Additive Fertigung durchgängig und effizient

Industrieller 3D-Druck von der Idee bis zum fertigen Bauteil

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Was erwartet sie heute?

08:30 Empfang mit Frühstück 10:45 Multi Axis Additive Manufacturing für Metalle
und Kunststoffe

09:00 Generative Design mit NX 11:15 -11:45 Success Story: Hage

Sondermanschinenbau GmbH

09:30 Fixed Plane Manufacturing für Metalle und 11:45 Diskussion, Q&A
Kunststoffe

12:00 Networking
10:10 Pause

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Page 2 Siemens PLM Software
Challenges:
Industrializing additive manufacturing

DESIGN SIMULATION PRINT PREPARATION PRODUCTION

SOFTWARE SOFTWARE SOFTWARE SOFTWARE

Conventional Multiple Uncontrolled Disconnected

Certification
thinking data conversions workflow software

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Page 3 Siemens PLM Software
Ideation for additive manufacturing
Simulation generates optimal designs

Design Validate Validate

Topology for AM for AM for AM
optimization convergent
(Process) (Performance)
modeling

Multi-scale approach

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Page 4 Siemens PLM Software
Ideation for additive manufacturing
Simulation generates optimal designs

Design Validate Validate

Topology for AM for AM for AM
optimization convergent
(Process) (Performance)
modeling

Multi-scale approach

Unrestricted © Siemens AG 2017

Page 5 Siemens PLM Software
3D print
Revolutionary technologies supported by NX

NX AM Fixed Plane Powder Bed NX AM Fixed Plane – Multi Jet Fusion

NX AM Multi Axis – Hybrid additive manufacturing NX AM Multi Axis Deposition

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Page 6 Siemens PLM Software
 New Support types

Capability - New Support types:

WEB
• WEB - Web-like support structure for larger surfaces
on the part, consisting of several walls that cross
each other in the center of the surface, ribs, and
circular walls that connect these ribs at specified
intervals.

• CONTOUR - Contour support consisting of a set of

concentric contours.

Customer benefit
• New support types allow for greater flexibility when
trying to support complex geometry whilst planning
build trays.
CONTOUR
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Page 7 Siemens PLM Software
NX12.0.1
 New Support types

Capability - New Support types:

• GUSSET - Gusset support structures are generated

between a horizontal and a vertical area of the part,
in such a way that the support rests on the part,
instead of the build tray.

• VOLUME - Volume supports offer extra stability to GUSSET

fragile parts and better support for large overhangs.
This may help prevent the parts from breaking.
VOLUME

Customer Benefit
• New support types allow for greater flexibility when
trying to support complex geometry whilst planning
build trays.

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Page 8 Siemens PLM Software
NX12.0.1
 New Support types

Capability - New Support types:

• CONE - Gusset support structures are generated

between a horizontal and a vertical area of the part,
in such a way that the support rests on the part,
instead of the build tray.

• USER DEFINED (CAD) - Volume supports offer

extra stability to fragile parts and better support for
CONE
large overhangs. This may help prevent the parts
from breaking.

Customer Benefit
• New support types allow for greater flexibility when
trying to support complex geometry whilst planning
build trays.
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Page 9 Siemens PLM Software
NX12.0.1
Assign Support Profiles

Capability
• The new Assign Support Profile command lets you
assign a support profile to the build tray, or to
individual parts in the build tray. You can also
change the support profile.

Customer Benefits
• Use the Assign Support Profile command to:
• Assign a support profile to the build tray, without
having to switch to the Support Structure Profile
Library.
• Assign a support profile to individual parts.
• Save the build tray, or parts, with the assigned
support profile. The next time you open the build
tray, it retains the support profile.

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Page 10 Siemens PLM Software
NX12.0.1
Unrestricted © Siemens AG 2017
Page 11 Siemens PLM Software
3D print
Revolutionary technologies supported by NX

NX AM Fixed Plane Powder Bed NX AM Fixed Plane – Multi Jet Fusion

NX AM Multi Axis – Hybrid additive manufacturing NX AM Multi Axis Deposition

Unrestricted © Siemens AG 2017

Page 12 Siemens PLM Software
Major Multi-Axis printing technologies

Technologies
• Laser Metal Deposition – laser melts a “pool” and
blown powder is added.
• Arc Welding to build material from welding
processes.
• Electron Beam (EBAM) – electron beam melts a Laser Metal Material
“pool” and wire is fed to adhere. Deposition Extrusion
• Material Extrusion heats thermoplastics and
composites and delivers through a nozzle.
Common on 2.5D machines, but can be
implemented in multi-axis situations.

Arc Electron
Welding Beam
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Page 13 Siemens PLM Software
Planar Additive

Planar Additive Spiral

Capabilities Helical
• Build planar levels with zigzag or spiral infill.
• Make hollow objects with Planar Additive Thin Wall
Helical.
Planar Additive Profile with
• Can perform multiple finish passes on inner and
Zigzag Fill
outer boundaries.
• 5-axis movement possible to align with drafted
walls.

Planar Additive Thin Wall

Customer Benefits Helical
• Planar options allow for simpler machine tool
movements. (possibly even retrofitted CNC mills)
• Consistent build quality

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Page 14 Siemens PLM Software
NX12.0.1
Rotary Additive

Capabilities
• Simple rotary axis movement with build-up Rotary Additive Spiral
properties. Helical
• Options to create round features along the part
axis, or add features to a round part. Rotary Additive Helical
• Multi-axis capabilities to align print head with draft Around Part
angles of features.
• Thin-wall option for flanges or similar features.

Customer Benefits Rotary Additive Thin

Wall Helical
• Smooth and consistent output.
• Functionality to build-up most shapes involved with
revolved geometry.
• Helical movements for smooth motion, and fewer
NCM’s.

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Page 15 Siemens PLM Software
NX12.0.1
 Freeform Additive
Freeform Additive Coating

Freeform Additive
Capabilities Thinwall
• Build-up “skins” on 3D freeform geometry.
• Build thinwall features. Freeform Additive
• Build features onto 3D shapes. Buildup
• Multi-axis support for build-up consistency.

Customer Benefits
• Combine Subtractive and Additive, in one package,
for the best workflow, ie. turn hub of blisk, AM Freeform Additive
Thinwall
build-up vanes, 5-axis finish finish vanes.
• Great for Mold/Die repair. Freeform Additive
• Good for power generation industries. Buildup

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Page 16 Siemens PLM Software
NX12.0.1
Tube Additive

Tube Additive
Capabilities Thinwall
• Perform a single pass build-up for tube structures.
• Efficient helical motion.
• Varying slice thickness based on geometry.
Tube Additive Buildup

Customer Benefits
• Can replace multiple components attached to each
other with one component. Tube Additive Buildup
• Consistent interior and exterior finish for whole
tube, smoother flow.

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Page 17 Siemens PLM Software
NX12.0.2
 Material Extruder Tool

Capabilities
• Support a new additive tool for material extrusion
process (FDM, wire deposition)
• Toolpath reflects the deposition process (path will
be offset by the deposition height) vs. laser
deposition at the focal point.

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Page 18 Siemens PLM Software
NX12.0.2
 Visualize the Material Deposition

Capabilities
• Support material deposition (IPW) with rectangular
or bead shape
• Support material deposition (IPW) for Toolpath
based and G-Code simulation
• Collision detection with the material as being built

Customer Benefits
• Identify area where material is missing
• Verify the deposition process
• Prevent collision with the deposition head

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Page 19 Siemens PLM Software
NX12.0.2
Einladung zu folgenden Veranstaltungen

Expertenfrühstücke in Linz:

Risikomanagement anstelle Krisenmanagement:

Mit APQP und FMEA Qualität erfolgreich planen
Freitag, 14. Dezember 2018
www.siemens.com/plm/experts-QMS-oesterreich

Neuheiten in NX: Next Generation Design

Freitag, 18. Januar 2019
www.siemens.com/plm/experts-NextGenerationDesign

How testing solutions enable the engineering

of innovative and winning products
Freitag, 1. März 2019

Digital Enterprise Connection 2019:

Mittwoch, 22. Mai 2019 in Mondsee

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Page 20 Siemens PLM Software
Industrialize additive
manufacturing
One integrated end-to-end software system for 3D printing
of metal and plastic parts

Unrestricted © Siemens AG 2017 Realize innovation.