Service Manual DJ Series, English

D-10 Hemoglobin Testing System
D-10™
DJ Configuration
Service Manual
™
D-10
Addendum to D-10 Service
Manual - L200015501 Hemoglobin
Testing
System
LB000820A
October, 2013
D-10™ DJ Configuration Service Manual Page 1

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Bio-Rad Laboratories
Diagnostic Group
4000 Alfred Nobel Drive
Hercules, California
94547
USA
Technical Assistance Contact Information:

CSD_techsupport@Bio-Rad.com
CAUTION
Please read through and familiarize yourself with the contents of this
service manual.
All personnel using the D-10 should wear standard laboratory personal
protection equipment. (e.g. safety glasses, laboratory coat and gloves).
All reference material (i.e. standards and controls) and patient samples
should be considered as biohazardous material and must be handled with
caution.
Waste material contains sample waste plus reagents: treat and dispose of
as directed by your laboratory safety guidelines or by local ordinance.
Precautions must be taken to protect electronic boards and components

against damage from static charge:
 Use a grounded wrist strap before handling Electronic Boards or
Components. If one is not available, touch one hand to a safely
grounded metal object while contacting the board or component with
the other.
 Hold Boards and Components by the edges. Refrain from touching IC
chips, leads, or connectors.
 Place Boards or Components on a grounded antistatic pad or on the
bag that came with the components.
Before removing or replacing any of the instrument assemblies or

components, insure that the instrument has been properly powered off and
the Mains Power Source has been disconnected.
TRADEMARKS AND REFERENCES
D-10 is a trademark of Bio-Rad Laboratories, Inc.

All other trademarks are the property of their respective companies.
Page 2 D-10™ DJ Configuration Service Manual

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Table Of Contents
1.0 Introduction 5
2.0 Instrument Specifications and Design Changes 6
2.1 Instrument Specifications 6
2.2 Design Changes 10
3.0 D-10 DJ Features 13
3.1 External Ports 13
3.1.1 Rear Panel 13
3.1.2 Connecting an External Monitor 13
3.2 Accessing the D-10 Software Files and Windows Environment 14
3.2.1 Accessing Software Files With Windows Explorer 14
3.2.2 Opening the Taskbar from the Service Software 15
3.3 Importing and Exporting Files 16
3.3.1 Importing Files with the Service Software 16
3.3.2 Exporting Files with the Service Software 18
3.3.3 Exporting Sample Results from the Data Tab 19
3.4 Update Kit CD 19
3.4.1 Performing the Update Kit 19
3.5 Software/Firmware 20
3.5.1 Temperature Control - System Offset and Gain 20
3.5.2 Instrument.ini File 21
3.6 Modifying the Network Address for Webserver 21
3.7 Soft Start Power 22
3.7.1 Power On Sequence 22
3.7.2 Power Off Sequence 22
4.0 Hardware Assemblies - Remove and Replace 23
4.1 Peripheral Assembly 23
4.1.1 Peripheral Assembly Removal and Replace 23
4.1.2 Hard Drive Replacement 26
4.1.3 DVD/CD Drive Replacement 27
4.1.4 USB Port 28
4.1.5 Kyospeed 2 Printer 28
4.1.5.1 Loading Paper 28
4.1.5.2 Button and Indicator Description 29
4.1.5.3 Print Head Mechanism Replacement 29

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4.2 Electronic Module 30

4.2.1 Electronics Module Removal 30
4.2.2 Electronics Module Installation 33
4.2.3 AAEON CPU Motherboard Replacement 41
4.2.4 Power Supply (24 Volt) Replacement 44
4.2.5 Power Surge Protection Board Replacement 45
4.2.6 Multiple Output ATX Power Supply Replacement 46
4.3 Display Module 47
4.3.1 Display Module Removal 48
4.3.2 Display Module Installation 49
4.3.3 Display Replacement 50
4.3.4 Touch Screen Board Replacement 51
4.4 Detector Assembly 52
4.4.1 Detector Compatability 52
4.4.2 Version Identification 52
5.0 Loading Software 54
5.1 Recording Instrument Settings Before a Software Upgrade or Image 54
Software Settings Checklist 59
5.2 Upgrading the Dia Software/Firmware 61
5.3 Hard Drive Imaging 70
5.4 Restoring Counts and Instrument ini File 74
5.4.1 Restoring Cartridge Counts and Buffer Volumes 74
5.4.2 Rebuilding the instrument.ini File 75
6.0 Warning Messages Specific to the DJ Series Instrument 77
7.0 Parts List 78
8.0 Schematics 79

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1.0 Introduction
This document is an addendum to be used in conjunction with the D-10 Service
Manual L20015501. Refer to the D-10 Service Manual for all Calibration and Repair
procedures not covered in this document. This document addresses only the changes
and improvements specific to the release of the D-10 DJ series instrument.
A new version of the D-10 Operations Manual (LB0001774) has been released with
the D-10 DJ series instrument. This Manual is applicable to all versions of the D-10
DA, DB, DC, and DJ series instruments.
The D-10 DJ series instrument has been designed to address hardware and software
obsolescence. This will insure that the instrument can be manufactured throughout the
planned lifecycle period.

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2.0 Specifications and Design Changes

2.1 Instrument Specifications
D-10 General Specifications
 D-10, Dimensions: 402 mm (W) x 495 mm (H) x 534 mm (D); [15.8 in.
(W) x 19.5 in. (H) x 21.0 in. (D)]
 Weight (uncrated): 34 kg (75 lbs)
 Operating Environment (For indoor use only)
Altitude: 2000 m max
Temperature: 15 to 30 °C
Humidity: 20 to 80% relative humidity, non-condensing
Overvoltage Category: II
Pollution degree: 2
Electrical Supply Voltage Fluctuation: 10% max
 Storage Conditions
Ambient Temperature: 0 to 50 °C
Humidity: 10 to 95%
 Power Input Requirements: 100–240 V~ at 50–60 Hz
 Power Consumption: 220 VA max
 Fuses: T 2.5 A/250 V (2 fuses)
 Sound level: <70 dBA
 Sample Requirements: Refer to specific instruction manual
 Sample Throughput: Refer to specific instruction manual
 Analytical Device
Cartridge: Application dependent
 Detector: Visible wavelength detector
 Printer: Graphic thermal, 112 mm (4.4 in.) wide
 Data Storage: USB flash drive
 Parameter Entry: CD-ROM drive.
 User interface: integrated LCD touch screen
 Data Export: USB flash drive, RS232, or LAN
 Ethernet/LAN connection: RJ-45
 Waste Tank, Volume: 10 L

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Visible Wavelength Detector Specifications

 Wavelength
Sample: 415 nm
Reference 460 nm
 Flow Cell Volume: 18.3 µL
 Optical Pathlength: 1 cm
 Light Source: LED 430 nm peak wavelength
 Linearity: ± 1% of theoretical absorbance at 1.0 AU (based on
extrapolation from lower concentration)
 Baseline Noise: 200 µV peak to peak
 Baseline Drift: 2 mV per hour
 Photodetector: Silicon photodiode
Pump Unit Specifications

 Type: Dual piston HPLC
 Flow Rate Range
Minimum setting: 0.20 mL/min
Maximum setting: 2.00 mL/min
Increments: 0.1 mL/min
2
 Maximum Pressure: 141 kg/cm (2000 psi)
 Accuracy (flow): ± 5%
 Precision (flow): ± 2%
 Gradient
Step accuracy: ± 0.5% @ 50% Buffer 2
Step precision: 0.5%
 Piston Flush: Automatic by syringe + Rheodyne valve
Pressure Sensor Specifications

 Construction: Strain gauge type
2
 Maximum Pressure: 141 kg/cm (2000 psi)
2
Accuracy: ± 5% or 3.5 kg/cm (50 psi), whichever is greater
2
Precision: ± 5% or 3.5 kg/cm (50 psi), whichever is greater

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Degasser Unit Specifications

 Construction: Three-channel Teflon tubular membrane in a vacuum
chamber
 Chamber Vacuum Level: 0 to −0.7 bar relative
 Void Volume: buffer lines, 27 mL; wash line, 6 mL
Injection Valve Specifications
 Complete Loop Filling Method (Injection Volume = Loop Size)
 Loop Size: 23 µL
 Line Flush Volume: 600 µL
 Carryover: <1%
 Injection Valve: Rheodyne Model RV703-108, 7 ports, 3 positions
Sample Handling
 Sample Rack: 10 positions for 16 mm tubes
 Sample Capacity: 1 rack
Sample Tubes
Primary Tubes: 12 mm x 75 mm, 13 mm x 100 mm, 14 mm x 100 mm, 16
mm x 100 mm
Sample Vial: 1.5 mL sample vials
 Sample Rack Adapters
14 mm inserts
13 mm inserts
12 mm inserts
 Sample vial adapters for sample vials
 Sample Probe Mechanism: Stepper motor with optical position sensor
 Sample Probe: Needle-type with external vent
 Sample Dilution
Dilution capability: 1:50 in one step; 1:2500 in 2 steps
Dilution chamber volume: 1.0 mL
Sample pickup volume: > 20 µL
Syringe volume: 1 mL
Syringe speed: 2.5 to 13 mL/min
Sample syringe accuracy: <1% full stroke
Diluted sample pickup volume: 20 to 200 µL

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Sample Identification
 Code 128 includes an inherent check character and is the preferred
symbology because of compactness and accuracy.
 Barcode types supported:
Code 128
Code 39
Code 93
Industrial 2 of 5
Interleaved 2 of 5
Codabar (NW-7)
 Minimum number of digits: 3

 Maximum number of digits: 20
 Label dimensions: 60 mm maximum
 Barcode label position – sample tube labels manually aligned to face
towards the back of the instrument.
Reagent Bottle Bay

 D-10 Standalone: Accepts Three 2.0 L bottles
 D-10 With Rack Loader: Accepts Four 2.0 L Bottles
Waste Tank Unit, External
 Size and Composition: 10 L polyethylene
 Drain Tube: external silicon, 6 mm x 3 mm, length = 2.5 m
System Controller
 Central Processing Unit: Embedded PC
 Operating System: Windows Embedded Standard 7
 1 GB RAM minimum
User Interface
 Display Resolution: 640 x 480 dots VGA
2
 Display Dimensions: 120 x 92 mm
 Keypad: Integrated touch screen
 Chromatogram Display: Real-time detector output monitor
Cartridge Holder
 Cartridge: 4 cm, length
 Temperature, range: ambient to 50 °C
 Temperature, accuracy: ± 0.5 °C
 Temperature, stability: ± 0.3 °C

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2.2 Design Changes

A number of design changes to the Hardware, Software, and Firmware have been
incorporated into the D-10 DJ series instrument.
Hardware
Electronic module:
 Electronic Module chassis designed to mount the AAEON CPU Mother
Board with fastening points and rear panel dimensions common with DA
(a subset of DA instruments only), DB, and DC series instruments.
 Modified to mount single CPU Mother Board and Power Supply assembly.
 Functions of the Interface Board are integrated into the CPU Motherboard
to provide a single electronic board.
 ETX Style multiple output power supply.
 Improved 24 volt Power Supply.
 Electrical current surge protection board.
TOUCH SCREEN MODULE

Electronic module
LCD TFT color display 640 x 480
With LED backligth On rear panel
And with RS232 Ethernet USB USB USB Rack
Display port fan
Touch panel port port port port port Loader port
HD 1 hard disk
Display connection
connection Power
connection
Backlight hard disk

HD 2
driver (spare slot)
connection
main input
Touch
Screen
PC board CD CD/DVD
connection
EMC main input filter connection Reader
fuses holder
Soft power
ON/OFF bipolar switch Internal
buton USB
printer
RS232 Port
SYSTEM CONTROLLER MODULE
POWER SUPPLY Power

MODULE connection
ATX power supply
5VDC, 5 VDC Standby, INSTRUMENT CONTROLLER MODULE
12VDC,
24VDC power supply
to thermal and high to waste and
pressure module to degasser to detector to X module
syringe module
(A9 + A10) module (A11) module (A12) (A15)
(A13)
ON/OFF unipolar To other modules

switch
(front cover)
sub assembly

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Peripheral module:
 New module bracket.
 2.5" SATA hard disk (320 GB at release).
 SATA CD/DVD Drive.
 Kyospeed 2 thermal printer.
 Kyospeed 2 plastic printer housing.
Display module:
 Improved resolution VGA color screen.
 Touch screen interface board
External shell:
 New left door with openings for DVD/CD Drive, USB port, and Soft
Power Button.
Software:
 Operating System - Windows Embedded Standard 7.
 Improved display resolution and color scheme.
 Result Export via USB Port.
 Changes to the User Interface relating to Update Kit (CD) and export
(USB).
 Software Image version number displayed.
 In the event of a Software Upgrade or Hard Drive Image, alert the operator
that the correct Reagent Kit Files must be loaded before operating the
instrument.
 Identify samples as Edited only if the Sample ID was modified in the Edit
Screen.
 Modify existing software to ensure that the A1c, A2, and F result columns
all remain visible on the Dual Summary Report.
 Enable printing of files that include filename extensions with capital letters.
 Report a hemoglobin concentration of zero if negative values are derived
via the IFCC master equation.
 Prevent the deletion of stored results when performing the Export and Clear
function when no USB Memory is connected.
 Perform a "Triple Wash" after priming of the analytical cartridge.

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Firmware:
 Integration of TC microcontroller functions into HPPC.
 Storage of TC controller temperature gain and offset parameters in non-
volatile memory.
Support Software
 Self Booting hard disk image CD.
 Combination Software/Firmware Upgrade CD

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3.0 D-10 DJ Features

3.1 External Ports
3.1.1 Rear Panel
Beginning with the DJ series instrument, the
External Keyboard and Mouse ports are USB. A
USB Keyboard and Mouse must be used when
interfacing with the DJ series instrument.
All USB ports on the instruments are active.
The functions of all other ports remain unchanged.
3.1.2 Connecting an External Monitor

The External Monitor should be connected and disconnected to the D-10
VGA Video output port with the instrument powered on and booted up. The
Refresh Rate setting in Windows 7 can change if an external monitor is connected
to the port before the instrument is powered up. This can prevent some types of
external monitors from displaying the D-10 screen and also changes the setting
for the D-10 onboard display. To insure the Refresh Rate is set correctly after
service, power cycle (reboot) the instrument with the External Monitor
disconnected.

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3.2 Accessing the D-10 Software Files and Windows Environment

3.2.1 Accessing Hard Drive Folders With Windows Explorer
1. Connect an External VGA compatible Monitor to the VGA port at the rear
of the instrument.
Note: The D-10 DJ with Windows 7 includes a full Touch Screen display. It is not necessary to
connect an external monitor to navigate through the Windows software unless the Field
Engineer prefers a larger screen or if the display on the D-10 has failed. The instrument uses an
embedded version of Windows 7. In some instances, the refresh rate in the Win 7 software must
be configured to work with some older monitors. If this is the case, the D-10 Display can be
used as a substitute monitor to set the refresh rate in Windows to that of the external monitor.
2. Connect a USB Keyboard and USB Mouse to the USB ports at the rear of
the instrument.
3. On the External keyboard, select the
Windows Logo Key to open the
Programs Menu. Select “Show
Taskbar” from the Menu.

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4. The taskbar will be visible at the

bottom of the screen. To access
software files on the Hard Drive,
select the Windows Explorer
folder icon.
5. Example: Open the Dia Folder - Select “Computer” then “Drive C” and the
“Dia” folder to display the Dia software files.
Files can be copied and pasted to the USB Memory using the Windows
Explorer.
3.2.2 Opening the Taskbar from the

Service Software
1. Open the Service Software using
the password “DIA904”. Navigate
to the Service Software 3/3 Screen.
Select the “Show Taskbar” Button.
2. The Windows Task Bar will be

displayed. Hard Drive Folders and
Files can be accessed via Windows
Explorer by selecting the Folder Icon.

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3.3 Importing and Exporting Files

Files Imported to or Exported from the instrument are via the USB port. All
Import and Export functions are identical to the DA, DB, and DC instrument. The
DJ system Imports and Exports files using the USB port rather than the Floppy
Drive. This section explains the process using the Service Software. Files can also
be Imported or Exported using the Windows Explorer. Access to Windows
Explorer is explained Section 3.2.1.
3.3.1 Importing Files with the Service Software
1. Open the Service Software using the password “DIA904”.
2. Select the “MISC” button from the 2/3 Menu, then the “FILE IMPORT”
button from the MISC menu.
3. Insert a USB memory into the USB port. Open the Device dropdown list.
The software will assign the memory a drive letter, in the example below G:.
Select the USB Memory device.

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4. Select the destination folder 4

(D-10: Dropdown) and the
appropriate File Type 4
(Type: Dropdown).
6
5. Select the file on the USB
memory device which will
be Imported to the selected
5
D-10 destination folder
(Files in Device).
6. Select the “IMPORT”
button to load the file from the USB Memory to the D-10.

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3.3.2 Exporting Files with the Service Software

1. Open the Service Software using the password “DIA904”.
2. Select the “MISC” button from the 2/3 Menu, then the FILE EXPORT
button from the MISC menu.
3. Insert a USB memory into the USB port. Open the Device dropdown list.
The software will assign it a drive letter, in the example below F:. Select the
memory device.
4. Select the folder that includes 4

the file to Export (D-10:
Dropdown) and the appropriate 4 6
File Type (Type: Dropdown).
5. Select the file in the D-10
Folder which will be Exported.
6. Select the “EXPORT” button to 5
export the selected file. The file
will be displayed in the Files in
Device list.

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3.3.3 Exporting Sample Results From the Data Tab
1. Insert the USB Memory

into the USB port.
2. From the Data Tab select
the result, or group of
results to Export.
3. Select the Export Button.
4. Select the Archive to USB

checkbox.
5. Select either the Selected
Samples or Date Range
option.
6. Select the Export or
Export +Clear buttons to
Export the selected results
to the USB Memory.
Note: For further information on the
Export and Clear functions, refer to the
D-10 Operations Manual.
3.4 Update Kit CD

3.4.1 Performing Update Kit
The Update Kit Parameter files are located on the MLCD in a folder titled
“ReagentKits”. The MLCD includes the Update Kit files as well as the Multi
Language Documents.
1. Insert the MLCD into the
CD Drive. Insure that the
correct method is selected
(in the example A1c).
2. Select the Update Kit
button.

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3. Select the Update Now button to

update the system with the new
kit parameters. Selecting Exit will
abort the update process.
4. The successful update completes
with the Update Successful pop-
up message.
Note: The Update application does not write
a copy of the instrument.ini file to the CD.
5. Follow the instructions in the Kit and Operations manual to perform

Cartridge Prime, Calibration, and to run Controls.
3.5 Software/Firmware
3.5.1 Temperature Control – System Offset and Gain.
The TC controller has been integrated
into the HPPC controller in this version of
the CPU Motherboard. The Gain and Offset
parameter settings that determine slope and
intercept (for Analog to Digital
Conversion) on the CPU mother board are
stored in Non-Volatile memory. They are
also recorded on a label affixed to the
board.
When replacing the CPU Mother board it is not necessary to set these
parameters in the Service Software before using the board. The parameters stored
in the on board Non-Volatile memory are written to the Instrument.ini file each
time the Dia software is loaded.
If it becomes necessary to modify
these parameters, follow the complete
Thermal Module Calibration
procedure in the D-10 Service
Manual (L200015501).
Changing the System Gain and
System Offset parameters in the
Thermal module control (4/7) Service
Software screen will change the
settings in the boards Non-Volatile
memory. If these parameters are changed, replace the label on the board
indicating the new values.

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3.5.2 Instrument.ini File

There are no changes to the Instrument.ini file or the way the instrument uses
the file for the DJ series instrument. Refer to the Service Manual for detailed
descriptions on setting the parameters and the instruments use of the file.
The instrument does not write a copy of the instrument.ini file to the CD
Drive when performing the Update Kit operation. A current hard copy of the
file should be stored in the clip on the inside of the left side door. The Service
Engineer should keep a soft copy of the instrument.ini file for their records. Refer
to Section 5.4.2 for information on creating this file from the hard copy if a soft
copy does not exist. The file can be exported to a USB memory as described
below.
Starting with the DJ Series instrument, the USB port is used to Import and
Export files on the D-10.
1. Insert a USB memory into the port next to the DVD CD Drive.
2. To Export the instrument.ini file:
 Use the Service Software EXPORT function to write the file to the
USB Memory. Refer to section 3.3.2 for detailed description.
3. To Import the instrument.ini file:
 Use the Service Software IMPORT function to write the file to the
D-10 Hard Drive C:\Dia folder. Refer to section 3.3.1 for detailed
description.
3.6 Modifying the Network Address for Webserver

Prior to modifying the network address, the instrument must be connected to
an active network. If the D-10 is not
connected to an active network, the IP
Address and Subnet mask will display
zero’s and the software will be unable to
modify the current settings.
Upon connecting to an active

network, the D-10 will display the current
address settings and allow the operator to
modify the settings as needed.
Selecting the “Generate or Update the
Available Instruments file” button will
copy or update the file on the USB
Memory. Refer to the Operations Manual
for details regarding the setup and
operation of the Webserver.

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3.7 Soft Start Power

The D-10 DJ Series instrument includes an ATX type power supply which is
activated by a button on the left side of the instrument. Main power is applied to
the instrument by means of a toggle switch, however the instrument power is
activated via the Soft Start Power Button.
3.7.1 Power on Sequence
1. Press the Main Power Switch to the On (1) position. If connected to
the Rack Loader the D-10 switch will
be in the On position, press the switch
on the Rack Loader to apply power to
the D-10.
2. Press the Soft Start Power Button to Soft Start
activate the Power On Sequence. The
Display will show the BIOS screen then
go dark while the Windows system Main
loads. After approximately 30 seconds Power
the Bio-Rad screen will be displayed
and the Dia software will load to the Sleep Mode.
3.7.2 Power Off Sequence
1. From the Run Screen select the “Shut Down” button. Wait for the
screen to turn off (go Black).
2. Press the Main Power Switch to the Off (0) position. If connected to
the Rack Loader, the D-10 switch should be left in the On (1) position.
Press the switch on the Rack Loader to the Off (0) position to power
off the system.

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4.0 Hardware Assemblies - Remove and Replace

Before performing any of the procedures in this section the instrument must be
powered off (3.7.2) and the Power Cord disconnected from the source outlet.
Precautions should be taken whenever handling the electronic boards or
assemblies. The Service Engineer should use a Static Protective device (2200691)
whenever removing or installing the instrument electronic boards or assemblies.
4.1 Peripheral Assembly
The Peripheral Assembly mounts in the top of the instrument chassis and includes the
following items:
 2200664 - Kyospeed 2 printer
 2200646 - Printer mounting tray
 2200662 - Sata Hard Drive
 2200663 - DVD RW Drive
 2200658 - USB Port
 Mounting Bracket.
4.1.1 Peripheral Assembly Removal

1. Remove the Printer from the
plastic housing. There are no
fasteners, the printer lifts out
from the front.
2. Disconnect Power and
Communication cables from
the rear of the printer and lift
the Printer from the
instrument.
3. Loosen the two half turn

fasteners at the rear of the Top
Cover. Slide the cover to the
rear and lift to remove.

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4. Remove the Plastic Printer

tray from the top of the
instrument.
5. Remove the Right and Left side doors from the instrument.
6. Loosen the half turn fastener from the
Buffer tray side cover. Lift the cover and
remove it from the instrument.
7. Disconnect the DVD and Hard Drive Power and Data cables from the
CPU Motherboard. Unplug the External USB port cable from the CPU
Mother board.
Note: The Sata communication cables include a locking tab that must be depressed
when removing the connector. Due to the tight tolerance between the connector and
the CPU Heat Sink it may be necessary to depress the tab with a flat blade
screwdriver or needle nose pliers while removing the connector.

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8. Remove the Four Screws

holding the Assembly to
the chassis.
9. Locate the Display cable

anchor directly behind the
External USB port. Slide the
assembly out slightly to gain
access then remove the
cables from the anchor.
10. Remove the assembly from

the instrument.
11. Installation is the reverse of the steps above.

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4.1.2 Hard Drive Replacement (2200662)

When replacing the Hard Drive, the new drive must be imaged with the current
software. Before replacing the Hard Drive, an attempt should be made to record the
system settings stored on the old drive. Refer to Section 5.1 to record these settings if
it is possible to access the drive.
1. Perform steps 1 through 6 in Section 4.1.1 to remove the Printer and
Instrument covers.
2. The Hard Drive is located above the
DVD CD Drive. Remove the data
and power connections from the
rear of the drive.
3. From the top of the assembly locate

the four screws mounting the drive
to the assembly bracket. With a 2.5
mm Hex Head Driver, remove the
four screws holding the drive to the
assembly bracket. Support the drive
from the bottom to prevent it from
dropping when all screws are
removed.
4. Slide the Drive from the

Assembly Bracket.
5. Reverse steps 1 through 4 to install the replacement drive.

6. Load the Software Image, refer to Section 5.3 for details.

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4.1.3 DVD/CD Drive Replacement (2200663)
1. Perform steps 1 through 10 in section 4.1.1 to remove the Peripheral

Assembly.
2. Lay the Assembly upside down
on the workbench. Measure and
record the distance between the
Assembly Housing and the end
of the DVD. This measurement
will be used when installing the
replacement DVD in the
housing.
3. Using a 2.5 mm Hex Head Driver,

Unscrew the four DVD mounting
screws.
4. Slide the DVD Drive from the

Assembly Housing.
5. Slide the new drive into the
Assembly Housing. Install, but do
not tighten the four mounting
screws.
6. Position the drive so that it
protrudes from the Assembly the
same distance as measured in Step
2. If the drive is not positioned
correctly it will not fit properly with
the left door when closed. Tighten
the mounting screws.
7. Perform steps 1 to 10 of Section 4.1.1 in reverse to install the Peripheral
Assembly into the instrument.

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4.1.4 USB Port Replacement (2200658)

1. Remove the two screws that fasten the USB Port Cable to the Assembly
Bracket.
2. Unplug the Cable from the CPU
Motherboard and remove the cable.
3. To install, reverse the steps above.
4.1.5 Kyospeed 2 Printer (2200664)

The D-10 DJ includes a high speed printer from Koysha, model Kyospeed 2. This
printer is similar to the Nomad version in that it shares the Print Head Mechanism but
is not compatible with the Windows NT controlled systems (DA, DB, DC).
Removal of the printer is straight forward, described in section 4.1.1 steps 1and 2.
Power off the D-10 before removing or installing the printer, refer section 3.7.2. The
printer is serviceable in that the entire print head mechanism can be easily replaced.
4.1.5.1 Loading Paper
Replacement paper roll size is identical to that of the Nomad. Order part number
2200468 for replacement rolls (box of 10).
1. Press the Cover Latch button on the
Front Right side of the printer.
2. Open the cover and place the paper roll

in the printer so that the paper exits
from the bottom of the roll.
3. Close the cover aligning the drive roller
on the paper, press down until the cover
latches. The red cover open LED will
extinguish.

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4.1.5.2 Printer Button and Indicator Description

There are two Buttons and two LED indicators on the front of the printer
the functions are indicated below:
 Button #1 - Paper feed
 Button # 2 – Button Deactivated (Settings/Hex Dump)
 Red LED – Dual function – Paper out/Cover Open
 Green LED – Power on
4.1.5.3 Print Head Mechanism Replacement (2200481)

1. Remove the printer from the D-10
instrument (Section 4.1.1). Place
the printer upside down on the
work bench surface.
2. Remove the four printer case

screws (#1 Philips) one at each
corner.
3. Turn the printer over on its feet. Press down on the paper cover release
button to release and separate the printer housing.
4. Remove two Print Mechanism

mounting screws.
5. Carefully remove the Flex Cable

connector then lift up the Print
Head Mechanism. Disconnect the
electrical wire connector and
remove the mechanism.
6. Installation is the reverse of the
steps above.

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4.2 Electronic Module

The DJ Electronic Module is fastened to the rear of the main chassis with four
mounting screws, it includes the following subassemblies:
 2200676 – Electronic Module
 2200674 – AAEON CPU Mother board
 2200659 – Power Surge Protection Board
 2200660 – ATX Multiple output Power Supply
 2200661 – 24v Power Supply
 Associated Cables – Refer to parts list Section 6.0 for listing.
4.2.1 Electronics Module Removal
1. Perform steps 1 through 10 in section 4.1.1 to remove the Peripheral
Assembly and side covers.
2. Remove the X-Head cable from the CPU board then from the X-Head Board
at the opposite end.
3. Lift the cable up and out of

the Module Chassis cable
holder. Remove the cable
from the Power Supply side of
the module.

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4. Remove all cables from the

CPU Mother board with the
exception of the cables to
the power supplies.
Power Supply
Connections
5. Locate the Front Door Power Interlock cable

connector. Disconnect the cable connection.
6. Remove the Four Electronic Assembly mounting

screws from the rear of the instrument.

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7. Remove the Assembly by turning it

and guiding it out rear first. The
assembly will remain attached to the
system by the mains power cables.
8. Place the Electronic Module on the

bench next to the Instrument Power
Supply side up. Unscrew the two
Knurled Fasteners and remove the
steel protective chassis grid.
9. Remove the power input

connections from both
power supplies. Release the
input cables from the cable
anchors attached to the ATX
supply.
10. The Electronic Module is
now free of the main
instrument.

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4.2.2 Electronics Module Installation
1. Place the Electronic Module power supply up with the protective cover
removed next to the instrument.
2. Connect the power input
connectors to both power
supplies. Place any extra
length of cable in the two
anchors attached to the ATX
supply.
3. Insure that the wires are

routed on the power supply
side of the cover mounting
standoff.
4. Install the protective Power Supply

Cover onto the Electronic Module.
Tighten the Knurled fasteners hand
tight only so that it can be removed
easily for service after the module is
installed in the instrument.

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5. Locate the green/yellow Power Input Module to chassis ground wire. If the
ground wire is routed over the Electronic Module power input cables remove
it from the Chassis end. Reconnect the ground wire so that it is routed under
the power cables. This will provide more cable length to the Electronic
Assembly providing extra clearance when installing the assembly.
Ground Wire Lug
6. Install the Electronics Assembly by

backing the assembly in towards the
front of the instrument first.
7. Fasten the assembly to the instrument

chassis with the four screws from the rear.

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8. Inspect the two X-Arm flex cable

connections to the X-Head Board. They
can come loose when removing or
installing the Electronics Module.
Normally fastened to the board connector
by silicone, it is easily pulled apart as
shown in the picture. The picture shows a
cable that has pulled away from the
connector. This can cause intermittent
operation of the motors attached to the
sampling arm.
9. Verify that the cable is properly folded into a right angle configuration and
that the cable is not bunched at any of the bends. Install the X-Cable from the
Power Supply side of the module. Carfully slide the cable between the module
and X-Head board
with the CPU
Motherboard
connection side first.
The connector that
connects to the CPU
Motherboard is
marked with a white
line that corresponds
to a white line on the
board connector. CPU Motherboard Connection

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10. Place the cable inside of the holder that is

attached to the side of the module chassis.
Push the cable through the holder until
the X-Head board connection lines up
with the connector on the X-Head board.
11. Install the connector into the connection on the X-Board. Loop the cable around
to install the connection to the CPU Motherboard. The white marks on the cable
and CPU Motherboard should line up when the cable is inserted correctly.
X-Board Connection
CPU Motherboard Connection

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12. Connect the HPLC Module, Degasser, Detector, and Syringe cables to the
CPU Motherboard. Insure that the cables are routed properly so that they do
not block the air input grill in the bottom of the chassis. Route the white Soft
Start cable through the cable anchors on the module chassis.
Syringe
HPLC Module Degasser
Detector
Soft Start Cable
13. Remove the three power connectors from

the CPU Motherboard, this makes it easy to
connect the Soft Start button cable.
Connect the Soft Start cable to the vertical
connector in the lower left of the Board.
Soft Start
Connection
14. Reconnect the three power supply

connectors to the board. Connect the Front
Door power interlock connection and route
it between the power input module and the
chassis.

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15. Connect the Display Touchscreen

cable connector to the CPU
Mother Board. The connector is
located in the upper right corner
of the board and uses extremely
small pins. Gently rock the
connector while pressing down on
the corners to install.
16. Connect the Display USB cable into

the USB Port below the Touchscreen
connection.
17. Install the Printer Power and

Printer
Communications cables. Plug in the Communication
Fan connection just below the Printer
Communication port. Place all three
cables into the cable anchor attached to
the rear chassis.
Fan
Printer Power

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18. Place the Peripheral Module next to the

instrument with the cable side up. Connect
the Data and Power Cables to the CPU
Motherboard as shown.
19. Place the Peripheral Module

into position in the top of the D-
10 Chassis. Connect the
External USB Port cable to the
port to the left of the CPU heat
sink. Route the Printer Power
and Communication cables
through the top of the Chassis.
20. Connect the Display cables to the anchor

on the side of the Module Bracket. Fasten
the Peripheral Module to the instrument
with the 4 screws in the top of the
chassis.

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21. Insure that the cables are routed and

anchored to the side of the Module
Bracket. The top of the Power
Supply vented cover must be kept
clear so that air can flow through
the Power Supply area.
22. Install the Printer tray, Printer and instrument covers. If necessary, refer to
Section 4.1.1 for details.

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4.2.3 AAEON CPU Motherboard Replacement 2200674

Note: This procedure describes removal of the board with the Electronics Module installed. If the
Engineer does not have a Hex Head Driver long enough to reach all mounting screws, the Electronics
Module should be removed then the board replaced with the module outside of the instrument. Refer to
Section 4.2.1 for details on how to remove and 4.2.2 to install the Electronics Module.
1. Remove all cables from the CPU
Motherboard. Place a piece of paper
under the Electronic Module to catch
a mounting screw in the event that it
is dropped during the removal
process.
2. Using a 2.5 mm Hex Head Driver, (a
long handle driver is advised) remove
the 9 fastening screws securing the
board to the Electronic Assembly.
3. Remove the two Rack Loader port connector

standoff posts from the rear of the instrument.
After removing the 9 fastening screws in step
2, these will be the only fasteners holding the
board to the chassis.

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4. Grab the board from the CPU

Heat sink and slide it towards the
front of the instrument clearing
the communication port
connectors from the rear chassis.
Remove the board from the rear
first. The board will not clear the
X-Motor sensor if removed front
first.

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5. Reverse the steps above to install the board. Reconnect the cables using the
reference below. The Temperature Control Offset and Gain parameters are stored
on the board. It is not necessary to enter the parameters into the instrument.ini file
after board replacement. For more information refer to Section 3.5.1.
Hard Drive DVD/CD Display

Power Data Power Data
Display
USB
External
Network
X-Head
CPU Module
USB
Rack
Loader
Printer
Fan
12 Volt Supply
ATX Power Syringe

Assy.
Soft Start
Power HPLC Pump Detector
Printer Module Degasser
24 Volt Power
Supply

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4.2.4 Power Supply 24 Volt Replacement (2200661)
1. Remove the Printer from the

plastic housing. There are no
fasteners, the printer lifts up
from the front.
2. Disconnect Power and
Communication cables from
the rear of the printer and lift
the Printer from the
instrument.
3. Remove the Top Cover.

Loosen the two half turn
fasteners. Slide the cover to
the rear and lift to remove.
4. Remove the Right side door from the

instrument.
5. Loosen the half turn fastener from the
Buffer tray side cover. Lift the cover and
remove it from the instrument.

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6. Loosen the two Knurled fasteners in the lower corners of the supply module
cover. The one on the right can be
accessed with a Philips screw driver
as shown. The left fastener can be
unscrewed by hand or right angle
Philips driver. If the fastener is overly
tight the Syringe module can be
removed to gain access.
7. The cover is attached at the top with
two pins. Lift the cover up to clear the
attachment pins and out of the
instrument.
8. Remove the three Power Supply Connectors then the four mounting screws,
one in each corner. Remove the supply from the instrument.
Note: Before removing
the screws, place a sheet
of paper under the
supply to catch a
mounting screw in the
event it is dropped.
9. Reverse the steps above to install the supply. There is no adjustment needed after
installing the new supply. Reverse steps 1 through 7 to reinstall the instrument
covers and printer.
4.2.5 Power Surge Protection Board Replacement (2200659)
1. Perform steps 1 through 7 in 4.2.4 above.
2. Remove all Connectors, then the four mounting screws, and remove the board.
Note: Before removing the screws, place a sheet of paper under the supply to catch a
mounting screw in the
event it is dropped.

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3. Reverse the steps above to install

the Power Board. Cable connections CN5 to Power supply
to connectors CN5 and CN6 are
identical and can be mistakenly
reversed. Insure that the
connections are as in the picture
(CN5 connected above CN6).
4. Reverse Steps 1 through 7 in

section 4.2.4 to reinstall the
instrument covers and printer. CN6 to AAEON Board
4.2.6 Multiple Output ATX Power Supply Replacement (2200660)

1. The lower mounting screws are only accessible by removing the
Electronic module. Perform steps 1 through 8 in Section 4.2.1 to remove
the Electronics Module and the Power Supply cover.
2. Release the Cable Anchor and remove the Power Supply output connector
from the Power Board CN5.
3. Remove two mounting screws from each side of the supply.
ATX Supply
Connector
Mounting Screws Mounting Screws

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4. Remove the supply and lay it upside down on the work bench. Remove the
four screws holding the mounting bracket to the bottom of the supply.
5. Install the mounting bracket on the new supply. Do not overly tighten, the
screws are short and can be stripped easily. If it becomes necessary to
replace a screw it must be of the same length to provide proper clearance
between the circuit board and the case.
6. Fasten the Power Supply to the Module with the four screws removed in
step 3.
7. Connect Power Supply Output Connector CN5 to the Power Board
removed in step 2. Attach the Power Supply Cables to the Module using
the plastic Anchor located next to the supply.
8. Perform Section 4.2.2 to reinstall the Electronics module.
4.3 Display Module

The Display Module includes the following parts:
2200676 – LCD Display
2200677 – Touch Screen Board
2200648 – Cable: Display > Main Board
2200673 – Cable: Touch Screen Board > Main Board USB Port

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4.3.1 Display Module Removal

1. Remove the Left and Right side Doors
from the instrument.
2. Disconnect the Front cover Door Latch
and the Sensor cable connections
mounted to the left side of the chassis,
just beneath the Soft Start Button.
3. Remove two Cover mounting screws from the Right and from the Left of the
front cover. Remove the Front Cover from the instrument.
4. Release the display cables from their anchor points. Disconnect the USB
Communication Cable. Release the Sample tubing from the assembly by
pushing the chassis grommets upward into the release holes. Feed the tubing
and grommets through the slot and into the back side of the assembly.

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5. Remove the four screws holding the Display

to the Display Bracket. Remove the cable
from the Display Board. Reattach the display
to the Display Chassis with the four
mounting screws.
6. Remove the two mounting screws from the right and left sides of the
instrument. Feed the cables through the slot while removing the assembly
from the instrument.
4.3.2 Display Module Installation

1. Feed the Display cables through the slot in the Chassis bracket while placing
the Display Assembly into the mounted position. Attach, but do not tighten,
the Assembly to the Chassis with the four mounting screws (the reverse of
step 6 in 4.3.1).
2. Remove the Display from the Module and connect the Cable to the top of the
display board. When positioned properly the metal pins will face the display
board, the non conductor side faces the instrument (Reverse of step 5 in
4.3.1).
3. Connect the USB cable connection and secure the cables in the metal anchors.
Feed the Sample tubing through the slot in the module bracket. Push the
Chassis grommets down into the holding position. Position the tubing in the
grommets so that the Sample arm moves full travel and there is enough loop
in the tubing to allow the needle to move full travel (reverse of step 4 in
4.3.1).

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4. Place the front cover on the instrument and fasten with the four mounting
screws. Connect the two Door Latch and Sensor connector (Reverse steps 4
and 3 in 4.3.1).
5. Position the assembly so that the display fits properly to the instrument cover.
Loosen the four mounting screws and move the Assembly within the
instrument by sliding the screws in the mounting slots until the Display is
aligned with the opening in the cover. The display should fit evenly around
the opening in the cover. Tighten the four mounting screws.
6. Install the Left and Right side covers.

4.3.3 Display Replacement (2200676).
1. Open the Right and Left Side doors. Perform steps 2 and 3 of Section 4.3.1 to
remove the front cover.
2. Release the cables from the anchor
closest to the display. Disconnect the
Communication cable from the Touch
Screen Driver board.
3. Remove the four screws holding the

Display to the Display Chassis Bracket.
Remove the cable from the Display Board.
Remove the Display from the instrument.

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4. Place the Display face down on the work surface. The Touch Screen Flex
Cable attached to the Display has a White Mylar side and a conductor side.
The external cable connected to the Flex cable is not keyed. Mark the external
cable to show which side is connected to the White side of the Flex Circuit
cable. Disconnect the External Cable from the Flex Cable.
Mark Cable
5. Connect the External cable removed in step 4 to the Flex Cable on the
replacement display. Connect so that the White side of the Flex Cable
connection corresponds with the mark placed on the cable in step 4.
6. Install the Display Board connector removed in step 3. Attach the display to
the Module Bracket with the four mounting screws.
7. Perform steps 1 and 2 in reverse to connect the display and install the Front
and Side covers.
4.3.4 Touch Screen Board Replacement (2200677).
1. Open the Right and Left Side doors. Perform steps 2 and 3 to remove the
front cover.
2. Disconnect the two cables
connected to the board.
3. Remove the two 2mm hex head
screws fastening the board to the
module bracket.
4. Installation is the reverse of the
steps above.

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4.4 Detector Assembly

4.4.1 Detector Compatability
The Universal Detector Assembly is specific to the DJ instrument. The
Universal Detector Circuit Board includes a Capacitance filter on the Serial
transmission line that is not present on the current series Detector Board.
This new Universal Detector Board is backwards compatible with all D-10
Series instruments. The Detector board used in the current DA, DB, and DC
instruments is not compatible with the DJ instrument. The new detector assembly
and circuit board will be named ”Universal” and be identified by the version
number.
Part Number Description Compatibility
2200261 Detector Assembly Version DA, DB, DC Series Instruments
10 and Lower
2200265 Detector Board DA, DB, DC Series Instruments
Version 6 and Lower
2200693 Universal Detector Assembly All D-10 Series Instruments
Version 11 and Higher DA, DB, DC, DJ
2200694 Universal Detector Board All D-10 Series Instruments
Version 8 and Higher DA, DB, DC, DJ
There are no changes to the Detector Housing, Flow Cell, LED, or Optical
Sensor/Filters. The Universal Board can be installed into a Version 10 and lower
Detector making it compatible with the DJ series instrument. If this is done,
change the version number on the label to “11” to identify it as a Universal
Detector.
4.4.2 Version Identification

Detector Assembly 2200261, 2200693
Version number follows the “/” after
the BRS Part Number. The version of
the Detector in the picture is “10”,
this is not a Universal Detector.

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Detector Board 2200265, 2200694

Version number follows the “+“ in the part
number listed on the label. The label is folded
over so that the Part + Version numbers are
visible from the back of the board. The version
of the board in the picture is “6”. The example
is not a Universal Detector board.

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5.0 Loading Software

5.1 Recording Instrument Settings Before a Software Upgrade or Image
The topics outlined in this section summarize activities that are to be performed before
the Software Upgrade and if possible before Imaging the Hard Drive. Refer to the
appropriate Field Bulletin, Operation Manual, Service Manual, or contact CSD Technical
Support at "CSD_TechSupport@Bio-Rad.com" for more detailed information on any of
these topics.
The Software Settings Checklist in this section references the steps below. Follow
these steps and record the settings on the checklist before Upgrading or Imaging the
software to insure that the instrument can be returned to operation in its current state.
1. If the instrument is operational, print the Settings Report and Lot Info Reports
for both the A1c and A2F Assays. Record the Reporting Units (NGSP or
IFCC) and LIS/Data/Cal/Cont Unit” settings on the checklist.
2. Instrument.ini File
 Upgrading the software on a working instrument:
 The software upgrade does not overwrite the instrument.ini or the
instrumentRC.ini files. Verify that a current hard copy of the
instrument.ini file is attached to the inside of the left side door.
From the Service Software, go to the Miscellaneous 2/3 Print
screen and use the Print File routine to print a hard copy for
verification or to attach to the door if it is missing.
 Imaging the Hard Drive:
 Service Software is Operational - Export the Instrument.ini and if
connected to a rack loader the InstrumentRC.ini files to a USB
memory device (Refer to section 3.3.2 for details).
 Service Software is not Operational but the operator can access
files with Windows. Use Windows Explorer to export copies of the
Instrument.ini and if connected to a rack loader the
InstrumentRC.ini files to a USB memory device (Refer to section
3.2 for details).
 Instrument is not operational – A hard copy of the instrument.ini
file located on the left side door will be used to rebuild the file
after Imaging (Section 5.4.2 for details)

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3. Patient Results
 Patient Results when Upgrading the software on a Working instrument
 If it is acceptable to the Customer, clear the results to the D: drive
before the upgrade. In this way previous results are archived and
the upgraded Dia software begins with a blank Data List.
 If the customer prefers that past results remain on the data list,
nothing is needed to be done before the Upgrade. Check the
“Keep Existing Results” checkbox during the upgrade
procedure. Results will not be cleared or deleted.
 Customer Results when Imaging the Hard Drive on a Working
instrument.
Place a Flash Drive into the USB port. Use one of the methods
described in sections 3.3 or 3.3 to Export or Copy files.
 A1c Results – Copy the “C:\Dia\A1c\Results” folder to the Flash
Drive.
 A2f Results - Copy the “C:\Dia\BThal\Results” folder to the Flash
Drive.
 Archived Results – Copy the “D:\DiaClear” folder to the Flash
Drive.
 Customer Results when Imaging the Hard Drive on a Non-working
instrument.
If the Hard Drive has failed and it is not possible to run Windows or
the Dia software on the D-10 then it may not be possible to retrieve the
data. It may be possible to remove the drive and using an External
USB Drive Enclosure access the files from a Laptop Computer. If this
is possible copy the files listed above from the drive.

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4. Reagent Kit
If possible, time the Upgrade or Image to coincide with the replacement of
a reagent kit. If this is not possible, verify availability of the Update Kit CD
(MLCD) for the Reagent Kit currently installed on the instrument. The
Software Update and Image include default Reagent Kit data and Integration
Parameters which are not compatible with the kit currently installed on the D-
10. If the CD is not available, a new kit must be installed to insure accurate
results.
Verify that Calibrators and Controls are available to run after the Software
Upgrade or Image.
 A new reagent Kit will not be installed (Customer must have a copy
of the Reagent Kit CD):
 Working Instrument:
 Record Buffer 1 and 2 Reagent Volumes, Wash Volume,
and Cartridge Counts for both the A1c and BThal Assays.
 Place a Flash Drive into the USB port. Use one of the
methods described in sections 3.2 or 3.3 to Copy or Export
the A1c and Bthal Profile2.ini files, at the path below, to
the Flash Drive.
C:\Dia\A1c\Param\Profile2.ini
C:\Dia\BThal\Param\Profile2.ini
Rename the files as listed below to identify them as
original:
A1c Profile2 Org.ini
BThal Profile2 Org.ini
 Image a Non Working Instrument (Customer must have a copy
of the Reagent Kit Floppy or CD):
 Obtain the Cartridge count and Reagent volumes from the
Customers log. If not available, notify the customer that the
counts will be reset to maximum after loading the Reagent
Kit CD.
 A new Reagent Kit will be Installed.
 No preparation is necessary.

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5. Record the parameter settings in each of the six Settings Tab screens (5
screens if in D-10 only mode). The software upgrade and Image will return all
settings to default values. Settings are also included in the settings report if it
was printed in step 1.
6. Record the Language in the Service
Software MISC\Language screen. After the
Software Upgrade or Image the language as
well as Pressure units, Date, and Time
formats will return to default settings
shown in the example. Settings are also
included in the Settings Report if it was
printed in step 1.
7. If the degasser vacuum setting was reduced

for operation at a high altitude customer
site, record the new setting from the
Service Software Degasser 3/5 screen. The
software Upgrade or Image will return the
setting to the higher default level.
If not done previously, record the
modified settings on the hard copy of the
instrument.ini file) and attach it to the
inside of the left side door.
8. If the system is setup for Webserver

network printing, record the IP Address,
Subnet Mask, Default Gateway, and
Instrument name defined in the Service
Software D-10 Webserver 2/3 screen.

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9. Record the needle height parameter.

The height may have been modified to
run a particular tube such as Sarstedt.
The Software Upgrade and Image will
return the needle height to default
levels. The needle height setting can be
viewed in the Service Software Syringe
module 4/6 screen. The default settings
are 230 for whole blood tubes and 180
for microvials.
Select both the A1c and HbA2/F tests
to verify the height settings for both tests.
If not done previously, record the modified settings on the hard copy of the
instrument.ini file attached to the inside of the left side door.

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Software Settings Checklist
Done Step Description Comments/Values

1 Print:
Settings Report A1c A2f
Lot info Report A1c A2f
Reporting Units _____________________
Lis/Data/Cal/Cont Unit _____________________
2 Instrument.ini file – attach Current copy attached

copy to the left side door to the Door
3 Patient Results – Copy Result
files if necessary.
4 Reagent Kit - Record A1c Assay
Reagent/Wash Volumes Buffer 1 _____________
Cartridge Count Buffer 2 _____________
Wash _______________
Cartridge ____________
A2f (BThal) Assay
Buffer 1 _____________
Buffer 2 _____________
Wash _______________
Cartridge ____________
5 Settings 1 - General
Auto Warm-up _________________
Shutdown Time Out _____________________
5 Settings 2 – Print
Auto Printout Yes / No
Print Daily Log Yes / No
5 Settings 3 – LIS
Export Activated Yes / No
After Each Run
After Each Injection
Manual Export
LIS ID # ____________

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Done Step Description Comments/Values
5 Settings 4 – Level Settings

Reagent Level Low ____________
Cartridge Level Low ____________
Waste Level High ____________
Waste Bottle Volume ____________
5 Settings 5 – Alert Settings

Stop if Calibration Fails
Stop If Control Out of
Range
5 Settings 6 – Rack Loader
Use Rack Loader
Use 2 Buffer 1 Bottles
Early Quit
6 Language Settings
Language ____________
Prussure Unit ____________
Date Format ____________
Time Format ____________
7 Degasser Vacuum Setting

Low Vacuum ____________
High Vacuum ____________
8 Webserver
IP Address ____________
Subnet mask ____________
Default Gateway ____________
Instrument Name ____________
9 Needle Height
Z Sample Position Tube ____________
Z Sample Position microvial ____________

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5.2 Upgrading the Dia Software/Firmware

Software and Firmware upgrades are included on a single CD. The Software
Upgrade application checks the Firmware version loaded on the target system and
runs the Firmware setup only if necessary. Refer to the Field Bulletin
accompanying the release for details on configurations or settings specific to the
particular release. Verify that there are Calibrators and Controls available to run
after the Upgrade.
1. The Software upgrade will return many of the instrument settings to their
default values. Before running the software upgrade, record the settings
that have been changed from instrument defaults so that they can be
returned after the upgrade. Perform the steps in section 5.1 and record
all settings in the checklist before
beginning the Software Upgrade.
2. With the instrument in the Sleep mode.
Load the Software Upgrade CD into
the CD Drive.
3. Using the password “DIA904”, open
the Service Software. From the 2/3
screen select the “MISC” button.
4. To access the Software Setup

application on the CD, select the
“SETUP” button.
5. To activate the Software Setup application on the CD, select “YES” at the
Install Main Software message then “YES” to leave the Service Software.

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6. Select or deselect the “Keep Existing Results” checkbox depending on

customer preference.
Note: It is preferable to have the customer Clear results to the D: drive before the upgrade
then uncheck the box before upgrading the software. In this way, results are archived and the
upgraded Dia software begins with a blank
Data List. By selecting the Shutdown
button to abort the process you can return
to the Dia software to clear results.
Select the “Install Package”
button to activate the upgrade.
7. After the Software is

successfully loaded the
“Installation Complete”
message will be displayed on
the Install screen. Select the
“ShutDown” button, the
instrument will perform the
Shut Down sequence and power
off the system. Do not remove
the CD from the drive.

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8. Degasser Vacuum Settings

Degasser vacuum will return to default settings the first time the
instrument boots. The buffer within the degasser will be subjected to the
default vacuum of 50 KPa. If the Reagent kit will not be replaced and the
vacuum level has been reduced to run at high altitude, the degasser vacuum
must be prevented from achieving the higher default vacuum before the lower
value can be set. Follow the steps as instructed in the table below to set the
lower level without subjecting the buffer in the degasser to the higher default
vacuum.
If the Buffer in the degasser is inadvertently subjected to the higher default
vacuum during boot up the overly degassed buffer must be removed from the
degasser before running. Using the pump purge port remove 40ml of both
Buffers 1 and 2 from the degasser before running samples. Refer to Field
Bulletin 2008-041 for further information.
Scenario Direction
Degasser settings Are Not modified for Continue, starting with step 9b.
high altitude operation
Degasser settings Are modified for high Continue, starting with step 9a.
altitude operation and a new Reagent It is necessary to manually open the
Kit will Not be installed vacuum port before the Dia software
loads to avoid overly degassing the
buffer within the degasser.
Degasser settings Are modified for high Continue, starting with step 9b.
altitude operation and a new Reagent It is not necessary to open the vacuum
Kit Will be installed port if fresh buffer will be installed after
the new vacuum setting.
9. Set the Degasser Vacuum limits.

a. Open the right side door. Remove the
Degasser plug located at the rear of the
chassis.
b. If not already on, power on the instrument with the main power switch.
Press the Soft Start Power Button on the right side of the instrument to
reboot the system. If the Degasser Plug is removed, the pump will run
during the boot process but will stop after about 30 seconds. Let the
pump run, do not install the degasser port plug.

LB000820A
c. The first time the software loads after the upgrade, the application
checks the version of Firmware loaded on the system. If the Firmware is
not compatible with the upgraded software then the Launch Firmware
Upgrade Screen is displayed. If the Firmware is compatible with the
new Software the Dia Software
will continue to load without
launching the Firmware
Upgrade application, continue
at Step h.
d. Select the ”Launch Firmware
Upgrade” button to activate the
Firmware Upgrade application.
e. The Firmware is completely loaded when the MC Completed and HPPC
Completed messages are displayed and the status bar field is completely
filled. The application will only load the firmware if necessary. If the
resident firmware is correct the message will reflect this as in the
example below.
f. Select the “ShutDown” button. The instrument will perform the Shut
Down sequence and power off the system.
g. Press the Soft Start Power Button on the Left side of the instrument to
reboot the system. If the Degasser Plug is removed, the pump will run
during the firmware boot process but will stop after about 30 seconds.
Let the pump run, do not install the degasser port plug.
h. If the degasser plug is removed, the pump will again turn on (for
approximately 2 minutes) as the
Dia application loads. Continue
performing these steps allowing
the pump to run.
The Dia application will load and
display the Update Kit Required
message. Select “Done” to
continue to the Sleep mode. If the
degasser vacuum will not be adjusted for high altitude, go to step 10.

LB000820A
i. From the Maintain Tab, select the Service Software Button, enter the
password “DIA904” to enter the Service Software. If the software was
imaged no password will be necessary.
j. From the Service Software 1/3
screen, select the Degasser Button
then “NEXT” twice to open the
Degasser module 3/5 screen.
k. Set the Degasser High and Low
levels to the settings recorded in
the checklist before the upgrade
(Section 5.1 step 7). Select
“Done” then “Yes” to store the
settings to the Hard Drive.
l. If removed, re-install the Degasser Port Plug onto the vacuum release
port. Go to step 11.
10. If none of the instrument settings recorded in section 5.1 (and on the Settings
Checklist) will be changed from the default and the instrument does not
include a rack loader, then go to step 18.
To modify the default settings and activate the Rack Loader, enter the Service
Software by selecting the Maintain Tab/Service/Exit to Service Software
button. Enter the password “DIA904” to open the Service Software.
11. If the Language settings were changed from the default English settings go to
the Service Software MISC\Language screen and enter the settings recorded
on the check sheet (refer to section 5.1 step 6).
12. If the system was setup for WebServer network printing, go to the Service
Software Webserver 2/3 screen. Enter the Network Address and Instrument
Name that were recorded on the check sheet (refer to section 5.1 step 8).
13. If the Needle Height parameters were changed from the default settings, go to
the Syringe module 4/6 screen and enter the needle heights recorded on the
check sheet (refer to section 5.1 step 9).

LB000820A
14. If the instrument includes the Rack Loader go to the Rack Loader module
1/1 screen and select the “GENERAL” button. Click on the Configuration
field so that “D-10 + Rack Loader” is displayed. Select the “DONE” button
then answer “Yes” to store the modifications to the Hard Drive.
15. Click on the Use Rack Loader field so that yes is displayed. Select the
“DONE” button then answer “Yes” to store the modifications to the Hard
Drive. Verify that the RC Firmware Version is displayed indicating that the
D-10 is communicating with the Rack Loader.
16. If the instrument was set to report in IFCC units, go to the Service Software
D/10 Units 1/1 screen to configure the Unit settings as recorded in the
checklist. The Unit reporting settings are also listed on the Settings Report
printed before the upgrade. The Units Setting screens are shown below. If
necessary, refer to Field Bulletin 2010-054 for details on the selections and
the features that are activated with the selection settings.

LB000820A
17. From the Service Software main screen select the “Shutdown” button then
power down the instrument after the screen goes black. Wait approximately 5
sections then power on the instrument. The Update Kit Required message will
be displayed, select “Done” to enter the Sleep Mode.
18. Select each of the 6 Setup Screens. Set the parameters as they were recorded
on the Check List in section 5.1. The settings are also printed on the Settings
Report.
19. Install the Reagent Kit
 New Reagent Kit – Install the new Reagent Kit as per the instructions in
the Operation Manual and those that come with the Kit.
 Existing Reagent Kit – Follow the steps below to load the Reagent Kit CD
and restore the Buffer levels and Cartridge counts to the Pre-Upgrade
levels.
a. Locate the Reagent Kit CD for
the Kit currently loaded on the
system. If the CD is not
available, a new Reagent Kit
must be loaded.
b. Open the Lot Info tab and select
the “Update Kit” button.
c. Insert the Update Kit CD and

select the “Update Now” button. Select “Done” after the system
successfully loads the Kit files. The system will return to the Lot Info
screen. Remove the CD from the drive.

LB000820A
d. Select the Lot Number field to display the Kit components. Verify that
the listed Lot numbers of the Cartridge, Buffers, and Wash match the
components loaded on the instrument. If they do not, the correct
Reagent Kit Floppy or CD was not loaded for the Reagent Kit on the
system. Load the correct CD or install a new Reagent Kit. Select the
“Exit” button to return to the Lot Info screen.
e. Perform the steps in section 5.4.1 to restore the cartridge count and
buffer volumes.
f. If the vacuum level was reduced to operate at a high altitude site but
the buffer inside the degasser was exposed to the higher default level
when the Dia software loaded, as in the case of Hard Drive imaging,
then the buffer must be purged from the degasser before running
samples. Attach the 20 ml syringe to the Purge Port in the High
Pressure Pump. Open the valve and slowly extract 20ml. Empty the
syringe and repeat for a total of 40ml. Select the Mix Valve button in
the Maintain Service Screen then repeat pulling 40ml of buffer 2 from
the pump. Close the port and Select the Mix Valve button to return it
to the OFF position.

LB000820A
g. If the Hard Drive was imaged, plug in the USB memory containing the
instrument.ini and InstrumentRC.ini files saved in Section 5.1 Step 2.
Import or Copy these files to the Dia folder using one of the methods
described in section 3.2. If these files are not available see section
5.4.2 to create the file.
h. If a new kit was installed perform the Cartridge prime run Calibrators,
and Controls to verify system operation. If Running with an existing
kit installed, run Calibrators and Controls.

LB000820A
5.3 Hard Drive Imaging

Items Needed:
Release 4.02 Image DVD 12000045
USB compatible Keyboard.
The Hard Drive Software Image and Release Firmware is provided on a single
bootable DVD. The DVD includes the Software Image (Windows 7 Operating
System and Dia Software) and the Firmware. The setup application checks the
Firmware version loaded on the target system and runs the Firmware setup only if
necessary.
The Image is designed to be used when replacing the Hard Drive with a blank
drive. If the Hard Drive will be replaced, leave the original drive with the customer as
it may include sensitive Patient information. Loading the Image will delete all Patient
Results and set all instrument settings to default values. If possible, record all
instrument settings. Follow the steps in section 5.1 to record all settings in the
Software Settings Checklist before beginning the Software Image.
1. Begin the procedure with the main instrument power switch in the off
position. Main instrument power is on the Rack Loader if equipped.
2. Connect a USB Keyboard to a port at the rear of the instrument. Turn on the
Main power switch. Have the Image DVD ready to insert into the drive.
3. Press the Soft Start Power Button, the BIOS will begin to load. Immediately,
insert the Image DVD into the Drive. The DVD must be in the drive before
the BIOS accesses the DVD drive or it will boot from the Hard Drive. If this
happens, power off the instrument with the Image DVD in the drive and
repeat this step.
4. After the BIOS recognizes the DVD in the drive the following message will
be displayed on the screen “Press any Key To Boot From CD or DVD”.
Within 3 seconds, press the <ENTER> key on the Keyboard. Failure to type
any key prior to the time out period will result in the BIOS booting from the
hard drive. If this happens, repeat from step 3.
5. The screen will display “Windows is loading files” and show a loading status
bar as the image routine is started. After completion of the file loading
process, the “Microsoft Corporation” message will be displayed while the
process continues.

LB000820A
6. The process will continue with the screen changing to display the
“Windows Preinstallation Environment <WPE>Initialization” message.
7. Before continuing, the loader will halt asking for input before launching the
script that will partition the drive and load the Windows 7 image. Type “yes”
<ENTER> on the keyboard to continue.
8. The loader will continue to load the Windows files showing the progress as a
percentage of complete.

LB000820A
9. After successfully partitioning and loading the system files the following
screen will be displayed indicating that the image was successfully loaded.
With the DVD in the drive, press <ENTER> on the Keyboard to reboot the
system.
10. The BIOS will load and attempt to boot from the Image DVD displaying the
message “Press any Key To Boot From CD or DVD”. Do not press any
Key, wait for the request to time out. The instrument will begin to boot from
the Hard Drive displaying screens with the messages listed below. During this
time the Image DVD can be removed from the drive.
 Setup is Starting Services
 Setup Is Installing Devices
 Setup Is Applying System Settings
 Setup Will Continue After Restarting Your System
11. The system will restart automatically no operator intervention is required.
After the BIOS runs, the following screens will be displayed:
 Setup Is Preparing For First Use
 Setup is checking video performance
 Bio-Rad Wallpaper Screen

LB000820A
12. After running the IISandFTPSetup script, the system checks to verify
that the MC and HPPC Firmware versions are compatible with the Dia
version loaded from the image. If the Firmware is not compatible with
the upgraded software then the Launch Firmware Upgrade Screen is
displayed. If the Firmware is
compatible with the new
Software, the Dia Software will
continue to load without
launching the Firmware
Upgrade application. Go to Step
16.
13. Select the ”Launch Firmware
Upgrade” button to activate the Firmware Upgrade application.
14. The Firmware is completely loaded when the MC Completed and
HPPC Completed messages are displayed and the status bar field is
completely filled. The application will only load the firmware if
necessary. If the resident firmware is correct the message will reflect
this as in the example below.
15. Select the “ShutDown” button. The instrument will perform the Shut
Down sequence and power off the system. The Hard Drive has been
successfully imaged and the Firmware updated. Go to Section 5.2 and
continue at Step 8 to set the various system software parameters.
16. If the Firmware upgrade does not run then the system will continue to
load the Dia software. During this loading sequence the degasser pump
will turn on and raise the vacuum in the degasser to the default level of
50 KPA. If the vacuum level must be reduced to operate at a high
altitude site then the buffer within the degasser will need to be
removed or a new kit installed before running samples. This is
explained in the beginning of Section 5.2 Step 8, you will be instructed
to purge the degasser at the end of the software settings process.
17. Continue at Section 5.2 Step 9h.
Note: After imaging the Hard Drive, the screen will go into a sleep mode (Black
or White Screen) if there is no activity for an extended period of time. Swiping
the screen will reactivate it. This will stop occurring after several Software Boot
(Power) cycles.

LB000820A
5.4 Restoring Counts and Instrument ini file.

5.4.1 Restoring Cartridge Counts and Buffer Volumes
1. Connect a Keyboard, Mouse, and Monitor to the instrument. Activate
Windows Explorer as described in section 3.2.1.
2. Insert the Flash Memory containing the original Profile2.ini files copied in
Step 4 of section 5.1. Open the file “A1c Profile2 Org.ini” in Windows
Notepad.
3. In the Kit information section of the
file highlight the Current Buffer, Wash
and Cartridge count information. Right
click on the selection and Copy to the
clipboard. Close the file.
4. Using Windows Explorer, open the A1c Profile2.ini file at the path
C:\Dia\A1c\Parm\Profile2.ini.
5. In the Kit information section of the file highlight the Current Buffer,
Wash, and Cartridge count information. Insure that the identical lines are
highlighted as in step 3. Right click on the selection and Paste the contents
of the clipboard. Close the file.
6. Repeat steps 2 through 5 to copy and paste the counts from the original
BThal Profile2 Org.ini file on the Flash Memory to file
C:\Dia\BThal\Parm|Profile2.ini.

LB000820A
5.4.2 Rebuilding the instrument.ini file

5.4.2.1 Hard Copy Available
1. Connect a Keyboard, Mouse, and Monitor to the instrument. Activate
Windows Explorer as described in section 3.2.1.
2. Follow the path C:\Dia. Open the instrument.ini file in the Dia folder.
Insure that the file opens in the Windows Notepad application, if not
open it in Notepad.
3. Locate the hard copy of the file attached to the left side cover. Modify
the file by replacing the default parameters with the parameters from
the hard copy.
4. Close the file saving the changes.
Default instrument.ini file Modified instrument.ini file

LB000820A
5.4.2.2 Hard Copy not Available

If a hard copy of the instrument ini file is not attached to the left door the
instrument will include the default ini file after the hard drive is imaged. If
the original file can not be found, follow the applicable calibration
procedures in the Service Manual to determine the correct parameters.
Instrument.ini file Definition Service Manual

Entries Calibration Section
[Status] All text within [] are comments.
Version=2.25 The serial number specified in the
Default file is “DefInstIni”. If this
[Instrument] is not changed to reflect the correct
SerialNum=DefInstIni serial number, no password will be
required to open the Service
Software.
[HPPump] Comment – High Pressure Pump
Rule1=0,1,2400,0 Flow Rate Parameters. These are 7.7 Flow rate verification
Rule2=1,1.5,2400,0 the correction factors for the pump 7.8 Flow rate calibration
Rule3=1.5,99,2400,0 flow rate.
HPSensor_Offset=0 Pressure Sensor calibration 7.6 Pressure Sensor Calibration
HPSense_Gain=11 parameters.
ECAMFILLSHIFT1=154 High Pressure Pump Wait Count 7.3 WC/FC Determination
EFILLDURATION=113 Fill Count calibration parameters. 7.4 WC/FC Verification
[Arm] Comment – Sample Arm
wTHOffset=0 Tube Height and Z axis offset 7.14 TH Offset Determination
wZOffset=0 parameters. wZOffset - Allways set at Zero
[BubbleDetect] Bubble detectords are not included N/A
Bubble_A_1=0 in the DJ series D-10.
Bubble_A_2=255
Bubble_B_1=0
Bubble_B_2=255
Bubble_W_1=0
Bubble_W_2=255
[TC] Comment - Temperature Control
TCCal_Gain=1.0 Gain and Offset parameters for the Parameters are located on a label
TCCal_Offset=-0.1000 CPU board A/D converter. These attached to the CPU board.
parameters are in the boards
NVRam.
TCCal_SensorOffset=0 Column Heater offset parameters. 7.10.4 Gradient Offset
TCCal_GradientOffset=0 Correction
[XXADILXX] Injection counter. Value can be set Injection Counter
XXADIL1XX=0 to any number. For example, it can
be set to 0 at a PM to track the
number of injections to the next
service intervention.
[ ] All characters enclosed in square Free Text
brackets are text and disregarded
by the instrument. For example:
This could be used by an FSE to
keep track of the last repair date or
to record the injection count before
it is reset.

LB000820A
6.0 Warning Messages Specific to the DJ Series Instrument.

The following is a list of new Warning messages included with the DJ series release.
Message Description
“Update Kit Required. Analysis will not be This message will be displayed after a
allowed until the update kit operation is Software Upgrade or Hard Drive Image.
done.” This forces the operator to load the Update
Kit disk before the instrument will perform
a run.
“Archive to USB” Message defines the export device as USB.
“Select USB Storage Device” Allows the operator to select a device when
multiple USB storage devices are
connected to the instrument.
“USB storage device is full. Please insert Message will display if the USB storage
another USB storage device.” device connected to the instrument is full
during the file export process.
“Please insert USB storage device” Message displayed before the result export
process begins.
“Update successful. Eject the Update disk. Message displayed after the Update Kit.
Please prime the new cartridge.” Reference to Floppy Disk is removed.

LB000820A
7.0 Parts List

The following table lists parts added to stock associated with the DJ system only.
Bio-Rad P/N Part Description/Comments
2200190 D-10 Operations Manual (English Hard Copy)
2200646 KyoSpeed2 Plastic Holder
2200647 Left Door (DJ Series)
2200648 D-10 Cable: Display > Main Board
2200649 D-10 SATA Power Cable
2200650 D-10 SATA Data Cable w/ Lock
2200651 D-10 Soft-Power Button (With Cable, Bracket Not

Included)
2200652 D-10 Flat Cable: Main Board > Detector
2200653 D-10 Flat Cable: Main Board > HPLC (24-pin)
2200654 D-10 Flat Cable: Main Board > X Board
2200655 D-10 Flat Cable: Main Board > HPLC (34-pin)
2200656 D-10 Flat Cable: Main Board > Degasser
2200657 D-10 Flat Cable: Main Board > Syringe
2200658 D-10 Cable: Main Board > Left USB Port
2200659 D-10 Overload Protection Board
2200660 D-10 ATX Power Supply (DJ Series)
2200661 D-10 24V Power Supply (DJ Series)
2200662 D-10 2.5" SATA Hard Disk
2200663 D-10 CD/DVD Drive
2200664 D-10 KyoSpeed2 Printer
2200665 Bio-Rad USB Key (8GB)
2200666 D-10 Cable: 24V Power Supply Control
2200667 D-10 Cable: 24V Power Supply > Protection Board
2200668 D-10 Cable: Main Board > KyoSpeed2
2200669 D-10 Cable: Protection Board > Main Board (ATX)
2200670 D-10 Cable: KyoSpeed2 Power Supply

LB000820A
Bio-Rad P/N Part Description/Comments
2200671 D-10 Cable: Protection Board > Main Board (24V)
2200672 D-10 Cable: Switch > Power Supplies (DJ Series)
2200673 D-10 Cable: USB Main Board > Touchscreen Board
2200674 D-10 Main Controller Board Assembly
2200677 D-10 Touch Screen Board
2200693 Universal D-10 Detector Module
2200694 Universal D-10 Detector Module Board
12000045 D-10 AAEON 4.02 Software Image DVD
12000059 D-10 Electronic Module (DJ Series)
12000060 D-10 LCD Display Assembly (DJ Series)
LB000746CD1 D-10 Operations Manual MLCD
8.0 Schematics
The following diagrams and schematics are to be used in conjunction with the
instrument schematics included in the D-10 Service Manual L200015501.

LB000820A
5 4 3 2 1
AL45 Connector mounted

on D10 chassis
DAE3033+2 DAE3028
CN1
D Molex 5557-4 Molex 5559-4 D
INTERLOCK_SW ITCH
Molex 5557-4
Connector mounted DAE4007+3

on D10 chassis DAE1000+1
Molex 5559-4
CN1
DIV61 DAE002+3
DAE4004+3 DAE3001+3 ADAPTER BOARD
AL08 AL44 DAE3059+1 CN5 DAE001+3
CN1 W1 CN5 CN2 CN23 DAE3000+3 DAE3031+2
DAE3007+3 DAE3042+2 DAE3055+1 DAE3065+1 CN6 CN1
CN1 ATX_POW ER_SUPPLY CN1 CN6 CN25 DAE1001+1
CN2 Z HOME SENSOR
POW ER_SW ITCH DAE2017+3
CN2 SOLENOID FOR RACK DOOR
POW ER_ENTRY_MODULE DAE3043+3 DAE3060+1 MOTSA5475110
CN4 CN3 CN24 CN5 TH POSITION SENSOR
DAE2004+3
CN3 RACK POSITIONNING DC MOTOR CN4
SURGE_PROTECTION_BOARD DAE9000+2
CN6 BARCODE READER
MOTSA5475110
CN4 X STEPPER MOTOR
DIV62 DAE2001+1
CN7 TH STEPPER MOTOR
DAE3050+1 DAE1006+2
CN2 A1 CN1 CN7 CLOSED DOOR SENSOR
DAE1003+6
CN1 CN8 TUBE HIGHT SENSOR
DIV912 DAE1007+2
CN3 CN8 RACK INPUT SENSOR CN10
DAE3043+2 MOTSA5475110
CN1 SATA1_PWR1 CN11 Z STEPPER MOTOR
24V_POW ER_SUPPLY DAE1008+3
CN9 RACK OUTPUT SENSOR
DAE3045+1 DAE1004+2
CN2 SATA1 CN12 TH HOME SENSOR
DAE1009+2
CN10 X POSITION SENSOR
HD_DRIVE DAE1005+2
CN13 Z POSITION SENSOR
DAE1010+2
CN11 X HOME SENSOR
DAE1011+2 Z CONNECTION BOARD
CN12 OPEN DOOR SENSOR
DIV913
DAE3043+2
CN1 SATA1_PWR2 X_BOARD
DAE3045+1
CN2 SATA2
DVD_DRIVE
DAE006C+4
W1
C C
DIV910
DAE3061+1 ABSORBANCE BOARD
CN1 CN28 DAE011+6
DAE3058+2
CN2 CN14 CN1 DAE006B+2
THERMAL_PRINTER
DAE3048+1
A7 CN4 CN2 W2
DAE3064+1
LVDS1 REFERENCE BOARD
AF/640X480URT CN3
DAE4005+1 DETECTOR BOARD DAE006A+1

CN1
DAE3063+1 DAE3063+1
CN2 SH2 SH1 USB2 W3
LCD_DISPLAY TOUCH_PANEL_BOARD LED BOARD
DAE004+2
POMSYR1ML
CN2 S_HOME_SENSOR
POMSYR1ML
CN3 S_STEPPER_MOTOR
DAE3046+1
DAE2009+2
CN5 3_W AY_VALVE
DAE3054+2
W1 CN36 A5 CN4 DAE2010+3
CN6 LIQUID_PUMP
SOFT_POW ER_BUTTON DAE2011+3
CN7 PINCH_VALVE_1
DAE2012+3
CN8 PINCH_VALVE_3
DAE2013+3
CN9 PINCH_VALVE_3
DAE2016+3 SYRINGE_BOARD
W1 A3 DAE005+3
MAIN_FAN DAE3052+1 DAE2014+3

B A8 CN4 CN8 VACUUM_PUMP B
DEGASSER_BOARD
REAR PANEL CONNECTION DAE003+5

Molex 5559-6 Molex 5557-6 DAE2003+3
USB+NETWORK CN1 FRONT_DOOR_LOCKING_SENSOR
DAE3049+1 DAE3027
A4 CN12 DAE2003+3
CN2 FRONT_DOOR_LOCKING_SOLENOID
USB DAE1012+3 Connector mounted
CN4 TEMPERATURE_SENSOR_HEAT on D10 chassis
DAE3051+1
A2 CN5 DAE9001+4
VGA+RS232+RACK_LOADER CN6 PRESSURE_SENSOR_3000_PSI
EV13
CN7 HP_VALVE_SENSOR
POMHPLC-D10
CN8 HP_PUMP_ENCODER
D10_BRIDGE_MAIN_BOARD_ASSY
POMHPLC-D10
CN9 CAM_FLAG_SENSOR
DAE2007+3
CN10 THERMAL_CONTACT
DAE2005+3
CN11 PELTIER_MODULE
DAE2005+4
CN13 PELTIER_MODULE
EV13
CN14 HP_VALVE_STEPPER_MOTOR
DAE2006+3
CN15 LOW _PRESSURE_MIXING_VALVE
POMHPLC-D10
CN16 HIGH_PRESSURE_PUMP_MOTOR
HIGH_PRESSURE_BOARD
A A
Title
D10-BRIDGE CONNECTION
Size Document Number Rev

A2 <Doc> 2
Date: W ednesday, October 23, 2013 Sheet 1 of 1

5 4 3 2 1
5 4 3 2 1
D10-Bridge Block Diagram
System Controller: Page Index

COM LN Power 1 BLOCK DIAGRAM
D 2 POWER AND FRONT PANEL D
LPC RS232 24V POWER IN +24V

W83627DHG
COM1 3 ROWA/B CON AND CLK BUF
5VDUAL 4 ROWC/D CON
SATA 0-3 RS232
SATA X3 COM2 VCC3 REGULATOR 3VDUAL 5 LVDS
6 CRT Connector
ROW A/B 18 bit
4-WIRE
7 Winbond 83627DHG
LVDS VCC5 VCC5
8 SYS_USB Connector
Connector TOUCH
+12V
ATX
POWER
AT
POWER
-5V
9 RESET SEQ
R/G/B -12V -12V
CRT 5VSB
P.2 P.2 10 SATA
11 AUDIO-ALC892
+12V 12 RJ-45
HDA/AC97'
Audio-ALC892 Speaker P.26
13 H/W MONITOR
14 COM1~COM2
Giga LAN 15 Audio Power Amp.
LAN RJ45+USB2.0 16 CPLD SIGNAL PROCESSING
C
USB 0-7 17 DC MOTOR /HEATER DRIVER C
TYPE 2 USB2.0 X8 18 EXTERNAL CONNECTION

19 HPPC MICRO
Instrument Controller: 20 MC MICRO
CAN Bus
21 POWER DRIVERS
22 POWER SUPPLY/ ANALOG CHAIN
MC Controller CAN CAN Bus 23 STEPPER MOTOR DRIVERS
FTD2232 TX/RX
ROW C/D MC9S12XEP100 P.12 24 USB & RS232 INTERFACES
P.12
25 Power Sequence
Connector Sampling Arm Connection 26 History
CPLD
5M80ZE64C5
TX/RX Syringe Module Connection
HPPC Controller
MC9S12XEP100 P.12 Degasser Module Connection
B
TYPE 2 B
Driver
Sense CDT Valve Connection
buffer
circuit Detector Module Connection
Rack Door Motor+sensor Connection

DAY 0020 N
High Pressure Module Connection
Rack Loader Connection

-5V
A A
AAEON
Title
BIO-D10-LN
專專專專: A0.1 Size Document Number Rev
Custom Block Diagram A0.1
Design By Clive Lin Date: Sunday, December 11, 2011 Sheet 1 of 26
5 4 3 2 1
5 4 3 2 1
D D
+12V VCC5
5VSB
1
EC1 EC2
+ C1 C2 C3 C4 + C6 C7 C8 C9 C10 C11
C5
1000uF/16V/10*16mm 1uF/6/16V 1uF/6/16V 0.1uF\25V\X7\3 0.1uF\25V\X7\3 1000uF/10V/8*14mm 0.1uF/4/16V/X7R
0.1uF/4/16V/X7R
0.1uF/4/16V/X7R
2
PN:1119610297 10uF/8/10V 10uF/8/10V 10uF/8/10V 0.1uF/4/16V/X7R
NEAR ATX POWER CONNECTOR

C C
VCC3
VCC5 VCC3
R1
R2 R3
5VDUAL/3VDUAL FOR Power LED
330/6 100/6
D1 CN1
330/6
SYSTEM 5VDUAL
1 PANSWH#
3 SATALED# 1 2 PANSWH# 7,15
3 3 4
2 5 6 POWERLED R4 0/6(NL) VCC3 5VSB VCC5 +12V VCC5
7 8 CASEOPEN# 7
BAT54A/SOT23 HWRST# R5
9 10
330/6
PIN HEADER 5X2/2.54mm C12 R6
3 SPKRDRV
HWRST# 8
1
330pF/6 C13 R7 D3 D2 R8 C14 C15
FRONT PANEL 1K/6
10uF/8 MS22 MS22 10uF/8 0.1uF/4/16V/X7R D4
1/8(NL) 1/8(NL) LED(G)/D6
ATX12V Power Connector
2
+12V
S
B Q1 G Q2 B
CN2
AP4410/SO8
4 12V GND 2 AP70T03H/TO252
D
U1
3 1 3VDUAL 2 3V3AUX VCC 1 5VDUAL
12V GND PN:1119610297 R9 0/6(NL)
EC3 R10 EC4
ATX2X2/1655404020
Power LED +
DLA 6
+
VCC3
PAD_GND
8 Q3
1000uF/10V/8*14mm
4.7K/6 N.C R11 2.2/6 1000uF/10V/8*14mm
p/n:1655404020 3 7 5VSB
3,7 PM_SLP_S3# S3# 5VDLSB
4 5 R12 2.2/6(NL) APM4429/SO8 PN:1119610297
3 PM_SLP_S5# S5# GND
SW2 R14 R13 0/6(NL) C16
1 4 SW8 330/6 ISL6506B/SO8-9
9
1 4 4.7uF/8 C17 C18
CN36
1
PANSWH# 0.1uF/4/16V/X7R
10uF/8
1 HWRST#
2 3 2 D5
2 3
BOTTOM PAD USE 4
SW PUSHBUTTON-JTP1230 JST_B2B-EH-A LED(G)/D6
SW PUSHBUTTON-JTP1230 VIAs TO GND ISL6506A-->5VDual is on when S4/S5 (3.3VDual=1A)
POWER BUTTON RESET BUTTON ISL6506B-->5VDual is off when S4/S5 (3.3VDual=2A)
2
A A
HARD POWER BUTTON SOFT POWER BUTTON

AAEON
Title
BIO-D10-LN
Custom A0.1
POWER AND FRONT PANEL
5 4 3 2 1
5 4 3 2 1
+12V
5VDUAL
R15
0.002_7.5*2mm/2W
RTCBAT
A103
A102
A101
B103
B102
B101
B109
B108
B107
B106
B105
B104
A109
A108
A107
A106
A105
A104
A99
A98
A47
B87
B86
B85
B84
D D
VCC_5V_SBY
VCC_5V_SBY
VCC_5V_SBY
VCC_5V_SBY
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
RSVD
RSVD
RSVD
RSVD
RSVD
RSVD
RSVD
RSVD
VCC_RTC
VCC3 R16 0/6(NL) A97 TYPE10#
B97 SPI_CS#
3VDUAL R18 0/6(NL) A91 +12V
SPI_POWER
A92 SPI_MISO GBE0_MDI0- A12 MDI0- 12
A94 SPI_CLK GBE0_MDI0+ A13 MDI0+ 12
A95 SPI_MOSI GBE0_MDI1- A9 MDI1- 12
B88 BIOS_DIS1# GBE0_MDI1+ A10 MDI1+ 12
1
A34 A6 EC5 EC6
BIOS_DIS0# GBE0_MDI2- MDI2- 12
A7 + + C21 C19 C22 C20
GBE0_MDI2+ MDI2+ 12
A50 Giga Lan A2
7,10 INT_SERIRQ LPC_SERIRQ GBE0_MDI3- MDI3- 12
LPC_CLK B10 A3 1000uF/25V/10*20mm(NL) 470uF/16V/10*13mm 22UF\25V\X5\1210 22UF\25V\X5\1210 0.1uF\25V\X7\30.1uF\25V\X7\3
MDI3+ 12
2
LPC_CLK GBE0_MDI3+
7,10 LPC_FRAME# B3 LPC_FRAME# GBE0_ACT# B2 ACT_LED# 12
B4 A8 VCC5
7,10 LPC_AD0 LPC_AD0 GBE0_LINK# LINK_LED# 12
7,10 LPC_AD1 B5 LPC_AD1 GBE0_LINK100# A4 10_100_LED# 12
B6 LPC A5
7,10 LPC_AD2 LPC_AD2 GBE0_LINK1000# 1000_LED# 12
7,10 LPC_AD3 B7 LPC_AD3 GBE0_CTREF A14 GBE0_CTREF 12
7 ICH_DRQ#0 B8 LPC_DRQ0#
B9 LPC_DRQ#1 SATA0_TX+ A16 SATA_TXP0 10
3
A17 BZ1
SATA0_TX- SATA_TXN0 10 R19
A19 D6
SATA0_RX+ SATA_RXP0 10
SMBCLK_SBY B13 A20
7 SMBCLK_SBY SMB_CLK SATA0_RX- SATA_RXN0 10 2 SPKRDRV
SMBDAT_SBY B14 B16
7 SMBDAT_SBY SMB_DAT SATA1_TX+ SATA_TXP1 10
TP2 1 B15 B17 BUZZER
SATA_TXN1 10
2
SMB_ALERT# SATA1_TX- 33/6
3
TP3 1 A35 B19 R20 BAT54C/SOT23
THRMTRIP# SATA1_RX+ SATA_RXP1 10
B35 B20 ACZ_SPKR 1 Q4
THRM# SATA1_RX- SATA_RXN1 10
R21 0/6 B49 SATA A22 1K/6
8 SYS_REST# SYS_RESET# SATA2_TX+ SATA_TXP2 10
B50 A23 R22
8 PLT_RST# SATA_TXN2 10
2
CB_RESET# SATA2_TX- 7 SIO_BEEP 0/4(NL) 2N3904/SOT23
4,7,8 PWROK B24 PWR_OK SATA2_RX+ A25 SATA_RXP2 10
B12 A26 VCC3 R23 C23
7 PM_PWRBTN# PWRBTN# SATA2_RX- SATA_RXN2 10
A15 B22 1K/4(NL) 10pF/6
C 2,7 PM_SLP_S3# SUS_S3# SATA3_TX+ C
7 PM_SLP_S4# A18 SUS_S4# SATA3_TX- B23
2 PM_SLP_S5# A24 SUS_S5# SATA3_RX+ B25
TP4 1 B18 SUS_STAT# SATA3_RX- B26
TP5 1 A27 BATLOW# ATA_ACT# A28 SATALED# 2
7,14 PCIE_WAKE# B66 WAKE0# PC SPEAKER
7,10 LPC_PME# B67 WAKE1#
A29 ACZ_SYNC
AC_SYNC ACZ_RST#
AC_RST# A30
A71 A32 ACZ_BITCLK
5 LA_DATAP0 LVDS_A0+ AC_BITCLK
A72 A33 ACZ_SDATAOUT
5 LA_DATAN0 LVDS_A0- AC_SDOUT
A73 AC97 B30 ACZ_SDATAIN0
5 LA_DATAP1 LVDS_A1+ AC_SDIN0 ACZ_SDATAIN0 11
5 LA_DATAN1 A74 LVDS_A1- AC_SDIN1 B29 1 TP6
5 LA_DATAP2 A75 LVDS_A2+ AC_SDIN2 B28 1 TP7
A76 BAT F01J4L 3VDUAL
D7
5 LA_DATAN2 LVDS_A2-
TP9 1 A78 LVDS_A3+
TP8 1 A79 LVDS_A3- GPI0 A54 2 1
5 LA_CLKP A81 LVDS_A_CK+ GPI1 A63
5 LA_CLKN A82
B71
LVDS_A_CK-
LVDS_B0+
RowA & DowB GPI2
GPI3
A67
A85 5VDUAL VCC5 C24
2 1
D8
B72 A93 C25 F01J4L
LVDS_B0- GPO0 RTCBAT
D9
D10
B73 B54 R26
LVDS_B1+ GPO1 1
2
B74 B57 R24 R25 10uF/8(NL) 0.1uF/4/16V/X7R R27
LVDS_B1- GPO2 2 1K/6
B75 LVDS_B2+ GPO3 B63 3 1K/6
B76 LVDS 4.7K/6 F01J4L
F01J4L
LVDS_B2- 4.7K/6(NL) 0/6 C26 C27 JP1
B77 LVDS_B3+
B78 PIN HEADER 3X1/2.54mm
LVDS_B3-
3
B81 A86 Q5 2N7002/SOT23 10uF/8(NL) 0.1uF/4/16V/X7R R29
1
LVDS_B_CK+ KBD_RTS# KBRST# 7,8 MOSFET N 100/6
B82 LVDS_B_CK- KBD_A20GATE A87 H_A20GATE 7
TP10 1 A83 LVDS_I2C_CK WDT B27 1 1-2: NORMAL
TP11 1 A84 B32 ACZ_SPKR 2-3: Clear CMOS BT1
2
LVDS_I2C_DAT SPKR
1
5 L_VDDEN A77 LVDS_VDD_EN I2C_CK B33 1 TP27 1
B79 B34 1 TP28 J1 3 BT3
5 L_BKLTEN LVDS_BKLD_EN I2C_DAT 2
B83 Jumper CAP/2.54mm YELLOW BAT SOCKET
5 L_BKLTCTL LVDS_BKLT_CTLR WAFER BOX 2X1_1.25mm_DIP
2
B B
R30 0/6(NL)
WDT_RST 8
6 CRT_RED B89 VGA_RED
6 CRT_GREEN B91 VGA_GRN EXCD0_PERST# A48 EXPLT_RST# 8
6 CRT_BLUE B92 VGA_BLU EXCD1_PERST# B47
6 CRT_HSYNC B93 VGA_HSYNC EXCD0_CPPE# A49 1 TP12
6 CRT_VSYNC B94 VGA_VSYNCDisPlay EXCD1_CPPE# B48 1 TP13
6 CRT_DDC_CLK B95 VGA_I2C_CK PCIE0_CK_REF+ A88 1 TP14
6 CRT_DDC_DAT B96 VGA_I2C_DAT PCIE0_CK_REF- A89 1 TP15
B52 VCC3
PCIE_RX5+
B98 RSVD PCIE_RX5- B53
B99 RSVD PCIE_TX5+ A52
A53 R31 39/6 ACZ_BITCLK
PCIE_TX5- FB1 11 ACZ_BITCLK0
9 USB_PN0 A45 USB0- PCIE_RX4+ B55
9 USB_PP0 A46 USB0+ PCIE_RX4- B56 30/6
9 USB_PN1 B45 USB1- PCIE_TX4+ A55
B46 A56 C28 0.1uF/4/16V/X7R R32 39/6 ACZ_RST#
9 USB_PP1 USB1+ PCIE_TX4- 11 ACZ_RST0#
9 USB_PN2 A42 USB2- PCIE_RX3+ B58
A43 PCI-E B59
9 USB_PP2 USB2+ PCIE_RX3-
B42 A58 U2
9 USB_PN3 USB3- PCIE_TX3+
B43 A59 R33 39/6 ACZ_SDATAOUT
9 USB_PP3 USB3+ PCIE_TX3- 11 ACZ_SDATAOUT0
A39 B61 LPC_CLK 1 8 R34 22/4
9 USB_PN4 USB4- PCIE_RX2+ REF CLKOUT SIO1_CLK33 7
A40 USB B62
9 USB_PP4 USB4+ PCIE_RX2-
B39 A61 TP16 1 7 3 R35 22/4(NL)
9 USB_PN5 USB5- PCIE_TX2+ CLK4 CLK1 LPC_CLK 10
B40 A62 R36 39/6 ACZ_SYNC
9 USB_PP5 USB5+ PCIE_TX2- 11 ACZ_SYNC0
9 USB_PN6 A36 B64 TestPoint_DNP 6 2
USB6- PCIE_RX1+ VDD CLK2
9 USB_PP6 A37 USB6+ PCIE_RX1- B65
9 USB_PN7 B36 USB7- PCIE_TX1+ A64 4 GND CLK3 5
9 USB_PP7 B37 USB7+ PCIE_TX1- A65
9 USB_OC#0-1 B44 USB_0_1_OC# PCIE_RX0+ B68
A44 B69 ICS9112-16/SO8
9 USB_OC#2-3 USB_2_3_OC# PCIE_RX0-
9 USB_OC#4-5 B38 USB_4_5_OC# PCIE_TX0+ A68 1 TP17
A38 A69 1 TP18 C29
9 USB_OC#6-7 USB_6_7_OC# PCIE_TX0- 10pF/4(NL) C31
10pF/4(NL)
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
A A
5VDUAL
B110
B100
B90
B80
B70
B60
B51
B41
B31
B21
B11
B1
A110
A100
A90
A96
A80
A70
A66
A60
A57
A51
A41
A31
A21
A11
A1
CN3 EC7
+ C32 C33 C34
COM Board to Board Connector

PN:1119610297
1000uF/10V/8*14mm(NL) 1uF/6 0.1uF/4/16V/X7R
0.1uF/4/16V/X7R
AAEON
Title
BIO-D10-LN
Custom A0.1
ROWA/B CON AND CLK BUF
5 4 3 2 1
5 4 3 2 1
+12V
D109
D108
D107
D106
D105
D104
C109
C108
C107
C106
C105
C104
CN4
COM Board to Board Connector
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
VCC_12V
PCI_PME# C15 1 TP19
D C23 1 TP20 +12V +12V D
PCI_RESET#
PCI_PERR# C34
PCI_LOCK# C35
PCI_DEVSEL# C36
D57 C37 C35 C36 C37 C38 C39 C40 C41 C42
TYPE2# PCI_IRDY#
C57 TYPE1# PCI_PAR D32
C54 D33 1uF/12/25V 0.1uF\25V\X7\30.1uF\25V\X7\31uF/12/25V 1uF/12/25V 1uF/12/25V 22UF\25V\X5\1210 22UF\25V\X5\1210 C43 C44
TYPE0# PCI_SERR#
PCI_STOP# D34
D35 1uF/12/25V 1uF/12/25V
PCI_TRDY#
PCI_FRAME# D36
PCI_CLKRUN# D48
C73 SDVO_DATA PCI_M66EN D49 1 TP21
D73 SDVO_CLK PCI_CLK D50 1 TP22
D97 PEG_ENABLE# PCI_GNT0# C20
D54 PEG_LANE_RV# PCI_GNT1# C18
D52 PEG_TX0+ PCI_GNT2# C16
D55 PEG_TX1+ PCI_GNT3# D19
D58 PEG_TX2+ PCI_REQ0# C22
D68 PEG_TX5+ PCI_REQ3# D20
D71 PCI D26
PEG_TX6+ PCI_C/BE0#
D74 PEG_TX7+ PCI_C/BE1# C33
D85 PEG_TX10+ PCI_IRQA# C49
D88 PEG_TX11+ PCI_IRQB# C50
D91 PEG_TX12+ PCI_IRQC# D46
D94 PEG_TX13+ PCI_IRQD# D47
D98 PEG_TX14+ PCI_AD0 C24
D101 PEG_TX15+ PCI_AD1 D22
D53 PEG_TX0- PCI_AD2 C25
D56 PEG_TX1- PCI_AD3 D23
C D86 PEG_TX10- PCI_AD12 C30 C
D95 D30 +12V
D99
D102
PEG_TX13-
PEG_TX14- RowC & DowD PCI_AD15
PCI_AD16 D37
C39
PEG_TX15- PCI_AD17
C52 PEG_RX0+ PCI_AD18 D38
C55 C40 R38
PEG_RX1+ PCI_AD19
C58 PEG_RX2+ PCI_AD20 D39
2
C61 PCI-E 16X C42
PEG_RX3+ PCI_AD21 R39 100K/6 Q6
C65 PEG_RX4+ PCI_AD22 D40 1
C68 PEG_RX5+ PCI_AD23 C43
3
C71 D42 Q7
PEG_RX6+ PCI_AD24 100K/6 R40
C78 D43 1 FDN302P/SOT23
3
PEG_RX8+ PCI_AD26
C81 C46
2
PEG_RX9+ PCI_AD27
3
C85 D44 Q8 100K/6(NL) R41
PEG_RX10+ PCI_AD28 2N7002/SOT23
C91 D45 1 MOSFET N
PEG_RX12+ PCI_AD30 3,7,8 PW ROK
C94 C48 470/12
2
PEG_RX13+ PCI_AD31
C98 PEG_RX14+
C101 MOSFET N
PEG_RX15+ 2N7002/SOT23
C53 PEG_RX0- IDE_A0 D13
C62 PEG_RX3- IDE_D0 D7
C66 PEG_RX4- IDE_D1 C10
C99 IDE D4
PEG_RX14- IDE_D11
IDE_D13 C9
IDE_D14 C12
IDE_D15 C5
B D16 B
IDE_CS1#
IDE_CS3# D17
C63 RSVD IDE_REST# D18
C64 RSVD IDE_CBLID# D77
C67 RSVD IDE_REQ D8
C77 RSVD IDE_IORDY C13
C83 RSVD IDE_IOR# C14
C97 RSVD IDE_LOW# D9
D63 RSVD IDE_ACK# D10
D64 RSVD IDE_IRQ D12
D83 RSVD
與與與與與與與與與
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
D103
D110
D100
D96
D93
D90
D87
D84
D80
D76
D70
D67
D60
D51
D41
D31
D21
D11
D1
C110
C103
C100
C96
C93
C90
C87
C84
C80
C76
C70
C60
C51
C41
C31
C21
C11
C1
MH165D130
MH1 MH2 MH3 MH4 MH5
X-HOLE X-HOLE X-HOLE X-HOLE X-HOLE
1
A A
AAEON
Title
BIO-D10-LN
A2
ROWC/D CON A0.1
5 4 3 2 1
5 4 3 2 1
VCC3
C45 C46 C47 Display reserve connector

0.1uF/4/16V/X7R
10uF/6/6.3V 10uF/6/6.3V
VCC3
S
G
Q9
D
. APM2301A LVDS1VCC D
R42 VCC5 +12V
D
4.7K/4
2 LVDS_INV@ 1A
3 D11 C48
BAS40W-06 0.1uF/4/16V/X7R C49 JINV1
D
R43 1 0.1uF/4/16V/X7R 1
Q10
2
3 L_VDDEN G 2N7002/SOT23 VCC3 3
R44 20K.
S
1% 0603 BLON# 4
1K/4 C50 L_BKLTCTL 5
3 L_BKLTCTL 6
C51 Display Backlight Connection
1uF/6(NL) 0.1uF/4/16V/X7R HE10 6
+12V
0402
C52
X7R
0.1uF/4/16V/X7R
R504
10/12/1W
C
JP14 C
CN37
1 A(ANODE)
2 K(CATHODE) 1
3 200mA to 500mA 2
PIN HEADER 3X1/2.54mm WR-MPC3 VCC3
R505 VCC5 VCC3
JP2
. PIN HEADER 3x1/2.0mm
5/12/2W R45 1 .
4.7K/4 2 . J2
LVDS Connector R46
3 . Jumper CAP/2.0mm BLACK
VCC5
1
LVDS1VCC BSN20/SOT23 10K\3\1%
2 3 D12 1 2 1N4148 BLON#

LVDS1 3 L_BKLTEN
1 Q11
1 A2.0
2 2
3 3 1-2: +3.3V control (default)
4 4 2-3: +5V control
5 5 LA_DATAN0 3
6 6 LA_DATAP0 3
B 7 R47 0/6(NL) B
7
8 8 LA_DATAN1 3
9 9 LA_DATAP1 3
10 MH9 MH10 MH11
10
11 11 LA_DATAN2 3
3
12 12 LA_DATAP2 3
13 13 8 4 8 4 8 4
14 14 LA_CLKN 3
15 15 LA_CLKP 3 7 9 7 9 7 9
16 16
17 LVDS1VCC X-HOLE X-HOLE X-HOLE
5
17
18 18
19 19
20 R48
20
CN1X20-1.25-90-S MH12 MH13 MH14 MH15 MH16
10K\3\1% JP3
3
1 .
2 . 8 4 8 4 8 4 8 4 8 4
3 .
LVDS1VCC 7 9 7 9 7 9 7 9 7 9
PIN HEADER 3x1/2.0mm
X-HOLE X-HOLE X-HOLE X-HOLE X-HOLE
5
R49
A A
MH17
10K\3\1% JP4
3
1
2
.
8 4
AAEON
. Title
3 .
7 9 BIO-D10-LN
PIN HEADER 3x1/2.0mm
X-HOLE Size Document Number Rev
6
5
B LVDS A0.1
5 4 3 2 1
5 4 3 2 1
FS1
D20 FUSE\1.1A\D1206
1 VCC5
3
2
D BAT54C D
PN = 1301005440
C69
0.1uF/4/16V/X7R
VCC_CRT
L1
H6
30/L6
CRT_RED L2 60/L6 RED C1

3 CRT_RED CRT_GREEN L3 60/L6 GREEN
3 CRT_GREEN C9
From CPU Module CRT_BLUE L4 60/L6 BLUE C2
3 CRT_BLUE CRT_PLUG# C10
.
CRTO_DDC_DATA R77 22/4 DDC_DATA C3
C11
.
CRTO_DDC_CLK R78 22/4 DDC_CLK C4
C12
. .
CRT_OHSYNC R79 22/4 CRT_OHSYNCF C5
CRT_OVSYNC R80 22/4 CRT_OVSYNCF C13
C6
C C14 CRT+PRINTER+COM C
C7 CN38B
C73 C74 C75 C76 C77 C78 C79 C15
C70 C71 C72 C80 C8
27pF/4/50V(NL)
27pF/4/50V(NL)
27pF/4/50V(NL)
27pF/4/50V(NL)
27pF/4/50V(NL)
27pF/4/50V(NL)
27pF/4/50V(NL)
R81 R82 R83 10PF/4/50V(NL) 10PF/4/50V(NL) 10PF/4/50V(NL) 0.1uF/4/16V/X7R
150/4/1% 150/4/1% 150/4/1%
H7
RED R84 75\2\5%
VCC5 GREEN R85 75\2\5%
VCC5 BLUE R86 75\2\5%
R87 10K/4/1%
D
VCC3 VCC5 VCC3 VCC2.5 Q12 Q13 Q14
3
VCC3 CRT_PLUG# G 2N7002W G 2N7002W G 2N7002W

D21 PN = 1315700216 PN = 1315700216 PN = 1315700216
S
B BAS40W-06 B
1
PN = 1301400642
R88 R89 R90 R91
1
0/4(NL) 0/4 0/4 0/4 D22

D/0402
R92 R93 R94 R95
100K/4/1% 100K/4/1% 2.2K/4/5% 2.2K/4/5%
2
U8
1 16 CRT_OVSYNC
VCC_SYNC SYNC_OUT2
2 VCC_VIDEO SYNC_IN2 15 CRT_VSYNC 3
CRT_RED 3 14 CRT_OHSYNC
VIDEO_1 SYNC_OUT1
1
CRT_GREEN 4 13
VIDEO_2 SYNC_IN1 CRT_HSYNC 3
C81
2
0.1uF/4/16V/X7R CRT_BLUE 5 12 CRTO_DDC_CLK

VIDEO_3 DDC_OUT2
6 GND SD2 11 CRT_DDC_CLK 3
7 VCC_DDC SD1 10 CRT_DDC_DAT 3
8 9 CRTO_DDC_DATA
BYP DDC_OUT1
1
A C82 C83 A
0.1uF/4/16V/X7R 0.1uF/4/16V/X7R
1
CM2009 PN = 14S2200900 C84 C85 C86 C87

2
AAEON
27pF/4/50V(NL)
27pF/4/50V(NL)
10PF/4/50V(NL)
10PF/4/50V(NL)
ESD PROTECTION
2
Title
1
C88 BIO-D10-LN
0.1uF/4/16V/X7R
2
B CRT Connector A0.1

5 4 3 2 1
5 4 3 2 1
VCC5
VCC3
ICH_DRQ#0 R96 0/4 U9 OVT# R99 4.7K/4

3 ICH_DRQ#0
FB13
LPC_AD0 27 49 SCTS1X 30/L6 STXD1X R100 1K/4
3,10 LPC_AD0 LAD0 CTSA#/GP67 SCTS1X 14
LPC_AD1 26 50 SDSR1X OSC1
3,10 LPC_AD1 LAD1 DSRA#/GP66 SDSR1X 14
LPC_AD2 25 51 SRTS1X 4 2 R101 SIO1_CLK48 Enable KBC
3,10 LPC_AD2 LAD2 *RTSA#/GP65 SRTS1X 14 VCC OUT2
LPC_AD3 24 52 SDTR1X 10/6
3,10 LPC_AD3 LAD3 *DTRA#/GP64 SDTR1X 14
LPC_FRAME# 29 53 SRXD1X 1 3 FAN_SET R102 1K/4(NL)
3,10 LPC_FRAME# LFRAME# SINA/GP63 SRXD1X 14 OUT1 GND
LPC I/F
22 54 STXD1X C89
SERIAL PORT
LDRQ# *SOUTA/GP62 STXD1X 14
SIOPLT_RST# 30 56 SDCD1X 0.1uF/4/16V/X7R 48MHZ Set CPUFAN0 speed to 100% when Vcc is on,
D 8,10 SIOPLT_RST# LRESET# DCDA#/GP61 SDCD1X 14 BAT D
INT_SERIRQ 23 57 SRI1X PN:1233324050 floating is down to 50%.
3,10 INT_SERIRQ SERIRQ RIA#/GP60 SRI1X 14 LPC Interface Signals
86 78 SCTS2X
PME# GP47/CTSB# SCTS2X 14
C90 0.1uF/4/16V/X7R(NL) 79 SDSR2X
GP46/DSRB# SDSR2X 14
SIO1_CLK33 21 80 SRTS2X CASEOPEN# R103 10M/4
3 SIO1_CLK33 PCICLK GP45/RTSB# SRTS2X 14
SIO1_CLK48 18 81 SDTR2X VCC3
IOCLK GP44/DTRB# SDTR2X 14
82 SRXD2X RP1 C91 0.1uF/4/16V/X7R
GP43/SINB/IRRX SRXD2X 14
PCIE_WAKE# R97 0/4(NL) 83 STXD2X 1 2 LPC_AD3
3,14 PCIE_WAKE# *GP42/SOUTB/IRTX STXD2X 14
LPC_PME# R98 0/4(NL) 110 84 SDCD2X 3 4 LPC_AD2 Close to Pin.74
3,10 LPC_PME# PECI_REQ# GP41/DCDB# SDCD2X 14
109 85 SRI2X 5 6 LPC_AD1
PECI_AVL GP40/RIB# SRI2X 14 VCC3
108 7 8 LPC_AD0
DIS_PECI PECI
107 Vtt PD0 42
106 41 8P4R 4.7K ENRS232 R104 1K/4
SST PECISB PD1 RS422 R105 1K/4
114 SST PD2 40
39 RS485 R106 1K/4
FAN_TAC1 PD3 ATXPD R484 1K/4
13 FAN_TAC1 112 CPUFANIN0 PD4 38
FAN_CTL1 115 37 FAN_TAC2 R506 1K/4
13 FAN_CTL1 CPUFANOUT0 PD5
PARALLEL PORT
ENRS232 119 36
GP21/CPUFANIN1 PD6 AUX_APCI R107 1K/4
TP23 1 120 GP20/CPUFANOUT1 PD7 35
FAN_TAC2 113 31
SYSFANIN SLCT Disable AUX-ACPI Function (SUSC#,
116 SYSFANOUT PE 32
111 33 R108 FTPRST#, ATXPGD, PWROK2, VSBGATE#)
AUXFANIN0 BUSY
HARDWARE MONITOR I/F

7 34 PANSWH_SIO#
AUXFANOUT ACK# 2,15 PANSWH#
43 0/6 SDTR1X R109 1K/4
SLIN#
C 58 SI/AUXFANIN1 INIT# 44 C
45 C92 Disabling of SPI I/F
ERR# 10pF/4
100 CPUVCORE AFD# 46
47 SRTS1X R110 1K/4
VIN0 STB#
13 VIN0 99 VIN0
1 Configuration address to 2Eh
VIN1 DRVDEN0 R111 1K/4
13 VIN1 98 VIN1 DSKCHG# 17 VCC5
16 VCC3 DIS_PECI R112 0/4
VIN2 HEAD# R113 1K/4 SST R114 10K/4/1%
13 VIN2 97 VIN2 RDATA# 15
14 R115 1K/4
VIN3 WP# R116 1K/4
13 VIN3 96 VIN3 TRAK0# 13
FLOOPY
WE# 11
VREF_HW 101 10
13 VREF_HW VREF WD# 5VDUAL
9 C96 C95
TMPIN1 STEP# C93 C94 0.1uF/4/16V/X7R 0.1uF\25V\X7\3
13 TMPIN1 104 SYSTIN DIR# 8
6 0.1uF/4/16V/X7R
0.1uF/4/16V/X7R PSON# R117 4.7K/4
TMPIN0 DSA#
13 TMPIN0 103 CPUTIN MOA# 4
3 R118 1K/4
INDEX# 3VDUAL
102 AUXTIN Note - A0.2 modify.
59 H_A20GATE
GA20M H_A20GATE 3
OVT# 5 60 KBRST# VCC3 RSMRST# R119 4.7K/4
SMI#/OVT# KBRST# KBRST# 3,8
3 SIO_BEEP
SIO_BEEP 118 BEEP/SO KB/MS KDAT/GP26 63 KBRST# R120 4.7K/4 PANSWH_SIO# R121 4.7K/4
CASEOPEN# 76 66 H_A20GATE R122 4.7K/4
2 CASEOPEN# CASEOPEN# MDAT/GP24
B 62 INT_SERIRQ R123 4.7K/4 PM_PWRBTN# R124 4.7K/4 B
KCLK/GP27 LPC_FRAME# LPC_PME#
VCC3 R125 1K/4(NL) 94 RSTOUT0# MCLK/GP25 65 Check pull up or down R126 4.7K/4 R127 4.7K/4
VCC3 R128 10/4/1%(NL) 93 ICH_DRQ#0 R129 4.7K/4 PM_SLP_S3# R130 4.7K/4(NL)
R131 0/4(NL) RSTOUT1# SIOWDT_RST# R132 4.7K/4
3 SMBCLK_SBY 90 GP32/RSTOUT2#/SCL GP30/PWROK2 92
RESET
R133 0/4(NL) 89 91 SIO_PWROK R134 4.7K/4(NL)

3 SMBDAT_SBY GP33/RSTOUT3#/SDA GP31/VSBGATE# 4.7K/4(NL)
88 87 ATXPD R483 0/4(NL) SRTS1X R135
GPIO
GP34/RSTOUT4# GP35/ATXPGD ATX_PWRGD 18 4.7K/4

69 SDTR1X R136
R137 0/4(NL) GP36/FTPRST# R138 0/4(NL)
8 SIOWDT_RST# 77 *GP50/WDTO# GP37/SUSC# 64 PM_SLP_S4# 3
R139 0/4(NL) SIO_PWROK 71 2 RS485
3,4,8 PWROK PWROK/GP54 GP23/SCK
128 117 FAN_SET
VID0 *PLED RS422
127 VID1 GP22/SCE 19
126 70 AUX_APCI
VID2 *GP55/SUSLED
125 VID3
VID
124 68 PANSWH_SIO#
VID4 PSIN#/GP56
ACPI
123 67 PM_PWRBTN#
VID5 PSOUT#/GP57 PM_PWRBTN# 3
122 72 PSON# R140 33/6
VID6 PSON#/GP53 PS_ON# 18
121 75 RSMRST#
VID7 RSMRST#/GP51 PM_SLP_S3#
SUSB#/GP52 73 PM_SLP_S3# 2,3
BAT 74 VBAT
C97 0.1uF/4/16V/X7R 105
L5 30/L6 CPUD-
VCC3 95 AVCC
C98 0.1uF/4/16V/X7R
A
C99
C100
C101
0.1uF/4/16V/X7R
0.1uF/4/16V/X7R
0.1uF/4/16V/X7R
48
28
3VCC
3VCC
W83627DHG-P AGND
A
12 3VCC * : Configuration Pin
VCC3 55 L6
3VSB source with DOT symbol VSS
3VDUAL R141
C102
10/4/1%
0.1uF/4/16V/X7R
61 3VSB VSS 20
AAEON
AGND Title
W83627DHG/PQFP128 BIO-D10-LN
STXD1X R142 1K/4(NL)
B A0.1
Winbond 83627DHG
5 4 3 2 1
5 4 3 2 1
VCC5 VCC5 PWROK

VCC3
3VDUAL VCC3 VCC3 VCC3
R145 R146 R147
R143 R144
0/4 0/4(NL) SYS_RESET 4.7K/6 100/6 4.7K/6
R149 R150
D D23 R148 0/6(NL) D
U10 1K/6(NL) 1K/6
14
3 WDT_RST 2
3 R151 15K/4 4 VCC GND 1 U11
R152 0/4 1 1 8
2 HWRST# MR WDO
3 2 R153 0/4 2 7 1 2
MR RESET SYS_REST# 3 VCC RST PWROK 3,4,7
C104 0.1uF/4/16V/X7R
BAT54A/SOT23 3 6
D24 ADM811/RE C105 GND WDI U12A
4 PFI PFO 5
R154 0/4 2 C103 R155 74LVC07/SO14
7 SIOWDT_RST#
7
3 0.1uF/4/16V/X7R 100K/4(NL) 0.1uF/4/16V/X7R MAX706/SO8 R156 R157
3,7 KBRST# 1
BAT54A/SOT23 100K/6(NL) 100K/6(NL)
R158 0/4
VCC3
VCC3
R159
1K/6
14
R160
3 4 SIOPLT_RST# 7,10
C C
U12B
minimum of 1 ms after PWROK is driven active. 74LVC07/SO14 0/6(NL)
1
2
VCC3 VCC3
VCC3
JP5
14
PIN HEADER 2X1_2.00mm_DIP
R162 R163 1 2
1K/6(NL) 1K/6 U13A

14
74LVC07/SO14 VCC3
3 PLT_RST# 5 6 7
R165
U12C
C106 74LVC07/SO14 1K/6
14
7
10pF/6(NL)
3 4 R166 0/6
COM1_RST# 14
RESET
B B
U13B
74LVC07/SO14
7
VCC3
R167
14
1K/6
5 6 R168 0/6(NL)
EXPLT_RST# 3
10pF/6(NL) U13C
74LVC07/SO14
7
C107
A A
AAEON
Title
BIO-D10-LN
B RESET SEQ A0.1
5 4 3 2 1
5 4 3 2 1
R169
220uF-10V-6mm-DIP EC8 220uF-10V-6mm-DIP EC9
R170
C108 C109
5VDUAL 1uF/6/16V 5VDUAL 1uF/6/16V
+
0/8(NL))
BC1 0.1uF/4/16V/X7R 0/8(NL)) BC2 0.1uF/4/16V/X7R
R171 4.7K/4 U14 R172 4.7K/4 U15
1 CE VOUT 5 1 CE VOUT 5
L7 L8
2 RT 9702A 2 RT 9702A
R173 GND 1.1A R175 GND 1.1A
0/8 0/8
3 USB_OC#0-1 3 4 R174 3 USB_OC#2-3 3 4 R176
D nFLAG VIN nFLAG VIN D
51K/4(NL) 51K/4(NL)
0/4 R177 A0.2 0/4 R178 A0.2
RT9702A
RT9702A 3VDUAL 3VDUAL
100K/6(NL)
C110 100K/6(NL) C111
USB1
R179 10uF/8 R180 10uF/8
BC3 100K/4(NL) 10 BC4 100K/4(NL) P/N:1111610194
GND
1000pF/4(NL) 9 GND 1000pF/4(NL)
CH1 CH2
Common-mode Filter 8 Common-mode Filter
8
4 4
3 4 USBD1+ 7 3 4 USBD3+
3 USB_PP1 7 3 USB_PP3
3 3
2 1 USBD1- 6 2 1 USBD3-
3 USB_PN1 6 3 USB_PN3
2 2
5 RJUSB1B
5
1 1
Down
H5 H7
Up
3 4 USBD0+ 3 4 USBD2+ 19 23
3 USB_PP0 3 USB_PP2
20 24
2 1 USBD0- 11 2 1 USBD2- 21 25
3 USB_PN0 GND 3 USB_PN2
C 12 GND 22 26 C
1 H6 H8
1
D25
D26
D27
D28
D29
D30
D31
D32
CH3 Common-mode Filter CH4 Common-mode Filter
PWR-2USB
RJUSB_0
220uF-10V-6mm-DIP EC10
For all signals of USB 2.0 , any stubs trace R181 0/8(NL)) C112
2
2
5VDUAL 1uF/6/16V
+
should not be greater than 200 mils.
BC5 0.1uF/4/16V/X7R
D_0402(NL)
D_0402(NL)
D_0402(NL)
D_0402(NL)
D_0402(NL)
D_0402(NL)
D_0402(NL)
D_0402(NL)
R182 4.7K/4 U16 SW_USB +
1 CE VOUT 5
L9
2 RT 9702A
GND 1.1A R185
R183 0/8
3 USB_OC#4-5 3 nFLAG VIN 4
220uF-10V-6mm-DIP EC11 R184 0/4
C113 RT9702A For all signals of USB 2.0 , any stubs trace P/N:1111610194
5VDUAL 0/8(NL)) 1uF/6/16V 51K/4(NL)
+
should not be greater than 200 mils.

3VDUAL This is power trace
BC6 0.1uF/4/16V/X7R R186 100K/6(NL) C114
R187 4.7K/4 U17 R188 USB2
1 5 10uF/6
CE VOUT BC7 SW_USB +
B L10 1 B
RT 9702A 1000pF/4(NL) 1
R189 2 GND 1.1A 2 2
0/8 100K/4(NL) 3 6
R190 3 6
3 USB_OC#6-7 3 nFLAG VIN 4 4 4 5 5
51K/4(NL)
CH5 USB-A
0/4 R191 A0.2 Common-mode Filter
RT9702A 3VDUAL
100K/6(NL) 3 4 USBD4-
3 USB_PP4
C115
R192 10uF/6 USB3 2 1 USBD4+
3 USB_PN4
BC8 100K/4(NL) P/N:1111610194 SW_USB + SW7
1000pF/4(NL) 1 2 1 USBD5+ 1 8
1 3 USB_PP5 USB + 18,24
CH7 2 2 7
Common-mode Filter 2 USBD5-
3 3 6 6 3 USB_PN5 3 4 3 6 USBD5-_FT2232D 18,24
4 4 5 5 4 5 USBD5+_FT2232D 18,24
1
3 4 USBD6- CH6 Common-mode Filter D33 D34 D35 D36
3 USB_PP6
USB-A 416 131 160 804
2 1 USBD6+
3 USB_PN6
3 4 USBD7+ USB4 D_0402 D_0402D_0402D_0402
3 USB_PN7
2
2 1 USBD7- 1
3 USB_PP7 1
2 2
1
1
D37
D38
D39
D40
A 3 3 6 6 For all signals of USB 2.0 , any A

CH8 Common-mode Filter 4 5
4 5 stubs trace should not be greater
than 200 mils.
USB-A
AAEON
Title
2
For all signals of USB 2.0 , any BIO-D10-LN

stubs trace should not be greater
D_0402
D_0402
D_0402
D_0402

than 200 mils. Add R382,R383,R384,R385,R386 on 051221 B USB Connector A0.1
5 4 3 2 1
5 4 3 2 1
D D
C C
SATA1_PWR1
1
SATA1 SATA2 2 3VDUAL
3 LPC CONN
8
8
24V 4
1 1 +12V LPC_AD0 1
5 3,7 LPC_AD0
C120 0/6 2 C123 0/6 2 VCC5 LPC_AD1 2
3 SATA_TXP0 3 SATA_TXP1 6 3,7 LPC_AD1
C122 0/6 3 C124 0/6 3 LPC_AD2 3
3 SATA_TXN0 3 SATA_TXN1 3,7 LPC_AD2
4 4 WR-MPC4 649 010 211 22 LPC_AD3 4
3,7 LPC_AD3
C121 0/6 5 C125 0/6 5 5
3 SATA_RXN0 3 SATA_RXN1
C126 0/6 6 C127 0/6 6 LPC_FRAME# 6
3 SATA_RXP0 3 SATA_RXP1 3,7 LPC_FRAME#
7 7 7,8 SIOPLT_RST# 7
8
SATA2_PWR1 LPC_CLK 9
3 LPC_CLK
9
9
1 3,7 LPC_PME# 10
2 3,7 INT_SERIRQ 11
3 5VDUAL 12
B SATA-CON SATA-CON B
24V 4
+12V 5
VCC5 CN9
6 1204-700-12SMP
WR-MPC4 649 010 211 22
SATA3
C98~C105 -> 0
歐歐歐歐 LPC Connector
8
1
3 SATA_TXP2
C128 0/6 2 C125~C132-> 0 SATA3_PWR1
3 SATA_TXN2
C129 0/6 3
4
歐歐歐歐 1
C130 0/6 2
3 SATA_RXN2 5 3
C131 0/6 6
3 SATA_RXP2 24V 4
7 +12V 5
VCC5 6
9
WR-MPC4 649 010 211 22
SATA-CON
A
SATA POWER A
SATA
AAEON
Title
D10-Bridge DAE4001+1
B SATA A0.1
5 4 3 2 1
5 4 3 2 1
ALC892
VCC5 AUDIO_5V +12V
AUDIO_GND AUDIO_5V U19
1 Vout GND 4
L11 30/3A
2 GND Vin 3
C132 R206
15 Front-Out-L C133 C134 C135 APL78L05_SOT-89/NI
1uF/6.3V 0/4
D C136 D
15 Front-Out-R 0402 5% 0.1uF/4/16V/X7R 0.1uF/4/16V/X7R 10uF/10V
X7R 0402 0402 0402 0805 10uF/25V
X7R X7R X5R 1206
C137 10uF/10V AUDIO_GND AUDIO_GND X5R
AUDIO_GND
0805 X5R
R207 0/4(NL) AUDIO_5V

5% 0402
36
35
34
33
32
31
30
29
28
27
26
25
U20
R208 0/4(NL) C138 C139
Sense B
VREF
FRONT-OUT-L
LINE2-VREFO
MIC2-VREFO
MIC1-VREFO-L
AVSS1
LDO-OUT1
FRONT-OUT-R
Sense C
MIC1-VREFO-R
LDO-IN
AUDIO_5V
5% 0402 0.1uF/4/16V/X7R 10uF/10V
0402 0805
C140 C141
X7R X5R
0.1uF/4/16V/X7R 10uF/10V
0402 0805 AUDIO_GND AUDIO_GND
X7R X5R C142 1uF/6.3V
37 PIN37-VREFO-R LINE1-R 24 AUDIO_GND
AUDIO_GND AUDIO_GND 0402 X7R
38 23 C143 1uF/6.3V
LDO-OUT2 LINE1-L 0402 X7R
AUDIO_GND C144 1uF/6.3V 39 22 C145 1uF/6.3V
0402 X7R SURR-OUT-L MIC1-R 0402 X7R
C C
R209 20K. 40 21 C146 1uF/6.3V
1%
C147
0603
1uF/6.3V 41
JDREF
Realtek MIC1-L
20
0402 X7R
0402 X7R SURR-OUT-R CD-R

42 AVSS2
ALC662 / 886 / 892 CD-GND 19
C148 1uF/6.3V 43 LQFP-48 18

0402 X7R CEN CD-L
C149 1uF/6.3V 44 17 C150 1uF/6.3V AUDIO_GND
0402 X7R LFE MIC2-R 0402 X7R
C151 1uF/6.3V 45 16 C152 1uF/6.3V
0402 X7R SIDE-OUT-L MIC2-L 0402 X7R
C153 1uF/6.3V 46 15 C154 1uF/6.3V
GPIO0/DMIC_CLK/SPDIFO2
0402 X7R SIDE-OUT-R LINE2-R 0402 X7R
AUDIO_3.3V R210 10K/4/1%(NL) 47 14 C155 1uF/6.3V
1% 0402 EAPD/SPDIFI LINE2-L 0402 X7R
R211 10K/4/1%
GPIO0/DMIC_DATA
48 SPDIFO1 Sense A 13
1% 0402
SDATA-OUT
SDATA-IN
DVDD-IO
REGREF
PCBEEP
RESET#
BIT-CLK
DVDD
SYNC
DVSS
B B
ALC892
1
10
11
12
VCC3 L12 AUDIO_3.3V
30/3A
C156 C157 C158

0.1uF/4/16V/X7R 0.1uF/4/16V/X7R 10uF/10V
0402 0402 0805
X7R X7R X5R ACZ_RST0# 3
ACZ_SYNC0 3
R212 22.
ACZ_SDATAIN0 3
1% 0603
ACZ_BITCLK0 3
ACZ_SDATAOUT0 3
A R213 A
4.7K C159 R214 C160 R215
5% 10uF/10V 4.7K 27pF/50V 0/4(NL) L13 30/3A
0402 0805 5% 0402 5%
L14 30/3A
X5R 0402 NPO 0402 Title
AUDIO_3.3V BIO-D10-LN
AUDIO_3.3V AUDIO_3.3V AUDIO_GND
B AUDIO-ALC892 A0.1
Date: Sunday, December 11, 2011 Sheet 11 of 26

5 4 3 2 1
5 4 3 2 1
D D
R221 0/6
3 ACT_LED#
R222 0/6(NL)
3 LINK_LED#
R223 330/6
3VDUAL
H1
H3
3VDUAL R224 0/6(NL)
C164 0.1uF\25V\X7\3(NL) RJUSB1A
12
GND
GND
R225 0/6(10/100 RE) LED1(Y+)
3 GBE0_CTREF 11 LED1(Y-)
VCC2.5 R226 0/6(NL) TCD0 1

C TCT C
MDI0+
NEAR PHONE JACK 3 MDI0+
MDI0-
2
3
TD+
3 MDI0- TD-
MDI1+ 4
3 MDI1+ RD+
MDI2+
MDI1-
MDI0+
MDI1+
MDI3+
MDI1-
MDI2-
5
MDI0-
MDI3-
3 MDI1- RD-
MDI2+ 6
3 MDI2+ NA
R227 R228 R231 R232 MDI2- 7
3 MDI2- NA
49.9/6/1%(NL) 49.9/6/1%(NL) 49.9/6/1%(NL) 49.9/6/1%(NL) MDI3+ 8
3 MDI3+ NA
MDI3- 9
3 MDI3- NA
TCD1
C1650.1uF\25V\X7\3(NL)
C1650.1uF\25V\X7\3(NL) 10
R229 R230 R233 R234 RCT
49.9/6/1%(NL) 49.9/6/1%(NL) 49.9/6/1%(NL) 49.9/1%/0603(NL) R235 0/6 13
GND
GND
3 GBE0_CTREF LED2(G-,O+)
14 LED2(G+,O-)
VCC2.5 R236 0/6(NL)
C166 C167 C168 C169 3VDUAL R237 0/6(NL)
H2
H4
0.1uF\25V\X7\3(NL) 0.1uF\25V\X7\3(NL) 0.1uF\25V\X7\3(NL) 0.1uF\25V\X7\3(NL) RJUSB_0 C170 1uF/6/16V
R238 0/6(NL)
10_100_LED# R239 0/6 C171 1uF/6/16V
R240 150/6(NL)
3VDUAL
S100LED R241 150/6(NL)
R242 0/6
3 1000_LED#
R243 330/6(10/100 RE)
3VDUAL
B B
3VDUAL
2
LINK_LED# 1 Q15
APM2301A/SOT23/RE
3
2
10_100_LED# 1 Q16
3 10_100_LED#
APM2301A/SOT23/RE
A A
3
R244 150/6(NL) S100LED

AAEON
Title
BIO-D10-LN
B RJ-45 A0.1
5 4 3 2 1
5 4 3 2 1
+12V
R245 4.7K/6
Temperature Sensing
VCC5
B0.1 Q18
2
R246 1K/6 2N7002/SOT23
D D
1 MOSFET N
R248
7 VREF_HW
3
Q17 4.7K/6
APM2303
R249 R247 1 R250 33/6
FAN_CTL1 7
2
10K\3\1% 10K\3\1% 1
CN11 2
Wafer 3X1/2.54mm 3
7 TMPIN0
7 TMPIN1
C172
RT1 RT2 VCC5 10uF/1210
THERMISTOR-0805 THERMISTOR-0805 VCC5
C173 C174 10K±1% C175 10K±1%
3
1uF/6/16V 0.1uF\25V\X7\3
T 0.1uF\25V\X7\3
T D41
BAT54C/SOT23 R251
4.7K/6
1
R253 0/6
GNDHW GNDHW R252 0/6 FAN_TAC1 7

Close to System
GNDHW
Close to CPU R254
5.9K/6
C FOR CPU linear FAN C

Close to CPU Stocket
Voltage Sensing close to I/O chipset Remove R247,R248,C237,C233
5VDUAL
VCC3 VCC5 +12V
R256 R257 R258 R259
10K\3\1% 6.8K/6 30K/6 6.8K/6
7 VIN0
7 VIN3
B 7 VIN1 B
7 VIN2
C177 C178 R264 R265 R266

C179 C180
0.1uF\25V\X7\3 0.1uF\25V\X7\3 10K\3\1% 10K\3\1% 10K\3\1%
0.1uF\25V\X7\3 0.1uF\25V\X7\3
GNDHW
A A
AAEON
Title
BIO-D10-LN
C H/W MONITOR A0.1
5 4 3 2 1
5 4 3 2 1
COM1 VCC5
C181 0.1uF/4/16V/X7R
VCC5
U22
11
C182 0.1uF\25V\X7\3
12 13 C184 0.1uF\25V\X7\3
VCC
C1+ V+ RP2
14 C1-
15 17 C185 0.1uF\25V\X7\3 RTS1 C186 100pF/50V/X7/3 RTS1X 8 7 RTS1
C183 0.1uF\25V\X7\3 C2+ V- TXD1 C187 100pF/50V/X7/3 TXD1X TXD1
16 C2- 6 5
DCD1 C188 100pF/50V/X7/3 DCD1X 4 3 DCD1
D D
7 2 RTS1X DTR1 C189 100pF/50V/X7/3 DTR1X 2 1 DTR1
7 SRTS1X T1IN T1OUT
6 T2IN T2OUT 3
20 1 TXD1X 10/8P4R
7 STXD1X T3IN T3OUT
21 28 DTR1X
7 SDTR1X T4IN T4OUT
8 9 DCD1X
7 SDCD1X R1OUT R1IN DSR1X
5 R2OUT R2IN 4
7 SDSR1X RXD1X
7 SRXD1X 26 R3OUT R3IN 27 RP3
22 23 CTS1X
7 SCTS1X R4OUT R4IN RI1X DSR1X DSR1
19 18 8 7
GND
7 SRI1X
R269 0/4 R5OUT R5IN 25 DSR1 C190 100pF/50V/X7/3 RXD1X RXD1
VCC5 24 EN SHDN VCC5 6 5
RXD1 C191 100pF/50V/X7/3 CTS1X 4 3 CTS1
R270 0/4(NL) HIN213/SSOP28 CTS1 C192 100pF/50V/X7/3 RI1X 2 1 RI1
8 COM1_RST#
10
RI1 C193 100pF/50V/X7/3
10/8P4R
RP4
RTS2X 8 7 RTS2
VCC5 RTS2 C194 100pF/50V/X7/3 TXD2X 6 5 TXD2
COM2 C199 0.1uF/4/16V/X7R

TXD2
DCD2
DTR2
C195
C200
C201
100pF/50V/X7/3
100pF/50V/X7/3
100pF/50V/X7/3
DCD2X
DTR2X
4
2
3
1
DCD2
DTR2
10/8P4R
U23 VCC5
11
C196 0.1uF\25V\X7\3
12 13 C202 0.1uF\25V\X7\3
VCC
C1+ V+
14 C1-
15 17 C197 0.1uF\25V\X7\3
C2+ V- RP5
C198 0.1uF\25V\X7\3
16 C2- DSR2 C203 100pF/50V/X7/3 DSR2X DSR2
8 7
SRTS2X 7 2 RTS2X RXD2 C204 100pF/50V/X7/3 RXD2X 6 5 RXD2
7 SRTS2X T1IN T1OUT
6 3 CTS2 C205 100pF/50V/X7/3 CTS2X 4 3 CTS2
R271 0/4 T2IN T2OUT TXD2X RI2 C206 100pF/50V/X7/3 RI2X RI2
7 STXD2X 20 T3IN T3OUT 1 2 1
21 28 DTR2X
7 SDTR2X T4IN T4OUT
8 9 DCD2X 10/8P4R
7 SDCD2X R1OUT R1IN
5 4 DSR2X
7 SDSR2X R2OUT R2IN
C R272 0/4 26 27 RXD2X C
7 SRXD2X R3OUT R3IN
22 23 CTS2X
7 SCTS2X R4OUT R4IN RI2X
19 18
CLOSE TO CONNECTOR
GND
7 SRI2X R5OUT R5IN
24 25
EN SHDN VCC5
HIN213/SSOP28
10
0/4(NL) R273
COM1_RST# 8
R274
0/4(NL)
H4
3VDUAL
B5 CN38A
B9
+12V JP7 DTR1 B4 R275
VCC5 PIN HEADER 3X2/2.0mm CTS1 B8 4.7K/6
TXD1 B3
1 2 RTS1
3 4 B7
RI1 RXD1 CRT+PRINTER+COM Q21
5 6 B2
3
J4 DSR1 B6 2N7002/SOT23
Jumper CAP/2.0mm BLACK DCD1 B1 MOSFET N
RI1 1
B B
H5
2
R276
47K/6
Q22
CN14
3
+12V JP8 DCD2 2N7002/SOT23
VCC5 PIN HEADER 3X2/2.0mm DSR2 1 MOSFET N
RXD2 2 RI2
1 2 3 1 PCIE_WAKE# 3,7
RTS2 R277 0/6
2
RI2 3 4 TXD2 4 R278
5 6 CTS2 5
DTR2 6
J5 7 47K/6 R279
Jumper CAP/2.0mm BLACK 8 10K/6(NL)
9
10
HE10 10 CTS
A A
AAEON
Title
BIO-D10-LN
C COM1~COM2 A0.1
5 4 3 2 1
5 4 3 2 1
D D
VCC3 to VCC2.5
VCC3 VCC2.5
U24 APL5708R-25V/700mA
4
P/N:1314570810
Vout(TAP)
ADJ/GND
VCC3
Vout
Vin
C207
3
10uF/8/10V/10%
Place near U60
C208 C209
10uF/8/10V/10% 10uF/8/10V/10%
C C
VCC5 VCC5 VCC5
VCC5
C210 C211 C212

0.1uF\25V\X7\3 0.1uF\25V\X7\3 0.1uF\25V\X7\3
JP9
R280 PIN HEADER 3x1/2.0mm
18
19
7
100K/6 U25 AUDIO_GND AUDIO_GND AUDIO_GND 1 .

VCC5
ABVCC 2 . J6
PVDD
PVDD
VDD
22 21 3 . Jumper CAP/2.0mm BLACK

SD ROUT+ 5VDUAL
CN15
1
ROUT- 16 2
R281 1-2: +5V VCC3
100K/6 JST2-HD-2M VCC5
AUDIO_GND 2 3 SP_CONTR 2-3: +5V Standby to keep the
PCB_ENB VOL R282
20 R283 previous setting 470/6 R284
RHPIN 100K/6 0/6
ST/BTL 15
C213 23
11 Front-Out-R RLINEIN CN16
B B
0.47uF/X5R/16V/3 8 4 AUDIO_GND
RIN LOUT+ JST2-HD-2M PANSWH# 1
2,7 PANSWH# 2
14 PC_BEEP 1 3
9 SP_UP
LOUT- 2 SP_DW 4
6 LHPIN 5
CN17
C214 6
11 Front-Out-L 5 LLINEIN JST5-HD-2M
0.47uF/X5R/16V/3 10 17
LIN CLK ABVCC
11
GND
GND
GND
GND
GND
BYPASS
U26
SP_UP 1 8
C215 C220 SP_DW PU VDD
TPA0132/TSSOP24 2 7
0
1
12
13
24
0.47uF/X5R/16V/3 PD PRE
0.047uF\25V\Y5\3 3 A B 6
4 5 SP_CONTR
VCC5 GND W R285 0/6(NL)
AD5228/SO8
AUDIO_GND
AUDIO_GNDAUDIO_GNDAUDIO_GND AUDIO_GNDAUDIO_GND
C216 C218 C219
0.47uF/X5R/16V/3 0.47uF/X5R/16V/3 AUDIO_GND 0.47uF/X5R/16V/3 R286
C217
0.47uF/X5R/16V/3 10K\3\1% INVERTER CONNECTOR
A P/N: 14S1013200 A
SP_CONTR
R287
AAEON
Title
10K\3\1% BIO-D10-LN
B Others A0.1
5 4 3 2 1
5 4 3 2 1
U27 U28
VCC5 1 IN OUT 5 VCC3CPLD VCC5 1 IN OUT 5 +1.8Vdc

VCC5 VCC3CPLD 2 2
C586 GND C222 C587 GND C224
3 EN BYP 4 3 EN BYP 4
1uF/12/25V SPX5205M5-3.3 1uF/12/25V SPX5205M5-1.8

C225 C226
0.1uF\25V\X7\3 0.1uF\25V\X7\3 1uF/6/16V 1uF/6/16V

D D
5
U98A U112A
NC7WZ14 NC7WZ17 VCC3CPLD
1 6 1 6 CAM_FLAG_3
18 CAM_FLAG_T +1.8Vdc VCC3CPLD
2
R288 R289
4.7K/6 4.7K/6
C227 C228 C229
19,20 CAM_FLAG_TT
VCC3CPLD 0.1uF\25V\X7\3 0.1uF\25V\X7\3 0.1uF\25V\X7\3 CN18
TCKMAXV 1 2
TDOMAXV 1 2
3 3 4 4 VCC3CPLD
C231 TMSMAXV
41
23
39
57
U31 5 5 6 6
6
TDICMAXV 7 8
0.1uF\25V\X7\3 7 8
64 34 9 10
VCCINT
VCCINT
VCCIO1
VCCIO2
VCCIO3
VCCIO4
CAM_FLAG_3 I/O I/O 9 10
1 I/O I/O 35
2 36 R290
I/O I/O
5
5
U98B U115A 3 37 62101021021
NC7WZ14 NC7WZ17 I/O I/O
4 I/O I/O 38
3 4 1 6 TACHY_B_3 5 40 CLKMAXV 1K/6
18 TACHY_B_T I/O I/O/GCLK2
CLKMAXV 7 42 CLKMAXV
CLKMAXV I/O/GCLK0 I/O/GCLK3
9 I/O/GCLK1 I/O 43
10 44
2
2 I/O I/O
11 I/O I/O 45
TACHY_B_3 12 46
I/O I/O
C 19 TACHY_B_TT
TACHY_A_3 13 I/O I/O 47 C
18 I/O I/O 48
19 I/O I/O 49
20 I/O I/O 50
21 51 VCC5
I/O I/O
22 I/O I/O 52
24 I/O I/O 53
VCC5 25 54
I/O I/O R291 R292 R293
26 I/O I/O 55
27 I/O I/O 56
28 I/O I/O 58
C232 29 59 10K\3\1%
10K\3\1%
10K\3\1%
I/O I/O
30 I/O I/O 60
0.1uF\25V\X7\3 31 61
I/O I/O DIR 19
32 I/O I/O 62 TACHY 19
33 I/O I/O 63 TACHY_A_XOR_TACHY_B 19
5
U118B U115B
NC7WZ14 NC7WZ17
3 4 3 4 TACHY_A_3 TDICMAXV 15
18 TACHY_A_T TDI
TDOMAXV 17
TCKMAXV TDO
16
GND
TMSMAXV TDK
14
2
TMS
5M80ZE64C5
65
19 TACHY_A_TT
B B
Which one does it need ?
5
U112B
NC7WZ17
3 4 CLKMAXV
20 50MHz
2
A A
AAEON
Title
BIO-D10-LN
A3 A0.1
CPLD SIGNAL PROCESSING
5 4 3 2 1
+12V
L31
1uH\5.3A\TRIO.EM-10AM01V01
R294 27K/6
p/n:121110106E
GNDA
D VDDA
R295 D
C235 0.1uF\25V\X7\3 1K/6
S
2
U37 G IRFR9024NPBF
3 - LMV301MG
GNDA
R296 1K/6 C236 4 T1
RACK_MOT_S 20 R297 3A
1 +
D
100pF/50V/X7/3 HP_PUMP+ 18
220/6 D43 3A
5
HP_PUMP- 18
SM6T15A/CA
VDDA R298
GNDA
3
C237 1uF/6/16V
R300 1 T2 0.01 1%
19 HP_PUMP BC847B
R299 1K/6
R301
2
U38 10K\3\1%
A4950ELJ-T
1 8 1A 10K/3/1%
GND OUT2 RACK_MOT+ 18
20 RACK_MOT_IN2 2 IN2 LSS 7
3 6 1A
GND
20 RACK_MOT_IN1 IN1 OUT1 RACK_MOT- 18
VDDA 4 VREF VBB 5 24VA
EC12 L32 R302 GNDA
C238 C239 + 1uH\7A\GSTC053P-1R0MN;EE-A101812;121110106H VDDA
9
R507
0.1uF\25V\X7\3 0.1uf-50V-M 82uF/35V/8*12mm(NL) C241
GNDA
1\3\1% C240 0.1uF\25V\X7\3
U39 1uF/6/16V
5
C 0/8(NL)) GNDA LMV301MG C
1 C242 R303 10K/3/1%
+
19 HP_PUMP_S 4
3 100pF/50V/X7/3
+12V - GNDA
R304 1K/6/1%
2
L33 GNDA
HEATER_S 19
R305 C243
VCC5 300/6/1 p/n:121110106E
1uF/6/16V R307 100K/6
C244
R308
100uf/35V
10K\3\1% U40
19 HEATER_SF 21 SF VPWR 4
6 C245 0.1uF\25V\X7\3
VPWR
8 FB VPWR 11
VPWR 31
C246
19 HEATER_IN1 2 IN1
CCP 32
1 D44 D45
19 HEATER_IN2 IN2
12 33nF
OUT1 SM6T15A/CA SM6T15A/CA
19 HEATER_INV 7 INV OUT1 13
OUT1 14
B 3 15 2A B
19 HEATER_SLEW SLEW OUT1 HEATER+ 18
26 27 2A
19 HEATER_D1 D1 OUT2 HEATER- 18
OUT2 28
19 HEATER_nD2 16 D2 OUT2 29
30 D46 D47
OUT2
19 HEATER_EN 10 EN
18 SM6T15A/CA SM6T15A/CA
R309 PGND
PGND 19
PGND 20
PGND 22
PGND 23
10K\3\1% 24
PGND
AGND 5
AGND 33
MC33926PNB/R2
R508
0/8(NL))
A A
AAEON
Title
BIO-D10-LN
A3 DC MOTOR DRIVER/HEATER DRIVER A0.1
5 4 3 2 1
RACK LOADER
SAMPLING ARM HIGH PRESSURE MODULE 1
A1 C247 near connector CAM_FLAG_T C248 A2
2A RACK_DOOR_SOLENOID+ 21
100pF/50V/X7/3 A1 100pF/50V/X7/3 1A
1 RACK_DOOR_SOLENOID+ 21 VCC5 1
C249 A14 FB14 30/0603 TACHY_A_T C253 C250
2 2A RACK_DOOR_SOLENOID- 21 2
100pF/50V/X7/3 A2 100pF/50V/X7/3
3 RACK_DOOR_SOLENOID- 21 16 CAM_FLAG_T 3
C251 RACK_MOT+ A15 TACHY_B_T C254 100pF/50V/X7/3
4 1A 100pF/50V/X7/3 100pF/50V/X7/3 near connector 4
5 RACK_MOT+ 17 20 SPI_MISO_RACK_LOADER A3 16 TACHY_A_T 5
1A near connector C255 RACK_MOT- A16 SENSOR_0_T C256
6 2A RACK_MOT- 17 6
100pF/50V/X7/3 A4 100pF/50V/X7/3
7 OUT1A_X 23 R510 20 SPI_MOSI_RACK_LOADER 16 TACHY_B_T 7
C252 OUT1A_X A17 SENSOR_1_T C257 R509 0/6
8 2A 100pF/50V/X7/3 100pF/50V/X7/3 8
9 SENSE1_X 23 20 SPI_CLK_RACK_LOADER A5 20 SENSOR_0_T 9
C258 SENSE1_X A18 SENSOR_2_T C259 GNDA
10 2A 20 SENSOR_1_T 10
0/8(NL)) 100pF/50V/X7/3 A6 H3 100pF/50V/X7/3
11 OUT2A_X 23 20 SPI_CS_RACK_LOADER 20 SENSOR_2_T 11
C260 OUT2A_X A19 FRONT_DOOR_LOCK_SENSOR C261
12 2A 24 TXD_EXDBGTOOL_MC_RS232 20 FRONT_DOOR_LOCK_SENSOR 12
100pF/50V/X7/3 A7 H2 100pF/50V/X7/3
13 SENSE2_X 23 20 RACK_LOADER_SPI_ACK 13
C262 SENSE2_X A20
14 2A VREF 14
100pF/50V/X7/3 A8 H1
15 OUT1A_Z 23 24 RXD_EXDBGTOOL_MC_RS232 15
C264 OUT1A_Z A21 3 IN OUT 1
16 2A 22 HP_SENSOR+ 16
100pF/50V/X7/3 A9 NFM21CC101U1H3D L20
17 SENSE1_Z 23 24 TXD_EXDBGTOOL_HPPC_RS232 17
D C266 SENSE1_Z A22 C263 3 IN OUT 1 D
18 2A VREF 22 HP_SENSOR- 18
100pF/50V/X7/3 A10 CRT+PRINTER+COM 100pF/50V/X7/3 NFM21CC101U1H3D L21
19 OUT2A_Z 23 24 RXD_EXDBGTOOL_HPPC_RS232 19
C268 OUT2A_Z A23 HP_SENSOR+ C265
20 2A GNDA 20
100pF/50V/X7/3 A11 CN38C 100pF/50V/X7/3
21 SENSE2_Z 23 21
C269 SENSE2_Z A24 HP_SENSOR- C267 3 IN OUT 1
22 2A 22 PT100_HEAT_S1 22
100pF/50V/X7/3 A12 100pF/50V/X7/3 NFM21CC101U1H3D L22
23 OUT1A_TH 23 23
C271 OUT1A_TH A25 PT100_HEAT_S1 C270 3 IN OUT 1
24 2A 22 PT100_HEAT_S2 24
100pF/50V/X7/3 A13 100pF/50V/X7/3 NFM21CC101U1H3D L23
25 SENSE1_TH 23 25
C273 SENSE1_TH PT100_HEAT_S2 C272 +2.5Vdc
26 2A 100pF/50V/X7/3 100pF/50V/X7/3 C588 26
27 OUT2A_TH 23 27
C274 OUT2A_TH PT100_EXT_S1 C275 3 IN OUT 1
28 2A DEBUG USB 22 PT100_EXT_S1 28
100pF/50V/X7/3 100pF/50V/X7/3 100pF/50V/X7/3 NFM21CC101U1H3D L24
29 SENSE2_TH 23 29
F1 C276 SENSE2_TH PT100_EXT_S2 C277 3 IN OUT 1
30 22 PT100_EXT_S2 30
1A 100pF/50V/X7/3 100pF/50V/X7/3 NFM21CC101U1H3D L25
31 VCC5 CN20 31
C279 C278 X_POS_SENSOR SW 6 GNDA +2.5Vdc
32 NANOSMDC075F-2 100pF/50V/X7/3 C589 32
33 X_POS_SENSOR 20 9,24 USBD5-_FT2232D 1 8 1 VCC 33
100pF/50V/X7/3 C280 X_HOME_SENSOR_T 2 7 2 GNDA 1A
34 X_HOME_SENSOR_T 20
100pF/50V/X7/3
9,24 USBD5+_FT2232D D- G1 H1 VCC5
100pF/50V/X7/3 C283 34
35 OPEN_DOOR_SENSOR_T 20 9,24 USB + 3 6 3 D+
C281 OPEN_DOOR_SENSOR_T 4 5 4 GND G2 H2
36 Z_POS_SENSOR 20
100pF/50V/X7/3 5 NC 100pF/50V/X7/3 HE10 34 CTS
37 Z_HOME_SENSOR 20 HEATER FAN
C284 Z_HOME_SENSOR 416 131 160 804 GNDA
38 100pF/50V/X7/3 USB_miniB_VERTICAL_CMS C282 HIGH PRESSURE MODULE 2
39 TH_POS_SENSOR 20
C285 Z_POS_SENSOR W urth : P/N:651005136421 CN21 A4
40 TH_HOME_SENSOR 20 MAIN FAN SUPPLY 3A
100pF/50V/X7/3 100pF/50V/X7/3
41 TH_HEIGHT_SENSOR 20 21 HEATER_FAN+ 1 17 HP_PUMP+ 1
C290 TH_POS_SENSOR A3
42 ADAPTATOR_SENSOR_T 20 21 HEATER_FAN- 2 2
100pF/50V/X7/3 +12V
43 C286 TH_HOME_SENSOR 1 JST B2B-PH-SM4-TB 1A 3
44 1 OUT IN 3 TXD_BARCODE_RS232 24 21 MAIN_FAN- 2 4
L29 NFM21CC101U1H3D 100pF/50V/X7/3 SPI_MISO_RACK_LOADER C287 3A
45 17 HP_PUMP- 5
3 C288 TH_HEIGHT_SENSOR 100pF/50V/X7/3 JST B2B-PH-SM4-TB
46 NFM21CC101U1H3D IN OUT 1L30 RXD_BARCODE_RS232 24 100pF/50V/X7/3 SPI_MOSI_RACK_LOADER C289 R310 C291 HP_PUMP+ C292 6
47 CLOSED_DOOR_SENSOR_T 20 20 SPI_MOSI_RACK_LOADER 7
C293 ADAPTATOR_SENSOR_T 100pF/50V/X7/3 100pF/50V/X7/3 1A
48 RACK_IN_SENSOR_T 20 ADAPTATOR_SENSOR_T 20 8
100pF/50V/X7/3 SPI_CLK_RACK_LOADER C294 1\3\5% 100pF/50V/X7/3 HP_PUMP- C295 1A
49 RACK_OUT_SENSOR_T 20 21 LP_MIXING_VALVE+ 9
C296 CLOSED_DOOR_SENSOR_T 100pF/50V/X7/3 100pF/50V/X7/3 1A
50 21 LP_MIXING_VALVE- 2A 10
100pF/50V/X7/3 SPI_CS_RACK_LOADER C297 LP_MIXING_VALVE+ C298
RESERVE 23 OUT1A_HPV 11
C299 RACK_IN_SENSOR_T 100pF/50V/X7/3 100pF/50V/X7/3
HE10 50 CTS 100pF/50V/X7/3 TXD_EXDBGTOOL_MC_RS232 C300 LP_MIXING_VALVE- C301 2A 12
23 SENSE1_HPV 13
C305 RACK_OUT_SENSOR_T 100pF/50V/X7/3 100pF/50V/X7/3
SYRINGE MODULE 100pF/50V/X7/3 RACK_LOADER_SPI_ACK C302 OUT1A_HPV C306 2A 14
23 OUT2A_HPV 15
100pF/50V/X7/3 100pF/50V/X7/3
A5 RXD_EXDBGTOOL_MC_RS232 C307 SENSE1_HPV C308 2A 16
23 SENSE2_HPV 17
2A C309 OUT1A_SYR 100pF/50V/X7/3 C303 C304 100pF/50V/X7/3
1 OUT1A_SYR 23 2A 18
C 100pF/50V/X7/3 TXD_EXDBGTOOL_HPPC_RS232 C310 OUT2A_HPV C312 C
2 17 HEATER+ 19
2A C311 SENSE1_SYR 100pF/50V/X7/3 100pF/50V/X7/3
100pF/50V/X7/3 100pF/50V/X7/3
3 SENSE1_SYR 23 near connector 2A 20
100pF/50V/X7/3 RXD_EXDBGTOOL_HPPC_RS232 C313 SENSE2_HPV C314
4 near connector 17 HEATER- 21
2A C315 OUT2A_SYR 100pF/50V/X7/3 A6 100pF/50V/X7/3
5 OUT2A_SYR 23 2A 22
100pF/50V/X7/3 HEATER+ C316
6 24V 1 21 FRONT_DOOR_SOLENOID+ 23
2A R511 0/6 C318 SENSE2_SYR +12V 100pF/50V/X7/3
7 SENSE2_SYR 23 2 21 FRONT_DOOR_SOLENOID- 2A 24
100pF/50V/X7/3 HEATER- C319
8 GNDA C320 SYRINGE_VALVE+ 3 100pF/50V/X7/3
9 SYRINGE_VALVE+ 21 R512 4
100pF/50V/X7/3 FRONT_DOOR_SOLENOID+ C321 HE10 24 CTS
10 SYRINGE_VALVE- 21
C322 SYRINGE_VALVE- 662 004 231 822 100pF/50V/X7/3
11 LIQUID_PUMP+ 21 RACK DOOR MOTOR + SENSORS
100pF/50V/X7/3 C317 FRONT_DOOR_SOLENOID- C323
12 LIQUID_PUMP- 21
0/8(NL)) C324 LIQUID_PUMP+ CN22 100pF/50V/X7/3 100pF/50V/X7/3
13 PINCH_VALVE1+ 21
100pF/50V/X7/3 VCC5
14 PINCH_VALVE1- 21 23 OUT1A_RACK_DOOR 1 DETECTOR MODULE
C325 LIQUID_PUMP-
15 PINCH_VALVE2+ 21 23 SENSE1_RACK_DOOR 2
100pF/50V/X7/3 L35 A7
16 PINCH_VALVE2- 21 23 OUT2A_RACK_DOOR 3
C326
17 PINCH_VALVE3+ 21 PINCH_VALVE1+ 21 23 SENSE2_RACK_DOOR 4 ATX POWER SUPPLY 20 DETECTOR_SPI_ACK 1
100pF/50V/X7/3 VCC5
18 PINCH_VALVE3- 21 5 2
1A C329 DETECTOR_SPI_ACK C330
19 VCC5 PINCH_VALVE1- 21 20 SENSOR_1_RACK_DOOR 6 VCC5 VCC5 19,20 RESET 3
C327 100pF/50V/X7/3 1uH\1.8A\GTSD32P-1R0M VCC3 VCC3 100pF/50V/X7/3
20 20 SENSOR_2_RACK_DOOR 7 20 SPI_MOSI_DETECTOR 4
C328 RESET C331
21 SYR_HOME_SENSOR 20 PINCH_VALVE2+ 21 20 SENSOR_3_RACK_DOOR 8 5
100pF/50V/X7/3p/n:121110106A 100pF/50V/X7/3 100pF/50V/X7/3C
C401
401 100pF/50V/X7/3
22 20 SENSOR_4_RACK_DOOR 9 20 SPI_MISO_DETECTOR 6
C332 CN23 SPI_MOSI_DETECTOR C333
23 VDDA PINCH_VALVE2- 21 10 7
100pF/50V/X7/3 100pF/50V/X7/3
24 GNDA 13 1 20 SPI_CLK_DETECTOR 8
1 3 C334 HE10 10 CTS SPI_MISO_DETECTOR C335
25 OUT IN L_VAC_SIGNAL 20 PINCH_VALVE3+ 21 14 2 20 CS0 9
L26 NFM21CC101U1H3D 100pF/50V/X7/3 100pF/50V/X7/3
26 15 3 20 CS1 10
1
C336 SPI_CLK_DETECTOR C337

PINCH_VALVE3- 21 7 PS_ON# 16 4 20 CS2 11
100pF/50V/X7/3 OUT1A_RACK_DOOR C338 100pF/50V/X7/3
TP24 17 5 20 CS3 12
HE10 26 CTS C342 100pF/50V/X7/3 CS0 C340
GNDA VDDA 18 6 +12V 20 DSYNC 13
100pF/50V/X7/3 SENSE1_RACK_DOOR C341 100pF/50V/X7/3
19 7 20 CS5 14
100pF/50V/X7/3 ATX_PW RGD 7 CS1 C343 1A
20 8 VCC5 15
C339 SYR_HOME_SENSOR OUT2A_RACK_DOOR C344 5VSB 100pF/50V/X7/3
100pF/50V/X7/3 100pF/50V/X7/3 21 9 CS2 C345 C347 16
C348 L_VAC_SIGNAL SENSE2_RACK_DOOR C346 22 10 100pF/50V/X7/3
100pF/50V/X7/3 100pF/50V/X7/3 23 11 CS3 C349 100pF/50V/X7/3 HE10 16 CTS
SENSOR_1_RACK_DOOR C353 C350 24 12 C351 C352 100pF/50V/X7/3
R513
C356 100pF/50V/X7/3 ATX24P 649 024 211 22 DSYNC C354
GNDA VDDA
100pF/50V/X7/3 SENSOR_2_RACK_DOOR C355 100uf/35V 100uf/35V 100uf/35V 100pF/50V/X7/3
C359 D_VAC_SIGNAL2 100pF/50V/X7/3 CS5 C357
100pF/50V/X7/3 SENSOR_3_RACK_DOOR C358 0/8(NL)) 100pF/50V/X7/3
DEGASSER MODULE C361 D_VAC_SIGNAL1 100pF/50V/X7/3
TP25 TP26 100pF/50V/X7/3 SENSOR_4_RACK_DOOR C360 near connector
B A8 C362 100pF/50V/X7/3 B
D_VACUUM_PUMP+ 21
100pF/50V/X7/3
VDDA
1
1 C363
2 1 OUT IN 3NFM21CC101U1H3D D_VAC_SIGNAL1 20 D_VACUUM_PUMP- 21
L27 100pF/50V/X7/3
3 D_VAC_SIGNAL2 20
1 3 24V
4 GNDA OUT IN
L28 1A NFM21CC101U1H3D
5 VCC5 D48
1A C364 R311
1
6 1A
7 2 1 24V
1A 100pF/50V/X7/3 VCC5
8 1A 24 VDC SUPPLY 2K7/6
9 24 VDC POW ER CONTROL LED(G)/D6 24VA
10 CN24 CN25
11 D_VACUUM_PUMP+ 21 D49
C365 C366 5VSB R312
1
12 RACK DOOR (RD) MOTOR NC 8A 1 6 1
13 D_VACUUM_PUMP- 21 24V 2 7 7 PS_ON# 2 2 1 24VA
CN26
100pF/50V/X7/3100pF/50V/X7/3 24VA 4A
14 NC 2A R314 R315 24VB 4A 3 8 3 2K7/6
R313 23 OUT1A_RACK_DOOR 2A 1 150\3\1% C369 C370 4 9 JST B3B-EH-A LED(G)/D6 +12V
23 OUT2A_RACK_DOOR 2 7 PS_ON# 5 10
HE10 14 CTS 0/6(NL) C367 C368
3 D50
100pF/50V/X7/3
100pF/50V/X7/3 C371 649 010 211 22 R316
1
near connector 2A 4 2K2\3\1%(NL) RACK DOOR SENSOR 2 100uf/35V 100uf/35V
23 SENSE1_RACK_DOOR 5 2 1 +12V
2A CN27 100uf/35V
R514 CDT_VALVE+ 21 23 SENSE2_RACK_DOOR 6 1K2/6
NC C373 C372 1 LED(G)/D6 5V
JST B6B-EH-A
R317 2
3 D51
0/8(NL)) 0/6(NL) 100pF/50V/X7/3100pF/50V/X7/3
1
4 VCC5
20 SENSOR_2_RACK_DOOR 5 2 1
C374 C375 R318 470/6
C376 INTERNAL PRINTER POWER SUPPLY
CDT_VALVE- 21 JST B5B-PH-SM4-TB 100pF/50V/X7/3
100pF/50V/X7/3 LED(G)/D6 5VSB
NC 100pF/50V/X7/3 CN28 (CAN) DETECTOR POWER SUPPLY
D52
R319 CN29
1
24VB 1
0/6(NL) 2 24V 1 2 1 5VSB
+12V R320 470/6
C377 649 002 211 22 2
3 LED(G)/D6 VCC3_3
D_VAC_RELEASE_VALVE+ 21 100pF/50V/X7/3 4
NC D53 R322
R515 0/6 C378 662 004 231 822
1
R321 2 1 VCC3
0/6(NL) 100pF/50V/X7/3
VCC5 near connector VCC5
C379 C380 C381 C382 LED(G)/D6 330/6
A CDT VALVE A
D_VAC_RELEASE_VALVE- 21 100pF/50V/X7/3
100pF/50V/X7/3
100pF/50V/X7/3
100pF/50V/X7/3
Keep the EMC decoupling capacitors on pin 1,2 and 4 of CN29
CN30 R323 NC
R324 C383 C384
1 150\3\1%
2 100pF/50V/X7/3
100pF/50V/X7/3
3 2K2\3\1%(NL) RACK DOOR SENSOR 1
4 CN31
JST B4B-PH-SM4-TB 1
2
3
4 AAEON
20 SENSOR_1_RACK_DOOR 5 Title
C385 BIO-D10-LN
JST B5B-PH-SM4-TB
100pF/50V/X7/3 Size Document Number Rev
A2 EXTERNAL CONNECTIONS A0.1
5 4 3 2 1
5 4 3 2 1
VDDCORE_HPPC VDDF_HPPC VDDPLL_HPPC VCC5 VDDA

C386 C387 C388 C389 C390 C391 C392 C393 C394 C395
C396 C397 C398 10uF/6 0.1uF\25V\X7\310uF/6 0.1uF\25V\X7\310uF/6 0.1uF\25V\X7\3 10uF/6 0.1uF\25V\X7\3 10uF/6 0.1uF\25V\X7\3
220nF/6/16V 220nF/6/16V 220nF/6/16V
GNDA
VCC5 HIGH PRESSURE PUMP CONTROLLER

BDM
R325 10K\3\1%
(HPPC)
D D
BKGD_HPPC
1 U41
2
3 RESET
4 RESET 18,20 TEST 127
5
6 VCC5 VCC5 55 VDDR VDD 87 VDDCORE_HPPC
VDDA 107 VDDA1 VDDF 15 VDDF_HPPC
CN32 53 VDDX2 VRH 108 VDDA
VCC5 82 VDDX3 VDDPLL 60 VDDPLL_HPPC
139 VDDX1
26 VDDX4
VSS1 16
56 VSS3 VSS2 88
57 VSSPLL VRL 109 GNDA
GNDA 110 VSSA1
52 VSSX2
81 VSSX3
138 VSSX1
27 VCC5
VSSX4
54 128 R327
18,20 RESET RESET TXCAN0/SCL0/TXCAN4/KWJ7/PJ7
RXCAN0/SDA0/RXCAN4/KWJ6/PJ6 129
BKGD_HPPC 25 130
MODC/BKGD CS2/SCL1/KWJ5/PJ5 10K\3\1%
CS0/SDA1/KWJ4/PJ4 131
24V VCC5
CS1/KWJ2/PJ2 5
TXD2/KWJ1/PJ1 23
65 DATA0/PD0 RXD2/KWJ0/PJ0 24
R328 R326 66
82K\3\1% 33K\3\ 1% DATA1/PD1
67
1
2
DATA2/PD2
68 DATA3/PD3 TXD3/TXCAN4/TXCAN3/PM7 117 RTS_USB2 24
TEST_24Vdc TEST_5Vdc 83 118
DATA4/PD4 RXD3/RXCAN4/RXCAN3/PM6 CTS_USB2 24
84 DATA5/PD5 SCK0/TXCAN4/TXCAN0/TXCAN2/PM5 132
0.127. 0.5875 JP10
85 DATA6/PD6 MOSI0/RXCAN4/RXCAN0/RXCAN2/PM4 133
R329 C399 R330 C400 86 134 PIN HEADER 2X1_2.00mm_DIP
12K\3\ 1% 47K\3\ 1% DATA7/PD7 SS0/TXCAN0/TXCAN1/PM3
MISO0/RXCAN0/RXCAN1/PM2 135
C 0.1uf-50V-M 0.1uF\25V\X7\3 136 C
TXCAN0/PM1
28 DATA8/PC0 RXCAN0/PM0 137
29 DATA9/PC1
30 DATA10/PC2
31 DATA11/PC3 XCLKS/ECLK2X/PE7 48
40 DATA12/PC4 TAGHI/MODB/PE6 49
41 DATA13/PC5 RE/TAGLO/MODA/PE5 50
42 DATA14/PC6 ECLK/PE4 51
43 DATA15/PC7 LDS/LSTRB/EROMCTL/PE3 69
WE/R/W/PE2 70
IRQ/PE1 71
32 ADDR0/PB0/UDS XIRQ/PE0 72
33 ADDR1/PB1
5
34 U118A
20,23 DIR_RACK_DOOR ADDR2/PB2 NC7WZ14
20,23 STEP_RACK_DOOR 35 ADDR3/PB3 TIMIOC7/SCK2/PWM7/KWP7/PP7 141 CDT_VALVE 21
36 ADDR4/PB4 TIMIOC6/SS2/PWM6/KWP6/PP6 142 1 6 2 D54 1 VCC5
20,23 RESET_RACK_DOOR R335 470/6 LED(G)/D6
37 ADDR5/PB5 TIMIOC5/MOSI2/PWM5/KWP5/PP5 143 HEATER_FAN 21
20,23 ENABLE_RACK_DOOR
38 ADDR6/PB6 TIMIOC4/MISO2/PWM4/KWP4/PP4 144 HEATER_IN1 17
20,23 MS1_RACK_DOOR
39 1 HEATER_IN2 17
2
5VSB 20,23 MS2_RACK_DOOR ADDR7/PB7 TIMIOC3/SS1/PWM3/KWP3/PP3
TIMIOC2/SCK1/PWM2/KWP2/PP2 2 LP_MIXING_VALVE2 21
24VA 3
TIMIOC1/MOSI1/PWM1/KWP1/PP1 HP_PUMP 17
20 HPPC_SPI_ACK 73 ADDR8/PA0 TIMIOC0/MISO1/PWM0/KWP0/PP0 4 LP_MIXING_VALVE1 21
74 ADDR9/PA1
R332 75
24 RESET_FT ADDR10/PA2
R331 33K\3\ 1% 76 44
ADDR11/PA3 TXD5/SS2/KWH7/PH7 EECS 24
82K\3\1% 77 45
ADDR12/PA4 RXD5/SCK2/KWH6/PH6 EESK 24
TEST_5V_SBY 78 46
ADDR13/PA5 TXD4/MOSI2/KWH5/PH5 EEDATA 24
TEST_24_A_Vdc 79 47
0.5875 ADDR14/PA6 RXD4/MISO2/KWH4/PH4
80 ADDR15/PA7 TXD7/SS1/KWH3/PH3 61 TEMP_CS 22
0.127. R334 C402 62
TXD7/SCK1/KWH2/PH2 TEMP_CLK 22
R333 C403 47K\3\ 1% 63 TEMP_MOSI 22
12K\3\ 1% 0.1uF\25V\X7\3 TXD6/MOSI1/KWH1/PH1
20,22 HP_SENSOR 89 AN00/PAD00 RXD6/MISO1/KWH0/PH0 64 TEMP_MISO 22
0.1uf-50V-M 91
20,22 TEMP_1 AN01/PAD01
20,22 TEMP_2 93 AN02/PAD02
17 HP_PUMP_S 95 AN03/PAD03 IOC7/PT7 20 TACHY 16
17 HEATER_S 97 AN04/PAD04 IOC6/PT6 19 DIR 16
21 LP_MIXING_VALVE_S 99 AN05/PAD05 VREGAPI/IOC5/PT5 18 TACHY_A_XOR_TACHY_B 16
B 21 HEATER_FAN_S 101 AN06/PAD06 IOC4/PT4 17 B
20,21 CDT_VALVE_S 103 AN07/PAD07 IOC3/PT3 14
20 SENSOR_1_RACK_DOOR_IN 90 AN08/PAD08 IOC2/PT2 13 TACHY_B_TT 16
20 SENSOR_2_RACK_DOOR_IN 92 AN09/PAD09 IOC1/PT1 12 TACHY_A_TT 16
20 SENSOR_3_RACK_DOOR_IN 94 AN10/PAD10 IOC0/PT0 11 CAM_FLAG_TT 16,20
20 SENSOR_4_RACK_DOOR_IN 96 AN11/PAD11
VCC3 98 AN12/PAD12
TEST_5Vdc 100 140
TEST_5V_SBY AN13/PAD13 EWAIT/ROMCTL/PK7
102 AN14/PAD14 NOACC/ADDR22/PK6 6
TEST_24Vdc 104 21 HEATER_INV 17
TEST_24_A_Vdc 105 AN15/PAD15 ADDR21/PK5
AN16/PAD16 ADDR20/PK4 22 HEATER_SLEW 17
+12V TEST_12Vdc 106 7
AN17/PAD17 IQSTAT3/ADDR19/PK3 HEATER_D1 17
VCC3CPLD 111 AN18/PAD18 IQSTAT2/ADDR18/PK2 8 HEATER_nD2 17
112 AN19/PAD19 IQSTAT1/ADDR17/PK1 9 HEATER_EN 17
113 AN20/PAD20 IQSTAT0/ADDR16/PK0 10 HEATER_SF 17
R336 114
68K\3\ 1% AN21/PAD21
115 AN22/PAD22
116 AN23/PAD23 SS0/PS7 126 CSHPPC 20
TEST_12Vdc 125 SPI_CLK_INT 20,22,23
SCK0/PS6
MOSI0/PS5 124 SPI_MOSI_INT 20,22,23
0.244 58 123
20 EXTAL_MC EXTAL MISO0/PS4 SPI_MISO_INT 20,22
R337 C404 122 TXD_EXDBGTOOL_HPPC 24
22K\3\ 1% TXD1/PS3
RXD1/PS2 121 RXD_EXDBGTOOL_HPPC 24
0.1uf-50V-M 120
TXD0/PS1 RXD_USB2 24
59 XTAL RXD0/PS0 119 TXD_USB2 24
MC9S12XEP100CAG
A A
AAEON
Title
BIO-D10-LN
C HPPC MICROCONTROLLER A0.1
5 4 3 2 1
5 4 3 2 1
VCC5 VDDA VDDCORE_MC VDDF_MC VDDPLL_MC

C405 C406 C407 C408 C409 C410 C411 C412 C413 VCC5
C414 C416 C419 C420
10uF/8 0.1uF\25V\X7\3 10uF/8 0.1uF\25V\X7\3 10uF/8 0.1uF\25V\X7\3 10uF/8 0.1uF\25V\X7\3 10uF/8 0.1uF\25V\X7\3 C417 C418 C415 CAN BUS 1
100pF/50V/X7/3
100pF/50V/X7/3
100pF/50V/X7/3 CN34
220nF/6/16V 220nF/6/16V 220nF/6/16V
Part Num:11E1510050 1
GNDA 2
VCC5 3
4
BDM MOLEX 90325-0004
R338 10K\3\1%
BKGD_MC
1 U44
2
1 8
3 TXD STB CAN_H
RESET 18,19 2 7
4 GND CANH CAN_L
VCC5 3 6
5 VDDA VDDA VCC CANL
VCC5 4 5
6 RXD SPLIT
JP11 VCC5
CN33 C423 TJA1040 R340
2 120/6
C421 C422 0.1uF\25V\X7\3 CAN BUS 2
1
0.1uF\25V\X7\3 0.1uF\25V\X7\3 CN35
D VDDA PIN HEADER 2X1_2.00mm_DIP D
R341 1
GNDA GNDA 2
10K\3\1%
1
2
5
U46 3
U45
LMV301MG C425 C426 C427 4
23 VREF_Z 13 3 1
X0 X C424
+ ANALOG_MUX
23 VREF_TH 14 4 MOLEX 90325-0004
X1 JP12 100pF/50V/X7/3
100pF/50V/X7/3
100pF/50V/X7/3
23 VREF_SYR 15 3 -
X2 100pF/50V/X7/3 VCC5 PIN HEADER 2X1_2.00mm_DIP
23 VREF_VALVE 12 16 VDDA
X3 VDD
21 SYRINGE_VALVE_S 1
5
X4 U125B
21 PINCH_VALVE1_S 5
X5 NC7WZ17
19,21 CDT_VALVE_S 2
X6 GNDA 10K/4/1% R485
21 LIQUID_PUMP_S 4 8 4 3 TH_POS_SENSOR 18
X7 VSS U43 0402 1%
6 7 C593
INH VEE
11 127
2
A TEST 0.01uF\25V\X5\2
10 17
B GND
9 VCC5 55 87 VDDCORE_MC C594
C VDDR VDD VCC5
VDDA 107 15 VDDF_MC
VDDA1 VDDF
SN74LV4051AD 53 108 VDDA
GNDA VDDX2 VRH 0.1uF\25V\X7\3
VCC5 82 60 VDDPLL_MC
VDDX3 VDDPLL
5
U117B 139 U125A
NC7WZ14 VDDX1 NC7WZ17
26
VDDX4 10K/4/1% R486
18 SENSOR_0_T 3 4 6 1 Z_HOME_SENSOR 18
MPX_A2 VCC5 16 0402 1%
MPX_A1 VCC5 VSS1 C595
56 88
MPX_A0 VSS3 VSS2
C585 57 109 GNDA
2
MPX_CS VSSPLL VRL 0.01uF\25V\X5\2
GNDA 110
VSSA1
52
5
0.1uF\25V\X7\3 VSSX2 U124B
81
U114A VSSX3 NC7WZ17
138
VSSX1
5
NC7WZ04 C596 27 4 3 10K/4/1% R487

Z_POS_SENSOR 18
5
U117A VSSX4 0402 1%
0.1uF\25V\X7\3
6 1 NC7WZ14 54 128 C597
18,19 RESET RESET TXCAN0/SCL0/TXCAN4/KWJ7/PJ7
18 SENSOR_1_T 1 6 129
2
BKGD_MC RXCAN0/SDA0/RXCAN4/KWJ6/PJ6 0.01uF\25V\X5\2
25 130
MODC/BKGD CS2/SCL1/KWJ5/PJ5
131 VCC5
2
5
VCC5 CS0/SDA1/KWJ4/PJ4 10K\3\1% R339 U123B
2
GNDA C433 5 NC7WZ17
CS1/KWJ2/PJ2 10K/4/1% R488
U48 23 TXD_BARCODE 24 4 3 X_HOME_SENSOR_T 18
5
U51A TXD2/KWJ1/PJ1 0402 1%
9 65 24 RXD_BARCODE 24
C 0.1uF\25V\X7\3 NC7WZ14 23 RESET_X DATA0/PD0 RXD2/KWJ0/PJ0 C598
10 17 66
B GND 23 RESET_Z DATA1/PD1
11 18 SENSOR_2_T 1 6 67
2
A 23 RESET_TH DATA2/PD2 VCC5 0.01uF\25V\X5\2
6 7 68 117 RTS_USB1 24 C599
INH VEE 23 RESET_SYR DATA3/PD3 TXD3/TXCAN4/TXCAN3/PM7
83 118 CTS_USB1 24
VCC5 23 RESET_VALVE DATA4/PD4 RXD3/RXCAN4/RXCAN3/PM6 VCC5
21 RACK_DOOR_SOLENOIDE_S 4 8 C600 84 132 ENABLE_RACK_DOOR 19,23
2
X7 VSS 19,23 RESET_RACK_DOOR
MPX_A0 DATA5/PD5 SCK0/TXCAN4/TXCAN0/TXCAN2/PM5 0.1uF\25V\X7\3
21 PINCH_VALVE3_S 2 85 133 ENABLE_VALVE 23 C601
5
X6 MPX_A1 DATA6/PD6 MOSI0/RXCAN4/RXCAN0/RXCAN2/PM4 U127A
17 RACK_MOT_S 5 86 134 ENABLE_SYR 23
X5 0.1uF\25V\X7\3 DATA7/PD7 SS0/TXCAN0/TXCAN1/PM3 NC7WZ17
21 PINCH_VALVE2_S 1 5 135 ENABLE_TH 23
X4 U128A MISO0/RXCAN0/RXCAN1/PM2 10K/4/1% R489 0.1uF\25V\X7\3
23 VREF_X 12 16 VDDA 136 ENABLE_Z 23 6 1 ADAPTATOR_SENSOR_T 18
X3 VDD NC7WZ17 TXCAN0/PM1 0402 1%
21 D_VACUUM_PUMP_S 15 28 137 ENABLE_X 23
X2 R490 10K/4/1% 23 MS1_X DATA8/PC0 RXCAN0/PM0 C602
21 MAIN_FAN_S 14 18 RACK_IN_SENSOR_T 1 6 29
5
X1 1% 0402 23 MS2_X DATA9/PC1 U123A
21 FRONT_DOOR_SOLENOIDE_S 13 3 30
2
X0 X C603 23 MS1_Z DATA10/PC2 0.01uF\25V\X5\2 NC7WZ17
31 48
C 23 MS2_Z DATA11/PC3 XCLKS/ECLK2X/PE7 10K/4/1% R491 C
SN74LV4051AD 40 49 6 1 X_POS_SENSOR 18 JP22
2
VDDA 0.01uF\25V\X5\2 23 MS1_TH DATA12/PC4 TAGHI/MODB/PE6 0402 1%

41 50 3
23 MS2_TH DATA13/PC5 RE/TAGLO/MODA/PE5 C604 .
42 51 2 SPI_CLK_INT 19,22,23
23 MS1_SYR DATA14/PC6 ECLK/PE4 .
43 69 1
2
C431 23 MS2_SYR DATA15/PC7 LDS/LSTRB/EROMCTL/PE3 0.01uF\25V\X5\2 .
70 PIN HEADER 3x1/2.0mm
5
U128B WE/R/W/PE2 VCC5

0.1uF\25V\X7\3 71
VCC5 NC7WZ17 IRQ/PE1
32 72
R492 10K/4/1% 23 DIR_VALVE ADDR0/PB0/UDS XIRQ/PE0
18 RACK_OUT_SENSOR_T 3 4 33 JP23
GNDA 1% 0402 23 STEP_VALVE ADDR1/PB1 U114B C605 0.1uF\25V\X7\3
34 3
19,23 DIR_RACK_DOOR ADDR2/PB2 .
5
C606 35 141 D_VAC_RELEASE_VALVE 21 NC7WZ04 U126A 2 SPI_MOSI_INT 19,22,23
19,23 STEP_RACK_DOOR ADDR3/PB3 TIMIOC7/SCK2/PWM7/KWP7/PP7 NC7WZ17 .
36 142 1
2
0.01uF\25V\X5\2 23 MS1_VALVE ADDR4/PB4 TIMIOC6/SS2/PWM6/KWP6/PP6 .

37 143 RACK_LOADER_SPI_ACK 18 3 4 2 D62 1 VCC5 6 1 10K/4/1% R494
TH_HOME_SENSOR 18 PIN HEADER 3x1/2.0mm
ADDR5/PB5 TIMIOC5/MOSI2/PWM5/KWP5/PP5
5
U51B VCC5 23 MS2_VALVE R493 470/6 LED(G)/D6 0402 1%

C607 38 144
NC7WZ14 19,23 MS1_RACK_DOOR ADDR6/PB6 TIMIOC4/MISO2/PWM4/KWP4/PP4 C608
39 1 D_VACUUM_PUMP 21 JP24
19,23 MS2_RACK_DOOR ADDR7/PB7 TIMIOC3/SS1/PWM3/KWP3/PP3
3 4 2 RACK_MOT_IN1 17 3
2
0.1uF\25V\X7\3 TIMIOC2/SCK1/PWM2/KWP2/PP2 0.01uF\25V\X5\2 .
3 RACK_MOT_IN2 17 2 SPI_MISO_INT 19,22 VCC5
5
U124A TIMIOC1/MOSI1/PWM1/KWP1/PP1 .
73 4 LIQUID_PUMP 21 1
NC7WZ17 23 DIR_X ADDR8/PA0 TIMIOC0/MISO1/PWM0/KWP0/PP0 . C440
74 PIN HEADER 3x1/2.0mm
2
R495 10K/4/1% 23 STEP_X ADDR9/PA1

18 OPEN_DOOR_SENSOR_T 1 6 75
1% 0402 23 DIR_Z ADDR10/PA2 SPI_CS_INT
76 44
C609 23 STEP_Z ADDR11/PA3 TXD5/SS2/KWH7/PH7 SPI_CLK_INT 0.1uF\25V\X7\3
77 45
5
23 DIR_TH ADDR12/PA4 RXD5/SCK2/KWH6/PH6 SPI_MOSI_INT U119A
78 46
2
0.01uF\25V\X5\2 23 STEP_TH ADDR13/PA5 TXD4/MOSI2/KWH5/PH5 SPI_MISO_INT NC7WZ17

79 47
23 DIR_SYR ADDR14/PA6 RXD4/MISO2/KWH4/PH4
80 61 1 6 SPI_CS_RACK_LOADER 18
23 STEP_SYR ADDR15/PA7 TXD7/SS1/KWH3/PH3
62
5
U129B U127B TXD7/SCK1/KWH2/PH2 JP25

63 3
ANALOG_MUX TXD6/MOSI1/KWH1/PH1
5
NC7WZ17 NC7WZ17 89 64 . U119B
2
2
R496 10K/4/1% AN00/PAD00 RXD6/MISO1/KWH0/PH0 .
3 4 18 CLOSED_DOOR_SENSOR_T 3 4 18 D_VAC_SIGNAL1 91 1 NC7WZ17
1% 0402 AN01/PAD01 .
18 D_VAC_SIGNAL2 93 3 4
C610 AN02/PAD02 MPX_CS PIN HEADER 3x1/2.0mm SPI_CLK_RACK_LOADER 18
18 L_VAC_SIGNAL 95 20
AN03/PAD03 IOC7/PT7 MPX_A2 JP26
19,22 HP_SENSOR 97 19 220pF/6/50V 220pF/6/50V
2
0.01uF\25V\X5\2 AN04/PAD04 IOC6/PT6 3

99 18 RACK_DOOR_SOLENOID 21 .
AN05/PAD05 VREGAPI/IOC5/PT5 2
2
101 17 FRONT_DOOR_SOLENOID 21 . C434 C435
VCC5 AN06/PAD06 IOC4/PT4 1
C611 103 14 SYRINGE_VALVE 21 .
AN07/PAD07 IOC3/PT3 PIN HEADER 3x1/2.0mm
90 13
5
AN08/PAD08 IOC2/PT2 PINCH_VALVE3 21 U120B VCC5
92 12 PINCH_VALVE2 21 C590
0.1uF\25V\X7\3 AN09/PAD09 IOC1/PT1 NC7WZ17
94 11 PINCH_VALVE1 21 JP27
AN10/PAD10 IOC0/PT0
5
U130B U130A 96 4 3 3
AN11/PAD11 .
NC7WZ17 NC7WZ17 2
5
98 . SPI_MISO_RACK_LOADER 18 0.1uF\25V\X7\3 U120A
R497 10K/4/1% AN12/PAD12 1
3 4 18 SYR_HOME_SENSOR 1 6 100 140 HPPC_SPI_ACK 19 . NC7WZ17
1% 0402 SENSOR_1_RACK_DOOR_IN AN13/PAD13 EWAIT/ROMCTL/PK7 SPI2_A2
102 6 PIN HEADER 3x1/2.0mm
2
C612 SENSOR_2_RACK_DOOR_IN AN14/PAD14 NOACC/ADDR22/PK6 SPI2_A1 1 6 SPI_MOSI_RACK_LOADER 18
104 21
VCC5 SENSOR_3_RACK_DOOR_IN AN15/PAD15 ADDR21/PK5 SPI2_A0
C613 105 22
2
0.01uF\25V\X5\2 SENSOR_4_RACK_DOOR_IN AN16/PAD16 ADDR20/PK4

106 7 DETECTOR_SPI_ACK 18
AN17/PAD17 IQSTAT3/ADDR19/PK3 SPI1_A2 VCC5
2
16,19 CAM_FLAG_TT 111 8
0.1uF\25V\X7\3 AN18/PAD18 IQSTAT2/ADDR18/PK2 SPI1_A1 C591
19,22 TEMP_1 112 9
5
U129A AN19/PAD19 IQSTAT1/ADDR17/PK1 SPI1_A0

19,22 TEMP_2 113 10
NC7WZ17 AN20/PAD20 IQSTAT0/ADDR16/PK0
21 D_VAC_RELEASE_VALVE_S 114
5
R498 10K/4/1% AN21/PAD21 0.1uF\25V\X7\3 U121A
18 FRONT_DOOR_LOCK_SENSOR 1 6 23 VREF_RACK_DOOR 115
1% 0402 AN22/PAD22 SPI_CS_DETECTOR NC7WZ17
116 126
C614 AN23/PAD23 SS0/PS7
125 1 6 SPI_CLK_DETECTOR 18
SCK0/PS6
124
2
0.01uF\25V\X5\2 MOSI0/PS5
B 58 123 B
EXTAL MISO0/PS4
122 TXD_EXDBGTOOL_MC 24
2
TXD1/PS3
121 RXD_EXDBGTOOL_MC 24
19 SENSOR_1_RACK_DOOR_IN RXD1/PS2
120 RXD_USB1 24
VCC5 TXD0/PS1
59 119
5
C615 XTAL RXD0/PS0 TXD_USB1 24 U121B
NC7WZ17
MC9S12XEP100CAG 3 4
0.1uF\25V\X7\3 SPI_MOSI_DETECTOR 18
5
U131A
SENSOR_1_RACK_DOOR R499 10K/4/1%

NC7WZ17 MASTER CONTROLLER (MC) VCC5
C592
1 6
2
18 SENSOR_1_RACK_DOOR
1% 0402
5
C616 0.1uF\25V\X7\3
U122A
NC7WZ17
2
0.01uF\25V\X5\2
1 6 SPI_MISO_DETECTOR 18
19 SENSOR_2_RACK_DOOR_IN
5
U131B
2
NC7WZ17
SENSOR_2_RACK_DOOR R500 10K/4/1% 3 4
1% 0402
C617
5
2
0.01uF\25V\X5\2 U122B
19 SENSOR_3_RACK_DOOR_IN NC7WZ17
VCC5 3 4
C618
0.1uF\25V\X7\3
2
5
U132A
NC7WZ17 VCC5 VCC5
SENSOR_3_RACK_DOOR R501 10K/4/1% 1 6
1% 0402 C442
C619 C441
0.1uF\25V\X7\3 MAX809EUR-T
2
0.01uF\25V\X5\2 0.1uF\25V\X7\3
U54 U55
16
16
1
19 SENSOR_4_RACK_DOOR_IN GND R343
VCC5 2
5
U132B SPI2_A0 SPI1_A0 VCC RESET

15 1 15 1 3
VCC
VCC
23 CSPOT_X Y0 A 18 CS5 Y0 A RST RESET 18,19
NC7WZ17 14 2 SPI2_A1 14 2 SPI1_A1
SENSOR_4_RACK_DOOR R502 10K/4/1% 23 CSPOT_Z Y1 B SPI2_A2 18 DSYNC Y1 B SPI1_A2 R344 470/6
18 SENSOR_4_RACK_DOOR 3 4 13 3 13 3 U49 JP13
1% 0402 23 CSPOT_TH Y2 C 18 CS3 Y2 C
12 12
C620 23 CSPOT_VALVE Y3 18 CS2 Y3
11 6 VCC5 11 6 VCC5
23 CSPOT_SYR Y4 G1 SPI_CS_INT 18 CS1 Y4 G1 SPI_CS_DETECTOR 100K/6 2
10 4 10 4
2
0.01uF\25V\X5\2 19 CSHPPC Y5 G2A 18 CS0 Y5 G2A 1

9 5 9 5
23 CSPOT_RACK_DOOR Y6 G2B Y6 G2B
7 7
22 CSCANHP Y7 Y7 PIN HEADER 2X1_2.00mm_DIP
GND
GND
5
U126B
NC7WZ17 SN74LV138AD SN74LV138AD
8
8
R503 10K/4/1% 3 4
18 TH_HEIGHT_SENSOR
1% 0402
C621
A A
2
0.01uF\25V\X5\2
L17 C436
VCC5
120/8
0.01uF/6/25V/X7(NL)
C437 U53 C438
1 4
0.1uF\25V\X7\3 Inh VCC
0.1uF\25V\X7\3
2 3 50MHz 16
GNDOUT
CXO7050T5
R345 C439
1.8K/6
22pF/6(NL)
EXTAL_MC 19
AAEON
Title
BIO-D10-LN
R346
1K/6/1% Size Document Number Rev
Custom MC MICROCONTROLLER A0.1
5 4 3 2 1
5 4 3 2 1
24VA
L37
R347 10K\3\1%
C443
GNDA
2
U57
11
U56 0.1uf-50V-M LMV301MG
GNDA 3 -
10 1 1A R348 1K/6/1% C444 4
VCC
20 SYRINGE_VALVE IN1 OUT1 SYRINGE_VALVE+ 18 FRONT_DOOR_SOLENOIDE_S 20
9 2 1A 1 +
20 LIQUID_PUMP IN2 OUT2 LIQUID_PUMP+ 18
8 3 1A 100pF/50V/X7/3 C445
20 PINCH_VALVE1 IN3 OUT3 PINCH_VALVE1+ 18 18 FRONT_DOOR_SOLENOID-
7 4 1A R349 1K/6/1%
20 PINCH_VALVE2 PINCH_VALVE2+ 18 GNDA
5
IN4 OUT4 C446
D 6 DIAG GND 5 D
1A SYRINGE_VALVE- 0.1uF\25V\X7\3
1A LIQUID_PUMP- 1uf/6/16V VDDA
VN330SP
1A PINCH_VALVE1-
1APINCH_VALVE2-
GNDA R350 10K\3\1%
R351 R352 R353 R354
EN:105A500103
GNDA
24VA 1\3\1% 1\3\1% 1\3\1% 1\3\1%
2
L38 U58
3 - LMV301MG
GNDA
15K/6/ 1% R355 1K/6/1% C447 4 RACK_DOOR_SOLENOIDE_S 20
1uH\5.3A\TRIO.EM-10AM01V01 1 +
R356 100pF/50V/X7/3 C449
C448 18 RACK_DOOR_SOLENOID-
R357 1K/6/1%
GNDA
5
GNDA C450
0.1uF\25V\X7\3
2
U59 0.1uf-50V-M 1uf/6/16V VDDA
11
LMV301MG U60
GNDA 3 -
R358 1K/6/1% C451 4 10 1 1A
VCC
PINCH_VALVE3_S 20 20 PINCH_VALVE3 IN1 OUT1 PINCH_VALVE3+ 18 24VA
1 + 9 2 D56 1A CDT_VALVE_24+ GNDA
19 CDT_VALVE IN2 OUT2 1A
100pF/50V/X7/3 C452 8 3 LP_MIXING_VALVE+ 18 L39
18 PINCH_VALVE3- 19 LP_MIXING_VALVE1 IN3 OUT3 1A
R359 1K/6/1% 7 4 D_VACUUM_PUMP+ 18
GNDA 20 D_VACUUM_PUMP
5
C453 IN4 OUT4
6 5 SMBY W 02-200
0.1uF\25V\X7\3 DIAG GND 1A 1uH\5.3A\TRIO.EM-10AM01V01
PINCH_VALVE3- 18
1uf/6/16V VDDA 1A
VN330SP CDT_VALVE- 18 C454
1A R360
LP_MIXING_VALVE- 18
15K/6/ 1% 1A 0/6(NL)
D_VACUUM_PUMP- 18
GNDA 0.1uf-50V-M
R361 +12V R362 R363 R364 R365
11
L40 U61
GNDA 10 1 2A
VCC
20 FRONT_DOOR_SOLENOID IN1 OUT1 FRONT_DOOR_SOLENOID+ 18
CDT_VALVE+ 18 9 IN2 OUT2 2
2
U62 1uH\5.3A\TRIO.EM-10AM01V01 1\3\1% 1\3\1% 1\3\1% 1\3\1% 8 3 2A RACK_DOOR_SOLENOID+ 18

LMV301MG IN3 OUT3
GNDA 3 -
20 RACK_DOOR_SOLENOID 7 IN4 OUT4 4
R366 1K/6/1% C455 4 CDT_VALVE_S 19,20 6 5
DIAG GND
1 +
C457
100pF/50V/X7/3 C456 VN330SP
18 CDT_VALVE-
R367 1K/6/1% D57 R368
GNDA
5
C458 0/6(NL) R516

0.1uF\25V\X7\3 0.1uf-50V-M SMBY W 02-200
11
C C
1uf/6/16V VDDA U63
10 1 2A
VCC
19 LP_MIXING_VALVE2 IN1 OUT1 FRONT_DOOR_SOLENOID- 18
15K/6/ 1% 9 2 1A CDT_VALVE_12+ 0/8(NL)) 2A RACK_DOOR_SOLENOID- 18
GNDA IN2 OUT2 1A
19 HEATER_FAN 8 IN3 OUT3 3 HEATER_FAN+ 18
R369 7 4 1A D_VAC_RELEASE_VALVE+ 18
20 D_VAC_RELEASE_VALVE IN4 OUT4
6 DIAG GND 5
GNDA
VN330SP R370 R371
2
U64 0.33 1% 0.33 1%

3 - LMV301MG
GNDA
R372 1K/6/1% C459 4 LP_MIXING_VALVE_S 19 1A HEATER_FAN- 18
1 + 1A D_VAC_RELEASE_VALVE- 18
100pF/50V/X7/3 C461
18 LP_MIXING_VALVE-
R373 1K/6/1% C460 R374 R375
GNDA
5
1uf/6/16V 0.1uF\25V\X7\3
VDDA 15K/6/ 1%
1\3\1% 1\3\1%
GNDA 15K/6/ 1% R376
R377 GNDA
27K/6/ 1%
2
GNDA U65
3 - LMV301MG R378
GNDA
2
U66 R379 1K/6/1% C462 4 SYRINGE_VALVE_S 20

3 - LMV301MG 1 + GNDA
GNDA
R380 1K/6/1% C463 4 D_VACUUM_PUMP_S 20 SYRINGE_VALVE- 100pF/50V/X7/3 C464
18 SYRINGE_VALVE-
2
1 + R381 1K/6/1% U67
GNDA
5
100pF/50V/X7/3 C465 C466 3 - LMV301MG
18 D_VACUUM_PUMP- GNDA
R382 10K\3\1% 0.1uF\25V\X7\3 R383 1K/6/1% C468 4 MAIN_FAN_S 20
GNDA
5
C467 1uf/6/16V VDDA 1 +

0.1uF\25V\X7\3 100pF/50V/X7/3 C469
18 MAIN_FAN-
1uf/6/16V VDDA 27K/6/ 1% R384 1K/6/1%
GNDA
5
GNDA C470
R385 0.1uF\25V\X7\3
GNDA 1uf/6/16V VDDA
15K/6/ 1% GNDA
2
R386 U68 GNDA
3 - LMV301MG
B GNDA GNDA B
R387 1K/6/1% C471 4 LIQUID_PUMP_S 20
1 +
2
U69 LIQUID_PUMP- 100pF/50V/X7/3 C472

18 LIQUID_PUMP-
3 - LMV301MG R388 10K\3\1% 15K/6/ 1%
GNDA GNDA
R389 1K/6/1% C473 4 HEATER_FAN_S 19 C474 5
1 + 0.1uF\25V\X7\3 R390
100pF/50V/X7/3 C475 1uf/6/16V VDDA GNDA
19 HEATER_FAN
R391 1K/6/1%
GNDA
5
C476 15K/6/ 1%
2
0.1uF\25V\X7\3 GNDA U70
1uf/6/16V VDDA R392 3 - LMV301MG
GNDA
R393 1K/6/1% C477 4 D_VAC_RELEASE_VALVE_S 20
GNDA 1 +
GNDA 100pF/50V/X7/3 C478
18 D_VAC_RELEASE_VALVE-
2
U71 R394 1K/6/1%

GNDA
5
3 - LMV301MG C480
GNDA
R395 1K/6/1% C479 4 PINCH_VALVE1_S 20 0.1uF\25V\X7\3
1 + 1uf/6/16V VDDA
PINCH_VALVE1- 100pF/50V/X7/3 C481
18 PINCH_VALVE1-
R396 1K/6/1%
GNDA
5
C482 GNDA
0.1uF\25V\X7\3
1uf/6/16V VDDA
15K/6/ 1%
GNDA
R397
GNDA
2
U72
3 - LMV301MG
GNDA
R398 1K/6/1% C483 4 PINCH_VALVE2_S 20
1 +
PINCH_VALVE2- 100pF/50V/X7/3 C484
18 PINCH_VALVE2-
R399 1K/6/1%
GNDA
5
C485
0.1uF\25V\X7\3
1uf/6/16V
VDDA
A GNDA A
AAEON
Title
BIO-D10-LN
A2 POWER DRIVERS A0.1
5 4 3 2 1
5 4 3 2 1
VREF
GNDA
GNDA
R400
2
10K\3\1% U73 2_5V 0.1uF\25V\X7\3
3 - LMV301MG R401 R402
19,20 HP_SENSOR 10K\3\1% 12K/6/1% C486 4.75K/6/1%
4 +2.5Vdc
1
1 + C487
D GNDA R403 D
0.1uF\25V\X7\3
5
R404 U75
U74 U76
2
C488 10K\3\1% HP LMV301MG
0.1uF\25V\X7\3 VDDA C489 GNDA - 3 R406 +2.5Vdc 8 1
10K\3\1% RG+ RG-
0.1uF\25V\X7\3 1 5 4 VDDA 7 2 HP_SENSOR- 18
1
20 CSCANHP CS IN1 R405 10K\3\1% R407 VCC IN-
19,20,23 SPI_CLK_INT 8 SCLK IN2 4 +2.5Vdc
+ 1 6 OUT IN+ 3 HP_SENSOR+ 18
GNDA C490 10K\3\1% +2.5Vdc 5 4
GNDA REF VEE
7 2 VREF
5
19,20 SPI_MISO_INT DOUT VCC 0.1uF\25V\X7\3
19,20,23 SPI_MOSI_INT 6 DIN GND 3 MAX4194ESA
10M/6/1% GNDA
+2.5Vdc
ADC122S021CIMM GNDA C491
GNDA 0.1uF\25V\X7\3VDDA R408
C492 R409
GNDA 20K/6/1%
0.1uF\25V\X7\3
GNDA
L18 VREF
LQH32CN100K23L U77 GNDA
+12V 4 6 VREF
1
Vin Vout
3 Enable Vout S 5
10焙/300mA/440mohms
C493
C494 C495 2 0.1uF\25V\X7\3
GND S
GND 1
1uf/6/25V 0.1uF\25V\X7\3
C LT6656BCS6-5#TRMPBF C
Local LINK for GND to

GNDA GNDA
GND GNDA
R410 0/6 1
1
GNDA GNDA
GNDA
150/6/1%
L19 VDDA 0.1uF\25V\X7\3
LQH32CN100K23L U78 C496 R411
+12V 1 5 VDDA
1
IN OUT R412 R413

2 GND U79
10焙/300mA/440mohms 3 4 10K 0.1% 113 0.1%
EN BYP T_HEAT 8 RG+ RG- 1
C497 C498 SPX5205M5-L-5-0/TR C499 C500 R414 7 2
VDDA VCC IN-
19,20 TEMP_1 6 3 VREF PT100_HEAT_S2 18
1
1uf/6/25V 0.1uF\25V\X7\3 0.01uF/6/25V/X7
0.1uF\25V\X7\3 OUT IN+
+2.5Vdc 5 REF VEE 4
C501 100K/6
MAX4194ESA R415
2.2uf/6/16V GNDA 10K 0.1%
GNDA
B GNDA B
PT100_HEAT_S1 18
U80
GNDA
1 5 150/6/1%
19 TEMP_CS CS IN1 0.1uF\25V\X7\3
19 TEMP_CLK 8 SCLK IN2 4
R416
7 2 C502
19 TEMP_MISO DOUT VCC VREF
6 3 R417 R418
19 TEMP_MOSI DIN GND U81
C503 10K 0.1% 113 0.1%
8 RG+ RG- 1
ADC122S021CIMM 0.1uF\25V\X7\3 R419 7 2
VDDA VCC IN-
GNDA 6 3
OUT IN+ VREF PT100_EXT_S2 18
GNDA +2.5Vdc 5 4
C504 100K/6 REF VEE
MAX4194ESA R420
19,20 TEMP_2
1
2.2uf/6/16V GNDA 10K 0.1%
T_EXT GNDA
PT100_EXT_S1 18
A A
AAEON
Title
BIO-D10-LN
A3 POWER SUPPLY and ANALOG CHAIN A0.1
5 4 3 2 1
VCC5 VCC5 VCC5 VCC5
C505 C506
R421 R422
0.1uF\25V\X7\3 0.1uF\25V\X7\3
2.2K/6/1% 2.2K/6/1%
U82 U83 U84 U85
6
VREF = 0.8x (+5Vdc) = 4 10 20 C507 10 20 C509
VDD
VDD
V
IMAX= 4/8x0.33 = VDD VREG 220nF/6/50V VDD VREG 220nF/6/50V
19,20,22 SPI_MOSI_INT 4 Din H 8 19,20,22 SPI_MOSI_INT 4 Din H 8
5 7 1.5A
IINIT= 2/8x0.22 = 8 C508 5 7 8 C510
19,20,22 SPI_CLK_INT SCLK W 0.75A REF 19,20,22 SPI_CLK_INT SCLK W REF
3 1 23 3 1 23
GND
GND
20 CSPOT_X CS L CP1 20 CSPOT_VALVE CS L CP1
220nF/6/50V 220nF/6/50V
20 VREF_X 20 VREF_VALVE
CP2 24 CP2 24
MAX5402EUA MAX5402EUA
2
3 L41 p/n:121110106E 3 L42 p/n:121110106E
20 DIR_X DIR 20 DIR_VALVE DIR
19 22 C511 19 22 C512
20 STEP_X STEP VCP 24V 20 STEP_VALVE STEP VCP 24V
D 17 220nF/6/50V 17 220nF/6/50V D
20 RESET_X RESET 20 RESET_VALVE RESET
VCC5 13 28 1uH\5.3A\TRIO.EM-10AM01V01 VCC5 13 28 1uH\5.3A\TRIO.EM-10AM01V01
20 MS1_X MS1 VBB1 2A 20 MS1_VALVE MS1 VBB1 2A
20 MS2_X 12 MS2 OUT1A 4 OUT1A_X 18 20 MS2_VALVE 12 MS2 OUT1A 4 OUT1A_HPV 18
2 25 2A 2 25 2A
HOME OUT1B SENSE1_X 18 HOME OUT1B SENSE1_HPV 18
R423 27 1 R425 27 1
VCC5 SLEEP SENSE1 VCC5 SLEEP SENSE1
R424 10K\3\1% 16 R426 10K\3\1% 16
15K/6/1% SR 15K/6/1% SR
20 ENABLE_X 26 ENABLE 20 ENABLE_VALVE 26 ENABLE
VBB2 15 VBB2 15
VPFD in mixed 5 11 2A 5 11 2A
decay 0,4 x Vdd = PFD OUT2A OUT2A_X 18 PFD OUT2A OUT2A_HPV 18
6 18 2A VPFD in mixed decay 6 18 2A
2 Vdc RC1 OUT2B SENSE2_X 18 RC1 OUT2B SENSE2_HPV 18
C513 0,4 x Vdd = 2 Vdc
THERM
THERM
9 RC2 SENSE2 14 9 RC2 SENSE2 14
R427 C514 R428
0.1uF\25V\X7\3
10K\3\1% 7 21 C515 10K\3\1% 7 21 C516
AGND PGND 0.1uF\25V\X7\3 AGND PGND
100uf/50V 100uf/50V
29
29
A3979 A3979
R429 C517 R430 C518 C519 C520 R433 C521 R434 C522 C523 C524
R431 R432 R435 R436
680pF/6/50V 680pF/6/50V 0.1uF\25V\X7\3 0.1uF\25V\X7\3 680pF/6/50V 680pF/6/50V 0.1uF\25V\X7\3 0.1uF\25V\X7\3
0.33 1W 0.33 1W 0.33 1W 0.33 1W
42.2K/6/1% 42.2K/6/1% 42.2K/6/1% 42.2K/6/1%
R517
R518
0/8 VCC5 VCC5
VCC5 VCC5
0/8
C526
C525 R438
R437 0.1uF\25V\X7\3
0.1uF\25V\X7\3 2.2K/6/1%
U88 U89
6
2.2K/6/1%
U86 U87
6
10 20 C528
VDD
C527 VDD VREG 220nF/6/50V
10 20 4 8
VDD
VDD VREG 19,20,22 SPI_MOSI_INT Din H

C 4 8 220nF/6/50V 5 7 8 C529 C
19,20,22 SPI_MOSI_INT Din H 19,20,22 SPI_CLK_INT SCLK W REF
5 7 8 C530 3 1 23
GND
19,20,22 SPI_CLK_INT SCLK W REF 20 CSPOT_SYR CS L CP1
3 1 23 220nF/6/50V
GND
20 CSPOT_Z CS L CP1 20 VREF_SYR

220nF/6/50V 24
20 VREF_Z CP2
24 MAX5402EUA
2
MAX5402EUA CP2 L43 p/n:121110106E
20 DIR_SYR 3
2
L44 p/n:121110106E DIR C531

20 DIR_Z 3 DIR 20 STEP_SYR 19 STEP VCP 22 24V
19 22 C532 17 220nF/6/50V
20 STEP_Z STEP VCP 24V 20 RESET_SYR RESET
17 220nF/6/50V VCC5 13 28 1uH\5.3A\TRIO.EM-10AM01V01
20 RESET_Z RESET 20 MS1_SYR MS1 VBB1 2A
VCC5 13 28 1uH\5.3A\TRIO.EM-10AM01V01 12 4 OUT1A_SYR 18
20 MS1_Z MS1 VBB1 2A 20 MS2_SYR MS2 OUT1A 2A
20 MS2_Z 12 MS2 OUT1A 4 OUT1A_Z 18 2 HOME OUT1B 25 SENSE1_SYR 18
2 25 2A R442 27 1
HOME OUT1B SENSE1_Z 18 VCC5 SLEEP SENSE1
R440 27 1 R439 10K\3\1% 16
VCC5 SLEEP SENSE1 SR
R441 10K\3\1% 16 15K/6/1% 26
SR 20 ENABLE_SYR ENABLE
15K/6/1% 26 15
20 ENABLE_Z ENABLE VBB2 2A
VBB2 15 5 PFD OUT2A 11 OUT2A_SYR 18
5 11 2A VPFD in mixed decay 6 18 2A
PFD OUT2A OUT2A_Z 18 RC1 OUT2B SENSE2_SYR 18
VPFD in mixed decay 2A C534 0,4 x Vdd = 2 Vdc
THERM
6 RC1 OUT2B 18 SENSE2_Z 18 9 RC2 SENSE2 14
C533 0,4 x Vdd = 2 Vdc R444
THERM
9 RC2 SENSE2 14
R443 0.1uF\25V\X7\3
10K\3\1% 7 21 C536
0.1uF\25V\X7\3 C535 AGND PGND
10K\3\1% 7 AGND PGND 21
100uf/50V
29
100uf/50V A3979
29
A3979
R449 C541 R450 C542 C543 C544

R445 C537 R446 C538 C539 C540 R451 R452
R447 R448 680pF/6/50V 680pF/6/50V 0.1uF\25V\X7\3 0.1uF\25V\X7\3
680pF/6/50V 680pF/6/50V 0.1uF\25V\X7\3 0.1uF\25V\X7\3 0.33 1W 0.33 1W
0.33 1W 0.33 1W 42.2K/6/1% 42.2K/6/1%
42.2K/6/1% 42.2K/6/1%
R519
R520
0/8
B 0/8 B
VCC5 VCC5
VCC5 VCC5
C545
R453 C546
0.1uF\25V\X7\3 R454
2.2K/6/1% 0.1uF\25V\X7\3
U90 U91
6
2.2K/6/1%
U92 U93
6
10 20 C547
VDD
VDD VREG 220nF/6/50V C548

4 8 10 20
VDD
19,20,22 SPI_MOSI_INT Din H VDD VREG
5 7 8 C549 4 8 220nF/6/50V
19,20,22 SPI_CLK_INT SCLK W REF 19,20,22 SPI_MOSI_INT Din H
3 1 23 5 7 8 C550
GND
20 CSPOT_TH CS L CP1 19,20,22 SPI_CLK_INT SCLK W REF

220nF/6/50V 3 1 23
GND
20 VREF_TH 20 CSPOT_RACK_DOOR CS L CP1
24 220nF/6/50V
CP2 20 VREF_RACK_DOOR
MAX5402EUA 24
2
L45 p/n:121110106E MAX5402EUA CP2

20 DIR_TH 3
2
DIR C551 L46 p/n:121110106E
20 STEP_TH 19 STEP VCP 22 24V 19,20 DIR_RACK_DOOR 3 DIR
17 220nF/6/50V 19 22 C552
20 RESET_TH RESET 19,20 STEP_RACK_DOOR STEP VCP 24V
VCC5 13 28 1uH\5.3A\TRIO.EM-10AM01V01 17 220nF/6/50V
20 MS1_TH MS1 VBB1 2A 19,20 RESET_RACK_DOOR RESET
12 4 OUT1A_TH 18 VCC5 13 28 1uH\5.3A\TRIO.EM-10AM01V01
20 MS2_TH MS2 OUT1A 2A 19,20 MS1_RACK_DOOR MS1 VBB1 2A
2 HOME OUT1B 25 SENSE1_TH 18 19,20 MS2_RACK_DOOR 12 MS2 OUT1A 4 OUT1A_RACK_DOOR 18
R455 27 1 2 25 2A
VCC5 SLEEP SENSE1 HOME OUT1B SENSE1_RACK_DOOR 18
R456 10K\3\1% 16 R457 27 1
SR VCC5 SLEEP SENSE1
15K/6/1% 26 R458 10K\3\1% 16
20 ENABLE_TH ENABLE SR
15 15K/6/1% 26
VBB2 2A 19,20 ENABLE_RACK_DOOR ENABLE
5 PFD OUT2A 11 OUT2A_TH 18 VBB2 15
VPFD in mixed decay 6 18 2A 5 11 2A
RC1 OUT2B SENSE2_TH 18 PFD OUT2A OUT2A_RACK_DOOR 18
C553 0,4 x Vdd = 2 Vdc VPFD in mixed decay 2A
THERM
9 RC2 SENSE2 14 6 RC1 OUT2B 18 SENSE2_RACK_DOOR 18

R459 C555 0,4 x Vdd = 2 Vdc
THERM
9 RC2 SENSE2 14
0.1uF\25V\X7\3
10K\3\1% 7 21 C554 R460
AGND PGND 0.1uF\25V\X7\3 C556
10K\3\1% 7 AGND PGND 21
100uf/50V
29
A3979 100uf/50V
29
A3979
C557 C558 C559 C561

R461 R462 R463 R467 R464 C560 R465 C562 C563 C564
680pF/6/50V 680pF/6/50V 0.1uF\25V\X7\3 0.1uF\25V\X7\3 R466 R468
A 0.33 1W 0.33 1W 680pF/6/50V 680pF/6/50V 0.1uF\25V\X7\3 0.1uF\25V\X7\3 A
42.2K/6/1% 42.2K/6/1% 0.33 1W 0.33 1W
42.2K/6/1% 42.2K/6/1%
R521
R522
0/8
0/8 AAEON
Title
BIO-D10-LN
A2 MOTOR DRIVERS A0.1
5 4 3 2 1
5 4 3 2 1
VCC5
C565 C566 C567

C568
0.1uF\25V\X7\3 0.1uF\25V\X7\30.1uF\25V\X7\3 VCC5
R469 470/6
0.1uF\25V\X7\3
1
46
42
14
31
U94
3
D D58 D59 D
24 LED(G)/D6 LED(G)/D6
AVCC
VCC
VCC
VCCIOA
VCCIOB
ADBUS0 TXD_USB1 20
USB + 23
ADBUS1 RXD_USB1 20
C569 22 RTS_USB1 20
2
ADBUS2
6 3V3OUT ADBUS3 21 CTS_USB1 20
20 R470
9,18 USB + ADBUS4
33nF 19 R471
R472 ADBUS5 220/6/1%
This is power trace ADBUS6 17
FROM SYSTEM CONTROLLER 9,18 USBD5-_FT2232D 8 USBDM ADBUS7 16
220/6/1% VCC5
USB PORT (COM EXPRESS R473 27/6/5% 15
ACBUS0
MODULE) 9,18 USBD5+_FT2232D 7 USBDP ACBUS1 13
ACBUS2 12
1
27/6/5% R475 11
R474 ACBUS3
5 RSTOUT SI/WUA 10
D60 D61
4.7K/6 1.5K/6/1% 4 40 TXD_USB2 19 LED(G)/D6 LED(G)/D6
RESET BDBUS0
BDBUS1 39 RXD_USB2 19
R476 C570 38 RTS_USB2 19
2
BDBUS2
43 XTIN BDBUS3 37 CTS_USB2 19
10K\3\1% 27pF/6/50V Y1 36
6Mhz BDBUS4 R478 R477
19 RESET_FT BDBUS5 35
C571 44 33 220/6/1%
XTOUT BDBUS6
BDBUS7 32
27pF/6/50V 48 220/6/1%
EECS
BCBUS0 30
1 EESK BCBUS1 29
BCBUS2 28
2 EEDATA BCBUS3 27
C VCC5 26 C
SI/WUB
47 TEST
AGND
VCC5 41
GND
GND
GND
GND
PWREN
R479 U95
1 8 FT2232D
45
9
18
25
34
CS VCC C572
2 CLK NC 7
10K\3\1% 3 6 0.1uF\25V\X7\3
Din NC
4 Dout GND 5
93LC66B/SN
R480
2.2K/6/1%
19 EEDATA
19 EECS
19 EESK
VCC5
VCC5
VCC5
VCC5
B B
C574 C575
C573 C576 0.1uF\25V\X7\3 0.1uF\25V\X7\3
0.1uF\25V\X7\3 0.1uF\25V\X7\3
20
19
12
U96
20
19
12
U97 C577 1
SHUTDOWN
VCC
VL
C578 0.1uF\25V\X7\3 C1+ C579
1 2
SHUTDOWN
VCC
VL
0.1uF\25V\X7\3 C1+ 2 C580 3

V+ 0.1uF\25V\X7\3
V+ 0.1uF\25V\X7\3 C1-
3 C1-
C581 4
C582 0.1uF\25V\X7\3 C2+ C583
4 6
0.1uF\25V\X7\3 C2+ 6 C584 5
V- 0.1uF\25V\X7\3
V- 0.1uF\25V\X7\3 C2-
5 C2-
19 TXD_EXDBGTOOL_HPPC 7 T1IN T1OUT 17 TXD_EXDBGTOOL_HPPC_RS232 18
20 TXD_BARCODE 7 T1IN T1OUT 17 TXD_BARCODE_RS232 18 8 T2IN T2OUT 16
20 TXD_EXDBGTOOL_MC 8 T2IN T2OUT 16 TXD_EXDBGTOOL_MC_RS232 18 9 T3IN T3OUT 15
9 T3IN T3OUT 15
19 RXD_EXDBGTOOL_HPPC 11 R1OUT R1IN 14 RXD_EXDBGTOOL_HPPC_RS232 18
20 RXD_EXDBGTOOL_MC 11 R1OUT R1IN 14 RXD_EXDBGTOOL_MC_RS232 18 10 R2OUT R2IN 13
20 RXD_BARCODE 10 R2OUT R2IN 13 RXD_BARCODE_RS232 18
GND
GND
SP3203E
18
SP3203E
18
A A
AAEON
Title
BIO-D10-LN
A3 USB & RS232 INTERFACES A0.1
5 4 3 2 1
5 4 3 2 1
D
Power Design D
+12V TYPEOK
OR
VIN PS_ON +5V S3
C 4A C
5VSB
+12V PMOS Vcc_COM
low active
5VSB ISL6506B 5V_DUAL

1.36A+0.02A=1.38A 0.02A
3V_DUAL BCP69T 1.2V

4.55W 0.02A
B
BCP69T 2.5V
B
7.6A+2.89A+13.33A=23.82A 8.35A+0.57A=8.92A 1.25A
+12V RT9214 +3.3V APU1150 1.5V

285.84W 29.44W 1.875W
A A
AAEON
Title
BIO-D10-LN
B Power Sequence A0.1
5 4 3 2 1
5 4 3 2 1
Date Change Item Reason Page Version
D D
C C
Date Change Item Reason Page Version
B B
A A
AAEON
Title
BIO-D10-LN
Custom History A0.1
5 4 3 2 1

Service Manual DJ Series, English

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Service Manual DJ Series, English

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D-10 Hemoglobin Testing System

D-10™ DJ Configuration Service Manual Page 1

Technical Assistance Contact Information:

Precautions must be taken to protect electronic boards and components

Before removing or replacing any of the instrument assemblies or

TRADEMARKS AND REFERENCES

D-10 is a trademark of Bio-Rad Laboratories, Inc.

Page 2 D-10™ DJ Configuration Service Manual

D-10™ DJ Configuration Service Manual Page 3

4.2 Electronic Module 30

Page 4 D-10™ DJ Configuration Service Manual

D-10™ DJ Configuration Service Manual Page 5

2.0 Specifications and Design Changes

Page 6 D-10™ DJ Configuration Service Manual

Visible Wavelength Detector Specifications

Pump Unit Specifications

Pressure Sensor Specifications

D-10™ DJ Configuration Service Manual Page 7

Degasser Unit Specifications

Page 8 D-10™ DJ Configuration Service Manual

 Minimum number of digits: 3

Reagent Bottle Bay

D-10™ DJ Configuration Service Manual Page 9

2.2 Design Changes

TOUCH SCREEN MODULE

Backlight hard disk

SYSTEM CONTROLLER MODULE

POWER SUPPLY Power

ON/OFF unipolar To other modules

Page 10 D-10™ DJ Configuration Service Manual

D-10™ DJ Configuration Service Manual Page 11

Page 12 D-10™ DJ Configuration Service Manual

3.0 D-10 DJ Features

All USB ports on the instruments are active.

The functions of all other ports remain unchanged.

3.1.2 Connecting an External Monitor

D-10™ DJ Configuration Service Manual Page 13

3.2 Accessing the D-10 Software Files and Windows Environment

Page 14 D-10™ DJ Configuration Service Manual

4. The taskbar will be visible at the

3.2.2 Opening the Taskbar from the

2. The Windows Task Bar will be

D-10™ DJ Configuration Service Manual Page 15

3.3 Importing and Exporting Files

Page 16 D-10™ DJ Configuration Service Manual

4. Select the destination folder 4

D-10™ DJ Configuration Service Manual Page 17

3.3.2 Exporting Files with the Service Software

4. Select the folder that includes 4

Page 18 D-10™ DJ Configuration Service Manual

3.3.3 Exporting Sample Results From the Data Tab

1. Insert the USB Memory

4. Select the Archive to USB

3.4 Update Kit CD

D-10™ DJ Configuration Service Manual Page 19

3. Select the Update Now button to

5. Follow the instructions in the Kit and Operations manual to perform

Page 20 D-10™ DJ Configuration Service Manual

3.5.2 Instrument.ini File

3.6 Modifying the Network Address for Webserver

Upon connecting to an active

D-10™ DJ Configuration Service Manual Page 21

3.7 Soft Start Power