A PROJECT REPORT

ON

“Working of Label Applicator Machine”

Submitted in the partial fulfilment for the award of

Post Graduate Diploma in Packaging (Semester-III)

(2021 – 2023)

Submitted by:

Tushar Suresh Yeola (PG/M/21B/066)

Under the guidance of

Dr.Babu Rao Guduri

HOD Training and Education Department

Indian Institute of Packaging- Mumbai

Submitted To

Indian Institute of Packaging

E-2, MIDC, Area, Andheri East, Mumbai – 400 093

 CERTIFICATE

This is to certify that Tushar Suresh Yeola bearing roll no (PG/M/21B/066) student of the
37th batch (2021-2023), have submitted a project entitled “Working of Label Applicator
Machine” for the award of Post Graduate Diploma in Packaging (PGDP) for Semester-III,
under my supervision. To my knowledge, the matter embodied in the project report is
satisfactorily submitted to the Institute.

Head of Department T&E Department.

 INDEX
Chapter Name Page No
1 Abstract 1
2 Introduction 2
2.1 Purpose of labelling 3
2.2 Why labelling machine 4
2.3 Bottle sticker labelling machine 6
2.4 Main components 9
2.5 Types of label applicator 12
2.6 Factors consideration while selecting suitable label 15
applicator machine
3 Different models of label applicator machines 16
4 Troubleshooting 24
5 Future scope 27
6 Vendors 29
7 Conclusion 30
8 References 31
 Chapter 1. ABSTRACT

An automatic label applicator includes automated functions when applying labels to products.
The functions may be partially or fully integrated with other machines in a factory. Role of
label applicator is to reduce inaccuracy increase productivity. Different models of label
applicator are used for different labeling applications in various industries like
Pharmaceutical’s, Food, FMCG and many other industries.

Labeling along with various laws and regulations need to be implemented for various
industries. Different models have different applications along with different speed.

The global label applicators market is anticipated to exhibit growth at 5.4% between 2022-
2028, on the backdrop of rising demand for products with proper labelling and marking.
Moreover increased awareness regarding appropriate labelling among various end-use
industries and brand owners such as food & beverages and pharmaceutical industries is
expected to fuel the demand for label applicators over the forecasted period.

The result of this project will help understand different types of label applicator machine along with
its applictions in different industries.Also machine selection considertions can be understand by this
project along with material selection for labels for different applications.

1
 Chapter 2. INTRODUCTION

Labeling is the act of attaching or applying such a label to an object. Labeling is a process,
which takes place with greater or lesser regularity in every home, office and factory. The
process can be accomplished in many ways - it can be done by hand or it can be done by
fully automatic machinery. All will be familiar paperboard labels, tied and stapled to parcels,
bottles, cans, packing cases, and all sorts of odd signs, and in other situations exposed to
the weather.

A label applicator is a machine used by organizations to apply labels on bottles, packages,

drums, and other types of products. Label applicators are primarily used when applying
pressure-sensitive labels. For instance, a bottle is pressure-sensitive as any tensions could
lead to crumbling or deformation. Before the label applicator is applied, the labels have to
be pre-printed. However, some label applicator machines can print the labels before
applying them to the product. Naturally, such devices are usually more costly. Thus, many
manufacturers opt for labels that are printed before the labeling process. Paper, however, is
the material from which the great majority of labels are made. The label, whatever the basic
material or adhesive recipe, is an essential part of the process of packaging, the final seal
which 'hall marks' or labels the product. Labeling is the display of label in a product. A label
contains information about aproduct on its container, packaging, or the product itself. It also
has warnings in it.

Labeling is also an important part of the brand of the product and the company. It helps the
product stand out in the market, and identifies it as a part of a particular brand. This is
important in the era of high and intense competition.

2
 2.1PURPOSE OF LABELING

1. Identification: Identity of the product is of prime importance as the consumer must be

able to identify the contents. Identification of the manufacturer and identity of the brand
name are also significant as the product is many times associated with the brand name.
2. Information: A label imparts information on ingredients of products, adequate
directions for use and warnings if necessary. It also mentions the quantity of contents within
the container in terms of either weight, liquid measure, dry measure or numerical count.
3. Decoration: Labels are part of the product or the process of product presentation. When
the product is choicely labelled in colour, it acts as a "Silent Salesman".
The colour and design should go well with the product and the label should have some
relationship to the size and shape of the package and container. Generally speaking design
can include shape, colour, style, picture appeal and these are carefully studied by the printer
specialist.

3
2.2Why labeling machine?

1. Eliminates Need for supervision

Automatic labeling machines require little to no supervision and very little human
intervention is required. In most cases, all that is needed is to start the process and program
the machine for the necessary tasks. This saves time by eliminating the need to have a hands-
on operator to supervise the process, which is the case with semi-automatic labeling
machines.

2. Multipurpose Usage

Automatic labeling machines have provisions for diverse labels and can be programmed as
needed. They are designed to accommodate a variety of products and container sizes and
shapes. All that will be required to activate this feature is to configure the machine for the
different sizes, shapes, and labels. Afterward, you can save and recall the design again when
needed.

In contrast, semi-automatic labeling machines are programmed to use only one label. While
semi-automatic labeling machines can be maneuvered by alternating the spool design, this
can lead to labeling errors which will cost the producer more money and delay the production
timeline.

3. Increases Chances of Meeting Production Timelines

Automation ensures that a producer can set and achieve timelines without unforeseeable
circumstances like fatigue, illness, family interference, and other factors getting in the way.
These factors are usually inhibiting and can delay production timelines when using
manpower, rather than automated machines.

4. It Aids Professionalism

Using an automatic machine to label guarantees a neat job and eliminates the occurrence of a
mistake. This ensures accurate and precise labeling.

4
 5. Speedy Production

Automatic labeling machines remove manual operation which is slower and more expensive
in the long run. While it takes a substantial sum to purchase one up front, when compared
with long-term operating costs, you will appreciate the choice of an automatic labeling
machine over a semi-automatic labeling or manual operation.

6. High Efficiency and Low Cost

An automatic machine with multipurpose usage, a high level of accuracy, and speed cannot
be compared to manual labeling. In the long run, the producer saves himself a lot of money in
labor costs.

Benefits of Labeling a Product

 It makes it identifiable by brand users

 It gives necessary information about the product to a potential buyer.

 It helps the consumer to make an informed decision based on the information provided.

 For special products, it teaches consumers how to use the product to gain the maximum
benefit.

Conclusion

Automatic labeling machines will cut back on your operation expenses, save you time
(which, when converted, is also money), and most importantly, save you the trouble of
managing more workers and dealing with diverse human moods and emotions. If you are still
contemplating the decision to buy one, you are wasting time!

5
2.3 Bottle Sticker Labeling Machine –

The bottle sticker labeling machine is manufactured with accurate precision and sturdiness
including a product transmission system, label dispenser unit, wrapping unit, programmable
logic control panel, electric panel and other advanced features designed to deliver efficiency
and effectiveness in the production process. All safety elements of the sticker labeling machine
have been considered including covering of all the moving parts. The conveying system is
easily adjustable as per the product requirements. This system is also equipped with strong AC
variable drive that delivers the required torque during operation. An innovative motorized
system ensures a uniform distance from one product to the other. The makeup components of
this equipment have been sourced from high quality manufacturers to guarantee durability and
minimum maintenance.

6
Automatic Sticker Labeling Machine -Self Adhesive Bottle Labeling
Machine

The bottle sticker labeling machine is suitable for labeling of bottles of different shapes like
flat, oval, square of different size. The labeling of the bottle depends on the label size and
quality and up to 100 bottles are labelled due to the high quality motor of the machine. We
provide automatic sticker labeling machines for bottle that meet the need of our clients for
automatic labeling of stickers that gives modern packaging with high efficiency, accuracy,
speed & quality. The sticker labeling machine adjustments are user friendly that requires
minimal tools.

Being involved in the production industry can never be an easy task. Either you are in food
production or cosmetic industry or if in any other manufacturing industry, you have to follow
a certain procedure which includes labeling of the product as well. Labeling is an important
step because it identifies the product. The name tag shares a lot of information about the
product. Labeling conveys the information of the product and ingredient or component
involved in making of it.Special kind of device that is bottle sticker labellers is employed to
label the bottles present in bulk quantities.

7
Functions of a bottle labeller:

The bottle labeller machine employed for sticker labeling, attach self-adhesive stickers on the
required part or targeted part of the bottles.Labellers, machines that automatically apply
pressure sensitive labels to a product or container, are the best way to maximize your labeling
speed and accuracy. The two basic applications of labellers are Apply-only labellers, which
apply pre-printed labels to a package, and Print and Apply labellers, which print the labels and
then applies them.The label applicator is the part that puts the label onto the product or
package. Several types of label applicators are available to fit varying needs. The following
describes the basics.Roll-on. This method rolls the label onto a product that is moving along a
conveyor using a foam or rubber spring-loaded bar. You achieve high speed and good
accuracy, but the label must feed in the same direction and match the speed at which the product
is moving.

Wipe-on / Brush-on. This type of label applicator is similar to the roll-on type, but uses a
brush or wipe assembly instead of a roller. You would use this method with products that are
irregular in shape or don’t have a flat surface.Vacuum Grid Wipe-on / Roll-on. Here the
label is peeled onto a spring-loaded vacuum grid and either rolled or wiped on to the product.
This method is used in applications where the label is applied to a convex surface, the
applicator must reach into an area, or the applicator cannot match the speed of the product.
Blow-on. This type of applicator blows the label onto the product with a controlled blast of
air. You achieve high application rates and can position the applicator in any direction, but
can’t wrap around the product without additional components. Accuracy can be an issue with
large labels.Air Cylinder Tamp– Here an air cylinder and vacuum pad combination applies
the label on to the product surface. This type of application is also known as “air tamp” or
tamper applicators. The label is dispensed onto a tamp pad with a blast of air and held in
place using a vacuum system.You have high accuracy with this type of application, can run
multiple label sizes without having to change tamp pads, can position the applicator in
multiple directions, and not have to match applicator speed to conveyor speed. However, the
applicator has slower applications rates.

8
2.4 Main Components
A label applicator machine for bottles consists of main components as listed here:

 Print Engine: The print engine is usually an integral part of the applicator but essentially a
special module. This module will receive data from the computer and print it onto the label
that is to be used in the label applicator. This is similar to the process of an inject printer and is
very effective for all types of labels.

 Label Applicator: This component helps apply the label to the product and has several
methods of doing so. The applicator will make use of either a pneumatic or electric cylinder
that has specially designed label pad. It can use several processes to place the label on product
surface like air blow, a burst of air, wipe the label on the surface. It can also place labels on
multiple sides of a product.

9
  Label Roll handling: This section dictates how the label is delivered to the print engine and
also ensures proper handling of the waste label that remains after the process of label
application. It requires to insert the correct amount of pressure since too much pressure will
cause the line to break and require re-threading.

 Computer Power: Computing power is also an important component of this machine and has
the ability to store a large amount of data, besides which they also control data from external
sources. These external sources can be a scanner, weighing scale, etc

10
 Label Dispenser: The label dispenser is the section of the labeling machine where labels
are stored and dispensed and one of the most crucial labeling machine parts. There are
many options for storing labels, from a simple tray to a fully automated feeder.Regardless
of the type of label holding device used, the process is generally the same: the label strip
(or pieces) is placed in a hopper or top-loading section from where it is used as needed.
During the dispensing process, the label stock typically passes by a peeler plate that serves
to separate the backing stock from the label.In some cases, the storage is actually
integrated into the label maker section. This type of labeling machinery allows different-
sized labels to be accessed without having to replace the stock. That can be useful when
several different product labels are required or when many different barcodes, graphics,
and text need to be printed within a small period of time.

11
2.5 Types of label Applicator

There are mainly three types of label applicators to handle either task of applying only or both
printing and applying.

 Integrated automated label: An integrated label applicator as the name suggests is fully
integrated into the product handling system and has a high level of automation. These type of
machines are cost effective and help streamline the labeling process. This type of machine will
usually have the option of either manually placing the products on the conveyor for the
purpose of labeling or letting the machine handle it automatically.

 Stand-alone: The way the semi-automated machines works is the operator places the product
onto the fixture and then activates the machine to apply the label using a sensor of some kind.

 Semi-automated: This is a label applicator which can be integrated along with a third party
product handling system. This can include a portable head mount and can also be installed
directly onto a conveyor of another machine.

Main Features
Some of the common features of this type of machine include:

 High-speed application rate.

 Different methods of label applications.

 High accuracy

 Easy to maintain and operate

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 Special Features:-

 User friendly machine

 Micro-controller based controller along with programmable feather touch keyboard and
LCD Display.
 On line 5-digit counter display, to know the output (total production).
 Micro-controller based fibre optic product sensor.
 Label release & fixing mechanism to release the label.
 Different types of coding devices are available for over-imprinting as per customer
requirement, which prints messages such as Mfg. Lic. No., Batch No. , Mfg. Date, Exp.
Date, Price etc.
 In feed & out feed of products which is to be labeled can be feed by manually or from any
product transmission system.
 Label dispensing unit with vertical and horizontal adjustable mechanism.
 Proper fixing of label.
 “No Product No Labeling”.
 Accuracy + 1 mm.
 Stepper / Digital Servo technology.

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Types of labeling machine.

 Jar Labeling Machine

 Hologram Applicator
 Wet Glue Labeling Machine
 Rotary Labeling Machine
 High Speed Rotary Machine
 Tamper Evident labels and labeling
 Security Label Application
 Front and Back Labeling Machine
 Top Side Labeling Machine
 Automatic Labeling Machine
 Semi-Automatic Labeling Machine
 Sticker Labeling Machine
 Fully Automatic High Speed Sticker Labeling Machine
 Self-Adhesive Sticker Labeling Machine
 Label Printing Machine
 Label Applicator / Labeller
 Carton Code Printing and Labeling Machine
 Vial Labeling Machine
 Ampoule Labeling Machine
 Bottle Labeling Machine
 Wrap Round Labeling Machine
 Self-Adhesive Vial & Bottle Labeling Machine
 Automatic Bottle Labeller Machine

14
2.6 Factors Considerations while selecting suitable label applicator
machine

 Product profile. Does the product have a flat, concave, convex, or other irregular
surface? You might need to consider an applicator that makes contact with the surface
to wipe-on or brush on the label.
 Label size. Do you use multiple size labels in your packaging? What shape is the label,
or what is the repeat or feed dimension?
 Label material. There are many types of pressure sensitive materials that can affect
label application.
 Application rate. At what rate does the product move past the applicator?
 Accuracy. What are the tolerances for label placement?
 Location. Where does the label need to be, on the top, side, corner, or bottom of the
product?
 Which type ofadhesive should be used:

15
 Chapter 3: DIFFERENT MODELS OF LABEL APPLICATOR
MACHINES.
1) Horizontal Sticker Labeling Machine Model LABELSTIK- 120H -
The Automatic Horizontal Sticker Labeling Machine Model LABELSTIK- 120H, is
one of the most user friendly. The Machine incorporates latest sophisticated Micro
Processor Control Label Dispensing system with user friendly Sensing system for Label
and Product. The machine is suitable for Labeling on unstable small diameter round
objects. It is capable of Labeling up to 100 units per minute depending on product
diameter and label size. Machine suitable for Round Pre Fill Syringes, Ampoules, Vials,
Inhalers, Roll On and other Small Sizes of round objects. Machine with Optional
Product feeding hopper for regular shaped round objects for continues feeding. Feeding
of product on machine conveyor is manually by operator for nonstandard product such
as PFS, Blood Collection Tube with Cap hence in such case speed of machine is
depending on product feeding speed of operator Machine can be supplied with
Automatic Feeder system having hopper and star wheel for Straight body cylindrical
products only as optional items. The Sticker Labeling Machine LABELSTIK-120H has
its own unique single point synchronised speed control system. The Inbuilt Automated
Label Length detection systems eliminates any need for manually feeding and storing
of Label Length data in memory and retrieving the same every time for change of Label
Size & re-starting the machine. The System thus saves valuable time, avoiding
machine-down time, and helps achieve higher production. Machine can be supplied
with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet Machines
having required all basic features as a standard fitment to match the current market
needs and also saves cost and time.

16
2) Vertical Rotary Sticker Labeling Machine Model LABELSTIK- 120R -

Vertical Rotary Sticker Labeling Machine Model LABELSTIK- 120R, is one of the most
user friendly and suitable for applying Wrap Round or Partial Label on Rectangular Square,
Hexagonal or Round Shape bottles. Machine suitable for covering total body of bottles
having special shape where the linear label is not suitable to apply labels. The Machine
incorporates latest sophisticated SERVO Controlled Label Dispensing system with user
friendly Sensing system for Label and Product. It is capable of Labeling up to 60 or 120
units per minute depending on Products, Label size, Label Position and Machine Model.
Machine is fully synchronized with all operations including Product Conveyor, Feed
Worm, In feed-Exit Star Wheel and Label Dispensing for optimum labeling accuracy. It
also helps to change the Labeling speed online with the help of Single Speed Pot provided
on control panel.LABELSTIK-120R High Speed Rotary Sticker Labeling Machine with
unique single point synchronized speed control system. The Inbuilt Automated Label
Length detection systems eliminates any need for manually feeding and storing of Label
Length data in memory and retrieving the same every time for change of Label Size & re-
starting the machine The System thus saves valuable time, avoiding machine-down time,
and helps achieve higher production. Machine available with Single, Double or Triple
Dispenser to Apply Single, Twin or Triple Label on Single Product.

17
3) Security Label Applicator, Label Dispenser & Tax Label Applicator Machine the
Automatic Vertical Sticker Labeling Machine Model LABELSTIK-150 -
Security Label Applicator, Label Dispenser & Tax Label Applicator Machine the
Automatic Vertical Sticker Labeling Machine Model LABELSTIK-150, is suitable for
labeling on Round Vials and smaller size of Bottles. The Machine incorporates latest
sophisticated Micro Processor Control Label Dispensing system with user friendly
Sensing system for Label and Product. It is capable of Labeling up to 120 units per
minute depending on product diameter and label size. Machine suitable for Vials and
Small Sizes of Bottles from Glass, Plastic, PET, HDPE PP etc. with speed range of 40
to 120 products per minute. The Sticker Labeling Machine LABELSTIK-150 has its
own unique single point synchronised speed control system. The Inbuilt Automated
Label Length detection systems eliminates any need for manually feeding and storing
of Label Length data in memory and retrieving the same every time for change of Label
Size & re-starting the machine. The System thus saves valuable time, avoiding
machine-down time, and helps achieve higher production

18
4) High Speed Roll to Roll Sticker Labeling Machine Model LABELSTIK-300-
The Automatic High Speed Roll to Roll Sticker Labeling Machine Model
LABELSTIK-300.HG is suitable to apply Promotional Sticker / Security Sticker Label
or Hologram on Various type Labels or Film Roll used in Packaging Industries. Vaccine
vial 800 speed labeling, Vaccine vial high speed labeling, 800 speed labeling for vials
and Vial labeling with 800 speed. The Machine incorporates latest sophisticated Micro
Processor Control Label Dispensing system with user friendly Sensing system for
Label. Machine is capable of Labeling up to 300 Labels per minute depending on Label
Size and Repeat Length in Roll.
Other models also to apply "L" Shape Security Labels on both side of Cartons used in
Pharmaceuticals, FMCG and Cosmetic Industries.

19
5) Empty Tube Sticker Labeling Machine Model LABELTUBE-60-
The Automatic Empty Tube Sticker Labeling Machine Model LABELTUBE-60,
Capping and Sticker Labeling Machine. Plugging, Capping and Sticker Labeling
Machine is one of the most user friendly Sticker Label applicator on Empty Tube. The
Machine incorporates latest sophisticated Micro Processor Control Label Dispensing
system with user friendly Sensing system for Label and Product. The Machine is suitable
for applying Wrap Round Label on Empty Plastic or Aluminium Tubes of Round Shape
Machine can be customised to meet individual customer’s requirement having different
sizes of Tubes. Machine with automatic Tube Feeding system and similarly
pneumatically operated Tube ejection System after Label Application. Machine designed
for easy and quick change over from one size to another size of tube with the help of
required change parts. Special features of applying Twin Label on products from Single
Label Roll or application of Label on product at regular intervals is also available on this
machine.

20
6) Alpha HSM Label Applicator-
Every packaging line is different, so Weber engineered the modular Alpha HSM so that
it can be ordered in ten different versions to fit just about any labeling application.
Available in right- or left-hand versions, the Alpha HSM has 5.3” (135mm), 7.8”
(200mm), 9.8” (250mm) and 12.6” (320mm) label width versions. The HSM can keep
up with line speeds up to 500 feet/minute.With a labeling accuracy of ±0.01”, the Alpha
HSM can handle labels as small as 0.39” x 0.39” (10mm x 10mm) and up to 12.5” x
78.7” (320mm x 2000mm) (W x L). Depending on the label width configuration, the
HSM can use standard 12" OD label rolls or optional 19” OD rolls on 3” diameter cores

Alpha HSM features high-speed labeling in a modular design for faster labeling speeds
and more flexibility in application. The modules consist of a drive module, a label
detection module, a dispensing module, an unwinder module, a rewinder module and an
adapter module. These can be assembled according to a customer’s specifications using
configurator to create just the right label applicator for their product line. Feature multiple
interfaces allowing connections for HMI display, product detector, rotary encoder, I/O
signal, Ethernet network, and an aux in and aux out for sensor attachment.

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7) Pack Leader ELF-20 Top-Down Label Applicator
The ELF-20 is a portable top-down label applicator with the efficiency and mobility
you need for your small production runs. With the optional System Feeder, you can
label unfilled pouches and bags.This labeling system is small enough that it can be
moved easily, so you can set up exactly where you’d like. It can be positioned on a
tabletop or bench, or moved in-line for automatic or semi-automatic applications – a
convenience not found with heavier, more elaborate labeling machines.
In strict compliance with Good Manufacturing Practices (GMP) standards, the ELF-
20 is made of 304 stainless steel and anodized aluminum, and carefully treated to
guard against the effects of harsher environments. Additionally, its simplistic design
enables quick fixes and easy adjustments. Given this durability and easy maintenance,
the ELF-20 affords you a solid choice in labeling machine longevity.

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8) Table top Bottle Label Applicator -

The fast, easy way to apply pre-printed labels to your bottled products and more .Two
tabletop units to efficiently apply pressure-sensitive labels to bottles.
The Bottle-Matic label applicator applies one label per product while the Bottle-Matic
II label applicator applies a front and back label to your product.
Both units are avilable in either a 10" wide or a 16" wide version for taller products.
Two different versions of the Bottle-Matic are available. The original Bottle-Matic
applies one label per bottle while the Bottle-Matic II applies a front and back label to
a bottle or other round cylindrical container. If using the Bottle-Matic II, make sure
your label supplier knows to alternate front and back labels on the rolls when printing
them.
Containers to be labeled should be flat from top to bottom without any thing
protruding from the side or top. If you have a container or product with an oversize
cap or lid, you can get a specially cut roller for your Bottle-Matic to compensate for
this protrusion.

23
 Chapter 4. TROUBLE SHOOTING.

Since bottle labeling can be a complex application, there are many potential issues that may
arise, along with a wide range of possible causes for that particular issue. This can make it
difficult to diagnose and solve the problem to get your production running again.

Some issues we’ve commonly seen in the field include, but are not limited to:

 Labels curling away from bottle

 Wrinkling or blistering of label
 Failure to pick labels out of hopper
 Adhesive smearing on bottles or labels
 Spotty adhesion
 Labels tearing in machine
 Labels falling off
 Crooked labels
 Clear label not being applied-The majority of applicators make use of a light
and dark sensor in order to detect the gap within the labels. To solve this issue
you will first want to print a black timing (also known as an eye) on the liner’s
backside. You also have the option of selecting a sensor which is ultrasonic
that uses sound waves to detect label gaps.
 Application results in line tears-When this happens it is often a sign that the
applicator tip might need to be repaired or replaced. It may also benefit from
UHMW (Ultra High Molecular Weight) tape. This tape is highly slippery and
is akin to Teflon. Sometimes tiny tears on the paper liner side are a result of
the label plant.
 Die strikes-Die strikes are the most frequent problem you’ll run into when
applying labels automatically. The tools used for die cutting labels have high
precision, but will eventually wear out. Once this happens the tooling must be
repaired, replaced or sharpened. Die gauges can also be added to the press to
detect if they’ve become worn.

 During application, the label follows the peel tip-There are a number of things
which can cause this problem. The label plant die strikes might have
deteriorated, the applicator’s tension might not be high enough or the
applicator is webbed incorrectly. These issues should be evaluated by a
specialist and you should inquire as to whether the label plant uses measuring
gauges with the press to monitor these things. Sometimes problems can result
when the weight of the adhesive coat or void is not what it should be.

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Following are some problems along with causes and remedies.

1) LABELS CURLING AWAY FROM BOTTLE

Possible causes Possible remedies

1. Too much adhesive 1. Adjust meter blade to decrease adhesive
amount
2. Poor wiper action or roller 2. Clean or adjust wipers and rollers
compression
3. Stiff, springy, vertically- 3. Flex labels to bend in direction of label
grained labels
4. Insufficient adhesive tack 4. Use tackier adhesive
5. Labeling wet bottles 5. Use tackier adhesive

2) WRINKLING OR BLISTERING OF LABELS

Possible causes Possible Remedies

1. Too much adhesive
2. Labels vertically
grained
3. Uneven absorbency of
paper labels
4. Incomplete glue
coverage
5. Poor wiper or
compression action
6. Labeling wet bottles
7. Adhesive on grip-
finger
1. Adjust meter blade to decrease
adhesive amount
2. Specify horizontal grain
3. Use slower drying adhesive
4. Adjust meter blade to increase amount
of adhesive
5. Clean or adjust wipers and rollers
6. Use tackier adhesive
7. Clean grip-finger

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3) FAILURE TO PICK LABELS OUT OF HOPPER

Possible causes Possible Remedies

1. Inadequate or excess adhesive 1. Adjust meter blade to increase
on pickers, pads, labels or adhesive amount
bottles

2. Insufficient adhesive tack 2. Adjust adhesive/viscosity

3. Hopper prongs gripping labels 3. Loosen hopper prongs

too tight

4. Labels low in hopper 4. Resupply

5. Adhesive drying too fast 5. Use slower drying adhesive

6. Glue build up on hopper prongs 6. Clean prongs

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 Chapter 5. FUTURE SCOPE

The global label applicators market is anticipated to exhibit growth at 5.4% between 2022-
2028, on the backdrop of rising demand for products with proper labeling and marking.
Moreover increased awareness regarding appropriate labeling among various end-use
industries and brand owners such as food & beverages and pharmaceutical industries is
expected to fuel the demand for label applicators over the forecasted period.

Transporting products faster and efficiently can save both time and money, along with that it
increases the productivity and customer satisfaction at the same time. Using traditional way
of manual labeling, manufacturers are facing challenges in terms of next level production and
dispatch process delay. Also, manual labeling leads to time consumption and mismatch in
label positioning in case of mass production. As per FMI analysis, automated label
applicators are the best suitable solution for establishing high speed supply chain process

27
Manufacturers aiming at increased production capacity that enables them to produce, and
they switch to label applicators that can help in achieving cost savings and high productivity.
Label applicators provide various benefits, such as labeling accuracy and reduced downtime.
These factors are expected to drive the demand for global label applicators.

As per the Fair Packaging and Labeling Act (FLPA Act), which directs Food and Drug
Administration (FDA) to make sure that all consumer commodities to be labelled disclosing,
contents, identity of commodity and name & place of manufacturer. Above mentioned
government regulations are anticipated to boost the sales of labeling equipment over the next
decade.

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 Chapter 6.VENDORS

1) Brothers Pharmach India Pvt.Ltd

2) Cutsheet Labels

3) RS Industrial

4) CTM labelling system

5) Epackaging solution

6) Busch Machinery

7) Weber Packaging Solutions.

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 Chapter 7.CONCLUSION

In this project we came to know about various types of label applicator machines
along with their functions and applications. We also came to know why labelling
plays an important role in packaging. It is the face of any product or we can say
packaging itself. With the help of label applicator machines we can label and type,
shape and size product it may be bottle, drum, carton, even small vials ampoules can
be labelled.
Different types of label applicator models gives different applications in different
industries. This types of models can be used in various industries like FMCG,
Pharmaceuticals, food industries etc. Along with the applications it has many benefits
over manual labelling like accuracy, high speed, time saving, less contamination.
As the industry is growing more towards automisation this type of machines will
contribute more to the packaging sectors by manufacturing such high speed label
applicators machine along in build with printing facility and also track and trace
system along with vision inspection for better Serialisation and Labeling of products
in different industries.
Transporting products faster and efficiently can save both time and money, along with
that it increases the productivity and customer satisfaction at the same time. Using
traditional way of manual labelling, manufacturers are facing challenges in terms of
next level production and dispatch process delay. Also, manual labelling leads to time
consumption and mismatch in label positioning in case of mass production. As per
FMI analysis, automated label applicators are the best suitable solution for
establishing high speed supply chain process

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 Chapter 8.REFERENCES

 https://www.futuremarketinsights.com/reports/label-
applicators-market
 https://www.rsindustrial.com/labeling/
 https://cutsheetlabels.com/blog/common-problems-label-
application-solutions/
 https://www.brothersindia.com/
 https://ctmlabelingsystems.com/
 https://www.futuremarketinsights.com/reports/label-
applicators-market#toc
 https://epackagingsolution.com/3-main-labeling-machine-
parts-and-their-working/
 https://busch-machinery.com/Label-Applicators.htm#
 http://www.weberpackaging.com/bottle-matic-main.html
 https://coadengineering.com/

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