Professional Documents
Culture Documents
Test results produced by the Third party laboratories shall be received by the
8.6.4.5
Company at the same time Reports received by the RTCC Project Team , to
01 / CO2
ensure timely avoidance of using materials , products or work that failed in
tests performed
9.1.1.8.c Correct the Word as “ Non-conformance Reports” .
9.1.3.2 RTCC Project QA manager and Site QC Manager with project manager shall
prepare and Submit a Quality management Report , and Attain the “ formal ”
approval by the Company Representative
NCR Form FM:QC:003 has revised. Signature for Saudi Aramco PMT and
Appendix 7
PID added.
Appendix 6
The Sentence has revised to get the proper meaning of the sentence “replay”
QA-PR-19 –
to “reply”
Section 4.1.7
Added the statement “Quality Plan, Quality Procedures, Method Statements
7.5.1 etc. shall be submitted for review and approval by the company prior to
distribution and implementation
TABLE OF CONTENTS
1.1 Purpose
The purpose of this Project Quality Plan (PQP) is to describe and set out the policies,
procedures & practices of Al-Rashid Trading & Contracting Co (RTCC) to maintain an
effective Project Quality Management System (PQMS) for execution of the project
“Marjan Increment Program – Package 13 Industrial Support Facilities". It is a
management tool to instruct and guide employees whose actions affect the quality, and
to inform the Company what controls is implemented, to assure construction quality.
This plan outlines how Quality will be achieved, controlled, assured, demonstrated and
managed in accordance to the Company requirements and ISO 9001 requirements. This
PQP is applicable to all phases within the remit of this project namely, Procurement,
construction, testing and commissioning. The intention is to ensure that:
a. All phases of the project are executed in accordance with the required standards
and regulatory requirements.
b. The end product meets all applicable standards and regulatory requirements.
c. Customer satisfaction is achieved through effective application of PQMS and a
system of continual improvement.
1.2 Scope
1.2.1 Quality
The project based Quality Management System that shall be implemented in this
project, “Marjan Increment Program – Package 13 Industrial Support Facilities",
will be identified, formulated and managed as described below and contains the
following documents:
This Project Quality Plan sets out the structure and the content of the project
quality system, linking the policy and objectives with project elements and
procedures including the contract requirements. The Plan sets out the Project’s
organization, responsibilities and authorities.
1.2.2 Project
a. Administration Building
b. Dining Building
c. Masjid
d. Medical Clinic
e. Fire station Facility
f. Equipment Shelter
g. Washing bay Shelter
h. Hose Drying Shelter
i. Test Pit Shelter
j. Fire training Tower
k. Central Maintenance Shop Building
l. Material Coordination Building & Associated Facilities
m. Fuel Station Facility
• Gas Station Building
• Sunshade over Fuel Dispenser
• Fuel Tanks yard
n. Maintenance Supporting Facility shelter and Yard
• Maintenance shop yard
• Sun Shelter for Maintenance shop yard
• Relief Valve shop Yard
• Relief Valve Shop
• T& I Yard
• T& I Shelter
This Project Quality Plan shall be applied in all activities at site, as specified at the
contract. Such activities are listed, but not limited to, as follows:
a. Surveying Works
b. Site Preparation Works:
Site Rough Grading
Site Clearance and Leveling
c. Architectural Works
d. Civil Works & Structural
e. Mechanical Works
f. External Site Coordination
g. Utility Water System
h. Irrigation System
i. Plumbing Works
j. Sanitary/oil Sewer System
k. Drainage Works
l. Storm Drainage system
m. Drinking Water System
n. Fire Water System
o. Electrical Works
p. Communication Works
q. Fire Alarm System
2. NORMATIVE REFERENCES
ISO References:
Other Documents:
Terms Definition
Company
Consultant / The party authorized to act on behalf of the Company.
Representative
Terms Definition
Quality
Management System to direct and control the Organization with
Management
regard to Quality.
System
Terms Definition
3.1 Abbreviations
Abbreviation Meaning
Abbreviation Meaning
MS Method Statement
QA Quality Assurance
QC Quality Control
TC Technical Clarification
WI Work Instruction
4. CONTEXT OF ORGANIZATION
4.1.1 RTCC – MIP - PKG 13 Project Team is committed to defining RTCC’s position
in the market place and understanding how relevant factors arising from legal,
political, economic, social and technological issues influence RTCC strategic
direction and organizational context.
4.1.2 RTCC – MIP - PKG 13 Project Team, both Construction and Quality Team, shall
determine external and internal issues pertinent to the project purpose and
ability to achieve the goals of the Quality Management System. Issues can
include positive and negative factors or conditions for consideration. Those
relevant external and internal issues shall be monitored and reviewed by the
Project Team in accordance with Clause 9.1.1 to Clause 9.1.3 of this Project
Quality Plan.
4.1.3 To ensure that Project QMS is aligned with the strategy, satisfies the Company
and meet the SAPMT requirements. RTCC – MIP - PKG 13 Project Team shall
regularly analyze and review the external and internal issues as per
Management Review Meeting - Clause 9.3 of this Project Quality Plan.
4.2.1 RTCC – MIP - PKG 13 Project Team shall determine interested parties (i.e.
customers) and its requirements that are relevant to the Project Quality
Management System. Project Team shall monitor and review information about
these parties and their requirements.
4.2.2 RTCC – MIP - PKG 13 Project Team shall be familiar with interested parties
whose needs and expectations change and develop over time, and that some
needs and expectations may not be applicable to the operations of the Project
Quality Management System.
4.2.3 To ensure that products and services continue to meet all relevant
requirements, Project Team will identify and assess the potential impact of any
relevant needs and expectations that may be acquired from the determined
interested parties.
4.2.4 Where appropriate, to ensure that Project QMS are aligned to deliver the
requirements of the interested parties, Project Team will adapt relevant needs
and expectations into requirements which become inputs to the Project QMS
and to the products and services.
4.3.1 Based on the analysis of the issues and requirements identified in Clause 4.1
(Understanding the Organization and its context) and Clause 4.2
(Understanding the needs and expectations of Interested Parties), RTCC has
established the scope of Project Quality Management System in order to
implement the objectives and policies that are relevant to the project’s context,
products, services and any interested parties.
4.3.2 This Project Quality Plan defines and documents the quality policy and quality
objectives of the project “Marjan Increment Program – Package 13 Industrial
Support Facilities". In addition, it describes the project based QMS which was
generated in order to ensure that the quality of the product and services that will
be provided to the customers will meet their requirements. This Project Quality
Plan satisfies the Quality Management System requirements of the standard
ISO 9001:2015.
4.3.3 This Quality Plan Defines the Quality Requirements for mentioned Project which
falls under the contractual requirements and standards cutoff periods as defined
and written between SAUDI ARAMCO and AL Rashid Trading and Contracting
Company (RTCC), all standards and other requirements falls beyond this
4.3.4 The requirements of the standard are applicable to “Marjan Increment Program
– Package 13 Industrial Support Facilities" as described in the various chapters
of this Project Quality Plan.
4.4.1 RTCC has formulated this Project Quality Plan as a documented and project
based Quality Management System. This Project Quality Plan is in line with the
requirement of the standard ISO 9001:2015. The system is implemented in all
areas of the project. This system is improved on a continual basis. Moreover, this
is monitored and discussed on Project Management Review Meeting (refer to
Clause 9.3 of this PQP).
4.4.2 The processes that are involved in this project are identified and process
descriptions are prepared. The Quality System is clearly defined with the inter-
relation of the processes. The procedures like management review, internal
quality audit, document and record control, calibration and control, correction and
corrective action, improvement, etc. are applicable to this project, “Marjan
Increment Program – Package 13 Industrial Support Facilities". The criteria and
methods that are applicable to the inspection processes and their related
activities are made clear in the technical instructions.
4.4.3 All main activities of the system are defined as Quality System Processes and are
grouped into the following categories; Leadership, Planning, Support & Operation,
Performance Evaluation, and Improvement. The mentioned processes are
organized and flows in accordance to the “Plan-Do-Check-Act” (PDCA)
methodology as shown below.
Plan-Do-Check-Act Cycle:
Support (7),
Organization
Operation (8)
and its context
(4)
Plan Customer
Do Satisfaction
Product and
Services
Act Check
Needs &
Expectations
of Relevented
Interseted Parties Improvement
(10)
4.4.4 In relation to the above cycle, the sequence and interrelation between the quality
procedures/processes are illustrated below in QMS Core Process Map.
4.4.5 The Implementation of the Project Quality Plan and its Quality Procedures will
help to communicate all processes within the project. Project Quality Plan and its
procedures will be distributed to each department of project management as well
as Construction. Each process is inter-related as the output of other process is
the input of other processes. Identification and interactions of each process will be
3 Project QA Manager 17 C
4 QC Manager 17 D
5 Construction Manager 17 E
6 Planning Engineer 17 F
Procurement Manager
7 17 H
Store In-charge
8 Engineering Manager 17 I
9 Doc. Controller 17 J
10 HSE Manager 17 K
11 Construction Seniors 17 L
12 Laboratory in Charge 17 M
5. LEADERSHIP
5.1.1 General
e. RTCC – MIP - PKG 13 Project Management will promote the use of the
process approach and risk-based thinking. Project Quality Objectives will
be clearly defined and communicated to all employees at site to make sure
that the quality policy will be achieved. Objectives will be monitored and
measured directly by the Project QA Manager in collaboration with the Site
QC Manager and Project Manager.
f. This PQP, Quality Procedures, Policies and Objectives will be subject for
review every Six months parallel to the Management Review Meeting by
the Project Management Team, which includes all key personnel of
construction and quality team, to ensure the systems’ suitability and
g. The resources required for the smooth and effective operation of the quality
system will be identified and made available from time to time. RTCC
Senior Management will ensure that audits and reviews of the Project
Quality System are carried out and that requests for resources in the form
of staff, labor, subcontractors and materials, etc. were given actions.
Management Reviews shall be conducted every Six months throughout the
project and Audit Schedule shall be submitted to the Company for
approval.
Company requirements are determined and are met with the aim of enhancing
Company satisfaction. This is ensured through:
a. Company requirements are determined and are met with the aim of
enhancing customer satisfaction as described in Clause 8.2.2 (Determining
the requirements for Products & Services) and Clause 9.1.2 (Customer
Satisfaction) of this Project Quality Plan
b. Risk and opportunities that may affect conformity of the products/services
and enhancing Company satisfaction are determined and addressed.
c. A very high level of care is taken to make sure that the quality, reliability
and safety of service are met with.
d. Customer feedback is collected at every stage of the construction and
improvements are identified and implemented.
e. Customer satisfaction surveys are carried out; results are collected
scrutinized and analyzed to obtain information relating to customer
satisfaction. This information is used to evaluate decisions that affect
customer. It is also used to continually improve processes and systems to
increase customer satisfaction.
f. Review of Company requirements as per the contract, Quality Management
System and quality procedures for compatibility and propose revisions in
required.
g. By deploying competent personnel at site
h. Through the formal management reviews
i. Through measurement and analysis
j. Through Project auditing
5.2 Policy
b. It is the policy of the RTCC that the assurance of quality is fundamental to the
work undertaken by all employees and its subcontractors. To achieve
uniformity of working methods, certain fundamental procedures will be
documented and followed without unauthorized deviation.
c. This Quality Policy will provide a framework for establishing and reviewing
the quality objectives so as to conform to the quality principles presented in
this Plan.
a. RTCC, through its management team, shall ensure that the Quality Policy is
communicated and understood within the organization and its subcontractors
and shall available with interested parties.
The responsibility and authority for different personnel within the organization are
detailed in the job descriptions for each position and further made clear in the
process descriptions.
The responsibility for compliance with the appropriate QMS requirements shall be
imposed on Vendor and Subcontractor, consistent with their scope of work,
through the terms and conditions included in purchase orders and subcontract.
a. General Manager
c. Project Manager
d. Project QA Manager
The QA Manager shall act as the Management Representative for all Quality
Management areas of the project. He will focus on objective and methods of
implementation of quality management system. Check the effective
implementation and evaluate systematically its fitness for the company
needs. He shall assure that all Quality Documents are available and
communicated to all relevant personnel. This position ensures that all
activities are in accordance with the Approved Quality Documents, such as
this PQP and other related procedures applicable to the project, to meet the
Company requirements.
The Project QA Manager have the rights to request and recall any records
might be retained by any involved personnel in the project, which might be
subject assessment and evaluation in all project areas and processes.
e. Site QC Manager
The Site QC Manager shall ensure that all appropriate testing and
inspections are conducted, to assure the conformance of the product as per
the contract, He shall report to the Project QA Manager.
f. Construction Manager
h. Engineering Manager
The Engineering Manager is responsible for all drawings are provided as per
the contract program, specifications requirements and standards. he will
ensure drawing production and management for the project are within
schedule and per the project specification and programme. He will ensure
accurateness of all trade drawings including coordination/composite shop
drawings and design drawings. He will be responsible for management and
coordination of configuration management, verification of calculation,
validation of all Designs, equipment schedules. He will coordinate with design
consultant for the project needs and evaluate them for improvements.
i. Procurement Manager
j. HSE Manager
HSE Manager is responsible for ensure that all the construction activities are
in accordance to HSE Site Operational Manual. He coordinates with
Company with regards to safety issues and submits reports required by the
OHS Department in accordance to the ISO 45001:2018. Liaise with Project
Managers and other concerned parties in implementation of OH&S
Management System and issues safety directives accordingly. Responsible
in carrying out and ensuring the implementation of OH&S Management
System Procedures all throughout the construction operations. Make
HSE Manager shall cooperate to maintain all Related Records for HSE
System to be retained with the QA records by the Project QA Manager and
Record Controller.
m. Lead Engineers
n. Site Engineers
o. QA/QC Supervisor
p. QC Inspectors
r. Vendor Inspectors
s. Store keeper
Provide all cooperation with the Quality Team to review all records of stored
materials or any related records to the Store or other assets involved in the
Project to comply with the material preservation requirements and to
implement any further recommendations by the Project QA Manager and the
Quality Team.
Ensures that all controlled Quality Documents related to the project are
maintained to the latest issue and that these documents are made available
in all appropriate locations. He shall ensure that all obsolete documents shall
be withdrawn from use and stamped as “superseded” if retained for record
purposes.
6. PLANNING
6.1.1 The overall aim of risk and opportunity management within “Marjan Increment
Program – Package 13 Industrial Support Facilities" is to ensure that the Project
Team capabilities and resources are employed in an efficient and effective
manner to take advantage of opportunities and to mitigate risks.
6.1.2 Project Manager, Project QA Manager, Project Controls Manager are responsible
for incorporating risk based thinking into the Project. This includes the
establishment of risk management policies and targets to ensure effective
implementation of risk and opportunity management principles and activities.
However, all managers at all levels are responsible for implementing and
executing risk and opportunity management within their respective areas.
6.1.3 The scope of project risk and opportunity management process includes the
assessment of the internal and external issues identified in Clause 4.1, and the
assessment of the needs and expectations of any interested parties identified in
Clause 4.2. Risk and opportunity management is undertaken as part of project
day-to-day operations. Actions that will be taken to address risk and opportunities
will be proportionate to the potential impact on the conformity of the products and
services.
6.1.4 Deviations will be identified and assessed prior to the commencement and as the
work progresses. All recognized deviations will be reviewed and identified either
as Risk (negative) or Opportunity (positive). Accordingly, risk and its impact are
evaluated for its probability and severity. Appropriate Mitigation/Contingency Plan
are provided to minimize, or eliminate where practicable, the impact to the
product and services that RTCC provides.
6.1.5 Project shall use registers to record, assess, respond, review, report, monitor and
plan for the risks and opportunities that will perceive to be relevant. The registers
allow the concerned personnel to systematically assess each risk and to study
each opportunity associated with the organization context, and the needs and
expectations of the interested parties. Registers will be communicated to all
appropriate and related personnel. The register records the controls and
treatments of risks and opportunities and preserves this knowledge as record.
Moreover, all records pertaining to its communications will be retained.
team, Construction team and any appropriate personnel related to the project can
detect potential non conformities and study about its effects through lessons
learned from the other projects and possible potentials flaws / Risks of the project
6.1.7 The Project Manager, Project QA Manager, Construction Manager and Site QC
Manager are responsible for implementing the Actions to address Risk and
opportunity programme. Records of Risk and Opportunity and its result achieved
shall be maintained by Control of Quality Record Procedure (QA-PR- 07). Risk
and opportunities shall be monitored regularly and shall be reviewed in the
Project Management Review Meeting
6.2.1 RTCC – MIP - PKG 13 Project Management sets out the objectives and targets
annually. When setting objectives and targets, the Project Management ensures
consistency with the needs and expectations of the interested parties (as defined
in Clause 4.2) and to the quality policy (as defined in Clause 5.2). The project
objectives shall be:
a. Be measurable
b. Take into account applicable requirements
c. Be relevant to conformity of products and services and to enhance the
customer satisfaction
d. Be monitored
e. Be communicated
f. Be updated as appropriate
6.2.2 To ensure that the project is meeting the requirements of the interested parties,
while planning Quality Objectives, the Project Management ensures to determine:
6.2.3 Primarily, the quality objective is to complete the project in accordance with the
contractual specifications, standards and approved quality procedures within the
schedule.
6.2.4 Each unit of the project organization has its own quality objectives but will not be
limited to the following:
d. Quality Objectives
To review and monitor the quality system
at regular intervals throughout the contract
1 Management Review every 6
period, both to improve the system and,
months
detect and correct any adverse trends by
taking the necessary actions.
e. Procurement Objectives
To utilize the Saudi Aramco Regulated
95% Utilization of SA RVL
Vendor’s List
To attain at least 90% Approval Rating for Material Submittal Approval Rating ≥
all Material Submittals 90%
To attain at least 90% Approval Rating for VID Material Inspections Rating ≥
all Material Inspections (MIR) from VID 90%
6.2.5 Project Objectives shall be a regular topic of the Management Review Meeting
(Management Review Procedure (QA-PR-02)). Project Objectives shall be
reviewed regularly on yearly basis, or as needed, and shall be revised as
appropriate. Objectives shall be disseminated and discussed to all relevant
personnel.
6.3.1 The elements that comprise the quality process for implementation and
development are this Project Quality Plan, Inspection & Test Plans (SATIP’s,
SAIC’s & SATR’s provided by the Company), project organizational charts that
describe personnel allocations and mobilizations, titles of individuals,
subcontractors necessary to complete the work. The integration of the quality
improvement initiatives are described in Management Review, Monitoring &
Measurement and Improvements.
6.3.2 The planning of the Quality Management System involves establishing and
maintaining an integrated system that is based on the following strategies:
granting approval
c. Ensure that only competent personnel are deployed at site
d. Increase and enhance contractor work quality and job site awareness
6.3.3 When conditions require changes, the process is controlled and the integrity of
the Quality Management System maintained.
6.3.4 Changes to the quality system are controlled. It is the responsibility of the Project
QA Manager that when the conditions require changes, the process is controlled
and the integrity of the Quality Management System maintained.
6.3.5 Whenever Project Quality Management System changes are planned, Project QA
Manager ensures that all personnel are made aware of any changes which affect
their process, and that subsequent monitoring is undertaken to ensure that PQMS
changes are effectively implemented.
6.3.6 Each change requests are managed from initiation through closure by the Project
QA Manager. All change requests are reviewed and approved by the Corporate
Management Representative and the Company, as required.
6.3.8 The Project Management will strive to continually improve the effectiveness of the
Quality Management System through the use of the audit results, analysis of data
and undertaking correction & corrective actions resulting from Project
Management Review decisions.
7. SUPPORT
7.1 Resources
7.1.1 General
b. The overall organization for the project shall be in accordance with the
organization charts included as an attachment to this Project Quality Plan.
RTCC will ensure that all resources required for the successful execution of
the project are provided within the stipulated time frame. These resources
include work force, equipment, temporary site facilities for RTCC, to ensure
proper performance for all quality personnel. All Quality personnel are
defined within appendix 2 of this PQP and to fulfill Saudi Aramco
requirements as mentioned in schedule Q attachment VI of this contract.
c. The construction team managers are responsible for ensuring that the
activities which they control, functions effectively in accordance with the
quality documents and the associated Procedures. Each team Managers
shall identify the resources needed for the successful completion and provide
the resources coordinating with top management to attain and/or improve the
customer satisfaction.
7.1.2 People
b. RTCC will assign Key Personnel and employees to the project in accordance
with the requirements of Schedule “Q”. All personnel that will be assigned in
the project shall meet the minimum qualification and experience levels as
required and specified in Schedule “Q”, The Project QA Manager will be
responsible to review the contract to determine the customer requirement for
competency level of the personnel assigned to the project and to ensure that
assignment of personnel including subcontractors meet the requirements.
CV’s of all quality personnel, including subcontractors’ quality personnel,
shall be submitted to the Company/Company Representative for review and
approval at least 2 weeks prior to start of work. All procedures and personnel
qualifications for special processes shall be submitted prior to start of work.
d. The need for effective communication within the organization and the
importance of meeting the Company, statutory and regulatory requirements
are stressed throughout the quality documentation.
e. RTCC shall notify Saudi Aramco for a sudden manpower changes due to
sickness or any other reasons like Annual vacation, Replacement of
personnel etc. The personnel who have right education, right training, and
right skills shall be replaced within the pre-determined period as per schedule
Q.
7.1.3 Infrastructure
RTCC Project Management Team will ensure that all required equipment and
plants will be made available and transferred to the site as planned.
Equipment will be transferred along with its competent operators with
certificates as required by the Company Representative and/or Saudi Arabia
laws. Competent maintenance crew will also be deployed to the site to
ensure reliability and perfect condition of the equipment. Maintenance of the
equipment will be ensured through the Preventive Maintenance Program of
the workshop.
c. Maintain infrastructure
b. RTCC shall select the monitoring and measuring devices which meet the
requirements for proper monitoring and measuring of each system /process
of the project as per Saudi Aramco Standards. RTCC can outsource third
party agency or approved by Saudi Aramco for fulfill the requirement of
Contract and Scope of Work. It is the responsibility of Project Manager,
Project QA Manager, Site QC Manager and Lead Engineers to select the
monitoring and measuring devices
d. All the measuring and Monitoring Equipment shall protect from unauthorized
adjustments. The operators shall be well trained and unauthorized usage of
the equipment shall be prevented. Monitoring and measuring devises /
Equipment shall be stored in well protected area to avoid from damage and
deterioration it is the responsibility of lead Engineers & Quality Team to
monitor these devises.
services.
7.1.6.6 RTCC determines and reviews internal and external sources of knowledge,
such as:
7.2 Competence
7.2.1 The competence is the ability of an Employee to do his intended work by utilizing
the proper input with in a determined time to get the maximum output by utilizing
his knowledge and skills. RTCC shall maintain competency of employees for
getting proper output for Successful Completion of the project.
7.2.2 RTCC will provide training for their Project team for the work quality basis in
accordance to the “Quality Training Procedure” (QA-PR-27). This is to improve
the culture and awareness of the team about the project scope of work and the
activities.
7.2.3 The Project Manager shall ensure that project personnel undertaking work that
may influence the quality of the work, have appropriate qualifications, training and
experience. The Project Manager shall assess the training needs for the Project
Team under their direct control and, if required, provide or arrange training to
meet specific project requirements. Unless otherwise specified, personnel
suitability shall be assessed on the basis of qualifications and/or experience as
required by individual position descriptions and job specifications.
7.2.4 The Project QA Manager shall also prepare a Training Plan on the basis of Annual
Gap Analysis, result of Project Management Review Meeting, periodic
assessment and other similar methods.
7.2.5 Training courses shall also be carried out in, but not limited to the following areas,
a. Site Orientation/Induction;
b. QMS Awareness (Awareness to all approved Plans, Procedures and WIs)
c. Other trainings as needed
7.2.6 All new employees will be given an orientation training (to an extent necessary as
per their responsibilities) regarding Company Quality & Safety Policies, Quality
Assurance System, everyone’s’ role in the appropriate system and their jobs.
Process description and appropriate instructions relevant to them will be issued to
them. Additionally, new employees will be assigned to an existing employee for
“on the job training” to an extent deemed necessary by the department head.
7.2.7 All training records shall be maintained by the Project QA Manager and Document
Controller, indicating the trainings provided for all employees. It is the
responsibility of the department heads to evaluate the effectiveness of the
trainings provided and future training needs to the employee. Records (including
resumes, qualification reports, inductions, etc.) substantiating qualifications of
new employees or additional qualifications/experience of existing employees,
shall be maintained.
7.3 Awareness
7.3.1 RTCC ensures the necessary competence has been achieved; ensure that all
employees working in this project are aware of the relevance and importance of
their activities and how they contribute to the achievement of the quality policies
and objectives. RTCC Management ensures that all workers under the company’s
control are aware of:
a. Quality Policy
b. Relevant Quality Objectives
c. Their contribution to the effectiveness of the QMS, including the benefits of
improved performance
d. The implications of not conforming with the QMS requirements
7.3.2 RTCC shall ensure that all employees within the project are adequately trained to
enable them to perform their assigned duties. This is ensured and carried out as
described in Clause 7.2 (Competence) and 7.4.2 (Internal Communication) of this
manual.
7.4 Communication
7.4.1 Effective and appropriate communications between functions and levels regarding
QMS effectiveness shall be promoted by project Senior Management.
Communication may be initiated by any employee or external provider. Specific
7.4.2.1 RTCC has established the processes for assuring that all employees are
aware of the quality system. The QA Manager ensures the processes of the
Quality Management System and their effectiveness are communicated
throughout the organization by best suitable methods of communication
such as quality workshops, Internal Quality Meetings, distribution of audit
reports, management review procedures and work instructions.
Communication of the project shall be in line with the Project
Communication Procedure (QA-PR-20) and Project Communication Matrix
(if any).
b. The Project Team ensures that all external communications are authorized
prior to release. Where required, advice and/or approval of the Top
management may be acquired concerning the content and dissemination of
certain external communications. Responses to external communications are
recorded if they are transmitted by email or letter. In each case the response
is retained and controlled in accordance with the requirements for
documented information.
7.5.1 General
The Project Quality Plan is the primary document of the project quality system.
Each requirement of ISO 10005:2005 has been individually addressed in this
plan, in accordance with ISO 9001:2015 standards. This plan defines and
documents the quality policy and quality objectives of the project, “Marjan
Increment Program – Package 13 Industrial Support Facilities". In addition, it
describes the Quality System which has been established and shall be
implemented in order to ensure that the quality of services provided to the
customers and their requirements in the field of construction are being met.
With our commitment to focus on high quality products and workmanship for the
execution, construction, integration, testing, pre-commissioning and
commissioning of “Marjan Increment Program – Package 13 Industrial Support
Facilities", RTCC developed a documented Quality Management System (QMS)
in line with the requirement of the ISO 9001 Standard and Schedule Q, to satisfy
the requirements of the Company. The system is implemented in all areas that
have a relation to the quality of the construction services provided by RTCC. This
system is improved on a continual basis and this is monitored during the
management review meetings.
The purpose of this plan is to document the project quality system, to instruct and
guide employees whose actions affect the Procurement and construction, and to
inform the Company what controls are implemented to assure the best quality.
Requirements relevant to the different processes in the plan have been identified
and Quality Procedures have been prepared as required. These form the second
level of the quality system. The Quality Procedures describe the process
sequence of how the system is implemented, operating controls for the
processes, and system for interdepartmental flows and control.
RTCC has established and documented 22 procedures for the project, “Marjan
Increment Program – Package 13 Industrial Support Facilities", to be
implemented at site and to be used as a guideline of the Employees to control
different processes. These procedures are subject to Audit during the project
period as per Audit Plan. These Quality Procedures are attached with this Project
Quality Plan as appendix. (Refer Appendix – 6)
Quality Record Controller will distribute the Latest revision of Procedures to the
relevant authorities under the supervision of Project QA Manager.
These form the third level of documented quality plan. All work activities,
inspection and testing processes are carried out as per documented
instructions/methodologies. Project specifications and material specifications are
available and controlled internally. References to the relevant third level
documents are made in the documented instructions/methodologies and related
documents.
These form the fourth level of the quality system documentation. They are
generated and maintained as per system requirements. They provide evidence
that the quality system has been followed effectively. The particular record to be
generated and the standard formats to be used are detailed under the relevant
process descriptions and technical instructions.
7.5.2.2 The Project Quality Plan and procedures may be revised if necessary.
Where a revision or improvement to the PQP and procedures is required,
the revision shall be processed according to the Control of Documents
Procedure (QA-PR-01). The Project QA Manager should initiate to prepare a
draft of the amendments. All drafts for the amendment shall be reviewed
thoroughly by the Project QA Manager in coordination with the Project
Manager. The revision history shall be documented in the Revision
Description Sheet and shall be submitted to the Company Representative
for approval prior to implementation.
d. All controlled documents should be coded and have the revision status
marked on them. The coding shall be complying with the company
standards, project specific requirements. The revisions shall be marked
on each document and signed by the responsible Authorities.
f. RTCC shall ensure all referenced documents are available for Saudi
Aramco‘s use at procurement, fabrication and construction locations.
d. Records include:
1) Drawings
RTCC shall prepare all detailed Shop Drawing for all required works
or ordered by the Company Representative with all engineering
calculations. All Shop Drawings shall be submitted and approved by
the Company Representative prior to its execution at site. These
drawings that will be used for construction shall be signed and
stamped “Approved: Issued for Construction.”
2) Purchase Orders
RTCC will prepare and provide List of all supplies and its Suppliers,
to the Company Representative, for all materials and equipment
covered by the contract and actually installed at site. The list will be
as per the Purchase Order to reflect the actual source of the
material and equipment.
4) Quality Records
a. There are three basic ways of storing files: the lateral, vertical and
stacking. Lateral filing is usually done in four-drawer filing cabinets,
with the files held upright on their long narrow edge, often within a
‘hanging folder’. Vertical filing, where files are held upright on their
short narrow edge with their ‘spines’ facing outwards, is done in
cupboards (which may or may not be enclosed) or on racking or
shelves. The stacking method stores files flat, one on top of the other,
with the spines of the files facing out.
b. Files stored vertically on open shelves may slip down unless the
shelves have moveable dividers that can support the files and keep
them upright. However, vertical storage is suitable for records with rigid
covers or binders, such as files held in ring binders.
the indexes and file number ranges. Adequate space should be left on
shelves or in drawers to allow for easy withdrawal and replacement of
files. An adequate stock of file covers, forms, registers for control
documentation and other stationery should be maintained.
7.5.4 All the External and Internal Documents pertaining to any department shall be
provided to the project Quality Team upon request for continual improvement of
the Project and to increase proactive Approach as well. Quality Assurance
Manager (QAM) can access and review every Department documents for
improvement of Quality management System without any Constraint.
8. OPERATION
The project will be executed strictly in accordance with the specification and drawings,
approved procedures, programs, and shall comply with the following requirements of
Project Execution Phase:
Quality Objectives:
The quality objectives are identified, communicated to the project team, monitored as
per the frequency established, updated based on the performance. The following are
proactive objectives intended to be used in the project:
The whole processes of project/construction operations can be split into the following
phases:
a. Design Control – Detail design computations, drawings and shop drawings (if
applicable) shall be submitted to the Company for review and approval. RTCC shall
perform design verification at appropriate and agreed stages during the design
phase.
Project QA Manager in collaboration with the team managers shall monitor the output of
the planning process if it is in a suitable form for the project organizations method of
operation. If any improvements are required to obtain the desired output, it shall be
discussed in management review meeting for implementation.
d. Quality Management team will closely coordinate and work together with the
Company Representative's Quality team in order to develop a healthy
relationship and collaboration to ensure that the Project is completed as per
the requirements of the Company.
a. The contract shall be reviewed to ensure that the Company requirements are
adequately defined and documented and that the construction team has the
c. The Contract is formally reviewed before and after Contract award to ensure
that the proposal and award requirements of the Contract are identical, and,
where they differ, differences are resolved through the initiation of the
Contract Administrator. Also identify all the necessary additional requirements
not identified by Saudi Aramco
d. At project level, review meetings are normally conducted monthly with the
Company/Company Representative, and actions are circulated as required
by the Project Manager. Items of discussion/review include schedule,
progress, resources, changes, (manpower, materials, scope of work) and
quality.
RTCC has assigned the responsibility to review the contract to the Project
Manager. The Project Manager shall ensure that the requirements are
understood, that we have the capability of performing the work. The contract shall
be reviewed by the Project Manager to ensure any agreed to changes have been
incorporated. The contract review shall be documented and records are
maintained. Much of the information in the contract will be relevant to the Project
Quality Plan.
e. Resources allocation
RTCC ensures that all relevant documents and records relating to changes in
product or service requirements, is authorized and amended where necessary,
and that all relevant personnel are made aware of the documented requirement
changes. Moreover, that the changes are approved by the Company as
necessary.
8.3.1 General
d. RTCC will collect all list of Deliverables from the Affiliated design Contractor
before work starts or as per the requirements of SAPMT.
Design and Development process controls shall be applied to ensure that planned
results will be achieved, and following process shall be observed and
documented.
Record all Project design and Development reviews shall be collected and
retained in accordance with the Control of Records Procedure.
The Project Manager is responsible to assure that the output meets the
design inputs/ Project requirements. Records of verification activities shall be
maintained by the Affiliated designer/contractor and indicate the Verification
for Value Engineering
Design validation verifies that user’s needs are met. These shall be
performed in accordance with planned arrangements mentioned in Design
and Development Planning, to ensure that the resulting product shall meet
the specified requirements. This will be achieved by ensuring completed
works are checked, tested, commissioned and the Company user
department/authorities have accepted the work.
For the nature of construction industry, the design validation documents will
be the inspection reports, snag lists, testing & commissioning reports and the
provisional and final acceptance certificate.
Changes, deviations and substitutions will follow requirements of contract and are
addressed in detail in the “Change Management Plan” .
Any requested substitutions shall include a description of the benefit that it will
provide to the Company. If appropriate, product data sheets for the original
product and the proposed product shall be submitted to the Company for
evaluation. Moreover, technical justification shall be submitted as necessary.
8.4.1 General
8.4.1.1 The Procurement Manager in coordination with the Project Manager (PM)
and Corporate PMO Manager (QAM) will optimize purchasing during the
project, establishing rules that guarantee that the products and services
purchased meet the contract requirements of the project, taking into
consideration the quality, schedule, price and overall best value. The
Procurement Manager will report to the Project Manager, will be responsible
to produce, maintain and enforce the procurement policy.
8.4.1.2 To ensure that the project requirements are met, materials shall comply with
the project specifications and shall be delivered according to the planned
schedules. Moreover, Procurement and Purchasing shall be made in
compliance to the approved Procurement Plan. Materials and Services will
be purchased / awarded only from the suppliers / subcontractors who are
able to demonstrate capability to meet requirements of the projects. Such
materials and services will only be purchased / awarded to the Approved
Vendors/Subcontractors of RTCC which has been assessed and approved
by RTCC’s Procurement Department and in addition, approved by the
Company/Company Representative.
8.4.1.3 All Inspectable Materials shall only be purchased from the Supplier currently
listed on Saudi Aramco Approved Manufactures list. The current versions of
these lists shall be collected from Company Representative by giving written
request.
8.4.1.5 No Manufacture can start fabrication for inspect able materials Level 2 and
above without conducting the Pre- inspection meeting
8.4.1.7 In addition, all materials that will be delivered on site shall be subjected to
the quality procedures such as Material Testing, Material Scheduling,
Material Receipt and Control, Non-Conforming Material, Handling and
Storage and Stock Records.
8.4.2.1 Services will be subcontracted as per the requirement of the project (i.e.
Contracts, Project Specifications, Drawings, etc.) from reputed
subcontractors. Subcontractors’ submittals will be prepared and get
approved from the Company/Company Representative before awarding of
any works. An approved subcontractor list will be maintained and used as
the basic source of information.
8.4.2.3 When processes that affect product conformity are outsourced, special
controls are implemented to ensure that these processes meet specified
requirements. Such controls may include, as appropriate:
a. Pre-qualification of suppliers
b. Assessment of supplier realization processes and quality system
c. Monitoring of supplier quality performance
d. Requirements for inspection, testing or other records demonstrating
product conformity
e. Control and verification of the supplied product
f. Purchasing Control System defined in “Control of Externally Provided
Processes, product and Services” of this Project Quality Plan
g. And some related quality procedures such as Subcontractor Control
Procedure (QA-PR-05), Quality Inspection Procedure (QA-PR-08),
Material Control Procedure (QA-PR-13), etc.
Then; the submission of the Quality Documents will not be applicable, the
assessment and the evaluation of the QAM shall be conducted in those
cases to address the Quality Requirements and to be provided through
RTCC Quality Team subject this PQP implementation.
8.4.2.8 The following system of coding the level of planned inspections shall be
used to define the inspection requirements:
8.4.2.9 The Minimum inspection Levels of different materials and equipment are
explained on SAEP 1151 Appendix A
8.4.2.11 Only Saudi Aramco approved third party inspectors (TPI) can do vendor
inspections. TPI shall be fully conversant with applicable industry standards,
Specifications, and fabrication methods and shall perform a variety of
inspection function with minimal supervision as required to verify supplier
compliance with purchase order requirements. CV of TPI shall be submitted
to Saudi Aramco for review and examination /interview if required.
8.4.2.15 A Final Disposition Report shall be prepared after export packing has been
inspected and accepted. Packing shall be verified as per Saudi Aramco
packing Specifications “MS 8314-02 and MS 8314-04”.
8.4.3.1 RTCC Engineering /Procurement Department shall identify, take off and
prepare a list of all the materials and equipment required as per the contract
scope of work.
8.4.3.4 RTCC shall obtain approval or confirmation on the Level of Inspection for all
commodities (Bulk & Lead) with the corresponding vendors / manufacturers
from SAPMT. The levels of Inspection shall be referenced in each RFQ
Requisition Submittal.
8.4.3.5 In accordance with the Schedule of the contract, purchase orders with the
vendors and sub-contractor shall be defined services and/ or product
requirements. All requisitions shall be reviewed by RTCC for technical and
quality requirements prior to submitting to the Company for review.
8.4.3.7 The Quality documents, if any, shall be requested from the suppliers and be
specified on the PO:
a. Quality Plan
b. ITP’s
c. Delivery Schedule
a. Contractual requirements
b. Scope of work – Work Breakdown Structure
c. Specifications and Drawings
d. Schedule
e. Description of resources needed
f. Quality requirements
8.5.1.1 The construction activities shall be controlled by the use of this Project
Quality Plan, Procurement Plan, Contractor’s Site safety Program, Project
Execution Plan, the Company Inspection and Test Plans and Checklists,
Operating Procedures, Method Statements together with the project
Drawings and Specifications.
8.5.1.3 All survey, construction, installation, repair and maintenance work are
carried out as per documented process descriptions, work / technical
8.5.1.4 A pre activity Inspection Meeting shall conduct prior to start each activity of
project. Availability of Specifications and Drawings Prior Activity Start is a
mandatory to avoid rework .Construction Team shall maintain continual
attendance for the Pre activity inspection meeting which is continuously
arranged by the Quality Team. This shall assure that the Quality
requirements shall be implemented by the Construction team during the
execution and to avoid / Minimize the violations
8.5.1.5 Inspection and Testing shall be done as per the approved ITP’s and shall be
conducted with the calibrated instruments as pre-defined inspection times
as per the ITP’s.
8.5.1.7 All Operation and Maintenance Manuals and Spare Parts Lists and Spares
as applicable for the project shall be submitted to the Company for approval
sufficiently in advance of completion and handover stage. The Company
comments shall be incorporated and all submissions will be done
accordingly in compliance with SAEP-122, Project Records and SAEP-329,
Project Close-out Report
8.5.1.9 RTCC assures these processes can achieve planned results through
a. Process qualification
b. Equipment and personnel qualification
c. Defined methods and procedures
d. Records shall be maintained and revalidation performed as necessary.
8.5.2.1 All contract related documents, products (where practical) or service shall
be identified with a unique Number. Identification and traceability will be
managed in a controlled manner. It will be maintained on all equipment,
materials, parts and components in accordance with Project requirements,
specifications and relevant Codes. Records for the traceability of the
material will be maintained during fabrication and construction. Identification
of a material will be addressed, if necessary, either by using tags, stamps,
and labels or by records traceable to a specific item.
8.5.2.2 Traceability, other than that described herein is not required by this contract
except to satisfy regulatory requirements and codes, where applicable. The
extent of traceability required shall be defined in the product specification
document attached to the Purchase Order.
8.5.3.1 This is applicable to the materials / assets of the Company and the design
and related documents received from them.
8.5.3.2 Materials are received from Company only in exceptional cases, and if
received it undergoes to all procedures required for any incoming materials.
8.5.3.3 The documents and drawings received from Company will be controlled,
protected and kept in a secured and safe area in a way which would prevent
damage, deterioration or Loss.
8.5.3.4 Only authorized, trained and qualified personnel will be assigned to the jobs
in proper handling and safeguarding the Company property. Any approvals
from the Company/Company Representative, if required, regarding the
appointed personnel will be obtained at the beginning stage of any project.
8.5.3.5 The rules and regulations to be followed at the premises of the Company
are communicated to the involved personnel.
8.5.3.7 When applicable, all Company supplied materials (free issue material) shall
be subjected to the quality procedures such as Material Testing, Material
Scheduling, Material Receipt and Control, Non-Conforming Material,
Handling and Storage and Stock Records.
8.5.3.8 When the property of the Company is lost, damage or otherwise found to be
unsuitable for use RTCC shall maintain Records of this properties
8.5.3.10 All records of the Company supplied material shall be kept and maintained
according to the “Control of Quality Records Procedure (QA-PR-07)”.
8.5.4 Preservation
RTCC project team shall plan, Specify, implement, measure and report effective
preservation of all project materials and equipment through company approved
0 PQP, ITP’s , QCPs and Work Procedures in all phase of the Project
The handling of different materials at all stages of the project, from receipt through
storage, construction, handing over is carried out as per the defined Handling &
Storage System of the “Material Control Procedure (QA-PR-13)” , The objective is
to prevent damage / deterioration of the material at any part and stages of the
project.
At all stages of the project, all materials are handled only by storekeeper /
authorized personnel to prevent theft, loss, damage, deterioration and to
protect the material against climatic conditions. And when necessary,
materials will be handled and stored according to the manufacturer’s
provision or recommendation.
All phases of the project shall be executed in accordance with the required
standards and regulatory requirements. Post-delivery items like actions under
warranty provisions, contractual obligations such as maintenance services, and
supplementary services such as recycling or final disposal shall be discussed in
the Management Review Meeting and Project Progress Meeting.
Any additional requirements that will be identified during the course of the project
which is not identified by the Company, RTCC will communicate to Company
Representative for further proceedings.
Changes for the production and service provision are identified and recorded. Any
changes are reviewed, verified, validated and approved, to the extent necessary,
to ensure conformity with the requirements. Any changes related to Production
and Service must be controlled. Changes shall be clearly communicated to all
relevant personnel to avoid confusion. All related records (including Red Line
Drawing, Technical Clarifications, etc.) shall be retained describing the results of
the review; the person(s) authorized the change; and further necessary actions.
Note: Material Delivery documentation should be prepared prior the arrival of the
material at job site to avoid delaying the inspection considering Saudi Aramco
Inspection cut off “7 days” relative to Delivery note date.
8.6.1.3 All records as a result of the above project monitoring and measuring
activities shall be retained and secured by the Quality Record Controller with
the supervision of the Project QA Manager. (Refer to Clause 7.5.3.2 “Control
of Records” of this Plan)
8.6.2.1 Every major activity will be provided with Inspection & Test Plan (ITP)
“Quality Inspection Procedure QA-PR-08“, to the format approved by the
Company Representative, which will detail the inspections, tests and
surveys to be undertaken, its frequency and the acceptance criteria.
8.6.2.2 The Project QA Manager will maintain a status register of all ITP’s of the
project and he is responsible in maintaining the original and approved ITP.
8.6.2.3 Each organization involved in the inspection process will have its inspection
responsibilities. Such responsibilities will be detailed in ITP and coded as
the following:
a. Activity Description
b. Inspection Method / Method of Testing
c. Acceptance Criteria
d. Document Reference
e. Testing / Inspection Frequency
f. Responsible Person for Inspection
g. Inspection Responsibilities (Review, Witness and Hold points)
8.6.2.5 In relation to the Inspection & Test Plan, the Site QC Manager will maintain
Request for Inspections (RFI) Register and monitor its statistics. Copies of
the register will be provided to the Company Representative and members
of the project team on monthly basis or as required. The QA Manager shall
assure that all records are maintained as desired and to recommend more
improvements as required.
8.6.2.6 RTCC Project QA Manager with Site QC Manager Assistant shall supervise
RTCC construction team to prepare a regular two-week look-ahead
schedule for all planned vendors inspections and tests specified in the
approved Vendor ITP, this schedule shall be submitted in electronic format
(as per Company acceptance). Commissioning works shall be maintained
as per project requirements and as per “Project Commissioning Procedure
QA-PR-10”
8.6.3.2 RFI’s shall be raised only through the QMIS (Quality Management
Information System) as per SAEP-1150 para. 8.5. / EPM (Enterprise Project
Management) The electronic System that Saudi Aramco has Specially
identified in the job Specification that are used to record, track, measure and
/or control the work performed pursuant to this contract.. This can be
initiated by the RFI Initiator, and all mandatory steps shall be adhered as per
QMIS / EPM User Manual.
8.6.3.3 RFI’s in QMIS / EPM has five (5) categories. The selection of the
appropriate category by PID Inspector is based on RFI inspection result of
the issued RFI. These Categories are as follows:
a. Inspected and Accepted: PID Inspector shall select this category if the
RFI was physically inspected and accepted the inspection point. At this
point the RFI is closed.
b. Job Not Ready: PID Inspector shall reject the issued RFI if the activity
is not ready for inspection. The RFI will be in open rejected disposition
status in QMIS and will be closed when the final inspection is
completed and accepted.
c. Violation: PID Inspector shall reject the issued RFI if inspection resulted
in violation to Saudi Aramco Standards, Procedures and International
Code and RFI will be kept open and will be closed when the corrective
action is completed and accepted.
d. On Hold: PID Inspector may place the issued RFI “On Hold” status if
there deficiency is minor and can be rectified within few hours.
e. Work Not Inspected and Accepted: PID Inspector shall select this
category if he is not able to attend the requested RFI due to urgent
mandatory management matter but decided to accept the RFI. The RFI
is closed in this instance.
8.6.4.2 Laboratory/Testing Facility will perform all tests and carry out inspections
according to the Contract and relevant Standard procedures.
Laboratory/Testing facility will be established to the site. The
Laboratory/Testing Facility will be equipped to carry out the tests required as
per the approved ITPs. However, some special tests may be undertaken by
an approved independent or 3rd Party Laboratory.
8.6.4.3 The Company Representative has the right to instruct using an approved
third party, if he finds that the quality control activities in the
laboratory/testing facilities are insufficient. The Company Representative’s
decision related to the method of performing the required tests will be final.
8.6.4.4 The laboratory / testing facility /Third Party will issue all original test
certificates to the Project QA Manager who will supervise the Quality Record
Controller to compile, arrange and submit the reports to the
Company/Company Representative. The Quality Record Controller will
maintain a copy of the report for quality records.
8.6.4.5 Test results produced by the Third party laboratories shall be received by the
Company at the same time Reports received by the RTCC Project team , to
0 ensure timely avoidance of using materials , products or work that failed in
tests performed
8.6.4.6 The testing and inspection that will be undertaken to the laboratory/testing
facility will be sufficient to cover all construction operations.
8.6.5.2 All Plants and Equipment supplied and installed will be inspected, tested,
pre-commissioned and commissioned as per approved procedures. A
detailed plan and schedule for the pre-commissioning/commissioning of
each plant and equipments will be submitted for the Company
Representative's approval. The plan and schedule will identify the activities,
procedure, duration time, and location of the activities.
8.6.5.3 Each item of the Plant & Equipment will be Tested, Pre-commissioned and
Commissioned in the presence of concerned parties. Competent engineers
and/or personnel will carry out the tests. Furthermore, the
testing/commissioning activity for the specialized systems will be carried out
by the supplier/manufacturer's specialists as per recommended procedures,
who will also train RTCC Personnel to ensure satisfactory operation and
performance of the systems.
8.6.5.4 All the records during the Testing and Commissioning will be preserved and
maintained as per the “Control of Quality Records Procedure (QA-PR-07)”
and copies of such records will be provided to the Company Representative.
plan. RTCC Quality Team shall issue CCAR to prevent occurrence of non-
conformities or recurrence of potential non-conformities being practiced at site.
8.7.4 RTCC Quality team shall investigate the root cause of nonconformities and initiate
correction and corrective actions within maximum of seven (7) calendar days from
issuance date.
8.7.7 After the Correction and Corrective Action has been taken and verification of the
Site QC Manager has been made on the agreed completion date (ACD), the
Company Representative shall be notified for final closure of the Non-
Conformance Report. In case of Internal NCR (INCR) the Site QC Manager
collaboration with Project QA Manager shall Close the NCR and the Copies shall
be forwarded to the Project Manager/Action Owner. The QAM final acceptance
and evaluation prior closure is necessary to evaluate the validity of the proposed
Corrective Action and the Preventive Action to avoid repetition or further
escalation; this shall be accomplished through the Project NCR form and NCR
Procedure (QA-PR-19).
8.7.8 After the signature of SAPMT Inspector on Aramco issued NCR the Records shall
keep as per Control of Quality Records Procedure (QA-PR-07) as per this Quality
plan. The Copies of all Internal and External NCR Shall be forwarded to SAPMT
for Records.
9. PERFORMANCE EVALUATION
9.1.1 General
9.1.1.1 RTCC will plan and implement the monitoring, measurement, analysis and
improvement processes to demonstrate with the conformity to contract
requirements, process performance objectives, conformity of the planned
a. Customer/Company Satisfaction
b. Internal and External quality audit of the quality management system
and the processes.
c. Internal & external nonconformities
d. Repeated violations
e. Process performance measures
f. Analysis of data
g. Management review
9.1.1.4 It is the policy of RTCC to achieve and complete work right first time and in
order to prevent defects, the procedures for handling remedial works shall
be in accordance with the process of addressing the Risk (Clause 6.1),
Control of Non-conforming Product (Clause 8.3), Corrective Action (Clause
8.5.2) and requirements of the Contract.
• Management Reviews
• Quality Audits
• Regular Inspections
• Regular Meetings (including meeting with the client/Company)
9.1.1.6 Once these remedial measures and actions are identified, it shall be listed
on the Correction and Corrective Action Plan. The Steps shall consist of
the following:
subsequent activity.
e. Take preventive measures to prevent recurrence.
f. Maintain a log of all remedial/corrective actions for monitoring and
follow-up.
9.1.1.7 Status and result of Action Plans shall be discussed on the Management
Review Meeting to address further actions required such as revising
Quality Procedures and provision of additional controls, to improve the
Quality Management System.
Quality team shall ensure that all Quality Processes, activities and
construction works are monitored and measured as per project
requirements. The Project QA Manager shall supervise the Quality Team to
monitor all site construction activities carried out by RTCC Construction
team or subcontractors, to achieve all planned results for all works as per
the Company and Contract Requirements. Methods to monitor and measure
the processes are:
0 c. Non-Conformance Reports
d. Analysis of Data
9.1.2.1 The principal objective of the Quality Management System is to focus our
organization on the customer, and in particular, on enhancing customer
9.1.2.2 As described in the RTCC QMS and Procedure for Customer Satisfaction
in accordance with ISO 9001 requirement, the Project QA Manager shall
ensure the following:
9.1.3.1 The Project QA Manager is responsible for gathering and analyzing factual
data from all relevant sources to demonstrate that the Project Quality
System is effective. Sources may include, but not limited to the following:
Customer Satisfaction
9.1.3.2 RTCC Project QA Manager and Site QC Manager with RTCC Project
Manager shall prepare and submit a Quality Management Report, and
attain the formal approval by The Company Representative. This report will
0
be used to demonstrate effective implementation of the quality system
being carried by RTCC team.
a. General Items:
9.1.3.4 Review of the analysis shall be reported to the Corporate PMO Department
Manager and Management Representative. The results of the analysis will
be included in the Quality Performance Analysis. Correction and corrective
actions shall be initiated for any negative trends. Potential improvement
shall be identified and discussed during the management review meetings.
9.2.1 Internal Audits will be performed in accordance with the “Internal Audit Procedure”
to ensure that the Project Quality System is in place and functioning to specified
requirements, and to confirm its continued suitability.
9.2.2 The audit will be carried out in accordance with the project audit schedule and as
considered necessary. The frequency of audits will be at least annually. All areas
of the project sites will be audited and will be assessed against their plans,
procedures and this PQP.
9.2.3 An Internal Audit will be conducted by individuals (auditor/s) duly assigned by the
Corporate Management Representative. The Internal Audit will be performed by
qualified and certified auditors (qualified in accordance with Attachment I to
Schedule Q), independent of the activity. (Please refer to Internal Audit Procedure
(QA-PR-04) of Appendix 6).
9.2.4 The audit findings are analyzed and data is used for the continual improvement of
the Project Quality System. The results of the audits will be documented and
brought to the attention of the Corporate PMO Department Manager, Corporate
Management Representative and other relative and appropriate personnel for
timely Corrective Action. Copies are also distributed to the General Manager. The
Auditor on the instruction of the Corporate Management Representative and/or
Corporate PMO Department Manager may perform an unscheduled audit under
special circumstances.
9.2.5 Subcontractors and suppliers with work scheduled to exceed six months in
duration will also be subject for Quality System Audit. During the audit, they
should make all records necessary to demonstrate that the Contract Works have
been executed in accordance with the Contract Documents available. They
should also provide the documents to demonstrate that the Work is progressing in
accordance with the specified requirements.
9.2.6 The Internal Audit Schedule for the project will be submitted to the Company
Representative twenty one (21) calendar days from effective date of contract and
will furnish a Detailed Audit Plan at least fourteen (14) calendar days prior to the
actual audit date. For a minimum, full quality system audits shall be carried out at
fifteen percent (15%) and sixty percent (60%) of completion stage for the
Procurement and Construction work phases. RTCC audits may be rescheduled
only with the concurrence of Saudi Aramco. The Company Representative will be
invited to participate in all audits. RTCC shall ensure that auditor qualifications are
9.2.7 RTCC Project QA Manager and RTCC Project Manager shall investigate root
causes and initiate corrective actions for nonconformities identified in each audit.
Contractor shall verify implementation and closeout of corrective actions prior to
the next scheduled audit. A copy of the audit report shall be submitted to the
Company Representative within fourteen (14) calendar days of audit completion.
9.2.8 The Project Manager and Project QA Manager will review all Internal Audit
Reports and interact with the auditors for suitable corrective actions. Results of
the Internal Audits are reviewed during the Management Review.
9.2.10 All responsibilities of the audit process shall be cleared in Internal Audit
Procedure (QA-PR-04) in Appendix 6 in this PQP.
9.3.1 General
9.3.1.2 After fourteen (14) calendar days of the scheduled review date, RTCC shall
provide results and recommended actions of such review, in writing, to the
Company/Company Representative. In such case that changes to the
Quality Management System is required, it shall be incorporated to the
Project Quality Plan, which will be provided to the Company/Company
Representative for approval prior to its distribution and implementation.
10. IMPROVEMENT
10.1 General
10.1.1 The Project Management System is implemented within all functions and this is
accomplished within a total quality environment, which promotes continual quality
improvement through active employee involvement and utilization of
measurement data from both internal and external sources.
10.1.2 RTCC procedure(s) for Preventive Actions (where "Preventive Action" is defined
as an action to eliminate the cause of a potential Non-conformance or other
undesirable potential situation) shall describe the requirements for evaluating the
need for actions to prevent occurrence of Non-conformances and the
implementation of applicable Lessons Learned (where "Lessons Learned" is
defined as knowledge gained from experience successful or otherwise, for the
purpose of improving future performance) on previous projects.
10.1.3 For any nonconformity, Correction and Corrective Action Reports shall be
prepared, evaluated and implemented to be applicable lessons learned for future
improvement.
10.1.4 Continual improvement in each area is part of the quality policy and objectives.
These are achieved through analysis of the results and addressing the
appropriate correction and corrective actions.
10.2.2 Corrective Action will be handled according to the “Correction & Corrective action
Procedure (QA-PR-25)”. This is to ensure that nonconformities will be addressed
appropriately by determining and resolving the root cause of the issues, and to
prevent recurrence of the potential non-conformities being practiced at site.
10.2.3 Appropriate Corrective Action will be provided according to the severity of the
identified nonconformity and proposed corrective action will be subject to the
Company Representative's review and approval.
10.2.4 For Company complaint, this will be handled in accordance with the Customer
Complaint Process as per “Communication Procedure (QA-PR-20)”.
10.2.5 The Project Manager, Construction Manager, Project QA Manager and Site QC
Manager are responsible for implementing the corrective action programme.
10.3.1 Continual improvement in each area is part of the quality policy and objectives of
RTCC. These are achieved through the continual improvement of the Quality
Management effectiveness through the use of:
Audits
Quality data
Quality policy
Quality objectives
Management reviews
Corrective action
Correction
Saudi Aramco lessons learned
10.3.2 The Quality Management System is implemented within all functions and this is
accomplished within a total quality environment which promotes continuous
quality improvement through active employee involvement and utilization of
measurement data from both internal and external sources.
APPENDIX 1
Corporate PMO
Manager, MR
Shady Mohamed
Contractor
Representative
PMO REPORTING
Corporate Head Office
Quality Assurance
Project Manager
Manager
Bilal Obeidat
Randy Villaruel
Document
Mgmt. / QRC
Engineering Sub-Contracts Construction Interface Project Control HSE Procurement Procurement Pre-Comm. QC Managers
HR & ADMIN QC Manager
Manager Manager Manager Manager Manager Manager Manager QC Supervisor Manager Sub-Con
Draftsman Administrator Process Control Structure/Civil Elec./Power Mechanical Mech. Piping Telecom. Environmental Mechanical Piping / Subcontractor’s
QS Civil Electrical QCI Civil/Structural
(s) Specialist Engr. (s) Engineer Process Engr. Engineer Engineer Coordinator Engr. Plumbing QCI QC Inspectors
Mech.
Mechanical Admin QS
Instrumentation Plumbing/FFS Instrumentation QCI Lab/
Coordinator Mechanical HVAC / PU QCI
Engineer Engineer Engineer Safety Officer(s) Civil Engr. QCI Batch Plan
SA-IDs
Chief
Surveyor
Administrator QS Electrical
Gates Access Telecom QCI Civil /Arch. QCI Welding QCI
Draftsman Safety
Electrical Engr.
Supervisor(s)
Surveyor(s)
Rotating Equipt./
Mech QCI
SPDP
Coordinator
NDT Coordinator
Quality Assurance
Project Manager
Manager
Bilal Obeidat
Randy Villaruel
Document
Mgmt. / QRC
Pre-Comm. Procurement
QC Manager QC Managers
Manager QC Supervisor
TBA Sub-Con
TBA TBA
Vendor
Electrical QCI Piping / Civil/Structural Subcontractor’s
Inspectors TBA Plumbing QCI TBA QC Inspectors
Rotating Equipt./
Mech QCI
TBA
SUBMITTED BY REVIEWED BY APPROVED BY DATE REV. NO.
Coordination Link :
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APPENDIX 2
Nationalities:
Filipinos
Indians
Pakistans
Sri Lankans
1,125 100
1,000 976 90
883
875 80
821
799 799 801
775
731 70
750
625 591
532 531 531 531 531 531 531 534 533
517 515 50
492
No .of
500 462
454 449
40
377
375 333
325 325
Month: Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec Jan Feb
Project Planned Man Months 47 70 70 71 71 264 264 274 325 333 325 377 454 449 517 532 462 515 531 531 531 531 531 531 591 624 731 775 799 799 976 883 801 821 647 636 534 533 492 238 178 178 166 157 109
Direct Man Months 16 16 16 16 16 161 161 170 218 225 218 269 344 348 415 428 361 413 428 428 428 428 428 428 485 518 622 665 688 688 861 769 690 710 540 529 430 430 390 143 86 86 74 74 40
Indirect Man Months 31 54 54 55 55 103 103 104 107 108 107 108 110 101 102 104 101 102 103 103 103 103 103 103 106 106 109 110 111 111 115 114 111 111 107 107 104 103 102 95 92 92 92 83 69
QA Manager 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QC Manager 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
Pre Commissioning Manager 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Quality Procurement Control Supervisor 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0
Quality Record Controller 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QC Laboratory incharge 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Civil/ Arch QC Supervisor 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0
Mech QC Supervisor 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0
Elec QC Supervisor 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0
QC Inspector Civil - Laboratory 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0
NDT Coordinator 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
QC Inspector Electrical 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 0 0 0
QC Inspector Instrumentation 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 1 0
Telecommunication 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 0 0 0 0 0 0 0
APPENDIX 3
APPENDIX 4
2 0 1 9 2 0 2 0 2 0 2 1 2 0 2 2 2013
NO. DESCRIPTION J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F
U U U E C O E A E A P A U U U E C O E A E A P A U U U E C O E A E A P A U U U E C O E A E
N L G P T V C N B R R Y N L G P T V C N B R R Y N L G P T V C N B R R Y N L G P T V C N B
Planned
1 15% Procurement
Actual
Planned
2 60% Procurement
Actual
Planned
3 15% Construction
Actual
Planned
4 60% Construction
Actual
Planned
5 Management Review 1
Actual
Planned
6 Management Review 2
Actual
Planned
7 Management Review 3
Actual
Planned
8 Management Review 4
Actual
Planned
9 Management Review 5
Actual
Planned
10 Management Review 6
Actual
NOTES : (a) All dates are forecasted according to the actual status of the project as of this date. Should there be any revision to the planned dates of the audit, SAPMT will be informed through the regular progress meeting and/or in writing.
(b) Actual Audit Dates will depend on the Actual Progress of the execution and will be submitted to SAPMT in advance for approval.
LEGEND :
PLANNED
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APPENDIX 5
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APPENDIX 6
QUALITY PROCEDURES
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DOCUMENT CONTROL PROCEDURE
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Table of Contents
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DOCUMENT CONTROL PROCEDURE
1 Objectives
In establishing and maintaining procedures to control documents and data of relevance to the
Quality System, these document control procedures will ensure:
a. That the relevant documents are available at the locations at which they are needed;
b. That the obsolete documents are removed from the system and replaced with the new
versions to avoid inadvertent use. These may be kept for reference but must be suitably
marked as “SUPERSEDED”.
2 References
3 Persons Involved
PM Project Manager
CM Construction Manager
QAM Project Quality Assurance (QA) Manager
QCM Site Quality Control (QC) Manager
SQS Site Quality Supervisor
QRC Quality Record Controller
DCC Document Controller
DC Drawing custodian
4 Process Flow
4.1.1 The Corporate Quality Department / Project Management office shall develop and
provide the Project Quality Plan that fits the Project’s Requirements and
Specifications.
4.1.2 The generated Project Quality Plan shall be transmitted to the Project Site for
review of the Project QA Manager and for implementation.
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*Note: In cases where the organization has yet to appoint the Project Quality Assurance Manager,
the Project Manager or equivalent, shall review and approve the initial Project Quality Plan.
Succeeding revisions shall depend upon the Site Quality Manager‘s initiative.
4.1.5 The QAM shall instruct the Quality Record Controller (QRC)maintain the latest
and approved copies of the following documents, but not limited to :
Installation, Operation & Maintenance Manual from the supplied plant &
equipments including Spare Parts
Supplier documents relating to warranties of the supplied equipments
Data Sheet of the supplied material
All Sub-Contractors Quality Documents
4.1.6 Where a revision or improvement to the procedures and/or forms of the Project
Quality Plan is required, the QAM should initiate to prepare a draft of the
amendments. All drafts for the amendment on the Project Quality Plan (PQP)
shall be reviewed thoroughly by the Site Quality Manager in coordination with the
Project Manager.
4.1.7 If draft has been finalized, the draft of the amended procedure and/or forms, along
with the filled Document Change Form(FM :QA:02) shall be submitted to the
Corporate Quality Department / Team for review, prior to the review and approval
of the Corporate Management Representative.
4.1.8 The Project QA Manager shall maintain a Master list Quality Documents of the
latest and approved documents. Current Revision status, Date, Previous revision
details shall be updated frequently or as needed in the Master list. This master list
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*Note
1. All amendments to the Quality Plan (PQP) shall be reviewed and approved by the Corporate
Management Representative to ensure that all changes remain in compliance with the ISO
9001 Standard. If found incorrect, the draft of the amendments will be sent back to the
originator/requestor.
2. This procedure may also apply for the New and Revision of Forms & Procedures that have to
be raised in result of the Management Review Meetings.
4.2.2 All Quality Documents that will be distributed to the site shall be controlled by the
Quality Record Controller in coordination and supervision to the Project Quality
Assurance Manager who will ensure:
a. Distributed documents have receiving copy, signed by the recipient.
b. All distribution copies are maintained in Site Quality Office.
c. Once new revision has been issued, the obsolete document shall be
retrieved from its use and marked as “superseded” or “obsolete”.
4.3.1 RTCC personnel shall review, prepare and complete all necessary requirements
for a submittal to be forwarded to the Company Representative whether for
Approval, Information and/or Coordination.
4.3.2 All document that has been prepared for submission to the Company / Company
Representative, whether for approval or information, shall be reviewed by the
QRC/DCC.
4.3.3 If the QRC/DCC notices any inaccuracy, he shall return the documents to the
responsible RTCC personnel for correction.
4.3.4 The QRC/DCC shall ensure that the following information shall be provided and
incorporated in all submittal forms;
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4.3.5 The QRC/DCC shall also ensure that the attachments of the submittal contain the
appropriate details, and has been filled accurately for easy tracking and
identification of the document. Such details are, but not limited to:
Project Code
Document Type
Site Number
Job Number
Discipline
Current Year
Sequence Number
Revision Number
Supplier Code enclosed in ( ), if necessary
Specification Index, if necessary
*Note Refer to Coding System for details applicable for each type of document
4.3.6 Once completed, the QRC/DCC shall scan the submittal along with the
corresponding attachments and upload the scanned copies in a sophisticated
Management Software with multi-user function, Quality Management Information
System (QMIS) or any other applicable software (decided by
SAPMT/SAPID/SAVID and in coordination with RTCC management). This
software shall be used to centralize the way of storing, organizing, and tracking
project information to ensure accurate and up-to-date information is always
accessible.
4.3.7 Whilst uploading the scanned documents in the QMIS, the QRC shall also
prepare the Hard Copies which will be forwarded to the Company/Company
Representative.
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4.3.9 If closure of issue involves other Departments and/or RTCC Engineers, the QRC
shall relay the concerns accordingly.
4.3.10 Once rectified, the QRC/DCC shall collect the documents and upload it to the
PCM ( if PCM is Implemented in project).
Drawing Control shall be monitored and maintained by the RTCC Drawing Custodian,
whom will be closely monitored by the QCM and QAM.
b. The RTCC Drawing Custodian shall sign the Shop Drawing Register
indicating receipt of the drawings
c. One Master Set of Drawings to the latest issue shall be maintained in the
RTCC Drawing Custodian site office and marked as ‘MASTER SET’.
Drawings from the Master Set shall not be removed from the RTCC
Drawing Custodian site office and shall be available anytime for
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d. RTCC Drawing Custodian shall identify the drawing status whether it was
first issue or a revision of current drawings.
g. The RTCC Drawing Custodian shall ensure that the recipient of drawings
(Construction Manager and appropriate Senior Engineers) signs the Shop
Drawing Distribution List.
Note: The RTCC Drawing Custodian shall hand over copies of Approved Shop Drawings to the
Company Representative provided that the attached transmittal has been signed by the same.
h. QAM shall be the last signatory of the Shop Drawing Distribution List to
acknowledge the drawing distribution and ensure that all recipients have
signed.
j. The QAM shall direct the QRC to maintain a record of the site personnel
who received copies of the Approved Drawings.
k. The QRC shall also maintain a log of all approved As-Built drawings and
the equivalent approved IFC Drawings for reference. The RTCC Drawing
Custodian shall upload all approved Shop and As-Built Drawings in PCM(
If PCM is implemented in project)
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a. On receipt of all soft copies of the Approved Shop Drawings along with
Hard Copies from the Concerned Authority, the Drawing Custodian shall
enter the following Details into Shop Drawing Register.
b. The DCC shall update Shop Drawing Register whenever a new Batch of
Drawing comes, indicating receipt of the drawings.
c. Upon entering all the necessary information to the Drawing Register, the
Drawing Custodian shall forward the received drawings and the updated
Shop Drawing Register to the Engineering Manager for his information
and record.
g. Key personnel may print the received drawings for their official use.
However, a Validation Stamp/Signature shall be obtained through Drawing
Custodian/ Engineering Manager before its use. Drawings without
Validation Stamp/Signature shall not be used and distributed to site for
construction.
Note: In case that A0 or A1 Copies are required to be distributed for execution of the project, Hard
Copy Drawing Distribution in clause 4.4.1.1 of this procedure shall be applied.
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b. Requestor shall fill all the necessary details required in the Drawing Re-
issuance Request Form. The Requestor shall make sure that the following
information is detailed in the form.
• Project
• Location
• Date of request
• Drawing Number
• Drawing Description
• Revision Number
• Discipline
• Number of copies
• Reason of request
c. After completing the form, the Requestor shall put his name, date of request
and signature in the form.
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g. The Requestor shall give the request to the RTCC Drawing Custodian to issue
the drawings.
h. The RTCC Drawing Custodian shall check the contents of the request to ensure
that all required information was properly filled.
j. After the request has been checked, the RTCC Drawing Custodian shall
incorporate a sequentially unique reference number in the Drawing Re-issuance
Request form.
k. The RTCC Drawing Custodian shall record all the details of the request in the
Drawing Re-issue Log including its sequentially unique reference number.
l. The RTCC Drawing Custodian shall provide the drawings to the requestor as
stated in the request. No drawing shall further be provided beyond what was
written in the request.
m. The Requestor shall sign on the Document Re-Issue Log to indicate acceptance
of the drawing from the RTCC Drawing Custodian.
n. The RTCC Drawing Custodian shall monitor and maintain the Drawing Re-Issue
Request and Log.
a. The RTCC Drawing Custodian, in coordination with the Site Quality Team, shall
ensure that old, superseded, cancelled and obsolete drawings are retrieved
from all site personnel which were initially issued to. Obsolete Drawings shall be
collected and stamped “Cancelled” or “Superseded”.
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c. The site management shall provide storage area for all old, superseded,
cancelled and obsolete drawings. Such area shall be secured and only the
RTCC Drawing Custodian shall have an access to manage all these drawings.
e. The RTCC Drawing Custodian shall distribute the latest drawings as per the
Drawing Distribution process (refer 4.4.1 of this procedure). In addition, the
RTCC Drawing Custodian will retrieve the old, superseded, cancelled and
obsolete copy of the drawings from the appropriate personnel.
f. The Site Engineer shall hand-over the copy of old, superseded, cancelled and
obsolete drawings to the RTCC Drawing Custodian.
g. The RTCC Drawing Custodian shall manage all the retrieved old, superseded,
cancelled and obsolete copy of drawings to prevent inadvertent use.
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MANAGEMENT REVIEW PROCEDURE
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Table of Contents
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1 Objectives
a. To review the suitability, adequacy and effectiveness of the Project Quality System.
b. To ensure that all quality related issues and agenda are being addressed in a meeting
and discuss if the realization of the Quality System are being achieved.
2 References
3 Persons Involved
MR Management Representative
PM Project Manager
CM Construction Manager
SñM Senior Mechanical Engineer
SñE Senior Electrical Engineer
QAM Project Quality Assurance (QA) Manager
QCM Site Quality Control (QC) Manager
SQCS Site Quality Control Supervisor
PQCS Procurement Quality Control Supervisor
SCT Site Construction Team
4 Process Flow
4.1 The Project Manager and Project Quality Assurance Manager (QAM) shall initiate and
conduct the Project Management Review Meeting with the presence of Senior
Management Representative.
4.2 The Project Quality Assurance Manager (QAM) shall prepare all quality issues, reports,
presentation and other related documents that shall be discussed as part of the agenda
of the review meeting.
4.3 Agendas shall be discussed to the Project Manager for his review and finalization.
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4.4 Senior Management Representative shall be invited through Inter office Memo / email
notification
4.5 After finalizing the agenda, the Project Quality Assurance Manager (QAM) shall prepare
an Inter-Office Memo that will be signed by the him to inform all concerned personnel,
to attend the meeting. The Company/Company Representative will also be invited to
attend the review meeting.
4.6 The review meetings shall be attended by the Site Quality Team and Site Construction
Team (Project Manager, Construction Manager, Site Senior Electrical Engineer, Site
Senior Mechanical Engineer, Storekeeper and other relevant Site Personnel).
4.8 Minutes of meeting shall be recorded and maintained by the Site QRC and copies shall
be distributed to all attendees.
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4.9 Action Plans shall be Prepared for the output of Management Review meeting for
completion of activities on time and monitoring the effectiveness of Action taken
4.10 Results and proposed corrective actions as a result of the Management Review shall
be submitted in writing to the Company/Company Representative two (2) weeks after
the scheduled review meeting.
4.11 As the result of the Project Management Review Meeting, in case amendment to any
part of the Quality System is required, request to change a document shall be
processed in accordance with the Document Control Procedure. Changes shall be
incorporated in the Project Quality Plan duly approved by Company/Company
Representative prior to its distribution and implementation.
4.12 Project Management Review meetings shall be held at least semi-annually, but may be
held more frequently or as need arises, on the Project site.
4.13 On the event that the Project Management Review Meeting will be postponed/cancelled
for some unforeseen reason, event and/or condition, the Project Quality Assurance
Manager shall immediately re-schedule the said meeting and relay the information
through Inter Office Memo, approved by the Project Manager.
4.14 Quality records shall be kept in accordance with Control of Quality Records Procedure
of Project Quality Plan.
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CONTINUAL IMPROVEMENT PROCEDURE
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Table of Contents
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1 Objective
To define and establish a method to ensure that Project Quality Management System
continually improves in terms of its suitability, adequacy, effectiveness and fulfill the
customer and applicable requirements.
2 References
3 Persons Involved
4 Process Flow
4.1 General
4.1.2 Measurement, analysis and improvement are about finding better and
more effective ways of doing things. To manage this process the Project
Management has introduced to monitoring systems
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a. Facilities and resources – this focus with what is done and who
does it (are the facilities and resource adequate? Are the
buildings, equipment, materials and staff levels sufficient to do the
job properly or not?)
b. Processes and activities – this focus with how the work is done
(are staff trained sufficiently and are methods defined sufficiently
to do the job properly or not?)
c. Outcomes and results – this focus with what has been done (was
the customer satisfied or not?)
4.1.5 Project Manager, Project QA Manager , QC Manager and all other key
personnel of the project will continually improve the effectiveness of the
Quality Management System through monitoring the use of the
following, but not limited to:
a. Quality Policy
b. Quality objectives
c. Managing of Recourses
d. Audit results,
e. Analysis of data,
f. Correction and Corrective action
g. Managing risk and Opportunity
h. Management Review.
i. Improvements
a. Action Plans
b. Management Review Reports
c. Customer concerns/complaints
d. Corrective Action Request
e. And other type of documented memos, emails, letters, etc.
4.1.7 All key personnel within the project shall apply methods to analyze and
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4.1.8 PDCA (Plan Do Check and Act) Cycle will always be applied to achieve
continual improvements in Project Quality Management System.
4.3.1 Project related Specific Quality objectives are defined and refined as
necessary to establish measurement for which data is collected,
analyzed and action taken, as necessary, to allow continuous
improvement to occur.
4.3.4 Department seniors shall analyze the data and compare it whether the
analysis is within the permissible limits.
4.3.5 If the obtained data is not within the permissible limits, the department
seniors shall identify the root cause and take the appropriate corrective
actions and proper action plans to bring the objective within the
permissible limits.
4.4.1 All processes are subject to change for improvement. Thus, the Project
Management shall continually evaluate and improves the ways of
delivering the products and services to the customer.
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4.4.3 The result of the audit shall be evaluated by the Project Manager and
Project QA Manager and appropriate corrective actions shall be taken if
the results of audit are not showing intended results.
4.5.3 The obtained results shall be reviewed, analyzed and discussed within
the project, through Management Review Meetings (refer to QA-PR-02
for Management Review Procedure).
4.5.5 However, this may not always be possible or cost effective, but where
there is scope for effective improvement measures, these are
considered for implementation.
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analysis will allow the management team to focus on key areas for
improvement.
4.6.2 Analysis and evaluation will usually take place as part of the
management review meeting. The system for evaluation will usually
depend on the type and scale of problems found/identified. However,
the following provides examples of how an analysis may be made:
a. Client responses
b. In house process/procedures
c. Audits
d. Key performance indicators
4.6.3 The principle here is to look for any possible trends or malpractices and
where issues are identified, the Project QA Manager, QC Manager,
Construction Manager and/or Project Manager will investigate to
establish the root cause of the problem or the effectiveness of the
proposal if it is a suggestion.
4.6.4 Other issues that are being monitored, to evaluate the standard of
service being provided, include the Project objectives and targets
outlined in the Project Quality Plan.
4.7 Non-Conformance
4.7.2 In either case, the issue shall be reported to the relevant personnel and
report shall be raised to determine the root cause. The relevant
personnel (whether the Quality Personnel, Construction Seniors,
Construction Manager and/or Project Manager) shall identify the
problem and consider further investigation to the issue. This is to ensure
that nonconformance/potential nonconformance shall be addressed
properly and recurrence/occurrence of the root cause shall be avoided.
(Refer to QA-PR-19 for Process of Handling Non-Conformances).
4.8 Complaint
4.8.1 Where the issue has been identified as a genuine complaint, it will be
investigated and appropriate action shall be arranged.
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4.9.4 The Project QA Manager and/or Project Manager will investigate where
necessary, to identify any areas of potential improvement
4.11.2 The following provides a brief list of issues that might be discussed:
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4.11.3 All raised issues are examined to determine the root cause and
appropriate correction and/or corrective action is provided to avoid
occurrence and/or recurrence of the issue.
4.11.5 From this consultation, Quality team and Construction team will
determine the best possible course of action and agree any changes to
processes or procedures and the details will be communicated to all
appropriate staff members as necessary.
4.12.1 Where solutions are identified and corrective action is raised, all
employees are encouraged to take corrective action immediately.
Where it is not possible to take corrective action immediately, the
individual may refer the issue to Project Manager
4.12.2 Corrective action shall perform as per correction and Corrective action
procedure
Managers at all levels, including all department heads, are given responsibility to
ensure that risks and opportunities in their area of responsibilities are identified,
analyzed, evaluated and monitored. This process is communicated to all and all
employees are involved to ensure that all risks are addressed and well taken
care of (refer to QA-PR-09 for Managing Risk & Opportunity Procedure).
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4.14.1 Communications are essential part of the Project and it provides the
mechanism for ensuring that everyone within the Project is aware of the
Project Policy & objectives. This aspect is critical to the success of the
project in achieving the objectives and this forms an integral part of the
operating procedures.
4.14.3 Project Management Review Meetings are held every Six Months to
monitor the performance of the project against a number of criteria and
to suggest improvements and highlight deficiencies in the process of the
project.
4.15 Improvement
4.15.2 Once these or any other changes are agreed and included in the
Project Quality Management System, the amended processes should
be explained to all members of relevant staff.
4.16 Communication
4.16.1 Where an issue is raised, the resultant findings are then passed back to
the originator with the outcome of the project management investigation
and any subsequent recommendations/changes to existing practices.
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4.16.2 Where the issue was the result of a complaint, the complainant should
then be advised in writing of the outcome of the investigation and any
subsequent changes made to ensure no further recurrence.
4.16.3 Any changes to the Quality Management System affecting members of the
operational team should be distributed to the staff through the Project’s
usual methods of communication.
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INTERNAL AUDIT PROCEDURE
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1 Objectives
The purpose of the Project Quality Audit is to ensure that the Project Quality System is effectively
operating and achieving the levels required in compliance with the Project Quality Plan, ISO 9001
requirements and Quality Policy. Moreover, to identify any improvements required within the
Project Quality System.
2 References
3 Persons Involved
4 Process Flow
4.1 An Internal Quality Audit shall be conducted by individuals (auditor/s) duly assigned by the
Corporate Management Representative. Auditor(s) shall be competent and qualified from a
recognized organization and comply with the requirement of contract Schedule “Q” and to be
approved by company representative before perform the Audit. Auditor shall not be directly
responsible for the area being audited.
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4.2 Internal Audit shall be conducted at least annually, as per the approved Internal Audit
Schedule duly approved by the Company/Company Representative. The assigned auditor
shall provide a Detailed Audit Plan fourteen (14) calendar days prior to the actual audit
schedule. Company/Company Representative shall also be notified and invited to witness and
participate in all Internal Audit. The Internal Audit shall be carried out upon reach 15% to 60%
of project/Process (Design, Procurement and Construction Processes) progress.
4.3 Each process from the Project Quality Plan and approved procedures shall be part of the
criteria for the Annual Quality Audits by an auditor, independent of the activity.
4.4 All areas of the project sites should be audited and shall be assessed against their
procedures.
4.5 The area being audited must be assessed to the compliance of their pertinent procedure.
Random checks shall be carried out to ensure compliance.
4.6 After the audit, all observations in deviation to the procedures of the Quality Plan (PQP) shall
be recorded and recommendations of the auditor shall be detailed and documented on the
Initial Internal Audit Report Form.
4.8 In case non-conformance was identified, the auditor shall detail the non-compliance to the
Non Conformance Report.
4.9 After preparing the reports, the Auditor and Project Quality Assurance Manager shall initiate a
Closing Meeting to be attended by all concerned personnel. The initial report shall be
disseminated to all attendees, particularly to the Project Manager.
4.10 The Auditor shall discuss the non-conformances, weak points, points for improvement and his
recommendations to the meeting.
4.11 In the event of any non-compliance, the NCR shall be issued to the appropriate person
responsible in the area where non-conformance was observed. He will be required to provide
the following:
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*Note: After the approval of the proposed Corrective Actions, it shall be implemented, documented and Site
Quality Manager shall keep records for the closure of NCR.
4.12 Week points shall be analyzed by the Site Quality Team, Construction Team and
appropriate action shall be taken after the Audit. Coordination with the relevant departments
shall be carried out Collaboration with the Project Manager
4.13 If necessary, a secondary audit shall then be carried out to ensure corrective action has
been implemented. Non Conformance shall be declared “closed” upon satisfaction of the
auditor, otherwise a re-audit shall be conducted.
4.14 The Project Quality Assurance Manager shall discuss the audit finding status and its action
taken in the Project Management Review Meetings.
4.15 RTCC shall submit a copy of the Audit Final Report to the Company Representative for
each audit within fourteen (14) calendar days of its audit completion.
4.16 Quality records shall be kept in accordance with Control of Quality Records Procedure of
Project Quality Plan.
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SUBCONTRACTOR CONTROL PROCEDURE
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1 Objectives
To ensure that sub-contractors are supervised and controlled by Al-Rashid Trading &
Contracting Co. personnel and that the sub-contractor’s work is processed in accordance with
recognized Quality Standards that verify conformance to the specification and Saudi Aramco
specifications.
2 References
3 Persons Involved
4 Process Flow
4.1 This procedure is applicable for those subcontractors hired by RTCC to perform
specific scope of Work.
4.2 If the scope of certain service which include Engineering ,Supply , Complete Installation
and Handing over the complete scope to RTCC and Client / Company (Saudi Aramco)
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for a specific portion of the contract, the sub-contractor own quality requirements
approved by RTCC shall apply in line with RTCC Sub contractor Control Procedure
(QA-PR-05) and signed contract.
4.3 In case of manpower supply; Quality Documentation will be the sole responsibility of
RTCC Quality Team including site Supervision, erection / Lifting Services, manpower
which shall be monitored and controlled by construction team and Quality Team.
4.4 Prior to the commencement of subcontracting work at site, the Sub contracting
Department / Procurement Department shall submit a complete Quality Documents of
the approved subcontractor, as per their scope of work, to the Project Quality
Assurance Manager. The Quality Documents shall include, but not limited to: Project
Quality Plan, Quality Procedures, Method Statements & ITP’s, Proposed Project
Organizational Chart, Project Schedule Baseline, Manpower & Equipment Plan, etc.
4.5 In the event that Subcontracting / Procurement Department did not submit the
Subcontractors’ Quality Documents, the Project Quality Assurance Manager shall
inform the SPQCS to obtain the mentioned documents directly to the subcontractor.
4.6 The Project Quality Assurance Manager and SPQCS shall review the Subcontractor’s
Quality Plan most specifically the Method Statement, and assess whether it is in
accordance with project specifications and requirements and Saudi Aramco
requirements.
4.7 From the review, the Project Quality Assurance Manager the Project Manager should
instruct the site personnel to ensure an appropriate level of supervision required to
maintain the conformity to the project specifications and requirements.
4.8 Once any subcontractor approved by company representative, the Project Quality
Assurance Manager (QAM) shall assure that Subcontractor will assign his own Quality
Team (Sub-con QC Manager, Supervisor and Inspectors) as per project requirements,
SAPMT, VID, PID instructions and as per Schedule Q requirements .
4.9 Whether a subcontractor is accredited or not to ISO 9001, the Site Engineer assigned
to their specific area should control & take full supervision on their daily execution of
scopes. Non-Conformance Report (NCR) shall be raised and issued to the
subcontractor for any nonconformity from the practice or work that has been identified
by the Site Engineers, Site Quality Team or Company Representative. Non-
conformances shall be processed as per the Handling of Non-Conformance Procedure.
4.10 RTCC shall conduct an audit to the Subcontractor’s Quality System, at least once per
year, to ensure compliance with project requirements and submitted Quality Plan. The
subcontractor shall be audited where applicable or as the need arises.
4.11 Other than daily inspection & testing records that the subcontractor shall provide to the
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Site Quality Control Manager (QCM), SPQCS and SQCS, they shall submit their
progress reports, manpower schedule and equipment schedule on weekly basis. The
copies of these records shall be submitted to the Planning Engineer and be filed in the
planning engineer’s office.
4.12 Subcontractor’s Quality Plan, inspection reports and other appropriate records shall be
submitted, maintained and recorded by the Site QRC at Site Quality Office.
4.13 Project Quality Assurance Manager shall conduct, maintain and record Monthly
Subcontractor Progress Report collaboration with Site Quality Control Manager (QCM).
Project Quality Assurance Manager shall inform and submit copies of his report to the
Project Manager for review. Copies of the report shall also be forwarded to the
Company Representative, RTCC Corporate Quality Department and Subcontracting
/Procurement Department for records.
4.15 Quality records shall be kept in accordance with Control of Quality Records Procedure
of Quality Plan.
*Note: For the material suppliers that provide manpower to install their material on site, the same
procedure shall be followed. However, Subcontracting Department shall be replaced with
Procurement Department accordingly. Therefore, the outsource list shall specifically identify
whether it is a subcontractor or a supplier. Performance Evaluation shall be conducted as per
Clause /Para 4.14 as well by the responsible authorites.
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1. Objectives
To ensure that contracts undertaken by Al-Rashid Trading & Contracting Co. are in
accordance with the customer’s specification, processed under controlled conditions and
exercise a prominence of Quality Assurance throughout the process
2. References
3. Persons Involved
4. Process Flow
4.1.1 The overall Project Planning shall be controlled by the project programme
produced by the Planning Engineer.
4.1.2 Planning Engineer shall maintaining Base line Schedules of major Sub
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4.1.3 Coordination Drawings shall be Available prior to start any activity. Engineering
Manager shall ensure the same in Collaboration with Construction Manager and
QC Manager
4.1.4 Prior to commence construction operations in any areas, the Site Construction
Team shall raise Method Statements and Inspection & Test Plan to be initiated
by the Project Director and/or Project Manager. The MS and ITP’s shall be
generated by the Site Engineers in collaboration and reviewed by QAM and
QCM.
4.1.5 All Method Statements and Inspection & Test Plans shall be reviewed by the
Construction Manager and Senior Engineers prior to initial approval of the
Project Director / Manager. Finalized MS & ITP’s shall be provided to QAM for
final review and to be submitted for the Company Representative for final
approval. Copies of the final approved documents shall be copy furnished to
RTCC Corporate PMO Department.
4.1.6 The areas of construction that requires a Method Statement or special trainings
for site operatives shall be recorded in the site Management Review Meetings.
a. Discipline of Activity
b. Reference Number
c. The activity
d. Responsible Personnel for the Activity
e. Acceptance Criteria
f. Verifying Document
g. Category of inspection point
h. Frequency
a. Table of contents
b. Scope & Objectives
c. References
d. Health and Safety Hazards
e. Responsibilities
f. Safety & Security
g. Interferences
h. Quality Control/Quality Assurance
i. Field Quality Control
j. Materials
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k. Construction Equipment/Tools
l. Work Execution
m. Delivery, Handling, Storage and Protection
n. Supporting Documents
o. Distribution
4.1.9 Where required by contract, all materials shall be submitted and approved by
the Company Representative (SAPMT, PID & VID).
4.1.11 Site Quality Office and QRC shall maintain copies of all Approved Method
Statements and ITP’s. A log of approved MS and ITP’s shall also be maintained
and regularly updated after every change, addition or revision.
4.1.12 All approved inspection verification documents shall be maintained in the Site
Quality Office and QRC including equipment / instrument calibration certificates.
4.1.13 Quality records shall be kept in accordance with the Control of Quality
Records Procedure of the Project Quality Plan.
4.2.1 The Project Quality assurance Manager (QAM) shall ask the Project Manager to
prepare a list of experienced personnel to identify Authorized Signatories for
specific areas of Site Inspections and Control of Documents.
4.2.2 The Project QAM shall review and endorse the list to the Project Manager once
approved and checked by QCM.
4.2.3 Upon approval of the Project Manager and QAM, the QRC with Site QC
Suopervisors shall keep and maintain a record of each Approved Authorized
Signatories.
4.2.4 All Approved Authorized Signatories shall specifically detail the following:
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b. Position of Personnel
c. Computer Number
d. Sample Signature
e. Type of activity where authorized to sign
f. Location of activity where authorized to sign (if applicable)
4.2.5 Authorized Signatories List shall include but will not be limited to the following:
4.2.7 The signature and corresponding initials shall be used at all times to indicate
that:
4.2.8 Quality records shall be kept in accordance with Control of Quality Records
Procedure of the Project Quality Plan.
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CONTROL OF QUALITY RECORDS
PROCEDURE
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-07 Revision No. : 00
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-07 Revision No. : 00
Table of Contents
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PROCEDURE
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-07 Revision No. : 00
1. Objectives
All Project sites shall maintain their filing systems to a high standard. This shall include the
systematic identification of records and a system that allows the easy retrieval and
traceability of Quality documents.
2. References
3. Persons Involved
4. Process Flow
4.1. Control of all Quality record shall be the responsibility of the Quality Record Controller
(QRC) in coordination to and supervision of the Project Quality Assurance Manager.
4.2. The QRC and Site Quality Manager shall retain records:
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-07 Revision No. : 00
4.3. The QRC in coordination with Project Quality Assurance Manager shall ensure that all
used and accomplished quality documents shall be collected, monitored and maintained.
4.4. All records shall have a uniquely identified record number and only the current revisions
shall be permitted to use.
4.5. The QRC shall organize a filing system specific to each record. All files shall be kept in a
secured place where it can only be accessed by QRC and/or authorized personnel to
avoid mishandling and loss of the records.
4.6. All records in each file shall be arranged in a manner that the current record number
always presides the previous.
4.7. Each file shall be labeled to show the record type, index number and discipline. All files
shall have a log that shows the details for each record.
4.8. The Project Quality Assurance Manager shall ensure that a log of all records shall be
regularly monitored, maintained and updated.
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-07 Revision No. : 00
4.9. Whereas requested, the QRC shall supply copies (provided that it was given permission
by the Project Quality Assurance Manager or Project Manager) of any record to the
authorized personnel for their reference. All copies of records to be distributed shall be
logged and a signature from the authorized personnel shall be obtained to confirm
receipt.
4.10. Where appropriate, the QRC shall provide all necessary data from the records (such as
RFI, NCR, and others) to the Site Quality Manager, to enable them to analyze the
required improvements and/or corrective action to be made.
4.11. Where necessary, the QRC shall have electronic copies of all approved records and log
for easy tracking.
4.12. The Site Quality Assurance Manager shall periodically check the files of records for its
completeness, legibility, retrieval, updates, and status.
4.13. Copy of any project records maintained or retained by concerned departments pertaining
to the product, Process and Services shall be provided to the project quality Team upon
request to increase proactive approach and continual improvement of the Project
4.14. Recent copies of all project Quality Records and Documents shall be submitted to the
RTCC Corporate Quality Department at the end of the month.
4.15. All required reports required by the Company Representative (SAPMT, PID and VID)
shall be generated and reviewed by QAM and respect to QRC recorded data.
4.16. Reports requested shall be submitted to the Company Representative (SAPMT) as per
contract and schedule Q requirements (NCR’s, Discrepancy Reports, Logs and Status
Report will be submitted to the Company Representative on monthly basis, or as
requested).
4.17. Project Quality records shall be maintained in archive storage after the final hand-over for
three years or as required by the contract.
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Table of Contents
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1. Objective
All services rendered by RTCC shall be verified and accepted though a process on which each
activity and/or material meets the required specification and standard imposed by the Company
and/or Company’s Representative.
2. References
3. Persons Involved
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4. Process Flow
4.1.1 All concreting works shall be done in accordance with the approved method
statement and Saudi Aramco Company’s Standards,specifications and
Procedures (SAEP 1151, SAEP 1150 and SAEP 1152), Standard Drawings and
approved IFC Drawings
4.1.3 Concrete inspections shall be monitored and recorded by the responsible Site
Engineer on the Concrete Pouring Form and Concrete Pouring Record in
accordance with Saudi Aramco Standards ,Specifications and Approved Method
statement.
4.1.4 Concrete Pouring Form shall detail all properties of the concrete upon arrival at the
site.
4.1.5 PID and VID form Saudi Aramco Comapny shall be invited for each batch could be
arrive for concrete pouring works, invitation and pouring schedule management
shall be prepared at least 24 Hours (or As per VID and PID Requirements)
4.1.6 Concrete pouring shall be inspected by SPQCS with VID as Witness for the
pouring process (as a vendor control).
4.1.7 After SPQCS and VID approval, then batch could be proceed to the site location to
be installed as PID with SQCS will be attended the pouring process. OR it will be
refuesed if (SQCM/SQCS/VID/PID) are not satisfied.
4.1.8 The Concrete Pouring Record shall summarize all concrete pouring done at site
which details the RFI reference number, locations of the pouring site, grid line, etc.
4.1.9 During the concrete pouring process, responsible Site Engineer shall ensure that
there is enough supply of concrete, manpower, tools, equipments & supervisors
on site.
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4.1.11 The Site QC Supervisor and the authorized signatory (Site Engineer) shall
approve the concrete pouring if;
4.1.12 Concrete batches delivered to the site with deviation to the Company’s
specifications shall be rejected and recorded as “rejected” on the Concrete
Pouring Form.
4.1.13 The concrete pouring shall be secured and ensured to be recorded on the
Concrete Pouring Record & Concrete Pouring Form to maintain traceability.
4.1.14 Curing of concrete shall be monitored in accordance with the specification and
approved method statements.
4.1.15 Approved concrete pouring records and concrete pouring items shall be
maintained in the Site QC Supervisor’s Office.
4.1.16 Testing of concrete samples shall be in accordance with the Material Testing
Program.
4.1.17 Once pouring is finished without any comments all parties shall sign the RFI for
approval the activity works.
4.1.18 Any deviation recorded against the concrete supplier shall be forwarded by the
Site QC Inspector to the Procurement Quality Control Supervisor for his action and
to manage the solution and supplier awarness.
4.1.19 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan.
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e. If the test results meet the acceptance criteria, the results shall be approved
by the Authorized Signatory.
f. If the test results are Non-Conforming, the authorized signatory SHALL NOT
SIGN THE RESULTS and immediately inform the Site QC Supervisor who
shall raise a Non-Conformance Report as per the Handling of Non-
Conformance Procedure. Reports shall be documented and maintained by
the project Quality Assurance Manager in Site Quality Office.
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f. If the test results meet the acceptance criteria, the results shall be approved
by the Authorized Signatory.
g. If the test results are Non-Conforming, the authorized signatory SHALL NOT
SIGN THE RESULTS and immediately inform the Site QC Supervisor who
shall raise a Non-Conformance Report as per the Handling of Non-
Conformance Procedure. Reports shall be documented and maintained in the
Quality Manager Site Office.
4.2.3 Copies of the approved testing records shall be provided to the Company’s
Representative for their records.
4.2.4 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan.
4.3.1 All site inspections shall be done by the Site QC Supervisor and Site QC Inspector
only, or as stated by the authorized signatory list.
Note: Appropriate personnel may be assigned by the Site Project Manager and QC Manager to
stand in their behalf, with the proper approval of the Site Manager in writing.
4.3.2 After completion of work activities, a site engineer, with the coordination of the
Construction Team Document Controller (DCC) for proper documentation, shall
prepare and raise a Inspection Request using the RFI Form.
4.3.3 The Document Controller (DCC) should ensure that RFI form contains all
necessary details needed to be inspected for the finished work activity. Information
in the RFI form should include, but will not be limited to the following items:
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4.3.4 Upon completion of the RFI form, the DCC shall submit the RFI form to the Site
Engineer for initial checking and approval.
4.3.5 The Site Engineer shall check and verify all details indicated in the RFI form and
attach the following documents, as a minimum, to the RFI:
4.3.6 Upon approval of the Site Engineer, the completed RFI form shall be forwarded to
The Quality Record Controller shall ensure the completeness of the information
written in the RFI for the final checking of documentation requirements.
4.3.7 If the RFI form is within the satisfaction of the Site QC Manager/ Supervisor, the
Site QC Supervisor/Inspector and Site Engineer shall conduct a joint inspection at
the site specified in the RFI.
4.3.9 If both Site QC Inspector and Site Engineer are satisfied with the site conditions,
the Site QC Manager/Supervisor shall sign the RFI and forward the accomplished
RFI Form to the Company’s Representative 24 hours before the actual final
inspection.Site QC Inspectior shall make sure that Inspections shall comply with
IFC drawings ,Saudi Aramco Standards ,Procedures and Approved ITP’s
4.3.11 If, in the case, that the inspection was found unsatisfactory, the Site QC Inspector
shall acquire all the comments mentioned/itemized by the Company’s
Representative and record them to the RFI form.
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4.3.12 The QC Supervisor/Inspector, together with the help of the site engineer, shall
devise the necessary correction based on the Company Representative’s
comments.
4.3.13 Upon completion of the corrections, a new Request for Inspection shall be
prepared following the procedure mentioned in 4.3.2 of this procedure. The RFI
will be prepared with the same reference number but with the revision status
raised to the next level.
4.3.14 The Status of inspections shall be recorded in RFI Log .If the status of the
inspection is “Approved with Comments” actions shall be taken as per comment of
the SAPMT. The QC Team shall ensure that all issues are monitored and closed
as required.
4.3.15 Statistics of submitted RFI shall be generated and it shall be reviewed and
analyzed regularly or as required.
4.3.16 Records of all approved inspections shall be maintained in the Site Quality Office.
4.3.17 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan
4.4.1 The Site Engineer shall raise Inspection Request using the RFI Form in
accordance with Site Works Inspection process of Quality Inspection Procedure,
detailing all required information and attachments.
4.4.3 The QCM shall address the appropriate QC Personnel to carry out the inspection.
If all details and attachments are complete, the Site QC Supervisor shall approve
the commencement of Completion Inspection. Otherwise, it shall be returned to
the Site Engineer and discuss the requirements.
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4.4.7 If no comments or issues were found, the RFI will be signed by all appropriate
engineers including the Company/Company’s Representative for approval.
4.4.8 In case of any findings or comments found during the inspection, the Site QC
Supervisor shall raise all the issues through the Snag List Form.
4.4.9 All items that require rework or rectification shall be itemized and detailed on the
Snag List Form . The Company/Company’s Representative shall approve the snag
list prior to the distribution to the concerned engineer.
4.4.10 The Snag List shall be provided to the responsible Site Engineer and he shall sign
the Snag List Form indicating acceptance and understanding of documented
rework instructions.
4.4.11 The responsible Site Engineer shall execute all works detailed on the Snag List
Form.
4.4.12 On completion of the rework items, the Project Manager shall re-inspect the works
if:
4.4.13 The responsible Site Engineer shall resubmit a new RFI Form , in accordance with
the Site Works Inspection process of Quality Inspection Procedure, along with the
previous RFI Form and completed Snag List Form as its attachments.
4.4.14 The responsible Senior Engineer, Site QC Supervisor/Inspector and Site Engineer
shall then again accompany the Construction Manager and Company/Company’s
Representative on the Completion Re-Inspections.
4.4.15 On approval of the Completion Inspection, the RFI Records complete with all the
attachments, shall be filed in the Quality Site office.
4.4.16 After approval, the Project Manager shall arrange for adequate temporary
protections for the previously inspected and accepted sections of work.
4.4.17 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan
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Table of Contents
I. REVİSİON HİSTORY & SİGNATORİES: ........................................................ 2
II. PROJECT QUALITY RISKS AND OPPURTUNITES ...................................... 4
1 Purpose and Objective .............................................................................. 4
2 References ............................................................................................... 4
3 Persons Involved ...................................................................................... 4
4 Process Flow ............................................................................................ 4
4.1 General............................................................................................4
4.2 Management of Risk ........................................................................6
4.3 Management of Opportunities ........................................................11
4.4 Communicate and Consult .............................................................12
4.5 Monitor and Review .......................................................................13
III. RELATED DOCUMENTS ............................................................................. 13
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The purpose of this procedure is to identify, evaluate and manage the Quality Risk and
Opportunities that arise during the course of the project.
2 References
3 Persons Involved
4 Process Flow
4.1 General
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4.1.2 All Managers at all levels are responsible for implementing and executing
risk and opportunity management within their respective areas.
4.1.3 Each manager shall analyze and prioritize the risk and opportunities of the
project, within their respective areas, whether it is acceptable or
unacceptable.
4.1.4 Project risks and opportunities shall be identified during the course of the
project by performing the following, but not limited to:
4.1.5 Potential risks in the project are structured according to the following
categories
a) Construction
b) Financial and Economic
c) Construction and Legal
d) Technical
e) External
f) Quality
4.1.6 Risks are managed with a focus on decreasing their Probability, and
minimizing the impact if it should occur.
4.1.7 Opportunities are managed to increase the Probability, and to maximize the
good impact to take the advantage of occurrence.
4.1.9 Plan actions to address the risk by avoiding or eliminating the risk and
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4.1.10 Action taken to address the risk will be proportionate to the potential impact
on the conformity of product and services.
4.1.12 Key roles, responsibilities and authorities relating to risk management shall
be clearly defined and communicated within the project.
4.2.1 All key personnel including senior engineers shall identify their own risk
based on their functional areas at the beginning of the project and regularly,
during the course of the project, when the risk most likely dominates.
a. Risk Description
b. Date Raised/Identified
c. Classification
4.2.4 After entering the risk into the risk register it shall be analyzed. Risk
Analysis processes assesses the risk to determine their probability and
Impact on the project objectives. The initial controls shall be taken as soon
as the risk identified and analyzed. The risk analysis shall include, but not
limited to,
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4.2.5 The Risk rating Level shall be calculated using the 5x5 matrix as shown
below
5 10 15 20 25
5
4 8 12 16 20
High
4
Consequence
Moderate
3 6 9 12 15
3
2 4 6 8 10
Low
2
Very Low
1 2 3 4 5
1
1 2 3 4 5
Very Likely Unlikely Possible Likely Very Likely
Likelihood
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Risk Score /
Risk Level Description
Value
Unlikely/Rarely Happens
1
It is highly unlikely that the risk will materialize <20% Probability
Very unlikely
Chance are very light
3 Probably
>40 to <60% Probability
Possible Likely to occur
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Extremely to occur
5
Very good chance to happen >80% Probability
Very likely
Risk is expected to happen anytime
Grade Consequence
2 It may delay delivery or quality of one or more deliverables but not delay the
low overall Project, or affect achievement of overall goals or benefits.
4.2.6 Key personnel shall analyze the positive and negative Impact/
consequence of the risk and the Probability / likelihood that Impact/
consequence may occur. The Impact and Probability are rated against the
established criteria.
4.2.7 Key personnel shall analyze the initial risk rating, for each risk is calculated
by identifying and plotting the likelihood and consequence score on the risk
register form.
4.2.8 The risk planning will be categorized into major, significant, minor, and
insignificant accordingly (see Risk Rating / Level in Clause 4.2.5). This
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rating provides a measurement of the level of risk, and will identify the risks
that require further treatment/action.
4.2.9 The Project Manager in Collaboration with Project Control Manager shall
assign risk owner who is responsible for ensuring that the risks are
appropriately engaged with countermeasures undertaken.
4.2.10 Risk owner and other Key Personnel shall evaluate the effectiveness of
current controls, the reliability of the controls and documentation of controls
where appropriate. These controls are aimed at bringing the risk within an
acceptable level.
4.2.11 If the current control is not managing the risk and the Risk Rating is not
within defined tolerance limit, Mitigation Action is required. Mitigation Action
could involve improving existing controls and implementing additional
controls.
4.2.12 The Possible mitigation options may include, but not limited to:
4.2.13 The objective of providing mitigation is, if not to eliminate the risk but to
ensure that the risk is maintained on a tolerable level.
4.2.14 The key personnel shall verify whether the mitigation itself introduce new
risks or not.
4.2.15 If the mitigation needs contribution of other key personnel outside their area
of responsibilities, the related personnel shall collaborate with Construction
Manager/Project Manager to execute the mitigation plan.
4.2.17 All key personnel shall submit their own risk registers and mitigation plans
to the Project Control Manager (PCM) on monthly basis.
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4.2.18 Project Control Manager shall consolidate all the data obtained from
various area / departments.
4.2.19 Project Control Manager shall submit the Consolidated Risk register and up
to date the status of all identified, assessed and treated risk details to the to
the Project QA Manager and Project Manager for his information and
appropriate action.
4.2.22 Project QA Manager shall keep all the risk management records for
continual improvement and Lesson learned.
Note: The methods for risk assessments may vary depending on the project /
customer requirements, but should always include a means of identifying
the risk under examination, and a description of the result of the risk
assessment.
4.3.1 As part of different core and support processes, RTCC shall seek out
opportunities which could enhance its capabilities towards completion of
the project, obtain Customer satisfaction, Comply with applicable
requirements and continual improvement. (e.g. obtaining new registrations,
Obtaining access to new markets, Development of new offerings that are
within the scope of the project, and Improve existing processes to improve
efficiency and reduce costs).
4.3.2 All key personnel, in collaboration with their team, shall identify all the
opportunities in their respective working area using Opportunity Register
Form (FM:QA:024). Additional list of opportunities may be identified by any
employee at any time.
Note: Where there are a number of opportunities identified within an activity, all
identified opportunities should be documented in the ‘Opportunity
Register Form”.
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4.3.5 Analysis of any opportunity will generally result in one of the following
possible determinations:
4.3.9 Regular review and monitoring of the ’Opportunity Register Form’ shall be
done by the respective Manager / Senior Head or his appointee(s) and it
shall be submitted to Project Control Manager on monthly basis .
4.3.10 Project Control Manager shall consolidate all the identified opportunities
and send to Project QA Manger on monthly basis.
4.4.1 Communication and Consultation are one of the important elements of the
risk and opportunity management process. Project organization shall
establish an effective communication to ensure that those responsible for
implementing risk and opportunity management, and those with a vested
interest, understand the basis on which risk and opportunity management
decisions are made and why particular actions are required.
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4.5.1 Risk and Opportunity information requires regular monitoring and review to
ensure it is up-to-date and effective. The environment in which the project
development is constantly changing and so therefore the Risk and
Opportunity appears. It is understood, that if the risk and opportunity
information is inaccurate, the Project Management may make poor
decisions that could otherwise be avoided. Therefore, all managers and
relevant key personnel/area heads have the responsibilities to ensure that
information pertaining to their particular risks and opportunities are
regularly reviewed and up-to-date. In addition, during the Management
Review Meeting, the entire risk and opportunity register and the action
taken will be reviewed by the Project Management Team.
4.5.2 All the documented information generated during the process shall be
controlled as per Document and Record Control Procedures and be filed
and retained for a minimum period of 3 years.
4.5.3 All copies of Risk and Opportunity Register and other pertinent
documented information shall be submitted on quarterly basis to the
Corporate Quality Dept. Manager, by hard and soft copies. Project QA
Manager will consolidate all Risks and Opportunities which will be part of
the Internal Organizational Knowledge and Continual Improvement
Process.
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PROCEDURE
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Document No. : QA-PR-10 Revision No. : 00
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Table of Contents
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1 Objective
To ensure that all sections of the contract have been achieved in accordance with Saudi
Aramco Company specification’s, latest approved shop drawings, and quality standards.
2 References
3 Persons Involved
PM Project Manager
RQDM RTCC Quality Department Manager
SAPMT Saudi Aramco Project Management Office
PID Project Inspection Department (Saudi Aramco)
VID Vendor Inspection Department (Saudi Aramco)
CM Construction Manager
QAM Project Quality Assurance (QA) Manager
QCM Site Quality Control (QC) Manager
COA Site Commissioning Authority
SPQCS Site Procurement Quality Control Supervisor
SQCS Site QC Supervisors
SQCI Site QC Inspectors
SE Site Engineer
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4 Process Flow
4.1.1 The Site Construction Team, particularly the Senior Site Engineers, shall ensure
that all installation has achieved the following;
a. The Site Engineer shall ensure that all equipment and its accessories
are properly installed including the proper termination in accordance
to the latest approved drawings, specifications and/or approved
standards
c. The Site Engineer shall also check the actual location and elevation
of all installed equipment and its accessories.
• Hard Barricade
• Reflectorized signage and caution tapes
• Lock-out / Tag-out system
• Providing security
• Etc.
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d. The Site QC Supervisor shall ensure that all tests results meet the
established design requirements and stakeholder’s expectations.
e. If, in any case, a test result of any installation in any part of a system
does not meet the required result, the Site QC Supervisor shall
thoroughly review the test results and compare with the specifications
and/or approved standards.
g. If the result does not meet any of the specification and/or approved
standards, the Site QC Supervisor/inspector shall inform the Senior
Engineer to halt the Initial Commissioning in that system, or part of the
system until further notice.
i. Once all issues has been settled and resolved, the Initial
Commissioning shall resume in coordination with the supplier/
subcontractor to verify if the test results will meet and satisfy the
specification and/or approved standards.
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a. The Site QC Supervisor / inspector shall ask and coordinate with Site
Engineer to prepare a checklist of required results from a system
and/or equipment output. This list shall be generated in accordance to
the specifications and/or approved standards. (Company’s Approved
Forms).
c. Test results that doesn’t meet with the specification and/or approved
standards shall be fine tuned to meet the required output.
a. The Site Engineer shall ensure that all Equipment and, if necessary, its
accessories are properly installed with a nameplate, labeled and
tagged for identification and easy tracking.
b. Nameplates, tags and labels shall have a unique feature for each
system. It may also be identified through, but not limited to, the
following;
a. Color Code
b. Reference ID
c. Markings
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4.1.1.5 Pre-Commissioning
a. When all of the above processes have been satisfied, the Site
Engineer, in coordination with the site DCC, shall generate a
Commissioning Request Form to the Project QA Manager / Site QC
Manager (Site Engineer Shall attach all previous information and
document may help within the commissioning process).
b. The Site Engineer shall prepare all records and checklist and attached
it to the Commissioning Request.
d. If all above processes has been confirmed and meets the required
specification and/or standards, the Site QC Supervisor/Inspector shall
sign the Commissioning Request for his approval. However, if the Site
QC Inspector is not satisfied in any of the above processes, he shall
make his remark on the Commissioning Request and instructs the Site
Engineer to resolve the issue the soonest.
4.1.3 The Project Manager shall initiate the preparation of the Project Pre-
Commissioning in coordination with the Site QC Supervisor/inspector. The Project
Manager in coordinate with the Project Quality Assurance Manager and Quality
Control Manager and Commissioning Authority who is the overall in-charge of the
Pre-Commissioning procedure.
4.1.4 All of approved documents and records shall be duly prepared by the QRC as a
preparation all throughout this procedure.
4.2.1 The Project Manager shall coordinate with the Commissioning Authority, Project
Quality Assurance Manager and Site QC Manager and the Company
Representative/VID/PID for the schedule this procedure.
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4.2.2 All activities in this process shall be closely monitored by the Site
Commissioning Authority, Project QA manager and QC Manager and witnessed
by the Company Representative/VID/PID.
4.2.4 The Site discipline (Engineer) shall prepare a Commissioning Form for the
specific system. Only an approved Pre-Commissioned System shall be
considered when conducting the Commissioning stage.
4.2.5 The Company Representative/VID/PID shall validate the system against the
Approved As-Built Drawings, specifications and / or approved standards.
4.2.7 If it has been found that in any part of a system is not complying with the
approved as-built drawings, specifications and/or approved standards, a Snag
List shall be generated by the Commissioning Authority or Site QC
Supervisor/Inspector containing all the comments of the Company
Representative/VID/PID.
4.2.8 All items that require rework or rectification shall be itemized and detailed on the
Snag List. The Company Representative/VID/PID shall approve the snag list
prior to the distribution to the concerned (discipline) Senior Site Engineer.
4.2.9 The Snag List shall be clear and it shall be provided to the responsible Senior
Site Engineer. The responsible Senior Site Engineer shall sign the Snag List
indicating acceptance and understanding of documented rework instructions.
4.2.10 The responsible Site Senior Engineer, under supervision of the Site QC
Supervisor/Inspector, shall execute all works detailed on the Snag List. If
necessary, an external 3rd party or supplier shall be communicated to further
resolve the issue as per Procurement QC Supervisor recommendation and VID
Comments.
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4.2.12 Once Snag List has been completed, the Commissioning Authority in
collaboration with Project QA Manager & QC Manager shall call the attention of
the Company Representative/VID/PID to complete the Commissioning of a
system.
4.2.13 The Commissioning Authority / Senior Site Engineer (Discipline) shall resubmit
a new Commissioning Form for a system, along with the previous
Commissioning Form and completed Snag List as its attachments.
4.2.14 If all issues from Snag List have been accomplished and acceptably rectified,
the Commissioning, concerned parties shall sign the Commissioning Form for
their approval.
4.3 After approval, the Project Manager shall arrange for adequate temporary protections
for the previously inspected and accepted system.
4.4 Quality records shall be kept in accordance with Control of Quality Records
Procedure of the Project Quality Plan.
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INTERESTED PARTIES PROCEDURE
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Document No. : QA-PR-11 Revision No. : 00
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TABLE OF CONTENTS
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1 Objective
To define the process of managing external and internal issues related to the project. Also, to
establish a process of managing the needs and expectations of the interested parties involve
in the project.
2 References
3 Persons Involved
4 Process Flow
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4.1.1 It is the responsibility of the Project Manager to ensure that all Key Personnel
and other relevant personnel/parties of the project are aware of the External
and Internal Issues.
4.1.3 The issues shall be relevant to the Project Organization and can be positively
or negatively affect the project organizational ability to achieve its intended
result during execution of the Project.
4.1.4 All Managers, at all levels, and other key personnel of the project shall identify
the Internal and External Issues in his area of responsibilities.
4.1.5 Each key personnel shall record the identified issues using the form Internal &
External Issue Register (FM:QA:025).
4.1.1 Upon identification of the internal and external issues, the key personnel shall
categorize the following details, not limited to:
a. Type of Issue
b. Category
c. Internal or External
d. Positive /Negative
e. Potential Effect
f. Monitoring Mechanism
g. Reviewing Mechanism
4.1.2 All key personnel shall monitor and review the internal & external issues
related to their activities during course of the Project.
Note: Any method can use for analyzing the internal and external issues of the
organization like Brain Storming, SWOT (Strength, Weaknesses,
Opportunities and Threats) Analysis or PEST (Political, Economic, Socio-
Cultural and Technological) Analysis etc.
4.1.3 Key personnel shall analyze all obtained data and check the effect of issues,
which will have an impact on strategic planning and which affect the project
organization’s ability to achieve its objectives.
4.1.4 After classifying the internal & external issues, the Project Management shall
consider the following actions not limited to:
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4.1.5 Key personnel shall forward the copy of Internal and External Issue Register
to the Project Manager and/or Project QA Manager on monthly basis.
4.1.6 Internal and External Issues will be used as inputs for identifying the Risk
(refer to QA-PR-09 for Managing Risk & Opportunity Procedure). The key
personnel shall discuss with the Project Manager the mitigation / relevant
actions to reduce the risk into an acceptable level.
4.1.7 Status and results of the Internal and External Issues shall be discussed in
Project Management Review Meeting
4.1.9 Project QA Manager shall forward all the results to the Corporate Quality
Department on Quarterly basis.
4.1.11 At the End of the project, all obtained data shall be reviewed by the whole
Project team headed by Project Manager and it shall be sent to all
departments as part of the Lesson Learned.
4.1.12 All document and/or records generated for monitoring and measuring internal
and external issues which may be used for analyzing its effectiveness for
future, shall be controlled as per Document & Record Control Procedure and
retained for a minimum period of three (3) years.
4.2.1 All key personnel shall identify, monitor and review the relevant interested
parties related to their scope and activities during course of the Project.
4.2.2 Identified interested parties shall be recorded using the form Interested Party
Register (FM:QA:26).
4.2.3 Interested parties can be internal or external. These parties add direct value to
the project organization and/or are affected by the activities within the
organization.
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4.2.4 Upon identifying the interested parties, following points shall be considered,
not limited to:
4.2.5 Related Managers and other key personnel shall analyze the obtained data
and check the needs and expectations of the relevant interested parties,
whether it has an impact on the project organization’s ability to provide
product and services to meet customer and applicable requirements or to
enhance customer satisfaction.
4.2.6 If there is any impact to the project, the key personnel shall go through the
following actions, not limited to:
4.2.7 The key personnel shall forward the Interested Party Register to the Project
Manager and Project QA Manager at the beginning of the project/ after
completion of each project milestone.
4.2.8 The Project QA Manager in collaboration with the Project Manager shall
consolidate all the data regarding interested parties provided by the key
personnel.
4.2.9 The key personnel shall discuss with the Project Manager and/or Project QA
Manager all the needs and expectations of interested parties while
considering the scope of each area of responsibilities.
4.2.10 The interested parties’ needs and expectations shall be discussed on Project
Management Review. Suggestions and improvements shall be invited during
meeting. Critical issues shall be recorded in project risk register and risk
mitigation shall be done by the assigned person in collaboration with the
Project Manager and Project QA Manager. Actions shall be taken for each
associated risks if necessary.
4.2.11 Project QA Manager shall forward all the results and statistics to Corporate
Quality Department on Quarterly basis.
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Document No. : QA-PR-11 Revision No. : 00
4.2.12 At the end of the project, all obtained data shall be reviewed by the whole
project team headed by Project Manager and it shall be sent to all
departments as part of the Lesson Learned.
4.2.13 All document and/or records generated for monitoring and reviewing the
needs and expectations of interested parties which may be used for analyzing
its effectiveness for future, shall be controlled as per Document & Record
Control Procedure and retained for a minimum period of three (3) years.
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LESSONS LEARNED PROCEDURE
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TABLE OF CONTENTS
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1 Objective
To define and establish a method of handling all related knowledge and experiences
gathered during the course the project. This lesson learned will be utilized for the continual
improvement of the other projects and the Quality Management System.
2 References
3 Persons Involved
4 Process Flow
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the project in RTCC and related subcontractors for all systems and
services outsourced for this project.
4.1.2 During execution of the project, every employees are facing work related
involvements resulting to positive and/or negative experiences. These
experiences provide lessons where everyone may learn from it.
4.1.3 The Lessons learned are aimed to progressing knowledge beyond the
existing knowledge and be for the benefit of everyone on the organization
and project. RTCC will follow positive results while avoiding the negative
results to prevent recurrence.
4.1.4 Lessons learned shall cover all the functional area of the project like Project
Initiation, Planning, Execution, Testing & Commissioning, Project
Handover, Close-Out, etc.
4.1.5 The Lessons Learned process should be performed into the normal daily
construction activity and technical practices, so that it is not considered as
an additional task or a scheduled activity.
4.1.8 Lessons learned process shall generate a data records. It also highlights
the people who have given the knowledge for lesson learned process and
improves Project organizational knowledge.
4.2.1 One of the essential parts of the project is to collect Lesson Learned Data
during execution of the project for Continual Improvement. It will make
impact on project progress by cost, time, scope quantity, process, product,
etc.
4.2.2 The inputs of lesson learned data can be obtained from various site
activities. The functional areas that shall be monitored and noted shall
include, but not limited to, the following:
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a. Execution of Work
b. Employer Communication
c. Employer Complaint
d. Risk and Opportunity
e. Gap Analysis
f. Regular Site visits
g. Walk through Meetings
h. From Standards and Seminars
i. Internal & External Audits
j. Site Visits
k. Site instructions
l. Non Conformance
m. Suggested Improvements
n. Remedial Actions
o. Case Studies
p. Changing Trends in Market
q. Trainings
r. Management Review Meetings
s. Organizational Knowledge Collection
4.3.1 Lesson Learned data collection is a continuous process during the project.
It shall begin at the start of the project and ends until project finish.
4.3.2 Lessons learned shall be reviewed during the Project Management Review
Meetings.
4.4.2 The points to be monitored and noted shall include, but not limited to, the
following;
a. Title
b. Brief description of the situation
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4.4.3 The key personnel shall endorse their team to note the lessons learned
during Construction.
4.4.1 Although the Site Engineers are expected to be a focal contributor of the
lesson learned data, any employee may submit lesson learned to his senior
with complete set of supporting documents based on the inputs mentioned
in the Clause 4.2.2.
4.4.2 Construction key personnel / construction senior shall enter the data in
Lesson Learned Register and supporting Documents shall be filed with
identification number.
4.4.4 Project QA Manage shall consolidate all data obtained from various
departments.
4.4.8 The Project QA Manager shall send the Lesson Learned Data to RTCC
Corporate Quality Department / PMO Department on Quarterly basis for
improvement of the Quality Management System and to update the
“Organizations Knowledge”.
4.4.10 At the End of the project, all obtained lesson learned data shall be reviewed
by the whole Project team and quality team headed by Project Manager.
Project QA Manager shall sort out the data collected department wise and it
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4.4.11 All documents and/or records generated along with Lesson Learned, shall
be controlled as per Document & Record Control Procedure and retained
for a minimum period of three (3) years.
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MATERIAL CONTROL PROCEDURE
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Table of Contents
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1. Objective
To maintain a system of Material Control that shall ensure the all processes is controlled,
material approvals and ordering are carried out in ample time to meet the construction
programme.
2. References
ISO 9001 : 2015 Quality management System Requirements
ISO 9000 : 2015 QMS-Fundamentals & Vocabulary
Project Quality Plan
Procurement Schedule
SAEP-127 – Security and Control of Saudi ARAMCO Engineering Data
SAEP-302 – Instructions of Obtaining a Waiver Requirement
SAEP-303 – Engineering Reviews of Project Proposal & Detail Design Documentation
SAEP-1150 – Inspection Coverage on Projects
SAEP-1151 – Inspection Requirements for Contractor Procured Materials & Equipment
SAEP-1154 – Guidelines for Contractor’s Quality Plan
3. Persons Involved
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4. Process Flow
4.1.1 The Project Manager shall instruct the Planning Engineer to make a request to
the Procurement Department to provide an initial draft of Material Schedule for
construction of the project.
4.1.2 This schedule shall incorporate activities from the project preparation, initial
mobilization, up to the final completion of the project.
4.1.4 Whereas the amendment was made and requested by the Project Manager, the
Procurement Department shall revise the Procurement Schedule and submit an
updated copy at site. It is the responsibility of the Project Manager to inform the
Procurement Department of any changes or amendments that occur as the
Project evolves.
4.1.5 On completion of the above, the Project Manager shall sign and submit the
Procurement Schedule to the Company Representative for approval. After
approval, it will be returned to the Procurement Department for processing and
will be disseminated to the site for information.
4.1.6 All Site Procurement Related issues and vendor supervision will be executed by
Site Procurement Manager and Controlled by VID and Site Procurement Control
Supervisor.
4.1.9 Copies of all material reports shall be kept updated and a copy shall be
available with the QAM.
4.1.10 Quality records shall be kept in accordance with Control of Quality Records
Procedure of the Project Quality Plan.
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4.2.1 The Project Manager shall receive the Material Submittal Documents (or the
Company (Saudi Aramco submission form) from the Procurement Department
completes with all the necessary samples, literature, certificates of conformity
and test certificates.
4.2.2 The Project Manager and Site Procurement Manager shall review the submittal
to ensure that the proposed material is in accordance with the specification and
that the submission is complete with the required enclosures.
4.2.3 If the above is satisfactory, the Project Manager shall initiate to prepare Material
Submittal Form and submit to the Company Representative for approval.
4.2.4 If approved, copies of the approved submittal form shall be provided to the
Quality Site Office.
4.2.5 The Site Procurement Quality Control Supervisor incorporation with QCM and
QAM shall monitor the approval process and make sure that proposed material
are applicable for the project as per Saudi Aramco Engineering Procedures
(SAEP 1151).
4.2.6 Minimum Inspection levels for all procured materials shall be following to Levels
of 0, 1, 2, 3 & 4 came with Saudi Aramco Engineering Procedures (SAEP
1151).
4.2.7 If the submittal is returned to the Project Manager with rejected comments,
these shall be sent to the Procurement Manager for re-submission in
accordance with the Company’s requirements.
4.2.8 The Site Procurement Quality Control Supervisor shall be informed in each of
the approved material and he shall ensure that each material is recorded as
approved on the Material Submittal Log with the Site Procurement Manager.
4.2.9 Material Submittal Log shall keep updated and prepared by the Site
Procurement Manager and communicated with the SPQCS and QAM.
4.2.10 Up-to-date copies of the Approved Suppliers List and documentation of samples
shall also be maintained in the Site Quality Office (QRC).
4.2.11 Approved samples shall be kept and maintained by the storekeeper at Project
Stores.
4.2.12 Quality records shall be kept in accordance with Control of Quality Records
Procedure of the Project Quality Plan.
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4.3.1 Receipt of material, plant or equipment into the project stores shall be identified
and stored in a defined area.
4.3.2 The Storekeeper shall check that the incoming documents correspond to the
material supplied and the original Purchase Order/Purchase Requisition prior to
receipt.
4.3.3 No material shall be accepted in the Project stores without the correct
documentation.
4.3.4 Material Delivery documentation should be prepared prior the arrival of the
material at job site to avoid delaying the inspection considering Saudi Aramco
Inspection cut off “7 days” relative to delivery note date.
4.3.5 After receipt of the material, the storekeeper shall advise an Authorized Material
Inspector, who will do the initial inspection to the material. (This personnel is the
Site Engineer who requested the material with the Project Manager, he shall be
the initial inspector for the incoming material with the procurement manager
before unloading).
4.3.6 Each material delivery shall be inspected by the Storekeeper and the
Authorized Material Inspector and site engineer (the site engineer will prepare a
request for Material Inspection for the QC inspector) to ensure that the material,
plant or equipment is fit for purpose and conforms to the specification.
4.3.7 All inspection shall be managed under supervision of the site procurement
quality control Supervisor (SPQCS) in cooperation with the site Quality Manager
and delegated QC supervisors/inspectors.
4.3.8 The Store keeper and the authorized material Inspector in charge shall ensure
that the received item(s) from the vendor has at least 80% of the shelf life
remaining prior to receive and placing the item(s) into stock to avoid having
purchased items expired before planned use.
4.3.9 After initial inspection, if found satisfactory, the Authorized Material Inspector
shall forward Material Inspection Request that would be provided to the VID
(Vendor Inspection Department in Saudi Aramco PMT) to arrange final
inspection of the material, plant or equipment.
4.3.10 When the delivered material, plant or equipment is accepted, the Installation,
Operation & Maintenance Manuals, factory test certificates and other related
documents shall be acquired by the store keeper and shall be forwarded to the
SPQCS / Procurement Manager for safekeeping. Site Procurement Manager
shall furnish copies of the documents to the Senior Site Engineer for their
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information and use. (Original Copies shall be well maintained for final handing
over of the project it shall be handed to VID finally)
4.3.12 The Storekeeper shall ensure that the Site Stores Receiving Voucher is signed
by:-
4.3.14 Material deliveries shall be handled in accordance with Handling and Storage
Process.
4.3.17 Material shall only be issued from the Project Stores on the production of a
sequentially numbered Issue / Return Voucher signed by the Storekeeper
and/or Authorized Material Inspector.
4.3.18 Material Status Reports and Schedule shall be generated by the store keeper
and the Site Procurement Manager and to be available if requested by SPQCS
or VID.
4.3.19 Quality records shall be kept in accordance with Control of Quality Records
Procedure of the Project Quality Plan.
4.4.1 All Company stores shall have stock location markings and material labels on
racks so that all material accepted into the stores can be adequately located
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and identified.
4.4.5 Material placed in an outside environment shall not be laid directly on sand but
should be laid on sleepers or pallets to avoid soil contamination.
4.4.6 All materials, tools and equipment’s that may deteriorate in exposed conditions
shall be suitably protected.
4.4.7 Site Procurement Quality Control Supervisor shall conduct a wall through
periodically to make sure that materials are well handed and stored as per
standard and this procedure.
4.4.8 All stocks of materials with a limited shelf-life shall be re-arranged with each
receipt to ensure stock rotation (i.e. First in First out).
4.4.9 All materials with limited shelf life shall have the expiry date recorded at the time
of receipt and the records updated on each issue of the material.
4.4.10 The Storekeeper shall ensure that all out of date, expired and non-conforming
materials shall be separated/segregated and stored separately in project store’s
“QUARANTINE AREA”, and shall be clearly labeled as “out-of-date”, ”expired”
or “non-conforming material” respectively.
4.4.12 All materials shall be loaded, off loaded and handled using recognized lifting
equipment suitable for purpose. Abusive handling shall be avoided.
4.4.13 All Project site stores shall be maintained in a neat and tidy condition. It is the
Storekeeper’s responsibility to ensure that the condition of their stores reflect
the quality standards laid down by the Company’s Executive Management.
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4.5.1 All RTCC Company materials stored in the RTCC Company Stores or Project
stores shall be recorded on the Stock Control, monitored and maintained by the
Storekeeper.
a. Item Code
b. Material Description
c. Minimum stock levels where required
d. Stores location
e. Date and quantity received
f. Date and quantity released
g. Current stock holding
h. Expiry date where applicable
4.5.3 Project site stores shall maintain the Stock Control Card records but need not
necessarily maintain a computer backup system.
4.5.4 It is the responsibility of the Storekeeper to ensure that Stock Control Records
are updated directly after material has been accepted into the stores.
4.5.5 On completion of the updating of Stock Control Records, the Storekeeper shall
sign the Site Stores Receiving Voucher.
4.5.6 On Project sites, whereas a material has been noticed to be of a minimum stock
level as indicated on the Stock Control Records, it is the Storekeeper’s
responsibility to inform the Project Manager to arrange requisition when the re-
order point level is met.
4.6.1 When applicable, all customer supplied materials (free issue material) shall be
subjected to the same procedures as stated in this manual. Such procedures
are Material Testing, Material Scheduling, Material Receipt and Control, Non-
Conforming Material, Handling and Storage and Stock Records.
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4.6.3 If the Storekeeper has any doubt regarding the acceptance of the customer
supplied material, he shall quarantine the material and seek the advice of the
Project Manager.
4.6.4 When the client Supplied material is lost, damaged or otherwise found to be
unsuitable for use, store keeper through project manager shall report this to the
client and retain documented information.
4.6.5 The SPQCS shall keep monitoring the stored material maintained safe as per
Saudi Aramco Requirements in coordination with VID.
4.6.6 Quality records shall be kept in accordance with Control of Quality Records
Procedure of the Project Quality Plan.
4.6.7 On the completion of the project, any surplus or unused costumer supplied
materials shall be returned to the Saudi Aramco Company custody as good as
received.
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
The Sentence has revised to get the correct meaning of the sentence
Section 4.1.7
“Replay” to Reply).
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
Table of Contents
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Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
1. Objectives
To ensure that only products, services, materials and installations of a required quality are
handed over to the Employer. To prevent recurrence of defective work and non-conformances
being produced with the ultimate aim of reducing levels of rejected work and rework.
2. References
3. Persons Involved
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Document No. : QA-PR-19 Revision No. : 01
SE Site Engineer
SK Storekeeper
4. Process Flow
4.1.3 The criteria for personnel to be able to raise a Non-conformance are the ability to
identify deviations of the actual work status based from a set of standard
requirements by the RTCC and the Saudi Aramco.
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4.1.6 If the NCR is issued by the Quality Team or NCR which is escalated from SOR
(Refer Clause 4.3) shall be treated as Internal NCR and forwarded to the Project
Manager to assign the action owner and address the right Root Cause Analysis
(RCA) Corretive action (CA) and Risk Analysis (RA) for Prevention
4.1.7 The Project Manager (Collaboration with the Department Managers) is responsible
to maintain the reply on any issued NCR (Internally /Externally) within 48 Hours from
the receipt of notification of Non conformites, including proposed Correction and
Corrective action .
4.2.1 Upon receiving of NCR from Company / Company Representative /Third Party , the
QAM shall request the project Manager /Construction Manger and QCM to
investigate the received Non Conformity /Violation Applicability and and to
categorize it as Invalid Non-Conformance, Minor Non-Conformance and Major Non-
Conformance.
c. In such case, the Project Manager / Project QA Manager shall forward the
necessary documents to the originator for proper justification.
b. The Project QA Manager shall ask the Quality Record Controller to log the
non-conformance to the Non-Conformance Log with Status. The Site QC
Supervisor / Inspector shall review and give disposition to the minor
deviation. The issue shall be discussed to the Project Manager and
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Construction Manager for rectification. After resolving the issue, the Non-
Conformance Log shall be updated to reflect the status /category be
mentioned as Minor Non-Conformance
4.2.2 RTCC Project Manager, upon receipt and review of NCR, shall assign the
appropriate personnel, also called the “action owner”, to answer and close the NCR.
4.2.3 Upon identification of the “action owner”, and he shall forward and explain the NCR
and root cause analysis and may suggest or propose correction, corrective actions
and determine the Risk and Opportunity related to the identified Activity .
4.2.4 The “action owner” shall generate his correction, corrective action containing the
target date of accomplishment and all documents needed to execute the correction,
shall be verify with Project QA Manager with QCS /QCM and Submit to Project
Manager with 48 Hours for the Submission of PID/VID (Company Representative )
4.2.5 İn case the proposed Correction and Corrective action is not complete or
inappropriate for the said issue Project QA Manager Shall initiate a External
Violation Investigation Form (FM:QC:005) to get the correct Root cause analysis for
Correction and Corrective action before submission to PID/VID (Company
Representative )
4.2.6 Before starting work (corrective) RTCC Project Manager / Project QA Manager/
Action Owner shall ensure that the submitted correction and corrective action for
PID/VID (Company Representative) has been approved and correction can be
completed within (7) seven calendar days or as per agreed Completion date.
4.2.7 QCI /QCS shall monitor Correction /Corrective actions during and after execution
done by the “Action owner” and he shall provide his assessment to avoid rework in
future.
4.2.8 In case that the said proposal is not achieving the desired result, the Site QC
Supervisor shall re-assess the Correction & corrective action and raise a new
Correction & Corrective Action Request using the CCAR Form to address and close
further issues. This shall be processed in accordance with the Correction &
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Document No. : QA-PR-19 Revision No. : 01
Note : if the activity subject / the non confirmity is ready for re inspection , the action qwner shall
proveide NCR Closure documents and to seek for NCR closure prior proceeding with inspection
. However in Some Conditions the corrective action shall be offered for insection RTCC Qulity
Supervisor or Suadi Aramco Representative
4.2.9 After Completion of Correction / Corrective Action Project Manager shall forward
NCR with is inspected by the Quality Team to the Company Representative for the
final Disposition of Non Conformance.
4.2.10 If the Company Representative is satisfied with the action taken by RTCC /Action
owner he will sign and Close Non conformance and Forward RTCC.
4.2.11 Project QA Manager & QRC shall maintain all NCR as Control of Quality Records
Procedure of Quality Plan and status of NCR Log shall be updatedand Risk and
opportunites shall be reviewed and updated
4.3.1 The Quality Team Especially QCI and /or QCS identifies a non conforming Product /
Material / Sevice at any stage of the project during the project processes as
mentioned in the Clause 4.1.4 ; they shall initiate internal NCR through NCR Form
(FM:QC:003) and forwarded to the Project Manager.in collaboration with QAM and
QCM.
4.3.2 The Project Manager, upon receipt and review of NCR, shall assign the appropriate
personnel, also called the “action owner”, to answer and close the NCR.
4.3.3 Upon identification of the “action owner”, and he shall forward and explain the NCR
and root cause analysis and may suggest or propose correction, corrective actions
and determine the Risk and Opportunity related to the identified Activity after
Catagorised the NCR according to Clause 4.2.1.1, 4.2.1.2 & 4.2.1.3
4.3.4 The “action owner” shall generate his correction, corrective action containing the
target date of accomplishment and all documents needed to execute the correction
within 48 Hours to Project QA Manager for his approval and Copies shall be
submitted to the Saudi Aramco Representative within 48 hours as well
4.3.5 before returning it back to the “action owner “ the Project QA Manager whom will
request the originator /QCI/QCS and QCM to verify.
4.3.6 If in the case that the correction, corrective action is not valid, incomplete or
inappropriate for the said issue, the Site QC Supervisor shall relay all his comments
to the ”action owner” for changes, modifications and re-submission of a new
proposal. The Contractor /Action owner shall investigate the root cause of non
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conformances and initiate Correction ,Cottective action within 7 days of issue date
of Non conformances
4.3.7 The Site QC Manager / Supervisor shall monitor the effectiveness of the proposal
during and after its execution.
4.3.8 If the Site QC Manager/Supervisor notices discrepancies with the proposal during
the actual execution, he would immediately inform both the Project QA Manager
and the “action owner” regarding the concern for proper rectification and redirection
through CCAR (FM:QA:007) Form
4.3.9 In case that the said proposal is not achieving the desired result, the Site QC
Supervisor shall re-assess the Correction & corrective action and raise a new
Correction & Corrective Action Request using the CCAR Form to address and close
further issues. This shall be processed in accordance with the Correction &
Corrective Action Procedure of Project Quality Plan.
4.3.10 Upon completion of the correction, corrective action, Site QC Manager / Project QA
Manager shall notify company representative for verification of action taken by
Action owner / Contractor. Site QC Supervisor shall sign the NCR form indicating its
closure and the final Closure from Saudi Aramco reprsentatives.
4.3.11 The Site QC Supervisor shall forward a copy of the closed NCR to the non-
conformance originator, “Action-Owner” and Project Manager for their reference and
NCR Log shall be updated with Status
4.3.12 Consider raising risk and/or opportunity before closing of each NCR. Risk shall be
raised using Risk Identification Form which shall be attached with the closure of
NCR and copy shall be provided to the Risk Manager/ Project Controls Manager /
Project QA Manager.
4.3.14 Review and make changes in Project Quality Management System if necessary.
4.3.15 The Project QA Manager / QC Manager /Site QC Supervisor shall report all NCR,
CCAR proposals and its status on the Management Review Meeting conducted at
site.
rd
Note: If the originator of the Non-Conformities is the SAPMT, PID, VID, 3 Party Auditors, Quality
Assurance Manager, or part of the Quality Team, the issue will immediately be subjected to a
documented Non-Conformance Report along with its corresponding Corrective Action.
4.3.16 The Project QA Manager shall prepare a weekly log sheet off all open and closed
NCR’s and to submit to Company Representative SAPMT/PID/VID office for Info.
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4.3.17 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Quality Plan.
4.3.18 The Project QA Manager shall send the report to Quliaty Control Recorder
regardsing report all NCR, CCAR proposals and its status on the Management
Review Meeting conducted at site.
Note: In case that the Non-Conformance was raised by a 3rd party company, Company or owner, all
information regarding the proposals, execution and closure shall be relayed and approved by
the aforementioned prior to continuation of each activity.
In the case of an Internal Audit, documentation shall follow the procedure set forth by the RTCC
Quality Department/ Assurance Manual by the RTCC Coporate Quality Dept.
4.4.1 For material that has been identified as non-conforming and is returned to the
supplier without being unloaded in the stores, the Storekeeper shall not raise a Site
Store Receiving Voucher but shall raise a sequentially number Over, Short &
Damage Report.
4.4.2 For material rejected subsequent to off loading, the storekeeper shall store the
material in the “QUARANTINE AREA” (refer to Handling and Storage Process) and
raise an Over, Short & Damage Report. Adjust stock records if the material has
previously been entered into the stock records.
4.4.3 The Over, Short & Damage Report shall be signed by;
4.4.4 Copies of the completed Over, Short & Damage Report shall be distributed as
follows:-
a. Copy to Procurement for updating the records of the supplier
b. Copy to Accounts Department for assessment of suppliers’ payment
c. Copy to the Project file
d. Copy to the Store file
e. Copy to Site QA/QC Manager to raise an NCR if necessary
f. Copy to Site Procurement Quality Control Supervisor to raise an NCR if
necessary
4.4.5 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Quality Plan.
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HANDLING OF NON-CONFORMANCE
PROCEDURE
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
4.4.7 In case that the Non-Conformance was raised by a The Company Representative/
PID/ VID, 3rd party or owner, all information regarding the proposals, execution and
closure shall be relayed and approved by the aforementioned prior to continuation of
each activity.
4.4.8 In the case of an Internal Audit, documentation shall follow the procedure set forth
by the RTCC Quality Assurance Manual by the Coporate Quality Dept.
4.5.1 In order to increase the Proactive approach and Continual Improvement of Project
activities throughout the project, the site Quality team shall conduct daily
Surveillance in the project.
4.5.3 The site QC Manager in collaboration with Project QA manager is responsible for
managing and implementing the Quality surveillance inspection program at the
construction site
4.5.4 Scope, duration, and intensity of surveillance inspection and/or verification activities
shall be determined by the QC Manager through an evaluation of scope of the
activities being performed and the quality history of contractor /subcontractor or as
deemed necessary by Project Manager.
4.5.5 QC Inspection personnel will utilize the applicable surveillance, ITP or inspection
procedure and use them for determining inspection surveillance activities. When
inspection surveillance is performed on some activities not addressed by an
Inspection & Test Plans or Inspection Procedures, the work process instruction
(usually IFC drawing / Shop Drawing and specification) will be used to guide the
surveillance inspector/Supervisor
4.5.7 The QC Supervisor /Inspector shall indicate the results of the surveillance
verification activity in the following manner:
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HANDLING OF NON-CONFORMANCE
PROCEDURE
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
a. Record those areas or items monitored or reviewed on the Daily Quality Report
(DQR).If no deficiencies are found during this surveillance, so state (satisfactory)
and fill the appropriate areas of form and sign with date. The report and forward
to the QC Manager for review and distribution.
c. The QC Inspector / Supervisor will discuss the issue with the recipient, in the
presence of the QC Manager, and agree what corrections or actions are to be
taken to close the issue. Then this shall be approved by the QAM Prior to
implementation to avoid rework.
The QCM Shall report all status and records to the QAM re assessment
and further evaluation , or in case of reposition or further escalation
g. If the proposal for “Correction / Action to be taken” for the deficiency is not
resolved within Two (2) calendar days (48 hours), the QAM shall assure that all
unsolved SORs escalated to NCR as necessary. QAM /QCM shall
initiate/escalate the issue to Internal Non-Conformance Report (NCR) as per
Handling of Non Conformance Report (Clause 4.1)
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HANDLING OF NON-CONFORMANCE
PROCEDURE
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-19 Revision No. : 01
4.5.8 Site Observation Report (SOR) to be logged in RTCC Records as per Control of
Quality Records Procedure and might be presented to PMT/PID when deemed
necessary as an evidence of RTCC action taken.
4.5.9 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan.
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INDUSTRIAL SUPPORT FACILITIES
COMMUNICATION PROCEDURE
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COMMUNICATION PROCEDURE
Table of Contents
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COMMUNICATION PROCEDURE
1 Objective
To ensure that all types of data, information, literature and knowledge are communicated
properly to the Company, Company Representative and RTCC.
2 References
3 Persons Involved
4 Process Flow
4.1 Communıcatıon
4.1.1 The Quality Department shall prepare all relative forms /documents required
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COMMUNICATION PROCEDURE
4.1.2 The Site Construction team shall use these forms / documents as a
correspondence in any occasion or as needed.
4.1.3 Communication between parties within the project can be achieved through,
but not limited, to the following;
a. Correspondence (Inter-Office Memo, Transmittal, Letters, etc.)
b. Site Instructions
c. Reports (Progress, Non conformance and CPAR)
d. Site Meetings (Management Review, Coordination, etc.)
e. Verbal instructions
f. Bulletin board, Signage, etc.
g. Radio & mobile
h. E-mails and alike
a. Executive summary
b. Risk and Opportunities issues
c. Project Management
d. Planning & Schedule
e. Procurement
f. Budget & Cost
g. Design issues
h. Drawing Management
i. Construction Management
j. Contracts & Legal
k. Documents Management Plan
l. Quality Management
m. Health and Safety Management
n. Defects Management
o. Claims Management
4.1.6 The QRC shall collect, maintain and update all documents / records and
apply the Control of Quality Records Procedure as stated in the Quality Plan.
4.1.7 All documents and /or records shall be distributed to the appropriate
personnel for their action.
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4.1.8 Distribution of documents and /or records shall be monitored and maintained
by the QRC.
4.2.2 The RTCC Project Manager with the Project QA Manager (QAM) shall raise
a sequentially numbered Company Complaint using the Company Complaint
Form.
4.2.3 The Project QA Manager shall investigate and document the cause and
initiate the Corrective Action Request to prevent re-occurrence.
4.2.4 The Project QA Manager shall discuss the formulated Corrective Action,
along with the attached Company Complaint, with the immediate supervisor
or RTCC Project Manager for review and approval.
4.2.5 If the RTCC Project Manager review the Corrective Action, he shall sign the
Corrective Action Request Form.
4.2.6 If the corrective action involves a Head Office Department or is outside the
control of site personnel, the Project QA Manager shall submit the filled
Company Complaint Form to the Corporate RTCC Quality office /PMO office
to investigate corrective action.
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INDUSTRIAL SECURITY FACILITIES
SITE CALIBRATION PROCEDURE
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INDUSTRIAL SECURITY FACILITIES
SITE CALIBRATION PROCEDURE
Table of Contents
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INDUSTRIAL SECURITY FACILITIES
SITE CALIBRATION PROCEDURE
1. Objective
To ensure that all test and measuring equipment used on Project sites are calibrated. It is the
responsibility of site personnel to check on the calibration status prior to using the equipment.
2. References
3. Persons Involved
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SITE CALIBRATION PROCEDURE
4. Process Flow
4.1 All calibration records and the coordination of re-calibrating equipment is the
responsibility of the Project QA Manager, QC Manager, Quality Team and Laboratory
Technician.
4.2 RTCC shall identify, maintain, control, adjust, and calibrate all tools, gauges,
instruments and other measuring and testing devices used for controlling quality.
Calibration shall be performed at established periods as specified in the most stringent
of COMPANY standards, other applicable standards, or manufacturer
recommendations; if no standards apply, the calibration cycle shall not exceed six
months. RTCC shall provide backup equipment when the primary equipment is being
calibrated or tested.
4.3 All company equipment delivered to the Project site for measuring and testing the
quality of the structure shall be complete with operation manual(s), has a label attached
stating when was its last calibration date, the due date for re-calibration and the
equipment’s Company Tag Number.
4.4 Project QA Manager / QC Manager shall instruct any equipment user/ In charge (site
personnel) to prepare and maintain a Calibration Status Log which will be used for
references, monitoring, review and documentation. The log shall record all Testing and
Measuring Equipments which is being used at the site.
4.5 All the Equipment / Instruments shall be safeguarded from adjustments, damage or
deterioration that would invalidate the calibration status and subsequent measurement
results.
4.1 Site QC Supervisor / Inspector shall ensure that no equipment / gauge are in use
without being calibrated with valid calibration certificate.
4.2 The Site QC Supervisor / Inspector shall review the Calibration Status Log. All outdated
equipments shall be highlighted and issued a request for immediate re-calibration.
4.3 All site personnel using measuring and test equipment shall check the calibration status
of their equipment prior to each use.
4.4 If the calibration date of the equipment has elapsed, the equipment shall be set aside,
secluded from other equipment and shall clearly mark with a tag “OUT OF USE / FOR
RE-CALIBRATION”.
4.5 The Project Manager shall arrange for the equipment to be returned for re-calibration.
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4.6 Any equipment that has been damaged, misused or modified that may affect its
calibration shall be withdrawn from use and clearly marked ‘OUT OF USE’.
4.7 Any measuring device that has been repaired shall be calibrated prior to use.
4.8 This procedure is subject to internal auditing in accordance with the Project audit
schedule.
4.9 Copies of the calibration certificates shall be maintained at the Project QA Manager
Office and may be supplied to the Engineer as required.
4.10 Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan.
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CORRECTION & CORRECTIVE ACTION
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CORRECTION & CORRECTIVE ACTION
Table of Contents
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CORRECTION & CORRECTIVE ACTION
1. Objective
2. References
ISO 9001:2015 Quality Management system - Requirements
ISO 9000:2015 QMS-Fundamentals & Vocabulary
Project Quality Plan
3. Persons Involved
4. Process Flow
4.1. Any employee can raise a Correction and Corrective Action Request (CCAR). The
basis of CCAR could be, but not limited, to the following:
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CORRECTION & CORRECTIVE ACTION
4.2. CCAR shall be raised with the complete details of the problem or potential problem
and its possible causes.
4.3. In case that CCAR was initiated by non-QC Personnel, the CCAR shall be
discussed and given to the Project QA Manager. If the Site QC Team is convinced
that CCAR has to be raised, the CCAR shall be arranged with CCAR sequential
number.
4.4. The CCAR shall be discussed by the Project QA Manager & QC Manager to the
Project Manager to determine whom it shall be addressed. After determining, the
Project Manager shall call the appropriate personnel to support them to analyze the
issues, address the actual root cause and come-up to an effective corrective action.
4.5. Suitable correction & Corrective actions shall be recommended in the CCAR
including the responsible personnel and target date.
4.6. CCAR shall be filled completely and signed by the appropriate personnel.
4.7. CCAR shall be logged by the Site QC Supervisor into the CCAR register
4.8. CCAR shall then be forwarded to the responsible person for taking the corrective
action, after keeping a copy in the pending CCAR file. If the Correction and
corrective action is to be taken in some other division, it shall be coordinated with
the Quality Department Manager.
4.9. Upon completion of the proposed Correction & Corrective Action, the original CCAR
shall be sent back to the Project Manager and/or Project QA Manager. Completion
of the Correction & Corrective Action shall be verified and related Risk and
Opportunities shall be monitored based on Risk and Opportunity register. An initial
Risk Control has to be taken as per Managing Risk and Opportunity Procedure
(QA-PR-09).
4.11. CCAR register shall be updated with details and copy of the closed CCAR shall be
sent to the originator.
4.12. If the CCAR was originated due to a Company’s complaint, the Company shall be
informed suitably within (7) seven calendar days.
4.13. Original of the closed CCAR shall be filed in Project QA Manager’s Office.
4.14. Copies of CCAR register shall be sent to the RTCC Corporate Quality Department
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CORRECTION & CORRECTIVE ACTION
on quarterly basis.
4.15. The details of CCAR’s raised, brief description, correction & Corrective action, target
date shall be part of the quarterly quality performance analysis.
4.16. Above analysis shall be one of the bases for the Project Management Review
meetings.
4.17. Quality records shall be kept in accordance with Control of Quality Records
Procedure of Project Quality Plan.
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INDUSTRIAL SUPPORT FACILITIES
SATISFACTION SURVEYS PROCEDURE
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INDUSTRIAL SUPPORT FACILITIES
SATISFACTION SURVEYS PROCEDURE
Table of Contents
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SATISFACTION SURVEYS PROCEDURE
1. Objective
To acquire a data that can confirm the performance and improvement of services of RTCC
2. References
3. Persons Involved
4. Process Flow
4.1 The RTCC Corporate Quality Department/ PMO Department in coordination with the
Site Management shall submit Satisfaction Survey forms to the Project QA Manager.
4.2 Satisfaction Surveys comes in two forms, the Company and Company Representative’s
Satisfaction Survey form.
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SATISFACTION SURVEYS PROCEDURE
a. After the handover stage of the project, the Project Manager shall submit a
Company Satisfaction Survey to the Company to acquire their feedback on
the overall performance of RTCC.
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QUALITY TRAINING PROCEDURE
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INDUSTRIAL SUPPORT FACILITIES
QUALITY TRAINING PROCEDURE
Table of Contents
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QUALITY TRAINING PROCEDURE
1. Objectives
To determine the required competencies and ensure trainings are provided to achieve
higher quality of workmanship of personnel.
2. References
3. Persons Involved
4. Process Flow
4.1 The Project QA Manager with the Project Manager shall prepare a Training Plan on
the basis of Annual Gap Analysis, result of the Project Management Review Meeting,
periodic assessment, and other similar methods.
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QUALITY TRAINING PROCEDURE
• Project Requirement
• Quality requirement
• Regulatory Requirement
• Statutory requirement
Note: The Project QA Manager shall also consider trainings requested by the Company/Company’s
Representative, Project Manager and Senior Engineers which will be identified as the “requestor”.
Whereas, training is required by the Company/Company’s Representative, coordination will be made
for both parties (Contractor & Company/Company Representative) and training will be arranged as
per the contract.
4.3 The Project QA manager and Project Manager shall identify the appropriate trainings
required to raise the level of workmanship of appropriate personnel(s) that will directly
and indirectly affect the quality of the product /services all throughout the construction
stage.
4.5 The Site QC Supervisors as per request of Project QA Manager and in coordination
with Site Senior Engineers, shall prepare a training plan with the following details;
• Name of trainee(s)
• Current Position of trainee(s)
• Computer number
• Type of training required
• Trainer (s)
• Schedule of training (Date, time , Duration )
• Immediate Supervisor
• Requestor of training (Company/Company Representative, Project Manager &
Senior Engineers) if applicable
4.6 All Training Plan and its modifications shall be discussed and submitted to the Project
QA Manager for review.
4.7 Once finalized, the Project QA Manager shall coordinate the Training Plan to the
Project Manager to obtain approval.
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QUALITY TRAINING PROCEDURE
4.9 Where training is required by a requestor, he shall submit a formal letter to the Site
QC Manager / Site QC Supervisor.
4.10 The Project QA manager / QC Manager /QC Supervisor shall review the request if it
is applicable in any part of the construction stage. If found applicable, the Site QC
Supervisor shall discuss the training needs to the Project QA Manager. Otherwise, it
shall be returned back to the requestor with comment(s) on why the request has been
turned down. If possible, necessary documents will be attached to justify the rejection
of training request.
4.11 Approved training request from requestor shall be included on the training plan laid by
the Project QA Manager / QC Manager. Trainings shall be carried out as follows;
a. IN-HOUSE TRAININGS
b. EXTERNAL TRAININGS
4.12 Once Training Plan is finalized, all records shall be forwarded to the Site QC Manager
/ Supervisor for implementation and monitoring.
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QUALITY TRAINING PROCEDURE
4.15 The Site QC Supervisor shall prepare and issue Participation Training Certificate.
Copy shall be maintained in the Site Quality Office and employee training record shall
be updated.
4.16 A copy of the certificate issued shall be submitted to the RTCC Corporate Quality
Dept. Manager.
4.17 Evaluation shall be given to trainees after training has been completed.
4.18 The Project QA Manager/ Site QC Manager / QC Supervisor and Site Engineer shall
monitor and evaluate the performance of the trainees 6 months after the training for
its effectiveness.
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INDUSTRIAL SUPPORT FACILITIES
MEASURING
QUALITY PERFORMANCE (KPI)
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-28 Revision No. : 00
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INDUSTRIAL SUPPORT FACILITIES
MEASURING
QUALITY PERFORMANCE (KPI)
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-28 Revision No. : 00
Table of Contents
1 Objective ........................................................................................... 4
2 References ........................................................................................ 4
3 Persons Involved............................................................................... 4
4 Process Flow..................................................................................... 4
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MEASURING
QUALITY PERFORMANCE (KPI)
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-28 Revision No. : 00
1 Objective
To track, review and regulate the progress & performance of the project. Initiate the
corresponding changes according to data as identified from any area that has been
changed in the plans as required.
2 References
3 Persons Involved
4 Process Flow
4.1 The Project QA Manager shall initiate and conduct a meeting to establish a systematic
approach (Key Performance Indicators Analysis) on all facets of construction stage
that needs to be monitored and measured.
4.2 Areas that will be monitored and measured shall include, but not limited to, the
following;
a. Site Inspections
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MEASURING
QUALITY PERFORMANCE (KPI)
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-28 Revision No. : 00
4.3 The meeting shall also identify the frequency of submission/collection of records/data.
4.4 The QRC shall directly coordinate and submit all records/data required, as agreed in
the meeting, to the Project QA Manager / QC Manager.
a. Measurable
b. Attainable / Achievable
c. Relevant
4.8 The Site QC Manager / QC Supervisor shall submit the KPI to the Project QA Manager
for his review and approval. If approved, it shall be submitted to the RTCC Corporate
Quality Department Manager for information and records, otherwise it shall be
returned to the Supervisor for revision.
4.9 The Project QA Manager shall discuss the accomplished KPI to the Project Manager
for information and appropriate action, if required.
4.10 Approved KPI shall be discussed in the succeeding meeting and if some actions are
required, it shall be implemented the soonest.
4.11 The Project QA Manager and QC Manager through the Site QC Supervisor shall
monitor and maintain the KPI.
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INDUSTRIAL SUPPORT FACILITIES
MEASURING
QUALITY PERFORMANCE (KPI)
Contract/BI No.: 660004453 / BI-10-09003-0006 Period: 18-September-2019
Document No. : QA-PR-28 Revision No. : 00
4.12 Investigation on the root causes as a result of periodic analyzation of KPI shall be
addressed to the Project Manager.
Note: Results may vary from negative to positive of any given area.
4.13 Root causes that indicate positive results shall be used as future reference to maintain
quality performance.
4.14 On the other hand, root causes that show negative results shall be further investigated
and a Corrective and Preventive Action shall be addressed.
4.15 The KPI trends shall be a regular part of the Project Management Review Meeting
4.16 Quality records shall be kept in accordance with Control of Quality Records Procedure
of the Quality Plan.
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INDUSTRIAL SUPPORT FACILITIES
PROJECT HANDOVER PROCEDURE
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PROJECT HANDOVER PROCEDURE
Table of Contents
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PROJECT HANDOVER PROCEDURE
1 Objective
2 References
3 Persons Involved
4 Process Flow
4.1 The Project Manager shall ensure that the final handover is planned in ample time to
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PROJECT HANDOVER PROCEDURE
4.2 The Project Manager shall coordinate with the RTCC PMO Manager/ Management
Representative all throughout Project Handover Stage.
4.3.1 The Project Manager (Construction Staff) with the Project QA Manager and QC
Manager shall prepare all documents/records for the following;
4.3.2 Once completed, the Project Manager shall prepare a Request for Inspection for
Completion addressed to the Project QA Manager and QC Manager.
4.3.3 The Project Manager shall communicate with Project QA Manager, to request
for a Completion Inspection on the project. He shall submit the Memo or Letter
attached with the Request for Inspection for Completion collaboration with Site
QC Manager.
4.3.5 The Construction Team, headed by the Project Manager shall assist the Site
QC Supervisors, during the inspection.
4.3.7 The checklist shall be finalized by the Site QC Manager / Supervisor and the
Project Manager shall assign the responsible Engineer to attend and take action
on the issue. The Project Manager shall also identify the completion date of the
activity.
4.3.8 Once the checklist with the named responsible Construction Engineer
/Discipline and the date of completion has been completed, it shall be signed by
the QC Manager for approval.
4.3.9 The Site Construction Team shall complete all stated in the checklist on or
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4.3.10 Upon completion, Project Manager shall communicate with the Project QA
Manager and QC Manager and a re-inspection shall be conducted after the Site
Construction Team completed all that is listed in the checklists.
4.3.11 Once all of the site works/installations have been fulfilled against all the
approvals, the QC Manager/ Senior QC Supervisors shall sign the Request for
Inspection for Completion Inspection.
4.4.1 The Project Manager / Construction Manager shall coordinate the activities that
are involved with final handover of a project completion and produce a checklist
of requirements.
4.4.2 The checklist of requirements shall be submitted to the Project QA Manager and
QC Manager for evaluation. The Project QA Manager or QC Manager shall
give comments/feedback on the list and send back to the Site Project Manager.
4.4.3 The Project Documentation for handover to the Company shall include, where
required by contract ( OR as per requested by Company Representative upon
this stage):
4.4.4 All documentation shall be reviewed and approved by the Project QA Manager
prior to submission to the Company.
4.4.5 The Project Manager shall ensure that the following items are complete prior to
final handover where applicable:
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PROJECT HANDOVER PROCEDURE
4.4.6 The Project QA Manager with the Project Manager (RTCC Management) shall
develop a Request for Inspection for Handover and submit it to the
Company/Company’s Representative. The Project Manager shall submit copies
of the Request for Inspection to the Site QC Manager.
4.4.7 A Handover meeting shall be held to discuss all of the approved documents that
shall be submitted to the Company/Company’s Representative. It will also
discuss all the completed activities/installations of the Contractor that has been
achieved in line to the Project Specifications and Approved Drawings.
4.4.10 The snag list shall be finalized by the Site QC Manager, QC Supervisor and the
Project Manager shall assign the responsible Engineer to attend and take action
on the issue. The Project Manager shall also identify the completion date of the
activity.
4.4.11 Once the snag list with the named responsible Engineer and the date of
completion has been completed, it shall be signed by the Project QA Manger /
QC Manager and Company/Company’s Representative for approval.
4.4.12 The Site Construction Team shall complete all stated in the checklist on or
before the given completion date.
4.4.13 Upon completion, Project Manager shall communicate with the Site QC
Manager and a re-inspection shall be conducted after the Site Construction
Team completed all that is listed in the checklists.
4.4.14 Once all of the site works/installations have been fulfilled against all the
approvals, the Project QA Manager / QC Manager and Company/Company’s
Representative shall sign the Request for Inspection for Handover.
4.4.15 Quality records shall be kept in accordance with the Control of Quality
Records Procedure of the Project Quality Plan.
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AS-BUILT DRAWING PROCEDURE
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AS-BUILT DRAWING PROCEDURE
TABLE OF CONTENTS
Page 3 of 10
MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
1 Purpose
This procedure establishes and defines preparation of As-Built drawings to document actual
details of constructed facilities upon completion of a construction contract. These guidelines
provide a process to ensure standardized, consistent and efficient procedures for preparing
reclamation As-Built drawings.
2 Objective
The ultimate objective is to ensure that accurate As-Built for finished activities are recorded in
a timely manner and As-Built drawings become a permanent record for future use by the
Company.
3 References
4 Persons Involved
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MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
5 Scope of Application
5.1. As-Built procedure is applicable to all Disciplines related to RTCC and subcontracting for
all Systems and services outsourced for this project.
5.2. All Engineering drawing that has been revised to reflect actual field conditions after the
completion of construction. Additions or changes to a drawing resulting from facility
modification must also be verified as 'As-Built' and referenced to the Job Order (JO) in
case of SAPMT, Engineering Work Order (EWO) in case of Design office and
organization code in case of operation.
5.3. All key and emergency drawing must be updated to AS-BUILT condition. Non-key
drawings shall be brought to AS-BUILT condition whenever change happened in the field
5.3.2. When a drawing is certified as field verified with changes. Description shall be
clearly identified.
6 Process flow
6.1.1. RTCC Engineering Manager shall prepare and submit for approval a Schedule to
prepare and verify the accuracy of its As-Built Drawings so that they reflect the as-
built conditions at the completion of the work.
6.1.2. RTCC shall prepare any needed requests to retrieve As-Built drawings of existing
facilities from the company and shall perform Site surveys and update as-built
drawings of existing facilities as needed for the work and preparation of As-Built.
RTCC shall be responsible for requesting, receiving, transporting, storing and
returning such as-built drawings.
6.2.1. Engineering Manager shall coordinate with Lead Discipline Engineers and Sub-
contractors to prepare As-Built Submission Schedule.
6.2.2. The Engineering Manager shall ensure that the following information shall be
provided and incorporated in As-Built Submission Schedule.
Project Title and number
Discipline.
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MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
6.2.4. After verification of Project QA Manager / QC Manager and finding the schedule
satisfactory, the Project QA Manager shall forward the As-Built Submission
Schedule to the Project Manager for review and comments. Otherwise it shall be
sent back to Engineering Manager for revision.
6.2.5. The Project Manager shall review and approve As-Built Submission Schedule, if he
finds it acceptable. He will forward the same to the Document Controller for the
preparation of submission to the SAPMT. If Project Manager found any discrepancy,
he will return to the Engineering Manager with comments for revision.
6.2.6. Document Controller shall forward the As-Built Submission Schedule, duly signed
by Project Manager, Project QA Manager and Engineering Manager, to the
Company Representative / SAPMT for their review and approval.
6.2.7. Company Representative / SAPMT shall review the schedule, and if there is any
inaccuracy, the Company Representative / SAPMT shall return the same to the
Project Manager for rectification and re-submittal. If the Schedule is found to be
satisfactory, the As-Built Submission Schedule will be signed and returned to the
Project Manager for execution and monitoring.
6.2.8. Project Manager shall send the approved schedule to Engineering Manager for
preparation of As-Built as per Schedule.
6.3.1. All As-Built supporting documents shall be maintained in Document Central Filing
Area. Document Controller, with supervision of the Engineering Manager, shall
ensure that all As-Built supporting documents and records are well secured and
available.
6.3.2. As-Built documentation package shall include copies of all Redline Drawings,
Change Request, Technical Clarifications/ query, Request for Inspection, Site
Clarifications, Test Reports, correspondence, certifications, etc. Inspection and
engineering files shall be merged at the completion of the project in compiling the
final project file. Gathering all necessary documents and records shall be the
responsibility of the Document Controller with supervision of Engineering Manager,
in collaboration with the Quality Records Controller under the supervision of the
Project QA Manager and QC Manager.
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MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
6.3.4. Maintain As-Built Documents and records in good order and in a clean, dry, legible
condition.
6.3.5. Mark As-Built Documents to indicate actual work done that deviates from the
Contract Drawings.
6.3.6. Mark important additional information that was either shown schematically or
omitted from Contract Documents.
6.3.8. Mark As-Built Documents with red colored pen. Use other colors to distinguish
between changes for different categories of the Work at the same location. All
marks shall be photo-reproducible.
6.3.9. Reference any changes to the Contract, including but not limited to Addenda,
Change Orders, Change Directives, Supplemental Instructions, and other issued
modifications. Use specific document numbers.
6.3.10. Make all documents and samples available at all times for the Company inspections
6.4.3. Engineering Manager collaborates with his draftsmen team to incorporate these
Red Line Drawing Changes to As-Built accordingly.
6.5.1. The individual or entity, who obtained As-Built data, whether the individual or entity
is the installer, contractor, subcontractor, or similar entity, shall record the markup.
Record changes and modifications as they occur – do not wait until the end of
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MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
the Project.
6.5.2. Verify that prior to the modification(s) being declared operable, the controlled copy
of all as-built documents used by the plant operators were either revised and
distributed for design changes, or have been legibly marked-up on an interim basis
to show all changes relating to the modification(s).
6.5.3. Verify that administrative controls and responsibilities have been clearly established
for the following:
• Making the as-built documents for design changes on an interim basis, review,
approve authenticate the marked-up document and safeguarding the
document and related papers until all marked-up changes have been
incorporated on the revised documents.
• The program directs users of this as-built document to use and refer to, the
marked-up copy for the purpose of testing, maintenance and future design
change activities, until the revised as-built document incorporating all the
marked-up changes is officially issued.
6.6.1. Site Engineering & Draftsman team headed by the Engineering manager shall
collect all As-Built data acquired by them.
6.6.2. RTCC Engineering team Direct As-built drafting work to a dedicated and indecent
drafting center located at the women business park at Prince Nourah University
(PNU) in Riyadh consisting of predominantly Saudi national Employees
6.6.3. Site Engineering Department shall maintain the As-Built Drawings in good and
current condition and post all changes and clarifications to the As-Built Documents
on a daily basis. The changes must be posted in red pen.
6.6.4. As-Built title Block shall contain, not limited to, the following information, in
conformance to Saudi Aramco Engineering Drawing Preparation (SAES-A-202).
• Drawing No & Title
• Plant No
• Index, Sheet No, Rev No
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MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
• Drawing Type
• Job order/ EWO No
• Scale, Key Plan, Revision description.
• Drawn by and Approved by
• Legend
6.6.5. Engineering Manager must handle the As-Built Drawings with great care, must not
use the As-Built Drawings for any other purpose, and must keep them clean and
readable.
6.6.6. The As-Built Drawings shall be stored in a proper location to provide sufficient
detail to make it possible to correctly and easily locate & identify
6.7.1. No more than Forty Five (45) calendar days after Substantial Completion, RTCC
shall submit the up-to-date, final As-Built Drawings reflecting the As-Built status of
the facilities based on as built Submission Schedule to Company Representative,
as follows
Four (4) sets of electronic files for CAD drawings on electronic media.
6.8.1. The Company representative / PID / VID shall perform a review of the As‐Built
drawings (Final hard copy Drawing and Final CAD Drawings).
6.8.2. From the review, the Company representative / PID Engineer will consolidate
Company comments identifying issues that need to be resolved prior to Company
acceptance
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MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
AS-BUILT DRAWING PROCEDURE
6.9.1. SAPMT / PID Conduct review meetings as required and make required changes
and promptly deliver the Final Record Documents to the Company.
6.10.1. When the Company Representative determines that the submitted As-Built
Drawings has met the requirements of the contract and specification, the As‐Built
drawings will be accepted. It shall be necessary to perform several iterations of the
review, comment and resolution process prior to acceptance.
Page 10 of 10
MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
APPENDIX 7
LIST OF FORMS
& PROJECT FORMS
MIP(MARJAN INCREMENT PROGRAM)-PKG-13
INDUSTRIAL SUPPORT FACILITIES
LIST OF PROJECT FORMS
Page 2 of 4
MIP(MARJAN INCREMENT PROGRAM)-PKG-13
INDUSTRIAL SUPPORT FACILITIES
LIST OF PROJECT FORMS
Page 3 of 4
MIP(MARJAN INCREMENT PROGRAM)-PKG-13
INDUSTRIAL SUPPORT FACILITIES
LIST OF PROJECT FORMS
Page 4 of 4
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES.
Date:
Company Representative
From : Revision:
Contractor’s PM
Drawing Details
DRAWING NUMBERS REVISION DRAWING TITLE
Discipline
Architectural Structural Electrical Mechanical
Civil General Others
Enclosures: Copies:
Hardcopy
Soft copy
Submitted for :
Approval Information Coordination
Note: By completing the form, the Contractor certifies that subject drawings comply with contract conditions.
SAPMT :
Received by: Received Date: ReceivedTime Stamp
(SAPMT)’s Comments:
SAPMT Rep.
Title Date
Signature:
Status:
A– Approved B– Approved as noted C- Revise & Resubmit D- Rejected
Resubmit clear copy
Distribution Copy: SAPMT/PID/VID RTCC QA/QC Office RTCC DCC (Original) Project Engineers Site office / PM
From : Revision:
Representative’s Comments:
Representative’s Title:
Signature: Date :
Result:
Distribution Copy : SAPMT/PID/VID RTCC DCC (Original) RTCC Quality Office Project Engineers Office /PM
REMARKS:
ATTACHMENTS:
REMARKS:
I CERTIFY THE ABOVE REPORT TO BE TRUE AND IN ACCORDANCE WITH THE CONDITION OF THE GOODS UPON RECEIPT.
SAMPLE TAG
Sample Description
SPECIFICATION REFERENCE:
VID COMMENT:
SAMPLE TAG
Sample Description
SPECIFICATION REFERENCE:
VID COMMENT:
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ABBREVIATIONS :
The Company Saudi Aramco Company - The owner MOM Minutes of Meeting
VID Vendor Inspection Departement FR For Records
Contractor Al Rashid Trading & Contracting Co., CJSC.- RTCC DD Design Drawings
ITL Independent Testing Laboratory C/L Check list
ASAP As soon as possible CD Construction Drawings
NA Not Available SD Shop Drawings
NFA Noted for All AD As Built Drawings
Info Information RFI Inspection Request
TBS To be assigned MS Method Statement
NOTICE OF AMMENDMENT
The information contained in these minutes represents our interpretation of items discussed and decisions reached during this meeting. Should you wish to ammend
these minutes by addition or omission, please do so contacting us within (7) days from the date of distribution. Otherwise these minutes shall be considered final and
valid for the official records.
R E Q U E S T F O R I N S P E C T I O N (RFI)
Request No.: Date Of Submission:
Building:MIP – PKG13 INDUSTRIAL SUPPORT FACILITIES. Location:
Category : Architectural Civil Mechanical Communications Structural Electrical
Architect
Issued by: Sr. Engr. (A/C/M/E) Submitted by: Construction Mngr.
Name:
Signature: Name: Signature:
Inspected & Accepted Job Not Ready Violation On Hold Work Not Inspected and Accepted
Structral/Civil/Arch
MEP
Other(Spicify)
Inspected & Accepted Job Not Ready Violation On Hold Work Not Inspected and Accepted
PMT Final Approval:
Name:
Designation: Signature:
PID Comments
Inspected & Accepted Job Not Ready Violation On Hold Work Not Inspected and Accepted
PID Final Approval:
Name:
Designation: Signature:
Location:
Description
Contractor's Representative
Name: Position:
Signature: Date:
Signature: Date:
Incoming Outgoing
Date: Date:
Signature: Signature:
1. Material/Equipment
Description …………………………………………………………………………………………………………………………………………………………………………………………………………………..
Material Submittal Ref No: ……………….……………………….…………..……………………..Sub:..........................................................................................................
Specification Section:……………………………………...………………………………………………………………………………………………………………………………………….………………..
Quantity:…………………………………………………………………………………………………………………………………………………………………………………………………….………………..
2. Manufacture’s Details
Manufacturer:……………………………………………….…………………………………………………………………………………………………………………………………………………………….
Model No. : …………………………………………….……………………………………………..… Serial No: ………………………………………………………………………………………………
Country of origin: …………………………………...……………………………………………………………………………………………………………………………………………………………....
Date of Arrival on Site: …………………………..………………………………………………………………………………….………………………………………………………………………………..
Storage Location : ……………………………………………Submitted By / :…………………………………………………..………...…………………………………………………………………
Details: …………………………………………………………………………………………………………………………………………………………………………………………………………………………
Remarks: ……………………………………………………………………………………………………………………………………………………………………………………………………………………..
SAPMT/VID’s Comments:
The above material has been inspected on Site and Found at time of inspection to Satisfactory Unsatisfactory
be:
For incorporation in the permanent works.
SAPMT/VID Representative (Site)
Name: Position :
Signature : Date:
Incoming Outgoing
Date: Date:
Signature: Signature:
SNAG LIST
Snag List No.: ____________ Date: __________
SNAG/COMMENT:
ACTION REQUIRED:
Contractor Representative:
Name Signature Date
Electrical Engineer
Mechanical Engineer
Architectural Engineer
RTCC PM
PID/VID: SAPMT:
SAPMT: Copy with Stamp PID : Copy with Stamp RTCC QA/QC : Original Project Engineer's Site Office / PM: Copy
SAPMT : Original PID : Copy with Stamp RTCC QA/QC : Copy with Stamp Project Engineer's Site Office/PM : Copy
(Authority to proceed with work does not relieve the contractor from contractual responsibilities)
To:
Testing to be carried out by:
Item or work for test:
Location of test:
Proposed date & time of test:
Specified testing requirements:
Testing equipment / instruments involved:
Calibration certificates: Certificate No.: Expiry date:
Notified by: Date:
To be inspected by:
Test records:
Date of test: Type of test:
Location or Grid ref.
Test conditions maintained
Comments/observations:
FM:CO:013 Rev. 00
MARJAN INCREMENT PROGRAM – PKG13 INDUSTRIAL SUPPORT FACILITIES
SHOP DRAWINGS SUBMITTAL LOG
FM:CO:014 Rev. 00
MARJAN INCREMENT PROGRAM – PKG13 INDUSTRIAL SUPPORT FACILITIES
DATE RETRIEVED
SN DISCIPLINE DRAWING NO. DRAWING NAME/DESCRIPTION REV CODE RECIPIENT SIGNATURE
RECEIVED DRAWING REV
*Note: DCC and Site QA or QC Manager / QC Supervisor shall ensure retrieval of the obsolete drawings (if any) prior to signing of Shop Drawing Distribution List.
Material Submittal
SN MIR Reference PO Reference Material Description Supplier Name Delivery Date Status Remarks / Comment
Reference
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
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20
21
22
23
24
9
8
7
6
5
4
3
2
1
87
86
85
84
83
82
81
80
79
78
77
76
55
54
53
52
51
50
49
48
47
46
45
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42
41
40
39
38
37
36
35
34
33
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27
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21
20
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Prototype
Building
Design Stage
Discipline
Type
Site
Building
Serial
Number
Drawing
Drawing No.
Drawing Title
Revision
Date
Transmittal
Count #
Received
Rev. 00
Date
Reviewed by
Status
Revision
Date
Transmittal
Page 1 of 1
Count #
Received
Rev. 01
Date
Reviewed by
Approved Drawing Register
Status
INDUSTRIAL SUPPORT FACILITIES
Revision
Date
MARJAN INCREMENT PROGRAM – PKG13
Transmittal
Count #
Received
Rev. 02
Date
Reviewed by
Status
Revision
Date
Transmittal
Count #
Received
Rev. 03
Date
Reviewed by
Status
Revision
Date
Transmittal
Count #
Received
Rev. 04
Date
Reviewed by
Status
FM:CO:017 / Rev 00
MARJAN INCREMENT PROGRAM – PKG13 INDUSTRIAL SUPPORT FACILITIES
Transmittal Register
Received Date
Returned Date
Transmittal Number
Planned Date
Reviewd by
Revision
Action
Float
Discipline
Building
Number
Code ID
Project
Design
# DWG; Schedules; Others, Ref. Number, Description
Count
Stage
Type
Site
1 15/07/2019
2 15/07/2019
3 15/07/2019
4 15/07/2019
5 15/07/2019
6 15/07/2019
7 15/07/2019
8 15/07/2019
9 15/07/2019
10 15/07/2019
11 15/07/2019
12 15/07/2019
13 15/07/2019
14 15/07/2019
15 15/07/2019
16 15/07/2019
17 15/07/2019
18 15/07/2019
19 15/07/2019
20 15/07/2019
21 15/07/2019
22 15/07/2019
23 15/07/2019
24 15/07/2019
25 15/07/2019
26 15/07/2019
27 15/07/2019
28 15/07/2019
29 15/07/2019
30 15/07/2019
31 15/07/2019
32 15/07/2019
33 15/07/2019
34 15/07/2019
35 15/07/2019
36 15/07/2019
37 15/07/2019
38 15/07/2019
CCAR REGISTER
CORRECTION / CORRECTIVE COMPLETION
CCAR NO. DATE ISSUED BY ISSUED TO PROBLEM / ISSUE RESPONSIBLE STATUS
ACTION DATE
Project: Date:
Distribution Copies: (1) Quality Record Files, (2) Secretaries, (3) QRC/DCC (4) Site Store
Reference Drawings:
Concrete Rebar & Embed. Drawings No. U/G Electrical Drawing No.
EMBEDMENTS MISCELLANEOUS
Anchor Bolts (Diameter, Length, Type) Keyways
Anchor Bolts (Location, Projection, Orientation) Block outs
Anchor Bolts Sleeves Surface Roughened
Anchor Bolts Grounding Bonding Agent
Thread Projection Type of Finish
Weld Pads Sets / Test Specimen
Inserts Hot / Cold Weather Protection
Pipes Joints & Joint Preparation
Conduits Special Placing Equip. Required
Ground Wire (Tremie, Pumps, Form Vibrators)
Water stop
MEP Clearnce:
Contractor's The PID:
Mechanical Mechanical
Electrical Electrical
Concrete Specifications:
Mix Design Quantity No. of Test cubes & Set
Max. Aggregate Size Slump
Special Admixtures Requirement (if applicable)
Page 1 of 1
VID with the Proc. QC Supervisors shall check the material upon delivery. FM:CO:022 / Rev 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
Location of Pour:
Type of Finish: Method of Placement: Direct Pump Crane & Bucket Conveyor
Date and Time available for Inspection:
Equipment will be in use including the stand by ones:
Included Checklists:
Checklist Not Date
OK NA Comments
# OK Inspection Re-inspection
Surveying
Compaction of Substrata
Concrete Pour Checklist
Formwork
Reinforcement / Dowels
Mechanical Inserts/Sleeves
Electrical Inserts/Sleeves
Bolts
Other
Remarks:
Distribution: SAPMT DCC-RTCC RTCC QA/QC Offic Project Engineers Office /PM
Project Name
Project No Location
Ref. No Contract No
Sub. To Date
CONCRETING AREA
POURED ITEMS
Truck Qty. Loading Pouring Pouring Slump Concrete Cubes Truck Qty. Loading Pouring Pouring Slump Concrete Cubes
No. (m3) Started Started Finished (mm) Temp No. No. (m3) Started Started Finished (mm) Temp No.
Name : Position :
Contractor’s Authorized Manager
Signature : Date :
VID/PID Comments
Signature : Date :
Incoming Outgoing
Date : Date :
Signature : Signature :
Signature :
Authorized by :
Designation :
Civil
Mechanical
Electrical
PURCHASE REQUISITION
Consumable : Yes No
ITEM
CSI No. DESCRIPTION QTY UNIT REMARKS
NO.
Signature : Signature :
Requester Name : Checked by:
Designation : Designation :
Date : Date :
Approval
DATE DATE
PM ENG FOR ST. FXR MAS CARP SURV. CHAIN MAN DRIVER LABOUR TOTAL
Grand Total ( B + C )
D. Equipment
No Description Qty No Description Qty No Description Qty
Signature : Date :
Incoming Outgoing
Date : Date :
Signature : Signature :
Location 1
Total Nos.
Total Completed Nos.
% Completed
% Completed (Previous
Week)
Progress Increase %
Completed (Previous
Week)
Remaining
Location 2
Total Nos.
Total Completed Nos.
% Completed
% Completed (Previous
Week)
Progress Increase %
Completed (Previous
Week)
Remaining
Note: Ongoing individual activities which are incomplete or without approved RFI's are NOT included in this summary.
RTCC PM SAPMT
WEATHER
AVERAGE
DATE WIND MINIMUM MAXIMUM
WEATHER
PLACING OF CONCRETE
Concrete Concrete Concrete
Unit Unit Concrete Location
Quantity Location Quantity
SUBCONTRACTOR
SUBCONTRACTOR DATE START
TYPE OF WORK NOTE
NAME OF WORK
LABORATORY TESTING
DATE OF
TESTING TYPE NOTES
TESTING
SAPMT : Copy with stamp RTCC QA/QC Office : original Project Engineer's Site Office/PM: Copy
(Authority to proceed with work does not relieve the contractor from contractual responsibilities)
Total Total
SN Trade Present Absent Remarks SN Trade Present Absent Remarks
Assigned Assigned
26 Carpenter 57 Cashier
Date: Date:
Total Total
SN Trade Present Absent Remarks SN Trade Present Absent Remarks
Assigned Assigned
26 Carpenter 57 Cashier
Date: Date:
Project: Date:
A. LIST OF MAJOR EQUIPMENTS AT SITE
Project: Date:
A. LIST OF MAJOR EQUIPMENTS AT SITE
Company : RTCC TQ No :
To : SA-Company Representative Date & Time :
*Reason Requested :
Signature : Signature :
………………………………………Date: ……………… ……………………………Date: ……………………
Prepare by : Nafe J. Nafe Designer Representative : Bradley Lamb
Schedule Impact : YES □ NO □ N/A □ Cost Impact : YES □ NO □ N/A □ (Positive □ - Negative □)
Signature :
………………………………………Date: ………………
Contractor Representativ Mohamed Elsaman
Company Rep. :
……………………………………… Received Date : Received Time :
Received by : Mr. Abdulaziz Maghlouth ………………………………… ……………………………..
SAPMT RESPONSE
SAPMT Response :
SAPMT Rep. :
Title : Date :
Signature ……………………………………… ………………………………… ………………………………………
Distribution Copy: □ SAPMT □ RTCC DCC (Original) □ RTCC QA/QC □ Project Engineers office/PM
Page 1 of 1 FM:CO:040/Rev00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
Attention: Revision:
From Date:
Item No. of
Doc. Type Doc. No. Rev. Subject Remarks
No. copies
Notes:
Distribution Copy: RTCC DCC (Original) Quality (Copy W/ Stamp) Project Manager (Copy)
Project Name
Project No Location
Ref. No Contract No
Sub. To SAPMT. Date
Name Signature
Contractor’s Project Manager
Position Date
Name: Signature :
SAPMT Rep:
Position: Date :
Incoming Outgoing
Date: Date:
Signature: Signature :
Project No Location
Ref. No Contract No
Sub. To Date
Dear Sir,
Please find enclosed herewith supporting documents pertaining to Proposed subcontractor which includes the following:
Signature : Date:
Incoming Outgoing
Date: Date :
Signature : Signature :
Project Name
Project No Location
Ref. No Contract No
Sub. To Date
SAPMT’s Clarification:
Subject To The Limitation Of The Authorities Vested In The SAPMT, The Following Clarification Does Not Constitute A Variation To The
Contract Sum Or Contract Duration:
Signature : Date :
Incoming Outgoing
Date: Date:
Signature : Signature :
Description of SOR:
Issued by:
Name: Designation: Organization:
Signature: Date:
Received by :
Name: Designation:
Signature: Date:
Section 2 - Implemented Actions (By SOR Recipient):
Received by :
Name: Signature: Date:
1 of 1 FM:CO:046 / Rev 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
Revision No. of
SN Drawing Number Drawing Description Discipline Remarks
No. Copies
1
Signature:
1 of 1 FM:CO:047 / Rev 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
Year: Month:
10
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14
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1 of 1 FM:CO:048 / Rev 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
Existing Condition:
Description of Change:
CONTRACTOR'S REVIEW:
Function Originator Department Head QC Manager Technical Manager
Name
Signature
Date
SAPMT's COMMENT:
(ANY APPROVAL AND/OR COMMENT SHALL NOT RELIEVE THE CONTRACTOR OF HIS OBLIGATIONS AS STIPULATED IN THE CONTRACT
DOCUMENTS)
Remarks:
Name
Signature
Date
To be used only when the changes requested need immediate approval and carry NO COST and NO TIME related implications nor on Scope
and Quality
IMPACTS OF CHANGE:
CONTRACTOR'S REVIEW:
Function Originator Technical Manager QA/QC Manager Review Project Manager
Name
Signature
Date
SAPMT's ASSESSMENT:
Justification:
Note: This Form is to be used only when the changes need Cost, Scope, Quality and/or Time related implications
CSP#1590
COMMISSIONING REQUEST FORM
General Info.
Date: IR No. :
Check List:
Dwg. Attached Elec. Equipment Certificates Punch List
Material Certificate Mech. Equipment Certificates System Certicates (E/M)
O & M Manuals Others (Please Specify)
Accepted
2-
Not Accepted
Accepted
3-
Not Accepted
Accepted
4-
Not Accepted
Accepted
5-
Not Accepted
Remarks :
SAPMT/PID Approval :
Name: Signature: Date:
Doc. Distr. QA/QC Original PM. Copy CM Copy 3rd Party Copy
FM:CO:051 / Rev00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
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18
19
D Items to be completed prior to final completions of system Description "PC" Pre-Commission'g "H" HVAC "O" Operation
N Ready to test (no Punch) "Q" Insulation "P" Piping "ESH" Safety
"E" Electrical R Record
Page No.
Page 1 of 1 FM:CO:053/Rev 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
Doc. No:
PROJECT QUALITY SUMMARY REPORT Rev. Date:
Cut-Off Date
PROJECT NAME Monthly Report
Weekly Report
Document Type Number of Under Statu 1 Statu 2-Approved with notes Statu 3-Re vise&Resubmit
(PQP, QP, MS, ITP etc.) Issued Review "Work May Proceed" "Work May Proceed" "Work May Not Proceed"
Doc. No:
PROJECT QUALITY SUMMARY REPORT Rev. Date:
Audits No. [Corrective Action Request / Observation] Issued No. [Corrective Action Request / Observation] Issued
No. [Corrective Action Request / Observation] Closed
No. [Corrective Action Request / Observation] Open
No. [Corrective Action Request / Observation] Overdue
Employer's Feedback No. Employer Complaint Issued No. Employer Complaint Issued
No. Employer Complaint Closed
No. Employer Complaint Open
No. Employer Complaint Overdue
No. of Personnel
Job Title
Org. Chart Actual
QA Manager
RTCC's QC Manager
QA/QC Organization Procurement QC Supervisor
QC Supervisors
Material Engineer
QC Inspectors
ARCHITECTURAL
STRUCTURAL
NEW SUBMITTAL
Attn: CIVIL
MECHANICAL RESUBMITTAL
ELECTRICAL
OTHERS ( )
SA DUMMY PO NO. INSPECTION LEVEL SA-175 FORM NMR FORM SAES SAEP SAMSS SA-DATASHEET
RTCC Procurement Manager RTCC Proc. QC Supervisor RTCC QA Manager RTCC Project Manager Material Specialist Sr. Project Engineer VID Representative
Date : Date: Date: Date: Date: Date: Date:
* These documents have been reviewed for general conformance with the Contract. Such review does not relieve the Contractor of his responsibilities under the terms of the Contract nor authorized additional compensation.
FM-CO-061 / Rev. 00
MARJAN INCREMENT PROGRAM - PKG13
INDUSTRIAL SUPPORT FACILITIES
RTCC DOCUMENT TRANSMITTAL FORM
Structural
SPECS REF.
Others
MANUFACTURER / COMMENTS
NO. DOCUMENT NO. REV. DESCRIPTION
VENDOR (For Saudi Aramco Use Only)
No Objection
Date:
No Objection as noted
Correct & Resubmit Approved Materials Delivered to Site:
SUBMITTAL INFORMATION Award Recom. Letter No. Objection Letter Purchase Order
SN Scope Project Reference No. Rev. MATERIAL DESCRIPTION DUMMY PO Remarks/Comment
Inspection Submission Reply Reply Issuance Acceptance Issuance Acceptance Issuance
Vendor P.O NO Vendor
Level Date Status Date Date Date Date Date Date
Status Legend: A - Approved B - Approved As Noted C - Correct and Resubmit D - Rejected W - Withdraw
Name: Signature:
Contractor's Authorized Manager
Position: Date:
SUBMITTAL INFORMATION
SN Project Reference No. Rev. MATERIAL DESCRIPTION Remarks/Comment
Inspection Submission Reply Reply
Level Date Status Date
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Status Legend: A - Approved B - Approved As Noted C - Correct and Resubmit D - Rejected W - Withdraw
Name:
Contractor's Authorized Manager
Position:
MR
SUBMISSION FOR DESIGNER SUBMISSION FOR SAUDI ARAMCO
S/N Scope Transmittal Description Remarks
Refernce No. Submission Reply Reply Submission Reply
Internal TRANSMITTAL No. Subject for Rev. No. TRANSMITTAL Reference No. Subject for Rev. No. Reply Date
date date Status Date Status
Status Legend: A - Approved B - Approved As Noted C - Correct and Resubmit D - Rejected W - Withdraw UR-Under Review
Position :
Status Legend: A - Approved B - Approved As Noted C - Correct and Resubmit D - Rejected W - Withdraw UR - Under Review
Position:
RTCC Proc. QC Supervisor RTCC Procurement Manager RTCC QA Manager RTCC Project Manager Material Specialist Sr. Project Engineer VID Representative
Date : Date: Date: Date: Date: Date: Date:
* These documents have been reviewed for general conformance with the Contract. Such review does not relieve the Contractor of his responsibilities under the terms of the Contract nor authorized additional compensation.
FM-CO-070 / Rev. 00
MARJAN INCREMENT PROGRAM – PKG13 INDUSTRIAL SUPPORT FACILITIES
QC TWO WEEKS LOOK AHEAD INSPECTION ACTIVITY REPORT
INSPECTION ACTIVITY
MANUFACTURE
NO. SA DUMMY P.O. NO. MATERIAL DESCRIPTION REMARKS
COUNTRY LOCATION
Notice No. INSPECTION LEVEL INSPECTION LOT INSPECTION TYPE INSPECTION DATE INSPECTOR
FM:CO:071 / Rev 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
FIELD CHANGE NOTICE
F I EL D C H AN G E I NFO RM AT IO N
ORIGINAL PART/DRAWING NAME/NO. REVISION NO. PROPOSED CHANGES DESCRIPTION
DISCIPLINE / DESCRIPTION
AR CV EL ME ST
Name:
DATE : DATE : DATE :
S AU D I AR AM CO R E V I EW / AP P RO V AL
PMT RECOMMENDATION / COMMENTS
"CONTRACTOR shall notify Saudi Aramco of any discrepancies from standards or procedures. These comments does not relieve the CONTRACTOR from his contractual
obligations. This documents does not constitute a Change. Per Schedule A Paragraph 10 of the Contract, a Change shall be set forth only in writing on a document
entitled “Change Order“ and except as provided in Paragraph 10.3 each Change Order shall be formally signed by both parties"
INSPECTION LOT
.
RTCC Proc. QC Supervisor RTCC Procurement Manager RTCC QA Manager RTCC Project Manager Material Specialist Sr. Project Engineer VID Representative
Date : Date: Date: Date: Date: Date: Date:
* These documents have been reviewed for general conformance with the Contract. Such review does not relieve the Contractor of his responsibilities under the terms of the Contract nor authorized additional compensation.
FM-CO-073 / Rev. 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
SUBMITTAL INFORMATION
SN Project Reference No. Rev. MATERIAL DESCRIPTION Remarks/Comment
Inspection Submission Reply Reply
Level Date Status Date
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Status Legend: A - Approved B - Approved As Noted C - Correct and Resubmit D - Rejected W - Withdraw
Name:
Contractor's Authorized Manager
Position:
Total Hours
1 of 1 FM:CO:075 / Rev. 00
MARJAN INCREMENT PROGRAM – PKG13
INDUSTRIAL SUPPORT FACILITIES
SITE OBSERVATION REQUEST LOG
Project: Date:
Actual Closed
SOR Ref. No. Description of Deficiencies / Observations Location Initiator Action By Date Raised Due Date Status Remarks
Date
Subcontractor Name:
Description of Work:
RATINGS
1. Quality of Workmanship
a. Compliance with project drawings and specifications
b. Workmanship quality and accuracy
c. Tools – quality and sufficient quantity
d. Equipment – sufficient quantity and operating condition
e. Quality of jobsite craft personnel
2. Scheduling / Productivity
a. Performance with regard to adhering to contract schedules
b. Manpower allocation for maintaining project schedule
c. Material deliveries to support project schedule
d. Productivity of work force
3. Contract Administration
a. Timely submission of complete and correct documentation required to proceed work
b. Timely submission of RFIs, Shop Drawings, and Change Orders
4. Working Relationships
a. Did this subcontractor relate to other parties in a professional manner?
b. Are they co-operative with other subcontractors and engineers on site
c. Responsiveness to any issues
6. Personnel Rating
a. Adequacy of the personnel deployed at site
b. Competency of the pesonnel working at site
Note : A Total Score of less than 21 or an Average Rating of less than 60% is a
FAILING SCORE
TOTAL 0
Subcontractor Name:
Description of Work:
2. Were the subcontractor’s prices on change orders and extras reasonable? Yes No
3. Are the Key Personnel have the knowledge, management skills and experience to run a project Yes No
of this size and scope?
4. Did the contractor submit the required paperwork promptly and in proper form? Yes No
5. Should this subcontractor be considered for larger, smaller or the same size work? Larger Smaller Same Size
OTHER COMMENTS:
Would you recommend this subcontractor for future work? Would you recommend this subcontractor for future work?
Name Name
Signature Signature
Date Date
Note : In the absence of Quality Personnel, related and authorized personnel may fill the form.
RATINGS
1. Quality of Material
Material delivered as per the Purchase Order
Material is in good condition and free from any damage
Material is packed properly to avoid deterioration of the material
3. Documentation
Material comes with the required shipping documents
Quality Documents (e.g. Testing, Certificates, Warranty, Manuals, etc.) are pro
4. Customer Service
Responsiveness to any issues
Participation and cooperation of personnel after material delivery
5. Working Relationships
Adequate supervisory personnel and their availability during inspections
Professionalism of the personnel/staff before delivery
6. Follows Instructions
Personnel competency in handling the material
Note : A Total Score of less than 21 or an Average Rating of less than 60% is a
FAILING SCORE
TOTAL 0
OTHER COMMENTS:
QA/QC Review Project Manager Review
Would you recommend this supplier for future work? Would you recommend this supplier for future work?
Other Remarks: Other Remarks:
Name Name
Signature Signature
Date Date
S. No. Dept. PO No. PO Date PO Description Supplier / Sub-Contractors PO Forcast Date of Delivery Remarks
Page 1 of 1 FM:PU-008-R0
Al Rashid Trading & Contracting Co.CJSC. (RTCC)
Corporate Headquarter – Contracting Sector
Riyadh
From:
Ref :
DATE:
DOCUMENT TITLE DOC. NO. TIER/LEVEL REVISION NO.
PREPARED BY APPROVED BY
Management Representative
Signature
Date
Page 1 of 1 FM:QA:002/Rev 00
AL RASHID TRADING & CONTRACTING CO. CJSC
CORPORATE HEADQUARTER - CONTRACTING SECTOR
QUALITY DEPARTMENT
RIYADH - KINGDOM OF SAUDI ARABIA
1 Manuals
2 Project Procedures
3 Project Forms
FROM: DATE:
DIV./DEPT./UNIT CR
CAR PAR
SECTION 2 : DESCRIPTION OF PROBLEM OR POTENTIAL PROBLEM
Issued: Approved:
Signature: Signature:
Position: Position:
Accepted by QC Supervisor
Name:
Signature:
Action Completion Date:
Verified: Approved:
Signature: Signature:
Position: Position:
COPIES TO: QA Manager : Original Project Manager : Copy Site Engineers : Copy
Action and Reply must be completed within maximum 48 hours.
Dear Customer,
Thank you for choosing us for your construction project requirements and for giving us the opportunity to serve you. It is our constant effort to offer you the
best quality services. Your comments and suggestions are very important in this venture. We would be most grateful if you could fill out this questionnaire
and send it to us by fax or mail.
Sincerely yours
Quality Department
PART 1
(Performance Checklist )
Service Excellent Good Average Fair Poor Remarks
In terms of QUALITY, how will you rate the following items?
5.0 For TIME BOUNDED concerns, how will you rate the following items?
h. Do we satisfy you on the action taken to correct & close this NCR?
PART 2
(Additional Questionaires for Future Improvement and Development )
Name of Project :
Your Name :
Address :
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
……………………………………..…………………………………………………………..
12- What aspects of the training could be improved?
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
…………………………………………………………………………………………………
13- How do you hope to change your practice as a result of this training?
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
………………………………………………………………………………………………....
14- What additional training programs would you like to have in the future?
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
………………………………………………………………………………………………
15- How do you rate the training overall?
Excellent Good Average Poor Very Poor
Thankyouforyourfeedback
RTCC SAPMT
COMP. DATE YEAR CONTACT MOB. DEMOB. WORK APPROVAL PID REV. REFERENCE
NO. NAME DESIGNATION NATIONALITY SALARY EMAIL APPROVAL STATUS
NO. HIRED GRAD. NO. DATE DATE STATUS DATE CODE NUMBER
RISK REGISTER
RISK IDENTIFICATION RISK ASSESSMENT RISK RESPONSE PLAN RISK RE-ASSESSMENT
Remarks / Further
L C Risk Rating L C Risk Rating Action Required
Risk ID Date Raised Risk Risk Owner Source / Cause of Risk Impact Classification Current Controls Mitigation Action by Due Date Date
Likelihood Consequence LxC Likelihood Consequence LxC
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
OPPORTUNITY REGISTER
Associated Risk from the action
SN Opportunity Date Raised Action Required Action Owner Target Date Remarks
Required
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Description
Potential Impact
Description
SECTION 4: Risk Response Plan (To be filled by Responsible Person in coordination with the Concerned Manager/Project Manager)
10
11
Note: (1) Responsible Person may be a Planning Manager/Engineer, Construction Manager, Senior Discipline Engineer, Supervisor, QC Personnel, etc.
(2) Content of this Risk Identification Form shall be transffered to the Risk Register and this shall be retained as a record
(3) Copy of this form shall be given to each assigned Risk Owner for their necessary action.
Title Date
Source of Lesson
Identified By:
Learned
Involved Party
SECTION 2: Description of Non Conformance and State the Basis of Issuance Non Conformance
During site inspection it been observed that water for compaction used without approved water test, its violate the Standard SaES-A-114 states that
Water Test Reports. Sources and test results of all fill materials and compaction water shall be submitted for approval prior to beginning fill operations.
Compaction water shall be tested for Total Dissolved Solids, Chloride (Cl-) and Sulfate (SO4) contents according to SAES-Q-001.
QC Supervisor Signature
NCR FEEDBACK : Yes No
LBE NCR WS
PROPOSED ACD:
VIOLATION DESCRIPTION
This document is dynamic and will be submitted to Saudi Aramco when deamed necessary if additional subcontractors mobilized under this contract.
Designer Name:
Scope of Work:
RATINGS
1. Time Management & Progress
a. Ontime Submission of schedule and List of Deliverables
b. Performance with regrds to adhering to the schedule
c. Revise and resubmission of schedue to avoid delay of old schedule
d. Any client Compliants received due to time management
2. Contract Administration
a. Adhere with Contract Terms and Conditions . Any amendments are requested to include in the Contra
b. Adhere with payment Terms and timely submission of Interim Payments without ambiguity
3. Resource Availability
a. Advanced Tools and Softwares are used for Design and Development
b. Sufficent Infrstructure available and have access to Client
c. Do they have Qualified, Competent and Trained Team available to Handling the Job
4. Quality of Work
a. Compliance with Project requirements, applicable Codes and Standards
b. Input output verification ,Validation and Inter Diciplinary checks are conducting
c. Pro Actively identify all technical ,regulatory aspects and communicate with
d Site Visits are conducting upon request
e. Any Serious Rejection of deliverables from stackholders due to technical Issues
5. Communication
a. Communication is intact ? Provides Proper Monthly / Weekly Reports , Current Updates Notifications e
b. Properly Monitoring & Closing the Comments, Revisons ,Technical Quieries and suggestions etc.
6. Engineering Approch
a. Endorse Value Engineering Approch, Proper Implimentation of Applicabe Codes updated Vendors Dat
b. Proper Support with Detailed Calculations
Note : A Total Score of less than 21 or an Average Rating of less than 60% is a
FAILING SCORE
TOTAL 0
Designer Name:
Scope of Work:
2. Were the subcontractor’s prices on change orders and extras reasonable? Yes No
3. Are the Key Personnel have the knowledge, management skills and experience Yes No
to Execute all Designand Associated issues of a project of this size and scope?
4. Did the Designer submit the Deliverables promptly and in proper Manner? Yes No
5. Should this Designer be considered for larger, smaller or the same size work? Larger Smaller Same Size
OTHER COMMENTS:
Design / Engineering in Charge / Authorized Personnel's Review Department Manager / Project Manager's Review
Would you recommend this Designer for future work? Would you recommend this Designer for future work?
Name Name
Signature Signature
Date Date
Note : In the absence of Design Personnel, related and authorized personnel may fill the form.
RELATED NCR#
ISSUER CLARIFICATION
QA MANAGER
DATE
Note : This form will be implemented whenever needed additional clarification or resolution to the subject non-conformity.
10
11
12
13
FM:CO:21(A) / Rev 00
MIP (MARJAN INCREMENT PROGRAM) – PKG13
INDUSTRIAL SUPPORT FACILITIES
APPENDIX 8
Note: RTCC Will Comply with the Standard Cut of date of March 31, 2018. Document Will be
revised upon receive the SATIP, SAIC, SATR from SAPMT.
APPENDIX ‐ 8‐(i)
SAUDI ARAMCO TYPICAL INSPECTION PLAN (SATIP)
DATE OF
SL NO DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
1 of 3
APPENDIX ‐ 8‐(i)
SAUDI ARAMCO TYPICAL INSPECTION PLAN (SATIP)
DATE OF
SL NO DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
SAUDI ARAMCO TYPICAL INSPECTION PLAN for HVAC Metal
27 SATIP-K-001-03 Mechanical
Duct System
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Packaged
28 SATIP-K-001-06 Mechanical
Air Conditioning Unit (PACU) System
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Air Filtration
29 SATIP-K-001-08 Mechanical
Devices & Grease Filter
SAUDI ARAMCO TYPICAL INSPECTION PLAN for TAB of
30 SATIP-K-001-12 Mechanical
HVAC System
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Structural
31 SATIP-M-001-01 Steel Pipe rack, Steel Supports & Miscellaneous Steel structures Mechanical
(Incl. Piping Supports as per Spec’s)
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Gravity
32 SATIP-S-010-01 Mechanical
Sanitary Sewer Pipe and Sewer Manhole
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Storm water
33 SATIP-S-030-01 Mechanical
Drainage System
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Plumbing
34 SATIP-S-060-04 Mechanical
Fixtures and Fittings
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Roof Drain
35 SATIP-S-060-05 Mechanical
and Drainage Piping
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Building
36 SATIP-S-060-06 Mechanical
Drain, Waste and Vent (DWN) Pipe
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Irrigation
37 SATIP-S-070-02 Mechanical
Piping
SAUDI ARAMCO TYPICAL INSPECTION PLAN for
38 SATIP-S-070-03 Mechanical
Thermoplastic and RTR Piping
SAUDI ARAMCO TYPICAL INSPECTION PLAN for AC
39 SATIP-P-103-01 Electrical
Uninterrupted Power Supply (UPS) Systems
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Stationary
40 SATIP-P-103-02 Electrical
Direct (DC) Current Systems
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Low Voltage
41 SATIP-P-104-01 Electrical
(up to 1kV) Power Cable and Building Wire
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Medium
42 SATIP-P-104-02 Electrical
Voltage (1 kV to 35kV) Cable Conductors
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Cable Tray,
43 SATIP-P-104-03 Electrical
Fittings and Accessories
2 of 3
APPENDIX ‐ 8‐(i)
SAUDI ARAMCO TYPICAL INSPECTION PLAN (SATIP)
DATE OF
SL NO DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Medium
54 SATIP-P-116-02 Electrical
Voltage Controlgear
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Low Voltage
55 SATIP-P-116-03 Electrical
Switchgear and Switchboards
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Low Voltage
56 SATIP-P-116-04 Electrical
Controlgear
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Switchracks
57 SATIP-P-116-05 Electrical
& Distribution Racks
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Low Voltage
58 SATIP-P-116-07 Electrical
Panel Board
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Medium
59 SATIP-P-116-10 Electrical
Voltage Cablebus (Maximum 15 kV)
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Low Voltage
60 SATIP-P-116-12 Electrical
Cablebus
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Dry
61 SATIP-P-121-01 Electrical
Transformers (Low Voltage & Medium Voltage)
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Power
62 SATIP-P-121-02 Electrical
Transformers (≥35 kV or 2.5 MVA)
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Pad
63 SATIP-P-121-04 Electrical
Mounted (Oil Filled) transformers (35 kV and ≤2.5 MVA)
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Light
64 SATIP-P-123-01 Electrical
Fixtures and Lighting Systems
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Factory
65 SATIP-P-515-01 Electrical
Assembled (Packaged) & Auxiliary Electrical Systems
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Fire Instrumentation
66 SATIP-B-014-01
Detection and Alarm Systems & control
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Instrumentation
67 SATIP-J-003-01
Instrumentation Piping and Tubing & control
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Instrumentation
68 SATIP-J-900-01
Instrumentation Control Loop Checking & control
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Fiber Optic Instrumentation
69 SATIP-J-902-04
Cable & control
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Electronic Instrumentation
70 SATIP-J-902-05
Control Systems – DCS ESD PLC & control
SAUDI ARAMCO TYPICAL INSPECTION PLAN for Instrumentation
71 SATIP-J-902-06
Instrumentation Racks and Panels (open) & control
3 of 3
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Soil Sampling, Testing and Review of Test
1 SAIC-A-1001 Civil 8
Reports
Inspection Checklist for Fill, Select Fill and marl cap materials
2 SAIC-A-1002 Civil 8
Receiving Inspection
Inspection Checklist for Soil Protection and Control, drainage and
3 SAIC-A-1003 Civil 8
Dewatering Inspection
4 SAIC-A-1004 Inspection Checklist for Fill Placement and compaction Inspection Civil 8
12 SAIC-A-2009 Inspection Checklist for Verify Test Equipment (Safety Assessment) Mechanical 8
18 SAIC-A-2018 Inspection Checklist for Lay-up of Piping Systems & Vessels Mechanical 8
Inspection Checklist for Fire Alarm System-Water Flow Switch & Instrumentation
24 SAIC-B-6106 8
Water Valve Position Switches – Material Receiving & Installation & control
1 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Concrete Coatings Pre-Installation
28 SAIC-H-1003 Civil 8
Inspection
29 SAIC-H-1004 Inspection Checklist for Concrete Coatings and Final Inspection Civil 8
2 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Instrument Cable – Installation, Instrumentation
54 SAIC-J-6606 8
Termination, Identification & Pre-Commissioning & Control
Inspection Checklist for Fiber Optic Cable-Multi-Mode Fiber Cable- Instrumentation
55 SAIC-J-6622 8
Material Receiving & Control
Inspection Checklist for Fiber Optic Cable-Multi-Mode Fiber Cable Instrumentation
56 SAIC-J-6623 8
Splicing/ Testing Tools Accessories-Material Receiving & Control
Inspection Checklist for Fiber Optic Cable-Installation, Instrumentation
57 SAIC-J-6624 8
Termination,Identification & Pre-Commissioning & Control
68 SAIC-M-1004 Inspection Checklist for Pre-pour Inspection for Type I-V Fences Civil 8
69 SAIC-M-1005 Inspection Checklist for Final Inspection for Type I-V Fences Civil 8
89 SAIC-M-1051 Inspection Checklist for Metal Doors & Windows Final Inspection Civil 8
92 SAIC-M-1059 Inspection Checklist for Glass & Glazing Pre-Installation Inspection Civil 8
102 SAIC-O-1004 Inspection Checklist for Pre-pour Inspection for SSD/1 Fence Civil 8
103 SAIC-O-1005 Inspection Checklist for Final Inspection for SSD/1 Fence Civil 8
4 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for General Boxes & Enclosures- Non-Metallic
110 SAIC-P-3009 Electrical 8
Wire ways and Accessories – Material Receiving
125 SAIC-P-3106 Inspection Checklist for UPS, DC/AC Inverter, Material Receiving Electrical 8
126 SAIC-P-3107 Inspection Checklist for UPS Static Switch, Material Receiving Electrical 8
127 SAIC-P-3108 Inspection Checklist for UPS Transfer Switch, Material Receiving Electrical 8
135 SAIC-P-3122 Inspection Checklist for DC Switchboard/ CB’s, Material Receiving Electrical 8
136 SAIC-P-3123 Inspection Checklist for DC Panel board/ CB’s, Material Receiving Electrical 8
5 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Grounding-GES-DCS/ESD/PLC/SCADA
137 SAIC-P-3124 Electrical 8
Grounding-Installation
Inspection Checklist for GEC/EGC-AC UPS System Grounding-
138 SAIC-P-3125 Electrical 8
Installation
Inspection Checklist for GEC/EGC-AC DC System Grounding-
139 SAIC-P-3126 Electrical 8
Installation
140 SAIC-P-3201 Inspection Checklist for Cable Storage, Handling & Preservation Electrical 8
6 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Cable Tray, Metallic Tray Systems, Material
164 SAIC-P-3302 Electrical 8
Receiving
Inspection Checklist for Cable Tray, Fire Wall Barriers, Material
165 SAIC-P-3306 Electrical 8
Receiving
Inspection Checklist for Cable Tray, Metallic Tray Systems,
166 SAIC-P-3307 Electrical 8
Installation & Pre-Commissioning
Inspection Checklist for Cable Tray, Fire Wall Barriers, Installation
167 SAIC-P-3309 Electrical 8
& Pre-Commissioning
168 SAIC-P-3310 Inspection Checklist for Conduit, Storage, Handling & Preservation Electrical 8
184 SAIC-P-3328 Inspection Checklist for Duct bank PVC Conduit, Material Receiving Electrical 8
185 SAIC-P-3331 Inspection Checklist for Direct Buried Conduit Installation Electrical 8
7 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for HVAC-Control Panel, Material Receiving,
191 SAIC-P-3401 Electrical 8
Installation & Pre-Commissioning
Inspection Checklist for HVAC-E&I Installation for Pressurized
192 SAIC-P-3406 Electrical 8
Building Inspection
Inspection Checklist for LV SCIM – Squirrel – Cage Industrial Motor
193 SAIC-P-3413 Electrical 8
Installation & Pre-Commissioning
194 SAIC-P-3420 Inspection Checklist for DG Set – Storage, Handling & Preservation Electrical 8
196 SAIC-P-3423 Inspection Checklist for DG Set – Installation & Pre-Commissioning Electrical 8
208 SAIC-P-3616 Inspection Checklist for Lighting Accessories, Material Receiving Electrical 8
209 SAIC-P-3617 Inspection Checklist for Light Pole Assembly & Installation Electrical 8
Inspection Checklist for Hung Ceiling, Surface/ Flush Mounted Light
210 SAIC-P-3618 Electrical 8
Fixtures-Assembly, Installation & Pre-Commissioning
Inspection Checklist for HID-Low/ High bay Light Fixtures-
211 SAIC-P-3621 Electrical 8
Assembly, Installation & Pre-Commissioning
Inspection Checklist for Lighting Control System, Installation & Pre-
212 SAIC-P-3623 Electrical 8
Commissioning
Inspection Checklist for Pole-Mounted Light Fixtures, Assembly,
213 SAIC-P-3624 Electrical 8
Installation & Pre-Commissioning
Inspection Checklist for Security Light Fixtures (Fence, Area &
214 SAIC-P-3625 Electrical 8
Checkpoint lighting), Assembly, Installation & Pre-ommissioning
Inspection Checklist for Aviation/ Obstruction Light Fixtures,
215 SAIC-P-3626 Electrical 8
Assembly,Installation & Pre-Commissioning
Inspection Checklist for Grounding, GES, Copper Rod, Copper
216 SAIC-P-3701 Electrical 8
Jacketed Rod & Galvanized Steel Rod - Material Receiving
Inspection Checklist for Grounding, GES, Zinc and Magnesium
217 SAIC-P-3704 Electrical 8
Anode Electrodes - Material Receiving
Inspection Checklist for Grounding, GES-Ground Grid & Electrode
218 SAIC-P-3705 Electrical 8
Conductors - Material Receiving
Inspection Checklist for Grounding, GES-Hydraulic Connectors &
219 SAIC-P-3708 Electrical 8
Tools- Material Receiving
8 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Grounding & Bonding Accessories -
220 SAIC-P-3709 Electrical 8
Material Receiving
Inspection Checklist for Grounding – Neutral Ground Resistor -
221 SAIC-P-3710 Electrical 8
Material Receiving
Inspection Checklist for Grounding – GES – Copper – Copper Clad
222 SAIC-P-3711 Electrical 8
Steel,Galvanized Steel Rod - Installation
Inspection Checklist for Grounding – GES – Zinc & Magnesium
223 SAIC-P-3712 Electrical 8
Anode Electrode - Installation
Inspection Checklist for Grounding – GES/ GEC – Exothermic
224 SAIC-P-3713 Electrical 8
(Thermite) Welding Materials – Molds & Tools Installation
Inspection Checklist for Grounding – GES/ GEC/ EGC – Hydraulic
225 SAIC-P-3714 Electrical 8
Compression Connectors Installation
Inspection Checklist for Grounding – GES – Concrete Embedded
226 SAIC-P-3715 Electrical 8
Copper Electrode Installation
Inspection Checklist for Grounding – GES – Piping Electrode
227 SAIC-P-3716 Electrical 8
Installation
Inspection Checklist for Grounding – GES – Copper Conductor
228 SAIC-P-3718 Electrical 8
Ground Ring Installation
Inspection Checklist for Grounding – GES – Power Ground
229 SAIC-P-3719 Electrical 8
Electrode System (GES) - Installation
Inspection Checklist for Grounding – GES – Substation Grounding
230 SAIC-P-3720 Electrical 8
Installation
Inspection Checklist for Grounding – GES – Cathodic Protection
231 SAIC-P-3721 Electrical 8
Grounding Installation
Inspection Checklist for GES – Telecommunications Grounding
232 SAIC-P-3723 Electrical 8
System Installation
Inspection Checklist for GEC – High Resistance Grounding
233 SAIC-P-3724 Electrical 8
Installation
Inspection Checklist for GEC – LV Dry Transformer Grounding
234 SAIC-P-3725 Electrical 8
Installation
Inspection Checklist for GEC/EGC – Panel board Grounding
235 SAIC-P-3726 Electrical 8
Installation
Inspection Checklist for GEC/EGC – Switchgear/ Control gear
236 SAIC-P-3727 Electrical 8
Grounding Installation
Inspection Checklist for GEC/EGC – DG Set System Grounding
237 SAIC-P-3728 Electrical 8
Installation
Inspection Checklist for GEC/EGC – ATS/ MTS System Grounding
238 SAIC-P-3729 Electrical 8
Installation
Inspection Checklist for GEC/EGC – Pad Mounted Transformer
239 SAIC-P-3730 Electrical 8
Grounding Installation
Inspection Checklist for GEC/EGC – Power Transformer
240 SAIC-P-3731 Electrical 8
Grounding Installation
Inspection Checklist for GEC/EGC – Variable Speed Drive
241 SAIC-P-3732 Electrical 8
Grounding Installation
Inspection Checklist for EGC – Conduit Grounding/ Bonding
242 SAIC-P-3734 Electrical 8
Installation
Inspection Checklist for EGC – Buried Cable Grounding/ Bonding
243 SAIC-P-3735 Electrical 8
Installation
Inspection Checklist for EGC – Electrical Manhole Grounding/
244 SAIC-P-3736 Electrical 8
Bonding Installation
Inspection Checklist for EGC – Electrical Equipment Grounding
245 SAIC-P-3737 Electrical 8
Bonding Installation
Inspection Checklist for EGC – Instrumentation Grounding/ Bonding
246 SAIC-P-3738 Electrical 8
Shielding Installation
Inspection Checklist for EGC – Surge Arrestor Grounding/ Bonding
247 SAIC-P-3739 Electrical 8
Installation
9 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for EGC – Structural Steel Grounding/ Bonding
248 SAIC-P-3741 Electrical 8
Installation
Inspection Checklist for EGC – LV Cable Grounding/ Bonding
249 SAIC-P-3742 Electrical 8
Installation
Inspection Checklist for EGC – MV Cable Grounding/ Bonding/
250 SAIC-P-3743 Electrical 8
Shielding Installation
Inspection Checklist for EGC – Raised Floor Grounding/ Bonding
251 SAIC-P-3744 Electrical 8
Installation
Inspection Checklist for EGC – Fence Grounding/ Bonding
252 SAIC-P-3746 Electrical 8
Installation
Inspection Checklist for EGC – Tank Grounding/ Bonding
253 SAIC-P-3747 Electrical 8
Installation
Inspection Checklist for EGC – Static Electricity Grounding/
254 SAIC-P-3748 Electrical 8
Bonding Installation
Inspection Checklist for EGC – Isolated Grounding/ Bonding
255 SAIC-P-3749 Electrical 8
Installation
Inspection Checklist for Lightning Protection Air Terminals, Material
256 SAIC-P-3750 Electrical 8
Receiving
Inspection Checklist for Lightning Protection Ground Terminals,
257 SAIC-P-3751 Electrical 8
Material Receiving
Inspection Checklist for Lightning Protection Cable, Material
258 SAIC-P-3752 Electrical 8
Receiving
Inspection Checklist for Lightning Protection Accessories, Material
259 SAIC-P-3753 Electrical 8
Receiving
Inspection Checklist for Lightning Protection Air Terminals
260 SAIC-P-3754 Electrical 8
Installation
Inspection Checklist for Lightning Protection Ground Terminals
261 SAIC-P-3755 Electrical 8
Installation
Inspection Checklist for Lightning Protection Loop/ Down/ Bonding
262 SAIC-P-3756 Electrical 8
Conductor Installation
Inspection Checklist for Protection & Metering – Annunciator Panel -
263 SAIC-P-3801 Electrical 8
Material Receiving
Inspection Checklist for Protection & Metering – Metering Cabinet -
264 SAIC-P-3802 Electrical 8
Material Receiving
Inspection Checklist for Protection & Metering – Relay Cabinet -
265 SAIC-P-3803 Electrical 8
Material Receiving
Inspection Checklist for Protection & Metering – Current
266 SAIC-P-3804 Electrical 8
Transformer - Material Receiving
Inspection Checklist for Protection & Metering – Potential
267 SAIC-P-3805 Electrical 8
Transformer - Material Receiving
Inspection Checklist for Protection & Metering – Protection Relay -
268 SAIC-P-3806 Electrical 8
Material Receiving
Inspection Checklist for Protection & Metering – Electric Meter
269 SAIC-P-3807 Electrical 8
Recorder - Material Receiving
Inspection Checklist for Protection & Metering – Accessories -
270 SAIC-P-3808 Electrical 8
Material Receiving
Inspection Checklist for Protection & Metering – Equipment
271 SAIC-P-3809 Electrical 8
Installation & Pre-Commissioning
Inspection Checklist for Protection & Metering – CT & PT
272 SAIC-P-3810 Electrical 8
Installation & Pre-Commissioning
Inspection Checklist for Protection & Metering – Relay Installation &
273 SAIC-P-3811 Electrical 8
Pre-Commissioning
Inspection Checklist for Protection & Metering – Meter/ Recorder
274 SAIC-P-3812 Electrical 8
Installation & Pre-Commissioning
Inspection Checklist for MV Switchgear – Metal Clad
275 SAIC-P-3813 Electrical 8
Switchgear(Indoor/ Outdoor) – Material Receiving
10 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for MV Switchgear – SF6 Switchgear
276 SAIC-P-3814 Electrical 8
(Outdoor) – Material Receiving
Inspection Checklist for MV Switchgear – Manual SF6 Breaker –
277 SAIC-P-3815 Electrical 8
Material Receiving
Inspection Checklist for MV Switchgear – Vacuum Circuit Breaker 1
278 SAIC-P-3816 Electrical 8
to 38 kV (Motor Load) – Material Receiving
Inspection Checklist for MV Switchgear – Vacuum Circuit Breaker 1
279 SAIC-P-3817 Electrical 8
to 38 kV (Feeder Load) – Material Receiving
Inspection Checklist for MV Switchgear & SF6 Breaker Accessories
280 SAIC-P-3818 Electrical 8
– Material Receiving
Inspection Checklist for MV Switchgear – Metal Clad Switchgear
281 SAIC-P-3819 Electrical 8
Installation and Pre-Commissioning
Inspection Checklist for MV Switchgear – Outdoor SF6 witchgear
282 SAIC-P-3820 Electrical 8
Installation and Pre-Commissioning
Inspection Checklist for MV Switchgear – Outdoor SF6 Circuit
283 SAIC-P-3821 Electrical 8
Breaker Pre-Commissioning
Inspection Checklist for MV Switchgear – MV Vacuum Circuit
284 SAIC-P-3822 Electrical 8
Breaker – Motor Load Pre-Commissioning
Inspection Checklist for MV Switchgear – MV Vacuum Circuit
285 SAIC-P-3823 Electrical 8
Breaker – Feeder Pre-Commissioning
Inspection Checklist for LV Switchboard – Installation & Pre-
286 SAIC-P-3841 Electrical 8
Commissioning
Inspection Checklist for LV Panel board – Industrial Panel board
287 SAIC-P-3859 Electrical 8
(≤400A) – Material Receiving
Inspection Checklist for LV Panel board – Non-Industrial Panel
288 SAIC-P-3860 Electrical 8
board – Material Receiving
Inspection Checklist for LV Panel board – Non-Industrial Explosion-
289 SAIC-P-3862 Electrical 8
Proof Panel board (≤400A) – Material Receiving
Inspection Checklist for LV Panel board – Non-Hazardous AC/DC
290 SAIC-P-3867 Electrical 8
Panel board Installation & Pre-Commissioning
Inspection Checklist for LV Panel board – Explosion Proof AC/DC
291 SAIC-P-3869 Electrical 8
Panel board Installation & Pre-Commissioning
297 SAIC-P-3923 Inspection Checklist for Power Transformer – Material Receiving Electrical 8
11 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Air Handling Unit (AHU) Receiving,
304 SAIC-K-4004 HVAC 8
Handling, Storage & Preservation
305 SAIC-K-4005 Inspection Checklist for Air Handling Unit (AHU) Installation HVAC 8
310 SAIC-K-4010 Inspection Checklist for Fire Damper Receiving Inspection HVAC 8
312 SAIC-K-4012 Inspection Checklist for Metal Duct Hangers & Support Installation HVAC 8
315 SAIC-K-4015 Inspection Checklist for Metal Duct Insulation Installation HVAC 8
316 SAIC-K-4016 Inspection Checklist for Volume Damper & Duct Heater Installation HVAC 8
323 SAIC-K-4029 Inspection Checklist for Air Filtration Devices Installation HVAC 8
328 SAIC-K-4037 Inspection Checklist for Air Cooled Condenser Receiving & Storage HVAC 8
330 SAIC-K-4039 Inspection Checklist for Air Cooled Condenser Installation HVAC 8
12 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
334 SAIC-K-4043 Inspection Checklist for Final Inspection of HVAC System HVAC 8
335 SAIC-K-4044 Inspection Checklist for Pressurized Building HVAC Requirements HVAC 8
337 SAIC-K-4046 Inspection Checklist for Battery Room HVAC Requirements HVAC 8
13 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Pre-cast Post - Concreting & Final
359 SAIC-Q-1028 Civil 8
Inspection
Inspection Checklist for Raw Materials Sampling, Testing and
360 SAIC-Q-1030 Civil 8
Review of Test Reports/ Plant Calibration Certificate
361 SAIC-Q-1031 Inspection Checklist for Plant Equipment & Set-up Inspection Civil 8
363 SAIC-Q-1033 Inspection Checklist for Hot Mix Asphalt Inspection Civil 8
364 SAIC-Q-1034 Inspection Checklist for Plant QC Lab Inspection (Asphalt) Civil 8
371 SAIC-Q-1043 Inspection Checklist for Asphalt Core Density Inspection Civil 8
372 SAIC-Q-1044 Inspection Checklist for Asphalt Paving Final Inspection Civil 8
14 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Pre-cast Concrete Erection and Alignment
387 SAIC-Q-1066 Civil 8
Inspection
Inspection Checklist for Pre-cast Concrete Installation Final
388 SAIC-Q-1067 Civil 8
Inspection
Inspection Checklist for Clean Sand and Aggregate Base Course
389 SAIC-S-1001 Civil 8
Sampling, Testing & Review of Test Reports
Inspection Checklist for Clean Sand and Aggregate Base Course
390 SAIC-S-1002 Civil 8
Receiving Inspection
Inspection Checklist for Excavation Bracing and Dewatering
391 SAIC-S-1003 Civil 8
Inspection
Inspection Checklist for Excavation, Placement and Compaction in
392 SAIC-S-1004 Civil 8
Subkha Areas
Inspection Checklist for Excavation, Placement and Compaction in
393 SAIC-S-1005 Civil 8
Non- Subkha Areas
Inspection Checklist for Excavation, Placement and Compaction in
394 SAIC-S-1006 Civil 8
Trenches with High Pressure Piping
397 SAIC-S-4002 Inspection Checklist for Sanitary Sewer Pipe Layout Plumbing 8
400 SAIC-S-4008 Inspection Checklist for Force Main/ Piping Lay-Out Plumbing 8
402 SAIC-S-4012 Inspection Checklist for Lift Station Control Installation System Plumbing 8
403 SAIC-S-4013 Inspection Checklist for Lift Station Enclosure Installation Plumbing 8
408 SAIC-S-4019 Inspection Checklist for Hangers and Supports Installation Plumbing 8
413 SAIC-S-4024 Inspection Checklist for Location and Spacing of Sprinkler Plumbing 8
15 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Final Inspection of Building Sprinkler and
415 SAIC-S-4026 Plumbing 8
Standpipe System
Inspection Checklist for Electric Water Heater Receiving, Handling,
416 SAIC-S-4027 Plumbing 8
Storage and Preservation
Inspection Checklist for Electric Water Heater Installation and
417 SAIC-S-4028 Plumbing 8
Piping Connection
419 SAIC-S-4036 Inspection Checklist for Plumbing Fixtures Receiving and Storage Plumbing 8
421 SAIC-S-4038 Inspection Checklist for Roof Drain Installation Inspection Plumbing 8
422 SAIC-S-4039 Inspection Checklist for Roof Drain Receiving and Storage Plumbing 8
425 SAIC-S-4042 Inspection Checklist for Trap & Interceptors/ Separators Installation Plumbing 8
426 SAIC-S-4043 Inspection Checklist for Indirect Waste Piping Installation Plumbing 8
429 SAIC-S-4049 Inspection Checklist for Copper Pipe & Brazing Wire Receiving Plumbing 8
437 SAIC-S-4058 Inspection Checklist for Assembly & Laying of RTR Piping Plumbing 8
438 SAIC-S-4060 Inspection Checklist for Storm Water Drainage Systems Installation Plumbing 8
16 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for DC System – Master Ground Bus Bar
443 SAIC-T-5113 Telecom 8
(MGB) – Material Receiving
444 SAIC-T-5118 Inspection Checklist for DC Power System – Installation Inspection Telecom 8
17 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Fiber Optics Circuits-OSP-Multimode Fiber
471 SAIC-T-5402 Telecom 8
OpticCable – Material Receiving
Inspection Checklist for Fiber Optics Circuits-Building-Single Mode
472 SAIC-T-5403 Telecom 8
FOC cable – Material Receiving
Inspection Checklist for Fiber Optics Circuits-Optical Splicing
473 SAIC-T-5405 Telecom 8
Accessories –Material Receiving
Inspection Checklist for Fiber Optics Circuits-Optical Optical Fiber
474 SAIC-T-5406 Telecom 8
Testing Accessories – Material Receiving
Inspection Checklist for Fiber Optics Circuits-Cable Accessories –
475 SAIC-T-5407 Telecom 8
Material Receiving
Inspection Checklist for Fiber Optics Circuits-OSP FOC Cable
476 SAIC-T-5408 Telecom 8
Installation, Termination & Identification
Inspection Checklist for Fiber Optics Circuits-Inter & Intra Building
477 SAIC-T-5409 Telecom 8
OSP FOC Cable Installation, Termination & Identification
Inspection Checklist for Copper Circuits-Cable Storage, Handling &
478 SAIC-T-5501 Telecom 8
Preservation
Inspection Checklist for Copper Circuits-OSP Cable – Material
479 SAIC-T-5502 Telecom 8
Receiving
Inspection Checklist for Copper Circuits-ISP Building Cable –
480 SAIC-T-5504 Telecom 8
Material Receiving
Inspection Checklist for Copper Circuits-Cable Accessories –
481 SAIC-T-5505 Telecom 8
Material Receiving
Inspection Checklist for Copper Circuits-Excavation, Trenching &
482 SAIC-T-5506 Telecom 8
Backfilling
Inspection Checklist for Copper Circuits-OSP Cable – Underground
483 SAIC-T-5507 Telecom 8
Installation & Pre-Commissioning
Inspection Checklist for Copper Circuits - ISP Building Cable
484 SAIC-T-5508 Telecom 8
Installation & Pre-Commissioning
Inspection Checklist for Copper Circuits - OSP Cable – Direct
485 SAIC-T-5509 Telecom 8
Burried Installation & Pre-Commissioning
Inspection Checklist for Comms Facilities – Cable Rack – Material
486 SAIC-T-5603 Telecom 8
receiving
Inspection Checklist for Comms Facilities – Communication Tower
487 SAIC-T-5604 Telecom 8
Installation & Pre-Commissioning
Inspection Checklist for Comms Facilities – HVAC Systems –
488 SAIC-T-5605 Telecom 8
Installation & Pre-Commissiong
Inspection Checklist for Comms Facilities – Security IDAS/ CACS
489 SAIC-T-5608 Telecom 8
–Installation & Pre-Commissioning
Inspection Checklist for Comms Facilities – Vault Cable Racks
490 SAIC-T-5609 Telecom 8
Installation & Pre-Commissioning
Inspection Checklist for OSP Ductbank – Plastic Conduits/ Sleeves/
491 SAIC-T-5701 Telecom 8
Innerduct, Storage, Handling & Preservation
Inspection Checklist for OSP Ductbank – Manhole & Handhole
492 SAIC-T-5702 Telecom 8
Hardware Storage, Handling & Preservation
18 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for OSP Ductbank – Ductbank Fabrication,
498 SAIC-T-5709 Telecom 8
Installation & Mandrel Test
Inspection Checklist for OSP Ductbank – Maintenance & Service
499 SAIC-T-5710 Telecom 8
Holes Fabrication & Installation
Inspection Checklist for OSP Ductbank – Innerduct Installation &
500 SAIC-T-5711 Telecom 8
Identification
501 SAIC-T-5712 Inspection Checklist for OSP Ductbank – Conduit ID Termination Telecom 8
19 of 20
APPENDIX ‐8 (ii)
SAUDI ARAMCO INSPECTION CHECKLIST (SAIC)
DOC. DATE OF
SL.No DOCUMENT TITLE DISCIPLINE REV.
ABBREVIATION APPROVAL
Inspection Checklist for Building Premises Distribution System –
526 SAIC-T-5923 Telecom 8
Installation of Conduits For Homerun Ceiling System
Inspection Checklist for Building Premises Distribution System –
527 SAIC-T-5924 Telecom 8
Sizing & Installation of Indoor Pull Boxes
Inspection Checklist for Building Premises Distribution System –
528 SAIC-T-5925 Telecom 8
Installation of Work Area Outlet Boxes
Inspection Checklist for Building Premises Distribution System –
529 SAIC-T-5926 Telecom 8
Sizing & Installation of Outdoor Pull Boxes
Inspection Checklist for Building Premises Distribution System –
530 SAIC-T-5927 Telecom 8
Installation of Horizontal UTP/STP Copper Cable
Inspection Checklist for Building Premises Distribution System –
531 SAIC-T-5928 Telecom 8
Installation of Horizontal Fiber Optic Cable
Inspection Checklist for Building Premises Distribution System –
532 SAIC-T-5929 Telecom 8
Installation of Horizontal Connecting Hardware
Inspection Checklist for Building Premises Distribution System –
533 SAIC-T-5930 Telecom 8
Installation of Backbone UTP/STP Copper Cable
Inspection Checklist for Building Premises Distribution System –
534 SAIC-T-5931 Telecom 8
Installation of Backbone Fiber Optic Cable
Inspection Checklist for Building Premises Distribution System –
535 SAIC-T-5932 Telecom 8
Installation of Backbone Connecting Hardware
Inspection Checklist for Building Premises Distribution System
536 SAIC-T-5933 Telecom 8
–Installation of Equipment Racks & Accessories
Inspection Checklist for Building Premises Distribution System
537 SAIC-T-5934 Telecom 8
–Installation of Cable Management Trays
Inspection Checklist for Cast-in-Place Ready Mix Concrete
538 SAIC-Q-1009 Civil 8
ReceivingInspection
539 SAIC-Q-1018 Inspection Checklist for Reinforcing Bar & Formwork Inspection Civil 8
544 SAIC-Q-1028 Inspection Checklist for Pre-cast Post-Concreting & Final Inspection Civil 8
20 of 20
APPENDIX ‐ 8‐(iii)
SAUDI ARAMCO TEST REPORT (SATR)
DATE OF
SL.No DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
Test Report for Final Inspection/ Re-Instatement Punch List
1 SATR-A-6133 8
(Punch List by Contractor)
Test Report for Fire Alarm System – Control Panel – Pre- Instrumentation
2 SATR-B-6101 8
Commissioning Test & control
Test Report for Fire Alarm System – Smoke/ Heat Detector – Instrumentation
3 SATR-B-6103 8
Pre-Commissioning Test & control
Test Report for Fire Alarm System – Water Flow Switch & Instrumentation
4 SATR-B-6104 8
Water Valve Position Switch – Pre-Commissioning Test & control
Test Report for Fire Alarm System – Manual Pull Station – Pre- Instrumentation
5 SATR-B-6105 8
Commissioning Test & control
Test Report for Concrete Moisture Field Test (For coating
6 SATR-H-1003 Civil 8
Purposes)
Test Report for Pressure/ Leak Test for Instrument & Air Sub-
7 SATR-J-6001 Mechanical 8
Headers & Pneumatic Hook-up
Test Report for Pressure Gauges – Document Review,
8 SATR-J-6201 Mechanical 8
Installation, Bench Testing & Pre-Commissioning
Test Report for Instrument Loop – Inputs – Thermocouple Instrumentation
9 SATR-J-6504 8
Circuit Test & control
Instrumentation
10 SATR-J-6505 Test Report for Instrument Loop – Inputs – RTD Circuit Test 8
& control
Instrumentation
11 SATR-J-6506 Test Report for Instrument Loop – Inputs – CT/PT Circuit Test 8
& control
Test Report for Instrument Loop – Outputs – Recording Instrumentation
12 SATR-J-6507 8
Indicator Test & control
Test Report for Instrument Loop – Outputs – Analog/ Digital Instrumentation
13 SATR-J-6508 8
Display Meter Test & control
Test Report for Instrument Loop – Outputs – Visual/ Audible Instrumentation
14 SATR-J-6509 8
Annunciator/ Alarm Test & control
Test Report for Instrument Loop – Outputs – Relay/ Contactor/ Instrumentation
15 SATR-J-6510 8
Transducer Operation and Trip Test & control
Test Report for Instrument Loop – Outputs – Motor Operated Instrumentation
16 SATR-J-6511 8
Valve Test & control
Test Report for Instrument Loop – Outputs – Hydraulic/ Instrumentation
17 SATR-J-6512 8
Pneumatic Control Valve Test & control
Test Report for Instrument Loop – Outputs – Variable and Instrumentation
18 SATR-J-6513 8
Fixed Speed Motor & control
22 SATR-J-6621 Test Report for Fiber Optic Cable – Continuity Testing Telecom 8
Test Report for Fire Damper Functional Field Test (Static Instrumentation
25 SATR-K-4001 8
Testing) & control
1 of 4
APPENDIX ‐ 8‐(iii)
SAUDI ARAMCO TEST REPORT (SATR)
DATE OF
SL.No DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
Test Report for Testing, Adjusting and Balancing of HVAC
26 SATR-K-4006 Mechanical 8
System
2 of 4
APPENDIX ‐ 8‐(iii)
SAUDI ARAMCO TEST REPORT (SATR)
DATE OF
SL.No DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
Test Report for MV Cablebus Continuity & Insulation
52 SATR-P-3233 Electrical 8
Resistance Testing
57 SATR-P-3301 Test Report for Cable Tray, NEMA VE 1 Static Load Testing Electrical 8
66 SATR-P-3704 Test Report for Grounding – EGC – Continuity to GES Testing Electrical 8
3 of 4
APPENDIX ‐ 8‐(iii)
SAUDI ARAMCO TEST REPORT (SATR)
DATE OF
SL.No DOC. ABBR. DOCUMENT TITLE DISCIPLINE REV.
APPROVAL
Test Report for LV Switchgear – Metal – Enclosed Equipment
78 SATR-P-3816 Electrical 8
Pre- Energized and Functional Testing
Test Report for Power Circuit Breakers – Protection Relay &
79 SATR-P-3817 Trip Unit Testing & Setting (Electromechanical & Solid State Electrical 8
Relays)
Test Report for Protection Relay & Circuit Breaker Trip Unit
80 SATR-P-3818 Testing & Setting (for Energization Certificate for Molded Case Electrical 8
Circuit Breakers)
Test Report for LV Controlgear – Metal – Enclosed Equipment
81 SATR-P-3819 Electrical 8
Pre- Energized & Functional Testing
Test Report for LV Controlgear – Power Circuit Breaker –
82 SATR-P-3820 Electrical 8
Calibration, Setting & Functional Testing
Test Report for LV Controlgear – Full Voltage Motor Controller
83 SATR-P-3821 Electrical 8
Calibration, Setting & Functional Testing
Test Report for LV Controlgear – Reduced Voltage Motor
84 SATR-P-3821 Electrical 8
Controller Calibration, Setting & Functional Testing
Test Report for LV Controlgear – Reduced Voltage Motor
85 SATR-P-3822 Electrical 8
Controller Calibration, Setting & Functional Testing
Test Report for LV Controlgear – Feeder Contactor Calibration,
86 SATR-P-3823 Electrical 8
Setting & Functional Testing
Test Report for LV Controlgear – ATS/ MTS Calibration, Setting
87 SATR-P-3824 Electrical 8
& Functional Testing
Test Report for LV Panel board – Pre-energized and Functional
88 SATR-P-3825 Electrical 8
Testing
Test Report for Dry Transformer – LV Xfmr (≤500kVA,LV Pri)
89 SATR-P-3907 Electrical 8
Pre- Commissioning and Functional Testing
Test Report for Dry Transformer – MV Xfmr (MV or≥500kVA)
90 SATR-P-3908 Electrical 8
Pre- Commissioning and Functional Testing
93 SATR-S-4003 Test Report for Building Drainage and Vent Piping Hydrotest Plumbing 8
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APPENDIX 9
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METHOD STATEMENT & ITP LOG
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METHOD STATEMENT & ITP LOG
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METHOD STATEMENT & ITP LOG
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METHOD STATEMENT & ITP LOG
ITP for the Installation of Electrical Conduit , Race Ways Boxes And
79
Accessories
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METHOD STATEMENT & ITP LOG
99 Method statement for Pneumatic (Air test) for storm drainage pipe
109 Method Statement for Installation of Fire hydrants & firefighting system
ITP MECHANICAL
ITP for the Installation of Sanitary, Sewer Lines, Storm Drainage, Fire
110 Fighting, Domestic Water Supply & Irrigation Pipe for External Work
(Underground Pipe)
ITP for Plumbing works Inside Buildings Including Sleeves for Electrical &
111
Mechanical Utilities
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117 ITP for Pneumatic (Air test) for storm drainage pipe
Note:
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APPENDIX 10
APPENDIX 11
APPENDIX 12
SCOPE OF WORKS
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INDUSTRIAL SUPPORT FACILITIES
SCOPE OF WORKS
4 SCOPE OF WORK
4.1 General
Tanajib Gas Plant Industrial Support Facilities are composed of the Off-plant Industrial
Support Facilities (outside the Category-1 fenced Process Plant Area) which shall be
constructed by CONTRACTOR and the In-Plant Support Facilities (inside the Category-
1 fenced Process Plant Area) will be constructed by OTHERS.
4.2 Architectural
4.2.1 The buildings under Architectural scope are split into two main types and are
identified in the Building List (CE-536393).
The pre-engineered buildings shall be built steel frames and cladding system /
Precast cladding as stated in the Building List (CE-536393).
4.2.2 General
4.2.2.1 CONTRACTOR shall furnish all materials, tools, equipment and labor all
Architectural works as shown on the drawings and specified in the
Constructions Specifications and described in this scope of works.
4.2.2.2 CONTRACTOR shall verify all horizontal and vertical dimensions of the
buildings prior to staking.
4.2.2.3 Building numbering
CONTRACTOR shall use the building number as assigned for each
building as per The Building List CE-536393.
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c. Fire hydrants, fire hose reels and other fire protection equipment
vulnerable to damage from nearby traffic shall be protected as per
COMPANY standards SAES-B-017, Sec. 5.26
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concrete wall claddings and high parapet panels, internal CMU block
walls, gypsum partitions with acoustical insulation & gypsum perimeter
liners with rockwall thermal insulation.
4.2.3.2 The roof water-proofing system to all areas laid to a drainage collection
system. Roof primary and secondary drainage is comprised of separate
roof drains and downpipes, routed internally within the building,
discharging into the drainage system.
4.2.3.3 The building contains offices, meeting and conference rooms, library,
emergency control center (ECC), class rooms, tea rooms, toilets, storage,
telecom rooms, electrical room, mechanical rooms and a 2-story freight
elevator.
4.2.3.4 CONTRACTOR to verify all horizontal and vertical dimensions of the
building prior to staking.
4.2.4 Dining Building
4.2.5 Masjid
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pre-cast roof slab with pre-cast concrete wall claddings and high parapet
panels, internal CMU block walls & gypsum perimeter liners with rock
wall thermal insulation.
4.2.5.2 The roof water-proofing system to all areas is insulated single ply
membrane water- proofing, laid to a drainage collection system. Roof
primary and secondary drainage is comprised of separate roof drains
and downpipes, routed internally within the building, discharging into the
drainage system.
4.2.5.3 The building contains prayer hall, open courtyard, mechanical and
electrical rooms, ablution and toilet, minaret and external circular
arcade.
4.2.5.4 CONTRACTOR to verify all horizontal and vertical dimensions of the
building prior to staking.
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b) The roof water-proofing system over the main offices / workshop area
is insulated single ply membrane water-proofing, laid to a drainage
collection system. Roof primary and secondary drainage to all areas is
comprised of a combined overflow scupper and downpipe, discharging
onto a concrete splash block onto the external paving surrounding the
building.
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a) CONTRACTOR shall build a Test Pit Shelter, with an approximate coverage area
of 134 m² as shown on the project drawings and in the Specifications, is comprised
of a pre-engineered steel structure, with an insulated profile metal roof.
b) Roof primary drainage is comprised of a metal gutter and downpipe, discharging
onto a concrete splash block onto the external paving surrounding the shelter.
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4.2.14.5 CONTRACTOR shall build an open space store yard for material co-
ordination building as shown on the project drawings.
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c. The adjacent Car Wash Area, with an approximate total footprint area
of 138m², as shown on the project drawings and in the Specifications,
is comprised of a pre- engineered steel frame, with an insulated profile
metal roof and wall panels.
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The work under Civil and Structural scope shall include but not limited to the following;
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4.3.1 General
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4.3.4 Masjid
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pads for air condition condensing units (ACCU) as per project requirement.
4.3.5.4 CONTRACTOR shall provide and install water proofing in wet areas and
roof waterproofing and drainage system as per project requirement and as
per COMPANY standard SAES-M-100 requirement.
4.3.5.5 CONTRACTOR shall provide and install precast concrete scupper, splash
blocks and drainage (downspout) pipes as per project requirement and as
shown in the drawings
4.3.5.6 CONTRACTOR shall provide and construct concrete ramps including
associated metal handrails as per project requirement and as shown in the
drawings.
4.3.5.7 CONTRACTOR shall provide and install HDPE fabric parking shade
including its associated foundation and support for Ambulance Shade area
per project requirement and as shown in the drawings.
4.3.5.8 For Civil/Structural general requirements, refer to Section 4.3.1
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steel frame tower with grated floors and sheet metal sidings as shown
in the drawing.
b) CONTRACTOR shall provide and install precast concrete splash
blocks and drainage (downspout) pipes as per project requirement and
as shown in the drawings.
4.3.6.7 Test Pit U/G Tank
a) CONTRACTOR scope shall include procurement, construction
including testing and commissioning the Test pit requirements per
NFPA 1402.
b) Prepare fabrication drawings and submit for approval to Company Loss
Prevention and Company Fire protection Department before the work
commence
c) Local instrument panel for testing shall be provided with caster wheels
and shelter.
4.3.6.8 Training Drill Area
a) This is an open area, CONTRACTOR shall provide and laid asphalt
pavement to the fire drill area. Asphalt pavement shall be in accordance
with the requirement of Company standard SAES-Q-006.
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4.4.1 General
4.4.2 HVAC
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Provide fresh air intake fans in-line, installation complete with all
accessories to insure fresh air supply for kitchen and at locations specified
in the drawings.
4.4.2.9 Refrigerant
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Summary of the HVAC systems utilized for ISF buildings are provided
in the below table. Full details of all HVAC requirements are provided
in the drawings.
Qty. of
Qty. of Precision
HVAC Central AC
SI # Building Name central Ac Type Split
Systems
Systems AC System
for TERs
Administration
1 1x100% Split Units 4 Nos 4 Nos
Building
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4.4.3 Plumbing
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4.4.4.7 Fire sprinkler systems and stand pipe systems for the buildings shall be
provided as per the requirement of NFPA 13, 14 and IBC complying
SAES-B-017, SAES-S-050 and 070.
4.4.4.8 Fire extinguishers for all buildings shall be as per SAES and NFPA
standards.
4.4.4.9 Kitchen hood fire extinguishing system shall be provided for hoods venting
smoke or grease-laden vapours from cooking. Protect kitchen cooking
appliances and Type I hoods by a UL 300 listed, wet chemical fire
extinguishing system. It shall be activated with both automatic and manual
means of operation. Manual activation shall be located in the path of
egress. The extinguishing system shall be interlocked with the fire alarm
system and shall be installed in accordance with NFPA 17A.
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4.5.1 A fuel station consisting of one above ground Gasoline storage tank and one
above ground diesel storage tank, fuel pumps mounted on top of the tanks, level
switches, flame arrestor, dedicated piping, strainers, motor operated valve,
dispenser (both diesel and gasoline), local control panel and level gauge shall
be provided. Refer project drawings.
4.5.2 The inlet fill line to each of the Diesel and Gasoline storage tanks shall be
designed for no pocket condition to achieve gravity flow.
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4.5.3 Spill containers having a capacity of not less than 5 gallons (19 L) shall be
provided for each inlet fill connection as per industry standards IBC Section
406.5.1 and IFC Section 2206.6.2.6.
4.5.5 Fill pipe shall be provided with a means for making a direct connection to the tank
vehicles fuel delivery hose so that the delivery of fuel is not exposed to the open
air during the filling operation.
4.5.6 Vent-line flame arresters and venting devices shall be installed in accordance with
their listings as per IBC Section 406.5.1 and IFC Section 3404.2.7.3.2.Moreover
vent pipe outlets for tanks storing Class I, II or IIIA liquids shall be located not less
than 12 feet (3658 mm) above the adjacent ground level as per. IBC Section
406.5.1 and IFC Section 3404.2.7.3.3.Vendor to confirm vent design/sizes as
proposed.
4.5.8 For top-loaded tanks, a metallic fill pipe shall be designed and installed to
minimize the generation of static electricity by terminating the pipe within 6 inches
(152 mm) of the bottom of the tank, and it shall be installed in a manner which
avoids excessive vibration as per IBC Section 406.5.1 and IFC Section
3404.2.7.5.5
4.5.9 Independent overfill protection shall be provided for each tank. Provide audible
alarm for notification when the fuel level reaches 90% of tank capacity. Provide
automatic shut-off of fuel flow to tank when fill level reaches 95% capacity as per
IBC Section 406.5.1 and IFC Section 3404.2.9.7.6.
4.5.10 A control shall be provided as per section#6.3.3 of NFPA-30A that will permit the
pump to operate only when a dispensing nozzle is removed from its bracket or
normal position with respect to the dispensing device and the switch on this
dispensing device is manually actuated. This control shall also stop the pump
when all nozzles have been returned to their brackets or to their normal non-
dispensing position (Vendor scope).
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4.5.11 Fuel dispenser pumps shall be in compliance with UL79 requirements. A line
leak detector shall be provided as integral part of the fuel pump that will detect a
leak in the piping and dispensers and provide an indication (Vendor scope).
4.5.12 Both gasoline and Diesel tanks to comply and listed according to UL 142
(Vendor scope).
4.5.13 The liquid offloading system /facility including external connecting coupler along
with the hose for collecting the liquid from the fuel storage tank’s dyke is by
others.
4.5.14 Fuel tanker truck, for decanting fuel into the fuel tanks, including external
connecting coupler along with the hose is by others.
4.5.15 The dispenser pump vendor shall provide electric motor control typical drawing
and seal details (if any) as part of vendor manual.
4.5.16 Supports or pilings for above-ground tanks storing Class I, II or IIIA liquids
elevated more than 12 inches (305 mm) above grade shall have a fire-
resistance rating of not less than 2 hours as per IBC Section 406.5.1 and IFC
Section 3404.2.9.1.3.
4.5.17 CONTRACTOR shall provide and install galvanic anodes as per project drawing.
4.5.18 CONTRACTOR shall provide the LEL detectors and MOV switches/controls in
accordance with project drawing.
4.5.19 CONTRACTOR shall provide sign boards in both Arabic & English at the tank
filling point
4.5.20 CONTRACTOR shall provide Color code for off-loading piping as per the
applicable COMPANY standards.
4.5.22 CONTRACTOR to verify the location and grade elevation of the Dispensing fuel
storage tanks is in accordance with the COMPANY Standards regarding
flammable fuel storage tanks.
4.5.23 CONTRACTOR to confirm the tanker hose connection type and size from
COMPANY for Diesel and Gasoline off-loading.
4.5.24 4.5.24 CONTRACTOR shall provide and install underground oily water collection
tank including its associated drainage piping from fuel tank yard sump pit into the
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4.6.1 CONTRACTOR shall construct and install two (2) numbers of Sanitary Lift
Stations inside ISF area as shown on project drawings.
4.6.2 The lift station pump’s vendor to provide the seal plan /mechanical seals as per
manufacturer standard.
4.7.1 General
4.7.1.1 CONTRACTOR shall provide and construct all roads, area paving,
traffic signs and road markings, fencing, and related facilities as
described in this Scope of Work and drawings.
4.7.1.2 The area of the works covers but not limited to:
a) All asphalt roads, pavements and parking lots inside Off-Plant ISF.
b) Entrance road to Off-Plant ISF
c) All fences inside and within Off-Plant ISF.
4.7.2.1 It is intended that site preparation (rough grade for the pad)
including ground improvements activities for the Tanajib Gas Plant
including ISF area are completed by Site Preparation Contractor
phased with CONTRACTOR Site Mobilization Start.
4.7.2.2 CONTRACTOR shall be responsible for Clearing & Grubbing before
site preparation
4.7.2.3 CONTRACTOR shall perform excavation as required, including
structural excavation, earthen, trenching and rock excavation. All
material removed during excavation, and which is not suitable for fill,
shall be removed from site and disposed of by CONTRACTOR.
Excavated material suitable for backfill, shall meet the requirements
of the specification. Surplus suitable material shall be removed from
site by the CONTRACTOR, to a COMPANY specified dump site
location. CONTRACTOR shall comply with excavation safety as per
the COMPANY Safety Manual. CONTRACTOR shall re-use surplus
excavated material where possible, providing it meets the
specification requirements. Re-use of material shall be approved by
COMPANY Representative prior to start of work.
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4.7.2.4 CONTRACTOR shall fill, re-surface over the rough grade level of the
pad, level and grade to the required finish grade per project
requirement. Fill and grade shall be done as per the requirement of
SAES-A-114. CONTRACTOR shall provide 150 mm thick marl cap to
pad embankment side slope for stability and to open areas not
covered by asphalt pavement.
4.7.2.5 All fill, select fill and marl-materials shall meet the requirements of
the Specification. Compaction shall take place in order to achieve
the density requirement as per the Specification.
4.7.3 Roads
4.7.3.1 CONTRACTOR shall construct all roads as shown on the drawings for ISF
area and This includes truck and bus parking lots, car parking lots,
intersections, curbs, and medians. The Contractor shall carry out all
earthwork include subgrade preparation, laying of aggregate sub-base
material, laying of aggregate base materials, hot mix asphalt and their
placement, compaction, finishing, quality control, testing, signage, and road
markings.
4.7.3.2 CONTRACTOR shall co-ordinate with utility installation so that new asphalt
surfaces are not damaged and reinstalled.
a. CONTRACTOR shall install all Traffic Signs including post with concrete
foundation in accordance with COMPANY standard drawings no. DA-950147
and project drawings.
b. CONTRACTOR shall apply Pavement Marking including centreline marking,
edge marking, stop bar, chevron marking and arrow marking as per
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4.7.6 Fencing
4.7.6.1 CONTRACTOR shall supply, construct all fences within the Off-Plant ISF
area. Fences and gates shall be in accordance with Company standard
SAES-M-006 and relevant standard drawing nos. AB-036677, AA-
036678, AB-036679 and AC-036680 and project drawings.
4.7.6.2 CONTRACTOR shall provide and construct Type-III fence for T & I Yard,
Material Yard, Central Maintenance Facility Yard and Field Service
Operation Yard, Central Maintenance Yard, GSM service provider area
and Fuel Tank Yard including vinyl coated chain link fence with Zinc
coated (hot-dip galvanized) fence posts as per ASTM F1043 and ASTM
F668 and as shown on drawing.
4.7.6.3 CONTRACTOR shall provide and construct Type-III fence around Lift
stations including drive and walk gates completed in accordance with all
details as shown on the drawings.
4.8 Landscaping
4.8.1 CONTRACTOR shall supply and construct the required landscaping for the ISF area.
CONTRACTOR’s scope shall also include an underground automatic irrigation
system.
4.8.2 CONTRACTOR shall provide and install interlock the concrete paver’s finish and
concrete paving finish and white gravel servicing wherever required as per drawings
and as approved by COMPANY.
4.8.3 CONTRACTOR shall supply and plant appropriate plants, shrubs and trees
including individual mature palm trees, indigenous mixed shrub planting, low-level
ground cover, and individual selected shade trees, as shown on drawings and as
approved by COMPANY.
4.9.1 CONTRACTOR shall perform the following work within the working limits as
indicated in the boundaries of Off-Plant ISF area:
4.9.2 CONTRACTOR shall supply and construct a complete utility water system as
shown on the drawings.
4.9.3 CONTRACTOR shall route and distribute utility water from the interface point at
TGP fence to the Off-Plant ISF buildings. Utility water piping network shall be
installed in accordance with COMPANY Standards SAES-S-040 “Saudi Aramco
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Water Systems”.
4.9.4 CONTRACTOR shall provide and construct utility water system with Gate valve
(Direct buried), Pressure control valves, air valves and washout.
4.10.1 CONTRACTOR shall perform the following work within the working limits as
indicated in the boundaries of Off-Plant ISF area:
4.10.2 CONTRACTOR shall procure, supply, fabricate, construct, inspect, install, test,
pre-commission and provide commissioning assistance for complete Irrigation
system.
4.10.3 CONTRACTOR shall route and distribute Irrigation water from the interface
point to the Off-Plant ISF area.
4.10.4 The irrigation water systems shall comply with COMPANY Standards SAES-
S-040 “Saudi Aramco Water Systems”, SAES-S-060 “Saudi Aramco Plumbing
Code”, and SAES-S-070 “Installation of Utility Piping Systems” shall be applied.
4.11.1 CONTRACTOR shall perform the following work within the working limits as
indicated in the boundaries of Off-Plant ISF area.
4.11.2 CONTRACTOR shall procure, supply, fabricate, construct, inspect, install, test,
pre- commission and provide commissioning assistance for complete Sanitary
Sewer Network and accessories as shown on drawings.
4.11.3 CONTRACTOR shall provide an oily water sewer system, including Manually
Vacuumed Holding Tank with level Indicator and truck pump-out connection at
the Off- Plant ISF area due to low discharge. A Vehicle wash Water Treatment
and Recycling System shall be provided for fire station area and fuel station.
4.11.4 CONTRACTOR shall supply, construct and test two Sanitary lift stations in the
Off Plant ISF and piping to the interface point at lift station constructed by
OTHERS, going to STP system.
4.11.5 CONTRACTOR shall use RTR (Reinforced Thermosetting Resin) pipe for all
Sanitary/Oily sewer system conforming to Saudi Aramco Material Standard
Specification 01-SAMSS-029. Pressure rating of gravity pipes shall be PN 10.
4.11.6 CONTRACTOR shall Supply, Construct and Test Force main pipe pumping out
from lift stations. Force main pipes shall be RTR (Resin Thermo setting Resin)
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4.11.8 Sanitary Sewer Manhole Covers shall be medium duty Ductile Iron in Areas
that are not subjected to traffic loads while manhole covers for the areas
subject to traffic load shall be heavy duty.
4.11.9 CONTRACTOR shall comply with Saudi Aramco Environment Health Code
SAEHC- S-02 (sanitary wastewater and Sewerage system).
4.11.10 The Sanitary Sewer systems shall comply with COMPANY Standards SAES-S-
010 “Sanitary Sewers”, SAES-S-060 “Saudi Aramco Plumbing Code”, and
SAES-S-070 “Installation of Utility Piping Systems”.
4.11.11 The Oily water Drainage system shall comply with COMPANY Standards
SAES-S-020 “Oily water Drainage System”.
4.12.1 CONTRACTOR shall perform the following works within the working limits as
indicated in the boundaries of Off-Plant ISF area.
4.12.2 CONTRACTOR shall procure, supply, fabricate, construct, inspect, install, test,
pre- commission and provide commissioning assistance for complete storm
water drains. Open channels shall be in accordance with COMPANY
Engineering Standard SAES- S-030 “Storm Water Drainage System” & Storm
drains shall be installed in accordance with SAUDI ARAMCO standards.
4.12.4 CONTRACTOR shall construct box culverts for cross drainage under roads of
storm water system.
4.12.5 CONTRACTOR shall construct concrete head walls at the ends of box culvert
and open channel ends to storm water evaporation pond. Concrete structures
except (reinforced Concrete Pipe) shall be in accordance with COMPANY
Engineering Standards SAES-Q-001.
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4.13.1 CONTRACTOR shall perform the following works within the working limits as
indicated in the boundaries of Off-Plant ISF area.
4.13.2 CONTRACTOR shall procure, supply, fabricate, construct, inspect, install, test,
pre- commission and provide commissioning assistance for complete water
supply system as shown on drawings.
4.13.3 CONTRACTOR shall route and distribute water from the interface point at TGP
fence to the ISF buildings. Water distribution piping network shall be installed in
accordance with COMPANY Standard SAES-S-040 “Saudi Aramco Water
Systems”.
4.13.4 CONTRACTOR shall provide direct buried valves for pipes up till 6 inches
.Drinking water shall be provided at the building wash rooms and drinking
fountains.
4.14.1 CONTRACTOR shall perform the following works within the working limits as
indicated in the boundaries of Off-Plant ISF area.
4.14.2 CONTRACTOR shall procure, supply, fabricate, construct, inspect, install, test,
pre- commission and provide commissioning assistance for complete fire water
system.
4.14.3 CONTRACTOR shall route and distribute fire water from the interface point at
TGP fence to the ISF buildings. Fire water piping network shall be installed in
accordance with COMPANY Standards SAES-B-017 “Fire Water System
Design” and NFPA 24 “National Fire Protection Agency”.
4.14.4 CONTRACTOR shall provide Fire water system with Fire hydrants and PIV
(Post Indicator Valves). Fire Hydrants spacing shall be in accordance with
SAES-M-100 (90M requirement) and locate within 6m (20ft) of roads or access
by a fire truck.
4.14.5 CONTRACTOR shall supply, laying, testing and construction of fire water line
as per layout drawings.
4.15 Electrical
4.15.1 General
CONTRACTOR shall supply and install electrical distribution system for the
facilities and associated WORK covered by this Scope of WORK. This includes,
but not limited to the following:
4.15.2.1 Design, Engineering, Supply, Inspection & Testing at works, delivery and
Supervision of installation, testing & commissioning of Low Voltage
Emergency Diesel Generator (EDG) Set, 300KW, 480V, 3Ph, 3W,
60Hz at Admin Building based on One Line Diagram, CA-537267 Sht.
001.
4.15.2.2 Supply, laying, termination, testing and commissioning of two nos.
13.8kV cable loop to the outgoing circuit breakers of indoor, metal clad
switchgear, complete with indoor type-high voltage termination kits
complete with all required accessories based on one-line diagram
drawing no. T80-P-PP-704005 and T81-P-CA-537267 Sht. 001.
4.15.2.3 Supply, termination, testing and commissioning of 13.8kV loop cables to
the respective loop-in and loop-out line switches with outdoor type
termination/splicing kit complete with all required accessories for the
Transformers based on one line drawings.
4.15.2.4 Supply, installation, testing and commissioning of Indoor type 480V
Switchboards, ATS, Power panels, Lighting panels & Lighting Control
panels having 400V, 3Ph, 4W Busbar with requisite nos. of outgoing 3
Pole MCCBs complete with all required accessories based one line
diagram drawings.
4.15.2.5 Excavation of cable trench, sand bedding, laying of power and control
cables, back filling, and compaction complete with required cable tiles,
warning tapes, route markers complete with all required accessories
inside ISF area.
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Notes:
1. The package Vendors (Like UPS & Batteries, Fuel Station, Lift
Station, Electrical Cranes, Roll up Doors and Switchracks) shall
provide all the required Panels with motor starters/feeders as
required for providing power supply to various motors/ consumers.
2. The package Vendors shall size and supply all required
interconnecting power and control cables between the equipment in
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4.16 Communications
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Dining x x 17
Masjid - x 3
Medical Clinic x x 20
Gas Station - x 6
Emergency Generator
- x 3
Bldg.
T& I Building x x 17
Equipment Major & spec.
x x 8
Tools
Material Coordination
x x 29
Bldg.
Relief Valve Shop x x 13
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The design shall be such that the failure of any single amplifier,
tone/speech generator, power supply, cable, speaker, PA/GA Sounder
and Flashing Beacon does not result in a complete loss of coverage in
any area.
From the results of the study, MTGP12 shall produce a report and
indicate/calculate the following:
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MTGP12 shall optimize and rework the System where acoustic coverage
proves to be insufficient until compliance with the approved design
objectives are achieved.
CONTRACTOR shall complete the WORK including, but not limited to, the
following activities:
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4.17.1 CONTRACTOR shall supply, install and test the Fire Alarm system complete
with all required accessories as per drawings.
4.17.2 Contractor scope of work for Fire Detection Alarm System(FDAS) include
4.17.2.3 Submit specification sheets for Fire Alarm Devices, Detectors / horns
and beacons, H2S Gas detectors, LFAP Panel Specifications,
Specification for Fiber Optic cables, sensing / annunciating loop
cables, conduits, and erection accessories for company approval.
4.17.2.4 Submit catalogues, literatures, operation and maintenance manuals
4.17.2.5 Submit Annunciating loop power calculations and battery calculations
for company review and approval.
4.17.3 All FDAS devices, panels, battery shall comply with NFPA 72 requirements
and shall be UL listed and FM approved
4.17.4 All buildings shall be provided with fire alarm system. Each building shall be
provided with Local Fire Alarm Panel (LFAP). The Local panels will be looped
in Ring Topology called Fire-net. The Local Panel in Admin building shall be
interfaced with FO patch panel (FOPP) at ECC. Interconnection from ECC
FOPP to CCB by others.
4.17.5 Mount the FO patch panels very close to each LFAP at buildings.
4.17.6 Cabling between sensors, Annunciating devices and manual call points shall
be through Conduits.
4.17.7 LFAPs (One at Main Gate and one at Computer Gate) from Package-05 shall
also be connected with Fire-net. Required FO cable supply and installation for
Entire Fire-net shall be by ISF Contractor.
4.17.8 The Local Fire Alarm Panel at Emergency Generator Rooms (one for Admin
Building, and one for Main Gate area) shall interface with Standalone Fire
Alarm & CO2 actuation panel provided for Generator Rooms.
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4.17.9 Contractor scope include LFAPs connection with Fire Net and the handover of
all design data to the MTGP12 (Utilities Contractor Package-12) to develop the
full graphics and alarms for display on the MFACP LCD and the development
of the FDAS Engineering Workstation in the Central Control Building
4.17.10 The Fire net cable shall be routed through cable duct in Telecom Trench which
are marked as Non-IT ducts. The Fire-net FO cable to ECC, Admin building
shall enter through telecom room at admin. Contractor to route the cable from
telecom room to ECC room, admin building.
4.17.11 All testing and pre-commissioning of the FAS, wiring and hardware within Off-
Plant ISF area shall be carried out by CONTRACTOR.
4.18.1 The scope of work shall include but not limited to the following:
a. There are two (2) new Sanitary Lift Stations under the scope of this
project.
b. Each lift station shall be provided with Remote DCS I/O cabinet to connect
all field signals and controls as shown on respective P&IDs and cable
block diagrams of each lift station. This cabinet shall be interfaced with
Fiber Optic Patch Panel (FOPP) at ECC, admin building via FO link. The
FO cable supply and installation is in Contractor scope.
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g. The DCS Remote I/O cabinets shall be free issued to ISF Contractor for
Installation.
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PAINTING SCHEDULE - A
Pigmented Alkyd Coating System Primer two or more coats 3 mils maximum per coat, top
APCS-4
Aluminum coat one or more coats 1.5 mils maximum per coat.
High Gloss Alkyd Enamel System
Primer two or more coats, 3 mils maximum per coat, top
for Structural Steel, Machinery, and
APCS-6 coat one or more coats 2 mils maximum per coat, color
Equipment in marine and industrial
as specified or as selected for different applications
requirements
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PAINTING SCHEDULE - B
II-TOP COATS
III-TOP COATS
Miscellaneous Metal MDF: 1.6 mils coats (40 microns) per coat
Follow APCS-6 I-PRIMER
4.
One (1) coat HEMPEL's PRIMER 122SA
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b) Omit top coats on permanently One (1) coat HEMPEL, HEMPELS Primer 122SA
concealed items.
III-TOP COATS
a) Omit Primer on Factory Primer items. Two (2) coats HEMPEL HEMPALINE
b) Omit top coats on permanently ENAMEL 5214
concealed items.
MDF: 1.6 mil (40 microns) per coat
Under side galvanized metal deck
TYPE 1
I-PRIMER
7. Gypsum Board
One (1) coat HEMPEL’s TROPALINE
PRIMER/SEALER 2663
MDF: 1 mil (25 microns)
II-TOP COATS
I-PRIMER
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III-TOP COAT
HEMPINOL HB 102-SA
II-TOP COAT
II-TOP COAT
Two (2) coats Hempel’s Hempalin cabin flat 5226
MDF: 1.2 mils (30 microns)
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