COMPONENTRY

Componentry

Componentry

Access 1
Operator Display
Location: platform.
Purpose: pertinent truck information to operator or
service technician, (SPI) steer position indicator dis-
plays steering information (Optional).
Data: information received from truck control module Figure 18286
and sensors.
Adjustment: none required.
Diagrams: DIA-7335-003 and 005 (B-2) (B-3), Access 3 (TCM)
DIA-7335-009 (B-1) (C-1) (B-2) (C-2).
Parts Breakdown: 05.0-7335-001 (8) (21).

Access 3 (TCM)
Traction Control Module
Location: traction panel.
Figure 18287
Purpose: controls braking and traction motor (M1)
speed via operator input from BRS1 and POT1.
Data: transistor control circuitry.
Adjustment: refer to Electrical.
Diagrams: DIA-7335-002 (B-2), DIA-7335-013 (B-1)
(B-2) (C-1) (C-2).
Parts Breakdown: 04.1-7335-001 (13).

Access 4 (VCM)
Vehicle Control Module
Location: operator compartment.
Purpose: controls vehicle operations
Data: refer to Electrical.
Adjustment: none required. Figure 18288

Diagrams: DIA-7335-002 (A-3), DIA-7335-003 (B-1)

(B-2), DIA-7335-009 (B-2) (C-2), DIA-7335-010 (C-2)
(C-3) (C-4).
Parts Breakdown: 09.0-7335-001 (24).

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COMPONENTRY
Componentry

Access 5 (SCM)
Steering Control Module Access 5 (SCM)

Location: traction panel.

Purpose: control steering operation.
Data: refer to Electrical and Steering.
Adjustment: none required.
Diagrams: DIA-7335-004 (B-3), DIA-7335-014 (B-2) Figure 18289
(B-2) (C-1) (C-2), DIA-7335-019 (A-2).
Parts Breakdown: 04.1-7335-001 (17).
Access 6 (GCM)

Access 6 (GCM)
Guidance Control Module (Optional)
Location: below steering gearbox.
Purpose: controls automatic guidance system (wire
guidance).
Data: refer to Electrical. Figure 18290

Adjustment: refer to Electrical.

Diagrams: DIA-7335-002 (B-4), DIA-7335-016 (B-1)
(B-2) (C-1) (C-2).
Parts Breakdown: 04.1-7335-001 (25).

ACCUMULATOR
Location: front, lower right side of power unit.
Purpose: shock absorber for lift/lower hydraulic sys-
tem.
Data: pre-charge 3445 kPa (500 psi) refer to Hydraulic
for charging procedures.
Adjustment: none required.
Accumulator
Diagrams: HYD-7335-001.
Parts Breakdown: 02.07335-003 (48). Figure 18285

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Componentry

ALM1
Location: distribution panel on platform.
Purpose: status alarm.
Data: audible warning when operator does incorrect
sequence.
Adjustment: none required.
Diagrams: DIA-7335-003 (A-1), DIA-7335-005 (A-2),
DIA-7335-006 and 007 (B-2).
Parts Breakdown: 04.3-7335-050 (3).
Distribution Panel

BRES1, BRES2 Figure 18291

Battery Restraint Switch

Location: power unit skirt.
Purpose: monitor presence of battery retainer/side
cover and disable travel if battery retainer is not pres-
ent.
Data: wired normally open, held closed when battery
BRES1 and
retainer/side cover is in place.
BRES2 (Shown)
Adjustment: none required.
Diagrams: DIA-7335-002 (B-3) (C-3), DIA-7335-014
(B-2).
Part of Power Unit
Parts Breakdown: 01.2-7335-001 (14) (54).

BRK1
Figure 18292
Brake
Location: traction motor.
Purpose: provide braking force to traction motor to
stop truck and prevent movement of parked vehicle.
Data: Access 3 release via operator request, spring
applied.
Adjustment: refer to Brake.
Diagrams: DIA-7335-002 and 004 (A-3),
DIA-7335-014 (B-2).
Parts Breakdown: 05.3-7335-001 (6).

Figure 18293

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COMPONENTRY
Componentry

BRS1
Part of Platform
Brake Switch
Floorboard
Location: platform below floorboard.
Purpose: allows operator to release or apply brake.
Data: wired normally open, held closed when operator
is depressing brake pedal.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-3), DIA-7335-011 (C-4).
Parts Breakdown: 05.1-7334-001 (11).

CHS1, CHS2
Figure 18294

Chain Slack Switches

Location: base of platform - mast side.
Part of Platform
Purpose: prohibits lowering when mast chains be-
come slack.
Data: wired normally open, held closed as chains
maintain proper tension.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-2), DIA-7335-005 (B-2),
DIA-7335-011 (B-3).
Parts Breakdown: 07.6-7334-050 (51 and 56).

CHS3, CHS4 Figure 18295

Chain Slack Switches

Location: top of mainframe.
Purpose: prohibits lowering when mast chains be-
come slack.
Data: wired normally open, held closed as chains
maintain proper tension.
Adjustment: none required.
Diagrams: DIA-7335-004 (A-2) (B-2), DIA-7335-013 Part of
(C-3) (C-4). Mainframe

Parts Breakdown: 07.6-7334-050 (2).

Figure 18296

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Componentry

CV1
Check Valve Lift/Lower
Location: lift/lower manifold. Manifold

Purpose: prevent back flow into pump P1.

Data: not applicable.
Adjustment: none required.
Diagrams: HYD-7335-001.
Figure 18297
Parts Breakdown: 02.4-7335-050 (7).

CV2
Lift/Lower
Check Valve Manifold
Location: lift/lower manifold (high speed lift/lower
only).
Purpose: prevent back flow into pump P1.
Data: not applicable.
Adjustment: none required. Figure 18298

Diagrams: HYD-7335-001.
Parts Breakdown: 02.4-7335-001 (7), 02.4-7335-050
(7).
Lift/Lower
Manifold
CV3
Check Valve
Location: lift/lower manifold (high speed lift/lower
only).
Purpose: prevent back flow into pump P2.
Data: not applicable. Figure 18299
Adjustment: none required.
Diagrams: HYD-7335-001.
Parts Breakdown: 02.4-7335-050 (7).

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COMPONENTRY
Componentry

CYLINDER
Free Lift
Location: 3rd stage mast.
Purpose: raise platform.
Data: not applicable.
Adjustment: none required.
Diagrams: HYD-7335-001. (a) 3rd Stage Mast
Parts Breakdown: 08.3-7330-001 (1). (b) Free Lift Cylinder

Figure 18300
CYLINDER
Mast
Location: main frame.
Purpose: raise mast and platform.
Data: not applicable.
Adjustment: none required.
Diagrams: HYD-7335-005.
Parts Breakdown: 08.1-7335-001 (1).

DTS1
Drive/Tow Switch
Location: distribution panel.
(a) Mast Cylinder
Purpose: to release brake allowing truck to be towed.
Data: two position, on-on, lever handle switch. Figure 18306

Adjustment: none required.

Diagrams: DIA-7335-002 (A-3).
Parts Breakdown: 04.3-7335-001.

Distribution
Panel

Figure 18308

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Componentry

ECR1
Steering Command Encoder
Location: steering command assembly.
Purpose: provide steering command input to steering
module.
Data: 5 volts D.C., 32 pulses per revolutions.
Adjustment: none required.
Diagrams: DIA-7335-003 (A-2), DIA-7335-005 (B-2),
DIA 7335-009 and 010 (A-4).
Steering Assembly
Parts Breakdown: 06.0-7335-001 (6).
Figure 18309
ECR2
Steering Feedback Encoder
Location: in front of traction motor.
Purpose: provide steer wheel position feedback to
steering module.
Data: 5 volts D.C., 256 pulses per revolution.
Adjustment: none required.
Diagrams: DIA-7335-002 and 004 (B-3),
DIA-7335-014 (B-4).
Part of
Parts Breakdown: 04.8-7335-200 (3).
Power Unit

ECR3 Figure 18310

Traction Speed Encoder

Location: traction motor.
Purpose: provide ground speed and direction informa-
tion for control system based on motor speed and di-
rection of revolution.
Data: 5 volts D.C., 32 pulses per revolution.
Adjustment: none required.
Diagrams: DIA-7335-004 (C-2), DIA-7335-014 (C-4).
Traction Motor
Parts Breakdown: 03.1-7335-001 (16).

Figure 18311

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COMPONENTRY
Componentry

ECR4
Lift Height Sensor
Location: lower rear platform.
Purpose: provide measured height of forks. Platform
Data: 5 volts D.C., 32 pulses per revolution.
Adjustment: none required.
Diagrams: DIA-7335-003 and 010 (A-2),
DIA-7335-005 (B-2), DIA-7335-009 (A-4).
Parts Breakdown: 09.0-7334-200 (17).
Figure 18312

ECR5
Steering Command Encoder
Location: steering command assembly.
Purpose: provide steering command input to steering
module.
Data: 5 volts D.C., 32 pulses per revolutions.
Adjustment: none required.
Diagrams: DIA-7335-003 (A-1), DIA-7335-005 (A-1), Steering Assembly
DIA-7335-010 (A-4).
Parts Breakdown: 06.0-7335-001 (6). Figure 18313

ED1
Emergency Disconnect Main Contactor
Location: lift/power panel.
Purpose: provide ability to turn off power control cir-
cuitry.
Data: positive voltage provided through K1 relay, neg-
ative voltage controlled by SCM.
Adjustment: none required.
Diagrams: DIA-7335-002, 004 and 015 (C-2), Lift/Power Panel
DIA-7335-013 (C-3), DIA-7335-019 (B-1).
Figure 18314
Parts Breakdown: 04.3-7335-100 (1), 04.4-6540-001
(1).

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 COMPONENTRY
Componentry

ED2
Emergency Disconnect Traction & Steering Con-
tactor
Location: lift/power panel.
Purpose: provide ability to disconnect power between
MRC1 and SCM.
Data: 24 volt contactor.
Adjustment: none required.
Diagrams: DIA-7335-002 (B-2), DIA-7335-004, 013
and 015 (C-2), DIA-7335-019 (B-1). Lift/Power Panel

Parts Breakdown: 04.3-7335-100 (1), 04.4-6540-050

(1). Figure 18315

EDS
Emergency Disconnect Switch
Location: control module.
Purpose: resets the emergency-disconnect contactor,
removing battery power from steering, lift, traction and
control circuits.
Data: wired normally closed. Pressing switch button
actuates switch.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-4), DIA-7335-005 (B-4).
Control Module
Parts Breakdown: 04.6-7334-050 (27).

Fan1 Figure 18316

Operator Fan
Location: overhead console.
Purpose: operator comfort.
Data: 24 volt.
Adjustment: none required.
Diagrams: DIA-7335-003 and 004 (A-2),
DIA-7335-012 (B-3).
Parts Breakdown: 04.9-7330-050 (55). Platform Overhead Guard

Figure 18317

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COMPONENTRY
Componentry

FILTER
Return
Location: near upper portion of reservoir.
Purpose: remove contaminants from hydraulic fluid.
Data: 10 micron.
Adjustment: none required.
Diagrams: HYD-7335-001.
Parts Breakdown: 02.0-7335-001 (23). Hydraulic Reservoir

Figure 18318
FNS1
Fan Switch
Location: switch panel. Switch Panel

Purpose: allows operator to turn on/off fan.

Data: three position, on/off/on, rocker switch.
Adjustment: none required.
Diagrams: DIA-7335-012 (B-3).
Parts Breakdown: 04.8-7335-100 (18).

FS
Figure 18319
Forward Switch
Location: control module.
Purpose: informs traction controller forward travel di-
rection is being requested by the operator.
Data: wired normally open. Rotating twist grip away
from operator actuates switch.
Adjustment: none required.
Diagrams: DIA-7335-011 (B-2).
Parts Breakdown: 04.6-7335-001 (60).
Control Module

Figure 18320

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 COMPONENTRY
Componentry

FU1
Lights and Fan Fuse
Location: distribution panel on power unit.
Purpose: protect overhead guard lights, strobe light,
fan and associated wiring from over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-4), DIA-7335-004 (A-4),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (10).
Distribution Panel
FU2 Figure 18321

Control Fuse
Location: distribution panel on power unit.
Purpose: protect control circuitry from over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-4), DIA-7335-004 (A-4),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (10).

FU3
Distribution Panel
Options Fuse
Location: distribution panel on power unit. Figure 18322

Purpose: protect options and associated wiring from

over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-4), DIA-7335-004 (A-4),
DIA-7335-008 (B-3).
Parts Breakdown: 04.3-7335-001 (12).

Distribution Panel

Figure 18323

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COMPONENTRY
Componentry

FU4
Manual Brake Fuse
Location: distribution panel on power unit.
Purpose: protect brake and associated wiring from
over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-4), DIA-7335-004 (A-4),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (12).
Distribution Panel

FU5 Figure 18324

Outer Coil Fuse

Location: distribution panel on power unit.
Purpose: protect brake outer coil and associated wir-
ing from over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-3), DIA-7335-004 (B-3),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (12).

FU6 Distribution Panel

Inner Coil Fuse

Figure 18325
Location: distribution panel on power unit.
Purpose: protect brake inner coil and associated wir-
ing from over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-3), DIA-7335-004 (B-3),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (12).

Distribution Panel

Figure 18326

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 COMPONENTRY
Componentry

FU7
Inner Coil Fuse
Location: distribution panel on power unit.
Purpose: protect brake inner coil and associated wir-
ing from over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-004 (B-3), DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (12).

Distribution Panel
FU8
Figure 18327
Pump Motor 1 Fuse
Location: lift/power panel on power unit.
Purpose: protect lift pump motor 1 and associated wir-
ing from over-current.
Data: 75 ALS.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-3), DIA-7335-004 (A-1),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (12).

FU9
Distribution Panel
Pump Motor 2 Fuse
Location: lift/power panel on power unit. Figure 18328

Purpose: protect lift pump motor 2 and associated wir-

ing from over-current.
Data: 175 ALS.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-3), DIA-7335-004 (A-1),
DIA-7335-008 (B-3), DIA-7335-019 (B-1).
Parts Breakdown: 04.3-7335-001 (12).

Distribution Panel

Figure 18329

Crown 2011 PF25248-13 M1.91-7335-013

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COMPONENTRY
Componentry

FU10
Steer Module Fuse
Location: lift/power panel on power unit.
Purpose: protect power steering module and associ-
ated wiring from over-current.
Data: 30A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-3), DIA-7335-004 (B-2),
DIA-7335-013 (C-2), DIA-7335-019 (B-1).
Parts Breakdown: 04.3-7335-100 (32). Lift/Power Panel

FU11 Figure 18330

Freezer/Condition Power Unit Fuse (Optional)

Location: freezer/condition panel on power unit.
Purpose: protect freezer condition components
equipped on power unit and associated wiring from
over-current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 (A-3), DIA-7335-004 (A-3),
DIA-7335-019 (B-1).
Parts Breakdown: 04.3-7335-100 (33).
Lift/Power Panel

FU12 Figure 18341

Freezer/Condition Platform Fuse (Optional)

Location: freezer/condition panel on power unit.
Purpose: protect freezer condition components
equipped on platform and associated wiring from over-
current.
Data: 15A.
Adjustment: none required.
Diagrams: DIA-7335-002 and 004 (B-2),
DIA-7335-019 (B-1).
Parts Breakdown: 04.3-7335-100 (34).
Lift/Power Panel

Figure 18342

M1.91-7335-014 Crown 2011 PF25248-14

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 COMPONENTRY
Componentry

FU13
Traction Motor Fuse
Location: lift/power panel on power unit.
Purpose: protect traction motor and associated wiring
from over-current.
Data: 140 ACK.
Adjustment: none required.
Diagrams: DIA-7335-002 (B-1).
Parts Breakdown: 04.3-7335-100 (35).
Lift/Power Panel

GTS1, GTS2 Figure 18343

Side Gate Switches

Location: platform console.
Purpose: prevents lift/lower and traction when gates
are up.
Data: wired normally open, held closed when gates are
down. GTS1 (Shown)
GTS2
Adjustment: none required.
Diagrams: DIA-7335-003 and 005 (B-2),
DIA-7335-016 (B-4).
Parts Breakdown: 09.0-7334-150 (4) (77).
Part of Platform
GTS5, GTS6 (SAA Only - not shown) Figure 18344

Rear Gate Switches

Location: rear post. Part of
Purpose: prevents lift/lower and traction when gates Platform
are up.
Data: wired normally open, held closed when gates are
down. Australian (SAA)
Adjustment: none required.
Diagrams: DIA-7335-003 (B-2) (C-2).
Parts Breakdown: 09.1-7330-175 (30).

GTS6 (Shown)
GTS5

Figure 18345

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COMPONENTRY
Componentry

GTS7, GTS8 (SAA Only - not shown)

Rear Gate Switches Part of
Platform
Location: rear post.
Purpose: prevents lift/lower and traction when gates
are up.
Data: wired normally open, held closed when gates are Australian (SAA)
down.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-2) (C-2).
Parts Breakdown: 09.1-7330-177 (30).
GTS8 (Shown)
GUS GTS7

Figure 18346
Guidance Switch (Optional)
Location: control module.
Purpose: allows operator to select manual or auto-
matic steering.
GUS (Not Shown)
Data: wired normally open, held closed while in manual
steering mode.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-2), DIA-7335-011 (B-3).
Parts Breakdown: not shown (optional).

HN1
Control Module
Horn
Location: on power unit side of platform, near the bot- Figure 18347
tom.
Purpose: provide operator controlled audible warning.
Data: 24-48 volt, 0.4 amp.
Part of
Adjustment: none required. Platform
Diagrams: DIA-7335-005 (B-1), DIA-7335-011 (C-4).
Parts Breakdown: 09.0-7335-050 (10).

Figure 18348

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Componentry

HN2
Back-Up or Travel Alarm (Optional)
Location: platform side of power unit near bottom.
Purpose: alert pedestrians of truck movement re-
quest.
Data: reverse and/or forward switch.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-1).
Parts Breakdown: 04.0-7335-001 (13).

HNS1 Part of
Power Unit
Horn Switch
Figure 18349
Location: control module.
Purpose: allows operator to sound horn.
Data: wired normally open. Pushing horn button actu-
ates switch.
Adjustment: none required.
Diagrams: DIA-7335-011 (A-2), DIA-7335-005 (B-1).
Parts Breakdown: 04.6-7334-050 (11).

K1 Switch Panel

Figure 18350
Power Up Relay
Location: distribution panel (Platform).
Purpose: provides control circuitry power. Distribution
Data: 24 volt D.C. coil energized upon key-switch test Panel
position closure.
Adjustment: none required.
Diagrams: DIA-7335-003 and 005 (B-3),
DIA-7335-006 and 007 (B-2).
Parts Breakdown: 04.3-7335-050 (4).

Figure 18351

Crown 2011 PF25248-17 M1.91-7335-017

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COMPONENTRY
Componentry

K2
Module Power
Location: distribution panel (Power Unit).
Purpose: provides power to display traction, steering
and guidance modules.
Data: 24 volt D.C. coil energized by steer module.
Adjustment: none required.
Diagrams: DIA-7335-002 and 005 (C-3),
DIA-7335-008 (B-2).
Parts Breakdown: 04.3-7335-001 (11). Distribution
Panel
K11 Figure 18352

Freezer/Corrosion Relay
Location: freezer/corrosion distribution panel.
Purpose: provide power to thermostat circuits.
Data: 24 volt D.C. coil energized when THS2 calls for
heat (closes) and THS3 is in temperature range.
Adjustment: none required.
Diagrams: DIA-7335-017 (B-1).
Parts Breakdown: 04.3-7334-250 (11).

K12
Freezer/Corrosion Relay (Optional)
Location: freezer/corrosion distribution panel. Freezer/Corrosion Relay

Purpose: provide power to heater circuits. Figure 18354

Data: 24 volt D.C. coil energized when THS2 calls for

heat (closes) and THS3 is in temperature range.
Adjustment: none required.
Diagrams: DIA-7335-017 (B-1). Freezer/Corrosion
Relay
Parts Breakdown: 04.3-7334-250 (3).

Figure 18355

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 COMPONENTRY
Componentry

K15
Relay (Optional)
Location: platform side of power unit near bottom un-
der travel alarm.
Purpose: provides control circuitry power.
Data: 24 volt D.C. coil energized upon key-switch test
position closure.
Adjustment: none required.
Diagrams: DIA-7335-017 (A-1).
Parts Breakdown: 04.0-7335-001 (9).

Part of Power Unit

KYS
Figure 18356
Key Switch
Location: control module.
Purpose: allows operator to power truck up and shut
truck down.
Data: key operated selector switch. Energizes K1 with
start position and maintains K1 with on position.
Adjustment: none required.
Diagrams: DIA-7335-003 and 005 (B-4),
DIA-7335-011 (C-1).
Parts Breakdown: 04.6-7335-001 (22).

LGS1 Control Panel

Figure 18357
Dome Light Switch
Location: switch panel.
Purpose: allows operator to turn on/off dome light.
Switch
Data: two-position, on/off, rocker switch. Panel
Adjustment: none required.
Diagrams: DIA-7335-012 (B-2).
Parts Breakdown: 04.8-7335-100 (8).

Figure 18358

Crown 2011 PF25248-19 M1.91-7335-019

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COMPONENTRY
Componentry

LGS2
Work Light Switch Switch
Panel
Location: switch panel.
Purpose: allows operator to turn on/off work light.
Data: two-position, on/off, rocker switch.
Adjustment: none required.
Diagrams: DIA-7335-012 (B-2). Figure 18359

Parts Breakdown: 04.8-7335-100 (9).

LGS3 Switch
Panel
Spot Light Switch (Optional)
Location: switch panel.
Purpose: allows operator to turn on/off spot light.
Data: two-position, on/off, rocker switch. Figure 18360
Adjustment: none required.
Diagrams: DIA-7335-012 (B-2).
Parts Breakdown: 04.8-7335-100 (10).

LGT1
Strobe or Flashing Light
Location: power unit.
Purpose: visual warning of lift truck presence.
Data: 24 volt.
Adjustment: none required.
Diagrams: DIA-7335-002 (B-1), DIA-7335-004 (B-2), Figure 18361
DIA-7335-015 (C-3).
Parts Breakdown: 04.9-7330-001.

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Componentry

LGT2, 5
Work Lights (Optional)
Location: overhead console or mast.
Purpose: provide work area light outside operator
compartment.
Data: 12 volt.
Adjustment: minimal manual directional adjustment.
Diagrams: DIA-7335-012 (C-4).
Parts Breakdown: 04.9-7330-050 (22) (75).

Figure 18362
LGT3, 6
Dome Lights (Optional)
Overhead
Location: overhead console.
Console
Purpose: provide light inside operator compartment.
Data: 12 volt.
Adjustment: none available.
Diagrams: DIA-7335-012 (B-4).
Parts Breakdown: 04.9-7330-05 (35) (80).
Figure 18363

LGT4, 7
Spot Lights
Location: overhead console (Optional).
Purpose: provide work area light outside operator
compartment.
Data: 24 volt.
Adjustment: none available.
Diagrams: DIA-7335-012 (C-2) (C-3). Figure 18364

Parts Breakdown: 04.9-7332-250 (1).

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LGT8, 9
Mast Mounted Spot Lights (Optional)
Location: mast.
Purpose: provide work area light outside operator
compartment.
Data: 24 volt.
Adjustment: none available.
Diagrams: DIA-7335-018 (B-2).
Parts Breakdown: 04.9-7332-250. Figure 18365

LOS1, 2
Low Speed Lower Switch
Location: control module.
Purpose: allows operator to lower platform.
Part of
Data: wired normally open, held closed by depressing Control Module
the lower button (partially on trucks with high speed
lower).
Adjustment: none required.
Diagrams: DIA-7335-003 and 005 (A-2),
DIA-7335-011 (B-3).
Parts Breakdown: 04.6-7334-050 (68).
Figure 18366

M1
Traction Motor
Location: drive unit.
Purpose: provide driving force for traction.
Data: provides traction control via operator input
(POT1).
Adjustment: none required.
Diagrams: DIA-7335-002, 004 and 019 (B-2).
Parts Breakdown: 03.1-7335-001 (0). Figure 18368

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Componentry

M2
Power Steering Motor
Location: steering gearbox.
Purpose: provide driving force for steering.
Data: steering module provides steering control via
steering command encoder ECR1 and power unit
steered wheel encoder ECR2.
Adjustment: none required.
Diagrams: DIA-7335-002 and 019 (B-2), Figure 18369
DIA-7335-014 (C-2).
Parts Breakdown: 06.0-7330-100.

M3
Lift Pump Motor
Location: reservoir.
Purpose: provide driving force for hydraulic pump sup-
plying hydraulic oil flow for lift.
Data: energized via P1 contactor.
Figure 18370
Adjustment: none required.
Diagrams: DIA-7335-002 and 007 (B-2),
DIA-7335-019 (C-2).
Parts Breakdown: 02.2-7.3-001 (0).

M4
Lift Motor (optional)
Location: reservoir.
Purpose: provide driving force for hydraulic pump sup-
Figure 18371
plying hydraulic oil flow for high speed lift.
Data: energized via P2 contactor.
Adjustment: none required.
Diagrams: DIA-7335-002 (B-1), DIA-7335-019 (C-2).
Parts Breakdown: 02.2-7.3-001 (0).

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Componentry

MLV
Manual Lowering Valve
Location: lift/lower manifold.
Purpose: provide means to lower platform without
powering up truck.
Data: not applicable.
Adjustment: none required.
Diagrams: HYD-7335-001.
Figure 18372
Parts Breakdown: 02.4-7335-001 (11).

ORS1
Switch
Override Switch Panel

Location: switch panel.

Purpose: when raise lower cutout programmed for
override is encountered, actuating switch permits con-
tinuation of function.
Data: momentary contact switch. Figure 18373

Adjustment: none required.

Diagrams: DIA-7335-003 and 011 (B-3),
DIA-7335-005 (B-2).
Contactor
Parts Breakdown: 04.8-7335-100 (12). Panel

P1
Contactor
Location: Contactor Panel.
Purpose: provide control of Electrical power.
Figure 18374
Data: not applicable.
Adjustment: none required.
Diagrams: DIA-7335-004 and 019 (B-2),
DIA-7335-015 (C-2), HYD-7335-001.
Parts Breakdown: 04.3-7335-100 (39).

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Componentry

P2
Contactor (Optional) Contactor
Panel
Location: contactor panel.
Purpose: provide control of Electrical power.
Data: not applicable.
Adjustment: none required.
Diagrams: DIA-7335-004 and 019 (B-2),
DIA-7335-015 (C-2), HYD-7335-001.
Figure 18375
Parts Breakdown: 04.3-7335-100 (41).

POT1
Traction Request Potentiometer
Location: control module.
Purpose: provide traction input to controller TCM.
Data: 22 K ohms.
Adjustment: refer to Electrical Maintenance - control
module.
Diagrams: DIA-7335-003 and 005 (B-1),
DIA-7335-011 (B-2). Switch Panel
Parts Breakdown: 04.6-7335-001 (42).
Figure 18376

PS1
Light Power Supply
Location: overhead console.
Purpose: provide 12 volt for work lights.
Data: 24 volt D.C. input, 12 volt D.C. output.
Switch Panel
Adjustment: none required.
Diagrams: DIA-7335-002 (A-2), DIA-7335-012 (C-1). Figure 18377

Parts Breakdown: 04.9-7330-050 (5).

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Componentry

PS2
Light Power Supply
Location: overhead console.
Purpose: provide 12 volt for dome lights.
Data: 24 volt D.C. input, 12 volt D.C. output.
Overhead Console
Adjustment: none required.
Figure 18378
Diagrams: DIA-7335-002 (A-2), DIA-7335-012 (C-1).
Parts Breakdown: 04.9-7330-050 (6).

PVL
Proportional Lowering Valve
Location: lift/lower manifold.
Purpose: provide proportional flow control of lowering
functions.
Lift/Lower Manifold
Data: 24 volt D.C.
Adjustment: none required. Figure 18379

Diagrams: DIA-7335-002 (B-2), DIA-7335-004 (B-3),

DIA-7335-015 (C-1), HYD-7335-001.
Parts Breakdown: 02.4-7335-001 (15).

PCL
Proportional Lowering Valve
Location: lift/lower manifold.
Purpose: provide proportional flow control of lowering Lift/Lower Manifold
functions.
Figure 18380
Data: 24 volt D.C.
Adjustment: none required.
Diagrams: HYD-7335-001.
Parts Breakdown: 02.4-7335-001 (15).

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Componentry

RAS1
Low Speed Raise Switch
Location: control module.
Purpose: allows operator to raise platform.
Part of
Data: wired normally open, held closed by depressing Control Module
the raise button (partially on trucks with high speed
raise).
Adjustment: none required.
Diagrams: DIA-7335-011 (B-2).
Parts Breakdown: 04.6-7334-050 (68).
Figure 18381
RAS2
High Speed Raise Switch
Location: control module.
Purpose: allows operator to raise platform.
Data: wired normally open, held closed by fully de-
Part of
pressing the raise button.
Control Module
Adjustment: none required.
Diagrams: DIA-7335-003 (A-2), DIA-7335-011 (B-2).
Parts Breakdown: 04.6-7334-050 (68).

RES1 Figure 18382

Resistor (Optional)
Location: overhead console.
Purpose: reduce fan noise.
Data: 25 watt, 10 ohm.
Adjustment: none required.
Overhead
Diagrams: DIA-7335-005 (A-2), DIA-7335-012 (B-4).
Console
Parts Breakdown: 04.9-7330-050 (60).
Figure 18384

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Componentry

RES2, RES3
Freezer/Corrosion Heater (Optional)
Location: aisle guide wheel brackets.
Purpose: RES2 applies heat to aisle guide switch
RGS2 and RES3 applies heat to aisle guide switch
RGS1.
Data: 50 watt, 15 ohm.
Adjustment: none required.
Diagrams: DIA-7335-002 (B-3), DIA-7335-004 (B-3), Distribution Panel
DIA-7335-008 (A-2). Figure 18385
Parts Breakdown: 04.3-7335-001 (6).

RES4, RES5
Freezer/Corrosion Heater (Optional)
Location: battery-restraint-switch brackets.
Purpose: RES4 applies heat to battery restraint switch
BRES2 and RES5 applies heat to battery restraint
switch BRES1.
Data: 50 watt, 15 ohm.
Adjustment: none required.
Diagrams: DIA-7335-017 (C-1).
Parts Breakdown: 01.2-7335-001 (43).

RES6, RES7
Figure 18386
Freezer/Corrosion Heater (Optional)
Location: main frame.
Purpose: RES6 applies heat to chain slack switch
CHS3 and RES7 applies heat to chain slack switch
CHS4.
Data: 25 watt, 30 ohm.
Adjustment: none required.
Diagrams: DIA-7335-017 (C-1).
Parts Breakdown: 07.6-7334-050 (4).

Mainframe

Figure 18387

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Componentry

RES8, RES9
RES9
Freezer/Corrosion Heater (Optional)
RES8 (Shown)
Location: platform gate.
Purpose: RES8 applies heat to gate switches GTS1
and RES9 applies heat to gate switches GTS2.
Data: 25 watt, 30 ohm.
Adjustment: none required.
Diagrams: not shown. Part of
Platform
Parts Breakdown: 09.0-7334-150 (8).
Figure 18388
RES10
Freezer/Corrosion Heater
Location: control module.
Purpose: applies heat to emergency disconnect
switch EDS.
Data: 10 watt, 70 ohm.
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 04.6-7334-050 (21). Control Module

Figure 18389
RES11
Freezer/Corrosion Heater (Optional)
Location: control module.
Purpose: applies heat to rise and lower switches
LOS1, LOS2, RAS1 & RAS2.
Part of
Data: 25 watt, 30 ohm.
Control Module
Adjustment: none required.
Diagrams: DIA-7335-003 (A-1).
Parts Breakdown: 04.6-7334-050 (51).

Figure 18390

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Componentry

RES12
Freezer/Corrosion Heater (Optional) Control Module

Location: control module.

Purpose: applies heat to horn switch HNS1.
Data: 25 watt, 30 ohm.
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 04.6-7334-050 (21).
Figure 18391
RES13
Freezer/Corrosion Heater (Optional)
Location: control module.
Purpose: applies heat to forward switch FS.
Data: 10 watt, 70 ohm.
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 04.6-7334-050 (21).

RES14 Control Module

Freezer/Corrosion Heater (Optional) Figure 18392

Location: control module.

Purpose: applies heat to reverse switch RS.
Data: 10 watt, 70 ohm.
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 04.6-7334-050 (21).

Control Module

Figure 18393

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RES15, RES19
Freezer/Corrosion Heater (Optional)
Location: platform (TT).
Purpose: RES15 applies heat to chain slack switch
CHS1 and RES19 applies heat to chain slack switch
CHS2.
Data: 25 watt, 30 ohm. Part of Platform
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 07.6-7334-050 (43). Figure 18394

RES16
Freezer/Corrosion Heater (Optional)
Location: below floorboard.
Purpose: applies heat to brake switch BRS1.
Data: 25 watt, 30 ohm.
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 05.1-7334-001 (20).
Figure 18395

RGS1 and RGS2 (Optional)

Rail Guide Switches RGS1 and
RGS2 (Shown)
Location: aisle guide wheel bracket mounted under
power unit.
Purpose: provide ability to turn on automatic steering.
Data: wired normally closed held open.
Adjustment: none required.
Diagrams: DIA-7335-014 (B-2). Power Unit

Parts Breakdown: 10.0-7334-001 (11). Figure 18396

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Componentry

RS
Reverse Switch
Location: control module.
Purpose: informs traction controller reverse travel di-
rection is being requested by the operator.
Data: wired normally open. Rotating twist grip toward
operator actuates switch.
Adjustment: none required.
Diagrams: DIA-7335-011 (B-2).
Figure 18397
Parts Breakdown: 04.6-7335-001 (60).

RV1 Lift/Lower Manifold

Relief Valve
Location: lift/lower manifold.
Purpose: limit operating pressure for lift circuit.
Data: not applicable.
Adjustment: refer to Hydraulic Maintenance.
Diagrams: HYD-7335-001.
Figure 18398
Parts Breakdown: 02.4-7335-001 (14).

SB21
Suppressor Block
Location: below strobe light on power unit.
Purpose: suppress electrical noise from operation of
strobe light.
Data: not applicable.
Adjustment: none required.
Diagrams: not shown.
Parts Breakdown: 04.0-7335-001 (5). Mounted to Power Unit

Figure 18400

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Componentry

SVL
Lift/Lower Manifold
Solenoid Valve
Location: lift/lower manifold.
Purpose: provide proportional flow control of lowering
functions.
Data: 24 volt D.C.
Adjustment: none required.
Diagrams: DIA-7335-015 (C-1), HYD-7335-001.
Parts Breakdown: 02.4-7335-001 (15).
Figure 18402

SENSOR BAR LOAD WHEEL

Base of Mainframe
Wire Guidance (Optional)
Location: base of mainframe.
Purpose: sense signal strength from guide wire em-
bedded in floor.
Data: refer to Electrical and Wire Guide System.
Adjustment: none required.
Diagrams: DIA-7335-016 (A-3).
Parts Breakdown: 04.3-7335-500 (10).

SENSOR BAR STEER WHEEL Sensor Bar Load Wheel

Figure 18403
Wire Guidance (Optional)
Location: front and center of power unit below skirt.
Skirt of Power Unit
Purpose: sense signal strength from guide wire em-
bedded in floor.
Data: refer to Electrical Maintenance - wire guide sys-
tem.
Adjustment: none required.
Diagrams: DIA-7335-016 (A-2).
Parts Breakdown: 04.3-7335-500 (1).
Sensor Bar Steel Wheel

Figure 18404

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Componentry

THS1
Power Unit Thermostat (Optional)
Location: power unit battery wall between power unit
and mast.
Purpose: provide ability to turn on power unit heaters.
Data: wired normally closed. Contact closes at 49° C
(120° F) and opens at 68° C (140° F).
Part of Power Unit
Adjustment: none required.
Diagrams: DIA-7335-015 (C-3). Figure 18405

Parts Breakdown: 01.2-7335-003 (41).

THS2
Platform Thermostat (Optional)
Location: mounted to plate assembled to Brake
switch, BRS1, located under platform floor.
Purpose: provide ability to turn on platform heaters.
Part of Power Unit
Data: wired normally closed. Contact closes at 4° C
(40° F) and opens at 15° C (60° F). Figure 18406

Adjustment: none required.

Diagrams: DIA-7335-015 (C-3).
Parts Breakdown: 01.2-7335-003 (41). Switch Panel

ZSS
Zone Select Switch (Optional)
Location: switch panel.
Figure 18407
Purpose: allows selection of lift height cutout.
Data: three position key switch.
Adjustment: none required.
Diagrams: DIA-7335-003 (B-2), DIA-7335-011 (B-3).
Parts Breakdown: 04.8-7330-100 (17).

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