You are on page 1of 13

COVER SHEET

PREPARED BY CHECKED BY APPROVED BY


REV.
NO. DATE DESCRIPTION

INTLS. SIGN. INTLS. SIGN. INTLS. SIGN.

R0 05.02.2019 ISSUED FOR QUOTE CP SAP MCM

OWNER:
OIL INDIA LIMITED
DULIAJAN, DIBRUGARH, ASSAM
OWNER’S
CONSULTANT: RICHARD DESIGN SERVICES INDIA
KOLKATA

PREPARED EPC CONTRACTOR:


BY:
CP

CHECKED
HAL OFFSHORE LTD
BY:
SAP

APPROVED
MCM
PROJECT:
BY:
WATER INJECTION SYSTEM (WIS)
DATE: 05/02/19 AT DIKOM

DOC. TITLE: RFQ FOR LEVEL GAUGE

OIL CONTRACT EPC JOB NO. OF


6208734 1118 13
THIS DOCUMENT IS PROPERTY OF OIL
NO. NO. SHEETS
AND MUST NOT BE USED EXCEPT IN
CONNECTION WITH WORK OF OIL. OWNER’S / OWNER’S
REPRODUCTION, USE OR DISCLOSURE
OF THE CONTENTS OF THIS DOCUMENT CONSULTANT’S DOCUMENT 6208734-I-RFQ-004
TO THIRD PARTY WITHOUT EXPRESS / NO. REV. NO. R0
WRITTEN PERMISSION OF OIL IS
STRICTLY PROHIBITTED.

EPC DOCUMENT NO. 6208734-I-RFQ-004


Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

CONTENTS
Chapter Title Page

1. Purpose 3

2. Scope 4

3. General Technical Requirements 5

4. Statutory Approvals 6

5. Inspection and Testing 7

6. Identification Marking 8

7. QA Planning 9

8. Preparation For Shipment 10

9. Guarantee 11

10. Required Engineering Document 12

11. Enclosure 13

Page 2 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

1. Purpose

The purpose of this specification is to define the minimum requirements of design and
manufacture of Level Gauge

1.1 Introduction

OIL INDIA LIMITED (OIL), a Government of India Enterprise, is a premier oil Company engaged in
exploration, production and transportation of crude oil & natural gas with Headquarters at Duliajan,
Assam. Duliajan is well connected by Air with the nearest Airport being at Dibrugarh which is at 45
km away. OIL Proposed to construct a Water Injection System (WIS) at Dikom # 15, which is about
35 km away from Duliajan.

1.2 Project Background

The proposed WIS will be executed in three (3) phases. In Phase-I, WIS will consist of fresh water
injection system, in which ground will be collected through deep tube wells and stored in Raw
Water Storage Tank The water shall be filtered through Iron Removal Plant and stored in Filtered &
Treated Water Storage Tanks. With help of high pressure water injection pumps the water will be
injected into five oil wells through a manifold.

M/s Richards Design Services India Pvt. Ltd. has been appointed as Project Management
Consultant (PMC) by Oil India Limited (OIL) for this project.

M/s HAL Offshore Ltd. has been awarded the job for carrying out Engineering, Procurement,
Construction & Commissioning of the Gas Compressor Station and its utilities on Lump Sum
Turnkey (LSTK) basis.

1.3 Site Conditions & Meteorological Data

Maximum Recorded Ambient Temperature 31°C


Design Maximum Ambient Temperature 40°C
Minimum Recorded Ambient Temperature 8°C
Design Minimum Ambient Temperature 5°C
Relative Humidity (Min.) 60%
Relative Humidity (Max.) 99%
Max. Wind Velocity 60 km/hr
Average Wind Velocity 45 km/hr
Seismic Zone Zone V
Rainfall :
• Average Annual 2665 mm
• Max. monthly average 521 mm
• Min. monthly average 21 mm

Page 3 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

2. Scope

The scope of work shall include design, manufacture, testing and supply of Level Gauge. The
inspection requirements shall be as per the approved inspection plan.

Page 4 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

3. General Technical Requirements

General

The instrument shall be selected to suit the intended environment with due consideration of:
a. Ambient temperature variations
b. Thermal radiation
c. Humidity
d. Dust
e. Vibration
f. Atmospheric pollutants

• Refer 6208734-I-DSH-004 – Data Sheet for Level Gauge for Detail Technical
Specifications.

Page 5 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

4. Statutory Approvals

Contractor shall be responsible for obtaining all statutory approvals, as applicable for all
instruments and systems.

Page 6 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

5. Inspection and Testing

Pressure Gauges shall be inspected for performance by Client / consultant at Bidder’s work. The
following type of tests will be carried out during the Inspection

i) Functional / Operational test


ii) Dimensional check.
iii) Visual Check
iv) Calibration at 0%, 25%, 50%, 75% & 100% of range in increasing / decreasing order.

Bidder shall confirm that all test and calibration equipment’s are certified by Independent
organizations and shall produce certificate from such certifying authorities. On demand, all such
certificates shall be made available to customer/IMM.

Page 7 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

6. Identification Marking

Gauges shall be provided with a stainless steel nameplate firmly attached to it at a visible place
indicating the following information.

a) Manufacturer’s name and trade mark.


b) Instrument Tag Number.
c) Model Number and Serial Number.
d) Primary element material.
e) Secondary element material.

Page 8 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

7. QA Planning

Bidder shall submit his QA plan covering various activities like design, engineering, material
requirement, manufacturer inspection and testing, documentation, and dispatch to site, erection
and commissioning and maintenance of quality records for approval within two weeks from receipt
of LOI/PO.

QA involvement shall commence at the initiation of the requisition and follow through to completion
and acceptance, thus ensuring total conformity to the purchaser’s requirements.

Page 9 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

8. Preparation For Shipment

a. Prior to shipment, the material shall be dried and cleaned thoroughly of all grease, loose
scale, rust, flux, weld spatter and rubble, both internally and externally.

b. All machined surfaces and threaded connections shall be protected by coating with rust
preventive.

c. All flanged openings shall be protected with steel plate covers or one-piece plywood
covers to provide adequate protection and shall be attached by proper bolting.

d. Screwed connections shall be protected with threaded forged steel plugs.

e. Any item that is liable to suffer distortion during transit and erection shall be suitably braced
or dismantled and properly packed for shipment.

f. Unpainted items shall be suitably protected from corrosion during shipment and
Subsequent outdoor storage for a period of approximately six months by coating with rust
preventives.

Page 10 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

9. Guarantee

The Bidder shall stand guarantee for their material / equipment / workmanship and performance
for a period of 18 months from the date of supply or 12 months from the date of commissioning
whichever is earlier. Guarantee certificates should be submitted along with despatch documents.

Page 11 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

10. Required Engineering Document

Following document shall be provided by the Bidder:

Description of documents No. of Prints Reqd. Remarks


With After Award As
Quotation of Contract Contract
Document
(1) (2) (3) (4) (5)
A) Description of the Unit along with
2 4* 4
completed Data Sheet
B) General and Sectional arrangement
2 4* 4
drawing
C) Installation Details 2 4* 4
D) Characteristic curves / Sizing
N/A N/A N/A
calculations
E) Wiring / Schematics Diagrams, (If
N/A N/A N/A
applicable)
F) Flow Diagrams (If applicable) N/A N/A N/A
G) Operating & Maintenance instructions
properly bound in a brochure &
N/A 4 4
information on recommended
lubricants
H) Quality assurance plan N/A 4 4
I) Test Certificates :
For various items in the units and
materials as applicable
a) Material - 4 4
b) Hydraulic test - - -
c) Calibration - - -
d) IBR etc. - - -
e) Weather proof / Exproof (as per data
- - -
sheet)
f) Recommended spare parts for 2 yrs.
operation & prices along with the drgs
2 - -
of parts subject to wear & tear &
breakage.

Note: Documents in column 3 shall be submitted 2 weeks from date of LOI/PO placement.
Documents with * to be submitted for approval prior to manufacturing.

Page 12 of 13
Project: EPC of WIS at Dikom, Dibrugarh, Assam Title: RFQ for Level Gauge
Owner: Oil India Limited Doc. No. 6208734-I-RFQ-004
Owner’s Consultant: RDSI, Kolkata Date : 05/02/2019 Revision : R0

11. Enclosure

1. Data Sheet for Level Gauge (6208734-I-DSH-004) – 5 sheets

2.Tank General Arrangement Drawing – 4 sheets

Page 13 of 13

You might also like