FINAL PRESENTATION

DESIGN OF PEB SYSTEMS

GROUP 5
PIYUSH SINGH
CE18M103
PROBLEM STATEMENT

 30m x 120m PEB.

 Eaves at 8m.
 Mezzanine at 4m, 30m x 6m in
plan
 EOT (30 MT) at 6m.
 10m x 6m openings at Gable
ends.
ELEVATIONS – GABLE AND BRACING
PLAN – ROOF BRACING
FRAME ANALYSIS RESULTS

 RESULTANTS AT
 1 : M = 0 , V = 332 kN
 2 : M = 1267 kN , V = 98.6 kN
 3 : M = 867 kN, V = 168 kN
 4 : M = 2102 kN , V = 17.8 kN
DESIGN OF FRAME ELEMENTS
 AT 1 : 200 x 12 Flange Plates
350 x 6 Web
b/tf = 8.08 < 8.74
d/tw = 56.62 < 70.99
 The section is COMPACT.
 Shear Capacity = 407.8 kN
 Shear Demand = 332 kN (OK)
 At 2 : 400 x 25 Flange Plates
450 x 6 Web Plates
b/tf = 7.88 < 8.87
d/tw = 83.33 < 88.74
 The section is COMPACT.
 Moment Capacity = 1436.8 kNm
 Moment Demand = 1267 kNm
DESIGN OF FRAME ELEMENTS (…Continued)

 At 3 : 300 x 22 Flange Plates  At 4 : 450 x 25 Flange Plates

400 x 6 Web
b/tf = 6.68 < 8.87
d/tw = 66.67 < 70.99
 The Section is PLASTIC
 Moment Capacity = 886.2 kNm
 Moment Demand = 867 kNm
650 x 8 Web Plate
b/tf = 7.88 < 8.87
d/tw = 83.33 < 88.74
 The section is COMPACT
 Moment Capacity = 2326.7 kNm
 Moment Demand = 2102 kNm
DESIGN OF MEZZANINE SYSTEM

 Overall floor thickness = 160 mm.

 Support system incudes 7 beams.
 6 beams are simply supported on
columns.
 1 central beam is cantilevered.
 NPB sections are used.
DESIGN OF MEZZANINE SYSTEM
(…continued)

 Mezzanine Specifications
 Fyp = 280 N/mm2
 tp = 0.86 mm
 Ap = 1205 mm2
 Ip = 0.65 x 106 mm4/m
 Mpa = 5 kNm/m
 e = 40 mm
 ep = 35 mm
 Vp = 50 kN
 m = 184 N/mm2
 k = 0.053 N/mm2
 DESIGN OF MEZZANINE SYSTEM
(…continued)
 Load Considered (With load factors)
 Dead Loads @ 2.5 kN/m2 (x1.35)
 Live Loads @ 4 kN/m2 (x1.5)
 Construction Loads @ 1.5 kN/m2 (x 1.5)
DESIGN OF MEZZANINE SYSTEM
(…continued)
 Construction Stage
 Le = 2.445 m
 Ms = 2.96 kNm/m
 Mh = 3.5 kNm/m
 Md = 4.35 kNm/m
 Deflection = 6.44 mm
 Vertical Shear
 @ External Support = 6.72 kN/m
 @ Prop = 8.06 kN/m
 DESIGN OF MEZZANINE SYSTEM
(…continued)
 Composite Stage  Composite Stage
 Serviceability  Le = 4.92 m
 As = 360 mm2/m for crack control  Msd = 28.37 kNm/m (mid span)
 Deflection < span/140  Vertical Shear = 23.75 kN/m
 (30.72 ; 35 )  Ncf = 293.4 kN/m
 Shear Connectors  Fcd = 10.8 N/mm2
 20mm Ø , 75 mm high studs  X = 27.7 mm
 Capacity = 58 kN  Mp,rd = 33.1 kNm/m
 5 studs between support and point of  Vv,RD = 50.9 kN/m
maximum moment (Fa = 273.9)
 Vi,RD = 37.1 kN/m
 7 studs between point of maximum
moment and internal support (Vλ = 352.2
kN)
DESIGN OF MEZZANINE SYSTEM
(…continued)
 Supporting Beams  2 : NPB 400 x 180 @ 66.3 kg/m

 1 : NPB 300 x 200 @ 59.56 kg/m  b/tf = 6.67 < 9.4

 b/tf = 6.51 < 9.4  d/tw = 43.4

 d/tw = 36.9 < 84  The section is PLASTIC

 The Section is PLASTIC  Moment Capacity = 262.8 kNm

 Moment Capacity = 192.9 kNm  Moment Demand = 258.75 kNm

 Moment Demand = 129.3 kNm  Maximum Deflection = 19.98 mm

 Maximum Deflection = 18.86 mm  Allowable Deflection = 25 mm

 Allowable Deflection = 26 mm
DESIGN OF MEZZANINE SYSTEM
(…continued)
 Cantilever Beam  Columns
 NPB 700 x 250 @ 171.47 kg/m  NPB 250 x 150 @ 39.78 kg/m
 b/tf = 5.31 < 9.4  Buckling Class ‘C’
 d/tw = 48.27 < 84  Compressive capacity = 209.1 kN
 The section is PLASTIC  Compression Applied = 170 kN
 Moment Capacity = 1148.68 kNm
 Moment Demand = 1035 kNm
 Maximum Deflection = 25.9 mm
 Allowable Deflection = 50 mm
Design of Purlins and Girts

 The standard 250 x 80 x 25 x 5

(Page 25, IS 811:1987) is used
 These are spaced at 1.25 m c/c
 Moment Capacity = 33.64 kNm
 Moment Demand = 28.8 kNm
 Maximum Deflection = 27.9 mm
 Allowable Deflection = 40 mm
Crane and Gantry Girders
 Design of Crane Girder

 Crane Girder  Major Axis

 2 x 950 x 55 Flange Plate + 900 x 11 Web  Moment Capacity = 2482.6 kNm
Plate
 Moment Capacity = 15411 kNm
 3 m c/c
 Minor Axis
 b/tf = 8.54 < 8.87
 Moment Capacity = 1718.2 kN
 d/tw = 81 < 88.7
 Section is Compact  Moment Demand = 1072.48 kNm
 Iz = 2.4E10 mm4  Crippling Moment = 12200 kNm
 Iy = 7.89E9 mm4  Interaction Check = 0.36 <1
 Transverse Stiffeners at supports  Maximum Deflection = 37.46 mm
 Allowable Deflection = 40 mm
Design of Gantry Girder

 350 x 20 Flange + 420 x 8 mm Web  Major Axis

 b/tf = 8.55<8.87  Moment Capacity = 912.7 kNm
 d/tw = 70 <71  Moment Demand = 542 kNm
 The section is COMPACT  Minor Axis
 Iz = 6.5E8 mm4  Moment Capacity = 233.8 kNm
 Iy = 1.28E8 mm4  Moment Demand = 79.5 kNm
 Transverse stiffeners at supports  Crippling Moment = 1390 kNm
 Interaction Check : 0.933 < 1
 Maximum Deflection = 2.854 mm
 Allowable Deflection = 8 mm
Connection details

 In- Plane Moment Connection at

Rafter Apex location
 Out-of-Plane moment
Connection for gantry brackets.
 26 mm Ø Gr8.8 bolts are used.
 Shear Strength = 392.3 kN
 Bearing Strength = 334.4 kN
 Bolt Value = 334.4 kN
In-Plane Moment Connection at Rafter Apex

 A bisymmetric 6 x 8 bolt
arrangement is provided.
 Vextreme = 308 kN < 334.4 kN
 18 mm thick plates are used.
Out-Of-Plane Bracket Moment
Connection
 A 10 bolt connection is provided
 8 bolts are in the tension zone.
 30 mm thick end plates are used.
 Effective With of Plates = 300 mm
 Prying Force Check is OK
 Interaction Check is OK
Remaining Work

 Design of Anchor Bolt

 Report Submission
THANK YOU