INSPECTION & TEST PLAN (ITP).

Document No : ITP-001
NEW SULPHURIC ACID PLANT 1,350 TPD PT.SMELTING GRESIK

INSPECTION ACTIVITIES
QC REFERENCE VERIFYING
NO DESCRIPTION & ACTIVITIES CHECK LIST ACCEPTANCE CRITERIA ASUKA PT INTI KARYA
ACTIVITY DOCUMENTS DOCUMENTS
ENGENERING PERSADA TEKNIK

1.0 PREPARATION

1,1 DOCUMENT REVIEW

Technical Specification &

Approved Tech. Spec. &
1.1.1 verification Process. Vendor Document. Contract Documents Review Approved
Drawing, Technical Specification, Data Sheet, Design Vendor data sheet, Work Procedure and vendor manual
CAP Standard
Procedure shall be clarified, understood & implemented accordingly

1.1.2 Finalise deviation, generate new Procedure and ITP if required Observe Contract Documents Approval sheet Review Review

1,2 TOOLS
1.2.1 Torque Wrench
1.2.2 Multi Tester
1.2.3 Clamp Meter
1.2.4 Insulation Resistance Tester ( Megger ) Examine &
Manufacture Specification,
Tools Testing Result Record Function & Calibration
1.2.5 Earth Resistance Tester Data Sheet, Manual Operation Approved Review/Approved
Performance Measurement Test Certificate
1.2.6 Hart Communitor Guidance
Inspection
1.2.7 Hand Pump
1.2.8 Compresor
 INSPECTION & TEST PLAN (ITP).
Document No : ITP-001
NEW SULPHURIC ACID PLANT 1,350 TPD PT.SMELTING GRESIK

INSPECTION ACTIVITIES
QC REFERENCE VERIFYING
NO DESCRIPTION & ACTIVITIES CHECK LIST ACCEPTANCE CRITERIA ASUKA PT INTI KARYA
ACTIVITY DOCUMENTS DOCUMENTS
ENGENERING PERSADA TEKNIK

2.0 PREPARATION
EXECUTION

2,1 GROUNDING
2.1.1 Grounding Rod Installation
2.11.1.1 Location Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP001 Prepared Witnessed / Approved
2.11.1.2 Earthing Resistance System Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP002 Prepared Witnessed / Approved
2.1.2 Final Inspection
2.11.3.1 Grounding System Check List Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP003 Prepared Witnessed / Approved

2.2.1 LIGHTING SYSTEM

2.2.1.1 Check layout for lighting installation Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP004 Prepared Witnessed / Approved
2.2.1.2 Rating & Specification of fixture Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP004 Prepared Witnessed / Approved
2.2.1.3 Orientation and cabling route Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP004 Prepared Witnessed / Approved
2.2.1.4 Lighting Fitting / Pole & Fixture Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP004 Prepared Witnessed / Approved
2.2.1.4 Lighting System Check List Inspection Drawing & Procedure Drawing, Contract Document CAP005 Prepared Witnessed / Approved
2.2.1.5 Illumination Test Inspection Drawing & Procedure Drawing, Contract Document CAP006 Prepared Witnessed / Approved

2,3 POWER CABLE, CONTROL CABLE, CABLE TRAY

2.3.1 POWER CABLE, CONTROL
2.3.1.1 Check Cable Schedule Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP007 Prepared Witnessed / Approved
2.3.1.2 Cable Tray / Underground Installation Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP008 Prepared Witnessed / Approved
2.3.1.3 Cable Pulling & Arrangement Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP009 Prepared Witnessed / Approved
2.3.1.4 Continuity Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP010 Prepared Witnessed / Approved
2.3.1.5 Insulation Resistance Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP011 Prepared Witnessed / Approved
2.3.1.6 Termination / Connection Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP012 Prepared Witnessed / Approved

2.3.2 CABLE TRAY

2.3.2.1 Check Location Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP007 Prepared Witnessed / Approved
2.3.2.2 Size, stiffness, radius & painting check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP008 Prepared Witnessed / Approved
2.3.2.3 Cable Tray & Jumper Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP008 Prepared Witnessed / Approved

2,4 JUNCTION BOX, FIELD INSTRUMENT

2.4.1 JUNCTION BOX
2.4.1.1 Material and Rating Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
2.4.1.2 The correct conductor size has been used. Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
2.4.1.3 Only one wire per terminal clamp has been connected. Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
2.4.1.4 There is no accumulation of dirt or debris. Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
2.4.1.5 Grounding is satisfactory. Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
2.4.1.6 Junction box is securely mounted Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
2.4.1.7 Junction box location as per drawing. Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved
 INSPECTION & TEST PLAN (ITP).
Document No : ITP-001
NEW SULPHURIC ACID PLANT 1,350 TPD PT.SMELTING GRESIK

INSPECTION ACTIVITIES
QC REFERENCE VERIFYING
NO DESCRIPTION & ACTIVITIES CHECK LIST ACCEPTANCE CRITERIA ASUKA PT INTI KARYA
ACTIVITY DOCUMENTS DOCUMENTS
ENGENERING PERSADA TEKNIK

PREPARATION 2.4.1.8 Junction box label installed correctly. Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP013 Prepared Witnessed / Approved

2.4.2 FIELD INSTRUMENT

2.4.2.1 Compare name plate information with Equipment Record Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP014 Prepared Witnessed / Approved
2.4.2.2 Support properly fabricated / installed Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP014 Prepared Witnessed / Approved

2.5 CALIBRATION, LOOP CHECK

2.5.1 CALIBRATION
2.5.1.1 Control Valve Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP016 Prepared Witnessed / Approved
2.5.1.2 On-Off Valve Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP017 Prepared Witnessed / Approved
2.5.1.3 Mass Flow Transmitter Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP017 Prepared Witnessed / Approved
2.5.1.4 Level Transmiter Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP017 Prepared Witnessed / Approved
2.5.1.5 Temperature Transmitter Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP017 Prepared Witnessed / Approved
2.5.1.6 Pressure Transmitter Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP017 Prepared Witnessed / Approved
2.5.1.7 Pressure Gauge Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP016 Prepared Witnessed / Approved
2.5.1.8 Temperature Gauge Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP017 Prepared Witnessed / Approved

2.5.2 LOOP CHECK

2.5.2.1 Loop Check Inspection Drawing & Procedure Drawing, Acceptance Criteria CAP015 Prepared Witnessed / Approved

3.0 DOCUMENTATION

3,1 All documents dossier required as per contract shall collected such as manufacturer Review Drawing & Procedure Drawing, Contract Document N/A Review .-
data sheet & As Built Drawing then submitted to Company for review & approval
3,2 All Inspection as per Manual or this ITP already done Review Drawing & Procedure Drawing, Contract Document N/A Review .-
& the inspection report already generated and signed