Quality Changes the World

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Trailer-mounted
Concrete Pump
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1-1 1-1 1-1
bi oHBT6013C-5S
l 202
bio
l202
bio
l202
fa fa fa

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fabio fabio fabio

Operation and Maintenance Manual

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021-1 021-1 021-1
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HBT6013C-5S
-03 -03 -03
Trailer-mounted
l2 0 2 1- 1 1
l2 0 2 1- Concrete Pump
1 1
l2 0 2 1- 1 1
io io io
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Operation and Maintenance Manual

1-03 1-03 1-03

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1-1
1-03 WARNING
1- 1 1 -03
1-1
1-03
02 02 02
Read
b i ol 2 and follow the safety precautionsbiand
ol 2 instructions in this manual and on
b i l 2 machine
othe
fadecals. Failure to do can cause serious fa injury, death or property damage. Keep
fa this manual
with the machine for reading and future reference.
 1-03 1-03 1- 03
02 1-1 02 1-1 02 1-1
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SANY GROUP
SANY AUTOMOBILE MANUFACTURING CO., LTD.
SANY Industry Town,
Economic and Technological Development Zone,
Changsha, Hunan China 410100
http://www.sanygroup.com.cn

1-03 1 -03 1- 03
02 1-1 China
0 2 1- 1
02 1-1
l2 iol
2
Email: sanyservice@sany.com.cn l2
fabio a b
f 0731- 84031888 fabio
Tel:
Fax: 0731- 84031999
Service Hotline: 4008 87 8318
Complaint Hotline: 4008 87 9318

Overseas
Email: crd@sany.com.cn
Service Hotline (Complaint/Enquiry): 0086 4006098318

1-03 1-03 1- 03
02 1-1 02 1-1 02 1-1
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fabio fabio fabio

© 2015 by SANY
1 1 -03 Group. All rights reserved. No part 1 1 -of03this publication may be reproduced, 1 1 -03
0 2 1-
used, distributed or disclosed except during normal
0 2 1- operation of the machine as described 0 2 1-
herein. 2 All information included within thisopublication
l2 was accurate at the time ofl 2publica-
b iol Product improvements, revisions, b i etc., io
f a
tion. f a may result fab
in differences between your
machine and what is presented here. SANY Group assumes no liability. For more informa-
tion, contact SANY Group.
 1-03 1-03 1-03
02 1-1 2 1-1 02 1-1
l2 l 20 DECLARATION
SPECIFIC l2
fa bio a bio a bio
The trailer-mounted concrete pump fis an equipment installed on a trailer body
f understructure
and used for concrete pumping by means of pipeline. Any other use or any operation beyond
the specified working range is not authorized use. Sany expressly bears no liability for any
consequence due to any unauthorized use.

Information on this manual is used to guide qualified operators to operate and maintain trailer-
mounted concrete pump correctly. Sany expressly bears no liability for any consequence due to
any use not observing the information on this manual.

It is forbidden to convert the trailer-mounted concrete pump without authorization. Sany

expressly bears no liability for any consequence. When crack or electrical malfunction on the
1 -03 concrete pump occurs, please contact
trailer-mounted
1 1 1 -03 the supplier, and don’t conduct welding
1 1 -03
0 2
or make 1- changes without permission, or else,
0 2 - any consequence due to such contravention,
1for 0 2 1-
l2 l2 l2
fa bioSany shall not bear any liability. bio
fa biofa
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage
or accident due to the use of untested or unauthorized spare parts or tools.Operate and
maintain parts (such as engine, a/c) on the trailer-mounted concrete pump, and observe related
regulations on Users' guide supplied from their manufacturer.

Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.

Sany cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules
1 1 -03of the countries may be stricter. If they
1 1
3
-0differ 1 1 -03
from the regulations on this manual,
21- the stricter one.
observe 21- 21-
i o l 20 i ol 20
i ol 20
fab Duty of Sany fa b fa b
• Be responsible for providing qualified products.

• Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.

• Train the operation and maintenance personnel based on their needs.

Duty of Owners or Other Authorized Personnel

• Only after each person involved in the product’s operation, maintenance and repair is trained

1 - 03
and fully understands the Parts Book and Operation
1 - 03 and Maintenance Manual, can1-they 03
operate-1and maintain the trailer-mounted concrete
- 1 pump. - 1
l 2 021 l 2 021 l 2 021
io• Ensure io personnel io their related
fab fab fab
the operation and maintenance are qualified and know
responsibilities.

• Periodically check related personnel's safety consciousness during working.

 1-03 1- 03 1- 03
1-1 1-1 1-1
• If any
o l 202fault which will lead to unsafety ooccurs,
l 202 stop the trailer-mounted concrete
o l 202pump
abi
immediately.
f abi
f abi f
• If necessary Sany service personnel have the right to check the trailer-mounted concrete
pump for safety.

• Besides check items regulated by Sany, observe local laws and regulations to check the
trailer-mounted concrete pump.

• Ensure timely maintenance and repair on the trailer-mounted concrete pump.

• Carefully plan the use of the trailer-mounted concrete pump.

• Sany expressly
comply with 1 1
the
-03provision
bears no liability for any consequence due
for maintenance, or start 1
the1 03 to use of informality accessories, not1-03
-machine without authorization after it-1is
locked.202
1- 2 1 - 1
l l 20 l 202
io io io
fab fab fab
Duty of all working personnel

• If there is any abnormal symptom which may cause abnormal working of the trailer-mounted
concrete pump or potential hazard, report to your leader. If possible, correct fault in time.

• All personnel working around the trailer-mounted concrete pump must observe all warning
signals and take care of their own and others' safety.

• All personnel should know their working tasks and procedures.

• Watch something like high voltage wire, unrelated personnel and poor ground for potential
-03 to the operators and signalmen. -03
danger, and report
11 11 -03 11
1 - 1 - 1 -
Duty of
o l 202managers o l 202 o l 202
bi
f•aEnsure
i i
fab understand the Operation and Maintenance
fab Manual
the operators are trained and fully
supplied by Sany. Ensure they are in physical fitness and have the certification of operation.
Otherwise, it is forbidden to operate the trailer-mounted concrete pump.

• Ensure the operators have good judgment ability, teamwork consciousness and psychological
quality. Otherwise, it is forbidden to operate or repair the trailer-mounted concrete pump.

• Ensure the signalmen have good vision and acoustic judgment, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.

1 1 -03 workers can identify the model 1and

• Ensure assistant
1 -03working condition to choose a proper
1 1 -03
1- concrete pump.
trailer-mounted 1- 1-
o l 202 o l 202 o l 202
i i i
f•abPublicize
safety consciousness to
fab
working personnel, and make them
fab of safety
aware
precautions and their related responsibilities.
 TABLE of CONTENTS
HBT6013C-5S

1- 03 1- 03 1- 03
02 1-1 1-1 1-1
l2 l 202 l2 02
fa bio i o
fab of CONTENTS
TABLE fa bio

1 INTRODUCTION …………………………………………………………………………………… 1-1

1.1 Manual Section Descriptions ………………………………………………………………………… 1-2
1.2 Machine Serial Number & Information ……………………………………………………………… 1-4
1.3 Contact Information …………………………………………………………………………………… 1-5
1.4 Icons and Symbols …………………………………………………………………………………… 1-5

2 SAFETY ………………………………………………………………………………………………… 2-1

3 of Terms ..........................................................................................
3 03
1-0
2.1 Definition
-1 1-0 -1 1-2-1 -1
l2 021 Concrete pump ............................................................................................
2.1.1 021 l2 021 2-2
l2
io o o
abipump ................................................................
abi
fab 2.1.2 Trailer-mounted concrete
f f 2-2
2.1.3 Pipeline......................................................................................................... 2-2
2.1.4 Operator ....................................................................................................... 2-2
2.1.5 Driver ............................................................................................................ 2-2
2.1.6 Singer ........................................................................................................... 2-2
2.1.7 Welder .......................................................................................................... 2-2
2.1.8 Electrician .................................................................................................... 2-3
2.1.9 Hydraulic Engineer...................................................................................... 2-3
2.1.10 Electrical Engineer ...................................................................................... 2-3
- 03 03 03
11Service
2.1.11
1- 11- 11-2-3
Engineer .........................................................................................
1- 1-
02 Place of work, working area,l 2danger
l 22.1.12 02 l 20
2
zone................................................ 2-3
io io io
fab 2.2 Designation ........................................................................................................
fab fab 2-6
2.3 Violation of the use of designated use .................................................... 2-7
2.3.1 The prolong of the end hose ...................................................................... 2-7
2.3.2 Rules of use the disqualified spare parts and accessories .................... 2-7
2.4 Person qualifications and responsibilities ............................................. 2-8
2.4.1 Operator ....................................................................................................... 2-8
2.4.2 Signaler ........................................................................................................ 2-9
2.4.3 Welder .......................................................................................................... 2-9

1 -03
2.4.4 Electricians
1 1 -03
..................................................................................................
1 1 103
-2-9
21- Hydraulic engineer ....................................................................................
2.4.5
20 21- 21- 2-10
i ol o l 20 o l 20
fa b abi f abi
2.4.6 Electrical Engineer ....................................................................................
f
2-10
2.4.7 Service Engineer ....................................................................................... 2-11

I
TABLE of CONTENTS
HBT6013C-5S

1- 03 1- 03 1- 03
1-1 1-1 1-1
o l 202
2.5 Personal
o l 02
protective equipment 2................................................................
o l 202 2-11
abi Operating regulations ................................................................................
f2.6 fab
i
fab
i 2-13
2.6.1 The operational maintenance manual ..................................................... 2-13
2.6.2 Operating procedures............................................................................... 2-14
2.6.3 Other regulations ...................................................................................... 2-15
2.7 Preparation before operation .................................................................... 2-15
2.7.1 Checking that the machine is ready for operation................................. 2-15
2.7.2 Rendering the machine ready for operation........................................... 2-15
2.8 Nature environmental hazard .................................................................... 2-17
2.8.1 Prevent
3 thunder storm..............................................................................
3 2-17
1 1 -0 1 1 -0 1 1 -03
2.8.2 1Prevent
- gale ...............................................................................................
1- 12-17
-
0 2 0 2 0 2
i l 2 Intoxication and asphyxia ........................................................................
o2.8.3 i ol 2 i ol 2 2-18
b
fa 2.8.4 Safety measures during earthquake fa b fa b
....................................................... 2-19
2.9 Danger due to high-voltage ....................................................................... 2-19
2.9.1 High-voltage lines ..................................................................................... 2-19
2.9.2 Discharge voltage pattern ........................................................................ 2-20
2.9.3 Clearances ................................................................................................. 2-21
2.9.4 Emergency measures when a fire breaks out. ....................................... 2-21
2.9.5 Electrostatic charging............................................................................... 2-22
2.10 Placement, Support and Movement requirements .......................... 2-22
3 3 3
1-0
2.10.1 Placement
-1 1-0
position ...................................................................................
-1 1-0
2-22
-1
021Supporting the ground .............................................................................
2.10.2
l2 021 0212-23
b i o2.10.3 Lifting i ol 2 i ol 2
requirements..................................................................................
b b 2-24
fa fa fa
2.10.4 Tow requirements...................................................................................... 2-25
2.11 Delivery pipe requirement ........................................................................ 2-25
2.11.1 Suitable delivery pipe ............................................................................... 2-25
2.11.2 Fastening delivery pipe ............................................................................ 2-25
2.11.3 Leak proofness and blockage.................................................................. 2-25
2.11.4 Open delivery pipe .................................................................................... 2-26
2.12 Pumping operation requirements .......................................................... 2-27
2.12.1 Safety notice .............................................................................................. 2-27
03 03 03
1 - 11-
2.12.2 Lubricate
1
1-
the conveying pipe before-1pumping ...................................... 2-27
1 - 11-
2 2 2
l 20 Safety requirements for hopper
2.12.3
io l 20operations ...........................................
io l 20 2-27 io
fab fab......................................................................
2.12.4 Stirring operation cautions fab 2-28
2.12.5 Precautions for conveying pipe use........................................................ 2-28
2.12.6 Precautions the end of the hose.............................................................. 2-30

II
 TABLE of CONTENTS
HBT6013C-5S

1-03 1- 03 1- 03
1-1
02Equipment Cleaning Requirements
2 1-1 2 2-31 1-1
2.13
l2 l 20 l 20
......................................................
fa bio fab
io
fab
io
2.13.1 Detergent use requirements..................................................................... 2-31
2.13.2 Safety requirements for cleaning ............................................................ 2-31
2.13.3 Protection against water........................................................................... 2-32
2.13.4 Post-cleaning procedure .......................................................................... 2-32
2.14 Maintenance and special work................................................................ 2-32
2.15 Welding ............................................................................................................ 2-34
2.15.1 Safety-Relevant Components .................................................................. 2-35
2.16 Hydraulic Systems ...................................................................................... 2-36
2.16.1 Hydraulic
03 Systems Safety ........................................................................
03 03
2-36
1 1- 1 1- 1 1-
21- Hydraulic Operation Requirements
2.16.2 21- .........................................................
202.16.3 Precautions for selection oofl 2oil
0 21- 2-37
i ol i i o l 20
materials ............................................... 2-38
fa b fab fab
2.17 Electrical System Requirements ........................................................... 2-38
2.17.1 Power at the job site ................................................................................. 2-38
2.17.2 Prohibit operation near high voltage power ........................................... 2-39
2.17.3 Prohibition of water dripping from electrical components .................. 2-39
2.17.4 Remote control box use and maintenance requirements ..................... 2-39
2.18 combustion and explosion ....................................................................... 2-40
2.19 Burns ................................................................................................................ 2-41
2.19.1 Noise, waste gas and waste liquid .......................................................... 2-42
1-03 1- 03 1- 03
1-1 1-1 1-1
o
3 l 202
SYSTEM FUNCTIONS ol 202 ol 3-1 202
bi i i
……………………………………………………………………………
fa b
fa 3.1 General Overview ……………………………………………………………………………………… fa b 3-1
3.1.1 Main component locations …………………………………………………………………… 3-1
3.1.2 Main characteristics …………………………………………………………………………… 3-2
3.2 Mechanical System …………………………………………………………………………………… 3-4
3.2.1 Pumping system (S-valve) …………………………………………………………………… 3-4
3.2.2 Main power system …………………………………………………………………………… 3-7
3.2.3 Hydraulic oil tank ……………………………………………………………………………… 3-9
3.2.4 Supporting and moving mechanism ………………………………………………………… 3-10
3.3 Cooling System ………………………………………………………………………………………… 3-13
3.3.1 Air cooling system ……………………………………………………………………………… 3-13
3.3.2 Water cooling system (Optional) ……………………………………………………………… 3-14
3
-0 System ……………………………………………………………………………………
3.4 Lubrication -0 3 03
-3-14
1 1 1 1 1 1
0 1- Manual lubrication system ……………………………………………………………………
3.4.1
2 0 2 1- 0 2 1- 3-15
b i ol 2 3.4.2 Automatic lubrication system …………………………………………………………………
b i ol 2 b i ol 2 3-15
fa 3.5 Hydraulic System fa
……………………………………………………………………………………… fa 3-17
3.5.1 Operation device of outriggers ………………………………………………………………… 3-17

III
TABLE of CONTENTS
HBT6013C-5S

1 1 -03 1 1 -03 1 1 -03

3.5.2 1
2 -
Agitating device …………………………………………………………………………………
2 1- 2 -
13-18
0
l 2 Accumulator …………………………………………………………………………………… l2 0 0
b i o3.5.3 b i osuction b i ol 2 3-19
fa 3.5.4 Self-sealing device of main oil fa
pump oil fa
…………………………………………… 3-20
3-20
3.5.5 water pump(optional) …………………………………………………………………………
3.6 Electrical Control System ……………………………………………………………………………… 3-21
3.6.1 Electrical cabinet control device ……………………………………………………………… 3-22
3.6.2 Remote control device ………………………………………………………………………… 3-29
3.6.3 SYCD operation and instruction ……………………………………………………………… 3-30
3.6.4 E-STOP buttons ……………………………………………………………………………… 3-33
3.6.5 Functions of the symbols ……………………………………………………………………… 3-34

4 OPERATION ………………………………………………………………………………………… 4-1

4.1 The Requirement of Concrete ………………………………………………………………………… 4-1
4.1.1 Materials - 0 3 of concrete …………………………………………………………………………… - 0 3 4-1-03
- 1 1 - 1 1 11
4.1.2 1 Material and mix proportion of pumping concrete 1 …………………………………………… 1-4-2
2
20Disposal 202 202 4-6
i o l
4.2 Pipe l
……………………………………………………………………………………………
o o l
bi
fab 4.2.1 Selection of concrete delivery pipefa…………………………………………………………… fab
i 4-6
4.2.2 Disposal ………………………………………………………………………………………… 4-6
4.2.3 Operation after blockage ……………………………………………………………………… 4-9
4.3 Pre-operational Checks ……………………………………………………………………………… 4-11
4.4 Set-up Site ……………………………………………………………………………………………… 4-14
4.5 Starting Up ……………………………………………………………………………………………… 4-15
4.5.1 Engine starting ………………………………………………………………………………… 4-15
4.5.2 Engine racing …………………………………………………………………………………… 4-16
4.6 Outrigger Set-up ……………………………………………………………………………………… 4-18
4.6.1 Load-bearing surface ………………………………………………………………………… 4-18
4.6.2 Operation of outriggers ………………………………………………………………………… 4-21
4.7 Function Check
-0 3 …………………………………………………………………………………………
-0 3 4-22 03
4.7.1 Pump
1 - 1 1 functions …………………………………………………………………………………
1 - 1 1
1 - 11-
4-22

o 202Filter functions …………………………………………………………………………………

4.7.2
l o l 202 o l 202 4-23
i i i
fab 4.7.3 E-STOP function ………………………………………………………………………………
fab fab 4-24
4.7.4 Function check on the agitator safety cutout ………………………………………………… 4-25
4.8 Pumping Operation Hand Signals …………………………………………………………………… 4-26
4.9 Pumping Operation …………………………………………………………………………………… 4-30
4.9.1 Safety precautions ……………………………………………………………………………… 4-30
4.9.2 Notes on correct pumping …………………………………………………………………… 4-34
4.9.3 Pre-operational checks ……………………………………………………………………… 4-35
4.9.4 Pumping ………………………………………………………………………………………… 4-36
4.9.5 Possible faults ………………………………………………………………………………… 4-39
4.10 Equipment Clean-up ………………………………………………………………………………… 4-41
4.10.1 Cleaning the delivery pipe …………………………………………………………………… 4-41
4.10.2 Clean 3 the machine …………………………………………………………………………… 3 4-43 3
4.11 Retracting 1 - 0
the Outriggers …………………………………………………………………………… 1 - 0 4-44 1-0
- 1 - 1 - 1
4.12 Towing
l 2 021 and Loading ………………………………………………………………………………… l 2 021 l 2 0214-45
ioMachine Decals ………………………………………………………………………………………
4.13
abi
o bio 4-48
fab 4.13.1 Locations of safety decals on thefcomplete f a
vehicle ……………………………………… 4-49
4.13.2 Decal descriptions …………………………………………………………………………… 4-50
4.13.3 Detailed explanations ………………………………………………………………………… 4-51

IV
 TABLE of CONTENTS
HBT6013C-5S

1-03 1-03 1- 03
1-1
02 1-1 1-1
o5l 2MAINTENANCE 202 ol ol 202 5-1
bi
fa 5.1 Routine Maintenance & Mandatory Overhaul fa
i
………………………………………………………………………………………
b ………………………………………………………f a b i
5-1
5.2 General Tightening Torques ………………………………………………………………………… 5-12
5.3 Lubrication ……………………………………………………………………………………………… 5-15
5.4 Working Media ………………………………………………………………………………………… 5-17
5.4.1 Lubricating grease ……………………………………………………………………………… 5-18
5.4.2 Hydraulic oil …………………………………………………………………………………… 5-19
5.5 Visual Check …………………………………………………………………………………………… 5-22
5.5.1 General check ………………………………………………………………………………… 5-22
5.5.2 Check the hydraulic system …………………………………………………………………… 5-23
5.5.3 Check the electrical system …………………………………………………………………… 5-23
5.6 Pumping System ……………………………………………………………………………………… 5-23
- 0 3
5.6.1 Concrete piston ………………………………………………………………………………… - 0 3 -03
5-24
1 1 1 1 1 1
0 1- Glasses plate and cutting ring maintenance
5.6.2
2 0 2 1- ………………………………………………… 0 2 1- 5-29
b i ol 2 5.6.3 Mixing shaft and mixing blade maintenance
b i ol 2 …………………………………………………
b i ol 2 5-32
fa fa
5.6.4 S-tube …………………………………………………………………………………………… fa 5-33
5.6.5 Hopper …………………………………………………………………………………………… 5-47
5.6.6 Delivery cylinder ………………………………………………………………………………… 5-48
5.6.7 Delivery pipe …………………………………………………………………………………… 5-48
5.6.8 Main oil cylinder maintenance ………………………………………………………………… 5-52
5.7 Hydraulic System ……………………………………………………………………………………… 5-56
5.7.1 Replacement of hydraulic oil ………………………………………………………………… 5-57
5.7.2 Water drainage of hydraulic oil tank maintenance ………………………………………… 5-59
5.7.3 Rubber hose …………………………………………………………………………………… 5-59
5.8 Accumulator …………………………………………………………………………………………… 5-62
5.9 Oil Filter ………………………………………………………………………………………………… 5-65
5.10 Air Filter
- 0 3…………………………………………………………………………………………………
- 0 3 03
5-66
-
1 1 1 1 1 1
0 2 1-
5.11 Electrical System ………………………………………………………………………………………
0 2 1- 0 2 1- 5-66
i o l2 5.11.1 Electrical control cabinet
l2
………………………………………………………………………
i o i o l2 5-67

fab fab
5.11.2 Remote control box ……………………………………………………………………………
fab 5-68
5.12 Power System ………………………………………………………………………………………… 5-68

6 TROUBLESHOOTING …………………………………………………………………………… 6-1

6.1 Troubleshooting Mechanical System ………………………………………………………………… 6-2
6.2 Troubleshooting Hydraulic System …………………………………………………………………… 6-2
6.3 Troubleshooting Lubrication System ………………………………………………………………… 6-4
6.4 Troubleshooting Electric System ……………………………………………………………………… 6-4
6.5 Troubleshooting of Diesel Engine …………………………………………………………………… 6-6

7 SPECIFICATIONS …………………………………………………………………………………… 7-1

0 3 3 3
7.1 Overall
- 1 1-Technical - 1 1-0
Data …………………………………………………………………………………
- 1
0
1-7-1
2 21
7.20Pumping 021
System Technical Data ……………………………………………………………………
2 2 021 7-2
l l
io7.3 Pumping Curve …………………………………………………………………………………………
io io l 7-3
fab fab fab
8 APPENDIX …………………………………………………………………………………………… 8-1

V
TABLE of CONTENTS
HBT6013C-5S

1 1 -03 1 1 -03 1 1 -03

8.1 Hydraulic
0 2 1- Basic Diagram ………………………………………………………………………………
0 2 1- 0 2 1-8-1
b i ol 2
8.2 Electrical
b i ol 2
Basic Diagram ………………………………………………………………………………
b i ol 2 8-2
fa fa fa

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
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fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

VI
 TABLE of CONTENTS
HBT6013C-5S

1- 03 1-03 1-03
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1 - 1 - 1 -
o 202 o l 202 o l 202
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i i i
fab --------------------------------------------------------------------------------------------------------------
fab fab
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TABLE of CONTENTS
HBT6013C-5S

1- 03 1- 03 1- 03
1-1
2 2 1-1 2 1-1
l 20 l 20 l 20
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o io io
abi fab fab
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-03 -03 -03

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-0 -0 -03
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-03 -03 -03

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11 11 11
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 INTRODUCTION
HBT6013C-5S

1- 03 1-03 1-03
21-1 02 1-1 02 1-1
1l 20INTRODUCTION
o l2 l2
fabi fa bio fabio
● SANY-built equipment offers high-quality
performance and excellent after-sales
service support.
● SANY-built equipment is widely used
throughout the industry for various types
of applications.
● SANY is a leading manufacturer of heavy
construction equipment worldwide.

-03
11 provides safety, technical -11
-03 1-03
This manual
02 1 -
021 02 1-1
2
descriptions,
l 2
operation, troubleshooting land l2
io o
abi your bio
fab maintenance. In order to properly fuse fa
equipment, it is important to read this manual
carefully before beginning any operations.

Items addressed in this manual are designed

to help you:

● Understand the structure and performance

of your equipment.
● Reduce improper operation and point out
possible
1 - 03 hazardous situations when 1-03 1-03
-1 equipment.
using
1-1 1-1
l 2 021 l 202 l202
●
o o bio
i Increase equipment efficiency during operation.
i
fab fab fa
● Prolong the service life of your equipment.
Fig.1-1
● Reduce maintenance costs.

Always keep this manual nearby and have all

personnel involved with any work operations
read it periodically.

If this manual is damaged and any part of it is

unreadable, you must immediately request a
replacement 3copy from your SANY distributor.
1- 0 1-03 1-03
1-1
If a02copy of the manual i s not with the 1-1 1-1
o l 2 o l 202 l202
fab
i machine at the time of use, do notause
fb
i the
fabio
equipment until you have obtained a
replacement copy from your SANY distributor.

1-1
1
INTRODUCTION
HBT6013C-5S

1-03 1- 03 1-03
1-1
02 the equipment, be sure to give thisl 202
If you 2sell
1-1 02 1-1
o l io l2
abi to the new owner.
fmanual fab fabio
NOTE:Continuing improvements in the design
can lead to changes in detail which may
not be reflected in this manual. Always
consult your SANY distributor for the
latest available information on your
equipment or if you have questions
regarding information in this manual.

0 3 03 03
11- Section Descriptions
1.1 Manual
1- 1-1
1-
1-1
1-
2 0 2 202 02
o l o l l2
bio
This operator's manual covers use and
abi
fmaintenance of your equipment. There
i
fabare fa
seven sections in this manual, with each
section providing information you should be
familiar with before performing any operations
or repairs. Keep this manual with the machine
for your reference at all times. Replace it
immediately if it is damaged or lost.

NOTE:Due to improvement and updating of

products, some information may differ
from your
1 1 -03equipment. If you have any 1 1 -03 1-03
2 1-
question
0
on your equipment, contact 21-
02 1-1
o l 2your SANY distributor before operating o l 20 l2
i
fab or repairing the equipment. fab
i
fabio

Introduction
This section provides an overview of what is
covered in the rest of this manual, including
machine label information and SANY contact
information.

Safety
This section covers basic safety information
relating to this
1 1 -03equipment. Make sure you 1 1 -03 1-03
0 2 1-
fully understand all the precautions described 021
-
02 1-1
2 l2 l2
iol manual.
inbthis bio bio
fa fa fa

1-2
 INTRODUCTION
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
202 functions
System
o l o l 202 l202
i abiall the
fab This section provides an overview fof fabio
controls and operating systems on your
equipment. It is important to study and
become familiar with all controls and systems
before proceeding with any operations.

Operation
This section provides the basic operating
procedures for the job. It is important to study
and become familiar with all procedures

1 1 -03
before performing any operations with the
1 1 -03 1-03
21-
equipment.
0 21- 0 02 1-1
l2 l2 l2
fabioMaintenance fabio fabio
This section provides all general maintenance
and repair procedures. It is important to study
and become familiar with all repair and
maintenance procedures before performing
any repair or maintenance operations on the
equipment.

Troubleshooting
This section outlines common malfunctions
and fault1-0
3 -03 03
1
diagnostic procedures for the
1 1 1-
-
i p1m e n t o p e r a t i n g s y s t e m . B a s0i c21
e q u02
-
02 1-1
l2
omechanical, ol 2 l2
b i hydraulic and electrical bsystem
fa troubleshooting is included. fa
i
fabio

Specifications
This information provides overall required
operating parameters for the equipment you
are using.

NOTE:Some information presented in this

manual may vary from your machine
due to design changes.
1- 03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-3
INTRODUCTION
HBT6013C-5S

1-03 1- 03 1-03
1-1
2 Serial Number & Informatio n 202 1-1 02 1-1
l 20
1.2 Machine l l2
fabio fabio fabio
The serial numbers and model numbers on
the components are the only numbers that
your SANY distributor will need when
ordering replacement parts or requiring
assistance for your equipment. Record the
information in this manual for future use.

Data Plate
See Fig. 1-2 for the Data Plate.

1-03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 03 03
1-1 -11-
Fig.1-2
1-1
1-
2 21 02
l 20 l 20 l2
bio
a Plate
fData fabio fabio
Lo cation
On the side of the base structure is the data
plate (a).

1-03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 a l2
fabio fabio fabio
Fig.1-3

1-4
 INTRODUCTION
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
1.302Contact Information
l2 l202 l202
fabio fabio fabio
Thank you for purchasing a SANY product. In
the event that you should need to contact us
for any reason, you can reach us as follows:

Our address:
Sany Industry Town, Economic and
Technological Development Zone, Changsha,
Hunan, China

● Service Hotline: 0086 4006098318

3
-0E-mail: 03 03
● Service
1 1 crd@sany.com.cn 1- 1-
● 1 -
02Web site: http://www.sanygroup.com 02 1-1 02 1-1
l2 l2 l2
bio
fa 1.4 Icons and Symbols fabio fabio

Most accidents are usually caused by the

failure to follow fundamental safety rules for
the operation and maintenance of the
machine. To avoid accidents it is important to
read and understand all information outlined
in this manual before operating or performing
maintenance on this machine.
The following (ANSI/ISO) signal words are
used to inform
1 1 -03 you that there is a potentially 11-03 1-03
0 2 1- situation that may lead to damage,
hazardous
0 2 1- 02 1-1
l2
opersonal ol 2 l2
b i injury or even death. In this manual
fa and on the machine decals, different b i
fa signal fabio
words or illustrations are used to express the
potential level of hazard.

DANGER
High level of rick, it indicates a hazard with a
high level of risk which, if not avoided, will
result in death or serious injury.

-03 WARNING
03 03
Medium 1 -11
level of risk, it indicates a hazard 1 - 11- 1-1
1-
o l 202a medium level of risk which, ifol not
202 l202
bio
i with
bi
fab avoided, could result in death orfaserious fa
injury.

1-5
INTRODUCTION
HBT6013C-5S

1- 03 1-03 1-03
021-1 02 1-1 02 1-1
l2 CAUTION l2 l2
abio
fLow fa bio fabio
level of risk, it indicates a hazard with
a low level of risk which, if not avoid,
could result in minor or major injury.

NOTICE
Indicates a situation which can cause
damage to the machine, personal property
and/or the environment, or cause the
equipment to operate improperly.
1- 03 1-03 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
This is the general warning sign. It is
used to alert the user to potential hazards. All
safety messages that follow this sign shall be
obeyed to avoid possible harm.

This symbol indicates that the operation

is not in conformity to the safety regulations, is
prohibited or may cause injuries or fatalities.

1- 03 1-03 1-03
1-1 1-1 1-1
o l 202This symbol indicates that the operation
o l 202 l202
i
fisabin conformity to the safety regulations. fab
i
fabio
SANY cannot predict every circumstance that
might involve a potential hazard in operation
or maintenance. Some safety messages in
this manual and on the machine may not
include all possible safety precautions.

If any procedures or actions not specified,

recommended or allowed in this manual are
used, you must be sure that you and others
can perform1-such 03 procedures and actions 1 -03 1-03
1
1- without damaging the machine, 021- 1 1-1
safely 0and2 02
i ol 2 injury to yourself or other personnel.
causing
b b i oIfl 2 bio
l2
a
fyou fa fa
are unsure about the safety of some
procedures, contact your local SANY distributor.

1-6
 INTRODUCTION
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 WARNING l2 l2
fabio fabio fabio
● All operators or maintenance personnel
involved with the use of this equipment
must read this manual thoroughly before
operating or maintaining this equipment.
● This manual must be kept on or near
t h e e q u ip m e n t f o r r ef e r e n c e a n d
periodically reviewed by all personnel
involved with operation or maintenance
of this equipment.
● Some 0 3
-actions involved in the operation or
-03 03
1 1 1 1 1-
1-
maintenance
2
of this equipment could cause1- 1-1
o l 0
2 a serious accident if they are not performed o l 202 l202
fab
i
in the manner described in this manual. fab
i
fabio
● All procedures and precautions outlined
in this manual apply only to intended
uses of this equipment. If you use your
equipment for any unintended uses that
are not specifically prohibited, you must
be sure that it is safe for you and others
to do so. In no event should you or
others engage in prohibited uses or
actions as described in this manual.
3
-0delivers equipment that complies 1-0
3 03
● SANY
1 1 1 1-
0 2 1- all applicable regulations and
with 0 2 1- 02 1-1
b i ol 2 standards of the country to which b i ol 2the bio
l2
fa equipment has been shipped. If this
fa fa
equipment was purchased in another
country or purchased from someone in
another country, it may lack certain safety
features and specifications that are
necessary for use in your country. If there
is any question about whether your
product complies with the applicable
standards and regulations of your country,
contact03your local SANY distributor before
1 1 - 1 1 -03 1-03
0 2 1-
operating this equipment.
0 2 1- 02 1-1
b i o●l 2 Improper operation or maintenancebioofl 2this bio
l2
fa equipment can be hazardous and fa could fa
result in serious injury or even death.

1-7
INTRODUCTION
HBT6013C-5S

1- 03 1- 03 1- 03
1-1
2 2 1-1 2 1-1
l 20 l 20 l 20
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abi fab fab
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-03 -03 -03

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-11 -11 -11
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3 3
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-0 -0 -03
1 1 1 1 1 1
0 2 1- 0 2 1- 0 2 1-
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-03 -03 -03

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1 - 1 - 1 -
o 202 o l 202 o l 202
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abi fab
i
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1-8
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2 SAFETY fab fab

This chapter contains important information

about how to use the machine safely, correctly
and effectively.

Before the operation and maintenance of the

machine, it is necessary to carefully read and
master the contents of the safety section.
Only after understanding the content, can you
operate the 3
-0machine skillfully and safely. This -03 03
1 1 1 1 1-
1-
will be:
02 1-02 21-1
l 2 l 2 20
io( 1 ) Av o i d
personal injury or equb i pio
ment iol
fab damaged caused by improper operation
fa fab
(2)Strengthening the reliability of the use of
the machine.

(3)Prolonging the service life of the machine.

(4)Reduction of maintenance costs and

downtime.

The safety information provided in this chapter

is only to provide safe operation guidance
3
to qualified0operators.it
- is impossible for the
-03 03
1 1 1 1 1-
manufacturer
0
to foresee all the risks that
21at- the job site. Therefore, the machine
may
0 21- 21-1
2
occur 2 20
iol iol iol
fab operator and the owner should attach fab great fab
importance to the safety problem.

There may also be stricter operating rules in

the different regions and local government
departments. If there are conflicts with
these safety regulations ,the strictest safety
operation rules should be followed.

2.1 Definition of Terms

03 03 03
The terms
1 - 11- used in this safety manual are 1-11- 1-1
1-
02
explained
l 2 below, along with descriptions20of2 20 2
iothe requirements placed on specific groupsiol of iol
fab people. fab fab

2-1
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
abiol iol iol
f2.1.1 Concrete pump fab fab
For the purposes of this safety
manual,concrete pumps are defined as
devices which are designed to deliver concrete
to placement sites via pipes or hoses.

2.1.2 Trailer-mounted concrete pump

A trailer-mounted concrete pump is a conrete

pump installed on the bottom frame that can
03 machine,such as truck.
be trailed by other
1- 1-03 1-03
2 1-1 2 1-1 2 1-1
2.1.3l 20Pipeline 20 20
abi
o
ab iol iol
fPipelines f
is the pipe used for conveying fab
concrete, including straight pipe and end hose
,etc.

2.1.4 Operator

The operator includes the pump operator and

the hose operator. the pump operator is the
operator responsible for pumping, the hose
operator is the operator responsible for the
towing of the machine.

1 1 -03 1 1 -03 1-03

21-
2.1.5 Driver
0 0 21- 2 1-1
ol 2 l 2 20
bio
abi diver is the person who drives thefamix- iol
fThe fab
concrete pump.

2.1.6 Singer

Singer is the person who assists operator

and diver by making gestures and indicating
equipment movement when operator and diver
cannot directly observe the pumping of the
concrete-pump.

2.1.7 Welder
1-03 1-03 1-03
1-1
02 is the person who responsible forl 202
The welder 1-1 2 1-1
l 2 20
o with the possible problems of the weld
dealing
abi io iol
fstructure of the machine. fab fab

2-2
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.1.8 Electrician fab fab
An electrician is the person who responsible
for dealing with the changes and upgrades
of the electric circuits, components of the
machine.

2.1.9 Hydraulic Engineer

The Hydraulic engineer is the person

who responsible for adjusting the system
parameters,
1 - 03determining and excluding the 1- 03 1- 03
-1the hydraulic system of the machine.
failure of
1 1-1 1-1
l 2 02 20 2 20 2
o
i 2.1.10 Electrical Engineer iol iol
fab fab fab
Electrical engineer is the operator who
are mainly responsible for the parameters
adjustment, program upgrading, fault
diagnosis and removal of the Electrical system
of the machine.

2.1.11 Service Engineer

Service engineer is the person who is

responsible for the maintenance of the
1 03
machine, -including troubleshooting, routine
1 -03 1- 03
1 1 1-1
2 0 21-
maintenance instruction, replacement of parts21-
0 20 2
i l upgrading of the system(see figure 2-1)
oand ol 2
i iol
fab fab fab
2.1.12 Place of work, working area, Fig.2-1
danger zone

(1)Place of work

The place of work is the area in which people

must remain in order to carry out the work.

(2)Working area

The working area is the area in which work is

carried out with 3 or on the machine. Parts of
the working 1 - 0 area can become danger zones 11-
03 1- 03
1 1-1
2 0 21- on the operation being carried 2out
depending 0 21- 20 2
l l iol
fabioand the position of the machine. bio
fa fab
(3)Danger zone

2-3
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol
ab danger zone is the area surrounding iol iol
fThe fabthe fab
machine, in which people may be at risk of
injury from movements required by the work.

The danger zone varies within the working

area and depends on the activity being carried
out and the position of the machine. Danger
zones must be secured and clearly identified.
The machine operator must be capable of
seeing the danger zone at all times and under
all circumstances. If necessary he must appoint
a signaller tosupervise
3 the danger zone.
1 1 -0 1 1 -03 1-03
Depending
0 21-on the working situation,workplaces 2021- 2 1-1
2
oloccasionally fall within the danger zone, 20
may
abi iol iol
fespecially the workplace of the hosemanfab and fab
the truck mixer driver. If a workplace falls
within the danger zone, increased caution
is required and suitable personal protective
equipment is prescribed. Persons who are
authorized to be present in such a workplace,
must use their own discretion to assess the
hazards of the situation and be able to react
accordingly.

1-03 1-03 1-03

20 2 WARNING
1-1
202 1-1
202 1-1
iol iol iol
faIfb an ab
unauthorized person enters finto fab
a dangerous area, the pump operator
must adjust the work immediately and
press the E-stop button.

1-03 1-03 1-03

2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

2-4
 SAFETY
3 3 -03
1-0 1-0 HBT6013C-5S
11
1-1 1-1 1-
202 202 202
iol iol iol
fab fab fab

1- 03 1-03 1- 03
21-1 21-1 21-1
20 20 20
iol iol iol
fab fab fab

Fig.2-2

Table 2-1
No.
1- 03 Designation
1 -03 Explanation
1 -03
1
02 1-1 Trail pump operator In normal
0
1
21- operation, with the remote control 2021-
1
l 2 2
i o 2 Place of Hoseman ioAtl the end hose in the danger zone iol
fab 3 work Signaller fab In the machine operator’s range of visionfab
4 Truck mixer driver At the hopper in the danger zone
Working Area with a radius of the reach of the placing boom+end
5 Permitted
area hose length
Any presence on or below the machine when the pump is in
6 On the machine
operation is prohibited.
Risk of injury during washing out procedures and when the
7 At the hopper
hopper is being filled using a truck mixer.
Danger Area of the delivery line Risk of pipe lines bursting, risk of injury by crushing or
8
Zone systems shearing e. g. by gate valves.

-03 3 trail pumping is started, during pumping

Risk of injury0when
- -03
- 1 1 1 1 1 1
21- -
operations, when removing a blockage and during washing
9
02 1 At the end hose 21twice
2 out20
procedures. The diameter of the danger zone 2 0is the
i o l i o l i o l
fab fab end hose length. ab f
10 Structure or area being concreted Example in the gray area

2-5
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab
WARNING
If failure to comply with those safety
issues may lead to damage the
machine, property loss and personal
injury or even death!

2.2 Designation
The trailer-mounted concrete pump is a
special concrete
1 1 -03equipment, and the density of 1 1 -03 1-03
the pumped
0 2is1-prohibited for any other use.
concrete shall not exceed 2,500
0 21- 2 1-1
kg/m3.
l 2 It l 2 20
o
abi temperature and humidity io iol
fThe fab fab
The temperature of the working environment
is between -25 ~ 45. But the average
temperature is no more than 35℃ within 24h.
The minimum ambient temperature is no less
than -40 ℃ (releasing the oil and water in
the concrete pump)during the non-working
period. The highest working temperature of
the hydraulic oil in the tank should not exceed
85 ℃ when working, and the relative humidity
03
of the working environment
1-
is 30%~ 95%.
1-03 1-03
Altitude02 1-1 2 1-1 2 1-1
2 20 20
abiol iol iol
fBelow fabthe
sea level of the 1000 meters, fab
machine can operate normally.

Above sea level of 1000 meters, it has to do

special treatment.

Special environment

In a corrosive air environment, such as port,

chemical industrial zone, steel factory and
etc.), continuous operation and relatively high
relative humidity of air should be carried out
for rusting and 3corrosion inspection of the
machine, and 1 1 0
-further protective measures are 1 1 -03 1-03
1- 1- 1-1
202
recommended. 202 202
iol
ab there is a lot of dust in the environment, iol iol
fWhen fab fab
it has to frequent replace the filter.

2-6
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab The machine cannot be f a b
used for the fab

Wind

The operation of the machine must comply

with the relevant regulations when it meets
wind.

It has stop operation before the signs of storm,

tornado.

Ground
1 1 -03 1 1 -03 1- 03
21-
The ground
0
of walking and placing for the 1-
02 21-1
l 2 l 2 20
iol
machine must have enough support capacity.
io biofield
fab When the air field is involved, thefaair fab
needs to be required.

2.3 V i o l a t i o n o f t h e u s e o f
designated use
Any use or beyond the use of 2.2"designated
use "is considered to be a violation of the use

not take any liability for the loss resulting from

this. Some examples are as follows:

-03
11 prolong of the end hose 1- 03 1- 03
2.3.1 -The
0 21 02 1-1 21-1
2
l end l 2 20
i oThe io any
hose must not be fitted with iol
fab extension coupling, spout, “swanfabneck”, fab
elbows or other dangerous outlet fitting or
similar device

2.3.2 Rules of use the disqualified

spare parts and accessories

It is prohibited to fit accessories and

attachments to the machine if they have not
been expressly approved for use on this Fig.2-3
machine by the manufacturer.
1- 03 1- 03 1- 03
21-1 2 1-1 21-1
20 20 20
iol iol iol
fab fab fab

2-7
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol
ab Person qualifications fand
ab iol iol
f2.4 fab
responsibilities
Allow the operator to have the following skills:

Only the authorized qualified personnel can

carry out the safe operation and maintenance
of the machine.

2.4.1 Operator

(1) Responsibilities: responsible for the

running of the
1 1 -03machine, mainly refers to 1 1 -03 1-03
the pumping
0 21- of the machine. In the process 2021- 2 1-1
ol 2 ol 20
of operation
abi
must be fully absorbed, not ito
b iol
fengage f a
in any distraction activities, to ensure fab
safety.

(2) Personal skills: normal mental level, good

health and accepted the trailing of operation
and maintenance of the machine, and has
an operation certificate issued by the labor
department.

The following people are not allowed to

operate the pump: alcoholism or drug addicts;
people taking suppressing drugs (see Figure Fig.2-4 3
3 03
2-4). 1-0 1-0 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab
WARNING
65% of the machine accidents are
caused by improper operation.

NOTICE
3-l 0m a y b e u s e d b y o t h e r -0 3 03
This signa
1 1 1 1 1-
person
0 21n-e l i n a n e m e r g e n c y. T h e 2021- 2 1-1
l 2 ol 20
operator shall obey a STOP signal at
bio time from anybody(see figure f2-5). abi iol
faany Fig.2-5 fab

2-8
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.4.2 Signaler fab fab
(1)Operation duty: through the agreement (or
the stipulation) gesture indicates to assists the
layout of pipe lines of the machine, avoids the
accident occurrence (see figure 2-6).

(2) Personal skills: normal mental level and

good health, which is very familiar with the
dangerous area, operation procedures and the
gestures of the machine.

03 03 03
11-
2.4.3 Welder
1-1
1-
1-1
1-
2 0 21- 02 20 2
b i l Responsibilities:
o(1) ol 2
to handle the structure
b i iol
fa problems of the machine that may occur.
fa fab
(2) Personal skills: the level of intelligence is
normal with a good health, whose certificate is
effective.
Fig.2-6

WARNING
If there is any fault in the structure
of the equipment, please contact the
1 - 03 1 -03 1- 03
supplier 1 and prohibit repairing it by 1 1-1
0 21- which the manufacturer will
private,
2 2 0 21- 20 2
ionl o t r e s p o n s i b l e f o r t h e r e saubliot .lA n iol
fab welder must be executed by a person
f fab
with an effective welder certificate
assigned by the supplier.

2.4.4 Electricians

(1) Responsibilities: handling or update or

change the electrical circuit, components of
the machine.

(2) Personal skills: the level of intelligence is

normal with
1 1 -03good health, whose certificate is 11-03 1- 03
21-
effective. 21- 21-1
20 20 20
iol iol iol
fab fab fab

2-9
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab
WARNING
If an electrical fault occurs in the
equipment, please contact the
supplier and prohibit did the change
by private, which the manufacturer is
not responsible for the consequences.
An electrician must be executed by
a person with an effective electrician
certificate assigned by the supplier.

1 1 -03 1-03 1-03

0 21-
2.4.5 Hydraulic engineer 2 1-1 2 1-1
l 2 20 20
o
abi Responsibilities: the hydraulic iol iol
f(1) fab
engineer fab
is mainly responsible for the parameter
adjustment, the determination and elimination
of the hydraulic system failure for the machine.

(2) Personal skills: only those who have

professional knowledge and experience in
hydraulic system can be engaged in the
operation. The adjustable device of the
machine (such as pressure reducing valve,
distributing valve, etc.) can only be adjusted by
the after-sale engineer or hydraulic engineer,
-03
and no other 1personnel
1 are allowed to operate 1-03 1-03
at will. 02 1 - 2 1-1 2 1-1
2 20 20
abiol iol iol
f2.4.6 Electrical Engineer fab fab
(1) Responsibilities: electrical engineers are
responsible for the parameters adjustment,
program upgrading, fault diagnosis and
removal of the electrical system for the
machine.

(2) Personal skills: the inspection, modification

and replacement of the electrical system
and components of the machine must be
completed guided3 by the electrical engineer or
the after-sale 1 -0
engineer and meet the electrical 1-03 1-03
1 - 1 1-1 1-1
20 2
requirement.
202 202
iol
ab these qualified personnel will be able iol iol
fOnly fab to fab
install, connect, split and open the electrical
switch box.

2-10
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.4.7 Service Engineer fab fab
(1)Responsibilities: the service engineer is
mainly responsible for the maintenance of
the machine, including the troubleshooting
elimination, daily maintenance guidance;
replace the spare parts, and system
upgrading.

(2) Personal skills: Sany service engineers

are assigned to local of the country after are
trained by Sany, 3 which they can independently 3
handle all 1 kinds of failures of the machine and 11-0
- 0 1- 03
1 1-1
perform
2 0 21- one to one services to customers.20If21- 20 2
l have any questions about functions,iouses,
ioyou l iol
fab maintenance of the equipment, please fabfind the fab
local service engineers to provide support. We
will help you to solve it with all our strength (see
Figure 2-7). Fig.2-7

2.5 P e r s o n a l p r o t e c t i v e
equipment
In order to reduce risks to personnel, personal
protective equipment must be used in so
1 - 03 1 -03 1- 03
1
far as this is necessary or deemed to be so 1 1-1
21-
by20regulations. All personnel working on20or2
1-
20 2
l the machine must wear safety helmets,
iowith iol iol
fab protective gloves and safety shoes. fab fab
Personal protective equipment must, as a
minimum, comply with the requirements of the
specified standards.

(1) Safety helmet

A safety helmet protects your head against,

for instance, falling concrete or parts of the Fig.2-8
delivery line in the event of a hose bursting.

03 Industrial safety helmets)

(DIN EN 397;
1- 1- 03 1- 03
1-1
(2) 02Safety footwear 21-1 21-1
2 20 20
iol iol iol
fab Safety footwear protects your feetfab
against fab
falling objects and against penetration by
projecting nails. Fig.2-9

2-11
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 21-1 2 1-1
20 20 20
iol iol iol
f(aEbN b
I S O 2 0 3 4 5 ; S a f e t y f o o t w e afra f o r fab
professional use; Class S3)

(3) Hearing protectors

Hearing protectors protect you against the

noise generated by the machine when you are
standing close to it.

(DIN EN 352-1; Hearing protectors – General

requirements – Part 1: Earmuffs or DIN Fig.2-10
EN 352-3; Hearing protectors – General
requirements –03Part 3: Earmuffs on safety 03 03
- 1- 1-
helmet) 1-11 1-1 1-1
l 2 02 20 2 202
(4) ioProtective gloves iol iol
fab fab fab
Protective gloves protect your hands against
aggressive or chemical substances, as well as
against mechanical effects (e.g. impact) and
cutting injuries.
Fig.2-11
(DIN EN 388; Protective gloves against
mechanical risks; Class 1111)

(5) Protective goggles

Protective goggles protect your eyes against

injuries from concrete spatters or other
particles. -11-
03 1-03 1-03
0 21 021-1 2 1-1
2
ol EN 166; Personal eye-protection o–l 2 Fig.2-12 20
(DIN
abi i iol
fSpecifications) fab fab
(6) Safety harness

When working at height, use the climbing aids

and working platforms provided for reasons of
safety or wear a safety harness. The relevant
national regulations must be complied with.
Fig.2-13
(DIN EN 361; Personal Protective Equipment
Against Falls from a Height –Full Body
Harnesses; Category III)
3 03 03
1-0and respiratory protection
(7) Face mask 1- 1-
2 1-1 21-1 2 1-1
A face
i o l 20mask and respiratory protection i o l 20 iol
20
ab
fprotect fab
you against particles of building fab
materials which could enter your body through
your respiratory passages (e.g. concrete Fig.2-14

2-12
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab admixtures). fab fab
(DIN EN 149; Respiratory protective devices
– Filtering half masks to protect against
particles-Requirements, testing, marking;
Class FFP1).

NOTICE
03 of the operator:
Responsibility
1- 1- 03 1- 03
M u02 1-1
s t w e a r t h e r e q u i r e d p e r s o n a0l21-1 21-1
l 2 2 20
ioprotective equipment. iol iol
fab fab fab
Regular cleaning and maintenance of
the personal protective equipment.

Immediate replacement of the

damaged or non-used protection
personal protective equipment.

2.6 Operating regulations

2.6.1 The operational maintenance

manual -03 03 03
1 1- 1-
2 1-1 1-1 1-1
202
l 20 be fully studied the technical manual l(see
Must 20 2
io io iol
fab fab fab
must be familiar with all control measures and
safety knowledge.

Be sure to keep the technical manual with

the machine for inspection and reading. It
is too late to reading the technical manual.
This is especially important when it comes to
the attention of people (such as installers or
maintainers) who occasionally operate the
pumps.

The technical
1 - 03 manual must always be stored 1- 03 1- 03
-1
in the machine
1 with the site within reach.
1-1 1-1
l 2 02 20 2 20 2
i o iol iol
fab b
fa of the
their understanding and application Fig.2-15
fab
technical manual and the knowledge of safety
regulations. These personnel should be

2-13
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
abiol iol iol
fchecked fab
to see if they understand the safety fab
and danger in the operation. The inspection is
conducted at least once a year.

The machine operator must comply with all

safety precautions and hazard warnings.

The machine operator must perform all

of the operating procedures(Such as
starting equipment, operating leg, operating
equipment.) described in the technical manual
under the supervision of professionals until
3 03 03
1-0they can be safely executed.
they ensure that 1- 1-
1-1
0is2 any doubt, it should be questioned.l 202 1-1 2 1-1
If there
l 2 20
io bio iol
fInabgeneral, it is only after being familiarfawith fab
the principle and importance of all control and
monitoring devices and the function of the
machine that it can be operated.

2.6.2 Operating procedures

Ensure that all personnel are kept at a

safe distance from the machine before any
operation (such as running, maintenance or
repair of the machine) is carried out. In the
process of operation, maintenance or repair,
1
no body is allowed
1 -03 to close to the machine. 1 1 -03 1-03
Remember 0 21-that the larger the equipment, the 2021- 2 1-1
2 20
iol limited your vision .
more iol iol
fab fab fab
The machine operator must perform the
following:

If there is any doubt about the technical safety,

the operation should be refused.

Before you start your operation, you should be

familiar with the area of the assignment and its
surroundings.

Guide the agitator driver to transport the

concrete to the3 site, only to ensure that
the driver of 1 -0 mixer understands all the
the 1-03 1-03
- 1 1-1 1-1
021 before allowing him to work alone.
instructions
2 202 202
abiol b iol iol
fMake sure no one is standing in the faarea fab
between the arriving mixer and the machine,
or there is a risk of squeezing (see figure 2-16). Fig.2-16

2-14
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab f a b
Operators must set up operating procedures fab
for operators in accordance with national
regulations, and operators should clarify their
responsibilities.

Moreover, other effective laws must be

referenced and mandatory regulations related
to accident prevention and environmental
protection. These regulations may involve
national road traffic regulations. Be familiar
with the methods of field operation and how to
use fire extinguishers.
3 Comply with fire alarm
1-0 requirements. 1-03 1- 03
and fire-1safety
021 2 1-1 21-1
l 2 20 20
o
i 2.6.3 Other regulations iol iol
fab fab fab
The current regulations for concrete delivery
and placing machines as issued by:

the legal authorities in your country

national supervisory bodies

the responsible commercial liability insurance

company are binding on the operator of the
machine.

3 03 03
1-0
2.7 Preparation before operation 1- 1-
02 1-1 02 1-1 21-1
l 2 Checking that the machine ol 2is 20
b i o2.7.1 b i iol
fa ready for operation fa fab
As machine operator, it is your responsibility
to check the machine for external damage and
defects before any use of the machine. check
the machine at least once every shift.You must
immediately report any changes (including
changes in the working characteristics) to
the organization or person responsible. If
necessary, shut the machine down and secure
it against use.

11 -03 -03 1- 03
2.7.2 1-Rendering the machine ready for 1-11 1-1
2 2 2
io l 20
operation l 20 o iol
20
fab f abi fab
Be sure to pay attention to the weather
condition before operation. High winds and

2-15
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
ab iol iol iol
flightning fab of
storms that exceed the standards fab
the concrete pump manufacturers association
(CPMA) and the national concrete pump
association may cause injury or even death.

(1)Pump operation process, the machine

operator must stop working immediately when
appear awfully weather such as strong wind
thunder and snowstorm.

(2)Ensure no residual material from the end of

the hose to the equipment work site and the
3 03 03
operator. 1-0 1- 1-
02 1-1 1-1 1-1
(3)Asl 2machine operator, you are responsiblel 202 202
o io
abirendering the machine ready for operation. iol
ffor fab fab
This also includes topping up the functional
fluids.

(4)Do not fill with fuel in enclosed spaces.

Switch off the engine and the heating. Wipe
up spilt fuel immediately. Do not smoke or
use a naked flame when handling fuel.(see
figure2-17)
Fig.2-17
(5)Set all the control and monitoring devices
to the zero position before you change the
3
mode of control0(control
- block, control console
-03 03
1 1 1 1 1-
or remote -control).
0
Press the EMERGENCY
21 otherwise the machine might 2021- 2 1-1
STOP2button.
ol unintended movements. ol 20
abi abi iol
execute
f f fab
(6)Never put the remote control down when
the machine is ready for operation. If this
is unavoidable in exceptional cases, you
must press the EMERGENCY STOP button,
disconnect the remote control and lock the
remote control away .

(7)Never leave the machine when the engine

is running or when the engine could be started
by an unauthorized person. If you need to
03 proceed as follows:
leave the machine,
1 - 1 -03 1-03
1
1- EMERGENCY STOP button, 1 1-1
●● press2the
2 0 2 0 21- 202
iol iol iol
f●a●b disconnect the remote control and lock
fab it fab
away,

●● switch off the ignition or the main switch,

2-16
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab ●● lock the control cabinet. fab fab

2.8 Nature environmental hazard

2.8.1 Prevent thunder storm

If the bad weather or storm is coming,fold

the boom,turn off the engine or electromotor,
cut off the equipment power supply and all
people leave the machine as far as possible.

The bad weather

1 - 03 such as thunder.storm and
1 -03 1- 03
1- 1
snowstorm, it is forbid to operate the machine.
1- 1 1-1
202figure 2-18)
(see 202 20 2
iol iol iol
fab fab fab
WARNING
The operator donot obey the
maximum allowable speed regulation
when operate the machine, it will be a
danger.
Fig.2-18
2.8.2 Prevent gale

According to the wind speed of wind level for

3
-0inside -03 03
10minutes
1 1 the average wind speed.
1 1 1-
21-
High-speed
0 wind may occur the short time 0 21- 21-1
l 2 l 2 20
ioduring the measurement.The higheriowind iol
fab speed will endanger the stability fabof the fab
structure components and security. The
construction site of the tower-crane has the
speed measuring equipment, so you can
momentarily query wind speed. You can check
wind speed to the nearest meteorological
agency if the construction site hasnot the
speed measuring ;equipment.

1-1
1-NOTICE
03
1-1
1- 03
1-1
1- 03
02
l 2a x . w i n d s p e e d i s a m a xio. l 2o f 02 20 2
b i oM iol
fa anemometer in measurement,its fab limit fab
value.

2-17
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol
ab speed level of intuitive judgment method iol iol
fWind fab fab
(table 2-2)
Table 2-2
Wind speed(m/s) name level state(On the ground)

0-0.2 no wind 0 Smoke straight up

Smoke can show the wind, but the vane cannot
0.3-1.5 Light wind 1
turn.
The human face feels the wind, the leaves are
1.6-3.3 little breeze 2
small, the wind vane can turn.
3.4-5.41-0
3 3 03
breeze 3 1-0 and branches waved and waved.
Leaves 1-
2 1-1
05.5-7.9 2 1-1 1-1
02 the
l 2 20 Can blow the dust and paper on the ground,2
io Middle breeze 4
iol small branches shake. bio
l
fab fab f a
A twig with leaves swaying and a small wave in
8-10.7 Fresh breeze 5
the inland water.
The big branches shook, the wires were ringing,
10.8-13.8 strong wind 6
and the umbrella was hard.
The whole tree was shaken, and it felt
13.9-17.1 High winds 7
inconvenient to walk in the wind.
17.2-20.7 Big wind 8 Break tiny branches, and the wind is very strong.
Small damage to the building (chimney top and
20.8-24.4 Heavy wind 9
tile movement)
Land is rare,trees can be uprooted when they
24.5-28.4 Crazy wind 10
03 03 and damage to buildings is serious.
appear
-03
1- 11- 1 1 - 1 1
2 02
28.5-32.6 storm 11
2 0 21-Land is rare, and there is widespread damage.
2 0 21-
i o l iol iol
fab 32.7-36.9 hurricane fab
12 fab powerful.
Land is very rare and devastatingly

2.8.3 Intoxication and asphyxia

A certain amount of carbon monoxide and

other damaged health in the exhaust gas from
the engine will block the inhalation of oxygen
and lead to as phyxiation death (see figure
2-19)

1- 03 1-03 1- 03
2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab
Fig.2-19

2-18
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab fab fab
WARNING
Adequate ventilation must be ensured
before operating the pump in the
enclosed area.

In the area of hazardous material, you

must wear proper protective gear.

If you need a breathing mask, always

wear it and replace the filter element.
1- 03 1-03 1- 03
1-1
02 S a f e t y m e a s u r e s d u r il n20g2 1-1 21-1
2.8.4
l 2 20
io io iol
fab earthquake fab fab
When an earthquake occurs, the following
measures should be taken:

Stop work.

Notify all personnel to leave the machine

around.

After the earthquake is over, Check the

machine carefully before starting it.

03 all functions are normal.

Check whether
1- 1-03 1- 03
Check 1-1
02 whether electrical parts and hydraulic02 1-1 21-1
l 2 l 2 20
iocomponents are normal. io iol
fab fab fab
2.9 Danger due to high-voltage

2.9.1 High-voltage lines

If you're working near an overhead power

line, you have to be aware of the dangers of
these systems. Higher humidity may pose a
greater risk even if the pumps are far away
from overhead wires. You must be very careful
when working near overhead wires. The
-03 must be observed, otherwise 11-03
following 1matters
1 1- 03
21-injury or death may result.
serious 21- 21-1
20 20 20
iol iol iol
fab ablock it;.
(1)Close the remote control device and
f fab
(2)Turn off ignition or total switch.

2-19
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol
ab iol iol
f(3)Lock the electric control cabinet. fab fab

Pay attention to the proper distance from the

cable. Otherwise, the equipment operator
will be in mortal danger.(see figure 2-20). If
there is a high voltage spark, a "high voltage
pressure funnel area" will be formed in the
surrounding area of the machine. As far away
from the center,03the voltage will be reduced, 03 03
- 1- 1-
-11 "high voltage funnel area", is a
each go further
1 1-1 1-1
l 2 02 l 2 02 202
i o io Fig.2-20 iol
fab fab fab

max.V

Therefore, when working near overhead wires,

it is important to keep a safe distance, such min.V
as air humidity or wind, to increase the safe min.V
distance.

1- 03 1-03 1-03
021-1 021-1 min.V 2 1-1
l 2 l 2 20
i o i o iol
fab fab Fig.2-21 fab

2.9.2 Discharge voltage pattern

In the event of a flash over, what is known

as a “discharge voltage pattern” is formed
in the vicinity of the machine. The voltage
decreases from the inside to the outside in this
discharge voltage pattern. If you step within
this discharge voltage pattern, you will bridge
different potentials. This will cause a voltage
corresponding-0to3 the potential difference to 03 03
1 1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

Fig.2-22

2-20
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.9.3 Clearances fab fab
Maintain a minimum clearance from high-
voltage lines in accordance with the following
table. The minimum clearance is measured in
the horizontal when the placing boom is fully
extended.

Minimum clearance
Voltage U [kV]
S[m]
U＜1 1.5
3
0 110 03 03
1-＜
1≤U 4.0 1- 1-
1-1
2 ≤ U ＜ 220
0110 21-1 21-1
l 2 5.0 20 20
io iol iol
fab 220k ≤ U ＜ 380 6.5 fab fab
≥ 380 0.01(U-50)+3

The specified clearances are minimum

requirements. You must observe any greater
clearances that may be specified in the
country of use.

You should further note that where air

humidity is high, clearances greater than the
minimum clearances shown above are always
1 - 03 1-03 1- 03
-1
necessary.
21 1-1 1-1
l 2 0 l 2 02 20 2
The
io same minimum clearances are necessary
io iol
fab when driving under overhead cables.fab fab
In the event that this minimum clearance
cannot be maintained under all possible
working positions, the power station
responsible must be contacted and you must
have the high-voltage line switched off.

2.9.4 Emergency measures when a fire

breaks out.

There may be 3 electrical hazards in operating

equipment 1 - 0
near high frequency towers, such 11-
03 1- 03
1 1-1
as 0
2 21- towers. The company is required
mobile
2 0 21- 20 2
iotol close the system until the operation iol is iol
fab completed. fab fab
Safety must be noted when working near

2-21
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
abiol ab iol iol
foverhead wires. Even if the device is far faway fab
from overhead wires, higher humidity may
lead to electric shock hazard.

If you are not careful, you should jump out of

the danger zone.

If you don't know the distance, you should ask

for help from someone else.When you operate
the pump too close to the obstacle, assist the
personnel to provide guidance or warning.(see
figure 2-23)
1-03 1-03 1-03
2 1-1 2 1-1 2 1-1
20 20 20
abiol iol iol
f2.9.5 Electrostatic charging fab fab
Faults can be caused in the radio remote
control system and dangerous electrical
charging of the machine can occur when
working in the vicinity of transmitters (radio
transmitter, etc.). Persons who bridge the
charged parts to the earth are heavily charged
on contact.

Machines in use in the vicinity of transmitters Fig.2-23

must be earthed. Secure the earthing cable
(at least 16 mm2)
1 1 -03 to an extra pre-prepared, 1 1 -03 1-03
bright metal
0 21- point of the machine (e.g. not to 2021- 2 1-1
a piston 2
l rod) and to a conductive metal rodioinl 20
i o
a ground (minimum insertion depth offab1.5
b iol
fthe fab
m). Thoroughly dampen the earth around the
metal rod to make it more conductive.

2.10 P l a c e m e n t , S u p p o r t a n d
Movement requirements

2.10.1 Placement position

The machine operator 3 is responsible for the

installation of 1 1 - 0
the tow pump and the conveying 1 1 -03 1-03
pipe. The0
-
21installation position must be checked 021
- 2 1-1
2 2 20
iol installation to ensure safety.
before iol iol
fab fab fab
If you have questions about security, you have
the right to refuse to install a device in your

2-22
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab assignment. fab fab
2.10.2 Supporting the ground

The machine supporting leg must be

supported on the horizontal ground, not
supported on the hole, inclined plane or soft
ground. After leg outstretched, must keep level
state, before and after the left and right sides
tilted relative to the horizontal plane is less
than 3 ° around, otherwise prohibit operation
equipment(see
1- 03 figure 2-24) 1- 03 1- 03
21-1 21-1 2 1-1
20 20 20
iol iol iol
fab It is necessary to confirm whetherfab the fab
foundation supporting capacity is sufficient
before lowering the leg.

The trailer-mounted concrete pump must be

supported on a solid ground, and the bearing
capacity of the supporting ground should be
Fig.2-24
checked before the pump construction.

The allowable stress on the ground is shown

in table 2-3. 3
1- 0 - 03 1- 03
21-1 Table21 -11
2-3 2 1-1
20 l 20 l )20
iol The ground type i o Allowable stress(kN/mi o 2

fab fab fab

Unpacked soil. 150

Asphalt road with minimum thickness of over 20cm. 200

Rammed concrete material. 250

Hard clay or mud soil. 300

The uneven texture of the ground 350

The cobblestone ground. 400~500

3 (properly packed pebbly ground)

Pebble-0bed 03 03
1 1- 750
1-
21-1 21-1 2 1-1
20 The dry rocky ground. 20 1000 20
iol iol iol
fab fab fab

2-23
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
iol
ab Lifting requirements iol iol
f2.10.3 fab fab
When the distance of the construction site
is greater than 1000m, the trailer-mounted
concrete pump will be loaded onto the truck to
be transported by crane.

(1)Check the hoisting hook (see figure 2-25),

and whether the sling of the crane is in good
condition.

1-03 1-03 1-03

21-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

Fig.2-25

(2)Whether the lifting method is correct (see

03 hoisting, it is not able
figure 2-26),1-when 1 -03 1-03
1
1- the pump, and watch the sling 021-
to stand2by
1 1-1
2 0 2 202
iol and break and hurt.
suddenly iol iol
fab fab fab

1-03 1-03 1-03

21-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab
Fig.2-26

2-24
 SAFETY
3 3 -03
1-0 1-0 HBT6013C-5S
11
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.10.4 Tow requirements fab fab
When the distance of the construction site is
less than 1000m, four legs are gathered and
fixed and the trailer will be dragged away,
otherwise the road will not be driven, and the
trailer speed is less than 8 km/h (see figure
2-27).

1- 03 1-03 1- 03
21-1 2 1-1 21-1
20 20 20
iol iol iol
fab fab fab
trailer velocity (v 8 km/h)

Fig.2-27

2.11 Delivery
-03 pipe requirement 03 03
1 1- 1-
21-1 2 1-1 21-1
io l 20 Suitable delivery pipe
2.11.1
iol
20
iol
20
fab fab
It will only adapt to the conveying operation
fab
that is suitable for transport and manufacturing
the tube, the end hose and the joints. The
delivery pipe is liable to wear out. According to
concrete pressure and composition, conveying
pipe material, the degree of wear is different.

2.11.2 Fastening delivery pipe

The concrete tube, the hose and the structure

must be fixed to prevent the automatic
opening. 1-0
3 03 03
1- 1-
021-1 02 1-1 21-1
l 2 Leak proofness and blockage 2 20
io2.11.3 iol iol
fab fab fab
Regularly inject water into the pipe under
pressure to check if the system is leaking.

2-25
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
ab iol biol iol
fProper cleaning of the conveying pipe fa is fab
the best way to prevent the formation of
blockages. Blockages increase the risk of
accidents.Do not try to clear the blockage by
increasing the delivery pressure and using
compressed air, etc.

Pipeline rupture or the concrete ejected

from the pipe can cause fatal damage (see
figure 2-28). Through the reverse pump
once to twice, and then in the forward pump,
can clear the blockage. If the blockage has
1 - 03 1 -03 1-03
been cleared, 1 before removing the relevant 1
0 21-pipe, the delivery pipe should be 2021- 2 1-1
conveying
l 2 l 20
bio
decompressed first. bio iol
fa fa fab

Fig.2-28

03
2.11.4 Open -delivery
1 pipe
1- 03 1-03
1-1
02 delivery pipe is pressurized, youl 202 1-1 2 1-1
Whenl 2the 20
o
abi open or tap delivery pipe. abi
o iol
can't
f f fab
Concrete with the pressure may cause harm.
(see figure 2-29). Before you open the delivery
pipe, you should use the reverse pump to
relieve the pressure on the concrete. It is
strictly forbidden to operate the joints directly.

1- 03 -03
Fig.2-29
1 1-03
2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

2-26
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.12 P u m p i n g o p e r afabt i o n fab
requirements

2.12.1 Safety notice

Without authorization, the diameter of the

concrete conveying pipe shall not be arbitrarily
enlarged. The length of the end hose is
between 3 m and 5 m. Bending radius exceed
1m. Note: when starting the machine, the
personnel shall not enter the dangerous zone
03 the end hose may swing), 1-03
(the area -where
1 1- 03
The 2 1- 1
diameter of this area is twice the length of21-1 1-1
0 2
i the
o l 20
l 2 hose (see figure 2-30). At the sameiotime, iol
20
fab the use time of the hose shall not exceed fab six fab
years. This includes hose storage time (hose
storage time is not more than 2 years)

2.12.2 Lubricate the conveying pipe

before pumping Fig.2-30

Before pumping, water should be pumped to

make the pipe fully lubricated. When the end
hose flow out of the water, pump the mortar
until the end
1 1 -03hose flows out of the mortar, then 11-03 1- 03
21-
the concrete
0 can be pumped. In this way, the21- 21-1
l 2 20
lpipe 20
i pumping
o is mainly to prevent the concrete
i o iol
fab blocked. pipe plug and prolong the service fab life fab
of the pipe.

2.12.3 Safety requirements for hopper

operations

When the pump is running, the screen of the

hopper shall be covered in the hopper. Forbid
any personnel opening screen, Forbid any
personnel extending his hand or other object
into the hopper.(see figure2-31)
03 03 03
The machine
1 - 11- is working process. it is forbidden 1-11- 1-1
1-
2 personnel climbed onto the pedal20or2
for 0any
2 20 2
l
iohopper sieve, which can cause fataladamage iol iol
fab to prevent fall into the hopper. fb fab
Fig.2-31

2-27
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol
ab Stirring operation cautions fab iol iol
f2.12.4 fab
It is forbidden to touch the stirring shaft(see
figure 2-32)

1-03 1-03 1-03

When the 1-1 1-1
02 machine is pumping, the concretel 202Fig.2-32 2 1-1
l 2 20
io hopper must be ensured in the position
in the io iol
fofabthe mixing shaft. Prevention of concrete
fab fab
injection caused by inhalation of gas (see
figure 2-33)

When the pump is stirring, It is forbidden to

open the hopper screen, or put any object into
the hopper.

1-03 1-03 1-03

2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

Fig.2-33

2.12.5 Precautions for conveying pipe

use

(1)Inspection and maintenance of conveying

pipe.

Before each pumping, pipe should be checked

3 03 03
1-0 is loose or damaged.
for wear and clamp 1- 1-
2 1-1 2 1-1 2 1-1
20 is checked by a wall thickness
The lpipe l 20 20
ab i o i o iol
fgauge. fab
Under normal pumping pressure fab
(especially when there is a blockage, the
pressure of the pumping concrete will be

2-28
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol l
bio wall iol
fab higher). An explosion may occur fif athe fab
thickness of the conveying pipe is less than
the minimum required wall thickness. Minimum

If the clamp is found loose, tighten it. If the

clamp is damaged, replace it. Clamp falling
loose or damage caused by pipe parts can
cause injury.

1 - 03 and treatment of blockage of

(2)The damage
1-03 1- 03
-1 pipe.
conveying
21 1-1 1-1
l 2 0 l 2 02 20 2
ioWhen a pipe is plugged, usually useabreverse
io iol
fab pump several times to clear the blockage.
f If fab
the method cannot be solved, it indicates that
the blockage is serious, Please stop reverse
pump immediately, too much reverse pump
will aggravate the blockage.

When the pipe is removed, the concrete Fig.2-34

is found to start to clot. We should open
all the connections without hesitation, and
quickly clean it up so that the concrete can't
clot and cause the pipes to be destroyed.
Disconnecting
1 - 03 pipe it is necessary to release 1-03 1- 03
1 inside the pipe before removing 1-1
the pressure
1-1
21-
the20pipe. 202 20 2
iol iol iol
fab b
fa
It is absolutely impossible to use compressed fab
air to transport the blockage, which may cause
the pipe blasting.

(3)Remove the blocked pipe

It is forbidden to remove the pipe and clamp

during the pump operation, because there
is pressure in the conveying pipe when the
pump is transferred, and the concrete under
pressure can cause damage.

Remove the
1 1 -03clamps fixed to the conveying 11-03 1- 03
pipe (see
0 2 1- figure 2-35), Before disassembling 0 21- 21-1
the2 clamps, a reverse pump should 2be 20
iol iol iol
fab performed for a period of time to reduce
fab the fab
pressure in the tube. When disassembling the
clamps, stand on the side of the clamps, do Fig.2-35

2-29
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
iol
ab face the connection of the conveyorfapipe
b iol iol
fnot fab
directly, and cover the interface with wood or
metal overlay to prevent concrete spray.

2.12.6 Precautions the end of the hose

(1)Pumping operations must prevent hose

bend block, at the end of the hose can't sink
in the concrete .It is forbidden to connect the
pipe after the hose, otherwise it is easy to
cause the pressure in the pipeline to increase
03 figure 2-36)
the accident. (see
1- 1-03 1-03
21-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

Fig.2-36

(2)Do not stand on the edge of the building

and hold the end hose. The swing of end hose
or pipe may1cause 1 -03 a personal accident to the 1 1 -03 1-03
operator's 0
- The operator should stand in a 21-
21fall. 2 1-1
safei o 2
lposition while working on the edge of thei o l 20 iol
20
ab
fbuilding fab to
and use appropriate auxiliary tools fab
guide the end hose.(see figure 2-37)

WARNING
It is forbidden to add hoses, pipes or
bends to the discharge end of the end
hose.

I t i s f o r b i d-d03
en to add any type of -03
Fig.2-37 03
1 1 1 1 1-
21-
metal material clamp, pipe clip, outlet
21- 2 1-1
p i p le20a n d o t h e r d a n g e r o u s o u t l e t l 20 20
bio bio iol
fainterfaces or similar devices atfathe fab
end hose.

2-30
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol bio
l iol
fab 2.13 E q u i p m e n t C l e afan ing fab
Requirements
After the completion of the operation, the
concrete shall be completely emptied from the
delivery pipe to, pump and hopper. If the pump
is moved, the concrete in the hopper may be
thrown out.

The usual way to clean the pipes is to use

a water pump or to force water.During the
reverse pump, 3 the stirring must be started, 3
otherwise 1 - 0
the concrete will return to the 11-0 1- 03
- 1 - 1-1
2 021 and cause the agitator shaft to bend .021
hopper
2 20 2
iol iol iol
fab fabcontrol
Do not use water to clean the remote fab
box or make it rain.

2.13.1 Detergent use requirements.

You should be careful when using detergent

and wear protective clothing.

It is prohibited to use seawater or other

saltwater cleaning and towing pumps.

2.13.2 Safety requirements for cleaning

1 1 -03 1 1 -03 1- 03
1-
Any 2position
0
on the drag pump is in danger of21- 21-1
l 2 20
l and 20
i slipping,
o falling, or collision. Use handrails
i o iol
fab ladders when pulling up and down pumps, fab and fab
do not stand on the hopper screen .

Do not jump off a towing pump. Do not insert

the hand into the hopper or other pump
moving parts. Open hopper bottom exit also
should comply with this regulation. Do not
open hopper screen.(see figure 2-38)

The water column can only be directed to the

hopper or other pump moving parts, and the
hose can not be inserted into it. Otherwise, the
hose may -be
1 03 involved in the moving parts of 1-03 1- 03
1-
the pump.1 1-1 Fig.2-38 1-1
20 2 20 2 20 2
iol iol iol
fab fab fab

2-31
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
iol
ab Protection against water iol iol
f2.13.3 fab fab
Water spraying on the machine from random
directions has no damaging effect. The
electrical system is protected against spray
water, but is not waterproof(see figure 2-39).

Yo u m u s t c l o s e / s e a l a l l o p e n i n g s i n t o
which water/steam/cleaning agent must not
penetrate for safety or functional reasons
before cleaning the machine with water or
a steam jet (high-pressure cleaner) or other
1
cleaning agents.
1 -03 Electric motors and control 1-03 1-03
1- particularly at risk.
cabinets02are 2 1-1 2 1-1
2 20 20
iol
ab Post-cleaning procedure iol iol
f2.13.4 fab fab
After the machine is cleaned, the covers/tapes
must be completely removed and the machine
must be checked to ensure that it is ready for
operation . Fig.2-39
Look out for leaks, loose connections, chafe
marks and damage during the cleaning
procedure. Any identified defects must be
rectified immediately. The machine must be
greased after it3has been cleaned using a
high-pressure 1 -0
cleaner. 1-03 1-03
- 1
1 1-1 1-1
l 2 02 20 2 202
o
abi Maintenance and special iol iol
f2.14 fab fab
work
I n t h e c a p a c i t y o f o p e r a t o r, i t i s y o u r
responsibility to provide all the necessary
information to the personnel concerned before
special work or maintenance work is carried
out. Someone should be nominated as the
person responsible for this.

Carry out the maintenance and inspection

operations and comply with intervals specified
in the Operating
1 - 03 Instructions, including 1 -03 1-03
specifications1 for the replacement of parts and 1 1-1
0
equipment.
2 21- These activities must be carried 2021- 202
ol ol iol
abi by qualified personnel only.
out
f abi f fab
Workshop equipment appropriate to the task in
hand is absolutely necessary for the execution
of maintenance work.
2-32
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab f a b
Secure a wide area around the maintenance fab
area as far as is necessary.

A machine completely shut down for

maintenance and repair work must be secured
against being restarted inadvertently:

● Lock the main control devices and remove

the key.

● Fix a warning plate to the main switch(see

3
-0 out maintenance work if the 11-0 3 03
1-
Do not touch the power
Only carry1 1
21- is parked on level and sufficiently 21- 1-1
supply during maintenance!
machine
2 0 2 0 20 2
l
iosupporting iol
ground and is secured against iol
fab rolling away. fab fab
Use specially designed or otherwise safety-
oriented climbing aids and working platforms
when carrying out assembly work above head Fig.2-40
height(over 1.5 metess). Never use machine
parts as climbing aids. Keep all handgrips,
steps, railings, platforms and ladders free from
dirt, snow and ice.

Carefully secure individual parts and large

assemblies to lifting gear when carrying out a
replacement
1 1 -03operation. Use only suitable and 11-03 1- 03
21- perfect lifting gear and suspension
technically
0 0 21- 21-1
l 2 ol 2 20
iosystems with adequate lifting capacity. iNever iol
fab stand under suspended loads. fab fab
The fastening of loads and instruction of crane
operators should be entrusted to experienced
persons only. The signaller must be within
visual range of or in voice contact with the
crane operator.

Observe national regulations when working

with lifting gear.

Work on chassis, braking and steering

1 -03 1- 03 1- 03
1-1 trained for such work.
personnel
02 02 1-1 21-1
l 2 l 2 20
ioClean the machine, especially connections
io and iol
fab threaded unions, of any traces of oil,
fabfuel or fab
preservatives before carrying out maintenance
or repair work. Do not use aggressive cleaning

2-33
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
ab iol iol iol
fagents.Use lint-free cleaning rags. fab fab
Bolted connections that you have loosened
for carrying out maintenance and repair work
must always be retightened to the specified
torque.

Do not open gas-filled spring elements, as

used on maintenance flaps, for instance. The
spring elements are filled with gas under high
pressure which can escape explosively if you
attempt to open them. Relieve the tension on
systems under 03
1-mechanical stress. 1-03 1-03
1-1
02 of hot functional fluids and surfacesl 202 1-1 2 1-1
Be aware
l 2 20
abi
o
abi
o iol
(hydraulic
f fluid, hydraulic fluid radiator, etc.).
f fab
Ensure that all functional fluids, consumables
and replaced parts are disposed of safely and
with minimum environmental impact.

2.15 Welding
Only qualified personnel commissioned by
the manufacturer may carry out welding work
on the machine, on the supports or on other
components which are important for safe
operation. The-0 3 must be inspected by an
work 03 03
1 1 1- 1-
authorized1-inspector.
02 02 1-1 2 1-1
l 2 ol 2 20
o
abi drill,
Never cut, weld, grind or i
modify bthe iol
fmachine in
any way. The strength of the fa fab
component may be reduced and the system
may not be able to fulfill its function properly.
Components should be replaced if they are
damaged(see figure 2-41).

Only carry out welding, flame cutting and

grinding operations on the machine if this is
expressly approved by the manufacturer.

Only qualified personnel should carry out

welding work on3 the fuel and oil reservoirs
in accordance 1 -0 with the manufacturer ’s 1-03 1-03
- 1 1-1 1-1
021
specifications.
2 20 2Fig.2-41 202
ab iol iol iol
fClean fab of
the machine and its surroundings fab
dust and flammable substances and make
sure that the premises are adequately

2-34
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab f a b
ventilated before carrying out welding, flame- fab
cutting and grinding operations (danger of
explosion).

2.15.1 Safety-Relevant Components

Some of the manufacturer’s spare parts, such

as pumps, valves and controller cards are
supplied from the works with a basic setting.
These must be adjusted (set) in accordance
with the information on the circuit diagram or
machine card03 after installation in the machine.
1- 1-03 1- 03
Parts 1-1
02 relevant to safety and adjustable devices02 1-1 21-1
l 2 l 2 20
io(pressure limiting valve, potentiometer, io fluid iol
fab flow limiter, hydraulic cylinders, etc.)fab must fab
only be repaired, replaced or adjusted by
After Sales Service personnel. Seals must
only be removed by the manufacturer’s After
Sales Service personnel. Modifications to
the machine ratings (for example, increasing
pressures, modifying speeds, etc.) are not
permitted.

Protective And Safety

Any safety devices removed for maintenance

3
-0must 3 03
purposes1 1 be refitted and checked 11-0 1-
021
-
immediately 021
- 21-1
2 2 20
iol iol iol
fab upon completion of this work. fab fab
All equipment required for safety and accident
prevention (warning signs and information
plates, grilles, guards, etc.) must be in place.
Such equipment must not be removed,
modified or damaged.

Keep all warning signs and information plates

on the machine complete and in a perfectly
legible condition.

It is your responsibility as operator to ensure

1 -03 signs and information plates 11-03
that any1warning 1- 03
that02 1- been damaged or rendered illegible
have 0 21- 21-1
l 2 l 2 20
bioare replaced without delay bio iol
fa fa fab

2-35
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol
ab Hydraulic Systems iol iol
f2.16 fab fab

2.16.1 Hydraulic Systems Safety

Hydraulic Systems on the machine must

observe Hydraulic Systems Safety and other
relevant regulars. Mains as follows:

1. Overflow valve must be installed to avoid

high system pressure.

2.Be aware of the max system pressure that

-03 can bear.
the hydraulic 1hoses 1-03 1-03
1-1
02valve must be installed in the hydraulicl 202 1-1 2 1-1
3.Check
l 2 20
abi
o
abi
o iol
cylinder.
f f fab
4.Filtrating equipment must be installed in the
hydraulic circuit.

5.All the hydraulic hoses must be marked in

order to maintenance work convenience .

Injection of the high hydraulic oil through the

skin and clothes is a major medical emergency
situation(see figure 2-42).

6.in case of accident injure,Seek medical Fig.2-42

care by bandaging
1 1 -03 the injured part with an 1-03 1-03
-
antiseptic 1bandage.
2 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

1-03 1-03 1-03

2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

2-36
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab fab fab
WARNING
Repairing hydraulic equipment on
hydraulic systems must only be
carried out by qualified engineers
with professional knowledge and
maintenance experience of hydraulic
equipment.

Before starting the repair work , the

pressure hose and the system parts
must to 1 -
be
03depressurized. 1-03 1- 03
1 1-1 1-1
2 0 21- 02 20 2
i l
oWhen the
leakage is not large i,itol 2is iol
fab fa b
sometimes difficult to find leakage of fab
hydraulic oil .Do not seek the leakage
without sleeve

The damaged hose and hose joint

should be replaced in time.

2.16.2 H y d r a u l i c Operation
Requirements
-0 3 3 03
1
Stop the1operation of the equipment, open the 11-0 1-
21-
accumulator
0 ball valve pressure relief ,replace0 21- 2 1-1
2
l concrete piston, oil tube, to prevent 2 20
iothe iol the iol
fab pressure injure. the accumulator unloading
fab fab
ball valve is installed next to the main valve

Accumulator
Please adjust the pressure of the system,
loading and unloading of the main oil pump
and the valve group under the guidance of
the hydraulic engineer or after sales engineer,
and prohibit the general personnel to adjust by Ball valve
themselves.

When dismantling the oil tube, first releases

a-0
3 -03 03
the joint 1
1 little, let the hydraulic oil exudate
1 1 1-
21- remove the residual pressure of 2the
a little,
0 0 21- 2 1-1
l 2 20
iohydraulic oil in the hose, and continue iol to iol
fab dismantle the oil tube. fab fab
Fig.2-43
Filter cartridges are often checked and it

2-37
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
abiol b iol iol
fshould fa the
be replaced immediately when fab
indicators is red.

The hydraulic components are very important

to the system; please use the original factory
hydraulic fittings specified by the manufacturer

The hydraulic components should be firmly

fixed; the oil and sealing ring should be leaky.

The water-cooler should have sufficient

cooling water, and the fan cooler should be in
good condition. 03 03 03
1- 1- 1-
2 1-1 2 1-1 2 1-1
2.16.3
i o l 20Precautions for selection of oil
i o l 20 iol
20
ab
fmaterials fab fab
Please use the manufacturer’s recommended
oil materials, and prohibit the mix use of
different brands of oil.

Please use the the filling machine for the

injection of hydraulic oil, and prohibit direct
entry.

The container filled with hydraulic oil should

be kept clean. No paint should be on the inner
of the container. 3
1 1 -0 1 1 -03 1-03
Check the
0
-
21cleanliness of hydraulic oil regularly, 21- 2 1-1
if the
i o 2
lcleanliness is lower than specified grade, i o l 20 iol
20
fitabshould be replaced in time, fill oil exchangefab fab
record and oil inspection record carefully. The
added oil should be strictly filtered. The oil
filter should be checked and cleaned regularly,
and the damaged should be changed in time.
Change the hydraulic oil in strict accordance
with the working time.

2.17 E l e c t r i c a l S y s t e m
Requirements
3 03 03
1-0at the job site
2.17.1 Power 1- 1-
2 1-1
0 2 1-1 2 1-1
Power
i o l 2supply in job site must be provided by
i o l 20 iol
20
faabspecific power supply point (the distribution
fab fab
point of the job site)

2-38
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab Electrical systems with f a b
operating voltages fab
of more than 25 volts or 60 VOLTS can be
operated only by qualified personnel. Only
those qualified personnel can install, connect,
split or open the cabinet.

If the circuit is not connected well, or when the

power cable is damaged, touch the charged
machine or other cable may be electrocuted
(which may lead to fatal consequences)

2.17.2 Prohibit
03 operation near high 03 03
voltage 1 - 1- 1-
-1power
21 1-1 1-1
l 2 0 l 2 02 20 2
ioIt is forbidden to work near high pressureioline. iol
fab fab fab
If the machine touches the wire, the following
measures should be taken

(1) Prohibition of movement to prevent striding

voltage causing casualties

(2) Warn other people not to be close to or

contact with the machine

(3)Notify the power supply professional to cut

off the power

4) Drag the
1 1 -03machine away from the danger 11-03 1- 03
1- the condition is allowed.
zone2when 21- 21-1
20 20 20
iol iol iol
fab fab
2.17.3 Prohibition of water dripping fab
from electrical components

Electrical system safety requirements, on the

one hand to prevent the danger of electric
shock, on the other hand to pay attention to
the safety of electrical control.

It is strictly prohibited to use water to wash

or rain to the electronic cabinet or electrical
components (see Figure 2-44) Fig.2-44

-0 3 3 03
1
2.17.4 Remote
1 control box use and 11-0 1-
021
-
maintenance requirements 021
- 21-1
2 2 20
iol iol iol
fab b
M u s t b e a q u a l i f i e d o p e r a t o r far e m o t e fab
control box, remote control box for use in
strict accordance with the operation and

2-39
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
21-1 2 1-1 2 1-1
20 20 20
ab iol iol iol
fmaintenance of the remote control box. fab fab

WARNING
It is strictly prohibited to wash the
remote control box or the rain.

2.18 combustion and explosion

When charging fuel to the machine, there may
produce explosive mixed gas. The contact
-03
between the11hydraulic oil and the hot surface 1-03 1-03
- ignited.
21be
is likely 0to 2 1-1 2 1-1
2 20 20
iol
ab charging or discharging at high speed, iol iol
fWhen fab fab
the accumulator of the machine will produce
explosive detonation gas.

Steps to be taken in a fire:

(1 ) Close the equip ment; take out t h e

fire extinguisher (please provider the fire
extinguisher by user self, at least one worker
can use a fire extinguisher)

2) The help by radio;

(3) To find the1 03

-location of the fire source and 1 -03 1-03
1
1- extinguisher to put out the fire 021-
to use a2fire
1 1-1
2 0 202
withoal short shock injection under the premise
b i b i ol 2 iol
fofa ensuring its own safety. It can only fa be fab
extinguishing from the lower part of the ignition
to upper part.

If the fire is too large, please retreat, do not

make unnecessary risks When firefighting, ask
your colleagues to report to the fire brigade,
and use more extinguishers that contains be
suitable for extinguishing agents to extinguish
the fire and carry out medical treatment(see
chart 2-45). Fig.2-45

03 03 03
20 21-1WARNING
1-
20 2 1-1
1-
202 1-1
1-
iol iol iol
faItb is fab
forbidden to any fire resource fab
within 5 M of machine.h.

2-40
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab 2.19 Burns fab fab
Some surfaces of the machine components
and the working medium will reach the
temperature above 65 ℃ .Attention should be
paid to the risk of scalding (see Figure 2-46).

NOTICE
1 - 03
●Wear Protective gloves must be worn
1- 03 1- 03
1
when1-working on hot parts. 1-1 1-1
l 2 02 l 2 02 20 2
io●First let the equipment io
cool bdown iol
fab and then check the water level of the fa fab
water box.

●Avoid touching the following objects:

Coolant or parts with hydraulic oil;
hot hydraulic oil or Fig.2-46

oil in equipment; hot exhaust and

turbocharger.

●The trial pump has been cooled

down and then is going to be cleaned
3 03 03
1-0
and maintained. 1- 1-
02 1-1 21-1 21-1
l 2First aid for accidental burns. 20 20
i o(1) iol iol
fab fab
a) Immediately pour cold water on the burned
fab
area,

let it cool;

b) Wrap the antibacterial bandage on the scald

site and then seek medical care.

(2) Chemical burns

a) The acid solution of the battery, such as

contact with the eye, can cause
03
- as exposure to clothing, which 11- 03 1- 03
blindness
1 - 11such - 1-1
may02destroy clothes(see figure 2-47)
2 021 Fig.2-47
2 20 2
iol iol iol
fab b) The battery that is dischargedfamay b be fab
frozen and cracked and must always be
electricity is filled and stored in the antifreeze.

2-41
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fc)abThe storage battery must keep the level;
fabdo fab
not close to the burning (such as radiators). Do
not be exposed to sunlight directly and check
whether the battery is sufficiently charged
every 4 weeks. If necessary, the battery must
be charged.

NOTICE
Do not short the battery, do not put
the tools on the battery (see figure
03 03 03
2-48). 11- 1- 1-1
1-
1-1
1-
l 2 02 202 202
i o iol iol
fab fab Fig.2-48 fab

2.19.1 Noise, waste gas and waste

liquid

The exhaust gas from the machine engine

contains an amount of carbon monoxide and
other damaged health.

Fuel, oil, waste 3batteries, plastic products,

1 1 -0 rubber parts, cleaners and 1 1 -03 1-03
1-1
tires and other
21- enter into the land, water or 2021-
similar20liquids 202
ol ol iol
abi system, which will damage and pollute
sewer
fthe f abi fab
environment (see figure 2-49)

The waste liquid must not be poured into the

sewer system, on the ground, or into the river,
etc.

(1) Must use right containers receiving

discharged liquid from the machine, and able
to appropriate treatment.

2) All filters should be cleaned and flattened

and then handled properly. The oil that is
3 3 03
discharged from1-0the filter should be recovered 1-0
Fig.2-49 1-
2 1-1 2 1-1 2 1-1
20 20 20
iol iol iol
fab fab fab

2-42
 SAFETY
3 3 -03
1-0 1-0 11
HBT6013C-5S
1-1 1-1 1-
202 202 202
iol iol iol
fab fab fab
WARNING
●Every leaking port of the machine
must be blocked.

●Immediate use of the degreasing

agent to neutralize the leakage of oil
or fuel

●Implementation of national
regulations on environmental
3 03 03
1-0 for fuel and lubricants.
protection 1- 1-
1-1
02there is any doubt, please consult 02 1-1 21-1
●If
l 2 l 2 20
io io iol
fab with a qualified collection or recycling
fab fab
center and discuss appropriate
methods for dealing with various fuels
and lubricants.

●When fuel and lubricants are

discharged, only a large enough
containers can be used, which is
no leakage, oil, fuel and chemicals
resistant.

●Separate containers to collect

l 3w i t h d i f f e r e n t f u e l s a n d
a n d d e a-0 -03 03
1 1 1 1 1-
21-
lubricants. 21- 21-1
20 20 20
iol iol iol
fab fab fab

1- 03 1-03 1- 03
21-1 21-1 21-1
20 20 20
iol iol iol
fab fab fab

2-43
SAFETY
HBT6013C-5S1-0
3 03 03
1- 1-
2 1-1 2 1-1 2 1-1
20 20 20
abiol iol iol
fab fab
f--------------------------------------------------------------------------------------------------------------
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E
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-03 -03 -03

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-11 -11 -11

G
2 1 2 1 2 1
i l 20 i o l 20 i o l 20
--------------------------------------------------------------------------------------------------------------
o
fab fab fab
--------------------------------------------------------------------------------------------------------------

PA
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K
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AN

- 03 - 03 - 03
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
21 21 21
2 0 2 0 2 0
iol iol iol
--------------------------------------------------------------------------------------------------------------
fab fab fab
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BL

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3 3
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-0 -0 -03
1 1 1 1 1 1
2 21- 2 0 21- 2 0 21-
--------------------------------------------------------------------------------------------------------------
0
ol iol iol
abi fab fab
f--------------------------------------------------------------------------------------------------------------
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2-44
 SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
2 1-1 1-1 1-1
3l 20SYSTEM
o FUNCTIONS ol 202 l202
fab
i
fab
i
fabio
3.1 General Overview

This section of the manual provides detailed

information regarding the basic description
and overview of all the controls, alerts and
operating systems on your equipment. It is
important to study and become familiar with
all systems before proceeding with any
3
pumping operations.
0 03 03
1- 1- 1-
1-1 1-1 1-1
o l 202 Main component locations ol 202
3.1.1
l202
i
fab The SANY trailer-mounted concrete
i
fab pump fabio
consists of the following main components
(see Fig. 3-1).

1 2 3

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4 5

Fig.3-1 General Figure of Trailer-mounted Concrete Pump

Table 3-1

No. Designation Index

Me3chanical system 3
1
1 -0 -0
P3 - 4
1-03
2
21 -1 Cooling system 21 -11 P3-12 1-1
l 203 Lubrication system l 20 P3-13 P5-15 l202
fabio 4 Hydraulic system fabio P3-16 P5-56 fabio
5 Electrical control system P3-20 P5-66

3-1
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
1-1
02 characteristics 02 1-1 02 1-1
3.1.2l 2Main l2 l2
bio
a
f(1) f a bio fabio
Energy-saving technology of diesel engine
In the construction process, the computer control
system automatically adjusts diesel engine
speed or variable output pump according to the
pumping load so as to reduce the diesel engine
fuel consumption, improve the fuel economy,
decrease the exhaust emission and achieve the
energy-saving and environmental protection goal
under the condition that the construction
3
requirements are met.
0 03 03
1- 1- 1-
1-1
02technology for wearing parts 1-1 1-1
202 02
(2) New
o l 2 o l l2
a i
Inbcontrast
femploying
to the traditional concrete
fab
i
pistons
fabio
normal polyurethane or wrapped rubber,
the new concrete piston is made of the enhanced
polyurethane material with top-secret formula and
can be used for pumping 20000 m3 of concrete or
above averagely within its service life; patented
super-hard carbide glasses plate and cutting ring
are more wear resistant and have longer service
life, furthermore, the cutting ring employs a floating
structure and automatically compensates for the
wear clearance 3to completely eliminate the
-0 1-03 1-03
pressure relief -11due to wear. 1-1 1-1
l 2 021 l 202 l202
o
(3) i Domestically pioneered streamlined hopper
i o bio
fab fab fa
technology
It is designed by use of fluid mechanics, with
small mixing dead angle, better suction and
more convenient cleaning.

(4) SYMC special control system

It has electronic monitor and alarm system with
CAN-bus communication. This system is featured
by simple wiring which enhances integral reliability
and maintenance convenience, user-friendly control
1 1 -03anti-interference ability, high 1 1 -03 1-03
1-1
interface, strong
0 2 1- speed, adaptability to working 021- 02
ol 2 of -20°C ~ +70°C, strong waterproof o&l 2 l2
operational

fa b i
temperature
fa b i
fabio
dust-proof ability, IP67 protection level and a
malfunction rate reduced by 80%.

3-2
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
2 1-1 1-1 1-1
o
(5)20Water-proof
l 202
sealing technology for main
l l202
fabi oil cylinder fabio fabio
A high-pressure cushion area set around the
piston rod may prevent the piston rod from
taking water into the hydraulic system, and in
this way, to effectively prevent hydraulic oil
emulsion, prolong the service life of hydraulic
elements and reduce the cost.

(6) Automatic protection

There are six protection functions for SANY
trailer-mounted
1 - 03 concrete pump to avoid
1 -03 1-03
damage
1- 1 to the machine: diesel engine start
1- 1 1-1
0 2 0 2 02
l2
protection,
oshort-circuit
electrical system malfunction
ol 2
and l2
fa b i protection, automatic fa b i
protection fabio
for motor overload, automatic protection for
too high diesel engine water temperature and
too low oil pressure, speed limit protection of
diesel engine and emergency stopping
button.

(7) Automatic concrete piston retraction

technology
This technology not only facilitates the

-03 -03 03
removal and installation of concrete piston,
1 1 1 1 1-
a n d a1-l s o m a k e s y o u e a s i l y c h e c k t h e 1- 1-1
l 202 piston for wear and lubrication,oclear
concrete
o l 202 l202
i
fab away the impurities on the concrete
i
fabpiston, fabio
and better maintain the concrete piston to
extend its service life. The concrete piston
can be replaced most quickly in 15min, which
improves the working efficiency.

(8) Patented high-low pressure switch-over

technology
Only in one second, the switching between
high and low pressures can be realized by

1 1 - 3
pulling the 0electrical control switch without
1 1 -03 1-03
l e ak a1g-e a n d p ol l u t i o n t o e l i m i n a t e t h e 1-
2 02 02 1-1
l 20
oblockage ol 2 l2
bio
of pipe.
i i
fab fab fa

3-3
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
202
3.2 l Mechanical System l2 02 l202
bio
a mechanical system is made up of pumping
fThe fa bio fabio
system, main power system, hydraulic oil tank,
base structure, machine body, axle, guiding
wheel, etc.

Table 3-2

No. Designation Index

1 Pumping system (S-valve) P3-4 P4-31 P5-23
2 Main power system P3-7
3 Hydraulic P3-8 P5-57 P5-59 P5-66
3 oil tank
-0 03 03
4
-11 1- 1-
1-1 1-1
Supporting and moving mechanism P3-9 P4-18 P4-45
2 021 l2 02 l202
abiol Pumping system (S-valve)
3.2.1
bio bio
fPumping system components fa fa
The S-valve pumping system is made up of main
oil cylinder, water tamk, delivery cylinder, concre-
te piston, swing mechanism, agitating mechanism,
hopper, S-tube, (see Fig. 3-2).

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

3 3 03
1-0
Fig.3-2 Basic1Diagram 11-
of S-valve Pumping Mechanism 0 1-
0 2 1- 0 2 1- 02 1-1
l 2 Left main oil cylinder
1. l 2 7. Right concrete piston l2
fabio 2. Right main oil cylinder fabio 8. Agitating system fabio
3. Water tank 9. S-tube
4. Left delivery cylinder 10. swing mechanism
5. Right delivery cylinder 11.Hopper
12. Material outlet
6. Left concrete piston
3-4
 SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

1-1
02 system operation 02 1-1 02 1-1
l2
Pumping
l2 l2
fa bio
The following occurs when the fpump a is bio fabio
energized. The item numbers used here are
the same as used in Fig. 3-2 on P3-4.

(1) Main oil cylinder (1) and (2) force

concrete piston (7) forward (towards the
hopper) while the other piston (6) retrac
ting. At the same time, swing cylinder (9)
is in the extending state while the swing
cylinder (8) at the retracting state.
03
-
(2) The11swing mechanism positions the S- 11-
03 1-03
0 2 1
tube
-
(12) to align delivery cylinder 0
(5)2 1- 02 1-1
b i ol 2 with concrete piston (7). b i ol 2 bio
l2
fa a f fa
(3) Suction created by the retracting concrete
piston (6) pulls concrete from the hopper
(11) to fill that piston’s delivery cylinder (4).

(4) When the two concrete pistons have reached

the limit of their travel, control system sends a
signal to make swing cylinder (8) extend and
swing cylinder (9) retract.

1 1 -03 system sends a signal to make 11-03

(5) Then control
1-03
0 2 1- oil cylinder (1) and (2) moving to the
main
0 2 1- 02 1-1
b i ol 2 contrary direction. Concrete pistonbio(6)l 2 is bio
l2
fa fa
forced forwards while piston (7) retracting. fa
(6) The concrete sucked in the delivery 1
cylinder (4) is pushed to the S-tube (12)
then to the delivery pipe. At the same
time, delivery cylinder (5) sucked.

(7) The actions are repeated to complete

pumping operation.

(8) In case of reverse pumping, the concrete

0in3 suction stroke is connected with 1-03 -03
2
cylinder
1 1 - 1 1 1
0 2
the1- S-valve, while the concrete cylinder 0in21- Fig.3-3 Working State of Pumping0System
2 1-
b i ol 2 pushing stroke be connected with thebhopper,
i ol 2 b i ol 2
fa fa
so as to pump the concrete in delivery pipe
1. Forward pumpingfastate
2. Reverse pumping state
back into the hopper (see Fig. 3-3).

3-5
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202 control
Pumping
l l202 l2 02
abio
fPumping bio
fa the
operation can be controlled by fa bio
switch on the electrical cabinet and the
remote control box.

(1) Fig. 3-4 shows the pumping direction

toggle switch (8), the pumping output
toggle switch (10) and the pumping Electrical Control
Box 

pressure toggle switch (9) are on the

electrical control panel. See "Electrical
cabinet control device" on page 3-21 for I O
+ -

details. 03- -03 1-03

-11 numbers used here are the 21-11
RPM+ RPM-
O I O

1-1
I

1
The 2item
02
o l 20 as used in Fig. 3-25 on P3-21. iol 20 l2
fab
i same
fab fa10bio
8 9

Fig.3-4

(2) Fig. 3-5 shows the pumping direction

toggle switch (2) and the pumping output
toggle switch
1 1 -03 (3) on the remote control 1 1 -03 2 3
1-03
- "Remote control device" on 21-
box. 21See
0 021-1
l 2 3-28 for details. 20 l2
iopage iol bio
fab fab fa
The item numbers used here are the
same as used in Fig. 3-41 on P3-29.

Fig.3-5

1-03 1- 03 1-03
021-1 02 1-1 021-1
l2 l2 l2
fabio fabio fa bio

3-6
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1- 03
1-1
02 Main power system 02 1-1 021-1
3.2.2
l2 l2 l2
fabio Main power system components fabio fabio
Main power system is made up by diesel
engine, automatic throttle adjusting device,
diesel tank and attached accessories of
diesel engine.

(1) The diesel engine adopted in SANY

trailer-mounted concrete pump is SANY 1 2 3 4
diesel engine, which consists of gear
pump, main oil pump, pump seat, Fig.3-6a Power System
-03etc. (see Fig. 3-6a).
coupling,
1 1 -03 - 03
1-1 1
1- 1. Gear pump 3. Pump seat1-11
2 2 202
iol 20 iol 20 2. Main oil pump 4. Coupling
i o l
fab fab fab

(2) The thermal insulation cover between diesel

engine and Electric Control Cabinet, in order
to protect the cabinet from heated.(optional)
(see Fig. 3-6b).

1- 03 1-03 1- 03
1-1 1-1 1-1
o l 202 o l 202 ol 2
02
fabi (2) The automatic throttle adjustingabidevice
f
Fig.3-6bThermal insulation cover
fa b i
consists of DC motor, softshaft, draw,
plate, supporting plate,etc. (see Fig. 3-7).

4
(3) The attached accessories of diesel 1

engine include diesel filter, exhaust pipe,

3
muffler,-0manual pump, etc. -03 -03
1 1 1
021-1 0 2
1
1- Fig.3-7 Automatic Throttle Adjusting 0 2 1- 1
Device
l2 ol 2 l2
fabio fa b i 1. Draw plate 2. Soft
fa b i oshaft
3. DC motor 4. Supporting plate

3-7
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202 system operation
Main power
l l2 02 l2 02
bio
a
f(1) bio
fa the fa bio
Diesel engine is the power source of
trailer-mounted concrete pump. The diesel
engine drives the oil pump running at a
high speed via coupling to provide
pressure oil to the hydraulic system.
(2) The axial plunger variable pump is
adopted in diesel engine, whose output
flow is in direct proportion with the driving
rotation speed and displacement, and
can be adjusted
1 1 -03 steplessly between zero 1 1 -03 1-03
0 2 1-
and maximum, with functions of constant-
0 2 1- 021-1
l2
opower control, pressure cut-off andl 2
io l2
b i
fa electrical proportional flow adjustment. fab fa bio
(3) The computer can identify different work
conditions, and send electric signals by
SYMC controller to switch the rotation
movement of the step motor to the linear
movement of the throttle. Therefore, the
diesel engine speed, torque and oil
injection volume can be adjusted on real-
time to achieve the automatic power
matching. 3
1 1 -0 1 1 -03 1-03
1-
(4) The 2automatic throttle adjusting device is 21-
021-1
o l 2 to control the diesel engine speed.iol 20
0 l2
bio
i used
fab
Power control
fab fa
Power system can be controlled by the
switches on the electrical cabinet.

Fig. 3-8 shows the diesel engine start switch

(6), diesel engine stop switch (7) and the
rotate speed toggle switch (17) on the Electrical Control
Box 

electrical control panel. See "Electrical 7

cabinet control device" on page 3-22 for
6
details. 3 0 03 03
1- 1- 1-
I O
+ -

The item 1-1

02 numbers used here are the samel 202 1-117 RPM+ RPM-
I O I O

021-1
l 2
o in Fig. 3-25 on P3-22. l2
asbiused
fa bio fa fa bio
Fig.3-8

3-8
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
1-1
02 Hydraulic oil tank 02 1-1 02 1-1
3.2.3
l2 l2 l2
fabio fabio fabio
NOTICE
To keep the hydraulic oil free of foreign
substances, it is forbidden to uncover the
hydraulic oil tank at random.

Hydraulic oil tank components

Hydraulic oil tank consists of tank body, 5 4 6
drainage valve, self-sealing device of oil

1 1 -03
suction, temperature sensor, oil level meter,
1 1 -03 1-03
1- etc. (see Fig. 3-9).
air filter, 1- 1-1
o l 202 l2 02 l2 02
fabi Hydraulic oil tank operation fabio fabio
The hydraulic oil tank is a specially made 4

container which has functions of eliminating

heat and depositing oil dirt besides storing
hydraulic oil.

The functions of each component are as

follows: 3
2
1
(1) Drainage valve: It is used for draining dirty
oil in case of cleaning the oil tank. Mostly,
3 -03 03
1-0
it is 1closed. 1 1 1-
21 -
02 1- Fig.3-9 Hydraulic Oil Tank 02 1-1
l 20
(2) 2
ioloil.
Tank body: It is used to store hydraulic l2
fabio fab 1. Drainage valve fa bio
(3) Self-sealing device of oil suction: It is 2. Tank body
used to prevent the hydraulic oil from 3. Self-sealing device of oil suction
4. Temperature sensor
leaking from oil tank when the main oil-
5. Oil level meter
suction pipe is removed. 6. Air filter
(4) Temperature sensor: It is used to
measure the hydraulic oil temperature.

(5) Oil level meter: It is used to indicate the oil

level in oil tank. When the trailer-mounted
1
concrete
1 -03pump is working, the oil level 11-03 1-03
21- be above the middle level.
0should 021
-
02 1-1
l2 l2 l2
fabio bio
(6) Air filter: It is used to blockfa foreign fabio
substances and filter air.

3-9
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1- 03
02 1-1 1-1 1-1
3.2.4l 2Supporting and moving mechanism l 202 l2 02
bio
a structure assembly
fBase fabio fabio
Fig. 3-10 shows the components of the base 2
structure assembly.
5

The base structure assembly is the basic part

1
for the connecting and supporting of each 3
5
part of the trailer-mounted concrete pump.
4
It is connected with the hopper in the front
with towing ring in the rear to transfer the
trailer-mounted3 concrete pump from one
0 03 03
11-
worksite to -another.
-
-11 Base Structure
Fig.3-10
1-1
1-
2021 2021 02
iol iol l2
bio
1. Left free outrigger
fab fab 2. Left fixed outrigger fa
3. Right fixed outrigger
4. Right free outrigger
5. Cross pin

Machine body
The machine body (covering parts) is
installed on the base structure and mainly

- 3 3 03
used to protect0the internal parts (see Fig. 3- 4
1 -0 1-
11). 1-
2
1
21 -11 1-1
20 20 l2 02
iol iol bio
fab fab 5 fa
3

1 2

Fig.3-11 Machine Body

1. Side door 4. Top cover
2. Door lock 5. Tail cover
3. Framework
1-03 1-
3 0 1- 03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

3-10
 SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

1-1
02assembly
Axle 02 1-1 021-1
l2 l2 l2
fabio bio
fa pump
The axle of trailer-mounted concrete fabio
mainly works as the traveling mechanism
1 2
when the trailer-mounted concrete pump is
being towed with guiding wheel and outrigger
retracted (see Fig. 3-12).

When the machine is towed, the speed

should not exceed 15 km/h on Class 2 road 3 4 5
and 8 km/h on Class 3 road.

3 Fig.3-12
3 Axle Assembly
-0 -0 1-03
21 -11 21 -11 1-1
20 20 1. Tyre cover 202seat
4. Mounting
iol iol 2. Tyre rim o l
bi hub
5. Wheel
fab fab 3. Axle fa
Guiding wheel

NOTICE
When the trailer-mounted concrete pump
is towed, its guiding wheel should be
completely retracted and should not
contact the ground or the machine may be
damaged.

1-03 1-03 1
1-03
1-1
The02guide wheel is the auxiliary device for 1-1 1-1
o l 2 o l 202 8l2 02
fab
i the short-distance traveling and supporting
fab
i of 2
fabio
trailer-mounted concrete pump (see Fig. 3-
7
13a). 3
4

When the trailer-mounted concrete pump is 5 6

towed, its guide wheel should be completely

retracted and should not contact the ground.
The method of retracting the guide wheel: Fig.3-13a Guiding Wheel
rotate the handle 1 in clockwise to retracting 1. Handle
the threaded rod. Pull out bolt 3, rotate the 2. Barrel
movable support 5 to make the pinhole (2) 3. bolt
0 3 03 03
coincide 1 1with pinhole (1), insert bolt 3 to 1 4.- Pinhole 1
- 1 1-
0 2
pinhole
1- (1), and then, use bayonet lock to fix 0 2 1- 5. Movable support 021-1
l2
obolt ol 2 l2
fa b i 3.
fa b i 6. Wheel
fabio
7. Pinhole 2
8. Mounting seat

3-11
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

1-1
2 and retracted state of guide 202
1-1 021-1
For the
o l 20extended ol l2
b i
wheel(see
fa Fig. 3-13b). fa b i
fabio

1-03 03 03
1-1 1 - 11-
Fig.3-13b Guiding Wheel Extended and
1 - 11-
l202 l2 02Retracted State 02
l2
fabio fab
io
fab
io

1-03 1-03 1-03

02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

3-12
 SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

21-1 02 1-1 021-1
l 20 Cooling System
3.3 l2 l2
fabio fabio fa bio
There are two cooling methods to cool of
hydraulic oil: water cooling and air cooling.
Select the proper cooling system according to
the local climate and construction conditions.

3.3.1 Air cooling system

Air cooling system components
1
The air cooling system is composed of
radiator, hydraulic motor, fan, rubber hose,
3 03 03
1-0 3-14).
etc. (see1Fig. 1- 1-
21-
02 1-1 021-1
l 20
o cooling system operation l2 3
l2
bio bio
2
iAir
fab fa fa
(1) Air cooling system can adjust the hydraulic
oil temperature.

(2) When the oil temperature is higher than

55°C, the contactor of temperature switch Fig.3-14 Air Cooling System
will close automatically and give out
1. Radiator
command to make the electromagnet of 2. Hydraulic motor
hydraulic motor move. 3. Rubber hose

(3) The hydraulic motor starts to work and

cool the
1 1 -03hydraulic oil under the effect of 11-03 1-03
21-
0radiator. 021
-
021-1
l2 l2 l2
fabio bio
fa than
(4) When the oil temperature is lower fa bio
38°C, the contactor of temperature switch
will open automatically, so the hydraulic
motor stops working and the cooling is
stopped.

(5) The adoption of great-performance

radiator and hydraulic motor in this cooler
makes it be able to work in adverse
condition for a long time.

1-03 1-03 1-03

02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fa bio

3-13
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
2 1-1 1-1 1-1
3.3.2l 20Water cooling system (Optional) l 202 l2 02
bio
faWater cooling system components fa bio fabio
The water cooling system is composed of
water-in/out connecting tube, valve, oil-return
tube, radiator, oil-in tube, etc. (see Fig. 3-15).

5 3
4

-03 1- 03 2
1-03
-11 system operation
Water cooling
1-1 11-1
021 02 202
Water
b i ol 2 cooling system is installed underbthe
i ol 2 iol
fabase structure generally, featuring convenient
fa fab
use, simple structure, fast cooling and low Fig.3-15 Water Cooling System
cost. It is applicable when the cooling water
is available easily. 1. Water inlet/outlet
2. Valve
When the oil temperature ≥ 50°C, open the 3. Oil-return tube
water cooler valve, and the water will flow in 4. Radiator
the water inlet and flow out the water outlet 5. Oil-in tube
after passing through the cooler. At this time,
heat exchange is conducted between the
hydraulic oil and
1 1 -03 the water in the cooler, so 1- 03 1-03
1-
that the 2hydraulic
0
oil is cooled.
02 1-1 021-1
l2 l2 l2
fabio fabio fabio
3.4 Lubrication System

Table 3-3

No. Designation Index

1 Manual lubrication system P5-16
2 Automatic lubrication system P5-15

The mainly function of this system is

03
lubricating mechanical
1-
moving parts.
1- 03 1-03
1-1 1-1 1-1
o l 202
The lubrication system of the trailer-mounted 202
ol l2 02
fa b i
concrete pump includes two parts, i.e.
fa b i
the
fabio
manual lubrication system and the automatic
lubrication system.

3-14
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
1-1
02 Manual lubrication system 02 1-1 02 1-1
3.4.1
l2 l2 l2
fabio bio
A lubr i c at i ng o i l c up of sc r ew fca o v e r i s fa
Oil cup on one sidebio
equipped on each of the two swing valve
cylinder seats (see Fig. 3-16).

Before pumping, fill the oil cup with

lubricating grease and press the grease onto
the friction surface by the pressure
engendered from tightening oil cup cover.
The oil cup cover, during pumping, should be
lubricated once per four hours so as to keep
the spherical
1 1 -03 friction surface in a good 11-03 1-03
1- status.
lubrication
02 1- 02 02 1-1
l2 l2 l2
fabio fa
3.4.2 Automatic lubrication system bio fa bio
Fig.3-16 Position of The Oil Cup
Automatic lubrication system components
The automatic lubrication system is
c o m p o s e d o f d o u b l e p o w e r lubrication
pump, sheet oil separator, etc.
(see Fig. 3-17).

1
3 Pressrue oil
03 03
1-0 1- 1-
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fa bio

3 4 5 6 7 8 9

Fig.3-17 Automatic Lubrication System

1. Double power 5. Small bearing seat of S-valve
3
-0pump -0of3 S-valve 03
lubrication
1 1 6. Small bearing seat
1 1 1-
2 1- oil separator
2. 0Sheet 7. 2
Mixing bearing
0 1- seat 02 1-1
l 2 Big bearing seat of S-valve
o3. ol 2 seat of S-valve l2
b i
fa 4. Mixing bearing seat
8. Big bearing
fa b i
fa bio
9. Concrete piston

3-15
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1- 03
1-1 1-1 1-1
o l 202 shows the structure of double ol 202
Fig.3-18
l2 02
i
fab power lubrication pump.. fab
i
fabio
NOTE:In summer, use #00 semifluid non-
extreme-pressure lithium-based handle
lubricating grease; in winter, use #000
semifluid non-extreme-pressure
Synchronizing lubricating Pressure regulating
lithium-based lubricating grease. grease port
overflow valve

Automatic lubrication system operation

(1) Check and add lubricant to the automatic

1 1 -03
lubrication system every time before start
1- 03 1- 03
1-
the machine. 1-1 1-1
o l 202 o l 202 Circular lubricating grease port o l 2 oil2port
Drive 0

abi If the oil pressure is too low, please fclean

f(2) abi Air-bleed valve bi
fa
the pressure adjustment relief valve, oil-
outlet check valve or exhaust air.

(3) If the double power lubrication Fig.3-18 Double power lubrication pump
pump is used for the first time, or the
lubricant is exhausted, the pump may
suck air and can’t pumping lubricant for
along time. Loosen two air-bleed valves
by screwing them half circle until the air
exhausting and
1 - 03 the lubricant comes out 1 -03 1 -03
1- 1
continuously with no air pocket. Then
1- 1 1- 1
0 2 0 2 0 2
l2
lock
io
the two valves. l2 io l2 io
fab fab fab
NOTICE
Double power lubrication pump
should keep clean. Prevent dust and other
impurity entering. It is forbidden to
contact with the acid and alkali materials.

Lubricant should be according with the

requirement and clean without impurity.
C a l c i u m b a s0e3 g r e a s e ( b u t t e r ) i s n o t
1 1 - 1 1 -03 1- 03
commendatory
0 2 1- for its conglutination feature
0 2 1- 021-1
2
may lcause block of the lubrication line. l2 l2
fabio fabio fabio

3-16
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
3.502 Hydraulic System
l2 l202 l202
fabio fabio fabio
Table 3-4

No. Designation Index

1 Operation device of outriggers P3-16 P4-21
2 Agitating device P3-17
3 Accumulator P3-18 P5-62
4 Self-sealing device of main oil pump oil suction P3-19

3 03 03
1-0
3.5.1 Operation device of outriggers 1- 1-
1-1 1-1 1-1
o l 202 the pump has hydraulic
When 02
outriggers,
l2 l202
fabi follow the operation below. fabio fabio
Outriggers operation is manipulated by manual
change valve control and mechanical limit.

The control of manual change valve is

realized by manual control valve group, which
includes overlapped one-way valve and
1 2 3
manual change valve (see Fig. 3-20).
Fig.3-20 Manual control valve group

1- 03 1 -03Manual control valve block

1.
1 -03
02 1-1 0 2
1
1- 2. Overlapped type one-way valve021- 1
l2 ol 2 3. Manual change valve
ol 2
fabio fa b i
fa b i

The mechanical limit is mainly achieved by

outrigger cross pin as shown in Fig. 3-21.

Outriggers operation
Pull the handle leftwards or rightwards the
outriggers will extend or retract. The manual
change valve can automatically return to zero

1 1 -03 released, at this moment the 11-03

position after
1-03
21- stop action.
outriggers 1- 2
Cross pin
02 1-1
l 20 l 20
of outrigger
l2
fabio fabio fabio
Fig.3-21

3-17
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
3.5.2l 2Agitating device l2 l2
abio
fThe auxiliary valve block equippedfawith bio fabio
agitating control valve is installed on the left
side of oil tank (taking the hopper as front).
1

2 3
Make the agitator switch between the two
rotation directions by controlling the reverse
agitating solenoid valve. During forward
agitating (when the electromagnet is Fig.3-21
3
0 agitator “feeds” the delivery 1. Hopper
-the -03 03
1 1 1 1 1-
1-1
deenergized),
- -
r 1w i t h c o n c r e t e ; d u r i n g r e v e r s e 2021
c y l i n d2e02 02
l2
2. Agitating motor
b i ol (the electromagnet is energized),bthe i ol 3. Agitating ball valve bio
fa
agitating
fa fa
agitator pushes the concrete out from the
delivery cylinder.

The agitating solenoid valve installed on the

auxiliary valve block (item 1 in the Fig. 3-22)
is used to adjust the operating pressure of
agitating motor; while the pressure relay is 1
- 0 3 -03 03
used to ensure
1 1 that when the agitating
1 1 1-
pressure
0 2 1-is excessive, let the agitating 021- 2
02 1-1
i ol 2 valve reverse to make the agitating
solenoid
b b i ol 2 3 bio
l2
a
fmotor reverse. fa fa

Fig.3-22

1. Agitating solenoid valve

2. Agitating overflow valve

1- 03 03 relay
3. Pressure
1- 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

3-18
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
1-1
02 Accumulator 02 1-1 02 1-1
l2
3.5.3 l2 l2
fabio bio
fa of oil
Accumulator installed on the right side fabio
tank of trailer-mounted concrete pump (taking
the hopper as front), is used to supply the
reversing circuit with auxiliary energy and
reduce system impact.

Unloading cut-off valve is installed beside the

main valve block. When this cut-off valve is 2 4
opened, the pressure oil of accumulator is
unloaded for the convenience of inspection
3
03 Fig. 3-23).
and repair (see
1- 1-0
13
1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.3-23

1. Main valve block 3. Accumulator

2. Unloading ball valve 4. Oil tank

NOTE:The machine may still run when the

accumulator is unloaded, and the S-
valve03may still move. You must stop
1 1 - 1 1 -03 1-03
0 2 - machine before inspection to21-
1the 02 1-1
o l 2 prevent your fingers from danger o l 20of l2
fab
i
crushing or cutting. fab
i
fabio
If the machine is still running, do not
access to the hopper from the
discharge port at the lower of hopper
or the screen at the upper of hopper
and do not throw sundries into the
hopper either.

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

3-19
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
21-1 1-1 1-1
3.5.4l 20Self-sealing device of main oill 202 l2 02
o
bi oil suction io bio
fapump fab fa
An oil circuit sealing device is installed in the
oil suction pipeline of oil pump, which is
mainly used to seal the oil suction pipeline of
pump during the inspection and repair of 1

hydraulic system to prevent the hydraulic oil

in the oil tank from leaking outwards. What
adopted for the oil suction sealing device of
main oil pump is “self-sealing device of oil 2
suction”, see Fig. 3-24; while the gear pump
03 from the oil-suction tube of
directly takes1-oil 1- 03 1-03
1- 1 1-1 1-1
main oil02pump. 02 02
l2 l2 3 l2
fabio fabio fabio

Fig.3-24

1. Oil tank
NOTE:To prevent the pump from sucking air, 2. Self-sealing device of oil suction
the self-sealing device must be often 3. Oil-suction tube of main oil pump
opened to ensure smooth oil suction.
The oil suction is adjusted by the
adjusting threaded rod. Screw it down
03 oil circuit, while screw off it
to open-the
1 1 -03 1 -03
1
- the oil circuit (the thread of 21-
to21seal 1 1- 1
0 0 0 2
b i ol 2threaded rod must be screwedboff i ol 2 b i ol 2
fa completely). fa fa
Do remember to mount and screw
down the adjusting threaded rod after
system inspection.

3.5.5 water pump(Optional)

The water pump is mainly consist of water

1 2 3 4
pump motor,mouthpiece of water gun and
1 -03 pump and Pressure gauge
water pipe,water
1 -03
11 3-24-2 1-03
1- (see Fig. 3-24-2).
02pump 21 -Fig 1-1
of water
2 20 202
iol iol 1. Water pump motor i ol
fab fab 2.
b
fa water pipe
Mouthpiece of water gun and
3. water pump
4. Pressure gauge of water pump

3-20
 SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
3.602Electrical Control System l 202
l2 l202
fabio io
fab fabio
(1) This electrical control system adopts DC
24 power supply and silicone rectifying
generator to supply power. The SANY
SYMC controller is adopted in the control
system which has two control modes, local
control and remote control. After the
control mode is selected by operation on
the electrical control cabinet panel, the
pumping operation can only be conducted
under -the
1 03 selected mode. Each control 1-03 1-03
1 - is set with short circuit and overload21-1
1
circuit
2 1-1
20 20 l202
iol protection. iol bio
fab fab fa

(2) The display is the SANY-made SYCD

with pages for original parameters setup
and parameter modification. See "SYCD
operation and instruction" on page 3-30
for details.

1-03 1-03 1-03

21-1 21-1 02 1-1
(3)
o l 20This control system is composedl 20of l2
bi io bio
fa power supply start circuit, diesel fabengine fa
start and control circuit, air cooler control
circuit, automatic speed adjustment
control circuit, SYMC control circuit,
meter indication circuit, SYMC control
power supply and SYCD communication
circuit, CAN bus diesel engine control
circuit and remote control box control
circuit.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

3-21
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
02 1-1 02 1-1 021-1
3.6.1l 2Electrical cabinet control device l2 l2
bio
a
fIntroduction fa
of electrical cabinet control device bio fabio
(1) Electrical control cabinet panel
The electrical control cabinet panel is as
shown in Fig. 3-25. Table. 3-5 shows the
designation of each element.

1-03 1- 03 1-03
02 1-1 02 1-1 18 5 021-1
l2 l2 l2
fabio 4
fa bio fabio
3

2
Electrical Control
Box 

6 7 8 9 10 11

I O
+ -

-0 3 RPM+ RPM-

-0 3 03
1-
I O I O

21-11 21 -11 1-1

20 2 016 l2 02
iol 17
io l 15 14 13 12
bio
fab fab fa

Fig.3-25 Electrical control cabinet panel

1-03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fa bio fabio

3-22
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 1-1
02 3-5
Table 02 1-1
l2 l2 l2
fabio fabio fabio
No. Designation
1 Power supply button
2 Malfunction indicator light
3 Operation indicator light
4 Power supply indicator light
5 E-STOP (emergency stop) button
6 Diesel engine start toggle switch
7
1- 03 Diesel engine stop toggle switch
1-03 1-03
1-1
02 8 02
Pumping direction toggle switch 1-1 02 1-1
l2 ol 2 l2
fabio 9 High/low pressure toggle
fa b iswitch fabio
10 Output adjust toggle switch
11 Control mode toggle switch
12 Outrigger movement toggle switch
13 Pre-heating control toggle switch
14 Piston adjust toggle switch
15 Swing cylinder movement toggle switch
16 Main cylinder movement toggle switch
3 03 03
17-1 1-0 -11
- 1-
1-1
Rotating speed control toggle switch
1
0218 21 02
l 2 20 l2
io SYCD display
iol bio
fab fab fa

1- 03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

3-23
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

02 1-1
(2 ) El2ements of Electrical Control Cabinet202
1-1 02 1-1
l l l2
bio
a . 3-2 6
fFig fabio
and Tabl e. 3- 6 shows the elements of electrical control cabinefta. bio

1-03 1-03 1-03

021-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

5 4 3 2
Fig.3-26
1-03 1-03 1-03
021-1 021-1 02 1-1
l2 2
iol 3-6
Table l2
fabio fab fabio
No. Designation No. Designation
1 SYMC controller 4 Truck pump electric plate Assembly SYMCEB
2 Intermediate Relay 5 Circuit board assembly SYEB

3 monopole Breaker

The cabinet is mainly used f or in st alling t he

elements required by t he trailer-mounte d
concrete pump. 3W hen checking and replacing
1 1 -0 t he main power supply must be 11-03 1-03
t he elements,
0 2 1- 0 2 1- 02 1-1
cut of
o l2f and switches should be reset in
o l2 r
ord e l2
fto
i
ab prevent damage of t he electr i cal faelement
b i s fabio
or get t ing an electric shock.

3-24
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 NOTICE l2 l2
fabio fabio fabio
It is prohibited to flush the electrical
control cabinet and electric appliance
elements with water or expose them to
water, or short cut will damage the
electrical elements.

Function and operation instructions of

electrical control cabinet panel

(1) Power supply button (see Fig. 3-27)

1 1 -03 is at the right side of the 11-03

This button
1-03
0 1-
electrical
2 control cabinet (item 1 in Fig. 3-21-
02 1-1
o l 2 25). Set the button to the “On” position o l 20to l2
fab
i
fab
i
fabio
supply power to the device.
Fig.3-27
(2) Indicator lights (see Fig. 3-28)
Malfunction indicator light (item 1 in Fig.
3-28): this red light indicates the machine
3
have some malfunctions.
Operation indicator light (item 2 in Fig. 3- 2

28): this orange light indicat es the

1
machine is operating. 

3 Fig.3-28
Power 0supply
1 1 - indicator light (item 3 in
1 1 -03 1-03
0 2 1- 3-28): this green light indicates the
Fig.
0 2 1- 02 1-1
l 2 power supply status. l2 l2
fabio fabio fabio
(3) E-STOP (emergency stop) button (see Fig.
3-29)
This large, red, round button is used for
only emergency stopping. Pressing this
button stops all operations immediately. It
locks in the STOP position until released
by rotating it clockwise, as indicated by
the arrows on the button. All functions will
resume normal operations after the E-
03 is released.
STOP -button
1 1-03 1-03
1-1 1-1 1-1
202 202 02
When restarting the device to work again
o l o l Fig.3-29 l2
fab
i after every abnormal condition eliminated,
fab
i
fabio
reset the E-STOP button to prevent of
affection the starting of the engine.

3-25
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
o l 202 start/stop toggle switches (see Fig.
(4) Engine
o l 202 l2 02
i
fab 3-30) fab
i
fabio
These two switches are always set in the
left position. Switch the item 1 in Fig. 3- 1 2
start stop
30 rightward to start the diesel engine.
Switch the item 2 in Fig. 3-30 rightward
to stop the diesel engine.
I O
The two switches will reset themselves to
the left position after operation. Fig.3-30

1 1 -03 1 1 -03 1-03

(5) Pumping
0 2 1- direction switch (see Fig. 3-31) 021- 02 1-1
b i oInl 2the left position, concrete flows isbioinl 2 bio
l2
fa the normal forward flow direction. fa forward
fa
reverse
In the right position, all flow is reversed.
No pumping action occurs when the
switch is in the center position.

Fig.3-31
(6) High/low pressure toggle switch (see Fig.
3-32)
Low position and the High position can’t
3
-0the -03 high 03
be used1at 1 same time. This switch is 1 1 low 1-
used0 2 1- switch the pumping pressure.
to 0 2 1- pressure pressure
02 1-1
l2 2 l l2
fabio fa
In the left position, the device will pump bio fabio
in high pressure.
In the right position which is the default,
Fig.3-32
the device will pump in low pressure.

(7) Output adjust toggle switch (see Fig. 3-

33) output output
increase decrease
Turn the switch to the right to decrease

- 3 -03 03
the output,0while turn the switch to the
1 1 1 1 1-
left to1-increase the output. When the
2 2 1- 1-1
l2 0
oequipment is pumping, adjust the outputl 2 0 + - ol 202
b i io i
fa according to the condition. fab Fig.3-33 fab

3-26
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
2 1-1 1-1 1-1
(8) 0Control
l2 202
mode toggle switch (see Fig. 3-34)
l l202
fabio fa can be
In the right position, the machine bio fa bio
remote local
only operated by the electrical control
cabinet.
In the left position, the remote control box
can be used.
It always set in the local position. Fig.3-34

(9) Outrigger movement toggle switch

-03 can be used to control the 11-03

This 1switch
1
outriggers
extend
outriggers 03
retract -11-
- r a u l i c o ut r i g g e r s e x t e n di ng a n d21-
h2y1d 21
2 0 20 20
iol retracting. iol iol
fab fab fab
The outriggers will extend when the I O
switch is in the left position.
Fig.3-35
The outriggers will retract when the
switch is in the right position.

(10)Pre-heating toggle switch (see Fig. 3-36)

This switch controls the pre-heating pre-heating pre-heating
operation of the machine. start stop

1 1 -03 1 1 -03 1-03

1-
Pre-heating
2
operation will start when the 1- 1-1
o l 0
2 switch is in the left position. o l 202 l202
fab
i i
fab (pre-
I O
fa bio
It always set in the right position
heating stop). Fig.3-36

(11)Piston adjust toggle switch (see Fig. 3-37)

This three-position button is used during exit reset
maintenance procedures.
Middle position used for normal operation keep
which function is “Keep”.
3 3 03
1-0 to draw the pump piston into -11-0
Left 1position 1-
-
21 wash box for service. 1 Fig.3-37 1-1
l 20the 202 l l202
fabio bio
R i g h t p o s i t i o n t o r e s e t t h efa p i s t o n fa bio
automatically.

3-27
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
(12)Swing
o l 202 cylinder movement toggle switch o l 202 l2 02
i
fab (see Fig. 3-38) fab
i
fabio
extend retract
Left position controls the swing cylinder
extending.
Right position controls the swing cylinder
retracting. This feature is used during
maintenance or clean-up operations. Fig.3-38

(13)Main cylinder movement toggle switch

(see Fig. 3-39)
3
1 1 -0 1 1 -03 1-03
0 2 1- is used in case the pumping 021-
The switch
021-1
i l2
ocylinders require service.
i ol 2 extend iol
retract 2
b
fa Left position controls the main cylinder
fa b fab
extending.
Right position controls the main cylinder
retracting.
Fig.3-39

(14)Rotate speed control toggle switch (see Fig.

3-40)
When the switch is in the left position
(“RPM+1 ” -p03
osition) engine speed is 1 -03increase 1-03
- 1 1- 1 decrease 1-1
21
increased.
20 202 02
o l o l l2
i i
fab When the switch is in the right position
fab fabio
(“RPM-” position) engine speed is
RPM+ RPM-
decreased.

Fig.3-40

(15)SYCD display (item 18 in Fig. 3-25)

SYCD display shows the operating conditions
and data as well as parameter selection and
modification.

1- 03 1- 03 1-03
02 1-1 021-1 021-1
l2 l2 l2
fabio fabio fabio

3-28
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
1-1
02 Remote control device 02 1-1 021-1
l2
3.6.2 l2 4l 25
bio bio bi o
1 2 3

fa The trailer-mounted concrete pump

a
f can be fa
operated by the remote control box when the
control model switch on the electrical cabinet
in the Remote position.

Fig. 3-41 shows the panel of the remote

control box.shows the designation of each
element. Fig.3-41

Table 3-7
0 3 -03 03
11-
No.
1- 1- 1 1
Designation
1-1
1-
0 2 02 02
l2 1 l2 l2
bio bio bio
E-STOP button
fa 2
fa
Pumping direction switch
fa
3 Output adjustment switch
4 Agitate reverse
5 Indicator light

E-STOP button (item 1 in Fig. 3-41)

E-STOP is used for only emergency stopping
purposes.

-03 (item (a) in Fig. 3-42)

Pumping1switch 1-03 1-03
1-1
The02up position is pumping forward, while the 1-1 1-1
o l 2 o l 202 l2 02
fab
i down position is pumping reverse. abi
f fabio
Output adjust switch (item (b) in Fig. 3-42)
The up position is to increase output, while (a) (b) (c)
the down position is to reduce.

Agitate reverse (item (c) in Fig. 3-42) Fig.3-42

Up position allows the agitator rotate reverse,

centre position allows agitator run in normal
direction and no effect in the down position

-03 (item 5 in Fig. 3-41)

Indicator light
1 1-03 1-03
1-1 1-1 1-1
o l 202 be light when
It will 02
the machine is in the
l2 l2 02
fabi remote control mode. fabio fabio

3-29
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
3.6.3l 2SYCD operation and instruction l2 l2
a bio
fSYCD only can be used in monitoring fa the bio fabio
operating condition and original parameters
setup. If the parameters should be modified,
you’d better ask for after-sale service.
Home page (see Fig. 3-43)

10 5 1 2 11 12

1- 03 9 HBT60C-1816DIII V2.6
1- 03 F1
1-03
21-1 Remote Fan mode
2 1-1Low-P

02 1-1
l 20 l 20 l2
F2
8
fa bio 0 125

fa bio 0
Oil Pre 0.0 bar
10
Lang
uage
F3
fabio
0 Speed:0 rpm
30 3
Force F4
fan

0 15 -30 90
Ene-
Oil Posi:57 L Oil Temp:18 F5
7 sel

Flux 74%
Emergerncy Stop! Batter 24.0V Menu F6

6 4

Fig.3-43
3 machine
1. Type of-0the -03
7. Oil position 03
1 1 1-
1-1
2. Version
2 number of SYCD
08.2 1-1Water temperature
02 1-1
l 20Function buttons
io3. l 2
io 9. l2
fab fab
Control mode of the machine
fabio
4. Oil temperature 10.Cooling mode
5. Diesel engine rotating speed 11.High/Low pressure
6. Error information 12.Oil pressure

Functions of the buttons in Fig. 3-43 are as

follows:

● F1 and F2: no function.

● F3: language selection.
3
-0fan. -03 03
● F4: force
1 1 1 1 1-
0
● 2F5:
-
21chose the engine saving mode. 0 2 1- 02 1-1
b i o●l F6: turn to the “System Function Menu”.
b i ol 2 bio
l2
fa a f fa

3-30
 SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1- 03
1-1
02 function menu 02 1-1 02 1-1
l2
System
l2 l2
fabioPress F6 in the home page to enter fa the bio fa bio
“System Function Menu” (see Fig. 3-44). System Function Menu
Home
Page F1
This page contains the following information: I/O Test
F2
● I/O Test Modify Parameters

Working Stat. Info

● Modify Parameters F3
Fault Diagnose
● Working Stat. info Information Query
F4

● Fault Diagnose Current Faults F5

● Information Query History Faults
OK F6
● Current Faults
03 Faults
● History
1- 1 -03
Fig.3-44 1- 03
1-1 1- 1 1-1
o l 202 of the buttons are as follow: ol 202
Function
l202
fab
i ● F1: return to the home page. abi
f fa bio
● F2 to F3: no function.
● F4: choose the up item.
● F5: choose the below item.
● F6: to confirm the item chosen.

NOTE:Some of the pages downwards need

password when accessing. You should
ask for after-sale service before modify
the parameter in these pages.
3 03 03
1-0
(1) I/O Test 1- 1-
1-1 1-1 1-1
This
o l 202page displays all of the input and output
o l 202 l202
i
fab port information for the device (see Fig.
i
fab 3-45). The State of Input 1fa bio
Home F1
● F1: return to the Home page.
Forward Pumping--A116 Page
Reverse Pumping--A117

● F2: return to the “System Function Menu”. Local Control--A114 Menu F2

Remote Control--B208

● F3 and F6: no function. Delivery Volume Increase--B116 F3

Delivery Volume Decrease--B117
● F4: turn to the next page. High Pressure--B114
Next
Page
F4

● F5: go to IO-OUT/IN menu.

Temperature Switch--A220
IO-
Main Cylinder Forward--A112 OUT F5

This page is mainly used for service Main Cylinder Backward--A113

Swinging Cylinder Forward--A208 F6
engineers to eliminate the fault codes.

(2) Modify parameters

Fig.3-45
In this page
1 1 -03parameters can be set to adapt 11-03 1- 03
2 1- conditions. Each parameter has
different
0 0 2 1- 02 1-1
l 2 set up before sale. If you want
obeen ol 2 to l2
fa b i
fa b i
fa bio
modify the parameters, ask for after-sale
service firstly.

3-31
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202 status information (see Fig. 3-46)
(3) Working
l l202 l2 02
bio
a page contains the following information:
fThis fa bio fabio
Working Stat. Info
● Pump time Home
Page
F1
1. Pump Time 10.4 H
● Diesel engine run time Menu F2
2. Diesel Runned 14.4 H

F3
Function of the buttons are as follow:
● F1: turn to home page F4

● F2: turn to “System Function Menu”. F5

● F3 to F6: no function. F6

1-03 03
Fig.3-46
1- 1-03
021-1 02 1-1 021-1
l2 l2 l2
bio
a
f(4) Information Query (see Fig. 3-47) fabio fabio
This page contains the following information:
● Control Program Version
● Display Program Version
● Double Power
● Power System
● Hydraulic Selection
● Distribution Selection
● System Model Selection
3 3 03
Function of the
1 1-0buttons are as follow: 1 1-0 1-
-
021turn to home page
● 2F1:
-
021Fig.3-47 021-1
l l 2 l2
io io bio
fab ● F2: turn to “System Function Menu”.fab fa
● F3: turn to next page.
● F4 to F6: no function.

(5) Current faults

This page will display current fault codes
which have occurred.

(6) History faults

This display shows a record for the fault of
03
the device before.
1- 1- 03 1-03
021-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

3-32
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1-03
1-1
02 E-STOP buttons 02 1-1 021-1
l2
3.6.4 l2 l2
fabio fabio fa bio
WARNING
All personnel involved with the job — no
matter what their duties — must be aware
of all E-STOP button locations before any
concrete pumping operations are begun.
Failure to do so may result in damage,
injury or possibly loss of life.

There are E-STOP

1 - 03 (emergency stop) buttons
1 -03 1-03
1-
at various 1 locations on the trailer-mounted
1- 1 1-1
0 2 0 2 02
l2
concrete
ocontrol
pump, with one more on the
ol 2
remote l2
fa b i box. fa b i
fa bio
After pressing one of these buttons, all the
actions of the trailer-mounted concrete pump
will be stopped in spite of any operation.

Rotating the pressed button as directed by

the arrow on the button while pressing it Electrical Control
Box 

again, the button will automatically bounce to

the original position to make the operation
available again.
3 3 03
I O
+ -

1-0 1-0 1-
RPM+ RPM-

-1 shows the E-STOP button on the21-1 1-1

I O I O

1
Fig. 23-48
02
o l 20 control cabinet of the trailer-mounted
o l 20 l2
i i bio
electric
fab concrete pump. fab Fig.3-48 fa

Fig. 3-49 shows E-STOP button on the

remote control box of the trailer-mounted
concrete pump.

1- 03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio Fig.3-49
fa bio

3-33
SYSTEM FUNCTIONS
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 021-1
3.6.5l 2Functions of the symbols l2 l2
abio
fDetails fa
of the symbols on the electrical bio fabio
cabinet and remote control box are shown in
Table. 3-8.

Table 3-8

Function Symbol Function Symbol

Engine Outrigger
start/stop I O extend/retract I O

-03
1
Diesel-1engine 1-03 1-03
2 1 02 1-1 Piston
021-1
l 20start/stop I O
l2
exit/keep/restore
l2
fabio fa bio fabio
Pumping
Washing
forward/reverse

Output
Pre-heating
increase/decrease + - I O

Rotate speed High/low

RPM+ RPM-
increase/decrease pressure

11 -03 1 1 -03 supply 1-03

Swing-cylinder
1 1- Power
1-1
202
extend/retract
l l202 indicator
l2 02
fabio fa bio fabio
Local/remote Running
control indicator

Malfunction
Reverse agitate
indicator 
Main cylinder
extend/retract

1-03 1-03 1-03

021-1 02 1-1 021-1
l2 l2 l2
fabio fa bio fabio

3-34
 SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1-03 1-03
021-1 21-1 21-1
l2 l 20 l 20
--------------------------------------------------------------------------------------------------------------
fabio f a bio f a bio
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
03 03 03

G
- - -
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io--------------------------------------------------------------------------------------------------------------
io io
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3 3
--------------------------------------------------------------------------------------------------------------
- 1 1-0 - 1 1-0 - 1 1-0
021 021 021
--------------------------------------------------------------------------------------------------------------
l 2 l 2 l 2
io io io
fab --------------------------------------------------------------------------------------------------------------
fab fab
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
i i i
fab --------------------------------------------------------------------------------------------------------------
fab fab
--------------------------------------------------------------------------------------------------------------

3-35
SYSTEM FUNCTIONS
HBT6013C-5S

1- 03 1- 03 1- 03
1-1
2 2 1-1 2 1-1
l 20 l 20 l 20
--------------------------------------------------------------------------------------------------------------
o io io
abi fab fab
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
-03 -03 -03

G
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io io io
--------------------------------------------------------------------------------------------------------------
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3
--------------------------------------------------------------------------------------------------------------
-0 -0 -03
1 1 1 1 1 1
0 2 1- 0 2 1- 0 2 1-
--------------------------------------------------------------------------------------------------------------

b i ol 2 b i ol 2 b i ol 2
fa fa fa
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
abi fab
i
fab
i
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

3-36
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
21-1 02 1-1 02 1-1
4l 20OPERATION
o l2 l2
fabi fabio fabio
This section provides the basic operating
procedures for the job. It is important to study
and become familiar with all procedures
before performing any operations with the
equipment.

4.1 The Requirement of Concrete

Concrete is a material formed by mixing
cement, coarse
1 1 -03 and fine aggregate and
1 1 -03 1-03
water,
0 2 1-with or without the incorporation 0of21- 02 1-1
l2
oadmixtures ol 2its l2
i i bio
and additions. It develops
b
fa properties by hydration of the cement. fa b fa
Besides strength and durability, the pumping
concrete mixture should also meet the
requirement of the pipeline. Therefore,
material and mixing proportion of the
pumping concrete are different from
traditional concrete.

4.1.1 Materials of concrete

Cement -03 -03 03
1 1 1 1 1-
Cement
0 2 1- is a kind of finely ground inorganic 0 2 1- 02 1-1
l2
omaterial. When mixed with water, it forms
ol 2 a l2
b i
fa paste that sets a hardens by means fa b i
of fabio
hydration reactions and processes. After
hardening, cement retains its strength and
stability even under water.

Admixture
Admixture is material added during the mixing
process of concrete in small quantities related
to the mass of cement to modify the
properties of fresh or hardened concrete.
3 3 03
1 1-0 1 1-0 1-
1-1
Aggregate
- -
l 2 021 is a kind of granular mineral material
Aggregate
l 2 021 l202
iosuitable for use in concrete. Aggregatesbmay
io be bio
fab natural, artificial or recycled fromfamaterial fa
previously used in construction.

4-1
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
Addition
o l 202 o l 202 l202
fab
i
Addition is finely divided material usedbi in
fa fabio
concrete in order to improve certain properties
or to achieve special properties.

4.1.2 Material and mix proportion of

pumping concrete
Properly choosing the material and mix
proportion is an important method to
guarantee good quality of pumping concrete.

Coarse aggregate
3
(1) Variety and-0quality -03 03
1 1 of coarse aggregate
1 1 1-
Gravel,
0 2 1-macadam and combined aggregate 021- 02 1-1
b i oofl 2gravel and macadam can be adoptedbifor ol 2 bio
l2
fa pumping concrete. The pumpable capacity fa fa
of gravel aggregate concrete is the best, that
of combined aggregate ranks the second,
and that of macadam aggregate is a little bit
poor. Acicular aggregate in macadam, and
macadam with relatively great porosity (such
as vesuvianite and porous aggregate)
should be under strict control for the frequent
occurrence of pipe blockage due to their
relatively poor3pumpable capacity. 3
1-0 1-0 1-03
1-1 1-1 1-1
o l 202 grain size of coarse aggregate ol 202
(2) Maximal
l202
fab
i The maximal size of coarse aggregate
fab
i
fabio
depends on the minimal diameter of
delivery pipe. It is allowed that a small
amount of aggregate in size of one grade
higher coarse, but with the proportion no
more than 2% (see Table. 4-1).

Table 4-1 Comparison of Sizes of

Aggregates in Delivery Pipe

Minimal Maximal Size of Coarse

Diameter of Aggregate (mm)
Delivery Pipe-03 03 03
1 1- 1-
(mm)
21-1 Gravel Macadam
02 1-1 02 1-1
l 20 l2 l2
fabio 100 30 25
fabio fabio
125 40 30

150 50 40

4-2
 OPERATION
HBT6013C-5S

1- 03 1- 03 1- 03
2 1-1 1-1 1-1
(3)20Gradation
o l of coarse aggregate
o l 202 l202
fab
i R e f e r t o T a b l e . 4 - 2 f o r d e taabiil s o f
f fabio
gradation of coarse aggregate.

Table 4-2 Gradation of Coarse Aggregate

Nominal Size of Sieve Pore (mm)
Aggregate Size
50 40 30 25 20 15 10 5 2.5
(mm)
Weight percentage of aggregates passing through sieve (%)
Below
100 100-95 - - 75-35 - 30-10 5-0
40
Gravel
Below
-0 3 100 100-95 - 03 75-40 10-0 03
5-0
-11
30 1- 1-
21 1-1 1-1
10002 100-90 02
Below
20 - -
l2 90-60 - 50-20
l210-0 5-0
iol 25
bio bio
fab Macadam
Below fa fa
- - - 100-90 100-90 (86-55) 55-20 10-0 5-0
20

Fine aggregate
Fine aggregate influences concrete pumpable
capacity more than coarse aggregate. It is
required to get a good gradation of fine
aggregate. Refer to Table. 4-3 for the weight
percentage of fine aggregate passing through
the sieve:

1- 03 0 Aggregate
1-Fine
Table 4-3 Gradation of
3
1- 03
1-1 1-1 1-1
o l 202Fine l202 Size of Sieve Pore (mm)
Nominal
l202
fabi Aggregate 10 5 fabio 2.5 1.2 0.6 abio
f0.3 0.15
Sand 100 100-90 100-80 90-50 60-25 30-10 10-2

NOTE:The fine aggregates passing through

sieve pore of 0.3 mm play an
important role, so generally the
content of such aggregates should be
not less than 15%.

1- 03 1- 03 1- 03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-3
OPERATION
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
Cement
o l 202proportion o l 202 l2 02
Thei minimum cement proportion is required tobibe
fab fa fabio
300 kg / m3.

But it should be noted that an excessively

large cement proportion will increase the
cohesiveness of concrete, thus increase the
pumping resistance. The propo rtion of
admixed cement can be reduced accordingly
when fly ash is being added, but the total
amount of fly ash should depend on the
cement grade (see Table. 4-4).
1 1 -03 1 1 -03 1 1 -03
1- Table 4-4 1- of Different Cement Grades 1-
202 2 2
Proportion of Fly Ash in Case
0 0
o l
biCement Type and b i ol 2 b i ol 2
fa Grade Class of
fa
5~25 Portland cement
5~25 ordinary fa Portland
425 slag
Portland cement cement
Concrete Strength
≤C25 30% 20% 15%

Determination of sand ratio

The optimum sand ratio is the one with
minimum cement proportion on the premise
of ensuring good concrete strength and
pumpable capacity. The sand ratio of pumped
concrete is greater than that of non-pumping
concrete by 2~5%.
1 1 -03 The recommended sand 1-03 1-03
21- in the table below:
ratio is shown 1-1 1-1
l2 0 l 202 l2 02
fabio fab
i o
Table 4-5 Recommended Sand Ratio (%) fabio
Max. Aggregate Concrete with Additive Concrete Without Additive
Size (mm) Gravel Macadam Gravel Macadam
15 48 53 52 54
20 45 50 49 54
25 42 44 44 49
40 38 42 40 45

-03 ratio refers to the ratio of -03 03

Water cement ratio
The water cement1 1 1 1 1-
water 2to 0 1-
2cement, the value of which directly 202
1- 021-1
ol ol l2
fa b i
influences the slump. The optimum b
water
fa
i
fabio
cement ratio for pumped concrete is 0.4 ~ 0.6.

4-4
 OPERATION
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
o 202 for concrete
Additive
l o l 202 l202
fab
i Adoption of additive is a relatively economical
fab
i
fabio
method for improving workability of concrete.
Please consult the adoption of the additive
w i t h th e c on s t r u c t or s a c c or d i n g t o t h e
experiment results in order to ensure smooth
pumping. You must follow the local regulation
for pumped concrete.

Mix proportion of pumped concrete

In determining the mix proportion of pumped
concrete, the method for the ordinary
concrete1can
1 -03 still be adopted. But special 11-03 1-03
2 1- should be considered in respect 0of21-
treatment
0 02 1-1
l2 l2 l2
fabiocement proportion, slump, sand ratio, etc.
bio fa fabio
(1) The slump range of pumped concrete is
generally controlled between 10 ~ 23 cm.
For the pumping with a long distance and
a great height, it is generally controlled at
about 18 cm.
(2) Strict control of the mix proportion of
concrete.
Precautions

1 1 -03
● It is generally required to finish pumping
1 1 -03 1-03
1- 90 min after mixing.
within
2 1- 02 02 1-1
o l 20The o l 2for l2
fab
i ● rapid setting concrete is i
forbidden
fab fabio
pumping.
● It is forbidden to add water into the
hopper.
● It is forbidden to put the concrete with too
much deviation of slump or obvious
quality problems into the hopper.
● You must adopt the cement according to
the local standards during working.

1- 03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-5
OPERATION
HBT6013C-5S

1-03 1- 03 1- 03
1-1 1-1 1-1
202 Disposal
4.2 l Pipe l202 l2 02
a bio
f4.2.1 fabio fabio
Selection of concrete delivery pipe
Concrete delivery pipe includes tapered pipe,
elbow bend pipe, spigot tube, straight tube,
hose, pipe connector etc. Generally, a set of
standard pipes is equipped with the machine.
At the same time, customers can choose other
kind of pipes according to the local situation.

The commonly used 2-gradation pipes diameter

is 125 mm or 1503 mm. The basic requirements
1-0as follows: 1- 03 1- 03
for selection-1are
21 1-1 1-1
20 202 l2 02
iol iol 4-6 bio
fab fabTable fa
125 mm delivery 150 mm delivery 205 mm 3-gradation
Concrete pipe
pipe pipe delivery pipe

Aggregate size
40 mm / 30 mm 50 mm / 40 mm 80 mm / 70 mm
(gravel/ macadam)

4.2.2 Disposal
Preparation of Pipe
Prepare pipes and pipe connectors according
1 2 3 4 5
to the 2-gradation pipes list (see Fig. 4-1).
03
- Concrete Delivery Pipe 03 03
Requirement
1 - 11of 1 - 11- 1-1
1-
● Pay02attention to the wall thickness where 02 02
l 2 easily worn out. Never use the pipes
oare ol 2 l2
fa b i
fa b i
fabio
which are damaged, cracked or thin-wall.
● Shorten the distance as much as
possible and reduce use of the elbow
pipes to reduce the delivery resistance.
But you must ensure smooth pumping Fig.4-1
and normal delivery.
● It is suggested that the hose in the end of 1. Discharge outlet 4. Spigot
2. Tapered tube 5. 125A straight tube
front should be vertical. If horizontal
3. 45° elbow
placement is required, too much bending
03 03 03
11-
is forbidden.
1- 1-1
1-
1-1
1-
0 2
2 that the connections are firm. Fixed 202 02
● Ensure
o l o l l2
i
fab devices must set at the elbows, and
i
fabthe fabio
horizontal pipeline must be fixed with firm
supports instead of being suspended.

4-6
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1
2 the pipe clamps should be tightened20to2
● 20All
1-1 02 1-1
o l ol l2
fa b i ensure pipe connectors are sealed
fa b i
properly fabio
without leakage, especially during water
pumping. The contact of the pipe clamps
with the ground or supports is forbidden.
● It is suggested to wrap the delivery pipes with
heat preservation materials in cold winter to
keep the concrete from cold exposure. It is
suggested to cover the delivery pipes with
wet grass sacks, etc. in summer to avoid
slump loss which causes pipe blockage.
-03
1
1vertical 11 -03 1-03
Upward
02 1
In2upward
- pipe disposal
vertical pipe disposal, try20 to2
1 -
02 1-1
o l o l l2
i
fab overcome the refluent pressure caused
i
fab by fabio
gravity of the concrete.
(1) When the vertical height is relatively small.
Set a certain length of horizontal pipe
between the lower end of the vertical pipe
and the trailer-mounted concrete pump.
Generally, the length ratio of vertical pipe to
horizontal pipe is 3:1, and the length of the
horizontal pipe should generally not be less
than 15 m.
03 03 03
(2) When
1 - 11-the vertical height is relatively large 1-11- 1-1
1-
o l 20or2 confined by the site. o l 202 l202
fab
i Set a spigot between the tapered i
fab tube fabio
and the straight tube. Seal the spigot to
prevent the concrete from back flowing at
the time of pumping stopped.

NOTE:When the upward vertical pumping

height exceeds 30 m, set a new pipe
without any wear or with a thick wall at
the beginning of the pipeline so as to
avoid excessively high pressure inside
the pipe
1 - 03 which will lead to accidents. 1-03 1-03
1 -1
When necessary, inspect the wall -1
1-1
l 2 2
0 thickness. If the wear of the pipe after
l 2 021 l202
io io bio
fab fab new
long-time use is relatively great, fa
pipes should be changed.

4-7
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
o l 202 of elbows, vertical pipes and etc.
The fixation
o l 202 l2 02
abi shown in Fig. 4-2.
fare fab
i
fa bio
11 12

1-03 1 -503 6 1-03

1-1 1- 1 1-1
1 2 3 4 7 9

202 20 2 10
02
iol iol l2
fab fab fa bio
8

Fig.4-2
1. trailer-mounted concrete pump 5. 45° elbow 9. 90° elbow with R=1000
2. Hopper 6. Spigot 10. Vertical pipe support
3. Discharge outlet 7. Straight tube 11.90° elbow with R=1000
4. Tapered tube 8. Base 12.Horizontal support

1 1 -03 1 1 -03 1-03

Downward
0 2 1-vertical pipe disposal 0 2 1- 02 1-1
ol 2 ol 2 l2
(1) When the inclination of the pipe is over 4°~7°
b i
fa A horizontal pipe should be set at the fupper a b i
fa bio
end of the downward inclined pipe, with a 4°~7°
•+

length more than 5 times of the fall height

H Concrete flowing direction
“H” (or 3H long pipe plus a hose) to prevent
the concrete from gravity flow by the friction
resistance in the horizontal pipe.
Fig.4-3
(2) When the inclination of the piping is over 7°~12°
Besides the horizontal tube referred upward,
an air release valve should also be set at the
upper end 1 1 -0of3 the inclined pipe. During 1 1 -03 1-03
0 2
pumping, 1- open the air release valve to 021- 02 1-1
l2
odischarge ol 2 l2
fa b i i
air until the mortar starts to flowbout.
fa fa bio
Inclined pipe is filled with concrete. Close the
air release valve to conduct normal pumping.

4-8
 OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1
02 there is no enough space for laying 1-1 1-1
l2
NOTE:If
l 202 l202
fabio i o
fab or
a horizontal pipe, hoses, elbows fabio
ring pipes can be use.
Set sponge rubber balls in the pipeline
at the beginning of pumping for the
downward concrete delivery at a large
angle.

Practical delivery length

Practical delivery length is different according
to pipeline forms, quantities, and landforms.
Reference can be made to Table. 4-7.
1-03 1 -03 1 -03
02 1-1 Table 4-7 Horizontal Conversion
0 2 - 1
1Length for Different Pipe Disposal 21-
1
l2 l2 l 20
fabio fab
i o Horizontal Conversion
fab
i
Lengtho
Delivery Pipe
Type Unit Slump (mm) Slump (mm) Slump (mm)
Specification
50~120 137~170 190~230
Upward
meter 125A 3.5 4 4.5
vertical pipe
Tapered tube piece 150A~125A 6 6 6
Elbow piece 90° 6 6 6
Hose piece 2 2 2
For downward pipeline, calculation is carried out according to the actual length.

- 03 1- 03 1-03
-11
4.2.3 Operation
21
after blockage
1-1 1-1
20 l2 02 l202
iol bio bio
fab Precaution of Blockage fa fa
(1) Improve the quality of the concrete to
prevent blockage.
(2) Prevent leakage of the connectors. Never
use elbows with too small bent radius.
Use uniform pipes connected well.
(3) Adjust the parameters of the hydraulic
system properly. Prevent unauthorized
persons operate the adjustment.
(4) If the pumping has to be stopped for a
1 - 03 1 -03 1-03
long
1- 1 time, start the pump once every
1- 1 1-1
0 2 0 2 02
ol 2 for 1-2 strokes and then forward pumping ol 2 l2
15~30 min to carry out reverse pumping
fa b i
fa b i
fabio
for 1-2 strokes.

4-9
OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202 and Solution of Blockage
Judgement
l l2 02 l202
fabio fabio fabio
WARNING
Before remove the connectors, screw off
the bolts of the connectors and shake the
pipe to reduce the inner pressure to 0. It
is to prevent injury of the concrete splash.

(1) If the pumping circle stops automatically

after the peak value raising to the setting
pressure 0 3
-(32MPa) rapidly with the 03 03
1 1 1- 1-
1- of the strokes, blockage occurs.
alternation 1-1 1-1
l 202
(2) ioUnder ol 202 l202
b normal situations, operate 1~2 circles
fa of reverse pumping will eliminate blockage.fa b i
fabio
If it doesn’t work, stop themachine to clean
the pipelines after locating the blocked point.
NOTE:Never operate reverse pumping too
frequently, or the blockage will be
more serious.
Wooden Hammer
(3) During reverse pumping operation, there
will be strong vibration on the pipe from the
outlet of the pump to the blocked point.
3 03 03
1-0
After the1blocking point the pipes are still. 1- 1-
1- 1-1 1-1
o l 202 the blocked pipes with wooden
(4) Knocking
o l 202 l202
i i
fab h a r m e r , t h e p i p e l i n e w i l l r e cfoabv e r fabio
sometimes. If it doesn’t work remove the
blocked pipes and clean them.
(5) If the judgement of the blockage is not
precise, clean the pipeline in sections. If Fig.4-4
d i s c o v e r t h e c on c r e t e b e g i n n i n g t o
coagulate, open all of the connectors
immediately and clean the pipes rapidly
in order. At the same time, clean the
trailer-mounted concrete pump.
1- 03 1- 03 1-03
021-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-10
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1
02 Rules of Blockage 02 1-1 02 1-1
l2
General
l2 l2
fabio fa bio fabio
WARNING
Air will enter the pipeline at the time of
blockage elimination. When restarting
pumping, prevent the concrete jetting out
from the pipe end to injure people.

(1) During upward pumping, reverse

pumping is easy, so blockage seldom

1 1 - 3 the blockage of distribution 11-03

occurs. 0But
1-03
0 2 1- tapered tube or elbow in horizontal
valve,
0 2 1- 02 1-1
l 2 section easily occurs. l2 Fig.4-5 l2
fabio a bio fabio
(2) During horizontal long-distance f pumping
or downward inclined pumping, reverse
pumping is hard. Blockage mainly occurs
in elbows and horizontal pipes at the
lower end.

4.3 Pre-operational Checks

When preparing to operate this equipment, it is
importa n t t3o be a war e of you r wo r k in g
1 1 0
-and 1 1 -03 1-03
1-1
conditions hazards involved. Always study
21-carefully before starting any operations.
the20job 0 2 1- 02
b i oBl e s u r e y o u a n d o t h e r s i n v o l v ebdiowl 2i t h bio
l2
fa fa fa
operations understand all of the rules. Operate
the machine within the operating parameters
specified in this manual (see "Specifications" on
page 7-1). Never use the work equipment for
something it was not intended, otherwise
damage to the equipment or injury to personnel
may result. Keep in mind you are responsible
for the safe operation of your equipment.

Before starting
1 - 03 your machine or preceding with 1-03 1-03
any work
2 1 -1 operations, it is important to be sure21-1 1-1
l 20 equipment is safe to operate. Below
your l is20a l202
i o i o bio
fab list of basic items to check before any fabwork is fa
to begin. If any problems are found during this
check, have them repaired immediately.

4-11
OPERATION
HBT6013C-5S

1-03 1-03 1-03

021-1 021-1 02 1-1
l2 WARNING l2 l2
a bio
fNever fabio fabio
operate a machine that is unsafe,
damaged or in need of repair. Using
inappropriate equipment can cause
accidents or possibly death. Always check
the maintenance record for this equipment
before operating.

Before operating this equipment read and

understand the following:
● Look for -0any 3 obviously missing or -03 03
1 1 1 1 1-
damaged
0 2 1- items and immediately replace 021- 02 1-1
2 2 l2
ioorl repair them. iol bio
f●ab Be sure all safety and work-related
fab fa
equipment necessary for the job is in
place and properly secured for travel.
● Inspect the outriggers for damage or
missing components. Be sure the
outrigger locks are functional and that the
outriggers are properly retracted and
locked in place before you travel.
● Inspect the hopper area for loose,
3
-0damaged -03 03
missing1or 1 items. Be sure this 1 1 1-
area0 2 1-clean and functional.
is 0 2 1- 02 1-1
l2 2 l l2
f●a bioCheck the condition of all visible fa bio fabio
hydraulic hoses. Look for worn or leaking
fittings and cuts, scuffed or cracked hose
surfaces. Have worn, cracked or leaking
hoses repaired or replaced immediately.
● Check whether the delivery pipes are
disposed correctly. Guarantee the
concrete delivery, feeding mode and
capacity. Inspect the delivery pipe for
damage, excessive wear, dents, loose
1 - 03 1 -03 1-03
clamps-1or mountings. Never use a worn 1
0 2 1 0 2 1- 02 1-1
l2
hose or damaged piping. 2 l l2
f●a bio fa
Inspect the hydraulic cylinders for damagebio fabio
or leak s. Have damaged or leaking
hydraulic cylinders repaired immediately.

4-12
 OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1
2 sure all safety decals are in place and 1-1 1-1
● 20Be
o l o l 202 l202
fab
i are not damaged. Be sure they are i
fab clean fabio
and visible to all personnel.
● Check the hydraulic tank and cooler. Be
sure they are not damaged, loose,
leaking or blocked with debris. Ensure
the coolant is sufficient.
● Check that all fluid levels are at correct
levels (hydraulic, water, fuel). Ensure the
grease in the lubricating grease pump is
sufficient.3 Pull the handle of grease pump
-0
a n -d11t u r n t h e o i l c u p c o v e r f o r w e l l -11
-03 1-03
21 21 02 1-1
l 20lubrication of each point. l 20 l2
fabio● fa control
Set all switches on the electrical
bio fabio
cabinet panel and the remote control box
at “OFF” position. Disconnection, wire off,
looseness of contact screws and short
circuit of electrical elements are
impermissible.
● Check the engine battery and circuit.
Make sure the voltage is 24±2V, and
there is no disconnection, wire off and
03 in the circuit.
looseness 03 03
● Check 1 - 11- that the power and water supply 1-11- 1-1
1-
2
20meet 202 02
o l o l l2
fab
i the demand of normal operation,
abi fabio
and make sure the electrical, fhydraulic
and mechanical systems are in good
condition.

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

4-13
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
202
4.4 l Set-up Site l202 l202
fabio fabio fabio
WARNING
Failure to observe and follow these
directives may result in equipment
damage, property damage, personal injury
or even death.

The machine operator takes responsibility for

setting up the machine safely. He must inspect
the proposed set-up site and refuse to set the
machine up at-the
1 03 site of operations if he has 1-03 1-03
1 1-1 1-1
21-regarding safety.
any doubts
20 202 02
o l o l l2
Thei machine operator must be familiar with
fab fab
i
fabio
the working area and surroundings before
working. The working area and surroundings
include obstacles in the work and travelling
areas, the load bearing capacity of the
supporting ground and any barriers separating
the construction site from public roads.
The machine operator must also check the
approach route to the site where the machine
will be set up. If you are unsure the suitable
approach route,
1 1 -03 prepare the route before 1 1 -03 1-03
working.02It1-is necessary to walk the approach 021- 02 1-1
2 in darkness and at dusk or dawn.
ol once ol 2 l2
i
route
b
a should repeat this exercise again before
fYou fa b i
fabio
leaving the construction site.
The machine operator must always ask for a
signaller if you have to reverse into the site
where the machine will be set up. If necessary,
have the approach route closed off or secured
by signallers. Have any materials or equipment
that hinder your approach removed.
You must always ask for a signaller if you
have to reverse
1 1 -03 into the site where the 1 1 -03 1-03
machine 0 2 1- be set up. If necessary, have the 021-
will 02 1-1
b i ol 2 route closed off or securedbiby
approach ol 2 bio
l2
a
fsignallers. fa fa
Have any materials or equipment
that hinder your approach removed.

4-14
 OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
4.502Starting Up
l2 l202 l2 02
fabio fabio fa bio
The operator can start the trailer-mounted
concrete pump after having conducted all the
inspection work.

4.5.1 Engine starting

CAUTION
Make sure all the switches and buttons
are at the position of stopping forward
pumping and reverse pumping. Or
damage 1 1 -of03 the machine and injury of 11-03 1-03
-
021 may occur.
personnel 021
-
02 1-1
l2 l2 l2
fabio fabio fa bio
(1) Keep the engine rotate without load.
(2) Turn on the power supply button (a) in
Fig. 4-6 (“Power supply button”) on the (d)
left side of electrical control cabinet, and
the indicator light (d) goes on and the Electrical Control
Box

SYCD displays the current state. (a)

(b) (c)
(3) Set switch (b) to the right side in Fig. 4-6
(“Engine start” switch). After the diesel
I O
+ -

RPM+ RPM-
I O I O

engine starts, SYCD display the current

working
1 1 -03state of the diesel engine. The 11-03 1-03
0 1-
interval
2 between two adjacent starts21-
02 1-1
2 20 l2
iol should be 2~3 min. iol bio
fab (4) Once the engine is started, f observe
ab fa
SYCD used to measure engine oil
pressure, voltage, fuel level, water Fig.4-6
temperature and rotation speed of diesel
engine. Only after everything goes well,
can the engine work with load.
(5) In winter, use winter engine oil and diesel.
Under the temperature lower than -20°C,
often remove the startup motor, and

-03 -03 03
lubricate the ring gear of flywheel using
1 1 1 1 1-
1-
cold-resistant
2
grease through the mounting 1- 1-1
o l 0
2 hole of the startup motor. This will omake
l 202 l2 02
fab
i the startup gears mesh properly. abi
f fa bio

4-15
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
(6) Check
o l 202 whether there is abnormal noise o l 202 l202
i
fab on the machine and wether the oil filter
i
fab is fabio
blocked.
(7) Set the switch (c) in Fig. 4-6 (“Pumping
direction” switch) in the “Forward” position
(left position), and then the concrete piston
begins to move. Check the whether the
main oil cylinder and swing valve cylinder
change over normally. Check whether each
pipe clamp looses, and each pipe
connector leaks.
3
-0 reverse pumping is required 3 03
NOTE:When 1the
1 1 1-0 1-
at
-
1 time of blockage, just keep the 021
02the
-
02 1-1
l 2
o “Pumping direction” switch on bthe ol 2 l2
fa b i
fa
i
fabio
electrical control cabinet in the
“Reverse” position (right position). But
do not conduct reverse pumping too
frequently, otherwise more serious
blockage could be caused.

4.5.2 Engine racing

(1) After starting the diesel engine, operate it

with a rotation speed of 800~1000 r/min
1 - 03 1- 03 1-03
1
for 3~5-min.
1-1 1-1
021
l2 02 02
(2) oConduct
b i idling for 10 min to check
b i ol 2 bio
l2
fa whether the indication of the pressurefa fa
gauges are normal, whether the agitating
device can achieve reverse agitating and
whether the reverse pumping is normal.
The pressure gauges are on the side of the
trailer-mounted concrete pump (see Fig. 4- Fig.4-7
7).
1. Main system oil pressure gauge
2. Change-over pressure gauge
3. Agitating oil pressure gauge

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-16
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1
2 system oil pressure gauge is used 1-1 1-1
● 20Main
o l o l 202 l2 02
fab
i to monitor the hydraulic oil pressure
fab
i
fa bio
produced by the hydraulic pump during
20

operation (see Fig. 4-8).

3000
30
10 2000 S 4000

1000 5000

psi
5800
MPa

0 40

Oil pressure of main system

3 Fig.4-8
3
-0 -0 1-03
-11 -11 1-1
l 2 021 l 2 021 l2 02
io● Change-over io to bio
fab pressure gauge
fb
is aused
fa
monitor the S-tube shift cylinder hydraulic
operating pressure during operation. The
change-over pressure is the accumulator 20

pressure and it is always active (see Fig. 10 2000

3000
S 4000
30

4-9). 1000 5000

psi
5800
MPa

0 40

-0 3 -0 3 Change-over pressure
03
-11 -11 1-
21 21 021-1
20 20 Fig.4-9 l2
iol iol bio
fab fab fa
● Agitating oil pressure gauge is used to
monitor the hydraulic pressure of the
agitators in the concrete hopper (see Fig. 10 15

4-10). 1500 2000

1000
S 2500
5 20
3000
500
psi 3500
MPa
0 25
(3) A period of idling is necessary if the
temperature is low. Only after the
temperature of the hydraulic oil rises up

-03 -03 03
to 20°C, can the concrete be fed for Agitating oil pressure

1 1 1 1 1-
1-
pumping.
02 1-
02 021-1
l2 l2 Fig.4-10 l2
fabio fabio fa bio

4-17
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202
4.6 l Outrigger Set-up l2 02 l2 02
a bio
fWhen fa bio fabio
preparing to extend the outriggers for
the job set-up, ensure there is no explosive
gas and substance around, and the load-
bearing surfaces should satisfy the working
conditions.

4.6.1 Load-bearing surface

It is important to ensure that the load-bearing
surface (area the outrigger will be resting on)
will support the weight of the machine before
1 - 03 1- 03 1-03
operation. -1
021 1-1 1-1
o l 2 o l 202 l2 02
The
fab
i following are conditions to avoid i
during
fab fabio
set-up:

● Very green grass in a circular shape

● Pipes extending from the ground
● Signs of recent excavation
● Sprinkler heads
● Backfill ditches
● Ditches with water (indicating recent rain)
Loose soil1-0
3 03 03
● 1- 1-
● 02 1-1
Underground cavities/voids 021-1 021-1
l2 l2 l2
fa bio fabio fabio
Check the position of the trailer-mounted
concrete pump. The trailer-mounted concrete
pump should be installed on even and solid
ground. To avoid slide, the trailer-mounted
concrete pump cannot be set on a slope more than 3°
more than 3°.

This following information gives you a basic

idea of how well 3 your outrigger may be
1 - 0
supported 1with different soil types and 1 1 -03 1-03
cribbing 0 2 1-
timbers. 0 2 1- 021-1
2l 2 l l2
fa bio fabio more than 3° fabio
Fig.4-11

4-18
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
The
o l 202trailer-mounted concrete pump shouldo l 02
2be l2 02
i
fab set at the ground which has a load-bearing
fab
i
fabio
capacity of 45kN. Before proceeding, you
must kn ow i f onl y t he f act or y su p p lie d
outrigger pads are sufficient before
completing outrigger setup or if auxiliary
cribbing timbers are required (see Fig. 4-12).

Note the downward pressure value of each

outrigger of your machine. Note the
“Allowable Soil Pressure” for the ground
surface type
1 - 03 where the machine will be 1-03 1-03
-1 to check if pads are necessary.
stationed
21 1-1 1-1
20 l202 l2 02
iol bio
Fig.4-12
bio
fab fa fa

● Never place the outriggers in an uneven

position. Be sure all sides of the outrigger
pad (a) is level and square with the
surface.
a

1-03 1-03 1-03

02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio
Fig.4-13

● Never set the outriggers up on a slope or

hill. Be sure the outrigger pad (a) is
sitting on flat level ground.

1-03 1-03 1-03

02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio
Fig.4-14

4-19
OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
●
o l 202 set the outriggers up on areas with
Never
o l 202 l202
i i
fab voids. Be sure the surface is flat (a)faband fabio
stable and without voids.

3 Fig.4-15
3
-0 1- 0 1-03
-11 1-1 1-1
● When
l 2 021using cribbing support, be sure thel 202 l202
io io bio
fab support pad that came with the machinefab fa
is also used between the outrigger pad
(a) and cribbing (b). a
b

Other details about placement of the Fig.4-16

outriggers: 1-03 1- 03 1-03
02 1-1 21-1 02 1-1
● pump is needed to set a place forl 20
Ifl 2this l2
bi o bio bio
fa a long time, a reinforced concrete falevel fa
ground is advised in order to clean it
conveniently.
● During high-pressure and large-output
pumping, anchor the pump completely. If
the pump is set on the pads, this should
be treated as temporary placement.
● If the pump is set on the sinkage or a
h o l e , r e l e v a n t m ea s u r e s s h o u l d b e
adopted. 03 03 03
1- 1- 1-
● Ensure 1-1
02 enough illumination on the worksite. 02 1-1 02 1-1
● b i oAtl 2 least b i ol 2 bio
l2
fa 1m space around the fa
pump fa
should be left, to make maintenance
convenient.

4-20
 OPERATION
HBT6013C-5S

1-03 1-03 1- 03
1-1
02 Operation of outriggers 02 1-1 02 1-1
l2
4.6.2 l2 l2
fabio fabio fa bio
CAUTION
Take care to prevent your feet from being
injured by outriggers during operation
(see Fig. 4-17).

The trailer-mounted concrete pump is

supported by the outriggers (see Fig. 4-18).
Before start-up the equipment, you should
set-up the outriggers as follows:
1-03 03
1-
Fig.4-17
1- 03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

1-03 Rear
1 -03Front Guiding
1- 03
1-1 1 1-1
outriggers
02 02 1- outriggers wheel
02
l2 l2 l2
fabio Fig.4-18 fabio fa bio

(1) If the guide wheel is retracted in position

1, pull out the locking pin to extend it to
locking pin
the limit position and then insert the pin
to fix it (see Fig. 4-19).

1-03 1-03 03
1-1 1-1 112-
position
-
2 2 21
iol 20 io l 20 iol 20
fab fab position 1 fab
Fig.4-19

4-21
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
(2) Pull
o l 202out the rear free outriggers, insert
o l 202 l202
i
fab the locking pins of rear outriggersfaandbi fa bio
lock the anti-l ooseness mec hanism
(see Fig. 4-20).
(3) Pull out the front free outriggers, insert
the locking pins of front outriggers and
lock the anti-looseness mechanism.
(4) Retract the outriggers in the reverse insert the
order. lock pin

4.7 Function
03 Check 03 03
1- -11
- 1-
1-1 1-1
Fig.4-20

l 2 02 check the following functionsl 2021

You should
l202
o you begin using the machine on bthe o bio
abi a i
before
fconstruction site.
f fa

4.7.1 Pump functions

The fundamental prerequisite for problem-
free use is a fully functional pump.

Switch over
Check for an unimpeded switch over function
of the delivery pistons and the S-valve at
various engine speeds.

11-03 11 -03 1-03

Stroke time
1 - 1 - 1-1
Measure
o l 202 the machine stroke time under no
o l 202 l202
abi i.e. without concrete.
load,
f abi f fa bio
● Set the engine to maximum speed.
● Set the maximum pumping rate.
● Start the measurement at the first switch
over of the S-valve.
● The first single stroke is complete with
the next S-valve switch over.

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fa bio

4-22
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

● 2 1-1
0Measure 02
the stroke time in a minute2for
1-1 021-1
l2 l l2
fabio i o
fab value
three times, get the average. The fabio
must match the data of maximal pumping
times.
NOTE:Due to differences in reaction times
when using the stopwatch, the value
determined may vary from the value
stated by approximately 5%. You may
have to take the measurement several
times and calculate the mean of the
values measured.
1 1 -03 1 1 -03 1-03
4.7.2
0 2 1-Filter functions 0 2 1- 021-1
l 2 hydraulic system of trailer-mounted concrete
oThe ol 2 l2
b i
fa pump has a high pressure oil filter, which b i
fa shall fabio
be subject to the same requirements on use and
maintenance. The oil filter is mounted beside the
oil tank (see Fig. 4-23).
The checking processes of the filter is as
following:
● Bring the hydraulic fluid up to operating
temperature (122° F (50° C)).
● Set the maximum pumping rate. Fig.4-23 High-pressure Oil Filter
● 03the red button on the filter if it is 1-03
Press -in
1 1-03
1 1 1-1
21-
sticking out. 21- 02
o l 20 20
olfilter l2
fab i NOTE:If the indicator at the top
fa
i
of boil
fabio
turns green, it indicates that the oil
filter is in good condition, without any
blockage; if it turns red, in indicates
that the filter core is seriously blocked
and the operation is stopped, and the
filter core must be replaced.

Environmental protection
Comply with the waste disposal regulations in
force for your area when changing the fluid
3 03 03
filter. 1-0 1- 1-
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

4-23
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
2 1-1 021-1 02 1-1
4.7.3l 20E-STOP function l2 l2
bio bio
faIt is only possible to intervene rapidly fina the fa bio
event of danger if all the E-STOP buttons are
functioning.

The machine is no longer safe in operation if

one of the E-STOP buttons is defective, as
you will no longer be able to switch the
machine off quickly enough if danger
threatens. You must therefore inspect the
function of the E-STOP buttons and the lever
position for the03boom valves before starting 03 03
11-
work each1-time. 1-1
1-
1-1
1-
o l 202 o l 202 l202
bi are E-STOP (emergency stop) buttons
faThere fab
i
fa bio
at various locations on the trailer-mounted
concrete pump, with one more on the remote
control box.

Pressing any button stop all operations

immediately. The button locks in the STOP
position until it is released by rotating it
clockwise, as indicated by the arrows on the
button. All functions will resume normal
Fig.4-24
1 - 03 r t h e E - S TO P b ut t on i s
op e ra t i o ns a f te
1- 03 1-03
released (see -1 Fig. 4-24). 1-1 1-1
2 021 02 02
l
io restarting i ol 2 bio
l2
fab b
When the device to work again
after every abnormal condition eliminated,
fa fa
make sure that all the switches on the
electrical control cabinet panel and the
remote control box are set at “OFF” state,
and then reset the E-STOP button to prevent
of affection the starting of the engine
Electrical Control
Box 

Fig. 4-25 shows the E-STOP button on the

03 cabinet of the trailer-

electrical control
- -03
1-03
I O
+ -

-1 1 -11
mounted concrete pump.
1-1
RPM+ RPM-

21 21
I O I O

20 20 l202
iol iol bio
fab fab fa
Fig.4-25

4-24
 OPERATION
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
o 2024-25 shows E-STOP button onol the
Fig.
l 202 l202
i i
fab remote control box of the trailer-mounted
fab fabio
concrete pump.

The way of checking the function of E-STOP

buttons is as following:

● Switch the pump on.

● Operate a boom function.
● Press one of the E-STOP buttons. The
pump must come to a halt immediately.
● Check all E-STOP buttons on the machine Fig.4-25
3 03 03
1-0the remote control in the same way.
and on 1- 1-
1-1 1-1 1-1
o l 202 o l 202 l202
fabi 4.7.4 Function check on bi
the faagitator fabio
safety cutout
This machine is fitted with an agitator safety
cutout. A pressure roller switch is acted on as
soon as you open the grille. This causes the
agitator to halt and the pressure to be
dumped from the accumulator, i.e. the S-
valve will no longer be able to switch over. In
addition, the delivery pistons return to the end
position and the concrete pump halts.
1- 03 1-03 1-03
1-1 1-1 1-1
o l 202 WARNING
o l 202 l202
fabi A defective agitator safety i
fab can
cutout fabio
cause you to believe that the machine is
safe, even though this is not really the
case. This can lead to the agitator
continuing to run or the S-valve switching
over when the grille is open. You must
therefore check the function of the
agitator safety cutout before you start
each pumping job. Failure to do this could
result in damage to the agitator or serious
-03
injury to persons.
1 1-03 1-03
02 1-1 021-1 02 1-1
●l 2 l2 l2
bio
Open the grille with the concreteiopump
fa running. fa b fabio

4-25
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
●
o
The
l 202switching cam acts on the pressure202
l l202
fabi roller switch. fa bio fabio
● The agitator must come to a halt
immediately.
● The S-valve must no longer switch over.
● The concrete pump must run to the end
position and halt.

DANGER
You must stop work if you open the grille,
but
1 1 -03 1 1 -03 1-03
0 2 1- continues to run
● the agitator
0 2 1- 02 1-1
● the
b i ol 2S-valve continues to switch b i ol 2 bio
l2
fa● the concrete pump does not run fto a its fa
end position.
Failure to do this could result in serious
injury to persons.

NOTE:You must switch the concrete pump

off and back on again to restart it.

4.8 Pumping3 Operation Hand Signals

1-0 1-03 1-03
02 1-1 CAUTION 021-1 02 1-1
l2 l2 l2
bio
faFailure to observe and follow this directive
fa bio fabio
may result in loss of control, a possible
rollover and personal injury.

These one- and two-hand signals presented

by the CPMA (Concrete Pumping
Manufactures Association) are required
during pumping operations by OSHA
(Occupational Safety and Health Association).

NOTE:If nonstandard
1 1 -03 signals are used, be
1 1 -03 1-03
0 2 1- the operator and signal person 021-
sure
02 1-1
b i ol 2 agree on them before operationsbare
i ol 2 bio
l2
fa to begin. fa fa

4-26
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
o l 202 begin operations until all signals
Never
o l 02
2are l202
i
fab clearly understood. The operator
i
fab shall fabio
respond to operating signals from the proper
signal person only, but shall obey a stop
signal at any time from anybody. The signal
person shall be in a clearly visible or lighted
location.

If signal communications are interrupted at

any time, the operator will stop all movement
of the equipment immediately.

1 1 -03 1 1 -03 1-03

START
0 2 1- OR SPEED UP PUMPING 0 2 1- 02 1-1
ol 2 ol 2 l2
Using the right or left hand at waist level,
fa b i make a fist and move the forearm fa
in b i
and out fabio
to indicate to the operator to start pumping
operations.

Move the forearm in and out at a faster pace

to indicate an increase in pumping speed. Fig.4-25

SLOW DOWN PUMPING

Using both hands with the palms facing down
at waist level, move the forearms up and

1 1 -03
down to indicate to the operator to slow
1 1 -03 1-03
1- operations.
pumping
02 1- 02 02 1-1
l2 l2 l2
fabio fabio fabio

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.4-26

4-27
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
CHANGE
o l 202 PUMPING SPEED SLIGHTLY ol 202 l202
fab
i the right or left hand and openingaband
Using
f
i
fabio
closing the thumb and index finger indicates
to the operator to increase or decrease
pumping speed (flow) a little bit.

1-03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

Fig.4-27

RELIEVE PRESSURE IN PUMP SYSTEM

Use the right hand or left hand to tap twice
on your hard hat to indi cate to put the
pumping system in the reverse mode to
3 03 03
1-0 on the piping system.
relieve pressure 1- 1-
02 1-1 021-1 02 1-1
l2 l2 l2
fabio CAUTION
fabio fabio
Stop pumping in the forward mode and
place the system in the reverse mode
immediately if the signal person uses this
signal during operations. Failure to do so
may result in a sudden rupture in the
piping system or hose end-swing and
personal injury.

1-03 1 -03 1-03

02 1-1 02
- 1
1Fig.4-28 02 1-1
l2 l2 l2
fabio fabio fabio

4-28
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
o
ADD
l 202WATER TO HOPPER o l 202 l202
fabi Using the right hand and fab
i
thumb pointing
fabio
toward your mouth, lift the right hand and tilt
the head as to indicate drinking. At the same
time, hold up the left hand and use your
fingers to indicate the amount in gallons
(liters) of water to be added to the mix.

Use this signal to indicate the concrete mix is

too thick and needs to be thinned out for
better flow.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

Fig.4-29

STOP THE PUMP

Use the right or left hand with a closed fist
and extended index finger moving the hand
across the base of the throat (slashing
3
-0signal -03 03
motion) to
1 1 the operator to stop all
1 1 1-
21- operations.
pumping
0 21-
0 02 1-1
l2 l2 l2
fabio fabio fabio
CAUTION
This signal may be used by other
personnel in an emergency. The operator
shall obey a STOP signal at any time from
anybody.

1-03 1 -03 1-03

02 1-1 02
1
1- Fig.4-30 02 1-1
l2 l2 l2
fabio fabio fabio

4-29
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
PUMPING
o l 202 OPERATIONS COMPLETED ol 202 l2 02
fab
i both hands with thumbs up motion
Using
fab
i
fa bio
indicates to the operator that all pumping
operations are completed.

1-03 1-03 1-03

02 1-1 02 1-1 021-1
l2 l2 l2
fabio fa bio fa bio

4.9 Pumping Operation

This section describes common pumping Fig.4-33
operation during working and maintenance.

4.9.1 Safety precautions

WARNING
3
-0system -03 03
The pumping
1 1 can be started, only
1 1 1-
after making
0 2 1- sure that the change valve of 021- 021-1
2
olauxiliary ol 2 l2
the
b i i
valve group is set at the
famixing position, the mixing shaft faruns b fa bio
properly, the engine and oil pump run switch (a)
normally, the outriggers are supported
well and all the examinations are carried 

out. Failure to do so may result in serious

damage to the pumping system, or
personal injury.
I O
+ -

RPM+ RPM-
I O I O

(1) Before pumping concrete, fill the hopper

3
-0water. -03 03
with fresh
1 1 Set switch (a) on the
1 1 1-
0 2 1- cabinet panel to the “Forward” 021-
electrical 021-1
o l2 o l 2 Fig.4-34 l2
b
fa
i position (left position) to pump the b i
water.
fa fa bio
During pumping, check each clamp to
make sure it is sealed well without leak.

4-30
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 NOTICE l2 l2
fabio fabio fabio
When the trailer-mounted concrete pump
is running, the level of the mixed concrete
must be higher than the mixing shaft to
avoid air pumping (Fig. 4-35).

1-03 1 -03 1-03

02 1-1 1
1- Fig.4-35 1-1
l2 l 202 l202
fabio(2) Inform the front hose i o
fab before
operator fabio
starting or stopping pumping. The bend
radius of the front hose should be more
than 1 m. The operator is not permitted
to stand at the outlet of the hose to avoid
injury caused by the suddenly jetting
concrete.

L1

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

L2

Fig.4-36

(3) When the trailer-mounted concrete pump

is running, it is forbidden to put your
hands into the hopper or the water tank
(see Fig. 4-37).

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.4-37

4-31
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
(4) The
o l 202delivery pipe must be fastened and o l 202 l202
i
fab padded firmly. Never bend the delivery
fab
i
fabio
hose or add another delivery at the end
of the delivery hose to avoid hose burst
(see Fig. 4-38).

1-03 -03 1-03

1-1 -11
Fig.4-38
1-1
l 2 02 l 2 021 l202
(5) ioThe end of hose may swing violently io
fab while pumping starts after solvingfabthe fabio
blockage, thus causing sudden concrete
jetting, so the operator is not permitted to
approach the hose (see Fig. 4-39).

(6) It is prohibited to stand on the edge or at

the corner of a building, with the end
1 03the hands, as the operator
-in 1 -03 1-03
hose held 1
1- due to the swing of the end hose 021- 1 1-1
may 0 2
fall 02
o l 2jetting of concrete (see Fig. 4-40). iol 2 Fig.4-39 l2
fab i or
f ab fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fabio
Fig.4-40

4-32
 OPERATION
HBT6013C-5S

1- 03 1-03 1-03
1-1
2 hopper screen should be closed 1-1 1-1
(7)20The
o l o l 202 l202
fab
i when the pumping system is running,
i
fab and fabio
it is strictly prohibited to stretch the hands
into the hopper or water tank and touch
the swing mechanism (see Fig. 4-41 and
Fig. 4-42).

-0 3 3
Fig.4-41
-0 03
-11 -11 1-
21 21 02 1-1
20 20 l2
iol iol bio
fab fab fa

Fig.4-42

1-03 1-03 1-03

1-1 1-1 1-1
o l 2 2
(8) 0When the pressure is applied, it 0is2
ol 2 l202
fa b i prohibited to open or remove the b
fa
i
delivery
fabio
pipes, and it is necessary to decompress
the concrete inside the pipe by the
reverse pumping. Beware of the
wounding by the instant ejection of
concrete (see Fig. 4-43).

1- 03 1-03 1-03
02 1-1 02 1-1 Fig.4-43 02 1-1
l2 l2 l2
fabio fabio fabio

4-33
OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
(9) Never
o l 202 allow personnel to stand between o l 202 l202
i
fab the mix truck and pumping equipment fab
i
fabio
when positioning the mix truck with the
hopper. Always stand at a safe distance
when positioning the equipment.

Fig.4-44
3 03 03
1-0 to climb onto the machine
(10)It is forbidden
1 1- 1-
-
021operation.
during 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

1- 03 03 03
1-1 11-
Fig.4-45
- 1-1
1-
2 21 02
iol 20 io l 20 l2
fab
(11)Make sure that nobody can be injured bybthe
fa fabio
running machine before switching on the
machine.

4.9.2 Notes on correct pumping

Before pumping, the pipeline should be
lubricated firstly (mortar generally or cement
grout). In case of mortar, the used amount
should be 0
1 1 -. 053 m 3 / 2 0 0 m , a n d t h e m i x 1 1 -03 1-03
proportion
0 2 1-(cement: sand) should be 1:2 for 02Fig.4-46 1- 02 1-1
i ol 2 with a length less than 150 m, or b1:1
pipeline
b i ol 2 bio
l2
a pipeline with a length more than 150 fm.
ffor a fa

4-34
 OPERATION
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
Pour
o l 202 mortar into the hopper for pumping.
o l 202 l202
i
fab When mortar pumping is coming to end,
i
fab pour fabio
the required concrete into the hopper for
normal pumping.

If the mortar pumping is blocked, dismount

the first section of piping, and take out the
dehydrated block. Start normal pumping so
long as piping is reinstalled well.

NOTE:The slump of pumped concrete should

not vary greatly, and the variation
1
scope
1 -03 should be controlled within 11-03 1-03
0 2 -
1100~230 mm. Mix the concrete in the 0 2 1- 02 1-1
b i ol 2 mixing drum of the truck mixer b i ol 2for bio
l2
fa several minutes at first.
fa fa

4.9.3 Pre-operational checks

NOTICE
Failure to monitor this system may result
in component damage or lock-up.

Before starting any pumping operations,

-03
confirm that:
1 1-03 1-03
1-1
2 personnel involved are ready for 2the
02 1-1 02 1-1
●l 20All l l2
o
i concrete placing process and that i o bio
fab fab they fa
understand all rules and procedures and
know where all E-STOP buttons are
located.
● All personnel have an unobstructed view
and are able to communicate with the
operator.
● All hand signals are understood.
● The auto-grease system is full and
-03 It is important that the operator 11-03
operating.
1 1 1-03
0 21- this system during operation. 21-
monitor
0 02 1-1
l2 l2 l2
fabio fabio fabio

4-35
OPERATION
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 02 1-1 021-1
4.9.4l 2Pumping l2 l2
abio
fControl mode selection fabio fa bio
(1) Turn on the control power supply, select
“Local control” mode (right position) Remote Local

through the “Control mode” switch on the

electrical control cabinet panel (see Fig.

4-47).
NOTE:Under local control mode, the
operation switches on the remote
control box are ineffective. I O
+ -

-0 3 -0 3 RPM+ RPM-

03
1-
I O I O

21 -11 21 -11 1-1

20 20 l2 02
iol iol Fig.4-47
bio
fab fab fa

(2) If remote control is required by the

system, connect the ten-pin plug at the Electrical control cabinet
end of the remote control box with the
ten-pin socket on the side of electrical
Remote controller
control cabinet (see Fig. 4-48).
+

Set remote control mode through the -

“Control mode” switch (left position) on the

panel of electrical control cabinet (see Fig.
03 -03 03
6 7 8 9 10

- 1-
1 2 3 4 5

1 1 1 1 ten-pin socket
4-47). At
0 2 1- this time, the power indicator light
0 2 1- 021-1
oinl 2dica tes t h e r emot e cont r ol b o xbioisl 2 l2
on the remote control box goes on, which ten-pin plug

fa b i
fa fa bio
operable.
Fig.4-48
NOTE:Under remote control mode, the
switches for forward and reverse
pumping on the electrical control box
panel are ineffective, but the switches
for automatic reverse mixing and E-
STOP button are still operable.

1 1 -03 1-03 1-03

-
Pumping1direction
2
selection 1-1 1-1
0
l 2 switch (a) in Fig. 4-34
oUse ol 202 l2 02
(1)
fa b i i
to controlbthe
fa fa bio
pumping direction. In the normal operation,
“Forward” is the normal flow direction.

4-36
 OPERATION
HBT6013C-5S

1- 03 1-03 1-03
1-1
2 remote control mode, use switch (a)20to2
(2)20In
1-1 02 1-1
b i o l
b i ol i ol 2 (a)
switch
fa control the pumping direction. Up
fa position fab
is normal forward flow direction, and the
down position is pumping reverse.
(3) If the pumping has to be stopped for a
comparatively long time, start the pump
once every 15~30 min to carry out
reverse pumping for 1-2 strokes and then
forward pumping for 1-2 strokes to avoid
+
concrete setting inside the pipes.
-

1-03 1-03 1-03

1-1 1-1 Fig.4-49 1-1
o l 202 l202 l2 02
fabi Output adjustment f a bio fabio
There are two ways of adjusting output.

(1) Use the “Output adjust” switch on the

electrical control cabinet to control output
increase/decrease (see Fig. 4-50): Increase Decrease

● Output will be increased when held the

switch in “Increased” position (left  + -

position).
● Output will be decreased when held the

- 3 “Decreased” position (right 11-03

switch 0in 03
I O

1-
+ -

1 1
1- 1- 1-1
RPM+ RPM-

position).
I O I O

l2 02 l202 l2 02
fabio fabio Fig.4-50 fabio

(2) Use “Output adjust” switch on the remote

control box to carry out pumping forward/
reverse (see Fig. 4-51):
● Up position: output will be increased
when held the switch in this position.

-03 -03 03
● Down position: output will be decreased
1 1 1 1 1-
1- held the switch in this position. 1- 1-1
+
when
l2 02 l202 l2 02
bio bio bio
-

fa fa fa
Fig.4-51

4-37
OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
Engine
o l 202rotating speed adjustment o l 202 l2 02
Use
fab
i the “Rotate speed control” switch onabthe
f
i
fa bio
electrical control cabinet to control engine
rotate speed (see Fig. 4-52):

● To increase engine speed, hold the switch

in the “Increased” position (left position) Increase Decrease

until desired engine speed is reached.

● To decrease engine speed, hold the RPM+ RPM-
switch in the “Decreased” position (right
position) until the desired engine speed is
reached. 03 3 03
1-0
I O
+ -

- 1-
-11 1-1 1-1
RPM+ RPM-

021 output and the engine speed canl 202

I O I O

NOTE:The
l 2 l2 02
io be monitored in the SYCD. io bio
fab fab Fig.4-52
fa
Agitate reverse
During normal operation, the agitator system
is used to continually mix the concrete slurry
in the hopper and to keep it over the pumping
mechanism spectacle ports.

If the agitator paddles become jammed,

rotation stops. Agitator should rotate in the
opposite direction to correct any jamming
3 03 03
1-0 as follows:
problems. Operate 1- 1-
02 1-1 02 1-1 021-1
l 2 the control mode switch on the
(1) oUse ol 2 l2
b i b i
fa electrical control cabinet to enterfa the fa bio
“Remote” mode.
+

(2) Turn up the “Agitate reverse” switch to

-
start reverse agitating (see Fig. 4-53).

Fig.4-53

DANGER
Never reach into the hopper while the
paddles are rotating. Be sure all hydraulic
1 - 03 1 -03 1-03
functions-1 1 1-1
are shut down completely and
0 2 1 0 2 1- 02
all movement
ol 2the hopper. Failure to do so may
has stopped before reaching
b i b i ol 2 bio
l2
fa
into fa fa
result in serious injury.

4-38
 OPERATION
HBT6013C-5S

1-03 1-03 1- 03
1-1
02 Possible faults 02 1-1 02 1-1
l2
4.9.5 l2 l2
fa bio
Pumping stoppages fa bio fabio
Due to the setting characteristics of concrete
in the delivery piping, the pumping process
must continue until completion of the
particular job at hand. This is especially true
of concrete with a low water mix. Also,
stationary concrete slurry in the delivery line
may separate into individual components.

NOTE:If setting has occurred, a blockage in

1 - 03
the delivery line could result before
1-03 1- 03
-1
pumping
21
can resume.
1-1 1-1
20 l202 l2 02
iol bio bio
fab CAUTION fa fa
Failure to observe and follow this caution
could result in equipment damage and
minor or major injury if a blockage is
ejected from the end hose under extreme
pressure or if an end hose whipping
situation occurs.

NOTE:If concrete components separate inside

the delivery piping, the resulting output
1 03 defective and of substandard 1-03
-be 1- 03
1 1
will
- 1 -1 1-1
2 2 02
o l 20 quality; this could prove to be tragicioifl 2the
0 l2
fab i ab item.
concrete structure is a load-bearing
f fabio

WARNING
Failure to observe and follow this warning
could result in injury or possibly death if
the resulting concrete structure fails.


Follow these directives if a pump stoppage is

unavoidable.

- 3 -03 03
I O
+ -

(1) Set the 0“Control mode” switch (a) on the

1 1 1 1 1-
1-1
RPM+ RPM-

1- control cabinet panel to the “Local” 1-

I O I O

electrical
0 2
2 position (right position) and “Pumping 202 02
o l o l l2
fab
i
fab
direction” switch (b) to the “Backward”
i (b)
fabio (a)

position (right position) to empty the delivery

Fig.4-54
piping as much as possible.

4-39
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
(2) When
o l 202 no concrete exits the delivery o l 202 l202
i
fab piping, move the “Pumping direction” fab
i
fabio
switch (item b in Fig. 4-54) to the center
position to stop the reverse pumping
operation.
Other operations

(1) Always observe the hydraulic oil

temperature during pumping. When it
rises up to 55°C, it is required to start the
cooling system; if it continues rising up

-03 03 03
and exceeds 80°C, stop the machine for
1 1 1- 1-
check.1- 1-1 1-1
202
l
(2)ioDuring ol 202 l202
b pumping, do not empty the
fa hopper, as the remaining concretefamay b i
fabio
jet from the hopper to damage the
machine and injure the people around.
(3) In the event of too low concrete slump,
do not add water into the hopper for
mixing; instead, add cement mortar (with
the same proportion of water and cement
as the pumped concrete) into a truck
mixer or mixer, mix it evenly and then
3 hopper.
pour it into the
-0 -03 03
1 1 1 1 1-
0 2 - concrete on the hopper screen. 21-
(4) Don’t 1pile
02 1-1
o l 2addition, control the concrete feeding
In
o l 20 l2
i
fab flow and clear away the over-diameter fab
i
fabio
aggregates and foreign substances in time.
(5) Stop pumping and do troubleshooting in
time when the mixing shaft is seized.
(6) In case of concrete segregation in the
hopper, stop pumping temporarily, and
mix the concrete evenly before pumping
again. In case of serious aggregate
segregation and obviously insufficient

03 03 03
mortar in the hopper, remove some
1 - 1- 1-
-1 and add mortar for remixing.
aggregates
21 1-1 1-1
20 l2 02 l202
iol bio bio
fab fa fa

4-40
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
1-1
2 re-pumping after short break 20in2
(7) 0For
1-1 02 1-1
l2 ol out l2
fabio fa
vertically upward pumping, carryb i
fabio
reverse pumping at first to suck the
concrete back into the hopper from the
distribution valve.
In the event of working pause, if there is a
spigot in the pipeline, fit the plug-in board well
to protect the concrete in the vertical or up
tilting pipes against back flow.

4.10Equipment
3 Clean-up
1 1 -0 1 1 -03 1-03
Remove
0 2 1- and clean all concrete material 0 2 1- 02 1-1
l2
oresidue ol 2
from the machine after all pumping l2
b i
fa operations are completed. fa b i
fabio

NOTICE
Failure to thoroughly clean the pumping
system at the completion of pumping
operations will result in equipment
damage.

4.10.1Cleaning the delivery pipe

03 03 03
Clean the
1 - 11-delivery piping before cleaning any1-11- 1-1
1-
202 parts of the concrete pump unit. 202
other
l l l202
fabio a bio fabio
Timing is very important during this foperation
because concrete can set and harden very
quickly.

(1) Use either the electrical cabinet panel or

the remote control box as described
earlier to begin reverse pumping
operation to empty the delivery piping as
much as possible.
(2) Stop the reverse pumping operation when
03 exits the delivery piping. 03 03
11-
no concrete
1- 1-1
1-
1-1
1-
2 a plug-in board in the spigot, dismount
20Set 202 02
o l
(3)
o l l2
fab
i the hose at the front end. fab
i
fabio

4-41
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202
(4) Dismount
o l the pipe connector from the 202
oel l202
fa b i 1 5 0A ~ 1 2 5 A t a p e r e d t u b e , p oufa
r b
t i
h fa bio
concrete in this tapered tube out.
(5) Mount cleaning tools which are different
tapered tube
according to delivery pipe length.
For the delivery pipe of a length below 100
m, the cleaning tools include one sponge
plug and one cleaning piston;

For the deliv ery pi pe of a length of

100~500 m, the cleaning tools include one Fig.4-52
paper cement
1 1 -03 sack, one sponge plug and 1- 03 1-03
one 2
0 1-
cleaning piston;
02 1-1 02 1-1
l2 l2 l2
fabio fa 500
For the delivery pipe of a length over bio fa bio
m, the cleaning tools include two cement
sacks, two sponge plugs, and one cleaning
piston (the cement sacks and sponge plugs
should be dunked fully in water before
setting into pipeline).

Above 500m
100~500m 3

1 1 -03 100m
Below 1
1 -03 1
1-03
2 1- 1 2 1-21 2
02 1-1
20 20 l2
iol 2 iol 3 3 bio
fab fab fa
Pu
Pu

Pu

mp
mp

mp

ing
ing

in
gD

Dir
Dir

ire
e

e
cti
cti

cti
on
on

on

Fig.4-53

1. Sponge plug 3 3 sack 03

2. Cleaning piston 3. Cement
-0 1- 0 1-
21 -11 1-1 1-1
20 l2 02 l202
iol bio bio
fab fa fa

4-42
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
2 1-1 1-1 1-1
(6) 0Later,
l2 reconnect the tapered tube with
l 202 l202
fabio i o
fab with
tube clamp fixed. Fill the hopper fabio
water and connect it with a water source.
(7) Pull out the plug-in board, cover the lid,
start the pump (see Fig. 4-54).
(8) Start pumping water to push the cleaning
tools to advance along the pipeline until
the sponge plugs, cleaning pistons, and
cement paper come out from the front
end. Pump water repeatedly until no
concrete residues flow out. At this time,
3 of delivery pipe is finished. 03 03
1-0
the cleaning 1- 1-
1-1 1-1 1-1
o l 202 l2 02 l202
bio bio
4.10.2Clean the machine
fabi f to the a fa
Set the output of the main oil pump Fig.4-54
minimum, running for 3~4 strokes without
load to discharge the residual concrete. Stop
the no-load running.

● Dismount the tapered tube to remove the

residual concrete in the hopper and S-
valve with such auxiliary tools as shovels
and scratching stick fittings.
● Open the lower hopper gate, wash the
1 - 03 1 -03 1-03
hopper
1- 1 inside and outside with water, and
1- 1 1-1
2 0 2 2 0 2 02
l close the gate after cleaning.
l l2
fabio●
bio
Fill the hopper with water. Thenfarun for 3 fabio
~ 4 strokes to make the residual concrete
be discharged with the water. Run for 20
min without load when the water is
drained. In this step, keep on supplying
lubricating grease.
● If the trailer-mounted concrete pump will
not be used for a period, it should be put
into the warehouse with maintenance
cleaning.3
1 1 -0 1 1 -03 1-03
● Stop
0 2 1- engine and cut off the power supply. 0 2 1- 02 1-1
b i ol 2 b i ol 2 bio
l2
fa fa fa

4-43
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
●
1-1
02 back the concrete piston to drainl 202
Draw
1-1 02 1-1
l2 l2
fa biothe water tank. Dismount the piston io
fab to fabio
clean it, and remount it after being
lubricated with lubricating grease.
● Clean all parts of the machine body, dry
them up, and spray engine oil. The
standard for cleanliness is: no concrete
block, mortar or muddy water on any part
of the machine body.

03 the Outriggers
4.11Retracting
1- 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 WARNING l2 l2
a bio bio bio
fClear the work area of all personnelfaand fa
equipment before proceeding. Never
retract the outriggers before all operation
completed. Loss of control may occur,
resulting in equipment damage, personal
injury or death.

(1) Ensure that all clean-up operations are

complete.
03
1- hydraulic outriggers, and 03 03
(2) Unlock 1the
1 - 1 - 11- 1-1
1-
o l 202 the valve to retract them to make
operate
o l 202 l202
i bi
fab the whole machine bent to the frontfaand fabio
the wheels touch the ground.
(3) Chock all wheels on both side of the
machine.
(4) Unlock the mechanical outriggers which
are leaving the ground, and retract them
back.
(5) When the wheels bearing the machine,
you can tow the trailer-mounted concrete
pump out of the worksite after moving off
3 03 03
1-0
the chocks. 1- 1-
02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fabio Fig.4-55 fabio

4-44
 OPERATION
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2
4.12Towing and Loading l2 l2
fabio fa bio fabio
The trailer-mounted concrete pump should be
transported and stored in accordance with
ISO 6749-1984. In addition, the following
precautions should be taken:

(1) Release the accumulator oil pressure

completely;
(2) Drain the water (including the oil water
cooler);

- 3 -03 03
(3) Set all 0switches and operating handles at
1 1 1 1 1-
1-OFF position;
the
2 1- 02 02 1-1
o l
(4) 20Close and lock the doors and covers ol 2 of l2
fabi the control cabinet. fa b i
fabio

CAUTION
When the equipment is moving, prevent
the guiding wheel or the wheels from
pressing on your feet (see Fig. 4-5 6 )

1- 03 1- 03 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

Fig.4-56

In case of-site
1 03 transition, the trailer-mounted 1-03 1-03
1
r e- t e p u m p s h o u l d b e l o a d e d a n d21-
c o n c21
1 1-1
l 20 20 l202
iotransported as follows: iol bio
fab fab fa

4-45
OPERATION
HBT6013C-5S

1-03 1- 03 1-03
1-1
02 distance between the two worksitesl 202
(1) If 2the
1-1 021-1
o l io l2
i
fab is not more than 1000 m, fold and fix fabthe fa bio
four outriggers before towing the
equipment away with a trailer at a speed
not more than 8 km/h (see Fig. 4-57).

trailer velocity (v”NPK)

1-03 1- 03 1-03
02 1-1 021-1 021-1
l2 l2 l2
fabio fabio fa bio

Fig.4-57

(2) If the distance between the two worksites

is more than 1000 m, use a crane to load
the trailer-mounted concrete pump onto a
truck. 1-0
3 03 03
1- 1-
1-1 1-1 1-1
●
o l 202 whether the hook of the trailer-
Check
o l 202 l2 02
fab
i mounted concrete pump (see Fig. 4-58)
fab
i
fa bio
and the sling of the crane are in good
condition;
● Check whether the lifting method is
correct (see Fig. 4-59). During lifting, no
person should stand under the trailer-
mounted concrete pump in case the sling
breaks abruptly and thereby hurts people.

Fig.4-58

1-03 1- 03 1-03
02 1-1 021-1 021-1
l2 l2 l2
fabio fabio fa bio

4-46
 OPERATION
HBT6013C-5S

1-03 1- 03 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1- 03 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.4-59

● The gravity center positions on the trailer-

mounted concrete pump and truck should
be the same in general.
● The truck should not carry things
irrelevant to the transportation of the
trailer-mounted concrete pump.
● The height, width and length of the load

- 3 -03 03
should 0not exceed the values specified in
1 1 1 1 1-
1- local road traffic law.
the
02 1- 02 02 1-1
l2 l2 l2
fabio● Since the gravity center of the io
b trailer-
fa high, fabio
mounted concrete pump is relatively
keep traveling at a proper speed, and
decelerate at the time of turning to avoid
overturn. When passing through
underpasses, bridges, tunnels, or overhead
pipelines or cables, it is required to ensure
there is enough space and distance.
NOTE:It is forbidden towing the machine on
the road. This machine can only be
towed
1 1 -03 on the worksite. Please abide 11-03 1-03
0 2 1-b y t h e l o c a l t r a f f i c c o d e d u r i n0g21- 02 1-1
iol 2 transportation and working. i ol 2 bio
l2
fab fab fa

4-47
OPERATION
HBT6013C-5S

1-03 1-03 1-03

2 1-1 02 1-1 02 1-1
l 20
4.13Machine Decals l2 l2
bio
faIt fabio fabio
is important that all safety, alert and
warning decals are in place, not damaged,
covered or removed. It is also important for
the operator and all personnel involved to be
aware of the decal content and locations on
the equipment.

● Your SANY dealer can supply you with

new replacement decals if the ones on
the machine are damaged or missing.
Never modify
1 1 -03 or change existing decal 1 1 -03 1-03
2 1-
information
0 unless authorized by your 021
-
02 1-1
l2 l2 l2
fa bioSANY distributor. fabio fabio
● When replacing damaged or missing
decals, be sure they are placed in the
proper locations.
● Additional safety or warning decals may
be added to your machine if necessary.
Please see the decals on the machine for
details.

1-03 NOTICE
1-03 1-03
1-1
2 listed in this chapter is not202 1-1 02 1-1
If the
o l 20decals ol l2
fa b i
consistent with the object, Please take
fa b ithe
fabio
object as prevail.

NOTICE
The following images are typical
representations and will differ from your
machine, depending on the model in exact
locations of placement, etc.
1-03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fabio fabio

4-48
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

02 1-1 1-1
02 Complete Vehicle 02 1-1
4.13.1Locations
l2 of Safety Decals onl 2The l2
fabio fa bio fabio

13 12

售后服务热线：4008 87 8318
咨询投诉电话：4008 87 9318
http://www.sany.com.cn

HBT6013

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

1 2 3 4 5 6 7 10 11

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio 8 9 fabio

Fig.4-60

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

4-49
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1
2 Descriptions 021-1 02 1-1
l 20
4.13.2Decal l2 l2
fabio bio
fa Decal Descriptions fabio
Table 4-8

No. Decal Callout

1 Caution Mark for Safety

2 Namemark of Trailer-mounted Concrete Pump
3 Mark for Oil Pressure of Main System
4 Mark for Drawing in and Drawing out of Outriggers
5 Mark for Agitating Oil Pressure
6
1-03 03 Valve System
Mark for Oil Pressure of1-Swing 1-03
072 1-1 1-1 1-1
l2 l202 on Hydraulic Oil Tank
Identification Mark
l202
fabio 8 bio
Mark forfaSelf-sealing Device of Oil Tank fabio
9 Warning Mark for Accumulator
10 Mark for Forbidden Operation on Hopper
11 Warning Mark for Danger of Splashing Concrete
12 Indication of Total Machine Lifting Point
13 Mark for Drawing in and Drawing out of Guide Wheel

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-50
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

02 1-1
4.13.3Detailed explanations 02 1-1 02 1-1
l2 l2 l2
fabio bio
(1) Caution Mark for Safety (seeFig.fa4-61) fabio
● To use the trailer-mounted concrete
pump, it is necessary to carefully read
the precautions shown on this mark.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

Fig.4-61 1-0
3 03 03
1- 1-
1-1 1-1 1-1
o l 202 o l 202 l202
fabi (2) Namemark of Trailer-mounted i
Concrete
fab fabio
Pump (seeFig. 4-62)

● Such basic specifications for the trailer-

mounted concrete pump are shown on
the namemark : product type , max.
theoretical displacement, max. theoretical
output pressure, engine rated power,
complete vehicle gross mass, overall
dimension, date of production, an d
number.
1-03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.4-62

4-51
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
(3)Mark
o l 202for Oil Pressure of Main Systemol 202 l202
fabi (seeFig. 4-63) abif fabio
● It indicates the value displayed on the
corre spondin g instrumen t is t he oi l
pressure of main system.

Fig.4-63

(4)Mark for Drawing in and Drawing out of

Outriggers (see Fig. 4-64)

1 1 -03 1 1 -03 1-03

● It indicates
0 2 1- the precautions on this mark 021- 02 1-1
b i ol 2 be observed strictly for drawingbiinol 2
should
bio
l2
fa and drawing out of outriggers. fa fa

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fabio

Fig.4-64

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fabio

4-52
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
o l 202 for
(5)Mark 202
Agitating Oil Pressure (seeFig.
l l202
fabi 4-65)
fabio fabio
● It indicates the value displayed on the
corresponding instrument is the agitating
oil pressure.

Fig.4-65

(6)Mark for Oil Pressure of Swing Valve

3 03 03
1-0(seeFig. 4-66)
System 1- 1-
02 1-1 02 1-1 02 1-1
●l 2 It
o indicates the value displayed on ol 2the l2
fabi b i
corresponding instrument is thefachange- fabio
over pressure.

Fig.4-66

(7)Identification Mark on Hydraulic Oil Tank

(seeFig. 4-6 7)

● 03to identify the hydraulic oil tank.

It is used
1- 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 034-67
Fig.
1- 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-53
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1
(8) Mark02 for Self-sealing Device of Oil Tank 02 1-1 02 1-1
l2 l2 l2
fabio(seeFig. 4-68) bio
fa fabio
● It indicates how to seal the hydraulic oil
to keep its cleanliness when checking
and repairing the trailer-mounted
concrete pump.

1-03 1-03 1-03

02 1-1 1-1
02 Fig.4-68 02 1-1
l2 l2 l2
fa bio fabio fabio
(9) Warning Mark for Accumulator (seeFig.
4-69)

● It indicates that, to avoid explosion, the

accumulator can be charged only with
nitrogen rather than other gases, and
specifies the nitrogen inflation pressure
should be 7 MPa~8 MPa.

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fa bio fabio fabio

Fig.4-69

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fa bio fabio fabio

4-54
 OPERATION
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 1-1 1-1
(10)Mark
l2
for Forbidden Operation on Hopper
l 202 l202
fabio (see Fig. 4-7 0) bi
fa
o
fabio
● It indicates that it is forbidden to put
hands into the hopper, touch the running
mixing device, step on the hopper, or to
open the grille during pumping.

1- 03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

Fig.4-7 0

(1 1 ) Warning Mark for Danger of Splashing

Concrete (seeFig. 4-71 )

● It warns people to beware of the

splashing concrete during pumping to
03 03 03
11-physical injury.
avoid
- 1-1
1-
1-1
1-
21 02 02
l 20 l2 l2
fabio fabio fabio

Fig.4-71
3 03 03
1-0 1- 1-
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-55
OPERATION
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
o l 202
(12)Indication of total machine Lifting Point 202
ol l202
fa b i (see Fig. 4-72) fa b i
fabio
● It indicates the corresponding position is
for hooking the total machine.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fabio

Fig.4-72

(13) Mark for Drawing in and Drawing out of

Guide Wheel(see Fig.4-73)
● It indicates two kind of working state of
Guide Wheel.1 - 03 1-03 1-03
-1 1-1 1-1
21 02 02
l 20 l2 l2
fa bio fa bio fabio

Fig.4-73

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fabio

4-56
 OPERATION
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

E
1-03 1-03 1-03
02 1-1 02 1-1 02 1-1

G
l2 l2 l2
fabio fabio fabio
PA
K
AN

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
BL

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-57
OPERATION
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

E
1-03 1-03 1-03
02 1-1 02 1-1 02 1-1

G
l2 l2 l2
fabio fabio fabio
PA
K
AN

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
BL

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

4-58
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

2 1-1 02 1-1 02 1-1
5l 20MAINTENANCE
o l2 l2
fabi fabio fabio
In order to guarantee normal operation of the
machine and avoid malfunctions affecting
construction, all inspection and maintenance
work should be earnestly carried out. Only in
this way, can the failure rate of product be
decreased, the service life of the machine be
prolonged, and the repair cost be reduced,
thus greater profits be achieved.

1 - 03
Fill the inspection card for future reference,
1-03 1-03
-1
when carrying
21
out maintenance work.
1-1 1-1
20 l2 02 l202
iol bio bio
fab 5.1 Routine Maintenance & Mandatory
fa fa
Overhaul
Precautions for equipment overhaul as bellow
should be follow through the process of the
maintenance and inspection.

(1) Cleaning of Equipment

The equipment should be cleaned
completely before being delivered to
maintenance factory, to prevent the parts
03
o f t1h1e- m a c h i n e f r o m p o l l u t i o n a n d 11-
03 1-03
0 2 1-
damage due to the dirt on the equipment. 0 2 1- 02 1-1
l 2 l 2 l2
fabio f abio fabio
(2) Check of Machine
It is necessary to fully understand the
disassembly and assembly procedures to
prevent injury of personnel or damage of
the machine due to improper disassembly
and assembly of parts.

(3) Preparation of Cleaning Tools and

Disassembly & Assembly Site
(4) Precautions for Disassembly
1 - 03 1 -03 1-03
a) Plug
1- 1 up the dismounted hydraulic
1- 1 1-1
0 2 0 2 02
ol 2 valve in time to avoid entering of dirt. ol 2 l2
elements such as pipeline, pump and
fa b i
fa b i
fabio

5-1
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
b) Before
o l 202 disassembling parts, clean them o l 202 l202
i
fab at first and then disassemble them on
i
fabthe fabio
workbench.
c) Before disassembling the hydraulic parts,
discharge the oil in them and collect the
oil with proper containers.
d) Do use special tools if required.
e) Place the dismounted parts in order and
mark them properly.
f) Carefully check each dismounted part for
-03 wear, etc, especially the
damage, 1serious
1 1- 03 1-03
-
021 surface.
matching 21-1 02 1-1
o l2 o l 20 l2
i i
fg)ab Measure and record the wear degreefaband fabio
clearance.
(5) Precautions for Assembly
a) Clean all parts before assembly.
b) Check each part for damage. Any burr
should be removed.
c) Keep the contact surfaces or moving
surfaces clean.
d) The dismounted O-rings and seal rings
-03
must be 1replaced,
1 and new O-rings and
1 1 -03 1-03
-
seal021 rings must be coated with 021
-
02 1-1
l2
olubricating ol 2 l2
fa b i
fa b
oil (grease) before being i
fabio
mounted.
(6) Precautions for Maintenance Safety
a) Shut down the engine, release pressure
and cut off the power supply before
maintenance. Never allow unauthorized
person to carry out maintenance.
b) When lifting any part, please confirm the
lifting capacities of the equipment and
cable.
1 1 -03 1 1 -03 1-03
0 2 1-
c) The maintenance must be carried out at
0 2 1- 02 1-1
b i oal 2 special worksite by maintenance b i ol 2 bio
l2
fa personnel worn safety helmets. fa fa

5-2
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1
d) 20If2 the top of the equipment needs
1-1 1-1
o l o l 202 l202
fab
i maintenance, an anti-slip ladderabiand a
f fabio
mobile workbench must be prepared
according to EN14122 Safety Standard.
NOTE:This safety standard is of Europe
standard. If there are special
standards of local, please adopt the
local standards.

e) In case of overhaul, the equipment

should be operated only after being
checked
1 1 -03 by professional maintenance 11-03 1-03
1-
personnel. 1- 1-1
o l 202 o l 202 l202
fab
i The routine maintenance and inspection
fab
i is of
fabio
great importance for the normal operation of
the pump. Follow the Safety Inspection
Intervals (Table. 5-1), Maintenance Intervals
(Table. 5-2) and Mandatory Overhaul (Table.
5-3) during the maintenance process.

WARNING
You must follow the Safety Inspection
Intervals (Table. 5-1), Maintenance
3 able. 5-2) and M anda to ry
-0(T -03 03
Interv als
1 1 1 1 1-
O v e2r1h-a u l ( T a b l e . 5 - 3 ) d u r i n g t h e21-
02 1-1
o l 20 o l 20 l2
i maintenance process. The Manufacturer
fab accepts no liability for any safety faccident ab i
fabio
arising from the failure to perform due
mandatory overhaul.

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-3
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 1-1 1-1
l2 202
Table 5-1 Safety Inspection
l Intervals
l202
fabio fabio a
fbio
Every...Hours of Operation
Assembly Action
Daily 100 500

Check main system pressure (28~32

Q
MPa)
Hydraulic
Check switching pressure (8~16 MPa) Q
system
Check agitator overflowing pressure
Q
(12 MPa)
Functional check on emergency stop
-03 button 3 03
Q
Electrical
1 1-0 1-
1-1
system
02 Check hopper grill limit switch for 2 1 -1
02 1-1
l2 abnormity l 20 Q
l2
fabio fab
i o
fabio

1- 03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

1- 03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-4
 MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio bio
Tablefa5-2 Maintenance Intervals fabio

Every...Hours of Operation
Assembly Action
Daily 50 100 250 500 1000

Check air pressure of tyre, it is

Q
normally at 0.7~0.8MPa
Tyre
Check the installation bolt of tyre
Q
looseness
Wear check of concrete piston and
-03guide ring -0 3Q
1-03
21 -11 -11 1-1
20 Check water tank for water level,
2 021 l2 02
iol mortar leakage and solidlyio l
bio
fab eyewinker.Check waterfafor
b Q
fa
superfluous hydraulic oil
Check agitator motor for oil leakage
and agitator shaft for mortar leakage, Q
and agitator blade for wear
Pumping Check swing valve cylinder to the
mechanism end once
Q

Wear check of spectacle wear plate and

Q
cutting ring

1- 03Check clearance between cutting 1-03 Q

1-03
1-1 -1 1-1
ring and end face of S-tube (≤ 4mm)
02 2 1 02
l2 l 20
Check delivery cylinder for oabnormal l2
fabio wear fab
i Q
fabio
Wear check of transitional bushing
Q
(not lower than delivery cylinder)
Check grease level in lubricating
Q
grease pump
Lubrication
system Check oil distributor for abnormity Q

Check lubrication of delivery cylinder Q

1- 03 1-03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

5-5
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1- 03
021-1 1-1 1-1
l2 202
Table 5-2 Maintenance
l Intervals
l2 02
fabio fabio fabio
Every...Hours of Operation
Assembly Action
Daily 50 100 250 500 1000

Check hydraulic oil level and oil

quality
Check indicator on hydraulic oil filter
Check hydraulic elements for oil
leakage
Drain off accumulated water in

1- 03
hydraulic oil tank
1- 03 1- 03
021-1 Check and clean radiator blade 021-1 02 1-1
l2 l2 l2
fabio fabio bio
fa
or when
the
Hydraulic Replace hydraulic oil filter element indicator
system
turns
red
Clean oil suction filter element(new
oil tank)
Replace oil suction filter
element(new oil tank)

1 1 -03tank) oil return filter element(new 11-03

Replace First
1- 03
1-1
oil
0 2 1- 0 2 1- time
02
b i ol 2 Full hydraulic oil change
b i ol 2 Firstab iol
time
2
fa fa f
Clean oil tank
Check such threaded connectors as
toggle switch for looseness
Check such connectors as fuse and
relay for looseness
Electrical
system Check water tightness of remote
control box
Check wiring for damage

03 solenoid valve for abnormity

Check
1- 1- 03 1- 03
021-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-6
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 021-1 021-1
l2 l2 l2
fabio a bio fabio
Table 5-3f Motor Maintenance Intervals

Every...of Operation
Action
daily 50 125 250 500 1000 1500 2000

Check oil level of engine oil and

Q
pressure gauge reading(or alarm)
Check liquid level of coolant Q

Drain off accumulated water in fuel

Q
system(include oil-water separator)
-03
1 type air filter
Check-1oil/dry 1- 03 1-03
1-1 1-1
Q

l 2 021 for leakage

Check l2 02 l2 02
io bio
Q
bio
fab fa Q
fa
Replace primary filter of diesel oil First Q
time
Q
Replace filter of diesel oil First Q
time
Q
Replace engine oil First Q
time
Q
Replace filter of engine oil First Q
3 time-03 03
1-0 1 1-
1-1 1-1Q 1-1
o l 202 injector oil-return
Check
l2 02 First l2 02
fabi pipe(change it if necessary) fabio time fabio
Q
Check air valve clearance(adjust it First Q
if necessary) time
Q
Check engine suspension First Q
time
Q
Check V-belt First Q
time
Q

-03 equipment
Check alarm First03 03
1-1
1 11-
-time 1-1
1-
202 20 21 02
iol iol l2
bio
Q

fab Check fixed component fab First

time
Q
fa
Check Battery and wire Q

5-7
MAINTENANCE
HBT6013C-5S

1-03 1-03 1- 03
02 1-1 1-1 1-1
l2 202
Table 5-3 Motor Maintenance
l Intervals
l202
fabio fabio fabio
Every...of Operation
Action
daily 50 125 250 500 1000 1500 2000

Check cooling system(wash it if

Q Q Q Q Q
necessary)
Replace filter of air Q

Chean radiator surface Q

Drain off water in diesel oil tank Q

Check coolant for Additive

concentration1 - 03 1-03 Q
1- 03
1 1- 1-1 1-1
0 2 02 02
Check
b i ol 2 cooling mediumitfor Additive
bio
l2
bio
l2
faconcentration(change if fa Q
fa
necessary)
Check hose connector,tube
Q
collar,air intake and inter-cooler
Check preheater plug Q

Q
Replace injector oil-return pipe or two
years
Q
Replace coolant or two

1-03 1-03 years

1- 03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio
CAUTION
The running time during maintenance of
engine refers to the running time of
engine.
For the new or overhauled machine, the
o i l l e ve l o f e n gi n e m u st b e c h e ck e d
everyday and twice everyday during
wearing period.

1-03 1-03 1- 03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-8
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 CAUTION l2 l2
fabio fa bio fabio
When used in China, it suggests to
replace the engine oil, reduce the filtrating
time by half and use the cleaning diesel
oil when the working condition is bad, the
oil is dirty or the quality of oil doesn’t
meet the standard of SANY.

3 Table 5-4 Mandatory3Overhaul

-0 1-0 1-03
21-11 1-1 1-1
l 2 0Assembly Actionol 2
02 Every...of Operation2
20
io ol
fab fabi 1 Year fa b
2 Years
i 5 Years

In accordance with the maintenance

Motor specifications specified by motor
manufacturer

Pumping
Replace seal of main oil cylinder
mechanism

Check and adjust main oil pump pressure

Check accumulator pressure and charge

nitrogen

Hydraulic system
3 Replace seals of all oil cylinders (main3oil
-0 1-0 1-03
-11
cylinder excluded)
21 02 1-1 02 1-1
20 Replace all hoses
l2 l2
iol bio bio
fab Replace all O-ringsfa fa
Electrical system Check wiring

NOTE:The actions in Mandatory Overhaul

shall be carried out by professional
maintenance personnel in workshops
or 6S shops authorized by SANY
Heavy Industry Co., Ltd.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

5-9
MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 WARNING l2 l2
abio
fFor fabio fabio
any safety accident caused by not
performing obliged overhaul in
time,manufacturer doesn’t take for any
responsibility.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-10
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1
02 of the following malfunctions (see 1-1 1-1
In 2case
o l o l 202 l202
i
fab Table. 5-13), you should send the
i
fabtruck- fabio
mounted concrete pump to the repair shop or
6S Shop appointed by SANY Heavy Industry
Co., Ltd. for overhaul.

Table 5-13 Overhaul Conditions

No. Item Overhaul Condition Remarks

When the main stressed members such as base structure

Main stressed is subject to destructive malfunctions and cannot be
1
members repaired by means of adjustment, repair welding or

1-03 03 be performed.
reinforcement, over haul should
- 03
1-1 1 - 11placing, 1 - 11-
2022 202 and cannot be recovered by such ol 202
When the capabilities of pumping and safety
o l Performance protection are lreduced
o
fabi means as bi
faadjustment, overhaul should be performed. fabi

When the whole control system needs to be repaired

3 Control system
because the action of each mechanism is unavailable or
the performance parameters and technical indices are
unacceptable due to the aging of hydraulic pipelines and
electric lines as well as the failure of hydraulic and
electrical elements after long-term use, overhaul should
be performed.

In case of traffic accidents, structure malfunctions,

contact with any fixed object or electric wire or overload of
4 Special events boom, if it is confirmed to be repairable after expert's
examination and safety assessment, overhaul should be
1-03 performed.
1 -03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio f abio fabio
NOTE:In case of the above malfunctions, the
trailer-mounted concrete pump should
be repaired in time.

Every time after hydraulic element

replacement or repair, it is necessary to test
the pressure of each valve group and verify
the concrete suction efficiency (or named
mechanical control efficiency) η. If η ≥ 85%, it
is normal; otherwise, you should recheck the
3 of each hydraulic element. 03 03
1-0
working condition 1- 1-
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-11
MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
202
The calculation
l is as follows:
l2 02 l202
bio
a actual concrete output each stroke isfa
fThe bio fabio
Q’=W/n
W-- total concrete output;
n -- strokes per minute.

The theoretical concrete output each stroke is

Q = πD2L/4
D -- bore of delivery cylinder;
L -- stroke of concrete piston.

Both of these parameter table in the section

Specifications. 3
1-0 1-03 1-03
The concrete 1-1
02 suction efficiency is 02 1-1 02 1-1
l 2 l2 l2
η b=ioQ’/Q=4w/πnD L
2
bio bio
fa fa fa
5.2 General Tightening Torques

NOTICE
Looseness or breakage could occur if
fasteners, hose or line couplings are not
torqued to the specified value. If you will
be doing any repairs or service
procedures11on -03this machine, always refer 1 1 -03 1-03
2 1- if the tightening torque value 021-
to this 0table 02 1-1
i ol 2listed or specified in the procedure.
isbnot b i ol 2 bio
l2
fa fa fa
Failure to do so could damage the
machine, shorten machine life or cause
premature system failure.

(1) Table. 5-13 gives the pretightening

torques of bolts with lubrication.

Table 5-13 Pretightening Torques of Bolts (with lubrication)

Strength Grade(8.8) Strength Grade(10.9) Strength Grade (12.9)

0 3 3 03
Thread
- 11- Pretightening torque T 1-0
-1 torque T - 11-
2 1
Specification 1
Pretightening
2 Pretightening torque1T
2
l 20
io
(N·m)
iol 2
0 (N·m) (N·m) l 20
i o
fab M8 23±2 fab 34±2 fab
39±2

M10 45±5 67±5 78±5

5-12
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
021-1 02 1-1 02 1-1
l2 Table 5-13 Pretightening2Torques
l of Bolts (with lubrication)
l2
fabio fa bio abio
f Grade (12.9)
Strength Grade(8.8) Strength Grade(10.9) Strength
Thread
Specification Pretightening torque T Pretightening torque T Pretightening torque T
(N·m) (N·m) (N·m)

M12 85±5 118±8 137±8

M16 210±10 290±10 339±15

M20 408±15 568±18 666±18

M24 710±18 984±20 1147±25

M30 1410±25 1956±25 2280±25

11
M36 -03 2470±30 -03
1 3412±30 3988±30 1-03
21 - 1-1 1-1
l 20 ol 202 l2 02
fabio(2) Table. 5-14 gives the pretightening
a b i
fabio
torques of bolts without lubrication. f

Table 5-14 Pretightening Torques of Bolts (without lubrication)

Strength Grade(8.8) Strength Grade(10.9) Strength Grade(12.9)

Thread
Specification Pretightening torque T Pretightening torque T Pretightening torque T
(N·m) (N·m) (N·m)

M8×1 27±2 39±2 46±5

M10×1.25 52±5 76±5 90±5

M12×1.25 3 93±5 3
0135±8 160±10
03
1 1-0 1 1 - 1-
021
-
M12×1.5 89±5
21 - 130±8 155±10 1-1
l 2 l 20 202
io M14×1.5 215±15
bio 215±15 iol
255±15
fab fa fab
M16×1.5 225±15 330±18 390±18

M18×1.5 340±18 485±18 570±20

M20×1.5 475±20 680±25 790±25

M22×1.5 630±20 900±25 1050±30

M24×2 800±25 1150±30 1350±30

M27×2 1150±30 1650±30 1950±30

M30×2 1650±30 2350±30 2750±30

NOTE:Replace
1 1 -03 with a new bolt of the same 11-03 1-03
0 2 - and grade.
1size 0 2 1- 02 1-1
b i ol 2 The above pretightening torques b i ol 2for bio
l2
fa fa
bolt connection are not applicable to fa
hydraulic pipe connectors.

5-13
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1- 03
1-1 1-1 1-1
(3) Don't
o l 202 apply excessive force when o l 202 l2 02
abi
fdisassembling pipe connectors. fab
When i
fabio
tightening pipe connector, the pretightening
torques should be moderate, and just ensure
there is no leakage.
Table. 5-15 gives the pretightening torques of
common pipe connectors (rubber hose and
steel pipe).

Table 5-15 Pretightening Torques of Pipe Connectors

Pretightening Torque Pretightening Torque

3
Metric0Thread
-03Metric Thread 3
1-0
No. No.
-
-11 -11
(N·m) (N·m)
1 1 1- 1
1
ol 202 M12×1.5 15~25
ol 202 7 M24×1.5 60~88202
ol
a b i a b i a b i
f 2 M14×1.5 30~45 f 8 M26×1.5 f85~125
3 M16×1.5 38~52 9 M30×2 115~155

4 M17×1.5 43~85 10 M36×2 140~192

5 M20×1.5 50~65 11 M42×2 210~270

6 M22×1.5 60~88 12 M45×2 255~325

Table. 5-16 gives the pretightening torques of

common pipe connectors (oil port).

Table 3 3
1-
5-16 Pretightening Torques of Pipe Connectors
0 (close to oil port)
0 03
1-1 -
Type B1Seal11- 1-1
1-
l2 02 Type A Seal
l 202 Plain
(Metal
Type E Seal
202
Type F Seal
l
bio
faSeries Thread G
(Metal Washer)
f
o
abi Washer)
(Elastic-ED)
fab
i o
(O-ring)

Pretightening Pretightening Pretightening Pretightening

Torque (N·m) Torque (N·m) Torque (N·m) Torque (N·m)
M10×1.0 9 18 18 15
M12×1.5 20 30 25 25
M14×1.5 35 45 45 35
M16×1.5 45 65 55 40
L M18×1.5 55 80 70 45
M20×1.5 65 140 125 60
M27×2 90 190 180 100
M33×2
1 1 -03 150 340
11 -03 310 160
1- 03
-
021M42×2 240 2
500 1 - 450 210
021-1
iol
2 l 20 l2
fab fa bio fabio

5-14
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1- 03
02 1-1 1-1 1-1
l2 202 of Pipe Connectors (close to oil port)
Table 5-16 Pretightening Torques
l 202 l
fabio fab
io
Type B Seal fab
io
Type A Seal Type E Seal Type F Seal
(Metal Plain
(Metal Washer) (Elastic-ED) (O-ring)
Series Thread G Washer)

Pretightening Pretightening Pretightening Pretightening

Torque (N·m) Torque (N·m) Torque (N·m) Torque (N·m)
M12×1.5 20 35 35 35
M14×1.5 35 55 55 45
M16×1.5 45 70 70 55
M18×1.5 55 110 90 70
S M20×1.5 55 150 125 80
03
-M22×1.5 65 170-03 135 100 03
1
1-1 M27×2 90 1 - 11
270 180 1
170 - 11-
20 2 20 2 2
iol M33×2 150
iol 410 310
io l 20310
fab M42×2 240 fab 540 450 fab 330

NOTE:The allowable tolerance for the

pretightening torques in the two tables
above is ±10%.
L refers to light low-pressure pipe
connector; and S refers to heavy high-
pressure pipe connector.

1 1 -03 1 1 -03 1- 03
5.3 1Lubrication
0 2 -
0 2 1- 02 1-1
l2
oThe ol 2 l2
fa b i lubrication system comprises b i
automatic
fa fa bio
and manual lubrication.
handle
Automatic lubrication
(1) Check and add lubricant to oil storage of Synchronizing lubricating Pressure regulating
grease port
overflow valve
d o u b l e p o w e r lubrication pump
(see Fig. 5-1a) every time before start the
machine.

(2) If the oil pressure is to low, please clean

the pressure adjustment relief valve, oil- Circular lubricating grease port Drive oil port

-03 valve or exhaust air.

outlet1check 1-0
3 Air-bleed valve 1- 03
1-1 1-1 1-1
o l
(3) 20If2 the double power lubrication pump
o l 20
2
l2 02
fabi i
is used for the first time, orfab the fa bio
Fig.5-1a
lubricant is exhausted. The pump may

5-15
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
o l 202air and
suck can’t pumping lubricant for
l2 02 l202
fabi along time. fa bio fabio
Loosen two air-bleed valves by screwing
them half circle until the air exhausting
and the lubricant comes out continuously
with no air pocket. Then lock the two
valves.

NOTICE
Double power lubrication pump should
keep clean. Prevent dust and other
1 1 -03 1 1 -03 1-03
i m p u r i t y -e n t e r i n g . I t i s f o r b i d d e n t o
0 2 1 0 2 1- 02 1-1
l 2 with the acid and alkali materials. l 2
contact l2
fabio fa bio fabio
NOTE:Lubricant should be according with the
requirement and clean without
impurity. Calcium base grease (butter)
is not commendatory for its
conglutination feature may cause block
of the lubrication line.

See "Automatic lubrication system" on page

3-14 for operation details.
1 1 -03 1 1 -03 1-03
0 2 1-
Manual lubrication
0 2 1- 02 1-1
2
ol lubricating ol 2 l2
One
a b i
fadopted
oil cup (see Fig. 5-1b) iis
fa b fabio
on each of the two swing valve
cylinder seats. Before pumping, it is
necessary to fill the oil cups with grease and
remove the covers for lubrication. During
pumping, the cover should be turned once
every 4 hours for lubrication so as to keep
the spherical friction surface in good
lubricating condition.

NOTE:Calcium-based grease / butter is not

3 ed f or t he lub ri c at i on
-0end -03 03
reco m1m
1 1 1 1-
2 1- as it is easily cohered, leading 021-
system,
0 02 1-1
l2 l 2 Fig.5-1b l2
bio to blockage of lubrication pipeline. bio
fa fa fabio
See "Manual lubrication system" on page 3-
14 for operation details.

5-16
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
5.402 Working Media
l2 l202 l202
fabio fabio fabio
NOTICE
Collect the used functional fluids
carefully, and deal with the fluids properly
to prevent pollution of the environment.
Deal with the abandoned working media
according to the local regulations.

NOTE:If there are special standards of local,

please adopt the local standards.
5.4.1 03
1-
Lubricating grease
1-03 1-03
02 1-1 NOTICE 02 1-1 02 1-1
l2 l2 l2
fabioDo not use grease mixed withfaforeign bio fabio
matters; otherwise the valve core of
distribution valve will be easily stuck and
lead to faults in the lubrication system. Thus
the abrasion of parts of pumping system
will be aggravated. Failure to do so may
result in instability in operating positions or
serious damage to the machine.

(1) Selection of lubricating oil

03
Adopt1-lubricating oil according to DIN51 1 -03 1-03
1
1- Use lubricating oil according 0to21- 1 1-1
0 2
825.
02
b i ol 2 DIN51 502. For the trailer-mounted b i ol 2 bio
l2
fa concrete pump, the SANY special fa lithium- fa
based lubricating grease is adopted.

The NLGI grade requirement should

comply with DIN51 818. Customers can
select lubricating oil from the following
varieties recommended for this trailer-
mounted concrete pump according to
specific season.

● The “00”
1 1 -03lithium-based lubricating grease 11-03 1-03
-
is1used
2 when the temperature of the 1- 1-1
o l 0
2 surroundings above 10°C; o l 202 l202
i
fab ● The “000” lithium-based lubricating fab
i
fabio
grease is used when the temperature of
the surroundings below 10°C.

5-17
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
NOTE:If
o l 202there are special standards of local,
o l 202 l202
i
fab please adopt the local standards.fab
i
fabio
5.4.1 Lubricating grease

NOTICE
Do not use grease mixed with foreign
matters; otherwise the valve core of
distribution valve will be easily stuck and
lead to faults in the lubrication system.
Thus the abrasion of parts of pumping
system will be3aggravated. Failure to do
1 1 -0 in instability in operating 1 1 -03 1-03
so may result
21- 21- 02 1-1
p o s li t2i0o n s o r s e r i o u s d a m a g e t o t h el 20 l2
o io bio
abi
fmachine. fab fa
(1) Selection of lubricating oil
Adopt lubricating oil according to DIN51
825. Use lubricating oil according to
DIN51 502. For the trailer-mounted
concrete pump, the SANY special lithium-
based lubricating grease is adopted.

The NLGI grade requirement should

comply with
1 1 -03DIN51 818. Customers can 1 1 -03 1-03
select
0 2 1-lubricating oil from the following 021- 02 1-1
l2
ovarieties ol 2 l2
bio
i recommended for this trailer-i
b
fa mounted concrete pump according b
fa to fa
specific season.

● The “00” lithium-based lubricating grease

is used when the temperature of the
surroundings above 10°C;
● The “000” lithium-based lubricating
grease is used when the temperature of
the surroundings below 10°C.

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fa bio fabio

5-18
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

2 1-1
(2) 0Precautions 02 1-1 02 1-1
l2 l2 l2
fabio bio
Do not set the lubricating oil fain air to fabio
avoid deterioration resulting from
moisture absorption.
Do not mix the lubricating oil with other
oil for application.
SANY SPECIAL
Prevent the foreign substances and dust GREASE NO.00
getting into lubricating grease, and GENUINE PARTS

prevent the lubricating grease contacting

with alkali or acid substances.
3
The special-0lithium-based grease for SANY is -03 03
1 1 1 1 1-
0 2 1- as shown in Fig. 5-1c.
preferred,
0 2 1- Fig.5-1c 02 1-1
l2 2 l l2
fabio5.4.2 Hydraulic oil fabio fabio
(1) Selection of hydraulic oil
Adopt hydraulic oil according to Part 2 of
DIN51 524. Use the hydraulic oil
according to DIN51 502. For the trailer-
mounted concrete pump, the SANY
special hydraulic oil is adopted.
Standard for viscosity grade is DIN51
519. Customers can select hydraulic oil
complying
1 - 03 with the requirements by this 1-03 1-03
-1
trailer-mounted
1 concrete pump according -1
1-1
l 2 2
0to local conditions. Refer to the following
l 2 021 l202
io for the viscosity of hydraulic oil arequired
io bio
fab fb fa
by this trailer-mounted concrete pump:
● ISO VG32 (W) applicable in central
Europe in winter
● ISO VG46 (S) applicable in central Europe
and surrounding districts in summer
● ISO VG68 (S) applicable in tropic or high-
temperature districts
For the recommended hydraulic oil models

-03 -03 03
under different ambient temperatures, see
1 1 1 1 1-
-
Table.15-17.
02 1- 02 02 1-1
l2 l2 l2
fabio fabio fabio

5-19
MAINTENANCE
HBT6013C-5S

1- 03 1-03 1- 03
02 1-1 1-1 1-1
l2 l 202 l2 02
fa bio fab
i o
Table 5-17 Recommended Hydraulic Oil fa bio
Applicable
temperature °C
-40 -30 -20 -10 0 10 20 30 40 50
Grade

32# SANY special high-grade

anti-wear hydraulic oil

Equivis ZS 46S

68# SANY special high-grade

3
anti-wear hydraulic
0 oil
03 03
1- 1- 1-
1-1 1-1 1-1
●
o
The
l 202hydraulic oil adopted for the hydraulic
o l 202 l2 02
i
fab system is mineral hydraulic oil (HLP46),fab
i
fa bio
biodegradable hydraulic oil (HLP-E46)
based on synthetic ester or apyrous
h y d ra ul i c o i l ( H F C 4 6 ) . T h e o r i g i n a l
hydraulic oil in the machine is Equivis ZS
46S.
● In hot regions (air temperature exceeds
35°C), it is recommended to use Equivis
ZS 46S.
● In cold regions (air temperature is lower
than 10°C),
1 1 -03please preheat the hydraulic 1 1 -03 1- 03
1-f o r e s t a r t i n g t h e m a c h i n e f o r 021-
o i l b2e
0 021-1
l2
oconcrete pumping. It is recommendedio tol 2 l2
b i
fa use 32# SANY special high-gradefaanti- b fa bio
wear hydraulic oil.

(2) Precautions
The hydraulic oil can not be mixed for
application.
It is forbidden to use the hydraulic oil with
additives such as molybdenum to prevent
damage of bearing.
Thoroughly replace the hydraulic oil with
the residual
1 1 -03 hydraulic oil in hydraulic 1 1 -03 1- 03
system
0 2 1- less than 2%. 0 2 1- 021-1
b i oPl r2e h e a t t h e h y d r a u l i c o i l w h e n bt ihoel 2 bio
l2
fa temperature is lower than 20°C. fa fa

(3) Preheating of hydraulic oil

5-20
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
02 1-1 2
the hydraulic oil temperature20is
1-1 02 1-1
l2 NOTE:When
l l2
fabio fab
lower than 20°C, it is required o
i to
fabio
preheat the hydraulic oil to ensure the
safety of hydraulic system. Only after
the hydraulic oil is preheated, can the
pumping be carried out.

Start the engine and run it at idle speed

f o r 5 - 1 0 m i n w i t h o u t l o ad , a n d t h e n
increase the engine speed to 1200-1400r/
min and have it run at this speed for
10min 3
1 - 0 o r m o r e , s o a s t o m a k e t h e 1-03 1-03
-1
hydraulic
1 oil temperature exceed 20°C. -1
1-1
l 2 2
0The preheating time can be adjusted l 2 021 l202
io properly according to local environment. io bio
fab fab fa
(4) Control for hydraulic oil pollution
During maintenance, wash the system or
elements with large flow or high temperature
(80°C) hydraulic oil. Keep the elements
moving and knock the welded seams and
connecting parts with a copper hammer.
Prevent the pollutant from getting into the
oil. Fill the new hydraulic oil into the

- 3 -03 03
system0through oil filter after staying still
1 1 1 1 1-
0
for
2 1- several days; check the dust-proof 0 2 1- 02 1-1
b i ol 2 seal at the piston rod end frequently b i
2
ol and bio
l2
fa replace it periodically. fa fa
Control the temperature of hydraulic oil
lower than 65°C.
● Replace hydraulic oil periodically.
● Replace hydraulic oil for the first time
after 1000 h of operation;
● Replace it for the second time after 2000
h of operation, and then replace it once
per 2000 h;

1 1 -03 the hydraulic oil at least once 11-03

● Later, replace
1-03
0
per
2 1- 2000 h, or even if the operation period0is21- 02 1-1
iol 2 less than 2000 h, replace it every two years.
ol 2
i bio
l2
fab fab fa
After discharge the waste oil through the
drainage valve at the bottom of hydraulic

5-21
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
o l 202 discharge the waste oil through the
After
o l 202 l202
i
fab drainage valve at the bottom of hydraulic
fab
i
fabio
oil tank. Drain the waste oil from the
hydraulic oil tank with a pumping unit (so
that the cleanliness can be maintained).
Add new hydraulic oil through the quick
connector in hydraulic oil tank.

5.5 Visual Check

Before you commence any maintenance work,
you must carry3out visual checks that this
1 1 -0 describes. The service intervals 1 1 -03 1-03
maintenance
0 2 1- card
0 2 1- 02 1-1
ol 2should be carried out by qualified personnel ol 2 l2
can be find in the maintenance summary. The
fa b i
check fa b i
fabio
and the results should be carefully recorded and
kept. The potential risk of equipment found in
checking process should be handled.

DANGER
You should particularly closely and
carefully check the electrical cables. There
is a danger of overvoltage from defective
cables, especially in high air or ambient
humidity. There
1 1 -03 is a danger of fire and 1 1 -03 1-03
explosion
0 2 1-through the formation of sparks 021- 02 1-1
2
in aolpotentially explosive atmosphere. ol 2 l2
fab
i
fab
i
fabio
5.5.1 General check
The followings items must always be checked
before operation of this machine.
(1) Check the level of working liquid.
● Hydraulic oil level in the hydraulic oil
tank;
● The volume of lubricating grease in the
lubrication device.
● Cooling water 3 level in the washing room.
1 1 -0 1 1 -03 1-03
(2) Check1- whether all safety equipment are
0 2 0 2 1- 02 1-1
b i oinl 2position and functioning well. b i ol 2 bio
l2
fa● Check whether each kind of warning fa fa
board is in good condition;

5-22
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1- 03
2 1-1 1-1 1-1
● 20Check
o l whether each safety auxiliary device
o l 202 l2 02
fab
i is in good condition (e.g. whether the i
fabhopper fa bio
screen can be used still, whether the cover
plate of the washing room is undamaged,
whether the outriggers are unfolded fully and
padded as required, etc.).

5.5.2 Check the hydraulic system

(1) Check all the hydraulic rubber hoses for
leakage;
(2) Check all the hydraulic connectors fixed
3 03 03
1-0 for looseness and leakage;
with screws 1- 1-
2 1-1 02 1-1 02 1-1
(3)
o l 20Check the oil filter for blockage. Startl 2the
o l2
fab
i machine and idle the hydraulicabsystem;
f
i
fa bio
and then observe the indicator of the oil
filter. If the indicator points to the red
area, it indicates that the oil filter is
blocked and should be replaced at once.

5.5.3 Check the electrical system

(1) Check whether all the electrical connectors
are firm and rustless;
(2) Check the electrical circuit for open circuit;
-03
11 the insulators on the wires for 1-11 -03 1 1- 03
(3) Check
2 1 - 2 02 1-1
l 20aging and peeling. l 20 l2
fabio fa bio fa bio
5.6 Pumping System
Before pumping, check if there is foreign
substances in the hopper, fit the screen and
fill the washing room with clean water. When
the ambient temperature is lower than 10°C,
add 1/3 clean hydraulic oil to improve the
lubrication effect.

During pumping, grille limiting clamp plate

(see Fig. 1 1 -03 on the hopper near the front 11-03
5-2) 1 1 -03
2 -
1must 2 1- Fig.5-2 2 1-
plate0 be in
l 2 not to move freely.
limiting state to make 0
the 0
b i ogrille b i ol 2 b i ol 2
fa fa fa
1. Grille Limiting Clamp Plate

5-23
MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
After 2
1-1
02 screw off the water-drain ball 202
1-1 02 1-1
o l pumping,
ol l2
fa b i
valve to drain the water in the washingfa b
roomi
fabio
and retract the piston head for cleaning and
checking.

Keep the washing room clean. Any accumulated

dirt on the oil cylinder piston rod is forbidden.

During forward or reverse pumping, if the

water in the washing room gets turbid, shut
down the machine and check the concrete
seal body immediately.

1 1 -03 1 1 -03 1-03

If the water
0 2 1- temperature is over high during 021- 02 1-1
ol 2 please replace the water with fresh
pumping,
b i b i ol 2 bio
l2
faone in time. fa fa
NOTE:In winter, drain the water in the
washing room after working to avoid
freezing. It is forbidden to add
lubricating grease such as lithium-
based grease into the washing room;
otherwise, the hydraulic system may
easily be polluted, leading to frequent
damage.

5.6.1 -03 piston

Concrete
1 1-03 1-03
1-1 1-1 1-1
o l 2 2 lubrication of the concrete piston
Check 0the
o l 202 l202
obnic e e v e r y w e e k . D i s c o n n e c t t h e bt w
falubricating f a io fabio
oil pipes on the delivery cylinder to
check whether there is new oil dropping.
The broken concrete seal body must be
replaced immediately. If continue running, it
may lead to scratch of the delivery cylinder
and increase of maintenance cost and time.
After checking the concrete piston, coating
the concrete seal body and guide ring on the
concrete piston with lithium-based grease for
lubrication 1 1 -03extend the service life of the 1 1 -03 1-03
1-1
can
2 -
1piston 2 1-
concrete
2
l 0 effectively. 2 0 l l202
bio
faDo fa
not use any hard object or poisonous bio fabio
detergent to wash the delivery cylinder, as it
may damage the chromium coating.

5-24
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
o 202 view
Over
l o l 202 l2 02
fabi The concrete piston mainly
fab
i of
consists
fabio
concrete seal body, piston body, pressure
plate, connecting rod, connecting disc and
several sealing elements. Fig. 3-3 gives the
specific structure.

3
7
3
12

1- 03 1- 03 1-03
1-1 1-1 1-1
11

l2 02 l2 02 l2 02
bio bio bio
2

fa fa fa
3
1

7
5 3

8
9
10

Fig.5-3 Structure of Piston Head

-03
1. Connecting
1 rod 5. Piston body
1- 03 9. O-ring 92.5×3.55
1-03
2
02.1-1Screw M16×50 6. Concrete 1-1
02 seal body 10.Pressure plate 02 1-1
l2 ol 2M16×35 ol 2
fabio 3. Washer a b i
7. fScrew fa
11.Connecting b i
disc
4. Guide ring 8. O-ring 125×3.55 12.Screw M16×45

Pre-inspection procedures
(1) Unscrew the water-drain ball valve to
drain the water in the washing room.

1 -03 - 03 1-03
1-
(2) Remove 1 the washing room cover and1-11 1-1
0 2 202 02
l 2 unscrew the screws on the l
connecting l2
fabio disc. fab
i o
fabio

5-25
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
(3) Pull
o l 202the concrete piston into the wash o l 202 l2 02
i
fab room. fab
i
fa bio
Hold the switch which is shown in Fig. 5-
4 in the EXIT position until the concrete
piston is completely in the wash room.
Keep

Exit Reset
NOTE:This function will position the concrete
piston in the wash box for inspection 

or removal.

(4) Once the concrete piston is in the wash

-03switch and allow it to return 3 03
I O
+ -

1-0
box, release
1 1 1-
1-1 1-1
RPM+ RPM-

-
I O I O

to the1KEEP position.
l202 l2 02 l2 02
fabio fabio fa bio
Fig.5-4

(5) Inspect the condition of the piston seals

b
(b) for extensive wear or damage. If
extensive wear or damage to the piston
seals (b) are found, the piston assembly
needs to be replaced. Follow the
replacement procedures listed below.
-03 for the location of (b).)
115-5 1- 03 1-03
1-1 1-1
(See Fig.
21 -
l 20 l2 02 l2 02
abio
fNOTE:When fabio fa bio
inspecting piston seals, always
keep in mind both concrete pistons
must be inspected. Follow the
Fig.5-5
procedures outlined underlying for
each concrete piston.

1-03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fa bio

5-26
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2
Disassembly of the concrete piston
l2 l2
fabio bio
fa oil of
(1) During replacement, the pressure fabio
the accumulator should be unloaded
(see Fig. 5-6).

2 4

1 3

1-03 1 -03 1-03

02 1-1 02
1
1- Fig.5-6 02 1-1
l2 l2 l2
fabio fabio 1. Main valve block
fa bio
2. Unloading ball valve of accumulator
3. Accumulator
4. Oil tank

(2) The unloading ball valve of accumulator

is installed under the accumulator. Locate
the valve as shown in Fig. 5-7, to open
CLOSED
the unloading ball valve in order to
release the pressure oil in the
accumulator. Maintenance will be more
03 03 03
11-
convenient.
- 1-1
1- OPEN
1-1
1-
21 02 02
l 20 l2 l2
fabio fabio fabio
WARNING
Failure to set the unloading ball valve in Fig.5-7
the OPEN position could result in
unexpected movement of the concrete
piston during service procedures.
Unexpected movement of a component
could result in serious injury.

1-03 1-03 1-03

1-1 1-1 1-1
2 2 down the engine and cut offol 2the
(3) 0Shut
o l 02 l202
fab
i power to avoid unauthorized starting.
fab
i
fabio

5-27
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202 the fastening screw of pressure
(4) Remove
o l o l 202 l202
i
fab plate. Take out the piston body, concrete
fab
i
fabio
seal body (see Fig. 5-8), guide ring, O-
ring etc. Replace the worn or damaged
piston assembly.
(5) Clean and maintain other spare parts.
Assembly of the concrete piston
(1) Coat the O-ring and concrete seal body
with grease, and then fit the O-ring in the
pressure plate groove and the concrete
03the pressure plate.
seal body in
- 1-0
3
1-03
1 - 11the 1-1
Fig.5-8
1-1
(2) Mount
l 2 02 dust-proof ring into the
l2 02 l202
ioconnecting rod. bio bio
fab fa fa
(3) Coat the guide ring with grease, and then
mount it on the piston body; later, fit the
piston body on the pressure plate.

(4) Fix the connecting rod, piston body and

pressure plate firmly with M16 x 50
screws and washers. The tightening
torques of the screws are 200±10 N·m.
NOTE:Before placing the concrete piston in the

1 1 - 3 you can put the concrete

washing0room,
1 1 -03 1-03
0 2 1- on a wood block with moderate 021-
piston
02 1-1
b i ol 2 thickness and size and then connect b i oitl 2 bio
l2
fa with the main oil cylinder piston fa rod. fa
After the concrete piston is mounted in
position, take out the wood block.

(5) Mount the connecting disc onto the piston

rod of oil cylinder.
(6) Place the concrete piston in the washing
room, and then fit the connecting disc
with the piston rod tightly after alignment.
Mount the concrete piston onto the piston
3 03 03
1-0oil cylinder.
rod of main 1- 1-
2 1-1 21-1 02 1-1
l 20 the connecting disc outer ring
(7) Mount
o o l 20 l2
i
fab screws, and then tighten the screws.fab
i
fabio

5-28
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

1-1
2 the concrete seal body, guide ring 1-1 1-1
(8) 0Coat
l2 l 202 l202
fabio i o
fab with
and seal ring on the concrete piston fabio
lubricating grease fully.
(9) Rotate the unloading ball valve to the
CLOSED position as shown in Fig. 5-7.
(10)Start engine and holding the “Piston
adjust switch” in the RESET position to
insert concrete piston back into the
delivery cylinder (see Fig. 5-4).
(11)Once the piston is in the delivery
cylinder,
1 1 -03 release “Piston adjust switch” 11-03 1-03
0
and
2 1- allow it return to the KEEP position0 2 1- 02 1-1
2 2 l2
iol (see Fig. 5-4). iol bio
fab fab
(12)After replacing one concrete piston, start
fa
the trailer-mounted concrete pump to
pump air once or twice. Next, replace the
other concrete piston.
(13)Screw down the water-drain ball valve
and fill the washing room with water, and
then fit the washing room cover plate on
the washing room.
If necessary, contact your SANY distributor
-03
11procedures.
for repair 1-03 1-03
21-
02 1-1 02 1-1
l 20 2
Glasses plate and cuttingiolring l2
fabio5.6.2 fa b fabio
maintenance
Check the clearance between the cutting ring
and glasses plate every day. Check the
wearing degree of the cutting ring. As the
cutting ring cuts concrete at the both sides
along its motion direction with the S-valve
reciprocating, it is easily subject to wear.
However, the wear only occurs at the wearing
surfacing welding electrode that is used for
protecting the
1 - 03 hard alloy. If finding the cutting 1-03 1-03
1 to a certain degree, please rotate1-1
ring is -worn
1 1-1
2
20 cutting ring for 90 degrees in time, 02
2by 02
o
the
l o l l2
i
fab which the service life of the cuttingfaring bi can fabio
be prolonged.

5-29
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
In case
o l 202 of the following conditions, the o l 202 l202
bi
faglasses
i
fab to
plate and cutting ring are required fabio
be replaced.

(1) The clearance between the glasses plate

and cutting ring can be adjusted by screwing
in/out the abnormity nut on the rocker arm.
(2) After several times of clearance adjustment,
the abnormity nut has been reached to its
limit and can't be adjusted any more, but if
the clearance is still big and affects normal
pumping (or
1 1 -03there is water jetting out during 1 1 -03 1-03
0 2 1- it is considered to replace the 021-
cleaning),
02 1-1
l 2 ring if the glasses plate is subjectiotol 2
ocutting l2
b i
fa little wear, or the glasses plate if the cuttingfab fabio
ring is subject to little wear, or both of them
if they are subject to wear.
NOTE:Generally, the service life of cutting
ring is half of that of glasses plate.

(3) In case of overhaul, both the glasses

plate and cutting ring should be replaced.

-03 -03 -03

Over view
1 1 1 1 1 1
Fig. 5-9 and
0 2 1- Fig. 5-10 show the outline of the 021- 0 2 1-
b i ol 2 ring and the glasses plate.
cutting
b i ol 2 Fig.5-9 Outline of Cutting Ring biol 2
fa fa fa
Disassembly of Glasses Plate and Cutting Ring
(1) Release the pressure, shut down the
engine and cut off the power.
Open the unloading ball valve of
accumulator to release the pressure of
pressure oil in accumulator.

Shut down the engine and cut off the

power to avoid
3 unauthorized starting.
1-0 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.5-10 Outline of Glasses Plate

5-30
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
(2)02
1-1 2
Dismount the limiting screws (see Fig.205-
1-1 021-1
l2 l l2
fabio 11) for tightening the rocker faarmo
bi and 1 fabio2
abnormity nuts, loosen the abnormity
nuts and hold them for 2~3 threads
instead of retracting them completely.

NOTE:When loosening the abnormal nut, do

not remove it completely so that the
hoist stroke of S-tube can be limited. If
3
-0S-tube removes unlimitedly when 1-03 03
the1
-hoisting, and drops in the hopper, the21-1 Fig.5-11
1 1-
2 1 021-1
o l 20 installation position of S-tube can o l 20be l2
fab
i i
fabthe front 1. Abnormity nut fabio
recovered after disassembling
and rear bearing seats and swing 2. Limiting screw
cylinder system.

(3) Loosen the connecting screws between

the discharge outlet and bearing seat,
and then dismount the discharge outlet
03 5-12).
(see Fig.
- 03 03
(4) 2 1
Use-11alever to pry the S-valve in the 1 - 11- 1-1
1-
2 02
o l 20 hopper l 20
omove l2
fab i to make the S-valve i
ab fabio
towards the discharge outlet ffor about
30mm. At this time, a clearance of 30mm
exists between the glasses plate and
cutting ring.
2
(5) Knock the flange edge of the cutting ring 1
with a copper bar, take out the cutting
ring from the clearance and then the 4 3
rubber spring.
To take out the glasses plate, just Fig.5-12
-0u3n t t h e f i x i n g s c r e w s f o r t h e 111.
d i s m1o
1 -03Bolt 3. Hopper 11-
03
2 1- 2 1- 2. Washer 1 -
202 outlet
0 glasses plate and hopper. 0 4. -Discharge
2
ol ol 2 l
b i b i io
fa (6) Clean and maintain the assemblyfapositions fab
of the glasses plate and cutting ring.

5-31
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202 of glasses plate and cutting ring
Assembly
l l2 02 l2 02
bio
fa(1) Coat the new rubber spring fa with bio fabio
lubricating grease, and then fit it into the
S-tube (see Fig. 5-13).
1
(2) Coat the cutting ring with lubricating 2
3
grease, and then fit it into the S-tube. 4
5
6
(3) Coat the glasses plate with lubricating
grease, and then fit it to the
Fig.5-13
corresponding position in hopper. The

-03 -03 -03

mounted glasses plate must be even, 1. Bolt 4. Cutting ring
1 1 1 1 1 1
and the
0 2 1- clearance between the glasses 0212.- Washer 5. Rubber spring 21-
l 2 and the junction surface of hopper ol 2 3. Glasses plate 20
b i oplate b i iol
6. S-tube assembly
fa should not be more than 0.1mm. fa fab
NOTE:Check whether the transitional bushing
goes beyond the mounting surface of
glasses plate on hopper. If yes, it will
easily lead to deformation of the
glasses plate.

(4) Tighten the abnormity nuts and make the

S-tube move toward the swing
mechanism until the cutting ring clings to
the glasses
1 1 -03plate. Measure the clearance 1 1 -03 1-03
0
between2 1- the cutting ring and the end face 021- 1 2 3
021-1
l 2 l 2 l2
ioof S-tube, which should be more abthan io bio
fab 4mm at this time. Continue tightening f the fa
abnormity nuts slowly until the clearance 4
becomes 4mm (see Fig. 5-14).
(5) Connect the abnormity nuts and the
rocker arm with limiting screws to avoid
rotation of the abnormity nuts. 5
4mm
(6) Mount the discharge outlet properly and 6
tighten the screws.
Fig.5-14
5.6.3 Mixing
1 1 -03 shaft and mixing blade 1.1S-tube 1 -03 assembly 4. Glasses plate -11-
03
maintenance
0 2 1- 0 2 1- 021
i
Checko l 2 the mixing shaft for tightness from the
i o l 2 2. Rubber spring 5. Screw
io l 2
b
faobservation ab fab
hole at the mixing motorf seat
3. Cutting ring 6. Hopper

every day.

5-32
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1- 03
1-1 1-1 1-1
o 202 the mixing blade for wear, as theowear
Check
l l 202 l202
i i bio

fab of mixing blade will lower the material
fabsuction  fa
capacity and increase the accumulated 

material at the bottom of the hopper. In this

case, please replace the mixing blade in time
(see Fig. 5-15) or reinforce it.
NOTE:To apply surfacing welding to the mixing 

blade, keep the distance between the
blade and any position of the hopper 

wall not less than 5cm. Otherwise, it will
cause the hopper to be worn out. 
0 3 0 3 03
1 11- mounting the left and right mixing1-11Fig.5-15
When
-
-
1-1
1-
o l 202 blades, pay attention to their installation
o l 202 1. Mixing shaft 4. Bolt 202
ol
fabi bi
directions and don't install them reversely.
fa 2. Left mixing blade 5. b i
Gasket
fa
5.6.4 S-tube 3. Right mixing blade 6. Gasket
7. Nut
Replace the S-tube in the following cases:
(1) The S-tube is about to wear out or is
already damaged;
(2) The thickness of S-tube measured by a
thickness indicator in the course of
overhaul is less than 10mm.
While replacing the S-tube, check the
wear condition of such wearing parts as
glasses
1 1 -03plate, cutting ring, wearing sleeve 11-03 1- 03
0 2
and1- transitional bushing. If necessary, 0 2 1- 02 1-1
b i ol 2 replace them as well. b i ol 2 bio
l2
fa The special tools for mounting fa and fa
dismounting the S-tube: bearing assembling
tool and runout measuring apparatus.
NOTE:When a system is disassembled, all
rubber sealing elements should be
replaced and other spare parts in the
system should be subject to cleaning
and maintenance.
Neither small nor large clearance

1 1 -03 the glasses plate and cutting 11-03

between
1- 03
0 2 1-ring is acceptable. The clearance 0 2 1- 02 1-1
b i ol 2 between the cutting ring and bthe i
2
ol end bio
l2
fa face of S-tube should be 4mm fa when fa
the pumping pressure is properly built
up and there is no pressure difference.

5-33
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
02
Over 2view
1-1 02 1-1 021-1
l l2 l2
fabio fabio fa bio

1
2
3
4
5
-0 3 -0 3 03
8
-11 -11 1-
21 21
6
021-1
l 20 l 20 l2
fabio fabio 7
fa bio

Fig.5-16
1. Transitional bushing 5. Glasses plate
2. O-ring 6. Cutting ring
3. Bolt 7. Rubber spring
4. Washer 8. S-tube assembly

Disassembly of S-tube
(1) Disassemble
1 1 -03 the mixing system: 1 1 -03 1-03
a) Shut 0 2 - the engine, cut off the power 21-
1down 021-1
o l 2 release the pressure. o l 20 l2
i and i
fab O p e n t h e u n l o a d i n g b a l l v a l vfaeb o f fa bio
accumulator to release the pressure of
the accumulator pressure oil.
Shut down the engine and cut off the
power to avoid unauthorized startup.
b) Take off the screen, loosen the mounting
screw of mixing blade and dismount the
mixing blade.
c) Dismount the lubricating tube as well as
03 tube connectors connecting
the three -oil
1 1- 03 1-03
1 1-1 1-1
21-mixing motor (see Fig. 5-17).
to the
0 02 02
l2 l2 l2
fabio fabio Fig.5-17 fa bio

5-34
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
d) 02
1-1 02 1-1 02 1-1
l2 Loosen the fastening screws between2the
l l2
fabio bi o
mixing motor seat and hopper. faDismount fabio
the motor seat, motor and water catcher
(seeFig. 5-18 and Fig. 5-19).

e) Loosen the fixing screws on the end

covers at both outer ends of the hopper
to dismount the end covers.

f) Loosen the fixing screws of bearing seat

and dismount
3 the bearing seat.
1-0 1- 03 1-03
1-1
02Loosen the M5 screws at both inner lends 1-1 1-1
l2
g) 202 l202
fabio bi o
of the hopper to dismount thefapressure fabio
rings and set the seal retainer ring
clinging to the shaft shoulder.

h) Loosen the fastening screws on the seal cover

and hopper at both outer ends of the hopper.

i) Use a copper bar to knock the mixing shaft

at the side with motor to let the mixing shaft

- 3 -03 03
move 0 to the other side. Thus, the seal
1 1 1 1 1-
0 2 1- at the other side will be pushed out
cover
0 2 1- 02 1-1
b i ol 2 from the hopper hole by the shaft shoulder.
b i ol 2 bio
l2
fa Take off the seal cover. fa fa

j) Push out the seal cover at the other side

by the same method.

k) Push the mixing shaft to one side and

take it out form the hopper.

1-03 1- 03 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-35
MAINTENANCE
HBT6013C-5S

1-03 1-03 1- 03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio
18
14
13 11
15
17
16
29

23
30
20
21

1-03 19 1-03 1- 03
21-1 7
02 1-1 02 1-1
l 20 l2 24 l2
bio bio bio
28 3
fa fa 26
8 fa
27
5 6
25
22
9

10 1 2
3
4
12

Fig.5-18

1. Bearing seat
1 1 -03 11.Bolt M8×16
1 1 -03 21.Pressure ring
1 1 -03
0 2 1-
2. Bolt M12×35 12.Seal ring
0 2 1- 22.Roller bearing
0 2 1-
3. o
i l2
Washer 12 13.Seal cover
i ol 2 23.Motor seat
i ol 2
b
fa4. O-ring b
fa plate
14.Packing 24.Bolt M12×40 fa
b
5. Packing plate 15.J-type dust-proof ring 25.Retainer ring
6. Screw M8×20 16.O-ring 26.Felt ring
7. Rubber plug 17.Shaft sleeve 27.End sealing cover
8. Water catcher 18.Scew M5×8 28.Spline housing
9. Base ring 19.Screw M5×12 29.Motor
10.Imitated seal ring 20.Seal retainer ring 30.Screw M10×90

1-03 1-03 1- 03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

5-36
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

18
17
16
14
15
4 28
13
1
3 22
2
12

1- 03 11
1- 03 21
1-03
1-1 1-1 1-1
8
10
2 02 02
l 20
9
l2 l2
fabio 7
5
fabio fabio
6
27
24
26
25

23

19
20

Fig.5-19
1- 03 1- 03 1-03
21-1 1-1 1-1
o
1.20Bearing
l
seat
o l 202
11.Roller bearing 21.Left mixing blade
o l 202
fabi 2. Bolt M12×35 12.Basei
fab ring fab
22.Mixing shaft i
3. Washer 12 13.Imitated seal ring 23.Screw M5×8
4. O-ring 150×3.55 14.Bolt M8×16 24.Screw M5×12
5. Packing plate 15.Seal ring 25.Seal retainer ring
6. Screw M8×20 16.Seal cover 26.Pressure ring
7. End cover 17.Packing plate 27.Rubber plug
8. Shaft end pressure plate 18.J-type dust-proof ring 28.Right mixing blade
9. Bolt M8×25 19.O-ring 46.2×2.65
10.Washer 8 20.Shaft sleeve

1 -03 - 03 1-03
1- 1
(2) Dismount the discharge outlet and1-11 1-1
0 2 202 02
l 2 bearing seat (see Fig. 5-20). l l2
fabio abi
o
fabio
a) Dismount the two lubricatingf grease
tubes on the bearing seat;

5-37
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
b) Loosen
o l 202 the screw connecting the 202
ol l202
fa b i discharge outlet and bearing seat,
fa b i
and fabio
dismount the discharge outlet;
c) Loosen the pressure ring screws in the
hopper and dismount the pressure ring;
d) Use a crane and flexible cable to lift the
S-tube;
e) Use two long bolts to push out the
bearing seat and dismount it.

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio
16

15
18
17
14 23
10
24
13
7 9
12
6
8 22
21
6
6
5

11
4

1- 03 3
1- 03 1-03
21-1 2
02 1-1 02 1-1
l 20
1
l2 l2
bio bio bio
19

fa fa fa

20

Fig.5-20

1. Screw M24 9. J-type dust-proof ring 17.Washer

2. Washer 10.S-tube AS 18.Screw M16
3. Material outlet 11.screw plug 19.M24 Protective rubber sleeve
4. O-ring 12.Rubber spring 20. screw plug
5. Bearing seat 13.Cutting ring 21.Screw M8
6. Yx-type seal
1 03 ring
-sleeve 14.glasses plate
1 -03
22.Screw
23.Pressure
plug
plat 1-03
7. wearing
- 1 15.O-ring - 1 1-1
l 021
8. 2Bearing 16.Transition sleeve 20 2 1
l
24. Rubber pad
l202
abio bio bio
f(3) Dismount the rocker arm and fasmall fa
bearing seat (see Fig. 5-21 and Fig. 5-
22):

5-38
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
a) 02
1-1 1-1 1-1
l2 Dismount the ball head baffle and limit
l 202 l2 02
fabio i o
fab valve
baffle. Take the piston rod of swing fa bio
cylinder out from the upper ball bearing;
b) Loosen the limit screws fastening the
rocker arm and abnormity nut, and take
off the abnormity nut;
c) Dismount the ball head baffle connecting
the rocker arm and swing valve cylinder;
d) Dismount the two lubricating grease
tubes on the bearing seat;
3 3 03
e) Loosen
1 1-0 the screws connecting the -11-0 1-
1 -
02bearing seat and hopper at the end 0of 21 021-1
l 2 l 2 l2
io rocker arm. Use two bolts to push o
abiout the bio
fab bearing seat and take it off.
f fa

4 1
1
9 11
5
12
7 9
5

-03 -03 03
3 4
15
-11 -11 1-
21 21
13
021-1
l 20 2 8
l 20 l2
bio bio bio
6

fa fa fa
10 3 4

5 1
14
7

6
2
15

Fig.5-21

1. Oil cup M8x1 6. Lower ball bearing 11. Conversion joint

2. Bearing plat 7. Limit baffle 12. Washer 16
- 0 3 -03 13. Upper ball bearing -03
1
-3.1 Screw M8x16 8. Left swing valve 1 1cylinder 1 1
2 1 2
9. Ball head baffle1- 1-
14. Right swing valve 2cylinder
l 20 4. Screw M8x16 2 0
15. Bolt M16x20iol 2
0
bi o 5. Washer 8 iolarm
10. Rocker
fa fab fab

5-39
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio 8 9 10
fabio
7
6
3
11
12
2
1 13
14
5
4

1-03 1- 03 1-03
02 1-1 2 1-1 02 1-1
l2 l 2016 15 l2
fabio fa
o
bi 17 fabio

Fig.5-22

1. O-ring (I) 8.Abnormity nut 15. Pressure ring

2. Bearing 9.Washer (II) 16. Screw M5
-03 Seat
3. Bearing
1 1 10.Screw M8
1 1- 0 3
17.Rubber plug 1-03
04.
2 1-Washer (I) 11. Seal ring 21 -
02 1-1
ol 2 6.
5. Screw M12 12. Dust-proof
o l 20ring l2
fa b i End bearing sleeve
i
fab(III)
13.O-ring fabio
7. O-ring (II) 14. Rubber pad

(4) Lift out the S-tube and maintain other

wearing parts (see Fig. 5-23):
a) Use a lever to pry the S-tube towards the
discharge outlet, move it to the small
shaft and separate it from the hopper;
b) If necessary,3 dismount the scraper bolts
1 1-0 of the S-tube and take off 1 1 -03 1-03
at the -bottom
0 2 1 0 2 1- 02 1-1
l2
the scraper; l2 l2
abio
fc) Adjust the small shaft end of S-tube
bio
fa and fabio
lift the S-tube out from the hopper;

5-40
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1
2 a copper bar to knock the flange20of2
d)20Use
1-1 02 1-1
o l ol ring l2
fa b i cutting ring and take out the fa b i
cutting fabio
from the clearance, and then take out
and replace the rubber spring;
e) Dismount the fastening bolts of glasses
plate and take out the glasses plate;
f) Check the transitional bushing connecting
with the delivery cylinder and replace it if
necessary;
g) Check the wearing sleeve at the
discharge
1 1 -03 outlet of S-tube and replace it 11-03 1-03
-
if21necessary.
0 21- 0 02 1-1
l2 l2 l2
fabio fa bio fabio

1
2
3
4
5
8
1 -03 1 -03 6 1-03
02 1-1 02 1-1 02 1-1
l2 l2 7 l2
fabio fa bio fabio

Fig.5-23
1. Transitional bushing 5. Glasses plate
2. O-ring 6. Cutting ring
3. Bolt 7. Rubber spring
4. Washer 8. S-tube assembly

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

5-41
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202 the wearing sleeve (see Fig. 5-
(5) Replace
o l o l 202 l202
i
fab 24): fab
i
fabio
If only the wearing sleeve is seriously
1
abraded, replace it separately.
2
Dismount the S-tube before replacing the
wearing sleeve.

a) Dismount the wearing sleeve:

Cut the wearing sleeve on the S-tube into
half with an angle grinder and take them off. Fig.5-24

1 1 -03 1 1 -03
1. S-tube 2. Wearing sleeve 1-03
NOTE:Do
0 2 1-not damage the S-tube when 021- 02 1-1
b i ol 2cutting the wearing sleeve or you need
b i ol 2 bio
l2
fa to change a new one. fa fa

b) Mount the wearing sleeve:

Heat the wearing sleeve with a heater at
200~210°C for about 10min.

Properly mount the heated wearing

sleeve onto the straight tube of S-tube.

NOTE:Don't heat the wearing sleeve at too

1 1 -03 1 1 -03 1-03
1-1
high temperature.
0 2 1- heater is not available, put the 021- 02
ol 2wearing sleeve into an appropriate ol 2 l2
If the

fa b i
fa b i
fabio
container, fill diesel oil to a level higher
than the wearing sleeve, and heat it at
200~210°C for about 10min.
The heating temperature should not be
too high. Pay attention to avoid fire.
Don't heat the wearing sleeve directly
with flame.
NOTE:When mounting the wearing sleeve, its
inner groove should face the big end
of S-tube
1 1 -03 while the o uter g roove 1 1 -03 1-03
0 2 1- face the small end or the 021-
should
02 1-1
2 2 l2
iol pumping operation will be affected. iol bio
fab fab fa

5-42
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2
Assembly of S-tube
l2 l2
fabio fa
(1) Assembly of S-tube and Swing Mechanism bio fabio
a) Mount the wearing sleeve onto the
straight tube of S-tube.
b) Lift the S-tube with a crane and flexible
cable. Fit the rubber pads onto both
ends. Adjust the S-tube to the slanting
side and lower it into the hopper. First,
set the outlet hole of S-tube into the
mounting hole on the discharge outlet of
hopper;03push it to the end, and then set
1 1 - 1 1 -03 1-03
0 2 1- small shaft of S-tube into the
the
0 2 1- 02 1-1
b i ol 2 mounting hole of hopper. Mount b i ol 2the bio
l2
fa rubber spring and cutting ring fa applied fa
with some lubricating grease onto the S-
tube.
c) Replace the YX-type seal ring, J-type
dust-proof ring, dust-proof ring and seal
ring; apply lubricating grease on the
sealing elements, bearing as well as the
inside and outside of the bearing seat;
mount the nylon bearing, YX-type seal
ring and3J-type dust-proof ring on the big
-0 1- 03 1-03
-11 seat at the outlet (see Fig. 5-20).
bearing
1 1-1 1-1
2 02Mount 02 02
io l the bearing, dust-proof ring i ol 2and bio
l2
fab b
seal ring onto the small bearingfaseat (see fa
see Fig. 5-22).

NOTICE
During installation, pay attention to the
correct installation direction of seal ring
and dust ring. Failure to do so may result
in oil leaking and the dust crushing into
the containers or pipes.

1 1 -03 1 1 -03 1-03

0 2 1- the small bearing seat into the
d) Mount
0 2 1- 02 1-1
b i ol 2 hopper hole, set the two lubricating
b i ol 2 bio
l2
fa fa
grease filling holes at 15° above the fa
horizontal, and then mount the lubricating
oil tube and connector.

5-43
MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
e) Apply
o l 202 lubricating grease on the O-ring o l 202 l202
i
fab and set it into the end bearing sleeve;fab
i
fabio
mount spline teeth and use a copper bar
to fit the end bearing sleeve at one end
of the small shaft into the bearing seat
hole from the outside of the hopper.
f) Mount the rocker arm onto the bearing
end of S-tube.

NOTICE
When installing the rocker arm, allow the
S-tube to hang
1 1 -03 down freely. The center 1 1 -03 1-03
1-
lines of2gravity
0 of S-tube and rocker arm 21-
02 1-1
o l 2be overlapped when viewed from the o l 20 l2
musti
ab behind the hopper (see Fig. 5-25).
fright fab
i
fabio
Or fit the key way, which is located on
rocker arm and symmetrically coincides
with the center line, on the spline teeth
located on the shaft end of S-tube and has
a center line symmetrically coincides with
that of S-tube.
If the installation positions of S-tube and
rocker arm is not correct, S-tube can not
swing to the desired
0 3 position.
03 03
1- 1- 1-
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio bio
fa1 fabio
2

$

1-03 1-03 1-03

1-1 1-1 1-1
o l 202 l202 l202
bi
faFig.5-25 fabio fabio

1. S-tube 2. Rocker arm

5-44
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
g) 02
1-1 1-1 1-1
l2 After mounting the swing valve cylinder,
l 202 l202
fabio i o
fab baffle.
mount the ball head baffle and limit fabio
h) Mount O-ring on the end groove of
abnormity nut, and screw the abnormity nut
on the spline shaft of S-tube till the
clearance between the S-tube end face and
cutting ring is about 4mm. Align the notch
on the abnormity nut with the screw hole
on the rocker arm. Mount the limit screw.
i) Coat the straight part of S-tube with
sealant, 3and then fit the wearing sleeve
1 1 -0 straight part of S-tube at the 11-03 1-03
0 2 1-
into the
0 2 1- 02 1-1
l2 outlet end from the outside of l2
hopper. l2
fabioj) Apply lubricating grease on the
bio
fa inside fabio
and outside of the big bearing seat.
Mount the big bearing seat between the
hopper hole and S-tube, set the two
lubricating grease filling holes at 15°
above the horizontal, and then mount the
lubricating oil tube and tube connector.
k) Mount the pressure ring at the inside of
hopper and screw down its screws to
fasten 0 3 rubber pad.
the
- -03 03
-11 fasten the discharge outlet at the21-11 1-
l) 2 1
Finally,
02 1-1
o l 20 outside of hopper with M24×160 iscrews
o l 20 l2
fab
i
fab fabio
with a tightening torque of 650±18N.m.
(2) Assembly of Mixing System
a) Apply lubricating grease on the O-rings,
and mount the O-ring into the seal ring
groove at each end of the mixing shaft.
Set the seal retainer rings onto the shaft
shoulders at both ends, and then mount
the mixing shaft into the hopper shaft hole.
b) Mount the 3 lip-like seal ring with inner -03
- 0 1-03
frame
1 - 1 and the dust-proof ring (applied1-11
1
1-1
o l 202with lubricating grease) into theol seal202 l202
fab
i cover. Mount the assembled seal i
fab cover fabio
into the hopper hole, and fix it with
M8×16 bolts.

5-45
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
c) Mount
o l 202 two shaft sleeves from the shafto l 202 l202
i
fab end and align the notches with the
i
fabM5 fabio
screw holes on the shaft. Fasten them
with M5×8 screws (applied with sealant).
d) Mount O-rings, imitated seal rings and
base rings (applied with lubricating grease)
onto the two bearing seats, and fix the
bearing seats onto the end faces with
M12×35 bolts (applied with sealant on the
surfaces) and washers. The lubricating
holes on the bearing seats should face the
03
1-side.
lower rear 1- 03 1-03
2 1-1 2 1-1 02 1-1
e) Use
o l 20 bearing assembling tools to mount o l 20 l2
i i
fab the roller bearings into the bearing faseats
b fabio
at both sides.
f) At the side without motor, fix the shaft end
pressure plate with screws and then mount
the end cover; while at the side with motor,
mount the seal ring applied with grease into
end cover and then mount the end sealing
cover and water catcher onto the mixing
shaft.Mount the motor seat: mount the motor
seat on the right plate flange of the hopper
03
with the11-mounting groove of lubrication 1 -03 1-03
1-filling tube facing right lower side; fix 021- 1 1-1
0 2 02
oitl 2with M12×40 bolts and spring washers ol 2 l2
grease

fa b i
fa b i
fabio
strictly as per the tightening sequence.
g) Measure the runout: measure the runout error
of the mounting hole and end face of motor
seat to the center line of mixing shaft. The
max. allowable radial runout is 0.32mm and
the max. allowable end-face runout is 0.16mm.
This may be achieved by adjustment.
h) Mount the spline housing: coat the inner and

03 -03 03
outer spline teeth with lubricating grease and
set the-1 1 - 1 1 1-
1- 1-1
spline housing onto the spline shaft.
0 2 1 0 2 02
l2
Make
ospline
sure the axial clearance between
ol 2
the
l2
fa b i shaft, spline housing and thefa b i
inner fabio
end face of hydraulic motor spline hole is
2~3mm. Pretightening is not allowed.

5-46
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
21-1 1-1 1-1
l2
i) 0Mount 202
hydraulic motor: align the hydraulic
l l202
fabio o
motor with the spline and mountfaitbion the fabio
motor seat; fix the motor with M10×90
screws strictly as per the tightening
sequence.
j) Finally, mount the mixing blade. Fix the
auger blade on the mixing shaft with
M16×65 bolts (thread cleaned, dried and
applied with sealant), spring washers and
nuts.

5.6.5 03
1-
Hopper
1- 03 1-03
The 1-1
02regular check and maintenance 0of2 1-1 02 1-1
l 2 l 2 l2
iohopper and its relative spare parts bio may bio
fab effectively prevent abnormal wear offahopper. fa

(1) After pumping, clean the hopper

completely. Any accumulated material in
the hopper may cause the lower part of
the S-tube to be worn or even worn out
and scrapped.
(2) After pumping each time, clean the
concave in the S-tube to prevent pipe
blockage3 during next pumping.
1 1 -0 1 1 -03 1-03
(3) The
0 2 1- transitional part between the glasses 0 2 1- 02 1-1
b i ol 2 plate and delivery cylinder is provided
b i ol 2 bio
l2
fa fa
with transitional bushing which should be fa
checked frequently. In case of severe Fig.5-26
wear, it will be lower than the delivery
cylinder. At this time, please replace the
transitional bushing in time. Otherwise, it
may affect the service life of the delivery
cylinder.
(4) It is forbidden to wrap the mixing motor.
Check the mixing motor seat for mortar
leakage03from the observation hole every
1 1 - 1 1 -03 1-03
1-
day.
02 1- 02 02 1-1
l2 l2 l2
fabio fa bio fabio

5-47
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
5.6.6l 202Delivery cylinder l2 02 l202
bio
fIfa the mortar leakage occurs but the concrete
fa bio fa bio
piston is fine, check the delivery cylinder
(see Fig. 5-27) for wear and scratch, because
the delivery cylinder works in severe
conditions and rubs against the concrete for a
long time.

Check the scratched parts and damage

degree with lighting when the engine has
been shut down and the mixing cut-off valve
03
has been closed.
1- -03
Fig.5-27
1 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
abio
f5.6.7 Delivery pipe fabio fa bio
Before pumping each day or each time,
visually check the delivery pipe and clamp. In
1 2 3
case of any mortar leakage at the clamp,
check the wear condition of the rubber seal
ring inside the connector. Replace it in time
as needed to avoid pipe blockage as a result
of mortar leakage.

The delivery pipe can be divided into straight

tube, elbow, 1tapered
1 -03 tube, clamp, spigot and 1 1 -03 3mm
1-03
other spare
0 2 1- parts (see Fig. 5-28). The straight 021- 02 1-1
2
t u bioel m a i n l y i n c l u d e s 3 m , 2 m a n d 1ioml
2 l2
a b
fstandard fa b fa bio
straight tubes.

Clearance: The clearance between delivery Fig.5-28

pipes in the delivery pipeline should be 3mm
1. Pipe clamp
(see Fig. 5-29), which may be achieved 2. Seal ring
automatically after a seal ring is mounted.
3. Delivery pipe

1- 03 1- 03 1-03
021-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

5-48
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
2
9

10

1-03 1-0311 1-03

1-1 1-1 1-1
1

l2 02 l202 7
l202
fabio 2
fabio 4
6 fabio
3
5

Fig.5-29

1. Seal ring (150A) 5. Tapered tube 150A-125A 9. Seal ring (125A)

2. Tube clamp bolt 6. Connector 125A 10.-Hose
3. Connector (150A) 7. Elbow Φ125 11.Spigot
4. Elbow Φ150 8. Straight tube Φ125A

1-03 1-03 1-03

02 1-1 1-1 1-1
202 02
Utilization of delivery pipe
l2 l l2
fabioThe appropriate utilization of
fab
delivery o
i pipe
fabio
may effectively extend the service life of
delivery pipe, esp. those fixed delivery pipes
at construction site.

(1) Straight Tube

After pumping every 5000m3 of concrete,
rotate the straight tube for 120° or 180° to
make the wear evenly distributed, by which
the service life of straight tube may be

1 1 -03 Especially for the delivery pipe 11-03

prolonged.
1-03
0 2 1- longer service life (generally, such
with
0 2 1- 02 1-1
b i ol 2 delivery pipe can3 be used for pumping b i ol 2 at bio
l2
fa least 20,000m of concrete during fa its fa
service life), the effect is more obvious.

5-49
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1- 03
1-1 1-1 1-1
202
(2) Elbow
l l2 02 l2 02
fabio fa
After pumping every 5000m3 of concrete, bio fa bio
turn over the elbow for 180° to make the
wear evenly distributed. The exterior wear
of an elbow is severer than the internal
wear or the wear of a straight tube. Thus,
when measuring the wall thickness of an
elbow, special attention should be paid to
the wall thickness at the positive camber.

Measurement of delivery pipe wall

thickness
1 03
-may 1 -03 1- 03
Delivery line
1- 1 burst under the normal
1- 1 1-1
2 0 2 2 0 2 02
pumping
iol
pressure when the wall thickness of
iol l2
tfahbe p i p e l e s s t h a n t h e r e q u i r e d v afalbu e , fa bio
especially when blockage occurs.

Measure the wall thickness of the pipe using

wall thickness indicator or other wall
thickness measuring instruments.
Y
CAUTION
200
190
0
Before pumping, measure the wall
80

10

180
14 125
65
DN

DN

thickness of the pipe to prevent damage 170

0

DN
DN

3 03 03
0
DN5

1-0caused by pipe burst.

160
or injury of life 1- 0 1-
N

150
1-1 1-1 15
1-1
D

140
2 2 N
2
Concrete Pressure (bar)

20 20 130 D
8200
iol
ab 5-30 shows the minimum wall thickness iol 120
ioNl1
fFig. fab 110
100
fab DN200
of delivery pipe. D
90
80
(1) Carry out measurement according to the 70
60
measuring regulation of the equipment. 50
40
Don't measure the wall thickness at one 30
20
point only. Instead, measure at several 10
points around the outer diameter of 0 1 2 3 4 5 6 7 8
X
delivery pipe, in particular at the lateral Min.wall thickness (mm)

surface of the straight tube connected

Fig.5-30
with the elbow
- 0 3 where the wear is severer
-03 03
1 1 1 1 1-
0 2 1- at other points because the flow 021-
than that
02 1-1
l 2 of concrete here is higher than that
orate ol 2 l2
b i
fa on the medial surface. fa b i
fa bio

5-50
 MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
2 1-1 1-1 1-1
(2)20Change
o l the one whose wall thickness
o l 202 l202
fabi reaches fab
i
the minimum value. Especially fabio
before large pumping, the pipe wall
thickness closes to the minimum value
must be changed. Otherwise, it would
cause burst or lead to personal injury.

CAUTION
Never increase the wall thickness, outer
diameter and length of delivery line;
otherwise the service life of boom will be
1 03
reduced, -influencing the stability of this
1 -03 1-03
1
1-truck and potentially leading to 1- 1 1-1
pump
0 2 0 2 02
l2
iobreaking iol
2 l2
fab
of boom and tilting of pump.
fab fabio

NOTICE
The shock influence to the delivery pipe
during working is depended on many
affects and hard to measure. Therefore,
even the working pressure is under the
normal range, the delivery pipe may burst
also.

03 -03 03
When blockage happen, the working
1 1 - 1 1 1-
1- 1- 1-1
pressure fluctuate. If the wall thickness is
0 2 0 2 02
l2
not under
oburst.
the required level, the pipe
ol 2
may
l2
fa b i
fa b i
fabio

Replacement of delivery pipe

Replacement Procedure:

(1) Dismount the delivery pipe to be replaced;

(2) Before assembling, lubricate the clamp
and the inside of seal ring with lithium-
based grease.
3 straight tube of specified
(3) Mount -0the -03 03
1 1 1 1 1-
0 21-
length. 21- 0 02 1-1
l2 l2 l2
fabio fabio fabio

5-51
MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
5.6.8l 202Main oil cylinder maintenance l2 02 l2 02
bio
a
fCheck the seal of the main oil cylinder bio
fa for fabio
leakage every day. Repair the main oil cylinder
in the following cases: During pumping
process, the concrete piston reverses more
and more frequently before it reaches the set
stroke closed to the hopper of delivery
cylinder. It is because the hydraulic oil in the
piston connecting side decreases as a result
of the damaged piston seal of the main oil
cylinder making more hydraulic oil leak into the
oil tank. In this
1 1 -03case, replace the main oil 1-03 1-03
21- seal.
cylinder0piston 02 1-1 021-1
l2 l2 l2
bio
a
fDisassembly of main oil cylinder fabio fabio
(1) Retract the delivery cylinder piston into
the water tank. Shut down the machine,
release the pressure and cut off the
power.

(2) Dismount all hydraulic pipelines and

elements connecting to the main oil
cylinder, including the oil-in flanges in
rod-side and
1 1 -03 piston-side. Seal the oil 1 1 -03 1-03
pipes 1-and connectors with plugs to
0 2 0 2 1- 021-1
l2
oprevent the hydraulic system from dirtl 2
io l2
b i
fa and foreign substances. fab fabio

(3) Drain off the water tank, loosen the

fastening screw of bite type fittings and
take off the bite type fittings and concrete
piston.

(4) Dismount the fastening bolt connecting

the water tank and main oil cylinder Fig.5-32

1-03
(see Fig. 5-32).
1-0
3
1. Fastening screw 3. Delivery cylinder 1-0
3
1-1 1 - 1 1 -1
202 022. Water tank 2
4. Main oil cylinder
0
l the main oil cylinder with the crane
(5) ioLift ol 2 l2
b b i io
fa and flexible cable. fa fab

5-52
 MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
21-1 1-1 1-1
(6)20Dismount
o l the bent plate subassembly
o l 202 l202
fab i and auxiliary support for i
fab the
mounting fabio
main oil cylinder (see Fig. 5-33).
(7) Shake the main oil cylinder forcibly and
separate the main oil cylinder with the
water tank.
(8) Lift the main oil cylinder out from the
fixed revolving tower.
(9) Dismount the screw connecting the limit
cylinder body and main oil cylinder body,
-03off the limit cylinder.
and take
1 1-03 1-03
1-1 1-1 1-1
o l 202
(10)Dismount the retainer ring, clipping key
o l 202 Fig.5-33
l202
fab
i cap and clipping key for shaft which
fab
i fix
fabio
the piston.
(11)Screw 2 M16 bolts into the main oil
cylinder piston and pull the piston out.
(12)Dismount the seals on the piston rod and
piston.
Assembly of main oil cylinder
(1) Assembly of piston and piston rod
(see Fig. 5-34)
3
-0 O-ring with grease and fit it into 11-0 3 03
a) Coat 1the
1 1-
0 2
the
-
1 corresponding groove on the piston 0 2 1- 02 1-1
l2 l2 l2
fabio rod. bio
fa fabio
b) Coat the seal ring and guide ring with
grease, and fit them into the
corresponding grooves on the piston.
c) Coat the assembled piston with grease
and fit it into the piston rod.
d) Fit the clipping key for shaft into the
corresponding groove on the piston rod
and fit the clipping key cap.
e) Fit
1 1 -03 retainer ring into the 11-03
the
1-03
21-
corresponding
0
groove on the piston rod. 21-
0 02 1-1
l2 l2 l2
fabio fabio fabio

5-53
MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
o l 202 replacing the main oil cylinder
NOTE:When
o l 202 l202
i
fab and sealing parts, you must operate fab
i
fa bio
according to the complicated situation.
For example, if there is an obstructive
pipe when lifting out the main oil
cylinder, you must take measures to
avoid it to prevent main oil cylinder
from collision.

1- 03 1-03 1-03
2 1-1 2 1-1 02 1-1
20 20
8

iol iol
7
l2
fab fab 6
fa bio
5 2
5

3
2

3 03 03
1-0 of Piston and Piston Rod
Fig.5-34 Assembly 1- 1-
02 1-1
1. Piston Rod 5. O-ring02 1-1 02 1-1
l2 ol 2 clipping key l2
fabio 2. FR guide ring 6. Shaft
b i
7.faClipping key cap fa bio
3. CUT seal ring
4. Piston 8. Retainer ring

(2) Assembly of pressure cover (see Fig. 5-35)

a) Coat the guide ring with grease and fit it
into the groove on the pressure cover.
b) Coat the seal ring with grease and fit it
into the groove on the pressure cover.
c) Fit the dust-proof ring and the retainer
ring into the 3pressure cover.
1 1 -0 1 1 -03 1-03
d) Fit the
0 2 1-O-ring and retainer ring with grease 021- 02 1-1
l 2 into the groove on the column. iol 2
ocoated l2
fa b i
fab fa bio

5-54
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio





 

1-03 1-03 1-03

2 1-1 
02 1-1 02 1-1
l 20 l2 l2


fabio 
fa bio fabio



Fig.5-35 Assembly of Pressure Cover

1. Piston rod 5. Dust-proof ring 9. Pressure cover
2. O-ring 6. ZBR seal ring 10.O-ring(I)
3. Piston 7. GS seal ring 11.Working cylinder body
4. Retainer ring 8. FR guide ring
1-03 1-03 1-03
21-1
0Assembly 21-1 02 1-1
l2 l 20 l2
bio o bio
(3) of main oil cylinder Assemble
i
fa the sub-assembled main oilfabcylinder fa
body, pressure cover and piston.
(4) Lifting the main oil cylinder
Use the crane to lift the main oil cylinder
out from the fixed revolving tower. Coat
the mounting hole on the water tank with
plane sealant and use the screw to
connect the main oil cylinder and water
tank.
-03 1-03 1-03
-11 the limit cylinder
(5) Fitting
21 1-1 1-1
2 0Fit 02 02
io l the limit cylinder on the main
i ol 2oil bio
l2
fab cylinder with bolts. fa b fa

5-55
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202 the bite type fittings Screw up the
(6) Fitting
o l o l 202 l202
i i
fab fastening screw to fit the bite type fittings.
fab fabio
(7) Fit the bent plate subassembly and
auxiliary support of the main oil cylinder.
(8) Checking the runout (Fig. 5-20) Check
the runout of main oil cylinder to delivery
cylinder. It should not exceed 0.6mm.
Use 6 pull-rod nuts to adjust the runout
within the allowable tolerance.
(9) Refit all pipelines Refit all hydraulic
-03 have been removed before.
pipelines that
1 1- 03 1-03
1-1 1-1 1-1
o l 202 water Fill up the water tank, fit the
(10)Filling
o l 202 l202
i water tank cover and operate the boom
fab to set it back to the original position.fab
i
fabio

NOTICE
Take care when re-assembling the oil
cylinder. Do not damage the seal and
chromium coating. Use the new bolt for
fastening. Slowly extend and retract the
hydraulic cylinder twice at a speed not
more than 0.5m/min to drain the air in the
cylinder. If the
1 1 -03 air is compressed, the 1 1 -03 1-03
hydraulic
0 2 1- oil may be burnt so that the 021- 02 1-1
ol 2 parts of the piston and O-ring bwill
sealing
b i i ol 2 bio
l2
fabe damaged. fa fa

5.7 Hydraulic System

The hydraulic system mainly consists of
hydraulic pump, valve group, accumulator,
hydraulic motor, oil cylinder, pipeline, and
other hydraulic elements.

In the course of pumping, pay attention to the

1 1 -03 of hydraulic system, for 1 1 -03 1-03
1-1
working conditions
0 2 1-if the hydraulic oil temperature is 021- 02
ol 2 if the radiator works normally, and oifl 2 l2
example,
fa b i
normal,
fa b i
fabio
there is abnormal noise of oil pump and motor.

5-56
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 1-1 1-1
5.7.1
l2 Replacement of hydraulic oill 202 l202
fabio(1) If the hydraulic oil observed atfa the oil bio fabio
level gauge is not transparent or its color
is changed, replace the hydraulic oil
(see Fig. 5-36). Generally, the hydraulic
oil should be replaced once every 2000
working hours or every two years. It
depends on the oil analysis.

(2) Check the hydraulic oil level every day. If

it is lower than the standard line, please
1 -03 oil to the level above the 11-03
fill hydraulic
1 1-03
21-
0standard line. 021
-
02 1-1
l2 l2 l2
fabio abio Fig.5-36 Oil Level Gauge fabio
(3) The cleanliness is the most fimportant
thing in the maintenance of hydraulic
system. Prevent dust or other dirt from
entering the hydraulic system. Even tiny
grains entering the hydraulic system may
scratch the valve, and block the oil pump
and control hole, resulting in damage of
the hydraulic parts and elements.

03 -03 03
(4) Use a special filter or oiling machine to
1 1 - 1 1 1-
1- 1- 1-1
refill hydraulic oil. Do not directly fill new
0 2 0 2 02
ol 2 system so as to avoid the dust inbair 2 l2
oil (new oil is not clean) into the hydraulic
b i i ol and bio
fa fa fa
dirt at the oil filler opening being carried
into the hydraulic oil tank.

(5) Collect and dispose the used hydraulic oil

according to the environmental protection
regulations and other requirements. Like
the disposal of mineral hydraulic oil, the
biodegradable hydraulic oil should be
separated with other waste materials by
3
-0disposal. 03 03
type for
1 1- 1-
2 1-1 02 1-1 02 1-1
o l 20Dispose 2
the used oil filters andiolfilter l2
bio
(6)
fabi cores according to
b
the faeffective fa
regulations.

5-57
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202
Replacement
l of hydraulic oil
l2 02 l2 02
bio
a following work should be done before
fThe fa oil bio 1 4 bio
fa 5
replacement:
(1) Shut down the engine;
(2) Release the pressure of the accumulator
completely;
(3) In order to guarantee safety, it is
necessary to cut off the power supply;
(4) Ensure the safety equipment in the work
area, especially those in the maintenance
03 03 03
11- are arranged properly.
control area,
1- 1-1
1-
1-1
1-
2 0 2 202 6 02
Replacement
o l of oil
o l l22
abi Open the drainage valve at the bottom
f(1)
i
fab of 3 fabio
the oil tank to drain the hydraulic oil. The
location of drainage valve is as shown in Fig.5-37
Fig. 5-37. 1. Oil level gauge 4. Quick joint
(2) Clean the inside of hydraulic oil tank. Use 2. Hydraulic oil tank 5. Metal breather
some clean hydraulic oil to flush out the 3. Oil-drain valve 6. Self-seal device
deposits at the bottom of the oil tank.
NOTE:Don't wear gloves when cleaning the
inside of oil tank. After cleaning the oil
tank, check
1 1 -03 and make sure nothing is 1- 03 1-03
21in- the oil tank.
left
0 021-1 02 1-1
l2 l2 l2
bio
a
f(3) fa the
Replace the oil filter core according to bio fabio
procedures in "Oil Filter" on page 5-65.
(4) Refill new oil into the oil tank by oiling machine
from the quick joint at the hydraulic oil tank
body. (It is necessary to use the
recommended hydraulic oil of specified grade).
(5) After commissioning, check the oil level.
If the oil is insufficient, fill oil till it reaches
the level above the standard line.
(6) Re-mount1-03all the removed safety 1- 03 1-03
1 1-1 1-1
21- and signs.
equipment
0 02 02
l2 l2 l2
fabio fabio fabio

5-58
 MAINTENANCE
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
o 202 Water drainage
5.7.2
l 02
of hydraulicl 2oil l202
fabi tank maintenance fabio fabio
As the influence of environment, there will be
water mixed in the hydraulic oil. Thus, it is
required to drain the water from the hydraulic
oil tank regularly, so as to prevent the
hydraulic oil from early deterioration and
emulsification and ensure the normal
operation of hydraulic system.

The water drainage cycle should be once

03 hours or a week.
every 50 working
1- 1-03 1-03
2 1-1 1-1 1-1
(1)20Before
o l
drainage, park 202
the equipment
l l202
fabi flatly for more than 8h. fabio fabio
(2) Prepare a proper container at the bottom of the
oil tank to collect the drained oil water mixture.
(3) Open the drainage valve at the bottom of
the hydraulic oil tank to drain the oil
water mixture accumulated at the bottom.
Observe the fluid drained from the oil
tank. When the fluid changes from water
to hydraulic oil, close the drainage valve.
03 03 03
(4) Check
1 - 11-the hydraulic oil level. If the oil is 1-11- 1-1
1-
2
20insufficient, fill it to an appropriate level.202 02
l l l2
fabio fabio fabio
5.7.3 Rubber hose

WARNING
Check all hoses (including hose fittings) with
the machine running. The hoses at the
slightest sign of damage or even mere
indications of threatened damage must be
replaced. Know the maximum pressure that
your machine can exert on the concrete, and
be sure that 3the hoses, pipes and clamps are
1 1 -0handling the pressure. Failure to 11-03 1-03
capable
0 2 1- of
0 2 1- 02 1-1
ol 2 ol 2 l2
do so may result in a sudden rupture in the
fa b i hose or piping system or hose fa b i
end-swing fabio
and personal injury.

5-59
MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
1-1
of2 rubber hose
Check20 02 1-1 02 1-1
l l2 l2
bio
a
f(1) Hydraulic Hose (see Fig. 5-38) fabio fabio
Pay attention to the black wet spot on the
connector is the external evidence of
early damage.

a) The rubber hose for defect, crack and

porosity on its surface;
b) The clamp for fixing the rubber hose for
looseness;
c) The middle part of the rubber hose is
-03
made of 1nonmetal,
1
which should be kept
1 1 -03 1-03
-
away21from
0 strong sunshine, heat and 21-
02 1-1
o l2 o l 20 Fig.5-38 Rubber Hose l2
fab i chemicals to avoid aging.
b i
fa fabio
NOTE:The service life of all rubber hoses is 6
years, including the storage period of
rubber hoses. (The storage period for
the raw material before being made
into rubber hose is also included.)

(2) Hose Connector

a) Check the tightness of the hose connector;
b) Only the allowed tightening torque can be
used to screw3 down the connectors. Screw
1 1 -0connectors until the force is 1 1 -03 1-03
1- 1- 1-1
down the
0 2 0 2 02
l2
obviously
oavailable.
increased if no torque spanner
ol 2
is
l2
fa b i If the leakage continues, fa b
replacei
fabio
these hose connectors.

Replacement of rubber hose

(1) Shut down the engine.
(2) Release the remaining pressure in the
hydraulic system completely.
(3) When dismounting the hose connector,
unscrew it slightly to drain a little hydraulic
oil. When the remaining pressure of
3
hydraulic 1oil-0in the rubber hose is released, 03 03
1 1- 1-
keep 1- dismounting the rubber hose.
02on 02 1-1 02 1-1
l2
oCollect oal 2 l2
fa
(4)b i the drained oil and liquid fa
withb i
fabio
container and dispose them according to
the environmental protection requirements.

5-60
 MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
1-1
2 disassembling the old rubber hose, 1-1 1-1
(5)20After
o l o l 202 l202
fab
i block the connector opening immediately
fab
i
fabio
with a clean plug. Keep dust out of the
hydraulic circuit.
(6) Do not over-bend the rubber hose or
form friction points with other objects
during installation.
(7) Discharge the air in the hydraulic system.
(8) After installing a new rubber hose,
conduct commissioning and check all
03 and connectors for leakage.
rubber-hoses
1 1-03 1-03
02 1-1 1-1 1-1
NOTE:The
l2
hydraulic line can not work
l 202 l202
fabio o
without oil. The inner of newbihouse
fa fabio
should be clean and free of dust. The
crooked hydraulic hose is subjected to
mechanical pre-stressing force;
therefore, the hose will rebound when
disassembling.

Identification of rubber hose

The rubber hose is composed of the
hydraulic hose and the connectors at both
ends. 3 0 03 03
1- 1- 1-
1-1
2 1-1 1-1
202 02
(1) 0Rubber Hose Type
o l 2 o l l2
fab
i 1SN:Single-wire braided
fab
hydraulic i
hose;
fabio
2SN:Two-wire braided hydraulic hose;
4SP:Four-wire spiral hydraulic hose
(middle pressure);
4SH:Four-wire spiral hydraulic hose (high
pressure).

1- 03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

5-61
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1- 03
1-1 1-1 1-1
o l 202
(2) Identification of Rubber Hose
o l 202 l2 02
i
fab As for the rubber hoses manufactured
i
fab by fabio
SANY Heavy Industry Co., Ltd., the
relevant specifications can be found
directly from the product name. Here, we
take rubber hose 4SP20-DKOS-DKOS90-
1000-V90-XXX for example:

Rubber hose 4SP20-DKOS-DKOS90-1000-V90-XXX

Rubber hose type Type of accessory

-03
1 connector at one side
Type-1of 1-03 1- 03
021 021-1 Mounting angle
1-1
l 2 l2 l 202
ioType of connector at the other side bio o
ilength
fab fab
Assembly
fa

5.8 Accumulator
1
NOTICE
T h e ch e c k i n g a n d oi l f i l l i n g w or k o f 2

accumulator must be performed by

3
professional person to avoid nonstandard
operation.
1-03 1- 03 1- 03
21-1 21-1 4
021-1
l 20 DANGER
l 20 l2
abio
fThe a
accumulator should be filled fwith bio fabio
nitrogen. Never use other gases. If it is
filled with air, nitrogen, etc., explosion
may occur. Fig.5-39

1. Gas valve 3. Accumulator housing

The accumulator is composed of housing, 2. Capsule 4. Oil valve
capsule, oil valve, gas valve, etc. (see Fig. 5-
39). The general knowledge about
accumulator is as follows.

1-03 1- 03 1- 03
02 1-1 021-1 021-1
l2 l2 l2
fabio fabio fabio

5-62
 MAINTENANCE
HBT6013C-5S

1- 03 1-03 1- 03
1-1
2 rubber bag for storing nitrogen in 2the
(1)20The 02 1-1 02 1-1
o l o l l2
fab
i accumulator has certain air permeability.
fab
i Air pressure
fa bio
bar (Mpa)
After a certain time, its air pressure will
78.4 (8)
lower down. Thus, it is required to check
the working pressure of accumulator at Upper limit
68.6 (7)
least once every half a year. When the oil
63.7 (6.5) Allowable
temperature is 50°C, the pressure should pressure
58.8 (6) range
be 7MPa (68.6bar). The allowable
53.9 (5.5)
working pressure of accumulator is as
49 (5) Lower limit
shown in Fig. 5-40.
44.1 (4.5)
(2) If the actual value is 75% of the specified
3 -03 03
value1-0or even lower, charge the 1 1-
1 1 0 10 30 50
1-1
70oil
21- - temperature

021 2 Û&
0accumulator
l2
with gas.
2 l 20
b i o(3) iol bio
fa Only fab can
nitrogen instead of other gases f a
Fig.5-40 Allowable Pressure of Accumulator
be charged into the accumulator.
(4) The working pressure, charging pressure
and capacity of accumulator are as
shown in Table. 5-18.

Table 5-18 Charging Pressure and Capacity

Working Charging
Capacity
Pressure Pressure

16MPa
-0 3 7~8MPa 10L
03 03
-11 1- 1-
1 1-1 1-1
202 of nitrogen pressure in accumulator
Check 202 l2 02
iol bio
l
bio
fab fa
The way to measure the nitrogen pressure in fa
accumulator without gas-filling tools:

(1) Start the engine and conduct pressure

suppression till the pressure of
accumulator reaches 16MPa.
(2) Press down the emergency stopping button.
(3) Slightly open the overflow ball valve of
the accumulator to release the pressure
in the accumulator slowly. Once reaching
03
the 11-pre-charge the 11-
03 1- 03
1-1
pressure of
0 2 1- 0 2 1- 02
ol 2 gauge will abruptly drop. Thebiovalue l2 l2
accumulator, the reading of the pressure

fa b i
fa fa bio
pointed abruptly is the nitrogen pressure
of accumulator.

5-63
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1
02 nitrogen pressure of accumulator isl 202
(4) If 2the
1-1 02 1-1
o l io l2
i
fab not within 7~8MPa, adjust it to this range.
fab fabio
Nitrogen charging and pressure
adjustment of accumulator
(1) Preparation before nitrogen charging: dismount
the charging cap and protective cover from the
accumulator; turn the handle of the gas-filling
tool to the end anticlockwise, and connect it
with the charge valve on the accumulator;
connect the joint at the other end of rubber
hose with the nitrogen gas cylinder.
-03 11 or recharging: turn the handle 1-11 -03 1-03
(2) Charging
1 -
2 gas-filling tool clockwise till the 202 02 1-1
o l
of 20the ol l2
fa b i reading on the pressure gauge fa
on b i
the fabio
gas-filling tool becomes positive; slowly
open the cut-off valve on the nitrogen gas
cylinder to charge the nitrogen into the
rubber bag slowly, and then close the
cut-off valve; observe the readings on the
pressure gauge and repeat the above
procedure for several times till the
reading reaches the upper limit; unscrew
the air release valve to discharge the
3
-0nitrogen; -03 03
redundant
1 1 dismount the gas-
1 1 1-
0 2 - check and confirm the charge 21-
1tool; 02 1-1
l 20
filling
o l 2 is free of leakage and then mount o l2
i
fab the charging cap and protective cover.
valve
fab
i
fabio

(3) Discharging or adjusting: open the air-bleed

valve; turn the handle clockwise to push out
the charge valve core with the crown bar and
start discharging; after discharging the gas,
turn the handle back to the original position;
dismount the gas-filling tool; check and
confirm the charge valve is free of leakage
and then mount the charging cap and
-03 The method for adjustment
protective cover.
1 1 1 1 -03 1-03
is the
0 2 -
1same as charging method. In case of 21-
02 1-1
o l 2 pressure, conduct adjustment with o l 20 l2
i i bio
high
fab discharging method; in case of low pressure,fab fa
conduct adjustment with recharging method.

5-64
 MAINTENANCE
HBT6013C-5S

1-03 1- 03 1- 03
2 1-1
(4) 0Nitrogen 02 1-1 02 1-1
l2 temperature compensation: 2the
l l2
fabio fab
gas pressure varies as the temperaturei o
fabio
and the gas pressure in the accumulator is
set as 7MPa (68.6bar) at 50°C. Please
conduct adjustment as per the figure when
charging under room temperature. As for
daily check, do check the hydraulic oil
temperature. If the pressure is lower than
the lower limit, recharge nitrogen gas.

5.9 Oil Filter

-03
11 check the hydraulic oil filters -11
-03 1- 03
-
(1) Frequently
1
2 Fig. 5-41) for blockage. If the indicator
0(see 021 02 1-1
l 2 l 2 l2
io at the top of oil filter (as indicated io bio
fab fab by the fa
arrow in the right figure) turns green, it
indicates that the oil filter is in good
condition, without any blockage; if it turns
red, it indicates that the filter core is seriously
blocked and the operation is stopped, and
the filter core must be replaced.
(2) Keep in mind that the cleanliness is the
most important thing in the maintenance
of hydraulic system.
1 1 -03 1 1 -03 1 1 -03
(3) The
0 2 1- filter core can only be replaced 0 2 1- 0 2 1-
ol 2 instead of being washed. Before replacingol 2 ol 2
Fig.5-41 High-pressure Oil Filter
b i b i b i
fa fa and
the filter core, check all former O-rings fa
other sealing elements of the oil filter for
damage. If any, replace them as well.
(4) Replace the oil filter core if the hydraulic
oil is replaced.
(5) Dispose the used oil filter core according
to the effective local regulations.
Replacement of oil filter core
(1) Release the pressure, shut down the
03 03 03
11- and cut off the power.
engine
1-1
1-
1-1
1-
21- 02 02
l 20Remove the oil filter housing.
(2) l2 l2
fabio a bio fabio
(3) Take out the filter core from the fhousing.
(4) Clean the inside of housing.

5-65
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202 a new filter core. (Do use the
(5) Install
o l o l 202 l202
i i
fab original filter core supplied byfabthe fabio
manufacturer.)
(6) Mount the housing.
NOTE:When installing the filter cartridge, if
the threads are not aligned, the
screwing of filter cartridge will
immediately be subjected to large
resistance. Do not apply excessive
force. Draw back the filter cartridge,
realign the
1 - 03 tread and screw it to install. 1 -03 1-03
When
1- 1 the filter cartridge is tightened to
1- 1 1-1
0 2 0 2 02
ol 2 unscrewed by 1/4-1/2 turn. ol 2 l2
t h e e n d p o s i t i o n , i t s h o u l d b e
fa b i
fa b i
fabio

5.10 Air Filter

The air filter is located at the hydraulic oil
tank (see Fig. 5-42).

Since there is much dust at the construction site,

the air filter should be replaced once a year.

The air filter and its filter core are integral. Thus,
03 air filter with a new one.
please replace-the
1 1- 03 1-03
21-1 21-1 02 1-1
l 20
NOTE:Dispose
o
the used air filters accordingl 20
io l2
i
fab to the local regulations. fab fabio

5.11 Electrical System

Fig.5-42 Air Filter
The electrical system mainly consists of
electrical control cabinet, remote control box
and harness.

WARNING
The electrical cables can not connect
other unauthorized
1 1 -03 electrical elements.
1 1 -03 1-03
F a i l u r e21t-o d o s o m a y r e s u l t s e r i o u s 21-
02 1-1
o l 20 to the elements or even personal o l 20 l2
b i
damage
fainjury. fab
i
fabio

5-66
 MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1-03
1-1
02 Electrical control cabinet 02 1-1 02 1-1
5.11.1
l2 l2 l2
fabioAs the key component of the control fa system bio 1 fabio
for trailer-mounted concrete pump, the
electrical control cabinet mainly consists of
electrical control cabinet body, SANY motion
controller SYMC, SYCD display, circuit breaker
and so on (see Fig. 5-43 and Fig. 5-44).

For the check and maintenance cycle, see

Table. 5-2.

NOTE:Do not 3 put other items in the electrical

1 -
control
0 cabinet, e.g. tool, gloves. The 11-
03 1 -03
- 1
1door 1- 2 21-
1
0 2 0 2 5 4 3
i o l2 of electrical control cabinet
i o l2 is
i o l 20
fab g e n e r a l l y c l o s e d . D o n o tfaobp e n i t fab
Fig.5-43Diagram of Components in the
casually. In addition, the inner of
Electrical Control Cabinet
cabinet should also be dry and
1. SYMC controller
protected from rain water and washing.
2. Intermediate Relay
3. Monopole breaker
CAUTION
4. Truck pump electric plate Assembly SYMCEB
When repairing other components, if 5. Electrical board assembly SYEB
welding work is required, the general
switch of power supply should be closed,
and the ground wire of welder should be
3 3 -03
d i r e c t l1y1-c0o n ne c t e d t o t h e p a r t t o b e 11-0 1 1
0
welded 2 1- so as to avoid damage to the 0 2 1- 0 2 1-
i l2
oelectrical i ol 2 i o1l 2 3
fa b elements in the electric
fa b
control
fa b
cabinet.
2
Electrical Control

(1) Regularly check if the connection

Box

between the relay and box is loose, and

replace the damaged relay with the one
I O
-

of same specification.
+

RPM+ RPM-
I O I O

(2) In case of breaker tripping, check the circuit 4

at once, find out the cause, eliminate the
short circuit or other circuit troubles, and Fig.5-44 Electrical Control Cabinet Panel 3
-03 the breaker with the one of 11-03
then11replace 1 1-0
-
21 specification. If you are not sure about - -
l 2 0same l 2 021 1. SYCD display l 2 021
io the breaker specification and circuitabtrouble,
io 2. Indicator lights
bio
fab f f a
3. E-STOP (emergency stop) button
please contact the after-sales service
engineer in time. 4. Functional switch

5-67
MAINTENANCE
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
o l 202
(3) Regularly check each solenoid valve 202
ol l202
fa b i plug, sensor connector, terminal b i
block,
fa fabio
toggle switch and instrument for wiring
looseness. If any, tighten it in time.

WARNING
When replacing the circuit breaker, only
the circuit breaker of the same
specification can be adopted. Never use
product with current larger than specified
value. Failure to do so may result in
serious damage
1 1 -03 to the circuitry or even 1- 03 1-03
1-
02persons.
injury2to 02 1-1 02 1-1
l l2 l2
fabio fa bio a
fbio
Fig.5-45 Remote control box body
5.11.2 Remote control box
The trailer-mounted concrete pump is 1. Cable fastener
provided with a cable remote control box 2. Remote control box
which is mainly used for remote operation of 3. E-STOP button
4. Toggle switch
the trailer-mounted concrete pump (see Fig.
5. Indicator light
5-45). For the check and maintenance cycle,
see Table. 5-2.

(1) Regularly check the connections of

3
emergency-0stopping switch, toggle switch -03 03
1 1 1 1 1-
1-
and 2aviation
0
plug of the control box for 21-
02 1-1
l2
looseness,
o and tighten them if any o l 20 l2
i
fab looseness is detected. fab
i
fabio
(2) Regularly check the waterproof seal
between the panel and box, and replace
the seal if any damage is detected.
NOTE:Please keep the control box for
maintenance closed and don't open it
without permission. Keep the box dry
and protect it from rainwater and
flushing.

1 1 -03 1- 03 1-03
5.12 Diesel
0 2 1- Engine 02 1-1 02 1-1
l2
odiesel ol 2 l2
The
fa b i engine of SANY was b
adopted,
fa
i
fabio
please read the documentation of the
original manufacturer carefully for details.

5-68
 MAINTENANCE
HBT6013C-5S

1- 03 1-03 1-03
021-1 21-1 21-1
l2 l 20 l 20
--------------------------------------------------------------------------------------------------------------
fabio f a bio f a bio
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
03 03 03

G
- - -
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io--------------------------------------------------------------------------------------------------------------
io io
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3 3
--------------------------------------------------------------------------------------------------------------
- 1 1-0 - 1 1-0 - 1 1-0
021 021 021
--------------------------------------------------------------------------------------------------------------
l 2 l 2 l 2
io io io
fab --------------------------------------------------------------------------------------------------------------
fab fab
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
i i i
fab --------------------------------------------------------------------------------------------------------------
fab fab
--------------------------------------------------------------------------------------------------------------

5-69
MAINTENANCE
HBT6013C-5S

1- 03 1- 03 1- 03
1-1
2 2 1-1 2 1-1
l 20 l 20 l 20
--------------------------------------------------------------------------------------------------------------
o io io
abi fab fab
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
-03 -03 -03

G
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io io io
--------------------------------------------------------------------------------------------------------------
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3
--------------------------------------------------------------------------------------------------------------
-0 -0 -03
1 1 1 1 1 1
0 2 1- 0 2 1- 0 2 1-
--------------------------------------------------------------------------------------------------------------

b i ol 2 b i ol 2 b i ol 2
fa fa fa
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
abi fab
i
fab
i
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

5-70
 TROUBLESHOOTING
HBT6013C-5S

1-03 1-03 1-03

2 1-1 1-1 1-1
6l 20TROUBLESHOOTING
o o l 202 l202
fab
i
fab
i
fabio
The SANY trailer-mounted concrete pump is
designed for pumping concrete and
implementing a continuous pour during
operation. If the trailer-mounted concrete
pump malfunctions, it will delay the
construction schedule and bring negative
influence on the economic and social benefits
of both sides. Timely diagnosis and
troubleshooting are needed in order to reduce
e c o n o m i c-0l3o s s e s a n d m a i n t a i n a g o o d -03 03
1 1 1 1 1-
21- image.
corporate 21- 02 1-1
o l 20 o l 20 l2
fab i Thissection will elaborate on
fab
i
common
fabio
malfunctions and troubleshooting the
machinery, hydraulic system, electrical
systems and diesel engine.

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

6-1
TROUBLESHOOTING
HBT6013C-5S

1-03 1- 03 1- 03
1-1 1-1 1-1
202
6.1 l Troubleshooting l 20
2
Mechanical System l2 02
fabio fa bio
Table 6-1 fabio
No. Malfunction Cause Troubleshooting
In case of mortar leakage in
washing room during pumping,
Serious abrasion of concrete seal stop the pumping operation and
Mortar leakage in
1 body or over-abrasion of delivery check the delivery cylinder for
washing room
cylinder. wear. If the delivery cylinder is not
abraded, immediately replace the
concrete seal body.
Change failure of oil controlled valve Check if the oil controlled valve is
controlling the swing of S-valve. jammed and clean or replace it.

1-03 -03
S-valve jammed by foreign substances
1
Stop the machine and clear the
1 -03
1-1
02 side of S-valve
in the hoper.
021
- 1 -
foreign substances in the hopper.1
21
2 ol 2
One
l 2
io valve cylinder l 20
Stop the machine and disassemble
o
bi i
Over-abrasion of swing
piston seal. fab fab replace
swing improperly
fa the swing valve cylinder
the piston seal.
to

Adjust the concrete feeding

The concrete fed into the hopper
position and try to feed material at
mainly gathers at one side.
the middle as possible.
Eliminate the trouble according to
One side of S-valve swing improperly
procedures above.
Abnormal abrasion Deviation between the bearing end of
3 of glasses plate and S-valve and rocker arm during Check the rocker arm for wear and
cutting ring manufacturing leads to synchronous replace the S-valve assembly or
displacement of the cutting ring and rocker arm.
glasses plate.

1-03 1- 03 1- 03
02 1-1 021-1 02 1-1
2
6.2iol Troubleshooting 2 l2
iolSystem
of Hydraulic
bio
fab fab fa
Table 6-2

No. Malfunction Cause Troubleshooting

Valve core of cartridge valve of main

Replace the cartridge valve of
overflow valve jammed at upper
main overflow valve.
location.
The main system
without pressure or Abrasion of valve core of main overflow Replace the cartridge valve of
1 with the pressure not valve. main overflow valve.
up to the setting Abrasion of valve core of Dt1 solenoid Replace Dt1 solenoid change
32MPa change valve. valve.
1-03 03 03
1-1 1 - 11- of the
Loose plug or valve core abrasion Screw down the plug or replace
1 - 11-
l2 02 l202 of main oil pump.
constant pressure valve 02
the constant pressure valve.
l2
fabio fab
io
fab
io

6-2
 TROUBLESHOOTING
HBT6013C-5S

1-03 1- 03 1- 03
02 1-1 1-1
02 6-2 02 1-1
l2 l2 Table
l2
fabio No. Malfunction fabio Cause fa bio
Troubleshooting

The control electromagnets DT2~DT5 Check circuit or replace DT2 ~

No reversing of the not electrified or get blocked. DT5 control electromagnets.
pumping system (with
2 The main four-way valve or swing Replace the main four-way
normal pressure of
main system) cylinder four-way valve blocked or valve or swing cylinder four-
damaged. way valve.
Abrasion between the cones of valve
cores of cartridge valves 28.1 and 28.4
leads to hydraulic oil of main system
Replace cartridge valves 28.1
leaking into connecting chamber
and 28.4.
without rod from cone of valve core,
When
1 1 -03 pumping at low which results in increase03
1 1 - ofwithout
hydraulic
1- 03
1- pressure, the main oil -
oil of connecting chamber
21
rod.
1-1
o l 2302 cylinder piston rod
l 20 valve core and valve
Abrasion between
o l202
fab
i stroke shortened and
reversing times
sleeveffor i
ab cartridge valves 28.1 and fa bio
Replace cartridge valves28.1
28.4 leads to pressure oil of
increased and 28.4.
accumulator leaking into connecting
chamber without rod at idle speed.
Damage of limit cylinder piston seal leads to
Replace the limit cylinder
pressure oil of accumulator leaking into
piston seal.
connecting chamber without rod.
Abrasion between valve core and valve
sleeve of cartridge valve of rod-side
connecting chamber of main oil
cylinder (cartridge valve 29) leads to
Replace cartridge valve 29.
When pumping at high hydraulic oil of rod-side connecting
-03 the main oil
pressure,
1 1 1 1 -of3hydraulic
chamber leaking into oil0tank, which
1- 03
4 21- - chamber. oil 1-1
results in diminishment
0
cylinder piston rod
0 2 1
of rod-side connecting 02
o l2 stroke shortened and
l2
odamping l2
fab
i reversing times
increased
Blockage
fa b
ofi holes of cover plates
fabio
of high pressure change cartridge valves Check or replace the
28.1~28.4 leads to abnormal oil-adding damping holes of cover
during reversing of main oil cylinder, which plates of cartridge valves
results in diminishment of hydraulic oil of 28.1~28.4.
rod-side connecting chamber.
Insufficient nitrogen pressure of accumulator. Check it and fill nitrogen.
The plug of the main four -way valve or
Check it.
swing cylinder four-way valve broken off.
The shuttle valve in the main oil pump
Check or replace the shuttle
Weak reversing of the blocked, resulting in the pressure in the
5 valve in the main oil pump.
swing cylinder accumulator fled to the main system.
1-03 03
- oil inlet of the 03
1-1
The one-way valve at
1 - 11the Check or replace the one-
1 - 11-
l2 02 l 2 02
accumulator blocked, resulting in no
02 of the
way valve at the oil inlet
accumulator. ol 2
bio o
pressure preservation.
fa abi
f dual-gear pump.
Damaged
abi
f dual-gear pump.
Replace the

6-3
TROUBLESHOOTING
HBT6013C-5S

1- 03 1- 03 1- 03
02 1-1 1-1 1-1
l2 2026-2
Table
l l2 02
bio
faNo. Malfunction fabio Cause fa bio
Troubleshooting

Blockage of the damping hole in the oil- Check the damping hole in
drain valve the oil-drain valve.
Random reversing of
6 Check or replace the small oil
the pumping system The valve core of small oil controlled
controlled valve of the swing
valve of the swing cylinder blocked
cylinder.
The main overflow valve with overflow Replace the main overflow
during pumping. valve.
The hydraulic oil No rotation of the air-cooled motor or
7 temperature rising with low rotation speed due to decline Replace the air-cooled motor.

03 -03 -03
abnormally of volume efficiency.
1- 11blocked by 11
02 1-1 1 -
The air cooler radiator grill
02 not smooth. 02 1 -
Clear the dust on the radiator

l2 l2 l2
dust, making the cooling grill.

fabio fab
io
fab
io

6.3 Troubleshooting of Lubrication System

Table 6-3

No. Malfunction Cause Troubleshooting

Insufficient oil supply of

1 Blockage of hydraulic oil circuit. Unblock the oil circuit.
lubrication center
Blockage of lubricating points. Unblock the oil circuit.
Blockage of sheet oil
2 Clean or replace the sheet oil
3
separator
-0 03circuit. 3
1-0
Foreign substances in the oil
-
-11 -11
separator.
21 -1
l 20Blockage of lubricating l 2 021 points; the
Blockage of lubricating l 2
1
In case of seizure, clean02and
3io io not clean io grease
unblock the lubricating
fab grease distribution valve
fb
lubricatingagrease
fab
distribution valve.

6.4 Troubleshooting of Electrical System

Refer to the corresponding electrical basic diagram for the common malfunction diagnosis and
troubleshooting of electrical control system. Carry out analysis, diagnosis and troubleshooting
according to the following methods:

1- 03 1- 03 1- 03
02 1-1 021-1 021-1
l2 l2 l2
fabio fabio fabio

6-4
 TROUBLESHOOTING
HBT6013C-5S

1- 03 1- 03 1- 03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio Table 6-4 fa bio
No. Malfunction Cause Troubleshooting

SYMC output points B101, B201 or

Replace the SYMC main module.
B206 (B103, B201 or B206) damaged.
Step motor driver damaged (normal
Replace the step motor driver.
The engine cannot input signal, abnormal output signal).
accelerate during
1 Step motor damaged. Replace the step motor.
forward/reverse
pumping. Mechanical seizure of step motor. Check and repair its mechanical part.
No speed sensor input into the
Check the wiring or repair the
-03 SYMC terminal B124 (or B109)
-03 from silicon rectification generator.1-0
3
1 -11 -
the silicon rectification 1 1
generator. -1
l 202 l
Starter relay JN 2 021
damaged. Replace or repair the
2 1
0 JN.
l 2relay
io io i o
fab The SYMC fab output point A126 (or fab
A127) controlling the starter relay Replace the SYMC module.
damaged.
Failure in starting
2 Starter electromagnet Dt16 (or Dt18) Replace or repair the starter
diesel engine
damaged. electromagnet DT16 (or Dt18).
Starter motor damaged. Replace or repair the starter motor.
Stopping electromagnet Dt15 (or Replace or repair the stopping
Dt17) damaged. electromagnet DT15 (or Dt17).
Single-pole circuit breaker Q4 Check the circuit and reset the
tripped. single-pole circuit breaker Q4.
No power supply for
03 circuit The corresponding control 3
-03
3
-0 of
relay Check, repair or replace the
1-
control
1 1
1-1 1 1
KA1 damaged; poor contact control replay KA1; check and
- -
l2 02 circuit. 021
l2
repair the circuit. 021
l2
fabio fab
io
fab
io

1- 03 1- 03 1- 03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fa bio

6-5
TROUBLESHOOTING
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
202
6.5 l Troubleshooting l 20
of Diesel Engine 2
l2 02
fabio fabio fa bio
Table 6-5

No. Malfunction Cause Troubleshooting

No oil in the fuel tank Fill oil and carry out bleeding.
Fuel filter screen blocked by foreign Clean the primary filter screen or
substances replace the filter
Replace it with winter-grade fuel; use
Fuel filter screen or pipeline blocked pump oil or hot water to submerge the
Failure in engine by wax deposits in winter lower part of the filter to melt the wax,
1
startup discharge the air and clean the pipeline.

1-03 1-03 Check all fuel pipe connectors for 1-03

2 1-1 Poor seal of fuel pipe
021-1 2 -1
tightness; if necessary, tighten 1the
l 20 l2 connectors. l 20
fabio bio
fa (but bulb in good
Indicator lamp off ab io
Check and fasten allfconnections of
condition) terminals and conductors.
Check if the solenoid valve is
Solenoid overflow valve in the
electrified and if the overflow valve
hydraulic system not returned.
works normally.
Main pump damaged or jammed. Repair or replace the main pump.
Check the battery voltage; clean
Insufficient voltage of battery, loose or
and fasten the terminal; coat the
oxidized terminal.
terminal with carbon-free grease.
Application of engine oil with great Use engine oil suitable for the
viscosity in winter. specific environment.
03 03 03
11- engine
Difficult
- 1-1
1- Replace it with winter-grade fuel; 11-
1 use pump oil or hot water to 21-
2
0 2 startup 02 20 filter
l2 l 2 blocked ofl the
bio
Small fuel flow (fuelosystem submerge the lower part o
fa biwinter).
by wax depositsfain to melt the wax, discharge
i
fab the air
and clean the prefiltration screen
and oil circuit.
Blockage of diesel oil filter. Clean or replace the diesel prefiltration.
Diesel oil of poor quality (for example, Drain the diesel oil of poor quality
containing water) and use qualified diesel oil.
Air in the oil-in circuit. Bleed the diesel oil circuit.
Loose diesel oil filter. Fasten it.
Replace the filter, discharge the air,
Small fuel flow. clean the primary filter screen and

-03power -03 03
tighten the tube connector.
1 11 11-
Engine
- 1
1decreases or -
Valve clearance not in accordance
1 1 -
3 0 2 202
Adjust the valve clearance and
202
l 2 abnormally
with the requirements; breakage of
engine works
l replace the spring. l
fabio valve spring. i o
fab fab
i o
Fuel injector damaged. Replace the fuel injector.
Dirty air filter. Clean or replace the filter core.

6-6
 TROUBLESHOOTING
HBT6013C-5S

1- 03 1- 03 1- 03
02 1-1 1-1
02 6-5 02 1-1
l2 l2 Table
l2
fabio No. Malfunction fabio Cause fa bio
Troubleshooting

Lower the engine oil level to the

Blue smoke: high engine oil level.
“MAX” mark on the oil level gauge.

Blue or black Black smoke: coking at valve or poor
4 smokes from the seal due to improper valve clearance.
exhaust pipe Black smoke: oil injector damaged.
Black smoke: blockage of air intake
system or poor seal.
Coolant pump damaged.
Check and adjust the valve clearance
by professional personnel.
Replace the oil injector.
Clean the intake system and
fasten the clamp.
Replace the coolant pump.

-03Engine 3 03
Incorrect adjustment of injection Adjust it by professional
1 1 1-0
quantity for oil injection pump. personnel. 1-
21 - 1-1
2 the cooling fan. 1-1
202
overheated and
20 Insufficient cooling air0from
l2
Unblock the air duct.
iol l
the indicator of the
fab 5
thermometer bio
fa speed of cooling fan.
Slow blowing
Check and adjustfthe
o
abiexhaust regulator;
pointing to the red check the belt for looseness and crack.
area; engine
Adjust the oil level to the “MAX”
stopped Too less or too much engine oil.
mark on the oil level gauge.
immediately
Too less coolant. Fill coolant to the specified level.
Poor seal of air intake tube. Check the air intake tube.
Fill or drain the engine oil; dismount the
Incorrect engine oil level or engine oil oil delivery pump and check the
diluted by diesel oil (with the diesel sealing condition of its plunger; replace
engine working normally). the oil delivery pump with leakage and
replace the engine oil.

1- 03 03with the
Engine oil diluted by diesel1-oil -03
Check the coupling parts of nozzle1for

02 1-1 0 2 - 1
diesel engine working1unstably or with 1-
seizure; if not, exchange the fuel
0 2
1
l2 l2
insufficient power. 2 oil.
injector and replace thelengine
fabio f a bio io
fab or oil level gauge
Check if the filler cover
Engine oil diluted by water.
falls off; replace the engine oil.
Check the engine oil cooler, water
Engine oil diluted by coolant jacket and water seals for leakage;
Low engine oil (antifreeze coolant). replace the spare parts with leakage;
6
pressure replace the engine oil.
Engine oil with incorrect grade. Check the specifications of engine oil.
Check the engine oil pressure gauge
Failure of engine oil pressure gauge. and engine oil pressure sensor;
replace the damaged parts.
Check and clean the pressure
3 Seizure of pressure regulating 3
0 valve or
regulating valve and replace the-03
1 1-0 1 1 - 1
1-1
breakage of pressure regulating spring.
0 2 1- 21 - damaged spring.
02
l 2 l 20 l 2and engine
bio io oil filter. Replace the engineooil
i
fab b
Blockage of engine
fa oil filter. fa
Replace the sealing elements and
Loose oil-suction tube or failed seals.
fasten the oil-suction tube.

6-7
TROUBLESHOOTING
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1 1-1 1-1
l2 2026-5
Table
l l2 02
bio
faNo. Malfunction a bio
fCause fa
Troubleshooting
bio
Blockage of air filter. Check, clean and replace the air filter.
Check or adjust the oil injection
Incorrect timing of oil injection pump.
timing.
Air leakage of connecting tube
between the turbocharger and air Get rid of the air leakage trouble.
Heavy smoke intake tube.
7 when the diesel
engine is loaded More than 1 packing washers under
Remove the redundant washers.
the oil injector.
Dismount the oil injector for

1 -03 Oil injector works abnormally.

1-03 calibration or replace it if
1-03
02 1-1 21-1 necessary.
2 1-1
l2 l 20
Turbocharger works abnormally. Replace the turbocharger.l 20
fabio fa bio
Low water temperature when the
bio
fa and cooling
Check the thermostat
diesel engine is under operation. system.
Dismount and check the oil
Large diesel oil supply quantity.
injection pump.
Failure to reach
the rated rotation Improper adjustment of throttle control Check the position of throttle
8 speed when the lever. control lever.
diesel engine is
Conduct calibration with manual or
loaded Failure of tachometer.
digital tachometer.
Replace the fuel filter, check the
Blockage of fuel supply. fuel pipeline, primary filter and
filter screen for blockage.
1- 03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fa bio fa bio

1- 03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fa bio fa bio

6-8
 TROUBLESHOOTING
HBT6013C-5S

1- 03 1-03 1-03
021-1 21-1 21-1
l2 l 20 l 20
--------------------------------------------------------------------------------------------------------------
fabio f a bio f a bio
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
03 03 03

G
- - -
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io--------------------------------------------------------------------------------------------------------------
io io
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3 3
--------------------------------------------------------------------------------------------------------------
- 1 1-0 - 1 1-0 - 1 1-0
021 021 021
--------------------------------------------------------------------------------------------------------------
l 2 l 2 l 2
io io io
fab --------------------------------------------------------------------------------------------------------------
fab fab
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
i i i
fab --------------------------------------------------------------------------------------------------------------
fab fab
--------------------------------------------------------------------------------------------------------------

6-9
TROUBLESHOOTING
HBT6013C-5S

1- 03 1- 03 1- 03
1-1
2 2 1-1 2 1-1
l 20 l 20 l 20
--------------------------------------------------------------------------------------------------------------
o io io
abi fab fab
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
-03 -03 -03

G
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io io io
--------------------------------------------------------------------------------------------------------------
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3
--------------------------------------------------------------------------------------------------------------
-0 -0 -03
1 1 1 1 1 1
0 2 1- 0 2 1- 0 2 1-
--------------------------------------------------------------------------------------------------------------

b i ol 2 b i ol 2 b i ol 2
fa fa fa
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
abi fab
i
fab
i
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

6-10
 SPECIFICATIONS
HBT6013C-5S

1-03 1-03 1-03

21-1 02 1-1 02 1-1
7l 20SPECIFICATIONS
o l2 l2
fabi fabio fabio
7.1 Overall Technical Data

Dimensions
Lengt h 6730 mm
Width 2100 mm
Height 2600 mm
3 Feeding height 3 1420 mm
-0 -0 1-03
21 -11 Gross weight
21-11 6000 kg 1-1
l 20 l 20 l202
fabio fabio fabio

1420 mm

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 6730 mm l2
fabio fabio fabio
2100 mm

2600 mm

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.7-1

7-1
SPECIFICATIONS
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202
7.2 l Pumping l 20
System Technical Data 2
l202
fa bio fabio fa bio
Pump Specifications

Max. concrete output Low pressure 65 m3/h

(theoretical) High pressure 40 m3/h

Max. delivery pressure Low pressure 8 MPa

(theoretical) High pressure 13 MPa
Φ150 mm delivery
50 mm
pipe
Max. aggregate
1 1 -03 size 1-03 1-03
0 2 1- Φ125 mm delivery
2 1-1 40 mm 02 1-1
ol 2
pipe l 20 l2
fa b i
fabio fa bio
Delivery cylinder diameter 200 mm
Max. stroke 1400 mm

Hopper capacity 0.7 m3

Rated power of diesel engine 114 kW / 2050 rpm

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fabio fa bio

1- 03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fa bio fabio fa bio

7-2
 SPECIFICATIONS
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
7.302Pumping Curve
l2 l2 02 l202
fabio fabio fabio

1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio
Concrete pressure (MPa)

1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

Concrete output (m3/h)

High-pressure Low-pressure
pumping pumping
1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2
Fig.7-2
l2 l2
fabio fabio fabio

7-3
SPECIFICATIONS
HBT6013C-5S

1- 03 1- 03 1- 03
1-1
2 2 1-1 2 1-1
l 20 l 20 l 20
--------------------------------------------------------------------------------------------------------------
o io io
abi fab fab
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

E
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
-03 -03 -03

G
-11 -11 -11
--------------------------------------------------------------------------------------------------------------
l 2 021 l 2 021 l 2 021
io io io
--------------------------------------------------------------------------------------------------------------
fab fab PA fab
--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
K

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------
AN

3 3
--------------------------------------------------------------------------------------------------------------
-0 -0 -03
1 1 1 1 1 1
0 2 1- 0 2 1- 0 2 1-
--------------------------------------------------------------------------------------------------------------

b i ol 2 b i ol 2 b i ol 2
fa fa fa
--------------------------------------------------------------------------------------------------------------
BL

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------

-03 -03 -03

--------------------------------------------------------------------------------------------------------------
11 11 11
1 - 1 - 1 -
o 202 o l 202 o l 202
--------------------------------------------------------------------------------------------------------------
l
abi fab
i
fab
i
f--------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------

7-4
 APPENDIX
HBT6013C-5S

1-03 1-03 1-03

21-1 02 1-1 02 1-1
8l 20APPENDIX
o l2 l2
fabi fabio fabio
8.1 Hydraulic Basic Diagram

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Fig.8-1 TPHDCA_EN_01

8-1
APPENDIX
HBT6013C-5S

1-03 1- 03 1-03
1-1 1-1 1-1
202
8.2 l Electrical Basic Diagram l202 l202
fabio fabio fa bio
General electrical schematic diagram，which are subject to actual configuration。

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

Battery Control power Power indicator

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
bio
faFig.8-2 Power supply circuit fabio a bio
TPf EDCA_EN_01

8-2
 APPENDIX
HBT6013C-5S

1-03 1-03 1-03

1-1
02 Control circuit
Remote 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

Grille switch E-stop Remote Forward Reverse Outpur Output Reverse Swing
control pumping pumping increase decrease mixing cylinder
indicator inching

1 1 -03 1-03 1 -03

Fig.8-13- Remote control circuit 1-1 1
TPEDCA1_-EN_01
o l 202 l202 l 202
fabi fabio fabi
o

8-3
APPENDIX
HBT6013C-5S

1- 03 1- 03 1- 03
1-1 1-1 1-1
202 power supply and communication20circuit
Controller
l
2
l l2 02
fabio fabio fabio

Special for programme

download and test

SYMC-01 controller power supply and communication part

1 -03 1- 03 1- 03
021-1 021-1 021-1
l2 l2 l2
fabio fabio fabio

Display GPS

1 -03 Power
1- 03 1- 03
1-1 1-1 1-1
confirm

l2 02 l2 02 l2 02
fabio fabio fabio

0 3 0 3 0 3
11- power supply and communication circuit
Fig.8-4 Controller
- 11- - 11-
TPEDCA_EN_01
-
21 21 21
iol 20 iol 20 iol 20
fab fab fab

8-4
 APPENDIX
HBT6013C-5S

1-03 1-03 1-03

1-1
02 engine start/stop control circuit 02 1-1 02 1-1
l2
Diesel
l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

Motor start Engine Electromagnet 1 Electromagnet 2

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio bio
fa circuit
Fig.8-5 Diesel engine start/stop control bio
fa TPEDCA_EN_01

8-5
APPENDIX
HBT6013C-5S

1-03 1-03 1-03

2 1-1 1-1 1-1
Diesel20engine
l 202
speed adjustment control circuit
l l202
fabio fa bio fabio

Diesel engine
speed
Pulse counter adjusting
Direction Enable

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
fabio fa bio fabio

Step motor driver

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
bio bio bio
Yellow

fa fa fa
Green
Blue

Red

Step motor

Note: The initialization current of the step motor driver is 2.1A,

which means that the switch 2 and switch 3(SW2,SW3)
at the position of “U+201CON/U+201D”.

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
bio
faFig.8-6 Diesel engine speed adjustmentfcontrol
a circuit bio fabio
TPEDCA_EN_01

8-6
 APPENDIX
HBT6013C-5S

1-03 1-03 1-03

1-1
02 output loop
Solenoid 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

piston-return
double
1-03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

Pump solenoid valve

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
Proportional valve
control

1-03 1-03 1-03

1-1 1-1 1-1
o l 202 l202 l 202
fabi Fig.8-7 Solenoid output loop fabio i o
faTbPEDCA_EN_01

8-7
APPENDIX
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
202 of diesel engine
I/O control
l l202 l202
fabio fabio fabio

push rod motor

Position Feedback
+5V output
Speed decrease
place
Speed decrease
PWM

Speed increase
3 3 03
1-0 1-0 place 1-
021-1 02 1-1 1-1
l2 l2 Speed increase
l 202
fabio fabio PWM bi
fa
o
Water temperature
A signal

Oil pressure A
signal
Diesel engine
start
Speed
decrease

1-03 1-03 Speed

increase 1-03
021-1 02 1-1 02 1-1
l2 l2 Fault
l2
fabio fabio indicator
fabio
Operation
indicator
Diesel engine A
thickened
Diesel engine A
start
E-stop
output
Electrical
change

1-03 1-03 1-03

021-1 02 1-1 02 1-1
l2 l2 l2
bio
faFig.8-8I/O control of diesel engine fabio bio
TPfaEDCA_EN_01

8-8
 APPENDIX
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1
Function control 1 02 1-1 021-1
l2 l2 l2
fabio fabio fabio

Reverse mixing

Swing cylinder
backward

Forward mixing

1- 03 1- 03 Reset
1-03
21-1 21-1 Keep
Piston
021-1
l 20 l 20
adjusting
l2
fabio fabio Exit
fabio
Water pump
control

Diesel engine
stop

Reverse
pumping

Forward

-03 -03 03
pumping
1 1 1-
21-1 21-1 Local control
021-1
l 20 l 20 l2
bio bio bio
Remote control
fa fa fa
Main cylinder
backward
Main cylinder
forward

Pressure detect
of oil pump

Output decrease

Output increase

1- 03 1- 03 1-03
1-1 1-1 1-1
o l 202 l202 l 202
fabi Fig.8-9 Function control 1 fabio fa
o
bTiPEDCA_EN_01

8-9
APPENDIX
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202 control 2
Function
l l2 02 l202
fabio fa bio fabio

Oil level

Agitating pressure
black red

black red
Hydraulic oil
temperature 1

black red
Hydraulic oil
temperature 2

1- 03 1- 03 1-03
1-1 1-1 1-1
black red

Hydraulic oil level

2 2 02
l 20 l 20 l2
fabio fa bio change-over fabio
switch 2

change-over
switch 1

Change-over pressure
detect 2

Change-over pressure
detect 1

S-valve

-03 -03 03
high/low pressure
1 1 1-
021-1 021-1 Slide valve
flush control 02 1-1
l2 l2 l2
fabio fa bio Speed adjusting
fabio
select

Pre-heat

Outrigger adjusting

Hopper switch

E-stop

1- 03 1- 03 1-03
021-1 021-1 02 1-1
l2 l2 l2
bio
faFig.8-10 Function control 2 fa bio bio
TPfaEDCA_EN_01

8-10
 APPENDIX
HBT6013C-5S

1-03 1- 03 1-03
1-1
02 engine Bstart/stop control circuit202 1-1 02 1-1
l2
Diesel
l l2
fabio fabio fabio

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1- 03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

Motor start Engine

Note: Apply to diesel engine B of trailer-mounted concrete pump

with dual diese engine

1-03 1- 03 1-03
1-1 1-1 1-1
o l 202 o l 202 l202
fab
i Fig.8-11 Diesel engine Bstart/stop
fab
i
control circui bio
TPEDCA_EN_01
fa

8-11
APPENDIX
HBT6013C-5S

1- 03 1- 03 1-03
02 1-1
Diesel2engine B speed adjustment control 021-1 02 1-1
l l2 l2
fabio fa bio fabio

Diesel engine
Pulse counter speed
B adjusting B Direction Enable

1- 03 1- 03 1-03
021-1 021-1 02 1-1
l2 l2 l2
fabio fa bio fabio

Step motor driver

1- 03 1- 03 1-03
021-1 021-1 02 1-1
l2 l2 l2
fabio fa bio fabio
Yellow

Green
Blue

Red

Step motor

Note: 1. The initialization current of the step motor driver is 2.1A,

which means that the switch 2 and switch 3(SW2,SW3)
at the position of “U+201CON/U+201D”.
2. Apply to diesel engine B of trailer-mounted concrete
-03 pump with dual diesel engine -03
1 1 1-03
021-1 021-1 02 1-1
l2 l2 l2
abio
fFig.8-12 fa control circuit
Diesel engine B speed adjustment bio bio
fa
TPEDCA_EN_01

8-12
 APPENDIX
HBT6013C-5S

1-03 1-03 1- 03
2 1-1
I/O0control of diesel engine 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio

Diesel engine
startl

Diesel engine
3 3 03
1-0 1-0 B start 1-
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio
Diesel engine B
thickened

Oil pressure B
signal

Water temp B
signal

1-03 1-03 1- 03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fa bio
Note:Added I/O for trailer-mounted concrete pump with dual diesel engine

1-03 1-03 1- 03
1-1 1-1 1-1
o l 202 o l 202 o l 202
i i bTiPEDCA_EN_01
fab Fig.8-13 I/O control of diesel enginefab fa

8-13
APPENDIX
HBT6013C-5S

1-03 1-03 1-03

1-1 1-1 1-1
202 trailer-mounted concrete pump diesel
CAN bus
l 202 engine A control
l l202
fabio fabio fabio

To preheat
system
Oil-water
seperate swith

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

A control unit EMR1

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio
Detect plug

Note: Apply to trailer-mounted concrete pump with CAN bus diesel engine

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
bio
faFig.8-14 CAN bus trailer-mounted concrete bio
fa pump fabio
TPEDCA_EN_01
diesel engine A control

8-14
 APPENDIX
HBT6013C-5S

1-03 1-03 1-03

CAN
1-1
02 bus trailer-mounted concrete pump20diesel
2 1-1
engine B control 02 1-1
l2 l l2
fabio fabio fabio

Local control

Remote control

1-03 1-03 1-03

1-1 1-1 1-1
To preheat
Oil-water
2 system
2 02
l 20 l 20
seperate swith

l2
fabio fabio fabio

B control unit EMR2

1-03 1-03 1-03

02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

Detect plug

Note: Apply to diesel engine B of trailer-mounted concrete pump with CAN bus diesel engine

1-03 1-03 1-03

1-1 1-1 1-1
o l 202 o l 202 o l 202
i abi i
fab Fig.8-15 CAN bus trailer-mounted fconcrete pump fabTPEDCA_EN_01
diesel engine B control

8-15
 APPENDIX
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202 valve action list for S-tube pump with
Solenoid
l 202 large output I
l l202
fabio fabio fabio
Working state

Fo rwar d
pu m pin g Ele ct ric
High r ev er si n g

pressure
Rev ers e
pu mp in g No e lec t ri c Elec tric
r eve r si ng r eve r si ng

Forwar d
Elec tric
Low pu mp in g
r eve r si ng
pressure
Re ve rs e
p um p ing No e lect ri c Elec tric
r ev er si ng r eve r si ng

Forward inching No e lect ri c Ele ct ric

-03 03 03
r ev er si ng r ev er si n g

1 1- 1-
1-1 1-1 1-1
Backward inching Ele ctric

02 02 02
r ev er si n g

l2
Swing cylinder
l2 l2
bio bio bio
Elec tric
forward
fa fa fa
r eve r si ng

Swing cylinder No e lect ri c

backward r eve r si ng

Forward mixing

Reverse mixing

Air cooling

Water pump

Outrigger

Exit
3 3 Elec tric

03
1-0 1-0 1-
r eve r si ng

Piston
2 1 -1 1-1 1-1
02 02
Keep

l 20 l2 l2
fabio Reset
fabio fabio
Mode

Fig.8-16 Solenoid valve action list for S-tube pump with large output I TPEDCA_EN_01

1- 03 1- 03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

8-16
 APPENDIX
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 1-1 1-1
l2 Solenoid 202with large output II
valve action list for S-tube pump
l l202
fabio fabio fabio
Working state

F orwa r d
pumpin g
High
pressure Re verse
pu mp in g

Fo rwa rd
pu mp in g
Low
pressure Re ve rse
pumping

Forward inching

1- 03 1-03 1-03
1-1 1-1 1-1
Backward inching

2 cylinder
20Swing 02 02
o l l2 l2
fabi forward fabio fabio
Swing cylinder
backward

Forward mixing

Reverse mixing

Air cooling

Water pump

Outrigger

Exit3
1 -0 1-03 1-03
Piston-1
021 Keep 021-1 02 1-1
o l 2 l2 l2
fab
i Reset
fabio fabio
Mode

Fig.8-17 Solenoid valve action list for S-tube pump with largel output II TPEDCA_EN_01

1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

8-17
APPENDIX
HBT6013C-5S

1- 03 1- 03 1-03
1-1 1-1 1-1
202 valve action list for S-tube pump with
Solenoid
l 202 small output I
l l202
fabio fabio fabio

Working state

F o rwa r d
p u m p in g
High
pressure Re ve rse
p u m p in g

F o rw a r d
p u m p in g
Low
pressure Re ve rse
p u m p in g

Forward inching

1- 03 1- 03 1-03
1-1 1-1 1-1
Backward inching

2
20cylinder 02 02
l
Swing
o l2 l2
fabi forward
fabio fabio
Swing cylinder
backward

Forward mixing

Reverse mixing

Air cooling Dual-diesel

pump

Water pump

Outrigger

Exit

- 03 1- 03 1-03
-11 1-1 1-1
Piston

2 1Keep No dual
02 02
l 20 l2 l2
power

fabio Reset
fabio fabio
Mode

Fig.8-18 Solenoid valve action list for S-tube pump with small output I TPEDCA_EN_01

1- 03 1- 03 1-03
021-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

8-18
 APPENDIX
HBT6013C-5S

1- 03 1-03 1-03
02 1-1 1-1 1-1
l2
Solenoid 202with small output II
valve action list for S-tube pump
l l202
fabio fabio fabio

Working state

Forward pumping

Reverse pumping

Forward inching

Backward inching

1-
Reverse mixing 03 1-03 1-03
1-1
0Air2 cooling 021-1 02 1-1
l2 l2 l2
fabio Mode fabio fabio

Fig.8-19 Solenoid valve action list for S-tube pump with small output II TPEDCA_EN_01

1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

8-19
APPENDIX
HBT6013C-5S

1- 03 1-03 1-03
1-1 1-1 1-1
202 valve action list for slide valve pump
Solenoid
l 202 with small output I
l l202
fabio fabio fabio

Forward pumping

Reverse pumping

Forward inching

Backward inching

03 03 03
Swing cylinder
forward 1- 1- 1-
02 1-1
Swing cylinder
021-1 02 1-1
l2 l2 l2
bio bio bio
backward

fa fa fa
Reverse mixing

Air cooling

Water pump

Outrigger

Exit

Keep

1- 03 1-03 1-03
1-1 1-1 1-1
Reset

o l 202 l2 02 l202
bio bio
Mode

fabi fa fa

Fig.8-20 Solenoid valve action list for slide valve pump with small output I TPEDCA_EN_01

1- 03 1-03 1-03
02 1-1 021-1 02 1-1
l2 l2 l2
fabio fabio fabio

8-20
 1-03 1-03 1-03
02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio

1-03 1-03 1-03

02 1-1 02 1-1 02 1-1
l2 l2 l2
fabio fabio fabio
www.sanygroup.com

1- 03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fa bio fabio

1- 03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fa bio fabio

1- 03 1- 03 1-03
02 1-1 02 1-1 021-1
l2 l2 l2
fabio fa bio fabio

SANY AUTOMOBILE MANUFACTURING CO., LTD.

SANY Industry Town, Economic and Technological Development Zone, Changsha,

Hunan China 410100
Tel: 0731-84031888 Fax: 0731-84031999
1 -03
Email: Sanyservice@sany.com.cn
1 1- 03 1-03
0 2 1- 02 1-1 2 1-1
Service
2
l Hotline: 4008 87 8318
l2 l 20
Complaint Hotline: 4008 87 9318
fabio fa bio fab
io
Materials and specifications are subject to change without notice in accordance with our continuous technical innovations.
Featured machines in photos may include additional equipment.

Copyright SANY AUTOMOBILE MANUFACTURING CO.,LTD.

No copy or reproduction without the written permission from SANY HEAVY INDUSTRY CO., LTD.