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Fred Ich Project
Fred Ich Project
INTROUCTION
which has been specially treated so that it possesses a very high internal porosity
due to large surface area (3). A vast number of materials can be used to produce
activated carbon; almost any organic matter with a large percentage of carbon
and (ii) Gas-phase carbon (5). The three major processes of producing activated
carbon are: Carbonization, purification and activation (3). According to (3), the
universal adsorption effect, and a favourable pore size (11). Activated carbons are
used for the following: Sugar decolourization, Solvent and solution reclamation,
refining of oil and fat, removal of impurities, water purification, metal ions
to this universal usefulness and large applications, research on the use of activated
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carbon has attracted the interest of different scientists. Activated carbon prepared
from cocos and elaeis family has been found suitable for the removal of organic
and inorganic pollutants (13). This project discusses the preparation of activated
carbon from coconut shell and glacial shell as low cost absorbent using
The objective of the study is to prepared activated carbon using coconut shell and
i. To explain the benefits of using materials from shells of nuts and glacial
acetic
ii. To review the production process of this material from coconut shell and
glacial acetic
processes
what was then Eastern Europe and also China (Mozammel et.al, 2002). In 2002,
the demand for activated carbon reached 200,000ton per year in United States and
the market will very probably be negatively affected by imports from the Asia-
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Pacific region. The demands of AC were increase over the year and market growth
was estimated at 4.6% per year (Mozammel et. al, 2002). The strong market
position held by AC relates to their unique properties and low cost compared with
from liquid and gas streams. The market has been increasing constantly as a
Furthermore, as more and more countries are becoming industrialized, the need for
activated carbon to comply with environmental regulation will grow at faster rate.
Liquid phase applications represent the largest outlet for AC. In these applications,
water treatment and the processing of food, beverages and pharmaceuticals. The
growth of the activated carbon market in the last two decades in the most
industrialized region will very probably continue in the near future as more
developing areas of the world will realize the importance of controlling water and
air pollution. This demand can be satisfied considering the large number of raw
material available for the production of AC, the variety of activation processes
described, and the available forms of AC. Thus, the continuous research has to be
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1.4 Scope of the Study
Production of all these oils by the small scale or traditional producers is spread
over various areas in the country, whilst the established industries engage mostly in
production of palm oil. The supply of the palm shells is easier as many established
industries dumped the shells as a waste after getting the kernels from the nuts.
Coconut shell wastes, on the other hand, are spread over wider area in the country
In this research, the production of activated carbon was carried out by using
decomposition of the raw material impregnated with certain activating agents. Two
activating agents were used, there are phosphoric acid and zinc chloride. Zinc
chloride known as a Lewis acid is a strong dehydrating agent which could alter the
structure of carbon to form the porous structure. While phosphoric acid, was also
After the impregnation step, the samples were carbonized in the horizontal
furnace under inert atmosphere by using nitrogen gas (N2) by varying the
analyze the effect of temperature on the yield and pores development of activated
carbon. This work also focuses on optimizing the activation time, instead to
optimizing the activation temperature. The raw materials that have been activated
hours. After carbonization, the activated carbons produced were washed with water
or hydrochloride acid several times until the residual activating agent on the
This stage was important because during impregnation the activating agent will
penetrated into raw material particles and occupied substantial volumes. Once they
were employed to characterize the product that will meet the condition for
analysis, pore size analysis, surface functional groups analysis and adsorption
capacity.
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CHAPTER TWO
LITERATURE REVIEW
of activated carbons shows a structure which is much more disordered than that of
graphite, having crystallites only a few layers in thickness and less than 10 nm in
width (49). The spaces between the crystallites of activated carbon constitute the
organic materials and other nonpolar compounds from the gas or liquid streams.
Due to these properties, they have been used for the purification of gases, the
solutions and the purification of water for many decades. Carbonaceous adsorbents
purification and removal of air pollutants (49; 28). The removal of impurities from
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Fig 1: Pore Structure of Activated Carbon (TEM)
adsorption. In physical adsorption the impurities are held on the surface of the
carbon by weak van der Waals forces while in chemisorption, the forces are
relatively strong and adsorption occurs at active sites on the surface. Therefore, in
chemisorption the efficiency of carbon will depend upon its accessible surface area
and also upon the presence of active sites on the surface where chemisorption may
occur. (In physical adsorption accessible surface area and the presence of active
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The porous structure and chemical nature of an activated carbon is a function of
the raw materials used in its preparation and the activation method used. This is the
reason why surface area or pore volume of activated carbons can vary widely from
The quality of the resulting activated carbon is considerably influenced by the raw
chemical nature of the surface oxides and the surface area of the resultant product,
the structure of the pores and the pore size distributions are largely predetermined
by the nature of the starting material. Any cheap substance with a high carbon and
low ash content can be used as a raw material. Raw materials for the production of
peat, brown coal, bituminous coal, lignite, coconut shells, almond shells, pits from
peaches and other fruit, petroleum-based residues and pulp mill residues (6).
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Since the manufacturing process involves the removal of volatile matter, the
one side and volatile content on the other side, is an important one. The most
important advantages of using bituminous coal and anthracite are their relatively
low volatile content and hence high yield of product. On the other hand, the
younger fossil materials-wood, (mainly birch wood and beech wood) peat and
wastes of vegetable origin (such as apricot stones, almond shell, coconut shell, saw
dust) can be activated easily and give high quality products. (49, 35)
and chemical properties. As Guo and Lua(2003) mentioned that the characteristics
of activated carbon depends on the physical and chemical properties of the raw
Physical properties of AC, such as ash content and moisture content can affect the
use of a granular AC and render them either suitable or unsuitable for specific
applications. While the specific surface area of activated carbon and surface
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of gases(N2, Ar , Kr, CO2 ) or vapors (benzene, water), scanning electron
in airtight containers, some activated carbons when stored under humid conditions
will adsorb considerable moisture over a period of month. They may adsorb as
much as 25 to 30% moisture and still appear dry. For many purposes, this moisture
content does not affect the adsorptive power, but obviously it dilutes the carbon.
dry weight.
The ash content of a carbon is the residue that remains when the carbonaceous
from the source materials and from activating agents added during manufacture,
the total amount of inorganic constituents will vary from one grade of carbon to
another. The inorganic constituents in a carbon are usually reported as being in the
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2.4.3 Surface area
Generally, the larger the specific surface area of the adsorbent, the better its
adsorption performance will be (Guo and Lua, 2003). The most widely used
commercial active carbons have a specific surface area of the order of 600- 1200 m
2 /g (Ng et.al, 2002). The pore volume limits the size of the molecules that can be
adsorbed whilst the surface area limits the amount of material which can be
capacity of adsorbent is related to its internal surface area and pore volume.
polar and ionic species are less readily adsorbed than organic molecules.
ii. By allowing the inactive carbonized product prepared by the usual methods
or "gas activation"
widely used. Although high quality products can be obtained by both procedures,
sometimes, they are not equally good for all purposes. For example, for the
recovery of solvent, chemically activated carbons are preferred, whereas for water
the formation of tar. Used chemical is recovered for reuse and to free the pores
is used almost exclusively for carbons produced from materials of recent origin,
temperature needed for pyrolysis is also lower than that needed for activation with
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porous structure. Under these conditions elementary crystallites of smaller
The most widely used activation agents are phosphoric acid, zinc chloride and
calcium chloride and other substances are also used. All these chemicals are strong
chemical activation, the action of the chemical agent on cellulose must first be
2000 nm long, orientated in the direction of their longitudinal axes, which form
during which the arrangement of the molecules in the direction of the longitudinal
axis remain unchanged, but the lateral bonds are broken down with the result that
the inter-and-intra micelle voids increase until finally the cellulose is dispersed.
uniformly saturated with the activation agent (49). The activated carbons produced
through chemical activation, especially when ZnCl2 is used, must be cleaned from
the chemical agent before their commercial use. One advantage of using
phosphoric acid in chemical activation is that, it can be cleaned from the activated
The adsorptive properties of activated carbon are determined not only by its pore
structure but also by its chemical composition. Activated carbon contains two
the first place oxygen and hydrogen. These are derived from the starting material
The other type of admixture consists of ash which is not an organic part of the
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Surface area generated by the more reactive edges of the microcrystallite will
to a large extent by the method of activation as well as by the type of raw material
adsorbents prepared from materials of high oxygen content, the distance between
carbonization and the required carbonization temperature depend very much on the
and rings attached to border atoms of the hexagon planes. Most of this hydrogen is
removed during activation at temperatures below 950oC, but some hydrogen is still
held after activation and is not released unless much higher temperatures are
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2.7 Physical Activation
a. Carbonization
effect on the quality of the final activated carbon product. The main aim of
convert it to a suitable form for activation. During the phase of the carbonization,
By carbonization most of the non-carbon elements, hydrogen and oxygen are first
the freed atoms of elementary carbon are grouped into organized crystallographic
carry out its pyrolysis sufficiently quickly, in order to reduce the time of contact of
the carbon formed with the decomposition products. The rate of pyrolysis is
important factors are uniform heating of the retort and the temperature of
temperatures, part of the formed tar remains in the pores between the crystallites
and on their surface. Such carbonized materials can then be partially activated by
develops a strong system of cross linking of crystallites forming porous mass. The
graphitizing carbons are prepared from substances containing more hydrogen. The
crystallites remain relatively mobile during the early stages of carbonization and
cross linking is much weaker. As a result, softer and less porous carbon is
obtained.
hexagons held approximately 0.335 nm apart by van der Waals forces (49).
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Fig 2: Carbon Atom Arrangements in Graphite Crystal
However, the structure of activated carbon differs somewhat from that of graphite.
0.36 nm. From X-ray spectrograph, these structures have been interpreted as
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carbon can therefore be considered to consist of rigid interlinked cluster of
the graphitic planes. The diameter of the planes forming the microcrystallites, as
well as the stacking height, has been estimated at 2 nm -5 nm indicating that each
During the process of activation, the spaces between the elementary crystallites
Carbon is also removed partially from the graphitic layers of the elementary
crystallites. The resulting voids are termed as pores. Results seem to indicate that,
there are pores with a contracted entrance (ink-bottle shaped) pores in the shape of
capillaries open at both ends or with one end closed, pores in the shape of more or
less regular slits between two planes, vshaped, tapered pores, and other forms.
shapes yields values which approach more nearly the actual dimensions of the
pores. Activated carbon usually has pores belonging to several groups, each group
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Pores of an effective diameter larger than about 50 nm, are classified as
macropores. Their volume in the activated carbon is generally between 0.2 cm3/g
and 0.5 cm3/g and their surface area is 0.5 m2/g to 2 m2/g. Transitional pores are
liquefied adsorbate can take place. This phenomenon usually produces the
Their specific surface area is generally around 5 % of the total surface area of the
activated carbon. Pores with an effective diameter of less than about 2 nm are
called micropores. The micropore volume is generally around 0.15 cm3/g to 0.50
cm3/g. usually the specific surface area of micropores amounts to over 90 % of the
Each of these three groups of pores has its specific function in the process of
2.11 Carbonization
starting materials, and the free atoms of elementary carbon are grouped into
(Manocha, 2003). The original organic substance may be split into fragments
hexagon.
2.12 Coconut
[6]. Coconut production plays an important role in India. India accounts for 22.34
per cent of the world’s coconut production and is one of the major players in the
Coconut shell is widely used for making charcoal. The traditional pit method of
production has a charcoal yield of 25–30% of the dry weight of shells used. The
with extraneous matter and soil. The smoke evolved from pit method is not only a
nuisance but also a health hazard. The coconut shell has a high calorific value of
20.8MJ/kg and can be used to produce steam, energy-rich gases, bio-oil, biochar
etc. It is to be noted that coconut shell and coconut husk are solid fuels and have
high volatile matter content and available at a cheap cost. The higher fixed carbon
content leads to the production to a high-quality solid residue which can be used as
Acetic acid is an acidic, colourless liquid and organic compound with the chemical
least 4% acetic acid by volume, making acetic acid the main component of vinegar
apart from water and other trace elements. Acetic acid is the second simplest
photographic film, polyvinyl acetate for wood glue, and synthetic fibres and
fabrics. In households, diluted acetic acid is often used in descaling agents. In the
food industry, acetic acid is controlled by the food additive code E260 as an acidity
The global demand for acetic acid is about 6.5 million metric tons per year (t/a), of
adsorbent. This adsorbent was employed for the removal of dyes from spent textile
dyeing wastewater. The experimental data were fitted to Langmuir and Freundlich
models of adsorption.
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M.M.Nourouzi and T.G.Chuah in 2009 studied the adsorption behavior on
Reactive Black and Reactive red 3 using Palm Kernel Shell Activated carbon.
Applications of batch kinetic data to pore and film surface diffusion models were
explored.
Jun –jie Gao et al., 2013 produced activated carbon from tea seed shells. They
obtained activated carbon of BET surface area 1530 m 2 /g. The precursor was
chemically activated using zinc chloride and pyrolysed in a tubular furnace at 500
through chemical activation technique. The surface area developed was significant
1489 m 2 /g. It was employed to remove Sandolan blue from the water bodies.
carbon which were given in the previous table. These activated carbon materials
are characterized by their large surface areas and better porosity which was well
adsorbents for the removal of some organic chemicals and metal ions of
environmental, potable water, waste water and removal of some gases. For the
analysis of the surface physical properties of the carbon which includes the
characterization of the pore distribution. The total surface area can be measured by
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using BET method and pore structure can be shown by SEM test. Pore volume and
porosity can be obtained from porosimetry. The adsorbent having large pore
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