Doc No : 1702-741-CI-C-1020
REVAMPING OF 04 INSTALLATIONS AT MEHSANA ASSET
Rev :C
DESIGN OF EFFLUENT TRANSFER PUMP SHED
Page : 22 of 71
13. MONORAIL BEAM DESIGN
1] LOAD AND BENDING MOMENT CLACULATION ON GANTRY
a) Loading Data
Lifting Capacity of m onorail : 0.500 T Data for monorail is taken from
Span of m onorail : 6.500 m Flemming's Handbook 0.50 Ton
Cantilever span of m onorail : 0.300 m
Weight of hoist block : 0.175 T
Load on m onorail : 0.675 T (without impact)
Im pact Factor (Vertical load) : 25 %
Maximum wheel load : 0.844 T (with 25% Impact for vertical load)
Horizontal Impact Factor : 10 %
Horizontal Impact Load : 0.084 T
Self wt. Of girder : 37.000 Kg/m
Case 1 : When Hoist Block is at the edge of the cantilever
6.500 0.300
Moment, Mx= 1 (0.087x1.7^2/2 + 4.795 x 1.7 )
Moment, Mx = (0.037 x 0.30^2/2 + 0.84x0.300)
0.25 T-m
Moment, My= 0.084 x 0.300
= 0.03 T-m
Case 2 : When Hoist Block is at centre of beam
6.500 0.300
Moment, Mx= (37/ 1000x6.5^2/ 8 )+ (0.84375x6.5/ 4
= 1.57 T-m
Moment, My =0.084375x6.5/ 4 )
= 0.14 T-m
Maxim un Moment for design
Mx= 1.57 T-m
My= 0.14 T-m
Doc No : 1702-741-CI-C-1020
REVAMPING OF 04 INSTALLATIONS AT MEHSANA ASSET
Rev :C
DESIGN OF EFFLUENT TRANSFER PUMP SHED
Page : 23 of 71
Maximun shear for design
Vx= (37 / 100 x 6.5 / 2 + 0.84375)
Vx= 2.05 T
Vy= 0.08 T
Bending Moment - T-m Shear Force - T
Mz My Vz Vy
Design Load 1.57 0.14 2.05 0.08
Factored Load 2.35 0.21 3.07 0.1265625
2] SELECTION OF SECTIONS
Try ISMB 250 :
a) Properties of section
ƒy = 250 N/mm2
Properties ISMB 250
ƒu = 410 N/mm2
Wt per m 37.3 Kg m0 = 1.1
Area 47.5 cm2 βb = 1.0
Depth 25 cm LT = 0.21
Width of flange 12.5 cm f = 1.2
Thk of flange 1.25 cm
Thk of web 0.69 cm
Izz 5130 cm4
Iyy 335 cm4
12.50 = y t ( in cm)
12.50 = y b ( in cm ) `
To calculate NA taking moments @ base plate
y = 12.500 cm
i) Elastic properties of the section
Izz = 5130.00 cm4
Iyy = 335.00 cm4
Itf = 203.45 cm4 ------For Tension flange only
Iyc = 203.45 cm4 ------For compression flange only
Zz = 410.40 cm3
Zy = 32.55 cm3 ------For compression flange only
Doc No : 1702-741-CI-C-1020
REVAMPING OF 04 INSTALLATIONS AT MEHSANA ASSET
Rev :C
DESIGN OF EFFLUENT TRANSFER PUMP SHED
Page : 24 of 71
ii) Calculation of Plastic Modulus
The plastic section modulus below the NA is = 12.5 cm
∑Ay¯bottom = 12.5 x 1.25 x (12.5 - 0.625) + (12.5 - 1.25) x 0.69 x (12.5 - 1.25)/2
= 229.211 cm 3
Zpz = 2 x 229.21093 = 458.422 cm3
For Top Flange only
Zpy = 1.25 x 12.5^2 = 48.8281 cm3
3] CHECK FOR MOMENT CAPACITY - As per IS800 (Clause 8.2.1)
Check for section classifiaction : As per IS800-2007, Table 2
b/t of the flange of the I-Beam = 5.905 / 1.25 = 4.7 ≤ 9.4
d/t of the web of the I-Section = 22.5 / 0.69 = 33 ≤ 84.0
Hence the section is plastic
a) Local moment capacity
Mdz = βb* Zpz*ƒy/ m0 = 104.187 KN.m
≤ 1.2*Zez*ƒy/ m0 = 111.927 KN.m
Hence Take Mdz = 104.187 KN.m = 10.419 T.m
Mdy = βb* Zpy*ƒy/ m0 = 11.0973 KN.m
≤ f *Zey*ƒy/m0 = 8.87784 KN.m
Hence Take Mdy = 8.87784 KN.m = 0.8878 T.m
b) Combined Local Capacity Check
Mz/Mdz + My/Mdy ≤ 1 = 0.46 ≤ 1
Hence it is adequate
4] CHECK FOR BUCKLING RESISTANCE
As per IS800 (Clause 8.2.2), the design for bending strength
Mdz = βb x Zp x f bd hf = 23.75 cm
tf = 1.25 cm
ry = SQRT(Iyy/A) = 2.66 cm
KL = 300.0 mm
2
Mcr = π2 x E x Iy x hf 1 KL / ry 0.5
1+
2
2 x (KL) 20 hf / tf
= 8801.77 KN.m
Non Dimensional Slenderness ratio
LT = SQRT( βb* Zp* f y / Mcr ) = 0.114
Along the Z-Direction
LT = 0.5 [ 1 + LT ( LT -0.2 ) + LT2 ] = 0.497
LT = LT + [ LT2 - LT2 ]0.5 ≤ 1.0 = 1.019
ƒbd = LT * f y / m0 = 231.505 N/mm2
Doc No : 1702-741-CI-C-1020
REVAMPING OF 04 INSTALLATIONS AT MEHSANA ASSET
Rev :C
DESIGN OF EFFLUENT TRANSFER PUMP SHED
Page : 25 of 71
Mdz = βb*Zp* f bd = 106.127 KN.m = 10.6127 T.m
> 2.35 T.m
Hence it is adequate
For Top Flange Only
Mdy = Zey*ƒy / m0 = 7.3982 KN.m = 0.7398 T.m
a) Check for Biaxial Bending
Mz/Mdz + My/Mdy ≤ 1 = 0.50 ≤ 1
Hence it is adequate
5] CHECK FOR SHEAR CAPACITY
For Vertical Load
Vdz = ƒy * d*tw / (m0 * SQRT(3)) = 226.3 KN
Vd = 0.6 x Vdz = 135.809 KN
≥ 30.6938 KN Hence it is Safe Vertical Shear
For Lateral Shear Force
Vdy = ƒy * bf * tf / (m0 * SQRT(3)) = 205.025 KN
≥ 1.26563 KN
Hence it is safe for resisting lateral Shear
6] CHECK FOR DEFLECTION AT WORKING LOAD
The m aximum deflection occurs for Case-2 at centre of span
a) Vertical Deflection
max P x L3 [ Considering Sim ply supported beam ]
48 x E x Izz
where
P= 0.675 T (Working Load)
L = Span = 6.500 m
max 3.76 mm
5 .w x L 4
Deflection due to self weight of girder and rail = 384 x E x Izz
= 0.84 mm
Total Deflection = 4.61 mm ≤ 13.00 mm Hence Safe
Allowable Deflection = L
500 = 13.00 mm
b) Lateral Deflection
Only the compound top flange will be assum ed to resist the applied surge load as in the bending check
I = 335.00 cm4
max 0.015 P x L3 [ Considering Continuous beam ]
E x Iyy
max 5.19 mm ≤ 13.00 mm Hence Safe
