AR26.50-W-4744A Dismantle, assemble drive shaft. 13.1.

12
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540

W26.50-1051-09

1 Drive shaft 6 Thrust spring 8.3 Synchronizer ring (only transmission

2 Oil pipe 7 Synchronizer cone 715.510/513/517)
3 Retaining ring 8.1 Gear wheel constant speed gear 1 9 Needle roller bearing
4 Baffle plate (transmission 10 Tapered roller bearing
5 Retaining ring 715.500/507/520/527/540) 11 Retaining ring
8.2 Constant speed gear 1 (transmission
715.510/513/517)

Modification notes
11.1.12 Special tool added. Operation step 2 *714589073400
*748589013400

Disassemble
1 Remove retaining ring (11)
2 Remove tapered roller bearing (10) Use thrust piece 03 from the
disassembly kit.
Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589113400
Adapter *715589123400
Adapter *715589133400
Disassembly kit *715589196300
Gripper *714589033400
For transmission without code (N56) Power
take-off transmission-independent (NMV) i =
1.48 or code (N47) Power take-off
transmission-independent (NMV) i = 1.09:
Gripper *714589073400
For transmission with code (N56) Power
take-off transmission-independent (NMV) i =
1.48 or code (N47) Power take-off
transmission-independent (NMV) i = 1.09:
Adapter *748589013400
For transmission with code (N56) Power
take-off transmission-independent (NMV) i =
1.48 or code (N47) Power take-off
transmission-independent (NMV) i = 1.09:
Threaded tool *715589116300
Intermediate pipe section *000589463400
© Daimler AG, 4/29/15, G/04/15, ar26.50-w-4744a, Dismantle, assemble drive shaft. Page 1 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
3.1 Remove gear wheel 1 (8.1) and needle
bearing (9)
3.2 Remove gear wheel constant speed gear 1
(8.2), synchronizer ring (8.3) and needle
roller bearing (9)
4.1 Remove annular spring (6) and synchronizer
cone (7) from constant mesh gear 1 (8.1)
4.2 Remove annular spring (6) and synchronizer
cone (7) from synchronizer ring (8.3)
5 Remove circlip (5) and spring washer (4)
6 Remove circlip (3) and oil splash ring (2)
Assemble
7 Insert new splash ring (2) in the input shaft
(1) and install circlip (3)
8 Install spring washer (4) and circlip (5)
9 Check wear between synchronizer cone (7)
and slider sleeve
10.1 Insert annular spring (6) into synchronizer
cone (7) and mount on synchronizer ring of
constant speed gear 1 (8.1)
10.2 Insert annular spring (6) into synchronizer
cone (7) and mount on synchronizer ring
(8.3)
11.1 Slide needle bearing (9) onto the input shaft
(1), then install gear wheel 1 (8.1)
11.2 Slide needle roller bearing (9) onto the drive
shaft (1) and install synchronizer ring (8.3)
with constant mesh gear 1 (8.2).
Danger! Risk of injury to skin and eyes caused by
handling hot or glowing objects.
12 Heat tapered roller bearing (10) to approx.
80 °C and push on
13 Install circlip (11).
Test and adjustment values for gear set
Number Designation
BE26.50-N-1001-01C Axial play of locking rings
BE26.50-N-1004-01C Wear limit between synchronizer cone and
sliding sleeve
000 589 46 34 00 652 589 00 33 21
Intermediate pipe section Hand pump
© Daimler AG, 4/29/15, G/04/15, ar26.50-w-4744a, Dismantle, assemble drive shaft.
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
Transmission 715.500/507/520/527/540
Transmission 715.510/513/517
Transmission 715.500/507/520/527/540
Transmission 715.510/513/517
Only if required.
Only if required.
Only if the oil pipe (2) has been
removed.
The rubber lip of the disk (4) must point
outwards.
AR26.50-W-0420-12A
*BE26.50-N-1004-01C
Transmission 715.500/507/520/527/540
Lubricate annular spring (6) and cones.
Transmission 715.510/513/517
Lubricate annular spring (6) and cones.
Transmission 715.500/507/520/527/540
Lubricate needle roller bearing (9).
Transmission 715.510/513/517
Lubricate needle roller bearing (9).
Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
safety glasses, if necessary.
Once it cools (to approximately 20 °C)
adjust inner race of tapered roller bearing
(10) until it is seated with zero clearance.
Install circlip (11) with zero clearance, if *BE26.50-N-1001-01C
necessary use a circlip (11) of different
thickness.
Transmission Transmission
715.500/507/510/ 715.520/527/540
513/517
mm < 0.08 < 0.08
mm < 0.3 < 0.3
652 589 00 33 23 714 589 03 34 00
Hydraulic hose (complete) Gripper
Page 2 of 3
 714 589 07 34 00 715 589 11 34 00 715 589 12 34 00 715 589 13 34 00
Gripper Adapter Adapter Adapter

715 589 15 34 00 715 589 11 63 00 715 589 19 63 00 748 589 01 34 00

Hydraulic cylinder Threaded tool Disassembly kit Adapter

© Daimler AG, 4/29/15, G/04/15, ar26.50-w-4744a, Dismantle, assemble drive shaft. Page 3 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540