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I EQUIPMENT REQUIRED FOR SWEETENED

CONDENSED MILK/EVAPORATED MILK PLANT

A OIL STORAGE SECTION


S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
1.0 Unloading hose required (Food Grade) with necessary Suitable for 1 Nos. 55,000 55,000 647 647
clamp and union in both side, Length- 6 mtr 10,000
ltr/hr

2.0 Tanker Unloading Pump 10,000 ltr/hr 1 No. 85,000 85,000 1,000 1,000

3.0 Vegetable Oil Storage Tank (Dimple jacketed, Insulated 10,000 ltr 2 No. 1,495,000 2,990,000 17,588 35,176
tank)

4.0 Hot water regeneration system for vegetable oil tank Suitable 1 No. 295,000 295,000 3,471 3,471

5.0 Vegetable oil transfer pump 5,000 ltr/hr 1 No. 60,000 60,000 706 706

B RO Water Storage Section

S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
6.0 RO water storage tank (Single shell ) 10,000 ltr 1 No. 490,000 490,000 5,765 5,765

7.0 RO water transfer pump 5,000 ltr/hr 1 No. 60,000 60,000 706 706

8.0 RO Water Filter (Slot Strainer) - YSM Make 5,000 ltr/hr 1 No. 115,000 115,000 1,353 1,353

9.0 Plate heat exchanger for RO water heating (Purpose: To 5,000 ltr/hr 1 No. 190,000 190,000 2,235 2,235
heat the water from 25°C to 65°C. )

C MIXING SECTION
S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)

10.0 SMP/WMP Reconsitution Section


10.01 Powder Mixing system (for SMP/WMP powder) 3,000 kg/hr 1 No. 1,150,000 1,150,000 13,529 13,529
10.02 Powder Reconstitution tank (Insulated tank) with high 3,000 Lit 1 No. 650,000 650,000 7,647 7,647
speed agitator

10.03 Shell and tube heater (To heat from 30-50 deg C using 3,000 ltr/hr 1 No. 350,000 350,000 4,118 4,118
hot water )
10.04 Hot water regeneration system Suitable for tubular 1 No. 295,000 295,000 3,471 3,471
heater

10.05 Mix transfer pump 3,000 ltr/hr 1 No. 60,000 60,000 706 706

11.0 Sugar syrup preparation Section


11.01 Sugar Mixing system 3,000 kg/hr 1 No. 1,150,000 1,150,000 13,529 13,529
11.02 Sugar Reconstitution tank (Insulated tank) with high 3,000 Lit 1 No. 650,000 650,000 7,647 7,647
speed agitator

11.03 Shell and tube heater (To heat from 30-50 deg C using 3,000 ltr/hr 1 No. 350,000 350,000 4,118 4,118
hot water )

11.04 Hot water regeneration system Suitable for tubular 1 No. 295,000 295,000 3,471 3,471
heater

11.05 Sugar syrup transfer pump 3,000 ltr/hr 1 No. 60,000 60,000 706 706

11.06 Duplex inline strainer 3,000 ltr/hr 1 No. 55,000 55,000 647 647
11.07 Transfer pump 3,000 ltr/hr 1 No. 60,000 60,000 706 706
11.08 Press filter 3,000 ltr/hr 1 No. 1,990,000 1,990,000 23,412 23,412
11.09 Sugar syrup storage tank (Dimple jacketed , Insulated 3,000 Lit 2 No. 590,000 1,180,000 6,941 13,882
tank)

11.10 Hot water regeneration system Suitable forSugar 1 No. 295,000 295,000 3,471 3,471
syrup storage tank
11.11 Sugar syrup transfer pump 3,000 ltr/hr 1 No. 60,000 60,000 706 706
12.00 Blending / Hydration tank (Dimple jacketed and 3,000 lit 3 Nos. 790,000 2,370,000 9,294 27,882
insulated)

13.0 Common Hot Water Generation System for 3 Nos. 1 Set 435,000 435,000 5,118 5,118
Blending Tanks
14.0 Product transfer pump 1,500 ltr/hr 1 No. 60,000 60,000 706 706
15.0 SLOT STRAINER LKSF-BL WELDING 316 105 MY 1 No. 380,000 380,000 4,471 4,471
(Duplex)
16.0 CIP return pump 15,000 ltr/hr 1 No. 95,000 95,000 1,118 1,118
D PASTEURISER SECTION FOR SCM/EM

S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)

17.0 Mix Pasteurization HTST Unit (Suitable for SCM 72% TS 1,500 ltr/hr 1 No. 4,200,000 4,200,000 49,412 49,412
(PID based) For Evaporated milk 26% Temp. profile :
40-76-85-58-40 deg C
For RSCM 72% Temp. profile: 50-74-85-76-60 deg C

18.0 High pressure homogenizer 1,500 ltr/hr 1 No. 4,100,000 4,100,000 48,235 48,235

19.0 Buffer tank (insulated) 3,000 lit 1 No. 490,000 490,000 5,765 5,765
20.0 Screw pump 1,500 ltr/hr 1 No. 320,000 320,000 3,765 3,765
21.0 Centrifugal pump during CIP for bypassing the screw 7,500 ltr/hr 1 No. 65,000 65,000 765 765
pump

E TWO STAGE FLASH COOLING CUM


CRYSTALLIZATION SECTION
S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
22.0 1st Stage steam jet ejector 1 No. 450,000 450,000 5,294 5,294
23.0 1st Stage flash cooler Suitable for 1,500 1 No. 450,000 450,000 5,294 5,294
kg/hr
24.0 Screw pump-1 1,500 ltr/hr 1 No. 320,000 320,000 3,765 3,765
25.0 Centrifugal pump-1 during CIP for bypassing the screw 7,500 ltr/hr 1 No. 65,000 65,000 765 765
pump
26.0 Inter condenser – 1 1 No. 250,000 250,000 2,941 2,941
27.0 Mixing tank with level transmitter 500 lit 1 No. 250,000 250,000 2,941 2,941

28.0 Online lactose dosing system to mixing tank 1 No. 430,000 430,000 5,059 5,059
29.0 2nd Stage steam jet ejector 1 No. 450,000 450,000 5,294 5,294
30.0 2nd Stage flash cooler Suitable for 1,500 1 No. 450,000 450,000 5,294 5,294
kg/hr

31.0 Screw pump-2 1,500 ltr/hr 1 No. 320,000 320,000 3,765 3,765
32.0 Centrifugal pump-2during CIP for bypassing the screw 7,500 ltr/hr 1 No. 65,000 65,000 765 765
pump
33.0 Inter condenser –2 1 No. 250,000 250,000 2,941 2,941
34.0 Surface condenser 1 No. 450,000 450,000 5,294 5,294
35.0 Vacuum pump 1 No. 210,000 210,000 2,471 2,471
36.0 Vapor ducts 1 lot 200,000 200,000 2,353 2,353
37.0 Crystallization tank (Jacketed and Insulated) 5,000 ltr 4 No. 1,130,000 4,520,000 13,294 53,176
38.0 Plate heat exchanger for chilled water circulation, Temp 10,000 ltr/hr 4 No. 215,000 860,000 2,529 10,118
difference: to chill water from 9 deg C to 5 deg C using
chilled water @ 2 degC

39.0 Water recirculation pump 10,000 ltr/hr 4 No. 80,000 320,000 941 3,765
40.0 Screw pump 1,500 ltr/hr 1 No. 320,000 320,000 3,765 3,765

41.0 CIP bypass pump 10,000 ltr/hr 1 No. 70,000 70,000 824 824

F PIPE, RELATED FITTINGS & CLUSTER


S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
#REF! Flow plates & required pipe, valves and fittings 1 lot 3,550,000 3,550,000 41,765 41,765
G INSTRUMENTATION AND CONTROL
S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
#REF! Field instruments 1 Lot 4,644,000 4,644,000 54,635 54,635
#REF! PID based Instrumentation control panel 1 Lot 1,500,000 1,500,000 17,647 17,647
SUB TOTAL PRICE 45,899,000 539,988

II DOUBLE CIRCUIT CIP SECTION (PLC BASED)


S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
1 Concentrate Acid/Lye Dosing Balance tank 250 Lit 2 No. 115,000 230,000 1,353 2,706
2 Dosing Pump (Acid / Lye) 0-100 lit/hr 2 Nos. 180,000 360,000 2,118 4,235
3 Lye Solution Tank 5,000 lit 1 No. 625,000 625,000 7,353 7,353
4 Acid Solution Tank 5,000 lit 1 No. 625,000 625,000 7,353 7,353
5 Fresh water Tank 5,000 lit 1 No. 625,000 625,000 7,353 7,353
6 CIP Recirculation Tank 250 Lit 2 Nos. 110,000 220,000 1,294 2,588
7 CIP Supply Pumps 20,000 lit/hr 2 Nos. 90,000 180,000 1,059 2,118
8 Recirculation pump 10,000 lit/hr 2 Nos. 70,000 140,000 824 1,647
9 CIP heater (Shell & tube type) 20,000 lit/hr 2 Nos. 335,000 670,000 3,941 7,882
10 Duplex Bucket filter 20,000 lit/hr 2 Nos. 190,000 380,000 2,235 4,471
11 CIP Skid 1 set 230,000 230,000 2,706 2,706
12 Field Instruments and valves -
Steam Control Valve 2 Nos. 98,000 196,000 1,153 2,306
Steam cond. Trap assembly 2 Set 41,000 82,000 482 965

Flow switch 2 Nos. 6,000 12,000 71 141

Magnetic Flow Meter 2 Nos. 210,000 420,000 2,471 4,941

Level Switch 14 Nos. 32,000 448,000 376 5,271

Level Transmitter 3 Nos. 105,000 315,000 1,235 3,706

Conductivity Meter 4 Nos. 115,000 460,000 1,353 5,412

Temperature Transmitter 7 Nos. 9,000 63,000 106 741


VFD 2 Nos. 30,000 60,000 353 706
Auto Diversion Valve 7 Nos. 98,000 686,000 1,153 8,071
Automatic on/off Sanitary Valve 22 Nos. 66,000 1,452,000 776 17,082
Angular Utility valve 4 Nos. 28,000 112,000 329 1,318
13.0 SS 304 Pipes and Fittings for CIP section (within in the 1 lot 750,000 750,000 8,824 8,824
skid)
14.0 PLC Control cum MCC Panel 1 Set 1,550,000 1,550,000 18,235 18,235

15.0 Control Cables, Power cables, cable trays (SS 304) for 1 lot 490,000 490,000 5,765 5,765
CIP Section (within the Skid)
SUB TOTAL PRICE 11,381,000 133,894

III UTILITY SECTION


S. No. Equipments Capacity Quantity Unit Unit Price Total Price Unit Price Total Price
(In Rupees) (In Rupees) (In EURO) (In EURO)
1.0 Refrigeration System (Chilled water generation system) 50 TR 1 Set 3,250,000 3,250,000 38,235 38,235

2.0 STEAM BOILER (HSD FIRED) with accessories 6,000 KG/HR @ 1 Set 10,500,000 10,500,000 123,529 123,529
10.50 Kg/cm2
pressure

3.0 Water softening plant 10,000 LPH 1 No 1,250,000 1,250,000 14,706 14,706

4.0 RO plant 5,000 LPH 1 No 2,050,000 2,050,000 24,118 24,118

5.0 Air compressor 20 HP 1 Set 1,650,000 1,650,000 19,412 19,412

6.0 Cooling tower with pump, pipe,valve,fittings 150 m3/hr 1 Lot 1,150,000 1,150,000 13,529 13,529

7.0 ETP Section 70,000 LPD 1 Set 3,050,000 3,050,000 35,882 35,882

8.0 Electrical Section Including 1 Set 4,775,000 4,775,000 56,176 56,176


• MCC Panel with Cable, Cable Trays and Cabling for all
the section
• Power and control cables and accessories
Misc items like motor isolators, SS Cable Tray inside the
plant ,GI Cable Trays outside the Plant , GI conduits
rubber mats for MCC etc
• Earthing and Accessories

9.0 DG set 320 kVA 2 Nos. 250,000 500,000 2,941 5,882

10.0 Pressure Reducing Station 2 Set 1,650,000 3,300,000 19,412 38,824

11.0 Hydro pneumatic system for Raw water, RO water , soft 3 Nos. 750,000 2,250,000 8,824 26,471
water system

12.0 Utility Pipe & Fittings 1 Lot 4,500,000 4,500,000 52,941 52,941
Steam header, steam Pipes, pipe supports, valves and
fittings with insulation and cladding
Chilled header, water pipes, pipe supports, valves and
fittings with insulation and cladding

Compressed air header, pipes, pipe supports, valves


and fittings
Raw water/ Sot water header, pipes, pipe supports,
valves and fittings

SUB TOTAL PRICE 38,225,000 449,706


PRICE SUMMARY

S.No. Section Total Price Total Price


(In Rs.) (In EURO)

I EQUIPMENT REQUIRED FOR SWEETENED 572,392


CONDENSED MILK/EVAPORATED MILK PLANT

II DOUBLE CIRCUIT CIP SECTION (PLC BASED) 141,928

III UTILITY SECTION 476,687

GRAND TOTAL PRICE - 1,191,007


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Following items are excluded from our scope of supply however approximate price is given as per Indian conditions

Approoximate cost for MS Structure, Civil / RCC work or building work (including foundations) , Drainage system (This cost shall vary as per
Egypt conditions.)
Approximate cost as per Indian condition for RCC Raw water storage, RO water storage, soft water storage tanks (This cost shall vary as per
Egypt conditions.)
or Approximate cost as per Indian condition for Syntex Raw water storage, RO water storage, soft water storage tanks (This cost shall vary as
per Egypt conditions.)
Work shop, Tools & Tackles
SCM canning line

Electrical Substation equipped with HT Panel with metering unit, HT transformer, Main LT Panel with double bus bar system, Interconnecting
& LT Cables & Terminations, Capacitor bank, earthing, UPS for sophisticated equipments etc. shall be in purchaser’s scope. Electricity up to
MCC Panel
DG Set
Steam Boiler 5 ton/hr
Refrigeration Section-50 TR
Water Softening Plant
RO water plant
Cooling Tower with Pump, Pipe, Valves and Fittings
ETP Plant
Air Compressor
Utility Pipe & Fittings
· Steam Pressure reducing station,
· Steam Distribution Header with Valves etc.
· Steam Pipes, valves and fittings
· Chilled water pipes, valves and fittings
· Compressed air pipes, valves and fittings
· Raw water/ Sot water pipes, valves and fittings
Steam Condensate Recovery Tank, Process Condensate recovery Tank , Condensate transfer pump Condensate pipes, valves and fittings u
boiler
Raw water system/Bore well pump, pipe, valves, fittings etc. with header near plant
Laboratory equipments
Site lighting
CONTINENGIES
Raw materials, Packing materials and Consumables. Purchaser shall provide raw materials, consumables, CIP detergent, feed etc. as require
for trials runs, commissioning and performance demonstrations.
Purchaser will provide the necessary adequate storage area for safe storage of equipment till the erection at project site.
Any government registration/liaison work shall be in purchaser’s scope.

Crane charges for unloading/shifting/positioning of the supplied equipment shall be in purchaser’s scope.

Any equipment or services not specifically included within the quotation shall be in purchaser’s scope.
Total Price Approximate Price (In
(In Rs.) EURO)
35,000,000 426,829

7,500,000 91,463

3,500,000 42,683

3,000,000 36,585
We are waiting the price We are waiting the price for the same from a
for the same from a Thailand vendor. Euproean price is very high
Thailand vendor.
Euproean price is very
high
6,500,000 79,268

4,000,000 48,780
11,500,000 140,244
4,500,000 54,878
600,000 7,317
2,000,000 24,390
1,000,000 12,195
4,000,000 48,780
2,200,000 26,829
4,500,000 54,878

1,000,000 12,195

550,000 6,707
3,500,000 42,683
2,000,000 24,390
500,000 6,098
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