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Insights into low-carbon hydrogen production


methods: Green, blue and aqua hydrogen

Minli Yu a,b,*, Ke Wang b, Harrie Vredenburg b


a
College of Economics and Management, Changzhou Institute of Technology, Changzhou, 213032, China
b
Haskayne School of Business, University of Calgary, Calgary, T2N1N4, Canada

highlights

 The insights into different low-carbon hydrogen production methods.


 Low-carbon hydrogen includes green hydrogen, aqua hydrogen and blue hydrogen.
 A new low-carbon hydrogen (aqua hydrogen) is introduced.
 Insights into green hydrogen, aqua hydrogen and blue hydrogen.

article info abstract

Article history: The primary aim of this study is to provide insights into different low-carbon hydrogen
Received 14 December 2020 production methods. Low-carbon hydrogen includes green hydrogen (hydrogen from
Received in revised form renewable electricity), blue hydrogen (hydrogen from fossil fuels with CO2 emissions
28 March 2021 reduced by the use of Carbon Capture Use and Storage) and aqua hydrogen (hydrogen from
Accepted 3 April 2021 fossil fuels via the new technology). Green hydrogen is an expensive strategy compared to
Available online 2 May 2021 fossil-based hydrogen. Blue hydrogen has some attractive features, but the CCUS tech-
nology is high cost and blue hydrogen is not inherently carbon free. Therefore, engineering
Keywords: scientists have been focusing on developing other low-cost and low-carbon hydrogen
Low-carbon hydrogen technology. A new economical technology to extract hydrogen from oil sands (natural
Green hydrogen bitumen) and oil fields with very low cost and without carbon emissions has been devel-
Blue hydrogen oped and commercialized in Western Canada. Aqua hydrogen is a term we have coined for
Aqua hydrogen production of hydrogen from this new hydrogen production technology. Aqua is a color
Challenges halfway between green and blue and thus represents a form of hydrogen production that
does not emit CO2, like green hydrogen, yet is produced from fossil fuel energy, like blue
hydrogen. Unlike CCUS, blue hydrogen, which is clearly compensatory with respect to
carbon emissions as it captures, uses and stores produced CO2, the new production method
is transformative in that it does not emit CO2 in the first place. In order to promote the
development of the low-carbon hydrogen economy, the current challenges, future di-
rections and policy recommendations of low-carbon hydrogen production methods
including green hydrogen, blue hydrogen, and aqua hydrogen are investigated in the paper.
© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

* Corresponding author. College of Economics and Management, Changzhou Institute of Technology, Changzhou, 213032, China.
E-mail address: yuml2018@163.com (M. Yu).
https://doi.org/10.1016/j.ijhydene.2021.04.016
0360-3199/© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
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reduces the cost of hydrogen, but also reduces the emission of


Introduction carbon dioxide. Im-orb et al. [18] posit that electrolysis tech-
nology is a clean technology, which can produce hydrogen
As an inherent requirement to reduce global greenhouse gas from water via electrochemical reactions. Yadav and Banerjee
emissions, the energy transition has become a great challenge [19] find that currently solar hydrogen production from the
for the next 30 years [1]. Hydrogen can be efficiently converted high-temperature steam electrolysis method is not competi-
into energy for transportation and industrial uses without tive, and the cost can be reduced to 6e8$/kg if the component
emissions of CO2, is considered a clean energy to be used costs are reduced by 2030. Mehrpooya et al. [20] indicate that
widely and contribute to sustainable energy systems, and is water electrolysis is probably the most environmentally
one of the most promising solutions to solve the present-day friendly hydrogen production technology combined with
climate change problems [2,3]. Hydrogen has received exten- renewable energy generation. El-Emam and Ozcan € [11] argue
sive attention as a clean energy carrier from both researchers that lower electricity prices from nuclear and geothermal
and policy-makers [4], and it is likely to be an important part of energy allow them to be used for low-cost hydrogen genera-
the energy mix in a low-carbon energy future [5]. tion. However, most hydrogen production methods are still
The hydrogen energy industry chain includes upstream immature due to high production cost or low efficiency [21]. To
hydrogen production, midstream storage and trans- meet the growing demand for hydrogen, new hydrogen pro-
portation, and downstream applications (hydrogenation duction technologies with high efficiency, low carbon emis-
stations and fuel cell applications). At present, although sions and low cost are needed [22]. This can make hydrogen
there are still many key technologies to be developed, the production more low-carbon and affordable for different
midstream storage and transportation and downstream types of end-user needs [23]. Therefore, it is crucial to develop
applications have made great progress, and hydrogen fuel low-carbon and low-cost hydrogen in both the short and long
cells have begun to be commercialized. However, research term [24].
on the production of hydrogen has thus far been lacking. In Low-carbon hydrogen generally includes green hydrogen
order to make hydrogen an important part of the energy (hydrogen from renewable electricity) and blue hydrogen
market, significant research on hydrogen production is (hydrogen from fossil fuels with CO2 emissions reduced by the
required [6]. use of Carbon Capture, Utilization and Storage). Green
Hydrogen can be produced from many different renew- hydrogen is carbon free and is rapidly developing from pilot to
able and non-renewable sources, with widely varying costs commercial-scale operation in many parts of the world [25],
and carbon dioxide emissions. At present, most of the but compared to fossil-based hydrogen, it is still high cost [11].
hydrogen is still produced worldwide via conversion of fossil Blue hydrogen is not inherently carbon free and the CCUS
fuels, such as steam reforming of natural gas, resulting in a technology is high cost [26]. Now a new technology developed
large amount of carbon dioxide emissions [2,7]. Hydrogen in Western Canada promises to make fossil-energy-based
supplied from fossil fuels generates a large amount of hydrogen carbon free. This new technology for extracting
emissions, which is not environmentally or climate friendly hydrogen from oil sands (natural bitumen) and conventional
[8]. So it is important to shift towards production of low- oil fields at low cost and without carbon emissions is being
carbon hydrogen. There is a growing international commercialized by Proton Technologies Canada Inc. Aqua
consensus that low-carbon hydrogen will play an important hydrogen is a term we have coined for production of zero
role in the world's transition to a sustainable energy future carbon hydrogen from fossil fuel energy via this new
[9]. And low-carbon hydrogen is gaining higher interest by hydrogen production technology.
energy researchers. For example, Ishaq and Dincer [10] In this study, a comprehensive insight into low-carbon
investigate low-carbon hydrogen production methods by hydrogen production is provided as a global energy transi-
examining three renewable energy sources. However, fossil- tion pathway. The low-carbon hydrogen production methods
based hydrogen is still more cost-effective compared to low- investigated are green, blue and aqua hydrogen. The study is
carbon hydrogen [11]. The hydrogen transition pathway from organized as follows: (i) Low-carbon hydrogen production
renewables is an expensive strategy as it employs costly methods, which gives the details about different low-carbon
production and end-use technologies [12] and the high cost hydrogen production methods, especially the new aqua
hinders its market dissemination [13]. So a key premise of hydrogen. (ii) The current challenges for low-carbon hydrogen
the hydrogen economy is a cost-effective low or zero-carbon production, which describes the challenges in producing
hydrogen supply and an inexpensive and affordable way to different low-carbon hydrogen. (iii) The future directions and
produce such hydrogen energy [14]. policy recommendations, which gives future directions and
In order for hydrogen to have a key role in future low- policy recommendations to different low-carbon hydrogen
carbon energy systems, its production needs to be suffi- production methods for a fully developed low-carbon
ciently low in carbon emissions in addition to its economic hydrogen economy. In the end, conclusions from the
viability [15]. A number of researchers have explored how to research are provided.
reduce the cost of hydrogen production and the emission of
carbon dioxide. Valente et al. [16] argue that hydrogen pro-
duction must be dominated by low-impact feedstock and Low-carbon hydrogen production methods
renewable energy sources in order to reduce the impact on the
environment. Haghi et al. [17] point out that the advantage of Low-carbon hydrogen includes green hydrogen, blue
increasing underground hydrogen storage is that it not only hydrogen and aqua hydrogen (Fig. 1). Green hydrogen relies
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Fig. 1 e Low-carbon hydrogen production methods.

on renewable energy sources, while blue hydrogen and aqua as biogas (Fig. 1). From a Life Cycle Assessment perspective,
hydrogen rely on non-renewable energy sources. Hydrogen electrolysis using hydro or wind generated electricity is one of
from renewables (green hydrogen) does not emit carbon. the best hydrogen production technologies [28].
Fossil fuel-based hydrogen combined with CCUS (blue Hydrogen generation by water electrolysis is cheaper than
hydrogen) can avoid large amounts of carbon dioxide. the production of synthetic natural gas [29], but the energy
Compared with blue hydrogen, the carbon dioxide produced consumption is still large [30] and by 2030 the production
by aqua hydrogen remains in the ground while the hydrogen could become cost competitive with currently predominant
is produced and has no impact on the environment. There- methods [25]. Electrolysis technology or electrolysis cells
fore, green, blue and aqua hydrogen will be the key to include three types, namely alkaline electrolysis cells (AEC),
decarbonizing large sectors of the global economy. With a proton exchange membrane electrolysis cells (PEMEC) and
rapid increase in the number of policies and projects solid oxide electrolysis cells (SOEC). SOEC can generate
worldwide, low-carbon hydrogen is enjoying unprecedented hydrogen with the highest efficiency and co-electrolyze car-
political and business momentum. bon dioxide [31,74]. SOEC is a promising technology due to its
superior energy conversion efficiency [18]. Biogas can be used
Green hydrogen as a raw material to produce low-carbon hydrogen, and the
reforming processes include steam reforming (SR), dry
One option of zero-carbon hydrogen is hydrogen production reforming (DR), dry oxidation reforming (DOR), partial oxida-
from renewables (green hydrogen). In the short term, renew- tion reforming (POR), and autothermal reforming (ATR) [32].
ables alleviate oil and gas related geopolitical tensions [27]. Renewable energy hydrogen production technologies to be
With the increase of electricity generation from renewables matured include thermochemical water decomposition,
and its temporarily cheap excess capacity due to solar and biomass gasification and pyrolysis, biomass supercritical
wind intermittency, new prospects for hydrogen have water gasification, etc. Hydrogen generation assisted with
emerged, especially due to the rising demand to solve the solar energy is an environmentally friendly technology and
problem of long-term storage of excess electricity [3]. To thermochemical cycles also have potential for green hydrogen
achieve a sustainable hydrogen economy, the increased use of generation [2]. The thermochemical pyrolysis and gasification
renewable energy to produce hydrogen is important according are economically feasible methods that provide the highest
to Yadav and Banerjee [19]. Currently, relatively mature potential for large-scale applications in the near future [33].
renewable energy hydrogen production technologies include Biological methods are a promising pathway but need further
water electrolysis and biogas steam reforming. Green research to increase their productivity [34]. Ethanol is also a
hydrogen production can be based on electrolysis exploiting potential candidate for hydrogen as it is a renewable and an
renewable electricity (solar, hydro, wind) or on biofuels such available liquid source [35].
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Blue hydrogen oil and water begin to split. Despite such heat, the reaction is
controllable due to the depth of these reservoirs, the local
Another option for low-carbon hydrogen is the production of transience of temperature, and the presence of water. The
hydrogen from fossil fuels with CCUS (blue hydrogen) [36]. resulting pure hydrogen gas is extracted and brought to the
Blue hydrogen is less costly than green hydrogen [75]. Many surface, while the carbon oxides are buried underground.
countries have proposed to promote the development of blue Such hydrogen could be a zero-carbon way to enhance the
hydrogen technology. Blue hydrogen is an economically ad- recovery of energy from Canada's oil and gas resources [43].
vantageous and feasible method that can be implemented in Fig. 2 describes how a geothermal reservoir induces gasi-
industry [37], which can enable fossil fuel resources to fication and water gas shift reactions to generate aqua
continue to be used with CO2 reduction. Blue hydrogen offers hydrogen. Via the water gas shift reaction, the oxygen is often
a sustainable prospect for fossil fuel producers such as Can- bound with carbon in the form of carbon oxides, and the
ada, Iran, Norway, Qatar, the Russian Federation and the hydrogen gas is produced. Then the aqua hydrogen is
United States [38]. Blue hydrogen is a transition energy carrier extracted to surface by using membranes in production wells.
[37] that can utilize existing infrastructure and assets, which The membranes are made of a palladium alloy and carbon
can be cheaper than alternative energy sources [36]. So blue oxides are rejected underground while hydrogen dissolves in
hydrogen can achieve climate goals at acceptable cost and palladium [44]. The aqua hydrogen extraction method is being
increase energy diversity, especially in a low-carbon economy tested near Kerrobert, Saskatchewan. In the February 2021,
[38]. Proton Technologies separated aqua hydrogen again at the
Since 2000, nine facilities have started capturing carbon project. The technology is capable of turning a high-carbon
dioxide from fossil fuel-based hydrogen production for in- product like bitumen into zero-carbon hydrogen [45,76].
dustrial use. These projects are located in North America, Although blue hydrogen and aqua hydrogen are produced
France, Japan, etc. Currently, one of the CCUS projects in from fossil fuel energy, they are essentially different. The
operation in Western Canada is Quest Carbon Capture and CCUS of blue hydrogen is a compensatory carbon negative
Storage, a facility built by Royal Dutch/Shell dedicated to the process, and the purpose is to reduce the carbon dioxide in the
production of blue hydrogen [38]. The Quest Carbon Capture production of hydrogen. Therefore, the technology used in
and Storage Project is the world's first commercial-scale CCUS blue hydrogen is a kind of pollution control technology and
project. In the first year of operation, one million tons of car- blue hydrogen is the outcome of a compensatory process. The
bon dioxide were captured and stored ahead of schedule [39]. technology behind aqua hydrogen, however, represents a
From 2015 to 2020, the Quest Carbon Capture and Storage transformational technology. The aqua hydrogen technology
Project has stored five million tons of carbon dioxide. The allows economically unrecoverable oil reserves to instead
company with storage facilities has a natural advantage in the generate hydrogen, without bringing anything to the surface
CCUS field [40]. except hydrogen [46]. The aqua hydrogen technology break-
through is to place oxygen into a sealed fuel deposit between
Aqua hydrogen grains of rock, use unswept petroleum as fuel and the ground
as the reaction vessel. The oxidation result is a lot of H2 gets
Canada is the fourth-largest natural gas producer and has the separated from H2O in place. H2 come to surface with a
world's third largest oil reserves. According to the Paris downhole H2 filter, leaving CO2 in the ground. The aqua
Agreement on Climate Change, Canada has promised to hydrogen technology is highly efficient because all energy
reduce methane emissions by 40%e45% in the oil and gas conversion occurs underground [44,77,78]. The emergence of
sector. In order to achieve this goal, Canada's oil and gas in- aqua hydrogen is a revolution, which not only promotes the
dustry has begun to accelerate the development of low-carbon development of zero carbon hydrogen production technology,
technologies to reduce carbon pollution and create new value- but also has an important impact on society and the economy.
added products in the existing oil and gas sector. Hydrogen is As the aqua hydrogen is carbon-free, some people also call it
a primary carbonless energy carrier to promote a low-carbon green hydrogen. Aqua is a color halfway between green and
economy. Canada is one of the larger hydrogen producers in blue and thus we use aqua hydrogen to represents the
the world today, making about three million tonnes a year hydrogen production that does not emit CO2, like green
using steam methane reformation of natural gas [41]. Western hydrogen, yet is produced from fossil fuel energy, like blue
Canada dominates Canadian hydrogen production due to its hydrogen.
large fossil fuel resources. Canada's largest hydrogen plants Fig. 3 illustrates life cycle stages for aqua hydrogen. The
are located in Western Canada [42]. However, the production first stage is aqua hydrogen production and separation. Firstly,
of hydrogen from fossil fuels without CCUS produces carbon atmospheric air is separated into nitrogen and oxygen by air
dioxide. separation units (ASU). Then, oxygen is sent down into an
The University of Calgary and Proton Technologies, both underground reservoir, heats the reservoir to a temperature
based in Western Canada, have developed a new technology sufficient to cause one of hot gasification, water - gas shift and
for extracting hydrogen from oil sands (natural bitumen) and aquathermolysis reactions to occur within the reservoir, and
conventional oil fields without carbon emissions. It involves generates synthesis gas [78]. Lastly, aqua hydrogen is pro-
injecting oxygen into heavy oil reservoirs or oil sands deep duced to surface by using hydrogen - only membranes in
underground. Then a chemical reaction occurs, a sponta- production wells with carbon and other gases remaining
neous form of oxidation that releases heat. When the under- within the reservoir. The second stage is aqua hydrogen
ground temperature exceeds 350  C, molecules such as heavy compression and transportation. Aqua hydrogen on the
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Fig. 2 e Process to produce aqua hydrogen from underground geothermal reservoirs Source [44].

Fig. 3 e Life cycle stages for aqua hydrogen.

surface is compressed and transported to where it is stored fuels (e.g. natural gas or coal dust) to reduce the carbon in-
through pipelines. Aqua hydrogen can be transported using tensity of electricity production.
either hydrogen pipelines or existing natural gas pipelines. As shown in Fig. 3, the costs for aqua hydrogen include the
Regular existing natural gas pipelines can handle 15% of hydrogen production cost, hydrogen separation cost,
hydrogen in a gas mixture. Some countries, such as Germany hydrogen compression cost and hydrogen transportation cost.
and the Netherlands, have already implemented hydrogen- The most important is the hydrogen production cost.
enriched natural gas in regular natural gas pipelines. Aqua Currently Proton Technologies is producing aqua hydrogen for
hydrogen can be widely used in many industries such as steel demonstration purposes and plans to build a 500 tonnes per
or cement production. It can be used in a fuel cell to replace day aqua hydrogen facility, while beginning to sell smaller
more polluting fossil fuels. It can also be blended with fossil volumes of hydrogen later this year.
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Table 1 e The basic parameters of aqua hydrogen production.


Unit Parameter
Manufacturer Proton Technologies
Operating Temperature ( C) Exceeds 350  C
Compressor efficiency 80%
CO2 emission Zero carbon oxides to atmosphere
Heavy oil 32 million tonnes
Hydrogen production capacity 500 tonnes per day
Plant lifetime 20 years
Internal rate of return, % 10
Capital costs Air separation units US$ 245 Million
H2 purification US$ 65 Million
Hydrogen pipeline US$ 20 Million
Production wells US$ 10 Million

Operating costs Facility insurance cost US$ 0.03Million/year


Labor cost US$1.37Million/year
Administration cost US$0.40Million/year
Electricity cost Cost is considered to be negligible
Water cost Cost is considered to be negligible
Oil cost Cost is considered to be negligible

Aqua hydrogen cost US$ 0.23/kg

We obtained the basic parameters of aqua hydrogen pro- fields to produce hydrogen, so the cost of oil as process fuel
duction from Proton Technologies (Table 1). If a small heavy already inside the porous reactor (the oil field) is also negli-
oil field has 32 million tonnes of heavy oil and an oxidation gible. Therefore, the operating cost is about US$ 1.8 Million/
mass ratio of 1:3.45 kg heavy oil: oxygen, it takes 110 million year, mainly including facility insurance cost, labor cost, and
tonnes of oxygen to oxidize 32 million tonnes of heavy oil. If administration cost. Assuming that the internal rate of return
the project had a life span of 50 years, it would require 6000 is 10%, we can calculate that the cost of aqua is about US$ 0.23/
tonnes of oxygen a day. It is estimated that the project can kg. The process of aqua hydrogen is a carbon-free hydrogen at
produce about 500 tonnes of hydrogen per day [46]. Then, we a cost well below current green hydrogen technologies [41].
assume the small heavy oil field and air separation units can
be utilized to produce 500 tonnes of hydrogen per day for 20
years. The capital costs are overwhelmingly dominated by the The current challenges for low carbon hydrogen
capital cost of air separation units for oxygen required for the production
process. Remaining costs mainly consist of hydrogen pro-
duction wells, and a variety of offtake choices such as Green hydrogen produced by electrolysis using renewable
hydrogen compression into natural gas pipelines or tube- electricity, blue hydrogen from fossil fuel sources with CCUS
trailers, liquification for transport, ammonia production technology, and aqua hydrogen from fossil fuel sources
cost, hydrogen compatible power generators, and so on. The without CO2 emissions can all potentially be part of the low-
project does not plan to store hydrogen on site in the baseline, carbon economy. However, there are some challenges in the
but has a 4.2 MW power purchase agreement with SaskPower, production of these three types of low-carbon hydrogen
Saskatchewan’s government-owned electricity utility, and currently, which are likely to affect the future decarbonization
may pipe hydrogen directly to the Ermine natural gas power goals.
station 18 km away, or elsewhere to mix with natural gas for
making lower cost power. Although geological formations in The challenge for green hydrogen
the area are appropriate to salt-cavern aqua hydrogen storage
and are under evaluation to coincide with the 500 tonnes/day The key premise of the low-carbon hydrogen economy is the
aqua hydrogen production demonstration, capital costs cost-effective supply of hydrogen. However, green hydrogen is
initially do not include hydrogen storage cost, which are as currently associated with high costs. At present, green
low as possible in the near term. The estimated capital cost is hydrogen production technology has not been available with
approximately US$340 million, including the cost of the air reasonable efficiency and cost as it needs a complex multi-
separation units, H2 purification cost, hydrogen pipeline cost, component system [47,79]. From Table 2, we can see the cost
and production well cost. The costs of facility insurance, labor, of green hydrogen from renewable electricity is about
administration, electricity, water and oil are considered in the US$2.28e7.43/kg, which is higher than black and grey
operating costs. Since water pre-exists within every oil field, hydrogen and higher than blue hydrogen. CESAR (Canada
and in this process non-potable oilfield water is the main Energy Systems Analysis Research), a non-profit energy and
source of H2, water cost is not a factor and can be negligible. sustainability think-tank, has estimated that a hydrogen price
Usually most of the oil is still in the ground when an oil field is of less than US$2.6/kg H2 was needed to be cost competitive
abandoned. Aqua hydrogen technology uses abandoned oil with whole-sale diesel price [48]. The cost of green hydrogen is
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Table 2 e Summary of hydrogen production costs for different technology options.


US$/kgH2
Methods Energy Source Location H2 cost Reference
Black hydrogen (without CCUS) Coal Canada 1.35 [54]
Grey hydrogen (without CCUS) Natural gas Canada 1.31 [54]
Canada 0.67e1.05 [55]
Blue hydrogen (with CCUS) Coal Canada 1.60e2.05 [54]
Natural gas Canada 1.62e1.83 [54]
Canada 0.99e1.36 [55]
Green hydrogen Renewable electricity Canada 7.39 [56]
Canada 2.56e6.84 [57]
Canada 2.28e3.69 [55]
Japan 5.5 [58]
Europe 2.24e7.84 [59]
Australia 4.78e7.43 [60]

Note: Different currencies are involved and converted at current exchange rates.

generally too high to enable it to be widely deployed. Ac- wind energy on the grid remains a challenge. Due to the high
cording to some estimates, the green hydrogen price may not capital cost of wind infrastructure, hydrogen production using
fall low enough until the 2030s [80,81]. wind power is an expensive option for climate-focused gov-
The price of green hydrogen is influenced by different ernments to promote [17]. The wind resource available de-
factors. The first factor is the cost of electrolysis, the process of pends on weather conditions, such as wind speed, wind
producing hydrogen from water using renewable energy. direction, temperature and air pressure. This makes wind
Currently, the total capacity of global electrolysis is limited. power uncertain and has significant effect on the cost of green
The practical realization of electrolysis has high production hydrogen [53]. Solar energy is the most abundant and long-
cost [49] and large energy requirements [50]. Mature technol- lasting energy, but intermittency is a tricky problem. More-
ogies can reduce hydrogen cost, especially when integrated to over, due to additional component requirements, it increases
electrolysis-based technologies [11], electrolysis-based in- the cost of generated hydrogen [11].
novations will be needed in the future.
The second most critical factor affecting the cost of green The challenge for blue hydrogen
hydrogen is the price of green electricity used in the electrol-
ysis process. The cost of green electricity is the most impor- The price of blue hydrogen is mainly driven by the price of coal
tant component of the price of green hydrogen. The sharp or natural gas. In addition, the price of blue hydrogen is
drop in the cost of solar and wind power can lower the price of affected by the cost of capturing, reusing or storing carbon
green hydrogen [85], and low-cost green electricity will lead dioxide. From Table 2, we can see the cost of blue hydrogen in
more potential end users to pay close attention to green Canada ranges from 0.99 to 2.05, which is higher than black
hydrogen [36]. However, green electricity prices are still too hydrogen and grey hydrogen. Currently, the development of
high currently. In the long run, reducing the cost of renewable blue hydrogen as a transition solution faces some challenges:
electricity is the key to the large-scale application of green the CCUS technology is immature, the CCUS technology is
hydrogen. Scaling up wind and solar power generation is high cost and carbon dioxide capture efficiency is low.
important to reduce the cost of renewable electricity. Firstly, large-scale blue hydrogen is facing the challenge of
The growth of wind turbines and photovoltaic power gen- immature CCUS technology. There are some successful CCS
eration systems has significant advantages [51]. However, the projects, but in general, it is challenging [40]. According to the
move towards wind energy usually arouses some degree of Global Carbon Capture and Storage Institute’s 2018 global CCS
concern and even opposition from local residents. In Ontario, report, there are now 43 large CCS projects worldwide, 18 of
a Canadian province, the health impact, property devaluation, them are running. Among them, there are 10 in the United
and injustice through the planning and siting process have States, 3 in Canada, 2 in Norway, 1 in China, and the remaining
received the most attention [52]. In addition, the percentage of 3 in the rest of the world. The CCUS technology is still in the

Table 3 e CO2 intensity of hydrogen production.


kg CO2/kg H2
Black hydrogen Grey hydrogen Blue hydrogen Blue hydrogen (Natural gas
(Coal with CCUS, 90% capture rate) with CCUS, 90% capture rate)
20 8.5 2.4 1

Source [36].
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early stages of technical maturity with high operating energy hydrogen. The scale up of aqua hydrogen needs to promote
consumption, requiring large-scale applications in the future. the aqua hydrogen technology, increase the investment in
Carbon dioxide transport is a necessary condition for the aqua hydrogen production and develop aqua hydrogen in-
large-scale development of CCUS, but the carbon dioxide dustry infrastructure. However, at present, the scale of aqua
transport link is weak at present [61]. hydrogen production is affected by the lack of understanding
Secondly, the CCUS technology is faced with high cost. At of aqua hydrogen technology, the insufficient investment in
the initial stage of the project, the investment cost is very aqua hydrogen production and the shortage of infrastructure
high, and all of them are sunk costs, which discourages most construction of the aqua hydrogen industry. The barriers to
enterprises. Although the current capital cost of a blue large-scale production of aqua hydrogen need to be resolved.
hydrogen plant plus CCUS is about half the cost of an elec- The second challenge is environmental concern. Aqua
trolytic cell plant. But over time, as the cost of renewable en- hydrogen is produced underground, and the water-gas shift
ergy falls and carbon prices rise, the price of green hydrogen reaction in the production wells is above 350  C. The public may
will fall, making blue hydrogen less competitive. The long- be concerned about the possible impact of this high tempera-
term reduction of renewable energy costs and the prospect ture on the environment. The production of aqua hydrogen
of developing complementary renewable infrastructure leaves all carbon dioxide underground. Although geological
strongly oppose investment in CCUS [62]. The high cost of the carbon dioxide storage is an effective way to reduce carbon
current CCUS technology make it far from being mature in emissions, its safety and environmental risks are issues worthy
commercial applications [26]. of attention. The potential hazards of CO2 geological storage
Carbon dioxide capture efficiency is another key challenge may include increasing the acidity of water, breaking the orig-
for blue hydrogen. The carbon dioxide emissions of hydrogen inal ecological balance, leaking CO2 into the atmosphere, and
produced from fossil fuel sources can be reduced through affecting the health of people around. Therefore, before aqua
CCUS technology, therefore having a significantly lower car- hydrogen is widely adopted, it would have to go through a full
bon footprint. From Table 3, we can see CO2 intensity of life-cycle assessment of social benefits and risk.
hydrogen production from natural gas or coal with CCUS is 1 The last challenge is public resistance. This challenge is
or 2.4 kg CO2/kg H2. Blue hydrogen has lower carbon emissions related to the environmental concern. Since the public
than black hydrogen and grey hydrogen. But it still has carbon generally don’t know much about the aqua hydrogen pro-
dioxide emissions as there are still some residual emissions duction technology, they may worry about the environmental
that cannot be directly eliminated. The production of blue impact. In addition, green hydrogen is widely considered as
hydrogen is not zero carbon with an estimated 5%e15% the promising hydrogen production method. Therefore, the
leakage. The SMR (steam methane reforming) process can be public would prefer to produce green hydrogen. There may be
implemented with CO2 capture at a maximum of 85e90%. public resistance to aqua hydrogen. Public resistance is likely
Autothermal reforming (ATR) has a larger CO2 capture po- to become a major barrier in the promotion of aqua hydrogen
tential and there are indications that CO2 capture can be technology. The aqua hydrogen technology’s advocates need
greater than 90% [37]. Blue hydrogen has a great deal of un- to raise social acceptance of aqua hydrogen production.
certainty about the potential environmental impacts [63].
Large-scale blue hydrogen production will release millions of
tons of emissions each year. Therefore, there is vocal envi- Future directions and policy recommendations
ronmentalist concern in Europe, Australia, and elsewhere
because of emissions related to blue hydrogen. Future directions

The challenge for aqua hydrogen The main pathway to low-carbon hydrogen production
Hydrogen is zero emission in the utilization stage, but it has
Canada is one of the most energy-intensive and carbon- some negative effects on the environment during its produc-
intensive economies in the world [64]. Canada has 2 trillion tion stage from fossil fuels [65]. In order to make hydrogen a
barrels of oil in place and 170 billion barrels of oil reserves. real clean energy, production needs to be more environmen-
Thus, 8.5% of Canada's oil in place is considered economi- tally friendly. Green hydrogen is an environmentally friendly
cally recoverable reserves [46]. By using the aqua hydrogen energy carrier. It can serve as temporary storage for (excess)
production technology, Canada could strengthen its global green electricity. Producing green hydrogen from wind and
leadership in hydrogen by combining its abundance of oil solar power is seen as an important route to renewable energy
sands with its geological CO2 storage capacity. And it will system. Therefore, many countries are aiming to develop
also create jobs and boost economic growth. Although aqua carbon-free green hydrogen from renewable electricity. For
hydrogen technology has multiple key advantages for the example, Germany, France and Spain, are all spending tens of
future low-carbon hydrogen economy, it is a new technology billions of euros on green hydrogen. Although green hydrogen
and is still in a pilot production stage. The development of still faces many challenges, it is the main pathway to low-
aqua hydrogen as a transition solution may face three main carbon hydrogen production in the future.
challenges.
The first one is challenge in large-scale production. Since The transition pathway to low-carbon hydrogen production
aqua hydrogen is a new low-carbon technology, it is still in a The cost of producing low-carbon hydrogen from renewable
small production stage. How to carry out large-scale produc- electricity is high, and prices may not come down sufficiently
tion is an important problem for the development of aqua for some time. Fossil fuel hydrogen will be the transition route
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 2 1 2 6 1 e2 1 2 7 3 21269

Fig. 4 e Hydrogen production costs for different technology options in Canada. Note: The data are from Tables 1 and 2.

for producing low-carbon hydrogen until the cost of green with hydrocarbon resources or those to whom it can be
hydrogen drops enough. According to the European Union, this transported economically.
could take a decade or more [66]. Therefore, hydrogen produc-
tion will continue to rely on fossil fuel energy. Blue hydrogen Policy recommendations
and aqua hydrogen can be used as a transition pathway to low-
carbon hydrogen production in the coming decades. Green hydrogen
Blue hydrogen is very widely regarded as superior to diesel The larger the scale of green hydrogen production, the lower its
and gasoline with respect to environmental impact and cost. cost. Therefore, it is necessary to vigorously promote hydrogen
Accordingly, blue hydrogen is expected to contribute strongly production from renewable energy, which will promote the
toward the transition to zero-carbon hydrogen, as it can grow cost reduction of green hydrogen production more quickly. The
consumer demand for hydrogen based on cost, while two key factors for the development of green hydrogen are the
hydrogen infrastructure such as retail fueling stations ex- reduction of electrolysis costs and the reduction of green
pands, and economies continue to have uses for natural gas. electricity prices. In view of the excessively high cost of elec-
Therefore, before the cost of green hydrogen is reduced trolysis, it is necessary to find ideal materials for the produc-
significantly, it can be used as a transition to the development tion of electrolytic cells, and to establish a large-scale
of low-carbon hydrogen economy in the near future. electrolysis supply chain system. It will reduce the cost of
In the past few decades, hydrogen-related technologies electrolysis through the selection of materials and the estab-
have developed rapidly [67]. Aqua hydrogen is a new low- lishment of a large-scale supply system. In view of the exces-
carbon hydrogen technology. Aqua hydrogen is CO2 free, sively high price of green electricity, it is necessary to rely on
and the cost, in a pilot project setting, is low. As there is no fuel government policy support and financial subsidies to promote
cost if late-life oil fields are selected, no surface construction the large-scale development of renewable energy such as
of a reaction vessel, and no compression cost to re-inject CO2. offshore wind energy, onshore wind energy, and solar energy,
Aqua hydrogen is anticipated to have a much lower produc- to increase the utilization rate of power generation, and reduce
tion cost than blue hydrogen and green hydrogen. From Fig. 4, the price of green electricity. Governments should develop
we can see aqua hydrogen has the lowest cost compared with energy policy frameworks to optimize investment on renew-
blue hydrogen and green hydrogen, even lower than black able energy [82]. Demand-side constraints have been identified
hydrogen and grey hydrogen. This is because black hydrogen as a significant barrier to the successful development of
and grey hydrogen are affected by the price of raw materials. renewable energy projects [68]. Therefore, it is also necessary
However, aqua hydrogen in the pilot project setting uses to increase the public's recognition and acceptance of renew-
abandoned oil fields and has almost no raw material cost. able power projects, expand the demand for renewable power,
Although the cost of green hydrogen and blue hydrogen and promote the development of renewable power projects.
will fall through scale, it is unlikely to reach the low cost of
aqua hydrogen. Aqua hydrogen has the potential to play a Blue hydrogen
significant role as the world transitions to lower carbon, In the long run, fossil hydrogen with CCUS can achieve low
especially in situations where low-cost fossil fuel reserves, emissions at a relatively low cost. However, there are many
storage sites and natural gas pipeline systems e natural gas uncertainties regarding the potential environmental impact
pipelines can accommodate hydrogen- or large power lines and feasibility of CCUS [63]. Nowadays, the use of CCUS tech-
exist. As an intermediate step, aqua hydrogen plays an nology to reduce carbon emissions faces severe technical
important role to develop low-carbon hydrogen economy, and challenges. CO2 capture efficiency is one key factor of CCUS
it has more advantages than blue hydrogen. Aqua hydrogen, deployment [83], the process of CCUS can only capture and
since it is produced by a transformative rather than store 80e95% CO2. The immaturity and high cost of the current
compensatory low-carbon technology, might represent a CCUS technology make it far from being mature in commercial
permanent pathway to low-carbon hydrogen production in applications. In response to the immaturity and high cost of
the future and retain a share of the energy mix in countries CCUS technology in the development of blue hydrogen, it is
21270 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 2 1 2 6 1 e2 1 2 7 3

necessary to increase the research on CCUS technology The environmental performance of the hydrogen production
through the industry-university-research cooperation, and to processes is highly dependent on the form of main source.
promote the sharing of technological achievements. It is also Low-carbon hydrogen production will be a key to decarbon-
necessary to increase government support and guidance for izing large sectors of the global economy.
CCUS technology, and to actively promote CCUS demonstra- In this paper, low-carbon hydrogen is defined as hydrogen
tion projects towards large-scale industrialization and that is produced from zero-carbon processes such as from
commercialization. The cost of the CCUS technology should renewable energy (green hydrogen), or produced from oil res-
decrease over time [84]. In response to the problem of low ervoirs with a new technology (aqua hydrogen). Additionally,
carbon dioxide capture efficiency in the development of blue low-carbon hydrogen also refers to hydrogen produced from
hydrogen, it is necessary to ensure that the risks in the CO2 fossil fuels with the process of carbon capture, utilization and
storage process are controllable to avoid the risks of CO2 storage (blue hydrogen). This study gives insights into the three
leakage to the ecological environment and human activities. low-carbon hydrogen production methods, analyzes the chal-
Therefore, blue hydrogen production needs to be monitored lenges of different low-carbon hydrogen development, and
and validated to account for uncaptured emissions and stored puts forward future directions and recommendations.
carbon dioxide retention. Moreover, technological innovation At present, the three types of low-carbon hydrogen pro-
is needed to make carbon dioxide a valuable raw material [61]. duction technologies are not mature. In the future, it is
necessary to increase the research and development of low-
Aqua hydrogen carbon hydrogen technology, expand low-carbon hydrogen
Aqua hydrogen may offer the potential for fossil fuel driven production, and increase the development of low-carbon
low-carbon hydrogen at a very low cost. Since aqua hydrogen hydrogen production infrastructure, which will allow low-
technology is a new technology, it is necessary to formulate carbon hydrogen to become a widely used energy commod-
investment strategy and promote commercial investment. The ity [73]. In order to enable low-carbon hydrogen to play a key
critical challenges to the use of aqua hydrogen is the large- role in the decarbonization of the future energy system, policy
scale production, environmental concern and the public's makers should provide long-term policy to reduce uncertainty
acceptance. As aqua hydrogen faces the challenge of large- and risks for producers, increase production of low-carbon
scale production, it calls for adequate funding and technol- hydrogen and establish distribution systems.
ogy demonstration. It is necessary to increase public funding Aqua hydrogen is produced underground, so there are no
and private investment to promote the large-scale practical expensive processing and waste streams like with refineries.
application. In addition, it is necessary to carry out the The carbon dioxide remains buried in the ground with zero
demonstration of aqua hydrogen technology by increasing the carbon oxides to the atmosphere. And the fuel used to pro-
demonstration projects, and accumulate project construction, duce aqua hydrogen is free. Therefore, aqua hydrogen tech-
operation and management experience. With regard to envi- nology might have the lowest cost and the least polluting
ronmental concerns about aqua hydrogen, it is necessary to method to produce low hydrogen on a large scale. Therefore,
strengthen the evaluation of environmental impact. Before the in the transition to green hydrogen, it is necessary to give
aqua hydrogen technology is wildly adopted, a full life-cycle priority to the development of aqua hydrogen.
assessment of the environmental impact is required. It could
lead to improved acceptability through improving trust in the
hydrogen technology and providing quantitative information Declaration of competing interest
about the risk [69,70]. Therefore, it needs to show the public
what is actually going on with the aqua hydrogen projects to The authors declare that they have no known competing
improve public acceptance of aqua hydrogen. It is also neces- financial interests or personal relationships that could have
sary to publicize the technical value and environmental impact appeared to influence the work reported in this paper.
of aqua hydrogen to the public through mass media to enhance
the public's acceptance of aqua hydrogen.
Acknowledgments
Conclusions The authors of this paper would like to thank the Proton
Technologies Canada Inc. for the support with aqua hydrogen
In general, the continuous use of fossil fuels such as oil, gas,
data. Also, the authors would like to thank the funds provided
and coal leads to the environmental problems like greenhouse
by China’s Jiangsu Government Scholarship for Overseas
effects [71] and air pollution. Given the consensus on climate
Studies.
change and the ambition of the Paris Climate Accord to limit
global temperature rise well below 2  C, hydrogen is receiving
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