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Customer :-

Hull No. :-
Classification :-
Work order No. :-
Equipment type : Boiler control panel

Aux. boiler
Upgrade system

76, YEONDEOK-RO, CHANGWON-SI, KOREA


TEL : 055) 269 ~ 7700(REP) / 760(DIR)
FAX : 055) 269 ~ 7795~9
E-MAIL: electric@kangrim.com
CONTENTS

1. Reason for upgrade


2. Upgrade software description
3. Upgrade alarm safety function description
4. Upgraded system on board test procedure
5. Revised drawing(alarm & safety table)
6. F.O. P&I diagram
7. Update of the control circuit diagram
8. PLC input with update of the software
9. External connection diagram
10. PLC Memory card download manual

PLAN HISTORY

0 2018.05.14 B.M.KANG J.K.KIM


REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

KANGRIM HEAVY INDUSTRIES CO., LTD.


1. Reason for upgrade

The atomizing steam pressure low alarm was configured to operate only in the
atomizing valve open state. However, it has been found that a valve fault may not
cause an atomizing steam pressure low alarm.
The upgraded system has been developed to make an alarm and boiler/burner trip
due to low atomizing valve steam pressure when open command to atomizing valve
or F.O. valve is active.
The upgraded system is eliminating the potential dangers and improving the safety of
the system. This can be verified by using many simulation test.

KANGRIM HEAVY INDUSTRIES CO., LTD.


2. Upgrade software description
1) Before software upgrade
Atomizing steam press. Low

Atomizing steam
valve open limit is
On

Wait for valve


open delay 30sec.

Atomizing
steam press. Normal
switch on? operation
Yes

No

Wait for press.


switch delay 2sec.

Boiler trip
Audible and visible
alarm
Common trip to AMS.

KANGRIM HEAVY INDUSTRIES CO., LTD.


2) After software upgrade
Atomizing steam press. Low
Atomizing steam valve's operation interlock

PLC request to Oil Supply valve


open open request
the atomizing
steam valve.

The atomizing
valve 's
solenoid is
powered

Wait for valve


open delay 30sec.

Atomizing
steam press. Normal
switch on? operation
Yes

No

Wait for press.


switch delay 2sec.

Boiler trip
Audible and visible
alarm
Common trip to AMS.

KANGRIM HEAVY INDUSTRIES CO., LTD.


3. Upgrade alarm safety function description

1) Atomizing steam press. Low


Valve's operation interlock
Oil supply valve open

Atomizing
Steam valve open
(Delay 30s)
OR
Atomizing
Oil supply steam press. Low
valve open AND Boiler trip
Common trip

Atomizing
steam press.
Switch off
(delay 2sec)

KANGRIM HEAVY INDUSTRIES CO., LTD.


4. Upgrade system test procedure
(Safety alarm)
Owner:
Yard:
Hull no. :
Ship name:

* After the program update, enter the information and results of the ship.
Please send this page by E-mail.
E-mail address: service department: service@kangrim.com
electric department: electric@kangrim.com

KANGRIM HEAVY INDUSTRIES CO., LTD.


5. Revised drawing(alarm & safety table)
There are no changes for drawing with original approved drawings.

6. F.O. P&I diagram


There are no changes for P&I diagram with original approved drawings.

7. Update of the control circuit diagram


There are no changes for control circuit diagram with original approved drawings.

8. PLC input with update of the software


There are no changes for PLC input with original approved drawings.

9. External connection diagram


There are no changes for external connection diagram with original approved drawings

KANGRIM HEAVY INDUSTRIES CO., LTD.


10. PLC Memory card download manual
*Following instruction be observed step by step.

1) Before Update
The update will change the parameter values recorded within the PLC.
Therefore , you must record the parameter values or save them as a picture
prior to the update system. (Please refer the reference picture.)

2) Turn off PLC power supply breaker.

KANGRIM HEAVY INDUSTRIES CO., LTD.


3) Open the memory card slot cover.

4) Insert new memory card.

KANGRIM HEAVY INDUSTRIES CO., LTD.


5) Turn on pin 7 on the DIP switch(left side)

6) Turn on PLC power supply breaker.

KANGRIM HEAVY INDUSTRIES CO., LTD.


7) the MCPWR indicator will light and the BUSY indicator will flash and then turn OFF.

8) Turn off PLC power supply breaker.

KANGRIM HEAVY INDUSTRIES CO., LTD.


9) Turn off pin 7 on the DIP switch(right side)

10) Turn on PLC power supply breaker.

KANGRIM HEAVY INDUSTRIES CO., LTD.


11) After update
Please input the pre-stored parameter values on the touch screen.
when you have complete the input , press the save key for more than 3 seconds.
then the parameter value will be saved.

KANGRIM HEAVY INDUSTRIES CO., LTD.


※ REFERENCE PAGES FOR PARAMERS
1) Water level parameter 2) Air flow parameter
MAIN->DATA->WATER PARA. MAIN->DATA->STEAM PARA.

3) Steam press. parameter


MAIN->DATA->STEAM PARA. Push under arrow at steam press. parameter page

(Only master/slave boiler)

4) F.O./AIR table for MGO and HFO 5) F.O. press. parameter


Push arrow under at air flow parameter. MAIN->DATA->F.O. PARA

6) Setting
MAIN->SETTING

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