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Construction and Building Materials 155 (2017) 37–44

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Experimental study on the use of rejuvenators and plastomeric polymers


for improving durability of high RAP content asphalt mixtures
Alessandra Bonicelli a,⇑, Paolo Calvi b, Gilberto Martinez-Arguelles a, Luis Fuentes a, Filippo Giustozzi c
a
Universidad del Norte, Department of Civil and Environmental Engineering, Km 5 via Puerto Colombia, Barranquilla, Colombia
b
Politecnico di Milano, Department of Civil and Environmental Engineering – Transportation Infrastructures, Piazza Leonardo Da Vinci 32, Milan 20133, Italy
c
Royal Melbourne Institute of Technology (RMIT University), Civil and Infrastructure Engineering, 376-392 Swanston St., Melbourne, VIC 3000, Australia

h i g h l i g h t s

 High RAP mixes, with rejuvenator and polymer, can achieve good mechanical properties.
 The optimal proportioning of additives depends on weather and binder properties.
 The optimal mix selection should depend on a cost/performance analysis.
 A statistical analysis of the results was conducted.

a r t i c l e i n f o a b s t r a c t

Article history: The use of RAP (Reclaimed Asphalt Pavement) in new asphalt pavements could potentially generate envi-
Received 10 March 2017 ronmental footprint reduction especially in terms of raw-material consumption. This investigation aims
Received in revised form 2 August 2017 to evaluate the effectiveness of the addition of rejuvenator and plastomeric polymer on the performance
Accepted 3 August 2017
of high RAP content (40%) asphalt mixture. Six combinations, varying proportion of rejuvenator and poly-
mer, were studied. Mechanical and long-term performance was evaluated through laboratory investiga-
tions analyzing the physical properties and rheology of the binder and measuring stiffness modulus and
Keywords:
permanent deformations (rutting) of recycled asphalt mixes.
Reclaimed Asphalt Pavement
Rejuvenator
Outcomes showed that a proper calibration of rejuvenation agent and polymer can enhance the overall
Plastomeric polymer durability of high RAP content mixes. Statistical analysis of results was also conducted to determine the
Creep significance of variables involved.
Recycling Ó 2017 Elsevier Ltd. All rights reserved.

1. Introduction and background RAP in asphalt pavements is limited to percentages between 15%
and 45% in most of States [2] even though it is possible to produce
The use of Reclaimed Asphalt Pavement (RAP) material, in the hot-mixed recycled asphalt pavement with equal or greater quali-
production of new asphalt pavements, leads to considerable eco- tative properties than a traditional asphalt pavement [3]. The use
nomic and environmental benefits by transforming waste materials of rejuvenators commonly fosters an increase in the amount of
into a valuable resource. As a result, lower consumption of raw RAP that could be used, up to 100% recycled pavements [4].
materials and areas for storage are needed, as well as considerable High RAP content asphalt mixtures (RAP contents between 25
reduction of energy supplies and emissions during disposal and and 100% [4]), can present some critical aspects: (i) from logistic
landfill operations. Recently, the European Union financed several point of view, planning, storage and transport of RAP material to
research projects focused on the use of RAP in asphalt pavements the working site, (ii) in bitumen properties, higher stiffness and
within the Seventh Framework Program (FP7/2007–2013) [1]. The brittleness of the binder, (iii) in mixture characteristics, water sen-
objective of the European policy is to achieve a minimum of 50% sitivity and long term performance, and (iv) from an economical
RAP content in asphalt pavements by 2020. In the U.S., the use of evaluation due to the cost of the additives [5–9].
To date, asphalt production plants can only include between
30% and 50% of recycled material into asphalt mixtures without
⇑ Corresponding author.
introducing significant changes to the traditional production
E-mail addresses: abonicelli@uninorte.edu.co (A. Bonicelli), paolo1.calvi@mail.
polimi.it (P. Calvi), garguelles@uninorte.edu.co (G. Martinez-Arguelles), lfuente-
equipment [7,8]; limitations are mostly related to technical prob-
s@uninorte.edu.co (L. Fuentes), filippo.giustozzi@rmit.edu.au (F. Giustozzi). lems in RAP warming and mixing time.

http://dx.doi.org/10.1016/j.conbuildmat.2017.08.013
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
38 A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44

Moreover, asphalt mixtures with high RAP content need particular inconvenient after the use of polymers in high RAP con-
different mix-design procedures compared to traditional asphalt tent asphalt mixtures [25].
concrete. In 2000, the National Cooperative Highway Research As already mentioned, high RAP contents produce an increase in
Program (NCHRP) published guidelines to design asphalt mixtures stiffness between 25% and 60%, compared to mixtures with no RAP
with high RAP content and adjust SuperPave mix-design proce- [26]. Despite of the reduction of ductility, some studies proved that
dures, accordingly [10]. In fact, asphalt binder in RAP commonly mixtures with more than 40% RAP present greater fatigue resis-
retains poor mechanical characteristics, due to aging occurred dur- tance than standard hot-mix asphalt [6,27]. Possible explanations
ing construction and operational phases [11]. for this phenomenon could be the reduction of deformations due
As the influence of the aged asphalt on the properties of the to improved stiffness under a stress-controlled test. Other studies
final mixture is considerable, two methods are used to obtain sim- affirm that the formation of a protective layer around RAP aggre-
ilar performance for virgin asphalt; the ‘‘bumping grade” method gates help to prevent moisture damage [28]. The above could also
and the addition of rejuvenator additives [6]. In particular, the be used to explain why high RAP content mixtures exhibit the
‘‘bumping grade” technique consists in mixing the aged asphalt same or greater moisture-damage resistance than traditional mix-
with a lower PG virgin binder (i.e. one or two grades lower than tures [6,14,21].
the objective designed PG) in order to achieve a mixed binder with
the desired properties. Blending charts and prediction formulas are 2. Research objectives
commonly used for selecting the appropriate virgin binder consid-
ering the viscosity values of the designed final product or the final The current research work focused on the mechanical behavior
penetration value [2,10]. The use of rejuvenator additives, gener- of high RAP content asphalt mixtures for an intermediate asphalt
ally low-viscosity oils, allows improving the chemical composition binder layer. The effect of rejuvenator and plastomeric polymer
of the aged asphalt by increasing the maltenic fraction and provid- on long term performance of high RAP content asphalt mixtures
ing a softening effect and an increase of ductility [2,12]. For an was investigated.
appropriate use of rejuvenators in asphalt mixtures there are sev-
eral factors to be considered. Chemical compatibility is required 3. Materials and methods
between the rejuvenator and the binder to guarantee that the reju-
venator will form a low-viscosity layer around the aggregate, All mixtures contained 40% RAP and 60% virgin materials (aggregate and virgin
which is coated with oxidized RAP binder, and thus penetrate binder); proportioning of rejuvenator and plastomeric polymer is described in the
following section.
and diffuse to soften RAP binder. Also, emissions associated with
the use of rejuvenators need to be taken into great account since
3.1. Material properties
different types of rejuvenator agents will contain variable amount
of aromatic oils, which are also source of emission of a number of RAP was collected by milling 50 mm-thick pavement material from the surface
volatile substances [13,14]. Rejuvenator is commonly acknowledge of the old road pavement during a renovation work of a Colombian highway located
for reducing the performance grade of asphalt at both high and low in tropical climate. The hot climate (above 28 °C throughout the entire year),
humidity and general weather conditions of tropical regions, contributed to asphalt
temperatures [15] but the correct proportioning of this additive
oxidation. It should also be considered that hot mix asphalts (HMA) during mixing,
and the interaction with other admixtures can turn this property transportation and placing phases suffer the short term aging while long term aging
in a positive feature. In fact, stiffness reduction, due to rejuvenator takes place during the pavement service life. As expected, after extraction and
addition, provides improved workability during mixing and help to recovery operations, conducted according to EN 12697-1 [29] and EN 12697-3
extend fatigue life [16]. However, some concerns have been raised [30], RAP binder resulted much stiffer than the virgin binder which presented
60/70 penetration grade, according to EN 1426 [31]. The bitumen extracted from
about the resistance to permanent deformation after rejuvenator RAP had a penetration value of 30 (1/10 mm). The selection of the virgin binder
addition due to the analysis of long term performance of the reju- 60/70 was related to the Colombian National construction standards, which are
venated layers in different roads [17]. It has been demonstrated based on bitumen penetration, average annual temperature and traffic level.
that rutting issues do not always occur if the amount of rejuvena- After the extraction procedure, 5.6% asphalt binder content was estimated in
RAP; this could be considered quite a high bitumen content compared to typical
tor is proportioned appropriately and proper diffusion-time (time
mix design, probably due to aggregate absorption characteristics and to the fact
that the rejuvenator needs to establish a stable chemical bond with that it was applied on a wearing course layer.
asphalt binder) is waited before re-opening to traffic [4,14,18]. In Sieve size distribution curves of RAP, pre-extraction and RAP ‘‘white” aggregates
fact, the diffusion process of rejuvenators starts by forming a thin (post-extraction), were compared (EN 933-1) [32] as shown in Fig. 1.
film around aggregates that are covered by aged binder, and grad- From the analysis of Fig. 1, one can observe that the filler content in RAP is
around 6%. The rejuvenator consisted of a compound of modified polyamines and
ually penetrates the asphalt binder layer reducing its thickness. vegetal oils that aimed to provide the reconstitution of the equilibrium between
When the rejuvenator is totally adsorbed by the aged binder, the
equilibrium condition is reached [19,20]. Further investigations
studied the timing of the diffusion process [21,22]. Instead, it has
been demonstrated that by increasing the mixing temperature,
the eventual addition of oils and an optimized storage time [23],
lead to an enhancement of the beneficial effect of rejuvenators.
In conclusion, general good practice for optimal diffusion of rejuve-
nators is (i) to increase mixing and compaction temperature and
(ii) to extend the storage time. The increase of mixing temperature
and storage time can produce an acceleration of early aging of the
bitumen although this procedure can better simulate mixing and
hauling time in real applications.
Combined with the use of rejuvenators, the addition of plas-
tomeric polymers (i.e. High Density Poly-Ethylene) increases the
performance of asphalt materials, particularly at high temperature;
the softening point of the binder is improved as well as resistance
to permanent deformation and moisture and fatigue damage [24].
Plant manufacturing and laying operations do not reflect any Fig. 1. RAP sieve size distribution curves before and after extraction.
A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44 39

performance. The maximum and minimum recommended dosages in the range


provided by the supplier were selected and compared to the control mix (without
additive addition). In this way, the effect of each additive could be studied as well as
their combined behavior. According to the producer’s recommendations, tests were
conducted after 10 ± 1 days from specimen mixing and compaction to guarantee
homogenous diffusion of rejuvenator in the mixes. Table 2 shows the experimental
matrix. Two combinations (0% rejuvenator-8% polymer and 0.4% rejuvenator-0%
polymer) were not considered in this research due to poor practical relevance.

3.3. Specimen preparation

Mixing was conducted with a standard asphalt laboratory mixer for six minutes
to achieve a uniform spread of the additives. RAP and aggregates were pre-heated at
135 °C and 180 °C, respectively, before batch-mixing.
The rejuvenator was mixed with the bitumen through an overhead stirrer for
30 s at 135 °C and rotational speed of 200 rpm.
The mixing process started with only virgin aggregates and polymer chips in the
mixer, RAP was then added and finally the virgin binder and rejuvenator were
included. The ‘‘dry-method” of mixing polymers with aggregates before the addi-
Fig. 2. Final aggregate size distribution curve. Note: ‘‘MDC-25”refers to Colombian
tion of the other components of the mixture was applied because polymer melting
standards for intermediate layers (INV E-450).
point was about 180 °C and it was not possible to mix it with the wet method with-
asphaltene and maltene phases in the aged binder. The rejuvenator’s density and out incurring into excessive aging of the bitumen.
viscosity at 25° were 0.91 ± 0.02 g/cm3 and 60 ± 10 cP, respectively. Rejuvenator The final mixing temperature was about 160 °C. The mixture was then main-
was proportioned according to two different dosages and following supplier’s rec- tained for 2 h in oven and samples were compacted at 150 °C according to EN
ommendations; i.e. between 0.2 and 0.4% by weight of the RAP (0.076–0.152% by 12697-31 [34].
weight of the mix, respectively). Comparisons with zero-rejuvenator control mix
were also conducted. Rejuvenator was added directly to the virgin binder at 3.4. Test standards and procedures
120 °C and uniformly mixed with a bitumen stirrer.
The polymer was a compound of thermoplastic polymers manufactured in In the present research various volumetric and mechanical properties of the
small chips of 1–4.5 mm. Polymer’s softening point was 160 °C and its melting tem- material were studied.
perature was about 180 °C. Its density ranged between 0.4 and 0.6 g/cm3. Polymers The studied volumetric properties of the mixtures were: theoretical maximum
were added directly into the mixer together with hot aggregates during the mixing specific gravity (GMM) ASTM D2041 [35] using the ‘‘Rice machine”, bulk specific
phase and before the addition of the virgin binder in order to promote melting and gravity (Gsb) AASHTO T 166 [36], void content, and aggregate voids (VMA and
improve diffusion. The purpose of plastomeric polymer addition was to reduce per- VFB) according to EN 12697-8 [37].
manent deformation rate by enhancing stiffness at high temperature but at the Strength and durability were evaluated in terms of indirect tensile strength,
same time, conserving similar stiffness at low temperatures. Polymer was propor- stiffness modulus, and resistance to permanent deformations and fatigue.
tioned according to the supplier recommended dosages, ranging between 4 and In particular, stiffness modulus was measured using the indirect tensile strength
8% by weight of the total binder in the mix (virgin binder plus RAP binder), which configuration (ITSM) according to EN 12697-26 [38]. Tests were conducted at three
is equal to 0.2% and 0.4% by weight of the mix, respectively. different temperatures (0 °C, 20 °C and 40 °C) and four loading frequencies (0.5, 1, 2,
Virgin aggregates (passing at 9.5 mm) and sand (0–2 mm) were proportioned 4 Hz). Based on experimental data, master curves were constructed at the reference
according to the technical specification INV E-450 [33]. Mixtures were designed temperature of 20 °C. Unconfined dynamic creep tests were also conducted to eval-
for containing approximately 6% filler (below 0.075 mm) considering both the uate the susceptibility to permanent deformation according to EN 12697-25 [39]. A
amount contained in RAP material and sand fraction. Aggregates’ physical and cyclic uniaxial load of 1000 kPa was applied to specimens at 50 °C. The magnitude of
chemical requirements complied with Colombian specifications INV E-450 [33]. the load was preliminary defined as to clearly identify the transition point (flow
The final aggregate distribution curve is shown in Fig. 2. number) between the secondary and tertiary stage of development of permanent
The final sieve size distribution curve of the material was manufactured in deformation by the end of the test (3600 loading cycles).
accordance to Colombian standard E-450 [33] by adding 40% RAP, 30% gravel
19 mm and 30% of sand as reported in Table 1.
Virgin binder 60/70 was selected after being characterized by softening point,
4. Results and discussion
penetration grade and rheology; the rejuvenator was expected to counterbalance
high stiffness due to oxidation of aged RAP binder. All mixtures were designed with The experimental research had the objective to find a relation-
5% asphalt binder content, considering both the asphalt binder from RAP and the ship between additive proportioning and recycled asphalt mixture
virgin binder as active binders. Optimum binder content was selected using the
performance.
Marshall mix-design method in agreement with Colombian’s mix-design standards.
According to this, the total amount of virgin binder to be provided, calculated by In this section, results of volumetric and mechanical character-
difference with the completely re-used RAP-binder, was 2.7% of mixture total ization of the material are presented.
weight; thus saving 46% of virgin binder consumption.
4.1. Volumetric properties
3.2. Experimental plan

The same aggregate size distribution curve, RAP content (40%) and asphalt bin-
The following volumetric properties of the mixes were
der content (5%, as a combination of rejuvenated and neat binder) were used for all measured during the experimental phase: theoretical maximum
mixes. Different additive proportioning was used to evaluate its effect on the mix specific gravity, bulk specific gravity, void content, voids in the

Table 1
Aggregate proportioning and sieve size distribution compared to INVIAS specifications [33].

RAP Gravel ¾ Sand DESIGN MIX MDC-25


40% 30% 30% 100%
ASTM mm – – – – –
100 25 100% 100% 100% 100% 100–100
3/400 19 100% 100% 100% 100% 80–100
1/200 12.5 95% 45% 100% 82% 67–85
3/800 9.5 87% 18% 99% 70% 60–77
n4 4.75 69% 1% 75% 50% 43–59
n 10 2 51% 1% 49% 35% 29–45
n 40 0.425 24% 1% 26% 18% 14–25
n 80 0.18 11% 1% 17% 10% 8–17
n 200 0.075 5% 0% 12% 6% 4–8
40 A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44

Table 2 and four loading frequencies were considered. Three specimens of


Investigation matrix. each mixture were tested on two perpendicular diameters, at each
Tested Additives combinations Polymer proportioning test condition. Results, including the standard deviation, are shown
0% 5% 8% in Table 4.
It should be noticed that typical stiffness modulus for Colom-
Rejuvenator proportioning 0% 0R_0P 0R_5P –
0.2% 0.2R_0P 0.2R_5P 0.2R_8P
bian intermediate asphalt layers with similar polymer content
0.4% – 0.4R_5P 0.4R_8P are roughly around 6500 MPa at 20 °C and 2 Hz for mixes with
100% virgin aggregates [40]. Results in Table 4 allow identifying
Note. ID ‘‘R” and ‘‘P” are referred to rejuvenator and plastomeric polymer,
respectively.
the stiffening effect when high RAP content is included and the
interaction of both rejuvenator and polymers content.
Stiffness experimental data were depicted as master curves
according to time-temperature superposition principles [41]. Mas-
mineral aggregate (VMA) and voids filled with binder (VFB). Table 3
ter curves were built according to Hirsch-Bonaquist sinusoidal
shows the volumetric characteristics of the above mentioned
model [42] that showed a good fit to the experimental data. Master
mixes.
curves are presented in Fig. 3 for a reference temperature of 20 °C.
The resulting values of Gmm and Gsb were not affected by the
As expected, mixes containing high RAP proportions generally
presence of polymer, characterized by a lower density, because of
present higher stiffness values at all temperatures [2,41] compared
the small amount on the total mix.
to traditional mixtures. However, the main purpose was to
A constant 6% void content target was achieved that complied
evaluate the differential effect of the rejuvenator and plastomeric
with Colombian acceptability requirements (INV E-450) [33] for
polymer addition (and their combinations) into the recycled mixes.
intermediate pavement layers.
By the observation of mixtures characterized by the same
polymer content, at high temperature, higher rejuvenator dosages
4.2. Stiffness produced considerable stiffness reductions when less amount of
polymer was proportioned. At low temperatures, instead, the
Stiffness modulus was measured at 0 °C, 20 °C and 40 °C, accord- reduction of stiffness due to rejuvenator was found to be indepen-
ing to test conditions described in the standard EN 12697-26 [38] dent from polymer dosage. The use of polymer at high temperature

Table 3
Volumetric properties of the mixtures.

Mix Gmm [kg/m3] Gsb [kg/m3] Air Voids [%] VFA [%] VFB [%]
0.2R_5P 2437 2292 5.9 16.9 64.8
0.2R_8P 2439 2296 5.9 16.8 65.1
0.2R_0P 2430 2287 5.9 16.8 65.0
0.4R_5P 2427 2290 5.6 16.6 66.0
0.4R_8P 2443 2295 6.1 17.0 64.3
0R_5P 2436 2295 5.8 16.7 65.5
0R_0P 2454 2297 6.4 17.4 63.2
Norma INVIAS – – 4–8% >15% 65–75

Table 4
Stiffness modulus registered for mixtures at different temperatures: (a) 0 °C, (b) 20 °C and (c) 40 °C.

Stiffness Modulus at 0 °C [MPa]


4 Hz St.Dv. 2 Hz St.Dv. 1 Hz St.Dv. 0,5 Hz St.Dv.
0R_0P 21,730 524 20,489 335 19,369 297 18,423 164
0R_5P 22,708 668 21,554 601 20,346 577 19,304 575
0.2R_0P 19,256 694 18,027 688 16,852 665 15,844 698
0.2R_5P 19,149 36 18,172 401 16,900 470 15,961 214
0.2R_8P 20,316 522 18,659 684 17,342 555 16,284 585
0.4R_5P 16,983 709 16,235 753 14,674 416 13,698 330
0.4R_8P 16,830 538 16,034 304 15,103 234 14,329 338
Stiffness Modulus at 20 °C [MPa]
0R_0P 9383 172 8130 68 7085 78 6240 125
0R_5P 9850 216 8563 184 7426 126 6668 166
0.2R_0P 7506 761 6378 741 5459 714 4727 628
0.2R_5P 8907 203 7814 107 6848 120 6121 158
0.2R_8P 9254 532 8091 413 7060 377 6241 336
0.4R_5P 7281 112 6306 133 5384 129 4604 30
0.4R_8P 7766 451 6742 348 5912 318 5238 321
Stiffness Modulus at 40 °C [MPa]
0R_0P 2348 177 1928 170 1517 153 1231 167
0R_5P 2640 136 2174 120 1740 118 1468 124
0.2R_0P 1595 90 1292 79 1007 65 800 41
0.2R_5P 2316 68 1860 50 1500 49 1220 33
0.2R_8P 2310 151 1845 96 1482 87 1224 73
0.4R_5P 1725 10 1392 15 1116 20 913 8
0.4R_8P 2255 316 1877 292 1518 276 1250 224
A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44 41

Fig. 3. Master curves at Tref 20 °C.

led to an increase in stiffness thus demonstrating their effective- According to the observed results, the addition of polymer pro-
ness in contrasting the excessive softening provided by the rejuve- duced more significant effects in increasing the stiffness at inter-
nator. The control mix with no additives exhibited excessive mediate values of rejuvenator. When no rejuvenator was added
stiffness at low temperature while mixtures with rejuvenator only in the mix, the mixture was already stiff and the stiffening effect
showed a noticeable lack of stiffness at high temperature. Accord- of polymer was less relevant; on the other hand, when greater
ing to the stiffness analysis, the mixture that showed the correct amount of rejuvenator was included, the addition of polymer led
proportioning of rejuvenator and polymer had 0.2% rejuvenator to an increase of stiffness that was less significant but still appre-
and 5% polymer content. In fact, it provided a superior performance ciable, probably due to the prevalent effect of the rejuvenator.
reducing stiffness at higher frequencies and lower temperatures One of the main goals of rejuvenator addition was to restore
and, at same time, increased stiffness at low frequencies and higher the maltenic fraction of the oxidized asphalt binder and cope with
temperatures. In particular, a correct use of additives allowed the excessive high-RAP mixes’ brittleness at low temperatures.
reducing stiffness at low temperature and high loading frequen- Results showed that the rejuvenator affected positively the mix-
cies, and, at same time, increasing stiffness at high temperature ture behavior at a low temperature (i.e. 0 °C), registering signifi-
and low loading frequencies. cant reductions in stiffness for higher rejuvenator contents
Tables 5 and 6 highlight the single effect of adding rejuvenator (Table 6).
and polymer on the stiffness of the mixes, respectively. A possible drawback, however, is the stiffness reduction at
In Table 5, the variation in stiffness produced by the addition of intermediate and high temperatures; an excessive reduction (up
different polymer contents was analyzed for constant levels of to 54%) was observed when polymer was not included into the
rejuvenator. mix; this to possibly produce susceptibility to permanent deforma-
As shown, the effect of polymer was not significant at low tem- tions. However, when at least 5% of polymer was added to the mix,
peratures (i.e. 0 °C); in fact, less than 6% variation in stiffness was stiffness reduction due to rejuvenator sensibly decreased; showing
recorded. This result was somehow expected considering that, at a better behavior of the material at higher temperature. High tem-
low temperatures, asphalt mixes behave as a solid. At intermediate perature stiffness increased because of the high polymer content,
temperatures (i.e. 20 °C), the effect of the polymer was significant despite of the presence of the rejuvenator. As expected, the content
and stiffness was increased up to 32% with respect to the control of rejuvenator allowed softening the material at lower
mix with no polymer addition. It was also observed that polymer temperatures.
addition was more effective at low frequencies, when the stiffness A high amount of polymer (i.e. 8%) was needed to balance the
of traditional asphalt mixes is usually smaller. softening effect of the rejuvenator and even provide a slight
The effect on the addition of the same amount of polymer (i.e. increase in stiffness at high temperatures.
from 5% to 8%) was much more evident when a higher content of
rejuvenator was included into the mixes (i.e. from 0.2% to 0.4%),
as clearly identified by the last two rows in Table 5. 4.3. ANOVA and linear model
At a high temperature (i.e. 40 °C), plastomeric polymer addition
confirmed its strengthening behavior and led up to a 53% increment A linear model was used to interpolate the analytical results of
in stiffness. However, for a constant content of rejuvenator (i.e. the stiffness modulus and predict the values of modulus with vari-
0.2%), the addition of 5% polymer or 8% polymer provided similar able amount of rejuvenator and polymer. The ANOVA test was con-
results, thus suggesting optimal polymer content was around 5%. ducted to study the statistical significance of the parameters
In other words, a significant increase in stiffness due to polymer involved in the model. For each of the seven mixtures, six modulus
addition was registered at the common critical conditions for measurements were collected for twelve frequency-temperature
asphalt, as viscoelastic material; namely, high temperatures and combinations with a total amount of 504 registered data.
low frequency of load. For these reasons, plastomeric polymer The goal of the statistical analysis was to create a suitable
proved to be efficient to prevent permanent deformations, which model for pavement-material design that allows knowing stiffness
are usually produced at high temperatures and slow moving loads. modulus value depending on additive proportioning.
42 A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44

Table 5
Variation of stiffness depending on polymer contents for fixed values of rejuvenator.

Note. Higher color intensities underline greater stiffness increments.

Table 6
Variation of stiffness depending on rejuvenator contents for fixed values of polymer.

The validity interval of the model was defined to include three that specific parameter was statistically significant for a 95% confi-
polymer contents (between 0% and 8%) and three rejuvenator dence level.
dosages (between 0% and 0.4%). As expected, parameter b1 resulted with a negative sign from
For each temperature/frequency combination, a linear model the analysis output. Indeed, this parameter defined the relation-
was created with the following formula (1): ship between rejuvenator content and stiffness. With the observa-
tion of R2, the model showed an accuracy of 90% at low
M r ðf ; TÞ ¼ b0 þ b1  REJ þ b2  POL ð1Þ temperatures and precision decreased at intermediate (80% of
where: accuracy) and high temperatures.
b0 , b1 , b2 ðf ; TÞ = parameters of the model
REJ; POL = variables of the model; quantities of rejuvenator and 4.4. Permanent deformation
polymer, respectively.
Permanent deformation resistance was evaluated at 50 °C with
The statistical analysis allowed to determine the statistical rel- dynamic creep test under unconfined conditions [39]. Three spec-
evance of each parameter (using the p-value) and to define the sig- imens for each mixture were tested. The deformation curves
nificance of the model in terms of the Coefficient of Determination against the uniaxial loading cycles of 1000 kPa are plotted in
(R2). In fact, R2 was used to evaluate variability of the data. Such Fig. 4. The test terminated after 3600 loading cycles.
variability was significantly higher at higher temperatures (R2 As shown in Fig. 4, the average rutting potential of the mixtures
ranging from 0.59 to 0.68 at 40 °C). Results showed high signifi- containing plastomeric polymer, even in the presence of rejuvena-
cance of the three parameters of the model, as reported in Table 7. tor, was dramatically reduced compared to the control mix; flow
The significance of b0 , b1 , b2 parameters was evaluated using the number was increased and the inflection point was moved towards
p-value; a p-value lower than 0.05 would imply that the effect of the right end side of Fig. 4. It can be observed that, for this load and
A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44 43

Table 7
Parameters of the statistical linear regression.

T [°C] FREQ [Hz] b0 p-value b1 p-value b2 p-value R2

0 4 21,929.1 2.00E16 14,494 2.16E10 121.28 0.0459 0.9101


2 20,658.8 2.00E16 13,193.1 6.39E10 97.69 0.0929 0.8998
1 19,466.4 2.00E16 13,431 4.51E11 100.81 0.0485 0.9254
0.5 18,446.3 2.00E16 13,121.9 4.54E11 99.65 0.0463 0.9253
20 4 9159.08 2.00E16 7090.74 6.26E08 185.87 0.000191 0.8113
2 7904.6 2.00E16 6363.9 7.30E08 180.7 9.16E05 0.8092
1 6845.23 2.00E16 5716.15 2.02E07 169.7 0.000121 0.7876
0.5 6042.73 2.00E16 5541.57 1.10E07 170.95 0.00005 0.8026
40 4 2193.54 8.66E15 2200.54 1.95E05 94.05 9.95E05 0.6839
2 1789.19 6.30E14 1804.86 6.80E05 76.44 3.33E04 0.6336
1 1407.34 4.85E13 1436.34 2.11E04 65.8 4.39E04 0.5975
0.5 1146.85 1.46E12 1267.1 1.82E04 59.75 2.87E04 0.6107

Fig. 4. Cumulative creep curves of high RAP content mixes, 1000 kPa cyclic uniaxial load at 50 °C.

The lowest Flow Number was identified in the mix that used
only the rejuvenator (no polymer), which exhibited a steep transi-
tion (passage from secondary linear phase to tertiary phase of rut-
ting development) after almost 800 cycles. As a general trend, the
higher the polymer content, the higher the resistance to perma-
nent deformation. In fact, 0.2R_8P (0.2% rejuvenator and 8% plas-
tomeric polymer) and 0.4R_8P (0.4% rejuvenator and 8%
plastomeric polymer) showed higher flow numbers, on average,
compared to the same mixes with 5% polymer.
It should be further noted that for a constant amount of
polymer (either 5% or 8%), there was very small change in the flow
number between mixes with different amount of rejuvenator
(i.e. 0%, 0.2% and 0.4%); thus, the use of polymer can be effective
in counterbalancing the negative effect of rejuvenator on resis-
tance to permanent deformation.

Fig. 5. Average flow numbers [FN] calculated for all mixtures.


5. Conclusions

The experimental analysis, conducted to determine the effect of


temperature, there are slight differences between mixtures con- different additives in the mechanical properties and durability of
taining additive in various proportions with curves often pavement material with high RAP content, led to the following
overlapping. conclusions.
In addition, mixes that did not contain polymer showed the
lowest resistance to permanent deformations; in particular, the 1. Selected additives and mixing procedure allowed to produce
mix containing rejuvenator only resulted, by far, to be the weakest. and compact pavement material containing high RAP content,
In Fig. 5, the flow number values are graphically represented for which complied with the volumetric requirements of an inter-
all tested mixtures. The results proportioned in Fig. 5 are the aver- mediate asphalt layer.
age values of the flow numbers calculated for all the specimens of 2. The correct proportioning of the rejuvenator and plastomeric
each mixture; this result is different from the flow number that can polymer allowed achieving satisfactory mechanical perfor-
be calculated from the cumulative curve presented in Fig. 4. mance. After a comprehensive analysis of the results deriving
44 A. Bonicelli et al. / Construction and Building Materials 155 (2017) 37–44

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