Question 3

a)
Gating System design ‫حسا ات‬

‫ تقس م الش ل ﻷجزاء‬-1

Web
Branch 1 Branch 2 Branch 3 Branch 4 Branch 5
h= 10 h= 10 h=60-10-10= 40 h=60-10-10= 40 D= 120
Do= 140 Do= 220 Do= 160 w=(200-160)/2= 20 t= 5
Di= 100 Di= 100 Di= 100 t= Given 10
t= 20 t= 60 t= 30
‫ حسا ا ت الحجم والوزن‬-2

2 2
V1 = 3.14/4 x (140 - 100 )/2 x 10= 75,398.22 mm3
2 2
V2= 2x 3.14/4 x (220 - 100 )/2 x 10= 603,185.79 mm3 ‫فوق وتحت‬
2 2
V3 =3.14/4 x (160 - 100 )/2 X 40= 490,088.45 mm3
V4=8 x 40 X 80 x 10 = 64,000 mm3 web 8 ‫عدد‬
2
V5= 3.14/4 x 120 x5= 56,548.67 mm3
V tot= 1,176,123.80 mm3
0.00117612 m3

wc= 9.17 kg

‫عد التصحيح‬ ‫حساب الوزن ال‬-3

Cy 0.65
wt= 14.11 kg
 Pouring Time ‫حساب زمن الصب‬

T=10+10+70+40+ 10 /5 = 28.000 mm t5 by machining

t= 7.338 Sec.

Runner ,Ingate , choke‫حسا ات مساحات مقطع ال‬

Prting line ‫هنختار ن ع‬

C= 0.8
C ‫=ارتفاع المسبو ك‬ 220
P Parting Line= 110
Facing sand = 3x10 30 mm
Backing Sand=10x10 100 mm
ρ= 7800 kg/m3
h= 240 mm
take h=250 250
heff= 222.5 mm

AC= 147.52 mm2

AR (Runner)= 295.03 mm2

AI(Ingate)= 147.52 mm2