ASSESSMENT TEST 2 SESSION SESI 1-2023/2024

COURSE DJJ50203 COURSE NAME TROUBLESHOOTING

CODE AND MAINTENANCE
FOR MECHANICAL
COMPONENTS
DURATION 1.5 HOURS CLO, PLO & CLO1, PLO1, C3
COGNITIVE
PREPARED APPROVED
BY MAIZAN BIN SULAIMAN BY MUHAMMAD BIN
MUSTAPHA
DATE DATE

NAME REG. NUMBER

CLASS LECTURER
NAME

MARKS / 40

INSTRUCTIONS Answer all questions.

Question 1

(a) Using a suitable drawing/sketch, show/recommend the oil reservoir level for the bearing
lubrication system installed on the vertical bearing shaft (Menggunakan lukisan/laklaran yang
sesuai, tunjukan/cadangkan aras takungan minyak bagi system pelinciran bearing yang di
pasang aci bearing yang menegak)

[3 marks]

(b) Using table 1, describe in detail for the following designation number:
(Dengan menggunakan jadual yang diberikan, huraikan secara terperinci untuk
nombor penetapan berikut:)

6 2 10-2Z.
[5 marks]

(c) A bearing with designation number 6310 for the assembly of a shredder machine as
shown in the diagram below. The current situation (Figure 2) where it is exposed to iron
debris from operations at a metal recycling plant and the situation needs to be
improved. Choose by identifying from the catalog below, the right bearing replacement
for the task. Give the reason why it is chosen Using table 1. (Suatu Bearing dengan
designation number 6310 pada untuk pemasangan suatu mesin pengoyak-hancur
logam lusuh seperti ditunjukan di gambarajah bawah. Keadaan terkini di mana ianya
terdedah kepada serpihan besi dari operasi di loji kitarsemula logam dan keadaan perlu
 diperbaiki. Pilih dengan mengenalpasti dari katalog di bawah, pengganti galas yang
sesuai untuk tugas tersebut. Berikan sebab mengapa ia dipilih).Gunakan jadual 1.

[3 marks]

50

50
`

Figure 2: Bearing and shaft

Table 1: Bearing Catalouge

QUESTION 2

Suppose your Machine has a bearing as shown in figure 1, running at 1,750 RPM in a clean, smooth
machine for 24 hours a day, 7 days a week. The operating temperature is 85°C. The bearing has a shaft
diameter of 45mm. Using KOYO Regressing Interval Chart, calculate hours of relubrication (Regressing)
interval in month. Your answer needs to include the coordinate of above system for interval hours vs
rotational speed in the given Chart 1.

Katakan Mesin anda mempunyai galas, berkerjan pada 1,750 RPM dalam mesin yang rapi dan licin
bekerja selama 24 jam sehari, 7 hari seminggu. Suhu operasi ialah 85°C. Galas mempunyai diameter
aci 45mm. Menggunakan Carta Selang Regressing KOYO, hitung selang jam pelinciran semula
(Regressing) dalam hitungan bulan. Jawapan perlu memasukan koordinat system di atas dalam
Carta1.

[9 marks]

Chart 1: Regreasing Interval Chart

QUESTION 3
(a) A centrifugal pump records the pressure at the delivery port is 300KPa during morning
operation. (Suatu pam empar mencatatkan tekanan pada port penghantaran ialah pada
300Kpa)

I. the pump delivers / supplies distilled water. What is the head of the pump (H). (pam
menghantar /membekalkan air suling . Berapakah tinggi Turus yang dapat dicapai(H)

II. With the same pump, what is the pump head (H) if the seawater delivered after the
morning's operation. Note that pure Water density at 20°C=1000Kg/m3 and Seawater
Density at 20°C=1030Kg/m3. (Dengan pam yang sama, air laut dihantar setelah operasi
pagi tersebut. Berapakah ketinggian turus (H) kini. Diketahui bahawa ketumpatan air
suling pada 20°C=1000Kg/m3 dan air laut pada 20°C=1030Kg/m3.) [6 marks]
QUESTION 4

Based on Figure 3 and the pump Characteristics Curve below, Find the efficiency of the pump
at point A which deliver pure water. (Dengan berpandukan gambarajah3 dan Ciri-ciri
Lengkung pam di bawah, Carikan kecekapan pam tersebut pada titik A yang menghantar air
tulen)

[9 marks]

2 kW

Figure 3: Pump/motor assembly

50 100 150 200 250

QUESTION 5

Derive the following information from the Pump Characteristic Curve below with first to mark the BEP
point. Plot the answer in the following diagram. (Dapatkan maklumat berikut daripada lengkungan
bagi Ciri-ciri Pam dengan titik BEP terlebih dahulu. Plotkan jawapan dalam rajah berikut.)

I. Coordinate of BEP (Best efficiency point)

II. Pump efficiency maximum (%)-(Kecekapan maksimum pam )
III. Pump head (Meter)-(Turus bagi pam)
IV. Pump capacity (BPD= barrels per day)-(Keupayaan pam dalam unit jumlah tong sehari)
V. Pump power (H.p)-(Kuasa Pam)
[5 marks]