Tetra Cardboard Packer 70

OM
Operation Manual
Tetra Cardboard Packer 70

Multi infeed
GH100374.eps
Doc No OM-585572-1
This page intentionally left blank
This document is valid for: Table of content:
Introduction . . . . . . . . . . . . . . . . . . . .1
Series No/ Machine No Sign.
Safety precautions . . . . . . . . . . . . . . .3
General description . . . . . . . . . . . . .11
OM
Operation Manual
Alarms /Troubleshooting . . . . . . . . .15
Preparations . . . . . . . . . . . . . . . . . .23
Start . . . . . . . . . . . . . . . . . . . . . . . . .27
Production . . . . . . . . . . . . . . . . . . . .29
Tetra Cardboard Emptying . . . . . . . . . . . . . . . . . . . . .33
Packer 70 Stop . . . . . . . . . . . . . . . . . . . . . . . . .35
670272-060V Storing of material . . . . . . . . . . . . . .39

Cleaning. . . . . . . . . . . . . . . . . . . . . .41
Equipment included: Technical data . . . . . . . . . . . . . . . . .43
Multi infeed Lubricants . . . . . . . . . . . . . . . . . . . .45
670292-0405
Wrap around unit

670375-040V
Central lubrication kit

CK-1287000-010V
Note!
This Operation Manual is only
valid for a custom built version
of Tetra Cardboard Packer 70
/ Multi infeed 670272-060V.
Doc No OM-585572-1
Issue 9704
Tetra Pak Distribution AB

Introduction
This section contains basic information
about the described Tetra Pak equipment
and this document.
WARNING!
To ensure maximum safety for the operator,
always read the section “Safety
precautions” before doing any work on the
machine or making any adjustments.
The purpose usage of this Tetra Pak

equipment
To place Tetra Brik packages or other
packages approved by Tetra Pak Distribution
AB into units made of corrugated cardboard.
Service
In case of problems when operating the
machine, contact the nearest Tetra Pak
service station.
Manufacturer
This Tetra Pak equipment is produced by:
Ruben Rausings gata
221 86 Lund
Sweden
Machine identification
The machine plate at the left is the type of
machine plate attached to the machine
frame. The plate carries data needed when
Tetra Pak contacting Tetra Pak concerning this specific
Machine Type machine.
Drawing Spec.
Machine No.
The plate is marked with a CE sign. It means
Manufacturer
that this machine complies with the basic
health and safety regulations of the
Year of manufacture European Economic Area (EEA).
GH300005
Example of machine plate
Doc No OM-585572-1
Tetra Cardboard Packer 70 Multi infeed 1
Introduction
Purpose of Operation Manual (OM)
The purpose of the Operation Manual is to
provide the operator with information on
how to handle and operate the machine
before, during, and after the production. For
instructions on maintenance in connection
with production, see the Maintenance
Manual (MM).
Design modifications
The directives in this document are in
accordance with the design and construction
of the machine at the time it was delivered
from Tetra Pak machine production facility.
Document producer:
The document has been produced by:
Ruben Rausings gata
Example of manual 221 86 Lund
Document number
Sweden
Further copies
Additional copies can be ordered from
nearest Tetra Pak service station.
When ordering technical publications,
always quote the document number printed
on the front cover of the document
concerned.
Number of pages
This document contains totally 48 pages.
Copyright © 1997
All rights reserved. No parts of this
document may be reproduced or copied in
any form or by any means without written
permission from Tetra Pak Distribution AB.
Doc No OM-585572-1
2 Tetra Cardboard Packer 70 Multi infeed
Safety precautions
Before any measures are taken, this section
must be read.
Avoid personnel injuries and machine
damages by following the instructions
given.
Tetra Pak will not accept any responsibility
in case of injuries and damages caused by
incorrect use of the machine.
Definitions
Skilled personnel
Service technicians: maintenance staff,
specialists etc.
Electrical: an individual with technical
knowledge or sufficient experience to
enable that individual to avoid hazards
GH200053
which electricity can create.
Operator: an individual that has required
sufficient knowledge about operating the
machine by reading the Operation Manual,
OM.
General
Only skilled personnel is allowed to
operate the machine.
The machine may only be used in the
manner described in the Operation Manual,
OM.
Always use hearing protectors when the
GH200053 machine is in operation.
Doc No OM-585572-1
Safety precautions
Emergency stop
When there is risk of injury or machine
damage, the machine must be stopped
immediately by pushing one of the four
Emergency Stop buttons.
See section General description for
location of Emergency stop buttons.
GH200022
Signs
The sign to the left indicates that water
must not be flushed towards the area with
the sign.
DANGER!
Failure to observe may result in danger to
your life.
GH200211.eps
The sign to the left indicates that there is a

hot surface. The temperature may exceed
60° C.
WARNING!
Failure to observe may result in injuries
caused by burning.
GH200212.eps
The sign to the left indicates that there is

entrapped heat in the area where the sign is
placed. The temperature may exceed
60° C.
WARNING!
caused by burning.
GH200313.eps
Doc No OM-585572-1
Safety precautions
Signs (cont’d)
The sign to left indicates that there is
entrapped compressed air in the area where
the sign is placed.
WARNING!
caused by moving parts.
GH200471.eps
The sign to left indicates that there is a risk

of electrical shock that may cause injury or
death in the area where the sign is placed.
DANGER!
Failure to observe may result in danger to
your life.
GH100276.eps
Doors
WARNING!
All doors leading to risk areas are fitted
with safety switches. These switches are
part of the security system and must under
no circumstances be by passed, bridged,
or in any other way put out of working
order.
If any one of the doors on the machine are
opened, it will immediately stop.
GH200495.eps
Covers
WARNING!
All covers screwed on to the machine must
be securely attached, before starting
the machine.
GH200495.eps
Doc No OM-585572-1
Safety precautions
Electrical cabinet
DANGER!
The voltage is 400V inside the electrical
cabinet. Can cause electrical shock or
serious injury. In case of accident,
immediately call for medical attention.
Work inside the electrical cabinet must be

GH200053 performed by skilled persons only.
WARNING!
Risk of impaired hearing. Use hearing
protection to minimize the risk of impaired
hearing.
Always wear hearing protection while the

machine is running.
Note!
GAD00051 Always keep the ear protectors clean.
Infeed conveyor
WARNING!
If a safety cover is opened, the infeed
conveyor will still be in motion. Risk of
injuries.
The conveyor only stops when an
Emergency stop button is pushed or
when the machine is completely turned
GH200053
OFF.
Doc No OM-585572-1
Safety precautions
Hot melt equipment
DANGER!
There is high voltage inside the hot melt
unit. Risk of electrical shock that may
cause injury or death.
Always wear safety glasses, protective

gloves, and other protective clothing to
avoid injuries caused by splashing hot melt
material.
GH200019
Never remove any part or component until

air and electric power have been
disconnected and the pressure of the hot
melt in the system has been relieved.
Failure to relieve any remaining air or liquid

(adhesive) pressure may cause serious
injuries through burning.
All service work on the hot melt unit must

be carried out by skilled personnel.
Hot melt unit
WARNING!
Risk of burning! During heating and
production the unit gets hot.
Do not touch the unit!
GH200019
GH200212.eps
Doc No OM-585572-1
Safety precautions
Hot melt unit
DANGER!
Never flush water towards the hot melt unit
when cleaning the machine.
GH200019
GH200211.eps
Hot melt
WARNING!
The hot melt tank contains heated hot melt
which can cause serious injuries. Do not
touch the hot melt!
GH200019
GH200313.eps
Doc No OM-585572-1
Safety precautions
Infeed brake
WARNING!
The infeed brake contains entrapped
compressed air which can cause serious
injuries.
GH200804.eps
GH200471.eps
Wrap around unit
WARNING!
The wrap around squeezer cylinder
contains entrapped compressed air which
can cause serious injuries.
Note!
This warning only applies for machines
equipped with a wrap around unit.
GH200805.eps
GH200471.eps
Doc No OM-585572-1
Safety precautions
Production mode changes
All changes concerning packing pattern
and infeed alternatives must be carried out
by skilled personnel.
GH200495.eps
WARNING!
Do not reach into the machine neither from
above or below, risk of injuries caused by
crushing.
GH200495.eps
Discharge unit
The machine fulfils the safety demands
only when a discharge unit with covers
Tetra Pak no. C-1074350, C-1074388 is
mounted or similar equipment which fulfils
Machinery directive 89/392/EEC and
subdirectives.
GH200499.eps
Doc No OM-585572-1
General description
This section gives the operator
information on where on the machine the
parts that the operator needs to be in
contact with are located and what the
different regulators control.
Machine overview 1 2
3
1 Blanks magazine
2 Warning lamp
3 Hot melt unit
4 Emergency stop
5 Pneumatic cabinet
6 Emergency stop
7 Electrical cabinet
8 Main switch
9 Emergency stop
10 Control panel
11 Emergency stop
8 7 6 5
12 Grouping section
13 Pusher section 4
10
Z-infeed
13
9 12
11
7 4
6
8
9
U-infeed 10
GH300066.eps
13 11 12
Doc No OM-585572-1
General description
Status indicators and push buttons
Tetra Cardboard Packer 70 Tetra Pak
13
16 2
1
14
15
9
7 5
10 4
8 6
11 12
GH900164.eps
Status indicators Push buttons

1 Step 1: Preheating 4 Emergency stop
2 Step 2: Air pressure on 5 Alarm reset
3 Step 3: Production 6 Manual emptying
13 Indication, cardboard unit type 7 Programme up
14 Indication, Single / Multi pack 8 Programme down
15 Indication, packing pattern length 9 Selector, cardboard unit type
16 Indication, packing pattern width 10 Selector, Single / Multi pack
11 Selector, packing pattern length
12 Selector, packing pattern width
Doc No OM-585572-1
General description
Pressure regulators
1 2
7
GH200209.eps
1 Main air valve

2 Pressure regulator, working pressure
3 Pressure regulator, vacuum, suction cups
4 Pressure regulator, hot melt gun, left
5 Pressure regulator, hot melt gun, right
6 Pressure regulator, hot melt unit
7 Pressure regulator, folding station
See section Technical data for settings.
Doc No OM-585572-1
General description
Temperature regulators, hot melt unit
150 150
CONTROL ON SYSTEM FAULT
200 200
100 100
SYSTEM READY TEMP WARNING
2 C C REMOTE SHUTDOWN
OFF OFF
3
150 150 150
200 200 200

100 100 100
4 OFF
C
OFF
C
OFF
C
1
5 OPEN SENSOR OVER TEMPERATURE
150 150
SHORTED SENSOR
200 200
100 100
6 C C
OFF OFF
7
150 150
200 200
100 100
8 OFF
C
OFF
C
MICROSET
MULTISCAN
GH200814.eps
1 Temperature regulator, hot melt tank 7 Temperature regulator, hot melt hose, wrap around,
2 Temperature regulator, hot melt gun, left right
3 Temperature regulator, hot melt hose, left 8 Temperature regulator, hot melt gun, wrap around,
4 Temperature regulator, hot melt gun, right left
5 Temperature regulator, hot melt hose, right 9 Temperature regulator, hot melt hose, wrap around,
left
6 Temperature regulator, hot melt gun, wrap around,
right See section Technical data for settings.
Doc No OM-585572-1
Alarms /Troubleshooting
This section describes all the alarms that
can appear and the actions that the
operator should take to correct them.
Warning lamp
When one of the three colours of the
warning lamp flashes, an alarm has been
triggered.
Depending on what kind of alarm that has
been triggered, the result is as follows:
• If the red colour, at the top, is flashing,
this indicates a dangerous status such as
a fault in the supervision circuit of the
doors. This requires an immediate
GH100229.eps action from the operator.
• If the yellow colour, in the middle, is
flashing, this indicates an abnormal
status such as low air pressure during
production. This requires an immediate
action from the operator.
• If the blue colour, at the bottom, is
flashing, this indicates an alarm that
requires some action from the operator,
such as loading new blanks into the
magazine.
Note!
When several alarms are triggered at the
same time, only the alarm with the highest
alarm status is giving a signal to the
warning lamp.
When an alarm has been acknowledged but

the alarm still remains, the warning lamp is
steadily alight.
GH100228.eps
Doc No OM-585572-1
Control panel
9 10 11
12
8
1 2 3 4 5
GH200815.eps
Doc No OM-585572-1
Alarm Cause Machine action Instruction to operator

1 Lubrication Low level in The blue colour of the warning Check oil level, if the
lubrication tank. lamp flashes. level is low top up with
oil according to section
lubricants. If the level is
OK, call a technician.
1 Lubrication No lubrication The yellow colour of the warning Call a technician
pressure has lamp flashes.
been built- up
during the first 8
seconds.
1 Lubrication The lubrication The yellow colour of the warning Call a technician
pressure switch lamp flashes.
gives signal for
more than 20
seconds.
2 Emergency stop. Emergency The machine stops and steps Take corrective action.
stop button down to Step 1. The yellow Empty the machine from
pushed. colour of the warning lamp packages acc to section
flashes. Emptying.
3 Door. Door opened. The machine stops and steps Close the door.
down to Step 1. The yellow
colour of the warning lamp
flashes.
3 Door. Fault in the The machine steps down to Call a technician.
supervision Step 1. The red colour of the
circuit of the warning lamp flashes.
doors.
4 Motor Motor protection The machine stops and steps Call a technician.
protection. triggered. down to Step 1. The yellow
flashes.
5 Air pressure. Air pressure The machine can not be stepped Call a technician.
before up until the air pressure is gone.
pressurizing. The red colour of the warning
lamp flashes.
5 Air pressure. No pressure The machine will be in Step 1. Check that the
builds up after Pressurizing will be stopped. compressed air supply is
pressurizing The yellow colour of the warning turned on. If it is, call a
(time guard). lamp flashes. technician.
5 Air pressure. Air pressure too The machine steps down to Check the incoming air
low during Step 1.The yellow colour of pressure.
Production. the warning lamp flashes.
Doc No OM-585572-1
Control panel
10 11 12
13
9
1 2 3 4 5 6
GH900165.eps
Doc No OM-585572-1
5 Air pressure. Air pressure The machine can not be stepped Call a technician.
remaining after either up or down until the air
depressurizing. pressure is zeroed.The red colour
of the warning lamp flashes.
6 Frequency Carrier chain The machine steps down to Take corrective action.
inverter. stopped. Step 1. The yellow colour of
the warning lamp flashes.
6 Frequency Internal The machine steps down to Call a technician.
inverter. malfunction in Step 1. The yellow colour of
frequency the warning lamp flashes.
inverter.
6 Frequency Fault in the The machine steps down to Call a technician.
inverter. supervision Step 1. The red colour of the
circuit of the warning lamp flashes.
frequency
inverter
8 Fallen package. Fallen package Infeed stops. The machine Remove any fallen
at infeed. remains in Production. The packages.
yellow colour of the warning
lamp flashes.
8 Grouping section Pusher has not The machine steps down to Emptying the machine
been able to Step 1. The yellow colour of from packages acc to
complete a the warning lamp flashes. section Emptying.
stroke.
8 Grouping section Package stuck The machine remains in Remove the stuck
between infeed Production. The yellow package.
brake and colour of the warning lamp
pusher. flashes.
9 Pusher section Pusher has not The machine steps down to Emptying the machine
been able to Step 1. The yellow colour of from packages acc to
complete a the warning lamp flashes. section Emptying.
stroke.
9 Pusher section. Packages in The machine remains in Correct the packages in
disorder in front Production. The yellow front of the pusher.
of pusher. colour of the warning lamp
flashes.
10 Low level Low level in The machine remains in Load blanks into the
blanks. blanks Production. The blue colour magazine.
magazine. of the warning lamp flashes.
10 Low level Blank magazine The machine remains in Load blanks into the
blanks. empty. Production. Infeed stops. magazine.
The yellow colour of the warning
lamp flashes.
Doc No OM-585572-1
Control panel
10 11 12
13
9
1 2 3 4 5 6
GH900165.eps
Doc No OM-585572-1
11 No blank in pack Puller arm has The machine remains in Remove any blanks that
position. failed to pull a Production. The yellow are incorrectly placed in
blank into pack colour of the warning lamp the machine.
position. flashes. If the alarm appears
repeatedly, call a
technician.
12 Queue outfeed. Queue on the The machine will stop temporary, Take corrective action to
conveyor from will automatically restart when remove the queue on the
the machine. the queue is removed. The yellow conveyor.
flashes.
13 Hot melt unit. Low temperature The machine remains in Call a technician.
during Production. The yellow
production. colour of the warning lamp
flashes.
Doc No OM-585572-1
Preparations
This section describes all the actions that
should be carried out before actually
starting the machine.
1
Check the condition of the gas springs in
the covers. If the covers do not stay up the
springs are defective.
If the gas springs are defective call a
technician.
GH200495.eps
2
Check that the Mains Power switch is
position ON. It should always be in this
position.
GH200001
3
Open the compressed air supply valve.
Check that the working pressure is
0.55 MPa.
GH200048
Doc No OM-585572-1
Preparations
4
Check that the cover over the hot melt
pump is securely attached.
GH200019
5
Check that the hot melt unit is turned on.
WARNING!
Risk of burning! During heating and
production the unit gets hot.
Do not touch the unit!
GH200019
GH200212.eps
6
Check that no emergency stop button is
pushed.
GH200022
Doc No OM-585572-1
Preparations
7
Check that all doors and covers are closed.
GH200495.eps
8
Press Lamp Test and hold it in for two
seconds. Check that all indicator lamps on
the control panel and the warning lamp
lights up.
GH200004
9
Press Programme Up once.
The Preheating symbol lights up, and
heating of the hot-melt starts. It will take
about half an hour to reach correct working
GH200008 temperature. During Preheating the
warning lamp will be out. When the correct
working temperature has been reached, the
blue colour of the warning lamp will start
flashing and the machine can now be
stepped up.
If preheating takes abnormally long, check
the hot melt unit. If any fault is detected,
call a technician.
Doc No OM-585572-1
Preparations
10a
If an alarm has been triggered the machine
will not be in step Preheating.
GH900166.eps
10b
Take corrective action and press
Alarm Reset.
GH200004
10c
When the alarm is gone press
Programme up.
GH200008
Doc No OM-585572-1
Start
1
When the hot melt unit has reached correct
working temperature, the Air
pressure on symbol and Programme
up start flashing.
GH200008 Press Programme up.
2
Press Programme up once again when
the Production symbol and
Programme up start flashing.
Production will now start.
GH200008
Doc No OM-585572-1
Production
1
Check that the packages are correctly
positioned on the blank and that the blank
is properly glued.
GH200010
2a
When an alarm occurs, the warning lamp
will start flashing. At the same time the
corresponding indicator lamp on the
control panel start flashing, refer to section
Alarms/trouble shooting for further
information about the different alarms.
GH100229.eps
2b
Take corrective action to remove the cause
of the alarm.
Acknowledge the alarm by pressing
Alarm reset. The light in the warning
lamp and on the control panel will go out.
GH200004
Doc No OM-585572-1
Production
3a
When the level of blanks in the blanks
magazine has decreased to a preset level,
an alarm will occur.
GH200314.eps
3b
Load blanks in the magazine.
Make sure that the blanks are placed
according to the picture.
GH200317.eps
4
Use the selector for cardboard unit type to
change the type of cardboard unit.
CAUTION!
Only skilled mechanical personnel is
allowed to do the necessary adjustments of
the machine.
GH200808.eps
5
Use the single/multi pack selector to
change the type of infeed unit.
CAUTION!
the machine.
GH200809.eps
Doc No OM-585572-1
Production
6
Use the packing pattern length selector to
change the packing pattern length.
CAUTION!
the machine.
GH200810.eps
7
Use the packing pattern width selector to
change the packing pattern width.
CAUTION!
the machine.
GH200811.eps
8
When necessary fill new hot melt into the
hot melt tank.
WARNING!
The hot melt tank contains heated hot melt
which can cause serious injuries.
GH200019
GH200313.eps
Doc No OM-585572-1
Emptying
Emptying after emergency stop

Remove package in Pusher section (2)
Remove package in Grouping section (3)
1 Remove blank in Pack position (1)
2
Emptying after crush in Grouping

section
Remove package in Grouping section (3)
3
3
Emptying after crush in Pusher
section
Remove package in Pusher section (2)
Remove blank in Pack position (1)
GH300071.eps
1 Pack position
2 Pusher section
3 Grouping section
Doc No OM-585572-1
Stop
There are four ways to stop the machine:
• Emergency stop
• Short stop
• Opening of a door
• Stop at finished production
Emergency stop
1a
Push any Emergency stop button. The
machine will immediately stop.
Note!
The emergency stop method is only allowed
to be used when there is danger to person or
machine.
GH200022
1b
Eliminate the cause of the emergency stop.
Empty the machine acc to section
Emptying.
Reset the Emergency stop button.
GH200004
Acknowledge any alarm by pressing
Alarm reset.
Restart the machine.
Short stop
2a
Press Programme down once.
GH200007
Doc No OM-585572-1
Stop
2b
The machine can be restarted by pressing
Programme up.
GH200008
Opening of a door
3a
To open a door, press Programme down
once and then open the door.
GH200007
3b
Close the door and acknowledge any alarm
by pressing Alarm reset.
Restart the machine.
GH200004
Doc No OM-585572-1
Stop
Stop at finished production
4a
Empty the machine from packages by
pressing Manual Emptying.
GH200014
Keep it pressed until the light in the button
goes on.
Note!
The machine must be in step
Production when pressing
Manual Emptying.
The machine will automatically step down

to step Preheating after finished
emptying.
4b
Remove any remaining packages in front
of the grouping pusher.
Keep Programme down depressed for 2
seconds and then press
GH200007 Programme down once more to shut the
machine down.
Programme down will be steadily alight
and all other lights will be out.
4c
Remove remaining blanks from the
magazine.
Clean the machine acc. to
section Cleaning.
GH200314.eps
Doc No OM-585572-1
Storing of material
Handling and transport of

cardboard
The cardboard blanks should be protected
from knocks and bumps, water and other
liquids, dust and dirt.
Blanks should be stacked flat on pallets.
The height must not exceed two meters. On
top of the stacked blanks, a wooden board
should be placed before strapping.
The whole stack should preferably be
covered with shrink film.
Storing of cardboard
Store the material in a dry place with good
ventilation.
Relative humidity approximately 65%.
Variations in humidity might change the
dimensions of the blanks.
The blanks must not be stored in a
temperature exceeding 30° C.
The material should be stored separately
from the packaging material used in the
packaging machines.
After daily production, keep the remaining
blanks on the pallets with a wooden board
on top.
The blanks must be protected from water
when the machine is being cleaned.
In order to condition a pallet load of blanks
to the surrounding atmosphere, remove the
strapping and plastic cover.
Order of consumption
GH200012 FIRST IN - FIRST OUT
Doc No OM-585572-1
Storing of material
Hot melt
The hot melt can be stored for a maximum
of one year. The temperature of the storing
facility should be 10 - 30 °C.
Try to avoid dust and damp in the storage
facility.
The first box in should be the first box out.
Doc No OM-585572-1
Cleaning
1
Before cleaning the machine perform
“Stop after finished production” acc to
section Stop.
1
Wash the machine with warm water only,
do not use detergent.
GH200495.eps
2
Before cleaning must the suction cups be
covered and protected from water.
Do not flush water into the suction cups.
GH200009
Doc No OM-585572-1
Cleaning
3
DANGER!
Danger of electrical shock. Never flush
water towards the hot melt unit when
cleaning the machine. Failure to observe
may result in danger to your life.
GH200211.eps
GH200019
4
Check the level in the central lubrication
oil tank. Top up with code H according to
section lubrivants, if necessary.
GH200069
Doc No OM-585572-1
Technical data
This section gives all the settings the
operator should make. See section
General description for the location of the
regulators.
Also listed are the recommended types of
hot melt and the temperature settings that
corresponds with them.
Function Unit Value

Working pressure MPa 0.55
Folding station MPa 0.1
Must not be set to any other value than
0.1, risk of machine damages!
Hot melt unit MPa 0.3
Hot melt gun, left MPa 0.3
Hot melt gun, right MPa 0.3
Suction cups, vacuum MPa 0.5
Recommended Ambient Tank Hose Gun

types of temperature temperature temperature temperature
hot melt
Jowatherm 25900 5-30°C 150°C 150°C 165°C
TP No. 90153-36
National Instant 5-30°C 150°C 150°C 165°C
Pak 2300
National 25-50°C 175°C 175°C 175°C
Instant-LOK
9657
Doc No OM-585572-1
Technical data
Noise level specifications
2 3
A A
A A
1
4
GH200498.eps
A=1 meter.
Microphone placed 1.6 meters up.
Machine type Noise level

Document: DE 94-854
Position dBA, dBA,
Date: 941024
Production Production
Machine no.: 38001/2 no
packages
Drawing spec.: 670270
Mechanical ECN: 19307 1 65 62
Electrical ECN: 21796
2 69
3 67
4 65
Doc No OM-585572-1
Lubricants
The table below lists only a selection of lubricants with Lubricant specifications may be ordered
their respective designations. from
Comparable lubricants from other suppliers may be
Tetra Pak ComTec AB
selected with the aid of the lubricant specifications
Document Centre
(document No in the table).
Ruben Rausings gata
221 86 Lund
Sweden.
Lubricant Document No Material No Part No Example

code (internal TP (used when
designation for ordering from Supplier Product designation
material type). Tetra Pak).
A M 1251.122 51122-85 90 296-28 BP Energol HD 20W-30

Motor oil Esso Essolube XD-3
Statoil PowerWay D4/
DieselWay D2
Mobil HD 20W-30
Shell Shell X-100 20W-30
B M 1254.322 54322-220 90 296-73 BP Energol GR-XP 220

High pressure 90 296-78 Esso Spartan EP 220
oil Statoil LoadWay EP 220
Mobil Mobilgear 630
Shell Omala oil 220
54322-150 90 296-72 BP Energol GR-XP 150

Esso Spartan EP 150
Statoil LoadWay EP 150
Mobil Mobilgear 629
Shell Omala oil 150
C M 1252.122 52122-31 90 296-53 BP Bartran HV 32

Hydraulic oil Esso Univis N 32
For use in production plant with
Statoil HydraWay HV 32
start temperature below 5° C.
Mobil DTE Oil 113
Shell Tellus T 32
D M 1251.822 51822-37 90 296-80 BP Autran GM-MP

Mist lubrica- Esso ATF Dexron II
tion oil Statoil TransWay DX II
Mobil ATF 220
Shell ATF Dexron II
E M 1254.922 54922-460 90 296-77 BP Energol AC-C460

Com- 90 296-2 Esso Cylesso TK 460
pounded cyl- Statoil CylWay FZ 460
inder oil Mobil 600W Super Cylinder Oil
Shell Valvata Oil J460
Doc No OM-585572-1
Lubricants
Lubricant Document No Material No Part No Example

code (internal TP (used when
designation for ordering from Supplier Product designation
material type). Tetra Pak).
F M 1255.115 55115-20 90 296-68 BP Energrease LS EP 2

Lithium Grease XRB 2EP
grease Esso Esso MP Grease/
EP type Beacon EP 2
Statoil UniWay EP 2N
Mobil Mobilux EP 2
Shell Calithia EP Grease T2
Grease 1344 LiEP 2
H M 1254.322 54322-320 90 296-75 BP Energol GR-XP 320

High- Esso Spartan EP 320
pressure oil Statoil LoadWay EP 320
Mobil Mobilgear 632
Shell Omala oil 320
54322-220 90 296-73 BP Energol GR-XP 220

90 296-78 Esso Spartan EP 220
For use in production plant with Statoil LoadWay EP 220
start temperature below 5° C. Mobil Mobilgear 630
Shell Omala oil 220
K M 1254.942 54942-100 90 296-15 BP Energol CS 100

Circulation oil Esso Teresso 100
Statoil TurbWay 100
Mobil DTE Oil Heavy
Shell Tellus Oil 100
L M 1255.322 55322-30 90 296-9 Dow Dow Corning 7

Silicon Compound
grease Klüber Unisilikon L 250 L
M M 1255.112 55112-10 90 296-70 BP Energrease LS EP 1

Lithium Esso Beacon EP 1
grease Statoil UniWay EP 1
EP type Mobil Mobilux EP 1
O M 1255.122 55122-30 90 296-61 BP Energrease LS 3

Lithium Esso Unirex N3
complex Statoil UniWay HTC3
grease Shell Alvania Grease R3
P M 1254.632 54632-68 90 296-54 BP Energol RC 68

Synthetic Esso Compressor oil 68
compressor Statoil CompWay 68
oil Mobil Rarus 427
Shell Corena Oil P 68
S M 1255.316 55316-2 90296-10 Mecman 435-1

Mobil Mobilgrease 28
Doc No OM-585572-1
Ref text to introduction

Tetra Cardboard Packer 70

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Tetra Cardboard Packer 70

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Tetra Cardboard Packer 70

Tetra Cardboard Emptying . . . . . . . . . . . . . . . . . . . . .33

Packer 70 Stop . . . . . . . . . . . . . . . . . . . . . . . . .35

670272-060V Storing of material . . . . . . . . . . . . . .39

Wrap around unit

Central lubrication kit

Tetra Pak Distribution AB

The purpose usage of this Tetra Pak

The sign to the left indicates that there is a

The sign to the left indicates that there is

The sign to left indicates that there is a risk

Work inside the electrical cabinet must be

Always wear hearing protection while the

Always wear safety glasses, protective

Never remove any part or component until

Failure to relieve any remaining air or liquid

All service work on the hot melt unit must

Hot melt unit

Wrap around unit

Tetra Cardboard Packer 70 Tetra Pak

Status indicators Push buttons

1 Main air valve

See section Technical data for settings.

200 200 200

When an alarm has been acknowledged but

Tetra Cardboard Packer 70 Tetra Pak

Alarm Cause Machine action Instruction to operator

Tetra Cardboard Packer 70 Tetra Pak

Tetra Cardboard Packer 70 Tetra Pak

GH200008 Press Programme up.

Emptying after emergency stop

Emptying after crush in Grouping

The machine will automatically step down

Handling and transport of

Function Unit Value

Recommended Ambient Tank Hose Gun

Machine type Noise level

Lubricant Document No Material No Part No Example

A M 1251.122 51122-85 90 296-28 BP Energol HD 20W-30

B M 1254.322 54322-220 90 296-73 BP Energol GR-XP 220

54322-150 90 296-72 BP Energol GR-XP 150

C M 1252.122 52122-31 90 296-53 BP Bartran HV 32

D M 1251.822 51822-37 90 296-80 BP Autran GM-MP

E M 1254.922 54922-460 90 296-77 BP Energol AC-C460

Lubricant Document No Material No Part No Example

F M 1255.115 55115-20 90 296-68 BP Energrease LS EP 2

H M 1254.322 54322-320 90 296-75 BP Energol GR-XP 320

54322-220 90 296-73 BP Energol GR-XP 220

K M 1254.942 54942-100 90 296-15 BP Energol CS 100

L M 1255.322 55322-30 90 296-9 Dow Dow Corning 7

M M 1255.112 55112-10 90 296-70 BP Energrease LS EP 1

O M 1255.122 55122-30 90 296-61 BP Energrease LS 3

P M 1254.632 54632-68 90 296-54 BP Energol RC 68

S M 1255.316 55316-2 90296-10 Mecman 435-1

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