重庆爱晟电力设备有限公司

CHONGQING ASSEN POWER EQUIPMENT CO.,LTD

Flow Chart:

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com
 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
Structure Chart:

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com
 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
Operation:

I Installation

1.Connect hoses between the inlet MV02 of the purifier to the

outlet (usually at bottom) of the tank, the outlet MV01 of the purifier

to the inlet (usually at top) of the tank.

2.Open the drain valve MV13 of condenser，close the drain valve

until the liquid in the condenser is drained.

3.Connect the three-phase three-wire 380V / 50HZ power supply

and ground cable to the terminal block, Open circuit breaker QS1, QS2

and QS3. The power indicator on the control panel should be light on.

4.If the power indicator is off, troubleshooting is required

according to the PR indicator in the cabinet. The purifier will stop

automatically when phase sequence, over-voltage and under-voltage

power failure occurs.

5.Turn on the “outlet pump” select switch and Turn off the “outlet

pump” select switch immediately. Observe whether the direction is in

the same as the arrow on the pump body.

6.If the motor is turned incorrect, disconnect the power supply

and exchange the wiring of any two terminals of the pump motor

cable. The motor’s direction to be set correctly before leaving the

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com
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CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
factory. This operation is only needed when the motor or cabinet is

rewired.

7.Check direction of the vacuum pump and Roots pump by

checking the oil outlet pump’s direction. The motor’s direction to be

set correctly before leaving the factory. This operation is only needed

when the motor or cabinet is rewired.

8.Turn on the vacuum pump. After running for 5 minutes, check

whether the oil level of vacuum pump and roots pump is within the

allowable range.

9.Select the operating mode "Manual or Auto". Set to "Manual"

at the factory.

10.Enter the "Set" menu to set operation parameters. At the

factory, heating temperature is set to 60 ° C.

II Running

1.Open the oil inlet valve MV02 and the cycle valve MV03.

2.Turn on the “Auto/vacuum pump” select switch. The PLC

automatically opens the oil pump, the oil inlet solenoid and the oil

pump (P03) as needed.

3.Pay attention to the foam level in the degassing chamber when

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
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CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
the purifier is in operation early. When the foam level is higher than

the center of the sight glass, the air valve MV07 should be partially

opened until the foam level is below the sight glass. Purifier with

automatic foam eliminator system do not need to do this.

4.Turn on “Heater 1” or “Heater 2” select switch as needed.

5.During the internal circulation, the foam level will gradually

become less, this time can be slightly closed valve MV07, but the foam

level is always lower than the center of the sight glass. Purifier with

automatic foam eliminator system do not need to do this.

6.When the foam in the degassing chamber disappears, open the

oil outlet valve(MV01), partially or completely close the cycle valve

MV03.

III Stop

1.Turn off the “heater 1” and the “heater 2” and wait for more

than 1 minute.

2.Turn off the “Auto/vacuum pump” select switch and close the

oil inlet valve MV02, and open the air valve MV07.

3.If you want to pump out the oil in the vacuum chamber, turn

on the "Outlet pump" select switch. Turn off the "Outlet pump" select

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com
 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
switch when the oil in the vacuum chamber is drained.

4.After the Vacuum gauge pointer return to 0Mpa, close the air

valve MV07 and the oil outlet valve MV01.

5.Switch off power supply to the purifier.

IV Use the inlet pump alone(for oil transfer)

1.Purifier with oil inlet pump, can be used separately when the oil

does not need to be degassed (eg. transfer oil between tank or empty

oil of transformer).

2.Open oil inlet valve (MV02) and oil outlet valve (MV01).

3.Turn on the “Heater 2” select switch and keep the “Vacuum

pump”, ”Outlet pump”, ”Heater 1” select switch in the off position.

After the machine starts running, observe the working pressure vale,

vacuum degree, temperature and oil foaming status in the vacuum

separation chamber, if no abnormal situation happened over 15 minutes,

the operator can leave the machine and let it run automatically.

Before leaving the machine for auto-running, please note below:

■ If the machine is mobile type, please make sure the casters are steady

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
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CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
and will not move by itself to avoid any danger.

■ The equipment does not have any abnormal vibration and noise.

■ Remember to check the vacuum pump oil and roots pump oil is on

a normal level(middle level) as below, if oil quantity is not enough, please

add vacuum pump oil accordingly.

Maintenance

a.Troubleshooting

Phenomenon Reason Method

1.QS1 is not 1. Connect QS1

connected 2. Power failure according to

Power indicator is 2. Power supply is out PR indicator

off, HMI is not of phase, overvoltage 3. Replace fuse F1 or F2

displayed or undervoltage

3.The fuse F1 or F2 is

blown

Power indicator is Power indicator is Replace power indicator

off, HMI is displayed broken

1. HMI is broken 1. Replace HMI

Power indicator is
2. PLC controller is 2. Replace PLC controller
on, HMI is displayed
broken
Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA
Tel/Fax: 00862388703683
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 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
The machine does 1. Emergency stop 1. Reset or replace the

not start, the HMI is button is pressed or emergency stop button

displayed, and damaged 2. Check the PLC

there is no fault 2.PLC is broken

prompt

1.Vacuum pump 1.Troubleshoot the vacuum

motor overload pump motor overload

Machine does not
2.The thermal relay 2.Recalibrate the thermal relay
start, HMI displays
FR1 is too low. FR1
"03 Vacuum pump
3. Thermal relay FR1 is 3. Replace thermal relay FR1
motor overload,
broken 4. Replace the vacuum pump
reset FR1"
4.The vacuum pump motor

motor is broken

1. Roots pump motor 1. Troubleshooting roots pump

overload motor overload

Machine does not
2.The thermal relay 2. Recalibrate the thermal relay
start, HMI displays
FR2 calibration value is FR2
"04 Roots pump
too low 3. Replace thermal relay FR2
motor overload,
3. Thermal relay FR2 is 4. Replace roots pump motor
reset FR2"
broken
Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA
Tel/Fax: 00862388703683
https://www.assenpe.com
 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
4.Roots pump motor

is broken

1. Oil pump motor 1.Troubleshoot oil pump

overload motor overload

2.The thermal relay 2. Recalibrate thermal relay

Machine does not
FR3 calibration value is FR3
start, HMI displays
too low 3. Replace thermal relay FR3
"05 Oil pump motor
3. Thermal relay FR3 is 4. Replace the oil pump motor
overload, reset FR3"
broken

4.Oil pump motor is

broken

1.The oil outlet valve 1. Open the oil outlet valve

MV02 or MV03 is not 2. Replace the fine filter (FL02,

Machine does not
opened FL03)
start, HMI displays
2.Fine filter blocking 3. Replace the pressure switch
"02 Please replace
(FL02, FL03) (PS01)
the fine filter
3. Pressure switch
element"
(PS01) is broken

Machine does not 1. High condenser 1. Drain the condenser liquid

start, HMI displays liquid level 2. The condenser liquid level

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA
Tel/Fax: 00862388703683
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 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
"01 Please drain 2. The condenser switch float is installed vertically

condenser" liquid level switch is downwards

installed in the wrong 3. Replace the condenser level

position switch (FS04)

3.Condenser level

switch (FS04) is broken

Routine maintenance procedures

a.Check Filter

After the filter element has been working for a period of time, when

the pressure difference through the filter element increases to the limit

specified by the design due to the blockage of the dirt, the filter

element must be maintained, including cleaning or replacement. The

material and structure of the filter element determine whether it can

be cleaned and the cleaning method.

Note: Among the filter elements used by DVTP plant, the Primary filter

can be reused by cleaning and it doesn’t need to be replaced. The fine

filter element FL02, FL03 and the vacuum pump oil filter element

cannot be cleaned and must be replaced.

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com
 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
R1.Cleaning and replacement of primary filter element

When the vacuum degree reaches -0.07~-0.1Mpa, the oil viscosity is

low, the liquid level control ball valve (MV12) is fully opened, and the

oil inlet speed is still slower than the oil pump oil discharge speed, you

should shut down and take the pr-filter out for maintenance . The filter

element can be cleaned in gasoline or alkaline cleaning fluid, and

compressed air is used to blow away the dirt attached to the mesh

from the inside to the outside. Before installation, check whether the

filter is damaged, and replace it if any damage is found.

R2. How to replace FL02 and FL03 fine filter elements

a. Close the ball valve(MV02) of the inlet pipe, and open the outlet

valve (MV01) and air supply valve(MV09)

b. Start the oil pump and drain off the oil from the filter as much as

possible.(Judge by observing the outlet pvc pipe)

c. Turn off the machine after confirming that there is no oil in it.

d. Unscrew the flange bolts and remove the flange cover.

e. Take out the filter element, After unscrewing the filter element, pay

attention to check whether the "O"-ring under the fixed thread of the

filter element can continue to be used.

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com
 重庆爱晟电力设备有限公司
CHONGQING ASSEN POWER EQUIPMENT CO.,LTD
f. Install and tighten the new filter element. Be careful not to

contaminate the filter element during installation.

g. Install the original flange cover.

Maintenance Schedule
Item Time Note
Check the fault indicator Everyday
Check every instruments Everyday
Check if the inlet and outlet pipes Every week
are damaged? The sealing is
good?
Replace pr-filter FL01 See R1
Replace filter filter FL02,FL03 See R2
After the vacuum pump Be sure to replace the
oil is emulsified or the vacuum pump oil and
Replace the vacuum pump oil vacuum pump runs for vacuum pump oil filter
and vacuum pump oil filter FL04 more than 100 hours element in time, otherwise
the vacuum pump will be
damaged.
When maintaining or
Clean the dirt or rust inside of the
replacing the filter
filter cartridge
element
Check the condition of the hose Every week
and each seal
Check the pressure switch Every 6 months
Check instrument’s accuracy Every 2 years

Add:No.31-7 CENTRE PLAZA,SHAPINGBA DISTRICT,CHONGQING,CHINA

Tel/Fax: 00862388703683
https://www.assenpe.com