ةيناسرخ ةطلخ ميمصت دامتعا بلطل عورشملا تانايب Project Information For Concrete Mix Design Submittal

Kingdom of Saudi Arabia ‫المملكة العربية السعودية‬
Transport Ministry ‫وزارة النقــل‬

Innovation, Quality, and Environment Center ‫مركز االبتكار والجودة والبيئةالمختبر المركزي‬
Central Laboratory ‫المختبر المركزي‬
‫بيانات المشروع لطلب اعتماد تصميم خلطة خرسانية‬
Project Information For Concrete Mix Design Submittal

Branch :
‫بمنطقة مكة المكرمة‬ :‫فرع وزارة النقل‬

PROJECT DATAS
‫بيانات المشروع‬
Project : ‫ االعمال المتبقية لمشروع المجموعة الثامنة‬: ‫مشروع‬ : ‫اسم المشروع‬
CONSULTANT ‫مكتب يورو جروب لإلستشارات الهندسية‬ : ‫االستشاري‬
CONTRACTOR: ‫شركه حامد ابو خشيم لالنشاءات‬ :‫المقاول‬
Project Description Construction ‫ ] √ [ تنفيذ‬Maintenance ‫ ] [ صيانة‬Others ‫أخرى‬ ‫ نوع المشروع‬:
Type of Road: : ‫نوع الطريق‬
[ ] Agricultural, Feeder Road ‫ ] [ طريق زراعي‬Secondary Road ‫ ] √ [ طريق مفرد‬Highway ‫ ] [ طريق سريع‬Double Carriageway ‫طريق مزدوج‬
Type of Structure : : ‫نوع المنشأة‬
NEW JERSY BRIDGE [√ ] ‫] √ [ منشأت جسور سفليه‬

STRUCTURE DATA
‫بيانات المنشأة‬
[ ] Others ‫_______________________________________________________________ أخرى‬
Location of Structure \ s : : ‫ المنشآت‬/ ‫موقع المنشأة‬
Name of road ‫اسم الطريق‬ No. of road ‫رقم الطريق‬ Station‫المحطة الكيلومترية‬
CONNECTION BETWEEN HADDAH AND

St. 5+000 to St.8+700
MAKKAH JADDAH HIGHWAY
Al Shamisi / Al Karr Road St.
Class of Concrete CONCRETE CLASS 400/20 kg/cm2 (OPC) ‫صنف الخرسانة‬
‫تصميم الخرسانة‬
MIX DESIGN
Water Cement Ratio 0.43 ‫محتوى الماء بالنسبة لالسمنت‬
No. of Trials with Admixture 3 ‫عدد المحاوالت التجريبية مع وجود إضافات‬
No. of Trials without Admixture 1 ‫عدد المحاوالت التجريبية بدون وجود إضافات‬
[ ] Supplier ‫مورد‬ [ √ ] Contractor's Plant ‫تابع للمقاول‬ ‫مصنع الخلطة الخرسانية‬

CONCRETE PLANT
Name ‫االسم‬ ‫مصنع خرسانه شركه حامد ابو خشيم لالنشاءات‬ Concrete Plant
‫مصنع الخرسانة‬
Location ‫الموقع‬ ‫ ( شمال‬North ) 2390066.67 ‫ ( شرق‬East ) 614393.235 Location ‫الموقع‬
‫الوقت المتوقع من موقع المصنع الى موقع المشروع‬ ‫المسافة بين موقع المشروع و موقع المصنع‬
The estimating delivery time from Plant to Project Distance Between Project Location and Concrete Plant Location
30 Min. 0.5 km & 33 km
Type of Cement OPC TYPE I (Type I) ‫نوع االسمنت‬

‫االسمنت‬
CEMENT
Suppler ‫شركه اسمنت العربية الصناعية‬ ‫اسم المورد‬
Type of Admixture Type B &D AND Type F ‫نوع االضافات‬

ADMIXTURE
‫اإلضافات‬
CONPLAST SP430R
Admixtures Name ‫االضافات‬/ ‫اسم االضافة‬
CONPLAST RP200
Suppler ‫شركه فوسام المحدودة‬ ‫المورد‬
Resident Engineer ‫محمد عواجة‬ : ‫المهندس المقيم‬ project Manager ‫ مدير المشروع عبد العزيز صالح الدين المزمل‬:
Signature ‫التوقيع‬ Signature ‫التوقيع‬
Mobile Number 054518007 :‫رقم الجوال‬ Mobile Number 0560345556 : ‫رقم الجوال‬
‫تصميم الخلطة الخرسانية‬
Concrete Mix Design
Concrete Class : ‫ رتبه الخرسانة‬:
350/20 kg/cm2 (opc)

‫ االعمال المتبقية لمشروع المجموعة الثامنة‬: ‫مشروع‬
COMPLETION OF THE REMAINING WORKS FOR

GROUP-08 PROJECT
‫وزارة النقل والخدمات اللوجستية‬ ‫ المالك‬:
Client : Ministry of Transport and Logistic Services
‫مكتب يورو جروب لإلستشارات الهندسية‬ ‫ اإلستشاري‬:
EURO GROUP FOR ENGINEERING CONSULTANCY
‫شركه حامد ابو خشيم لالنشاءات‬ ‫ المقاول‬:
HAMID ABU KHUSHAIM CONSTRUCTION COMPANY

‫حائز على شهادة الجودة العالمية‬
‫آيزو ‪2000 : 9001‬‬
CONCRETE MIX DESIGN
CONCRETE CLASS 400/20 kg/cm2 (OPC)

INTENDED FOR NEW JERSY BRIDGE
&
COMPLETION OF THE REMAINING WORKS

FOR GROUP-08 PROJECT
CONTRACTOR CONSULTANT
CONCRETE
MIX DESIGN
COMPLETION OF THE REMAINING WORKS FOR GROUP-08 PROJECT
TABLE OF CONTENTS
1 SUMMARY CONCLUTION
2 SUMMARY OF TRAIL MIX
3 DESIGN MIX DATA NO. 1 (0.41 WITH ADMIXTURE)
6 DESIGN MIX DATA NO. 4 (0.45 WITHOUT ADMIXTURE)
7 CONCRET MIX DESIGN SIEVE ANALYSIS & BLENDING OF AGG.
8 SPECIFIC GRAVITIES
9 DRY RODDED UNIT WEIGHT
10 MOISTURE CONTENT OF CONCRETE AGGREGATE
11 QUALITY TESTE OF CONCRETE AGGRGATE
PETROGRAPHIC EXAMINATION OF AGGREGATES & CHEMICAL ANALYSIS OF

12 AGGREGATES & POTENTIAL ALKALI REACTIVITY OF AGGREGATES &
CHEMICAL ANALYSIS OF WATER & ORGANIC IMPURITIES OF SAND
13 CALIBRATION CERTIFICATES OF PLANT
14 CEMENT TEST CERTIFICAITES
15 ADMIXTURES
M.E. CONSTRACTOR M.E. CONSULTANT R.E. CONSULTANT

Eng'r ADNAN YOUSAF Eng'r ANWAR OSMAN Eng'r MOHAMAD AWAJA
CONCRETE MIX DESIGN
/-12-
1 2 3 4 5 6 7
0.37
1 Cement 475.0 kg/m3

2 Water 178.3 kg./m3
3 3/4" Agg 284.0 kg/m3
4 3/8" Agg 576.9 kg/m3
5 Sand 879.6 kg/m3
6 Admixture 1 (SP) 10.6 kg/m3
7 Admixture 2 (RP) 1.8 kg/m3
TOTAL WEIGHT 2477 kg/m3
SUMMARY OF CONCRETE
MIX TRIALS
PROJECT : COMPLETION OF THE REMAINING WORKS FOR GROUP-08 PROJECT
CONSULTANT : EURO GROUP FOR ENGINEERING CONSULTANCY

CONTRACTOR : HAMID ABU KHUSHAIM CONSTRUCTION COMPANY
DESCRIPTION : CONCRETE CLASS 400/20 kg/cm2 (OPC)
SUMMARY OF TRIALS MIX CONCRETE CLASS 400/20 kg/cm2 (OPC) (WITH ADMIXTURE)
Admixture 1 (SP) Admixture 2 (RP)

COMPRESSIVE STRENGTH
CONPLAST SP430R CONPLAST RP200
REQUIRED DESIGN USED CEMENT SLUMP (mm) (15- SLUMP (mm) (30- SLUMP (mm) (45- SLUMP (mm) (60- RECOMMENDED YES /
TRIAL MIX NO. W/C RATIO STRENGTH STRENGTH (KG/M3) mint) mint) mint) mint) NO
DOS L/100 Kg.cement DOS L/100 Kg.cement 3 DAYS 7 DAYS 28 DAYS
1 0.35 400 491 475 1.90 0.35 170 115 125 30 383 497 592 NO
2 0.37 400 491 475 1.90 0.35 200 145 105 65 366 478 570 YES
3 0.39 400 491 475 1.90 0.35 225 175 125 80 341 453 537 NO
SUMMARY OF TRIALS MIX CONCRETE CLASS 400/20 kg/cm2 (OPC) (WITHOUT ADMIXTURE)
4 0.37 400 491 475 ~ ~ 55 20 ~ ~ 309 409 526 NO
M.E. CONTRACTOR M.E. CONSULTANT R.E. CONSULTANT

Eng'r ADNAN YOUSAF Eng'r ANWAR OSMAN ENG: MOHAMMAD AWAJA
COMPLETION OF THE REMAINING WORKS FOR GROUP-08 PROJECT
HAMID ABU KHUSHAIM CRUSHER AL JAMMUM
SOURCE : HAMID ABU KHUSHAIM CRUSHER AL JAMMUM
(SHOAIBA-AL LIETH ROAD)
HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT
HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT
Ministry of Transport and Logistic Services
ARABIAN CEMENT COMPANY
Fosam Company Limited
CONCRETE CLASS 400/20 kg/cm2 (OPC) CLASS 400/20 kg/cm2 (OPC)
‫ ( شرق‬East ) ‫ ( شمال‬North )
544413.419 2347262.425
614393.235 2390066.67
613058.699 2390927.842
Eng'r ADNAN YOUSAF M.E. CONTRACTOR
Eng'r ANWAR OSMAN M.E. CONSULTANT
Eng'r MOHAMAD AWAJA R.E. CONSULTANT
Eng'r MEHMOUD AL KHADRI project Manager

ZIA UR RAHMAN LAB.TECHNICIAN
‫المشروع‬ ‫مشروع ‪ :‬االعمال المتبقية لمشروع المجموعة الثامنة‬
‫االستشاري‬ ‫مكتب يورو جروب لإلستشارات الهندسية‬
‫المقاول‬ ‫شركه حامد ابو خشيم لالنشاءات‬
‫الكساره‬ ‫كساره شركه حامد ابو خشيم لالنشاءات‬
‫مصدر البحص‬
‫البطحاء‬ ‫طريق الليث‬
‫المصنع‬ ‫مصنع خرسانه شركه حامد ابو خشيم لالنشاءات‬
‫مكان اخذ العينات‬ ‫مصنع خرسانه شركه حامد ابو خشيم لالنشاءات‬
‫الوزاره‬ ‫وزارة النقل والخدمات اللوجستية‬
‫مورد االسمنت‬ ‫شركه اسمنت العربية الصناعية‬
‫مورد اإلضافات‬ ‫شركه فوسام المحدودة‬
‫رتبه الخرسانه‬
‫االحداثيات‬
‫م‪ .‬الكسارات‬
‫خالطة االسفلت‬
‫خالطة الخرسانة‬ ‫مصنع خرسانه شركه حامد ابو خشيم لالنشاءات‬
‫خالطة انتاج البيتومين المحسن‬
‫مختبر المشروع‬
‫‪APPROVE W/C‬‬
TRIAL MIX-1
WITH ADMIXTURE
W/C= 0.35
SUMMARY OF AGGREGATE PROPERTIES AND QUALITIES

W/C RATIO 0.35WITH ADMIXTURE
Fine Aggregate :
Quality Tests Obtained Specified Limit
Fineness Modulus : 2.721 2.3 - 3.1
Sodium Soundness : 3.369% Max. 10 %
Friable Particles : 0.704% Max. 1 %
Organic Impurities : Lighter Lighter
Sand Equivalent : 81% Min. 75%
Alkali Reactivity : Innocuous Innocuous
Gradation :
Sieve Size % Passing % Passing
3/8" 100 100
#4 95.6 95 - 100
#8 87.8 *****
# 16 71.1 45 - 80
# 30 46.9 *****
# 50 21.5 10 - 30
# 100 5.1 2 - 10
# 200 2.1 0-4
Coarse Aggregates :
Abrasion : Grad B & C 16.4% 18.9% Max. 40 %
Soft Fragments & Shales : 1.342% Max. 5 %
Flat & Elongated Pieces : 8.871% Max. 15 %
Gradation :
1" 100 100
3/4" 100.0 100
1/2" 90.5 90 - 100
3/8" 68.0 40 - 70
#4 9.9 0 - 15
#8 1.6 0-5
# 200 0.2 0-1

CONCRETE MIX DESIGN

W/C RATIO 0.35 WITH ADMIXTURE
Mix Requirments :
Specific Strength 400 Kg/cm2 Cylinder
Design Strength 491 Kg/cm2 Cylinder
Used Cement Content 475 Kg/m3
Max. size of Aggregates 19.5 mm.
Nom. Max.size of Aggregates 12.5 mm.
150 Max mm. With admixture
Slump Range
25-75 mm. Without admixture
Properties of Ingredients :
A. Cement: Brand ARABIAN Cement Company
Type OPC TYPE I
Sp.Gr. 3.15
B. Water: Source Local Well Water

Sp.Gr. 1
C. Admixture Brand FOSAM

Name CONPLAST SP430R
Sp.Gr. 1.17
High Rang Water Reducing
1 Dosage 1.9
Superplasticiser Admixture
Weight 10.56
Volume 9.025
Brand FOSAM
Name CONPLAST RP200
Sp.Gr. 1.09
Water Reducing and Retarding Concrete
2 Dosage 0.35
Admixture
Weight 1.81
Volume 1.66
D. Coarse Aggregates: Sp.Gr. ( O.D ) 2.821

Absorption 0.517
Moisture Content 0.227
Unit Wt. 1.534
F. Fine Aggregates: Sp.Gr. ( O.D ) 2.627

Absorption 0.751
Fineness Modulus 2.721


218.8 (Slump mm)0.1 Slump mm = 50

1- Water Kg/M3 =
(Nom. Max. Size mm) 0.18
Nom. Max. Size mm = 12.5
218.8(50)0.1
Water Kg/M3 =
(19)0.18
Cal. Water (Kg/M3) = 205.35 kg./m3
Nom, Max. Size in Inches = 0.50

2- Air Content % = 4.4 x (0.3475)(Nom. Max Size Inch)
= 2.59 %
0.172+0.318(A)1.5
3- Water / Cement Ratio (W/C) =
1-(A)1.5
Where, A = 1028.5 - Design Strength

fc =280 kg/cm2 fcr =fc+87 = 491 kg/cm2
1276.5
A = 0.421 (A)1.5
= 0.27
Calculated W/C = 0.36
water
4- Calculated Cement content =
w/c ( ratio)
Calculated Cement content

= 576.5 kg./m3
Assumed W/C ratio = 0.35
Assumed Cement content = 475.00 kg./m3
Assumed WATER content = 166.25 kg./m3

Fineness Modulus : 2.721
Nom. Max. Size in (In) 3-FM
5- Dry Rodded Vol. of Coarse Agg./M3 = +
0.327+1.226xNom. Max. Size (Inch) 10
0.50 + 0.279
=
0.94 10
= 0.532 + 0.0279
= 0.5599 M3
6- Wt. of Coarse Agg. / M3 ( CA) = (Dry Rodded Vol. C.A.) x (Dry rodded Unit mass of C.A )
= 0.5599 x 1.53
=
859 kg./m3

0 0
7- CALCULATION FOR ABSOLUTE VOLUME PER M 3 OF CONCRETE
Wt. Cement 475

A. Volume Of Cement = = = 0.1508 M3
Sp. Gr. X 1000 3.15 X 1000
Wt. Water 166.3

B. Volume Of Water = = = 0.1663 M3
Sp. Gr. X 1000 1 X 1000
Wt. Agg. 859.0

C. Volume OF C. Agg. = = 0.3045 M3
= Sp. Gr. C. Agg X 1000 2.821 X 1000
Wt. of Admix 1 10.559

D. Admixture 1 (SP) = = = 0.0090 M3
Sp. Gr.of Admix 1 X 1000 1.17 X 1000
Wt. of Admix 2 1.812125

E. Admixture 2 (RP) = = = 0.0017 M3
Sp. Gr.of Admix 2 X 1000 1.09 X 1000
Wt. of Air Content 2.594

F. Volume Of Air = = = 0.0259 M3
100 100
Summation of vol. of cement, Microsillica, water, air, CA & admixtur = TOTAL = 0.6582 M3
G. Volume Of Fine Agg. = 1 - Summation of vol. of cement, Microsillica,

water, air, CA & admixturs = 1
- 0.6582 = 0.3418 M3
8- Wt. of Fine Agg. Kg./M3 :
= Abs. Vol. of Fine Agg. X Sp. Gr. (O.D.) x 1000 = 0.3418 x 2.627279 x 1000
= 898.0 kg./m3

9 CORRECTIONS FOR THE MOISTURE & ABSORPTION OF AGGREGATES
M.C M.C% 0.196

3/4" Aggregate = Design Wt of C.Agg × 1 +
100 Absorption% 0.430
0.196
283.5 × 1 + = 284.0
100
M.C M.C% 0.242

0.242
575.5 × 1 + = 576.9
100
M.C M.C% 0.748

Fine Aggregate = Design Wt of F.Agg × 1 +
0.748
+
898.0 × 1 + = 904.7
100
Abs% - M.C% Abs% - M.C%

Water = Des.Wt Water+ Wt.3/4Agg x + Wt.3/8Agg x
100 100
Abs% - M.C%
+ Wt.F.Agg x
100
+ +
= 166.25 + 0.666 + 1.830 + 0.026 = 168.8 Lit./m3
Batch Wts. After Adjustment M.C. & Abs.

Materials Composition Corrected Weights, kg./m3 Batch Weights, kg. 0.06
Cement 475.0 kg/m3 28.50 kg/m3
Water 168.8 kg/m4 10.13 Lit./m3
3/4" Agg 284.0 kg/m3 17.04 kg/m3
3/8" Agg 576.9 kg/m3 34.62 kg/m3
Sand 904.7 kg/m3 54.28 kg/m3
Admixture 1 (SP) 10.6 kg/m3 0.63 Lit./m3
Admixture 2 (RP) 1.8 kg/m3 0.11 Lit./m3
TOTAL WEIGHT 2422 kg/m3 145.31 kg/m3

PORTLAND CEMENT CONCRETE MIX DESIGN

Class of Concrete CLASS 400/20 kg/cm2 (OPC) Specified Strength 400 Kg/cm2
Structure Type BRIDGE Member Type BRIDGE SUPERSTRUCTURE

Posibility of sulfate attack NO Type of Cement used OPC TYPE I
Allowable maximum water/cement ratio 0.45

Mix Temperature range 15 ~ 33 0
C Initial Setting Time 121 min.
Hauling Distance 0.5 km & 33 km Hauling Time 30 Min. Pump used YES
Specified Nominal Max. Size 12.5 mm. 1/5 of min. dimention of member
th
50 mm.
3/4th of min.spacing of bar 30 mm. 3/4th of min.cover 30 mm.
Used nominal maximum size 12.5 mm.
Calculated cement factor 576.5 kg/m3 Used cement factor 475 kg/m3
Expected Slump 150 Max. mm.
Specified Slump range 170-30 mm.
Calculated Water Content 205 kg/m3 Used Water factor 168.77 kg/m3
Calculated w/c ratio 0.36 Used w/c ratio 0.35
Mix design strength 491 Kg/cm2
Calculated % Air 2.59
Fineness modulus of fine aggregate 2.721 Specific Gravity of F.A (O.D) 2.627
Calculated .Dry Rodded Vol. of Coarse Agg./M3 0.5599 m3 Specific Gravity of C.A (O.D) 2.821
Measured dry rodded unit weight of C.A 1.5343
Weight of C.A 861.0 kg/m3 Weight of C.A 904.7 kg/m3

Absolute Vol, of C.A 0.305 m3 Vol. of F.A 0.342 m3
Vol. of cement 0.151 m3 Vol. of water 0.166 m3
Vol. of air 0.02594 m3 Vol. Admixture 1 (SP) 0.009 Vol. Admixture 2 (RP) 0.002 m3
If admixture is used:
Brand Name FOSAM Type of Admixture Superplasticising admixture Type F
Wt. Admixture 1 (SP) 10.56 kg/m3 Dose/100 Kg. Cement 1.90
Vol. Admixture 1 (SP) 9.03 lit/m3 Sp. Gr. Of Admixture 1.17
Water Reducing and Retarding

Brand Name FOSAM Type of Admixture Type B &D
admixture
Wt. Admixture 2 (RP) 1.81 kg/m3 Dose/100 Kg. Cement 0.35

Vol. Admixture 2 (RP) 1.6625 lit/m3 Sp. Gr. Of Admixture 1.09
Remarks :



00
LAB TRIAL
Volume in 1m3 Uncorrected Wt.Kg/m³ Corrected Wt.Kg/m³
(before adjustment for (after adjustment for

moisture and absorption) moisture and absorption)
Cement 0.151 475 475

Fine Aggregate 0.342 898.0 905
Coarse Aggregate 0.305 859.0 861
Water 0.166 166.3 169
Admixture - 1 (SP) 0.009 10.56 10.56
Admixture - 2 (RP) 0.002 1.8 1.81

Entrapped Air 0.026 2.59 2.59
1.000 2424.39
Trial Mixing : Batch amount 0.06 m 3
C.A.3/4" 17.04 Kg Sand 54.28 Kg

Cement 28.500 Kg
C.A.3/8" 34.62 Kg Water 10.13 Kg
Admixture - 1 (SP) 0.63 Kg Admixture - 2 (RP) 0.11 Kg
3 days Strength 7 days Strength 28 days Strength

Time ( minutes ) Slump (mm)
(kg/cm2) (kg/cm2) (kg/cm2)
15 min 170
30 min 115 382 494 596
45min 80 386 497 592
60 min 30 379 500 588
AV = 383 AV = 497 AV = 592
Used Cement factor 475 Minimum Specified Cement Factor 375

Used w/c ratio 0.35 Maximum Allowabla W/C Ratio 0.45
Recomanded : YES / NO NO
Remarks :

Aggregate Quality 0 0
1- Fine Aggregate Submitted Fine Aggregate Grading
Fineness Modulus 2.721 Sieve % Passing Cum.%. Ret Spec.
Combined Bulk Sp.Gr. (O.D) 2.627 3/8" 100.0 0 100
Combined absorption (%) 0.751 No-4 95.6 4.4 95 ~ 100
Combined Moisture Cont. (%) 0.748 No-8 87.8 12.2 ---
Sodium Soundness (%) 3.37 No-16 71.1 28.9 45 ~ 80
Friable Particles (%) 0.704 No-30 46.9 53.1 ---
Organic Impurities -- Lighter Than Standard No-50 21.5 78.5 10 ~ 30
Sand Equivalent (%) 81 No-100 5.1 94.9 02 ~ 10
Chloride Content (%) 0.013 No-200 2.1 97.9 00 ~ 04
Sulphate Content (%) 0.01 F.M = 2.721
Natural Sand ( Wadi Sand) (%) 100
Crushed Sand (%) Nil
Alkali Reactivity -- Innocuous Sp.Gravity Absorption M.Content
DESCRIPTION
II- Coarse Aggregate Oven Dry % %
Combined Bulk Sp.Gr. (O.D) 2.821 NATURAL SAND 2.627 0.751 0.748
Combined absorption (%) 0.517 3/4" Agg. 2.832 0.430 0.196
Combined Moisture Cont. (%) 0.227 3/8" Agg. 2.815 0.560 0.242
Dry Rodded Volume (%) 0.5599
Dry Rodded Unit Weight Kg/m3 1534
Dry Rodded Weight gcc 1.618 NATURAL SAND 100%
L.A. Abrasion (%) 16.4-18.9 3/4" Agg. 33
Sodium Soundness (%) 3.603 3/8" Agg. 67
Friable Particles (%) 0.243
Soft Fragment & Shale (%) 1.342
Thin & Elongated Pcs. (%) 8.87
Chloride Content (%) 0.0150
Sulphate Content (%) 0.0170
Alkali Reactivity -- Innocuous
Petrographic Examination. Report Attached
Aggr. No 3/4" Agg. 3/8" Agg. Combined

Percent 33 67 Grading
Size Spec. Spec. Spec. Spec.
A B C D
2" 100 95 ~ 100 ---- ----
1-1/2" 95 ~ 100 ---- ---- ----
1" 100.0 100.0 100 ---- 35 ~ 70 100 ----
3/4" 100.0 100.0 100.0 35 ~ 70 ---- 95 ~ 100 100
1/2" 71.3 100.0 90.5 ---- 10 ~ 30 ---- 90 ~ 100
3/8" 19.2 92.0 68.0 10 ~ 30 ---- 20 ~ 55 40 ~ 70
No.4 0.7 14.4 9.9 0 ~ 05 0 ~ 05 0 ~ 10 0 ~ 15
No.8 0.2 2.3 1.6 ---- ---- 0 ~ 05 0 ~ 05
No.200 0.2 0.2 0.2 0 ~ 01 0 ~ 01 0 ~ 01 0 ~ 01

Specified Strength (Kg/cm2) 400 Cement Brand: ARABIAN Cement Company

Hauling Time minutes 30 Min. Pump Used YES
Mix Temperature Rang Co 15 ~ 33 Initial Setting Time Cement (min) 121
Cement Type OPC TYPE I Possible of sulphate Attack NO
Structure Type BRIDGE
Design Requirements
Sub. Properties SUB
Expected Slump With admixture ( mm) 150 Max. Maximum Size (mm) 19.5
Water Cement Ratio 0.35 Nominal Maximum Size (mm) 12.5
Weight of Cement ( Kg/Cu.m) 475 3/4th of min.spacing of bar (mm) 30
Weight of Water ( Kg/Cu.m) 169 1/5th of min. dimention of member (mm) 50
Compr. Strength @ 28 Days (Kg/Sq.m) 592.2 3/4th of min.cover (mm) 30
Entrapped Air % 2.59
Test On Water
Design Mix by Volume ( per Cu.m of Concrete) Elements SUB
1)Absolute Volume of cement 0.1508 Chloride Content (ppm) 105.5
2)Absolute Volume of Water 0.1663 Sulphate Content (ppm) 55.5
3)Absolute Volume of Admixture 0.0090 Total Dissolved Solids (ppm) 200
4)Absolute Volume of Admixture 0.0017 PH 7.9
5)percent Air Entrapped 0.0259
6)Absolute Volume of Coarse Aggregate 0.3045
7)Absolute Volume of ( 1+2+3+4+5+6+7) 0.6582 Admixture
8)Absolute Volume of Fine Aggregate 0.3418 Brand/Name FOSAM CONPLAST SP430R CONPLAST RP200
9)Total Absolute Volume 1.0000 Dosage L / 100Kg CEM 1.90 0.35
Specific Gravity 1.17 1.09
Weight Kg/Cu.m. 10.56 1.81
Un-Corrected Weight ( Per Cu.m. Of Concrete) Volume Liter/ Cu.m 9.03 1.66
Cement Kg 475.0
Water Kg 166
Admixture - 1 (SP) Kg 10.56
Admixture - 2 (RP) Kg 1.81 Time Slump Strength Kg/Cm2
Coarse Aggregate Kg 859 Minutes mm 3 Days 7 Days 28 Days
Fine Aggregate. Kg 898 15 min 170
Total Weight Kg 2410.6 30 min 115
383 497 592
45 min 80
60 min 30
Batch Weight Laboratory Trial

Corrected Weight ( Per Cu.m. Of Concrete) Batch Volume Cubic Meter = 0.06
Cement Kg 475.0 Cement 28.5 Kg
Water Kg 168.8 Water 10.1 Kg
Admixture - 1 (SP) Kg 10.56 Admixture 0.63 Kg
Admixture - 2 (RP) Kg 1.81 Admixture 0.11 Kg
Coarse Aggregate Kg 861.0 Coarse Aggregate 51.7 Kg
Fine Aggregate. Kg 904.7 Fine Aggregate. 54.3 Kg
Total Weight Kg 2422 Total Weight 145.3 Kg

TYPE OF CEMENT: OPC TYPE I Date: 02/10/2023
CLASS : CONCRETE CLASS 400/20 kg/cm2 (OPC) Type of Sample Concrete Cylinder
W/C RATIO : 0.35 WITH ADMIXTURE Specified Strength: 400 kg/cm2

Design strength: 491 kg/cm2
WORKSHEET FOR COMPRESSIVE STRENGTH

OF CONCRETE SAMPLES
SAMPLE NO SLUMP (mm) DIMENSION CM. COMP. AVERAGE
AGE NO. OF
DESCRIPTION DATE SAMPLED DATE TESTED
DAYS
WEIGHT Gms. AREA CM2 VOLUME CM3 UNIT WEIGHT LOAD KN STRENGTH STRENGTH
15 60 KG/CM2 KG/CM2
TRIAL NO -1 min
30 min 45 min
min
D H
A 04/09/2023 07/09/2023 3 12805 15 30 176.8 5303.81 2.414 663 382
B " " 3 12795 15 30 176.8 5303.81 2.412 670 386 383
C " " 3 12825 15 30 176.8 5303.81 2.418 657 379

CONCRETE
CLASS 400/20 "
D
kg/cm2 (OPC) " 11/09/2023 7 12830 15 30 176.8 5303.81 2.419 856 494
170
115
80
30
E " " 7 12802 15 30 176.8 5303.81 2.414 861 497 497
F " " 7 12785 15 30 176.8 5303.81 2.411 867 500
"
W/C RATIO : 0.35
G " 02/10/2023 28 12800 15 30 176.8 5303.81 2.413 1034 596
H " " 28 12798 15 30 176.8 5303.81 2.413 1026 592 592

WITH ADMIXTURE
I " " 28 12814 15 30 176.8 5303.81 2.416 1020 588

TRIAL MIX-2
WITH ADMIXTURE
W/C= 0.37

Fine Aggregate :
Gradation :
3/8" 100 100
#4 95.6 95 - 100
#8 87.8 *****
# 16 71.1 45 - 80
# 30 46.9 *****
# 50 21.5 10 - 30
# 100 5.1 2 - 10
# 200 2.1 0-4
Coarse Aggregates :

Thin & Elongated Pieces : 8.871% Max. 15 %
Gradation :
1" 100 100
3/4" 100.0 100
1/2" 90.5 90 - 100
3/8" 68.0 40 - 70
#4 9.9 0 - 15
#8 1.6 0-5
# 200 0.2 0-1

CONCRETE MIX DESIGN

Mix Requirments :
150 Max. mm. With admixture
Slump Range
OPC
Type (Type I)
TYPE I
Sp.Gr. 3.15

Sp.Gr. 1

Sp.Gr. 1.17
High Rang Water Reducing Superplasticiser
1- Dosage 1.9
Admixture
Weight 10.56
Volume 9.025
Brand FOSAM
Name CONPLAST RP200
Sp.Gr. 1.09
Water Reducing and Retarding Concrete
2- Dosage 0.35
Admixture
Weight 1.81
Volume 1.66

Absorption 0.517
Unit Wt. 1.534
E. Fine Aggregates: Sp.Gr. ( O.D ) 2.627

Absorption 0.751


1- Water Kg/M3 =
(Nom. Max. Size mm)0.18 Nom. Max. Size mm = 12.5
218.8(50)0.1
Water Kg/M3 =
(19)0.18

= 2.59 %
0.172+0.318(A)1.5
1-(A)1.5

fc =400 kg/cm2 fcr =fc *1.10+51 = 491 kg/cm2
1276.5
A = 0.421 (A)1.5 = 0.27
water
w/c ( ratio)

= 576.5 kg./m3


5- Dry Rodded Vol. of Coarse Agg./M 3 = +
0.50 + 0.279
=
0.94 10
= 0.532 + 0.0279
= 0.5599 M3
6- Wt. of Coarse Agg. / M 3 ( CA) = (Dry Rodded Vol. C.A.) x (Dry rodded Unit mass of C.A )
= 0.5599 x 1.534
=
859 kg./m3

7- CALCULATION FOR ABSOLUTE VOLUME PER M 3 OF CONCRETE 0 0
Wt. Cement 475

Sp. Gr. X 1000 3.15 X 1000
Wt. Water 175.8

Sp. Gr. X 1000 1 X 1000
Wt. Agg. 859.0

= Sp. Gr. C. Agg X 1000 2.821 X 1000

D. Admixture 1 (SP) = = = 0.0090 M3
Sp. Gr.of Admix 1 X 1000 1.17 X 1000
Wt. of Admix 2 1.812125

E. Admixture 2 (RP) = = = 0.0017 M3
Sp. Gr.of Admix 2 X 1000 1.09 X 1000

100 100
G. Volume Of Fine Agg= 1 - Summation of vol. of cement, Microsillica,

- 0.6677 = 0.3323 M3
= 873.0 kg./m3

M.C M.C% 0.196

0.196
283.5 × 1 + = 284.0
100
M.C M.C% 0.242

0.242
575.5 × 1 + = 576.9
100
M.C M.C% 0.748

0.748
+
873.0 × 1 + = 879.6
100

100 100
Abs% - M.C%
+ Wt.F.Agg x
100
+ +
= 175.75 + 0.666 + 1.830 + 0.025 = 178.3 Lit./m3
Cement 475.0 kg/m3 28.50 kg/m3
Water 178.3 kg/m4 10.70 Lit./m3
3/4" Agg 284.0 kg/m3 17.04 kg/m3
3/8" Agg 576.9 kg/m3 34.62 kg/m3
Sand 879.6 kg/m3 52.77 kg/m3



Structure Type BRIDGE Member Type SUPER STRUCTURE

Specified Nominal Max. Size 12.5 mm. 1/5th of min. dimention of member 50 mm.
3/4 of min.spacing of bar
th
30 mm. 3/4th of min.cover 30 mm.
Expected Slump 150 Max mm.


admixture

Remarks :


00
LAB TRIAL

Cement 0.151 475 475

Water 0.176 175.8 178
Admixture - 1 (SP) 0.009 10.56 10.56
Admixture - 2 (RP) 0.002 1.8 1.81

1.000
2408.75
C.A.3/4" 17.04 Kg Sand 52.77 Kg

Cement 28.500 Kg
C.A.3/8" 34.62 Kg Water 10.70 Kg

15 min 200
30 min 145 370 475 565
45min 105 363 477 571
60 min 65 366 482 575
AV = 366 AV = 478 AV = 570

Recomanded : YES / NO YES
Remarks :

Combined Bulk Sp.Gr. (O.D) 2.627 3/8" 100 0 100
DESCRIPTION
L.A. Abrasion (%) 16.4-18.9 3/4" Agg. 33

A B C D
2" 100 95 ~ 100 ---- ----
1-1/2" 95 ~ 100 ---- ---- ----
1" 100.0 100.0 100 ---- 35 ~ 70 100 ----
3/4" 100.0 100.0 100.0 35 ~ 70 ---- 95 ~ 100 100
1/2" 71.3 100.0 90.5 ---- 10 ~ 30 ---- 90 ~ 100
3/8" 19.2 92.0 68.0 10 ~ 30 ---- 20 ~ 55 40 ~ 70
No.4 0.7 14.4 9.9 0 ~ 05 0 ~ 05 0 ~ 10 0 ~ 15
No.8 0.2 2.3 1.6 ---- ---- 0 ~ 05 0 ~ 05
No.200 0.2 0.2 0.2 0 ~ 01 0 ~ 01 0 ~ 01 0 ~ 01


Structure Type BRIDGE SUPERSTRUCTURE
Design Requirements
Sub. Properties SUB
Expected Slump With admixture ( mm) 150 Max Maximum Size (mm) 19.5
Compr. Strength @ 28 Days (Kg/Sq.m) 570 3/4th of min.cover (mm) 30
Test On Water
7)Absolute Volume of ( 1+2+3+4+5+6+7) 0.6677 Admixture
Cement Kg 475.0
Water Kg 176
Admixture - 1 (SP) Kg 10.56 Time Slump Strength Kg/Cm2
Admixture - 2 (RP) Kg 1.81 Minutes mm 3 Days 7 Days 28 Days
Coarse Aggregate Kg 859 15 min 200
366 478 570
60 min 65




OF CONCRETE SAMPLES
AGE NO. OF
DAYS
15 60 KG/CM2 KG/CM2
TRIAL NO -1 min
30 min 45 min
min
D H
A 04/09/2023 07/09/2023 3 12789 15 30 176.8 5303.81 2.411 642 370
B " " 3 12771 15 30 176.8 5303.81 2.408 630 363 366
C " " 3 12777 15 30 176.8 5303.81 2.409 634 366

CONCRETE CLASS "
400/20 kg/cm2 (OPC)
D " 11/09/2023 7 12790 15 30 176.8 5303.81 2.411 824 475
200
145
105
65
E " " 7 12773 15 30 176.8 5303.81 2.408 827 477 478
F " " 7 12766 15 30 176.8 5303.81 2.407 835 482
"
W/C RATIO : 0.37
G " 02/10/2023 28 12770 15 30 176.8 5303.81 2.408 980 565
H " " 28 12765 15 30 176.8 5303.81 2.407 990 571 570

WITH ADMIXTURE
I " " 28 12784 15 30 176.8 5303.81 2.410 997 575

CONCRETE CLASS DESIGNATIONS
REQUIRED used
Specified Specified DESIGN Used Cement Max. Size of
STRENGTH @ microsilika
Class Class STRENTH Content Agg.
28 DAYS Content
Kg/Cm2 Kg/Cm2 Kg/M3 Kg/M3
1 210/20 210 294 300 0 20
2 250/20 250 334 350 0 20
3 400/20 400 491 475 0 19.5
4 300/20 300 384 400 0 20
5 350/20 350 434 460 0 20
6 400/20 400 489 485 0 20
7 450/20 450 544 430 21.5 20
FC+87 ≥357< 1.1*DESIGN STRENGTH+51
(Type I) (Type V)
Type of Cement Used
OPC TYPE I SRC Supplementary cement materials
Pump used YES NO MICROSILLICA Brand ELKEM

INITIAL SETTING TIME
Cement Brand ARABIAN Cement Company CEMENT 121
ADMIXTURES FOSAM
Superplasticising admixture CONPLAST SP430R

Type of Admixture
Water Reducing and Retarding admixture CONPLAST RP200
Structure Type BRIDGE ‫عبارات صندوقيه‬
BRIDGE SUPERSTRUCTURE NEW JERSY ‫منشأت جسور علويه‬
SLOPE PROTECTION NEW JERSY

SUPER STRUCTU
water test chloride sulphate Local Well Water
PH
105.5 55.5 7.9
Mix Temperature range 15 ~ 33 Hauling Distance
Hauling Time
3/4th of min.spacing of bar 30
1/5th of min. dimention of member 50
3/4th of min.cover 30
chloride sulphate
PH
AGG3/4 0.015 0.017
7.8
CL
AGG3/8 0.001005 0.01139
7.9
SL
SAND 0.013 0.01
7.9
Nominal Max. Water /
Size of Cement sp rp
Agg.mm Ratio
Lab. Trial
% 1 2 3 4 5
19 0.3 0.31 0.32 0.34 0.35 0.00 0.00

19 0.36 0.37 0.38 0.39 0.40 0.00 0.00
12.5 0.35 0.42 0.37 0.44 0.39 1.90 0.35
19 0.00 0.00
19 1.00 0.32
19 0.00 0.00
19 2.00 0.37
STRENGTH+51
Specified Limit
5% 5%-8%
MIN
Type F Sp.Gr.
1.17
Type B &D Sp.Gr.
1.09
‫منشأت جسور سفليه‬
TDS
200
0.5 km & 33 km
30 Min.
0.00495 0.01005
0.00561 0.01139
TABLE 5.01-1 CONCRETE CLASS DESIGNATIONS
Specified Minimum Minimum Designated Alternate
Class Compressive Cement Coarse Coarse
Strength at Content Aggregate Aggregate
28 Days Size Size
(Kg. Per C Kg./sq. cm.

A-50 mm(2
A 335 210 in.) B
B 310 170 B-62.5(2½ A

i
C 375 250 C-25 mm(1 i D
TRIAL MIX-3
WITH ADMIXTURE
W/C= 0.39

Fine Aggregate : W/C RATIO = 0.39

Gradation :
3/8" 100 100
#4 95.6 95 - 100
#8 87.8 *****
# 16 71.1 45 - 80
# 30 46.9 *****
# 50 21.5 10 - 30
# 100 5.1 2 - 10
# 200 2.1 0-4
Coarse Aggregates :
Gradation :
1" 100 100
3/4" 100.0 100
1/2" 90.5 90 - 100
3/8" 68.0 40 - 70
#4 9.9 0 - 15
#8 1.6 0-5
# 200 0.2 0-1

CONCRETE MIX DESIGN

Mix Requirments :
150 Max mm. With admixture
Slump Range
Type OPC TYPE I
Sp.Gr. 3.15

Sp.Gr. 1

Sp.Gr. 1.17
High Rang Water Reducing
1 Dosage 1.9
Superplasticiser Admixture
Weight 10.56
Volume 9.025
Brand FOSAM
Name CONPLAST RP200
Sp.Gr. 1.09
2 Dosage 0.35
Concrete Admixture
Weight 1.81
Volume 1.66

Absorption 0.517
Unit Wt. 1.534

Absorption 0.751


1- Water Kg/M3 =
(Nom. Max. Size mm) 0.18
Nom. Max. Size mm = 12.5
218.8(50)0.1
Water Kg/M3 =
(19)0.18

= 2.59 %
0.172+0.318(A)1.5
1-(A)1.5

1276.5
A = 0.421 (A)
1.5
= 0.27
water
w/c ( ratio)

= 576.5 kg./m3


5- Dry Rodded Vol. of Coarse Agg./M3 = +
0.50 + 0.279
=
0.94 10
= 0.532 + 0.0279
= 0.5599 M 3
6- Wt. of Coarse Agg. / M3 ( CA) = (Dry Rodded Vol. C.A.) x (Dry rodded Unit mass of C.A )
= 0.5599 x 1.53
=
859 kg./m3

0 0
Wt. Cement 475

Sp. Gr. X 1000 3.15 X 1000
Wt. Water 185.3

B Volume Of Water = = = 0.1853 M3
Sp. Gr. X 1000 1 X 1000
Wt. Agg. 859.0

= Sp. Gr. C. Agg X 1000 2.821 X 1000

D. Admixture 1 (SP) = = = 0.0090 M3
Sp. Gr.of Admix 1 X 1000 1.17 X 1000
Wt. of Admix 2 1.812125

E. Admixture 2 (RP) = = = 0.0017 M3
Sp. Gr.of Admix 2 X 1000 1.09 X 1000

100 100
G. Volume Of Fine Agg. = 1 - Summation of vol. of cement, Microsillica,

- 0.6772 = 0.3228 M3
= 848.1 kg./m3

M.C M.C% 0.196

0.196
283.5 × 1 + = 284.0
100
M.C M.C% 0.242

0.242
575.5 × 1 + = 576.9
100
M.C M.C% 0.748

0.748
+
848.1 × 1 + = 854.4
100

100 100
Abs% - M.C%
+ Wt.F.Agg x
100
+ +
= 185.25 + 0.666 + 1.830 + 0.024 = 187.8 Lit./m3
Cement 475.0 kg/m3 28.500 kg/m3
Water 187.8 kg/m4 11.266 Lit./m3
3/4" Agg 284.0 kg/m3 17.042 kg/m3
3/8" Agg 576.9 kg/m3 34.615 kg/m3
Sand 854.4 kg/m3 51.265 kg/m3



Used nominal maximum size 13 mm.
Expected Slump 150 Max mm.


admixture

Remarks :



00
LAB TRIAL

Cement 0.151 475 475

Water 0.185 185.3 188
Admixture - 1 (SP) 0.009 10.56 10.56
Admixture - 2 (RP) 0.002 1.8 1.81

1.000 2393.10
C.A.3/4" 17.04 Kg Sand 51.26 Kg

Cement 28.500 Kg
C.A.3/8" 34.62 Kg Water 11.27 Kg

15 min 225
30 min 175 341 452 536
45min 125 338 457 532
60 min 80 345 450 543
AV = 341 AV = 453 AV = 537

Recomanded : YES / NO NO
Remarks :

DESCRIPTION
L.A. Abrasion (%) 16.4-18.9 3/4" Agg. 33

A B C D
2" 100 95 ~ 100 ---- ----
1-1/2" 95 ~ 100 ---- ---- ----
1" 100.0 100.0 100 ---- 35 ~ 70 100 ----
3/4" 100.0 100.0 100.0 35 ~ 70 ---- 95 ~ 100 100
1/2" 71.3 100.0 90.5 ---- 10 ~ 30 ---- 90 ~ 100
3/8" 19.2 92.0 68.0 10 ~ 30 ---- 20 ~ 55 40 ~ 70
No.4 0.7 14.4 9.9 0 ~ 05 0 ~ 05 0 ~ 10 0 ~ 15
No.8 0.2 2.3 1.6 ---- ---- 0 ~ 05 0 ~ 05
No.200 0.2 0.2 0.2 0 ~ 01 0 ~ 01 0 ~ 01 0 ~ 01


Mix Temperature Rang C o 15 ~ 33 Initial Setting Time Cement (min) 121
Design Requirements
Sub. Properties SUB
Expected Slump With admixture ( mm) 225-80 Maximum Size (mm) 19.5
Test On Water
7)Absolute Volume of ( 1+2+3+4+5+6) 0.6772 Admixture
Cement Kg 475.0
Water Kg 185
Admixture - 1 (SP) Kg 10.56
Admixture - 2 (RP) Kg 1.81 Time Slump Strength Kg/Cm2
Coarse Aggregate Kg 859 Minutes mm 3 Days 7 Days 28 Days
341 453 537
45 min 125
60 min 80




OF CONCRETE SAMPLES
AGE NO. OF
DAYS
15 60 KG/CM2 KG/CM2
TRIAL NO -1 min
30 min 45 min
min
D H
A 04/09/2023 07/09/2023 3 12677 15 30 176.8 5303.81 2.390 591 341
B " " 3 12666 15 30 176.8 5303.81 2.388 586 338 341
C " " 3 12691 15 30 176.8 5303.81 2.393 599 345

CONCRETE
CLASS 400/20 "
D
kg/cm2 (OPC) " 11/09/2023 7 12690 15 30 176.8 5303.81 2.393 783 452
225
175
125
80
E " " 7 12704 15 30 176.8 5303.81 2.395 792 457 453
F " " 7 12681 15 30 176.8 5303.81 2.391 780 450
"
W/C RATIO : 0.39
G " 02/10/2023 28 12687 15 30 176.8 5303.81 2.392 930 536
H " " 28 12681 15 30 176.8 5303.81 2.391 922 532 537

WITH ADMIXTURE
I " " 28 12696 15 30 176.8 5303.81 2.394 941 543

TRIAL MIX-4
WITHOUT ADMIXTURE
W/C= 0.37

W/C RATIO 0.37WITHOUT ADMIXTURE
Fine Aggregate :
2.721 2.3 - 3.1
Gradation :
3/8" 100 100
#4 95.6 95 - 100
#8 87.8 *****
# 16 71.1 45 - 80
# 30 46.9 *****
# 50 21.5 10 - 30
# 100 5.1 2 - 10
# 200 2.1 0-4
Coarse Aggregates :
Abrasion : Grad B & C 16.4%18.9% Max. 40 %
Gradation :
1" 100 100
3/4" 100.0 100
1/2" 90.5 90 - 100
3/8" 68.0 40 - 70
#4 9.9 0 - 15
#8 1.6 0-5
# 200 0.2 0-1

CONCRETE MIX DESIGN

W/C RATIO 0.37 WITHOUT ADMIXTURE
Mix Requirments :
150 Max. mm. With admixture
Slump Range
Type OPC TYPE I
Sp.Gr. 3.15

Sp.Gr. 1

Absorption 0.517 %
Moisture Content 0.227 %
Unit Wt. 1.534 Kg/m3

Absorption 0.751


1- Water Kg/M3 =
(Nom. Max. Size mm)0.18 Nom. Max. Size mm = 12.5
218.8(50)0.1
Water Kg/M3 =
(19)0.18

= 2.59 %
0.172+0.318(A)1.5
1-(A)1.5

1276.5
A = 0.421 (A)1.5 = 0.27
water
w/c ( ratio)

= 576.5 kg./m3

2.721

5- Dry Rodded Vol. of Coarse Agg./M 3 = +
0.50 + 0.279
=
0.94 10
= 0.532 + 0.0279
= 0.5599 M 3
6- Wt. of Coarse Agg. / M 3 ( CA) = (Dry Rodded Vol. C.A.) x (Dry rodded Unit mass of C.A )
= 0.5599 x 1.534
=
859 kg./m3

0 0
Wt. Cement 475

Sp. Gr. X 1000 3.15 X 1000
Wt. Water 175.8

Sp. Gr. X 1000 1 X 1000
Wt. Agg. 859.0

= Sp. Gr. C. Agg X 1000 2.821 X 1000

D. Volume Of Air = = = 0.0259 M3
100 100
E. Volume Of Fine Agg. = 1 - Summation of vol. of cement, Microsillica,

- 0.6570 = 0.3430 M3
= 901.1 kg./m3

M.C M.C% 0.196

0.196
283.5 × 1 + = 284.0
100
M.C M.C% 0.242

0.242
575.5 × 1 + = 576.9
100
M.C M.C% 0.748

0.748
+
901.1 × 1 + = 907.8
100

100 100
Abs% - M.C%
+ Wt.F.Agg x
100
+ +
= 175.75 + 0.666 + 1.830 + 0.026 = 178.3 Lit./m3
Cement 475.000 kg/m3 28.500 kg/m3
Water 178.271 kg/m4 10.696 Lit./m3
3/4" Agg 284.026 kg/m3 17.042 kg/m3
3/8" Agg 576.925 kg/m3 34.615 kg/m3
Sand 907.849 kg/m3 54.471 kg/m3



Expected Slump 25-75 mm.

Absolute Vol, of C.A 0.305 m 3
Vol. of F.A 0.343 m 3

Vol. of air 0.02594 m 3
Remarks :


00
LAB TRIAL

Cement 0.151 475 475

Water 0.176 175.8 178
1.000
2424.66
C.A.3/4" 17.04 Kg Sand 54.47 Kg

Cement 28.500 Kg
C.A.3/8" 34.62 Kg Water 10.70 Kg

15 min 55
30 min 20 314 407 522
45min ᷉ 305 414 525
60 min ᷉ 308 405 531
AV = 309 AV = 409 AV = 526

Recomanded : YES / NO YES
Remarks :

Expected Slump Without admixture ( mm -- 25-75 No-50 21.5 78.5 10 ~ 30
DESCRIPTION
L.A. Abrasion (%) 16.4-18.9 3/4" Agg. 33

A B C D
2" 100 95 ~ 100 ---- ----
1-1/2" 95 ~ 100 ---- ---- ----
1" 100.0 100.0 100 ---- 35 ~ 70 100 ----
3/4" 100.0 100.0 100.0 35 ~ 70 ---- 95 ~ 100 100
1/2" 71.3 100.0 90.5 ---- 10 ~ 30 ---- 90 ~ 100
3/8" 19.2 92.0 68.0 10 ~ 30 ---- 20 ~ 55 40 ~ 70
No.4 0.7 14.4 9.9 0 ~ 05 0 ~ 05 0 ~ 10 0 ~ 15
No.8 0.2 2.3 1.6 ---- ---- 0 ~ 05 0 ~ 05
No.200 0.2 0.2 0.2 0 ~ 01 0 ~ 01 0 ~ 01 0 ~ 01

W/C RATIO 0.37 WITHOUT ADMIXTURE

Design Requirements
Sub. Properties SUB
Expected Slump Without admixture ( mm) 25-75 Maximum Size (mm) 19.5
Test On Water
3)percent Air Entrapped 0.0259 Total Dissolved Solids (ppm) 200
4)Absolute Volume of Coarse Aggregate 0.3045 PH 7.9
5)Absolute Volume of ( 1+2+3+4) 0.6570
6)Absolute Volume of Fine Aggregate 0.3430
7)Total Absolute Volume 1.0000 Time Slump Strength Kg/Cm2
Minutes mm 3 Days 7 Days 28 Days
Un-Corrected Weight ( Per Cu.m. Of Concrete) 15 min 55
Cement Kg 475.0 30 min 20
309 409 526
Water Kg 176 45 min
Coarse Aggregate Kg 859 60 min ᷉
Fine Aggregate. Kg 901
Total Weight Kg 1.00
Corrected Weight ( Per Cu.m. Of Concrete)

Cement Kg 475.0 Batch Weight Laboratory Trial
Water Kg 178.3 Batch Volume Cubic Meter = 0.06
Coarse Aggregate Kg 861.0 Cement 28.5 Kg
Fine Aggregate. Kg 907.8 Water 10.7 Kg
Total Weight Kg 2477 Coarse Aggregate 51.7 Kg
Fine Aggregate. 54.5 Kg
Total Weight 148.6 Kg

W/C RATIO : 0.37 WITHOUT ADMIXTURE Specified Strength: 400 kg/cm2


OF CONCRETE SAMPLES
AGE NO. OF
DAYS
15 60 KG/CM2 KG/CM2
TRIAL NO -1 min
30 min 45 min
min
D H
A 04/09/2023 07/09/2023 3 12810 15 30 176.8 5303.81 2.415 545 314
B " " 3 12795 15 30 176.8 5303.81 2.412 529 305 309
C " " 3 12803 15 30 176.8 5303.81 2.414 534 308

CONCRETE
CLASS 400/20 "
D
kg/cm2 (OPC) " 11/09/2023 7 12785 15 30 176.8 5303.81 2.411 705 407
᷉
᷉
55
20
E " " 7 12796 15 30 176.8 5303.81 2.413 718 414 409
F " " 7 12810 15 30 176.8 5303.81 2.415 703 405
"
W/C RATIO : 0.37
G " 02/10/2023 28 12820 15 30 176.8 5303.81 2.417 905 522
H WITHOUT " " 28 12776 15 30 176.8 5303.81 2.409 911 525 526
I ADMIXTURE " " 28 12794 15 30 176.8 5303.81 2.412 921 531

GRADATION OF
COARSE & FINE
AGGREGATES
SIEVE ANALYSIS(AASHTO -T27)
SAMPLE NO. AVERAGE

DESCRIPTION : COARSE AGGREGATE Date Sampled : 19/08/2023
Date Tested : 20/08/2023
KIND OF MATERIAL : 3/4" AGGREGATE
SAMPLE FROM : HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT
Sieve Size SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5 AVERAGE Specification % Remarks
PASSING %
1" 100 100 100 100 100 100
3/4 " 100 100 100 100 100 100
1/2 " 70.5 71.5 71.2 71.8 71.7 71.3
3/8 " 18.0 20.0 20.5 17.0 20.4 19.2
No. 4 4 ‫رقم‬ 0.6 0.8 0.8 0.5 0.5 0.7
No. 8 8 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 16 16 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 30 30 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 50 50 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 100 100 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 200 200 ‫رقم‬ 0.2 0.1 0.2 0.2 0.2 0.2
Pan ‫الكفة‬
Wash Passing No. 200
Total ‫المجموع‬
M.E. CONTRACTOR M.E CONSULTANT R.E. CONSULTANT

1.07 1.08 1.09 1.092
AGG3/4
WT. of Sample O.dry (Gm) : 4675.2 5002.5 5049.2 5096.0 5105.3
WT. of Sample Washed O.dry (Gm) 4669.5 4996.4 5043.1 5089.8 5099.1
1" 0 0.0 0.0 0.0 0.0
3/4 " 236.5 253.1 255.4 257.8 258.3
1/2 " 3569.5 3819.4 3855.1 3890.8 3897.9
3/8 " 4442.6 4753.6 4798.0 4842.4 4851.3
No. 4 4633.2 4957.5 5003.9 5050.2 5059.5
No. 8 4638.2 4962.9 5009.3 5055.6 5064.9
No. 16 4640.5 4965.3 5011.7 5058.1 5067.4
No. 30 4643 4968.0 5014.4 5060.9 5070.2
No. 50 4643 4968.0 5014.4 5060.9 5070.2
No. 100 4643 4968.0 5014.4 5060.9 5070.2
No. 200 4645.2 4970.4 5016.8 5063.3 5072.6
Pan 2.9 3.1 3.5 3.2 3.2
Wash Passing No. 200 27.1 29.0 28.9 29.5 29.6
Total 4675.2 5002.5 5049.2 5096.0 5105.3

SAMPLE NO. 1
KIND OF MATERIAL : 3/4" AGGREGATES
WT. of Sample Origional (Gm) : 3566

Tested by: ZIA UR RAHMAN LAB.TECHNICIAN
WT. of Sample O.dry (Gm) : 3565 Computed by: Eng'r ADNAN YOUSAF M.E. CONTRACTOR
Checked by: Eng'r ANWAR OSMAN M.E. CONSULTANT
WT. of Sample Washed O.dry(Gm) : 3561
Sieve Size Wt. Retained Cum. Wt. Passing Cum. Passing Cum. Retained Retained Specification Remarks
Grms Grms % % % %
1" 0 3565 100
3/4 " 0 3565 100
1/2 " 1053 2512 70.5
3/8 " 2924 641 18.0
No. 4 4 ‫رقم‬ 3543 22 0.6
No. 8 8 ‫رقم‬ 3557 8 0.2
No. 16 16 ‫رقم‬ 3557 8 0.2
No. 30 30 ‫رقم‬ 3558 7 0.2
No. 50 50 ‫رقم‬ 3558 7 0.2
No. 100 100 ‫رقم‬ 3559 6 0.2
No. 200 200 ‫رقم‬ 3559 6 0.2
Pan ‫الكفة‬ 1
Wash Passing No. 200 5
Total ‫المجموع‬ 3565

SAMPLE NO. 2

Grms Grms % % % %
1" 0 3540 100
3/4 " 0 3540 100
1/2 " 1009 2531 71.5
3/8 " 2832 708 20.0
No. 4 4 ‫رقم‬ 3511 29 0.8
No. 8 8 ‫رقم‬ 3532 8 0.2
No. 16 16 ‫رقم‬ 3532 8 0.2
No. 30 30 ‫رقم‬ 3533 7 0.2
No. 50 50 ‫رقم‬ 3533 7 0.2
No. 100 100 ‫رقم‬ 3534 6 0.2
No. 200 200 ‫رقم‬ 3535 5 0.1

SAMPLE NO. 3

Grms Grms % % % %
1" 0 3418 100
3/4 " 0 3418 100
1/2 " 983 2435 71.2
3/8 " 2718 700 20.5
No. 4 4 ‫رقم‬ 3390 28 0.8
No. 8 8 ‫رقم‬ 3410 8 0.2
No. 16 16 ‫رقم‬ 3410 8 0.2
No. 30 30 ‫رقم‬ 3411 7 0.2
No. 50 50 ‫رقم‬ 3412 6 0.2
No. 100 100 ‫رقم‬ 3412 6 0.2
No. 200 200 ‫رقم‬ 3412 6 0.2

SAMPLE NO. 4

Grms Grms % % % %
1" 0 3962 100
3/4 " 0 3962 100
1/2 " 1119 2843 71.8
3/8 " 3288 674 17.0
No. 4 4 ‫رقم‬ 3942 20 0.5
No. 8 8 ‫رقم‬ 3953 9 0.2
No. 16 16 ‫رقم‬ 3954 8 0.2
No. 30 30 ‫رقم‬ 3954 8 0.2
No. 50 50 ‫رقم‬ 3955 7 0.2
No. 100 100 ‫رقم‬ 3956 6 0.2
No. 200 200 ‫رقم‬ 3956 6 0.2

SAMPLE NO. 5

Grms Grms % % % %
1" 0 4573 100
3/4 " 0 4573 100.0
1/2 " 1294 3279 71.7
3/8 " 3641 932 20.4
No. 4 4 ‫رقم‬ 4549 24 0.5
No. 8 8 ‫رقم‬ 4562 11 0.2
No. 16 16 ‫رقم‬ 4563 10 0.2
No. 30 30 ‫رقم‬ 4563 10 0.2
No. 50 50 ‫رقم‬ 4564 9 0.2
No. 100 100 ‫رقم‬ 4565 8 0.2
No. 200 200 ‫رقم‬ 4566 7 0.2

SAMPLE NO. AVERAGE

DESCRIPTION : C0ARSE AGGREGATE Date Sampled : 19/08/2023
KIND OF MATERIAL : 3/8" AGGREGATE
Sieve Size SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5 AVERAGE Specification % Remarks
PASSING %
3/4 " 100 100 100 100 100 100
1/2 " 100.0 100.0 100.0 100.0 100 100
3/8 " 91.2 92.5 92.0 92.3 92.2 92.0
No. 4 4 ‫رقم‬ 14.2 14.0 15.5 14.1 14.4 14.4
No. 8 8 ‫رقم‬ 2.1 2.1 2.5 2.4 2.2 2.3
No. 16 16 ‫رقم‬ 0.3 0.3 0.4 0.3 0.3 0.3
No. 30 30 ‫رقم‬ 0.2 0.2 0.3 0.2 0.3 0.3
No. 50 50 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 100 100 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
No. 200 200 ‫رقم‬ 0.2 0.2 0.2 0.2 0.2 0.2
Pan ‫الكفة‬
Wash Passing No. 200
Total ‫المجموع‬

1.07 1.08 1.09
AGG3/8
WT. of Sample O.dry (Gm) : 3524.8 3771.5 3806.8 3842.0
WT. of Sample Washed O.dry (Gm) 3513.4 3759.3 3794.5 3829.6
3/4 " 0 0.0 0.0 0.0
1/2 " 0 0.0 0.0 0.0
3/8 " 216.3 231.4 233.6 235.8
No. 4 2795.6 2991.3 3019.2 3047.2
No. 8 3437.4 3678.0 3712.4 3746.8
No. 16 3440.5 3681.3 3715.7 3750.1
No. 30 3444 3685.1 3719.5 3754.0
No. 50 3450.5 3692.0 3726.5 3761.0
No. 100 3480.7 3724.3 3759.2 3794.0
No. 200 3495.3 3740.0 3774.9 3809.9
Pan 8.7 9.3 3.5 3.2
Wash Passing No. 200 20.8 22.3 28.4 29.0
Total 3524.8 3771.5 3806.8 3842.0

SAMPLE NO. 1

Grms Grms % % % %
3/4 " 0 3750 100

1/2 " 0 3750 100
3/8 " 329 3421 91.2
No. 4 4 ‫رقم‬ 3219 531 14.2
No. 8 8 ‫رقم‬ 3670 80 2.1
No. 16 16 ‫رقم‬ 3740 10 0.3
No. 30 30 ‫رقم‬ 3741 9 0.2
No. 50 50 ‫رقم‬ 3742 8 0.2
No. 100 100 ‫رقم‬ 3743 7 0.2
No. 200 200 ‫رقم‬ 3744 6 0.2

SAMPLE NO. 2
KIND OF MATERIAL :3/8" AGGREGATES

Grms Grms % % % %
3/4 " 0 4102 100

1/2 " 0 4102 100
3/8 " 308 3794 92.5
No. 4 4 ‫رقم‬ 3529 573 14.0
No. 8 8 ‫رقم‬ 4015 87 2.1
No. 16 16 ‫رقم‬ 4090 12 0.3
No. 30 30 ‫رقم‬ 4092 10 0.2
No. 50 50 ‫رقم‬ 4093 9 0.2
No. 100 100 ‫رقم‬ 4094 8 0.2
No. 200 200 ‫رقم‬ 4095 7 0.2

SAMPLE NO . 3

Grms Grms % % % %
3/4 " 0 3129 100

1/2 " 0 3129 100
3/8 " 249 2880 92.0
No. 4 4 ‫رقم‬ 2643 486 15.5
No. 8 8 ‫رقم‬ 3050 79 2.5
No. 16 16 ‫رقم‬ 3118 11 0.4
No. 30 30 ‫رقم‬ 3120 9 0.3
No. 50 50 ‫رقم‬ 3122 7 0.2
No. 100 100 ‫رقم‬ 3123 6 0.2
No. 200 200 ‫رقم‬ 3124 5 0.2

SAMPLE NO. 4

Grms Grms % % % %
3/4 " 0 4773 100

1/2 " 0 4773 100
3/8 " 367 4406 92.3
No. 4 4 ‫رقم‬ 4101 672 14.1
No. 8 8 ‫رقم‬ 4658 115 2.4
No. 16 16 ‫رقم‬ 4758 15 0.3
No. 30 30 ‫رقم‬ 4762 11 0.2
No. 50 50 ‫رقم‬ 4763 10 0.2
No. 100 100 ‫رقم‬ 4764 9 0.2
No. 200 200 ‫رقم‬ 4765 8 0.2

PROJECT :
CONSULTANT: EURO GROUP FOR CONSULTING ENGINEERS
Err:509
SAMPLE NO. 4
DESCRIPTION: COARSE AGGREGATE Date Sampled: 09/07/2022
KIND OF MATERIAL: 3/8" AGGREGATES
SAMPLE FROM: HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT
SOURCE: HAMID ABU KHUSHAIM CRUSHER AL JAMMUM

Tested by: ZIA UR RAHMAN
WT. of Sample O.dry (Gm) : 2037 Computed by: Eng'r ADNAN YOUSAF
Checked by: ANWAR OSMAN (M.E CONSULTANT)
WT. of Sample Washed O.dry (Gm) : 2010
Grms Grms % % % %
3/4 " 0 2037 100

1/2 " 27 2010 98.7
3/8 " 1694 343 16.8
No. 4 4 ‫رقم‬ 5084 -3047 -149.6
No. 8 8 ‫رقم‬ 5095 -3058 -150.1
No. 16 16 ‫رقم‬ 5096 -3059 -150.2
No. 30 30 ‫رقم‬ 5096 -3059 -150.2
No. 50 50 ‫رقم‬ 5097 -3060 -150.2
No. 100 100 ‫رقم‬ 5097 -3060 -150.2
No. 200 200 ‫رقم‬ 5098 -3061 -150.3
Wash Passing No. 200 -3063

PROJECT: THE REMAINING WORKS TO IMPLEMENT THE SECOND PHASE OF MIDDLE RING ROAD MAKKAH MUKARAMAH
CONSULTANT: EURO GROUP FOR CONSULTING ENGINEERS
CONTRACTOR: Al JAZERA Al ARABIA Co.ltd

SAMPLE NO. 5
DESCRIPTION: COARSE AGGREGATE Date Sampled : 01/05/2022
KIND OF MATERIAL: 3/8" AGGREGATES
SAMPLE FROM: JAZERA CONCRETE COMPANY (JCC)
SOURCE: Al Jazera Al Arabia Co.ltd

Tested by: ASKAN M BARIK (LAB.TECHNICIAN)
WT. of Sample O.dry (Gm) : 5597 Computed by: SAJJAD AHMED (M.E CONTRACTOR)
Checked by: ANWAR OSMAN (M.E CONSULTANT)
Grms Grms % % % %
3/4 " 0 5597 100

1/2 " 126 5470 97.7
3/8 " 1325 4272 76.3
No. 4 4 ‫رقم‬ 5012 584 10.4
No. 8 8 ‫رقم‬ 5475 122 2.2
No. 16 16 ‫رقم‬ 5562 34 0.6
No. 30 30 ‫رقم‬ 5583 14 0.2
No. 50 50 ‫رقم‬ 5588 8 0.1
No. 100 100 ‫رقم‬ 5588 8 0.1
No. 200 200 ‫رقم‬ 5589 8 0.1
#REF! #REF! #REF!

#REF! #REF! #REF!
SAMPLE NO. 5

Grms Grms % % % %
3/4 " 0 4216 100

1/2 " 0 4216 100
3/8 " 329 3887 92.2
No. 4 4 ‫رقم‬ 3610 606 14.4
No. 8 8 ‫رقم‬ 4125 91 2.2
No. 16 16 ‫رقم‬ 4202 14 0.3
No. 30 30 ‫رقم‬ 4204 12 0.3
No. 50 50 ‫رقم‬ 4207 9 0.2
No. 100 100 ‫رقم‬ 4208 8 0.2
No. 200 200 ‫رقم‬ 4209 7 0.2

SAMPLE NO. AVERAGE

DESCRIPTION : FINE AGGREGATES Date Sampled : 19/08/2023
KIND OF MATERIAL : NATURAL SAND
SOURCE : (SHOAIBA-AL LIETH ROAD)
SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5 SAMPLE 6 AVERAGE Cum. Retained

Sieve Size SPECIFICATION
PASSING % PASSING % PASSING % PASSING % PASSING % PASSING % PASSING % %
3/8 " 100 100 100 100 100 100 100 0 100
No. 4 4 ‫رقم‬ 95.4 95.7 95.8 95.4 95.9 95.6 95.6 4.4 95 - 100
No. 8 8 ‫رقم‬ 87.9 87.8 87.8 87.6 87.7 87.5 87.8 12.2
No. 16 16 ‫رقم‬ 71.5 71.0 70.6 71.2 70.2 70.5 71.1 28.9 45 - 80
No. 30 30 ‫رقم‬ 47.0 46.8 47.1 46.9 45.7 47.0 46.9 53.1
No. 50 50 ‫رقم‬ 21.8 21.1 21.5 21.4 20.6 21.5 21.5 78.5 10 - 30
No. 100 100 ‫رقم‬ 5.3 5.0 5.2 5.0 4.6 5.0 5.1 94.9 2 - 10
No. 200 200 ‫رقم‬ 2.2 2.1 1.8 2.2 2.2 2.3 2.1 97.9 0 - 4
F.M. 2.721
REQUIREMENTS : FINENESS MODULOUS ( 2.3 To 3.1)

sand 1.07 1.08 1.09
WT. of Sample O.dry (Gm) : 1681.7 1799.4 1816.2 1833.1
WT. of Sample Washed O.dry (Gm) 1673.6 1790.8 1807.5 1824.2
3/8 " 0 0.0 0.0 0.0
No. 4 36.2 38.7 39.1 39.5
No. 8 253.1 270.8 273.3 275.9
No. 16 548.9 587.3 592.8 598.3
No. 30 956.3 1023.2 1032.8 1042.4
No. 50 1376.3 1472.6 1486.4 1500.2
No. 100 1574.8 1685.0 1700.8 1716.5
No. 200 1626.3 1740.1 1756.4 1772.7
Pan 12.1 12.9 3.5 3.2
Wash Passing No. 200 43.3 46.3 56.3 57.2
Total 1681.7 1799.4 1816.2 1833.1

SAMPLE NO. 1
KIND OF MATERIAL: NATURAL SAND
SOURCE: (SHOAIBA-AL LIETH ROAD)

Sieve Size Wt. Retained Cum. Wt. Passing Cum. Passing Specification Remarks
Grms Grms % %
3/8 " 0 3499 100 100

No. 4 4 ‫رقم‬ 161 3338 95.4 95 - 100
No. 8 8 ‫رقم‬ 424 3075 87.9
No. 16 16 ‫رقم‬ 996 2503 71.5 45 - 80
No. 30 30 ‫رقم‬ 1853 1646 47.0
No. 50 50 ‫رقم‬ 2736 763 21.8 10 - 30
No. 100 100 ‫رقم‬ 3315 184 5.3 2 - 10
No. 200 200 ‫رقم‬ 3423 76 2.2 0 - 4

PROJECT : EURO GROUP FOR ENGINEERING CONSULTANCY
SAMPLE NO. 2

Cum. Wt.
Wt. Retained Cum. Passing
Passing
Sieve Size Specification Remarks
Grms Grms % %
3/8 " 0 3642 100 100

No. 4 4 ‫رقم‬ 158 3484 95.7 95 - 100
No. 8 8 ‫رقم‬ 443 3199 87.8
No. 16 16 ‫رقم‬ 1057 2585 71.0 45 - 80
No. 30 30 ‫رقم‬ 1939 1703 46.8
No. 50 50 ‫رقم‬ 2874 768 21.1 10 - 30
No. 100 100 ‫رقم‬ 3459 183 5.0 2 - 10
No. 200 200 ‫رقم‬ 3566 76 2.1 0 - 4

PROJECT : HAMID ABU KHUSHAIM CONSTRUCTION COMPANY
SAMPLE NO. 3

Cum. Wt.
Passing
Grms Grms % %
3/8 " 0 3035 100 100

No. 4 4 ‫رقم‬ 127 2908 95.8 95 - 100
No. 8 8 ‫رقم‬ 371 2664 87.8
No. 16 16 ‫رقم‬ 893 2142 70.6 45 - 80
No. 30 30 ‫رقم‬ 1607 1428 47.1
No. 50 50 ‫رقم‬ 2381 654 21.5 10 - 30
No. 100 100 ‫رقم‬ 2876 159 5.2 2 - 10
No. 200 200 ‫رقم‬ 2980 55 1.8 0 - 4

SAMPLE NO. 4

Cum. Wt.
Passing
Grms Grms % %
3/8 " 0 3290 100 100

No. 4 4 ‫رقم‬ 151 3139 95.4 95 - 100
No. 8 8 ‫رقم‬ 409 2881 87.6
No. 16 16 ‫رقم‬ 948 2342 71.2 45 - 80
No. 30 30 ‫رقم‬ 1746 1544 46.9
No. 50 50 ‫رقم‬ 2586 704 21.4 10 - 30
No. 100 100 ‫رقم‬ 3126 164 5.0 2 - 10
No. 200 200 ‫رقم‬ 3219 71 2.2 0 - 4

SAMPLE NO. 5

Cum. Wt.
Passing
Grms Grms % %
3/8 " 0 3161 100 100

No. 4 4 ‫رقم‬ 129 3032 95.9 95 - 100
No. 8 8 ‫رقم‬ 390 2771 87.7
No. 16 16 ‫رقم‬ 941 2220 70.2 45 - 80
No. 30 30 ‫رقم‬ 1717 1444 45.7
No. 50 50 ‫رقم‬ 2510 651 20.6 10 - 30
No. 100 100 ‫رقم‬ 3015 147 4.6 2 - 10
No. 200 200 ‫رقم‬ 3090 71 2.2 0 - 4

SAMPLE NO. 6

Cum. Wt.
Passing
Grms Grms % %
3/8 " 0 3395 100 100

No. 4 4 ‫رقم‬ 149 3246 95.6 95 - 100
No. 8 8 ‫رقم‬ 424 2971 87.5
No. 16 16 ‫رقم‬ 1003 2392 70.5 45 - 80
No. 30 30 ‫رقم‬ 1801 1595 47.0
No. 50 50 ‫رقم‬ 2664 731 21.5 10 - 30
No. 100 100 ‫رقم‬ 3224 171 5.0 2 - 10
No. 200 200 ‫رقم‬ 3317 78 2.3 0 - 4

SPECIFIC GRAVITIES
OF COARSE & FINE
AGGREGATES
KIND OF MATERIAL : COARSE AGGREGATES DATE: 23/08/2023
SPECIFIC GRAVITY OF COARSE AGGREGATE(AASHTO-T-227)
MATERIAL DESCRIPTION 3/4''AGG.

SAMPLE No. 1 2 3 4 5 AVERAGE
WEIGHT OF OVEN DRY SAMPLE IN AIR gm A 4881.9 4912.6 4949.4 4933.4 4924.2
WEIGHT OF SATURATED SURFACE DRY SAMPLE
IN AIR
gm B 4903.7 4933.0 4972.7 4952.6 4944.4

IN WATER
gm C 3180.1 3199.2 3223.9 3211.7 3206.4
BULK SP. GRAVITY (DRY BASIS) g/cc A/B-C 2.832 2.833 2.830 2.834 2.833 2.832
BULK SP. GRAVITY (SSD BASIS) g/cc B/B-C 2.845 2.845 2.843 2.845 2.845 2.845
APPARENT SPECIFIC GRAVITY g/cc A/A-C 2.869 2.867 2.868 2.865 2.867 2.867
(B-A)X100
ABSORPTION % 0.447 0.415 0.471 0.389 0.410 0.430
A
MATERIAL DESCRIPTION 3/8''AGG.

SAMPLE No. 1 2 3 4 5 AVERAGE
WEIGHT OF OVEN DRY SAMPLE IN AIR gm A 2995.7 2925.2 2979.5 2892.4 2925.3
IN AIR
gm B 3012.5 2942 2995.4 2908.9 2941.7

IN WATER
gm C 1947.7 1902.3 1937.9 1881.5 1902.5
BULK SP. GRAVITY (DRY BASIS) g/cc A/B-C 2.813 2.814 2.817 2.815 2.815 2.815
BULK SP. GRAVITY (SSD BASIS) g/cc B/B-C 2.829 2.830 2.833 2.831 2.831 2.831
APPARENT SPECIFIC GRAVITY g/cc A/A-C 2.858 2.860 2.861 2.861 2.860 2.860
(B-A)X100
ABSORPTION % 0.561 0.574 0.534 0.570 0.561 0.560
A

KIND OF MATERIAL : NATURAL SAND DATE : 24-08-2023
SPECIFIC GRAVITY OF FINE AGGREGATE(AASHTO-T-227)
MATERIAL NATURAL SAND
SAMPLE No. 1 2 3 4 AVERAGE
WEIGHT OF OVEN DRY SAMPLE gm A 496.20 496.30 496.80 496.79
WEIGHT OF PYCKNOMETER + WATER gm B 706.00 675.43 706.00 675.43

WEIGHT OF SATURATED SURFACE DRY
SAMPLE IN AIR
gm C 500.12 500.05 500.35 500.49
WEIGHT OF PYCKNOMETER + WATER + SSD
SAMPLE
gm D 1017.40 986.66 1017.15 986.71
BULK SP. GRAVITY (DRY BASIS) g/cc A/(B+C-D) 2.629 2.628 2.626 2.626 2.627
BULK SP. GRAVITY (SSD BASIS) g/cc C/(B+C-D) 2.650 2.648 2.645 2.645 2.647
APPARENT SP. GRAVITY g/cc A/(B+A-D) 2.685 2.682 2.676 2.678 2.680
(C-A)X100
ABSORPTION % 0.790 0.756 0.715 0.745 0.751
A
MATERIAL
SAMPLE No.
WEIGHT OF OVEN DRY SAMPLE gm A
WEIGHT OF PYCKNOMETER + WATER gm B
WEIGHT OF SATURATED SURFACE DRY SAMPLE IN

gm X
AIR
WEIGHT OF PYCKNOMETER + WATER + SSD

gm C
SAMPLE
BULK SP. GRAVITY (DRY BASIS) g/cc A/(B+X-C)
BULK SP. GRAVITY (SSD BASIS) g/cc X/(B+X-C)
APPARENT SP. GRAVITY g/cc A/(B+A-C)
(X-A)x100
ABSORPTION %
A

KIND OF MATERIAL : COMBINED COARSE AGGREGATE DATE : 24-08-2023
MATERIAL DESCRIPTION 3/4" AGG. 33 3/8'' AGG. 67
SAMPLE No. AVERAGE AVERAGE
BULK SP. GRAVITY (DRY BASIS) g/cc A/B-C 2.832 2.815
BULK SP. GRAVITY (SSD BASIS) g/cc B/B-C 2.845 2.831
APPARENT SPECIFIC GRAVITY g/cc A/A-C 2.867 2.860
(B-A)x100
ABSORPTION % 0.430 0.560
A
COMBINED BULK SPECIFIC GRAVITY 100

=
(DRY BASIS) 33 + 67 = 2.821
2.832 2.815
COMBINED BULK SPECIFIC GRAVITY 100

= =
(SSD BASIS) 33 + 67 2.836
2.845 2.831
COMBINED APPARENT SPECIFIC 100

=
GRAVITY 33 67 = 2.862
2.867 2.860
100
COMBINED ABSORPTION =
33 67 = 0.517
+
0.430 0.560

DRY RODDED UNIT
WEIGHT of COARSE
AGGREGATE
KIND OF MATERIAL : COMBINED COARSE AGGREGATES DATE: 24/08/2023
DRY RODDED UNIT WEIGHT OF AGGREGATE

( AASHTO T 19-76 & ASTM C 29-76 )
DETERMINATION No. 1 2 3
WEIGHT OF MOLD gm A 7,944 7,944 7,944
WEIGHT OF MOLD + SAMPLE gm B 23205 23195 23220
WEIGHT OF SAMPLE gm C=(B-A) 15,261.3 15,251.3 15,276.3
VOLUME OF MOLD gm D 9947.6 9947.6 9947.6
UNIT WEIGHT OF SAMPLE gm/cc C/D 1.534 1.533 1.536
AVERAGE gm/cc 1.534
Combined Unit Weight = 1.534
3/4" AGG. 33%
3/8'' AGG. 67%

MOISTURE
CONTENT OF
COARSE & FINE
AGGREGATES
KIND OF MATERIAL : COMBINED AGGREGATE DATE: 03/09/2023
DETERMINATION OF MOISTURE CONTENT OF COARSE AGGREGATES
DESCRIPTION : CONCRETE COURSE AGGREGATE (3/4'')

Wet wt. of sample A 1486.0 1464.3 1564.5
Dry wt. of sample B 1483.4 1461 1561.6
Wt. of Moisture C=(A-B) 2.59999999999991 3.30 2.90000000000009
% Moisture Content (C/B)*100 0.175 0.226 0.186
Average Moisture Content % 0.196
DESCRIPTION : CONCRETE COURSE AGGREGATE (3/8'')

Wet wt. of sample A 1378.4 1712.5 2157
Dry wt. of sample B 1375.3 1708.4 2151.4
Wt. of Moisture C=(A-B) 3.10000000000014 4.10 5.59999999999991
% Moisture Content (C/B)*100 0.225 0.240 0.260
3/4" AGG. 3/8'' AGG.

PERCENT OF COARSE AGGREGATES USED
33% 67%
Combined Moisture Content = ((M.C OF 3/4"33%)+(M.C OF 3/8"67%)) 0.227

KIND OF MATERIAL : FINE AGGREGATE DATE: 03/09/2023
DETERMINATION OF MOISTURE CONTENT OF FINE AGGREGATES
DESCRIPTION : CONCRETE FINE AGGREGATE

Wet wt. of sample + container 691.0 719.4 756.2
Dry wt. of sample + container 686.1 714.4 751
Container No. C E F
Wt. of Moisture 4.9 5.0 5.2
Wt. of Container 44.2 44.2 44.2
Wt. of Dry Sample 641.9 670.2 706.8
% Moisture Content 0.763 0.746 0.736
DESCRIPTION : CONCRETE FINE AGGREGATE

Wet wt. of sample + container
Dry wt. of sample + container
Wt. of Moisture
Wt. of Container
Wt. of Dry Sample
% Moisture Content
Combined Moisture Content %

QUALITY TESTS
OF COARSE AND
FINE
AGGREGATES
SAMPLE SOURCE : (SHOAIBA-AL LIETH ROAD) DATE : 26/08/2023
SAND EQUIVALENT TEST ( ASTM D-2419)
SAMPLE NO. 1 2 3
SAND HEIGHT MM. cm. Hs 3.7 3.6 3.6
CLAY FLOC HEIGHT MM. cm. Hc 4.6 4.5 4.5
CALCULATED SAND EQUIVALENT % Hs/Hc *100 80.4 80.0 80.0
ADJUSTED SAND EQUIVALENT % 81 80 80
AVERAGE SAND EQUIVALENT % 80.5

ADJUSTED AVG SAND EQUIVALENT % 81
REMARKS : SPECIFICATION REQUIRED (MIN, 75%)

SAMPLE FROM : HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT DATE: 22-08-2023
BLENDING OF AGGREGATE
BASED ON M.O.C CIRCULAR 855 & MRDTM 515
BLENDING OF AGGREGATES
PERCENTAGE PASSING INDICATED SIEVE
MATERIALS 1" 3/4" 1/2" 3/8" #4 #8 # 16 # 30 # 50 # 100 # 200
3/4" Agg. 100 100 71.3 19.2 0.7 0.2 0.2 - - - 0.2
3/8" Agg. 100 100 100 92.0 14.4 2.3 0.3 - - - 0.2
BLENDING OF COARSE AGGREGATES

33 % 3/4 " NOM. MAX C.A 33.0 33.0 23.5 6.3 0.2 0.1 0.1 - - - 0.1
67 % 3/8 " NOM. MAX C.A 67.0 67.0 67.0 61.7 9.7 1.5 0.2 - - - 0.1
BLENDED GRADATION 100 100 90.5 68.0 9.9 1.6 0.3 - - - 0.2
SPECIFICATION LIMITS 100 100 90 - 100 40 - 70 0 - 15 0-5 - - - - 0-1
NATURAL SAND
100 % OF NATURAL SAND 100.0 95.6 87.8 71.1 46.9 21.5 5.1 2.1
SPECIFICATION LIMITS 100 95 - 100 - 45 - 80 - 10-30 2 -10 0-4
FINENESS MODULUS = 2.721
100
COARSE AGGREGATE 100 100 FINE AGGREGATE
90 100 90.5 100 100 100
100 100
40 70 68.0 95 100 96
SPEC'S LIMITS
90 90
80 SPEC'S0LIMITS 15 9.9 45 80 71
80
70 0 5 1.6 10 30 BLENDED21
BLENDED GRADATION 70
GRADATION
60 60
0 1 0.2 2 10 5
50 50 0 4 2
40 40
30 30
20 20
10 10
0 0
#100 #200
''1 "3/8 #4 #8 #200 "3/8 #4 #16 #50 #100 #200

SAMPLE FROM : HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT DATE: 28/08/2023
CLAY LUMPS AND FRIABLE PARTICLES IN AGGREGATE (ASTM C-142)
COARSE AGGREGATES
ORIGINAL TEST FRACTION AFTER TEST RETAINED MASS, PERCENT WEIGHTED

SIEVE SIZE
GRADING % MASS, grams SIEVE grams CLAY PERCENT CLAY
PASSING RETAINED A B C
1.5" 3/4" 0.090 0.000
3/4" 3/8" 32.1 2002.6 No.4 2000.8 0.090 0.029
3/8" No. 4 58.3 1001.9 No.8 999.7 0.220 0.128
No. 4 No. 16 9.6 100.1 No.20 99.2 0.899 0.09
TOTAL 100 0.243
FINE AGGREGATES
ORIGINAL TEST FRACTION AFTER TEST RETAINED MASS, PERCENT WEIGHTED

SIEVE SIZE
GRADING % MASS, grams SIEVE grams CLAY PERCENT CLAY
PASSING RETAINED A B C
3/8" No. 4 15.2 1000.8 No.8 999.1 0.170 0.03
No. 4 No. 16 84.8 100.1 No.20 99.3 0.799 0.68
TOTAL 100 0.704
REMARKS : SPECIFICATION REQUIREMENT 1 % MAX.

PROJECT : COMPLETION OF THE REMAINING WORKS FOR GROUP-08 PROJEC
FLAT-ELONGATED PARTICALES
(ASTM D-4791)
WT. of FLAT- PERCENT OF FLAT-

ORIGINAL GRADING % WT. of TEST FRACTION WEIGHTED
SIEVE SIZE PERCENTAGE ELONGATED AFTER ELONGATED PIECES
RETAINED BEFORE TEST (AVERAGE % LOSS)
TEST AFTER TEST
PASSING RETAINED A B C D=(C/E)*100 E=(D*G)/100
1 1/2"
3/4" 1/2" 10.5 2503 120 4.794 0.503
1/2" 3/8" 25.0 1002 51 5.090 1.272
3/8" No.4 64.5 300 33 11.000 7.095
TOTAL 100 8.87
REMARKS : SPECIFICATION REQUIREMENT = 15% MAX.

SAMPLE FROM : HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT DATE : 28/08/2023
SOFT FRAGMENTS AND SHALES

(AASHTO- M - 80)
WT. OF
ORIGINAL WT. OF TEST CORRECTED
TEST LOSS IN WT. ACTUAL LOSS
SIEVE SIZE GRADING % FRACTION AVG. WEIGHTED
FRACTION AFTER TEST gm AFTER TEST %
RETAINED BEFORE TEST LOSS
AFTER TEST
COARSE AGGREGATES
PASSING ( mm ) RETAINED ( mm ) A B C D=(B-C) E=(D/B)x100 F=(AxE)/100
1" - - - - - -
2.5" 1.5"
1.5" 3/4"
3/4" 1/2" 10.5 2519.4 2471.4 31.5 1.3 0.131
1/2" 3/8" 25.0 1518.4 2471.4 21.2 1.4 0.349
3/8" No. 4 64.5 500.9 986.4 9.4 1.9 1.210
TOTAL 100.0 1.342
REMARKS :
SPECIFICATION = 5 % MAXIMUM

SOUNDNESS OF AGGREGATE BY USE OF SODIUM SULFATE

(AASHTO-T104)
FINE AGGREGATES
ORIGINAL WT. OF TEST WT. OF TEST ACTUAL

LOSS IN WT. CORRECTED AVG.
SIEVE SIZE GRADING % FRACTION FRACTION AFTER LOSS AFTER
AFTER TEST gm WEIGHTED LOSS
RETAINED BEFORE TEST TEST TEST %
PASSING RETAINED A B C D=(B-C) E=(H/B)x100 F= (AxI)/100

Pass No. 50 21.5 - - - 2.4 0.516
Fine Aggregate
No. 30 No. 50 25.4 100 97.6 2.4 2.4 0.610
No. 16 No. 30 24.2 100 96.1 3.9 3.9 0.944
No. 8 No. 16 16.7 100 95.8 4.2 4.2 0.701
No. 4 No. 8 7.8 100 95.1 4.9 4.9 0.382
3/8 " No. 4 4.4 - - - 4.9 0.216
TOTAL 100.0 3.37
COARSE AGGREGATES
Coarse Aggr.
PASS NO 4 - - - - -
3/8" NO4 35.5 300.5 281.2 19.3 6.4 2.280
3/4" 3/8" 64.5 1004.2 983.6 20.6 2.1 1.323
1.5" 3/4" - - - - - -
2.5" 1.5" - - - - - -
TOTAL 100.0 3.60
REMARKS :
1 SODIUM SULFATE USED FOR TEST
2. Max. LOSS ALLOWED FOR COARSE AGGR. = 12 %
3. Max. LOSS ALLOWED FOR FINE AGGR. = 10 %

SAMPLE FROM : HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT DATE : 27/08/2023
ABRASION OF COARSE AGGREGATE MRDTM309 AASHTO(T-96-77)
(CLASS B)
SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE
PASSING RETAINED A B C D
1-1/2" 1" 1,250
1" 3/4" 1,250
3/4" 1/2" 1,250 2,500
1/2" 3/8" 1,250 2,500
3/8 " 1/4" 2,500
1/4 " No. 4 2,500
No. 4 No. 8 5,000
TOTAL 5,000 5,000.0 5,000 5,000
A. WEIGHT OF SAMPLE BEFORE TEST = 5,000.7 gram

B WEIGHT OF SAMPLE AFTER TEST = 4182 gram
C PERCENTAGE WEAR (A-B)/A X 100 = 16.4 %
(CLASS C)
SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE
PASSING RETAINED A B C D
1-1/2" 1" 1,250
1" 3/4" 1,250
3/4" 1/2" 1,250 2,500
1/2" 3/8" 1,250 2,500
3/8 " 1/4" 2,500
1/4 " No. 4 2,500
No. 4 No. 8 5,000
TOTAL 5,000 5,000 5,000 5,000
A. WEIGHT OF SAMPLE BEFORE TEST = 5,000.3 gram

B WEIGHT OF SAMPLE AFTER TEST = 4054 gram
C PERCENTAGE WEAR (A-B)/A X 100 = 18.9 %
REMARKS :
ALLOWED MAX. LOSS = 40 %

PETROGRAPHIC EXAMINATION
REPORT
CHEMICAL ANALYSIS
REPORT
CEMENT CERTIFICATES
ADMIXTURE CERTIFICATES
CALIBRATION
CERTIFICATES

ةيناسرخ ةطلخ ميمصت دامتعا بلطل عورشملا تانايب Project Information For Concrete Mix Design Submittal

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ةيناسرخ ةطلخ ميمصت دامتعا بلطل عورشملا تانايب Project Information For Concrete Mix Design Submittal

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Kingdom of Saudi Arabia ‫المملكة العربية السعودية‬

Transport Ministry ‫وزارة النقــل‬

‫بيانات المشروع لطلب اعتماد تصميم خلطة خرسانية‬

Project Information For Concrete Mix Design Submittal

‫بمنطقة مكة المكرمة‬ :‫فرع وزارة النقل‬

Project Description Construction ‫ ] √ [ تنفيذ‬Maintenance ‫ ] [ صيانة‬Others ‫أخرى‬ ‫ نوع المشروع‬:

Type of Road: : ‫نوع الطريق‬

Type of Structure : : ‫نوع المنشأة‬

NEW JERSY BRIDGE [√ ] ‫] √ [ منشأت جسور سفليه‬

CONNECTION BETWEEN HADDAH AND

Class of Concrete CONCRETE CLASS 400/20 kg/cm2 (OPC) ‫صنف الخرسانة‬

Water Cement Ratio 0.43 ‫محتوى الماء بالنسبة لالسمنت‬

No. of Trials with Admixture 3 ‫عدد المحاوالت التجريبية مع وجود إضافات‬

[ ] Supplier ‫مورد‬ [ √ ] Contractor's Plant ‫تابع للمقاول‬ ‫مصنع الخلطة الخرسانية‬

30 Min. 0.5 km & 33 km

Type of Cement OPC TYPE I (Type I) ‫نوع االسمنت‬

Suppler ‫شركه اسمنت العربية الصناعية‬ ‫اسم المورد‬

Type of Admixture Type B &D AND Type F ‫نوع االضافات‬

Concrete Class : ‫ رتبه الخرسانة‬:

350/20 kg/cm2 (opc)

COMPLETION OF THE REMAINING WORKS FOR

‫وزارة النقل والخدمات اللوجستية‬ ‫ المالك‬:

Client : Ministry of Transport and Logistic Services

‫مكتب يورو جروب لإلستشارات الهندسية‬ ‫ اإلستشاري‬:

EURO GROUP FOR ENGINEERING CONSULTANCY

‫شركه حامد ابو خشيم لالنشاءات‬ ‫ المقاول‬:

HAMID ABU KHUSHAIM CONSTRUCTION COMPANY

CONCRETE CLASS 400/20 kg/cm2 (OPC)

COMPLETION OF THE REMAINING WORKS

EURO GROUP FOR ENGINEERING CONSULTANCY

HAMID ABU KHUSHAIM CONSTRUCTION COMPANY

CONCRETE CLASS 400/20 kg/cm2 (OPC)

2 SUMMARY OF TRAIL MIX

3 DESIGN MIX DATA NO. 1 (0.41 WITH ADMIXTURE)

4 DESIGN MIX DATA NO. 2 (0.43 WITH ADMIXTURE)

5 DESIGN MIX DATA NO. 3 (0.45 WITH ADMIXTURE)

6 DESIGN MIX DATA NO. 4 (0.45 WITHOUT ADMIXTURE)

7 CONCRET MIX DESIGN SIEVE ANALYSIS & BLENDING OF AGG.

9 DRY RODDED UNIT WEIGHT

10 MOISTURE CONTENT OF CONCRETE AGGREGATE

11 QUALITY TESTE OF CONCRETE AGGRGATE

PETROGRAPHIC EXAMINATION OF AGGREGATES & CHEMICAL ANALYSIS OF

13 CALIBRATION CERTIFICATES OF PLANT

14 CEMENT TEST CERTIFICAITES

M.E. CONSTRACTOR M.E. CONSULTANT R.E. CONSULTANT

1 Cement 475.0 kg/m3

CONSULTANT : EURO GROUP FOR ENGINEERING CONSULTANCY

Admixture 1 (SP) Admixture 2 (RP)

4 0.37 400 491 475 ~ ~ 55 20 ~ ~ 309 409 526 NO

M.E. CONTRACTOR M.E. CONSULTANT R.E. CONSULTANT

EURO GROUP FOR ENGINEERING CONSULTANCY

HAMID ABU KHUSHAIM CONSTRUCTION COMPANY

HAMID ABU KHUSHAIM CRUSHER AL JAMMUM

SOURCE : HAMID ABU KHUSHAIM CRUSHER AL JAMMUM

(SHOAIBA-AL LIETH ROAD)

HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT

HAMID ABU KHUSHAIM CONCRETE BATCHING PLANT

Ministry of Transport and Logistic Services

ARABIAN CEMENT COMPANY

Fosam Company Limited

CONCRETE CLASS 400/20 kg/cm2 (OPC) CLASS 400/20 kg/cm2 (OPC)

Eng'r ADNAN YOUSAF M.E. CONTRACTOR

Eng'r ANWAR OSMAN M.E. CONSULTANT