MAINTENANCE REPORT FOR FEED AIR COMPRESSOR IN 250 TPD NEW

OXYGEN PLANT

TO: Mr. ALI SASI

THE FOLLOWING ARE OBSERVATIONS AND WORK DONE FOR THE FEED AIR
.COMPRESSOR INSTALLED IN 250 TPD NEW OXYGEN PLANT
:MECHANICAL WORKS

1. FEED AIR COMPRESSOR INSPECTION DONE AND FOUND STAGE-2

IMPELLER SMALL PIECE OF PART BREAKEN.
2. CHECKED THE MANUAL AND GIVEN PART NUMBER FOR NEW
IMPELLER WITH BALANCING.
3. AFTER RECEIVED NEW IMPALLER, REPLACEMENT DONE AND
MEASURED VALUES FOR ALL STAGES TAKEN IN COORDINATION WITH
SERVICE ENGINNER.
4. ALL OIL SEAL & SEALING GASKETS WERE REPLACEMENT DONE.
5. MAINTENANCE DONE FOR ALL STAGE INTERCOOLERS.
6. OIL FILTER REPLACEMENT DONE.
7. AFTER ASSEMBLING COMPRESSOR, MOTOR AND COMPRESSOR
ALIGNMENT DONE.

INSTRUMENTATION WORKS:

1.ALL INSTRUMENTS MOUNTED ON COMPRESSOR WERE REMOVED

2.VIBRATION SENSOR FOUND DAMAGE, SO ORDERED NEW SENSORS AS
PER PART NUMBER.
2. AFTER COMPRESSOR INSTALLATION, NEW VIBRATION SENSORS AS
RECEIVED WERE FIXED AND GAP VOLTAGES MAINTAINED AS PER
RECORDS
3.ALL TEMPERATURE, PRESSURE SENSORS WERE INSTALLED AND
CHECK PARAMETERS ACCORDING TO OPERATION.
4. CHECKED THE INLET VALVE OPERATION FROM CONTROLLER AND
RESPONSE ACCORDING TO COMMAND WAS SATISFACTORY.
5. BLEED VALVE OPERAION NOT GOOD ACCORDING TO COMMAND
GIVEN FROM CONTROLLER, SO ACTUATOR REPLACEMENT DONE AND
TRIALS TAKEN, NOW WORKING OK.
6. RESISTANCE PANEL EACH PHASE RESISTANCE, MOTOR AND CABLE
INSULATION VALUES WERE CHECKED AND FOUND SATISFACTORILY.
7. ALL ALARM & TRIP PARAMETERS WERE VERIFIED IN CONTROLLER
AND MADE READY FOR OPERATION.
AFTER WORK COMPLETE BY MECHANICAL & INSTRUMENTATION TEAM
FEED AIR COMPRESSOR STARTED AND RUNNING SMOOTHLY.

MECHANICAL E&I GENERAL MANAGER (IROMET)

AHMED ABDULLAH OMRON HAKAN ZUBEN