SANDVIK CH895 - Spare Parts Catalog

SPC Spare Parts Catalog R 223.1381.
en
SANDVIK CH895:01
v Tn
SANDVIK
This document is valid for:
Serial no. / Machine No. Signature
SANDVIK CH895:01
© Copyright 2011 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 223.1381.en

Issue: 2012-12-21
Version: 03
SANDVIK
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CH895:01
1. Cone Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Bottomshell Arrangement (452.5824) . . . . . . . . . . . . . . . . . . . . . . . . . 11
2a. Liner in Bottomshell (452.5988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Wear Plates in Bottom Shell (452.5991) . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Rubber Compression Mountings (442.9650) . . . . . . . . . . . . . . . . . . . . 17
5. Eccentric Assembly (452.2045) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5a. Eccentric Bushing (452.3609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5b. Gear and Pinion Set (452.2051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6. Dust Collar Arrangement (452.6434) . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7. Hydroset Cylinder Arrangement (452.5938) . . . . . . . . . . . . . . . . . . . . 23
7a. Chevron Packing Assembly (442.9257) . . . . . . . . . . . . . . . . . . . . . . . 24
8. Pinion Shaft Housing Arrangement (452.2007) . . . . . . . . . . . . . . . . . . 25
9. Mainshaft Arrangement (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9a. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9b. Liners (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10. Topshell Tertiary Arrangement (452.5944) . . . . . . . . . . . . . . . . . . . . . 31
10a. Rim Liner Teritiary Assembly (452.6068) . . . . . . . . . . . . . . . . . . . . . 34
© 2011 Sandvik SRP AB R 223.1381.en-03 3

10b. Arm Shield Assembly (452.6071) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10c Concave Teritiary Alternatives (452.5985) . . . . . . . . . . . . . . . . . . . . 36
10d. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11. Feed Hopper Assembly (452.6066) . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11a. Feed Hopper Lower (452.5921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11b. Rubber Sheet (452.6028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11c. Feed Hopper Upper (452.6128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11d. Rubber Sheet (452.3688) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11e. Cover and Splitter (452.5514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11f. Cover (452.3984) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
11g. Splitter (452.2939) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12. Direct Drive on Sub-frame (452.6184) . . . . . . . . . . . . . . . . . . . . . . . . 43
12a. Drive Shaft with Safety Coupling (930.0273) . . . . . . . . . . . . . . . . . . 44
12b. Sensor (458.0451) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
13. Overpressure Connection Assembly (452.6164) . . . . . . . . . . . . . . . 47
14. Overpressure Unit (452.6271) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
14a. Overpressure Blower (452.3808) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4 R 223.1381.en-03 © 2011 Sandvik SRP AB

14b. Motor alternatives (452.4436) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
14c. Air cleaner (452.3811) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
15. Tool List (452.6223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
16. Sign Assembly (452.6222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
17. Hoses and Protections (452.5998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
17a. Hydroset System Assembly (452.5999) . . . . . . . . . . . . . . . . . . . . . . 58
17b. Bracket for hydroset security valve Alt. (452.7646) . . . . . . . . . . . . 60
17c. Hydroset security valve Alt. (452.7650) . . . . . . . . . . . . . . . . . . . . . . 61
17d. Hydroset safety valve assembly (452.1488-902) . . . . . . . . . . . . . . . 62
17e. Electric dump valve assembly (452.7171-903) . . . . . . . . . . . . . . . . 63
17f. Electric dump valve without pressure relief valve assembly

(452.7730-901) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
17g. Logic component (902.1152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
17h. Spacer (902.1153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
17i. Cover (902.1154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
17j. Directional valve (902.1155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
17k. Electrical cabinet, Siemens (290.0104) . . . . . . . . . . . . . . . . . . . . . . 70
17l. Electrical cabinet, Beckhoff (290.0105) . . . . . . . . . . . . . . . . . . . . . . . 73

17m. Protection Assembly (452.6086) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
17n. Lubrication System (452.6089) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
18. Service/Repair kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

General
Ordering information
When ordering parts, always state the machine type, manufacturing number,
serial number and order number according to the identification plate on the
cone crusher or tank. State quantity, article number and denomination for
each ordered part. The quantities listed in this catalog show how many pieces
of each part that are usually exchanged in a certain position.
Crusher’s identification plate
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik
concerning spare parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
The “Type” number is a designation system that describes the product.
SANDVIK
8
SantfwIOc SRP AB
SE-233 81Svedala
Sweden
1 2 3 4 5 6 7
CH895 EFF /A/ 50 44/48/36/ 40 :01
10 11 12 13 14 15
Identification plate Type:
1 Type 10 Type and size of crusher
2 Serial number 11 Crushing chamber (concave ring)
3 Local mfg number 12 Mantle
4 Order number 13 Gear set: 50/60 Hz
5 Mass (Kg) 14 Eccentric throw (mm)
6 Max operating speed 15 Mark number
(Not valid for this crusher)
7 Manufacturer
8 Year of manufacture
9 CE Mark
(Continued)

(Continued)
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
Feedback
If you have comments on this wear parts catalog or problems connected to
the crusher’s documentation, send an e-mail to: manuals.srp@sandvik.com

SPC Sandvik CH895:01 452.5936
1. Cone Crusher
© 9
4, 12, 14, 15, 16, 18

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6
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(Continued)

(Continued)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1
2 1 1000 452.5824-901 Bottomshell Ar
3 452.5991-901 Wear plates in bottomshell
4 452.9650- Rubber compression mountings
5 1 1800 452.2045-901 Eccentric Ar
6 1 1400 452.6133-901 Dust collar Ar
7 1 2000 452.5938-901 Hydroset cylinder Ar
8 1 3000 452.2007-901 Pinionshaft housing
9 1 4000 452.6419-901 Mainshaft Ar
10 1 5000 452.5944-901 Topshell Ar
11 1 7000 452.6066-901 Feed hopper Ar
12 452.6738- Direct drive on subframe
13 452.6164- Overpressure connection assembly
14 452.6271- Overpressure unit
15 452.6223 Tool list
16 452.6745-901 Sign assembly
17 1 9000 452.5998-901 Hoses and protection
18 1 Service/Repair kit

2. Bottomshell Arrangement (452.5824)
13
15
3 12
11, 19
16, 17
A
A
7 8, 9 10
1
2 4, 5
6
14
B
C B
18
C
(Continued)

(Continued)
Pos No. Qty. Cat. No. Part No. Alternative Description Remarks
452.5824-901 Bottomshell arrangement Consists of:
1 1 1005-0 452.5972-901 Bottomshell assembly
2 1 1005-1 452.3721-901 Foot assembly
4 16 1005-5 847.0125-00 Washer BRFB 31x58 HB 200
5 16 1005-4 840.0693-00 Screw M6S M30x110 8.8 ISO4014
12 1 1010-0 Liner bottomshell assembly See section 2a. Liner in Bot-
tomshell (452.5988)
13 1 1320-0 Wear plate assembly See section 3. Wear Plates in
Bottom Shell (452.5991)
14 1 Overpressure connection assembly See section 13. Overpressure
Connection Assembly
(452.6164)
15 1 1006-0 891.2447-901 Inspection door PU
16 4 1006-2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
17 4 1006-3 845.0030-00 Lock nut M12 8 FZB ISO 7040
18 2 1404-0 853.0464-00 Pin CP m6 12x30 SMS 2374
Not included in 452.5824-901

3 1 1200-0 442.9248-01 Bottomshell bushing
6 1 1015-0 442.9396-00 Bend assembly
7 2 1015-1 900.2199-00 Flange halfe SAE 3000 PSI 4”
9 4 1015-2 840.0070-00 Screw M6S 16x60 8.8 FZB ISO 4017
10 1 1015-4 873.0129-00 O-ring 109,5x3 SMS 1586
11 8 1885-0 853.0646-00 Pin Prym N 16x45
19 1 1880-0 442.9249-02 Eccentric wearing plate

2a. Liner in Bottomshell (452.5988)
I II
: \°
O
'
1
Pos. no. Qty. Cat. No. Part No. Alternative Description Remarks
452.5988-901 Bottom shell liner kit Consists of:
1 1 452.5923-901 Liner pinionshaft arm assembly
2 3 452.5925-001 Liner narrow arm

This page is intentionally left blank

3. Wear Plates in Bottom Shell (452.5991)
3
2
5
9
’-'
II I
11
3
1 1
zAW
/ °
5
1
1 452.5991-901 Wear plate kit Concists of:
1 2 1320-5 452.5992-001 Wear plate
2 2 1320-6 452.5994-001 Wear plate
3 8 1320-2 452.5993-001 Wear plate
4 8 452.6017-001 Wear plate
5 2 1320-3 452.6016-001 Wear plate
6 16 1320-4 452.6081-001 Bar


4. Rubber Compression Mountings (442.9650)
1 2, 3
8
5
6, 7
442.9650-91 Rubber compression mountings for crusher on subframe
1 4 864.0079-00 Damper SAW 300B
2 32 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
3 32 847.0132-00 Washer round 21x36 ZP
4 4 442.5904-01 Fixing plate S235JR
5 2 864.0124-00 Damper SAW 200 A
6 16 840.0064-00 Screw M6S M16x30 FZB ISO 4017
7 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
8 4 442.9651-01 Mounting plate


5. Eccentric Assembly (452.2045)
3 5, 6 4
8, 10
9, 10
11
2
7
12
1 1 1805-0 442.9245-01 Eccentric Pt.
2 1 1810-0 Eccentric bushing alt. See section 5a. Eccentric
Bushing (452.3609)
3 1 1815-0 442.9246-01 Hub
4 1 1816-0 442.9274-00 Ring
5 9 1817-0 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
7 1 1820-0 442.9469-01 Key R 28x16x320
8 9 1825-0 841.0036-00 Screw MC6S 16x60 12.9 ZP
9 11 1825-1 841.0032-00 Screw MC6S 16x60 ZP
10 20 1825-2 847.0181-00 Washer DIN 137 B 17x30
11 1 1850-0 Gear and pinion set alt. See section 5b. Gear and Pin-
ion Set (452.2051)
12 1 1855-0 442.9275-01 Key T50x28x90

5a. Eccentric Bushing (452.3609)
1 442.9357-01 Eccentric bushing 24+28+32+36
442.9358-01 Eccentric bushing 36+40+44+48
5b. Gear and Pinion Set (452.2051)
1 442.9639-00 Gear and pinion set 50Hz
442.9311-00 Gear and pinion set 60Hz

6. Dust Collar Arrangement (452.6434)
14fi
fifl 15 2
4
9 3

10
fi
5,
fl
6, 7,

8
fi 1
11,
fifi fi 13
11,
fifi fi 12
1 1 1400-0 452.6435-001 Dust Collar
2 1 1404-0 853.0464-00 Pin CP m6 12x30 SMS 2374
3 1 1401-0 442.9309-01 Ring
4 1 1450-0 442.9310-01 Seal ring Pt.
5 1 1411-0 442.9362-01 Shim t=0.1
6 1 1411-0 442.9362-02 Shim t=0.5
7 1 1411-0 442.9362-03 Shim t=0.7
8 1 1411-0 442.9362-04 Shim t=1.0
9 1 1410-0 442.9308-02 Locating bar
10 3 1412-0 841.0256-00 Screw MC6S 10x50 8.8 FZB
12 20 1405-0 840.0943-00 Screw M6S 16x70 8.8 FZB
13 4 1400-1 840.0064-00 Screw M6S M16x30 fzb ISO 4017
14 1 1430-0 873.1545-00 O-ring 1390x6.99 NBR70
15 3 1430-2 873.1548-00 O-ring 40.64x5.33 NBR70


7. Hydroset Cylinder Arrangement (452.5938)
10
25
20
21
19
22
5 24
23
9
8 6, 7
11 2
18 15, 16 13, 14 17
12
3, 4 22
1 23
24
>1
8 9 6, 7
19
3, 4
(Continued)
(Continued)
Pos. no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 2005-0 452.5973-001 Hydroset cylinder
2 1 2505-0 452.5942-001 Hydroset cylinder cover
3 60 2020-2 847.0310-00 Washer BRB 31x56 ZP
4 60 2020-0 840.1176-00 Screw M6S M30x200 10.9
5 1 2050-0 442.9256-01 Hydroset cylinder bushing Pt.
6 1 2055-0 840.0032-00 Screw M6S M10x16 8.8 ZP
7 1 2055-2 847.0144-00 Washer BRB 10,5x22x2 ZP
8 1 2540-1 873.1233-00 O-ring 706,5x5,7
9 1 2540-0 873.1210-00 O-ring 759,0x5,7
10 1 2140-0 873.1211-00 O-ring 810,0x8,4
11 3 2505-1 919.0190-00 Protection plug
12 1 2560-1 873.0237-00 O-ring 89,5x3
13 1 2605-1 984.0421-00 Position sensor EDS-400-I-SR
14 6 841.0628-00 Screw MC6S 8x40 GL28 A2-70
15 6 847.0016-00 Washer BRB M17x30 ZP
16 6 840.0069-00 Screw M6S M16x55 8.8 ZP
17 1 452.6139-001 Flange Measure system
18 1 900.2292-00 Measuring nipple G 1/4“
19 1 452.6129-901 Measuring tube Holder As.
20 1 2225-0 853.0988-00 Pin CP 30x70 m6
21 1 2205-0 452.6075-001 Piston
22 1 2305-0 Chevron packing As. See section 7a. Chevron Pack-
ing Assembly (442.9257)
23 1 2240-0 442.9304-01 Packing clamping plate Pt.
24 12 841.0267-00 Screw MC6S M12x30 8.8 ZP
25 1 2260-0 452.2631-901 Step bearing set
7a. Chevron Packing Assembly (442.9257)
3
2
I 1
2305-0 442.9257-00 Chevron packing assembly
1 1 Pressure ring split
2 2 Seal ring
3 1 Support ring split

8. Pinion Shaft Housing Arrangement (452.2007)
2, 3, 19
34
21
29
23 24
A B
1 32, 33
11 4 28 4 6 5 7 11
8
10
12
9
14, 15
10
16, 17
18 B (1 : 5)
13
A (1 : 5) 27 37 36
30 22
35
31
25, 26
20
(Continued)

(Continued)
442.2007-901 Pinion Shaft Housing assembly Concists of:
1 1 3005-0 442.9806-01 Pinion Shaft Housing
3 2 3030-0 442.9364-02 Gasket t=0.8
2 1 3030-0 442.9364-03 Gasket t=1.5
4 2 3070-1 868.0832-00 Bearing 32230 J2
5 1 3080-1 847.0299-00 Lock washer MB 30
6 1 3080-2 442.9809-01 Wear ring
7 1 3080-0 845.0164-00 Locking Nut KM 30 150x2 ISO 2982
8 1 3090-1 442.9334-01 Spacer
9 1 3090-2 442.9808-01 Spacer
10 2 3170-1,2 873.1219-00 Oil Seal Ring Type 4 170x200x15
11 2 3120-1,2 873.0136-00 O-ring 139.3x5.7 SMS 1586
12 1 3190-1 442.9261-01 Bearing cover inner
13 1 3190-2 442.9260-01 Bearing cover, outer
14 6 3210-0 840.0046-00 Screw M6S 12x35 8.8 ISO 4017
16 6 3220-0 840.0078-00 Screw M6S 20x60 8.8 ISO 4017
17 6 3220-2 847.0132-00 Washer BRB 21x36 HB200 SS 3576
18 1 3240-1 442.9365-01 Gasket t=0.8
19 2 3030-0 442.9364-01 Gasket t=0.5
20 1 3330-0 853.0590-00 Spring Pin Prym N 8x28
21 1 3505-0 442.9807-01 Pinion shaft
22 2 3505-1 900.2388-00 Plug SR 1010 KS
23 1 3515-0 857.0360-00 Key T 32x18x115 SMS 2307
24 1 3555-0 857.0354-00 Key T 36x20x140 SMS 2307
25 1 3575-0 900.0022-00 Elbow 3/4 A4 SMS 435
26 1 3575-1 842.0020-00 Screw SK6SS 20x25
27 1 3590-0 442.9346-01 Oil level gauge
28 1 3590-1 873.0387-00 Seal ring TREDO 26
29 1 3650-0 855.0030-00 Retaining ring SgA 140
30 2 3710-0 840.1063-00 Screw M6S 16x120H 8.8
31 2 3710-1 845.0009-00 Nut M6M M16 8 FZB ISO 4032
32 8 1505-2 847.0063-00 Washer TBRSB 26x65
33 8 1505-0 840.0672-00 Screw M6S 24x100 8.8 ISO 4014
34 1 3240-2 442.9366-01 Gasket t=0.5
35 1 900.0655-00 Adapter 3/4”
36 1 3590-3 900.0656-00 Straight adapter G 1 B -11
37 1 3590-4 873.0386-00 Seal Tredo 23

9. Mainshaft Arrangement (452.6419)
5
19
1 6
9 10, 11
18 12 15
16
3 4
16 13
10 10
17
14
(Continued)

(Continued)
Main shaft and head centre excluding mantle
452.6419-901 Mainshaft assembly excluding mantle
1 1 4505-0 452.6421-901 Mainshaft As
2 1 4025-0 442.9294-01 -901 Main shaft sleeve
3 1 4035-0 853.0988-00 -901 Pin CP 30m6x70 SMS 2374
4 1 4135-0 855.0026-00 -901 Retaining Ring Sga 100 DIN 471
5 1 4205-1 442.9269-01 -901 Head nut Inner
20 1 899.0336-00 -901 Lifting eye bolt Not shown in illustration
21 1 442.9620-00 -901 Transport frame Not shown in illustration
Main shaft and head centre including mantle

452.6419-902 Mainshaft assembly incl mantle
1 1 4505-0 452.6421-902 Mainshaft As
2 1 4025-0 442.9294-01 -902 Main shaft sleeve
3 1 4035-0 853.0988-00 -902 Pin CP 30m6x70 SMS 2374
4 1 4135-0 855.0026-00 -902 Retaining Ring Sga 100 DIN 471
5 1 4205-1 442.9269-01 -902 Head nut Inner
8 1 4205-0 442.9270-00 -902 Head nut As.
19 1 4205-2 442.9306-01 -902 Burning ring
12 1 4305-0 452.6048-001 -902 Dust seal ring
9 1 4350-0 452.6045-001 -902 Dust seal retaining ring
13 1 4355-0 442.9367-01 -902 Retainer
15 1 4355-1 452.6114-001 -902 Scraper
6 1 4175-0 -902 Mantle Tertiary Alt. See section 9b. Liners
(452.6419)
7 1 4175-9 -902 Casting compound (kg) See section 9a. Casting Com-
pound (831.0016)
14 1 4365-0 840.0067-00 -902 Screw M6S 16x45 8.8 ISO 4017
11 16 4365-1 840.1034-00 -902 Screw M6S 16x60 10.9 ISO 4017
17 1 840.0065-00 -902 Screw M6S M16x35 8.8 ZP ISO 4017
18 6 842.0230-00 -902 Screw SK6SS M16x20 ISO 4029
10 18 4365-2 847.0016-00 -902 Washer BRB M17x30 ZP ISO 7089
16 2 452.6722-001 -902 Distance Pt.
20 1 899.0336-00 -902 Lifting eye bolt Not shown in illustration
21 1 442.9620-00 -902 Transport frame Not shown in illustration
9a. Casting Compound (831.0016)

Mantle Casting compound (kg)
EF 8x10
OB 8x10
Concave Casting compound (kg)

EFX 16x10
EF 16x10
EEF 16x10

9b. Liners (452.6419)
6005-0
4175-0
Cat. No. Qty. Part No. Alternative Description Remarks

6005-0 1 452.1067-001 EFX
See section 9. “Topshell assembly” for
452.0263-001 EF Concave
fasteners
452.0579-001 EEF
4175-0 1 452.2061-901 Mantle assembly Consists of:
452.0264-001 Mantle EF For concave EFX, EEF, EF
452.4051-001 Mantle OB For concave EFX, EEF, EF

Feed hopper Crushing chamber
452.0760 Concave Mantle

6005-0 4175-0
EFX Extra Fine X
452.1067-001
OB Oversize breaker
452.4051-001
EF Extra Fine
Cover and Splitter 452.5514
452.0263-001
7301-0 (452.3984)
7300-0 (452.2939)
Rubber sheets
EF Extra Fine
452.6028
452.3688
7100-0
452.0264-001
EEF Extra Extra Fine

452.0579-001

10. Topshell Tertiary Arrangement (452.5944)
25 4 6 5
17, 18 38
41
16
42
7
40
19
20 39
19 28 27
21
22
23
11 12 11
25
3, 13
35
33
34
32
31
36 28 29
(Continued)

(Continued)
4
23, 24 17, 26 4
5 6
15 4
4
3 3
14
2, 3
1 8, 9, 10
38 37
(Continued)

(Continued)
1 1 5005-0 452.5944-901 Topshell Tertiary Arrangement, excl
concave
452.5944-902 Topshell Tertiary Arrangement , incl
concave
2 1 5650-0 912.0114-00 -901, -902 Air filter P10102 R 1/4”
3 4 900.1030-00 -901, -902 Bushing RI-08-04 1/2”-1/4”
4 4 5650-6 900.0425-00 -901, -902 Compression fittings GE 10-LR
5 1 5681-2 452.5971-001 -901, -902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5
6 1 5650-5 452.5984-001 -901, -902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5
7 1 5680-0 191.2376-00 -901, -902 Temperature sensor Pt.
8 1 5680-1 191.3213-00 -901, -902 Connection box CBT
9 1 900.0654-00 -901, -902 Adapter G 1/2 BxG 1/2 B
10 1 900.2624-00 -901, -902 Jam nut 1/2“
11 2 5253-3 900.0431-00 -901, -902 Compression fitting GE 15-LR
12 1 5253-0 452.5983-001 -901, -902 Pipe DIN2391/C-ST 35,4 FZ 15x1,5
13 1 5253-0 914.0093-00 -901, -902 Lubrication nipple AH R 1/4“
14 1 5110-0 452.6068-901 -901, -902 Rim liner Tertiary As. See section 10a. Rim Liner Ter-
itiary Assembly (452.6068)
15 1 5150-0 452.6071-901 -901, -902 Arm shield As. See section 10b. Arm Shield
Assembly (452.6071)
16 1 5675-0 442.9266-01 -902 Spider bushing
17 12 5655-2 847.0132-00 -902 Washer round 21x36 ZP
18 8 840.0652-00 -902 Screw M6S M20x90 8.8 ZP ISO 4017
19 2 5705-0 452.0418-001 -902 Seal ring / Scraper
20 1 5706-1 452.0417-001 -902 Ring
21 1 5706-2 452.0419-001 -902 Support ring
22 8 841.0225-00 -902 Screw MC6S M6x45 8.8 FZB
23 1 5650-0 452.0266-001 -902 Spider cap
24 1 5750-0 900.0981-00 -902 Plug BSPT 1’’ hexagon
25 1 5651-0 873.1232-00 -902 O-ring 790,0x5,7 SMS 1586
26 4 840.0653-00 -902 Screw M6S M20x100 8.8 ISO 4014
27 6 6105-0 442.8290-01 -902 Dowel pin
28 1 6050-0 442.9313-01 -902 Support ring Pt.
29 1 6005-0 452.5985-901 -902 Concave Tertiary Alt. See section 10c Concave Teri-
tiary Alternatives (452.5985)
30 1 831.0016-00 -902 Casting compound (kg) See section 10d. Casting Com-
pound (831.0016)
31 6 6020-9 452.5430-001 -902 Spacer fzb Pt.
32 6 6020-4 442.9354-01 -902 Washer Pt.
33 6 6020-2 442.9353-01 -902 Sleeve Pt.
34 72 6020-8 863.0015-00 -902 Disc spring 100x51x6
35 6 6020-1 845.0273-00 -902 Lock nut Low M36 8 ZP
36 6 6020-0 840.1279-00 -902 Screw M6S M36x650 8.8 fzb
37 8 1550-8 442.9530-02 Screw M6S M42x140 ZP
38 40 1540-5 899.0278-00 Protective cap SW65 2 H20
39 32 1540-0 840.1175-00 Screw M6S 42x320 8.8 4014
40 32 1540-2 442.9979-01 Washer Pt.
41 32 1540-1 845.0322-00 Nut M6M M42 8 ZP ISO 4032
42 32 1540-0 847.0171-00 Washer BRB 43x80 ZP ISO 7089

10a. Rim Liner Teritiary Assembly (452.6068)
1
2
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 8 5110-0 452.5835-001 Rim liner
2 16 452.6069-001 Bar 2 for each arm liner

10b. Arm Shield Assembly (452.6071)
1 1 5150-0 452.5841-001 Arm shield 2 units required per crusher
2 2 452.6072-001 Bar 4 units required per crusher

10c Concave Teritiary Alternatives (452.5985)
1 1 6005-9 452.1067-001 Concave EFX
6005-9 452.0579-001 Concave EEF
6005-9 452.0263-001 Concave EF
10d. Casting Compound (831.0016)

Mantle Casting compound (kg) Concave Casting compound (kg)
OB 8x10 EFX 16x10
EF 8x10 EEF 16x10
EF 16x10

11. Feed Hopper Assembly (452.6066)
.©
©
©.
©
©
©
©
©
2>
2
& <&
£
© ©
© ©
1 1 7100-0 Feed hopper lower See section 11a. Feed Hopper
Lower (452.5921)
2 1 7500-0 Feed hopper upper See section 11c. Feed Hopper
Upper (452.6128)
3 1 7300-0 Cover and splitter See section 11e. Cover and
Splitter (452.5514)
© 2011 Sandvik SRP AB R 223.1381.en-03

37
11a. Feed Hopper Lower (452.5921)
5
1
2, 4, 6
2, 3, 4
7100-0 452.5921-901 Feed hopper lower
1 1 452.5922-00 Feed hopper
2 40 847.0016-00 Washer 1730
3 16 840.0075-00 Screw M6S 16x90 8.8 ISO 4014
4 24 845.0215-00 Nut lock M16
5 1 Rubber sheet kit. See section 11b. Rubber Sheet
(452.6028)
6 8 840.0068-00 Screw M6S 16x50
11b. Rubber Sheet (452.6028)
5
e
8 s e
e 1
8 @>
8 _ __ _ e
2, 3, 4
ST <® - —
<s
<a
------ <s
7100-0 Feed hopper lower
1 16 452.6028-001 Rubber sheet
2 64 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
4 64 845.0215-00 Nut lock M16
5 64 873.1287-00 Rubber plug

11c. Feed Hopper Upper (452.6128)
®
® © 1
O' ® 3, 4, 5
o
®
©
7500-0 452.6128-901 Feed hopper upper
1 1 442.9736-00 Feed hopper, upper
2 1 Rubber sheet kit See section 11d. Rubber Sheet
(452.3688)
3 16 840.0078-00 Screw M6S 20x60 8.8 ISO 4017 Fasteners for Feed hopper
lower
4 16 847.0132-00 Washer round 21x38 zp
5 16 845.0203-00 Lock nut

11d. Rubber Sheet (452.3688)
1 9
4
ft
&
&
&
5, 6, 7 &
&
6, 7, 8
1 14 442.9747-01 WT6000 (FF) 50x500x750
4 2 442.9750-01 WT6000 (FF) 50x500x550
5 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
6 54 845.0215-00 Nut lock ISO 7040 M16 8 fzb
8 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
9 64 873.1287-00 Rubber plug Ø40x40
11e. Cover and Splitter (452.5514)
’©
1 1 7301-0 452.3984-901 Cover See section 11f. Cover
(452.3984)
2 1 7300-0 452.2939-901 Splitter See section 11g. Splitter
(452.2939)

11f. Cover (452.3984)
4, 3, 3, 2
B
5, 3, 3, 4
A
1
7301-0 452.3984-901 Cover assembly Consists of:
1 2 452.3985-901 Cover (half)
2 16 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
4 22 845.0215-00 Nut Lock ISO 7040 M16 8 FZB
5 6 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017

11g. Splitter (452.2939)
6 7, 5
6
1 5, 4
5, 4
2
I
IU!S 3
A
7300-0 452.2939-901 Splitter assembly Consists of:
1 1 452.2938-901 Adjusting unit
2 4 452.2937-901 Distribution box
3 4 452.1447-001 Wearing plate
4 16 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
5 20 847.0197-00 Washer TBRSB 21x52x8
6 2 452.2963-901 Clamping plate
7 4 845.0203-00 Nut Lock ISO 7040 M20 8 FZB

12. Direct Drive on Sub-frame (452.6184)
I
!
<016
IP
--o— °v -
©
©
&
iii_
III ____
Ill ____
©
9
o
@10
Q HI
III
III
III
III
filfi
fl
&
—
®
o
0
&
&
©
©
s
o
I
10
Hi
©I
H
n
4, 5 20 6
7 3
19
14, 15, 16
11, 12, 13
17, 18
2
17, 18 8, 9, 10 1
(Continued)
(Continued)
1 1 458.0390-00 Sub-frame
2 1 442.9650-91 Vibration damper
3 1 458.0772-00 Rail for seal streap
4 1 Drive shaft with safety coupling See section 12a. Drive Shaft
with Safety Coupling (930.0273)
5 1 930.0265-00 Pump P115 + Box
6 1 458.0396-001 Guard
7 1 452.3387-001 YES Motor template
8 12 458.0406-01 Shims T=1 mm
9 4 458.0406-02 Shims T=0,5mm
10 8 458.0406-03 Shims T=0,3mm
11 4 840.0718-00 Screw M6S 36x180 8.8 ISO 4014
13 4 845.0273-00 Nut M6MN M36 8 ZP Pt.
14 4 845.0274-00 Lock Nut M48 8 FZB DIN 985
15 8 847.0142-00 Washer BRB 53x92 HB200 SS 70
16 4 840.1117-00 Screw M6S 48x180 8.8 ISO 4014
17 8 845.0010-00 Nut M6M M20 8 FZB ISO 4032
18 8 840.0967-00 Screw M6S M20x90 8.8 ZP ISO 4017
19 4 873.0718-00 Strip 2254 50x30 L=2,0 m
20 1 Sensor without speed monitor See section 12b. Sensor
(458.0451)
12a. Drive Shaft with Safety Coupling (930.0273)

6 1 930.0273-00 Drive shaft with safety coupling, con-
sists of:
1 930.0276-00 Coupling Safeset SR-N 180
1 930.0277-00 Coupling Holset PM 27 Di=120
1 930.0278-00 Intermediate shaft
2 930.0274-00 Shear tube

12b. Sensor (458.0451)
2, 3 1 4
MOTOR
458.0451-00 Sensor without speed monitor
1 1 458.0452-01 Support
3 2 847.0012-00 Washer BRB 8,4x16 ISO 7089
4 1 984.0217-00 Sensor SIH-3010-BPKG


13. Overpressure Connection Assembly (452.6164)
10, 11
0
22
26, 27
25
24
I®
12
<3 ©
13
15 1
28 2 9
3 16
7 23
6 2, 18, 20
17
9, 14 19
5
8, 9 21
5 4
(Continued)

(Continued)
Pos. No. Qty Cat. No. Part No. Alternative Description Remarks
1 1 452.6163-001 Air chamber
2 4 873.0386-00 Seal Tredo 23
3 2 900.0436-00 Compression fitting GE-25R
4 2 452.6059-001 Flange Air Inlet Flange
5 3 900.2279-00 Plug VSTI R 1/4”-ED
6 8 840.0044-00 Screw M6S 12x25 8.8 ISO 4017
8 8 840.0053-00 Screw M6S 12x70 8.8 ISO 4017
9 16 847.0015-00 Washer BRB 13,5x24 ZP
10 1 873.0384-00 Seal Tredo 18
11 1 984.1632-00 Pressure transmitter E913 G1/2 M12
12 1 452.6152-002 Steel pipe DIN 2391C Fz 25x2
13 1 452.6152-003 Steel pipe DIN 2391C Fz 25x2
14 4 840.0054-00 Screw M6S 12x80 8.8 ISO 4014
15 2 900.2587-00 Flange section SAE 3000 Psi G 2 1/2”
16 4 840.0049-00 Screw M6S 12x50 8.8 ISO 4014
17 1 452.6273-001 Cover lid For transportation only.
18 2 900.3078-00 Adapter XGE-25SR/A M36/1”
19 1 873.1295-00 O-ring 69.44x3.53 NBR 70
20 2 900.3077-00 Compression fitting EW-25 S
21 2 900.0778-00 Clamping ring DS-25 S
22 3 873.1547-00 O-ring 120.02x5,33 NBR70
23 1 900.2302-00 Plug VSTI R1/2”-ED
24 2 900.3079-00 Clamp SLK 325 PP
25 2 900.2118-00 Cover plate DP 3
26 4 840.0588-00 Screw M6S 6x40 8.8 fzb ISO 4014
27 4 847.0164-00 Washer BRB 6,4x12 HB200 ISO7089
28 2 452.6099-001 Protective plate

14. Overpressure Unit (452.6271)
2
1 3
4
8
7
452.6271-50/400 Over pressure installation
452.6271-50/660-690
452.6271-50/525
452.6271-50/550
452.6271-60/575
452.6271-60/460
1 1 Over pressure blower SV 5 133/1 See section 14a. Over-
pressure Blower
(452.3808)
2 2 900.0193-00 Hexagon nipple 2x 1 1/2 ISO 49 N8
3 2 900.2846-00 Socket 2 1/2x2 ISO49 M2
4 2 900.2809-00 Hose coupling hose 2 1/2” R 2 1/2”
5 2 452.6272-001 Hose
6 1 452.3811-901 Air cleaner See section 14c. Air
cleaner (452.3811)
7 1 900.3080-00 Nipple 2 1/2” SAE 3000
8 4 900.1722-00 Hose clip

14a. Overpressure Blower (452.3808)
3 2 1
1 1 906.0538-00 Overpressure fan Becker SV 5. 133/1
3 1 Motor alternatives See section 14b. Motor alterna-
tives (452.4436)
14b. Motor alternatives (452.4436)

972.1328-00 W22 71-2B5-0,55 4 525V50
972.1314-00 W22 71-2B5-0,55 4 575V60
972.1297-00 W22 71-2B5-0,55 4 460V60
972.1283-00 W22 71-2B5-0,55 4 400VD50

14c. Air cleaner (452.3811)
5 4
9
6 3
7
4
6
2 1 8 7
1 2 899.0483-00 Mounting band
2 1 912.0262-00 Air cleaner
3 2 900.2806-00 Reducer
4 2 452.3800-901 Reducing pipe
5 1 921.0261-00 TopSpin
6 2 900.2804-00 Clamp 133 to 156 mm
7 2 900.2807-00 Clamp 184 to 206 mm
8 1 912.0263-00 Air filter element
9 1 900.2084-00 Clamping ring


15. Tool List (452.6223)
3 4
1
10, 11, 12, 13, 14, 15, 16
6
8
7
5 9
[■ail 19, 18, 17
20, 21, 22, 23, 24, 25, 26 27, 28, 29, 30, 31, 32
33 36
34 35
(Continued)

(Continued)
Pos. No. Qty Part No. Alternative Description Remarks

452.6223-901 Tool List complete Consists of:
1 1 442.9476-00 Tool Box
2 1 452.6267-001 Tool list
3 1 442.9443-00 Lifting tool eccentric bushing
4 1 442.9444-00 Lifting tool bottomshell bushing
5 1 442.9446-00 Lifting tool
6 1 452.6180-901 Piston retainer As.
7 1 442.7284-90 Lowering rod
8 3 843.1529-00 Lowering rod
9 3 845.0013-00 Nut M6M M30 8 FZB ISO 4032
10 1 899.0515-00 Lifting eye bolt VWBG 35 M80x120
11 3 899.0511-00 Lifting eye bolt VRS-F-M30 swivel
16 2 899.0512 Lifting eye bolt VRS-F-M8 swivel
17 1 920.0110-00 Slugging wrench 65
20 1 920.0243-00 Tool Combination Wrench 55
21 1 920.0131-00 Combination Wrench 46
26 1 920.0245-00 Tool Combination Wrench NV 16
27 1 920.0042-00 Socket screw key 19 mm
32 1 920.0032-00 Socket screw key 5/8” mm
33 5 442.0800-91 Chunk of lead As.
34 1 923.0422-00 Feeler gauge 0.05-1 mm
35 3 452.0452-001 Lifting tool
36 1 904.0585-00 Air bleeder hose

16. Sign Assembly (452.6222)
1 2
7
5
8
4 8
3 7
886 Breathing dust will
cause death or
severe injury.
Always wear
approved respirator.
126.0384-001 126.0383-001 126.0385-001
1 2 126.0447-001 SANDVIK logotype silver 180
2 2 126.0753-001 Sign product name
3 4 126.0384-001 Warning flying fragments
4 1 126.5007-01 Identification plate
5 1 126.0345-001 Patent information sign
6 1 885.0267-00 Warning sign Danger
7 1 126.0383-001 Risk of crushing
8 1 126.0385-001 Warning sign read manual


17. Hoses and Protections (452.5998)
O
o
CT
r0-
EX /
// / /
o’
1 Hydroset system See section 17a. Hydroset Sys-
tem Assembly (452.5999)
2 Protection assembly See section 17m. Protection
Assembly (452.6086)
3 Lubrication system See section 17n. Lubrication
System (452.6089)
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 57

17a. Hydroset System Assembly (452.5999)
15
25, 24, 23
16
37, 26 21 36 10 B (1:2)
38, 28, 30 14
D 11
28 5
30
32 1 21, 20 8, 7
2 9
B
4 D (1:4) 3 6
13 19, 18
35
35
33
34
22, 21, 20 12
28 A 11
29 18, 19 17 14
13
27
31
4
A (1:4)
j
_ _ _-iA ft/
j-
]o| __
(Continued)
58 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB

(Continued)
1 1 452.6079-001 Hydraulic hose 2" 4SP
2 1 452.6077-001 Hydraulic hose 2" 4SP
3 1 452.6078-001 Hydraulic hose 2” 4SP
4 12 900.2592-00 Flange half SAE 3000 PSI 2"
5 1 442.9396-00 Bend As.
6 1 452.1616-901 Return oil hose
7 1 873.0390-00 Seal ring Tredo 30
8 1 900.2599-00 Adapter G 2" B/G 1" B
9 1 452.1579-001 Hose SAE 100 R2AT 1"x1200
10 1 873.1299-00 O-ring 32,92x3,53 NBR 70
11 2 873.0129-00 O-ring 109,5x3 SMS 1586
12 1 452.1536-901 Straight hose coupling
13 9 873.0755-00 O-ring 56,74x3,53 NBR 70
14 4 900.2199-00 Flange SAE 3000 PSI 4"
15 2 900.2385-00 Flange half SAE 3000 PSI 1"
16 1 452.1591-001 Cover 1" SAE-flange
17 1 452.1590-001 Cover 4" SAE-flange
18 24 841.0268-00 Screw M6S M12x35 8.8 ZP
19 24 847.0147-00 Washer round 13x24 ZP
20 8 840.0068-00 Screw M6S M16x50 8.8 ZP
21 14 847.0016-00 Washer BRB M17x30 ZP
22 4 845.0215-00 Lock nut high M16 8 ZP
23 4 841.0253-00 Screw MC6S M10x35 8.8 ZP
24 4 847.0144-00 Washer BRB 10,5x22x2 ZP
25 4 845.0213-00 Lock nut high M10 8 ZP
26 6 840.1222-00 Screw M6S M16x70 10.9
27 1 452.6153-001 Connection manifold
28 10 847.0359-00 Washer BRB 21x37 HB200
29 4 840.0934-00 Screw M6S M20x150 8.8 ISO 4017
30 6 840.1300-00 Screw M6S M20x70 10.9
31 2 900.2302-00 Plug VSTI G 1/2" -ED
32 1 452.7646-901 Bracket for hydroset security valve Alt See section 17b. Bracket for
hydroset security valve Alt.
(452.7646)
33 1 900.1140-00 Clip RSGU 1.32/15
34 1 841.0219-00 Screw MC6S M6x16 8.8 FZB
35 1 452.6179-00 Hose
36 1 452.7650-901 Hydroset security valve Alt. See section 17c. Hydroset
security valve Alt. (452.7650)
37 6 452.7445-001 Spacer
38 6 452.7446-001 Spacer

17b. Bracket for hydroset security valve Alt. (452.7646)
1 1 452.6001-002 Plate left
2 1 452.6001--001 Plate right

17c. Hydroset security valve Alt. (452.7650)
1 2
Pos. No. Qty. Part No. Alternative Description Remarks

1 1 452.1488-902 Hydroset safety valve 7MPa As. See section 17d. Hydroset safety
valve assembly (452.1488-902).
2 1 452.7171-903 Electric dump valve 7MPa As. See section 17e. Electric dump valve
assembly (452.7171-903).

17d. Hydroset safety valve assembly (452.1488-902)

A
11 9
4, 5
2
7, 6
10, 12
1
A A-A
14
17
16
13
18
15
C Detail C
Pos. No. Qty. Part No. Alternative Description Remarks
452.1488-901 Hydroset safety valve assembly Consists of:
902.0850-00 Main valve LC80DB20E6X/A25-104
1 1
902.0806-00 Seal kit LC80DB40E-6X/004_00
2 1 902.1123-00 Valve block LFA 80
3 1 452.0978-001 Block
4 1 900.2291-00 Adapter
5 1 900.2292-00 Measuring nipple G 1/4"
6 1 900.0647-00 Adapter G3/4" BxG 1/2" B
7 1 873.0384-00 Seal ring Tredo 18
9 1 902.0852-91 Pressure relief valve 7.0 MPa
10 4 847.0147-00 Washer round 13x24 ZP
11 1 452.1511-00 Pilot valve protection
12 4 840.0044-00 Screw M6S M12x25 8.8 ZP
13 2 900.2602-00 Flange half SAE 3000 3/4"
14 1 452.1580-001 Hose SAE 100 R1AT 3/4"x1000
15 1 452.1592-001 Cover 3/4" SAE-flange
16 4 847.0144-00 Washer BRB 10,5x22x2 ZP
17 4 841.0253-00 Screw MC6S M10x35 8.8 ZP
18 4 845.0213-00 Lock nut high M10 8 ZP

17e. Electric dump valve assembly (452.7171-903)
2fl
1
Pos No. Qty. Part No. Alternative Description Remarks

452.7171 Electric dump valve assembly Consists of:
1 452.7730-901 Electric dump valve without pressure relief valve As. See section 17f. Electric dump
valve without pressure relief
valve assembly (452.7730-901)
2 1 902.0852-91 903 Pressure relief valve 7.0 MPa
3 - - - -
4 - - - -

17f. Electric dump valve without pressure relief valve

assembly (452.7730-901)
11, 24 6
2
14, 15
10
©
9
12, 13
3 7
22 8 5
23
4
18, 19, 20
21
1 B-B A-A
A B
0/ )
16, 17
3
© ©
A B
(Continued)

(Continued)
452.7730-901 Electric dump valve without pressure relief valve As. Consists of:
1 1 452.7099-001 Hydraulic Manifold
2 1 900.2292-00 Measuring nipple G 1/4”
3 2 900.2279-00 Plug VSTI G 1/4” -ED
4 2 900.2673-0 Plug VSTI G 3/8” -ED
5 1 902-1175-00 Needle valve SD010-01-C-N-H
6 1 452.7172-001 Protective cover
7 1 452.7175-001 Protective cover
8 1 902.1152-00 Logic component LC 80 DB80EX6/ See section 17g. Logic compo-
nent (902.1152)
9 1 902.1153-00 Spacer LFA 80 D22-6X/ See section 17h. Spacer
(902.1153)
10 1 902.1154-00 Cover LFA 80 DBS.-&x/F00P00 See section 17i. Cover
(902.1154)
11 1 902.1155-00 Directional valve 3WE 10 B9-3X/CG24N9K4 See section 17j. Directional
valve (902.1155)
12 4 847.0016-00 Washer BRB 17x30 ZP
13 4 840.0066-00 Screw M6S M16x40 8.8 fzb
14 1 873.0384-00 Seal ring Tredo 18
15 1 900.1030-00 Adapter RI 1/2”-1/4”
16 4 847.0012-00 Washer BRB 8,4x16 ZP
17 4 841.0236-00 Screw MC6S 8x25 8.8 FZB
18 2 964.3173-00 Cap bottom bulkhead HC-D 7-AML-24/GR
19 2 964.3174-00 Cage insert HC-A 4-EBUS
20 4 843.0873-00 Screw MCS 3x10 5,8
21 2 984.1677-00 Heater 10x160 200W
22 1 923.0566-00 Temperature sensor ETS 7246-A-000 Pt.
23 1 984.1678-00 Pressure transmitter MBS 8250 0-250 Bar
24 4 841.0224-00 Screw MC6S M6x40 8.8 zincpl Pt.

17g. Logic component (902.1152)

1 1 902.1166-00 Sealing Set
2 1 902.1167-00 Compression spring

17h. Spacer (902.1153)

1 4 902.1158-00 R-ring
Set
1 902.1159-00 O-ring

17i. Cover (902.1154)

1 1 902.1157-00 Sealing Set
2 1 902.1154-00 Cover
The screws delivered with the cover (2) are too short for the electrical dump
valve. Make sure to use the screws that are supplied with the electrical dump
valve kit.

17j. Directional valve (902.1155)
-&
4, 5 1

1 1 902.1161-00 Solenoid coil
2 1 O-ring
3 1 O-ring
902.1160-00 Set
4 1 Sealing
5 5 Sealing

17k. Electrical cabinet, Siemens (290.0104)
EC1
o o
O 0 0 0 0 0
o o
♦ L J*L

290.0105-903 Electrical cabinet, Siemens Consists of:
1 1 966.3822-00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]
12 960.0783-00 Cable (10 m)[32.8 ft]
(Continued)

(Continued)
2 3 4 5 6 3 7
n 10
n
DOO
9 8 9 8 11
UM Mid
18 17 16 15 14 13 12
(Continued)
(Continued)
290.0104-903 Electrical cabinet, Siemens Consists of:
2 1 290.0113-901 SPEC PLC System See below
3 1 978.0554-00 Power supply unit
4 1 978.0555-00 Analog in card
5 1 978.0557-00 Digital in card
6 1 978.0558-00 Digital out card
8 1 978.0561-00 Connecting terminal plate
9 1 978.0560-00 Connecting terminal plate
10 1 966.3422-00 Relay
11 1 290.0115-901 Display See below
12 1 962.0575-00 Mini circuit breaker
17 1 966.3192-00 Earth fault breaker
1 978.0537-00 Connector
1 962.0534-00 Auxiliary contact
290.0113-901 SPEC PLC System Consists of:

1 293.0088-001 PLC Program
2 1 978.0552-00 CPU unit
1 978.0553-00 CPU card
1 293.0098-001 Instruction
290.0115-901 Display Consists of:

1 293.0088-001 Program
11
1 978.0562-00 Display
1 293.0098-001 Instruction

17l. Electrical cabinet, Beckhoff (290.0105)
EC1
o IDVI
o
O 0 0 0 0 0
o o

290.0105-903 Electrical cabinet, Beckhoff Consists of:
1 1 966.3822-00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]
12 960.0783-00 Cable (10 m)[32.8 ft]
(Continued)

(Continued)
2 3 4 5 6 7
8
is
gs
9
E
16 15 14 13 12 11 10
(Continued)

(Continued)
290.0105-903 Electrical cabinet, Beckhoff Consists of:
2 1 978.0564-00 CPU unit
3 1 978.0571-00 Analog in card
4 1 978.0565-00 Digital in card
8 1 966.3422-00 Relay
9 1 290.0114-901 SPEC PLC System See below
15 1 966.3192-00 Earth fault breaker
978.0537-00 Connector
1 962.0534-00 Auxiliary contact
290.0114-901 SPEC PLC System Consists of:

293.0089-001 PLC Program
9
978.0563-00 Display
293.0099-001 Instruction

17m. Protection Assembly (452.6086)
8, 9, 19 3
8, 17
1
21, 22 8, 17 8, 9, 12
20 13 6
15
8, 9, 14 8, 17 2 4
7
8, 19
8, 9, 18
5
11
16
5
\
3
11 10 10
(Continued)

(Continued)
1 1 452.6090-901 Bracket
2 1 452.6093-901 Bracket Fzb
3 2 452.6096-001 Bar
4 2 452.6127-001 Bracket Fzb
5 1 452.6088-901 Wear liner
6 1 452.1425-901 Support
7 1 452.1426-001 Bracket
8 76 847.0016-00 Washer BRB M17x30 ZP
9 34 845.0215-00 Lock nut high M16 8 ZP
10 2 452.6103-001 Rubber protection
11 2 452.6134-001 Bar
12 2 840.1097-00 Screw M6S M16X260
13 3 452.6169-001 Support Fzb
14 24 840.0070-00 Screw M6S M16x60 8.8 ZP
15 6 452.6175-001 Fixing bar Fzb
16 3 452.6166-001 Rubber protection
17 13 840.0065-00 Screw M6S M16x35 8.8 ZP
18 4 840.0072-00 Screw M6S M16x70 8.8 ZP
19 11 840.0067-00 Screw M6S M16x45 8.8 ZP
20 1 452.6170-001 Protective cover Fzb
21 5 847.0147-00 Washer round 13x24 ZP
22 5 840.0044-00 Screw M6S M12x25 8.8 ZP

17n. Lubrication System (452.6089)
4
6 3
5
1, 2
24, 25, 26 22 23 11 8, 9, 10
8, 9, 10
12
14
28
15
13 27
17
18, 19, 20 21 16
(Continued)

(Continued)
1 1 873.0390-00 Seal ring Tredo 30
2 1 900.0659-00 Adapter G 2 BxG 2 B
3 1 452.1587-001 Hose SAE 100 R1AT 1 x1000
4 1 452.1580-001 Hose SAE 100 R1AT 3/4”x1000
5 1 452.1538-001 Hose SAE 100 R2AT 2”X2000
6 1 452.1616-901 Return oil hose
7 1 452.1591-001 Cover 1” SAE-flange
8 8 841.0253-00 Screw MC6S M10x35 8.8 ZP
9 8 845.0213-00 Lock nut high M10 8 ZP
10 8 847.0144-00 Washer BRB 10,5x22x2 ZP
11 2 900.2385-00 Flange half SAE 3000 PSI 1“
12 1 873.1299-00 O-ring 32,92x3,53 NBR 70
13 1 452.1592-001 Cover 3/4” SAE-flange
14 2 900.2602-00 Flange half SAE 3000 PSI 3/4
15 1 873.0615-00 O-ring 24,99x3,53 NBR 70
16 1 452.1589-001 Cover 2” SAE-flange
17 2 900.2592-00 Flange half SAE 3000 PSI 2“
18 4 845.0030-00 Lock nut M12 8 ZP
19 4 847.0147-00 Washer round 13x24 ZP
20 4 841.0268-00 Screw M6S M12x35 8.8 ZP
21 1 873.0755-00 O-ring 56,74x3,53 NBR 70
22 1 452.1536-901 Straight hose coupling
23 2 900.2199-00 Flange SAE 3000 PSI 4“
24 4 840.0068-00 Screw M6S M16x50 8.8 ZP
25 4 847.0016-00 Washer BRB M17x30 ZP
26 4 845.0215-00 Lock nut high M16 8 ZP
27 1 873.0129-00 O-ring 109,5x3
28 1 452.1590-001 Cover 4” SAE-flange


SPC Sandvik CH895:01 Service/ Repair kit
18. Service/Repair kit
Locating bar kit 452.5801-901

1410-0 1 442.9308-02 Locating bar
1411-0 1 442.9362-01 Shim t=0,1
1 442.9362-02 Shim t=0,5
1 442.9362-03 Shim t=0,7
1 442.9362-04 Shim t=1,0
1412-0 3 841.0256-00 Screw MC6S 10x50 8.8 fzb
Pinionshaft housing repair kit 452.5578-901

3030-0 2 442.9364-01 Gasket t=0.5 Pt.
2 442.9364-02 Gasket t=0.8 Pt.
1 442.9364-03 Gasket t=1.5 Pt.
3070-1, -2 2 868.0832-00 Bearing 32320 J2
3080-0 1 845.0164-00 Lock nut KM 30 150x2 plain
3080-1 1 847.0299-00 Lock washer 150 MB 30
3080-2 1 442.9809-01 Wear ring
3090-1 1 442.9334-01 Spacer Pt.
3090-2 1 442.9808-01 Spacer Pt.
3120-1, -2 2 873.0136-00 O-ring 139.3x5.7
3170-1, -2 2 873.1219-00 Oil seal ring Type 4 170x200x15
3240-1 1 442.9365-01 Gasket t=0.8 Pt.
3240-2 1 442.9366-01 Gasket t=0.5 Pt.
3590-1 1 873.0387-00 Seal ring Tredo 26
3590-4 1 873.0386-00 Seal ring Tredo 23
Fastener kit for concave & support ring 452.5795-901

6020-0 6 840.1279-00 Screw M6S 36x650 8.8 fzb
6020-1 6 845.0273-00 Lock Nut Low M36 8 ZP
6020-2 6 442.9353-01 Cage Pt.
6020-4 6 442.9354-01 Washer Pt.
6020-8 72 863.0015-00 Disc spring
6020-9 6 452.5430-001 Spacer
Bottomshell arm liner kit 452.5988-901

1010-1 1 452.5923-901 Liner pinionshaft arm
1010-2 3 452.5925-001 Liner narrow arm
(Continued)

SPC Sandvik CH895:01 Service/ Repair kit
(Continued)
Filter kit 452.5472-901
6 912.0126-00 Filter HC 69
2 912.0129-00 Filter cartridge HC2
1 912.0139-00 Filter cartridge 852516 MIC
1 912.0219-00 Filter cartridge FK200
1 912.0155-00 Filter cartridge 852.514 MIC

SANDVIK

SANDVIK CH895 - Spare Parts Catalog

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SANDVIK CH895 - Spare Parts Catalog

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SPC Spare Parts Catalog R 223.1381.

Serial no. / Machine No. Signature

© Copyright 2011 Sandvik SRP AB.

Document number: R 223.1381.en

2. Bottomshell Arrangement (452.5824) . . . . . . . . . . . . . . . . . . . . . . . . . 11

2a. Liner in Bottomshell (452.5988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Wear Plates in Bottom Shell (452.5991) . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Rubber Compression Mountings (442.9650) . . . . . . . . . . . . . . . . . . . . 17

5. Eccentric Assembly (452.2045) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5a. Eccentric Bushing (452.3609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5b. Gear and Pinion Set (452.2051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6. Dust Collar Arrangement (452.6434) . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7. Hydroset Cylinder Arrangement (452.5938) . . . . . . . . . . . . . . . . . . . . 23

7a. Chevron Packing Assembly (442.9257) . . . . . . . . . . . . . . . . . . . . . . . 24

8. Pinion Shaft Housing Arrangement (452.2007) . . . . . . . . . . . . . . . . . . 25

9. Mainshaft Arrangement (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

9a. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9b. Liners (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

10. Topshell Tertiary Arrangement (452.5944) . . . . . . . . . . . . . . . . . . . . . 31

10a. Rim Liner Teritiary Assembly (452.6068) . . . . . . . . . . . . . . . . . . . . . 34

© 2011 Sandvik SRP AB R 223.1381.en-03 3

10b. Arm Shield Assembly (452.6071) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

10c Concave Teritiary Alternatives (452.5985) . . . . . . . . . . . . . . . . . . . . 36

10d. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

11. Feed Hopper Assembly (452.6066) . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11a. Feed Hopper Lower (452.5921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11b. Rubber Sheet (452.6028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11c. Feed Hopper Upper (452.6128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

11d. Rubber Sheet (452.3688) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11e. Cover and Splitter (452.5514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11f. Cover (452.3984) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11g. Splitter (452.2939) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12. Direct Drive on Sub-frame (452.6184) . . . . . . . . . . . . . . . . . . . . . . . . 43

12a. Drive Shaft with Safety Coupling (930.0273) . . . . . . . . . . . . . . . . . . 44

12b. Sensor (458.0451) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

13. Overpressure Connection Assembly (452.6164) . . . . . . . . . . . . . . . 47

14. Overpressure Unit (452.6271) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

14a. Overpressure Blower (452.3808) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4 R 223.1381.en-03 © 2011 Sandvik SRP AB

14b. Motor alternatives (452.4436) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

14c. Air cleaner (452.3811) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

15. Tool List (452.6223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

16. Sign Assembly (452.6222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

17. Hoses and Protections (452.5998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

17a. Hydroset System Assembly (452.5999) . . . . . . . . . . . . . . . . . . . . . . 58

17b. Bracket for hydroset security valve Alt. (452.7646) . . . . . . . . . . . . 60

17c. Hydroset security valve Alt. (452.7650) . . . . . . . . . . . . . . . . . . . . . . 61

17d. Hydroset safety valve assembly (452.1488-902) . . . . . . . . . . . . . . . 62

17e. Electric dump valve assembly (452.7171-903) . . . . . . . . . . . . . . . . 63

17f. Electric dump valve without pressure relief valve assembly

17g. Logic component (902.1152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

17h. Spacer (902.1153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

17i. Cover (902.1154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

17j. Directional valve (902.1155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

17k. Electrical cabinet, Siemens (290.0104) . . . . . . . . . . . . . . . . . . . . . . 70

17l. Electrical cabinet, Beckhoff (290.0105) . . . . . . . . . . . . . . . . . . . . . . . 73

17m. Protection Assembly (452.6086) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

17n. Lubrication System (452.6089) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

18. Service/Repair kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6 R 223.1381.en-03 © 2011 Sandvik SRP AB

CH895 EFF /A/ 50 44/48/36/ 40 :01

© 2011 Sandvik SRP AB R 223.1381.en-03 7

8 R 223.1381.en-03 © 2011 Sandvik SRP AB