Part 1: Job Particulars Page 1 of _____

JOB TITLE / AIM: Construction of amine sump tank Footing and welding .
JSA DATE: 23/11/06 JSA NO./ REVISION:
SUPERVISOR/ JSA LEADER: Zafar Iqbal SCRIBE: Abdullah Khan/Masood Memon
PARTICIPANTS: Zafar, Tufail, Fida , Bruce Boxshall ,Ihsan
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis
Job Steps:
1. Mobilization of equipment
2. Construction of last pipe rack footings
a. Lean concreting
b. Steel fixing
c. Form Works
d. Concrete pouring with concrete pump
3 Welding of ten compressor pedestals (footing 7) and six pipe rack footings anchor bolts(footings 1-6)

4Demobilization

Equipment required: Generator ,Welder, grinder , hand tools ,wheel barrow, vibrator , concrete machine ,Crane

Alternatives Considered: N/A

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE,S First aid kit must be present at the area and the Hse personnel is the first response in case of emergency

Pakistan Asset Team Approved: AHMED HASEEB Part 1: Job Particulars

BHP Billiton Checked: NAJEEB MALIK Attached to: PA-HSEC-02-040-002-P
Originator: SYED FAHEEM Rev: 1 Issue: 13/05/05 Page 1 of 10
Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices that need to be
captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.

File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
1 Mobilization of workers & Unauthorised equipment/tools brought out Before mobilization equipment must be
equipment to site inspected by E & P like (Generator, Welding
Machine, , vibrator , concrete
machine ,Crane, grinder)
Unskilled Person Start the job. Ensure that the permit recipient and all
personnel prior to start the have been
inducted and oriented about the hazard in the
job site.
Ensure trained permit recipients manages
work interface with operations
Workers starting the job unfit to work All personnel must undergone fitness
certificate from the Del doctor. Not fit to work
shall not be allowed to work at the project
site.
Workers starting the job unaware of work Ensure that permit recipent mustt conduct
plan ,role ,responsibilities tool box meeting and people are aware of job
and hazards enclosed in the job they are
doing. Jsa was discussed in the TBM and
every one is required to sign at the back.

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Heat Exhaustion / Ramadan Activities Persons involved in manual labour or welding
grinding activities shall not be on fasting-
Persons to be monitored continuously for
this.
Drinking water supply to be maintained at site
all times.
Lack of preparation/ response time DEL ambulance to be stationed at work area
/effectiveness in event of emergency at all times.
situation
Radio to be on site at all times with
supervisors of work.
First aid kit made available and HSE personal
are the first response in case of incident.Has
to be communicated to CCR
SIMOPS-With Operations All works to be under taken under PTW
system.
Hand Injury Ensure proper hauling of materials/get help if
required/Wear hand gloves.
Lack of supervision Be care ful all workers and supervisor during
activity is going on and arrange TBT prior to
work.To create the awareness among the
workers about activity and safety of activity
which they should perform.
Work supervision at all time shall be
maintained.

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Ensure the proper handling and positioning if

2a Lean Concreting Back Injury when pushing barrows the load is too heavy get someone for help
Ensure that nail in the ply must be removed
Nail Pinching and secured.
Ensure workers are wearing eye protection
and hand gloves
Ensure that eye wash is present at the time
of activity incase of severe irritation consult
Eye injury or skin irritation Descon Doctor.
Ensure workers provide sufficient water and
shade/ First aid kit made available and HSE
personnel are the first response in case of
Heat Stress/Exhaustion incident.
Ensure area are clear and materials properly
stack within the working area
Trips/falls Ensure are properly barricaded and secured
Dust Wear dust mast
Ensure workers are oriented about the
Snake bite awareness of presence of snake in the area
No loose clothing/scarf shall be worn during
Loose Clothing pouring

Protruding rebars All protruding rebars must be capped

Concrete handling Follow MSDS for work attached to permit

Ensure area are clear and materials properly
Trips/falls
2b Steel fixing, laying and tying stack within the working area
Heat Stress/Exhaustion Ensure workers provide sufficient water and
shade/ First aid kit made available and HSE
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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
personnel are the first response in case of
incident.
Loose Clothing No loose cloth/scarf shall be wear in steel
fixing
Mandatory wear hand gloves and secure
Hand Injury/Scorpion tying exposed wire
Ensure the proper handling and positioning if
Back injury the load is too heavy get someone for help
All tools that will be going to use must be
Uninspected tools inspected and tagged

All rebars that is protruding must be capped

Protruding rebars and kept secured
Ensure that toolbox meeting was
conducted ,people are aware of the job and
the hazard enclosed in the job they doing.
JSA was discussed in the TBM and everyone
is required to signed at the back.
Area will be maintain clean and order to
2c Form works Trips/falls minimize the risk of trips.

Hand Injury Mandatory wear hand gloves

Grinding as an ignition source
Grinding injury
Continuous gas testing shall be captured in
PTW .
Disc to be Condition checked prior to use
only in tact disc with minimal wear to be
used.Ensure grinding disc must be used.

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Use of tagged hand tools only.

6. Concrete pouring using boom
pipe includes transit mixer
concrete unloading to concrete
pump
Double layer face protection must be worn
whilst grinding.
Protruding rebars/scorpion All protruding rebars must be capped
All tie must be secured
Workers will be oriented about the proper
posture and positioning during the execution
Back injury of the job.
All tools must be inspected and color coded
Uninspected tools prior to use
Ensure potable water/sufficient shelter is
available each area where workers are doing
the job. First aid kit with ORS is available at
the area. HSE personnel is the first response
Heat Stress/Exhaustion in case of incident
Personnel & equipment interface Ensure that equipment and workers
movement will be observed no other workers
shall stay on near the machine during pouring
Ensure that proper distance of workers to the
SIMOPS boom arm pipe.
Ensure a nylon rope was provided at the
pump hose to control the boom arm
Trips/falls
movement
Ensure good communication between the
rigger and the operator
Ensure that a standby banks person shall be

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

place for transit mixer set up prior to the

Concrete materials might fall to workers
Heat Stress/Exhaustion
concrete pouring to the concrete pump.
Ensure that sufficient lighting are in place.
Ensure that workers shall not stand
underneath the suspended boom arm of
concrete pump especially during transferring
position from one place to another.
Ensure that gum shoes was provided for
worker during concrete pouring
Ensure that enough man power was provided
to control the hose movement c/w nylon rope
Ensure that whenever a concrete pump
equipment failure, the operation must be stop
unless otherwise that the equipment shall
operate/function smoothly.
Ensure that area have been provided with
proper access & egress
Ensure slow movement of workers while
accessing the area
Ensure that area secured & barricaded
Ensure potable water/sufficient shelter is
available each area where workers are doing
the job. First aid kit available at site.
Ensure that equipment shall not position in
the unstable condition and banks man should
be available at all times in the area
Ensure daily equipment inspection and any

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Equipment fall over defects found informed immediately the

equipment supervisor for repair.
Equipment failure Ensure that only designated access shall be
used going down and up the embankment
Workers might fall over the working area Ensure that no worker shall work without
sufficient light.
Ensure that wearing of clear glass is a must
after dark.
Ensure proper tools are use for the job
Ensure that full supervision are in place
Ensure that excess materials shall removed
far way from the area
Ensure that excess materials after finishing
the pouring shall be return again to the transit
mixer to eliminate concrete debris in the area
and designated area for debris must be
identified
Area will be maintain clean and order to
Trips/falls minimize the risk of trips.
Ensure workers are oriented about the
Snake bite awareness of presence of snake in the area
No loose cloth/scarf shall be wear in steel
Loose Clothing fixing
All rebars that is protruding must be capped
Protruding rebars and kept secured
Eye injury or skin irritation Ensure workers are wearing eye protection

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

and hand gloves. Eye wash should be

available at clinic

Dust Ensure workers are wearing dust mask

2 Welding of compressor pipe rack
Back injury
Fire
Uninspected welding generator
Unskilled person start activity
Skin burn
Improper disposal of debris
Workers will be oriented about the proper
posture and positioning during the execution
of the job.
Ensure available fire extinguisher in the area.
Ensure no flammable materials present in the area
Ensure workers know how to extinguish the fire
Prior to work check the oil of welding generator
Prior to work check the terminal are properly
connected or not
Prior the work checks the Electrode holder.
Use the electrode according to type of material.
All worker to be under taken in accordance with
temporary work instruction ZZ-PN_10-033-TWI
Ensure that all personnel prior to start the
have been inducted and oriented about the
hazard in the job site.
Ensure that workers are wearing leather gloves
and aware about the hazard.
Ensure HDPE liner debris properly contained and
collected.

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JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Without double eye protection Use double eye protection to save the eye injury

Burn to body Coverall and neck protection to

be worn
4 Demobilization Tripping hazards left at the completion of job Ensure area is clean and tidy.

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