Professional Documents
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Post - treatment
Purification Equipment
DRYERS SERIES
ApuredaGroupwasfoundinMarch2011locatedinNanXiangHigh-TechIndustrialZone,
and covered an area of 20000 square meters. Apureda is professional manufacturer of air
dryersandfilterelements.
Apuredaownsadvancedmanufactureequipmentsandthoroughtestingsystems.Products
includethepurificationforpneumatic,aircontrol,airtransmission,andindustrialair,etc.the
separationandpurificationforBiochemicalEngineering,PetrochemicalIndustry,
andCoalChemicalIndustry,etc.theseparationanddryforthenaturalgasfortheCNGfilling
station,productionandtransmissionetc.andthedryandpurificationforthehigh-pressure
airinspaceflight,militaryprojectetc.
The refrigerated air dryer contains air cooled, water cooled, medium temp. high temp.
anti-explosionandmarinemodels.
Thedesiccantairdryerincludesheatlessregenerative,heatpurgeregenerative,HOCregen-
erative,blowerheatregenerative,andzerolossregenerativestyles.
Theflowratecovers0.7Nm³/minto2000Nm³/min.Thedewpointisfrom+10℃to-80℃.The
controlmethodisgaugeorPLC.
Wedevoteourselvestothedesignandmanufacturethesuctionfilter,airwaterseparator,oil
waterseparator,precooler,etc.
Theannualoutputis8000setsfortheairdryersand230000setsforthelinefilters.
CooperatedwithBritish,Germany,andUSR&Dorganization,Apuredaquicklypushedouta
newgenerationofLCRefrigeratedairdryerswhichmakeourproductstobeenergysaving,
dischargereducingandenvironmentalfriendly.
Thisisourdutytomaketheworldgreen.
1
BETTERFUTURE
ENVIRONMENTALFRIENDLY
Refrigerated Air Dryer
Refrigeratedairdryerismorepopularandeconomicalincompressorposttreatmentequip-
mentfield.Apuredaairdryerisdesignedwithtoptechnologyandprocessedwithimported
parts, which can be worked with any type air compressors to remove the water in com-
pressedair.Thepressuredewpointis2-10℃.
Whenthetemperatureisdropped,themoisturecontentincompressedairisalsodropped
andthenthevapourwaterwillbeconvertedintoliquidwater.Thisistheworkingprinciple
ofrefrigerationairdryer.Afterthevapourwaterincompressedairbecomestheliquidwater,
whichwillbeseparatedbyair/waterseparatorandexhaustedbydrainvalve,thendrycom-
pressedairwillbesenttoterminal.
<80℃airinlet
45℃
airinlet
1、Coolantcompressor
2、Condensor(Aircoolingtype)
3、Condensor(Watercoolingtype) Airoutlet
4、Fillingvalve
5、Dryfilter
6、Solenoidvalve
7、Expansionvalve
8、Capillary
9、Hotgasby-passvalve
10、Evaporator
11、Airwaterseparator
12、Heatexchanger
13、Liquidgasseparator
14、Precooler(Aircoolingtype)
15、Precooler(Watercoolingtype)
16、Overloadtripswitch
17、Pressurecontrolswitch
18、Automaticdrainvalve
19、Safevalve
20、Airinletpressuregauge
21、Airoutletpressuregauge
Wateroutletport
22、Coolantlowpressuregauge
23、Coolanthighpressuregauge Waterinletport
2
National Standard Test Lab.
To ensure the dryer quality, Apureda adopt
advancedtestequipmenttodetectthecom-
pressed air specifications of flow rate, pres-
sure,inlet temp., inlet and outlet pressure,
etc.Apuredahastheuniquenationalstandard
testlab.
HeatExchanger(Evaporator Separator:
+Condenser):Adopthigh Separatetheliquidwater
efficiencyheatexchanging andwatervapor:100%
coppertubetoenlargethe Separatorefficiency:85%
Compressor(Panasonic、 heatexchangeareaover10%.
Mitsubishi,etc.):Adopt Thustheheatexchangeeffi-
Sserieshigh-effiency ciencyincrease30%compared
compressortorealize withtraditionalmodel。 Stainlesssteelmeshinside.
energy-savingtheoryto Left:Othersupplierscoppertube
tube
realitywiththeEERover
3.6ratio. Right:Apureda'scoppertube..
Air-Inlet Temp. Correction Coefficient KB Cooled Water Temp. Correction Coefficient KC′
Medium-Temp. Cooled Water
Air Inlet℃ 20 25 30 35 38 40 42 45 20 25 30 32 35 38 40
Inlet Temp.℃
Correction
1.25 1.15 1.1 1.05 1 0.92 0.83 0.78 Correction
Coefficient KB 1.17 1.09 1 0.96 0.92 0.87 0.84
Coefficient KC’
High-Temp.
45 50 55 60 65 70 75 80
Air Inlet℃ *Applied for water-cooling air dryer.
Correction
1.15 1.1 1.08 1.05 1 0.95 0.88 0.8
Coefficient KB
3
BETTERFUTURE
ENVIRONMENTALFRIENDLY
SPECIFICATION
4
High Temp. Air
Cooling Refrigerated Air Dryer
SPECIFICATION
Flow rate Refrigeration Blower power Power Dimension mm Connection Weight
Model 3
(m/min ) Power(W) (W) supply L W H Port ( kg )
5
BETTERFUTURE
ENVIRONMENTALFRIENDLY
SPECIFICATION
Water Dimension mm Connection
Model Flow rate Refrigeration Consumption Power Weight
3
(m/min ) Power(W ) (t/h) supply L W H Air Coolant Water (kg)
6
High Temp. Water
Cooling Refrigerated Air Dryer
SPECIFICATION
Water Dimension mm Connection
Flow rate Refrigeration Consumption Power Weight
Model 3 supply (kg)
(m/min ) Power(W) (t/h) L W H Air Coolant Water
7
BETTERFUTURE
ENVIRONMENTALFRIENDLY
Environmental-friendly
Refrigrated Air Dryer
SPECIFICATION
Flow rate Dimension mm Refrigeration Blower power Power Air Connection Weight
Model 3
( m/min ) L W H Power(W) (W) supply Port (kg)
8
Heatless Regenerative
Desiccant Air Dryer
The working principle of heatless regenerative desiccant air dryer is taking the theory of Pressure Change
Adsorption. The desiccant absorbs moisture of compressed air under the pipe network's pressure, then
adsorptionundertheatmospherepressure.Retrievingsomedryairfromtheoutletofdryertodehydratethe
desiccant,adsorptioninonetankanddesorptionintheothertank,
twotanksworkalternatelyandre-cycle,sothecleananddrycompressedairwillbesuppliedcontinually.
SPECIFICATION
9
BETTERFUTURE
ENVIRONMENTALFRIENDLY
AirinletTemp.:2~45℃
Dewpointpressure:-20~-40℃
Workingpressure:0.6-0.95MPa
Regenerativeaircapacity:≤7%
Inletairoilcontent:≤0.1PPM
Controls:computer-control
Desiccant:activatedalumina
Installationmethod:indoor,anchorboltinstallation
SPECIFICATION
10
Water Separator
for Compressed Air
Application:
Air-WaterSeparator
AirTank
Condensator
Compressedair PistonAirCompressor
willuseorfurther
cleanafterwater
removal.
SlideVaneAirCompressor
ScrewAirCompressor
Drainage Efficiency:
100
99
98 AW model
97
96
95
94
93
92
Traditionalmodel
91 AWSeriesperformanceismuchbetter
90
thantraditionalseparation.
30 40 50 60 70 80 90 100 110 120
Flowrate%
11
BETTERFUTURE
ENVIRONMENTALFRIENDLY
Air Water Separator
for Compressed Air
A A
Filterhead d
B
B
Separator d
Element
C
C
FilterCylinder
LashingStrip 280
WindShield
Fig1:AluminumAlloy Fig2:CarbonSteelCasting
AutoDrain CastingWithBuilt-In ExternalTypeAuto
Valve AutoDrainValve DrainValve.
Parameters:
MaxWorkingPressure:1.6MPaDrainageEfficiency:≤99%WorkingTemperature:66℃
Flow rate
Dimensions (mm)
Part No. Fig Inlet/outlet connector Material
m3/min(0.7MPa) Dimensions A B C
Remarks:1.1.6Mpaaboveandothertypeseparatorcanalsobecustomized
2.Anydimensionsaresubjecttochangewithoutnotice.
12
Therearecontaminantssuchasmoisture,atomyetc.intheunpro-
cessedatmosphere.Eachcubicmeterairincludes140millionsolid
particlesapproximately.Afterthefiltration,theoilparticlesentered
intotheairwiththeair-pressurerise,sotherearedust,waterandoil
particlesetc.inthecompressedair.
Apureda's pipeline filter adopts the European leading technology
with differential pressure gauge and automatic drain valve. It has
theadvantagesofsmallvolume,highflowrate,highfilterefficiency,
huge dust content, slight loss of pressure difference, good corro-
sion resistance performance, long service life and convenience to
changethefilteretc.
EachdifferentgradefilteristestedbytheISO8573standardofpipe-
linefilterexhaustoilcontenttestinginstrument.
V-Pre-filter A-Pre-filter B-Pre-filter C-Activated carbon AR-Sterilization filter Q-Air water separator
Pre-Filter Precision Filter Super-fine Filter Activated Carbon Dust Removal Filter Air Water Separator
Fortheremovalof Fortheremovalof Fortheremovalof Fortheremovalofoil Fortheremovalofparticles Fortheremovalofparticles
particles>2μm, particles>1μm. particles>1μm. vaporandhydrocarbon. >1μm. >1μm.
Waterseparating Oilcarryover Oilcarryover Oilcarryover Normallybeinstalledatthe Normallybeinstalledatthe
efficiency≥99% ≤0.1PPMW/W ≤0.1PPMW/W ≤0.003PPMw/w outletofthedessicantair outletofthedessicantair
Oilcarryover≤2PPM Aspre-filterforGrade Aspre-filterforGrade Initialdifferential dryer. dryer.
W/W Bsuperfinefilter. Bsuperfinefilter. pressure:0.2MPa Theairflowdirectionis Theairflowdirectionis
Aspre-filterforAlevel Initialdifferential Initialdifferential oppositewithgrade-Aand oppositewithgrade-Aand
precisionfilterand pressure:0.01MPa pressure:0.01MPa Grade-B.Initialdifferential Grade-B.Initialdifferential
refrigerateddryers. Differentialpressure Differentialpressure pressure:0.01MPa pressure:0.01MPa
Initialdifferential forelement forelement Differentialpressurefor Differentialpressurefor
pressure:0.01MPa change:0.07MPa change:0.07MPa elementchange:0.07MPa elementchange:0.07MPa
Differentialpressurefor
element
change:0.07MPa Line Filter
Fig1 Fig2
4
重 量
inlet outlet
inlet outlet
FilterAdapter
FilterCylinder
Floatvalve
DN15
Floatvalve
DN15
RP1/2”
Waterdrainport
RP1/2”
Waterdrainport
Max.workingpressure:1.6MpaWorkingTemperature:1.5-65℃
13
BETTERFUTURE
ENVIRONMENTALFRIENDLY
PIPELINE FILTER
GRADE-* V A B C (AR)
FlowRate
m3/min 1 2 4 7.6 11 16 20 24
Inlet/Outlet
Portd Rp1” Rp1” Rp1 1/2” Rp1 1/2” Rp2” Rp2” Rp2 1/2” Rp2 1/2”
TotalHeight
169 224 238 338 428 560 660 760
H(mm)
BottomHeight
h(mm) 148 203 209 309 393 516 616 716
Inlet/Outlet
WidthL(mm) 85 85 112 112 135 145 145 145
Weight
1.2 1.4 2.4 3.5 15 22 24 25
(kg)
Max.workingpressure:1.0MPaWorkingTemperature:1-65℃Inlet&Outletthreadstandard:GB/T7306.1-2000
Note:*standsforprecisiongradesoffilterelement.
Pressure 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Correction
Coefficient 0.25 0.37 0.5 0.62 0.75 0.87 1 1.12 1.25 1.37
Remarking:
Whentheworkingpressureisnot0.7Mpa,itisbettertodividetheflowratebytheabovecorrectioncoefficient,thenselecttherequiredmodels.
14
commonpneumatic
Particles:<2μ
machinery,
Water:tiny
construction,
Oilcarryover:2ppm
mining,cooling
V-grade
Dewpoint:-17℃~-23℃ pneumatic
Particles:<1μ equipments,
Oilcarryover:0.1ppm valves,pneumatic
stir
V-grade Airdryer A-grade
painting,pneumatic
Dewpoint:-17℃~-23℃ instrument,
Particles:<0.01μ powderproducts
Oilcarryover:0.01ppm transportation,
tobaccoindustry
V-grade Airdryer A-grade B-grade
Aircompressor aquanautwork,
Dewpoint:-17℃~-23℃ cosmetic
Particles:<0.01μ making,food
Oilcarryover:0.003ppm process,
medicinepacking
V-grade Airdryer A-grade B-grade C-grade
Airtank electricindustry,
Dewpoint:<-40℃
chipmanufacturing,
Particles:<1μ
films,nukeindustry,
Oilcarryover:0.01ppm
aerospaceindustry
Desiccant
V-grade B-grade AR-grade
dryer
Postcooler Dewpoint:<-70℃ foodindustry,
Particles:<1μ medicalindustry,
Oilcarryover:0.01ppm cleantest
instrument
V-grade Airdryersets AR-grade
Dewpoint:-17℃~-23℃ milk,bioengineering,
Particles:<0.01μ Pharmaceutical
Airwaterseparator
Oilcarryover:0.003ppm plan
Dewpoint:<-40℃ beer,
Particles:<0.01μ brewing,fermentation
Oilcarryover:0.003ppm
Oilremovalpurifier
Desiccant
AR-grade C-grade
dryer
OutletTemp.:<5℃-8℃ oxygen-and
Particles:≤0.01μ nitrogenproducing
vehicle