ACKNOWLEDGEMENT

I would like to express my sincere gratitude to Sir, our esteemed faculty

in the Civil Engineering Department, Sri Abhijit Debray, Asst. Lecturer,
for granting me the invaluable opportunity to compile a comprehensive
report on the construction of the lighthouse project. Sir's guidance and
unwavering support have been pivotal in the successful completion of
this report, and I am truly thankful for the mentorship provided. I extend
my appreciation to my parents and friends, whose support and assistance
played a crucial role in finalizing this report within the specified time
frame. I am confident that the knowledge gained will serve as a solid
foundation for my future endeavors in this field. Once again, I express
my deepest gratitude to Sir Abhijit Debray and all those who supported
me throughout this journey.

Yours faithfully
Priyankar Das
Branch: Civil Engg.
Roll No.: 226702012
B.Tech 3rd year 5th
Sem
 TABLE OF CONTENTS
1 PROJECT BRIEF
2 BROAD SPECIFICATIONS
3 MATERIALS REQUIREMENTS: RAW MATERIALS
4 MATERIALS REQUIREMENTS: PRE-ENGINEERED STEEL
STRUCTURAL FRAME
5 MATERIALS REQUIREMENTS: LIGHT GAUGE STEEL
FRAMES
6 MATERIALS REQUIREMENTS: PRECAST CONCRETE
PANELS
7 LGSF STRUCTURE INSTALLATION
8 ADVANTAGES
9 DISADVANTAGES
1 APPLICATION OF LIGHTHOUSE PROJECT
0
1 CONCLUSION
1
 INTRODUCTION
In a momentous event on the first day of 2021, Honorable Prime
Minister Shri Narendra Modi inaugurated Mitsumi Housing Private
Limited's (MHPL) transformative mass housing project in Agartala,
Tripura, under the Pradhan Mantri Awas Yojna – Urban (PMAY-U)
Mission. The virtual laying of the foundation stone for the Light House
Project (LHP) witnessed the presence of esteemed dignitaries, including
Shri Hardeep Singh Puri and Chief Ministers from five states. This
visionary project, a part of the Global Housing Technology Challenge
(GHTC) by the Ministry of Housing and Urban Affairs (MoHUA),
exemplifies the integration of advanced construction technologies for
public welfare. Led by Mitsumi Housing Pvt Ltd and directed by Shri
Jagat Shah and Shri. Ajay Shah, the project aims to provide sustainable
and affordable housing solutions, contributing significantly to the
national goal of Housing for All. With 1,000 homes constructed using
cutting-edge Light Gauge Steel Frame (LGSF) Hybrid technology, the
Light House Project in Agartala not only represents progress in urban
development but also reflects a commitment to environmental
consciousness. As we delve into the project details, we uncover a
narrative of innovation and societal betterment at the forefront of India's
urban transformation.
 DETAILS OF PROJECT
Location of Project Gul Chakkar Area, Akhaura Road,
Agartala
Plot Area 24,168 sq.mt.
Number of Dwelling Units 1,000 (G+6)
Carpet Area of Each DU 30.03 sq.mt.
Total Built-up Area 45,273 sq.mt. (Including social
infrastructure)
Structural System Light Gauge Steel Structural
System with Pre-engineered Steel
Community Provisions Anganwadi, Health Centre,
Community Centre
Foundation RCC Pile Foundation
Structural Frame Pre-engineered Steel Structural
Frame
Floor Slabs/Roofing High Tensile Galvanized Deck
Sheet with Reinforced Concrete
Walling Light Gauge Steel Structural
System with Cement Concrete
Panels

Project cost 162.5 crore

Cost of each flat 16 lakhs/flat
Number of blocks 7 (A-G)
 TECHNOLOGY DETAILS
In-fill Concrete Process:
Electrical and plumbing conduits provided in service
holes of LGSFs (Light Grade Steel Frames) before
concreting.
Self-compacting concrete mixed and pumped into
the gaps between two panels. Concrete flows, fills
the gap, provides cover to LGS frames and joints.
Forms a monolithic sandwich composite wall
structure with thermal and sound insulation properties after curing.
Cement concrete panels were used all over the project of wall width 18 inches and
thick 20 mm.

Roof Structure:
Roof structure constructed using metal/plastic formwork
system.
Steel-reinforced concrete were applied according to
structural design and standard procedures employed for
concreting the roof slab.
Formwork demoulded after 96 hours of curing after wall and
roof putty finished.

Door and Window Installation:

Door and window frames fixed to LGS frames.
Shutters installed with necessary accessories.

Finishing Work:
Ground floor completion precedes construction of
subsequent floors.
Staircase, chajja, and parapet walls also constructed using LGSFS-ICP technology.
Building Construction Phases:
Ground floor construction followed by the first, second, and third floors
using the same procedure.
MATERIAL REQUIREMENTS
RAW MATERIALS USED

LSG Coil: Conforms to IS 277:1992

Fasteners and Connectors:

Frame Screws: Galvanized steel, self-drilling (10 x 25mm, Truss-head).
Wall Screws: Galvanized steel, self-drilling (8 x 25mm, Hex Washer head).
Panel Fixing Screws: Galvanized steel, self-drilling (8 x 50mm, CS head).
Anchor Bolts: High tensile galvanized steel (10/12 x 100/150mm).

Foaming Chemicals: Made from protein foam concentrate and FC-lite foaming
agent.

Gypsum Plaster Board: Size: 1830mm x 1220mm, thickness: 12.5mm to 20mm.

Waterproofing Treatment: Integral waterproofing compound.

Putty: Conforms to IS 63:2006.

Ordinary Portland Cement (OPC):

Grade: 43/53. Conforms to IS 269:2015.

Sand and Aggregates: Conforms to IS

383:2016.

Reinforced Steel: Conforms to IS

1786:2008.

Structural Steel: Conforms to IS

800:2007.
Steel Fiber: Length: 60mm, Diameter: 0.75mm.
Conforms to EN 14889-1:2006.

Glass Fiber: Made from Fiber mesh 303 E3. Conforms to EN 14889-2:2006.

MATERIAL REQUIREMENTS
PRE-ENGINEERED STEEL STRUCTURAL FRAME

1. Pre-engineered steel structure designed for worst loading conditions

(IS 800:2007, IS 801:1975).
2. Piling is done for about 1700/blocks
approx. 2000/blocks.
3. Components: Steel pillars, modules,
and other elements.
4. Design considerations for seismic and
wind loads per IS 1893 (Part 1) and IS
875.
5. Steel pillars: I section welded and
welded MS plate (16mm thickness) and
steel tubes (200mm x 200mm) were used.
6. Tube wall thickness varies (3mm to
16mm) based on the number of floors.
7. Smaller pillars integrated with sub-assemblies for modules.
8. Safety checks for all columns and computations to meet IS 8 00 and
IS 801 requirements.
9. Emphasis on modular design for efficient integration.
10. Load-bearing analysis for steel pillars under worst-case scenarios.
11. Compliance with IS 800:2007 and IS 801:1975 load standards.
12. Use of MS plate (16mm thickness) and steel tubes (200mm x
200mm) in fabrication.
13. Dynamic load assessments for seismic and wind loads (IS 1893, IS
875).
14. Comprehensive assessment of structural response under varying load
conditions.

MATERIAL REQUIREMENTS
LIGHT GAUGE STEEL FRAME

 Light gauge steel frame structure for infill walls.

 Components: "C" cross-section studs
(vertical) and tracks (horizontal).
Assembly using mechanical screws.
 Joints at wall-to-roof and wall-to-wall
designed as rigid joints.
 "C" cross-section studs for vertical
members.
 Tracks for horizontal members.
 Mechanical screws used for assembly.
 Rigid joint design for wall-to-roof and wall-to-wall connections.
 Structural framework designed for worst loading conditions.
 Dynamic load considerations per IS 1893 for seismic and wind
loads.
 Steel pillars with varying thickness (3mm to 16mm) based on
floors.
 Integration of smaller
pillars with sub-assemblies
for modules.
 Safety checks and
computations for all
columns.
  Emphasis on modular design for efficient integration of
components.
 I section used in the project were of 450 x 250 mm.

MATERIAL REQUIREMENTS
PRECAST CONCRETE PANELS

1. The structures were made on raft foundation and shear walls are
provided for earthquake prevention matters as Tripura is in earthquake
Zone V.
2. Rough surface on one side, smooth
surface on the other.
3. Fixed on both sides of Light Gauge
Steel Frame Structures (LGSFS) using
mechanical fasteners.
4. Rough side faces inside, smooth side
faces outside during fixing.
5. Each PCP secured with 6 screws.
6. Light-weight concrete pumped between two PCPs.
7. Concrete bonds with the rough surface, creating a monolithic steel-
concrete structure.
8. PCPs and LGSFS firmly joined through mechanical fasteners and
concrete filling.
9. Systematic fixing process ensures
structural cohesion and stability.
10. Panels designed to withstand
concrete weight between gaps.
11. Rigorous quality checks during
manufacturing.
12. Use of metal molds, concrete mixing machine, and vibration tables
for consistency.
13. Special attention to pumping lightweight concrete.
14. Effective bonding with the rough surface enhances overall structural
integrity implemented in the Light House Project at Agartala, Tripura.
15. Demonstrates practical success in real-world construction.

MATERIAL REQUIREMENTS
PRECAST CONCRETE PANELS

1. Lightweight Concrete for Infill Walls:

- Concrete used is lightweight and free-
flowing.
- Density ranges from 1500-1800 Kg/m3
after adding/mixing foam or EPS beads.
- Design mix developed by the agency
ensures the desired characteristics.

2. Concrete Grade Specification & On-Site Mixing and Usage:

- Lightweight concrete falls within the M5 to M10 grade range.
- Grade selection based on specific project requirements.
- Lightweight concrete mixed on-site for immediate application.
- Enables real-time adjustments to meet project specifications and
conditions.

3.Tailored to Project Needs:

- Customization of the lightweight concrete
mix to suit specific project demands.
- Offers adaptability to diverse construction
scenarios.
4. Density Range Assurance:
- Strict adherence to the specified density range
(1500-1800 Kg/m3).
- Ensures consistency in material properties for
reliable structural performance.

LGSF STRUCTURE INSTALLATION

A. Construction of Foundation and
Plinth:
1. Confirm floor plan of the building.
2. Determine foundation depth, width, steel
reinforcement, concrete grade based on structural
analysis report.

B. Assembly of LGS Frames and

Construction of Wall:
1. LGS frames manufactured using numerically controlled roll forming machine.
2. Transport frames to construction site. Assemble frames into wall structure.
3. Connect wall structures according to the building plan using connecting screws.
4. Mark wall positions on the floor.
5. Check straightness, square, and levels using a magnetic spirit level.
6. Connect bottom track to the floor using anchor bolts at 600 mm intervals.
7. They are being bolted in shear walls and also the I sections are bolted.

C. Fixing of Pre-cast Panels:

1. Fix precast concrete panels on LGSF wall structure using metal screws.
2. First fix panels on the outer side, then on the inner side.
3. Fix electrical/plumbing pipes/conduits according to layouts.
4. Mark electrical and plumbing cutouts on the
panels.

D. Concrete Mixing and Pumping:

1. Mix self-compacting concrete or light-
weight concrete.
2. Pump concrete into the gap between panels
using a special pumping unit.
3. Ensure gradual and uniform concreting on all walls.
4. Concreting until the gap is completely filled up to the top of the LGSFS wall.

E. Construction of Roof Slab:

1. Construct roof slab using metal/plastic shuttering and conventional concreting.
2. Provide necessary steel reinforcement as per
design.
3. Construct balcony and chhajja using
formwork.

F. Reinforcement:
Use deformed steel bars of 8mm/10mm
diameter as per design.

G. Staircase and Railing:

1. Fix staircase and balcony railing using conventional methods.
2. Cut panels at marked locations for fixing electrical and
plumbing fixtures.

H. Fixing of Doors, Windows & Ventilator

Frames and Shutters:
1. Fix doors, windows, and ventilator frames on cutouts
provided in LGSFS.
2. Frames made of WPC, uPVC, or other required
materials.
3. Fix doors and windows shutters made of glass
fiber/HDF sandwich composite materials.
 I. Fixing Floor Tiles:
1. Fix floor tiles of desired quality and make.
2. Surface Finishing and Painting Apply cement-based
putty on outside and inside walls and then paint with
desired colour.

J. Additional datas related to Lighthouse

Project:
1. There are cavity walls in the project and in between
them filler foam or light weight concrete is used.
2. AAC blocks which are PEB (Pre-Engineered Blocks) are used to reduce dead
loads in the buildings.
3. Matpad Sheets were also used as a sandwich in between the walls to overcome
moisture barriers.
4. The rest over pipes cross section were filled with rods.
5. Pipes to fill the foam is to be done prematurely.
6. Gypsum board is used for heat isolation.
ADVANTAGES OF LIGHT HOUSE
PROJECT
1. The structure exhibits enhanced earthquake resistance, ensuring a
higher level of safety during seismic events.
2. The construction is characterized by a lightweight design, contributing
to efficiency and ease of handling during the building process.
3. Compared to other construction methods, this structure offers a more
economical approach, reducing overall project costs.
4. The construction process is expedited, requiring less time compared to
traditional RCC structures, leading to quicker project completion.
5. The structure is not only more sustainable but also more affordable
when contrasted with other RCC structures, promoting cost-
effectiveness and environmental friendliness.
6. Fully integrated computerised manufacturing of LGSF sections
provide very high precision & accuracy.
7. Structure being light, does not require heavy foundation and structural
elements can be transported to any place including hilly areas.
8. Structure can be shifted from one location to other with minimum
wastage of materials.

DISADVANTAGES OF
LIGHT HOUSE PROJECT
1. One drawback is the increased complexity associated with repairing
various components of the structure compared to traditional RCC
structures.
2. Securing the specific materials crucial for this structure can be
challenging, potentially causing delays in construction due to limited
market availability.
3. Repairing this type of structure may incur higher expenses compared
to repairs for other RCC structures, contributing to increased
maintenance costs.
4. Light structures permit more sound transmission than regular
masonry. Hence may not be suitable for such applications.
5. Light gauge steel loses its strength faster in case of continuous
exposure to fire. This will call for adequate fire protection systems in the
building.
6. LGSF system uses fragile elements like plaster boards, which are
easily damaged and may need replacement.

APPLICATION OF LIGHT HOUSE

PROJECT
1. The technology is ideally suited for the construction of low-rise
residential buildings, providing a cost-effective and efficient solution for
housing needs.
2. The construction method is applicable to buildings with a ground
floor plus three additional stories, offering a versatile solution for multi-
story structures.
3. Specifically designed to meet the requirements of economically
weaker sections, the technology addresses the need for affordable
housing solutions.
4. It is well-suited for the construction of housing units catering to the
needs of the low-income group, ensuring affordability without
compromising on structural integrity.
5. Suitable for the construction of school buildings, ensuring a safe and
cost-effective environment for educational facilities.
6. The technology is adaptable to the construction of community centers,
facilitating the establishment of communal spaces for various activities
and events.

CONCLUSION
In conclusion, my personal experience with this report and the visit to
the construction site has been highly positive. The on-site visit provided
a valuable opportunity to witness the practical implementation of
construction processes, enhancing my understanding of building
construction in real-life scenarios. Observing the building being
constructed provided insights beyond what I had previously
encountered. It allowed me to view the construction from the perspective
of a Civil engineer, emphasizing the importance of thorough inspections
and checks throughout the building process. Overall, the visit served as
an enriching educational experience, offering a different dimension to
the theoretical understanding of building construction. Witnessing the
intricacies of the construction process and actively participating in the
learning process through inquiries and observations has undoubtedly
contributed to a more comprehensive grasp of the subject matter.