Positive Material Identification Requirements (R-B1)

Prepared: Ben Vetuski 20-Jun-2022 Verified: Matthew Harvey 20-Jun-2022 Approved: Norihiro Kamishiro 21-Jun-2022 Acceptance Code: 1 - ACCEPTED
UNCONTROLLED WHEN PRINTED
B1 IFR 16 JUN 2022 BV BAM KN

B IFR 14 APR 2022 BV BAM KN
A IDC 13 APR 2022 BV BAM
Rev Status Date Originator Checker Approver Project
Document Title:
POSITIVE MATERIAL IDENTIFICATION REQUIREMENTS

M ODEC Project No. Company Document No. Page
GYUA-MD-QQMAT-00-0002-001
4103 M ODEC Document No.
1 of 27
4103-MI20-12S1-0002-001
Confidential
Project Green
Confidential POSITIVE MATERIAL IDENTIFICATION
Project Green REQUIREMENTS
4103-MI20-12S1-0002-001, Rev. B1
RECORD OF AMENDMENT
REVISION SECTION PARAGRAPH DESCRIPTION OF CHANGE
A Interdisciplinary Check (IDC)
B Issue for Review (IFR)
B1 Issue for Review (IFR)
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4103-MI20-12S1-0002-001, Rev. B1
TABLE OF CONTENTS
1.0 EXECUTIVE SUMMARY ................................................................................................. 5
2.0 BACKGROUND .............................................................................................................. 5
3.0 BASIS ............................................................................................................................. 5
3.1 REFERENCES .................................................................................................... 5
3.1.1 Company.............................................................................................. 6
3.1.2 Client.................................................................................................... 6
3.1.3 Industry Codes, Standards, Rules, and Regulations ............................. 6
3.2 DEFINITIONS AND ABBREVIATIONS ................................................................ 7
3.2.1 Definitions ............................................................................................ 7
3.2.2 Abbreviations........................................................................................ 7
4.0 PURPOSE OF POSITIVE MATERIAL IDENTIFICATION ............................................... 8

5.0 REQUIREMENTS ........................................................................................................... 8
5.1 EXTENT OF PMI EXAMINATION ........................................................................ 8
5.1.1 W elding Consumables.......................................................................... 8
5.1.2 W elded Pipe and Fittings ...................................................................... 9
5.1.3 Fabricated and Assembled Equipment ................................................. 9
5.2 TEST PROCEDURE ............................................................................................ 9
5.3 ACCEPTABLE EXAMINATION METHODS AND INSTRUMENTS FOR PMI ....... 9
5.4 CALIBRATION ................................................................................................... 10
5.5 OPERATORS .................................................................................................... 10
5.6 ACCEPTANCE CRITERIA ................................................................................. 10
5.6.1 X-Ray Fluorescence (XRF) Method .................................................... 10
5.6.2 Optical Emission Spectroscopy (OES) Method ................................... 10
5.7 REJECTION CRITERIA ..................................................................................... 10
5.7.1 Sampling ............................................................................................ 11
5.8 MARKING AND RECORDING ........................................................................... 11
5.8.1 Acceptable Marking Techniques ......................................................... 11
5.8.2 Marking Placements ........................................................................... 12
5.9 RECORDS OF VERIFICATION TESTING ......................................................... 12
5.9.1 Shop Fabrication Form ....................................................................... 12
5.9.2 Field Fabrication Form ........................................................................ 13
APPENDIX A – PMI REQUIREMENTS FOR PIPING COMPONENTS ..................................... 14
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4103-MI20-12S1-0002-001, Rev. B1
APPENDIX B – PMI REQUIREMENTS FOR INSTRUMENTATION ......................................... 17

APPENDIX C – PMI REQUIREMENTS FOR MECHANICAL EQUIPMENT & PRESSURE
VESSELS ...................................................................................................................... 19
APPENDIX D – PMI MATERIALS EXAMINATION & REPORTING REQUIREMENTS ............ 21
ATTACHMENT 1 – SAMPLE PMI REPORT FORMAT (MATERIAL MANUFACTURER OR
STOCKIST)................................................................................................................... 24
ATTACHMENT 2 – SAMPLE PMI REPORT (FIELD FABRICATION)...................................... 26
Figures
No table of figures entries found.
Tables
Table 2-1: Process Plant Capacities ........................................................................................... 5
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4103-MI20-12S1-0002-001, Rev. B1
1.0 EXECUTIVE SUMMARY

This document defines the minimum requirements for Positive M aterial Identification (PM I) of
materials purchased for use either directly by the Company (M ODEC) or indirectly by
fabricators or material suppliers and sub-suppliers. The purpose of PM I is to ensure that the
nominal composition of the Piping M aterials, W elding Consumables Corrosion Resistant Alloy
(CRA) material and fabrication welds specified has been correctly supplied and documented.
2.0 BACKGROUND
The Uaru+ Project is an offshore development located about 190km offshore Guyana in 1,400-
1,900 m water depth. The development will use a new build FPSO and SURF production
system.
M ODEC International Inc. is responsible for the delivery of the FPSO for the Uaru+ project.
The FPSO will be based on the standard M 350 hull with all processing equipment on the
deck. It will be moored in a spread-moored configuration. The FPSO hull will have a minimum
off loadable oil storage capacity of 2 million barrels and will be capable of offloading 1.0
million-barrel parcels in a twenty-four (24) hour period.
The topsides facilities will consist of production separation, gas dehydration, compression and
injection, seawater treatment and injection, and power generation. The stabilized oil is stored in
the FPSO hull cargo storage tanks prior to offloading via a floating hose to tug-assisted export
tankers (direct offloading, in tandem configuration).
The topsides facilities have the nominal (annual average) processing capacities as listed in Table
2-1 below.
Table 2-1: Process Plant Capacities
Parameter Capacity
Oil Rate 250 kBD
Gas Production Rate 540 MMSCFD
Produced Water Rate 300 kBD
Total Liquid Rate 350 kBD
Water Injection Rate 350 kBD
The FPSO will be expected to remain on station for 20 years without disconnection of its
moorings to dry dock for maintenance or survey.
3.0 BASIS
Proper procedures and specifications for material identification, traceability and control shall
be used to assure that materials used on the project are in accordance with design and
construction data, and of confirmed chemical and physical properties.
3.1 REFERENCES
This section lists the Company, Client, and Industry regulatory references cited within this
document. The most stringent requirement applies, unless otherwise specified in writing by the
Company. Notify the Company in case of conflict.
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4103-MI20-12S1-0002-001, Rev. B1
3.1.1 Company
Number / Identification Title

Addendum 2500-M380-12P1-0001-001, Inspection and Quality Control Procedure
4103-M380-12P1-0001-001
for Supplier Equipment / Materials
4103-MI20-12S1-0001-001 Quality Requirements for Subcontracts
4103-MI20-00S1-0070-001 Addendum to 2500-M380-00S1-0070-001, Fabrication of Piping Specification
4103-MI20-00S1-0090-001 Valve Specification
4103-MI20-00S1-0110-001 Piping Material Specification
4103-MI20-00S1-0120-001 Addendum to 2500-M380-00S1-0120-001, Pressure Vessels Specification
3.1.2 Client
3.1.3 Industry Codes, Standards, Rules, and Regulations

ASME SEC II Part A ASME Boiler & Pressure Vessel Code – II – Part A Ferrous Material Specifications
ASME SEC II Part B ASME Boiler & Pressure Vessel Code – II – Part B Non-Ferrous Material
Specifications
ASME SEC II Part C ASME Boiler & Pressure Vessel Code – II – Part C Welding Rods, Electrodes and
Filler Materials
ASME B31.3 Process Piping
ASTM A751 Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel
Products
ASTM E352 Standard Test Methods for Chemical Analysis of Tool Steels and Other Similar
Medium and High-Alloy Steels
ASTM E353 Standard Test Methods for Chemical Analysis of Stainless, Heat- Resisting,
Maraging, and Other Similar Chromium-Nickel-Iron Alloys
ASTM E354 Standard Test Methods for Chemical Analysis of High-Temperature, Electrical,
Magnetic, and Other Similar Iron, Nickel, and Cobalt Alloys
ASTM E572 Standard Test Method for Analysis of Stainless and Alloy Steels by X- ray
Fluorescence Spectrometry
API RP 578 Guideline for a Material verification program for new and existing assets
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4103-MI20-12S1-0002-001, Rev. B1
3.2 DEFINITIONS AND ABBREVIATIONS
3.2.1 Definitions
The following definitions apply within this document:
Term Definition
Client MODEC client and / or it assigns
Company MODEC International, Inc. and/or its assigns
Facility Supplier or Subcontractor shop and/or any property owned by a Supplier or Subcontractor
where any portion of the Work will be performed.

Pressure Containing Pressure boundary components whose failure to function as intended results in a release of
contained fluid into the environment.
Pressure Controlling Internal components that are intended to allow or prevent flow of fluids thru equipment or
piping.
Pressure Retaining A component which holds one or more pressure containing members together but is not
exposed to the pressure
Specialty Item Item not listed in Appendix A, B or C, but manufactured using CRA material and pressure
containing, controlling or retaining.
Services Any Work performed by a Supplier that must be performed to comply with the requisition
requirements, or the contract, to procure, design, manufacture, and deliver the Work.
Standards Industry Codes, Standards, Guides, and Recommended Practices referenced herein, meaning
the latest issue or edition in force at the end of the Supplier bid validity date or the contract
date.
Supplier At quote stage: any entity invited to supply a quotation for the equipment and/or any
Subcontractors thereto.
At Purchase stage: any entity contracted for the supply of the equipment and/or any
Subcontractors thereto.
In all cases, the Supplier is responsible for performance of all Work and will be the single point
of contact for all Work-related issues. The Company will not receive information from, nor
respond directly to Sub-suppliers.
Work Any material, item, or service listed in the requisition or contract as being in the Supplier’s
Scope of Supply.
3.2.2 Abbreviations
Term Definition
AV Alloy Verified
CRA Corrosion Resistant Alloy
MRB Manufacturer’s Record Book
MTR Manufacturer’s Test Records
PMI Positive Material Identification
OES Optical Emission Spectroscopy
XRF X-ray Fluorescence
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4103-MI20-12S1-0002-001, Rev. B1
4.0 PURPOSE OF POSITIVE MATERIAL IDENTIFICATION

The purpose of PM I is to ensure that the nominal composition of the material specified has been
correctly supplied and documented.
This specification covers the procedures and methodology to be adopted to assure the chemical
composition of alloy steel material is consistent with the material specification.
The requirements for conducting PM I tests on CRA materials and fabrication welds shall be in
accordance with requirements of this specification, unless superseded by more stringent local
regulations.
PM I is to be performed at the vendors shop / mill / at fabrication yard / subcontractors or sub-

vendors etc.
The nominal composition required by the applicable code and/or specification shall be used to
assess the acceptability of the material tested.
This specification covers the extent of verification, approved testing methods,

acceptance/rejection criteria, marking, and documentation requirements for PM I.
In case any defective material being found at fabrication site or vendor shop, the fabricator or
vendor shall be responsible to effect replacement of such defective material without any delay
to the satisfaction of Company.
5.0 REQUIREMENTS
5.1 EXTENT OF PMI EXAMINATION

PM I shall be performed on Pressure Containing materials, Pressure Controlling materials,
Pressure Retaining materials, all associated welding consumables and welds in accordance with
appendices as follows:
 Appendix A for Piping Components
 Appendix B for Instrumentation
 Appendix C for M echanical Equipment & Pressure Vessels
 Appendix D – PM I M aterials Examination & Reporting requirements

Non-pressure containing alloy materials and all associated welds that are in contact with a
process medium (e.g., vessel internals, filter baskets, bar tees etc.) will be treated the same as a
Pressure Containing material. W here identified as a requirement, PM I of materials shall be
performed for each heat, supplier and type, and documented by Supplier at receipt of bulk
materials and on receipt of completed equipment or assembled parts.
5.1.1 W elding Consumables

Prior to use in fabrication, sample buttons shall be welded using each heat of bare wire and each
lot of covered or flux-cored electrodes and PM I tested based on Company-approved fabricator's
PM I program and procedures.
The inspection lot shall include each diameter and heat.
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4103-MI20-12S1-0002-001, Rev. B1
A button of bare wire is not necessary if the PM I instrument can examine wire. Button size shall
be a minimum 25 mm (1 in.) diameter with a minimum 9.5 mm (0.375 in.) thickness of
deposited weld metal.
The remainder of the inspection lot shall be compared to the sample to ensure that color-coding
and/or identification of the consumables is correct.
After successful PM I qualification, all welding consumables used for fabrication shall be
segregated and uniquely identified from all other welding materials in Fabricator's shop.
A list of acceptable material heat, lot, and batch numbers shall be developed and clearly
identified on the documentation accompanying each vessel in Fabricator's shop.
5.1.2 W elded Pipe and Fittings

PM I shall be performed at base metal on both sides of the weldment, weldment (for double-
welded joints both weld caps, inside and outside when accessible) and welding consumables as
specified above.
5.1.3 Fabricated and Assembled Equipment

PM I shall be performed at receipt inspection stage and during the final stage of manufacture or
fabrication to ensure that only verified materials have been used in fabrication and in final
assembly of items.
Alloy equipment or assemblies that have been alloy verified in a shop need not be re-verified in
the field. However, construction contractor shall maintain manufacturer's report of alloy
verification (material certifications are not acceptable substitutes) and shall ensure full
traceability through to installation.
PM I examination shall be reperformed whenever modifications occur after the final assembly
of items.
If there is no associated shop fabrication, then PM I shall be performed in the field. In such cases,
warehouse-based PM I (e.g., upon material receipt) shall not be a replacement for in-field PM I
during construction or maintenance.
Any post order deviation to the specification must be approved by Company.
5.2 TEST PROCEDURE

Supplier shall submit a PM I procedure addressing all test equipment, testing methods, operators,
marking and blank test report forms. The Supplier’s PMI procedure shall comply with the
requirement of this specification. Approval of PM I procedure shall be obtained from Company
prior to commencing inspection of product.
5.3 ACCEPTABLE EXAMINATION METHODS AND INSTRUMENTS FOR PMI

The acceptable instruments used for alloy analyzing shall be X-Ray Fluorescence (XRF)
spectrometers with direct reading of alloy grade or composition and shall be able to verify the
% of alloying elements present. The sensitivity of instrument shall be able to detect the alloying
element to the specified range. The principle of operation is that one or more gamma ray or X-
ray sources are used to generate a beam of low energy radiation to excite the material under
analysis. Analyzers per API RP578 shall be used for PM I inspection. However, PM I
instruments shall not generate electric Arc.
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4103-MI20-12S1-0002-001, Rev. B1
Use of portable Optical Emission Spectrometers (OES) analyzers per API RP578, provided the
instruments do not employ an electric arc. Fixed laboratory OES analyzers may also be used
where “cut off” samples are demonstrably traceable to the original heat and batch.
PM I examination shall not be carried out with chemical spot testing or methods that use eddy
current, triboelectric testing, electromagnetic, or thermoelectric tests.
The surface to be examined shall be prepared by light grinding or abrasive paper or solvent
cleaner.
The chosen method of PM I shall not damage or leave un-repairable damage to the material
being tested.
5.4 CALIBRATION
The calibration shall be performed using certified master standards. The verification shall be
documented. Certified master sample shall be traceable to a National Standard Laboratory.
Prior to conducting PM I examination, calibration blocks of the similar material of the product
to undergo PM I examination shall be used to validate calibrations. Calibrations of PM I
equipment shall be conducted as recommended by the manufacturer.
5.5 OPERATORS
Supplier shall submit training / qualification certificates of PM I operators demonstrating ability
and experience with the PM I equipment and testing procedure.
5.6 ACCEPTANCE CRITERIA

PM I examinations shall verify the elemental composition in a material as outlined in Appendix
D – PM I M aterials Examination and Reporting Requirements. PM I Verification Reports shall
state percentage of required elements identified during the examination.
5.6.1 X-Ray Fluorescence (XRF) Method

M aterials shall contain the amount of alloying elements with +/- 5% specified in the relevant
material specification such as ASM E Section II (Part A and B), ASTM or equivalent.
Deposited weld metal or undiluted weld metal deposits shall be with +/- 5% the ranges specified
by ASM E Section II Part C for each element.
5.6.2 Optical Emission Spectroscopy (OES) Method

M aterials shall contain the amount of alloying elements specified in the relevant material
specification such as ASM E Section II (Part A and B), ASTM or equivalent.
Deposited weld metal or undiluted weld metal deposits shall be within the ranges specified by
ASM E Section II Part C for each element.
5.7 REJECTION CRITERIA

W henever material is identified as incorrect, the option is given to perform a more accurate test
(e.g. wet chemical analysis) to confirm the material composition results or to reject the material.
W here any material is found to be unacceptable after re-test it shall be rejected including other
materials from the same batch, heat or type. Rejected material shall be suitably marked and
segregated. The marking shall spoil any existing marking or color-coding to prevent accidental
supply of the rejected item.
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4103-MI20-12S1-0002-001, Rev. B1
If a weld fails PM I, remaining welds in the piece of equipment or piping shall undergo PM I
examination. Additionally, other equipment or components being fabricated by that same
Supplier / Subcontractor using the same welding procedure qualification in the same shop or
field location shall be reviewed for need of additional PM I. The required actions shall be
approved by Company.
5.7.1 Sampling
If representative sampling is allowed, the following requirements shall apply:
a) If any piece from the representative sample is unacceptable, then each piece of the lot shall
be examined.
b) W hen a lot is found to contain unacceptable pieces, 100% of the next two lots from the
same manufacturer shall be examined. W hen two successive lots are deemed acceptable,
the original sampling procedure may be resumed.
c) W hen a shipment (lot) of filler metal is found to contain unacceptable items during
verification of weld metal PM I, then weld metal of same filler metal lot shall be subjected
to 100% PM I. Company materials or welding engineers shall be consulted as soon as
practical following all cases where the use of an incorrect filler metal is discovered, or
suspected.
d) For welding consumables, if the alloy sample is incorrect then the entire heat or lot shall be
rejected.
5.8 MARKING AND RECORDING

"AV" (Alloy Verified) shall be marked by the PM I operator for each component (or weld)
immediately after PM I examination. M arkings shall be permanent, legible, and readily visible,
including after any subsequent heat treatments. PM I markings shall be in addition to the
markings required by any applicable codes.
If the prior PM I marking is difficult to read during receiving inspection, then PM I testing shall
be repeated, and new marks shall be made.
All PM I results ("Accept" or "Reject") shall be recorded in PM I verification reports for each
weld and component subjected to PMI and captured within the Supplier’s Manufacturing
Record Book (M RB).
5.8.1 Acceptable Marking Techniques

Verified pieces shall be marked to indicate successful verification using a certified low-stress
stamp or by vibro-etching using a system approved by Company.
A permanent dye or paint may be used to mark bolts, tubing, and other small items approved
for paint/dye marking by Company. Bolts and studs shall be marked on one end and nuts on
one flat.
W eld overlay and back-cladding material may have PM I noted on signed, as-built drawings in
lieu of equipment marking.
If the material may be damaged or cannot otherwise be stamped, then vibro-etching or color-
coding shall be applied and noted on the PM I verification reports.
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4103-MI20-12S1-0002-001, Rev. B1
5.8.2 Marking Placements

M arkings confirming PM I shall be placed as follows unless an alternate scheme is approved by
Company:
a) Pipe: Two marks, 180 degrees apart, 75 mm (3 in.) from each end of each length, and on
the outer surface of the pipe
b) Fittings and Forgings: Adjacent to Supplier's markings
c) Valves: Adjacent to Supplier's markings on bodies and other pressure parts
d) Plates: Adjacent to the heat numbers

e) Castings: Adjacent to Supplier's markings and heat numbers
f) Tubes for Heat Transfer Service: Stenciled, not stamped, 300 mm (11.8 in.) from each
end as follows:
- The marking shall be made with a water-insoluble material that contains no harmful
metals (e.g., Al, Pb, and Zn).
- The chloride and sulfur content of water-insoluble materials shall be limited to 1 wt%
per ASTM D 808 and ASTM D 129, respectively.
- Supplier shall submit an analysis of the marking material to Company to demonstrate,

by chemical analysis and history of use, that the marking material meets these
requirements.
- Adjacent to welder's mark on the weld or at weld button (stop/start locations). W elds
on tubes in heat transfer service shall not be stamped but shall be marked by either
stenciling or vibro-etching.
5.9 RECORDS OF VERIFICATION TESTING
5.9.1 Shop Fabrication Form

 The PM I form for Supplier’s items shall contain the following information as a minimum:
 Name of Supplier/Vendor
 Company P.O. or contract number
 Item number and name or description of the fabricated equipment and piping
 Listing of items with reference to the fabrication drawings/ spool drawings
 M ill certificate / heat number, number of pieces, items examined
 Type of alloy examined % of measured composition shall be reported
 Location where the test was undertaken
 PM I method/instrument used
 Date of examination
 Name and signature of examiner
 Conclusion (i.e., “Accept” or “Reject”)
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4103-MI20-12S1-0002-001, Rev. B1
 W eld maps with weld traceability reports
 The PM I reports shall be keyed to each tested item through the use of report numbers
An example for material manufacturer or stockiest supplying raw material is provided in
Attachment 1.
5.9.2 Field Fabrication Form

The PM I form for Subcontractor's W orksites and Site (see Attachment 2 for an example) shall
contain the following information as a minimum:
 Name of Subcontractor
 Company contract number
 Listing of items with reference to the fabrication drawings/spool drawings
 Type of alloy examined % of measured composition shall be reported
 Location where the test was undertaken
 PM I method/instrument used
 Acceptance criteria
 Date of examination
 Name and signature of examiner
 Conclusion (i.e., “Accept” or “Reject”)

 W eld maps with weld traceability reports
 The PM I reports should be keyed to each tested item through the use of report numbers
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4103-MI20-12S1-0002-001, Rev. B1
APPENDIX A – PMI REQUIREMENTS FOR PIPING
COMPONENTS
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4103-MI20-12S1-0002-001, Rev. B1
PMI EXAMINATION REQUIREMENTS FOR PIPING COMPONENTS
Manufacturer / Fabricator (Notes 1, 2, 5 & 8)
Chrome-Moly Alloy, Nickel Aluminum
Equipment Austenitic SS, Duplex SS, Bronze, Copper Nickel,
Nickel Alloy Bronze, Titanium
Pipe, Fittings, Flanges 100% 10%
Clamp Connectors (e.g., Grayloc) including Hub, Seal 100% 10%
Ring, and Clamp
Gaskets – RTJ 100% Random Inspection
(Notes 5 & 6)
Gaskets - Spiral Wound Random Inspection Random Inspection
(Notes 5 & 6) (Notes 5 & 6)
Alloy Bolting (Note 4) Random Inspection Random Inspection
(Notes 5 & 6) (Notes 5 & 6)
Circumferential, Branch and Fillet Welds 100% 10%
Closure Welds 100% 10%
Weld Overlay 100% 10%
Valves: Pressure-Containing Parts (Notes 3 & 5) 100% for > NPS 2 and 10%
random for ≤ NPS 2
Valves: Pressure-Controlling Parts (Note 9) 10% 10%
Specialty Items: Pressure-Containing Parts 100% 10%
Specialty Items: Pressure-Controlling Parts 10% 10%
Welding consumables The inspection lot shall include each diameter and heat
(Note 10)
NOTES:
1. The material Supplier shall provide M TRs for equipment which contains materials that are subject to
PM I examination.
2. These percentages denote the minimum amount of PM I required unless Company approves a change in
writing. The Inspector reserves the right to carry out his own PM I examination activity in addition to
that specified as the Fabricator’s responsibility.
3. Unless otherwise specified by Company, PM I examination requirements for valves include the body,
bonnet, metallic seals or gaskets, obturator, seat ring, stem and a minimum of one out of every four
bonnet bolts.
4. As defined in the ASM E B31.3 Piping Code and Piping M aterial Specification.
5. Unless otherwise specified in this document or in the Company-approved PM I program, the random
inspection shall be as follows:
Lot Size Sample Size

5 Pieces or Less 100%
6 Pieces to 200 Pieces the greater of five pieces or 5%
Greater than 200 Pieces the greater of 10 pieces or 3%
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4103-MI20-12S1-0002-001, Rev. B1
6. If PM I test fails to meet specification, 100% of the lot shall be subject to PM I testing.
7. 13% Chrome and 17-4PH valve trim components shall be subject to 10% PM I testing.
8. Use 10% for the following services: instrument air, Seal oil, lube oil, control fluid, hydraulic fluid,
and/or other services where alloy pipe and tubing is specifically selected for product purity and/or
cleanliness considerations only and is clearly identified as such, provided it has a design pressure
below ASM E Class 900.
9. M etallic seals or gaskets, obturator, seat ring, stem and a minimum of one out of every four bonnet
bolts.
10. W elding consumable PM I requirements as per Section 5.1.1 are applicable for the fabrication of
pressure vessels, heat exchangers and of EPC packages as well as to any work done at the fabrication
yards or at subcontractors’ work locations (piping workshops for instance).
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4103-MI20-12S1-0002-001, Rev. B1
APPENDIX B – PMI REQUIREMENTS FOR
INSTRUMENTATION
Page 17 / 27
4103-MI20-12S1-0002-001, Rev. B1
PMI EXAMINATION REQUIREMENTS FOR INSTRUMENTATION
Manufacturer / Fabricator (Notes 1, 2 & 7)
Chrome-Moly Alloy, Nickel Aluminum
Equipment Austenitic SS, Duplex Bronze, Copper Nickel,
SS, Nickel Alloy Bronze, Titanium
Instrumentation Pressure-Containing Housing, including 100% 10%
Orifice Plates, Tubing, Level Gauge/Chamber, Flow Meters,
Meter Runs
Fabricated Component Welds 100% 10%

Actuated Valves: Pressure-Containing Parts (Note 3) 100% 10%
Actuated Valves: Pressure-Controlling Parts (Notes 3 & 6) 10% 10%
Choke/Control Valves: Pressure-Containing Parts (Note 3) 100% 10%
Choke/Control Valves: Pressure-Controlling Parts (Note 3) 10% 10%
PSV: Pressure-Containing Parts (Note 3) 100% 10%
PSV: Pressure-Controlling Parts (Notes 3 & 8) 10% 10%
NOTES:
PM I examination.
writing. The Company Inspector reserves the right to carry out his own PM I examination activity in
addition to that specified as the Fabricator’s responsibility.
3. Unless otherwise specified by Company, PM I examination requirements for valves include the body,
bonnet, metallic seals or gaskets, obturator, seat ring, stem and a minimum of one out of every four
bonnet bolts.
4. As defined in the ASM E B31.3 Piping Code and Piping M aterial Specification.
6. 13% Chrome and 17-4PH valve trim components shall be subject to 10% PM I testing.
7. Use 10% for following services: instrument air, Seal oil, lube oil, control fluid, hydraulic fluid, and/or
other services where alloy pipe and tubing is specifically selected for product purity and/or cleanliness
considerations only and is clearly identified as such, provided it has a design pressure below ASM E
Class 900).
8. M etallic seals or gaskets, obturator, seat ring, stem and a minimum of one out of every four bonnet bolts
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4103-MI20-12S1-0002-001, Rev. B1
APPENDIX C – PMI REQUIREMENTS FOR MECHANICAL
EQUIPMENT & PRESSURE VESSELS
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4103-MI20-12S1-0002-001, Rev. B1
PMI EXAMINATION REQUIREMENTS FOR MECHANICAL EQUIPMENT & PRESSURE VESSELS
Manufacturer / Fabricator (Notes 1, 2, 3 & 4)
Chrome-Moly Alloy,
Nickel Aluminum Bronze,
Martensitic SS, Ferritic SS,
Equipment Copper Nickel, Bronze,
Austenitic SS, Duplex SS,
Titanium
Nickel Alloy
Pressure Vessel & Heat Exchanger pressure 100% 10% per heat or lot
containing, Pressure controlling materials, including
plate, clad plate, strip lining, forgings, nozzles (pipe),
pad plates welded directly to vessels or exchangers,
expansion joints within heat exchangers

Pressure Vessel & Heat Exchanger Fabrication Welds 100% 10%
Heat Exchanger & Pressure Vessels Tubes and Tube 10% 10%
Sheets, tube supports, external clips
Plates (for Plate & Frame Exchangers) 10% 10%
Core, Nozzle/Flanges, Header, Body (for PCHE’s) 10% 10%
Rotating Equipment: Pressure-Containing 100% 10%
Rotating Equipment: Pressure-Controlling 100% 10%
Rotating Equipment: Pressure-Retaining 10% 10%
Rotating Equipment: Internals 10% 10%
Welding consumables The inspection lot shall include each diameter and heat (see
Note 5)
NOTES:
PM I examination.
writing. The Inspector reserves the right to carry out his own PM I examination activity in addition to
that specified as the Fabricator’s responsibility.
4. Use 10% for the following services: instrument air, Seal oil, lube oil, control fluid, hydraulic fluid,
and/or other services where alloy pipe and tubing is specifically selected for product purity and/or
cleanliness considerations only and is clearly identified as such, provided it has a design pressure below
ASM E Class 900.
5. W elding consumable PM I requirements as per Section 5.1.1 are applicable for the fabrication of pressure
vessels, heat exchangers and of EPC packages as well as to any work done at the fabrication yards or at
subcontractors’ work locations (piping workshops for instance).
Page 20 / 27
4103-MI20-12S1-0002-001, Rev. B1
APPENDIX D – PMI MATERIALS EXAMINATION &
REPORTING REQUIREMENTS
Page 21 / 27
4103-MI20-12S1-0002-001, Rev. B1
PMI Materials Examination & Reporting Requirements

Chromium Nickel Molybdenum Copper Titanium
Material Note 3
(Cr) (Ni) (Mo) (Cu) (Ti)
SS Type 304 Base Metal
SS Type 316L Base Metal
SS Type 6Mo Base Metal
SS /Duplex/ Super
Duplex /Chrome Moly,

Nickel alloy weld Weld Metal
consumables &
Weldments
22Cr Duplex Base Metal
25Cr S Duplex Base Metal
Martensitic SS Base Metal
Chrome-Moly (Note 2) Base Metal
Alloy 400 Base Metal
Alloy 625 (Note 1) Base Metal
ErNiCrMo 3 (Note 1) Weld Metal
Alloy 718 (Note 4) Base Metal
Copper Nickel Base Metal
Copper Nickel weld
consumables & weld Weld Metal
metal
Nickel Aluminum Bronze Base Metal
Nickel Aluminum Bronze
weld consumables & Weld Metal
weldments
Titanium Base Metal
Titanium welding
consumables & Weld Weld Metal
metal AWS 5.16 ERTi-2
As indicated by , PM I Verification Reports shall state the % of element(s) within the material examined.
For alloys not included above, Vendor shall propose elements to be quantified via PM I Test Procedure for
Company approval
NOTES:
1. Niobium, Titanium shall be checked in addition to chemical elements in above table
2. Vanadium shall be checked in addition to chemical elements in above table
3. W eld M etal: For double welded joints both weld caps, inside and outside shall be PM I inspected when
accessible
Page 22 / 27
4103-MI20-12S1-0002-001, Rev. B1
4. Niobium shall be checked in addition to chemical elements in above table.
Page 23 / 27
4103-MI20-12S1-0002-001, Rev. B1
ATTACHMENT 1 – SAMPLE PMI REPORT FORMAT
(MATERIAL MANUFACTURER OR STOCKIST)
Page 24 / 27
4103-MI20-12S1-0002-001, Rev. B1
PMI REPORT (Material Manufacturer or Stock list)
Material Supplier: Manufacturer/Fabricator:
Location of PMI Examination: PO No.:
Component Description: Equipment Tag / Line No.: Method of Examination

ITEMS TO CHECK DISPOSITION
Chemical
Mill Quantity Analysis Proper
Heat Lot Sample Accept /
Material Spec. Cert. Accept / Color
No. Size Size Reject
No. Reject Applied
Spec. Actual
Remarks:
Provide necessary attachments if required
Distribution:
Supplier /
Purchaser’s
Fabricator
Inspector:
Representative:
Date: Date:
Note: 1. W eld M ap with traceability shall be attached
Note: 2. Report Content shall meet section 5.9.1
Page 25 / 27
4103-MI20-12S1-0002-001, Rev. B1
ATTACHMENT 2 – SAMPLE PMI REPORT (FIELD
FABRICATION)
Page 26 / 27
4103-MI20-12S1-0002-001, Rev. B1
PMI FIELD FABRICATION REPORT
Project: Inspector:
Contract No.:
Company: SUBCONTRACTOR DATE
Items Tested: [ ] Base [ ] Weld
Equipment: Company DATE
Plant Area:
Client DATE
Acceptable Measurement Range (%)

Chromium Nickel Molybdenum
Other
Material (Cr) (Ni) (Mo)
[ ]
AWS E 308(L) Weld Metal
SS Type 309 NA
[ ]
AWS E 309 Weld Metal
[ ]
AWS E 316L Weld Metal
SS Duplex S31803 Base Metal
[ ]
AWS E 2209 Weld Metal
Nickel alloys Base Metal
[ ]
Weld Metal
Titanium Base Metal
[ ]
Weld Metal
Cu-Ni Base Metal
[ ]
Weld Metal
Measured Composition (%) *other as applicable

Results
DWG. No. Reading No. Joint No. Base (1) Weld Base (2)
(ACC/NACC)
Cr Ni Mo * Cr Ni Mo * Cr Ni Mo *
Note: 1. W eld M ap with traceability shall be attached
Note: 2. Report Content shall meet section 5.9.2
Page 27 / 27

Positive Material Identification Requirements (R-B1)

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Positive Material Identification Requirements (R-B1)

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Prepared: Ben Vetuski 20-Jun-2022 Verified: Matthew Harvey 20-Jun-2022 Approved: Norihiro Kamishiro 21-Jun-2022 Acceptance Code: 1 - ACCEPTED

UNCONTROLLED WHEN PRINTED

B1 IFR 16 JUN 2022 BV BAM KN

POSITIVE MATERIAL IDENTIFICATION REQUIREMENTS

3.1.3 Industry Codes, Standards, Rules, and Regulations ............................. 6

3.2 DEFINITIONS AND ABBREVIATIONS ................................................................ 7

3.2.1 Definitions ............................................................................................ 7

4.0 PURPOSE OF POSITIVE MATERIAL IDENTIFICATION ............................................... 8

5.1.1 W elding Consumables.......................................................................... 8

5.1.2 W elded Pipe and Fittings ...................................................................... 9

5.1.3 Fabricated and Assembled Equipment ................................................. 9

5.2 TEST PROCEDURE ............................................................................................ 9

5.3 ACCEPTABLE EXAMINATION METHODS AND INSTRUMENTS FOR PMI ....... 9

5.4 CALIBRATION ................................................................................................... 10

5.5 OPERATORS .................................................................................................... 10

5.6 ACCEPTANCE CRITERIA ................................................................................. 10

5.6.1 X-Ray Fluorescence (XRF) Method .................................................... 10

5.6.2 Optical Emission Spectroscopy (OES) Method ................................... 10

5.7 REJECTION CRITERIA ..................................................................................... 10

5.7.1 Sampling ............................................................................................ 11

5.8 MARKING AND RECORDING ........................................................................... 11

5.8.1 Acceptable Marking Techniques ......................................................... 11

5.8.2 Marking Placements ........................................................................... 12

5.9 RECORDS OF VERIFICATION TESTING ......................................................... 12

5.9.1 Shop Fabrication Form ....................................................................... 12

5.9.2 Field Fabrication Form ........................................................................ 13

APPENDIX A – PMI REQUIREMENTS FOR PIPING COMPONENTS ..................................... 14

APPENDIX B – PMI REQUIREMENTS FOR INSTRUMENTATION ......................................... 17

1.0 EXECUTIVE SUMMARY

Table 2-1: Process Plant Capacities

Number / Identification Title

4103-MI20-00S1-0120-001 Addendum to 2500-M380-00S1-0120-001, Pressure Vessels Specification

Number / Identification Title

3.1.3 Industry Codes, Standards, Rules, and Regulations

Number / Identification Title

3.2 DEFINITIONS AND ABBREVIATIONS

where any portion of the Work will be performed.

4.0 PURPOSE OF POSITIVE MATERIAL IDENTIFICATION

PM I is to be performed at the vendors shop / mill / at fabrication yard / subcontractors or sub-

This specification covers the extent of verification, approved testing methods,

5.1 EXTENT OF PMI EXAMINATION

 Appendix A for Piping Components

 Appendix B for Instrumentation

 Appendix C for M echanical Equipment & Pressure Vessels

 Appendix D – PM I M aterials Examination & Reporting requirements

5.1.1 W elding Consumables

The inspection lot shall include each diameter and heat.

5.1.2 W elded Pipe and Fittings

5.1.3 Fabricated and Assembled Equipment

Any post order deviation to the specification must be approved by Company.

5.2 TEST PROCEDURE

5.3 ACCEPTABLE EXAMINATION METHODS AND INSTRUMENTS FOR PMI

5.6 ACCEPTANCE CRITERIA

5.6.1 X-Ray Fluorescence (XRF) Method

5.6.2 Optical Emission Spectroscopy (OES) Method

5.7 REJECTION CRITERIA

5.8 MARKING AND RECORDING

5.8.1 Acceptable Marking Techniques

5.8.2 Marking Placements

b) Fittings and Forgings: Adjacent to Supplier's markings

c) Valves: Adjacent to Supplier's markings on bodies and other pressure parts

d) Plates: Adjacent to the heat numbers

e) Castings: Adjacent to Supplier's markings and heat numbers

- Supplier shall submit an analysis of the marking material to Company to demonstrate,