RISK ASSESSMENT

Hazard Identification Risk Assessment and Risk Control (HIRARC)

Company : SDCHMJV SDN BHD

Project : PROPOSED CONSTRUCTION OF SG. LINGGA BRIDGE AND APPROACH ROAD AT LINGGA, SRI AMAN DIVISION, SARAWAK
Title : Hirrac No. 7: Overhead Crane Hirarc (Gantry Crane and Tower Crane)
Prepared by : Nicholas Ngelai (Safety Health Officer)
Date : 6-Jun-22
Ref No : CHEC-RA/HSED/087-21 Rev: 00

1. Hazard Identification 2. Risk Analysis 3. Risk Control

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POTENTIAL HAZARD

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Existing Risk Control

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Work & RESIDUAL

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Item *Presuming there is no Recommended Control Measures ACTION BY

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Activities POTENTIAL IMPACT RISK

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control measure

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Workers not inducted and wrong
1. Site Induction for all workers entering site.
Mobilization of communication which might be failure to
PPE / SAFETY 2. To comply with full PPE (safety helmet, safety shoes, safety gloves,long sleeve jacket, reflector for worker).
1 man-power comply with site rules, wrongly received 2 3 6 MEDIUM LOW Supervisor
INDUCTION 3. To ensure all workers have valid working permit and CIDB.
information and expose himself on
4. To have a good communication among the team.
hazard.

1. No un-authorized person shall be not entering the access during access preparation.
2. Proper signages shall be installed for alarming public and others un-authorized workers.
3. Visible reflective jackets shall be wear during preparing access.
4. Traffic management officer is requested to supervise during the manuver and access preparation.
Setting up Machine topple/ properties damaged/ 5. PPE shall be use at all time during working
PPE / SAFETY
2 overhead crane load collapse/ working at height/ falling 3 2 6 MEDIUM 6. Access shall be inspected before preparation work proceed . LOW Supervisor
INDUCTION
object. 7. Machinery shall be operated by trained operator.
8. Signal man shall be assigned.
9. Briefing shall be conducted before proceeding the works.
10. Body harness shall be used whenever working at height is involved.
11. PTW shall be applied when needed.

1. Barricades working area.

Wrong Communication /
Instruction/struck to
Installation of
person/Working at height/ falling objects/
3 overhead crane
sharp
edges/ wrong communication
2. Safety signages shall be in place.
3. Body harness shall be used whenever working at height is involed.
PPE / SAFETY
4 2 8 MEDIUM 4. PPE shall be used at all time during working. LOW Supervisor
INDUCTION
5. Lifting supervisor shall monitor the work process.
6. To follow the SOP and supervisor instruction.
7. PTW for working at height shall be applied.

1. Site shall be inspected before carry out any works.

Bitten by poisonous snake, bees and
2. Emergency response plan shall be visible at site and workers well informed all the procedure.
Biological scorpion PPE / SAFETY
4 3 1 3 LOW 3. First aid and first aider need to be at site full time to monitor the site and environment. LOW Supervisor
sting may lead to fatality injury. INDUCTION
4. Workers shall be aware on their working environment at all time.
5. Pest control need to be assigned and request for inspection and visit at least 4-6 times in a year.

Hot weather, can cause dehydrated, heat

1. Workers shall stop their work and go to the rest area for shelter during bad weather.
Weather stroke, heat rash and may cause fatality PPE / SAFETY
5 3 2 6 MEDIUM 2. Emergency response plan shall be visible at site and workers well informed all the procedure. LOW Supervisor
injury. INDUCTION
3. Workers need to keep hydrated and drink more water during hot weather.

Ergonomic body posture may cause the 1. Rest area is compulsory to be constructed at site as welfare.
Ergonomic PPE / SAFETY
6 workers having a body pain in short or 2 1 2 LOW 2. Workers shall apply buddy system among them. LOW Supervisor
INDUCTION
long term. 3. Shifting work system or rotating system among them.
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 1. Hazard Identification 2. Risk Analysis 3. Risk Control

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RESIDUAL

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Item Work Activities POTENTIAL HAZARD CONSEQUENCE Existing Risk Control Recommended Control Measures ACTION BY

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RISK

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1.Workers Namelist 1.Site Supervisor
Pedistrian struck by moving 1. Basic PPE 2.Flagman.
Serious Injury 2 3 6 MEDIUM LOW
Mobilization and vehicle 2. Safety Induction 3. Prework Checklist. 2.Operator
demobilization of 4. Toolbox Briefing 3.Driver
1 machinery , tools, equipment
and materials at site 1.Site Supervisor
1. Speed Limit 1.Traffic Layout Plan.
Collison with equipment or other
Property damage 2.Operator Compentency 2 3 6 MEDIUM 2.Crane Checklist. LOW 2.Operator
vehicle
3.Safety Briefing 4.Supervision 3.Driver
4.Flagman

1.Site Supervisor
1. Topple
2. Property 1. Prestart checklist
Unstable ground 1. Proper footing / Sleeper 2 3 6 MEDIUM LOW 2.Operator
Damage 2.Work Briefing
3.Driver
3.Serious Injury

1.Machinery Checklist 1.Site Supervisor

1. Skill Worker (Signalman/Rigger) 2.Pre Start Work Checklist
Delivery and unloading of 1. Serious Injury
2.Basic PPE 3.Work briefing 2.Operator
2 work materials via mobile Falling object during lifting 2. Property 2 3 6 MEDIUM LOW
3.Barricade + Signage 4.Toolbox talk 3.Driver
crane and/or crawler crane damage
4.Lifting equipment inspection 5.Lifting Plan and 4. Safety
layout Supervisor
1.Site Supervisor

2.Operator
1. Serious Injury 1.Lifting Equipment Checklist
3.Driver
Lifting tackle or accessories failure 2. Property 1. Lifting equipment inspection 2 3 6 MEDIUM 2.Lifitng Plan Layout LOW
4. Safety
damage 3.Toolbox
Supervisor
5.
Lifting
1.Site Supervisor
Supervisor

1. Topple 1. Proper footing / Sleeper 2.Operator

1.Operator Competency
2. Property 2.Dedicated 3.Driver
Unstable ground 2 3 6 MEDIUM 2.Lifting Plan LOW
Damage and proper area for 4. Safety
3.Lifting Plan Layout
3.Serious Injury loading/unloading Supervisor
5.
Lifting
1.Site Supervisor
Supervisor

1. Skill Worker (Signalman/Rigger) 1.Machinery Checklist 2.Operator

1. Serious Injury
2.Basic PPE 2.Pre Start Work Checklist
Falling object during lifting 2. Property 2 3 6 MEDIUM LOW
3.Barricade + Signage 3.Work briefing 3. Safety
damage
4.Lifting equipment inspection 4.Toolbox talk Supervisor
4.
Lifting
1.Site Supervisor
Supervisor

2.Operator
1. Serious Injury 1.Lifting Equipment Checklist
Lifting tackle or accessories failure 2. Property 1. Lifting equipment inspection 2 3 6 MEDIUM 2.Lifitng Plan Layout LOW
3. Safety
Performing lifting work damage 3.Toolbox
Supervisor
during installation of steel
4.
tube pile driven, gantry track,
3 Lifting Supervisor
gantry crane outrigger,gantry
crane girder installation and 1.Site Supervisor
1. Serious Injury
electric hoist. 1. Weather forecast
High wind velocity 2. Property 2 3 6 MEDIUM 1.Pre Start Work Checklist LOW
2. Close supervision 2.Operator
damage
 Performing lifting work
during installation of steel
tube pile driven, gantry track,
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gantry crane outrigger,gantry
crane girder installation and
electric hoist.

1.Max.Load
1. Skill Worker (Signalman/Rigger) Calculation 1.Site Supervisor
1. Serious Injury
2.Basic PPE 2.Machinery Checklist
Suspended load 2. Property 2 4 8 MEDIUM LOW
3.Barricade + Signage 3.Step by Step 2.Operator
damage
4.Lifting equipment inspection Checklist
4.Tag line

1.Site Supervisor
1.Work load inspection
Exceeding safe Topple 2.Proper lifting plan 1.Lifting Plan
2.Operator
lifting radius or safe Serious injury 3.Refer load indicator 2 4 8 MEDIUM 2.Lifting Plan Layout LOW
work load Property damage 4.Barricade and signages the lifting 3.Machinery Checklist
3. Lifting
area
Supervisor

1.Toolbox Talk 1.Supervisor

1.Attendance List
Sparking/Flying sand Eye injury 2.Wear face shield and welding 2 3 6 MEDIUM LOW
2.Inspection Checklist
glove 2.Welder
3.First aid box

1.Remove all combustion material

2.Safe and secure cylinders 1.Hot Work Permit 1.Supervisor
Fire/Explosion Burn injury
3.Daily leak/soap test with checklist 2 4 8 MEDIUM 2.Inspection Checklist LOW
scattering Property damages
4.Flash back arrestor (on tank side) 2.Welder
5.Fire Extinguisher & Blanket

Hotwork during install gantry

track, gantry crane
4 1.Pre check electrical equipment
outrigger,and gantry crane 1.Inspection Checklist 1.Supervisor
girder Leaking current from Electrical shock/ 2.Welding area dry & free from
2 3 6 MEDIUM 2.Equipment Tagging LOW
machine heart attack water
System 2.Welder
3.Cable management

Over speeding of Serious injury due
cutting equipment
i.e Grinder
1.Machine guarding
2.Basic PPE+Safety Glass+Gloves
(cut resistance)
1.Supervisor
4. Pre check cutting equipment
to cutting disc 2 3 6 MEDIUM 1.Inspection Checklist LOW
(Ensure Compatibiltiy of
brake apart 2.Welder
cutting/grinding disk with machine
5.Cutting disc not to be used for
grinding)

1.Supervisor
1.Basic PPE
Serious Injury or 2.Full Body Harness with anchor 1.Attendance List 2.Operator
Falling from Height 2 4 8 MEDIUM LOW
Fatality point 2.W@H Sticker
Working at 3.Working at Height Training 3.Signalman
5 Height during installation
gantry crane girder Topple 1.Supervisor
1.Valid PMA
Serious injury 1.Machinery inspection
Machinery failure 2 4 8 MEDIUM 2.Machinery LOW
Property damage 2.Certified Skylift operator 2.Operator
Checklist
Fatality

Leaking current from Electrical shock/ 1.Pre check electrical equipment 1.Inspection Checklist 1.Supervisor
2 3 6 MEDIUM LOW
machine heart attack 2.Cable management 2.Equipment Tagging System

1.Pause between work

Working using impact Vibration from Fatigue, Carpal 1.Toolbox Attendance 1.Supervisor
6 2.Basic PPE+Glove 2 2 4 LOW LOW
wrench impact wrench Tunnel Syndrome 2.Inspection Checklist
3.Equipment inspection

Hearing 1.Supervisor
High noise levels 1.Earplug 2 2 4 LOW 1.Inspection Checklist LOW
impairment / loss

Heavy rain / storm / Low visibility, 1.Stop work 1.Supervisor

2 2 4 LOW 1.Inspection Checklist LOW
wind exposure pneumonia, fever 2.Safe Rest area / Shelter

Working
7 Outdoors
 Working 1.Rest area / Shelter
High humidity / Heat stroke or 1.Supervisor
7 Outdoors 2.Drinking fresh water 2 2 4 LOW 1.Inspection Checklist LOW
hot weather dehydration
3.Rest time

1.Supervisor
Bitten by venomous Unconsiclous 1.Visual inspection 1.Send to nearest Hospital
2 3 6 MEDIUM 2.Emergency vehicle LOW
animal i.e snake Cardiac arrest 2.Standby bamboo stick
2.First Aider

Slip, trip and fall due

to slippery/uneven 1.Basic PPE
surface Head and body 1.Inspection Checklist 1.Supervisor
2.Good material arrangement 2 3 6 MEDIUM LOW
injury
3.Barricade and Safety signage

8 Housekeeping 1.Inspection Checklist

Awkward position, Low back pain,
2.Work briefing 1.Supervisor
bending over, shoulder strain, 1.Close supervision 2 3 6 MEDIUM LOW
3.Pre start checklist
overexertion wrist strain 2. Proper manual handling
4.Supervision

1.Inspection Checklist
2.Work briefing 1.Supervisor
Sharp edge Cut 1. Wear PPE 2 2 4 LOW LOW
3.Pre start checklist
4.Supervision