GARUDA AEROSPACE PVT LTD

MAINTENANCE INSPECTION SCHEDULE

VERSION-5.0

DATE OF DOCUMENT-08.12.2022
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AMENDMENT TABLE
DATE VERSION AMENDMENTS PAGE NO DONE BY
NO
28/10/2022 3 Version control signed Mrs. Divya
Cover page
Shree

28/10/2022 3 Temperature range corrected;

Frequency Band mentioned;
Operational envelope elaborated; Mrs. Divya
Page no: 7
Shree

28/10/2022 3 Propellor limits elaborated

Page no: 8

28/10/2022 3 Variable payload uniformity ensured;

Tolerance included in weight measures, GA Mrs. Divya
Page no: 5
Physical measurement; Shree
Included range and weight measurements
18/11/2022 4 Maintenance instructions have been
elaborated; Mrs. Divya
Page no: 9-12
Shree
Levels of maintenance have been mentioned
18/11/2022 4 UIN has been included in all logbooks, Page no: Mrs. Divya
checklists 11,12,14 Shree

08/12/2022 5
Removal of weight tolerance Page no:5 Mr Sunil

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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Table of Contents

1 INTRODUCTION: ..............................................................................................................................................4

2 SPECIFICATIONS: ............................................................................................................................................ 4

3 MAINTENANCE PROCEDURE AND ROUTINE: ...........................................................................................9

4 DAILY MAINTENANCE .................................................................................................................................10

5 PERIODIC / SCHEDULED MAINTENANCE ................................................................................................ 11

6 CONDITIONAL / UNSCHEDULED MAINTENANCE ................................................................................. 12

7 DISCLAIMER: ..................................................................................................................................................18

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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1 INTRODUCTION:

Maintenance and repair solutions for Garuda Agri drone (GA-AD) redundant
backup. The combination of terrain follows sensor and obstacle-avoidance sensor greatly
enhances the drone path by avoiding obstacles and following the terrain the drone is
provided with ample space to install a lot of equipment such as battery, GPS, flight control
system, power distribution board, data transmission system and all other electrical
connections. Also, the new water-saving nozzles could save the pesticide and improve the
spraying efficiency while preventing liquid sloshing during flight.

2 SPECIFICATIONS:

Manufacturer’s Name GARUDA AEROSPACE PVT LTD

RPAS Model No. GA-AD

Serial No(s). 24052022001

Description AGRICULTURE DRONE

RPA Details

RPA Category Small

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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RPA Type Hex copter

Maximum all-up-weight (including payload) 24. 560 KG

in kg

Overall dimensions (l x b x h) in mm 1988*1988*566

PAYLOAD DETAILS

Details of each Compatible Payload Maximum payload up to 8L

(Including Manufacturer Name, Payload
Specifications with Model No., Intended

Applications)

Variable Load/Consumables (Like fluid etc., Water, Pesticides, Fertilizers

If any)
POWER PLANT DETAILS

Engine details (Manufacturer Not applicable

details, Model No.)
Engine/Motor MOTOR (Hobby wing motor
Power Rating 180KV

No. of Engines/ Motors 6

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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expressly prohibited without the prior permission of Garuda Aerospace Pvt Ltd.
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Total fuel capacity (kg)/ Battery capacity (mAh) 16000mAh

Propeller details (Diameter, Max RPM) 2388 (23 inches 8.8 pitch)

EQUIPMENT DETAILS

GNSS HERE 3

Autonomous Flight Termination System or YES

Return Home (RH)

Flashing anti-collision strobe lights No

RFID and GSM SIM Card/ NPNT No

Flight controller (with flight data logging Pixhawk cube orange

capability)
SSR transponder (Mode ‘C’ or ‘S’) or No
ADS- B OUT equipment
Barometric equipment (with capability for YES
remote sub-scale setting)
Geo-fencing Capability YES

Detect and Avoid Capability No

Remote Pilot Station YES

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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REMOTE PILOT STATION

Ground Control Station Model No. DK - 32

GCS App. Version AeroGCS

C2 LINK

Equipment details DK - 32

Frequency Band 2402-2480 MHz

ETA issued by WPC Wing, DoT yes (eta details)

PERFORMANCE DETAILS

Maximum endurance (mins) 7 mins

Maximum Range (in m) 500m

Maximum Speed (in m/s) 5 m/s

Maximum Height attainable/ Maximum 15m

Ceiling Height (in m)

Operating Altitude (in m) 15m

Operational Envelope Altitude: 15m, Range: 500 m,

Wind Speed : 1.12m /sec,

Drone speed:5m/s
Engine limits (Maximum RPM) / Max. 6500 rpm / up to 50o C
Battery Temperature (in deg C)

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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expressly prohibited without the prior permission of Garuda Aerospace Pvt Ltd.
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Propeller limits 6500 RPM, 2388 (23 inches 8.8 pitch)

DOCUMENTS / MANUALS IN BOX

Remotely Piloted Aircraft Flight Manual/ YES
Manufacturer’s Operating Manual (as
applicable)
Manufacturer’s Maintenance guidelines YES

(as applicable)
Maintenance Inspection Schedule/ YES
Overhaul interval
Maintenance Log Book YES

Flight Log Book YES

User Guide/ Self Explanatory Information YES
Booklet for end users
INTENDED APPLICATIONS
Intended Applications Agriculture spraying

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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 Page9

3 MAINTENANCE PROCEDURE AND ROUTINE:

To ensure safe operation GA-AD-Drone should undergo following maintenance procedure and
routine.

1. Daily maintenance

2. Periodic / Scheduled maintenance

3. Conditional / Unscheduled maintenance

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structure and contents, are confidential and the proprietary property of Garuda Aerospace pvt Ltd and are protected by
copyright and other proprietary rights. Any reproduction in any form to a third party in whole or in part in any manner is

expressly prohibited without the prior permission of Garuda Aerospace pvt Ltd.
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4 DAILY MAINTENANCE
Daily maintenance of GA-AD-Drone can be carried out by the operator itself i.e.,
Pilot and observer before the commencement of flight operations. This daily maintenance
is listed below
Pre-flight checks
1. Physical checks
 Airframe
 Spray mechanics
 Propulsion
 Calibration
2. System POWER ON checks
3. Post flight check
4. Ground control station
5. pre-flight checks: system power on checks
6. Post flight checks

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structure and contents, are confidential and the proprietary property of Garuda Aerospace pvt Ltd and are protected by
copyright and other proprietary rights. Any reproduction in any form to a third party in whole or in part in any manner is

expressly prohibited without the prior permission of Garuda Aerospace pvt Ltd.
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5 PERIODIC / SCHEDULED MAINTENANCE

Periodic maintenance has to be performed after every 100 flights or 50 hrs., of flying,
whichever is comes first, by GA Authorized personnel. When system is brought for
maintenance, process should follow the below procedure.
5.1 SAMPLE CHECKLIST FOR THE SCHEDULED MAINTENANCE
Table 1: Sample Checklist for The Scheduled Maintenance

NAME OF MACHINE:
TOTAL HOURS OF FLIGHT: 50
UIN:

REMARKS
DONE DONE
S.NO DESCRIPTION INITIAL AFTER
CONDITION ON MAINTENANCE
BY

1 FRAME

2 MOTORS

3 PROPELLERS

CIRCUIT INSPECTION
4
AND MAINTENANCE

5 TANK

6 PUMP

SENSOR
7
MANAGEMENT

8 CALIBRATION

9 BATTERY

10 CHARGER

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structure and contents, are confidential and the proprietary property of Garuda Aerospace pvt Ltd and are protected by
copyright and other proprietary rights. Any reproduction in any form to a third party in whole or in part in any manner is

expressly prohibited without the prior permission of Garuda Aerospace pvt Ltd.
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6 CONDITIONAL / UNSCHEDULED MAINTENANCE

These tasks are required to be performed on field for regular operations to proceed. This field
replaceable components are identified on critical modular components function that effect daily flight
operations. Field replaceable components are.

6.1 MAINTENANCE EVERY SIX MONTHS:

Along with the regular maintenance, the following checks should be performed for everysix
months at Garuda Aerospace or at authorized service center.
Sample Check List:

NAME OF MACHINE: GA-AD

TOTAL HOURS OF FLIGHT:110 UIN :

REMARKS
DONE
AFTER
S. NO DESCRIPTION CHECK DONE ON BY
MAINTENANCE

Check for deterioration,

cracks, deformation 07-06- Replaced frame
1 FRAME David
and replace if required dueto crack
2022

Replace motor after 5500

flight hour or replace if 07-06- Replaced motor
2 MOTORS David
any friction occurred. after flight hour
2022

Replace propeller after

250 flight hours or replace 07-06- Replaced propeller
3 PROPELLERS if any crack and bend David due to bend
occurred.
2022
Inspected the circuit
CIRCUITCheck and replace if there 07-06-

4 INSPECTION is a high resistance David and circuit is in

occurred every six months good condition.
2022

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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expressly prohibited without the prior permission of Garuda Aerospace Pvt Ltd.
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07-06-

5 TANK Replace tank for one David Inspected the tank.

year based on liquid 2022
usage.
The pressure is
Replace pump for every same so not
six month or replace when 07-06-
6 PUMP required to
the flow pressure David
decreases. changethe
2022
Drone.
Inspected the

SENSOR 07-06- sensor and the

Replace sensor if the sensor are in
7 MANAGEMENT David
any error occurred working condition.
2022

Calibration needs to be 07-06-

8 done while inspecting
CALIBRATION David Calibration done
the drone
2022

LANDING Replace landing gear after 07-06-

500 landings replace if any Replaced landing
9 GEAR David
crack and bend occurred gear due to crack
2022

07-06-
Replace battery after200 Inspected the
10 BATTERY David
battery for each
- 250 cycle 2022
cell

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
copyright and other proprietary rights. Any reproduction in any form to a third party in whole or in part in any manner is

expressly prohibited without the prior permission of Garuda Aerospace Pvt Ltd.
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6.2 MAINTENANCE EVERY ONE YEAR:

Sample Check List:

NAME OF MACHINE: GA-AD

TOTAL HOURS OF FLIGHT: 230 UIN:

REMARKS
DESCRIPTIO DONE
AFTER
S. NO N CHECK DONE ON BY
MAINTENANCE
Check for deterioration,
Replaced frame due
cracks, deformation
1 FRAME 07-06-2022 David to crack
and replace if required

Replace motor after 5500

flight hour or replace if any
2 MOTORS 07-06-2022 David Replaced motor
friction occurred. after flight hour

Replace propeller after 250

Replaced propeller
flight hours or replace if any
3 PROPELLERS 07-06-2022 David due to bend
crack and bend occurred.
Check and replace if there Inspected the circuit
CIRCUIT
are a high resistance and circuit is in
4 INSPECTION 07-06-2022 David
occurred every six months good condition.

Replace tank for one year

based on liquid usage. 07-06-2022 David Inspected the tank.
5 TANK

The pressure is
Replace pump for every six
same so not
6 PUMP month or replace when the 07-06-2022 David
required to change
flow pressure decreases.
the Drone.

Inspected the
SENSOR
sensor and the
7 MANAGEMEN Replace sensor if the any 07-06-2022 David
error occurred sensor are in
T
working condition.
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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
copyright and other proprietary rights. Any reproduction in any form to a third party in whole or in part in any manner is

expressly prohibited without the prior permission of Garuda Aerospace Pvt Ltd.
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8 CALIBRATIO Calibration needs to be done 07-06-2022 David Calibration is done

N while inspecting the drone

Replace landing gear after

9 LANDING 500 landings replace if any 07-06-2022 David Replaced landing
GEAR crack and bend occurred gear due to crack

10 BATTERY Replace battery after 200 – 07-06-2022 David Inspected the

250 cycles battery for each cell

After completion of one year, a complete airframe overhaul has to be performed by authorized
GA personnel only and any components that show signs of structural damage or weakness have
to be replaced immediately. This helps in keeping the RPA airworthy and maximizing the life
of the GA RPA.

6.3 INSPECTION/OVERHAUL SCHEDULE

Every 10 50 100 200 500

S.no Name Flight Flight Flight Flight Flight Flight
.

1 Frame ☑

2 Frame rubber and washer ☑

3 Frame Holder ☑

4 Power distribution board ☑

5 6S Battery connector wire ☑

6 Flight controller plate ☑ ☑ ☑

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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7 Coupling ☑

8 Arm ☑

9 Motor arm ☑

10 Arm holder ☑

11 X-6 Motor CW ☑

12 X-6 Motor CCW ☑

13 23inch Propeller CW ☑

14 23inch Propeller CCW ☑

15 Propeller Holder ☑

16 Flight controller set ☑

17 GPS Stand ☑

18 Single Nozzle ☑

19 5L Pump ☑

Y Connector

20 (frame and L.G)

☑

21 Vertical landing gear ☑

22 Horizontal landing gear ☑

23 Tank ☑

24 12/8 Pneumatic connector ☑

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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25 8/6 Pneumatic connector ☑

26 12/2 Pneumatic connector L ☑

27 XT60 Male set ☑

28 2.5*8 mm Allen Screw ☑

29 4*8 mm Allen Screw ☑

30 6mm Tube role ☑

31 8mm Tube roll ☑

32 12mm Tube roll ☑

33 Circle clamp ☑

34 Hexagonal Clamp ☑

35 T12 Transmitter ☑

36 6S - Battery ☑

37 6S Battery charger ☑

CONFIDENTIAL & Proprietary Statement: This document and the information disclosed within, including the document
structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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7 DISCLAIMER:

All information contained within the manual is proprietary to Garuda Aerospace Pvt Ltd. It
should not be reproduced in any format without prior consent. Garuda Aerospace holds
authority to modify the content at its behest. All users are requested to ensure they have
received the latest and applicable version of the document.

Garuda Aerospace may provide product information, including technical information,

specifications, recommendations, literature and other materials (collectively “product
information”), for customer’s convenience. The accuracy or completeness of product
information is not guaranteed and is subject to change without notice. No license under any
Garuda or third-party intellectual property rights is granted or implied with this Product
Information.
Information contained in this Document has been obtained from Proper Standards, data
provided by or published by manufacturers and institutions, and measurement by Garuda
Aerospace Pvt Ltd. Every care has been taken by the staff of Garuda Aerospace Pvt Ltd in
compilation of the data contained herein and in verification of its accuracy when published,
however the content of this Document is subject to change without notice due to factors
outside the control of Garuda Aerospace Pvt Ltd and this manual should, therefore, be used
as a guide only. The organization does not accept any responsibility whatsoever for
misrepresentation by any person whatsoever of the information contained in this Document
and expressly disclaims all and any liability and responsibility to any person, whether a
reader of this manual or not, in respect of claims, losses or damage or any other matter,
either direct or consequential arising out of or in relation to the use and reliance, whether
wholly or partially, upon any information contained or products referred to in this manual.
Customer is solely responsible for evaluating and selecting products and determining
whether each product is fit for a particular purpose and suitable for customer’s use and
method of application. Products are not manufactured to any Customer’s specific
requirements unless expressed agreed to in writing by Garuda Aerospace. Products that are
sold for customer’s use may not be repackaged, resold or redistributed in any manner
without the prior consent of Garuda Aerospace.

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expressly prohibited without the prior permission of Garuda Aerospace Pvt Ltd.
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CERTIFICATE

AEROSPACE QUALITY MANAGEMENT AS 9100:2016

SYSTEM CERTIFICATION

INTERNATIONAL ORGANIZATION FOR ISO 9001:2015

STANDARDIZATION

COMPANY ADDRESS

24, 46, KB Dasan Rd, Seetammal Colony, Lubdhi Colony, Alwarpet, Chennai, Tamil Nadu,India,
600018.

E-mail ID: david@garudaaerospace.com / ramkumar@garudaaerospace.com .

Primary number: 7200456863/7904350040

Secondary number: 9003187900.
©2021 GARUDA AEROSPACE ALL RIGHTS RESERVED

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structure and contents, are confidential and the proprietary property of Garuda Aerospace Pvt Ltd and are protected by
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