Process Description - Payos Academy

Pump PA-101 is used to transfer water from vessel TA-101 to three different locations i.e. B, C, D.
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D
5
1 barg
TA-101 E 10 m
Vessel 4 150 m
4 bar
3 bar g 2 barg F C
3
120m 10 m 4m
B
80 m
5m
1
4m
170 m

PA-101 2

valves Fittings
5m GV NRV Elbow Tee
A-B 1 0 4 3
B-C 2 1 1 1
B-F 1 0 2 2
F-E 2 1 7 3
F-D 2 0 4 2
 Design Basis - Payos Academy

Design margin 10%

Criteria for Suction Side:

Pressure Drop Less than 0.2 bar/100 m
Velocity 0.8 – 1.5 m/s

Criteria for Discharge Side:

Pressure Drop Less than 0.45 bar/100 m
Velocity 1.8 –3.2 m/s

NPSH margin 1m

Pump efficiency
Flow above 60 m3/hr 75%
Flow below 30 m3/hr 60%
Other 68%
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Stream no. Fluid VFR Density Viscosity Vapor pressure Temp
Min Normal Max
m3/hr kg/m3 cP bar 0c 0c 0c
1 Water 100 1000 1 0.123 20 34 50
2 Water 100 1000 1 0.123 20 34 50
3 Water 50 1000 1 0.123 20 34 50
4 Water 20 1000 1 0.123 20 34 50
5 Water 30 1000 1 0.123 20 34 50
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Project Name Solvent recovery
Company Name Payos engineering
Project Number AB02d34 Sheet 1 of 1
Project location PREPARED CHECKED APROVED
REV NO. COMMENTS
DATE BY DATE BY DATE BY
Line Sizing Calculation 1 14-10-2023 ABC 15-10-2023 XYZ 16-10-2023 PQR NA
NA
2 14-10-2023 ABC 15-10-2023 XYZ 16-10-2023 PQR
PID no: AB-F345-TA12-003

Suction Discharge
Line from: Tank C D E B
Line to: Pump B B B Pump
Physical Property Data
Fluid Water Water Water
Viscosity Cp 1 1 1
Liquid Density kg/m3 1000 1000 1000
Temperature Data
Normal 34 34 34
Minimum 20 20 20
Maximum 50 50 50
Pressure Data
Upstream Pressure bar (g) 3 4.00 5.20
Pipe Data
Nominal Line Diameter inches 8 3 6
Pipe Schedule 40 40 40
Pipe Material Type Steel Steel Steel
Inside Diameter inches 7.8 2.8 5.8
Inside Diameter mm 198.1 71.1 0.0 0.0 147.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Friction factor 0.005 0.005 0.005
Flowrates
Mass Flow kg/h 100000 50000 100000
Design Volumetric Flow m3/h 100 50 #DIV/0! #DIV/0! 100 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Line Velocity m/s 0.90 3.50 #DIV/0! #DIV/0! 1.63 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Pres drop per 100m bar/100m 0.039 0.213 #DIV/0! #DIV/0! 0.096 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Line Losses
Pipe Length m 9 84
Number of 90o bends 1 1
Number of valves 1 2
Check Valves 0 1
T-Piece straight run 0 1
T-Piece as elbow 0 0
Other Pressure Drops
Elevation Increase m 0 4 0
Other Pressure Drops bar 0.5 0
Summary
Line Losses bar 0.154 0.329 #DIV/0! #DIV/0! 0.150 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Static Pressure Gain/loss bar 0.000 0.392 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Other Pressure Drops bar 0.5 0 0 0 0 0 0 0 0 0 0 0 0
Total Pressure Drop bar 0.65 0.72 #DIV/0! #DIV/0! 0.15 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Downstream Pressure bar (g) 4.72 5.20 4.80
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Project Name Solvent recovery
Company Name Payos engineering
Project Number AB02d34 Sheet 6 of 6
Project location Dubai PREPARED CHECKED APROVED
REV NO. COMMENTS
DATE BY DATE BY DATE BY
Pump Sizing Calculation 1 14-10-2023 ABC 15-10-2023 XYZ 16-10-2023 PQR NA
2 14-10-2023 ABC 15-10-2023 XYZ 16-10-2023 PQR NA

Pump tag number PA101 Pump description and Sketch

No. of operating pumps 1
Pump location Tank farm
Service fluid Water
Operating temperature
Normal ºC 34
Min ºC 20
Max ºC 50
Density kg/m3 1000
Viscosity cP 1
Vapor pressure barA 0.123
Normal mass flow rate kg/hr 100000
Normal volumetric flow rate m3/hr 100
Design margin % 10
Design volumetric flow rate m3/hr 110
Suction side calculations
Suction Vessel Operating Pressure bar(a) 4.01
Elevation of Suction Vessel from Grade m 4
Vessel low low liquid level m 0
Pump centreline elevation from grade m 0.75 Pump power calculations
Static head (BTL - Pump C/L Elevation) bar 0.318825 hydraulic power kW 51.36
Suction line Pressure Drop bar 0.65 Estimated Pump Efficiency % 70
Net Suction Pressure of pump bar(a) 3.68 Brake horse Pump Power Required kW 73.37
Head at Pump suction m 37.50 Estimated motor efficiency % 75
NPSH Available m 36.24 Motor horse Pump Power Required kW 97.83
NPSH margin m 1
NPSH Required m 35.24 Pump Calculation Summary
Discharge side calculations Pump tag number - PA101
Maximum Destination Pressure bar(g) 5.20 No. of operating pumps nos. 1
Max discharge elevation m 5 Service fluid - Water
Discharge line pressure drop bar 0.2 Net Suction Pressure of pump bar(a) 3.68
Pump Discharge Pressure bar(g) 10.4 NPSH Available m 36.24
Differential head calculations NPSH Required m 35.24
Pump Differential Pressure bar 7.73 Pump Discharge Pressure bar(g) 10.40
Pump Differential Head m 78.84765991 Pump Differential Pressure bar 7.73
Source vessel Design Pressure bar(a) 3.6 Pump Differential Head m 78.85
Max static head (HLL + VESSEL EL-pump c/l) m 4 Shut Off Head bar 17.14
bar 3.924 hydraulic power kW 51.36
Maximum suction pressure bar 7.524 Brake horse Pump Power Required kW 73.37
Shut Off Head bar 17.14 Motor horse Pump Power Required kW 97.83