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BRC Manual Ingles 2020
BRC Manual Ingles 2020
BRC MANUAL
ANDEAN GRAINS
(QUINOA, KIWICHA, CAÑIHUA AND CHÍA).
(See: 06)
Head of Quality
Assurance Ing. María Huamán
Table of Contents
1.- COMMITMENT OF THE MANAGEMENT TEAM............................................................................................................................ 7
1.1 COMMITMENT OF THE MANAGEMENT TEAM AND CONTINUOUS IMPROVEMENT ................................................................. 7
1.1.1 SAFETY AND QUALITY POLICY .................................................................................................................................................. 8
1.1.2 SAFETY AND QUALITY GOALS .................................................................................................................................................. 8
1.1.3 MANAGEMENT REVIEW......................................................................................................................................................... 11
1.2 ORGANIZATIONAL STRUCTURE, RESPONSIBILITIES AND MANAGEMENT TEAMS ................................................................... 13
2. FOOD SAFETY PLAN: HACCP ……………………………………………………………………………………… ..10
2.1. FOOD SAFETY TEAM ……………………………………………………………………………………………… ..10
2.1.1 DESCRIPTION OF THE RESPONSIBILITIES OF THE HACCP TEAM ………………………………………………………… .11
2.2 PREREQUISITE PROGRAMS ………………………………………………………………………………………………………… 15
2.3 PRODUCT DESCRIPTION AND INTENDED USE ………………………………………………………………………………… ..15
2.4 ELABORATION OF FLOW DIAGRAM …………………………………………………………………………………………… ..18
2.5 VERIFICATION OF FLOW DIAGRAM …………………………………………………………………………………………… ..19
2.6. LISTING OF POTENTIAL RISKS RELATED TO EACH PROCESS STEP, PERFORMANCE OF RISK ANALYSIS AND CONSIDERATION
OF INTENDED MEASURES TO CONTROL …………..………………………………………………………………………… …………20
2.6.1 ANALYSIS OF RAW MATERIALS AND SUPPLIES ……………………………………………………………………………… .20
2.6.2 ANALYSIS FOR STAGES OR PROCESSES …………………………………………………………………………………………… ..23
2.7 DETERMINATION OF CRITICAL CONTROL POINTS …………………………………………………………………… ..33
2.8 ESTABLISHMENT OF THE CRITICAL CONTROL LIMITS FOR EACH PCC ………………………………… ................. 35
2.9 ESTABLISHMENT OF CORRECTIVE ACTIONS PLAN ……………………………………………………………………… 36
2.10 ESTABLISHMENT OF VERIFICATION PROCEDURES …………………………………………………… ................... 36
2.10.1 VALIDATION OF CRITICAL CONTROL POINTS …………………………………………………………… ................. 37
2.11 DOCUMENTATION AND RECORD KEEPING …………………………………………………………………………… .37
2.12 HACCP PLAN EVALUATION ………………………………………………………………………………………………………… ..37
3. FOOD SAFETY AND QUALITY MANAGEMENT SYSTEM ……………………………………………………………… .38
3.1 FOOD SAFETY AND QUALITY MANUAL (BRC) ………………………………………………………………………… .38
3.2 DOCUMENTATION CONTROL ………………………………………………………………………………………………………… ..¡Error! Marcador no
definido.
3.2.1 AVAILABLE DOCUMENTS AND OBSOLETES……………………………………………………………………… ...................¡Error! Marcador no
definido.
3.2.2 ID…………………………………………………………………………………………………………… ......... ..........¡Error! Marcador no definido.
3.3 COMPLIANCE AND MAINTENANCE OF RECORDS ……………………………………………………………………………… 39
3.4 INTERNAL AUDIT …………………………………………………………………………………………………………… ...... ........... 40
3.5 APPROVAL AND MONITORING OF SUPPLIERS AND RAW MATERIALS …………………………………………………… .42
3.5.1 INITIAL EVALUATION …………………………………………………………………………………………………………………… 42
3.5.2 SUPPLIER MONITORING …………………………………………………………………………………………… ......... ........ 43
3.6 SPECIFICATIONS …………………………………………………………………………………………………………… ....... ........... 44
3.7 CORRECTIVE ACTIONS ………………………………………………………………………………………………………………… 44
3.8 PRODUCT CONTROL IN ACCORDANCE ………………………………………………………………………………… .............. ...45
3.9 TRACEABILITY ……………………………………………………………………………………………………………………………… ..47
3.10 CLAIMS MANAGEMENT ……………………………………………………………………………………………………… ..48
3.11 ACCIDENT MANAGEMENT, PRODUCT WITHDRAWAL AND PRODUCT RECOVERY ………………………… 49
INTRODUCTION
The raw material comes from the Departments of Puno, Apurímac , Ayacucho; among
others.
The company is committed to the safety of the products it processes,
that is why this BRC MANUAL FOR THE PROCESSING OF GRAINS "QUINUA, KIWICHA
, CAÑIHUA AND CHIA " is prepared , which is developed following the guidelines of
the Codex Alimentarius "General Principles of Hygiene CAC / RCP 1-1969 Rev.04-
2003, in RM 449/2007 MINSA "Sanitary standard for the application of the HACCP
system in the manufacture of food and beverages"; as well as the requirements
established in DS - 007-98 "Regulation on surveillance and sanitary control of food
and beverages " , DS. N ° 004- 2011- AG - SENASA. The applied safety criteria are
based on RS 591-2008 MINSA / DIGESA “Sanitary standard that establishes the
microbiological criteria of sanitary quality and safety for food and beverages for
human consumption”, as well as on the requirements of the clients of the business.
MEMORANDUM OF ASSOCIATION
The HACCP System, also called the Hazard Analysis and Critical Control Points
System by the initials of its name in English (HAZARD ANALYSIS AND CRITICAL
CONTROL POINTS), is a quality system based on prevention and safety that
allows identifying and evaluating hazards associated with the different stages
of the food chain as well as defining the necessary means for their control. It
is the result of the implementation of a HACCP PLAN. The application of the
HACCP SYSTEM should be considered as a reasoned, organized and systematic
practice, aimed at providing the necessary confidence so that a food product
meets the safety requirements, likewise, these guidelines are taken to
guarantee the Quality of the product.
Critical Control Point (PCC): Phase in the food chain in the that
control can be applied that is essential to prevent or eliminate a food safety
hazard or to reduce it to an acceptable level.
Traceability: The ability to follow the movement of a food through one
or more specific stageschain icas food.
Risk: Function of the probability of a harmful effect on health and the severity
of said effect, as a consequence of a hazard or dangers present in
thefoods.
Decision Sequence: Procedure by formulating successive questions
whose answers allow to identify if a stage or phase in the cadFood is or is
not a CCP.
HACCP system (Hazard Analysis Critical Control Points): System that
allows to identify, evaluate and control hazards that are significant for food
safety. Privileges the process control on analysis of the final product.
Official Validation: Verification by the Health Authority that the elements of
the HACCP PLAN are effective, efficient and applied according to the specific
conditions and situations of the establishment.
Verification or verification: Application of methods, procedures, tests and
other evaluations in addition to surveillance, to verify compliance with the
HACCP PLAN.
Health surveillance: Set of observation activities and assessment by the
competent authority on sanitary conditions in the food chain in order to
protect the health of consumers.
7. OPERATIONS / EXPORT
Coordinate with Export customers their shipped Purchase Orders and process
them after reviewing quantities, products and price.
Verification and Approval of each client's gear designs.
Coordinate and supervise the entire DFI chain of each of the exports in
coordination with the Production and Quality Area.
Income / Expenditures of products other than Kardex
Reporting Waste
Keep the export files up to date with their respective information.
Do the Drawback
Prepare shipping documents with L / C
Entry of Fungaflor Import Permit into SIPTEL (when required)
Booking request / reservation of ships to board on the agreed dates,
coordinating with the cargo agencies.
Coordinate with the logistics operator to manage the exit of the container
from the warehouse to our plant for subsequent loading.
Management of the main documents such as the Commercial Invoice, P. List,
issuance of certificates of origin, bls, etc.
Monitoring of exports from a new contract to the arrival at the destination of
the ship.
Product / market research in coordination with the commercial area.
Participate in the meeting program in matters related to LEGALITY, SECURITY
AND QUALITY.
In case of absence, he assigns his responsibilities to the operations assistant.
Carry out and report the physicochemical analysis of raw material and
finished product according to the technical data sheet.
Carry out the sampling and inspection of packaging materials used during
the packaging, conditioning and packaging process of the finished product.
Perform sampling of products in process and finished product according
to defined procedures.
Store counter samples from each batch produced, as well as raw materials
and packaging materials, properly and properly labeled.
Supervise the operating personnel, so that they comply with the
established plans, norms, procedures, instructions and quality policies.
Perform verification of packaging materials, raw materials, products in
process and finished product.
PCC monitoring, in the absence of the quality supervisor.
Participate in the meeting program in matters related to LEGALITY,
SECURITY AND QUALITY.
Report to the Head of Quality.
In his absence, the quality supervisor will support his duties.
14.-SALES
Communication and exchange of information with company clients.
Reception and attention of complaints by clients.
Coordination with the Operations, Quality and Production areas on the
details of shipments.
Attendance at international fairs to promote the company
Internal auditor for quality certifications
Participate in the meeting program in matters related to LEGALITY,
SECURITY AND QUALITY.
Take the appropriate measures quickly and efficiently according to the
severity and frequency of the problems identified.
Attendance at international fairs to promote the company
Identify claims trends
Carry out corrective actions with an analysis of deep causes to make
continuous improvements with the SAFETY, LEGALITY AND QUALITY of the
products.
Communication and exchange of information with company clients.
He is responsible for preparing sales plans and budgets, setting goals and
objectives, calculating demand, forecasting sales.
He is responsible for the execution of corrective actions that confer to the
sales area.
In his absence, the general manager will support his duties.
15.- MAINTENANCE
Carry out preventive maintenance on all plant equipment.
Promptly repair equipment that for various reasons may have alterations
in its operation.
Guarantee the correct operation of all machinery and equipment.
TECHNICAL SPECIFICATIONS.
DISTRIBUTION
Clean and sanitized transport.
METHOD
24 months from the date of production in our plant under the indicated conservation
TIME OF LIFE
conditions. If a mixture of two or more batches is used, the shortest life time applies.
MYCOTOXINS
REF. REGULATION (EC) No. 1881/2006 AFLATOXINS (B1):Max. twoµg / kg.
EU; Ref. Guidance For Industry And
FDA: Advisory Levels For
Deoxynivalenol (DON) in Finished Wheat
Products For Human Consumption And
Grains And Grain By Products Used For TOTAL AFLATOXINS:Max. 4µg / kg.
Animal Feed (FDA, 06/2010).
It requires previous cooking, it can be used as breakfast cereals, mixed with other
grains; in the milling industry. It is also used as a base in porridge, soup, tortillas,
main dishes, drinks, desserts, in the preparation of energy bars; likewise it can be
consumed in a germinated form with prior disinfection of the shoots. for its
nutritional value it is ideal in the diet of babies, students, athletes, convalescent
EXPECTED USE
people and the elderly.
24 months from the date of production in our plant under the indicated
TIME OF LIFE conservation conditions. If a mixture of two or more batches is used, the shortest
life time applies.
MYCOTOXINS
REF. REGULATION (EC) No. 1881/2006 EU; AFLATOXINS (B1):Max. twoµg / kg.
Ref. Guidance For Industry And FDA: Advisory
Levels For Deoxynivalenol (DON) in Finished
Wheat Products For Human Consumption And
Grains And Grain By Products Used For Animal TOTAL AFLATOXINS:Max. 4µg / kg.
Feed (FDA, 06/2010).
It will include the following information: Nutritional Value, Ingredients, Net Weight,
Production Date, Product Name, Lot Number; It can also include other
LABELING
specifications by the client.
REQUIREMENTS
Non-allergen statement.
* According to the client's requirement and country of destination.
The product is transported in vehicle units, containers that have the following
CONTROLS DURING characteristics:
DISTRIBUTION AND -Fully closed units to protect from rain and thus prevent the merchandise from
MARKETING losing its initial characteristics.
-The units must be free of odors and debris that harm the quality of the product.
It requires previous cooking, it can be used as breakfast cereals, mixed with other
grains; in the milling industry. It is also used as a base in porridge, soup, tortillas,
main dishes, drinks, desserts, in the preparation of energy bars; likewise it can be
consumed in a germinated form with prior disinfection of the shoots. for its
nutritional value it is ideal in the diet of babies, students, athletes, convalescent
EXPECTED USE
people and the elderly.
24 months from the date of production in our plant under the indicated conservation
TIME OF LIFE conditions. If a mixture of two or more batches is used, the shortest life time
applies.
MYCOTOXINS AFLATOXINS (B1):Max. twoµg / kg.
REF. REGULATION (EC) No. 1881/2006 EU;
Ref. Guidance For Industry And FDA: Advisory
Levels For Deoxynivalenol (DON) in Finished
Wheat Products For Human Consumption And
Grains And Grain By Products Used For Animal TOTAL AFLATOXINS:Max. 4µg / kg.
Feed (FDA, 06/2010).
The product is transported in vehicle units, containers that have the following
CONTROLS DURING characteristics:
DISTRIBUTION AND -Fully closed units to protect from rain and thus prevent the merchandise from losing
MARKETING its initial characteristics.
-The units must be free of odors and debris that harm the quality of the product.
It requires previous cooking, it can be used as breakfast cereals, mixed with other
grains; in the milling industry. It is also used as a base in porridge, soup, tortillas,
main dishes, drinks, desserts, in the preparation of energy bars; likewise it can be
consumed in a germinated form with prior disinfection of the shoots. for its
nutritional value it is ideal in the diet of babies, students, athletes, convalescent
EXPECTED USE
people and the elderly.
The product is transported in vehicle units, containers that have the following
characteristics:
CONTROLS DURING -Fully closed units to protect from rain and thus prevent the merchandise
DISTRIBUTION AND from losing its initial characteristics.
MARKETING -The units must be free of odors and debris that harm the quality of the
product.
Alternative use:
- For oil or flour.
- Chia beans can be roasted and with them flour produced Chia
toast
- It is used as a clarifier, thickener in the food industry .
SECONDARY
Corrugated cardboard.
CONTAINER
CONDITIONS OF Indoor, clean, dry and cool at room temperature (reference: 20ºC and 80% RH),
CONSERVATION away from allergens and free of infestation.
DISTRIBUTION
Clean and sanitized transport.
METHOD
24 months from the date of production in our plant under the indicated conservation
TIME OF LIFE conditions. If a mixture of two or more batches is used, the shortest life time
applies.
MYCOTOXINS
REF. REGULATION (EC) No. 1881/2006 AFLATOXINS (B1): Max. 2 μ g / kg.
EU; Ref. Guidance For Industry And
FDA: Advisory Levels For
Deoxynivalenol (DON) in Finished Wheat
Products For Human Consumption And
Grains And Grain By Products Used For TOTAL AFLATOXINS: Max. 4 μ g / kg.
Animal Feed (FDA, 06/2010).
It requires previous cooking, it can be used as breakfast cereals, mixed with other
grains; in the milling industry. It is also used as a base in porridge, soup, tortillas,
main dishes, drinks, desserts, in the preparation of energy bars; likewise it can be
consumed in a germinated form with prior disinfection of the shoots. for its
nutritional value it is ideal in the diet of babies, students, athletes, convalescent
EXPECTED USE
people and the elderly.
2.4 FLOW GRAPH OF THE GRAIN PRODUCTION PROCESS: "QUINOA: WHITE, RED,
BLACK, QUINOA TRICOLOR, KIWICHA, CAÑIHUA AND CHIA" ORGANIC OR
CONVENTIONAL LINES 1 AND 2
Encoded
Fumigated **
Polvillo,
Gravimetric classification Menudo and
* broken
grains.
T ° <34 ° C embedded
HR Max .85% stored 3
Time = max. 20 days
T
* Industrial Magnets (Power: 10000 Gauss ) O Office
stored 3
2 STORAGE N ° 1
The compliant bags with raw material that are located in rumas on stretchers are
transferred with the packs to their corresponding area, until they receive the results
of the tests carried out in an accredited laboratory.
2.1 FUMIGATED
If the product is conventional, this will be fumigated as is in waiting for the results
of tests.
** If the product is organic, this will not be fumigated to guarantee its organic status.
3.-SKIPPING
The bags of raw material are poured one by one into the entrance hopper of the
sieve, eliminating straws, dust and segregating by size, thanks to the meshes placed
that are placed sequentially according to the type of product to be processed:
QUINUA, KIWICHA CAÑIHUA AND CHIA.
The product that comes out of the shaking process is the dust-free grain, straw and
uniformly sized grains.
During the shaking, the FR-25 format: Production Control - ZARANDEADO-
DESPEDRADO Y GRAVIMETRICA, and the FR-33 format: PRODUCTION CONTROL -
OPTICAL SELECTION, PACKAGING are applied.
The product that remains in the sleeves of the screen is reprocessed as many times
as necessary, and what does not go through a reprocessing (rejection), is considered
as a depleted product (Discard).
* In the case of Organic product, a purge is carried out throughout the process line
with the product to be processed, with an amount of 50 Kg.
This product becomes a conventional product.
4.- DESPEDRADO
The despedradora separates the pebbles that the raw material may have, this is done
based on vibration and air. As a product, a stone-free grain is obtained within the
technical specifications of the product.
All of this is recorded in the FR-25 format: FR-25: Production Control: Zaranda Line -
Stoneless and Gravimetric.
grains are obtained, which are called waste products, which are sold, and products in
process, which are collected in bags of polypropylene, respectively.
All this is recorded in the FR-25 format: Production Control - ZARANDEADO,
DESPEDRADO Y GRAVÍMETRICA.
The metal detector aims to separate unwanted metal particles (Ferrous, Non-
Ferrous, Stainless).
The final product is received in polypropylene bags, the waste obtained (Grains With
Metallic Particles, etc.), is separated for disposal according to PR-02: Non-Conforming
Product Control Procedure.
8.- STORAGE N ° 2
The Zarandeado / Despedrado / Classified Gravimetric product and passed by Optical
Selection is collected in blue polypropylene bags as a product in transit and is stored
under the following parameters:
- Storage temperature <34 ° C
- Relative humidity ≤85%
- Storage time = max. 15 days.
12 .- BOXED
The product that comes out of the packaging / weighing stage is boxed according to
customer specifications.
Before being transferred to the finished product warehouse, during the boxing, the
boxed finished product is sampled to supervise the correct coding of boxes according
to the product, batch and production date and thus, release batch FR-31: Release of
Lot.
13.- STORAGE N ° 3.
The final product, already packaged (small presentations) or bagged (bags), is
immediately transferred to the finished product warehouse, placing its label with its
respective identification on the finished product store.
** In the case of Organic product , it will be stored in the corresponding
place - ORGANIC FINISHED PRODUCT WAREHOUSE .
14.-CODED
The boxes must be coded according to the client's specifications with an adequate
ink coder for this activity, passing the packaging and / or empty containers through
the inkjet device which will inject the following information: batch and date of
production .
15.- OFFICE.
The batch of the final product is loaded into the container in which it will be
transported to its final destination. The internal lining will be carried out as follows:
For Quinua: the person responsible for loading places the dehumidifiers and proceeds
to place them, these are approximately 8 and 16 for a container of 20 and 40 feet,
respectively; Then cover the entire floor with corrugated cardboard, as well as all the
walls are lined with kraft paper, avoiding direct contact of the product with the door.
For kiwicha, Cañihua and Chía : the person in charge of the load is responsible for
covering the entire floor of the container with corrugated cardboard, all the walls are
lined with kraft paper, at the top and on the door corrugated cardboard is placed to
seal the product and avoid direct contact with the door.
The loaded container is sealed and recorded in the FR-32 format: Finished Product
Delivery Control. The container with the format FR-16: Control of Transport Units of
Finished Product is reviewed .
2.5.2 Verification in situ flow chart for the Andean grain "quinoa, amaranth, cañihua and Chia".
No. PROCESS STAGE THREADS PHYSICAL AND EQUIPMENT PARAMETERS OF CONTROL INCOME PRODUCTS AND
INVOLVED INVOLVED AREAS PACKAGING (MATERIALS)
1 RECEPTION OF Verification of the Visual / reception area. FR -15: Control Units transport of
RAW AND hygienic conditions raw materials and packaging
PACKAGING of the vehicle, plant materials and packaging.
MATERIALS. personnel and FR-14 Inspection and personnel
stowage. hygiene. GRAINS "quinoa, amaranth,
Heavy Balance / reception area FR-07-01: Control Raw Material cañihua And CHÍA"
Reception. polypropylene bags, paper
Sampling: Stainless steel pen, balance, FR-07-01: Control Raw Material bags, kraft paper,
Preparation meshes (different numbers of Reception. dehumidifiers, corrugated
counter - sample light) stainless steel bucket, cardboard, plastic film,
particle size illuminated magnifying glass, labels, die-cut boxes.
determination metal source.
moisture and
impurities in the
sample.
Sample shipment
to an accredited ---------------------- According to the accredited
laboratory. laboratory.
2 STORAGE No. 01 IN-07: Storage and Lifts Manual, Stretcher, FR-22: Record control Stock GRAINS "quinoa, amaranth,
product rotation. polyethylene plastic storage area (Kardex). cañihua AND CHIA"
of raw material / material store. polypropylene bags, kraft
* Fumigated, applies * Compliance paper, dehumidifiers,
only to conventional procedure fumigated
corrugated cardboard,
product. PR-25
plastic film, labels, die cut
boxes
3 ZARANDEADO / Control: Zaranda / Zaranda, stoner, Sorter
DESPEDRADO / stoner / Sorter Gravimetric, Mallas / production
FR-34: Control Daily Cleaning
CLASSIFIED Gravimetric. area. Equipment Machinery and
GRAVIMETRIC Others.
Product Control metal source, Ladle stainless / FR-07-01: Control Raw Material
steel production area. Reception. Quinoa, amaranth, Cañihua
Bagging, sewing, Zaranda sleeves and stoner, FR-25: Production Control - and Chia (Feedstock).
heavy and labeling threads, portable cookers, Zarandeado, Despedrado
of Segregated indelible / Production area gravimetric.
product. down.
4 SELECTED Optical selector Optical selector / production FR-34: Control Daily Cleaning Quinoa, amaranth and
ÓPTICO control. area Equipment Machinery and Cañihua with selection for
Others. Zaranda / stoner / Sorter
Product control metal source, Ladle stainless / FR-33: Production Control: Gravimetric.
optical selection. steel production area. Optical Selection - Bagging.
6 STORAGE No. 2 Transferred the Stretchers, estockas, store in Quinoa, amaranth, Cañihua
product selection process. and Chia with selection
FR-38: Environmental Control
Zaranda / destoner zaranda / stoner / Sorter
Conditions In Stores
/ Sorter / Optical Optical Selector.
Selector.
7 ZARANDEADO / Zaranda control, Zaranda, stoner, Sorter FR-34: Control Daily Cleaning Quinoa, amaranth, Cañihua
STONER / SORT stoner, Gravimetric Gravimetric, Optical Selector, Equipment Machinery and and Chía with Optical
GRAVIMETRIC / Sorter Optical Mallas / production area. Others. Selector and metal
SELECTED Selector. detector.
OPTICIAN.
8 BAGGING / Determination of Pen stainless steel, stainless steel FR-31 batch release. Quinoa, amaranth, Cañihua
WEIGHING Particle size bucket, metal source, polybags / and Chia With Zaranda,
distribution, production area. stoner, Gravimetric, Optical
moisture and Selector and metal
impurities in the detector.
sample.
9 PACKAGING AND Packaging and automatic packaging, laminated FR- CONTROL OF PACKAGED / Quinoa, amaranth, cañihua
WEIGHING weighing in bags BOPP / LDPE, electronic EMBEDDED / ENCODED AND and chia, laminated bags.
automatic scales for weight verification / WEIGHING.
packaging by packaging area
volumetric
weighing
Sealed Automatic packaging / packaging
area
10 EMBEDDED embedded Stainless steel tables, packaging FR- CONTROL OF PACKAGED / Quinoa, amaranth, and Chia
area. EMBEDDED / ENCODED AND Cañihua coded boxes,
WEIGHING. tapes.
11 ENCODED Encoded Coding, Coded area. FR- CONTROL OF PACKAGED / Boxes, inks, solvents.
EMBEDDED / ENCODED AND
WEIGHING.
12
Transfer and Lifts, estockas, stretchers, plastic FR-22: Registration Stock Control Bags quinoa, amaranth and
STORAGE No. 3 conditioning of film / storage area finished (Kardex), FR-38: Control of Cañihua (final product).
finished products. product. environmental conditions in
warehouses.
13 OFFICE Labeling / Labeling Signs / Tags / loading areas. FR-32: Exit Control PT
Shipment kraft paper, dehumidifiers, FR-16: Control Finished product Bags and / or bags Quinoa,
corrugated cardboard / cargo transport units. Amaranth and Cañihua
area. FR-22: Registration Stock Control (Final Product).
(Kardex).
2.6 ENUMERATION OF ALL POTENTIAL RISKS RELATED TO EACH PROCESS STEP, PERFORMING RISK ANALYSIS AND CONSIDERATION OF
MEASURES PROVIDED FOR CONTROLLING RISKS IDENTIFIED.
2.6.1 ANALYSIS FOR RAW MATERIALS AND SUPPLIES
2.6.1.1 HAZARD ANALYSIS AND DETERMINATION OF PREVENTIVE MEASURES FOR RAW MATERIAL "QUINOA, AMARANTH, CAÑIHUA AND CHIA" AND PACKAGING
MATERIAL AND PACKAGING.
Matrix hazard analysis applied to food safety issues. Then it can be modified and applied to food quality problems.
Frequency TO B C D AND
Consequence
A more important factor than 10 is considered an acceptable risk, but it can be very reasonable to implement control measures to further minimize the
potential risk.
A value equal to or less than 10, it is essential to have an appropriate control measure to manage the identified hazard. It is possible that this measure (s)
constitutes a control point (s) Critical Control (PCC).
(3) (7)
Identify Is this
the stage
Effect (4) a
(5) (6)
(two) (Severity Are there critica
ne) Justify your decision for What preventive and
Identify potential food ) and any significant potential l
Raw Material / Packaging column 4 control measure (s) c an
safety hazards introduced, controlled Probabili food safety hazards ? contr
Material Packaging And / or Cause. be applied to prevent
or increased in this step ty of (If not) ol
Packaging significant hazards?
occurren point
ce of the ?
hazard
(Risk) (If
not)
RAW MATERIAL
(Ref. Book: Food Microbiology : Analytical Methodology for D affect the safety of the product before starting the
Food and Beverages) .
product. process.
Supplier training in BPA
and storage.
MISCELLANEOUS PRODUCT
CONTAMINATION (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
FRAUD ( DELIBERATE SUBSTITUTION O
R ADULTERATION) Ref. Vulnerability assessment / Risk analysis.
PACKAGING MATERIALS
POLYPROPYLENE BAGS PHYSICAL: Gravity: Occasionally bags not Provider training in BPA and BPM. NO
(25Kg, 11.36 Kg), Presence of foreign material: insects, 5 (24) authorized by the company are
dust. NO used.
Risk:
D
CHEMICAL No hazard identified
BIOLOGICAL: Gravity: Occasionally bags not Provider training in BPA and BPM. NO
Microbial contamination: E. coli 4 (21) authorized by the company are Request supplier reports of heavy
NO used. metal and microbiological tests,
Risk: annually.
D
FRAUD ( DELIBERATE SUBSTITUTION OR Gravity: Potential problems from using Buy from approved suppliers. NO
ADULTERATION) 3 (17) YES recycled material
Ref. Vulnerability assessment / Risk
analysis. . Risk:
D
MISCELLANEOUS PRODUCT
CONTAMINATION (SABOTAGE) - FOOD
DEFENSE. Ref. Threat assessment / Risk analysis.
CHEMICAL 2: Presence of heavy metals: Gravity: YES Possibly carcinogenic to Buy from approved suppliers. NO
Mercury, lead and selenium in values 2 (08) humans, there is limited Request supplier reports of heavy
higher than the maximum permissible evidence of carcinogenicity in metal and microbiological tests,
limit. Risk: humans and less in annually.
C experimental animals.
BIOLOGICAL: Presence of Salmonella Gravity: NO This danger is mitigated due to Request supplier reports of heavy NO
2 (12) the control of the POES and metal and microbiological tests,
BPM annually.
Risk:
D
FRAUD ( DELIBERATE SUBSTITUTION OR Gravity: Potential problems from using Buy from approved suppliers. NO
ADULTERATION) 3 (17) YES recycled material
Ref. Vulnerability assessment / Risk
analysis. Risk:
D
MISCELLANEOUS PRODUCT
CONTAMINATION (SABOTAGE) - FOOD
DEFENSE. Ref. Threat assessment / Risk analysis.
Residual Monomer Migration: Gravity: YES Possibly carcinogenic to Buy from approved suppliers. NO
Vinyl chlorine> 1.00 mg / kg, 2 (08) humans, there is limited Request supplier reports of
Acrylonitrile> 0.02 mg / kg evidence of carcinogenicity in residual monomer tests.
Styrene> 0.25 mg / kg (Ref.NTP Risk: humans and less in
399.163-6: 2004) C experimental animals.
BIOLOGICAL: Presence of Coliforms and Gravity: NO This danger is mitigated due to Request supplier reports of heavy NO
Salmonella 2 (12) the control of the POES and metal and microbiological tests,
BPM annually.
Risk:
D
ALLERGEN: Contamination with Gravity: Contamination with allergens Buy from approved suppliers. NO
allergens. 2 (16) due to poor hygiene practices in
NO supplier operators.
Risk:
AND
FRAUD ( DELIBERATE SUBSTITUTION OR Gravity: Potential problems from using Buy from approved suppliers. NO
ADULTERATION) 3 (17) YES recycled material
Ref. Vulnerability assessment / Risk
analysis. Risk:
D
MISCELLANEOUS PRODUCT
CONTAMINATION (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
* QUINOA: WHITE, RED, BLACK
Reference: BRC V.8 Item 3.5.1.
3) (4)
(7)
Identify the Are there
Is this
(two) Effect any
(5) stage a
Identify potential hazards (Severity) and significant (6)
PROCESS STEPS Justify your decision for column 4 critical
introduced, controlled or Probability of potential What preventive and control measure (s) can be
(Cause) control
increased at this stage. occurrence of food safety applied to prevent significant hazards?
point?
the hazard hazards?
(Risk) (If not)
(If not)
Gravity:
3 (17) Comply with the provisions of MA-01: MANUAL OF
Biological: GOOD MANUFACTURING PRACTICES, PR-05:
E.coli, mold and yeast The danger is not significant due to Procedure for Reception and Storage of MP and
NO
contamination and development Risk: the nature of the product and packaging and packaging material, PL-01: Hygiene and NO
D controlled storage conditions. Sanitation Plan, considering PEPS, separation of Rumas
and cleaning of stretchers. Compliance with
instructions IN-07: Storage And Rotation Of Products.
MISCONTINUED CONTAMINATION OF
PROCESSES (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
Physical: The product arrives bagged in
There is no identified hazard. laminated polypropylene bags. Compliance with PL-01: Hygiene and Sanitation Plan
NO
Compliance with Procedure PR-05: Reception and
storage of PM, packaging material and packaging.
Comply with the good storage practices: PR-05:
Procedure for the reception and storage of raw
Chemical: Gravity: material and packing and packaging material, PL-
The danger is not significant, due
4 (23) 01: Hygiene And Sanitation Plan and PR-25:
NO to the controlled conditions of the NO
Residues of Phostoxin PH3 Risk: Fumigation Procedure.
Fumigation procedure.
(Phosphamine). AND Comply with FR-59 registration: raw material and
finished product fumigation format
and stainless metal TO controlled and the stage is DESPEDRADO Y GRAVIMÉTRICA FR-39: verification of
particles (screws, nails, rivet, repeated until obtaining a product the state of the meshes.
metal tape, etc.) , hard plastics. free of impurities. FR-48: Magnet Cleaning Control
There are controlled conditions in -Compliance with PL-01: Hygiene and Sanitation Plan.
Chemical: the metal detection stage, since the -Compliance with the dilution preparation table.
CONVENTIONAL: NO DANGER IDENTIFIED. equipment is disinfected with -Compliance with FR-24: Staff health surveillance
NO
alcohol. format.
-Compliance with registration FR-42 "verification of
the handwashing procedure"
METAL -For the processing of Organic Raw Material, the
DETECTION Purge procedure must be followed. (PR- 24).
There are controlled conditions in -Compliance with PL-01: Hygiene and Sanitation Plan.
* ORGANIC: NO DANGER IDENTIFIED. the metal detection stage. -Compliance with FR-24: Staff health surveillance
NO
format.
-Compliance with registration FR-42 "verification of
the handwashing procedure"
-Compliance with dilution preparation table
Gravity: 3 Compliance with PL-01: Hygiene and Sanitation Plan.
(17) The severity is not significant, Compliance with FR-24: Staff health surveillance
Biological:
NO because there is little intervention format.
No hazard identified NO
Risk: of manipulators; also the staff -Compliance with registration FR-42 "verification of
D complies with the BPM. the handwashing procedure"
MISCONTINUED CONTAMINATION OF
PROCESSES (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
Compliance with PL-01: Hygiene and Sanitation Plan.
Physical: No hazard identified. Controlled conditions in the Compliance with PR-05: Reception and Storage of
NO
storage stage. Raw Materials and Packaging Materials - Packaging.
CLASSIFIED / obtaining a product free of -FR-34: Daily control of cleaning and disinfection of
SELECTED FINAL impurities machinery and other equipment
Compliance with the FR-48 registration format:
Magnet Cleaning Control.
FR-33: Production Control: Optical selection- bagging.
There are controlled conditions in Compliance with PL-01: Hygiene and Sanitation Plan.
Chemical: NO
the packaging stage Compliance with the dilution preparation table.
NO HAZARD IDENTIFIED
MISCONTINUED CONTAMINATION OF
PROCESSES (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
Compliance with FR-24: Staff health surveillance
Physical: no hazard identified The product has a primary
format AND FR-14: Inspection and Hygiene of NO
packaging that protects it.
staff Compliance with FR-05: Staff Training Schedule.
Compliance FR-34: Format for Cleaning and
There are controlled conditions in Disinfection of Equipment, Machinery and Others.
Chemical: NO
the boxing stage. Compliance with the dilution preparation table.
no hazard identified
FR-35 Compliance: Area Cleaning and Disinfection
Format.
-FR-14: Inspection and Hygiene of
Biological:
personnel Compliance with FR-05: Personnel Training
no hazard identified NO
There are controlled conditions in Schedule.
BOXED the boxing stage. -Compliance with registration FR-42 “verification of
the handwashing procedure
MISCONTINUED CONTAMINATION OF
PROCESSES (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
There are controlled conditions in Separation delimited specifically for organic product.
STORE O 3
the storage stage. FR-35 Compliance: Area Cleaning and Disinfection
ORGANIC: no hazard identified NO
Format.
Compliance with the dilution preparation table.
Because the product does not stay Control the environmental conditions in
Biological: No hazard identified. more than 1 week in stock. Warehouses (FR-38). NO
FR-32: Finished Product Output Control
ALLERGEN: Contamination with Gravity: Allergen policy compliance. None NO
allergens. 2 (16)
NO
Risk:
AND
MISCONTINUED CONTAMINATION OF
Ref. Threat assessment / Risk analysis.
PROCESSES (SABOTAGE) - FOOD DEFENSE
Because the product is not in direct BPM Training, Compliance with FR-05: Personnel
Physical:
contact with the handlers, as it is Training Schedule.
OFFICE There is no identified hazard. NO
bagged OR bagged. FR-32: Finished Product Output Control .
Chemical:
FR-35 Compliance: Area Cleaning and Disinfection
There is no identified hazard.
Format.
NO
Compliance with the dilution preparation table.
Compliance with format FR-16: Control of transport
units for finished products.
Biological:
There is no identified hazard.
FR-35 Compliance: Area Cleaning and Disinfection
Format.
Compliance with the dilution preparation table.
NO
Compliance with format FR-16: Control of transport
units for finished products.
MISCONTINUED CONTAMINATION
OF PROCESSES (SABOTAGE) - FOOD Ref. Threat assessment / Risk analysis.
DEFENSE
ANEXO5:
For the determination of Critical Control Point it has been applied Sequence
Decision (Decision Tree) included in Annex 05. Results
This analysis is observed in Annex 06: Determination of PCC's in
Quinoa, amaranth, Cañihua and Chia.
ANNEX 6: DETERMINATION OF THE PCC IN quinoa, amaranth, chia cañihua AND GRAIN.
ANNEX 7:TABLE FOR CONTROL OF PCC QUINOA, AMARANTH, CAÑIHUA AND PROCESS CHÍA.
N
CONTROL
ES
O
O
G
N
N
D
A
R
R
R
R
C
C
C
T
T
O
O
N
G
I
V
C
T
T
L
I
CHECK
MEASUREMENTS
CRITICAL LIMITS
RESPONSABLE
SIGNIFICANT
PREVENTIVE
POINT (PCC)
FREQUENCY
REGISTRY
HAZARDS
RECORDS
ACTIONS
CRITICAL
WHAT
WHO
AS
Metal Of ferrous - Detection of Detection To detect - Verifying the operating At the QC Record When detecting that the FR-01: Head
detect foreign metals for level team sampling conditions in the metal detector. start of Supe s: FR- metal detector rejects Reques of
The head of quality
particles, ferrous in the Pass cards - Controlling recognition ferrous producti 29: witnesses, proceed to go t for Quality
ion. rviso assurance verifies
stainless particles, of (rejection sampling cards (controls), non- on (start Control through the entire line of Correct Assura
compliance with the
steel and nonferrous and witnesses: witnesses). ferrous and stainless in the of shift), r PCC 1: optical zaranda and ive and nce.
corrective action
non-ferrous stainless. Ferrous> = metal detector. you must Metal again the batch worked Preven
taken.
content in - Calibration of (1.0) mm. pass the Detecti product at 100%, the tive
the the metal Nonferrous control on final batch for release is Action.
product. detector. > = (1.3) samples evaluated.
- Verification of mm and are to be .
sensitivity set stainless recorded
after steel> = if they
calibration. (1.5) mm. are
- Certificate of rejected
compliance of or not
witnesses correctly.
patterns. -back to
check
every 2
hours.
NI
RI
M
O
G
N
T
HAZARDS
PROCESS
CRITICAL
CONTROL
LIMITS
CHECK
REGIS
WHAT
ECTIV
CORR
RECO
MEAS
UENC
FREQ
WHO
URE
RDS
TRY
AS
E
.
RECEIPT OF Lack of All raw materials Allergen list Analysis of the Each batch Quality FR-07- Identify products, FR-44: Registration review
RAW MATERIAL management having presence raw material reception. supervisor 01 separate, coordinate NONCONFORMITY corrective actions.
of allergens before the the return to the OF MP / allergen Registration reception of
(Allergen Control). allergenic products
(seed grains) reception. supplier, statement for each raw material.
cause They must be Check that no cross batch of raw material
Cross identified and contamination by the supplier.
returned to the occurred, otherwise
contamination.
supplier inform the quality area
IA.
Reception of Raw Presence of Risk Each raw Control of Audit suppliers According to Head of FR-07- Reject product Quality certificate Corrective Action Log,
and packaging biological, material entering suppliers. the audit Quality 01 Reevaluation of Raw material. record receipt of raw
plant must schedule to suppliers Questionnaire materials.
materials physical and comply suppliers According to the providers Audit report kept on file
PREVENTIVE chemical with parameters results obtained. - Copy external verification provider.
CONTROL OF according to the established IA audit by a
qualified
THE SUPPLY type
auditor,
CHAIN raw material provided by the
supplier
Responsible for carrying out verification of the HACCP Plan is head of quality
assurance. As verification activities the following are mentioned:
written and virtual) and controlled by the heads according to the areas
concerned.
The master list will be the tool to identify the status of controlled documents
used in the company. For purposes of ease of use, the master list will have
the following information.
Document number
Code
Version
Date of last approval
Distribution Points
Controlled documents before they are issued must comply with the
following:
The documents are reviewed periodically to ensure its viability as quality
requirements.
No modifications are allowed crafted. Any modifications will be made to
computer and copies necessary be edited.
All documents are found and evaluated as obsolete are removed
(removed immediately from all points of issue or work areas where they
are used to avoid misunderstandings); but a properly identified and
marked on the file copy is saved at least (Obsolete documents are filed
for legal verification purposes are properly marked to not cause
confusion)
The Quality Manual and Food Safety is reviewed once a year by the Head
of Quality Assurance and records of revisions are carried out.
3.2.2 Identification
All documents Quality Management System and Food Safety are identified
as: Master List of Documents and formats: LI-01
Internal audits outside the program are coordinated by the Head of Quality
Assurance and Production Manager, with the approval of General
Management and are carried out in the following cases:
Significant changes in the System Food Safety Management company
or organization.
Results of previous audits.
Suspicions that the system of food safety management is committed
to defaults or deficiencies reported.
The inspection program is planned annually by the Head of Quality Assurance
and is done on a monthly basis. These inspections include hygiene inspections
(state of cleaning and maintenance) and Inspections manufacturing (state of
infrastructure and equipment). It reads as follows:
Purpose and scope of the inspection.
Areas to inspect and activities to be undertaken in each.
Inspection Manager.
Date and time of inspection.
Inspections shall be conducted using a check list of operation Check List the
proper functioning of equipment and facilities. - OPERATIVITY FR: 53-2 and as
a result will have a maximum score to consider acceptable conditions; these
results to the Plant Manager and Head of Quality Assurance reported.
Inspection records are controlled by the Head of Quality Assurance according
to the Record Control procedure.
Vendor evaluation will be done using the format (FR-96) evaluation and
monitoring of approved suppliers according to the following criteria:
3.6 Specifications
INTERAMSA AGROINDUSTRIALS.AC, has specifications for raw materials,
packaging material and final product, which are detailed in the Specification
Guide.
Guide Specifications, will be updated every 03 years or in the following
scenarios:
changes are made in the raw material or packaging material.
changes are made in the process.
It has an agreement with the client.
first opportunity, if not advanced the question. Thus having no answer most
likely cause is the last issued.
"Five M" WITH ISHIKAWA - These "M" five are as follows:
Machine: the inputs and outputs of each machine or equipment involved in
the process is analyzed and its operation from start to finish and
configuration parameters let you know if the root cause of a problem is in
them.
Method:It must question the way of doing things. When a process is
designed, a number of circumstances and conditions (knowledge,
technology, materials) that can vary over time and not be valid from a given
time.
Workforce:Staff can be the cause of a fault. Lack of knowledge of the
process, not possess the skills to perform tasks, etc.
Environment:Environmental conditions can affect the result and cause
problems. Assess the conditions in which there has been a failure.
Raw material: The materials used as input are other potential sources may
arise in which the root cause of a problem.
Among other quality tools to help us get to the real cause and controlled.
3.9 traceability
INTERAMSA AGROINDUSTRIALS.AC tracks through traceability procedure PR-
10 has implemented actions to achieve planned results.
Product development require that maintain traceability chain, the purpose of
which INTERAMSA AGROINDUSTRIAL SAC is capable, when it is required, to
determine materials, documentation, test results, etc. which they were used
or obtained during processing of the product.
Labeled
The products are labeled and these contain necessary information about the
product, batch, weight of content, trade name, customer name, customer
registration, address, date of production, production time and expiration
date.
Product information
All products are accompanied by sufficient information to enable the
customer to know the nature of the product also it includes information on
storage.
o Claim / customer complaint: When the client makes a claim about the
product or service provided. That is, the client detects our mistakes before it
finds corrected. This non-compliance generally is critical.
o Provider: When there are problems with the raw material supplier .In this
case the return is made to the vendor.
o Process or product: Off-specification or non-compliance with the
requirements for the production process.
o Others.
Every time you report a deviation must be recorded that the requirement was
not met.
DISCLOSURE
Type of information Media Staff to be
communicated
Provisions of the Senior Formal communications Team boss and HACCP,
Management of the from senior Supervisors.
Company management.
E-mail; Intranet;
memorandum and
letters
HACCP team agreements Meeting minutes. Management
Document Management representative
Intranet, and Head of quality
memorandum assurance.
memorandum cards and Supervisors.
letters
Results of assessments Evaluation reports Supervisors, head of
(audits, inspections, Intranet quality assurance.
reviews, etc.)
Changes in policy and Formal communications Directors, General
management documents of those responsible for Manager.
the changes. HACCP team
Supervisors.
E-mail; Intranet,
memoranda and letters
4.2 Security
washable and non-slip, built with materials resistant to traffic and cleaning
chemicals, such as brick , sealed concrete, ceramic slip.
The surfaces are impermeable, couples, or joints without cracks of irregular
dilatation.
The joints between floors and walls are rounded to facilitate cleaning and
avoid accumulation of materials that help contamination.
4.4.3 ceilings
The ceilings of the process area are aluminized and galvanized corrugated
(aluzinc), they form curved arches supported by metal structures, favoring
the falling rain to gutters, facilitating drain rain and cleaning them. There are
sections of the roof with translucent corrugated fiber glass; favoring the
entry of natural light during the work day, saving energy use.
4.4.4 Windows
The windows are installed so as to prevent the accumulation of dirt and are
easy to clean.
4.4.5 Doors
The doors are smooth, non adsorbents and easy to clean.
4.4.6 Passages
The passages of the production plant are proportional to the number of people
passing through them and in no case are used as areas for storing amplitude.
The structure of the plant and facilities are appropriate for the purposes
intended.
4.4.7 Facilities and services
a. illumination
The intensity, quality and distribution of natural and artificial lighting is
adequate and sufficient for the type of work. It is considered the minimum
lighting levels recommended by the Ministry of Health, which are shown in
Table 1.Light fixtures are protected with screens to prevent accidents in case of
rupture and easy cleaning.
Table 1: Correspondence between illumination intensity and the installation
area
AREA INTENSITY
ILLUMINATION
Reception, production and storage. 220 lux (20 foot candles)
Other areas (*) 110 lux (10 foot candles)
Source: Regulation on Surveillance and Sanitary Control of food and beverages
for human consumption DS No. 007-98 SA (Ministry of Health, 1998)
b. Electrical installations
All electrical equipment is kept clean, closed and in good condition even when
not in use. Electrical wires are embedded in the wall, not allowing hanging wires
on the food handling area.
c. Ventilation
Business environments are provided with sufficient ventilation to avoid
excessive accumulated heat, steam condensation, dust and to remove
contaminated air.
4.6 Teams
Equipment and utensils used in food handling, are made of materials that do
not emit toxic chemicals or impart odors and flavors. They are resistant to
corrosion when in contact with food. These are built with non-toxic materials
and designed to withstand the environment used and the reaction and allows
repetitive food cleaning and disinfection. The surfaces of equipment and
utensils are smooth and free of holes and cracks.
Teams that are not in the areas of processing or food handling and does not
come into contact with food are built so that they can be maintained in a clean
condition.
4.7 Maintenance
Maintenance to be held in the company's preventive maintenance: the level of
maintenance to be performed periodically as a result of use or over time. Usually
due to worn elements, the consumption of oil and other consumable items, and
other similar effects. For this program preventive and corrective maintenance of
machinery and equipment was performed .pg-03
process areas. Policies and procedures related to the management of the above
and what to do in case of rupture.
INTERAMSA AGROINDUSTRIAL SAC has established procedures that are
developed in the Manual BPM and PHS.
Input Warehouse; inputs that come into direct contact with food is stored.
Chemical storage; chemicals stored,
Raw material warehouse.
Finished product warehouse; They are stored in barrows.
Stock maintenance.
The company retains all relevant documentation to pest control, among which
an updated entire site with the devices listed, identifying traps, defined
responsibilities of management and contractor, data products used in the plane
included pest control, records of pest activity observed, so it meets the
requirements of this section.
5.-CONTROL PRODUCT
The flowchart describes in detail how products are produced: Andean grains and
Chia as described in the preparation of HACCP plan.
The company states that the processed products are not considered within the
categories of allergens established by the Codex Alimentarius and international
organizations.
Cereals containing gluten, ie wheat, rye, barley, oats, spelled their crossbred
varieties and products thereof.
Crustaceans and products.
Eggs and egg-based products.
Fish and fish products.
Groundnuts (peanuts), soybeans and their products.
Milk and milk products (including lactose).
Tree nuts and nut products.
Sulphites in concentrations of 10 mg / kg or higher.
Cereals containing gluten (ie wheat, rye, barley, oats, spelled, kamut or their
hybridised strains) and products.
Crustaceans and crustacean products.
Eggs and egg-based products.
Fish and fish-based products.
Peanuts and peanut-based products.
Soy and soy-based products.
Milk and milk products (including lactose).
Nuts, ie almonds (Amygdalus communis L.), hazelnuts (Corylus avellana), walnuts
(Juglans regia), cashews (Anacardium occidentale), pecan (Carya illinoiesis),
Brazil nut (Bertholletia excelsa), pistachio nuts (Pistacia vera), macadamia nuts
and walnuts Australia (macadamia ternifolia), and derivative products.
Celery and products.
Mustard and products.
And sesame seeds-based products sesame seeds.
sulfur dioxide and sulphites in concentrations higher than 10 mg / kg or 10 mg /
l expressed as SO2.
Each batch of packaging is coded; and before being accepted sampling and
evaluation of each batch with the control labeling format it is done - coded FR-
49
We also have our own laboratory for routine analysis (physical analysis).
The finished products are released by the head of Quality Assurance after all
inspections and analyzes have been completed. The release procedure of the
product described in PR-08.
6. PROCESS CONTROL
INTERAMSA AGROINDUSTRIAL SAC define, plan and implement activities
measurement, monitoring, analysis and improvements needed, through the BRC
standard, objectives, procedures established audits, customer support, analysis
and control of nonconforming product, Preventive Actions, Corrective
Management Review and Improvement.
The control of the operations is to demonstrate and ensure that the product: For
this we have developed an inspection mechanism of control applied to prevent,
eliminate or reduce the hazards can be found in stages check the start, during
the execution of the process / service and once completed activities, thus
demonstrating that the delivered product meets all requirements established by
the client, achieving the degree of conformity defined by him.
These measures are used in conjunction with GMP and SSOP, to provide an
effective control of biological, physical and chemical, that can be found in the
raw material and production line.
The quantity control: control weight, volume and number of units to carry out
this purpose has produced an annual internal audit program, this program
contains dates, areas to be audited and those responsible (internal auditors) in
order to perform internal evaluations verification conformity of the BRC standard
and thus to detect possible deviations.
7. PERSONAL
7.1.- Training
The new staff that integrates the company, will be trained and receive adequate
information before starting to work, you clearly explain the company policies and
functions that will play will be monitored once entered the plant will be induced
by the Lead area under which it is responsible, if any, or if the operator
responsible for the production line, then the proposed induction period spent to
carry out the tasks for which it was induced. During this period the new staff will
be monitored during the process.
INTERAMSA AGROINDUSTRIAL SAC within its policy of quality and safety commits
to produce safe products for the consumer, thereby procedures established by
the rules of personal hygiene which must be met by all company employees.
and also they find themselves subject to compliance with hygiene procedures
within the plant, the staff of subcontractors and visitors. Compliance with these
rules shall be checked routinely, daily and each time visiting by the external
personnel involved in the food safety chain. The staff hygiene procedures are set
out in the PHS manual
The use of protective clothing for each area is documented in procedures of the
company, the company likewise arranged INTERAMSA AGROINDUSTRIAL SAC
distinct warning in each area and / or work area on protective equipment
required.