Professional Documents
Culture Documents
MIG WELDERS
71091-71095
IMPORTANT: Please read these instructions carefully to ensure the safe and effective use of this product and save
these instructions for future reference. This manual has been compiled by Draper Tools and is an integrated part of the
product with which it is enclosed and should be kept with it for future references.
This manual describes the purpose for which the product has been designed and contains all the necessary information
to ensure its correct and safe use. We recommend that this manual is read before any operation or, before performing
any kind of adjustment to the product and prior to any maintenance tasks. By following all the general safety
instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the
product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
230V GAS/GASLESS MIG WELDERS
Stock nos. 71091 & 71095.
Part no. MW140T & MW170T.
1.2 REVISIONS:
As our user manuals are continually updated, users should make sure that they use the
very latest version.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
2
2. CONTENTS
2.1 CONTENTS
Page content .............................................................................. Page
1 TITLE PAGE
1.1 INTRODUCTION ................................................................................................ 2
1.2 REVISION HISTORY .......................................................................................... 2
1.3 UNDERSTANDING THIS MANUAL ................................................................... 2
1.4 COPYRIGHT NOTICE ........................................................................................ 2
2 CONTENTS
2.1 CONTENTS ........................................................................................................ 3
3 GUARANTEE
3.1 GUARANTEE...................................................................................................... 4
4 INTRODUCTION
4.1 SCOPE................................................................................................................ 5
4.2 SPECIFICATION................................................................................................. 5
4.1 HANDLING & STORAGE.................................................................................... 5
5 HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS .............................................................6-8
5.2 CONNECTION TO THE POWER SUPPLY ........................................................ 9
6 IDENTIFICATION
6.1 IDENTIFICATION.............................................................................................. 10
7 UNPACKING & CHECKING
7.1 PACKAGING..................................................................................................... 11
7.2 WHAT’S IN THE BOX ....................................................................................... 11
8 PREPARING THE WELDERS
8.1 FITTING THE WHEELS (71095 ONLY)............................................................ 12
8.2 LOCATION........................................................................................................ 12
8.3 INSTALLING THE FILLER WIRE ..................................................................... 12
8.4 GAS/NO GAS.................................................................................................... 14
8.5 POLARITY ........................................................................................................ 14
8.6 GAS BOTTLE CONNECTION .......................................................................... 14
9 OPERATION INSTRUCTIONS
9.1 ON/OFF SWITCH ............................................................................................. 15
9.2 WELDING CURRENT REGULATION SWITCHES .......................................... 15
9.3 WIRE SPEED ADJUSTMENT .......................................................................... 15
9.4 THERMAL CUT-OUT........................................................................................ 16
9.5 MIG WELDING PRINCIPLES ........................................................................... 16
10 TROUBLESHOOTING
10.1 TROUBLESHOOTING ...................................................................................... 17
11 MAINTENANCE
12.1 MAINTENANCE ................................................................................................ 18
12 EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS......................................................................... 19
13 DISPOSAL
13.1 DISPOSAL ....................................................................................................... 20
14 GLOSSARY
14.1 GLOSSARY ...................................................................................................... 21
DECLARATION OF CONFORMITY............................................................................ ENCLOSED
3
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor
or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF.
England.
Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when
the guarantee period is 90 days from the date of purchase. This guarantee does not apply
to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accidents, or repairs attempted or made by any personnel
other than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage
charges will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations
of its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated
receipt or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
4
4. INTRODUCTION
4.1 SCOPE
These MIG welders are a limited duty machine designed to perform ARC welding fabrication
on a variety of steel types with either shield gas or flux cored filler wire.
4.2 SPECIFICATION
Stock no. ................................................................ 71091............................................ 71095
Part no. ................................................................ MW140T .....................................MW170T
Input:
Voltage (U1..V) ................................................ 230V...............................................230V
Phase ................................................................. 1........................................................ 1
Frequency ....................................................... 50Hz...............................................50Hz
Rated maximum
supply current (I1max) ....................................... 25A.................................................. 25A
Rated supply current (I1eff) ................................ 8A..................................................... 8A
Capacity .........................................................3600W..........................................5200W
Output:
No-load voltage (U0..V) .................................... 33V..................................................34V
Welding current range
(..A to ..A) .................................................... 50A-130A................................... 60A-160A
(..V to ..V) ................................................ 16.5V to 20.5V............................. 17V to 22V
Duty factor:
10% ................................................................. 130A............................................... 160A
35% ............................................................. 70A/17.5V ................................. 86A/18.3V
60% .............................................................. 53A/17A ....................................65A/17.3A
100% ...................................................................- ......................................................... -
Protection fuse.......................................................... 16A.................................................. 16A
Welding wire ....................................................0.6mm-0.9mm .......................... 0.6mm-0.9mm
Torch coupling ........................................................Direct .............................................Direct
Insulation class ........................................................... H .......................................................H
IP Protection class.................................................. IP21S............................................ IP21S
Cooling device ......................................................... Fan.................................................. Fan
Max. working temperature ....................................... 40OC............................................... 40OC
Dimensions (mm) .......................................... 540x300x440mm ..................695x395x450mm
Weight ..................................................................... 31kg............................................... 37kg
The environment will have a negative result on its operation if you are not careful. If the
machine is unprotected from dust and debris; components will become clogged:
And if not cleaned and maintained correctly or regularly the machine will not perform
at its best.
5
5. HEALTH & SAFETY INFORMATION
6
5. HEALTH & SAFETY INFORMATION
– The welding arc can cause serious burns. Avoid contact with skin.
– Sparks and molten metal are cast out during welding. Take precautions to prevent fire igniting
and wear protective clothing.
– Sparks and molten metal can pass through gaps. Be aware that fire can start out of sight.
Flammables in a locked cabinet may not be safe.
– Do not weld pressurised containers.
– Do not weld tanks, drums or other vessels until they have been correctly cleaned/prepared for
welding.
– Always have appropriate and fully maintained fire fighting equipment suitable for the materials
used and for use in electrical environments available in close proximity at all times.
– Keep clothing free from oil and grease.
– Wear hat, flame-proof apron, woollen clothing, gloves, long sleeve tops with closed neck,
trousers (without turn-ups) to cover non-slip boots.
– Protective head and shoulder coverings should be worn when overhead welding.
– Avoid taking any fuels with you e.g. cigarette lighters or matches.
– Hot spots and their immediate surroundings should be observed until their temperature
has dropped to normal.
Personal Protection:
– The body should be protected by suitable clothing.
– The use of neck protection may be necessary against reflected radiation.
– Wear safety glasses when chipping, wire brushing, grinding or when near cooling welds as metal
filings or slag can be thrown up. Fully enclosed goggles are advisable.
– Arc machines generate a magnetic field which is detrimental to pacemaker recipients.
Consult your doctor before going near welding equipment/operations.
– The UV and IR radiation generated by welding is highly damaging to the eye, causing burns.
This can also affect the skin. Protect the eyes and face.
– The face and eyes shall be protected by suitable welding shields equipped with appropriate
occural protection filters.
– Where environments are subject to pedestrians and traffic ensure a protective screen is
used to avoid accidental arc glare.
- Do not weld in the vicinity or children or animals and ensure no one is looking before
striking up.
– In the welding environment, damaging levels of noise can exist. Wear hearing protection if
the process dictates.
– Do not touch hot equipment or metal. Allow the weld time to cool, use the correct tool and
wear protective welding gauntlets.
– Wear flame retardant clothing (leather, wool, etc.).
– Take care when adjusting or maintaining the torch that it has had time to cool sufficiently
and is disconnected.
– The arc generates
• ultra-violet radiation (can damage skin and eyes);
• visible light (can dazzle eyes and impair vision);
• infra-red (heat) radiation (can damage skin and eyes);
– Such radiation can be direct or reflected from surfaces such as bright metals and light
coloured objects.
7
5. HEALTH & SAFETY INFORMATION
Gas cylinders:
– Gas cylinders should be located or secured so that they cannot be knocked over.
– Shield gas containers can explode if damaged. Take care when handling.
– Ensure gas cylinders are shut-off when not in use and between operations.
– Take care that no build-up of gas is permitted to form in confined area's.
– Cylinders must be in an upright position at all times during use and storage.
– The gas cylinder must never come in to contact with the electrode.
– Follow the manufacturer's instructions for handling, storing and using the gas bottle correctly and safely.
– Use the correct equipment to connect the gas bottle to the welding torch.
Limitations:
Stock No.71091 Part No.MW140T
– Do not use for;
• operations in severe conditions MW140T NO.:
(e.g. extreme climates, freezer applications, 1~
IEC 60974-1
strong magnetic fields etc). 50A/16.5V-130A/20.5V
• operations subject to special rules X (%) 10 60
(e.g. potentially explosive atmospheres, U0 =33V
I 2 (A) 130 53
mines etc). U2 (V) 20.5 17
• operations that require ingress protection U1 =230V I 1max =25A I 1eff =8A
greater than IPX0, e.g. in rain or snow etc. 1~50Hz
IP21S H WEIGHT: kg
General:
– Training should be sought out in
• the safe use of this equipment; Stock No.71095 Part No.MW170T
• the processes;
MW170T NO.:
• the emergency procedures; 1~
EN 60974-1
– Welding power sources are not to be used
60A/17V-160A/22V
for pipe thawing.
X (% ) 10 60
– Take precautions against toppling over, if I 2 (A) 160 65
the power source shall be placed on a tilted U 0 =34V
U 2 (V ) 22 17.3
plane.
– All equipment should be kept in good working U 1 =230V I 1max =25A I 1eff =8A
1~50Hz
condition, inspected and, when defective, I P21S H WEIGHT: kg
promptly repaired or withdrawn from service -
All equipment should be placed so that it does
not present a hazard in passageways, on
ladders or stairways, and should be operated
in accordance with the manufacturer's
instructions.
– In the vicinity of an arc, non-reflective curtains
or screens shall be used to isolate persons
from the arc radiation. A warning, e.g. a symbol
for eye protection, should refer to the hazard
of arc radiation.
8
5. HEALTH & SAFETY INFORMATION
9
6. IDENTIFICATION
10
7. UNPACKING & CHECKING
7.1 PACKAGING
Carefully remove the product from the packaging and examine it for any sign of damage
caused during shipping. Lay the contents out and check them. If any part is damaged or
missing, do not attempt to use the tool and contact the Draper Helpline immediately (see
back page for details).
Retain the packaging material at least during the guarantee period: in case the machine
needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children, keep them out
of reach from children.
Disposed of any packaging correctly and according to local regulations.
11
8. PREPARING THE WELDERS
Warning! Do not make any adjustments, maintenance or servicing with the machine
connected to the power supply.
8.2 LOCATION
Locate the machine in close proximity to the correct
power supply and allow 500mm air gap around to
ensure sufficient ventilation. There is one cooling fan
located in the rear of the machine housing which
must be kept clear. Equally, ensure no debris can be
drawn into the machine.
Make certain the location does not pose any hazards
as detailed in the safety instructions, before FIG. 1
attempting to start the machine.
12
8. PREPARING THE WELDERS
vii. Make sure the wire is well inside the torch
liner before closing the arm and
tensioner .
viii. Connect the welding machine to the power
supply. Position the switch to ‘on’. This will
be 230V or 400V depending on the power
supply you connect the machine to.
ix. Unscrew/remove the gas shroud and
with a small spanner unscrew and remove
the tip . Pull the trigger and
observe the wire feed mechanism. If the wire
is being fed correctly it will come out of the
swan neck. Pass the tip over the wire and
secure back onto the swan neck. Do not
over tighten. Re-secure the gas shroud and
trim the wire back as required.
13
8. PREPARING THE WELDERS
FIG. 6
14
9. OPERATING INSTRUCTIONS
15
9. OPERATING INSTRUCTIONS
16
10. TROUBLESHOOTING
17
11. MAINTENANCE
11.1 MAINTENANCE
Warning: Remove the plug from the power supply. Periodically the welder must be checked as
detailed below.
• Check the gas hose, torch cable and ground cable connections.
• Clean the contact tip and the gas diffuser with an iron brush. Replace if worn.
• Clean the outsideof the welder with a damp cloth.
• Every time the wire spool is replaced:
– Check the alignment, cleanliness and state of wear of the wire roll.
– Remove any metal powder deposited on the wire feeder mechanism.
– Clean the wire guide liner with anhydrous solvent and grease remover and then dry
with compressed air.
• Check the condition of the warning labels.
• Replace any worn parts.
FIG. 6
18
12. EXPLANATION OF SYMBOLS
Class 1 appliance
(must be earthed).
Keep away from rain
WEEE
Do not dispose of Waste
Electrical & Electronic
Energy input Equipment in with domestic
rubbish
19
13. DISPOSAL
13.1 DISPOSAL
- At the end of the machine’s working life, or when it can no longer be repaired, ensure
that it is disposed of according to national regulations.
- Contact your local authority for details of collection schemes in your area.
In all circumstances:
• Do not dispose of power tools with domestic waste.
• Do not incinerate.
• Do not abandon in the environment.
• Do not dispose of WEEE*
as unsorted municipal waste.
20
14. GLOSSARY
14.1 GLOSSARY
ALPHABETICAL LIST OF WORDS RELATING TO THIS MANUAL
Duty cycle The duty cycle is the percentage of 10 minutes that the machine can
weld for at a set amperage (10%=1min up to 100%=10mins). The higher
the amperage, the lower the welding time.
21
NOTES
22
NOTES
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CONTACT US
Internet: www.drapertools.com
E-mail: sales@drapertools.com
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