that will be able to operate, while Twenty-four (24) cyclones (HLIM1), will be a
maximum of devices that can operate. On the other hand, six (6) Cyclones will be available in Stand
By condition, for replace any unit in case of failure. Block CL24 will be activated with the operating
status of the 3340-PU-102 pump.
PROCESS
to differentiate it between mineral that contains a recoverable grade and the smaller size fractions that
can be discarded.
material will overflow the cyclone and report to tailings. The cyclone cluster feed pressure is controlled by
opening or closing the isolation valve of each cyclone, opening a valve in case the pressure exceeds a
limit value, or closing a valve in case the pressure falls below the limit value defined for such purposes.
which can command the opening or closing of up to 30 power valves of a cyclone battery, depending on
the value of the quantity of cyclones that are required. Before this Set Point of number of cyclones
required for operation, the CL30 block will keep the number of cyclones open required, automatically
replacing those cyclones that cannot continue operating (cyclones with problems with the actuation of
their insulation valve, or that have been moved to maintenance for repair).
PROCESS
7.0 UNIDAD: SFCPF_ALIMFLUJOCRUZADO
Refer to:
MQ14 - 08 - DR - 3340 - PD1056 Crossflow Feed Tank
MQ15-722-DC-3340-IN0001 Vendor Agitator Control Philosophy
A block flow control diagram is depicted below for the SFCPF_AlimFlujoCruzado system.
Flush Water
LC
3340032
Make-Up Water
3340 – LCV - 032

Deslime Cyclone 3340PU185
U/Flow Combined
3340-XV- 021B
Vendor
Package
M
Tails Launder
FC
TS LT
3340027
3340-XV- 039
3340DB103 Crossflow 1
SC
FI DI
3340-XV- 038A
3340021
3340027 3340028
Crossflow 2
3340-TK-101 3340-XV- 021A PT 3340-XV- 038B
M
FT DT
3340-AG-101
Crossflow 3
3340-XV- 038C
3340-PU-185 P-1387
FAL
3340-XV- 021C Vendor Package 3340-DB-103 Crossflow 4
3340024 3340-XV- 021D 3340-XV- 038D
3340-XV- 024
FSL FC
3340029 Crossflow 5
3340-XV- 038E
SC
FI DI
3340022
3340029 3340030
3340-XV- 022B Crossflow 6
3340DB104
3340-XV- 036A
3340-XV- 022A M
FT DT
Crossflow 7
PT 3340-XV- 036B
3340-PU-186
3340-XV- 022C Crossflow 8
FAL Vendor Package
3340-XV- 025 3340025 3340-XV- 022D 3340-XV- 036C
FSL 3340-DB-104 Crossflow 9

GSW 3340-XV- 036D
3340PU186 P-1389
Crossflow 10
3340-XV- 036E
Figure 19: Blockflow Control Diagram of SFCPF_AlimFlujoCruzado System
The above control unit is broken into five engineering modules and no sub-modules:
- 3340PU185 (Crossflow Feed Pump 1)
- 3340PU186 (Crossflow Feed Pump 2)
- 3340DB103 (Crossflow Distributor 1)
PROCESS
- 3340DB104 (Crossflow Distributor 2)

- 3340PU198 (Deslime Cyclone Spillage Pump)
7.0.1 Modules of Control SFCPF_AlimFlujoCruzado
The Surge Tank and Surge Tank Agitator require certain controls.
T1 Control Module
UN SFCPF_AlimFlujoCruzado EM Sub EM
Tag Service
3340-LIT-033 Level Indicator Transmitter
3340-LCV-032 Level Control Valve, tank 3340-TK-101
3340-XV-039 Flush water to tank 3340-TK-101
3340-AG-101-LU1HE1 Crossflow Feed Surge Tank Agitator Lubrication Oil Heater
3340-TS-034 Temperature Switch Agitator 3340-AG-101
3340-AG-101 Crossflow Feed Surge Tank Agitator
Table 59: List of Modules of Control for SFCPF_AlimFlujoCruzado
7.0.2 Interlocks – SFCPF_AlimFlujoCruzado
T2 Interlock
Tag 3340-LCV-032 Description Level Control Valve, tank 3340-TK-101
SFCPF_AlimFlujo Sub
UN EM
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 60: List of Interlocks for 3340-LCV-032
T2 Interlock
Tag 3340-XV-039 Description Flush water to tank 3340-TK-101
PROCESS
SFCPF_AlimFlujo Sub
UN EM
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
Crossflow Feed Tank level (3340-LIT-
3340-LIT-033 ≠ Low 033) is not Low Low
Low AND
AND Crossflow Feed Tank Agitator (3340 × P
3340 – AG – 101 not – AG – 101) is not running
running then
Flush Valve (3340-XV-039) must
open
IF
3340-LIT-033 = Low Crossflow Feed Tank level is Low for
AND a delay time after reducing both
3340-FIC-027 = crossflow feed pumps flow setpoints Delay time
× P
setpoint minimum to minimum 120s
3340-FIC-029 = then
setpoint minimum Flush Valve (3340-XV-039) must
open
T2 Interlock
3340-AG-101- Crossflow Feed Surge Tank Agitator Lube
Tag Description
LU1HE1 Heater
SFCPF_AlimFlujo Sub
UN EM
Cruzado EM
Interlock
Motor Type DOL Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Lube Oil Temperature (3340-TS-034)

is Low
3340-TS-034 = Low ×
Switch on Lube Oil Heater 3340 – AG
– 101 – LU1HE1
Lube Oil Temperature (3340-TS-034) Delay 10
3340-TS-034 ≠ Low ×
is not Low seconds
PROCESS
Switch off Lube Oil Heater 3340 – AG

– 101 – LU1HE1
Vendor interlocks as specified in Agitator control philosophy. MQ15-722-DC-3340-IN0001
Table 62: List of Interlocks for 3340 – AG – 101 – LU1HE1
T2 Interlock
Tag 3340-AG-101 Description Crossflow Feed Surge Tank Agitator
SFCPF_AlimFlujo Sub
UN EM
Cruzado EM
Interlock
Motor Type DOL Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If the Crossflow Feed Tank level

(3340-LIT-033) is Low Low for a Delay time
3340-LIT-033 ×
delay time, the agitator must be 5 seconds
stopped.
3340-TS-034 = Low If the agitator lubrication oil
AND temperature is Low and the agitator is
×
3340-AG-101 is not not running, the agitator may not be
running started.
Vendor interlocks as specified in Agitator control philosophy MQ15-722-DC-3340-IN0001
Table 63: List of Interlocks for 3340 – AG – 101
If the lubrication oil temperature is low while running, the agitator is not stopped.
7.0.3 Alarms and Process Setpoints – SFCPF_AlimFlujoCruzado

H
High Low
High Low
S
3340-LIT-033 Crossflow Feed Surge Tank

0 - 100 % 95 30 13 3
Level Transmitter
Table 64: Alarms and Process Setpoint 3340-TK-101
3
Low Low level based on 1500mm slurry level above tank bottom
PROCESS

H
High Low
High Low
S
3340-TS-034 Agitator Lube Oil Temperature

Refer to vendor functional specification
Switch
Table 65: Alarms and Process Setpoint 3340-AG-101
7.0.4 Binary State Messages – SFCPF_AlimFlujoCruzado
There are no binary state messages for this section

7.0.5 Regulatory Control Loops – SFCPF_AlimFlujoCruzado

0 - 100 % % 0 - 100 30 - 95 Expected
3340-LIC-033 Crossflow Feed Tank Level Controller
setpoint 50%
Table 66: Regulatory Control Loops for 3340 - TK – 101
The agitator lubrication oil temperature is controlled via a batch on-off process.
In the event that the temperature 3340-TS-034 is Low, the lubrication oil heater 3340-AG-101-
LU1HE1 switches on. The heater will switch off if the temperature is not Low. There is a 10 second
delay time to switch the heater on and off.
7.0.6 Advanced Control Loops – SFCPF_AlimFlujoCruzado
There are no advanced control loops for this section

7.0.7 Description – SFCPF_AlimFlujoCruzado
The Crossflow Feed Surge Tank (3340 – TK – 101) recombines the two deslime cyclone underflow streams
and provides a buffer surge capacity for the material while it is diluted before being pumped at a controlled
rate to the two Crossflow Distributors (3340 – DB – 103 / 104).
The level in the Crossflow Feed Surge Tank (3340-LIT-033) is controlled by adjusting the tanks level control
valve (3340-LCV-032) to a selected setpoint.
Flush water is also injected into the surge tank by opening the Flush Water valve (3340-XV-039) in the
following instances:
 Should the agitator (3340 – AG – 101) stop, flush water is added to aid the temporary fluidisation
of solids from the base of the tank. In such cases, the flush water valve should remain open even
if the tank overflows;
 Should the Surge Tank operate with a Low level limit for a specified time.
PROCESS
The Crossflow Feed Surge Tank Agitator (3340 – AG – 101) is a package item and all process control
loops, alarms and interlocks specified within the vendor control philosophy document shall be followed.
The agitator has a lubrication oil system for its gearbox, with a drive-less lubrication oil pump powered from
the rotating shaft that recirculates oil through the gearbox. Should the oil temperature (3340-TS-034) reduce
to a minimum value specified by the vendor, the oil heater will switch on immediately. Prior to starting the
agitator, the temperature cannot be on a Low level.
Unless the Surge Tank level is Low Low, it is imperative that the agitator is never stopped while solids are
contained within the tank, even during plant shutdown events. The agitator will stop if the slurry level in the
surge tank (3340-LIT-033) reaches a Low Low limit. Prior to restarting the agitator, the operator shall
confirm its blades are free of any settled sediment.
7.1 Engineering Module– 3340PU185
Flush Water
LC
3340032
Make-Up Water
3340 – LCV - 032

Deslime Cyclone 3340PU185
U/Flow Combined
3340-XV- 021B
Vendor
Package
M
Tails Launder
FC
TS LT
3340027
3340-XV- 039
Crossflow 1
SC
FI DI
3340-XV- 038A
3340021
3340027 3340028
Crossflow 2
3340-TK-101 3340-XV- 021A PT 3340-XV- 038B
M
FT DT
3340-AG-101
Crossflow 3
3340-XV- 038C
3340-PU-185
FAL
3340024 3340-XV- 021D 3340-XV- 038D
3340-XV- 024
FSL FC
3340029 Crossflow 5
3340-XV- 038E
SC
FI DI
3340022
3340029 3340030
3340-XV- 036A
3340-XV- 022A M
FT DT
Crossflow 7
PT 3340-XV- 036B
3340-PU-186
FAL Vendor Package
3340-XV- 025 3340025 3340-XV- 022D 3340-XV- 036C

GSW 3340-XV- 036D
Crossflow 10
3340-XV- 036E
PROCESS
The Crossflow Feed Pump (3340 – PU – 185) pumps re-pulped deslime cyclone underflow to the Crossflow
Distributor (3340 – DB – 103) at a controlled flowrate.
The Crossflow Feed Pump slurry density is measured by densitometer (3340-DIT-028). Their nuclear
source is isolated by an actuated shutter gate (3340-DX-0028). The slurry flowrate is measured by flow
transmitter (3340-FIT-027) and compared to the pumps setpoint. The setpoint is calculated upon the total
number of open Crossflow Separator Feed Valves (3340-XV- 038A-E) on the distributor.
By combining the flow transmitter and densitometer readings, a totalized mass flow in the Crossflow
Separator feed pipeline will be calculated based upon the following formulae:
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) ×
(𝑆𝐺 − 1
Vp = Volumetric Flowrate [m3/hr] (3340-FIT-027)
Dp = Slurry density [t/m3] (3340-DIT-028).
Total dry mass feed to the Crossflow Separators is the sum of the two pumps dry mass flowrates summed
only when the respective pumps are running.
Solids mass pumped to the Crossflow Separators will be totalized on an hour, shift, day and monthly basis
and will be visible to the control room operator. This information forms the basis of the reagent and flocculant
dosage calculations.
The Crossflow Feed Pumps are a vendor package and all control loops, alarms and interlocks specified in
the vendor control philosophy document shall be applied.
Module.
T1 Control Module
UN SFCPF_AlimFlujoCruzado EM 3340PU185 Sub EM
Tag Service
3340-XV-021A Suction valve – pump 3340-PU-185
3340-XV-021B Suction Flush Water Valve - pump 3340-PU-185
3340-XV-021C Suction Drain Valve - pump 3340-PU-185
3340-XV-021D Discharge Drain valve - pump 3340-PU-185
3340-FSL-024 Gland Seal Water Flow switch
3340-XV-024 Gland Seal Water Valve - pump 3340-PU-185
3340-PU-185 Crossflow Feed Pump 1
3340-PU-185-MO1HE1 Crossflow Feed Pump 1 Motor Heater 1
3340-PU-185-MO1FA1 Crossflow Feed Pump 1 Motor Fan 1
PROCESS

3340-PU-185-LU1FA1 Crossflow Feed Pump 1 Gearbox Cooling Fan
3340-PU-185-LU1HE1 Crossflow Feed Pump 1 Gearbox Oil Heater 1
3340-VT-021C1/2 VIBRATION TRANSMITTER 3340-PU-185
3340-TT-021B1/2 TEMPERATURE TRANSMITTER 3340-PU-185
3340-TT-021A2 TEMPERATURE TRANSMITTER 3340-PU-185
3340-VT-021B1/2 VIBRATION TRANSMITTER 3340-PU-185
3340-TT-021B5 TEMPERATURE TRANSMITTER 3340-PU-185
3340-LSL-021B LEVEL SWITCH LOW 3340-PU-185
3340-PSL-021B PRESSURE SWITCH LOW 3340-PU-185
3340-DIT-028 Slurry Densitometer to Distributor #1 3340-DB-103
3340-DX-028 Densitometer Nuclear Source Distributor #1 3340-DB-103
3340-FIT-027 Flow Transmitter to Distributor #1 3340-DB-103
T2 Interlock
Tag 3340-XV-021A Description Suction valve – pump 3340-PU-185
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-185.!RUN Pump Stopped
AND AND Time Delay
×
(3340-XV-021A.OP Suction Valve Open OR Opening 180 seconds
OR
PROCESS
3340-XV-021A.OPNG)
T2 Interlock
Suction Flush Water Valve - pump 3340-PU-
Tag 3340-XV-021B Description
185
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Suction Drain Water Valve - pump 3340-PU-
185
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Tag 3340 – PU – 185 Description Crossflow Feed Pump 1
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy MQ15-718-TE-3340-IN0101
3340-XV-024 !OP ×
AND Note 1
3340-PU-185.MO1.Run
Time Delay
300 seconds
3340-FSL-024.ACT ×
flow alarm
3340-XV-021A CL ×
OR CLN Time Delay
AND 10 seconds
3340-PU-185-MO1.Run
OPN open or opening
× Time Delay
The level of the Crossflow Feed Surge
Tank (3340-LIT-033) is Low Low
Note 2
BLACKOUT ×
ELECTRICO.ACT
OPN open or opening
3340-DB- ×
Number of Crossflow Feed Isolation
103.V_OPEN_HLIM
Valves available < 3
(3340-XV-038 A thru E)
3340-FIT-027.LL AND ×
3340-PU-185-
running 600 seconds
MO1.RUN
3340-PIT-675.LL
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
3720-PIT-116.LL
Fluidisation Water pressure (3340-PIT- × Delay time
3340-PIT-647.LL
647) is low low for a delay time 60 seconds
Flush Water Pressure (3340-PIT-648) is × Delay time 5
3340-PIT-648.LL
not low low for a delay time minutes
3340-XV-303A CL All thickener feed valves are closed or × Delay time 3
OR CLN closing minutes
PROCESS
AND (3340-XV-303A
3340-XV-303B CL AND
OR CLN 3340-XV-303B
AND AND
3340-XV-303C CL 3340-XV-303C)
OR CLN and 3340-PU-185 is running for a time
AND delay
3340-PU-185-MO1.Run
Gland seal water pressure (3340-PIT-656) × Delay time
3340-PIT-656.LL
is Low Low for a delay time 60 seconds
Boosted gland seal water pressure (3340- × Delay time
3340-PIT-659.LL
PIT-659) is Low Low for a delay time 60 seconds
Note 1 On stopping 3340 – PU – 185, its gearbox lubrication cooling and heating system
may continue to run. Refer to vendor functional specification
Note 2 Stop either 3340 – PU – 185 or 3340 – PU – 186
Depending which has:
a) The least number of Crossflow Feed valves (3340-XV-036A-E / 038A-E) open,
or if even
b) The longest pump run time
T2 Interlock
Crossflow Feed Pump 1 Discharge Drain
Valve
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Crossflow Feed Pump 1 Densitometer
PROCESS
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If the pump 3340 – PU – 185 is not

3340-PU-185.!RUN ×
running
T2 Interlock
Crossflow Feed Pump 1 Gland Seal Water
Valve
SFCPF_AlimFlujo Sub
UN EM 3340PU185
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock Intlck_VLV_gland seal water
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PU-185.!RUN ×
running

H
High Low
High Low
S
3340-FIT-027 Crossflow Feed Pump Flowmeter 0 - 5000 m3/hr 3630 2550
3340-DIT-028 Crossflow Feed Pump
1.0 – 2.0 t/m3 1.34
densitometer
3340-FSL-024 Crossflow Feed Pump Gland
0 - 15 m3/hr 7.92
Seal Water Flow switch
PROCESS


× Note 2
CYCLONE 3340-DB-103 CLOSED
× Note 1
CYCLONE 3340-DB-103 OPEN
Note:
stopped.
conditions. Alarm will not be triggered when only one pump is operating, when the pump
is under start-up conditions.

77.5 - % m3/hr 0 - 5000 2575 - Expected
100 3603 setpoint
3340-FIC-027 Crossflow Feed Pump Flow controller m3/hr 2975m3/hr
Note 1
Note 2
If the Crossflow Feed Tank does not have any level warnings and all five Crossflow Separator Feed Isolation
valves per distributor are open, the flow rate setpoint is 2,975m3/hr (595m3/hr / crossflow).
If either of the following should occur, the flowrate setpoint may gradually increase until the condition is
removed or to a maximum of 3600m3/hr (720m3/hr / crossflow):
 The slurry density is above its high limit for 30 seconds; or
PROCESS
 The Crossflow Feed Tank level (3340-LIT-033) is High for 30 seconds.

Only if one or more Crossflow Separator Feed valves are closed, the maximum flowrate permissible per
Crossflow Separator shall allowed to increase to a maximum of 860m3/hr/separator. The pump flowrate
setpoint may not reduce below the minimum flowrate setting specified at 2575 m3/hr for the flow transmitter
to prevent line sedimentation blockages which will occur over time at less than 2550m3/hr. This means that
at least three feed valves on the respective distributor must be open, or else the Crossflow Feed Pump will
stop after a specified time.
Note 1 Setpoint without any upset conditions is 595m3/hr per Crossflow Separator available (i.e., feed
valve open).
Setpoint 720m3/hr/Crossflow (max 3600m3/hr) if Surge Tank level or slurry density is high
Setpoint 2880m3/hr (720m3/hr /crossflow) if four Crossflow Separators available.
If the Crossflow Feed Tank level (3340-LIT-033) is Low after the pump speed setpoints have been reduced
to a minimum rate of 2575 m3/hr, the flush water valve (3340-XV-039) shall be opened after a specified
time, If the level remains low for a further specified time, one Crossflow Feed pump with the longest
historical runtime shall stop.
Not applicable
Time Time
Suction drain Valve
3340-XV-021C 2 60
1. Close and Closed
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
2 220
3. Open 3340-XV-021B Suction Valve. Open
seconds seconds
3340-PU-185-MO1HE1
3340-PU-185-MO1FA1
Start Pump lubrication
3340-PU-185-MO1FA2 10 120
4. Start sequences. Refer to vendor
3340-PU-185-LU1FA1 seconds seconds
functional specification.
3340-PU-185-LU1HE1
3340-PU-185-LU1HE2
PROCESS
Reference should be made to the Crossflow Feed Pump (3340-PU-185) functional specification
for its start/stop sequence of the lubrication system and monitoring requirements. MQ15-718-TE-
3340-IN0101
Time Time
Feedback
Ramp down 2 60
<= MV1
Stop pump.
20 60
seconds seconds
specification
2 180
3. Close 3340-XV-021A Suction Valve. Closed
seconds seconds
2 60
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-021B 20
seconds
PROCESS
Flush Water
LC
3340032
Make-Up Water
3340 – LCV - 032

Deslime Cyclone
U/Flow Combined
3340-XV- 021B
Vendor
Package
M
Tails Launder
FC
TS LT
3340027
3340-XV- 039
Crossflow 1
SC
FI DI
3340-XV- 038A
3340021
3340027 3340028
Crossflow 2
3340-TK-101 3340-XV- 021A PT 3340-XV- 038B
M
FT DT
3340-AG-101
Crossflow 3
3340-XV- 038C
3340-PU-185
FAL
3340024 3340-XV- 021D 3340-XV- 038D
3340-XV- 024
FSL FC
3340029 Crossflow 5
3340-XV- 038E
SC
FI DI
3340022
3340029 3340030
3340-XV- 036A
3340-XV- 022A M
FT DT
Crossflow 7
PT 3340-XV- 036B
3340-PU-186
FAL Vendor Package
3340-XV- 025 3340025 3340-XV- 022D 3340-XV- 036C

GSW 3340-XV- 036D
3340PU186
Crossflow 10
3340-XV- 036E
The Crossflow Feed Pump (3340 – PU – 186) pumps re-pulped deslime cyclone underflow to the Crossflow
Distributor (3340 – DB – 104) at a controlled flowrate.
The Crossflow Feed Pump slurry density is measured by densitometer (3340-DIT-030). Their nuclear
source is isolated by an actuated shutter gate (3340-DX-0030). The slurry flowrate is measured by flow
transmitter (3340-FIT-029) and compared to the pumps setpoint. The setpoint is calculated upon the total
number of open Crossflow Separator Feed Valves (3340-XV- 036A-E) on the distributor.
By combining the flow transmitter and densitometer readings, a totalized mass flow in the Crossflow
Separator feed pipeline will be calculated based upon the following formulae:
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) ×
(𝑆𝐺 − 1
Vp = Volumetric Flowrate [m3/hr] (3340-FIT-029)
Dp = Slurry density [t/m3] (3340-DIT-030).
PROCESS
Total dry mass feed to the Crossflow Separators is the sum of the two pumps dry mass flowrates.
Solids mass pumped to the Crossflow Separators will be totalized on an hour, shift, day and monthly basis
and will be visible to the control room operator. This information forms the basis of the reagent and flocculant
dosage calculations.
The Crossflow Feed Pumps are a vendor package and all control loops, alarms and interlocks specified in
the vendor control philosophy document shall be applied.
Module.
T1 Control Module
Tag Service
3340-XV-022A Suction valve – pump 3340-PU-186
3340-XV-022B Suction Flush Water Valve - pump 3340-PU-186
3340-XV-022C Suction Drain Valve - pump 3340-PU-186
3340-XV-022D Discharge Drain valve - pump 3340-PU-186
3340-XV-0245 Gland Seal Water Valve - pump 3340-PU-186
3340-PU-186 Crossflow Feed Pump 2
3340-PU-186-MO1HE1 Crossflow Feed Pump 2 Motor Heater 1
3340-PU-186-LU1FA1 Crossflow Feed Pump 2 Gearbox Cooling Fan
PROCESS
3340-DIT-030 Slurry Densitometer to Distributor #1 3340-DB-104

3340-DX-030 Densitometer Nuclear Source Distributor #1 3340-DB-104
3340-FIT-028 Flow Transmitter to Distributor #1 3340-DB-104
T2 Interlock
Tag 3340-XV-022A Description Suction valve – pump 3340-PU-186
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-186.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-022A.OP ×
OR
3340-XV-022A.OPNG)
T2 Interlock
Suction Flush Water Valve - pump 3340-PU-
186
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Suction Drain Water Valve - pump 3340-PU-
186
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU – 186 Description Crossflow Feed Pump 2
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy MQ15-718-TE-3340-IN0101
3340-XV-025 !OP ×
AND Note 1
3340-PU-186.MO1.Run
Time Delay
300 seconds
3340-FSL-025.ACT ×
flow alarm
PROCESS
3340-XV-022A CL ×
OR CLN Time Delay
AND 10 seconds
3340-PU-186-MO1.Run
OPN open or opening
× Time Delay
The level of the Crossflow Feed Surge
Tank (3340-LIT-033) is Low Low
Note 2
BLACKOUT ×
ELECTRICO.ACT
OPN open or opening
3340-DB- ×
104.V_OPEN_HLIM
(3340-XV-036 A thru E)
3340-FIT-029.LL AND ×
3340-PU-186-
running 600 seconds
MO1.RUN
3340-PIT-675.LL
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
3720-PIT-116.LL
3340-PIT-647.LL
3340-PIT-648.LL
3340-XV-303A CL ×
All thickener feed valves are closed or
OR CLN
closing
AND
(3340-XV-303A
3340-XV-303B CL
AND
OR CLN Delay time 3
3340-XV-303B
AND minutes
AND
3340-XV-303C CL
3340-XV-303C)
OR CLN
and 3340-PU-185 is running for a time
AND
delay
3340-PU-185-MO1.Run
3340-PIT-656.LL
3340-PIT-659.LL
Note 1 On stopping 3340 – PU – 186, its gearbox lubrication cooling and heating system may
continue to run. Refer to vendor functional specification
Note 2 Stop either 3340 – PU – 186 or 3340 – PU – 185

Depending which has:
PROCESS
a) The least number of Crossflow Feed valves (3340-XV-036A-E / 038A-E) open,

or if even
b) The longest pump run time
T2 Interlock
Crossflow Feed Pump 2 Discharge Drain
Valve
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Crossflow Feed Pump 2 Densitometer
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PU-186.!RUN ×
running
T2 Interlock
Crossflow Feed Pump 2 Gland Seal Water
Valve
SFCPF_AlimFlujo Sub
UN EM 3340PU186
Cruzado EM
PROCESS
Fail Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PU-186.!RUN ×
running

H
High Low
High Low
S
Refer to vendor control philosophy for pump specific Alarms and Process Setpoints MQ15-718-TE-3340-IN0101
3340-FIT-029 Crossflow Feed Pump Flowmeter 0 - 5000 m3/hr 3630 2550
3340-DIT-030 Crossflow Feed Pump
1.0 – 2.0 t/m3 1.34
densitometer
3340-FSL-025 Crossflow Feed Pump Gland
0 - 15 m3/hr 7.92
Seal Water Flow switch


× Note 2
CYCLONE 3340-DB-104 CLOSED
× Note 1
CYCLONE 3340-DB-104 OPEN
Note:
PROCESS
stopped.

77.5 - % m3/hr 0 - 5000 2575 - Expected
100 3603 setpoint
3340-FIC-029 Crossflow Feed Pump Flow controller m3/hr 2975m3/hr
Note 1
Note 2
If the Crossflow Feed Tank does not have any level warnings and all five Crossflow Separator Feed Isolation
valves per distributor are open, the flow rate setpoint is 2,975m3/hr (595m3/hr / crossflow).
If either of the following should occur, the flowrate setpoint may gradually increase until the condition is
removed or to a maximum of 3600m3/hr (720m3/hr / crossflow):
 The slurry density is above its high limit for 30 seconds; or
 The Crossflow Feed Tank level (3340-LIT-033) is High for 30 seconds.
Only if one or more Crossflow Separator Feed valves are closed, the maximum flowrate permissible per
Crossflow Separator shall allowed to increase to a maximum of 860m3/hr/separator. The pump flowrate
setpoint may not reduce below the minimum flowrate setting specified at 2575 m3/hr for the flow transmitter
to prevent line sedimentation blockages which will occur over time at less than 2550m3/hr. This means that
at least three feed valves on the respective distributor must be open, or else the Crossflow Feed Pump will
stop after a specified time.
Note 1 Setpoint without any upset conditions is 595m3/hr per Crossflow Separator available (i.e., feed
valve open).
Setpoint 720m3/hr/Crossflow (max 3600m3/hr) if Surge Tank level or slurry density is high
Setpoint 2880m3/hr (720m3/hr /crossflow) if four Crossflow Separators available.
If the Crossflow Feed Tank level (3340-LIT-033) is Low after the pump speed setpoints have been reduced
to a minimum rate of 2575 m3/hr, the flush water valve (3340-XV-039) shall be opened after a specified
time, If the level remains low for a further specified time, one Crossflow Feed pump with the longest
historical runtime shall stop.
PROCESS
Not applicable
Time Time
Suction drain Valve
3340-XV-022C 2 60
1. Close and Closed
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
2 220
seconds seconds
3340-PU-186-MO1HE1
3340-PU-186-MO1FA1
3340-PU-186-MO1FA2 10 120
3340-PU-186-LU1FA1 seconds seconds
3340-PU-186-LU1HE1
3340-PU-186-LU1HE2
Reference should be made to the Crossflow Feed Pump (3340-PU-186) functional specification
for its start/stop sequence of the lubrication system and monitoring requirements. MQ15-718-TE-
3340-IN0101
PROCESS

Time Time
Feedback
Ramp down 2 60
<= MV1
Stop pump.
20 60
seconds seconds
specification
2 180
seconds seconds
2 60
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-022B 20
seconds
7.3 Engineering Module – 3340DB103
7.3.1 Description – 3340DB103
The following figure shows the elements that make up the 3340DB103 equipment module.
PROCESS
Flush Water
LC
3340032
Make-Up Water
3340 – LCV - 032

Deslime Cyclone
U/Flow Combined
3340-XV- 021B
Vendor
Package
M
Tails Launder
FC
TS LT
3340027
3340-XV- 039
Crossflow 1
SC
FI DI
3340-XV- 038A
3340021
3340027 3340028
Crossflow 2
3340-TK-101 3340-XV- 021A PT 3340-XV- 038B
M
FT DT
3340-AG-101
Crossflow 3
3340-XV- 038C
3340-PU-185
FAL
3340024 3340-XV- 021D 3340-XV- 038D
3340-XV- 024
FSL FC
3340029 3340DB103 Crossflow 5
3340-XV- 038E
SC
FI DI
3340022
3340029 3340030
3340-XV- 036A
3340-XV- 022A M
FT DT
Crossflow 7
PT 3340-XV- 036B
3340-PU-186
FAL Vendor Package
3340-XV- 025 3340025 3340-XV- 022D 3340-XV- 036C

GSW 3340-XV- 036D
Crossflow 10
3340-XV- 036E
Figure 22: Blockflow Control Diagram of the 3340DB103 System
7.3.2 Unit of Control Modules – 3340DB103
T1 Control Module
UN SFCPF_AlimFlujoCruzado EM 3340DB103 Sub EM
Tag Service
3340-PIT-037 Crossflow Feed Distributor 1 pressure transmitter
Table 93: List of Unit Controls – 3340DB103
7.3.3 Interlocks – 3340DB103
Not applicable
PROCESS
7.3.4 Alarms and Process Setpoints – 3340DB103

High Low
High Low
0 – 1000
3340-PIT-037 Crossflow Feed Distributor 1
(Expected KPa 10
pressure transmitter
50)
Table 94: Alarms and Process Setpoint 3340DB103
Note
1) The feed pressure to the distributor is not controlled.
2) Low pressure distributor feed pressure alarms must be inhibited if the pump 3340-PU-185 is not running.
7.3.5 Binary State Messages – 3340DB103
Not applicable
7.3.6 Regulatory Control Loops – 3340DB103
Not applicable
7.3.7 Advanced Control Loops – 3340DB103
Not applicable
The objective of the crossflow feed distributor 3340-DB-103 is to distribute the slurry evenly to the
available crossflows separators in the cluster. Should the Crossflow Separator module be available, the
respective feed valve (3340-XV-0038 A – E) will open.
Distributor feed pressure is monitored, not controlled, and will alarm should it drop to a low limit.
7.4 Engineering Module – 3340DB104
The following figure shows the elements that make up the 3340DB104 equipment module.
PROCESS
Flush Water
LC
3340032
Make-Up Water
3340 – LCV - 032

Deslime Cyclone
U/Flow Combined
3340-XV- 021B
Vendor
Package
M
Tails Launder
FC
TS LT
3340027
3340-XV- 039
Crossflow 1
SC
FI DI
3340-XV- 038A
3340021
3340027 3340028
Crossflow 2
3340-TK-101 3340-XV- 021A PT 3340-XV- 038B
M
FT DT
3340-AG-101
Crossflow 3
3340-XV- 038C
3340-PU-185
FAL
3340024 3340-XV- 021D 3340-XV- 038D
3340-XV- 024
FSL FC
3340029 Crossflow 5
3340-XV- 038E
SC
FI DI
3340022
3340029 3340030
3340-XV- 036A
3340-XV- 022A M
FT DT
Crossflow 7
PT 3340-XV- 036B
3340-PU-186
FAL Vendor Package
3340-XV- 025 3340025 3340-XV- 022D 3340-XV- 036C

GSW 3340-XV- 036D
Crossflow 10
3340DB104 3340-XV- 036E
Figure 23: Blockflow Control Diagram of the 3340DB104 System
7.4.2 Unit of Control Modules – 3340DB104
T1 Control Module
Tag Service
3340-PIT-035 Crossflow Feed Distributor 2 pressure transmitter
Table 95: List of Unit Controls – 3340DB104
7.4.3 Interlocks – 3340DB104
Not applicable
PROCESS
7.4.4 Alarms and Process Setpoints – 3340DB104

High Low
High Low
0 – 1000
3340-PIT-035 Crossflow Feed Distributor 2
(Expected KPa 10
50)
Table 96: Alarms and Process Setpoint 3340DB104
Note
1) The feed pressure to the distributor is not controlled.
2) Low pressure distributor feed pressure alarms must be inhibited if the pump 3340-PU-186 is not running.
7.4.5 Binary State Messages – 3340DB104
Not applicable
7.4.6 Regulatory Control Loops – 3340DB104
Not applicable
7.4.7 Advanced Control Loops – 3340DB104
Not applicable
The objective of the crossflow feed distributor 3340-DB-104 is to distribute the slurry evenly to the
available crossflows separators in the cluster. Should the Crossflow Separator module be available, the
respective feed valve (3340-XV-0036 A – E) will open.
Distributor feed pressure is monitored, not controlled, and will alarm should it drop to a low limit.
7.5 Engineering Module – 3340PU198
Module.
PROCESS
T1 Control Module
Tag Service
3340-LSH-031 Level Switch High – sump pump 3340-PU-198
T2 Interlock
Tag 3340-PU-198 Description Deslime Cyclone Spillage Pump
SFCPF_AlimFlujo Sub
UN EM 3340PU198
Cruzado EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay 10
Note 1
BLACKOUT Delay 5

H
High Low
High Low
S
3340-LSH-031 Deslime Cyclone Spillage Pump

0 - 100 % 27%
High Switch Alarm
PROCESS

Not applicable.
Not applicable.
Not applicable
Spillage in the Crossflow Feed Pump area will gravitate to the Deslime Cyclone Spillage Pump
(3340 – PU – 198). The pump will discharge the slurry to the Tails Launder Feed Box (3340 – BX – 110)
or more normally to the Crossflow Feed Tank (3340 – TK – 101).
switch is high.
PROCESS
8.0 UNIDAD: SFCPF_SEPHFL1
Refer to:
A block flow control diagram is depicted below for the SFCPF_SEPHFL1 system.
3340SepHFL101 3340SepHFL102 3340SepHFL103 3340SepHFL104 3340SepHFL105

3340-XV-038A 3340-XV-038B 3340-XV-038C 3340-XV-038D 3340-XV-038E
SFCPF_SepHFL1
Figure 24: Blockflow Control Diagram of SFCPF_SEPHFL1 System
PROCESS
The above control unit is broken into five Engineering Module 1’s, each containing two sub Engineering
Module 2’s:
- 3340SepHFL101
o 3340CF101 (Crossflow Separator 1)
o 3340HF101 (Hydrofloat 1)
- 3340SepHFL102
- 3340SepHFL103
- 3340SepHFL104
- 340SepHFL105
8.1 Engineering Module 1 – 3340SepHF101
8.1.1 Description – 3340SepHF101
The following figure shows the elements that make up the 3340SepHF101 equipment module.
PROCESS
Crossflow Feed
Solids
3340 – XV - 038 A LC
EM2 = 3340CF101
LT 3340102
FC
3340101
3340 – PT - 101A Tails Launder
PT
3340-PT – 103A
PT FT PT 3340-CF-101
PT
3340 - FCV -101 3340 - PT – 103B
Fluidization 3340 - PT –101C
Water
XV – 3340040A 3340 - XV-107 3340-XV-108
3340 - LCV -102

3340-BX-111
Collector
Reagents 1 - 4
Frother
FC
3340-PT – EM2 = 3340HF101
3340202 3340-PT –202C
202A 3340-PT –202D
PT FT PT PT
3340-PT – 201C
3340- FC
FCV -202 3340204B
PT
FT
3340-FCV
3340201
–204B LC
3340-FCV
FC
FT
3340205
-201
LT
FC
3340203
3340-PT – 3340-PT Concentrate
–204D Thickener
204C
3340-HF-101
3340-PT –
PT
PT
FT PT PT
PT
3340-PT – 206A
201A
3340-PT –
204A 3340-FCV - 204
PT
3340-PT – 206B
FC
3340101
Air 3340-PT –203C 3340-XV-207 3340 - XV- 208
PT FT PT
3340-LCV - 205
3340-PT –
203A 3340-FCV
-203
Frother
Figure 25: Blockflow Control Diagram of the 3340SepHF101 System
8.1.2 Modules of Control 3340SepHF101
The slurry feed to each Crossflow Separator is isolated via actuated valve.
T1 Control Module
UN SFCPF_SEPHFL1 EM 3340SepHF101 Sub EM
Tag Service
3340-XV-038A Slurry Isolation Valve – Crossflow Separator 1
Table 100: List of Modules of Control for 3340SepHF101
8.1.3 Interlocks – 3340SepHF101
T2 Interlock
Slurry Isolation Valve – Crossflow
Separator 1
PROCESS
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL1 F101
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to Crossflow Separator vendor Control Philosophy. MQ15-727-TE-3340-IN1002

Crossflow Separator has a high solids Delay time 5
3340-LIT-102.H ×
limit, the valve must close s
Crossflow Separator is not filled with water
Delay time 5
3340-PIT-103B.LL with 3340-PIT-103B on Low Low limit , the ×
s
valve must close
Crossflow Separator teeter water flowrate
Delay time 2
3340-FIT-101.L 3340-FIT-101 low limit exists for 2 ×
minutes
minutes, the valve must close
If only one thickener feed valve (3340-XV-
303 A – C) is closed. A maximum of seven
3340-XV-303A,
Crossflow Separator feed valves may be Delay time 5
3340-XV-303B ×
open. Close the remaining valves, with s
3340-XV-303C
preference for a 4+3 split between
distributors.
3340-XV-303A, If all thickener feed valves (3340-XV-303
Delay time 5
3340-XV-303B A – C) are closed, then the valve must ×
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT
8.1.4 Alarms and Process Setpoints – 3340SepHF101
There are no alarms or process setpoints for this section

8.1.5 Binary State Messages – 3340SepHF101

8.1.6 Regulatory Control Loops – 3340SepHF101
There are no regulatory control loops for this section

8.1.7 Advanced Control Loops – 3340SepHF101
PROCESS
Crossflow Separator feed slurry is pumped into a Crossflow Separator Distributor (3340 – DB –
103) at a controlled rate. The five-way distributor discharges slurry evenly to the available
module not be available, it is isolated by closing the respective distributors discharge valve (3340
– XV - 036 A – E).
An individual Crossflow Feed Valve will close (3340 - XV –036 A – E) if the following is true:
 The solids level in the respective Crossflow Separator (3340 - LIT –102 through 152) has
reached a High limit;
 Water level in the Crossflow Separator (3340 - PIT –103B through 153B) is Low;
 The Crossflow Teeter Water flowrate (3340 - FIT – 101 through 151) has reached a low
limit for a specified time;
 All three thickener feed valves (3340 - XV – 303A, 303B, 303C) are closed.
Should only one Thickener Feed Valve be open (3340 - XV – 303A, 303B, 303C), a maximum of
seven crossflow feed valves may be open when considering both distributor 3340-DB103 and
3340-DB - 104. In this instance it is recommended that two valves from one distributor and one
from the other are closed so as not to reduce the crossflow feed pump flowrate below minimum
sedimentation levels.
8.2 Engineering Module 2 – 3340CF101
8.2.1 Description – 3340CF101
The following figure shows the elements that make up the 3340CF101 equipment module.
PROCESS
Crossflow Feed
Solids
3340 – XV - 038 A LC
EM2 = 3340CF101
LT 3340102
FC
3340101
PT
3340-PT – 103A
PT
3340 - FCV -101 3340 - PT – 103B
Water
XV – 3340040A 3340 - XV-107 3340-XV-108
3340 - LCV -102

3340-BX-111
Collector
Reagents 1 - 4
Frother
FC
3340-PT – EM2 = 3340HF101
3340202 3340-PT –202C
202A 3340-PT –202D
PT FT PT PT
3340-PT – 201C
3340- FC
FCV -202 3340204B
PT
FT
3340-FCV
3340201
–204B LC
3340-FCV
FC
FT
3340205
-201
LT
FC
3340203
–204D Thickener
204C
3340-HF-101
3340-PT –
PT
PT
FT PT PT
PT
3340-PT – 206A
201A
3340-PT –
204A 3340-FCV - 204
PT
3340-PT – 206B
FC
3340101
Air 3340-PT –203C 3340-XV-207 3340 - XV- 208
PT FT PT
3340-LCV - 205
3340-PT –
203A 3340-FCV
-203
Frother
Figure 26: Blockflow Control Diagram of the 3340HF101 System
8.2.2 Modules of Control 3340CF101
T1 Control Module
UN SFCPF_SEPHFL1 EM 3340SepHF101 Sub EM 3340CF101
Tag Service
3340-XV-040A Fluidization water to 3340SepHF101
3340-FV-101 Crossflow Teeter Water flow control valve
3340-FIT-101 Crossflow Teeter Water flowmeter
3340-PIT-101A Crossflow Teeter Water feed pressure
3340-PIT-101C Crossflow Teeter Water delivered pressure
3340-LT-102 Crossflow Separator fluidized bed level transmitter
3340-PIT-103B Fluidized bed pressure transmitter – Upper
3340-PIT-103A Fluidized bed pressure transmitter – Lower
3340-LCV-102 Crossflow Separator Solids Level Control Valve
PROCESS
3340-XV-107 Crossflow Separator underflow Isolation valve

3340-XV-108 Crossflow Separator drain valve
Table 102: List of Modules of Control for 3340CF101
8.2.3 Interlocks – 3340CF101
T2 Interlock
Crossflow Separator and Hydrofloat
Fluidization Water Isolation Valve
3340SepH
UN SFCPF_SEPHFL1 EM Sub EM 3340CF101
F101
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Both Fluidisation Water Pump 1 (3340 –

3340 – PU – 112!RUN PU – 112)
AND AND ×
3340 – PU – 114!RUN Fluidisation Water Pump 2 (3340 – PU –
114) are not running
T2 Interlock
Tag 3340-FV-101 Description Crossflow Teeter Water flow control valve

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 104: List of Interlocks for 3340-FV-101
PROCESS
T2 Interlock
Crossflow Separator 1 U/Flow Control
Tag 3340-LCV-102 Description
Valve
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If underflow Isolation valve is closed, close

3340-XV-107.CL ×
valve
T2 Interlock
Crossflow Separator 1 U/Flow Isolation
Valve
SFCPF_SEPHFL 3340SepH
UN EM Sub EM 3340CF101
1 F101
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If downstream hydrofloat is not filled with

3340-PIT-206B.LL water with 3340-PIT-206B on Low limit. ×
Then, the valve must close
If downstream Hydrofloat Fluidization
3340- FIT – 204A.L
Water flowrates (A and B) are both Low
AND ×
limit for 2 minutes. Then, the valve must
3340- FIT - 204B.L
close
If downstream hydrofloat has a High High
3340 – LIT – 205.HH solids level for 5 minutes, then the valve ×
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS
Tag 3340-XV-108 Description Crossflow Separator 1 Drain Valve

1 F101
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Respective modules’ Crossflow Separator

is not filled with liquid (3340-PIT-103B on
Low limit)
AND
Crossflow Separator has a teeter water
flowrate (3340-FIT-101) Lower than the
Low limit setpoint.
AND
3340-XV-108 cannot
All feed valves to all upstream Crossflow ×
open
Separators on the tailings launder are
closed (3340-XV-0038B.CL and 3340-XV-
0036A.CL and 3340-XV-0036B.CL)
AND
The respective Tails Launder Flush Valve
(3340-XV-700.CL) is closed AND the
Flush water pump (3340 – PU – 115!RUN)
is not running.
8.2.4 Alarms and Process Setpoints – 3340CF101

H
High Low
High Low
S
3340-FIT-101 Crossflow Teeter Water flowmeter Refer to vendor control philosophy MQ15-727-TE-3340-IN1002
Crossflow Teeter Water feed Refer to vendor control philosophy MQ15-727-TE-3340-IN1002
3340-PIT-101A pressure
Crossflow Teeter Water delivered Refer to vendor control philosophy MQ15-727-TE-3340-IN1002

3340-PIT-101C pressure
Crossflow Separator fluidized bed Refer to vendor control philosophy MQ15-727-TE-3340-IN1002

3340-LT-102 level transmitter
PROCESS
Fluidized bed pressure Refer to vendor control philosophy MQ15-727-TE-3340-IN1002

3340-PIT-103B transmitter – Upper
3340-PIT-103A transmitter – Lower
Table 108: Alarms and Process Setpoint 3340CF101
8.2.5 Binary State Messages – 3340CF101

8.2.6 Regulatory Control Loops – 3340CF101
UN SFCPF_SEPHFL1
Refer to vendor control philosophy. MQ15-727-TE-3340-IN1002
Table 109: Regulatory Control Loops for 3340CF101
Teeter/fluidisation water is injected into the separator via module isolation valve (3340 - XV –
040A) and teeter water control valve (3340 - FCV –101) which is controlled to a constant fluidised
bed density as measured by two pressure transmitters (3340 - PIT –103A and 103B). There is a
minimum limitation to which the fluidisation water flow can be reduced to.
The overall solids bed level in the Crossflow Separator is measured by a level transmitter (3340
- LIT –102 through 192) and controlled by adjusting the opening of the underflow control valve
(3340 - LCV – 102 through 192).
8.2.7 Advanced Control Loops – 3340CF101
There are no advanced control loops for this section.
8.2.8 Sequence Description – 3340CF101
The crossflow separator shall follow the following steps during start-up:
PROCESS

Time Time
2 60
1. Open 3340-XV- 040A Teeter water Isolation valve Open
seconds seconds
(Open &
Teeter water control loop via Flow rate
2 60
2. Initiate 3340-FC-101 3340-FV-101. Refer to vendor above
seconds seconds
functional specification. minimum
for 10 Sec
2 120
3. Open 3340-XV-107 Underflow Isolation Valve. Open
seconds seconds
Underflow solids level control
3340-LC-103 loop via level control valve 2second 120
6. Initiate Open
3340-LCV-103. Refer to vendor s seconds
Table 110: Start Sequence 3340CF101
The crossflow separator shall follow the following steps during shutdown:
Time Time
Stop underflow solids level
control loop via level control valve 2second 120
1. Close 3340-LC-103 Close
2 120
2. Close 3340-XV-107 Underflow Isolation Valve. Close
seconds seconds
Stop Teeter water control loop via
Close 2 60
3. Close 3340-FC-101 3340-FV-101. Refer to vendor
seconds seconds
Close. Wait
for the
hydrofloat 2 60
4. 3340-XV- 040A Teeter water Isolation valve Close
system seconds seconds
3340HF101 to
shutdown first
Table 111: Stop Sequence 3340CF101
If the Crossflow Separator is to not operate for more than approximately two days, the equipment
must be manually drained of solids to prevent cementation within the unit.
8.3 Engineering Module 2 – 3340HF101
8.3.1 Description – 3340HF101
The following figure shows the elements that make up the 3340HF101 equipment module.
PROCESS
Crossflow Feed
Solids
3340 – XV - 038 A LC
EM2 = 3340CF101
LT 3340102
FC
3340101
PT
3340-PT – 103A
PT
3340 - FCV -101 3340 - PT – 103B
Water
XV – 3340040A 3340 - XV-107 3340-XV-108
3340 - LCV -102

3340-BX-111
Collector
Reagents 1 - 4
Frother
FC
3340-PT – EM2 = 3340HF101
3340202 3340-PT –202C
202A 3340-PT –202D
PT FT PT PT
3340-PT – 201C
3340- FC
FCV -202 3340204B
PT
FT
3340-FCV
3340201
–204B LC
3340-FCV
FC
FT
3340205
-201
LT
FC
3340203
–204D Thickener
204C
3340-HF-101
3340-PT –
PT
PT
FT PT PT
PT
3340-PT – 206A
201A
3340-PT –
204A 3340-FCV - 204
PT
3340-PT – 206B
FC
3340101
Air 3340-PT –203C 3340-XV-207 3340 - XV- 208
PT FT PT
3340-LCV - 205
3340-PT –
203A 3340-FCV
-203
Frother
Figure 27: Blockflow Control Diagram of the 3340HF101 System
8.3.2 Modules of Control 3340HF101
T1 Control Module
UN SFCPF_SEPHFL1 EM 3340SepHF101 Sub EM 3340HF101
Tag Service
3340-PIT-201A Pre-Aeration Air Pressure Indicator Transmitter
3340-FIT-201 Pre-Aeration Air Flow Indicator Transmitter - Received
3340-FV-201 Hydrofloat Pre-Aeration Air Flow Control Valve
3340-PIT-201C Pre-Aeration Air Flow Indicator Transmitter - Delivered
3340-FV-202 Hydrofloat Pre-Aeration Water Flow Control Valve
3340-FIT-202 Hydrofloat Pre-Aeration Water Flow Meter
3340-PIT-202A Hydrofloat Pre-Aeration Water Pressure Indicator Transmitter - Received
3340-PIT-202D Hydrofloat Pre-Aeration Water Pressure Indicator Transmitter - Delivered
3340-PIT-202C Hydrofloat Pre-Aeration Water Pressure Indicator Transmitter - Bubble Generator Feed
PROCESS
3340-PIT-206B Fluidized Bed Pressure Transmitter – Upper

3340-PE-206B PRESSURE ELEMENT
3340-PE-206A PRESSURE ELEMENT
3340-PIT-206A Fluidized Bed Pressure Transmitter – Lower
3340-PIT-203A Air Pressure Indicator Transmitter - Received
3340-FIT-203 Air Flow Indicator Transmitter
3340-FV-203 Air Flow Control Valve
3340-PIT-203C Air Pressure Indicator Transmitter - Delivered
3340-FV-204A Fluidization Water Control Valve
3340-FIT-204A Fluidization Water flow indicator transmitter
3340-PIT-204A Fluidization Water Pressure indicator transmitter - Received
3340-FIT-204B Fluidization Water – bubble generator bypass - flow indicator transmitter
3340-FV-204B Fluidization Water – bubble generator bypass - flow control valve
3340-PIT-204C Fluidization Water Pressure Indicator Transmitter - Bubble Generator Feed
3340-PIT-204D Fluidization Water Pressure Indicator Transmitter - Delivered
3340-LIT-205 Fluidized Bed Level Indicator Transmitter
3340-LCV-205 Fluidized Bed Level Control Valve
3340-ZE-205 POSITION ELEMENT
3340-XV-207 Underflow Isolation Valve
3340-XV-208 Underflow Drain Valve
Table 112: List of Modules of Control for 3340HF101
8.3.3 Interlocks – 3340HF101
T2 Interlock
Hydrofloat Pre-Aeration Air Flow Control
Tag 3340-FV-201 Description
Valve
UN EM Sub EM 3340HF101
1 F101
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Upstream crossflow separator underflow

3340-XV-107.CL ×
isolation valve is closed, then close valve
3340-LV-102.CL ×
control valve is closed, then close valve
PROCESS
T2 Interlock
Hydrofloat Pre-Aeration Water Flow Control
Valve
1 F101
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
If all three thickener feed valves are not
3340-XV-303B.!OPN ×
open, then close valve
AND
3340-XV-303C.!OPN
T2 Interlock
Tag 3340-FV-203 Description Air Flow Control Valve
1 F101
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-107.CL ×
3340-LV-102.CL ×
T2 Interlock
PROCESS
Tag 3340-FV-204A Description Fluidization Water Control Valve

1 F101
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
Table 116: List of Interlocks for 3340-FV-204A
T2 Interlock
Fluidization Water – bubble generator bypass
Tag 3340-FV-204B Description
- flow control valve
1 F101
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL) Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 117: List of Interlocks for 3340-FV-204B
T2 Interlock
Tag 3340-XV-207 Description Hydrofloat Underflow Isolation Valve
1 F101
Fail Position: Interlock
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Respective modules’ Crossflow

Separator not overflowing.
In other words it must be filled with liquid
(3340-PIT-103B not on Low limit)
AND
flowrate (3340-FIT-101) greater than the
Low limit setpoint.
AND
No feed valves to any upstream Crossflow

open (3340-XV-0038B.!OPN or 3340-XV-
036A.!OPN or 3340-XV-0036B.!OPN)
AND
3340-XV-207 may not
×
open if
{The respective Tails Launder Flush Valve
(3340-XV-700.!OPN) is not open AND the
Flush water pump (3340 – PU – 115.!RN)
is not running}.
OR
Respective upstream Crossflow Separator

drain valves (3340-XV-118.OPN or 3340-
XV-158.OPN or 3340-XV-168.OPN) are
open
OR
Upstream Hydrofloat drain valve (3340-

XV-218.OPN or 3340-XV-258.OPN or
3340-XV-268.OPN) are open}
BLACKOUT ×
ELECTRICO.ACT
The hydrofloat underflow discharge slurry must have dilution water assistance in order to be able to be
laundered down the respective tails launder without risk of blockage.
In order to avoid tails launder blockages, only one hydrofloat or crossflow separator may drain at a time
into a respective tails launder.
If the Hydrofloat is to not operate for more than approximately two days, the equipment must be manually
drained of solids to prevent cementation within the unit.
PROCESS
T2 Interlock
Tag 3340-LCV-205 Description Hydrofloat Underflow Control Valve
1 F101
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If Hydrofloat Outlet Isolation valve is

3340-XV-207.CL ×
closed, then close valve
T2 Interlock
Tag 3340-XV-208 Description Hydrofloat Drain Valve
1 F101
Fail Position
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

is not filled with liquid (3340-PIT- 103B.L
not on Low limit)
AND
Respective Modules Crossflow Separator

has a low teeter water flowrate (3340-FIT-
3340-XV-208 may not
101.L lower than the Low limit). ×
open if
AND
All feed valves to the upstream Crossflow

Separators (3340-XV-0038B, 3340-XV-
0036A, 3340-XV-0036B) on the tailings
launder are closed
PROCESS
AND

(3340-XV-700.!OPN) is not open OR the
is not running.
OR
Any of the respective upstream Crossflow

Separator drain valves (3340-XV-
118.OPN or 3340-XV-158.OPN or 3340-
XV-168.OPN) open
8.3.4 Alarms and Process Setpoints – 3340HF101

H
High Low
High Low
S
Pre-Aeration Air Pressure Indicator
Refer to vendor control philosophy MQ15-727-TE-3340-IN1001
3340-PIT-201A Transmitter
Pre-Aeration Air Flow Indicator

3340-FIT-201 Transmitter - Received

3340-PIT-201C Transmitter - Delivered
Hydrofloat Pre-Aeration Water Flow

3340-FIT-202 meter
Hydrofloat Pre-Aeration Water

Pressure Indicator Transmitter - Refer to vendor control philosophy MQ15-727-TE-3340-IN1001
3340-PIT-202A Received

3340-PIT-202D Bubble Generator Feed

3340-PIT-202C Delivered
Fluidized Bed Pressure Transmitter –

3340-PIT-206B Upper

3340-PIT-206A Lower
Air Pressure Indicator Transmitter -

PROCESS
3340-FIT-203 Air Flow Indicator Transmitter Refer to vendor control philosophy MQ15-727-TE-3340-IN1001
3340-FIT-204A Fluidization Water flow meter Refer to vendor control philosophy MQ15-727-TE-3340-IN1001
Fluidization Water Pressure
3340-PIT-204A indicator transmitter - Received
Fluidization Water – bubble

generator bypass - flow indicator Refer to vendor control philosophy MQ15-727-TE-3340-IN1001
3340-FIT-204B transmitter

Indicator Transmitter - Bubble Refer to vendor control philosophy MQ15-727-TE-3340-IN1001
3340-PIT-204C Generator Feed

3340-PIT-204D Indicator Transmitter - Delivered
Fluidized Bed Level Indicator

3340-LIT-205 Transmitter
Table 121: Alarms and Process Setpoint 3340HF101
8.3.5 Binary State Messages – 3340HF101

8.3.6 Regulatory Control Loops – 3340HF101
UN SFCPF_SEPHFL1
Refer to vendor control philosophy
Table 122: Regulatory Control Loops for 3340HF101
Pre-aeration water and air are injected into the units feed hopper at a controlled rate via PID loop
controller and control valves (3340 - FCV –201 and 3340 - FCV – 202).
Fluidisation teeter water and air are injected into the hydrofloat at a controlled rate via PID loop
controller and control valves (3340 - FCV –203 and 3340 - FCV –204A/B). Teeter water flowrate
is used to achieve a controlled fluidised bed density as measured by two pressure transmitters
(3340 - PIT –206A and 206B).
The overall solids bed level in the Hydrofloat is measured by a level transmitter (3340 - LIT –205)
and controlled by adjusting the opening of the underflow control valve (3340 - LCV – 205).
8.3.7 Advanced Control Loops – 3340HF101
PROCESS
8.3.8 Sequence Description – 3340HF101
Time Time
2 60
seconds seconds
(Open &
Teeter water control loop via
3340-FC- 204A Flow rate
3340-FV-204A and 3340-FV- 2 60
2. Initiate And above
204B. Refer to vendor functional seconds seconds
3340-FC-204B minimum
specification.
for 10 Sec
Open &
Hydrofloat Pre-Aeration Water Flow rate
2 60
3. Initiate 3340-FC-202 Control above
seconds seconds
3340-FV-202. minimum
for 10 Sec
3340-XV-207 Open underflow Isolation Valve 2second 60
4. Open Open
3340-XV –207 s seconds
Initiate Hydrofloat Underflow
2second 60
5. Initiate 3340-LC-205 Valve Level Control Open
s seconds
3340-LV-205
(Open &
Flow rate
Pre-Aeration air control loop via 2 60
6. Initiate 3340-FC-201 above
3340-FV-201. seconds seconds
minimum
for 10 Sec
(Open &
Flow rate
Air control loop via 3340-FV- 2 60
203. seconds seconds
minimum
for 10 Sec
Table 123: Start Sequence 3340HF101
The hydrofloat should be started before the upstream Crossflow Separator is started.
Frother reagent is only to be initiated once feed is added to the hydrofloat.
The hydrofloat shall follow the following steps during shutdown:
PROCESS

Time Time
Stop Air control loop via 3340- 2 60
1. Close 3340-FV-203 Close
FC-203. seconds seconds
Stop Pre-Aeration air control loop 2 60
via 3340-FC-201. seconds seconds
Close Close Hydrofloat Underflow Valve
2second 60
3. 3340-LV-205 Level Control Close
s seconds
3340-LV-205
Close 3340-XV-207 Close underflow Isolation Valve 2second 60
4. Close
Close Hydrofloat Pre-Aeration Water Close
2 60
5. 3340-FV-202 Control
seconds seconds
3340-FV-202.
Close 3340-FV- 204A Close
Teeter water control valve 3340- 2 60
6. And
FV-204A and 3340-FV-204B. seconds seconds
3340-FV-204B
Close Teeter water Isolation valve to Close
2 60
7. 3340-XV- 040A close if crossflow separator also
seconds seconds
stopped.
Table 124: Stop Sequence 3340HF101
If the Hydrofloat is to not operate for more than approximately two days, the equipment must be
manually drained of solids to prevent cementation within the unit.
T1 Control Module
Tag Service
3340-XV-038B Slurry Isolation Valve – Crossflow Separator 2
T2 Interlock
Separator 2
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL1 F102
PROCESS
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-LIT-112.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT



PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
3340-XV-042A Fluidization water isolation to Crossflow-Hydrofloat
3340-FV-111 Crossflow Teeter Water Control Valve
3340-PIT-113B Fluidized bed Pressure Transmitter - Upper
3340-PIT-113A Fluidized bed Pressure Transmitter - Lower
PROCESS

T2 Interlock
3340SepH
F1012
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Tag 3340-LCV-112 Description Crossflow Separator U/Flow Control Valve
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-117.CL ×
valve
T2 Interlock
Crossflow Separator U/Flow Isolation
Valve
1 F102
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PIT-216B.LL water with 3340-PIT-206B on Low Low ×
limit. Then, the valve must close
3340- FIT – 214A.L
AND ×
3340- FIT - 214B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

1 F102
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
Low limit setpoint.
AND
3340-XV-118 cannot
open
closed (3340-XV-0035A.CL and 3340-XV-
0036B.CL)
AND
is not running.

H
High Low
High Low
S


PROCESS


UN SFCPF_SEPHFL1
- LIT –112) and controlled by adjusting the opening of the underflow control valve (3340 - LCV –
112).
PROCESS

Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
6. Initiate Open
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
hydrofloat 2 60
3340HF102 to
shutdown first
T1 Control Module
PROCESS
Tag Service
3340-FIT-213 Hydrofloat Pre-Aeration Air Flow Control Valve
3340-FV-213 Pre-Aeration Air Flow Indicator Transmitter - Delivered
3340-PIT-213C Hydrofloat Pre-Aeration Water Flow Control Valve
3340-FV-214A Hydrofloat Pre-Aeration Water Flow Meter
3340-FIT-214A Hydrofloat Pre-Aeration Water Pressure Indicator Transmitter - Received
3340-PIT-214A Hydrofloat Pre-Aeration Water Pressure Indicator Transmitter - Delivered
3340-FIT-214B Hydrofloat Pre-Aeration Water Pressure Indicator Transmitter - Bubble Generator Feed
3340-FV-214B Fluidized Bed Pressure Transmitter – Upper
3340-PIT-214C PRESSURE ELEMENT
3340-PIT-214D PRESSURE ELEMENT
3340-LIT-215 Fluidized Bed Pressure Transmitter – Lower
3340-FV-211 Air Pressure Indicator Transmitter - Received
3340-PIT-211C Air Flow Indicator Transmitter
3340-FIT-212 Air Pressure Indicator Transmitter - Delivered
3340-PIT-212A Fluidization Water Control Valve
3340-PIT-212D Fluidization Water flow indicator transmitter
3340-PIT-212C Fluidization Water Pressure indicator transmitter - Received
3340-PIT-216B Fluidization Water – bubble generator bypass - flow indicator transmitter
3340-PE-216B Fluidization Water – bubble generator bypass - flow control valve
3340-PE-216A Fluidization Water Pressure Indicator Transmitter - Bubble Generator Feed
3340-PIT-216A Fluidization Water Pressure Indicator Transmitter - Delivered
3340-PIT-213A Fluidized Bed Level Indicator Transmitter
T2 Interlock
PROCESS

Valve
1 F102
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-117.CL ×
3340-LV-112.CL ×
T2 Interlock
Valve
1 F102
Fail Position: Fail
Closed (FC)
Interlock
Type
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F102
Fail Position: Fail Interlock
Closed (FC) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-117.CL ×
3340-LV-112.CL ×
T2 Interlock
1 F102
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F102
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
1 F102
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
Low limit setpoint.
AND

3340-XV-217 may not open (3340-XV-036A.!OPN or 3340-XV-
×
open if 0036B.!OPN)
AND

is not running}.
OR

XV-168.OPN) are open
PROCESS
OR

open}
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
1 F102
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-217.CL ×
T2 Interlock
1 F102
Fail Position:
Keep Last (KL) Interlock
Safe Position: Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

111.L lower than the Low limit).
AND

Separators (3340-XV-0036A and 3340-
3340-XV-218 may not
XV-0036B) on the tailings launder are ×
open if
closed
AND

is not running.
OR

158.OPN or 3340-XV-168.OPN) open

H
High Low
High Low
S
Pre-Aeration Air Flow Indicator Refer to vendor control philosophy MQ15-727-TE-3340-IN1001


PROCESS
Hydrofloat Pre-Aeration Water Flow Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

3340-FIT-212 meter
Hydrofloat Pre-Aeration Water Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

Pressure Indicator Transmitter -


Fluidized Bed Pressure Transmitter – Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

3340-PIT-216B Upper

3340-PIT-216A Lower
Air Pressure Indicator Transmitter - Refer to vendor control philosophy MQ15-727-TE-3340-IN1001


Fluidization Water Pressure Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

Fluidization Water – bubble Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

generator bypass - flow indicator

Indicator Transmitter - Bubble

Fluidized Bed Level Indicator Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

PROCESS
UN SFCPF_SEPHFL1
Fluidisation teeter water and air are injected into the separator at a controlled rate via PID loop
(3340 - PIT –216A and 216B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-214A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-215
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-215
4. Close
2 60
seconds seconds
3340-FV-212.
6. And
3340-FV-214B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-038C Slurry Isolation Valve – Crossflow Separator 3
T2 Interlock
Separator 3
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL1 F103
PROCESS
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to Crossflow Separator vendor Control Philosophy MQ15-727-TE-3340-IN1002

3340-LIT-122.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT

PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
PROCESS

T2 Interlock
3340SepH
F103
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-127.CL ×
valve
T2 Interlock
Valve
1 F103
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 224A.L
AND ×
3340- FIT - 224B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS
Tag 3340-XV-128 Description Crossflow Separator Drain Valve

1 F103
Fail Position
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
Low limit setpoint.
AND
3340-XV-128 cannot
open
closed (3340-XV-0036C.CL and 3340-XV-
0036D.CL and 3340-XV-0038D.CL)
AND
is not running.

H
High Low
High Low
S


PROCESS


UN SFCPF_SEPHFL1
122).
PROCESS

Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
6. Initiate Open
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
hydrofloat 2 60
3340HF102 to
shutdown first
T1 Control Module
PROCESS
Tag Service
T2 Interlock
PROCESS

Valve
1 F103
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-127.CL ×
3340-LV-122.CL ×
T2 Interlock
Valve
1 F103
Fail Position: Fail
Closed (FC)
Interlock
Type
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F103
Closed (FC) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-127.CL ×
3340-LV-122.CL ×
T2 Interlock
1 F103
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F103
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
1 F103
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
Low limit setpoint.
AND

3340-XV-227 may not open (3340-XV-038D.!OPN and 3340-XV-
×
open if 036A.!OPN and 3340-XV-0036B.!OPN)
AND

is not running}.
OR

PROCESS
open
OR

XV-238 or 3340-XV-278 or 3340-XV-288)
are open}
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
1 F103
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-227.CL ×
T2 Interlock
1 F103
Fail Position: Interlock
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

AND

Separators (3340-XV-038D and 3340-XV-
3340-XV-228 may not 0036C and 3340-XV-0036D) on the
×
open if tailings launder are closed
AND

is not running.
OR

138.OPN or 3340-XV-178.OPN or 3340-

H
High Low
High Low
S

PROCESS


3340-FIT-222 meter




3340-PIT-226B Upper

3340-PIT-226A Lower







PROCESS
UN SFCPF_SEPHFL1
(3340 - PIT –226A and 226B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-224A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-225
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-225
4. Close
2 60
seconds seconds
3340-FV-222.
6. And
3340-FV-224B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-038D Slurry Isolation Valve – Crossflow Separator 4
T2 Interlock
Separator 4
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL1 F104
PROCESS
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to Crossflow Separator vendor Control Philosophy

3340-LIT-132.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT

PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
PROCESS
T2 Interlock
3340SepH
F104
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-137.CL ×
valve
T2 Interlock
Valve
1 F104
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 234A.L
AND ×
3340- FIT - 234B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

1 F104
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
Low limit setpoint.
AND
3340-XV-138 cannot
open
closed (3340-XV-0036C.CL and 3340-XV-
0036D.CL)
AND
is not running.

H
High Low
High Low
S


PROCESS


UN SFCPF_SEPHFL1
132).
PROCESS

Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
6. Initiate Open
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
hydrofloat 2 60
3340HF103 to
shutdown first
T1 Control Module
PROCESS
Tag Service
T2 Interlock
PROCESS

Valve
1 F104
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-137.CL ×
3340-LV-132.CL ×
T2 Interlock
Valve
1 F104
Fail Position: Fail
Closed (FC)
Interlock
Type
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F104
Closed (FC) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-137.CL ×
3340-LV-132.CL ×
T2 Interlock
1 F104
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F104
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
1 F104
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
Low limit setpoint.
AND

3340-XV-237 may not open (3340-XV-036A.!OPN and 3340-XV-
×
open if 0036B.!OPN)
AND

is not running}.
OR

PROCESS
OR

XV-278 or 3340-XV-288) are open}
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
1 F104
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-237.CL ×
T2 Interlock
1 F104
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

AND

Separators (3340-XV-0036C and 3340-
3340-XV-238 may not
XV-0036D) on the tailings launder are ×
open if
closed
AND

is not running.
OR

178.OPN or 3340-XV-188.OPN) are open

H
High Low
High Low
S


PROCESS

3340-FIT-232 meter




3340-PIT-236B Upper

3340-PIT-236A Lower







PROCESS
UN SFCPF_SEPHFL1
(3340 - PIT –236A and 236B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-234A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-235
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-235
4. Close
2 60
seconds seconds
3340-FV-232.
6. And
3340-FV-234B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-038E Slurry Isolation Valve – Crossflow Separator 5
T2 Interlock
Tag 3340-XV-038E Description
Separator 5
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL1 F105
PROCESS
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to Crossflow Separator vendor Control Philosophy MQ15-727-TE-3340-IN1002

3340-LIT-142.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT
Table 201: List of Interlocks for 3340-XV-038E

PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
3340-PIT-143B Fluidised bed Pressure Transmitter - Upper
PROCESS
T2 Interlock
3340SepH
F105
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-147.CL ×
valve
T2 Interlock
Valve
1 F105
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 244A.L
AND ×
3340- FIT - 244B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

1 F105
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
Low limit setpoint.
3340-XV-148 cannot AND
×
open All feed valves to all upstream Crossflow
closed (3340-XV-0036E.CL)
AND
is not running.

H
High Low
High Low
S
Crossflow Teeter Water feed
Crossflow Teeter Water delivered

Crossflow Separator fluidized bed

Fluidized bed pressure

3340-PIT-143B Refer to vendor control philosophy MQ15-727-TE-3340-IN1002
transmitter – Upper
PROCESS

3340-PIT-143A Refer to vendor control philosophy MQ15-727-TE-3340-IN1002
transmitter – Lower

UN SFCPF_SEPHFL1
142).
PROCESS

Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
6. Initiate Open
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
hydrofloat 2 60
3340HF105 to
shutdown first
T1 Control Module
PROCESS
Tag Service
T2 Interlock
PROCESS

Valve
1 F105
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-147.CL ×
3340-LV-142.CL ×
T2 Interlock
Valve
1 F105
Fail Position: Fail
Closed (FC)
Interlock
Type
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F105
Closed (FC) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-147.CL ×
3340-LV-142.CL ×
T2 Interlock
1 F105
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
1 F105
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
1 F105
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
Low limit setpoint.
AND

3340-XV-247 may not open (3340-XV-036E.!OPN)
×
open if
AND

is not running}.
OR

drain valves (3340-XV-198.OPN) are open
OR
PROCESS

XV-298.OPN) are open}
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
1 F105
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-247.CL ×
T2 Interlock
1 F105
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

AND

3340-XV-248 may not Separators (3340-XV-0036E.CL) on the
×
AND

is not running.
OR

198.OPN) are open

H
High Low
High Low
S


PROCESS

3340-FIT-242 meter




3340-PIT-246B Upper

3340-PIT-246A Lower







PROCESS
UN SFCPF_SEPHFL1
(3340 - PIT –246A and 246B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-244A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-245
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-245
4. Close
2 60
seconds seconds
3340-FV-242.
6. And
3340-FV-244B
2 60
seconds seconds
stopped.
PROCESS
9.0 UNIDAD: SFCPF_SEPHFL2
Refer to:
A block flow control diagram is depicted below for the SFCPF_SEPHFL2 system.
3340SepHFL106 3340SepHFL107 3340SepHFL108 3340SepHFL109 3340SepHFL110

3340-XV-036A 3340-XV-036B 3340-XV-036C 3340-XV-036D 3340-XV-036E
SFCPF_SepHFL2
PROCESS
Figure 28: Blockflow Control Diagram of SFCPF_SEPHFL2 System
The above control unit is broken into five Engineering Module 1’s, each containing two sub Engineering
Module 2’s:
- 3340SepHFL106
- 3340SepHFL107
- 3340SepHFL108
- 3340SepHFL109
- 340SepHFL110
T1 Control Module
Tag Service
3340-XV-036A Slurry Isolation Valve – Crossflow Separator 6
PROCESS
T2 Interlock
Separator 6
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL2 F106
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-LIT-152.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT


PROCESS

– XV - 036 A – E).
T1 Control Module
Tag Service
3340-XV-050A Fluidization water to Crossflow-Hydrofloat
PROCESS

T2 Interlock
3340SepH
F106
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-157.CL ×
valve
T2 Interlock
Valve
2 F106
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 254A.L
AND ×
3340- FIT - 254B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
2 F106
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
Low limit setpoint.
×
closed (3340-XV-0036B.CL)
AND
is not running.

H
High Low
High Low
S

PROCESS




UN SFCPF_SEPHFL1
(3340 - LCV – 152 through 192).
PROCESS

Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
4. Initiate Open
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
hydrofloat 2 60
3340HF101 to
shutdown first
T1 Control Module
PROCESS
Tag Service
T2 Interlock
PROCESS

Valve
2 F106
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-157.CL ×
3340-LV-152.CL ×
T2 Interlock
Valve
2 F106
Fail Position: Fail
Closed (FC)
Interlock
Type
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F106
Closed (FC) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-157.CL ×
3340-LV-152.CL ×
T2 Interlock
2 F106
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F106
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
2 F106
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
Low limit setpoint.
AND

3340-XV-257 may not open (3340-XV-0036B.!OPN)
×
open if
AND

is not running}.
OR

OR
PROCESS

BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
2 F106
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-257.CL ×
T2 Interlock
2 F106
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

AND

3340-XV-258 may not Separators (3340-XV-0036B) on the
×
AND

is not running.
OR

168.OPN) open

H
High Low
High Low
S


PROCESS

3340-FIT-252 meter




3340-PIT-256B Upper

3340-PIT-256A Lower







PROCESS
UN SFCPF_SEPHFL1
(3340 - PIT –256A and 256B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-254A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-255
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-255
4. Close
2 60
seconds seconds
3340-FV-252.
6. And
3340-FV-254B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-036B Slurry Isolation Valve – Crossflow Separator 7
T2 Interlock
Separator
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL2 F107
PROCESS
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-LIT-162.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT



PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
PROCESS

T2 Interlock
3340SepH
F107
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-167.CL ×
valve
T2 Interlock
Valve
2 F107
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 264A.L
AND ×
3340- FIT - 264B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

2 F107
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
3340-XV-168 cannot
Low limit setpoint. ×
open
AND
is not running.

H
High Low
High Low
S
3340-FIT-161 Crossflow Teeter Water flowmeter Refer to vendor control philosophy
Crossflow Teeter Water feed Refer to vendor control philosophy
Crossflow Teeter Water delivered Refer to vendor control philosophy

Crossflow Separator fluidized bed Refer to vendor control philosophy

Fluidized bed pressure Refer to vendor control philosophy

Fluidized bed pressure Refer to vendor control philosophy
PROCESS

UN SFCPF_SEPHFL1
(3340 - LCV – 152 through 192).
Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
4. Initiate Open
PROCESS
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
hydrofloat 2 60
3340HF101 to
shutdown first
T1 Control Module
Sub
UN SFCPF_SEPHFL2 EM 3340SepHF1077 3340HF107
EM
Tag Service
PROCESS
T2 Interlock
Valve
2 F107
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-167.CL ×
PROCESS

3340-LV-162.CL ×
T2 Interlock
Valve
2 F107
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F107
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-167.CL ×
3340-LV-162.CL ×
PROCESS
T2 Interlock
2 F107
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F107
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
2 F107
PROCESS
Fail Position: Fail

Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
3340-XV-267 may not Low limit setpoint.
×
open if
AND

is not running}.
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
2 F107
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-267.CL ×
T2 Interlock
2 F107
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

3340-XV-268 may not has a low teeter water flowrate (3340-FIT-
×
open if 161.L lower than the Low limit).
AND

is not running.

PROCESS
H
High Low
High Low
S



3340-FIT-262 meter




3340-PIT-266B Upper

3340-PIT-266A Lower







PROCESS

UN SFCPF_SEPHFL1
(3340 - PIT –266A and 266B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-264A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-265
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-265
4. Close
2 60
seconds seconds
3340-FV-262.
6. And
3340-FV-264B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-036C Slurry Isolation Valve – Crossflow Separator 8
T2 Interlock
Separator
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL2 F108
PROCESS
Fail Position
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-LIT-172.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT



PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
PROCESS

T2 Interlock
3340SepH
F108
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-177.CL ×
valve
T2 Interlock
Valve
2 F107
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 274A.L
AND ×
3340- FIT - 274B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

2 F108
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
Low limit setpoint.
×
closed (3340-XV-0036D.CL)
AND
is not running.

H
High Low
High Low
S



PROCESS


UN SFCPF_SEPHFL1
(3340 - LCV – 172 through 192).
PROCESS

Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
4. Initiate Open
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
2 60
4. hydrofloat 3340-XV- 054A Teeter water Isolation valve Close
seconds seconds
system to
shutdown first
T1 Control Module
PROCESS
Tag Service
T2 Interlock
Valve
PROCESS
2 F108
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-177.CL ×
3340-LV-172.CL ×
T2 Interlock
Valve
2 F108
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F108
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-177.CL ×
3340-LV-172.CL ×
T2 Interlock
2 F108
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F108
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
2 F108
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
Low limit setpoint.
AND

open (3340-XV-0036D.!OPN)
3340-XV-277 may not
AND ×
open if
is not running}.
OR

OR

BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
2 F108
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-277.CL ×
T2 Interlock
2 F108
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-278 may not
is not filled with liquid (3340-PIT- 173B.L ×
open if
not on Low limit)
PROCESS
AND

AND

Separators (3340-XV-0036D) on the
tailings launder are closed
AND

is not running.
OR

188.OPN) open

H
High Low
High Low
S


Hydrofloat Pre-Aeration Water Flow

3340-FIT-272 meter


PROCESS


3340-PIT-276B Upper

3340-PIT-276A Lower


Fluidization Water – bubble

generator bypass - flow indicator Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

Indicator Transmitter - Bubble Refer to vendor control philosophy MQ15-727-TE-3340-IN1001

Fluidized Bed Level Indicator


UN SFCPF_SEPHFL1
PROCESS
(3340 - PIT –276A and 276B).
Time Time
2 60
seconds seconds
(Open &
3340-FV-274A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-275
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-275
4. Close
2 60
seconds seconds
3340-FV-272.
6. And
3340-FV-274B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-036D Slurry Isolation Valve – Crossflow Separator 9
T2 Interlock
Separator
PROCESS
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL2 F109
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-LIT-182.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT



PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
PROCESS

T2 Interlock
3340SepH
F109
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-187.CL ×
valve
T2 Interlock
Valve
2 F109
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 284A.L
AND ×
3340- FIT - 284B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

2 F109
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
3340-XV-188 cannot flowrate (3340-FIT-181) Lower than the
×
open Low limit setpoint.
AND
is not running.

H
High Low
High Low
S




PROCESS

UN SFCPF_SEPHFL1
(3340 - LCV – 152 through 192).
Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
4. Initiate Open
PROCESS
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
2 60
seconds seconds
system to
shutdown first
T1 Control Module
Tag Service
PROCESS

T2 Interlock
Valve
2 F109
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-187.CL ×
3340-LV-182.CL ×
PROCESS
T2 Interlock
Valve
2 F109
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F109
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-187.CL ×
3340-LV-182.CL ×
T2 Interlock
PROCESS
2 F109
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F109
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
2 F109
Fail Position:
Safe Position: Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
3340-XV-287 may not
open if
AND

is not running}.
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
2 F109
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS

3340-XV-287.CL ×
T2 Interlock
2 F109
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

×
AND

is not running.

H
High Low
High Low
S
PROCESS



3340-FIT-282 meter




3340-PIT-286B Upper

3340-PIT-286A Lower







PROCESS
UN SFCPF_SEPHFL1
(3340 - PIT –286A and 286B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-284A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-285
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-285
4. Close
2 60
seconds seconds
3340-FV-282.
6. And
3340-FV-284B
2 60
seconds seconds
stopped.
T1 Control Module
Tag Service
3340-XV-036E Slurry Isolation Valve – Crossflow Separator 10
T2 Interlock
Tag 3340-XV-036E Description
Separator
SFCPF_ 3340SepH
UN EM1 EM2
SEPHFL2 F110
PROCESS
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-LIT-192.H ×
Delay time 5
s
valve must close
Delay time 2
minutes
3340-XV-303A,
3340-XV-303B ×
3340-XV-303C
distributors.
Delay time 5
s
3340-XV-303C close
BLACKOUT ×
ELECTRICO.ACT



PROCESS
– XV - 036 A – E).
T1 Control Module
Tag Service
PROCESS

T2 Interlock
3340SepH
F110
Fail Position: Keep
Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 112!RUN PU – 112)
AND AND ×
T2 Interlock

Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-197.CL ×
valve
T2 Interlock
Valve
2 F110
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340- FIT – 294A.L
AND ×
3340- FIT - 294B.L
close
must close
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS

2 F110
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

Low limit)
AND
3340-XV-198 cannot flowrate (3340-FIT-191) Lower than the
×
open Low limit setpoint.
AND
is not running.

H
High Low
High Low
S
Crossflow Teeter Water feed
Crossflow Teeter Water delivered

Crossflow Separator fluidized bed


PROCESS

UN SFCPF_SEPHFL1
(3340 - LCV – 152 through 192).
Time Time
2 60
seconds seconds
(Open &
2 60
seconds seconds
for 10 Sec
2 120
seconds seconds
4. Initiate Open
PROCESS
Time Time
2 120
seconds seconds
Close 2 60
seconds seconds
Close. Wait
for the
2 60
seconds seconds
system to
shutdown first
T1 Control Module
Tag Service
PROCESS

T2 Interlock
Valve
2 F110
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-197.CL ×
3340-LV-192.CL ×
PROCESS
T2 Interlock
Valve
2 F110
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F110
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-XV-197.CL ×
3340-LV-192.CL ×
T2 Interlock
PROCESS
2 F110
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.!OPN
AND
3340-XV-303B.!OPN ×
AND
3340-XV-303C.!OPN
T2 Interlock
2 F110
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
2 F110
Fail Position:
Safe Position: Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

AND
3340-XV-297 may not
open if
AND

is not running}.
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
2 F110
Fail Position: Fail
Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS

3340-XV-297.CL ×
T2 Interlock
2 F110
Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

not on Low limit)
AND

×
AND

is not running.

H
High Low
High Low
S
PROCESS



3340-FIT-292 meter




3340-PIT-296B Upper

3340-PIT-296A Lower







PROCESS
UN SFCPF_SEPHFL1
(3340 - PIT –296A and 296B).
PROCESS

Time Time
2 60
seconds seconds
(Open &
3340-FV-294A and 3340-FV- 2 60
specification.
for 10 Sec
Open &
2 60
seconds seconds
for 10 Sec
4. Open Open
2second 60
s seconds
3340-LV-295
(Open &
Flow rate
minimum
for 10 Sec
(Open &
Flow rate
minimum
for 10 Sec
PROCESS

Time Time
2second 60
s seconds
3340-LV-295
4. Close
2 60
seconds seconds
3340-FV-292.
6. And
3340-FV-294B
2 60
seconds seconds
stopped.
PROCESS
10.0 UNIDAD: CRCFP_RELAVES
Refer to:
MQ14-08-DR-3340-PD1101 Hydrofloat Reject Launders
MQ14-08-DR-3340-PD1087 Tails Launder
MQ15-720-IOM-3340-ME0002 Vendor Sampler and Analyzer Control Philosophy
A block flow control diagram is depicted below for the CRCFP_Relaves system.
Crossflow O/Flow Deslime Cyclone O/
and Hydrofloat Flow 1 & 2
Rejects 1, 2, 6, 7
Crossflow O/Flow 3340 – LN – 106

andHydrofloat
Rejects 3, 4, 8, 9

andHydrofloat
Rejects 5, 10
3340 - XV- 700 3340 – LN – 108

3340 - XV- 701
Tails Thickener
3340 – LN – 105 Feed Box
3340 – BX – 110 3710 – BX - 003
3340 - XV- 702
Flush Water
3340 - XV- 632B
Vendor Package
3340 - XV- 630 3340-SA-103

3340-AY-105
EM1 = 3340PU170
LC
M
3340631
LT SC
3340 – PU – 170 3340632
FAL M
3340 - XV- 633 3340633

3340-BX-135
FSL
3340 - XV- 632A
GSW 3340 – PU – 197
3340 - XV- 632C

EM1 = 3340PU197
Figure 29: Blockflow Control Diagram of CRCFP_Relaves System
The above control unit is broken into two Engineering Module 1’s and no sub Engineering Module 2’s:
- 3340PU197
- 3340PU170
PROCESS
10.0.1 Modules of Control CRCFP_Relaves
T1 Control Module
UN CRCFP_Relaves EM Sub EM
Tag Service
3340-LIT-631 Tails Return Pump Box Level Transmitter
3340-XV-630A Tails Sampling Isolation Valve
3340-SA-103 Tails Sampler and Analyzer
3340-XV-700 Dilution Water – Launder 1
Dilution Water – Launder 2
3340-XV-701
Dilution Water – Launder 3
3340-XV-702
Table 350: List of Modules of Control for CRCFP_Relaves
10.0.2 Interlocks – CRCFP_Relaves
T2 Interlock
Tag 3340-XV-630A Description Tails Sampling Isolation Valve
UN CRCFP_Relaves EM1 EM2

Fail Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Tails Sample Return Pump (3340 – PU –

3340 – PU – 197.!RN × Note 1
197) stops
Note 1 Delay of 30 seconds to allow the valve to open during start-up of the pump.
T2 Interlock
Tag 3340-SA-103 Description Tails Sampler and Analyzer
Interlock
Type
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to vendor Control Philosophy. MQ15-720-IOM-3340-ME0002

Start and stop signal derived from start/stop of the tails sampler feed pump 3340-PU-197
BLACKOUT ×
ELECTRICO.ACT
Table 352: List of Interlocks for 3340-SA-103
T2 Interlock
Flush Water Valve to Tails Launder 3340-
LN-106
Keep Last (KL)
Safe Position: Interlock
Closed (CL) Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-108.CL
3340-XV-118.CL
3340-XV-158.CL
All the respective launders’ Crossflow
3340-XV-168.CL
Separator purge valves are closed (3340-
Are closed
XV-108, 3340-XV-118, 3340-XV-158,
3340-XV-168)
AND
AND
3340-XV-208.CL
All the respective tails launders’ Hydrofloat
3340-XV-218.CL
Purge Valves (3340-XV-208, 3340-XV- Note 1
3340-XV-258.CL ×
218, 3340-XV-258, 3340-XV-268) are Note 2
3340-XV-268.CL
closed
Are closed
AND
All the respective launders’ Hydrofloat
AND
Reject Isolation valves (3340-XV-207,
(3340-XV-207.CL
3340-XV-217, 3340-XV-258, 3340-XV-
3340-XV-217.CL
268) are closed
3340-XV-258.CL
3340-XV-268.CL
Are closed
Note 1 Delay 1 minute to aid in flushing of launder
PROCESS
Note 2 All three launder valves (3340-XV-700 and 701 and 702) can be opened together, however
precedence must be given to the CPF slurry pump flush water requirements as detailed in Table
815: Precedence of Opening for Flush Water Valves.
T2 Interlock
LN-107
Keep Last (KL)
Closed (CL) Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-128.CL
3340-XV-138.CL
3340-XV-178.CL
3340-XV-188.CL
Are closed
Separator purge valves are closed
AND
AND
3340-XV-228.CL
3340-XV-238.CL
Purge Valves are closed Note 1
3340-XV-278.CL ×
AND Note 2
3340-XV-288.CL
Are closed
Reject Isolation valves
AND
are closed
(3340-XV-227.CL
3340-XV-237.CL
3340-XV-278.CL
3340-XV-288.CL
Are closed
Note 2 Note 2 All three launder valves (3340-XV-700 and 701 and 702) can be opened together,
however precedence must be given to the CPF slurry pump flush water requirements as detailed
in Table 815: Precedence of Opening for Flush Water Valves.
T2 Interlock
LN-108
PROCESS
Keep Last (KL)

Closed (CL) Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-148.CL
3340-XV-198.CL
Are closed
Separator purge valves are closed
AND
AND
3340-XV-248.CL
Purge Valves are closed Note 1
3340-XV-298.CL ×
AND Note 2
Are closed
Reject Isolation valves
AND
(3340-XV-247.CL
are closed
3340-XV-297.CL
Are closed
Note 2 Note 2 All three launder valves (3340-XV-700 and 701 and 702) can be opened together,
however precedence must be given to the CPF slurry pump flush water requirements as detailed
in Table 815: Precedence of Opening for Flush Water Valves.
10.0.3 Alarms and Process Setpoints – CRCFP_Relaves

H
High Low
High Low
S
3340-LIT-631 Tails Sample Pump Box Level

0 - 100 % 95 5
Transmitter
3340-SA-103 Tails Sampler and Analyser Refer to vendor control philosophy MQ15-720-IOM-3340-ME0002
Table 356: Alarms and Process Setpoint CRCFP_Relaves
10.0.4 Binary State Messages – CRCFP_Relaves
PROCESS
10.0.5 Regulatory Control Loops – CRCFP_Relaves

Tails Return Pump Box Level 0 - 100 % % 0 - 100 30 - 95 Expected
3340-LIC-631
Controller setpoint 50%
Table 357: Regulatory Control Loops for CRCFP_Relaves
10.0.6 Advanced Control Loops – CRCFP_Relaves
Module.
T1 Control Module
UN CRCFP_Relaves EM 3340PU170 Sub EM
Tag Service
3340 – PU - 170 CPF Sump Spillage Pump
3340-LSH-703 Level Switch High
T2 Interlock
Tag 3340-PU-170 Description CPF Sump Spillage Pump
Sub
UN CRCFP_Relaves EM 3340PU170
EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
Delay 10
Note 1
BLACKOUT Delay 5
Table 359: List of Interlocks for 3340PU170

H
High Low
High Low
S
3340-LSH-703 CPF Sump Spillage Pump High

0 - 100 % 27%
Switch Alarm

Not applicable.
Not applicable.
Not applicable
Spillage which flows into the CPF Sump Pump bund area will gravitate to the CPF Sump Pump
(3340 – PU – 170). A high bund level switch will start the spillage pump. The pump will discharge
the slurry to the Tails Launder (3340 – LN – 106).
The spillage pump will start when the level in the bund reaches a High Level limit (3340 - LSH -
703) and stop again 15 minutes after the high limit falls away. The time delay in stopping the
pump allows the pump to continue to run while hose down of the area is occurring.
PROCESS
Crossflow O/Flow Deslime Cyclone O/

and Hydrofloat Flow 1 & 2
Rejects 1, 2, 6, 7

andHydrofloat
Rejects 3, 4, 8, 9

andHydrofloat
Rejects 5, 10
3340 - XV- 700 3340 – LN – 108

3340 - XV- 701
Tails Thickener
3340 – LN – 105 Feed Box
3340 – BX – 110 3710 – BX - 003
3340 - XV- 702
Flush Water
3340 - XV- 632B
Vendor Package
3340 - XV- 630 3340-SA-103

3340-AY-105
EM1 = 3340PU170
LC
M
3340631
LT SC
3340 – PU – 170 3340632
FAL M
3340 - XV- 633 3340633

3340-BX-135
FSL
3340 - XV- 632A
GSW 3340 – PU – 197
3340 - XV- 632C

EM1 = 3340PU197
Module.
T1 Control Module
Tag Service
3340 – PU - 197 Tails Return Pump
PROCESS

3340-XV-633 Gland Seal Water Valve
3340-XV-632A Suction Valve
3340-XV-632B Suction Drain Valve
3340-XV-632C Suction Flush Water Valve
T2 Interlock
Tag 3340-XV-632A Description Suction valve
Sub
EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-197.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-632A.OP ×
OR
3340-XV-632A.OPNG)
T2 Interlock
Tag 3340-XV-632B Description Suction Flush Water Valve
Sub
EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Precedence must be given to the CPF slurry pump flush water requirements as detailed in Table 815:
Precedence of Opening for Flush Water Valves.
T2 Interlock
Tag 3340-XV-632C Description Suction Drain Water Valve
Sub
EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU – 197 Description Tails Return Pump
Sub
EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-633 !OP ×
AND
3340-PU-197.MO1.Run
PROCESS

Time Delay
300 seconds
3340-FSL-633.ACT ×
flow alarm
3340-XV-632A CL ×
OR CLN Time Delay
AND 10 seconds
3340-PU-197-MO1.Run
OPN open or opening
The level of the Tails Return Pump Box × Time Delay
3340-LIT-031.H
(3340-LIT-031) is High 300 seconds
The level of the Tails Return Pump Box × Time Delay
3340-LIT-031.L
(3340-LIT-031) is Low 300 seconds
BLACKOUT ×
ELECTRICO.ACT
3340 – PU – 101- Both Deslime Feed Pumps (3340 – PU – ×
MO1.Run 101 and 102)
3340 – PU – 102-
MO1.Run AND
Time Delay
AND
60 seconds
3340 – PU – 185- Both Crossflow Feed Pumps (3340 – PU –
MO1.Run 185 and 186)
3340 – PU – 186-
MO1.Run Are not running
3340 – SA – 103 ×
Tails analyser and Sampler is Unhealthy Delay Time
And
and not running (3340 – AY – 105) 30 seconds
3340-AY-105
×
3340-TE-632 Pump thermistor unhealthy
T2 Interlock
Tag 3340-XV-633 Description Gland Seal Water Valve
Sub
EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PU-197.!RUN ×
running
PROCESS

H
High Low
High Low
S
3340-FSL-633 Tails Return Pump Gland Seal

0-3 m3/hr 1.1
Water Flow switch
There are no binary messages for this system.

The pump speed is controlled in order to maintain a set point level in the Tails Return Pump Box. (refer to
3340 – LIC – 631).
Note: Controller will be disabled (tracking action), if pump is stopped
Not applicable
Time Time
2 60
1. Close 3340-XV-632C Suction drain Valve Closed
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
2 220
seconds seconds
10 60
4. Start 3340-PU-185.MO1 Start pump. Working
seconds seconds
PROCESS
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
2. Stop 3340-PU-197.MO1 Stop pump. Stopped
seconds seconds
2 180
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
20 60
6. Open 3340-XV-632B Flush Water valve 20
seconds seconds
seconds
2 20
8. Close 3340-XV-632B Flush Water valve Closed
seconds seconds
PROCESS
11.0 UNIDAD: RECPF_COLLECTOR3894
Refer to:
MQ14-08-DR-3340-PD1091 Reagent Collector AP3894
MQ14-08-DR-3340-PD1107 Reagent Day Tank Collector AP3894
MQ15-781-DC-3340-IN0001 Reagent Day Tank Vendor Control Philosophy
A block flow control diagram is depicted below for the RECPF_Collector3894 system.
Reagent Bulk
Storage Tank
SC
3520PU179 3350200
M
FAL
3350200
3520 – PU – 179
FSL
FC
3350120 FT
Reagent
LT Discharge 1
3350-XV- 120 3350-FCV- 120
3350201A
3350PU120 FC
LT 3350121 FT
LSH 3350-XV- 202A 3350-XV- 202B Reagent
LSH FAL Discharge 2
3350201B
3350201A PT 3350-XV- 121 3350-FCV- 121
LSL
3350204 FC
LSL
3350201D 3350122
FSL
3350-PU-120 FT
Reagent
PT
Discharge 3
3350-XV- 122 3350-FCV- 122
3350 – TK – 104
3350-XV- 203A 3350-XV- 203B FC
3350-PU-121 3350123 FT
Reagent
3350PU121 Discharge 4
3350-XV- 123 3350-FCV- 123
FC
3350PU120_121 3350124 FT
Reagent
Discharge 5
3350-XV- 124 3350-FCV- 124
FC
3350125 FT
Reagent
Discharge 6
3350-XV- 125 3350-FCV- 125
FC
3350126 FT
Reagent
Discharge 7
3350-XV- 126 3350-FCV- 126
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 127 3350-FCV- 127
FC
3350128 FT
Reagent
Discharge 9
3350-XV- 128 3350-FCV- 128
FC
3350129 FT
Reagent
Discharge 10
3350-XV- 129 3350-FCV- 129
Figure 31: Blockflow Control Diagram of RECPF_Collector3894
PROCESS
The above control unit is broken into two Engineering Module 1’s with two sub Engineering Module 2’s:
- 3520PU179
- 3350PU120_121
o 3350PU120
o 3350PU121
11.0.1 Modules of Control RECPF_Collector3894
T1 Control Module
UN RECPF_Collector3894 EM Sub EM
Tag Service
3350-TK-104 Collector AP-3894 Day Tank
3350-LSH-201B NIVEL ALTO EN TANQUE DIARIO
3350-LSL-201B NIVEL LOW EN TANQUE DIARIO
3350-LIT-201A NIVEL EN TANQUE DIARIO
3350-FSL-201A Dosing Pump Flow switch
3350-PT-204 PRESIÓN EN LÍNEA DE RETORNO A TANQUE DIARIO
Crossflow Dosing Isolation Valve
3350-XV-120
3350-XV-121
3350-XV-122
3350-XV-123
3350-XV-124
3350-XV-125
3350-XV-126
3350-XV-127
3350-XV-128
3350-XV-129
3350-FIT-129 CORIOLUS FLOW TRANSMITTER
PROCESS
3350-FCV-120 REGULATES REAGENT AP-3894 TO CROSSFLOW #1

Table 370: List of Modules of Control for RECPF_Collector3894
11.0.2 Interlocks – RECPF_Collector3894
T2 Interlock
Tag 3350-XV-120 Description Crossflow Dosing Isolation Valve
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-040.!OPN
Crossflow Separator Fluidisation teeter
water valve is not open
OR × Note 1
OR
Crossflow Feed Isolation Valve is not
3340-XV-038A.!OPN
Open
Note 1 Important protect interlock that cannot be by passable. Dosing reagent into the crossflow separator
without feed and/or fluidisation water can harm the units lining material.
T2 Interlock
PROCESS
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-042.!OPN
OR × Note 1
OR
3340-XV-038B.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-044.!OPN
OR × Note 1
OR
3340-XV-038C.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-046.!OPN
OR × Note 1
OR
3340-XV-038D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-048.!OPN
OR × Note 1
OR
3340-XV-038E.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-050.!OPN
OR × Note 1
OR
3340-XV-036A.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-052.!OPN
OR × Note 1
OR
3340-XV-036B.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-054.!OPN
OR × Note 1
OR
3340-XV-036C.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-056.!OPN IF
× Note 1
OR water valve is not open
OR
PROCESS
3340-XV-036D.!OPN Crossflow Feed Isolation Valve is not

Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-058.!OPN
OR × Note 1
OR
3340-XV-036E.!OPN
Open
T2 Interlock
REGULATES REAGENT AP-3894 TO
Tag 3350-FCV-120 Description
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Crossflow Dosing Isolation Valve is not

3350-XV-120.!OPN ×
open
Table 381: List of Interlocks for 3350-FCV-120
PROCESS
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-121.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-122.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-123.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-124.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-125.!OPN ×
open
PROCESS
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-126.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-127.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position: Interlock
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-128.!OPN ×
open
T2 Interlock
CROSSFLOW
RECPF_Collector
UN EM Sub EM
3894
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-129.!OPN ×
open
11.0.3 Alarms and Process Setpoints – RECPF_Collector3894

H
High Low
High Low
S
3350-LSH-201B NIVEL ALTO EN TANQUE DIARIO DE

0 - 100 % 98
COLECTOR AP-3894
3350-LSL-201B NIVEL LOW EN TANQUE DIARIO DE
0 - 100 % 2
COLECTOR AP-3894
3350-LIT-201A NIVEL EN TANQUE DIARIO DE
0 - 100 % 90 10
COLECTOR AP-3894
3350-FSL-201A 0 – 2.4 M3/hr 2.1
Dosing Pump Flow switch AP-3894
PROCESS
3350-PT-204 PRESIÓN EN LÍNEA DE RETORNO A

0 - 500 KPa 500 200
TANQUE DIARIO COLECTOR AP-3894
3350-FIT-129 0 – 11 l/hr 9.05 5.3
CORIOLUS FLOW TRANSMITTER
3350-FIT-128 0 – 11 l/hr 9.05 5.3
3350-FIT-127 0 – 11 l/hr 9.05 5.3
3350-FIT-126 0 – 11 l/hr 9.05 5.3
3350-FIT-125 0 – 11 l/hr 9.05 5.3
3350-FIT-124 0 – 11 l/hr 9.05 5.3
3350-FIT-123 0 – 11 l/hr 9.05 5.3
3350-FIT-122 0 – 11 l/hr 9.05 5.3
3350-FIT-121 0 – 11 l/hr 9.05 5.3
3350-FIT-120 0 – 11 l/hr 9.05 5.3
Table 391: Alarms and Process Setpoint RECPF_Collector3894

11.0.4 Regulatory Control Loops – RECPF_Collector3894

0 - 100 % % 0 - 100 Calculat Note 1
3350-FIC-120 Dosing Flow controller Crossflow 1
ion
Dosing Flow controller Crossflow 2 0 - 100 % % 0 - 100 Calculat Note 1
3350-FIC-121
ion
3350-FIC-122
ion
3350-FIC-123
ion
3350-FIC-124
ion
3350-FIC-125
ion
3350-FIC-126
ion
3350-FIC-127
ion
3350-FIC-128
ion
3350-FIC-129
ion
Table 392: Regulatory Control Loops for RECPF_Collector3894
Note 1
PROCESS
The reagents are dosed individually to the Crossflow Separators and Hydrofloats. The flowrate of
each reagent is based upon the calculated dry mass flow rate to the individual module. Refer to
the Crossflow Feed Pump dry mass flow calculations below.
The dry mass flow discharged into Crossflow Distributor 1 (3340 – DB – 103) is then divided by
the number of Crossflow Feed Valves open (3340-XV-038 A – E) for the mass flow to the
respective downstream modules.
Similarly, the dry mass flow discharged into Crossflow Distributor 2 (3340 – DB – 104) is then
divided by the number of Crossflow Feed Valves open (3340-XV-036 A – E) for the mass flow to
the respective downstream modules.
The setpoint flowrate for each individual Crossflow Separator reagent is then based upon the
formulae:
𝑇 × 𝐷𝑜𝑠𝑎𝑔𝑒
𝐹𝑙𝑜𝑤𝑟𝑎𝑡𝑒 =
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 × 1 000 000 000
Where:
Flowrate (l/hr) = Reagent Setpoint Dosage for a single module (Crossflow or Hydrofloat)
T (dry tph) = Modular dry mass feed rate
Density (t/m3) = Reagent density
AP3894 = 1.0 t/m3
AP404 = 1.02 t/m3
Z6 / SIPX / Xanthate = 0.97 t/m3
Diesel = 0.84 t/m3
Frother = 1.01 t/m3
Dosage (g / t feed) = The mass dosage reagent per dry ton of modular feed. This is a
selected input available to the plant metallurgist. The following ranges are expected:
AP3894 = 20 – 28 g / t
AP404 = 20 – 28 g /t
Z6 / SIPX / Xanthate = 175 – 245 g/t
Diesel = 10 – 14 g /t
Frother = 20 – 28 g/t
A reagent dosing control loop will compare the calculated setpoint to the measured flowrate
(3350-FIT-120 through 129, 130 through 139, 140 through 149, 160 through 169, 150 through
159) and adjust the position of the dosing flow control valve (3350-FCV-120 through 129, 130
through 139, 140 through 149, 160 through 169, 150 through 159).
PROCESS
11.0.5 Advanced Control Loops – RECPF_Collector3894
Not applicable
11.0.6 Sequence Description – RECPF_Collector3894
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU179 3350200
M
FAL
3350200
3520 – PU – 179
FSL
FC
3350120 FT
Reagent
LT Discharge 1
3350-XV- 120 3350-FCV- 120
3350201A
3350PU120 FC
LT 3350121 FT
LSH FAL Discharge 2
3350201B
3350201A PT 3350-XV- 121 3350-FCV- 121
LSL
3350204 FC
LSL
3350201D 3350122
FSL
3350-PU-120 FT
Reagent
PT
Discharge 3
3350-XV- 122 3350-FCV- 122
3350 – TK – 104
3350-XV- 203A 3350-XV- 203B FC
3350-PU-121 3350123 FT
Reagent
3350-XV- 123 3350-FCV- 123
FC
3350124 FT
Reagent
Discharge 5
3350-XV- 124 3350-FCV- 124
FC
3350125 FT
Reagent
Discharge 6
3350-XV- 125 3350-FCV- 125
FC
3350126 FT
Reagent
Discharge 7
3350-XV- 126 3350-FCV- 126
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 127 3350-FCV- 127
FC
3350128 FT
Reagent
Discharge 9
3350-XV- 128 3350-FCV- 128
FC
3350129 FT
Reagent
Discharge 10
3350-XV- 129 3350-FCV- 129
T1 Control Module
UN RECPF_Collector3894 EM 3520PU179 Sub EM
Tag Service
3520-PU-179 Collector AP-3894 Transfer Pump
3520-FSL-200A Low Flow Switch for Reagent Transfer Pump
PROCESS
Table 393: List of Modules of Control for 3520PU179
T2 Interlock
Tag 3520-PU-179 Description Collector AP-3894 Transfer Pump
RECPF_Collector 3520PU17
UN EM Sub EM
3894 9
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3520 – TK – 001 Level

(others) Delay time 5
Level has a low limit ×
AND s
3520-PU-179.RN
3520-FSL-200A Flow switch (3520-FSL-200A) has a low
Delay time
AND flow limit for a time delay after the pump ×
120s
3520-PU-179.RN motor is running
3350-LIT-201A
Day Tank Level (3350-LIT-201A) has Delay time 5
AND ×
reached a high limit seconds
3520-PU-179.RN
3350-LSH-201B
High Level Limit Switch (3350-LSH-201B) Delay time 5
AND ×
has an alarm seconds
3520-PU-179.RN
BLACKOUT ×
ELECTRICO.ACT

H
High Low
High Low
S
3520-FSL-
200A Transfer Low Flow Switch alarm 0 - 60 m3/hr 15
PROCESS
Not applicable. The filling of the Reagent Day Tank occurs in batch mode. When 3350-LIT-201A
is Low, the transfer pump is to switch on and then switch off again on attaining a high level
transmitter signal.
Not applicable
Not applicable
11.2 Engineering Module– 3350PU120_121
11.2.1 Description – 3350PU120_121
The following figure shows the elements that make up the 3350PU120_121 equipment module.
PROCESS
Reagent Bulk
Storage Tank
SC
3350200
M
FAL
3350200
3520 – PU – 179
FSL
FC
3350120 FT
Reagent
LT Discharge 1
3350-XV- 120 3350-FCV- 120
3350201A
3350PU120 FC
LT 3350121 FT
LSH FAL Discharge 2
3350201B
3350201A PT 3350-XV- 121 3350-FCV- 121
LSL
3350204 FC
LSL
3350201D 3350122
FSL
3350-PU-120 FT
Reagent
PT
Discharge 3
3350-XV- 122 3350-FCV- 122
3350 – TK – 104
3350-XV- 203A 3350-XV- 203B FC
3350-PU-121 3350123 FT
Reagent
3350-XV- 123 3350-FCV- 123
FC
3350PU120_121 3350124 FT
Reagent
Discharge 5
3350-XV- 124 3350-FCV- 124
FC
3350125 FT
Reagent
Discharge 6
3350-XV- 125 3350-FCV- 125
FC
3350126 FT
Reagent
Discharge 7
3350-XV- 126 3350-FCV- 126
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 127 3350-FCV- 127
FC
3350128 FT
Reagent
Discharge 9
3350-XV- 128 3350-FCV- 128
FC
3350129 FT
Reagent
Discharge 10
3350-XV- 129 3350-FCV- 129
Figure 33: Blockflow Control Diagram of the 3350PU120_121 System
This engineering module is broken into the following Engineering 2 Modules:

- 3350PU120 (Duty)
- 3350PU121 (Standby)
Only one pump must run at a time. The operator to select the pump manually or plc to select
based on the least number of operating hours at time of start.
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU179 3350200
M
FAL
3350200
3520 – PU – 179
FSL
FC
3350120 FT
Reagent
LT Discharge 1
3350-XV- 120 3350-FCV- 120
3350201A
3350PU120 FC
LT 3350121 FT
LSH FAL Discharge 2
3350201B
3350201A PT 3350-XV- 121 3350-FCV- 121
LSL
3350204 FC
LSL
3350201D 3350122
FSL
3350-PU-120 FT
Reagent
PT
Discharge 3
3350-XV- 122 3350-FCV- 122
3350 – TK – 104
3350-XV- 203A 3350-XV- 203B FC
3350-PU-121 3350123 FT
Reagent
3350-XV- 123 3350-FCV- 123
FC
3350124 FT
Reagent
Discharge 5
3350-XV- 124 3350-FCV- 124
FC
3350125 FT
Reagent
Discharge 6
3350-XV- 125 3350-FCV- 125
FC
3350126 FT
Reagent
Discharge 7
3350-XV- 126 3350-FCV- 126
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 127 3350-FCV- 127
FC
3350128 FT
Reagent
Discharge 9
3350-XV- 128 3350-FCV- 128
FC
3350129 FT
Reagent
Discharge 10
3350-XV- 129 3350-FCV- 129
11.3.2 Modules of Control 3350PU120
T1 Control Module
PROCESS
Sub
UN RECPF_Collector3894 EM 3350PU120_121 3350PU120
EM
Tag Service
3350-PU-120 AP-3894 Dosing Pump 1
3350-XV-202A Suction Reagent Pump
3350-XV-202B Discharge Reagent Pump
T2 Interlock
Tag 3350 – XV – 202A Description Suction Valve Reagent Pump
UN EM Sub EM 3350PU120
3894 0_121
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If the alternate suction valve is open, close Delay time

3350 – XV – 203A.OPN ×
valve 10 s
If dosing pump is not running for a time Time Delay
3350 – PU – 120.!RN ×
period. 30 seconds
T2 Interlock
Tag 3350 – PU - 120 Description Dosing Pump 1
3894 0_121
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Dosing Tank level switch Low (has a low

3350-LSL-201D.Low ×
alarm
PROCESS
Dosing pump flow switch has a low flow Time delay 1

3350-FSL-202A.Low ×
alarm for a time delay second
3350-XV-202A.!Opn Dosing Pump suction valve is not open ×
3350-XV-202B.!Opn Dosing Pump Discharge valve is not open ×

BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
Tag 3350 – XV – 202B Description Discharge Valve Reagent Pump
3894 0_121
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If the alternate discharge valve is open, Delay time 2

3350 – XV – 203B.OPN ×
close valve s
3350 – PU – 120.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS
The pump start sequence 3340-PU-120, shall follow the following steps:
UN RECPF_Collector3894 EM 3350PU120_121 Sub EM 3350PU120
Time Time
2 60
1. Open 3350-XV-202B Open Discharge Valve Open
seconds seconds
2 60
2. Open 3340-XV-202A Open Suction Valve Open
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
3. Close 3350-XV-202 Discharge Valve Closed
seconds seconds
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU179 3350200
M
FAL
3350200
3520 – PU – 179
FSL
FC
3350120 FT
Reagent
LT Discharge 1
3350-XV- 120 3350-FCV- 120
3350201A
3350PU120 FC
LT 3350121 FT
LSH FAL Discharge 2
3350201B
3350201A PT 3350-XV- 121 3350-FCV- 121
LSL
3350204 FC
LSL
3350201D 3350122
FSL
3350-PU-120 FT
Reagent
PT
Discharge 3
3350-XV- 122 3350-FCV- 122
3350 – TK – 104
3350-XV- 203A 3350-XV- 203B FC
3350-PU-121 3350123 FT
Reagent
3350-XV- 123 3350-FCV- 123
FC
3350124 FT
Reagent
Discharge 5
3350-XV- 124 3350-FCV- 124
FC
3350125 FT
Reagent
Discharge 6
3350-XV- 125 3350-FCV- 125
FC
3350126 FT
Reagent
Discharge 7
3350-XV- 126 3350-FCV- 126
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 127 3350-FCV- 127
FC
3350128 FT
Reagent
Discharge 9
3350-XV- 128 3350-FCV- 128
FC
3350129 FT
Reagent
Discharge 10
3350-XV- 129 3350-FCV- 129
T1 Control Module
Sub
EM
Tag Service
PROCESS
T2 Interlock
3894 0_121
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 202A.OPN ×
valve 10 s
3350 – PU – 121.!RN ×
period. 30 seconds
T2 Interlock
3894 0_121
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-201D.Low ×
alarm
3350-FSL-203A.Low ×

BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
3894 0_121
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 202B.OPN ×
close valve s
3350 – PU – 121.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
3. Close 3350-XV-203B Discharge Valve Closed
seconds seconds
PROCESS
12.0 UNIDAD: RECPF_COLLECTOR404
Refer to:
MQ14-08-DR-3340-PD1092 Reagent Collector AP404
MQ14-08-DR-3340-PD1108 Reagent Day Tank Collector AP404
A block flow control diagram is depicted below for the RECPF_Collector404 system.
Reagent Bulk
Storage Tank
SC
3520PU182 3350205
M
FAL
3350205
3520 – PU – 182
FSL
FC
3350160 FT
Reagent
LT Discharge 1
3350-XV- 160 3350-FCV- 160
3350206A
3350PU160 FC
LT 3350161 FT
LSH FAL Discharge 2
3350206B
3350206A PT 3350-XV- 161 3350-FCV- 161
LSL
3350204 FC
LSL
3350206D 3350162
FSL
3350-PU-160 FT
Reagent
PT
Discharge 3
3350-XV- 162 3350-FCV- 162
3350 – TK – 103
3350-XV- 208A 3350-XV- 208B FC
3350-PU-161 3350163 FT
Reagent
3350-XV- 163 3350-FCV- 163
FC
3350164 FT
Reagent
Discharge 5
3350-XV- 164 3350-FCV- 164
FC
3350165 FT
Reagent
Discharge 6
3350-XV- 165 3350-FCV- 165
FC
3350166 FT
Reagent
Discharge 7
3350-XV- 166 3350-FCV- 166
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 167 3350-FCV- 167
FC
3350168 FT
Reagent
Discharge 9
3350-XV- 168 3350-FCV- 168
FC
3350169 FT
Reagent
Discharge 10
3350-XV- 169 3350-FCV- 169
Figure 36: Blockflow Control Diagram of RECPF_Collector404
PROCESS
- 3530PU182
- 3350PU160_161
o 3350PU160 (Duty)
o 3350PU161 (Standby)
T1 Control Module
Tag Service
3350-TK-103 Collector AP-404 Day Tank
3350-XV-160
3350-XV-161
3350-XV-162
3350-XV-163
3350-XV-164
3350-XV-165
3350-XV-166
3350-XV-167
3350-XV-168
3350-XV-169
PROCESS

3350-FCV-16
0 REGULATES REAGENT AP-404 TO CROSSFLOW #1
Table 408: List of Modules of Control for RECPF_Collector404
12.0.2 Interlocks – RECPF_Collector404
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-040.!OPN
OR × Note 1
OR
3340-XV-038A.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-042.!OPN
OR × Note 1
OR
3340-XV-038B.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-044.!OPN
OR × Note 1
OR
3340-XV-038C.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-046.!OPN
OR × Note 1
OR
3340-XV-038D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-048.!OPN
OR × Note 1
OR
3340-XV-038E.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-050.!OPN
OR × Note 1
OR
3340-XV-036A.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-052.!OPN IF
× Note 1
OR
PROCESS
3340-XV-036B.!OPN Crossflow Feed Isolation Valve is not

Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-054.!OPN
OR × Note 1
OR
3340-XV-036C.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
IF
3340-XV-056.!OPN
OR × Note 1
OR
3340-XV-036D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-058.!OPN
OR × Note 1
OR
3340-XV-036E.!OPN
Open
T2 Interlock
Tag 3350-FCV-160 Description REGULATES REAGENT AP-404 TO CROSSFLOW
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-160.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-161.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-162.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-163.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-164.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-165.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-166.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-167.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-168.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
404
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-169.!OPN ×
open
12.0.3 Alarms and Process Setpoints – RECPF_Collector404

H
High Low
High Low
S
3350-LSH-207B NIVEL ALTO EN TANQUE DIARIO DE

0 - 100 % 98
COLECTOR AP-404
3350-LSL-207B NIVEL LOW EN TANQUE DIARIO DE
0 - 100 % 2
COLECTOR AP-404
3350-LIT-207A NIVEL EN TANQUE DIARIO DE
0 - 100 % 90 10
COLECTOR AP-404
3350-FSL-207A 0 – 2.4 M3/hr 2.1
Dosing Pump Flow switch AP-404
0 - 500 KPa 500 200
TANQUE DIARIO COLECTOR AP-404
3350-FIT-169 0 – 11 l/hr 8.9 5.2
PROCESS
3350-FIT-168 0 – 11 l/hr 8.9 5.2

3350-FIT-167 0 – 11 l/hr 8.9 5.2
3350-FIT-166 0 – 11 l/hr 8.9 5.2
3350-FIT-165 0 – 11 l/hr 8.9 5.2
3350-FIT-164 0 – 11 l/hr 8.9 5.2
3350-FIT-163 0 – 11 l/hr 8.9 5.2
3350-FIT-162 0 – 11 l/hr 8.9 5.2
3350-FIT-161 0 – 11 l/hr 8.9 5.2
3350-FIT-160 0 – 11 l/hr 8.9 5.2
Table 429: Alarms and Process Setpoint RECPF_Collector404

12.0.4 Regulatory Control Loops – RECPF_Collector404

0 - 100 % % 0 - 100 Calculat Note 1
ion
3350-FIC-161
ion
3350-FIC-162
ion
3350-FIC-163
ion
3350-FIC-164
ion
3350-FIC-165
ion
3350-FIC-166
ion
3350-FIC-167
ion
3350-FIC-168
ion
3350-FIC-169
ion
Table 430: Regulatory Control Loops for RECPF_Collector404
Note 1
PROCESS
formulae:
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 × 1 000 000 000
Where:
AP404 = 1.0 t/m3
AP404 = 1.02 t/m3
Diesel = 0.84 t/m3
Frother = 1.01 t/m3
AP404 = 20 – 28 g / t
AP404 = 20 – 28 g /t
Diesel = 10 – 14 g /t
12.0.5 Advanced Control Loops – RECPF_Collector404
Not applicable
PROCESS
12.0.6 Sequence Description – RECPF_Collector404
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU182 3350205
M
FAL
3350205
3520 – PU – 182
FSL
FC
3350160 FT
Reagent
LT Discharge 1
3350-XV- 160 3350-FCV- 160
3350206A
3350PU160 FC
LT 3350161 FT
LSH FAL Discharge 2
3350206B
3350206A PT 3350-XV- 161 3350-FCV- 161
LSL
3350204 FC
LSL
3350206D 3350162
FSL
3350-PU-160 FT
Reagent
PT
Discharge 3
3350-XV- 162 3350-FCV- 162
3350 – TK – 103
3350-XV- 208A 3350-XV- 208B FC
3350-PU-161 3350163 FT
Reagent
3350-XV- 163 3350-FCV- 163
FC
3350164 FT
3350PU160_161 Reagent
Discharge 5
3350-XV- 164 3350-FCV- 164
FC
3350165 FT
Reagent
Discharge 6
3350-XV- 165 3350-FCV- 165
FC
3350166 FT
Reagent
Discharge 7
3350-XV- 166 3350-FCV- 166
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 167 3350-FCV- 167
FC
3350168 FT
Reagent
Discharge 9
3350-XV- 168 3350-FCV- 168
FC
3350169 FT
Reagent
Discharge 10
3350-XV- 169 3350-FCV- 169
T1 Control Module
Tag Service
3520-PU-182 Collector AP-404 Transfer Pump
PROCESS
T2 Interlock
Tag 3520-PU-182 Description Collector AP-404 Transfer Pump
UN EM Sub EM
404 2
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3520 – TK – 013 Level

AND s
3520-PU-182.RN
3520-FSL-205A
Flow switch has a low flow limit for a time Delay time
AND ×
delay after the pump motor is running 120s
3520-PU-182.RN
3350-LIT-206A
Delay time 5
AND Day Tank Level has reached a high limit ×
seconds
3520-PU-182.RN
3350-LSH-206B
Delay time 5
AND High Level Limit Switch has an alarm ×
seconds
3520-PU-182.RN
BLACKOUT ×
ELECTRICO.ACT

H
High Low
High Low
S
3520-FSL-
PROCESS
transmitter signal.
Not applicable
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU182 3350205
M
FAL
3350205
3520 – PU – 182
FSL
FC
3350160 FT
Reagent
LT Discharge 1
3350-XV- 160 3350-FCV- 160
3350206A
3350PU160 FC
LT 3350161 FT
LSH FAL Discharge 2
3350206B
3350206A PT 3350-XV- 161 3350-FCV- 161
LSL
3350204 FC
LSL
3350206D 3350162
FSL
3350-PU-160 FT
Reagent
PT
Discharge 3
3350-XV- 162 3350-FCV- 162
3350 – TK – 103
3350-XV- 208A 3350-XV- 208B FC
3350-PU-161 3350163 FT
Reagent
3350-XV- 163 3350-FCV- 163
FC
3350164 FT
Discharge 5
3350-XV- 164 3350-FCV- 164
FC
3350165 FT
Reagent
Discharge 6
3350-XV- 165 3350-FCV- 165
FC
3350166 FT
Reagent
Discharge 7
3350-XV- 166 3350-FCV- 166
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 167 3350-FCV- 167
FC
3350168 FT
Reagent
Discharge 9
3350-XV- 168 3350-FCV- 168
FC
3350169 FT
Reagent
Discharge 10
3350-XV- 169 3350-FCV- 169
T1 Control Module
Sub
EM
Tag Service
PROCESS
T2 Interlock
404 0_161
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 208A.OPN ×
valve 10 s
3350 – PU – 160.!RN ×
period. 30 seconds
T2 Interlock
404 0_161
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-206D.Low ×
alarm
3350-FSL-207A.Low ×
PROCESS
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
404 0_161
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 208B.OPN ×
close valve s
3350 – PU – 160.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU182 3350205
M
FAL
3350205
3520 – PU – 182
FSL
FC
3350160 FT
Reagent
LT Discharge 1
3350-XV- 160 3350-FCV- 160
3350206A
3350PU160 FC
LT 3350161 FT
LSH FAL Discharge 2
3350206B
3350206A PT 3350-XV- 161 3350-FCV- 161
LSL
3350204 FC
LSL
3350206D 3350162
FSL
3350-PU-160 FT
Reagent
PT
Discharge 3
3350-XV- 162 3350-FCV- 162
3350 – TK – 103
3350-XV- 208A 3350-XV- 208B FC
3350-PU-161 3350163 FT
Reagent
3350-XV- 163 3350-FCV- 163
FC
3350164 FT
Discharge 5
3350-XV- 164 3350-FCV- 164
FC
3350165 FT
Reagent
Discharge 6
3350-XV- 165 3350-FCV- 165
FC
3350166 FT
Reagent
Discharge 7
3350-XV- 166 3350-FCV- 166
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 167 3350-FCV- 167
FC
3350168 FT
Reagent
Discharge 9
3350-XV- 168 3350-FCV- 168
FC
3350169 FT
Reagent
Discharge 10
3350-XV- 169 3350-FCV- 169
T1 Control Module
Sub
EM
Tag Service
PROCESS
T2 Interlock
404 0_161
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 207A.OPN ×
valve 10 s
3350 – PU – 161.!RN ×
period. 30 seconds
T2 Interlock
404 0_161
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-206D.Low ×
alarm
3350-FSL-207A.Low ×

BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
404 0_161
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 207B.OPN ×
close valve s
3350 – PU – 161.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
13.0 UNIDAD: RECPF_COLLECTORZ6
Refer to:
MQ14-08-DR-3340-PD1093 Reagent Collector Z6
MQ14-08-DR-3340-PD1109 Reagent Day Tank Collector Z6
MQ15-775-IOM-3340-ME0001 Safety Eye Wash and Shower Control Philosophy
A block flow control diagram is depicted below for the RECPF_CollectorZ6 system.
Reagent Bulk
Storage Tank
SC
3520PU181 3350210
M
FAL
3350210
3520 – PU – 181
FSL
FC
3350150 FT
Reagent
LT Discharge 1
3350-XV- 150 3350-FCV- 150
3350211A
3350PU150 FC
LT 3350151 FT
LSH FAL Discharge 2
3350211B
3350212A PT 3350-XV- 151 3350-FCV- 151
LSL
3350214 FC
LSL
3350211D 3350152
FSL
3350-PU-150 FT
Reagent
PT
Discharge 3
3350-XV- 152 3350-FCV- 152
3350 – TK – 108
3350-XV- 213A 3350-XV- 213B FC
3350-PU-151 3350153 FT
Reagent
3350-XV- 153 3350-FCV- 153
FC
3350154 FT
Discharge 5
3350-XV- 154 3350-FCV- 154
FC
3350155 FT
Reagent
Discharge 6
3350-XV- 155 3350-FCV- 155
FC
3350156 FT
Reagent
Discharge 7
3350-XV- 156 3350-FCV- 156
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 157 3350-FCV- 157
FC
3350158 FT
Reagent
Discharge 9
3350-XV- 158 3350-FCV- 158
FC
3350159 FT
Reagent
Discharge 10
3350-XV- 159 3350-FCV- 159
PROCESS
Figure 40: Blockflow Control Diagram of RECPF_CollectorZ6
- 3520PU181
- 3350PU150_151
o 3350PU150 (Duty)
13.0.1 Modules of Control RECPF_CollectorZ6
T1 Control Module
UN RECPF_CollectorZ6 EM Sub EM
Tag Service
3350-TK-108 Collector Z6 Day Tank
3350-XV-150
3350-XV-151
3350-XV-152
3350-XV-153
3350-XV-154
3350-XV-155
3350-XV-156
3350-XV-157
3350-XV-158
3350-XV-159
PROCESS

3350-FCV-15
0 REGULATES REAGENT Z6 TO CROSSFLOW #1
3350-FCV-151 REGULATES REAGENT Z6 TO CROSSFLOW #2
3350-ES-102 Reagent Day Tank Safety Shower And Eye Wash Station
3350-LSL-660 WATER LEVEL IN EYEWASH TANK
3350-YL-660 INDICATION LIGHT
Table 446: List of Modules of Control for RECPF_CollectorZ6
13.0.2 Interlocks – RECPF_CollectorZ6
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-040.!OPN
OR × Note 1
OR
3340-XV-038A.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-042.!OPN
OR × Note 1
OR
3340-XV-038B.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-044.!OPN
IF × Note 1
PROCESS
OR Crossflow Separator Fluidisation teeter

3340-XV-038C.!OPN OR
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-046.!OPN
OR × Note 1
OR
3340-XV-038D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-048.!OPN
OR × Note 1
OR
3340-XV-038E.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-050.!OPN
OR × Note 1
OR
3340-XV-036A.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
PROCESS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-052.!OPN
OR × Note 1
OR
3340-XV-036B.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-054.!OPN
OR × Note 1
OR
3340-XV-036C.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-056.!OPN
OR × Note 1
OR
3340-XV-036D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-058.!OPN
OR × Note 1
OR
3340-XV-036E.!OPN
Open
PROCESS
T2 Interlock
Tag 3350-FCV-150 Description REGULATES REAGENT TO CROSSFLOW
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-150.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-151.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-152.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-153.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-154.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-155.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-156.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-157.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-158.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Z6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-159.!OPN ×
open
T2 Interlock
Reagent Day Tank Safety Shower And Eye
Tag 3350-ES-102 Description
Wash Station
RECPF_Collector
UN EM Sub EM
Z6
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 467: List of Interlocks for 3350-ES-102
PROCESS
Note: Refer to vendor control philosophy. There are no interlocks which affect the operation of
the CPF.
13.0.3 Alarms and Process Setpoints – RECPF_CollectorZ6

H
High Low
High Low
S
3350-LSH-211B 0 - 100 % 98
NIVEL ALTO EN TANQUE DIARIO
3350-LSL-211B 0 - 100 % 2
NIVEL LOW EN TANQUE DIARIO
3350-LIT-211A 0 - 100 % 90 10
NIVEL EN TANQUE DIARIO
3350-FSL-212A 0 – 2.4 M3/hr 2.1
Dosing Pump Flow switch
0 - 500 KPa 500 200
TANQUE DIARIO
3350-FIT-159 0 – 11 l/hr 81.6 10.2
3350-FIT-158 0 – 11 l/hr 81.6 10.2
3350-FIT-157 0 – 11 l/hr 81.6 10.2
3350-FIT-156 0 – 11 l/hr 81.6 10.2
3350-FIT-155 0 – 11 l/hr 81.6 10.2
3350-FIT-154 0 – 11 l/hr 81.6 10.2
3350-FIT-153 0 – 11 l/hr 81.6 10.2
3350-FIT-152 0 – 11 l/hr 81.6 10.2
3350-FIT-151 0 – 11 l/hr 81.6 10.2
3350-FIT-150 0 – 11 l/hr 81.6 10.2
3350-LSL-660 Refer to vendor control philosophy
WATER LEVEL IN EYEWASH TANK
Table 468: Alarms and Process Setpoint RECPF_CollectorZ6
PROCESS
13.0.4 Regulatory Control Loops – RECPF_CollectorZ6

0 - 100 % % 0 - 100 Calculat Note 1
ion
3350-FIC-151
ion
3350-FIC-152
ion
3350-FIC-153
ion
3350-FIC-154
ion
3350-FIC-155
ion
3350-FIC-156
ion
3350-FIC-157
ion
3350-FIC-158
ion
3350-FIC-159
ion
Table 469: Regulatory Control Loops for RECPF_CollectorZ6
Note 1
formulae:
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 × 1 000 000 000
Where:
PROCESS

AP3894 = 1.0 t/m3
AP404 = 1.02 t/m3
Diesel = 0.84 t/m3
Frother = 1.01 t/m3
AP3894 = 20 – 28 g / t
AP404 = 20 – 28 g /t
Diesel = 10 – 14 g /t
13.0.5 Advanced Control Loops – RECPF_CollectorZ6
Not applicable
13.0.6 Sequence Description – RECPF_CollectorZ6
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU181 3350210
M
FAL
3350210
3520 – PU – 181
FSL
FC
3350150 FT
Reagent
LT Discharge 1
3350-XV- 150 3350-FCV- 150
3350211A
3350PU150 FC
LT 3350151 FT
LSH FAL Discharge 2
3350211B
3350212A PT 3350-XV- 151 3350-FCV- 151
LSL
3350214 FC
LSL
3350211D 3350152
FSL
3350-PU-150 FT
Reagent
PT
Discharge 3
3350-XV- 152 3350-FCV- 152
3350 – TK – 108
3350-XV- 213A 3350-XV- 213B FC
3350-PU-151 3350153 FT
Reagent
3350-XV- 153 3350-FCV- 153
FC
3350154 FT
Discharge 5
3350-XV- 154 3350-FCV- 154
FC
3350155 FT
Reagent
Discharge 6
3350-XV- 155 3350-FCV- 155
FC
3350156 FT
Reagent
Discharge 7
3350-XV- 156 3350-FCV- 156
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 157 3350-FCV- 157
FC
3350158 FT
Reagent
Discharge 9
3350-XV- 158 3350-FCV- 158
FC
3350159 FT
Reagent
Discharge 10
3350-XV- 159 3350-FCV- 159
T1 Control Module
UN RECPF_CollectorZ6 EM 3520PU181 Sub EM
Tag Service
3520-PU-181 Collector Transfer Pump
PROCESS
T2 Interlock
Tag 3520-PU-181 Description Collector Transfer Pump
UN EM Sub EM
Z6 1
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3520 – TK – 003 Level

AND s
3520-PU-181.RN
3520-FSL-210A
AND ×
3520-PU-181.RN
3350-LIT-211A
Delay time 5
seconds
3520-PU-181.RN
3350-LSH-211B
Delay time 5
seconds
3520-PU-181.RN
BLACKOUT ×
ELECTRICO.ACT

UN RECPF_CollectorZ6 EM 3520PU181 Sub EM
H
High Low
High Low
S
3520-FSL-
PROCESS
transmitter signal.
Not applicable
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU181 3350210
M
FAL
3350210
3520 – PU – 181
FSL
FC
3350150 FT
Reagent
LT Discharge 1
3350-XV- 150 3350-FCV- 150
3350211A
3350PU150 FC
LT 3350151 FT
LSH FAL Discharge 2
3350211B
3350212A PT 3350-XV- 151 3350-FCV- 151
LSL
3350214 FC
LSL
3350211D 3350152
FSL
3350-PU-150 FT
Reagent
PT
Discharge 3
3350-XV- 152 3350-FCV- 152
3350 – TK – 108
3350-XV- 213A 3350-XV- 213B FC
3350-PU-151 3350153 FT
Reagent
3350-XV- 153 3350-FCV- 153
FC
3350154 FT
Discharge 5
3350-XV- 154 3350-FCV- 154
FC
3350155 FT
Reagent
Discharge 6
3350-XV- 155 3350-FCV- 155
FC
3350156 FT
Reagent
Discharge 7
3350-XV- 156 3350-FCV- 156
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 157 3350-FCV- 157
FC
3350158 FT
Reagent
Discharge 9
3350-XV- 158 3350-FCV- 158
FC
3350159 FT
Reagent
Discharge 10
3350-XV- 159 3350-FCV- 159
T1 Control Module
Sub
UN RECPF_CollectorZ6 EM 3350PU150_151 3350PU150
EM
Tag Service
3350-PU-150 Dosing Pump 1
PROCESS
T2 Interlock
Z6 0_151
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 212A.OPN ×
valve 10 s
3350 – PU – 150.!RN ×
period. 30 seconds
T2 Interlock
Z6 0_151
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-212D.Low ×
alarm
3350-FSL-212A.Low ×
PROCESS
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
Z6 0_151
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 213B.OPN ×
close valve s
3350 – PU – 150.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

UN RECPF_CollectorZ6 EM 3350PU150_151 Sub EM 3350PU150
Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU181 3350210
M
FAL
3350210
3520 – PU – 181
FSL
FC
3350150 FT
Reagent
LT Discharge 1
3350-XV- 150 3350-FCV- 150
3350211A
3350PU150 FC
LT 3350151 FT
LSH FAL Discharge 2
3350211B
3350212A PT 3350-XV- 151 3350-FCV- 151
LSL
3350214 FC
LSL
3350211D 3350152
FSL
3350-PU-150 FT
Reagent
PT
Discharge 3
3350-XV- 152 3350-FCV- 152
3350 – TK – 108
3350-XV- 213A 3350-XV- 213B FC
3350-PU-151 3350153 FT
Reagent
3350-XV- 153 3350-FCV- 153
FC
3350154 FT
Discharge 5
3350-XV- 154 3350-FCV- 154
FC
3350155 FT
Reagent
Discharge 6
3350-XV- 155 3350-FCV- 155
FC
3350156 FT
Reagent
Discharge 7
3350-XV- 156 3350-FCV- 156
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 157 3350-FCV- 157
FC
3350158 FT
Reagent
Discharge 9
3350-XV- 158 3350-FCV- 158
FC
3350159 FT
Reagent
Discharge 10
3350-XV- 159 3350-FCV- 159
T1 Control Module
Sub
UN RECPF_CollectorZ6 EM 3350PU150_151 3350PU151
EM
Tag Service
PROCESS
T2 Interlock
Z6 0_151
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 212A.OPN ×
valve 10 s
3350 – PU – 151.!RN ×
period. 30 seconds
T2 Interlock
Z6 0_151
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-211D.Low ×
alarm
3350-FSL-212A.Low ×
PROCESS
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
Z6 0_151
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 212B.OPN ×
close valve s
3350 – PU – 151.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
14.0 UNIDAD: RECPF_COLLECTORDIESEL
Refer to:
MQ14-08-DR-3340-PD1094 Reagent Collector Diesel
MQ14-08-DR-3340-PD1110 Reagent Day Tank Collector DIESEL
A block flow control diagram is depicted below for the RECPF_CollectorDIESEL system.
Reagent Bulk
Storage Tank
SC
3520PU180 3350215
M
FAL
3350215
3520 – PU – 180
FSL
FC
3350130 FT
Reagent
LT Discharge 1
3350-XV- 130 3350-FCV- 130
3350216A
3350PU130 FC
LT 3350131 FT
LSH FAL Discharge 2
3350216B
3350217A PT 3350-XV- 131 3350-FCV- 131
LSL
3350219 FC
LSL
3350216D 3350132
FSL
3350-PU-130 FT
Reagent
PT
Discharge 3
3350-XV- 132 3350-FCV- 132
3350 – TK – 105
3350-XV- 218A 3350-XV- 218B FC
3350-PU-131 3350133 FT
Reagent
3350-XV- 133 3350-FCV- 133
FC
3350134 FT
Discharge 5
3350-XV- 134 3350-FCV- 134
FC
3350135 FT
Reagent
Discharge 6
3350-XV- 135 3350-FCV- 135
FC
3350136 FT
Reagent
Discharge 7
3350-XV- 136 3350-FCV- 136
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 137 3350-FCV- 137
FC
3350138 FT
Reagent
Discharge 9
3350-XV- 138 3350-FCV- 138
FC
3350139 FT
Reagent
Discharge 10
3350-XV- 139 3350-FCV- 139
PROCESS
Figure 44: Blockflow Control Diagram of RECPF_CollectorDIESEL
- 3520PU180
- 3350PU130_131
o 3350PU130 (Duty)
14.0.1 Modules of Control RECPF_CollectorDIESEL
T1 Control Module
UN RECPF_CollectorDIESEL EM Sub EM
Tag Service
3350-TK-105 Collector DIESEL Day Tank
3350-PT-219 PRESIÓN EN LÍNEA DE RETORNO A TANQUE DIARIO COLECTOR DIESEL
3350-XV-130
3350-XV-131
3350-XV-132
3350-XV-133
3350-XV-134
3350-XV-135
3350-XV-136
3350-XV-137
3350-XV-138
3350-XV-139
PROCESS

3350-FCV-13
0 REGULATES REAGENT DIESEL TO CROSSFLOW #1
3350-FCV-131 REGULATES REAGENT DIESEL TO CROSSFLOW #2
Table 485: List of Modules of Control for RECPF_CollectorDIESEL
14.0.2 Interlocks – RECPF_CollectorDiesel
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-040.!OPN
OR × Note 1
OR
3340-XV-038A.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-042.!OPN
OR × Note 1
OR
3340-XV-038B.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-044.!OPN
OR × Note 1
OR
3340-XV-038C.!OPN
Open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-046.!OPN
OR × Note 1
OR
3340-XV-038D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-048.!OPN IF
× Note 1
OR
PROCESS
3340-XV-038E.!OPN Crossflow Feed Isolation Valve is not

Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-050.!OPN
OR × Note 1
OR
3340-XV-036A.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
IF
3340-XV-052.!OPN
OR × Note 1
OR
3340-XV-036B.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-054.!OPN
OR × Note 1
OR
3340-XV-036C.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-056.!OPN
OR × Note 1
OR
3340-XV-036D.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-058.!OPN
OR × Note 1
OR
3340-XV-036E.!OPN
Open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
PROCESS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-130.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-131.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-132.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-133.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-134.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
Diesel
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-135.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-136.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-137.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-138.!OPN ×
open
T2 Interlock
RECPF_Collector
UN EM Sub EM
DIESEL
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-139.!OPN ×
open
14.0.3 Alarms and Process Setpoints – RECPF_CollectorDIESEL

UN RECPF_CollectorDIESEL EM Sub EM
H
High Low
High Low
S
3350-LSH-216B 0 - 100 % 98
3350-LSL-216B 0 - 100 % 2
3350-LIT-216A 0 - 100 % 90 10
3350-FSL-217A 0 – 2.4 M3/hr 2.1
0 - 500 KPa 500 200
TANQUE DIARIO
3350-FIT-139 0 – 11 l/hr 5.4 3.2
PROCESS
3350-FIT-138 0 – 11 l/hr 5.4 3.2

3350-FIT-137 0 – 11 l/hr 5.4 3.2
3350-FIT-136 0 – 11 l/hr 5.4 3.2
3350-FIT-135 0 – 11 l/hr 5.4 3.2
3350-FIT-134 0 – 11 l/hr 5.4 3.2
3350-FIT-133 0 – 11 l/hr 5.4 3.2
3350-FIT-132 0 – 11 l/hr 5.4 3.2
3350-FIT-131 0 – 11 l/hr 5.4 3.2
3350-FIT-130 0 – 11 l/hr 5.4 3.2
Table 506: Alarms and Process Setpoint RECPF_CollectorDIESEL

14.0.4 Regulatory Control Loops – RECPF_CollectorDIESEL

UN RECPF_CollectorDiesel EM Sub EM
0 - 100 % % 0 - 100 Calculat Note 1
ion
3350-FIC-131
ion
3350-FIC-132
ion
3350-FIC-133
ion
3350-FIC-134
ion
3350-FIC-135
ion
3350-FIC-136
ion
3350-FIC-137
ion
3350-FIC-138
ion
3350-FIC-139
ion
Table 507: Regulatory Control Loops for RECPF_CollectorDIESEL
Note 1
PROCESS
formulae:
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 × 1 000 000 000
Where:
AP3894 = 1.0 t/m3
AP404 = 1.02 t/m3
Diesel = 0.84 t/m3
Frother = 1.01 t/m3
AP3894 = 20 – 28 g / t
AP404 = 20 – 28 g /t
Diesel = 10 – 14 g /t
14.0.5 Advanced Control Loops – RECPF_CollectorDIESEL
Not applicable
PROCESS
14.0.6 Sequence Description – RECPF_CollectorDIESEL
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU180 3350215
M
FAL
3350215
3520 – PU – 180
FSL
FC
3350130 FT
Reagent
LT Discharge 1
3350-XV- 130 3350-FCV- 130
3350216A
3350PU130 FC
LT 3350131 FT
LSH FAL Discharge 2
3350216B
3350217A PT 3350-XV- 131 3350-FCV- 131
LSL
3350219 FC
LSL
3350216D 3350132
FSL
3350-PU-130 FT
Reagent
PT
Discharge 3
3350-XV- 132 3350-FCV- 132
3350 – TK – 105
3350-XV- 218A 3350-XV- 218B FC
3350-PU-131 3350133 FT
Reagent
3350-XV- 133 3350-FCV- 133
FC
3350134 FT
Discharge 5
3350-XV- 134 3350-FCV- 134
FC
3350135 FT
Reagent
Discharge 6
3350-XV- 135 3350-FCV- 135
FC
3350136 FT
Reagent
Discharge 7
3350-XV- 136 3350-FCV- 136
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 137 3350-FCV- 137
FC
3350138 FT
Reagent
Discharge 9
3350-XV- 138 3350-FCV- 138
FC
3350139 FT
Reagent
Discharge 10
3350-XV- 139 3350-FCV- 139
14.1.2 Modules of Control RECPF_CollectorDiesel
T1 Control Module
UN RECPF_CollectorDIESEL EM 3520PU180 Sub EM
Tag Service
3520-PU-180 Collector Transfer Pump
PROCESS
T2 Interlock
Tag 3520-PU-180 Description Collector Transfer Pump
UN EM Sub EM
DIESEL 0
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3520 – TK – 016 Level

AND s
3520-PU-180.RN
3520-FSL-215A
AND ×
3520-PU-180.RN
3350-LIT-216A
Delay time 5
seconds
3520-PU-180.RN
3350-LSH-216B
Delay time 5
seconds
3520-PU-180.RN
BLACKOUT ×
ELECTRICO.ACT

UN RECPF_CollectorDIESEL EM 3520PU180 Sub EM
H
High Low
High Low
S
3520-FSL-
PROCESS
transmitter signal.
Not applicable
Not applicable
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU180 3350215
M
FAL
3350215
3520 – PU – 180
FSL
FC
3350130 FT
Reagent
LT Discharge 1
3350-XV- 130 3350-FCV- 130
3350216A
3350PU130 FC
LT 3350131 FT
LSH FAL Discharge 2
3350216B
3350217A PT 3350-XV- 131 3350-FCV- 131
LSL
3350219 FC
LSL
3350216D 3350132
FSL
3350-PU-130 FT
Reagent
PT
Discharge 3
3350-XV- 132 3350-FCV- 132
3350 – TK – 105
3350-XV- 218A 3350-XV- 218B FC
3350-PU-131 3350133 FT
Reagent
3350-XV- 133 3350-FCV- 133
FC
3350134 FT
Discharge 5
3350-XV- 134 3350-FCV- 134
FC
3350135 FT
Reagent
Discharge 6
3350-XV- 135 3350-FCV- 135
FC
3350136 FT
Reagent
Discharge 7
3350-XV- 136 3350-FCV- 136
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 137 3350-FCV- 137
FC
3350138 FT
Reagent
Discharge 9
3350-XV- 138 3350-FCV- 138
FC
3350139 FT
Reagent
Discharge 10
3350-XV- 139 3350-FCV- 139
T1 Control Module
Sub
UN RECPF_CollectorDIESEL EM 3350PU130_131 3350PU130
EM
Tag Service
PROCESS
T2 Interlock
DIESEL 0_131
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 218A.OPN ×
valve 10 s
3350 – PU – 130.!RN ×
period. 30 seconds
T2 Interlock
DIESEL 0_131
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-216D.Low ×
alarm
3350-FSL-217A.Low ×
PROCESS
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
DIESEL 0_131
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 218B.OPN ×
close valve s
3350 – PU – 130.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

UN RECPF_CollectorDIESEL EM 3350PU130_131 Sub EM 3350PU130
Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
Reagent Bulk
Storage Tank
SC
3520PU180 3350215
M
FAL
3350215
3520 – PU – 180
FSL
FC
3350130 FT
Reagent
LT Discharge 1
3350-XV- 130 3350-FCV- 130
3350216A
3350PU130 FC
LT 3350131 FT
LSH FAL Discharge 2
3350216B
3350217A PT 3350-XV- 131 3350-FCV- 131
LSL
3350219 FC
LSL
3350216D 3350132
FSL
3350-PU-130 FT
Reagent
PT
Discharge 3
3350-XV- 132 3350-FCV- 132
3350 – TK – 105
3350-XV- 218A 3350-XV- 218B FC
3350-PU-131 3350133 FT
Reagent
3350-XV- 133 3350-FCV- 133
FC
3350134 FT
Discharge 5
3350-XV- 134 3350-FCV- 134
FC
3350135 FT
Reagent
Discharge 6
3350-XV- 135 3350-FCV- 135
FC
3350136 FT
Reagent
Discharge 7
3350-XV- 136 3350-FCV- 136
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 137 3350-FCV- 137
FC
3350138 FT
Reagent
Discharge 9
3350-XV- 138 3350-FCV- 138
FC
3350139 FT
Reagent
Discharge 10
3350-XV- 139 3350-FCV- 139
T1 Control Module
Sub
UN RECPF_CollectorDIESEL EM 3350PU130_131 3350PU131
EM
Tag Service
PROCESS
T2 Interlock
DIESEL 0_131
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 217A.OPN ×
valve 10 s
3350 – PU – 131.!RN ×
period. 30 seconds
T2 Interlock
DIESEL 0_131
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-216D.Low ×
alarm
3350-FSL-217A.Low ×
PROCESS
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
DIESEL 0_131
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 217B.OPN ×
close valve s
3350 – PU – 131.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
15.0 UNIDAD: RECPF_ALMESPUMANTE
Refer to:
MQ14-08-DR-3340-PD1095 Reagent Frother Polypropylene
MQ15-780-PRC-3340-GA0001 Frother Bulk Storage and Transfer Control Philosophy
A block flow control diagram is depicted below for the RECPF_AlmEspumante system.
LT
3350PU178 3350221B
SC
LT
FAL 3350220
LSH
SC 3350PU176_177
LSH 3350222
3350220 3350221A
M
FSL M
3350 – PU – 176
XV – 3350101 3350 – PU – 178 3350 – TK – 110
SC
3350223
M
FAL
3350223
3350 – PU – 178
FSL
Reagent Day
Tank
LAH
3350107 3340PU199
M Tails Launder
LSH
TE
3340 – PU – 199
Figure 48: Blockflow Control Diagram of RECPF_AlmEspumante
The above control unit is broken into three Engineering Module 1’s with no sub Engineering Module 2’s:
- 3350PU199
- 3350PU76_177
- 3350PU178
15.0.1 Modules of Control RECPF_AlmEspumante
T1 Control Module
UN RECPF_AlmEspumante EM Sub EM
PROCESS
Tag Service
3350-LIT-221B NIVEL EN TANQUE ALMACENAMIENTO DE POLYPROPILENO
3350-LSHH-221A NIVEL MUY ALTO EN TANQUE ALMACENAMIENTO
Table 523: List of Modules of Control for RECPF_AlmEspumante
15.0.2 Interlocks – RECPF_AlmEspumante
There are no interlocks

15.0.3 Alarms and Process Setpoints – RECPF_AlmEspumante

H
High Low
High Low
S
NIVEL EN TANQUE
3350-LIT-221B ALMACENAMIENTO DE 0 - 100 % 98 95 10 5
POLYPROPILENO
3350-LSHH-
221A NIVEL MUY ALTO EN TANQUE 0 - 100 % 98
ALMACENAMIENTO
Table 524: Alarms and Process Setpoint RECPF_AlmEspumante

15.0.4 Regulatory Control Loops – RECPF_AlmEspumante
There are no regulatory control loops for this section.
15.0.5 Advanced Control Loops – RECPF_AlmEspumante
Not applicable
15.0.6 Sequence Description – RECPF_AlmEspumante
Not applicable
PROCESS
LT
3350PU178 3350221B
SC
LT
FAL 3350220
LSH
SC 3350PU176_177
LSH 3350222
3350220 3350221A
M
FSL M
3350 – PU – 176
XV – 3350101 3350 – PU – 178 3350 – TK – 110
SC
3350223
M
FAL
3350223
3350 – PU – 178
FSL
Reagent Day
Tank
LAH
3350107 3340PU199
M Tails Launder
LSH
TE
3340 – PU – 199
T1 Control Module
UN RECPF_AlmEspumante EM 3350PU178 Sub EM
Tag Service
3350-PU-178 Polypropylene Glycol Frother Supply Pump
3350-XV-220A Polypropylene Glycol Frother Supply Pump Suction Valve
3350-FSL-220A REACTIVO POLYPROPILENO BOMBA 3350-PU-178
PROCESS
T2 Interlock
Tag 3350-PU-178 Description Polypropylene Glycol Frother Supply Pump
RECPF_AlmEspu
UN EM 3350PU17 Sub EM
mante
8
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3350 – LIT – 221A.H

Delay time 5
OR Level has a high or High High limit ×
s
3350 – LIT – 221A.HH
3520-FSL-220A.L
AND ×
3520-PU-176.RN
3350-XV-220.!Opn
Delay time 5
AND Suction Valve not open ×
seconds
3520-PU-176.RN
Delay time 5
3350-LSH-221B High Level Limit Switch has an alarm ×
seconds
BLACKOUT ×
ELECTRICO.ACT
Table 526: List of Interlocks for 3350 – PU – 178
T2 Interlock
Polypropylene Glycol Frother Supply Pump
Tag 3350-XV - 220 Description
Suction Valve
RECPF_AlmEspu
mante
8
Failure Position:
Fail Closed (FC)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Time Delay
3340 – PU – 178.!RN Pump has not run for a time delay ×
30 seconds
3340 – PU – 178 not Time Delay
If Pump is not ready to run ×
ready to run 30 seconds
PROCESS
Table 527: List of Interlocks for 3350 – XV - 220

H
High Low
High Low
S
3350-FSL-
Not applicable. The filling of the Polypropylene Glycol Tank occurs in batch mode when the
offloading truck is connected to the offloading pump. When 3350-LIT-224A is High or high high
or 3350-LSH-221B is high, the pump is to switch off.
Not applicable
Not applicable
15.2 Engineering Module– 3350PU176_177
15.2.1 Description – 3350PU176_177
The following figure shows the elements that make up the 3350PU176_177 equipment module.
PROCESS
LT
3350PU178 3350221B
SC
LT
FAL 3350220
LSH
SC 3350PU176_177
LSH 3350222
3350220 3350221A
M
FSL M
3350 – PU – 176
XV – 3350101 3350 – PU – 178 3350 – TK – 110
SC
3350223
M
FAL
3350223
3350 – PU – 178
FSL
Reagent Day
Tank
LAH
3350107 3340PU199
M Tails Launder
LSH
TE
3340 – PU – 199
Figure 50: Blockflow Control Diagram of the 3350PU176_177 System
15.2.2 Modules of Control 3350PU176_177
T1 Control Module
3350PU176_177
Tag Service
3350-PU-176 Polypropylene Glycol Frother Pump 1
3350-FSL-223A REACTIVO POLYPROPILENO BOMBAS 3350-PU-176/177
3350-PU-177 Polypropylene Glycol Frother Pump 2
Table 529: List of Modules of Control for 3350PU176_177
Pumps 3340-PU-176 and 3340-PU-177 are a duty and standby configuration. Only one pump
must run at any time. Only one pump must run at a time. The operator to select the pump
manually or plc to select based on the least number of operating hours at time of start.
PROCESS
15.2.3 Interlocks – 3350PU176_177
T2 Interlock
Tag 3350-PU-176 Description Polypropylene Glycol Frother Pump 1
RECPF_AlmEspu
mante
6_177
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3350 – LIT – 221.L

Delay time 5
OR Level has a low or Low Low limit ×
s
3350 – LIT – 221.LL
3520-FSL-223A
AND ×
3520-PU-176.RN
3350-LIT-224A.H
Delay time 5
seconds
3520-PU-176.RN
3350-LSH-224B
Delay time 5
seconds
3520-PU-176.RN
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
Tag 3350-PU-177 Description Polypropylene Glycol Frother Pump 2
RECPF_AlmEspu
mante
6_177
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3350 – LIT – 221.L

Delay time 5
OR Level has a low or Low Low limit ×
s
3350 – LIT – 221.LL
3520-FSL-223A
AND ×
3520-PU-176.RN
3350-LIT-224A.H
Delay time 5
seconds
3520-PU-176.RN
PROCESS
3350-LSH-224B
Delay time 5
seconds
3520-PU-176.RN
BLACKOUT ×
ELECTRICO.ACT
15.2.4 Alarms and Process Setpoints – 3350PU176_177

UN RECPF_AlmEspumante EM 3350PU176_177 Sub EM
H
High Low
High Low
S
3350-FSL-
Table 532: Alarms and Process Setpoint 3350PU176_177
15.2.5 Regulatory Control Loops – 3350PU176_177
transmitter signal.
15.2.6 Advanced Control Loops – 3350PU176_177
Not applicable
15.2.7 Sequence Description – 3350PU176_177
Not applicable
Module.
PROCESS
T1 Control Module
Tag Service
T2 Interlock
Tag 3350-PU-199 Description Bulk Reagent Spillage Pump
RECPF_AlmEspu Sub
UN EM 3350PU199
mante EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay 10
Note 1
BLACKOUT Delay 5

H
High Low
High Low
S
3350-LSH-107 Bulk Reagent Spillage Pump

0 - 100 % 27%
High Switch Alarm
PROCESS

Not applicable.
Not applicable.
Not applicable
Spillage in the Bulk Reagent Storage area will gravitate to the Bulk Reagent Spillage Pump (3350
– PU – 199). The pump will discharge by manual selection to either:
 The Emergency Tails Launder (3340 – LN - 104);
switch is high.
PROCESS
16.0 UNIDAD: RECPF_ ESPUMANTE
Refer to:
MQ14-08-DR-3340-PD1095 Reagent Polypropylene
MQ14-08-DR-3340-PD1109 Reagent Day Tank Polypropylene
A block flow control diagram is depicted below for the RECPF_Espumante system.
Bulk Storage
Transfer
FC
3350140 FT
Reagent
LT Discharge 1
3350-XV- 140 3350-FCV- 140
3350224A
3350PU140 FC
LT 3350141 FT
LSH FAL
3350-XV- 225A 3350-XV- 225B Reagent
LSH Discharge 2
3350224B 3350225A PT 3350-XV- 141 3350-FCV- 141
LSL 3350226
FC
LSL FSL
3350224D 3350142 FT
3350-PU-140
PT Reagent
Discharge 3
3350-XV- 142 3350-FCV- 142
3350 – TK – 106
3350-XV- 226A 3350-XV- 226B FC
3350-PU-141 3350143 FT
Reagent
3350-XV- 143 3350-FCV- 143
FC
3350144 FT
Discharge 5
3350-XV- 144 3350-FCV- 144
FC
3350145 FT
Reagent
Discharge 6
3350-ES-101 3350-XV- 145 3350-FCV- 145
FC
3350146 FT
Reagent
Discharge 7
3350-XV- 146 3350-FCV- 146
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 147 3350-FCV- 147
FC
3350148 FT
Reagent
Discharge 9
3350-XV- 148 3350-FCV- 148
FC
3350149 FT
Reagent
Discharge 10
3350-XV- 149 3350-FCV- 149
Figure 51: Blockflow Control Diagram of RECPF_Espumante
PROCESS
The above control unit is broken into one Engineering Module 1’s with two sub Engineering Module 2’s:
- 3340PU150_151
o 3340PU150 (Duty)
16.0.1 Modules of Control RECPF_Espumante
T1 Control Module
UN RECPF_Espumante EM Sub EM
Tag Service
3350-TK-106 Frother Day Tank
3350-XV-140
3350-XV-141
3350-XV-142
3350-XV-143
3350-XV-144
3350-XV-145
3350-XV-146
3350-XV-147
3350-XV-148
3350-XV-149
PROCESS

3350-FCV-14
0 REGULATES REAGENT Z6 TO CROSSFLOW #1
3350-ES-101 Reagent Day Tank Safety Shower And Eye Wash Station
3350-LSL-661 WATER LEVEL IN EYEWASH TANK
3350-YL-661 INDICATION LIGHT
Table 536: List of Modules of Control for RECPF_Espumante
16.0.2 Interlocks – RECPF_Espumante
T2 Interlock
Tag 3350-XV-140 Description Hydrofloat Dosing Isolation Valve
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-040.!OPN
OR ×
OR
Crossflow Underflow Isolation Valve is not
3340-XV-107.!OPN
Open
PROCESS
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-042.!OPN
OR ×
OR
3340-XV-117.!OPN
Open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-044.!OPN
OR ×
OR
3340-XV-127.!OPN
Open
PROCESS
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-046.!OPN
OR ×
OR
3340-XV-137.!OPN
Open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-048.!OPN
OR ×
OR
3340-XV-147.!OPN
Open
T2 Interlock
PROCESS

RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-050.!OPN
OR ×
OR
3340-XV-157.!OPN
Open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-052.!OPN
OR ×
OR
3340-XV-167.!OPN
Open
T2 Interlock
PROCESS
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-054.!OPN
OR ×
OR
3340-XV-177.!OPN
Open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-056.!OPN
OR ×
OR
3340-XV-187.!OPN
Open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
PROCESS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF
3340-XV-058.!OPN
OR ×
OR
3340-XV-197.!OPN
Open
T2 Interlock
Tag 3350-FCV-140 Description REGULATES REAGENT TO Hydrofloat
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Hydrofloat Dosing Isolation Valve is not

3350-XV-140.!OPN ×
open
PROCESS
T2 Interlock
Tag 3350-FCV-141 Description REGULATES REAGENT TO HYDROFLOAT
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-141.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-142.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-143.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-144.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-145.!OPN ×
open
PROCESS
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-146.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-147.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-148.!OPN ×
open
T2 Interlock
RECPF_Espuma
UN EM Sub EM
nte
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-XV-149.!OPN ×
open
T2 Interlock
Reagent Bulk Storage Safety Shower And Eye
Tag 3350-ES-101 Description
Wash Station
RECPF_Espuma
UN EM Sub EM
nte
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 557: List of Interlocks for 3350-ES-101
PROCESS
Note: Refer to vendor control philosophy. There are no interlocks which affect the operation of
the CPF.
16.0.3 Alarms and Process Setpoints – RECPF_Espumante

H
High Low
High Low
S
3350-LSH-224B 0 - 100 % 98
3350-LSL-224B 0 - 100 % 2
3350-LIT-224A 0 - 100 % 90 10
3350-FSL-225A 0 – 2.4 M3/hr 2.1
0 - 500 KPa 500 200
TANQUE DIARIO
3350-FIT-149 0 – 11 l/hr 4.0 2.2
3350-FIT-148 0 – 11 l/hr 4.0 2.2
3350-FIT-147 0 – 11 l/hr 4.0 2.2
3350-FIT-146 0 – 11 l/hr 4.0 2.2
3350-FIT-145 0 – 11 l/hr 4.0 2.2
3350-FIT-144 0 – 11 l/hr 4.0 2.2
3350-FIT-143 0 – 11 l/hr 4.0 2.2
3350-FIT-142 0 – 11 l/hr 4.0 2.2
3350-FIT-141 0 – 11 l/hr 4.0 2.2
3350-FIT-140 0 – 11 l/hr 4.0 2.2
Table 558: Alarms and Process Setpoint RECPF_Espumante
PROCESS
16.0.4 Regulatory Control Loops – RECPF_Espumante

0 - 100 % % 0 - 100 Calculat Note 1
3350-FIC-140 Dosing Flow controller Hydrofloat 1
ion
Dosing Flow controller Hydrofloat 2 0 - 100 % % 0 - 100 Calculat Note 1
3350-FIC-141
ion
3350-FIC-142
ion
3350-FIC-143
ion
3350-FIC-144
ion
3350-FIC-145
ion
3350-FIC-146
ion
3350-FIC-147
ion
3350-FIC-148
ion
3350-FIC-149
ion
Table 559: Regulatory Control Loops for RECPF_Espumante
Note 1
formulae:
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 × 1 000 000 000
Where:
PROCESS

AP3894 = 1.0 t/m3
AP404 = 1.02 t/m3
Diesel = 0.84 t/m3
Frother = 1.01 t/m3
AP3894 = 20 – 28 g / t
AP404 = 20 – 28 g /t
Diesel = 10 – 14 g /t
16.0.5 Advanced Control Loops – RECPF_Espumante
Not applicable
16.0.6 Sequence Description – RECPF_Espumante
Not applicable
PROCESS
Bulk Storage
Transfer
FC
3350140 FT
Reagent
LT Discharge 1
3350-XV- 140 3350-FCV- 140
3350224A
3350PU140 FC
LT 3350141 FT
LSH FAL
3350-XV- 225A 3350-XV- 225B Reagent
LSH Discharge 2
3350224B 3350225A PT 3350-XV- 141 3350-FCV- 141
LSL 3350226
FC
LSL FSL
3350224D 3350142 FT
3350-PU-140
PT Reagent
Discharge 3
3350-XV- 142 3350-FCV- 142
3350 – TK – 106
3350-XV- 226A 3350-XV- 226B FC
3350-PU-141 3350143 FT
Reagent
3350-XV- 143 3350-FCV- 143
FC
3350144 FT
Discharge 5
3350-XV- 144 3350-FCV- 144
FC
3350145 FT
Reagent
Discharge 6
3350-ES-101 3350-XV- 145 3350-FCV- 145
FC
3350146 FT
Reagent
Discharge 7
3350-XV- 146 3350-FCV- 146
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 147 3350-FCV- 147
FC
3350148 FT
Reagent
Discharge 9
3350-XV- 148 3350-FCV- 148
FC
3350149 FT
Reagent
Discharge 10
3350-XV- 149 3350-FCV- 149
T1 Control Module
Sub
UN RECPF_Espumante EM 3350PU150_141 3350PU140
EM
Tag Service
PROCESS
T2 Interlock
RECPF_Espuma 3350PU14
nte 0_141
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 226A.OPN ×
valve 10 s
3350 – PU – 140.!RN ×
period. 30 seconds
T2 Interlock
nte 0_141
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-224D.Low ×
alarm
3350-FSL-224A.Low ×

BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
nte 0_141
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 226B.OPN ×
close valve s
3350 – PU – 140.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
PROCESS

UN RECPF_Espumante EM 3350PU140_141 Sub EM 3350PU140
Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
Bulk Storage
Transfer
FC
3350140 FT
Reagent
LT Discharge 1
3350-XV- 140 3350-FCV- 140
3350224A
3350PU140 FC
LT 3350141 FT
LSH FAL
3350-XV- 225A 3350-XV- 225B Reagent
Discharge 2
3350224B LSH 3350225A PT 3350-XV- 141 3350-FCV- 141
LSL 3350226
FC
LSL FSL
3350224D 3350142 FT
3350-PU-140
PT Reagent
Discharge 3
3350-XV- 142 3350-FCV- 142
3350 – TK – 106
3350-XV- 226A 3350-XV- 226B FC
3350-PU-141 3350143 FT
Reagent
3350-XV- 143 3350-FCV- 143
FC
3350144 FT
Discharge 5
3350-XV- 144 3350-FCV- 144
FC
3350145 FT
Reagent
Discharge 6
3350-ES-101 3350-XV- 145 3350-FCV- 145
FC
3350146 FT
Reagent
Discharge 7
3350-XV- 146 3350-FCV- 146
FC
3350177 FT
Reagent
Discharge 8
3350-XV- 147 3350-FCV- 147
FC
3350148 FT
Reagent
Discharge 9
3350-XV- 148 3350-FCV- 148
FC
3350149 FT
Reagent
Discharge 10
3350-XV- 149 3350-FCV- 149
T1 Control Module
Sub
UN RECPF_Espumante EM 3350PU140_141 3350PU141
EM
Tag Service
PROCESS
T2 Interlock
nte 0_141
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 225A.OPN ×
valve 10 s
3350 – PU – 141.!RN ×
period. 30 seconds
T2 Interlock
nte 0_141
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350-LSL-224D.Low ×
alarm
3350-FSL-224A.Low ×

BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
nte 0_141
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3350 – XV – 225B.OPN ×
close valve s
3350 – PU – 141.!RN ×
period. 2 seconds
Not applicable.
Not applicable.
Not applicable
Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
PROCESS
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
17.0 UNIDAD: FCPF_ALIMENTACION
Refer to:
MQ14 - 08 - DR - 3340 - PD1105 Flocculant Dosing
A block flow control diagram is depicted below for the FCPF_Alimentacion system.
Crossflow Feed
Solids
FC
3340713
3340 – XV - 104A 3340 – XV - 104B
FT
3520 – MX – 001
Thickener 1
3340 – FCV - 713
3520 – PU – 195
3340710
3520PU195
FC
FT
Flocculant
3340 – FCV - 710

3520MX001
3340 – XV - 105A 3340 – XV - 105B

3520 – PU – 196
3520PU196
Dilution
Water
FC
3340714
FT 3520 – MX – 002
Thickener 2
3340 – FCV - 714
3340711
FC
FT
3340 – FCV - 711

3520MX002
FC
3340715
FT 3520 – MX – 003
Thickener 3
3340 – FCV - 715
3340712
FC
FT
3520MX003 3340 – FCV - 712
Figure 54: Blockflow Control Diagram of FCPF_Alimentacion System
The above control unit is broken into five Engineering Module 1’s, with no sub Engineering Module 2’s:
- 3520PU195 (Duty)
- 3340MX001
- 3340MX002
- 3340MX003
PROCESS
Crossflow Feed
Solids
FC
3340713
3340 – XV - 104A 3340 – XV - 104B
FT
3520 – MX – 001
Thickener 1
3340 – FCV - 713
3520 – PU – 195
3340710
3520PU195
FC
FT
Flocculant
3340 – FCV - 710

3520MX001
3340 – XV - 105A 3340 – XV - 105B

3520 – PU – 196
3520PU196
Dilution
Water
FC
3340714
FT 3520 – MX – 002
Thickener 2
3340 – FCV - 714
3340711
FC
FT
3340 – FCV - 711

3520MX002
FC
3340715
FT 3520 – MX – 003
Thickener 3
3340 – FCV - 715
3340712
FC
FT
3520MX003 3340 – FCV - 712
T1 Control Module
Sub
UN FCPF_Alimentacion EM 3520PU195
EM
Tag Service
3520-XV-104A Suction Flocculant Pump
PROCESS
3520-XV-104B Discharge Flocculant Pump
T2 Interlock
Tag 3520-XV-104A Description Suction valve Flocculant Pump
FCPF_Alimentaci 3520PU19
UN EM Sub EM
on 5
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3520 – XV – 105A.OPN ×
valve 10 s
3520 – PU – 195.!RN ×
period. 30 seconds
T2 Interlock
UN EM Sub EM
on 5
Interlock
Motor Type VFD Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3520-LIT-345A.LL If both dosing tanks (Fluor Tanks 3520-

AND TK-011 and 3520-TK-012) have a low low ×
3520-LIT-345B.LL level alarm.

Both Crossflow Feed Pumps
3340 – PU – 185.!RN Delay Time
3340 – PU – 185 ×
3340 – PU – 186.!RN 10 minutes
AND
PROCESS
3340 – PU – 186
Are not running for a delay time
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
Tag 3520 – XV – 104B Description Discharge Valve Flocculant Pump
UN EM Sub EM
on 5
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3520 – XV – 105B.OPN ×
close valve s
3520 – PU – 195.!RN ×
period. 5 seconds
Not applicable.
Not applicable.
The pumps are variable speed but will not control any variable. Their speed will be manually set
to achieve the maximum required total flowrate of the system (4m 3/hr @ 0.2% concentration). A
pressure sustaining valve (3520 - PCV – 106) will maintain a sustained pressure in the discharge
manifold.
Not applicable
PROCESS
UN FCPF_Alimentacion EM 3520PU195 Sub EM
Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
PROCESS
Crossflow Feed
Solids
FC
3340713
3340 – XV - 104A 3340 – XV - 104B
FT
3520 – MX – 001
Thickener 1
3340 – FCV - 713
3520 – PU – 195
3340710
3520PU195
FC
FT
Flocculant
3340 – FCV - 710

3520MX001
3340 – XV - 105A 3340 – XV - 105B

3520 – PU – 196
3520PU196
Dilution
Water
FC
3340714
FT 3520 – MX – 002
Thickener 2
3340 – FCV - 714
3340711
FC
FT
3340 – FCV - 711
3520MX002
FC
3340715
FT 3520 – MX – 003
Thickener 3
3340 – FCV - 715
3340712
FC
FT
3520MX003 3340 – FCV - 712
T1 Control Module
Sub
UN FCPF_Alimentacion EM 3520PU196
EM
Tag Service
3520-XV-105A Suction Flocculant Pump
3520-XV-105B Discharge Flocculant Pump
T2 Interlock
PROCESS
Tag 3520-XV-105A Description Suction Valve Flocculant Pump

UN EM Sub EM
on 6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3520 – XV – 104A.OPN ×
valve 10 s
3520 – PU – 196.!RN ×
period. 30 seconds
T2 Interlock
UN EM Sub EM
on 6
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3520-LIT-345A.LL If both dosing tanks (Fluor Tanks 3520-

AND TK-011 and 3520-TK-012) have a low low ×
3520-LIT-345B.LL level alarm.

Both Crossflow Feed Pumps
3340 – PU – 185
3340 – PU – 185.!RN Delay Time
AND ×
3340 – PU – 186.!RN 10 minutes
3340 – PU – 186
Are not running for a delay time
BLACKOUT ×
ELECTRICO.ACT
T2 Interlock
PROCESS
Tag 3520 – XV – 105B Description Discharge Valve Flocculant Pump

UN EM Sub EM
on 6
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3520 – XV – 104B.OPN ×
close valve s
3520 – PU – 196.!RN ×
period. 5 seconds
Not applicable.
Not applicable.
The pumps are variable speed but will not control any variable. Their speed will be manually set
to achieve the maximum required total flowrate of the system (4m 3/hr @ 0.2% concentration). A
pressure sustaining valve (3520 - PCV – 106) will maintain a sustained pressure in the discharge
manifold.
Not applicable
PROCESS

Time Time
2 60
seconds seconds
2 60
seconds seconds
10 60
seconds seconds
Time Time
20 60
seconds seconds
2 20
seconds seconds
2 20
seconds seconds
17.2 Engineering Module – 3340MX001
17.2.1 Description – 3340MX001
The following figure shows the elements that make up the 3340MX001 equipment module.
PROCESS
Crossflow Feed
Solids
FC
3340713
3340 – XV - 104A 3340 – XV - 104B
FT
3520 – MX – 001
Thickener 1
3340 – FCV - 713
3520 – PU – 195
3340710
3520PU195
FC
FT
Flocculant
3340 – FCV - 710

3520MX001
3340 – XV - 105A 3340 – XV - 105B

3520 – PU – 196
3520PU196
Dilution
Water
FC
3340714
FT 3520 – MX – 002
Thickener 2
3340 – FCV - 714
3340711
FC
FT
3340 – FCV - 711
3520MX002
FC
3340715
FT 3520 – MX – 003
Thickener 3
3340 – FCV - 715
3340712
FC
FT
3520MX003 3340 – FCV - 712
Figure 57: Blockflow Control Diagram of the 3340MX001 System
17.2.2 Modules of Control 3340MX001
T1 Control Module
Sub
UN FCPF_Alimentacion EM 3340MX001
EM
Tag Service
3340-MX-001 Flocculant Static Mixer 1
3340-FIT-710 MAG FLOW TRANSMITTER – Process Water Dilution
3340-FCV-710 REGULATES WATER TO STATIC MIXER
3340-FCV-713 REGULATES FLOCCULANT TO STATIC MIXER
3340-FIT-713 MAG FLOW TRANSMITTER – Flocculant Dosing
Table 584: List of Modules of Control for 3340MX001
PROCESS
17.2.3 Interlocks – 3340MX001
T2 Interlock
Tag 3340-FCV-710 Description REGULATES WATER TO STATIC MIXER
FCPF_Alimentaci 3340MX0
UN EM Sub EM
on 01
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay Time
3340 – FCV – 713.CL If flocculant dosing valve is closed ×
2 minutes
T2 Interlock
Tag 3340-FCV-713 Description REGULATES FLOCCULANT TO STATIC MIXER
UN EM Sub EM
on 01
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay Time
3340 - XV – 303A If thickener feed valve is closed ×
2 minutes
3340-XV-040A.CL
AND
3340-XV-042A.CL
AND
3340-XV-044A.CL
AND
3340-XV-046A.CL
All Crossflow/Hydrofloat Modules Delay Time
AND ×
fluidisation water valves are closed 2 minutes
3340-XV-048A.CL
AND
3340-XV-050A.CL
AND
3340-XV-052A.CL
AND
3340-XV-054A.CL
PROCESS
AND
3340-XV-056A.CL
AND
3340-XV-058A.CL
17.2.4 Alarms and Process Setpoints – 3340MX001

UN FCPF_Alimentacion EM 3340MX001 Sub EM
H
High Low
High Low
S
3340-FIT-710 MAG FLOW TRANSMITTER – Process
0 - 100 m3/hr
Water Dilution
3340-FIT-710 MAG FLOW TRANSMITTER –
0 - 100 m3/hr
Flocculant Dosing
Table 587: Alarms and Process Setpoints for 3340MX001 System
17.2.5 Regulatory Control Loops – 3340MX001

UN Flocculant EM 3340-MX-001 Sub EM
0 - 100 % m3/hr 0 - 100 Expected
3340 – FIC - Flocculant Addition Flow control – setpoint 1.5
710 Settler 1 m3/hr. Note
2
0 - 100 % m3/hr 0 - 100 Expected
3340 – FIC - setpoint 13
Dilution Water Flow control – Settler 1
713 m3/hr. Note
1
Table 588: Regulatory Control Loops for 3340MX001 System
Note 1: Flocculant Dosing
The summed total flowrate required to be dosed to all three thickeners is based upon the total dry
solids Crossflow Separator feed rate as given by the following equation:
𝐷𝑜𝑠𝑎𝑔𝑒 × 𝐹𝑒𝑒𝑑 𝑅𝑎𝑡𝑒 × 𝑌𝑖𝑒𝑙𝑑 𝐹𝑎𝑐𝑡𝑜𝑟

𝐹𝑙𝑜𝑐𝑐𝑢𝑙𝑎𝑛𝑡 𝐹𝑙𝑜𝑤𝑟𝑎𝑡𝑒 =
1 000 000 × (𝐶𝑜𝑛𝑐𝑒𝑛𝑡𝑟𝑎𝑡𝑖𝑜𝑛/100)
Where:
PROCESS
Flocculant Flowrate [m3/hr] = Total Flocculant to be dosed into all available thickeners
Dosage [g / dry ton] = Manual input by control room operator within a range 0 – 25
Feed Rate [dry tph] = Measured/calculated total dry solids feed to Crossflow Separators
Yield Factor [%] = Manual Input by control room operator, (typically 3 - 6%). This can be calculated
by the daily or monthly dry solids returned as concentrate product by the CPF to the Papajuane
concentrator, divided by the total crossflow feed solids over the same period.
Concentration = Flocculant make-up concentration stated as 0.2.
Flocculant flowrate setpoint for each individual thickener should then be divided by the number of
thickeners that have feed valves open (3340 - XV – 303A / 303B / 303C) and compared to the
measured value by flow transmitter (3340 - FIT – 710 / 711 / 712). The flowrate is then adjusted
by changing the position of the flow control valve (3340 - FC – 710 / 711 / 712).
Note 2: Flocculant Dilution
Flocculant is then diluted to the required dosing concentration by the controlled addition of
process water as measured by flow transmitter (3340 - FIT - 713 / 714 / 715). The flowrate is then
adjusted by changing the position of the flow control valve (3340 - FC – 713 / 714 / 715). The
setpoint for the flow controller for dilution water is provided by the following equation:

𝐷𝑖𝑙𝑢𝑡𝑖𝑜𝑛 𝑊𝑎𝑡𝑒𝑟 𝐹𝑙𝑜𝑤𝑟𝑎𝑡𝑒 = − 𝐹𝑙𝑜𝑐𝑐𝑢𝑙𝑎𝑛𝑡 𝐹𝑙𝑜𝑤𝑟𝑎𝑡𝑒
𝐶𝑜𝑛𝑐𝑒𝑛𝑡𝑟𝑎𝑡𝑖𝑜𝑛
1 000 000 ×
100
Where:
Dilution Water Flowrate [m3/hr] = Dilution water required for each individual thickener
Dosage [g / dry ton] = Identical value used in flocculant control above
Yield Factor [%] = Identical value used in flocculant control above
Concentration = Flocculant dosing concentration stated as 0.015
Flocculant Flowrate [m3/hr] = Value of total flocculant flow calculated above divided by the number
of operating thickeners.
The dilution water flow control valves (3340 - FC –713 / 714 / 715) shall close if the thickener feed
valve (3340 - XV – 303A / 303B / 303C) is not open.
Static mixers (3340 – MX – 001 / 002 / 003) ensure that the flocculant is properly mixed prior to
being discharged into the thickener feed.
17.2.6 Advanced Control Loops – 3340MX001
Not applicable
PROCESS
17.2.7 Sequence Description – 3340MX001
Not applicable
Crossflow Feed
Solids
FC
3340713
3340 – XV - 104A 3340 – XV - 104B
FT
3520 – MX – 001
Thickener 1
3340 – FCV - 713
3520 – PU – 195
3340710
3520PU195 FC
FT
Flocculant
3340 – FCV - 710

3520MX001
3340 – XV - 105A 3340 – XV - 105B

3520 – PU – 196
3520PU196
Dilution
Water
FC
3340714
FT 3520 – MX – 002
Thickener 2
3340 – FCV - 714
3340711
FC
FT
3340 – FCV - 711

3520MX002
FC
3340715
FT 3520 – MX – 003
Thickener 3
3340 – FCV - 715
3340712
FC
FT
3520MX003 3340 – FCV - 712
T1 Control Module
Sub
EM
Tag Service
PROCESS

T2 Interlock
UN EM Sub EM
on 02
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay Time
2 minutes
T2 Interlock
UN EM Sub EM
on 02
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay Time
3340 - XV – 303B If thickener feed valve is closed ×
2 minutes
3340-XV-040A.CL All Crossflow/Hydrofloat Modules Delay Time
×
AND fluidisation water valves are closed 2 minutes
PROCESS
3340-XV-042A.CL
AND
3340-XV-044A.CL
AND
3340-XV-046A.CL
AND
3340-XV-048A.CL
AND
3340-XV-050A.CL
AND
3340-XV-052A.CL
AND
3340-XV-054A.CL
AND
3340-XV-056A.CL
AND
3340-XV-058A.CL

H
High Low
High Low
S
0 - 100 m3/hr
Water Dilution
0 - 100 m3/hr
Flocculant Dosing

0 - 100 % m3/hr 0 - 100 Expected
3340 – FIC – Flocculant Addition Flow control – setpoint 1.5
2
0 - 100 % m3/hr 0 - 100 Expected
714 m3/hr. Note
1
PROCESS

Where:

1 000 000 ×
100
Where:
PROCESS
Not applicable
Not applicable
PROCESS
Crossflow Feed
Solids
FC
3340713
3340 – XV - 104A 3340 – XV - 104B
FT
3520 – MX – 001
Thickener 1
3340 – FCV - 713
3520 – PU – 195
3340710
3520PU195
FC
FT
Flocculant
3340 – FCV - 710

3520MX001
3340 – XV - 105A 3340 – XV - 105B

3520 – PU – 196
3520PU196
Dilution
Water
FC
3340714
FT 3520 – MX – 002
Thickener 2
3340 – FCV - 714
3340711
FC
FT
3340 – FCV - 711
3520MX002
FC
3340715
FT 3520 – MX – 003
Thickener 3
3340 – FCV - 715
3340712
FC
FT
3520MX003 3340 – FCV - 712
T1 Control Module
Sub
EM
Tag Service
PROCESS
T2 Interlock
UN EM Sub EM
on 03
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay Time
2 minutes
T2 Interlock
UN EM Sub EM
on 03
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay Time
3340 - XV – 303C If thickener feed valve is closed ×
2 minutes
3340-XV-040A.CL
AND
3340-XV-042A.CL
AND
3340-XV-044A.CL
AND
3340-XV-046A.CL
All Crossflow/Hydrofloat Modules Delay Time
AND ×
fluidisation water valves are closed 2 minutes
3340-XV-048A.CL
AND
3340-XV-050A.CL
AND
3340-XV-052A.CL
AND
3340-XV-054A.CL
PROCESS
AND
3340-XV-056A.CL
AND
3340-XV-058A.CL

H
High Low
High Low
S
0 - 100 m3/hr
Water Dilution
0 - 100 m3/hr
Flocculant Dosing

0 - 100 % m3/hr 0 - 100 Expected
3340 – FIC – Flocculant Addition Flow control – setpoint 1.5
2
0 - 100 % m3/hr 0 - 100 Expected
715 m3/hr. Note
1

Where:
PROCESS

1 000 000 ×
100
Where:
Not applicable
PROCESS
Not applicable
PROCESS
18.0 UNIDAD: ECPF_ALIMENTACION
Refer to:
MQ14-08-DR-3340-PD1078 Thickener Feed Box
MQ14-08-DR-3340-PD1080 Thickener Underflow
A block flow control diagram is depicted below for the ECPF_ALIMENTACION system.
3340BX109
3340-XV-301
Hydrofloat
Concentrate
3340 – BX - 109
Flush Water
3340XV302_303A
3340-XV-302A
3340-XV-303A
Settler 1
3340 – TH - 101
3340XV302_303B
3340-XV-302B
3340-XV-303B
Settler 2
3340 – TH - 102
3340-XV-302C
3340-XV-303C
Settler 3
3340XV302_303C 3340 – TH - 103
LAHH LAH 3340PU171

3340359 3340359
M
LSH
H
LSH Tails Launder
TE
3340 – PU – 171
Figure 60: Blockflow Control Diagram of ECPF_ALIMENTACION
The above control unit is broken into five Engineering Module 1’s with no sub Engineering Module 2’s:
- 3340BX109
- 3340XV302_303A
- 3340XV302_303B
PROCESS
- 3340XV302_303C
- 3340PU171
18.0 Engineering Module – 3340BX109
18.0.1 Description – 3340BX109
The following figure shows the elements that make up the 3340BX109 equipment module.
3340BX109
3340-XV-301
Hydrofloat
Concentrate
3340 – BX - 109
Flush Water
3340XV302_303A
3340-XV-302A
3340-XV-303A
Settler 1
3340 – TH - 101
3340XV302_303B
3340-XV-302B
3340-XV-303B
Settler 2
3340 – TH - 102
3340-XV-302C
3340-XV-303C
Settler 3
3340XV302_303C 3340 – TH - 103
LAHH LAH 3340PU171

3340359 3340359
LSH M
H
LSH Tails Launder
TE
3340 – PU – 171
Figure 61: Blockflow Control Diagram of the 3340BX109 System
18.0.2 Modules of Control 3340BX109
T1 Control Mod
Sub
UN ECPF_ALIMENTACION EM 3340BX109
EM
Tag Service
3340-BX-109 Concentrate Thickener Feed Box
3340-XV-301A Froth Suppression Water Isolation – Settler Feed Box
PROCESS
Table 599: List of Modules of Control for 3340BX109
18.0.3 Interlocks – 3340BX109
T2 Interlock
Froth Suppression Water Isolation –
Settler Feed Box
UN ECPF_ALIMENTACION EM 3340BX109 Sub EM
Failure Position: Keep
Last (KL)
Interlock
Motor Type Safe Position: Closed Interlock
Type
(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 - XV-303A.CL Thickener Feed Valves

AND 3340 - XV- 303A is closed
3340 - XV- 303B.CL AND
×
AND 3340 - XV- 303B is closed
3340 - XV- 303C.CL AND
3340 - XV- 303C is closed
18.0.4 Alarms and Process Setpoints – 3340BX109
Not applicable
18.0.5 Regulatory Control Loops – 3340BX109
Not applicable
18.0.6 Advanced Control Loops – 3340BX109
Not applicable
18.0.7 Sequence Description – 3340BX109
Not applicable
PROCESS
18.1 Engineering Module – 3340XV302_303A
18.1.1 Description – 3340XV302_303A
The following figure shows the elements that make up the 3340XV302_303A equipment module.
3340BX109
3340-XV-301
Hydrofloat
Concentrate
3340 – BX - 109
Flush Water
3340XV302_303A
3340-XV-302A
3340-XV-303A
Settler 1
3340 – TH - 101
3340XV302_303B
3340-XV-302B
3340-XV-303B
Settler 2
3340 – TH - 102
3340-XV-302C
3340-XV-303C
Settler 3
3340XV302_303C 3340 – TH - 103
LAHH LAH 3340PU171

3340359 3340359
M
LSH
H
LSH Tails Launder
TE
3340 – PU – 171
Figure 62: Blockflow Control Diagram of the 3340XV302_303A System
18.1.2 Modules of Control 3340XV302_303A
T1 Control Mod
Sub
UN ECPF_ALIMENTACION EM 3340XV302_303A
EM
Tag Service
3340-XV-303A SLURRY TO SETTLER
3340-XV-302A FLUSH WATER TO PIPELINE
Table 601: List of Modules of Control for 3340XV302_303A
PROCESS
18.1.3 Interlocks – 3340XV302_303A
T2 Interlock
Tag 3340-XV-303A Description SLURRY TO SETTLER
3340XV302
UN ECPF_ALIMENTACION EM Sub EM
_303A
Last (KL)
Interlock
Type
(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Just before Opening 3340 - XV-303A must

flush prior to the settler feed valve for a
Flush Time
time delay. Feed valve to open
Delay 30
3340 - XV – immediately thereafter flushing complete.
× seconds
302A.FLUSH
Open flush water valve
Note 1
3340 - XV –302A
For a time delay, then close
3340 – LIT - 310 has a High solids mud
Time Delay
3340 - LIT – 310.H bed alarm ×
30 seconds
Underflow Pump (3340 – PU – 104) Time Delay
3340 – PU – 104.!RN ×
is not running 30 seconds
It is important that prior to the thickener feed valve being opened, that its feed line is flushed of
solids. This is a process step that cannot be a process sequence, but rather interlocked ensuring
adherence by operations.
T2 Interlock
Tag 3340-XV-302A Description FLUSH WATER TO PIPELINE
3340XV302
_303A
Last (KL)
Interlock
Type
(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
Froth Suppression and dilution water

3340 – PU – 109.!RN pump (3340 – PU – 109) ×
is not running
18.1.4 Alarms and Process Setpoints – 3340XV302_303A
Not applicable
18.1.5 Regulatory Control Loops – 3340XV302_303A
Not applicable
18.1.6 Advanced Control Loops – 3340XV302_303A
Not applicable
18.1.7 Sequence Description – 3340XV302_303A
Not applicable
Although three deep cone settlers are installed, one can be utilised as a standby if required (i.e.,
velocity and maximise overflow water clarity. An electric actuated, Thickener Feed Valve (3340-
XV-303A, 303B, 303C) isolates the individual thickener should it contain a high level of solids
(3340-LIT-310 / 312 / 314) or if the respective thickener underflow pump is not running. Before
re-opening the thickener feed valve, backflush water must first be injected by opening a flush
valve (3340- XV – 302A, 302B, 302C) for a specified time, prior to the feed valve opening to re-
fluidise any solids build-up. The Froth Suppression and Dilution Water pump (3340 – PU – 109)
must be running before the flush water valves can open.
18.2 Engineering Module – 3340XV302_303B
18.2.1 Description – 3340XV302_303B
The following figure shows the elements that make up the 3340XV302_303B equipment module.
PROCESS
3340BX109
3340-XV-301
Hydrofloat
Concentrate
3340 – BX - 109
Flush Water
3340XV302_303A
3340-XV-302A
3340-XV-303A
Settler 1
3340 – TH - 101
3340XV302_303B
3340-XV-302B
3340-XV-303B
Settler 2
3340 – TH - 102
3340-XV-302C
3340-XV-303C
Settler 3
3340XV302_303C 3340 – TH - 103
LAHH LAH 3340PU171

3340359 3340359
M
LSH
H
LSH Tails Launder
TE
3340 – PU – 171
Figure 63: Blockflow Control Diagram of the 3340XV302_303B System
18.2.2 Modules of Control 3340XV302_303B
T1 Control Mod
Sub
UN ECPF_ALIMENTACION EM 3340XV302_303B
EM
Tag Service
3340-XV-303B SLURRY TO SETTLER
3340-XV-302B FLUSH WATER TO PIPELINE
Table 604: List of Modules of Control for 3340XV302_303B
PROCESS
18.2.3 Interlocks – 3340XV302_303B
T2 Interlock
Tag 3340-XV-303B Description SLURRY TO SETTLER
3340XV302
_303B
Last (KL)
Interlock
Type
(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Just before Opening 3340 - XV-303B must

flush prior to the settler feed valve for a
Flush Time
time delay. Feed valve to open
Delay 30
× seconds
302B.FLUSH
Note 1
3340 - XV –302B
Time Delay
30 seconds
3340 – PU – 105.!RN ×
T2 Interlock
Tag 3340-XV-302B Description FLUSH WATER TO PIPELINE
3340XV302
_303B
Last (KL)
Interlock
Type
(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS

3340 – PU – 109.!RN pump (3340 – PU – 109) ×
is not running
18.2.4 Alarms and Process Setpoints – 3340XV302_303B
Not applicable
18.2.5 Regulatory Control Loops – 3340XV302_303B
Not applicable
18.2.6 Advanced Control Loops – 3340XV302_303B
Not applicable
18.2.7 Sequence Description – 3340XV302_303B
Not applicable
18.3 Engineering Module – 3340XV302_303C
18.3.1 Description – 3340XV302_303C
The following figure shows the elements that make up the 3340XV302_303C equipment module.
PROCESS
3340BX109
3340-XV-301
Hydrofloat
Concentrate
3340 – BX - 109
Flush Water
3340XV302_303A
3340-XV-302A
3340-XV-303A
Settler 1
3340 – TH - 101
3340XV302_303B
3340-XV-302B
3340-XV-303B
Settler 2
3340 – TH - 102
3340-XV-302C
3340-XV-303C
Settler 3
3340XV302_303C 3340 – TH - 103
LAHH LAH 3340PU171

3340359 3340359
M
LSH
LSH Tails Launder
H
TE
3340 – PU – 171
Figure 64: Blockflow Control Diagram of the 3340XV302_303C System
18.3.2 Modules of Control 3340XV302_303C
T1 Control Mod
Sub
UN ECPF_ALIMENTACION EM 3340XV302_303C
EM
Tag Service
3340-XV-303C SLURRY TO SETTLER
3340-XV-302C FLUSH WATER TO PIPELINE
Table 607: List of Modules of Control for 3340XV302_303C

18.3.3 Interlocks – 3340XV302_303C
T2 Interlock
Tag 3340-XV-303C Description SLURRY TO SETTLER
3340XV302
_303C
Failure Position: Keep Interlock
Last (KL) Type
PROCESS
Safe Position: Closed

(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Just before Opening 3340 - XV-303C

must flush prior to the settler feed valve
Flush Time
for a time delay. Feed valve to open
Delay 30
× seconds
302C.FLUSH
Note 1
3340 - XV –302C
Time Delay
30 seconds
3340 – PU – 108.!RN ×
T2 Interlock
Tag 3340-XV-302C Description FLUSH WATER TO PIPELINE
3340XV302
_303C
Last (KL)
Interlock
Type
(CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – PU – 109.!RN pump (3340 – PU – 109) ×
is not running
PROCESS
18.3.4 Alarms and Process Setpoints – 3340XV302_303C
Not applicable
18.3.5 Regulatory Control Loops – 3340XV302_303C
Not applicable
18.3.6 Advanced Control Loops – 3340XV302_303C
Not applicable
18.3.7 Sequence Description – 3340XV302_303C
Not applicable
PROCESS
3340BX109
3340-XV-301
Hydrofloat
Concentrate
3340 – BX - 109
Flush Water
3340XV302_303A
3340-XV-302A
3340-XV-303A
Settler 1
3340 – TH - 101
3340XV302_303B
3340-XV-302B
3340-XV-303B
Settler 2
3340 – TH - 102
3340-XV-302C
3340-XV-303C
Settler 3
3340XV302_303C 3340 – TH - 103
LAHH LAH 3340PU171

3340359 3340359
LSH M
H
LSH Tails Launder
TE
3340 – PU – 171
Module.
T1 Control Module
UN ECPF_ALIMENTACION EM 3340PU171 Sub EM
Tag Service
3340-LSHH-359 Level Switch High High – Settler Bund area
T2 Interlock
PROCESS
Tag 3340-PU-171 Description Thickener Spillage Pump

ECPF_ALIMENT Sub
UN EM 3340PU171
ACION EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay 10
Note 1
BLACKOUT Delay 5

H
High Low
High Low
S
3340-LSH-359 Thickener Spillage Pump High

0 - 100 % 27%
Switch Alarm
3340-LSHH- Thickener Spillage Pump High
359 0 - 100 % 85%
High Switch Alarm


3340-LSHH- Thickener BUND AREA HIGH HIGH
359 × Delay 5 seconds
SLURRY LEVEL
PROCESS
Not applicable.
Not applicable
Spillage in the thickener bund area will gravitate to the Thickener Spillage Pump (3340 – PU –
171). The pump will discharge by manual selection to either:
 The Thickener Feed Distribution Box (3340 – BX - 109);
 Or to the CPF Tails Launder (3340 – LN - 106).
switch is high.
An additional High High limit switch is included to alarm the operator that significant spillage is
occurring in the area requiring operator intervention.
PROCESS
19.0 UNIDAD: ECPF_3340TH101
Refer to:
MQ15-51-TE-3340-GA0601 Settler vendor Control Philosophy
A block flow control diagram is depicted below for the ECPF_3340TH101 system.
3340TH101_RECIR
Regrind Mill
3340-XV-351E
3340-XV-348
Regrind Cyclone
Feed Density
3340-XV-351D
Thickener
Feed Box
Flush Water
3340-XV-304
3340-XV-351B
3340 – TH – 101
Thickener
Feed Box Fluidisation
Water Tank
3340-LT- 310
LT
PT
3340-PT- 311A
PT
3340-PT- 311B
DC FC
SC
PT
3340355
3340356
3340-DCV-305 3340-PT- 311C 3340351
M DT FT
3340-XV-351A
3340 – PU – 104
FAL
3340-XV-351C
3340353
3340-XV- 353 3340TH101UF
FSL
GSW
Figure 66: Blockflow Control Diagram of ECPF_3340TH101
The above control unit is broken into two Engineering Module 1’s with no sub Engineering Module 2’s:
- 3340TH101UF
- 3340TH101_RECIR
PROCESS
19.0.1 Modules of Control ECPF_3340TH101
T1 Control Mod
Sub
UN ECPF_3340TH101 EM
EM
Tag Service
3340-TH-101 Deep Cone Settler 1
3340-DCV-305 Underflow Density Control Valve
3340-XV-304 Froth Suppression Spray Water Isolation
3340-LIT-310 BED LEVEL MEASUREMENT
3340-PIT-311A BED PRESSURE MEASUREMENT
3340-PIT-311B BED PRESSURE MEASUREMENT
3340-PIT-311C BED PRESSURE MEASUREMENT
Table 614: List of Modules of Control for ECPF_3340TH101
19.0.2 Interlocks – ECPF_3340TH101
T2 Interlock
Tag 3340-DCV-305 Description Underflow Density Control Valve
ECPF_3340TH10 Sub
UN EM
1 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If thickener underflow pump is not running Delay Time

3340-PU104.!RN ×
for a delay time 30 seconds
Table 615: List of Interlocks for 3340-DCV305
T2 Interlock
Tag 3340-XV-304 Description Froth Suppression Spray Water Isolation
ECPF_3340TH10 Sub
UN EM
1 EM
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303A.CL If thickener feed valve is closed ×
19.0.3 Alarms and Process Setpoints – ECPF_3340TH101

UN ECPF_3340TH101 EM Sub EM
H
High Low
High Low
S
Typicall
3340 - LIT – y 10.
310 Ultrasonic Settler Mud Bed Level 0 - 100 % 95
Not for
control
3340 - PIT – % of
Mud Bed Pressure Transmitter –
311A 0 - 100 max 0 10
Upper cone
KPa
3340 - PIT – % of
311B 0 - 100 max 0 10
Middle cone
KPa
3340 - PIT – % of 0 – 30
311C 0 - 100 max (Typical 30
Lower cone
KPa ly 15)
Table 617: Alarms and Process Setpoint ECPF_3340TH101
Each settler has three pressure transmitters (3340- PIT – 311A/B/C, 313A/B/C and 315A/B/C)
located vertically above each other to assess the total solids above each unit’s location. The
following water and maximum pressure values are possible on each PIT, allowing the percentage
of maximum filled to be calculated and displayed to the operator.
Height of Overflow Expected Pressure with Maximum Pressure
Tag Name
Above PIT [m] Water Only [KPa] with Slurry [KPa]4
Lower Cone Pressure

3340- PIT – 311C 10.15 99.5 146.8
Transmitter
Middle Cone Pressure

3340 - PIT – 311B 7.02 68.8 101.5
Transmitter
4
Assumes a maximum compacted density of 1.476 t/m3 (50%mass)
PROCESS
Upper Cone Pressure

3340- PIT – 311A 5.40 52.9 78.1
Transmitter
Table 618: Settler Pressure Transmitter Solids Calculation Constants
The percentage fill of solids above each transmitter will be calculated and displayed to the control
room operator.
Percent Fill of PIT A = (Actual [KPa] – 52.9 ) / (78.1 – 52.9) × 100%
Percent Fill of PIT B = (Actual [KPa] – 68.8 ) / (101.5 – 68.8) × 100%
Percent Fill of PIT C = (Actual [KPa] – 99.5 ) / (146.8 – 99.5) × 100%
The three separate pressure transmitters are utilised to ensure that no bridging is occurring on
the outlet of each individual transmitter. Consequently, the lowest pressure transmitter (C), should
always contain the greatest quantity of solids fill, followed by (B) and lastly (A). If this is not the
case, then an alarm must alert the operator. Should a high limit be achieved on any of the three
pressure transmitters, then an alarm must alert the operator.
Similarly, a separate ultrasonic level transmitter (3340 – LIT - 310 / 312 / 314) provides an
alternative measurement of the height of the solids mud bed within the settler. Should a high limit
be achieved on this level transmitter, then an alarm must alert the operator, but also the respective
thickener feed valve (3340 - XV – 303A, 303B, 303C) must close.
Once settled at the base of the thickener, solids will quickly compact to a high density and will
require re-fluidisation prior to being pumped from the thickener at a controlled slurry density to
the Regrind Mill circuit. For this to occur, dilution water is injected at a controlled rate into the base
of the thickener via a modulating control valve (3340 - DCV – 305 / 307 / 309).
19.0.4 Binary Messages – ECPF_3340TH101

3340-LIT-310.H High Solids level in 3340-TH101 × Delay 5 seconds
3340 - PIT – High Solids level in 3340-TH-101
311A.H × Delay 5 seconds
Upper Cone
311B.H × Delay 5 seconds
Middle Cone
311C.H × Delay 5 seconds
Lower Cone
3340-PIT-311B
>
Bridging of Solids in 3340 – TH - 101 × Delay 5 seconds
3340-PIT311C
PROCESS
3340-PIT-311A
>
(3340-PIT311C
OR
3340-PIT311B)
Table 619: Binary State Messages ECPF_3340TH101
19.0.5 Regulatory Control Loops – ECPF_3340TH101

0 - 100 % % 0 – 100 Expected
(0% = setpoint 22%
99.5KP = 110 KPa
3340 - PIC – Mud Bed Solids level Pressure
a
311C Controller – Lower cone
100% =
146.8K
Pa)
The underflow pump speed when pumping to the regrind section (see 3340TH101) is adjusted in
order to maintain a relatively low solids level inside the settler.
19.0.6 Advanced Control Loops – ECPF_3340TH101
Not applicable
19.0.7 Sequence Description – ECPF_3340TH101
The settler feed start sequence, shall follow the following steps:
PROCESS

Time Time
10 60
seconds seconds
Open Feed Box Froth 2 60
2. Open 3340 – XV – 301A Open
suppression isolation valve seconds seconds
Open Flush Water Valve for 30 2 60
3. Open 3340 - XV – 302A Open
seconds seconds seconds
2 60
4. Close 3340 - XV – 302A Close Flush Water Valve Open
seconds seconds
2 60
5. Open 3340 - XV – 303A Open Thickener Feed Valve Open
seconds seconds
2 60
6. Open 3340 - XV – 304 Settler Froth Suppression Valve Open
seconds seconds
Table 620: Start Sequence ECPF_3340TH101
The settler feed stop sequence, shall follow the following steps:
Time Time
2 20
1. Close 3340 - XV – 304 Settler Froth Suppression Valve Closed
seconds seconds
2 20
2. Close 3340 - XV – 303A Thickener Feed Valve Closed
seconds seconds
3. Proceed only if all three thickener feed valves (3340-XV-303A AND 3340-XV 0 303B AND 3340-XV – 303C) are closed
4. Close 3340 – XV – 301A Close
10 60
5. Stop 3340-PU-109.MO1 Stop Pump Stopped
seconds seconds
Table 621: Stop Sequence ECPF_3340TH101
19.1 Engineering Module 2 – 3340TH101UF
19.1.1 Description – 3340TH101UF
The following figure shows the elements that make up the 3340TH101UF equipment module.
PROCESS
3340TH101_RECIR
Regrind Mill
3340-XV-351E
3340-XV-348
Regrind Cyclone
Feed Density
3340-XV-351D
Thickener
Feed Box
Flush Water
3340-XV-304
3340 – TH – 101
3340-XV-351B
Thickener
Water Tank
3340-LT- 310
LT
PT
3340-PT- 311A
PT
3340-PT- 311B
DC FC
SC
PT
3340355
3340356
3340-DCV-305 3340-PT- 311C 3340351
M DT FT
3340-XV-351A
3340 – PU – 104
FAL
3340-XV-351C
3340353
3340-XV- 353 3340TH101UF
FSL
GSW
Figure 67: Blockflow Control Diagram of the 3340TH101UF System
19.1.2 Unit of Control Modules – 3340TH101UF
Module.
T1 Control Module
UN ECPF_3340TH101 EM 3340TH101UF Sub EM
Tag Service
3340-PU-104 Thickener Underflow Pump 1
3340-TE-351 Underflow Pump Thermistor
3340-DIT-356 DENSIDAD UNDERFLOW SETTLER #1
3340-FSL-353 GLAND SEAL WATER
3340-XV-351A SUCTION Valve
3340-XV-351C Suction Drain Valve
3340-XV-351B FLUSH WATER TO Suction Pipeline
3340-FIT-355 SONAR FLOW TRANSMITTER
3340-XV-353 GLAND SEAL WATER
PROCESS
3340-DX-356 DENSIDAD UNDERFLOW SETTLER Isolator
Table 622: List of Unit Controls – 3340TH101UF
19.1.3 Interlocks – 3340TH101UF
T2 Interlock
ECPF_3340TH10 3340TH101U Sub
UN EM
1 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-104.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-351A.OP ×
OR
3340-XV-351A.OPNG)
T2 Interlock
UN EM
1 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
UN EM
1 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU – 104 Description Thickener Underflow Pump
UN EM
1 F EM
Interlock
Motor Type VFD Intlck_3340BB_SL_01
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-353 !OP ×
AND Note 1
pump is running
3340-PU-104.MO1.Run
3340-FSL-353.ACT ×
Flow switch has a low flow alarm for a Time Delay
AND
time delay and pump is running 300 seconds
3340-PU-104-MO1.Run
3340-FSL-353.ACT Flow switch has a low flow alarm ×
3340-XV-351A CL ×
OR CLN Suction valve Is closed or closing and Time Delay
AND pump is running for a time delay 10 seconds
3340-PU-104-MO1.Run
3340-XV-351C OP OR × Debounce
Suction drain valve is open or opening
OPN
BLACKOUT ×
ELECTRICO.ACT
PROCESS
3340-FIT-355.LL AND ×
3340-PU-104-
running 600 seconds
MO1.RUN
3340 - XV –351E.CL or Both Regrind Feed Valve (3340 - XV –
CLN 351E)
3340 - XV –351D.CL or AND Time Delay
×
CLN Bypass Valve (3340 - XV –351D) 60 seconds
AND Are closed or closing and pump is running
3340-PU-104-MO1.Run for a time delay
×
3340 - TE - 351 Pump Thermistor alarm
3340-PIT-675.LL
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
3720-PIT-116.LL
3340-PIT-647.LL
3340-PIT-648.LL
3340-XV-303A CL ×
OR CLN All thickener feed valves are closed or
AND closing
3340-XV-303B CL (3340-XV-303A
OR CLN AND Delay time 3
AND 3340-XV-303B minutes
3340-XV-303C CL AND
OR CLN 3340-XV-303C)
AND and pump is running for a time delay
3340-PU-104-MO1.Run
3340-PIT-656.LL
3340-PIT-659.LL
Additional interlocks have been included for this pump in order to prevent solids from being
pumped downstream when plant operations are becoming unstable and there is a likelihood of a
plant crash stop. Stopping the pump timeously will reduce solids loading in downstream pipelines
and reduce risk of blockages / spillage during a crash stop.
T2 Interlock
Densitometer Nuclear Source Isolation
Shutter
UN EM
1 F EM
Motor Type
Type METRO_01
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-PU-104.!RUN If the pump is not running ×
T2 Interlock
Tag 3340-XV-353 Description Pump Gland Seal Water Valve
UN EM
1 F EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
19.1.4 Alarms and Process Setpoints – 3340TH101UF

H
High Low
High Low
S
3340-FIT-355 Pump Flowmeter 0 - 1000 m3/hr 155 90
3340-DIT-356 Pump densitometer 1.0 – 2.0 t/m3 1.60
3340-FSL-353 Pump Gland Seal Water Flow
0 – 4.0 m3/hr 1.58
switch
Table 629: Alarms and Process Setpoint 3340TH101UF
PROCESS
mills will be calculated based upon the following formulae:
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) × )
𝑆𝐺 − 1
Vp = Volumetric Flowrate [m3/hr] 3340-FIT-355
dp = Slurry density [t/m3] 3340-DIT-356
Solids mass pumped to the regrind mills will be summed with the other to settlers underflow
discharges and totalized on an hour, shift, day and monthly basis when the following is true:
a) 3340 – XV – 351E is open, and
b) 3340 – PU – 104 is running.
This mass flow combined with the mass flows from the other two settlers, will be visible to the
control room operator. Together with the concentrate product mass returned to concentrator flow
rate calculation, this value will provide input into the calculation of the mill recirculating load (see
section later).
19.1.5 Binary Messages – 3340TH101UF


× Note 2
PUMP 3340-PU-104 CLOSED
× Note 1
PUMP 3340-PU-104 OPEN
Table 630: Binary State Messages 3340TH101UF
Note:
stopped.
PROCESS
19.1.6 Regulatory Control Loops – 3340TH101UF

3340 - FIC – 63 - 100 % m3/hr 155 - Note 2
Thickener Underflow Pump Flowmeter
355 1000
0 - 100 % t/m3 1.0 – Note 1
3340 - DIC – Thickener Underflow Pump 2.0 Expected
356 densitometer setpoint 1.48
t/m3.
Table 631: Regulatory Control Loops for 3340TH101UF

Note 2 The thickener underflow pump speed is adjusted to achieve a flowrate setpoint.
The setpoint will be placed on minimum value when the underflow is recirculating
to the thickener feed (i.e. 3340 – XV – 351E closed or closing).
When pumping underflow to the Regrind Milling circuit (i.e. 3340 – XV – 351E open
or opening), the setpoint is adjusted to maintain a solids level in the thickener as
measured by 3340 - PIT- 311C.
While the slurry is being pumped to the regrind mills, the maximum flowrate shall
be limited by the regrind cyclone feed pump maximum density limit (3340 – DIT -
607).
Not applicable
PROCESS

Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Open
and 2 220
3. Open 3340-XV-351B Suction Valve.
185.RUN
10 60
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-351B 20
seconds
PROCESS
19.2 Engineering Module 2 – 3340TH101_RECIR
19.2.1 Description – 3340TH101_RECIR
The following figure shows the elements that make up the 3340TH101_RECIR equipment
module.
3340TH101_RECIR
Regrind Mill
3340-XV-351E
3340-XV-348
Regrind Cyclone
Feed Density
3340-XV-351D
Thickener
Feed Box
Flush Water
3340-XV-304
3340 – TH – 101
3340-XV-351B
Thickener
Water Tank
3340-LT- 310
LT
PT
3340-PT- 311A
PT
3340-PT- 311B
DC FC
SC
PT
3340355
3340356
3340-DCV-305 3340-PT- 311C 3340351
M DT FT
3340-XV-351A
3340 – PU – 104
FAL
3340-XV-351C
3340353
3340-XV- 353 3340TH101UF
FSL
GSW
Figure 68: Blockflow Control Diagram of the 3340TH101_RECIR System
19.2.2 Unit of Control Modules – 3340TH101_RECIR
Module.
T1 Control Module
UN ECPF_3340TH101 EM 3340TH101_RECIR Sub EM
Tag Service
3340-XV-351E Regrind Feed Valve
3340-XV-351D Bypass Recirculating Valve
3340-XV-348 Regrind Feed Drain Valve
PROCESS
Table 634: List of Unit Controls – 3340TH101_RECIR
19.2.3 Interlocks – 3340TH101_RECIR
T2 Interlock
Tag 3340-XV-351E Description Regrind Feed Valve
ECPF_3340TH10 3340TH101_ Sub
UN EM
1 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 - XV – 348.!CL or Regrind Feed Drain Valve is not closed Time Delay
×
!CLN for a time delay 60 seconds
3340 - XV – 602A.!OP
Both Regrind Cyclone Feed Pump Suction Time Delay
AND ×
Valves are not open for a time delay 30 seconds
3340 - XV – 603A!OP
Bypass Recirculating Valve is open for a Time Delay
3340 - XV – 351D.OP ×
time delay 15 seconds
T2 Interlock
Tag 3340-XV-351D Description Bypass Recirculating Valve
ECPF_3340TH10 3340TH101_ Sub
UN EM
1 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 - XV –352E.OP or Regrind Feed Valve is open or opening for Time Delay
×
OPN a time delay 5 seconds
PROCESS
T2 Interlock
Tag 3340-XV-348 Description Regrind Feed Drain Valve
ECPF_3340TH10 3340TH101_ Sub
UN EM
1 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If Regrind Feed Valve is Closed for a time Time Delay

3340 - XV – 351E.CL ×
delay 5 seconds
19.2.4 Alarms and Process Setpoints – 3340TH101_RECIR
Not Applicable
19.2.5 Binary Messages – 3340TH101_RECIR
Not Applicable
19.2.6 Regulatory Control Loops – 3340TH101_RECIR
Not Applicable
19.2.7 Advanced Control Loops – 3340TH101_RECIR
Not applicable
The sequence below tabulates the steps to be completed when changing from directing slurry
from the thickener feed distribution box (3340 – BX – 109) and redirecting it to the regrind mills
PROCESS
TSQST Regrind Feed Sequence Table

Time Time
2 20
1. Close 3340-XV-348 Regrind Feed Drain Valve Closed
seconds seconds
Open 2 30
2. Open 3340-XV-351E Regrind Feed Valve
seconds seconds
2 30
3. Close 3340-XV-351D Bypass Recirculating Valve Closed
seconds seconds
Table 638: Regrind Feed Sequence
from the regrind mills to the thickener feed distribution box (3340 – BX – 109).
:
TSQST Thickener Recirculation Sequence Table
Time Time
2 30
1. Open 3340-XV-351D Bypass Recirculating Valve Open
seconds seconds
Closed 2 30
2. Close 3340-XV-351E Regrind Feed Valve
seconds seconds
2 20
3. Open 3340-XV-348 Regrind Feed Drain Valve Closed
seconds seconds
Table 639: Thickener Recirculation Sequence
PROCESS
Refer to:
3340TH102_RECIR
Regrind Mill
3340-XV-352E
3340-XV-349
Regrind Cyclone
Feed Density
3340-XV-352D
Thickener
Feed Box
Flush Water
3340-XV-306
3340 – TH – 102
3340-XV-352B
Thickener
Water Tank
3340-LT- 312
LT
PT
3340-PT- 313A
PT
3340-PT- 313B
DC FC
SC
PT
3340357
3340358
3340-DCV-307 3340-PT- 313C 3340352
M DT FT
3340-XV-352A
3340 – PU – 105
FAL
3340-XV-352C
3340354
3340-XV- 354 3340TH102UF
FSL
GSW
- 3340TH102UF
- 3340TH102_RECIR
PROCESS
T1 Control Mod
Sub
EM
Tag Service
3340-TH-102 Deep Cone Settler
T2 Interlock
ECPF_3340TH10 Sub
UN EM
2 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PU105.!RN ×
T2 Interlock
ECPF_3340TH10 Sub
UN EM
2 EM
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303B.CL If thickener feed valve is closed ×

H
High Low
High Low
S
Typicall
3340 - LIT – y 10.
Not for
control
3340 - PIT – % of
313A 0 - 100 max 0 10
Upper cone
KPa
3340 - PIT – % of
313B 0 - 100 max 0 10
Middle cone
KPa
3340 - PIT – % of 0 – 30
313C 0 - 100 max (Typical 30
Lower cone
KPa ly 15)
Tag Name
Lower Cone Pressure

3340- PIT – 313C 10.15 99.5 146.8
Transmitter

3340 - PIT – 313B 7.02 68.8 101.5
Transmitter
5
PROCESS
Upper Cone Pressure

3340- PIT – 313A 5.40 52.9 78.1
Transmitter
room operator.

Upper Cone
Middle Cone
Lower Cone
3340-PIT-313B
>
Bridging of Solids in 3340 – TH – 102 × Delay 5 seconds
3340-PIT313C
PROCESS
3340-PIT-313A
>
(3340-PIT313C
OR
3340-PIT313B)

0 - 100 % % 0 – 100 Expected
(0% = setpoint 22%
99.5KP = 110 KPa
a
100% =
146.8K
Pa)
Not applicable
PROCESS

Time Time
10 60
seconds seconds
2. Open 3340 – XV – 301A Open
3. Open 3340 - XV – 302B Open
2 60
4. Close 3340 - XV – 302B Close Flush Water Valve Open
seconds seconds
2 60
5. Open 3340 - XV – 303B Open Thickener Feed Valve Open
seconds seconds
2 60
seconds seconds
Time Time
2 20
seconds seconds
2 20
2. Close 3340 - XV – 303B Thickener Feed Valve Closed
seconds seconds
3. Proceed only if all three thickener feed valves (3340-XV-303A AND 3340-XV - 303B AND 3340-XV – 303C) are closed
10 60
seconds seconds
PROCESS
3340TH102_RECIR
Regrind Mill
3340-XV-352E
3340-XV-349
Regrind Cyclone
Feed Density
3340-XV-352D
Thickener
Feed Box
Flush Water
3340-XV-306
3340 – TH – 102
3340-XV-352B
Thickener
Water Tank
3340-LT- 312
LT
PT
3340-PT- 313A
PT
3340-PT- 313B
DC FC
SC
PT
3340357
3340358
3340-DCV-307 3340-PT- 313C 3340352
M DT FT
3340-XV-352A
3340 – PU – 105
FAL
3340-XV-352C
3340354
3340-XV- 354 3340TH102UF
FSL
GSW
Module.
T1 Control Module
Tag Service
3340-DIT-358 DENSIDAD UNDERFLOW
PROCESS
T2 Interlock
UN EM
2 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-105.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-352A.OP ×
OR
3340-XV-352A.OPNG)
T2 Interlock
UN EM
2 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
UN EM
2 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
UN EM
2 F EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-354 !OP ×
AND Note 1
pump is running
3340-PU-105.MO1.Run
3340-FSL-354.ACT ×
AND
3340-PU-105-MO1.Run
3340-XV-352A CL ×
3340-PU-105-MO1.Run
OPN
BLACKOUT ×
ELECTRICO.ACT
PROCESS
3340-FIT-357.LL AND ×
3340-PU-105-
running 600 seconds
MO1.RUN
3340 - XV–352E.CL or Both Regrind Feed Valve (3340 – XV-
CLN 352E)
3340 - XV–352D.CL or AND Time Delay
×
CLN Bypass Valve (3340 - XV–352D) 60 seconds
×
3340-PIT-675.LL
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
3720-PIT-116.LL
3340-PIT-647.LL
3340-PIT-648.LL
3340-XV-303A CL ×
AND closing
3340-XV-303B CL (3340-XV-303A
3340-XV-303C CL AND
3340-PU-105-MO1.Run
3340-PIT-656.LL
3340-PIT-659.LL
T2 Interlock
Shutter
UN EM
2 F EM
Motor Type
Type METRO_01
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
UN EM
2 F EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

H
High Low
High Low
S
0 – 4.0 m3/hr 1.58
switch
PROCESS
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) × )
𝑆𝐺 − 1
a) 3340 – XV-352E is open, and
b) 3340 – PU-105 is running.
section later).


× Note 2
× Note 1
Note:
stopped.
PROCESS

3340 – FIC- 63 - 100 % m3/hr 155 - Note 2
357 1000
0 - 100 % t/m3 1.0 – Note 1
3340 – DIC- Thickener Underflow Pump 2.0 Expected
t/m3.

to the thickener feed (i.e. 3340 – XV-352E closed or closing).
When pumping underflow to the Regrind Milling circuit (i.e. 3340 – XV-352E open
measured by 3340 – PIT-313C.
607).
Not applicable
PROCESS

Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Open
and 2 220
185.RUN
10 60
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-352B 20
seconds
PROCESS
module.
3340TH102_RECIR
Regrind Mill
3340-XV-352E
3340-XV-349
Regrind Cyclone
Feed Density
3340-XV-352D
Thickener
Feed Box
Flush Water
3340-XV-306
3340 – TH – 102
3340-XV-352B
Thickener
Water Tank
3340-LT- 312
LT
PT
3340-PT- 313A
PT
3340-PT- 313B
DC FC
SC
PT
3340357
3340358
3340-DCV-307 3340-PT- 313C 3340352
M DT FT
3340-XV-352A
3340 – PU – 105
FAL
3340-XV-352C
3340354
3340-XV- 354 3340TH102UF
FSL
GSW
Module.
T1 Control Module
Tag Service
PROCESS
T2 Interlock
ECPF_3340TH10 3340TH102_ Sub
UN EM
2 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 – XV-349 .!CL or Regrind Feed Drain Valve is not closed Time Delay
×
3340 - XV – 602A.!OP
AND ×
3340 - XV – 603A!OP
3340 – XV-352D.OP ×
T2 Interlock
ECPF_3340TH10 3340TH102_ Sub
UN EM
2 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
×
PROCESS
T2 Interlock
ECPF_3340TH10 3340TH102_ Sub
UN EM
2 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – XV-352 E.CL ×
delay 5 seconds
Not Applicable
Not Applicable
Not Applicable
Not applicable
PROCESS

Time Time
2 20
seconds seconds
Open 2 30
seconds seconds
2 30
seconds seconds
:
Time Time
2 30
seconds seconds
Closed 2 30
seconds seconds
2 20
seconds seconds
PROCESS
Refer to:
3340TH103_RECIR
Regrind Mill
3340-XV-391E
3340-XV-350
Regrind Cyclone
Feed Density
3340-XV-391D
Thickener
Feed Box
Flush Water
3340-XV-308
3340 – TH – 103
3340-XV-391B
Thickener
Water Tank
3340-LT- 314
LT
PT
3340-PT- 315A
PT
3340-PT- 315B
DC FC
SC
PT
3340393
3340394
3340-DCV-309 3340-PT- 315C 3340391
M DT FT
3340-XV-391A
3340 – PU – 108
FAL
3340-XV-391C
3340392
3340-XV- 392 3340TH103UF
FSL
GSW
- 3340TH103UF
- 3340TH103_RECIR
PROCESS
T1 Control Mod
Sub
EM
Tag Service
3340-TH-103 Deep Cone Settler
T2 Interlock
ECPF_3340TH10 Sub
UN EM
3 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340-PU108.!RN ×
T2 Interlock
ECPF_3340TH10 Sub
UN EM
3 EM
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-303C.CL If thickener feed valve is closed ×

H
High Low
High Low
S
Typicall
3340 - LIT – y 10.
Not for
control
3340 - PIT – % of
315A 0 - 100 max 0 10
Upper cone
KPa
3340 - PIT – % of
315B 0 - 100 max 0 10
Middle cone
KPa
3340 - PIT – % of 0 – 30
315C 0 - 100 max (Typical 30
Lower cone
KPa ly 15)
Tag Name
Lower Cone Pressure

3340- PIT – 315C 10.15 99.5 146.8
Transmitter

3340 - PIT – 315B 7.02 68.8 101.5
Transmitter
6
PROCESS
Upper Cone Pressure

3340- PIT – 315A 5.40 52.9 78.1
Transmitter
room operator.

Upper Cone
Middle Cone
Lower Cone
3340-PIT-315B
>
Bridging of Solids in 3340 – TH – 103 × Delay 5 seconds
3340-PIT315C
PROCESS
3340-PIT-315A
>
(3340-PIT315C
OR
3340-PIT315B)

0 - 100 % % 0 – 100 Expected
(0% = setpoint 22%
99.5KP = 110 KPa
a
100% =
146.8K
Pa)
Not applicable
PROCESS

Time Time
10 60
seconds seconds
2. Open 3340 – XV – 301A Open
3. Open 3340 - XV – 302C Open
2 60
4. Close 3340 - XV – 302C Close Flush Water Valve Open
seconds seconds
2 60
5. Open 3340 - XV – 303C Open Thickener Feed Valve Open
seconds seconds
2 60
seconds seconds
Time Time
2 20
seconds seconds
2 20
2. Close 3340 - XV – 303C Thickener Feed Valve Closed
seconds seconds
3. Proceed only if all three thickener feed valves (3340-XV-303A AND 3340-XV - 303B AND 3340-XV – 303C) are closed
10 60
seconds seconds
PROCESS
3340TH103_RECIR
Regrind Mill
3340-XV-391E
3340-XV-350
Regrind Cyclone
Feed Density
3340-XV-391D
Thickener
Feed Box
Flush Water
3340-XV-308
3340 – TH – 103
3340-XV-391B
Thickener
Water Tank
3340-LT- 314
LT
PT
3340-PT- 315A
PT
3340-PT- 315B
DC FC
SC
PT
3340393
3340394
3340-DCV-309 3340-PT- 315C 3340391
M DT FT
3340-XV-391A
3340 – PU – 108
FAL
3340-XV-391C
3340392
3340-XV- 392 3340TH103UF
FSL
GSW
Module.
T1 Control Module
Tag Service
3340-DIT-394 DENSIDAD UNDERFLOW
PROCESS
T2 Interlock
UN EM
3 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-108.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-391A.OP ×
OR
3340-XV-391A.OPNG)
T2 Interlock
UN EM
3 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
UN EM
3 F EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
UN EM
3 F EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-392 !OP ×
AND Note 1
pump is running
3340-PU-108.MO1.Run
3340-FSL-354.ACT ×
AND
3340-PU-108-MO1.Run
3340-XV-391A CL ×
3340-PU-108-MO1.Run
OPN
BLACKOUT ×
ELECTRICO.ACT
PROCESS
3340-FIT-393.LL AND ×
3340-PU-108-
running 600 seconds
MO1.RUN
3340 - XV–352E.CL or Both Regrind Feed Valve (3340 – XV-
CLN 391E)
3340 - XV–352D.CL or AND Time Delay
×
CLN Bypass Valve (3340 - XV–352D) 60 seconds
×
3340-PIT-675.LL
Either ×
3340-PIT-670.LL
3340-PIT-670
OR
OR
3340-PIT-671
OR 60 seconds
OR
3340-PIT-678.LL
3340-PIT-678
3720-PIT-116.LL
3340-PIT-647.LL
3340-PIT-648.LL
3340-XV-303A CL ×
AND closing
3340-XV-303B CL (3340-XV-303A
3340-XV-303C CL AND
3340-PU-108-MO1.Run
3340-PIT-656.LL
3340-PIT-659.LL
T2 Interlock
Shutter
UN EM
3 F EM
Motor Type
Type METRO_01
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
UN EM
3 F EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

H
High Low
High Low
S
0 – 4.0 m3/hr 1.58
switch
PROCESS
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) × )
𝑆𝐺 − 1
a) 3340 – XV-391E is open, and
b) 3340 – PU-108 is running.
section later).


× Note 2
× Note 1
Note:
stopped.
PROCESS

3340 – FIC- 63 - 100 % m3/hr 155 - Note 2
393 1000
0 - 100 % t/m3 1.0 – Note 1
3340 – DIC- Thickener Underflow Pump 2.0 Expected
t/m3.

to the thickener feed (i.e. 3340 – XV-391E closed or closing).
When pumping underflow to the Regrind Milling circuit (i.e. 3340 – XV-391E open
measured by 3340 – PIT-315C.
607).
Not applicable
PROCESS

Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Open
and 2 220
185.RUN
10 60
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-391B 20
seconds
PROCESS
module.
3340TH103_RECIR
Regrind Mill
3340-XV-391E
3340-XV-350
Regrind Cyclone
Feed Density
3340-XV-391D
Thickener
Feed Box
Flush Water
3340-XV-308
3340 – TH – 103
3340-XV-391B
Thickener
Water Tank
3340-LT- 314
LT
PT
3340-PT- 315A
PT
3340-PT- 315B
DC FC
SC
PT
3340393
3340394
3340-DCV-309 3340-PT- 315C 3340391
M DT FT
3340-XV-391A
3340 – PU – 108
FAL
3340-XV-391C
3340392
3340-XV- 392 3340TH103UF
FSL
GSW
Module.
T1 Control Module
Tag Service
PROCESS
T2 Interlock
ECPF_3340TH10 3340TH103_ Sub
UN EM
3 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 – XV-350 .!CL or Regrind Feed Drain Valve is not closed Time Delay
×
3340 - XV – 602A.!OP
AND ×
3340 - XV – 603A!OP
3340 – XV-391D.OP ×
T2 Interlock
ECPF_3340TH10 3340TH103_ Sub
UN EM
3 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
×
PROCESS
T2 Interlock
ECPF_3340TH10 3340TH103_ Sub
UN EM
3 RECIR EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

3340 – XV-391 E.CL ×
delay 5 seconds
Not Applicable
Not Applicable
Not Applicable
Not applicable
PROCESS

Time Time
2 20
seconds seconds
Open 2 30
seconds seconds
2 30
seconds seconds
:
Time Time
2 30
seconds seconds
Closed 2 30
seconds seconds
2 20
seconds seconds
PROCESS
22.0 UNIDAD: RMCPF_3340BX103
Refer to:
MQ14-08-DR-3340-PD1081 Regrind Cyclone Cluster
MQ14-08-DR-3340-PD1084 Regrind Cyclone Pumping
MQ14-08-DR-3340-PD1085 Regrind Cyclone Pumps (Vendor)
MQ14-08-DR-3340-PD1086 Product Pumping
MQ15-720-IOM-3340-ME0002 Sampler and Analyser Operating Manual
MQ15-718-TE-3340-IN0001 Vendor Regrind Cyclone Control Philosophy
MQ15-718-TE-3340-IN0101 Vendor Large Slurry Pump Control Philosophy
A block flow control diagram is depicted below for the RMCPF_3340BX103 system.
3340-PT-364
3340CY110
PT
3340-SA-101
Product Return Vendor Package 3340-AY-101
Density Control
3340-CY-110
Flush Water Concentrate
Vendor Package Return
Mill 1 Product
Mill Feed
Mill 2 Product Distributor
3340PU106_107
3340-LCV-601
3340606
FC
FT
Process Water
3340-XV-602B
Make-Up
LC
3340601
Settler Feed
3340607
Settler U/Flow
1, 2 & 3
DC
DT
Flowrate Control
LT SC
3340602
3340-XV-602D
3340-XV-602A M
3340-BX-103
Vendor Package
3340-XV-603D
3340 – PU – 106
3340-XV-602C FAL
3340-XV-602C
3340604
3340-XV-604
FSL
SC
3340-XV-603B
3340603
LAH 3340PU173
3340PU106 Vendor Package 3340608
M
M
LSH
TE
3340-XV-603A
3340 – PU - 107
FAL 3340 – PU – 173
3340-XV-603C 3340605
3340-XV-603C
GSW 3340-XV-605 LAH 3340PU175

FSL 3340609
M
3340PU107 LSH Tails Launder
TE
3340 – PU – 175
Figure 75: Blockflow Control Diagram of RMCPF_3340BX103
PROCESS
The above control unit is broken into four Engineering Module 1’s with one module having two sub
Engineering Module 2’s:
- 3340CY110
- 3340PU106_107
o 3340PU106
o 3340PU107
- 3340PU173
- 3340PU175
22.0.1 Modules of Control RMCPF_3340BX103
T1 Control Mod
Sub
UN RMCPF_3340BX103 EM
EM
Tag Service
3340-SA-101 Primary Product Sampler
3340-AY-101 Primary Product Analyzer
3340-BX-103 Regrind Cyclone Feed Box
3340-LIT-601 LEVEL INDICATOR TRANSMITTER
3340-LCV-600A Level Control Valve
Table 692: List of Modules of Control for RMCPF_3340BX103
22.0.2 Interlocks – RMCPF_3340BX103
T2 Interlock
Tag 3340-LCV-600A Description Level Control Valve
RMCPF_3340BX
UN EM Sub EM
103
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Table 693: List of Interlocks for 3340-LCV-600A
PROCESS
T2 Interlock
Tag 3340-SA-101 Description Primary Product Sampler
RMCPF_3340BX
UN EM Sub EM
103
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Refer to vendor Control Philosophy MQ15-720-IOM-3340-ME0002. Start and stop signal derived from the start/stop of both the
Regrind Cyclone feed pumps 3340-PU-106 and 3340-PU-107
BLACKOUT ×
ELECTRICO.ACT
Table 694: List of Interlocks for 3340-SA-101
Note that the Product Sampler (3340 – SA – 101) and Product Analyser (3340 – AY – 101) are all contained
within the same vendor package.
22.0.3 Alarms and Process Setpoints – RMCPF_3340BX103

UN RMCPF_3340BX103 EM Sub EM
H
High Low
High Low
S
3340-LIT-601 Typical
0 - 100 % 95 10
LEVEL INDICATOR TRANSMITTER 50
3340-SA-101
And Product Sampler and Analyser Refer to vendor control philosophy
3340-AY-101
Table 695: Alarms and Process Setpoint RMCPF_3340BX103
22.0.4 Binary State Messages – RMCPF_3340BX103

22.0.5 Regulatory Control Loops – RMCPF_3340BX103

UN RMCPF_3340BX103 EM Sub EM
0 - 100 % % 0 - 100 10 - 100 Expected
Regrind Cyclone Feed Pump Box
3340-LIC-601 setpoint 50%
Level Controller
tank level
PROCESS
Table 696: Regulatory Control Loops for RMCPF_3340BX103
22.0.6 Advanced Control Loops – RMCPF_3340BX103
22.0.7 Description
The regrind mill product gravitates into the Regrind Cyclone Feed Box (3340 – BX – 103) where
it is diluted with process water and pumped by a running / standby variable speed pump (3340 –
PU – 106 / 107) at a controlled density to the Regrind Cyclone Cluster (3340 – CY – 110).
The slurry level in the box is controlled to a selected setpoint by varying the percentage opening
of the sumps level control valve (3340 LCV – 600A).
The Product Sampler (3340 – SA – 101) and Analyser (3340 – AY – 101) are contained within
the same vendor package item. The vendor control philosophy shall apply. The unit provides an
online information of specific elemental analysis which confirms to the operator the online real
time estimate of the CPF product grade. A physical, metallurgical grade quality sample is also
obtained from the sampler over a period of time, facilitating laboratory analysis and weekly
analyser calibration. The sampler and analyser are equipped with their own PLC controller. The
start / stop signal will be provided by either Regrind Cyclone Feed Pump (3340 – PU – 106 / 107)
running signals being healthy. Should the product sampler and analyser be unhealthy, no
interlocks will prevent production from continuing.
PROCESS
3340-PT-364
3340CY110
PT
3340-SA-101
Density Control
3340-CY-110
Mill 1 Product
Mill Feed
3340PU106_107
3340-LCV-601
3340606
FC
FT
Process Water
3340-XV-602B
Make-Up
LC
3340601
Settler Feed
3340607
Settler U/Flow
1, 2 & 3
DC
DT
Flowrate Control
LT SC
3340602
3340-XV-602D
3340-XV-602A M
3340-BX-103
Vendor Package
3340-XV-603D
3340 – PU – 106
3340-XV-602C FAL
3340-XV-602C
3340604
3340-XV-604
FSL
SC
3340-XV-603B
3340603
LAH 3340PU173
M
M
LSH
TE
3340-XV-603A
3340 – PU - 107
FAL 3340 – PU – 173
3340-XV-603C 3340605
3340-XV-603C
GSW 3340-XV-605 LAH 3340PU175

FSL 3340609
M
TE
3340 – PU – 175
Module.
T1 Control Module
UN RMCPF_3340BX103 EM 3340PU106 Sub EM
PROCESS
Tag Service
3340-PU-106 Regrind Hydrocyclone Feed Pump 1
3340-PU-106-LU1FA1 Regrind Hydrocyclone Feed Pump Lube Oil Fan
3340-PU-106-LU1HE1 Regrind Hydrocyclone Feed Pump Lube Heater 1
3340-PU-106-MO1FA1 Regrind Hydrocyclone Feed Pump 1 Motor Fan 1
3340-DIT-607 Regrind Cyclone Feed Density Transmitter
3340-XV-602D DISCHARGE ISOLATION VALVE OF SLURRY PUMP 3340-PU-106
3340-XV-602A SUCTION VALVE OF SLURRY PUMP 3340-PU-106
3340-XV-602B FLUSH WATER VALVE TO PIPELINE
3340-FIT-606 Regrind Cyclone Feed Flow Transmitter
3340-DX-607 DENSITY SOURCE ISOLATION 3340-PU-106
T2 Interlock
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-106.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-602A.OP ×
OR
3340-XV-602A.OPNG)
T2 Interlock
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU – 106 Description Regrind Cyclone Feed Pump 1
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy. Note 1. MQ15-718-TE-3340-IN0101

3340-XV-604 !OP ×
AND Note 1
pump is running
3340-PU-106.MO1.Run
3340-FSL-604.ACT × Note 1
Flow switch has a low flow alarm for a
AND Time Delay
time delay and pump is running
3340-PU-106-MO1.Run 300 seconds
3340-FSL-604.ACT Flow switch has a low flow alarm × Note 1
3340-XV-602A CL ×
Note 1
OR CLN Suction valve is closed or closing and
Time Delay
AND pump is running for a time delay
10 seconds
3340-PU-106-MO1.Run
× Note 1
3340-XV-602C. OP OR
Suction drain valve is open or opening Debounce
OPN
BLACKOUT ×
ELECTRICO.ACT
3340-XV-602D !OP × Note 1
If discharge valve not open and pump is
AND Time Delay
3340-PU-106.MO1.Run 30 seconds
×
3340-XV-603D !CL If alternate discharge valve not closed Note 1
3340-FIT-606.LL AND × Note 1
Slurry flowrate is Low Low and pump is
3340-PU-106- Time Delay
running
MO1.RUN 600 seconds
3340-XV- × Note 1
365.V_OPEN_HLIM Time Delay
(3340-XV-365 A thru N) 600 seconds
PROCESS
3340 XV – 612A !OP Both 1st stage conc return pump Note 1
AND suction valves are not open for a time × Time Delay
3340 XV - 613A !OP delay 15 seconds
3340 – MI – 101- Regrind Mill 1 is not running
AND Note 1
MO1.!Run
× Time Delay
AND 3340 ZY – 370 is discharging slurry
60 seconds
3340 ZY –370 to Mill 1 to mill 1 for a time delay
AND Note 1
MO1.!Run
× Time delay
AND 3340 ZY – 370 is discharging slurry
60 seconds
3340 ZY –370 to Mill 2 to mill 2 for a time delay
3340 – MI – 101-MO1 Both Regrind Mills
!Run 3340 – MI – 101
AND AND × Note 1
3340 – MI – 102 – MO1 3340 – MI – 102
!Run Are not running
T2 Interlock
DISCHARGE ISOLATION VALVE OF
SLURRY PUMP
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If Regrind Cyclone Feed Pump 2 Delay time

3340 XV- 603D.!CL ×
discharge valve is not closed 15 seconds
Regrind Cyclone Feed Pump 1 has not Time Delay
3340 – PU – 106 .!RN ×
run for a time delay 10 seconds
T2 Interlock
Regrind Cyclone Feed Pump
Tag 3340-DX-607 Description Densitometer Nuclear Source Isolation
Shutter
PROCESS
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-PU-106.!RUN
If both Regrind cyclone feed pumps are
AND ×
not running
3340-PU-107 !RUN
T2 Interlock
Regrind Cyclone Feed Pump 1 Gland
Seal Water Valve
RMCPF_3340BX Sub
UN EM 3340PU106
103 EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

H
High Low
High Low
S
3340 FSL – Regrind Cyclone Feed Pump
604 0 - 15 m3/hr 7.9
GSW flow switch 1
3340 FIT – Regrind Cyclone Feed Pump
606 0 - 5000 m3/hr 1600 900 700
Flowmeter
PROCESS
3340 DIT – Regrind Cyclone Feed Pump

607 1.0 – 2.0 t/m3 1.62 1.635
densitometer
inhibited when both Regrind Cyclone Feed Pumps are not running.


× Note 2
× Note 1
Note:
1) Condition should alarm, if the valve is open 5 seconds after both Regrind Cyclone Feed
Pumps have stopped.
2) Condition should alarm, if the valve is closed, 5 seconds after both Regrind Cyclone Feed
Pumps are running. If this condition occurs, calculation of the mass flowrate and average
value % of solids should not occur.

0 - 100 % % 0 - 100 1.00 – Expected
3340 DC - 607 1.635 setpoint 1.62
densitometer
t/m3. Note 1
75 - 100 % t/m3 1.00 – 1.00 – Expected
3340 FC - 606 2.00 2.00 setpoint 1.24
Flowmeter
t/m3. Note 2
Table 707: Regulatory Control Loops for 3340PU106
PROCESS
Note 1 Density controlled by manipulating the flowrate setpoint of the three Settler Underflow
Pumps (3340 FC – 355/357/393).
Note 2 The flowrate setpoint is adjusted in order to control to the operating concentrate return
density setpoint. (3340 DC – 381 or 3340 DC – 383). Flowrate may not reduce below the
minimum flow value specified. Flowrate is adjusted by manipulating pump speed.
Note 3: Controller provides the setpoint to the one operating Regrind Cyclone Feed Pump.
It will be disabled (tracking action), if both pumps are is stopped.
The regrind cyclone feed flowrate setpoint is adjusted to achieve a final concentrate product return
slurry solids concentration to the Papajuane concentrator of 30%mass. If this concentrate return
density (3340 DIT-381 / 383) is too high, the regrind cyclone feed flowrate (3340 FIT – 606)
setpoint will increase. This will speed up the variable speed regrind cyclone feed pump and vice
versa. At all times however, a minimum flowrate level shall be maintained in the regrind cyclone
feed line to prevent any risk of pipeline sedimentation blockage.
Slurry density is also measured (334-DIT-607) for mass balancing purposes. Should this density
rise above a maximum limit, the new mill feed from the thickener underflow pumps will reduce
(see Thickener/Settler underflow pump control description).
By combining the flow transmitter and densitometer readings, a totalized mass flow in the regrind
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) ×
(𝑆𝐺 − 1)
Vp = Volumetric Flowrate [m3/hr] 3340 FIT – 606
Dp = Slurry density [t/m3] (334-DIT-607)
Solids mass pumped to the regrind cyclones will be totalized on an hour, shift, day and monthly
basis and will be visible to the control room operator. Mass flow will only be calculated/totalised
when either of the two regrind cyclone feed pumps are running.
This, together with the thickener underflow mass flow rate calculation will provide input into the
calculation of the mill recirculating load (see thickener underflow pump control description).
𝑇 𝐶𝑦𝑐𝑙𝑜𝑛𝑒 𝐹𝑒𝑒𝑑
𝑀𝑖𝑙𝑙 𝑅𝑒𝑐𝑖𝑟𝑐𝑢𝑙𝑎𝑡𝑖𝑛𝑔 𝐿𝑜𝑎𝑑 =
(𝑇 𝑇ℎ𝑖𝑐𝑘𝑒𝑛𝑒𝑟 𝑈𝑛𝑑𝑒𝑟𝑓𝑙𝑜𝑤)
Where:
TCyclone Feed = Regrind Cyclone dry solids mass flow [tph]
TThickener Underflow = Thickener underflow dry solids mass flow [tph] when directed to
mills.
PROCESS
The mill recirculating load will be logged on an hour, shift, day and monthly basis and will be
Not applicable
Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
2 120
3. Open 3340-XV-602D Discharge Valve Open
seconds seconds
2 120
seconds seconds
3340-PU-106-LU1FA1
3340-PU-106-LU1HE1
3340-PU-106-LU1HE2 10 120
3340-PU-106-MO1FA1 seconds seconds
3340-PU-106-MO1FA2
3340-PU-106-MO1FA3
Reference should be made to the Regrind Cyclone Feed Pump (3340-PU-106) functional
PROCESS

Time Time
Feedback
Ramp down 2 60
<= MV1
Stop pump.
20 60
seconds seconds
specification
2 180
seconds seconds
2 60
4. Close 3340-XV-602D Discharge Valve Closed
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-602B 20
seconds
3340-PU-106 is operational. The shutter will close when both Regrind Cyclone Feed Pumps are
not running.
PROCESS
3340-PT-364
3340CY110
PT
3340-SA-101
Density Control
3340-CY-110
Mill 1 Product
Mill Feed
3340PU106_107
3340-LCV-601
3340606
FC
FT
Process Water
3340-XV-602B
Make-Up
LC
3340601
Settler Feed
3340607
Settler U/Flow
1, 2 & 3
DC
DT
Flowrate Control
LT SC
3340602
3340-XV-602D
3340-XV-602A M
3340-BX-103
Vendor Package
3340-XV-602C FAL
3340 – PU – 106 3340-XV-603D
3340-XV-602C
3340604
3340-XV-604
FSL
SC
3340-XV-603B
3340603
LAH 3340PU173
M
M
LSH
TE
3340-XV-603A
3340 – PU - 107
FAL 3340 – PU – 173
3340-XV-603C 3340605
3340-XV-603C
GSW 3340-XV-605 LAH 3340PU175

FSL 3340609
M
TE
3340 – PU – 175
Module.
T1 Control Module
Tag Service
3340-PU-107 Regrind Hydrocyclone Feed Pump 2
3340-PU-107-LU1FA1 Regrind Hydrocyclone Feed Pump Lube Oil Fan
PROCESS

3340-FSL-605 Gland Seal Water flow switch
3340-XV-603D DISCHARGE ISOLATION VALVE OF SLURRY PUMP 3340-PU-107
3340-XV-603A SUCTION VALVE OF SLURRY PUMP 3340-PU-107
3340-XV-603B FLUSH WATER VALVE TO PIPELINE
T2 Interlock
RMCPF_3340BX Sub
UN EM 3340PU107
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
PROCESS
3340-PU-107.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-603A.OP ×
OR
3340-XV-603A.OPNG)
T2 Interlock
RMCPF_3340BX Sub
UN EM 3340PU107
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
RMCPF_3340BX Sub
UN EM 3340PU107
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
Tag 3340 – PU – 107 Description Regrind Cyclone Feed Pump 2
RMCPF_3340BX Sub
UN EM 3340PU107
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy. Note 1 MQ15-718-TE-3340-IN0101

3340-XV-605 !OP ×
AND Note 1
pump is running
3340-PU-107.MO1.Run
AND Time Delay
3340-XV-603A CL ×
Note 1
Time Delay
10 seconds
3340-PU-107-MO1.Run
× Note 1
3340-XV-603C. OP OR
OPN
BLACKOUT ×
ELECTRICO.ACT
3340-XV-603D !OP × Note 1
If discharge valve not open and pump is
AND Time Delay
×
3340-XV-602D !CL If alternate discharge valve not closed Note 1
running
MO1.RUN 600 seconds
3340-XV- × Note 1
365.V_OPEN_HLIM Time Delay
(3340-XV-365 A thru N) 600 seconds
3340 XV – 612A !OP Note 1
Both 1st stage conc return pump suction
AND × Time Delay
valves are not open for a time delay
3340 XV - 613A !OP 15 seconds
Note 1
MO1.!Run AND
× Time Delay
AND 3340 ZY – 370 is discharging slurry to mill
60 seconds
3340 ZY –370 to Mill 1 1 for a time delay
Note 1
MO1.!Run AND
× Time delay
AND 3340 ZY – 370 is discharging slurry to mill
60 seconds
3340 ZY –370 to Mill 2 2 for a time delay
3340 – MI – 101-MO1 Both Regrind Mills
!Run 3340 – MI – 101
AND AND × Note 1
3340 – MI – 102 – MO1 3340 – MI – 102
!Run Are not running
PROCESS
Table 714: List of Interlocks for 3340 – PU-107
T2 Interlock
SLURRY PUMP
RMCPF_3340BX Sub
UN EM 3340PU107
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If Regrind Cyclone Feed Pump 1 Delay time

3340 XV- 602D.!CL ×
discharge valve is not closed 15 seconds
Regrind Cyclone Feed Pump 2 has not Time Delay
3340 – PU – 107 .!RN ×
run for a time delay 10 seconds
T2 Interlock
Regrind Cyclone Feed Pump 1 Gland
Seal Water Valve
RMCPF_3340BX Sub
UN EM 3340PU107
103 EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS

H
High Low
High Low
S
3340 FSL – Regrind Cyclone Feed Pump
604 0 - 15 m3/hr 7.9
GSW flow switch 1
The Regrind Cyclone Feed Pump 2 (3340 – PU – 107) is a running/standby combination with
3340 – PU – 106. Flowmeter (3340 – FIT – 606) and Densitometer (3340 – DIT – 607) are
common for both pumps along with their respective controllers. The alarms associated with the
Density transmitter, as well as the flow measurement should be inhibited when both Regrind
Cyclone Feed Pumps are not running.
Not applicable
The Regrind Cyclone Feed Pump 2 (3340 – PU – 107) is a running/standby combination with
3340 – PU – 106. Flowmeter (3340 – FIT – 606) and Densitometer (3340 – DIT – 607) are
common for both pumps along with their respective controllers. Refer to 3340PU106 Regulatory
Control Loops Description
Not applicable
PROCESS

Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
2 120
3. Open 3340-XV-603D Discharge Valve Open
seconds seconds
2 120
seconds seconds
3340-PU-107-LU1FA1
3340-PU-107-LU1HE1
3340-PU-107-LU1HE2 10 120
3340-PU-107-MO1FA1 seconds seconds
3340-PU-107-MO1FA2
3340-PU-107-MO1FA3
Reference should be made to the Regrind Cyclone Feed Pump (3340-PU-107) functional
PROCESS

Time Time
Feedback
Ramp down 2 60
<= MV1
Stop pump.
20 60
seconds seconds
specification
2 180
seconds seconds
2 60
4. Close 3340-XV-603D Discharge Valve Closed
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-603B 20
seconds
3340-PU-107 is operational. The shutter will close when both Regrind Cyclone Feed Pumps are
not running.
22.3 Engineering Module – 3340CY110
PROCESS
3340-PT-364
3340CY110
PT
3340-SA-101
Density Control
3340-CY-110
Mill 1 Product
Mill Feed
3340PU106_107
3340-LCV-601
3340606
FC
FT
Process Water
3340-XV-602B
Make-Up
LC
3340601
Settler Feed
3340607
Settler U/Flow
1, 2 & 3
DC
DT
Flowrate Control
LT SC
3340602
3340-XV-602D
3340-XV-602A M
3340-BX-103
Vendor Package
3340-XV-602C FAL
3340 – PU – 106 3340-XV-603D
3340-XV-602C
3340604
3340-XV-604
FSL
SC
3340-XV-603B
3340603
LAH 3340PU173
M
M
LSH
TE
3340-XV-603A
3340 – PU - 107
FAL 3340 – PU – 173
3340-XV-603C 3340605
3340-XV-603C
GSW 3340-XV-605 LAH 3340PU175

FSL 3340609
M
TE
3340 – PU – 175
T1 Control Module
UN RMCPF_3340BX103 EM 3340CY110 Sub EM
Tag Service
3340-CY-110 Regrind Mill Hydro Cyclone Cluster
3340-PIT-364A DENSITY INDICATOR TRANSMITTER
3340-XV-365A CYCLONE VALVE
3340-XV-365B CYCLONE VALVE
3340-XV-365C CYCLONE VALVE
3340-XV-365D CYCLONE VALVE
3340-XV-365E CYCLONE VALVE
PROCESS
3340-XV-365F CYCLONE VALVE

3340-XV-365G CYCLONE VALVE
3340-XV-365H CYCLONE VALVE
3340-XV-365I CYCLONE VALVE
3340-XV-365J CYCLONE VALVE
3340-XV-365K CYCLONE VALVE
3340-XV-365L CYCLONE VALVE
3340-XV-365M CYCLONE VALVE
3340-XV-365N CYCLONE VALVE
T2 Interlock
Tag Description
thru N (30 in total)
RMCPF_3340BX Sub
UN EM 3340CY110
103 EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
No Interlocks
Table 721: List of Interlocks for 3340-XV-365 A though N

High Low
High Low
3340-PIT-364 Regrind Cyclone Cluster Feed

0 - 1000 KPa 137 69
PROCESS
Note
1) Low pressure Cyclone cluster feed pressure alarms must be inhibited if both pumps 3340-PU-106 and
3340 – PU – 107 are not running.
Not applicable

MV PV/SP PV SP
0 - 14 # cyclones KPa 70 - 3340PU106.!R
1357 un OR
(3340PU106.R
UN &
APC_CY110-
ON)
Regrind Cyclone Cluster Pressure OR

3340-PIC-364
Controller
3340PU107.!R
un OR
(3340PU107.R
UN &
APC_CY110-
ON)
ID Condition Action
Where:
PV1: 3340-PIT-364
PV1.HTH = 124 KPa
PV1.LTH = 90KPa
7
PROCESS
the EM 3340CY110.

3340-UIC-364A/
Tag APC Type APC 10
APC-3340-PIC-364A
Regrind Cyclone Cluster Pressure KPa CV1
3340-PIT-364
Controller
3340-KC-
364.RSP
s
Note:
The cyclone cluster has fourteen (14) cyclones in total, where six (6) cyclones (LLIM1) will be the
minimum of devices that will be able to operate, while Twelve (12) cyclones (HLIM1), will be a maximum
of devices that can operate. On the other hand, two (2) Cyclones will be available in Stand By condition,
for replace any unit in case of failure. Block CL24 will be activated with the operating status of either
3340-PU-106 or 3340 – PU - 107 pumps.
to differentiate it between material that needs to be recirculated to the mill and material which is
sufficiently fine to be returned to the concentrator rougher flotation circuit.
material will overflow the cyclone and product concentrate. The cyclone cluster feed pressure is
controlled by opening or closing the isolation valve of each cyclone, opening a valve in case the pressure
exceeds a limit value, or closing a valve in case the pressure falls below the limit value defined for such
purposes.
which is capable of commanding the opening or closing of up to 14 power valves of a cyclone battery,
depending on the value of the quantity of cyclones that are required. Before this Set Point of number of
cyclones required for operation, the CL14 block will keep the number of cyclones open required,
automatically replacing those cyclones that cannot continue operating (cyclones with problems with the
actuation of their insulation valve, or that have been moved to maintenance for repair).
PROCESS
3340-PT-364
3340CY110
PT
3340-SA-101
Density Control
3340-CY-110
Mill 1 Product
Mill Feed
3340PU106_107
3340-LCV-601
3340606
FC
FT
Process Water
3340-XV-602B
Make-Up
LC
3340601
Settler Feed
3340607
Settler U/Flow
1, 2 & 3
DC
DT
Flowrate Control
LT SC
3340602
3340-XV-602D
3340-XV-602A M
3340-BX-103
Vendor Package
3340-XV-603D
3340 – PU – 106
3340-XV-602C FAL
3340-XV-602C
3340604
3340-XV-604
FSL
SC
3340-XV-603B
3340603
LAH 3340PU173
M
M
LSH
TE
3340-XV-603A
3340 – PU - 107
FAL 3340 – PU – 173
3340-XV-603C 3340605
3340-XV-603C
GSW 3340-XV-605 LAH 3340PU175

FSL 3340609
M
TE
3340 – PU – 175
PROCESS
Module.
T1 Control Module
Tag Service
T2 Interlock
Tag 3340-PU-173 Description Regrind Area Spillage Pump
RMCPF_3340BX Sub
UN EM 3340PU173
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay 10
Note 1
BLACKOUT Delay 5

PROCESS
H
High Low
High Low
S
3340-LSH-608 Regrind Spillage Pump High

0 - 100 % 27%
Switch Alarm

Not applicable.
Not applicable.
Not applicable
Spillage in the Regrind bund area will gravitate to the Regrind Spillage Pump (3340 – PU – 173).
The pump will discharge by manual selection to either:
 The Regrind Cyclone Feed Pump Box
switch is high.
PROCESS
3340-PT-364
3340CY110
PT
3340-SA-101
Density Control
3340-CY-110
Mill 1 Product
Mill Feed
3340PU106_107
3340-LCV-601
3340606
FC
FT
Process Water
3340-XV-602B
Make-Up
LC
3340601
Settler Feed
3340607
Settler U/Flow
1, 2 & 3
DC
DT
Flowrate Control
LT SC
3340602
3340-XV-602D
3340-XV-602A M
3340-BX-103
Vendor Package
3340-XV-602C FAL
3340 – PU – 106 3340-XV-603D
3340-XV-602C
3340604
3340-XV-604
FSL
SC
3340-XV-603B
3340603
LAH 3340PU173
M
M
LSH
TE
3340-XV-603A
3340 – PU - 107
FAL 3340 – PU – 173
3340-XV-603C 3340605
3340-XV-603C
GSW 3340-XV-605 LAH 3340PU175

FSL 3340609
M
TE
3340 – PU – 175
Module.
T1 Control Module
Tag Service
PROCESS
T2 Interlock
Tag 3340-PU-173 Description Fluidization Water Spillage Pump
RMCPF_3340BX Sub
UN EM 3340PU175
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Delay 10
Note 1
BLACKOUT Delay 5

H
High Low
High Low
S
3340-LSH-609 Fluidization Water Spillage Pump

0 - 100 % 27%
High Switch Alarm

Not applicable.
PROCESS
Not applicable.
Not applicable
Spillage in the Fluidisation Water bund area will gravitate to the Fluidisation Water Spillage Pump
(3340 – PU – 175). The pump will discharge by manual selection to either:
 The Regrind Cyclone Feed Pump Box
 Tails Launder
switch is high.
PROCESS
23.0 UNIDAD: RMCPF_ALIMENTACION
Refer to:
A block flow control diagram is depicted below for the RMCPF_Alimentacion system.
3340-PT-364
PT
Vendor Package 3340-SA-101
3340-AY-101
3340-CY-110
Concentrate
Product Return Return
Density Control
Vendor Package
Flush Water
3340DB105
3340-DB-105
3340-ZV/Y - 370
3340-XV-602B 3340-HT-101 3340-ZA-101

3340-XV-360
3340-XV-603B
3340-LCV-601 3340-MI-101 3340-MI-102

Vendor Package Vendor Package
Process Water
Make-Up Settler U/Flow
LC Flowrate Control
3340601
Settler Feed
1, 2 & 3
DC FC
LT SC
3340606
3340607
3340602/3
3340-XV-602D
3340-XV-603D
M DT FT
3340-BX-103
Vendor Package
3340-XV-602A
3340-XV-603A 3340 – PU – 106
3340 – PU - 107
3340-XV-602C
3340-XV-603C
FAL
3340604
3340-XV-604 3340605
3340-XV-605
FSL
GSW
Figure 81: Blockflow Control Diagram of RMCPF_Alimentacion
The above control unit is broken into zero Engineering Module 1’s with zero sub Engineering Module 2’s.
23.0.1 Modules of Control RMCPF_Alimentacion
T1 Control Mod
Sub
UN RMCPF_Alimentacion EM
EM
Tag Service
3340-DB-105 Underflow Distributor
3340-ZV-370 TWO WAY DISTRIBUTOR
PROCESS
3340-HT-101 Ball Loading Hoist

3340-ZA-101 Ball Loading Hopper
3340-XV-360 BALL LOAD TO REGRIND MILLS Sputnik
Table 730: List of Modules of Control for RMCPF_Alimentacion
23.0.2 Interlocks – RMCPF_Alimentacion
T2 Interlock
Tag 3340-ZV-370 Description TWO WAY DISTRIBUTOR
RMCPF_Alimenta
UN EM Sub EM
cion
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 – MI – 101 – MO1

Regrind Mill 1 is not running × Note 1
.!RN
3340 – MI – 102 – MO1
Regrind Mill 2 is not running × Note 2
.!RN
Table 731: List of Interlocks for 3340-ZV-370
Note 1 If Regrind Mill 1 (3340 – MI – 101) is not running, the distributor must fully retract
and distribute all the feed slurry to Regrind Mill 2 (3340 – MI – 102).
Note 2 If Regrind Mill 2 (3340 – MI – 102) is not running, the distributor must fully extend
and distribute all the feed slurry to Regrind Mill 1 (3340 – MI – 101).
23.0.3 Alarms and Process Setpoints – RMCPF_Alimentacion

UN RMCPF_Alimentacion EM Sub EM
H
High Low
High Low
S
3340-ZV-370 Typical
TWO WAY DISTRIBUTOR 0 - 100 %
50
PROCESS
Table 732: Alarms and Process Setpoint RMCPF_Alimentacion
The distributor normally distributes feed slurry evenly between two operating mills with a 50%
extension.
23.0.4 Binary State Messages – RMCPF_Alimentacion

23.0.5 Regulatory Control Loops – RMCPF_Alimentacion

23.0.6 Advanced Control Loops – RMCPF_Alimentacion
23.0.7 Description
Regrind cyclone underflow is combined with thickener underflow (i.e. mill new feed) in a Thickener
Underflow Collection Box (3340 – BX – 140) and discharged into the Underflow Distributor (3340
– DB – 105). The distributor allows for an adjustable, even split of the slurry to occur between the
two regrind mills. Under normal conditions, the splitter will be positioned manually by the control
room operator such that an even (50:50) split of slurry is effected. This can either be visually
assessed by an operator in the field or alternatively by comparing the power draw of the two mills.
Should one mill be offline, the distributor can be swung over by the control room operator to fully
discharge exclusively to the operating mill.
A ball reload hopper (3340 – ZA – 101) is used to manually discharge balls into a sputnik skip
(3340 – ZA – 102). The actuator position is changed by the operator in the plant with a field switch.
The sputnik is then raised to the respective mill by an electric hoist (3340 – HT – 101) and then
manually discharged. All these functions are conducted by the operator in the field.
PROCESS
24.0 UNIDAD: RMCPF_3340MI101
Refer to:
MQ14-08-DR-3340-PD1082 Regrind Mill 1 (Vendor)
MQ15-51-DR-3340-EE0011 Regrind Mill Functional Description (Vendor)
A block flow control diagram is depicted below for the RMCPF_3340MI101 system.
3340-PT-364
PT
3340-AY-101
3340-CY-110
Concentrate
Density Control
Vendor Package
3340-DB-105
3340-ZV/Y - 370
Flush Water
3340-XV-602B 3340-HT-101 3340-ZA-101

3340-XV-360
3340-XV-603B
3340-XV-367A
3340-XV-366A
3340-LCV-601 3340-MI-101 3340-MI-102
Process Water 3340MI101
LC Flowrate Control
3340601
Settler Feed
1, 2 & 3
DC FC
LT SC 3340606
3340607
3340602/3
3340-XV-602D
3340-XV-603D
M DT FT
3340-BX-103
Vendor Package
3340-XV-602A
3340-XV-603A 3340 – PU – 106
3340 – PU - 107
3340-XV-602C
3340-XV-603C
FAL
3340604
3340-XV-604 3340605
3340-XV-605
FSL
GSW
Figure 82: Blockflow Control Diagram of RMCPF_3340MI101
The above control unit is broken into one Engineering Module with zero sub Engineering Module 2’s.
- 3340MI101
PROCESS
24.0.1 Modules of Control RMCPF_3340MI101
T1 Control Mod
Sub
UN RMCPF_3340MI101 EM 3340MI101
EM
Tag Service
3340-MI-101 REGRIND MILL No.1
3340-VT-406 VIBRATION TRANSMITTER
3340-TSL/H-412A
3340-TSL/H-412B
3340-TSL-412 TEMPERATURE SWITCH LOW
3340-TT-412 TEMPERATURE IN REDUCER
3340-FSLL-410 FLOW SWITCH LOW LOW
3340-FSL-410 FLOW SWITCH LOW
3340-PDSH-422 PRESSURE DIFFERENTIAL SWITCH HIGH
3340-XV-367A Regrind Mill 1 Flush Water Isolation Valve
Table 733: List of Modules of Control for RMCPF_3340MI101
24.0.2 Interlocks – RMCPF_3340MI101
T2 Interlock
Tag 3340-MI-101 Description Regrind Mill 1, lubrication and grease systems
RMCPF_3340MI1 3340MI10
UN EM Sub EM
01 1
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
Refer to vendor functional specification MQ15-51-DR-3340-EE0011
Table 734: List of Interlocks for 3340-MI-101
T2 Interlock
Tag 3340-XV-367A Description Regrind Mill 1 Flush Water Isolation Valve
UN EM Sub EM
01 1
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
24.0.3 Alarms and Process Setpoints – RMCPF_3340MI101

UN RMCPF_3340MI101 EM 3340MI101 Sub EM
H
High Low
High Low
S
Table 736: Alarms and Process Setpoint RMCPF_3340MI101
24.0.4 Binary State Messages – RMCPF_3340MI101
Refer to vendor functional specification. MQ15-51-DR-3340-EE0011

There are no binary state messages outside of the vendor package.
24.0.5 Regulatory Control Loops – RMCPF_3340MI101
There are no regulatory control loops for this section outside the vendor package. Refer to vendor
functional specification. MQ15-51-DR-3340-EE0011
PROCESS
24.0.6 Advanced Control Loops – RMCPF_3340MI101
There are no advanced control loops for this section outside the vendor package. Refer to vendor
24.0.7 Description – RMCPF_3340MI101
item. As such the vendor functional specification for the mill operation shall be adhered to.
During shutdown conditions, the mills are required to be operated until their product slurry density
drops below a specified value as defined in the vendor functional specification. While the slurry is
being purged from the mill, flush water is injected into the mill by opening the automated flush
water valve (3340 XV – 366A / 367A). The opening and closing of these actuated valves would
be done at the request of the operator in the field. These valves are normally closed while the
mills operate.
The power consumption (KW / ton) of the individual mills shall be calculated and displayed for the
control room operator. This is calculated by the following:
𝑀𝑖𝑙𝑙 𝑃𝑜𝑤𝑒𝑟 × 𝑁𝑜. 𝑀𝑖𝑙𝑙𝑠
𝑀𝑖𝑙𝑙 𝑃𝑜𝑤𝑒𝑟 𝐷𝑟𝑎𝑤 =
T
Where: Mill Power [KW] = Power draw of the respective mill

TRegrind Pumps = Dry solids (tph) pumped by the Regrind Cyclone Feed Pumps
No. Mills = Total number of mills operating with feed.
PROCESS
25.0 UNIDAD: RMCPF_3340MI102
Refer to:
MQ14-08-DR-3340-PD1083 Regrind Mill 2 (Vendor)
MQ15-51-DR-3340-EE0011 Regrind Mill Functional Description (Vendor)
A block flow control diagram is depicted below for the RMCPF_3340MI102 system.
3340-PT-364
PT
3340-AY-101
3340-CY-110
Concentrate
Density Control
Vendor Package
3340-DB-105
3340-ZV/Y - 370
Flush Water
3340-XV-602B 3340-HT-101 3340-ZA-101

3340-XV-360
3340-XV-603B
3340-XV-367A
3340-XV-366A
3340-LCV-601 3340-MI-101 3340-MI-102
Process Water 3340MI101
LC Flowrate Control
3340601
Settler Feed
1, 2 & 3
DC FC
LT SC 3340606
3340607
3340602/3
3340-XV-602D
3340-XV-603D
M DT FT
3340-BX-103
Vendor Package
3340-XV-602A
3340-XV-603A 3340 – PU – 106
3340 – PU - 107
3340-XV-602C
3340-XV-603C
FAL
3340604
3340-XV-604 3340605
3340-XV-605
FSL
GSW
Figure 83: Blockflow Control Diagram of RMCPF_3340MI102
The above control unit is broken into one Engineering Module with zero sub Engineering Module 2’s.
- 3340MI102
PROCESS
25.0.1 Modules of Control RMCPF_3340MI102
T1 Control Mod
Sub
UN RMCPF_3340MI102 EM 3340MI102
EM
Tag Service
3340-MI-102 REGRIND MILL No.2
3340-VT-507 VIBRATION ALARM HIGH
3340-TSL/H-512A
3340-TSL/H-512B
3340-TSL-512 TEMPERATURE SWITCH LOW
3340-TT-512 TEMPERATURE IN REDUCER
3340-XV-366A PROCESS WATER TO REGRIND MILL 3340-MI-102
Table 737: List of Modules of Control for RMCPF_3340MI102
25.0.2 Interlocks – RMCPF_3340MI102
T2 Interlock
Tag 3340-MI-102 Description Regrind Mill 2, lubrication and grease systems
UN EM Sub EM
02 2
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
Table 738: List of Interlocks for 3340-MI-102
T2 Interlock
Tag 3340-XV-366A Description Regrind Mill 2 Flush Water Isolation Valve
UN EM Sub EM
02 2
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
25.0.3 Alarms and Process Setpoints – RMCPF_3340MI102

UN RMCPF_3340MI102 EM 3340MI102 Sub EM
H
High Low
High Low
S
Table 740: Alarms and Process Setpoint RMCPF_3340MI102
25.0.4 Binary State Messages – RMCPF_3340MI102
Refer to vendor functional specification. MQ15-51-DR-3340-EE0011

There are no binary state messages outside of the vendor package.
25.0.5 Regulatory Control Loops – RMCPF_3340MI102
There are no regulatory control loops for this section outside the vendor package. Refer to vendor
PROCESS
25.0.6 Advanced Control Loops – RMCPF_3340MI102
There are no advanced control loops for this section outside the vendor package. Refer to vendor
25.0.7 Description – RMCPF_3340MI102
item. As such the vendor functional specification for the mill operation shall be adhered to.
During shutdown conditions, the mills are required to be operated until their product slurry density
drops below a specified value as defined in the vendor functional specification. While the slurry is
being purged from the mill, flush water is injected into the mill by opening the automated flush
water valve (3340 XV – 366A / 367A). The opening and closing of these actuated valves would
be done at the request of the operator in the field. These valves are normally closed while the
mills operate.
The power consumption (KW / ton) of the individual mills shall be calculated and displayed for the
control room operator. This is calculated by the following:
𝑀𝑖𝑙𝑙 𝑃𝑜𝑤𝑒𝑟 × 𝑁𝑜. 𝑀𝑖𝑙𝑙𝑠
𝑀𝑖𝑙𝑙 𝑃𝑜𝑤𝑒𝑟 𝐷𝑟𝑎𝑤 =
T
Where: Mill Power [KW] = Power draw of the respective mill

TRegrind Pumps = Dry solids (tph) pumped by the Regrind Cyclone Feed Pumps
No. Mills = Total number of mills operating with feed.
PROCESS
26.0 UNIDAD: CRCFP_RETORNOCONC
Refer to:
MQ14-08-DR-3340-PD1086 Product Pumping
MQ14-08-DR-3340-PD1102 Product Pumping Second Stage
A block flow control diagram is depicted below for the CRCFP_RETORNOCONC system.
Flush Water
Regrind Cyclone
Feed Flowrate
3340-XV-612B 3340-XV-384B
3340-LCV-611 3340-XV-388A
Tails Launder
Process Water
Make-Up LC
3340611
Prod Cyclone 3340PU111
O/Flow
FC SC
3340PU110 DC
LT SC 3340380 3340384
3340381
3340612 3340-XV-386A
3340-XV-384D
3340-XV-612A M DT FT
M
Milled Conc
Return
3340-BX-106
3340-XV-384A 3340 – PU – 111 3340-XV-386B
3340 – PU – 110
3340-XV-384C
3340389
FSL
FAL
3340-XV-612C Milled Conc
Return
FAL
3340-XV-389
3340614
3340-XV-614 Milled Conc
Return
3340-XV-386C
FSL
DC
FC SC 3340-XV-385D
SC 3340382 3340-XV-385B 3340385
3340-XV-613B 3340383
3340613
3340-XV-613A M
M DT FT
3340-XV-385A 3340 – PU – 191

3340PU190 3340 – PU - 190
3340-XV-613C 3340-XV-384C 3340PU191
3340390
FSL
FAL
FAL
3340615
3340-XV-615
3340-XV-390 Tails Launder
FSL
3340-XV-387A
GSW
HP GSW
Figure 84: Blockflow Control Diagram of CRCFP_RETORNOCONC
The above control unit is broken into one Engineering Module 1 with four sub Engineering Module 2’s:
- 3340PU110_191
o 3340PU110
o 3340PU111
o 3340PU190
o 3340PU191
PROCESS
26.0.1 Modules of Control CRCFP_RETORNOCONC
T1 Control Mod
Sub
UN CRCFP_RETORNOCONC EM
EM
Tag Service
3340-BX-106 Concentrate Return Collection Box
3340-LIT-611 LEVEL INDICATOR TRANSMITTER
3340-LCV-611A Level Control Valve – 3340-BX-106
3340-DIT-381 DENSITY INDICATOR TRANSMITTER
3340-DX-381 DENSITY SOURCE Isolation
3340-DIT-383 DENSITY INDICATOR TRANSMITTER
3340-DX-383 DENSITY SOURCE Isolation
Table 741: List of Modules of Control for CRCFP_RETORNOCONC
26.0.2 Interlocks – CRCFP_RETORNOCONC
T2 Interlock
Tag 3340-LCV-611A Description Level Control Valve – 3340-BX-106
CRCFP_RETOR
UN EM Sub EM
NOCONC
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If the pump box level is not low, the level

3340 – LIT – 611. !L ×
control valve must remain closed
Table 742: List of Interlocks for 3340-LCV-611A
T2 Interlock
Shutter for 3340-PU-110
PROCESS
CRCFP_RETOR Sub
UN EM
NOCONC EM
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-PU-110.!RUN If concentrate return pump 1 is not running ×
T2 Interlock
Shutter for 3340-PU-190
CRCFP_RETOR Sub
UN EM
NOCONC EM
Motor Type
Type METRO_01
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-PU-190.!RUN If concentrate return pump 2 is not running ×
26.0.3 Alarms and Process Setpoints – CRCFP_RETORNOCONC

UN CRCFP_RETORNOCONC EM Sub EM
H
High Low
High Low
S
3340 LIT -611 Concentrate Return Collection

0 - 100 % 95 45
Box Level Controller
3340 FIT –380 3340-PU-110 pump flowmeter 0 - 1000 m3/hr 530 250
3340 FIT –382 3340-PU-190 pump flowmeter 0 - 1000 m3/hr 530 250
3340 DIT – 1.00 –
381 3340-PU-110 pump densitometer t/m3
2.00
3340 DIT – 1.00 –
383 3340-PU-190 pump densitometer t/m3
2.00
PROCESS
Table 745: Alarms and Process Setpoint CRCFP_RETORNOCONC
26.0.4 Binary State Messages – CRCFP_RETORNOCONC


× Note 2
× Note 1
× Note 2
× Note 1
Table 746: Binary State Messages CRCFP_RETORNOCONC
Note:
1) Condition should alarm, if the valve is open 5 seconds after the pump 3340-PU-110 or
3340-PU-190 has stopped.
2) Condition should alarm, if the valve is closed, 5 seconds after the pump 3340-PU-110 or
3340-PU-190 is running. If this condition occurs, calculation of the mass flowrate and
average value % of solids should not occur.
3) An alarm should be provided when a nuclear density meter reading (tag 3340-DIT-381
and 3340-DIT-383) provides a difference in measured value greater than 10%, under
normal operating conditions (both pumps operating). Alarm will not be triggered when only
one pump is operating, when the pump is under start-up conditions.
4) This is a running/standby arrangement and as such, only one densitometer will be utilised
at one time.
26.0.5 Regulatory Control Loops – CRCFP_RETORNOCONC

55 - 100 % % 0 - 100 45 - 100 Expected
Concentrate Return Collection Box setpoint 65%
3340 LC -611
level controller tank level.
Note 3
0 - 100 % t/m3 1.00 – 1.00 – Expected
3340-PU-110 density control if pump
3340 DC - 381 2.00 2.00 setpoint 1.24
running
t/m3. Note 1
0 - 100 % t/m3 1.00 – 1.00 – Expected
3340-PU-190 density control if pump
3340 DC -383 2.00 2.00 setpoint 1.24
running
t/m3. Note 2
PROCESS
Table 747: Regulatory Control Loops for CRCFP_RETORNOCONC
Note 1 Density only controlled when 3340-PU-110 is selected and running. Density controlled by
manipulating the flowrate setpoint of Regrind Cyclone Feed pump (3340 FC –606).
Note 2 Density only controlled when 3340-PU-190 is selected and running. Density controlled by
manipulating the flowrate setpoint of Regrind Cyclone Feed pump (3340 FC –606).
Note 3 Pump box level (3340 – LIT – 611) is controlled by manipulating the speed of the pump in
operation. Only if the pump box level reduces to below the low alarm limit is the level control
water valve allowed to open.
In the event that the plant is discharging slurry to the tails launder (3340 – XV – 387A or
3340 – XV – 388A not closed), the first stage pump (either 3340 – PU – 110 or 3340 – PU
– 190) speed is manipulated for pump box level control. The pump speed is limited to
maintain a minimum pipeline flowrate velocity specified.
In the event that the plant is discharging slurry to the concentrator (either 3340 – XV –
384A or 3340 – XV – 385A are open and 3340 XV – 386C is closed ), the first stage pump
(either 3340 – PU – 110 or 3340 – PU – 190) speed is fixed at maximum and the second
stage pump (3340 – PU – 111 or 3340 – PU – 191) is manipulated for pump box level
control. The pump speed is limited to maintain a minimum pipeline flowrate velocity
specified.
26.0.6 Advanced Control Loops – CRCFP_RETORNOCONC
26.0.7 Description – CRCFP_RETORNOCONC
The CPF concentrate product gravitates into the Concentrate Return Collection Box (3340 – BX
– 106). The slurry level in the box is controlled by varying the speed of the concentrate return
pumps and therefore under normal conditions no water is added to the tank. However, a minimum
line velocity must be maintained within the return pipeline and hence a level control water valve
(3340 LCV-611) will additionally be used to maintain the level of the sump when it falls to the low
level limit.
Two pumps in series are required to return the CPF concentrate to the Papajuane rougher
flotation circuit. A standby two-stage pump system is installed. Due to project space limitation, the
first and second stage pumps are in different areas of the CPF, thus requiring more complex
piping/flushing considerations.
The CPF concentrate slurry can discharge to three locations:
PROCESS
 Normal operation is to discharge concentrate to the Papajuane rougher flotation circuit

feed box (3310 – BX - 005). A two-stage pumping system is required for this to occur. The
first stage pump will operate at maximum (100% VFD, fixed) speed, while the second
stage pump speed will be adjusted to maintain a consistent Concentrate Return Collection
Box level (3340 LIT-611). A minimum flowrate limit will prevent the flowrate from reducing
to where pipeline sedimentation blockage could occur;
 CPF Tails launder. This will typically be utilised while purging the CPF during shutdown
occasions when the second stage pump system is stopped. In this case, the first stage
level (3340 LIT-611). The discharge location to the Tails launder is indicated when the
bypass valve (3340 XV – 387A or 388A) not closed. A minimum flowrate limit will prevent
the flowrate from reducing to where pipeline sedimentation blockage could occur;
 CPF Plant Feed Box. This will be utilised to operate the full CPF circuit, recycling product
back into the CPF feed, without affecting the operation of the Papajuane concentrator.
Proving all interlocks and process flow systems in this manor will be invaluable during
commissioning. Although the slurry will pass through the second stage pump, it will not be
required to provide additional energy to the slurry system. Consequently, the first stage
level (3340 LIT-611) while the second stage will merely rotate/idle. The discharge location
to the CPF Plant Feed Box is indicated when the valve (3340 XV – 386C) is not closed. A
minimum flowrate limit will prevent the flowrate from reducing to where pipeline
sedimentation blockage could occur.
Flowrate is measured in the two running/standby pipelines from the first stage pumps (3340 - FIT-
380 or 3340 - FIT - 382) and should it reduce to a low limit, the pump speed will be increased to
ensure line velocities are maintained above low limits. Above this limit, the pump speed will be
adjusted to control the level in the concentrate return pump box (3340-BX-106). Slurry density is
also measured (3340 - DIT-381 or 3340 - DIT-383) and controlled to 30% mass solids density in
order not to dilute the Papajuane concentrators’ rougher feed. The density is controlled by varying
the flowrate setpoint of the regrind cyclone feed pumps (3340 FIC-606). Refer to the next section
below. However, the line flowrate setpoint will have a low limitation to avoid pipeline sedimentation
blockage risks.
Volumetric flowrate is measured by flow transmitter (3340 FIT – 380 or 382). Slurry density is
measured by densitometer (3340 DIT – 381 or 383).
By combining the flow transmitter and densitometer readings, a totalized mass flow in the
concentrate return pipeline will be calculated based upon the following formulae:
𝑆𝐺
𝑇 = 𝑉𝑝 (𝑑𝑝 − 1) ×
(𝑆𝐺 − 1)
Vp = Volumetric Flowrate [m3/hr] 3340 - FIT-380 or 3340 - FIT - 382
Dp = Slurry density [t/m3] 3340 - DIT-381 or 3340 - DIT-383
PROCESS

Solids mass returned to the concentrator will be totalized on an hour, shift, day and monthly basis
and will be visible to the control room operator. Solids returned as CPF product to the concentrator
should only be totalised if all the bypass valves (3340 - XV-387A, 3340 - XV-388A and 3340 - XV-
386C) in the line being operated are closed.
Flush Water
Regrind Cyclone
Feed Flowrate
3340-XV-612B 3340-XV-384B
3340-LCV-611 3340-XV-388A
Tails Launder
Process Water
Make-Up LC
3340611
O/Flow
FC SC
3340PU110 DC
LT SC 3340380 3340384
3340381
3340612 3340-XV-386A
3340-XV-384D
M
Milled Conc
Return
3340-BX-106
3340-XV-384A 3340 – PU – 111 3340-XV-386B
3340 – PU – 110
3340-XV-384C
3340389
3340-XV-612C
FSL
FAL
Milled Conc
Return
FAL
3340-XV-389
3340614
Return
3340-XV-386C
FSL
DC
FC SC 3340-XV-385D
SC 3340382 3340-XV-385B 3340385
3340-XV-613B 3340383
3340613
3340-XV-613A M
M DT FT
3340-XV-385A 3340 – PU – 191

3340PU190 3340 – PU - 190
3340-XV-613C 3340-XV-384C 3340PU191
3340390
FSL
FAL
FAL
3340615
3340-XV-615
FSL
3340-XV-387A
GSW
HP GSW
Module.
PROCESS
T1 Control Module
UN CRCFP_RETORNOCONC EM 3340PU110 Sub EM
Tag Service
3340-PU-110 Concentrate Return Pump 1
3340-FSL-614 GLAND SEAL WATER Flow switch
3340-XV-612A SUCTION Valve OF SLURRY PUMP 3340-PU-110
3340-XV-612B Suction Flush Water Isolation
3340-XV-612C Suction Drian Valve
3340-XV-614 Gland Seal Water Isolation
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU110
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-110.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-612A.OP ×
OR
3340-XV-612A.OPNG)
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU110
NOCONC EM
Motor Type
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU110
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340 – PU – 110 Description Concentrate Return Pump 1
CRCFP_RETOR Sub
UN EM 3340PU110
NOCONC EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-614 !OP If gland seal water valve not open and ×

Note 1
AND pump is running
PROCESS
3340-PU-110.MO1.Run
AND Time Delay
3340-XV-612A CL ×
Note 1
Time Delay
10 seconds
3340-PU-110-MO1.Run
× Note 1
3340-XV-612C. OP OR
OPN
BLACKOUT ×
ELECTRICO.ACT
3340-XV-388A !OP ×
Note 1
AND If both discharge valves not open and
Time Delay
3340-XV-384A !OP pump is running for a time delay
30 seconds
3340-PU-110.MO1.Run
running
MO1.RUN 600 seconds
3340 TE - 612 Pump Thermistor alarm ×
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU110
NOCONC EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

PROCESS
H
High Low
High Low
S
3340 FSL -
614 3340-PU-110 pump flow switch 0 – 5.1 m3/hr 2.7
Not applicable
Not applicable. Refer to section CRCFP_RETORNOCONC
Not applicable
stopped.
The pump is started by pumping slurry to the tails launder. In order to then change the discharge
location to the concentrator, the second stage pump start sequence must be initiated.
Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Discharge Valve to Tails 2 120
3. Open 3340-XV-388A Open
Launder seconds seconds
Suction Valve - second stage 2 120
pump seconds seconds
2 120
seconds seconds
10 60
seconds seconds
PROCESS
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
5. Open 3340-XV-388A Discharge Valve to Tails Launder Opened
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-612B 20
seconds
3340-PU-110 is operational. The shutter will close when the Pump is not running.
PROCESS
Flush Water
Regrind Cyclone
Feed Flowrate
3340-XV-612B 3340-XV-384B
3340-LCV-611 3340-XV-388A
Tails Launder
Process Water
Make-Up LC
3340611
O/Flow
FC SC
3340PU110 DC
LT SC 3340380 3340384
3340381
3340612 3340-XV-386A
3340-XV-384D
M
Milled Conc
Return
3340-BX-106
3340-XV-384A 3340 – PU – 111 3340-XV-386B
3340 – PU – 110
3340-XV-384C
3340389
3340-XV-612C
FSL
FAL
Milled Conc
Return
FAL
3340-XV-389
3340614
Return
3340-XV-386C
FSL
DC
FC SC 3340-XV-385D
SC 3340382 3340-XV-385B 3340385
3340-XV-613B 3340383
3340613
3340-XV-613A M
M DT FT
3340-XV-385A 3340 – PU – 191

3340PU190 3340 – PU - 190
3340-XV-613C 3340-XV-384C 3340PU191
3340390
FSL
FAL
FAL
3340615
3340-XV-615
FSL
3340-XV-387A
GSW
HP GSW
Module.
T1 Control Module
Tag Service
3340-FSL-615 GLAND SEAL WATER Flow switch
3340-XV-613A SUCTION Valve OF SLURRY PUMP 3340-PU-190
3340-XV-613B Suction Flush Water Isolation
3340-XV-615 Gland Seal Water Isolation
PROCESS
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU190
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-190.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-613A.OP ×
OR
3340-XV-613A.OPNG)
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU190
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU190
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU190
NOCONC EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-615 !OP ×
AND Note 1
pump is running
3340-PU-190.MO1.Run
AND Time Delay
3340-XV-613A CL ×
Note 1
Time Delay
10 seconds
3340-PU-190-MO1.Run
× Note 1
3340-XV-613C. OP OR
OPN
BLACKOUT ×
ELECTRICO.ACT
3340-XV-387A !OP If both discharge valves not open and ×
Note 1
PROCESS
3340-XV-385A !OP Time Delay

running
MO1.RUN 600 seconds
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU190
NOCONC EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

H
High Low
High Low
S
3340 FSL -
Not applicable
PROCESS
Not applicable
stopped.
Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Discharge Valve to Tails 2 120
Launder seconds seconds
2 120
seconds seconds
10 60
seconds seconds
PROCESS

Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
5. Open 3340-XV-387A Discharge Valve to Tails Launder Opened
seconds seconds
2 60
seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-613B 20
seconds
3340-PU-190 is operational. The shutter will close when the Pump is not running.
PROCESS
Flush Water
Regrind Cyclone
Feed Flowrate
3340-XV-612B 3340-XV-384B
3340-LCV-611 3340-XV-388A
Tails Launder
Process Water
Make-Up LC
3340611
O/Flow
FC SC
3340PU110 DC
LT SC 3340380 3340384
3340381
3340612 3340-XV-386A
3340-XV-384D
M
Milled Conc
Return
3340-BX-106
3340-XV-384A 3340 – PU – 111 3340-XV-386B
3340 – PU – 110
3340-XV-384C
3340389
3340-XV-612C
FSL
FAL
Drain to 3340-
BX-103
FAL
3340-XV-389
3340614
3340-XV-614 Recirc to
3340-BX-103
3340-XV-386C
FSL
DC
FC SC 3340-XV-385D
SC 3340382 3340-XV-385B 3340385
3340-XV-613B 3340383
3340613
3340-XV-613A M
M DT FT
3340-XV-385A 3340 – PU – 191

3340PU190 3340 – PU - 190
3340-XV-613C 3340-XV-384C 3340PU191
3340390
FSL
FAL
FAL
3340615
3340-XV-615
FSL
3340-XV-387A
GSW
HP GSW
Module.
T1 Control Module
Tag Service
3340-XV-384D DISCHARGE Valve OF CONCENTRATE PUMP 3340-PU-111
3340-XV-384A SUCTION Valve OF CONCENTRATE PUMP 3340-PU-111
3340-FSL-389 GLAND SEAL WATER FLOWSWITCH
3340-XV-384B FLUSH WATER ISOLATION To Pump Suction
PROCESS
3340-XV-386A Concentrate Slurry to Concentrator Isolation Valve

3340-XV-386B Concentrate Slurry to Concentrator drain Valve
3340-XV-386C CPF Concentrate Recirculation Isolation Valve
3340-XV-388A Concentrate Purge to Tails Launder Isolation Valve
3340-XV-389 GLAND SEAL WATER Isolation Valve
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU111
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-111.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-384A.OP ×
OR
3340-XV-384A.OPNG)
3340-XV-388A . OP or If concentrate tails launder isolation valve Time Delay
×
OPN is open or opening for a time delay 30 seconds
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU111
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU111
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU111
NOCONC EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340-XV-389 !OP ×
AND Note 1
pump is running
3340-PU-111.MO1.Run
3340-FSL-389.ACT Flow switch has a low flow alarm for a ×
Note 1
AND time delay and pump is running
PROCESS
3340-PU-111-MO1.Run Time Delay

300 seconds
3340-XV-384A CL ×
Note 1
Time Delay
10 seconds
3340-PU-111-MO1.Run
× Note 1
3340-XV-384C. OP OR
OPN
If Discharge Valve not open for a delay Delay time
3340 XV –384D !OP ×
time 45 s
BLACKOUT ×
ELECTRICO.ACT
3340-XV-386A !OP ×
Note 1
Time Delay
3340-XV-386C !OP pump is running for a time delay
30 seconds
3340-PU-111.MO1.Run
running
MO1.RUN 600 seconds
T2 Interlock
SLURRY PUMP
CRCFP_RETOR Sub
UN EM 3340PU111
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If Conc Return Pump 4 discharge Delay time

3340 XV- 385D.!CL ×
valve is not closed 15 seconds
T2 Interlock
Concentrate Return Line 2 Tails Launder
Tag 3340 XV –388A Description
Isolation Valve
CRCFP_RETOR
NOCONC
PROCESS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If 3340 XV - 384A . OP If the Second Stage Suction Valve is open Time Delay
×
for a time delay 30 s
Table 772: List of Interlocks for 3340 XV - 388A
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU111
NOCONC EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Concentrate Return Discharge Valve to
Concentrator
CRCFP_RETOR
NOCONC
Failure Position:
Keep Last (KL) Interlock Concentrate Return Discharge Valve to
Motor Type
Safe Position: Type Concentrator
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Concentrator Rougher All Concentrator Rougher Flotation lines

×
Not available Circuit are not available
Table 774: List of Interlocks for 3340 XV –386A
T2 Interlock
Concentrate Return Drain Valve to
Tag 3340 XV –386B Description
Concentrator
CRCFP_RETOR
NOCONC
Failure Position:
Keep Last (KL)
Interlock Concentrate Return Drain Valve to
Type Concentrator
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
IF Concentrate Return Discharge Valve to

3340 XV –386A .OP ×
Concentrator is open
3340 XV –386A .CL Concentrator is closed, this drain valve ×
must open
Table 775: List of Interlocks for 3340 XV –386B
T2 Interlock
Concentrate Return Feed Tank Purge
Tag 3340 XV –386C Description
Valve
CRCFP_RETOR
NOCONC
Failure Position:
Keep Last (KL)
Interlock Concentrate Return Feed Tank Purge
Type Valve
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
3340 XV –386A. OP or If Concentrate Return Discharge Valve to

×
OPN Concentrator is open or opening
3340 XV –386A . CL Concentrator is closed, this drain valve ×
must open
Table 776: List of Interlocks for 3340 XV –386C

H
High Low
High Low
S
3340 FSL -
Not applicable
Not applicable
stopped. As a pre-requisite for this sequence to run, the first stage pump must be running with
the slurry discharging to the tails launder (i.e. 3340-XV-388A is open) and 3340-XV-384A is
closed).
PROCESS

Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Discharge Valve to 2 120
Concentrator seconds seconds
Discharge Drain Valve to 2 120
4. Close 3340-XV-386B Close
Concentrate Return Feed Tank 2 120
5. Close 3340-XV-386C Close
Purge Valve seconds seconds
10 60
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
4. Close 3340-XV-386A Discharge Valve to Concentrator Opened
seconds seconds
2 60
seconds seconds
Discharge Valve to Concentrator 2 60
4. Open 3340-XV-386B Opened
drain valve seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-384B 20
seconds
PROCESS
The first stage pump will swing over to discharge into the tails launder and its speed adjusted to
control the level in the concentrate return pump box (3340-BX-106).
Flush Water
Regrind Cyclone
Feed Flowrate
3340-XV-612B 3340-XV-384B
3340-LCV-611 3340-XV-388A
Tails Launder
Process Water
Make-Up LC
3340611
O/Flow
FC SC
3340PU110 DC
LT SC 3340380 3340384
3340381
3340612 3340-XV-386A
3340-XV-384D
M
Milled Conc
Return
3340-BX-106
3340-XV-384A 3340 – PU – 111 3340-XV-386B
3340 – PU – 110
3340-XV-384C
3340389
3340-XV-612C
FSL
FAL
Drain to 3340-
BX-103
FAL
3340-XV-389
3340614
3340-XV-614 Recirc to
3340-BX-103
3340-XV-386C
FSL
DC
FC SC 3340-XV-385D
SC 3340382 3340-XV-385B 3340385
3340-XV-613B 3340383
3340613
3340-XV-613A M
M DT FT
3340-XV-385A 3340 – PU – 191

3340PU190 3340 – PU - 190
3340-XV-613C 3340-XV-384C 3340PU191
3340390
FSL
FAL
FAL
3340615
3340-XV-615
FSL
3340-XV-387A
GSW
HP GSW
Module.
T1 Control Module
PROCESS
Tag Service
3340-XV-385D DISCHARGE Valve OF CONCENTRATE PUMP 3340-PU-191
3340-XV-385A SUCTION Valve OF CONCENTRATE PUMP 3340-PU-191
3340-FSL-390 GLAND SEAL WATER FLOWSWITCH
3340-XV-385B FLUSH WATER ISOLATION To Pump Suction
3340-XV-387A Concentrate Purge to Tails Launder Isolation Valve
3340-XV-390 GLAND SEAL WATER Isolation Valve
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU191
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

OR OR ×
3340-PU-191.!RUN
Pump Stopped
AND
AND Time Delay
(3340-XV-385A.OP ×
OR
3340-XV-385A.OPNG)
3340-XV-387A . OP or If concentrate tails launder isolation valve Time Delay
×
OPN is open or opening for a time delay 30 seconds
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU191
NOCONC EM
PROCESS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU191
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU191
NOCONC EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
PROCESS
3340-XV-390 !OP ×
AND Note 1
pump is running
3340-PU-191.MO1.Run
Flowswitch has a low flow alarm for a time
AND Time Delay
delay and pump is running
3340-FSL-390.ACT Flowswitch has a low flow alarm × Note 1
3340-XV-385A CL ×
Note 1
Time Delay
10 seconds
3340-PU-191-MO1.Run
× Note 1
3340-XV-385C. OP OR
OPN
If Discharge Valve not open for a delay Delay time
3340 XV –385D !OP ×
time 45 s
BLACKOUT ×
ELECTRICO.ACT
3340-XV-386A !OP ×
Note 1
Time Delay
3340-XV-386C !OP pump is running for a time delay
30 seconds
3340-PU-191.MO1.Run
running
MO1.RUN 600 seconds
T2 Interlock
SLURRY PUMP
CRCFP_RETOR Sub
UN EM 3340PU191
NOCONC EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If Conc Return Pump 3 discharge Delay time

3340 XV- 384D.!CL ×
valve is not closed 15 seconds
T2 Interlock
PROCESS
Concentrate Return Line 2 Tails Launder

Isolation Valve
CRCFP_RETOR
NOCONC
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
If 3340 XV - 385A . OP If the Second Stage Suction Valve is open Time Delay
×
for a time delay 30 s
Table 786: List of Interlocks for 3340 XV - 387A
T2 Interlock
CRCFP_RETOR Sub
UN EM 3340PU191
NOCONC EM
Failure Position:
Keep Last (KL)
Type O_01
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

H
High Low
High Low
S
3340 FSL -
614 3340-PU-191 pump flowswitch 0 – 5.1 m3/hr 2.7
PROCESS
Not applicable
Not applicable
stopped. As a pre-requisite for this sequence to run, the first stage pump must be running with
the slurry discharging to the tails launder (ie 3340-XV-387A is open) and 3340-XV-385A is
closed).
Time Time
2 60
seconds seconds
(Open &
Low Flow
2 60
seconds seconds
Ok) for 10
Sec
Discharge Valve to 2 120
Discharge Drain Valve to 2 120
4. Close 3340-XV-386B Close
Concentrate Return Feed Tank 2 120
5. Close 3340-XV-386C Close
Purge Valve seconds seconds
10 60
seconds seconds
PROCESS
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
seconds seconds
2 60
4. Close 3340-XV-386A Discharge Valve to Concentrator Opened
seconds seconds
2 60
seconds seconds
Discharge Valve to Concentrator 2 60
4. Open 3340-XV-386B Opened
drain valve seconds seconds
2 20
seconds seconds
Open for
7. Open 3340-XV-385B 20
seconds
The first stage pump will swing over to discharge into the tails launder and its speed adjusted to
control the level in the concentrate return pump box (3340-BX-106).
PROCESS
27.0 UNIDAD: SCPF_AGUAPROCESOS
Refer to:
MQ14-08-DR-3340-PD1088 Fluidisation and Flush Water Pumps
MQ14-08-DR-3340-PD1089 Process Water Pumping
MQ14-08-DR-3340-PD1104 Froth Suppression and Flush Water Pumps
MQ15-715-DC-3340-IN0101 Control System and Philosophy (Vendor)
A block flow control diagram is depicted below for the SCPF_AGUAPROCESOS system.
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
M 3720-XV-115 CPF Process
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT
3340 – PU - 112 CPF Fluidisation

LC Water
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115
PT
3340 – TK - 102 Flush Water
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
3340 – TK - 103 Dilution
Figure 89: Blockflow Control Diagram of SCPF_AGUAPROCESOS
The above control unit is broken into six Engineering Module 1 with zero sub Engineering Module 2’s:
- 3720PU007
PROCESS
- 3720PU008
- 3340PU112
- 3340PU114
- 3340PU109
- 3340PU115
27.0.1 Modules of Control SCPF_AGUAPROCESOS
T1 Control Mod
Sub
UN SCPF_AGUAPROCESOS EM
EM
Tag Service
3340-TK-102 Fluidization Water Tank 2
3340-LIT-648 LEVEL INDICATOR TRANSMITTER Tank 2
3340-XV-640A PROCESS WATER TO TANK 3340-TK-104
Table 791: List of Modules of Control for CRCFP_RETORNOCONC
27.0.2 Interlocks – SCPF_AGUAPROCESOS
T2 Interlock
Tag 3340-XV-640A Description PROCESS WATER TO TANK 3340-TK-104
SCPF_AGUAPR
UN EM Sub EM
OCESOS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Fluidization Water Tank Make-Up Valve

3340- LT –643 . L or LL must open if the tank level is Low or Low ×
Low.
PROCESS
Fluidization Water Tank Make-Up Valve

3340- LT – 643 .H or
must close if the tank level is High or High ×
HH
High
27.0.3 Alarms and Process Setpoints – SCPF_AGUAPROCESOS

UN SCPF_AGUAPROCESOS EM Sub EM
H
High Low
High Low
S
3340- LIT - Level Transmitter of Fluidisation
643 Water Tank 1
0 - 100 % 99 908 709 30
648 0 - 100 % 99 30
Water Tank 2
649 0 - 100 % 99 30
Water Tank 3
IF (3340- LIT
–643) >≠
Average of
3340- LIT-643
Alarm if tank level more than
AND
percentage difference to the 0 - 100 % 5
3340- LIT-648 average of all three tanks.
AND
3340- LIT-649
IF (3340- LIT
–648) >≠
Average of
3340- LIT-643
Alarm if tank level more than
AND
percentage difference to the 0 - 100 % 5
3340- LIT-648 average of all three tanks.
AND
3340- LIT-649
IF (3340- LIT
–649) >≠
Average of
3340- LIT-643 Alarm if tank level more than
AND percentage difference to the 0 - 100 % 5
average of all three tanks.
3340- LIT-648
AND
8
No High alarm signal required for operator acknowledgement. This is used for process control only
9
No Low alarm signal required for operator acknowledgement. This is used for process control only
PROCESS
3340- LIT-649
Table 793: Alarms and Process Setpoint SCPF_AGUAPROCESOS
27.0.4 Binary Messages – SCPF_AGUAPROCESOS

UN SCPF_AGUAPROCESOS EM Sub EM
IF (3340- LIT –
643) >≠
Average of
3340- LIT-643
Level in 3340-TK-104 differs from
AND
average level in Fluidisation Water × Note 1
3340- LIT-648 Tanks
AND
3340- LIT-649
3340-LIT-643
.LL Level in 3340-TK-104 is Low Low ×
3340-LIT-643
.HH Level in 3340-TK-104 is High High ×
IF (3340- LIT –
648) >≠
Average of
3340- LIT-643
AND
3340- LIT-648 Tanks
AND
3340- LIT-649
3340-LIT-648
3340-LIT-648
IF (3340- LIT –
649) >≠
Average of
3340- LIT-643
AND
3340- LIT-648 Tanks
AND
3340- LIT-649
3340-LIT-649
PROCESS
3340-LIT-649
Table 794: Binary State Messages SCPF_AGUAPROCESOS
Note:
1) It is possible to manually isolate the Fluidisation water tanks 2 and 3 while the plant
continues to operate at reduced water tank residence times. Alarm message is to alert the
control room operator of this condition.
2) An alarm message is required to alert the control room operator as to the Low Low level
in the Fluidisation Water Tanks. At Low Low levels within the Fluidisation Water Tanks,
certain pumps are stopped within the CPF to in order to allow downstream slurry pipelines
to have their solids content reduced thereby preventing blockages should the level in the
tanks continues to reduce.
3) An alarm message is required to alert the control room operator as to the High High level
in the Fluidisation Water Tanks.
27.0.5 Regulatory Control Loops – SCPF_AGUAPROCESOS
Not applicable.
The Fluidisation Water Tank Make-Up Valve is to open when the tank level is Low or Low Low
and close when the level reaches High or High High.
27.0.6 Advanced Control Loops – SCPF_AGUAPROCESOS
Not applicable
27.0.7 Sequence Description – SCPF_AGUAPROCESOS
Three Fluidisation Water Tanks (3340 – TK – 102 / 103 / 104) are hydraulically connected in
parallel with each other and provide the storage capacity necessary for the CPF fluidisation, flush
and froth suppression water requirements. The tank levels are measured by individual level
transmitters (3340- LIT-643 / 648 & 649) respectively. Unless a tank is bypassed, they should
provide very similar readings. Should the readings differ by a significant margin, an alarm will be
generated.
The tanks are filled with water via the CPF make-up water pumps via an open/shut isolation valve
(3340- XV-640A) and mechanical pressure sustaining valve (3340- PCV-642). The make-up
water valve will open on a Low level and close on a High Level in tank in 3340-TK-104. In the
event of a High High or Low Low level, an alarm will be generated.
PROCESS
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT
CPF Fluidisation
3340 – PU - 112 Water
LC
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115 PT
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
Module.
T1 Control Module
UN SCPF_AGUAPROCESOS EM 3340PU112 Sub EM
PROCESS
Tag Service
3340-PU-112 Fluidization Water Pump 1
3340-PIT-647 PRESSURE INDICATOR TRANSMITTER 3340-PU-112
3340-XV-644A DISCHARGE OF WATER PUMP 3340-PU-112
3340-VT-644B VIBRATION TRANSMITTER 3340-PU-112
3340-VT-644A VIBRATION TRANSMITTER 3340-PU-112
3340- TE – 644A Process Fluidization Water Make-Up Pump 1 Temperature Switch A
3340- TE – 644B Process Fluidization Water Make-Up Pump 1 Temperature Switch B
3340- TE – 644C Process Fluidization Water Make-Up Pump 1 Temperature Switch C
3340- TE – 644D Process Fluidization Water Make-Up Pump 1 Temperature Switch D
3340- TE – 644E Process Fluidization Water Make-Up Pump 1 Temperature Switch E
3340- TE – 644F Process Fluidization Water Make-Up Pump 1 Temperature Switch F
3340- TE – 644G Process Fluidization Water Make-Up Pump 1 Temperature Switch G
3340- TE – 644H Process Fluidization Water Make-Up Pump 1 Temperature Switch H
T2 Interlock
Tag 3340-PU-112 Description Fluidization Water Pump 1
SCPF_AGUAPR Sub
UN EM 3340PU112
OCESOS EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
Vendor interlocks as specified in equipment control philosophy. MQ15-715-DC-3340-IN0101
BLACKOUT ×
ELECTRICO.ACT
3340-XV-644A !OP ×
If discharge valve not open and pump is Time Delay
AND
running for a time delay 45 seconds
3340-PU-112.MO1.Run
3340-PIT-647 .LL If discharge pressure is Low Low for a
Delay time 5
AND time delay ×
minutes
3340-PU-112.MO1.Run
PROCESS
T2 Interlock
Tag 3340-XV-644A Description DISCHARGE OF WATER PUMP 3340-PU-112
SCPF_AGUAPR Sub
UN EM 3340PU112
OCESOS EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
3340 – PU – 112-MO1 Time delay

If pump is not running for a time delay ×
.!RN 10 seconds

H
High Low
High Low
S
Refer to vendor control philosophy for equipment package specific alarms and setpoints MQ15-715-DC-3340-IN0101
Fluidization Water Pump
3340-PT-647 0 - 1000 KPa 460 420
Discharge Pressure Transmitter

3340-PT-647.L
or LL for 2 Fluidisation Water Pressure is Low or
×
minutes Low Low
PROCESS
Note:
1) Both Fluidisation Water Pumps discharge into a common header providing water to the
(10 installed + 2 future) modules. Each pump has the capacity to provide water to six
modules.

75 - 100 % KPa 0 - 1000 460 – Expected
Fluidisation Water Pump Discharge
3340-PC-647 1000 setpoint 520
Header Pressure Control
KPa
The common pressure controller adjusts the speed of both Fluidisation Water Pumps (3340-PU-
112 and 3340-PU-114) to maintain the selected setpoint.
Not applicable
that both pumps will always be required to run for the CPF to operate and therefore no swingover
sequence is provided. The fluidisation water pressure is measured via pressure transmitter (3340-
PIT – 647) and controlled by Proportional, Integral, Differential (PID) loop controller to achieve
the required setpoint pressure by varying the speeds of the pumps. An alarm will activate if the
line pressure is Low after running a pump for the specified time.
Following a start signal to the pump, the motor must ramp up from its minimum speed setpoint
and the discharge valve is to commence opening immediately. This will ensure that sufficient
back-pressure always exists on the pump.
PROCESS

Time Time
Start pump at minimum speed 10 60
allowing speed control ramp up seconds seconds
2 120
2. Open 3340-XV-644A Discharge Valve Open
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
3. Close 3340-XV-644A Discharge Valve. Closed
seconds seconds
PROCESS
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT

LC Water
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115
PT
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
Module.
T1 Control Module
Tag Service
3340-PU-114 Fluidization Water Pump
3340-XV-645A DISCHARGE OF WATER PUMP
3340-VT-645B VIBRATION TRANSMITTER
3340-VT-645A VIBRATION TRANSMITTER
3340- TE – 654A PumpTemperature Switch A
PROCESS
3340- TE – 645B PumpTemperature Switch B

3340- TE – 645C PumpTemperature Switch C
3340- TE – 645D PumpTemperature Switch D
3340- TE – 645E PumpTemperature Switch E
3340- TE – 645F PumpTemperature Switch F
3340- TE – 645G PumpTemperature Switch G
3340- TE – 645H PumpTemperature Switch H
T2 Interlock
Tag 3340-PU-114 Description Fluidization Water Pump 2
SCPF_AGUAPR Sub
UN EM 3340PU114
OCESOS EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
3340-XV-645A !OP ×
AND
3340-PU-114.MO1.Run
Delay time 5
AND time delay ×
minutes
3340-PU-114.MO1.Run
T2 Interlock
Tag 3340-XV-645A Description DISCHARGE OF WATER PUMP
SCPF_AGUAPR Sub
UN EM 3340PU114
OCESOS EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

.!RN 10 seconds

H
High Low
High Low
S
Not applicable

75 - 100 % KPa 0 - 1000 460 – Expected
Fluidisation Water Pump Discharge
3340-PC-647 1000 setpoint 520
KPa
The common pressure controller adjusts the speed of both Fluidisation Water Pumps (3340-PU-
112 and 3340-PU-114) to maintain the selected setpoint.
Not applicable
PROCESS
that both pumps will always be required to run for the CPF to operate and therefore no swingover
sequence is provided. The fluidisation water pressure is measured via pressure transmitter (3340-
PIT – 647) and controlled by Proportional, Integral, Differential (PID) loop controller to achieve
the required setpoint pressure by varying the speeds of the pumps. An alarm will activate if the
line pressure is Low after running a pump for the specified time.
Following a start signal to the pump, the motor must ramp up from its minimum speed setpoint
and the discharge valve is to commence opening immediately. This will ensure that sufficient
back-pressure always exists on the pump.
Time Time
2 120
2. Open 3340-XV-645A Discharge Valve Open
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
3. Close 3340-XV-645A Discharge Valve. Closed
seconds seconds
PROCESS
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT

LC Water
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115
PT
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
Module.
T1 Control Module
Tag Service
PROCESS
3340-PU-115 Flush Water Pump

3340-PIT-646 PRESSURE TRANSMITTER 3340-PU-115
3340- TE – 646A Pump Temperature Switch A
3340- TE – 646B Pump Temperature Switch B
3340- TE – 646C Pump Temperature Switch C
3340- TE – 646D Pump Temperature Switch D
3340- TE – 646E Pump Temperature Switch E
3340- TE – 646F Pump Temperature Switch F
3340- TE – 646G Pump Temperature Switch G
3340- TE – 646H Pump Temperature Switch H
T2 Interlock
Tag 3340-PU-115 Description Flush Water Pump
SCPF_AGUAPR Sub
UN EM 3340PU115
OCESOS EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
Delay time 5
AND time delay ×
minutes
3340-PU-115.MO1.Run
PROCESS

H
High Low
High Low
S
Flush Water Pump Discharge
3340-PT-646 0 - 1000 KPa 340

3340-PT-646.L
or LL for 2 Flush Water Pressure is Low or Low
×
minutes Low

50 - 100 % KPa 0 - 1000 340 – Expected
3340 PC - 646 1000 setpoint 550
Pressure Controller
KPa
The flush water pump provides hose down water for the plant operations as well as hard-piped
flush water to most slurry pump suctions and other locations, including the tails launders. Flush
water is introduced by opening the relevant flush water valve before the pump or launder.
To ensure the flush water pump capacity is not exceeded while flushing multiple lines, not all
flushing valves may be opened simultaneously. The table below details the precedence of valves
to be opened when respective flushing is simultaneously required. Please refer to the relevant
sections for flushing line durations. Should multiple valves require being opened simultaneously,
the sequences with valves of lower precedence shall hold until the priority sequences have
completed.
Tag Name Precedence
3340- XV-384B Concentrate Return Pump 3 1
PROCESS

3340- XV-002B Deslime Feed Pump 1 5
3340- XV-003B Deslime Feed Pump 2 6
3340- XV-021B Crossflow Feed Pump 1 7
3340 XV-022B Crossflow Feed Pump 2 8
3340 XV-602B Regrind Cyclone Feed Pump 1 9
3340 XV-603B Regrind Cyclone Feed Pump 2 10
3340 XV-632C Tails Sample Return Pump flush 11
3340 XV-700, 701 and 702
Tails Launder Flush 1, 2 and 3 12
simultaneously10
3340 XV - 039 Crossflow Surge Tank Flush 13
Table 815: Precedence of Opening for Flush Water Valves
Not applicable
A variable speed Flush Water Pump (3340 – PU – 115) provides the CPF flush water
requirements. The flush water pressure is measured via pressure transmitter (3340- PIT – 646)
and controlled by Proportional, Integral, Differential (PID) loop controller to achieve the required
setpoint pressure by varying the speed of the pump. An alarm will activate if the line pressure is
Low after running the pump for the specified time.
Following a start signal to the pump, the motor must ramp up from its minimum speed setpoint.
This will ensure that sufficient back-pressure always exists on the pump.
10
All three valves 3340-XV-700, 701 and 702 may open simultaneously at this location in the order of precedence.
PROCESS
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT

LC Water
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115
PT
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
Module.
T1 Control Module
Tag Service
3340-PU-109 Froth Suppression and Dilution Water Pump
3340-PIT-650 PRESSURE TRANSMITTER
PROCESS
T2 Interlock
Tag 3340-PU-109 Description Froth Suppression and Dilution Water Pump
SCPF_AGUAPR Sub
UN EM 3340PU109
OCESOS EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
Delay time 5
AND time delay ×
minutes
3340-PU-109.MO1.Run

H
High Low
High Low
S
Froth Suppression and Dilution
3340-PT-650 Water Pump Discharge Pressure 0 - 1000 KPa 340
Transmitter

PROCESS
3340-PT-650.L
or LL for 2 Flush Water Pressure is Low or Low
×
minutes Low

50 - 100 % KPa 0 - 1000 340 – Expected
3340 PC - 650 1000 setpoint 440
Pressure Controller
KPa
Not applicable
A variable speed Froth Suppression and Dilution Water Pump (3340 – PU – 109) provides the
deep cone settlers water capacity requirements. The flush water pressure is measured via
pressure transmitter (3340- PIT – 650) and controlled by Proportional, Integral, Differential (PID)
loop controller to achieve the required setpoint pressure by varying the speed of the pump. An
alarm will activate if the line pressure is Low after running the pump for the specified time.
Following a start signal to the pump, the motor must ramp up from its minimum speed setpoint.
This will ensure that sufficient back-pressure always exists on the pump.
PROCESS
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT

LC Water
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115
PT
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
Module.
T1 Control Module
Tag Service
3720-PU-007 Make-up Water Pump 1
3720-XV-110 DISCHARGE OF WATER PUMP 3340-PU-007
3720-PIT-116 PRESSURE TRANSMITTER 3720-PU-007
PROCESS

T2 Interlock
Tag 3720-PU-007 Description Make-Up Water Pump 1
SCPF_AGUAPR Sub
UN EM 3720PU007
OCESOS EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
3720-XV-110 !OP ×
AND
3720-PU-007.MO1.Run
Delay time 5
AND time delay ×
minutes
3720-PU-007.MO1.Run
T2 Interlock
Tag 3720-XV-110 Description DISCHARGE OF WATER PUMP
SCPF_AGUAPR Sub
UN EM 3720PU007
OCESOS EM
Keep Last (KL) Type
PROCESS
Safe Position:
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

.!RN 10 seconds

H
High Low
High Low
S
3720- PT - Process Water Make-Up Pump
0 - 1100 KPa 725 640
116 Discharge Pressure

3720-PT-116.L
or LL for 30 Process Water Make-Up Pressure is
×
seconds Low or Low Low
Note:
1) The CPF uses the make-up water for both Fluidisation Water Tank level control as well as
process pump box level control water. Maintaining a pressurised line is therefore important
to avoid pipeline blockages within the CPF
PROCESS

0 - 100 % KPa 0 - 1100 730 – Expected
Make-Up Water Pump Discharge
3720-PC-116 1100 setpoint 875
KPa
The common pressure controller adjusts the speed of both Make-Up Water Pumps (3720-PU-007
and 3720-PU-008) to maintain the selected setpoint.
Not applicable
deliver water to the CPF at a controlled pressure measured by a pressure transmitter (3720- PIT
–116). Both pumps have variable speed drives, which will be adjusted via Proportional, Integral,
Differential (PID) loop controller to achieve the required setpoint pressure.
The pump discharge valves (3720- XV – 110 / 115) are electrically actuated and therefore do not
require a healthy instrument air pressure signal to operate.
For the CPF to operate at full capacity, both pumps must run. Should one pump be unavailable,
it is highly likely that one half stream capacity within the CPF is stopped. Following a start signal
to the pump, the motor must ramp up from its minimum speed setpoint and the discharge valve
is to commence opening immediately. This will ensure that sufficient back-pressure always exists
on the pump.
Time Time
2 120
2. Open 3720-XV-110 Discharge Valve Open
seconds seconds
PROCESS
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
3. Close 3720-XV-110 Discharge Valve. Closed
seconds seconds
PROCESS
3720PU007
SC
3720109
M 3720-XV-110
DRA
Process Water
Make-Up
Fluor
3720 – PU - 007 PC
3720116
3720PU008
PT
SC
3720114 Water
3720 – PU - 008
SC PC
3340-XV-645A M 3340PU112
3340644 3340647
3340-XV-644A 3340-PIT-647
3340-LIT-643 PT

LC Water
LT
3340643
SC
3340645
M
3340PU114
3340 – TK - 104
3340-XV-645A
3340 – PU - 114
LC
3340-LIT-648
LT PC
3340648
3340647
SC
3340646
M 3340PU115
PT
3340 – PU - 115
3340-LIT-649
LC
LT
3340649 3340PU109 PC
3340650
SC 3340 – PU - 109
M
3340649 PT
Froth Supp &
Module.
T1 Control Module
Tag Service
3720-PU-008 Make-up Water Pump 2
3720-XV-115 DISCHARGE OF WATER PUMP 3340-PU-008
PROCESS

T2 Interlock
Tag 3720-PU-008 Description Make-Up Water Pump 2
SCPF_AGUAPR Sub
UN EM 3720PU008
OCESOS EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
3720-XV-115 !OP ×
AND
3720-PU-008.MO1.Run
Delay time 5
AND time delay ×
minutes
3720-PU-008.MO1.Run
T2 Interlock
Tag 3720-XV-115A Description DISCHARGE OF WATER PUMP
SCPF_AGUAPR Sub
UN EM 3720PU008
OCESOS EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

.!RN 10 seconds

H
High Low
High Low
S
Not applicable

0 - 100 % KPa 0 - 1100 730 – Expected
Make-Up Water Pump Discharge
3720-PC-116 1100 setpoint 875
KPa
The common pressure controller adjusts the speed of both Make-Up Water Pumps (3720-PU-007
and 3720-PU-008) to maintain the selected setpoint.
Not applicable
PROCESS
deliver water to the CPF at a controlled pressure measured by a pressure transmitter (3720- PIT
–116). Both pumps have variable speed drives, which will be adjusted via Proportional, Integral,
Differential (PID) loop controller to achieve the required setpoint pressure.
The pump discharge valves (3720- XV – 110 / 115) are electrically actuated and therefore do not
require a healthy instrument air pressure signal to operate.
For the CPF to operate at full capacity, both pumps must run. Should one pump be unavailable,
it is highly likely that one half stream capacity within the CPF is stopped. Following a start signal
to the pump, the motor must ramp up from its minimum speed setpoint and the discharge valve
is to commence opening immediately. This will ensure that sufficient back-pressure always exists
on the pump.
Time Time
2 120
2. Open 3720-XV-115 Discharge Valve Open
seconds seconds
Time Time
Feedback
Ramp down 2 60
<= MV1
20 60
seconds seconds
2 180
3. Close 3720-XV-115 Discharge Valve. Closed
seconds seconds
PROCESS
28.0 UNIDAD: SCPF_AGUASELLO
Refer to:
MQ14-08-DR-3340-PD1090 Gland Seal Water
A block flow control diagram is depicted below for the SCPF_AGUASELLO system.
3340-PT-656
DRA PT
GSW Feed Low Pressure

GSW Ringmain
Fluor
3340-XV-650A
3340-XV-654A
3340PU192
3340-XV-654B
3340-PT-659
PT
3340 – PU - 192 High Pressure

GSW Ringmain
3340PU193
3340-XV-655A
3340-XV-655B
3340 – PU - 193
Figure 96: Blockflow Control Diagram of SCPF_AGUASELLO
The above control unit is broken into two Engineering Module 1 with zero sub Engineering Module 2’s:
- 3340PU192 (Duty)
28.0.1 Modules of Control SCPF_AGUASELLO
T1 Control Mod
Sub
UN SCPF_AGUASELLO EM
EM
Tag Service
3340-PIT-656 Low Pressure GSW Pressure Transmitter
3340-XV-650A VÁLVULA DE CORTE, AGUA DE SELLO DESDE PLANTA
PROCESS
3340-PIT-659 High Pressure Gland Seal Water Pressure Transmitter
Table 836: List of Modules of Control for SCPF_AGUASELLO
28.0.2 Interlocks – SCPF_AGUASELLO
T2 Interlock
VÁLVULA DE CORTE, AGUA DE SELLO DESDE
PLANTA
SCPF_AGUASEL Sub
UN EM
LO EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
28.0.3 Alarms and Process Setpoints – SCPF_AGUASELLO

UN SCPF_AGUASELLO EM Sub EM
H
High Low
High Low
S
0 – 1000
3340- PIT -
GSW Feed Pressure (Normal KPa 690 600
656
720)
0 – 1500 KPa
3340- PIT - GSW Booster Pump Discharge
(Normal 890 860
659 Pressure
1050)
Table 838: Alarms and Process Setpoint SCPF_AGUASELLO
PROCESS
28.0.4 Binary Messages – SCPF_AGUASELLO

UN SCPF_AGUASELLO EM Sub EM
3340-PT-656.L Gland Seal Water Pressure is Low or
or LL ×
Low Low
3340-PT-659.L Boosted Gland Seal Water Pressure
or LL ×
is Low or Low Low
Table 839: Binary State Messages SCPF_AGUASELLO
When the gland water pressure and boosted gland water pressure is low or low low, material is
prevented from entering the CPF at certain strategic points in order to allow the CPF system to
purge itself of solids thereby preventing blockages on any potential crash stop.
Individual slurry pumps will stop when their respective GSW flowswitches provide a low flow alarm
for a specified time delay.
28.0.5 Regulatory Control Loops – SCPF_AGUASELLO
Not applicable.
28.0.6 Advanced Control Loops – SCPF_AGUASELLO
Not applicable
28.0.7 Description – SCPF_AGUASELLO
Clean gland seal water is gravity fed to the CPF via the Papajuane concentrators’ gland seal
water pipeline. Manual valves as well as an actuated valve (3340- XV-650) allows the gland seal
water to the CPF to be isolated if required.
The feed pressure of the gland seal water offtake is sufficient for most CPF applications and will
be monitored via pressure transmitter (3340- PIT – 656). Should the pressure be Low, an alarm
will be generated, and no pump start sequences will be enabled. In the event of a Low Low
pressure, feed to the CPF will be stopped and the pipelines be allowed to purge themselves of
solids to prevent chokes. Each individual slurry pump is protected via a gland seal water
flowswitch which must be healthy for the pump to run (refer to the relevant pump sections below).
PROCESS
The boosted pressure of the gland seal water booster pump discharge will be monitored via
pressure transmitter (3340- PIT – 659). Only one gland seal water booster pump needs to operate
at a time (i.e. running/standby).
3340-PT-656
DRA PT

GSW Ringmain
Fluor
3340-XV-650A
3340-XV-654A
3340PU192
3340-XV-654B
3340-PT-659
PT

GSW Ringmain
3340PU193
3340-XV-655A
3340-XV-655B
3340 – PU - 193
Module.
T1 Control Module
UN SCPF_AGUASELLO EM 3340PU192 Sub EM
Tag Service
3340-PU-192 Gland Seal Water Pump 1
3340-XV-654B DISCHARGE OF WATER PUMP 3340-PU-192
3340-XV-654A SUCTION OF WATER PUMP 3340-PU-192
PROCESS
T2 Interlock
Tag 3340-XV-654A Description SUCTION OF WATER PUMP 3340-PU-192
SCPF_AGUASEL Sub
UN EM 3340PU192
LO EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340-PU-192 Description Gland Seal Water Pump 1
SCPF_AGUASEL Sub
UN EM 3340PU192
LO EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
BLACKOUT ×
ELECTRICO.ACT
3340-XV-654A CL ×
OR CLN Suction valve is closed or closing and Time Delay
3340-PU-192-MO1.Run
3340-XV-654B!OP ×
AND
3340-PU-192.MO1.Run
3340-PIT-656 .LL If Suction pressure is Low Low for a time
Delay time
AND delay ×
30 seconds
3340-PU-192.MO1.Run
Delay time 5
AND time delay ×
minutes
3340-PU-192.MO1.Run
PROCESS
T2 Interlock
Tag 3340-XV-654B Description DISCHARGE OF WATER PUMP
SCPF_AGUASEL Sub
UN EM 3340PU192
LO EM
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

.!RN 10 seconds
Not applicable
Not applicable
Not applicable
Not applicable
PROCESS

Time Time
2 120
1. Open 3340-XV-650A Open GSW feed valve to CPF Open
seconds seconds
Open GSW Suction Valve to 2 120
Open GSW Discharge Valve to 2 120
3. Open 3340-XV-654B Open
10 60
4. Start 3340-PU-192.MO1 Start pump Working
seconds seconds
Time Time
20 60
seconds seconds
2 60
2. Close 3340-XV-654B Discharge Valve. Closed
seconds seconds
2 60
3. Close 3340-XV-654A Suction Valve Closed
seconds seconds
PROCESS
3340-PT-656
DRA PT

GSW Ringmain
Fluor
3340-XV-650A
3340-XV-654A
3340PU192
3340-XV-654B
3340-PT-659
PT

GSW Ringmain
3340PU193
3340-XV-655A
3340-XV-655B
3340 – PU - 193
Module.
T1 Control Module
Tag Service
3340-PU-193 Gland Seal Water Pump 2
3340-XV-655B DISCHARGE OF WATER PUMP 3340-PU-193
3340-XV-655A SUCTION OF WATER PUMP 3340-PU-193
T2 Interlock
Tag 3340-XV-655A Description SUCTION OF WATER PUMP 3340-PU-193
SCPF_AGUASEL Sub
UN EM 3340PU193
LO EM
Failure Position:
Safe Position: Type
Closed (CL)
PROCESS
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
T2 Interlock
Tag 3340-PU-193 Description Gland Seal Water Pump 2
SCPF_AGUASEL Sub
UN EM 3340PU193
LO EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes
BLACKOUT ×
ELECTRICO.ACT
3340-XV-655A CL ×
OR CLN Suction valve is closed or closing and Time Delay
3340-PU-192-MO1.Run
3340-XV-655B!OP ×
AND
3340-PU-193.MO1.Run
3340-PIT-656 .LL If Suction pressure is Low Low for a time
Delay time
AND delay ×
30 seconds
3340-PU-193.MO1.Run
Delay time 5
AND time delay ×
minutes
3340-PU-193.MO1.Run
T2 Interlock
Tag 3340-XV-655B Description DISCHARGE OF WATER PUMP
SCPF_AGUASEL Sub
UN EM 3340PU193
LO EM
PROCESS
Failure Position:
Keep Last (KL)
Interlock
Type
Closed (CL)
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

.!RN 10 seconds
Not applicable
Not applicable
Not applicable
Not applicable
PROCESS

Time Time
2 120
1. Open 3340-XV-650A Open GSW feed valve to CPF Open
seconds seconds
Open GSW Suction Valve to 2 120
Open GSW Discharge Valve to 2 120
3. Open 3340-XV-655B Open
10 60
4. Start 3340-PU-193.MO1 Start pump Working
seconds seconds
Time Time
20 60
seconds seconds
2 60
2. Close 3340-XV-655B Discharge Valve. Closed
seconds seconds
2 60
3. Close 3340-XV-655A Suction Valve Closed
seconds seconds
PROCESS
29.0 UNIDAD: SCPF_INSTAIR
Refer to:
MQ14-08-DR-3340-PD1096 Compressed Air Generation
MQ15-760-DR-3340-IN0001 OPTIMIZER 4.0 and Profibus DP Gateway (Vendor)
MQ15-760-TE-3340-IN0001 Profibus Communication Map Compressors (Vendor)
MQ15-760-TE-3340-IN0002 Profibus Communication Map Compressors (Drier)
A block flow control diagram is depicted below for the SCPF_InstAir system.
3340CP101_103 3340AR102
PT
NC-3340670
SC Instrument
M Air (CPF)
3340670 3340 – PT - 675
3340-PT-670
PT
3340 – AR - 101 3340 – DR - 101 3340 – AR - 102
3340 – CP - 101 3340AR103

PT
NC-3340671 Instrument Air
SC (Front End)
M
3340671 3340 – PT - 677
3340 – AR - 103
3340-PT-671
PT
3340 – PT - 672
3340 – CP - 102 3340AR101
PT
Plant /
SC
NC-3340678 Flotation Air
M
3340678
3340-PT-678
PT
3340 – CP - 103
Figure 99: Blockflow Control Diagram of SCPF_InstAir
The above control unit is broken into four Engineering Module 1 with zero sub Engineering Module 2’s:
- 3340CP101_103
- 3340AR101
- 3340AR102
PROCESS
- 3340AR103
29.0 Engineering Module– 3340CP101_103
29.0.1 Description – 3340CP101_103
The following figure shows the elements that make up the 3340CP101_103 equipment module.
3340CP101_103 3340AR102
PT
NC-3340670
SC Instrument
M Air (CPF)
3340670 3340 – PT - 675
3340-PT-670
PT
3340 – AR - 101 3340 – DR - 101 3340 – AR - 102
3340 – CP - 101 3340AR103

PT
SC (Front End)
M
3340671 3340 – PT - 677
3340 – AR - 103
3340-PT-671
PT
3340 – PT - 672
3340 – CP - 102 3340AR101
PT
Plant /
SC
M
3340678
3340-PT-678
PT
3340 – CP - 103
Figure 100: Blockflow Control Diagram of the 3340CP101_103 System
29.0.2 Unit of Control Modules – 3340CP101_103
Module.
T1 Control Module
UN SCPF_InstAir EM 3340CP101_103 Sub EM
Tag Service
PROCESS
3340-CP-101 Air Compressor 1

3340-PIT-670 PRESSURE TRANSMITTER – Compressor 1
3340-CP-102 Air Compressor 2 (Standby)
3340-CP-103 Air Compressor 3
Table 852: List of Unit Controls – 3340CP101_103
29.0.3 Interlocks – 3340CP101_103
T2 Interlock
Tag 3340-CP-101 Description Air Compressor 1
3340CP101_ Sub
UN SCPF_InstAir EM
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
Table 853: List of Interlocks for 3340-CP-101
T2 Interlock
3340CP101_ Sub
UN SCPF_InstAir EM
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
PROCESS
T2 Interlock
3340CP101_ Sub
UN SCPF_InstAir EM
103 EM
Interlock
Type
Description
Interlock
Bypass
Protect
Permit
Permit
QC
Tag Service Notes

BLACKOUT ×
ELECTRICO.ACT
29.0.4 Alarms and Process Setpoints – 3340CP101_103

H
High Low
High Low
S
Refer to vendor control philosophy for equipment package specific alarms and setpoints MQ15-760-TE-3340-IN0001
Compressor 1 discharge 0 - 1000
3340 PIT-070 KPa 800 600 550
Compressor 2 discharge 0 - 1000 KPa
3340 PIT-071 800 600 550
Compressor 3 discharge 0 - 1000 KPa
3340 PIT-078 800 600 550
Table 856: Alarms and Process Setpoint 3340CP101_103
29.0.5 Binary Messages – 3340CP101_103
Not applicable.
PROCESS
29.0.6 Regulatory Control Loops – 3340CP101_103

0 - 100 % KPa 0 - 1000 600 – Expected
3340-PC-675 Instrument Air Pressure Control
800 setpoint 750
Table 857: Regulatory Control Loops for 3340CP101_103
The common pressure controller is adjusted by the Optmiser 4.0 package supplied by the vendor.
This adjusts the speed of all three compressors and determines which and how many should
operate (3340-CP-101, 3340-CP-102 and 3340-CP-103) to maintain the selected instrument air
pressure setpoint for the CPF.
29.0.7 Advanced Control Loops – 3340CP101_103
Not applicable
29.0.8 Description – 3340CP101_103
Compressed air for the CPF is supplied from three air compressors (3340-CP-101 / 102 / 103).
The compressors are stopped/started via vendor supplied controller which also controls their VFD
speeds to maintain the setpoint pressure of the instrument air (3340-PIT-675).
The vendor functional specification for the compressors and air dryer shall be utilized for their
control.
29.1 Engineering Module– 3340AR101
29.1.1 Description – 3340AR101
The following figure shows the elements that make up the 3340AR101 equipment module.
PROCESS
3340CP101_103 3340AR102
PT
NC-3340670
SC Instrument
M Air (CPF)
3340670 3340 – PT - 675
3340-PT-670
PT
3340 – AR - 101 3340 – DR - 101 3340 – AR - 102
3340 – CP - 101 3340AR103

PT
SC (Front End)
M
3340671 3340 – PT - 677
3340 – AR - 103
3340-PT-671
PT
3340 – PT - 672
3340 – CP - 102 3340AR101
PT
Plant /
SC
M
3340678
3340-PT-678
PT
3340 – CP - 103
Figure 101: Blockflow Control Diagram of the 3340AR101 System
29.1.2 Unit of Control Modules – 3340AR101
Module.
T1 Control Module
UN SCPF_InstAir EM 3340AR101 Sub EM
Tag Service
3340-AR-101 Plant Air Receiver
3340-PIT-672 PRESSURE TRANSMITTER – Plant/Flotation Air
Table 858: List of Unit Controls – 3340AR101
PROCESS
29.1.3 Interlocks – 3340AR101
Not applicable
29.1.4 Alarms and Process Setpoints – 3340AR101

H
High Low
High Low
S
3340 PIT-672 Plant Air Pressure Transmitter 0 - 1000 KPa 600
Table 859: Alarms and Process Setpoint 3340AR101
29.1.5 Binary Messages – 3340AR101

Absolute {3340-
PIT-672}
- Compressed Air Difference – Plant
×
Absolute { Air to Instrument Air
3340-PIT-675}
> 30 KPa
Table 860: Binary State Messages 3340AR101
The control room operator should be alerted when an undue difference in pressure occurs
between plant and instrument air headers. This would likely be caused by manual valve isolation
in the field.
29.1.6 Regulatory Control Loops – 3340AR101
Not applicable
29.1.7 Advanced Control Loops – 3340AR101
Not applicable
PROCESS
The compressors discharge into a common pipe manifold which feeds the Plant Air Receiver
(3340 - AR – 101) that provides a buffer storage capacity for the CPF plant air requirements.
Water condensate which may accumulate at the base of the accumulator is periodically
discharged via a mechanical relief valve. The accumulator is also equipped with a safety pressure
relief valve to ensure the compressed air pressure does not exceed the line pressure rating.
Compressed air is then either directed to:
 The hydroflotation cells.
 CPF pneumatic air header. The pressure in this line is measured by a pressure
transmitter (3340-PIT-672) and should it drop a low level, an alarm shall be generated.
 Instrument air drier.
PROCESS
3340CP101_103 3340AR102
PT
NC-3340670
SC Instrument
M Air (CPF)
3340670 3340 – PT - 675
3340-PT-670
PT
3340 – AR - 101 3340 – DR - 101 3340 – AR - 102
3340 – CP - 101 3340AR103

PT
SC (Front End)
M
3340671 3340 – PT - 677
3340 – AR - 103
3340-PT-671
PT
3340 – PT - 672
3340 – CP - 102 3340AR101
PT
Plant /
SC
M
3340678
3340-PT-678
PT
3340 – CP - 103
Module.
T1 Control Module
Tag Service
3340-DR-101 Air Drier
3340-AR-102 Instrument Air Receiver
3340-PIT-675 PRESSURE TRANSMITTER – Instrument Air
PROCESS
Not applicable
The instrument desiccant air drier is mechanical in nature and controlled by the vendor Optimiser
4 package.

H
High Low
High Low
S
3340 PIT-675 Instrument Air Pressure 0 - 1000 KPa
800 600 550
Transmitter
Not applicable
Not applicable
Not applicable
The instrument Air drier pre-filters (3340-FL-101 / 103) are in a running/standby configuration and
can be manually alternated by the filed operator.
The desiccant air drier (3340 - DR – 101) reduces the moisture content of the compressed air but
can be manually bypassed under emergencies during breakdown periods.
Post-drier filters (3340-FL-102 / 104) remove final oil and dust particles. They are in a
running/standby configuration and can be manually alternated by the field operator.
PROCESS
Instrument Air is then piped into the Instrument Air Receiver (3340 - AR – 102) that provides a
buffer storage capacity for the CPF instrument air requirements. Water condensate which may
accumulate at the base of the accumulator is periodically discharged via a mechanical relief valve.
The accumulator is also equipped with a safety pressure relief valve to ensure the compressed
air pressure does not exceed the line pressure rating.
Instrument air is then either directed to:
 The Front End Instrument Air Receiver (3340-AR-103). The pressure in this line is
measured by a pressure transmitter (3340- PIT-677) and should it drop a Low level an
alarm shall be generated.
 CPF instrument air header. The pressure in this line is measured by a pressure
transmitter (3340- PIT-675). The pressure in the instrument airline is controlled by varying
the number and speed of the compressors.
PROCESS
3340CP101_103 3340AR102
PT
NC-3340670
SC Instrument
M Air (CPF)
3340670 3340 – PT - 675
3340-PT-670
PT
3340 – AR - 101 3340 – DR - 101 3340 – AR - 102
3340 – CP - 101 3340AR103

PT
SC (Front End)
M
3340671 3340 – PT - 677
3340 – AR - 103
3340-PT-671
PT
3340 – PT - 672
3340 – CP - 102 3340AR101
PT
Plant /
SC
M
3340678
3340-PT-678
PT
3340 – CP - 103
Module.
T1 Control Module
Tag Service
3340-AR-103 Instrument Air Receiver – Front End
3340-PIT-677 PRESSURE TRANSMITTER – Instr Air Front End
PROCESS
Not applicable

H
High Low
High Low
S
3340 PIT-677 Plant Air Pressure Transmitter 0 - 1000 KPa 600

Absolute {3340-
PIT-677}
Compressed Air Difference – Front
-
End Instr Air Pessure to CPF ×
Absolute {
Instrument Air Pressure
3340-PIT-675}
> 30 KPa
Table 865: Binary State Messages 3340AR103
The control room operator should be alerted when an undue difference in pressure occurs
between the front end instrument air pressure and instrument air header within the CPF. This
would likely be caused by manual valve isolation in the field.
Not applicable
Not applicable
PROCESS
This front end air header provides a buffer storage of air a distance from the compressors thereby
reducing the risk of pressure drops under instantaneous high usage events.
PROCESS
30.0 APPENDIX – VENDOR CONTROL PHILOSOPHIES
30.0.1 Hydraulic Valves
MQ14 - 08 - DR - 3340 - PD1103

Document awaiting issuance.
30.0.2 Large Slurry Pumps
MQ15-718-TE-3340-IN0101
MQ15-718-TE-3340-
IN0101_4.pdf
30.0.3 Agitator
MQ15-722-DC-3340-IN0001
MQ15-722-DC-3340
-IN0001+(11510-21-ING-01-DOC-EL-01_0+CERT).pdf
30.0.4 Crossflow Separator
MQ15-727-TE-3340-IN1002
MQ15-727-TE-3340-
IN1002_0_Approved.pdf
30.0.5 Hydrofloat
MQ15-727-TE-3340-IN1001
MQ15-727-TE-3340-
IN1001_0_Approved.pdf
30.0.6 Product and Tails Sampler and Analyser
MQ15-720-IOM-3340-ME0002
PROCESS
MQ15-720-IOM-334
0-ME0002_0.pdf
30.0.7 Reagent Day Tank Dosing
MQ15-781-DC-3340-IN0001
MQ15-781-DC-3340
-IN0001_1.pdf
30.0.8 Frother Bulk Offloading and Storage
MQ15-780-PRC-3340-GA0001_1
MQ15-780-PRC-334
0-GA0001_1 (1).pdf
30.0.9 High Rate Settlers
MQ15-780-PRC-3340-GA0001_1
MQ15-51-TE-3340-G
A0601_1 approved 20220525.pdf
30.0.10 Regrind Cyclone
MQ15-718-TE-3340-IN0001
MQ15-718-TE-3340-
IN0001_1.pdf
30.0.11 Regrind Mill
MQ15-51-DR-3340-EE0011
MQ15-51-DR-3340-
EE0011_0+Functional+Description+(900111330).pdf
PROCESS
30.0.12 Water Pumps
MQ15-715-DC-3340-IN0101
MQ15-715-DC-3340
-IN0101_Control+System+and+Philosophies.pdf
30.0.13 Compressed Air
MQ15-760-DR-3340-IN0001
MQ15-760-TE-3340-IN0001
MQ15-760-TE-3340-IN0002
MQ15-760-TE-3340- MQ15-760-TE-3340- MQ15-760-DR-3340

IN0001.pdf IN0002.pdf -IN0001.pdf
PROCESS

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COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

APPROVERS SIGNATURE DATE

Project Manager Cameron McGregor 2022-11-04

Client: Francisco Araya

ISSUED FOR: Design x Construction Other:

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

A 05-11-2021 Issued for Internal Review

B 16-11-2021 Issued for Client Review

B1 25-05-2022 Issued for Approval

B2 29-08-2022 Issued for Approval

B3 11-10-2022 Issued for Approval

0 03-11-2022 Issued As Approved

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

1.0 INTRODUCTION ........................................................................................................................................ 28

2.0 PROCESS DESCRIPTION ....................................................................................................................... 28

4.0 DESCRIPTION OF CONTROL ................................................................................................................ 49

5.0 STRUCTURE OF PLC SOFTWARE ....................................................................................................... 50

6.0 UNIDAD: CDCPF_DESLAMADO ........................................................................................................... 61

7.0 UNIDAD: SFCPF_ALIMFLUJOCRUZADO ......................................................................................... 101

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

8.0 UNIDAD: SFCPF_SEPHFL1 .................................................................................................................. 132

9.0 UNIDAD: SFCPF_SEPHFL2 .................................................................................................................. 221

10.0 UNIDAD: CRCFP_RELAVES ................................................................................................................ 304

11.0 UNIDAD: RECPF_COLLECTOR3894 .................................................................................................. 317

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

11.2 Engineering Module– 3350PU120_121 ......................................................................................... 335

12.0 UNIDAD: RECPF_COLLECTOR404 .................................................................................................... 345

13.0 UNIDAD: RECPF_COLLECTORZ6 ...................................................................................................... 372

14.0 UNIDAD: RECPF_COLLECTORDIESEL ............................................................................................ 399

15.0 UNIDAD: RECPF_ALMESPUMANTE .................................................................................................. 426

16.0 UNIDAD: RECPF_ ESPUMANTE ......................................................................................................... 436

17.0 UNIDAD: FCPF_ALIMENTACION ........................................................................................................ 459

18.0 UNIDAD: ECPF_ALIMENTACION ........................................................................................................ 482

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

19.0 UNIDAD: ECPF_3340TH101 ................................................................................................................. 497

20.0 UNIDAD: ECPF_3340TH102 ................................................................................................................. 515

21.0 UNIDAD: ECPF_3340TH103 ................................................................................................................. 533

22.0 UNIDAD: RMCPF_3340BX103.............................................................................................................. 551

23.0 UNIDAD: RMCPF_ALIMENTACION .................................................................................................... 583

24.0 UNIDAD: RMCPF_3340MI101 ............................................................................................................... 586

25.0 UNIDAD: RMCPF_3340MI102 ............................................................................................................... 590

26.0 UNIDAD: CRCFP_RETORNOCONC ................................................................................................... 594

27.0 UNIDAD: SCPF_AGUAPROCESOS .................................................................................................... 627

28.0 UNIDAD: SCPF_AGUASELLO ............................................................................................................. 657

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

29.0 UNIDAD: SCPF_INSTAIR ...................................................................................................................... 668

30.0 APPENDIX – VENDOR CONTROL PHILOSOPHIES ....................................................................... 682

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 39: Binary State Messages 3340PU102 ................................................................................................. 85

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 88: Alarms and Process Setpoint 3340PU186 ................................................................................... 122

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 137: List of Modules of Control for 3340HF102 ................................................................................. 160

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 186: Stop Sequence 3340CF104 ............................................................................................................ 193

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 235: Start Sequence 3340CF106 ............................................................................................................ 229

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 284: Regulatory Control Loops for 3340CF108 ................................................................................ 261

COARSE PARTICLE FLOTATION PLANT FUNCTIONAL SPECIFICATION

Table 333: Alarms and Process Setpoint 3340CF110 .................................................................................293