Method Statement For Construction Methodology 2

COMPANY CONTRACTOR
GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED

REVAMPING OF UREA-II PLANT
VADODARA, GUJARAT, INDIA
DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00
DOCUMENT
CONSTRUCTION METHODOLOGY
TITLE:
ISSUED FOR APPROVAL CODE
 CODE A– NO COMMENTS. PROCEED WITH MANUFACTURE /

FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
 INFORMATION
 CODE B – PROCEED WITH MANUFACTURE / FABRICATION /
CONSTRUCTION AS PER COMMENTED DOCUMENT. REVISED
 REVIEW/APPROVAL
DOCUMENT REQUIRED FOR REVIEW.
 CODE C – DOCUMENT DOES NOT CONFORM TO BASIC
 CONSTRUCTION
REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW
 CODE D – DOCUMENT IS RETAINED FOR RECORDS. PROCEED
 AS BUILT
WITH MANUFACTURE /FABRICATION
 CODE E – DOCUMENT IS RETAINED FOR INFORMATION WITH
COMMENTS.
Issued for
00 18-03-2024
Review & Approval
AB RS CAT RSM
Approved Date
Prepared By Reviewed By (1) Reviewed By (2) Approved By
Method Statement for Construction Methodology - GSFC Page 1 of 159

COMPANY CONTRACTOR
CONTENTS
1. Introduction ....................................................................................................................................................... 6
2. Background....................................................................................................................................................... 6
3. Project Objectives .......................................................................................................................................... 6
4. Project Details ................................................................................................................................................. 7
5. Scope of Work ................................................................................................................................................. 7
6. Documents to Be Referred ........................................................................................................................ 7
7. Method of Construction/ Installation...................................................................................................... 8
8. Method of Dismantle Erection & Modification .................................................................................. 9
9. General Procedure for Static Equipment Erection .......................................................................11
10. General Procedure for Rotary Equipment Erection .....................................................................13
11. Plot Plan of GSFC Urea-II Plant. ..........................................................................................................16
12. Evaporation Section (Area-A) Scope and Construction Methodology ...............................18
12.1 Handling Plan of Critical Equipment at Evaporation Section ................................................. 18
12.2 3D Views of Evaporation Section ........................................................................................................ 18
12.3 Civil Foundation Details of Evaporation Section .......................................................................... 19
12.4 3D Structural View of Evaporation Section .................................................................................... 19
12.5 Equipment Details of Evaporation Section ..................................................................................... 20
12.6 Construction Methodology of Equipment at Evaporation Section ........................................... 21
12.6.1 Construction Methodology Step-I for Area-A (Evaporation Section) ....................................21
12.6.2 Construction Methodology Step-II for Area-A (Evaporation Section) ...................................22
12.6.3 Construction Methodology Step-III for Area-A (Evaporation Section) ..................................25
12.6.4 Construction Methodology Step-IV for Area-A (Evaporation Section) ..................................28
12.6.5 Construction Methodology Step-V for Area-A (Evaporation Section) ...................................35
12.6.6 Construction Methodology Step-VI for Area-A (Evaporation Section) ..................................39
12.6.7 Construction Methodology Step-VII for Area-A (Evaporation Section) .................................42
12.7 Revamp Methodology of Equipment at Evaporation Section ..................................................... 43
12.8 3D Piping View of Evaporation Section ............................................................................................ 45
13. WWT Section (Area-B) Scope & Construction Methodology ..................................................47
13.1 Handling Plan of Critical Equipment at WWT Section ................................................................... 47
13.2 3D Views of Waste Water Treatment Section............................................................................... 47

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13.3 Civil Foundation Details of Wastewater Treatment Section ................................................... 48

13.4 3D Structural View of Wastewater Treatment Section .............................................................. 48
13.5 Equipment Details of Wastewater Treatment Section .............................................................. 49
13.6 Construction Methodology of Equipment at WWT Section ..................................................... 49
13.6.1 Construction Methodology Step-I for Area-B (WWT Section) ...............................................49
13.6.2 Construction Methodology Step-II for Area-B (WWT Section) ..............................................50
13.6.3 Construction Methodology Step-III for Area-B (WWT Section) .............................................53
13.6.4 Construction Methodology Step-IV for Area-B (WWT Section) .............................................60
13.6.5 Construction Methodology Step-V for Area-B (WWT Section) ..............................................62
13.6.6 Construction Methodology Step-V for Area-B (WWT Section) ..............................................67
13.7 3D Piping View of Wastewater Treatment Section ..................................................................... 69
14. HPS section (Area-C) Scope and Construction Methodology ................................................71
14.1 Handling Plan of Critical Equipment at HPS Section ................................................................. 71
14.2 3D Views of HP Synthesis Section..................................................................................................... 71
14.3 Civil Foundation Details of HP Synthesis Section ....................................................................... 72
14.4 3D Structural View of HP Synthesis Section ................................................................................. 72
14.5 Equipment Details of HP Synthesis Section .................................................................................. 73
14.6 Construction Methodology of Equipment at HP Synthesis Section .................................... 74
14.6.1 Construction Methodology Step-I for Area-C (HPS Section) ..................................................74
14.6.2 Construction Methodology Step-II for Area-C (HPS Section) .................................................75
14.6.3 Construction Methodology Step-III for Area-C (HPS Section) ................................................83
14.6.4 Construction Methodology Step-IV for Area-C (HPS Section)................................................85
14.6.5 Construction Methodology Step-V for Area-C (HPS Section).................................................88
14.6.6 Construction Methodology Step-VI for Area-C (HPS Section)................................................92
14.6.7 Construction Methodology Step-VII for Area-C (HPS Section)...............................................95
14.6.8 Construction Methodology Step-VIII for Area-C (HPS Section)) ............................................98
14.7 Revamping Methodology of Equipment at HPS Section............................................................. 100
14.8 3D Piping View of Hp Synthesis Section ...................................................................................... 105
15. Compressor & Pump House (AREA-D) Scope & Construction Methodology ............. 107
15.1 Plot Plan Layout of Compressor & Pump House...................................................................... 107
15.2 3D View of Compressor & Pump House ...................................................................................... 107

COMPANY CONTRACTOR
15.3 Equipment Details of Compressor & Pump House.................................................................. 108

15.4 Construction Methodology of Equipment at Compressor & Pump House ................... 109
15.4.1 Construction Methodology Step-I for Area-D (Compressor & Pump House) ......................109
15.4.2 Construction Methodology Step-II for Area-D (Compressor & Pump House) .....................109
15.4.3 Construction Methodology Step-III for Area-D (Compressor & Pump House) ....................113
15.4.4 Construction Methodology Step-IV for Area-D (Compressor & Pump House) ....................114
15.4.5 Construction Methodology Step-V for Area-D (Compressor & Pump House) .....................121
15.5 Revamping Methodology of Equipment at Compressor and Pump House......................... 125
16. Inner Plant Section (Area-E) Scope & Construction Methodology .................................... 134
16.1 Plot Plan Layout of Inner Plant Section ......................................................................................... 134
16.2 3D Views of Inner Plant Section ....................................................................................................... 134
16.3 Equipment Details of Inner Plant Section ..................................................................................... 135
16.4 Construction Methodology of Equipment at Inner Plant Section....................................... 135
16.4.1 Construction Methodology Step-I for Area-E (Inner Plant Section).....................................135
16.4.2 Construction Methodology Step-II for Area-E (Inner Plant Section)....................................136
16.4.3 Construction Methodology Step-III for Area-E (Inner Plant Section) ..................................142
16.5 Revamp Methodology of Equipment at Inner Plant Section .................................................... 146
17. Prilling tower ................................................................................................................................................ 147
18. East-West & North-South Pipe Racks ............................................................................................ 147
19. Electrical & Instrumentation Works Overview ............................................................................. 148
19.1 Substation.................................................................................................................................................... 148
19.2 Control Room ............................................................................................................................................. 149
19.3 DG Generator ............................................................................................................................................ 150
19.4 Transformers .............................................................................................................................................. 150
19.5 PMCC-01 Modification........................................................................................................................... 151
19.6 Both Busduct connectivity between transformer and PMCC-01 ....................................... 151
19.7 11kV Switchgear Modification ............................................................................................................ 152
19.8 3.3kV Switchgear Modification .......................................................................................................... 152
19.9 MCC GR-1 Modification ........................................................................................................................ 152
19.10 MCC GR-2 Modification ................................................................................................................ 153
19.11 Urea 1 MCC Modification (5 Nos of feeder) ........................................................................ 153

COMPANY CONTRACTOR
19.12 Excitation Panel Installation (Urea-I) ...................................................................................... 154

19.13 Excitation Panel Installation (Urea-II) ..................................................................................... 155
19.14 IRP panel ............................................................................................................................................. 155
19.15 Cabling- tray installation & cable pulling ............................................................................... 155
19.16 Earthing................................................................................................................................................. 156
19.17 Electrical Hook up ............................................................................................................................ 156
19.18 UPS......................................................................................................................................................... 156
20. Workshop & Canteen .............................................................................................................................. 157
21. Disposal of Scrap / Debris .................................................................................................................... 158
22. Final Plant Cleaning................................................................................................................................. 158
23. General .......................................................................................................................................................... 158
24. Pre-Commissioning.................................................................................................................................. 159
25. Annexures .................................................................................................................................................... 159
25.1 Annexure-1: Plot Plan Equipment layout GSFC-UREA-II Project. ................................... 159
25.2 Annexure-2: GAD Details of New Equipment. ........................................................................... 159
25.3 Annexure-3: Critical Lifting Plans ..................................................................................................... 159
25.4 Annexure-4: Constructability Supporting for Revamp Equipments. ................................ 159

COMPANY CONTRACTOR
1. Introduction
M/s. Gujarat State Fertilizers & Chemicals Ltd (GSFC), a Public Limited Company
incorporated in the State of Gujarat, India, under the Companies Act, 1956, having its
Registered Office at P.O. Fertilizer Nagar – 391750, about 10 km from Vadodara city, District
– Vadodara, Gujarat.
M/s. GSFC, is one of the leading manufacturers of Nitrogenous and Phosphatic

fertilizers as well as Petrochemical and Industrial products. The Vadodara unit of GSFC is
situated at Fertilizer Nagar. There, GSFC has Ammonia plant, synthesis gas plant, Urea
plants, Ammonium Sulphate plant, Di-ammonium Phosphate/Ammonium Sulphate
Phosphate plant, Water Soluble Fertilizer (WSF) plant, Sulphuric Acid plants and a
Phosphoric Acid plant as a part of Fertilizer complex.
M/s. GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED (GSFC)

hereinafter referred to as the “OWNER” has awarded the project “Revamping of Urea-II
Plant” to M/s. Larsen & Toubro Limited on EPC basis for Revamping of Urea Plant-II at its
existing Fertilizer Nagar complex, Vadodara, Gujarat.
2. Background
M/s. GSFC is having two Urea plants at Vadodara unit producing fertilizer
grade pilled Urea having capacity of 323 and 800 MTPD each. Urea I & II plants were
established way back in year 1967 & 1969 respectively. GSFC is operating these plants for
more than 50 years with regular repair & Maintenance. Urea Plants are engineered,
supplied, and commissioned by M/s Toyo Engineering Corporation – Japan using MTC total
recycle “C” process. The raw material Liquid Ammonia (NH3) and Carbon Dioxide (CO2)
gas is available from Ammonia Plants.
3. Project Objectives
This method statement details the sequence of work to be conducted at
GSFC project site for the “Revamping of Urea Plant-II at its existing Fertilizer Nagar complex,

COMPANY CONTRACTOR
Vadodara, Gujarat”. This Method Statement is based on the contract number: C01230029
for the “Revamping of Urea Plant-II at its existing Fertilizer Nagar complex, Vadodara,
Gujarat” to M/s. Larsen & Toubro Limited on EPC basis.
4. Project Details
LOI No. Urea-II Revamping Project/01-Dtd-25-10-2022

L&T Project No. S010601
Project Start Date 25-10-2022
Project Planned Finished
08-02-2025
Date
Total Duration 27.5 months (Including Shutdown, Commissioning & PGTR)
Shutdown Duration 34 Days
Commissioning & PGTR 1.5 Months
5. Scope of Work
The scope broadly includes, but not limited to:
 Modification, Dismantle & Erection of Equipment.
 Scope of Structure Opening for Revamp of equipment.
 Scope of Structure erection for New Erection of equipment.
 Scope of Structure for Modification of equipment.
 Scope of Civil, Electrical & Instrumentation for Revamp of Plant
6. Documents to Be Referred
1. Equipment Drawings
a. Drawing Details of all the Equipment
2. Layout and Civil drawings
a. Layout Plan and Elevation

COMPANY CONTRACTOR
7. Method of Construction/ Installation
 Following is the method statement for site construction activities for execution
activities including Equipment works.
 Before the beginning of any construction activities, it should be ensured that
the Approved Quality Control Plan, ITP, and NDT Plan are in place.
Check List:
All materials receipt inspection to be done as per the packing list. Record the
dimensions by L&T QC/Planning. Any deviations found should be immediately notified.
 Pre-Site Activities:
 Heavy Lifting & Transportation:
 Shifting of Equipment such as Reactor, Vessel, Tank, Heat exchangers,

Columns, Pump, Filters, Silencers, Ejector & miscellaneous Section with
transportation fixture at the identified location from Vendor storage points, or
any other location within the project complex to GSFC worksite.
 Dispatch of electrical, instrumentation cables, refractory material & Insulation
material.
 Mobilization of MHE for Equipment Erection/Dismantle/ Modification work.
 Mobilization of lifting tools and tackles for all the handlings.
 Preparatory Works: -
 Barricading of identified area & Safety induction of personnel involved.

 Receipt of all FIM materials at Site.
 Fabrication of modification items (internals, nozzles, and RF Pad).
 Check all the material and ensure full kit such as drawings/documents,
resources, tools & tackles for all the activities.
 Identification and placement of Equipment and connection pipes at their
respected area.
 Check Circumference, Orality, squareness, and weld edge preparation.

COMPANY CONTRACTOR
 Review of all Rigging Plans / Method Statements/Job Safety Analysis.

 Assembly of Main Material Handling Crane for erection along with Load test of
the same.
 Receipt of all the equipment to be erected at Site in Laydown area wise.
 Erection of scaffolding wherever possible.
 Site Works
Area-A, Area-B, Area-C, Area-D & Area-E will be followed for balance Shutdown
activities of equipment works at site. Separate ITP will be followed for Site
activities till commissioning for above area
8. Method of Dismantle Erection & Modification
 Prior to start of construction activities at site kindly check the follows points.
 List of major points to be ensured prior to start of work.
 Safety checks
 Statutory compliances
 Materials – Bulk and tagged.
 Approved Documents
 Work Permits
 Safety
 All Job Safety Analysis (JSA) and Task risk assessments shall be prepared
and approved in GSFC prescribed form.

COMPANY CONTRACTOR
 All necessary work permits shall be obtained from GSFC in timely manner for
activities such as hot work, confined space, heavy Lift, working at height etc.
as per GSFC HSE format.
 All work Permits shall be checked & displayed conspicuously in place before
the start of any work.
 The concerned execution engineer and safety marshal shall jointly conduct
toolbox talk before starting of any activity with respective team to ensure safe
execution the activities in timely manner.
 Setting of Project specific HSE objectives and targets for Cons & Comm.
 Ensuring implementation of Project specific HSE Plans (For eg: Ventilation
plan, Critical Lifting Plan)
 Training Matrix, Periodic HSE Training, Trade Validation / Assessment, STM
/ DTM and implementation of Motivational Programs.
 Periodic HSE Scoring / Inspection / Audit.
 Preparation of project specific HIRA, JSA & Legal register and ensuring its
compliance.
 Accident Investigation (if required).
 Permit Issuing Methodology
“No Permit No Work”
 All Job safety analysis (JSA) and risk assessment will be in approved state
before starting of any activities.
 Prior to start of work all mandatory safety protocols shall be followed.
 All hot work/ cold /height work permits, and permissions will be obtained in
advance from relevant authorities of client in accordance with client HSE
system and format.
 Appropriate methodology statements shall be submitted on obtaining,
handling & closure of all permits by L&T HSE.

COMPANY CONTRACTOR
 Single point responsibility shall be established for co-ordination of receipt of

permits from Client.
9. General Procedure for Static Equipment Erection

 Unloading and Storage
 Conduct inspection of equipment prior to shipment at site.

 Listing of instrument/MHE/tools & tackles required for equipment handling.
 Transportation and shifting of equipment from vendor’s store / storage point
to site.
 Foundation / Support Preparation
 Equipment foundation to be constructed with foundation acceptance report.

 Position, size, and level of anchor bolts embedded in into foundation shall be
check as per the latest approved drawing.
 Prior to installation of equipment on foundations that top of concrete
foundation shall be thoroughly cleaned with air, water and dried.
 Centre line with orientations need to be mark on foundation as well as
equipment as per approves drawing.
 Lifting Studies Before Erection
 Height of the boom and overall length of ropes, lifting/spreader beam (if req.),
shackle to be inspect.
 Handling plan for major / critical lift to be prepare and approved from Client.
 Crane and lifting tackles to be used for work must be certified.
 Crane operation layout is submitted and approved from Client.
 Readiness for Erection
 Centre line marking on equipment and foundation.

 Shims/Packing with marking to be prepared and kept ready.
 Correct no. of bolt and nut to be kept separate and ready.
 Inspection of no. of holes and hole dia. in base/structure of equipment
columns.

COMPANY CONTRACTOR
 Inspection of bolts and nuts.

 Selection of chain block for lifting and rigging activity.
 Welding of temporary lifting fixture to existing structure.
 Erection on Existing Structure
 Check feasibility for removal of old equipment if dismantling must be done.

 Removal of any existing beam or structure if requires for new erection with
structure sustainability check with client and safety.
 Erection of new saddle or modification of existing saddle as per approved
drawing.
 Check centre to centre distance between both saddles and its elevation as
per drawing.
 Arrangement of any lifting tools like chain pulley and slings if required.
 During Erection of Static Equipment
 Lifting of equipment as per lifting plan / procedure to be carried out.

 Placement and checking of equipment as per orientation / elevation mention
in drawing.
 Achieve the required elevation as per drawing use shim (maximum 03 layers
of shim) if required.
 Check orientation of equipment and Nozzles as per GAD.
 After Erection of Static Equipment
 Tightening of bolts, ensure availability of washers.

 Levelling and alignment of equipment.
 Final tightening of bolts.
 Cleaning of sleeves and grouting.
 Final tightening after grouting.
 Making QA plan for the activities.
 NDT on all welds/torquing bolt to be conducted.
 Performing Hydro test of the equipment at hydro test pressure specified in
existing drawing / 100 %.
 RT / UT with Local hydro testing with suitable fixture.

COMPANY CONTRACTOR
10. General Procedure for Rotary Equipment Erection

 Unloading and Storage
 Conduct inspection of equipment prior to shipment at site.

 Check and confirm all the loose material along with spares as per packing list
of each tag individually.
 Check all components physical condition along with internals also confirm
free movement of shaft.
 Prepare list MHE / tools & tackles required for equipment handling.
 Shift equipment from owners’ store / storage point to site.
 Foundation / Support Preparation
 Foundation to be constructed with foundation acceptance report.

 Position, size, and level of foundation shall be check as per the latest
approved drawing.
 Prior to installation of equipment on foundations, ensure top of concrete
foundation shall be thoroughly cleaned with air / water and should be dried
prior to handling of equipment.
 Mark centre line with orientations on foundation as well as equipment as per
approved drawing.
 Readiness for Erection
 Level of foundation (shims / packing with markings to be prepared & kept

ready) Centre line marking on equipment and foundation.
 Marking / Centre line of foundation & equipment.
 Correct no. of bolt and nut to be kept separate and ready.
 Chipping, roughing & cleaning of pockets/top of foundation.
 Acceptance of grouting materials as per specifications / Manufacturer’s
recommendations.
 Inspection of no. of holes and hole dia. in base/structure of equipment
columns to be carried out.

COMPANY CONTRACTOR
 Inspection of bolts and nuts to be carried out.

 Selection of chain block for lifting and rigging activity.
 Welding of temporary lifting fixture to existing structure.
 During Erection of Rotary Equipment
 Carrying out lifting of pump assembly as per lifting plan / procedure.

 Erection and assemble of base frame, pump, and motor if individual erection
components erection is performed.
 Placement of assembly on foundation. Perform levelling with shim plates and
wedges.
 Complete coupling, cantering and alignment of shaft.
 Place anchor in pocket and check levelling again.
 Perform partial pocket grouting.
 Perform ‘first cantering’ after the anchor is fixed. Shaft centre deflection and
inclination shall be measured at four points on the top, bottom, left and right
side of by way of turning the shaft / coupling, using dial gauge and/or
clearance gauge.
 Once master level and cantering are achieved, perform final grouting of
pockets.
 After pocket grouting is cure, perform final torquing of bolts.
 Cross check the ‘first cantering’ if dimensions are within tolerance. Perform
base from grouting to cover the space between the base and foundation.
 After base frame grouting is cured, pump is release for piping erection.
 “Second cantering”/ final alignment shall be done after all piping connections
are done. The tolerance for alignment shall be maintained as in the
manufacturer’s instruction manual.
 Once final alignment is check, disconnect all external piping connections like
suction and discharge pipes and re-check final alignment, cantering and
flange gap between pump flange to pipe flange.
 After clearance from mechanical and rotary discipline complete final box up.

COMPANY CONTRACTOR
 After Erection Works on Rotary Equipment
 Auxiliary connections to be mounted on equipment as per drawing Carrying

out lifting of pump assembly as per lifting plan / procedure.
 Boxing up of equipment & connected piping.
 Verify free rotating of shaft and any other activity to be performed.
 No load runs of motors.
 Re-coupling of motor & reconfirmation of alignment.
 Making QA plan for the activities Carrying out NDT on all welds/ torqueing.
 Performing Hydro test of the equipment at hydro test pressure specified in
existing drawing / 100 %.
 RT / UT with Local hydro testing with suitable fixture.

COMPANY CONTRACTOR
11. Plot Plan of GSFC Urea-II Plant.

 Plant layout of GSFC
 Major Section at GSFC area having plant layout
GSFC Urea II Plant can be mainly divided into 5 sections as mentioned above Area A, B, C,
D&E

COMPANY CONTRACTOR
Construction
Methodology
VACUUM EVAPORATION
SECTION
“Area-A”

COMPANY CONTRACTOR
12. Evaporation Section (Area-A) Scope and Construction Methodology
12.1 Handling Plan of Critical Equipment at Evaporation Section
Handling Plan of Critical Equipment with Boom radius
12.2 3D Views of Evaporation Section
Above figure show the equipment wise tag no and elevation of the Equipment in Area-A.

COMPANY CONTRACTOR
12.3 Civil Foundation Details of Evaporation Section
In the evaporation section (Area-A), all foundations are positioned according to

coordinates. The centreline is measured and fixed, ensuring alignment for both structural
members and equipment directly mounted on the foundation.
Civil activities are managed by the civil department, upon completion issues a
foundation release note to commence structural and equipment works.
12.4 3D Structural View of Evaporation Section
Approximately 150 MT structural erection at Evaporation section which to be erected

parallels with the erection of equipment and piping.

COMPANY CONTRACTOR
12.5 Equipment Details of Evaporation Section
Elevation
Equipment Min
SL of
Tag No Item Description Type Weight Dimension Capacity
No: Equipment
(MT) of Crane
(m)
350 MT +
Vacuum Evaporation 55.134
1 XU-X551 Package - - Hydra +
Package (Cum)
Manual
1st Stage Vacuum H 9430 X ID
2 XU-V551 Vessel 20 25.2 350 MT
Separator 3600
2nd Stage Vacuum H 9636 X ID
3 XU-V552 Vessel 18 20 350 MT
Separator 3300
Steam Condensate
H 3210 X ID
4 XU-V553 Separator of XU- Vessel 1 12.5 350 MT
950
E551B
Steam Condensate H 2700 X ID
5 XU-V554 Vessel 1 12.5 350 MT
Separator of XU-E552 650
H 2500 X ID
6 XU-V556 Buffer Tank Tank 3 1.9 350 MT
2500
XU- Process Condensate Centrifugal L 2145 X W Hydra +
7 1 0.3
P556A Pump Pump 955 Manual
XU- Process Condensate Centrifugal L 2145 X W Hydra +
8 1 0.3
P556B Pump Pump 955 Manual
Vacuum Pre-
XU- Exchanger H 5185 X ID
9 Concentrator -Bottom 17 20.6 350 MT
E551A (Shell Tube) 1390
- (Vertical)
XU- 1st Stage Evaporator- Exchanger H4748 X ID

10 11 20 350 MT
E551B Top -(Vertical) (Shell Tube) 1390
2nd Stage Evaporator Exchanger H 6119 X ID

11 XU-E552 7 18.75 350 MT
- (Vertical) (Shell Tube) 914
XU- Centrifugal L 2450 X W Hydra +
12 Urea Melt Pump 2 8.8
P552A Pump 1245 Manual
XU- Centrifugal L 2450 X W Hydra +
13 Urea Melt Pump 2 8.8
P552B Pump 1245 Manual
Internal Hydra +
14 XU-V403 New KT Tank (1) Tank - -
Weight Manual
Equipment Min
SL Item Elevation of
Tag No Weight Dimension Capacity of
No: Description Equipment (m)
(MT) Crane
Vacuum 350 MT +
55.134
1 XU-X551 Evaporation - - Hydra +
(Cum)
Package Manual
1. 1 XU-E561 Condenser 25.6 12.5 L 7200 X ID 1680
1. 2 XU-E562 Condenser 24.2 12.5 L 6708 X ID 1680
1. 3 XU-E563 Condenser 0.65 12.5 L 1970 X OD 323.8
1. 4 XU-E564 Condenser 1.1 12.5 L 4270 X OD 323,8
1. 5 XU-E565 Condenser 0.95 12.5 L 3270 X OD 323.8
1. 6 XU-J561 Ejector 0.025 12.5 L 975 X W 500
1. 7 XU-J562 Ejector 1.945 21 L 11450 X W 2127

COMPANY CONTRACTOR
Equipment Min
SL Item Elevation of
Tag No Weight Dimension Capacity of
No: Description Equipment (m)
(MT) Crane
1. 8 XU-J563 Ejector 0.066 12.5 L 1860 X W 560
1. 9 XU-J564 Ejector 0.0435 12.5 L 835 X W 500
1. 10 XU-J565 Ejector 0.0245 12.5 L 605 X W 500
1. 11 XU-V561 Scrubber 0.53 12.5 H 5748 X OD 323.8
Table indicate the equipment tag number, item description, type, scope for the Area-A.
12.6 Construction Methodology of Equipment at Evaporation Section
12.6.1 Construction Methodology Step-I for Area-A (Evaporation Section)
In the evaporation section (Area-A), all foundations are positioned

according to coordinates. The centreline is measured and fixed, ensuring alignment
for both structural members and equipment directly mounted on the foundation. Civil
activities are managed by the civil department, upon completion issues a foundation
release note to commence structural and equipment works.
To ensure proper alignment, identify the foundations and corresponding markings for
structural and equipment placement. Verify that the elevation of the structure base

COMPANY CONTRACTOR
plate matches that of the equipment base plate, ensuring consistency in size.
Measure bolt dimensions, gap distances, elevation, and orientation between
foundations.
For erection works, begin shifting structural members and equipment near the
foundation. Categorize vertical, primary, secondary, and connecting members for
efficient segregation.
12.6.2 Construction Methodology Step-II for Area-A (Evaporation Section)
 Verify the coordinates of the foundation for the Structure, Buffer Tank (XU-V556), and
Pumps (XU-556A/B).
 Begin transferring structural materials to the designated work area.
 Indicate the vertical and horizontal members for assembly.
 Commence the erection of structural column members away from the Buffer Tank
and pump area.
 Once the Buffer Tank and pumps are erected, proceed with the remaining structural
work, and erect up to a height of 8.5m.

COMPANY CONTRACTOR
1. Buffer Tank - Tag No: -XU-V556
 Verify foundation coordinates against master coordinates.

 Confirm L&T nameplate details near the erection area.
 Ensure erection commences only following equipment Inspection Release Note and
clearance of foundation / structure inspection.
 Measure Tank & Foundation bolt Pitch Circle Diameter (PCD).
 Ensure proper alignment of Nozzles during erection for smooth connection with
piping.
 Check Tank orientation and weir plate.
 Organize lifting equipment and arrange tailing crane.

 Locate Lifting and Tailing lugs on the tank.
 Coordinate Machinery Handling Equipment (MHE) for lift and erection.
 Maintain TOG elevation at EL+1300.
 Tighten all bolts connecting foundation and buffer tank.
 Provide final documentation to the QC team for inspection and approval.
 Conduct housekeeping in the area.
2. Process Condensate Pump - Tag No: -XU-P556A/B
 Ensure erection commences only following equipment IRN and clearance of

foundation/structure inspection.

COMPANY CONTRACTOR
 Utilize PNC for lifting the pump, attaching a lifting tool to the lifting lug.
 Shift both pumps close to the foundation area.
 Verify foundation and pump measurements.
 Confirm correct positioning of foundation pocket and anchor void.
 Erect the pump on the foundation, maintaining TOG elevation EL+0.450M and
auxiliary pipe slope of 4%.
 Verify the direction of rotation under no-load conditions.
 Fix the pump on foundation using the anchor bolts provided in the GAD ensuring the
alignment with foundation, insert the anchor bolts into predrilled holes and tighten
them securely to secure the pump in place.
 Tighten foundation bolts, ensuring correct hook distance to secure the pump in place.
Pump
Weight- 2.2MT
Dimension –
L 2450 X W 1245
 Check pump alignment under both no-load and load conditions.

 Maintain slope level as per drawings and utilize a shim plate for erection.
 Proceed with coupling installation, covering with an aluminium guard.

COMPANY CONTRACTOR
12.6.3 Construction Methodology Step-III for Area-A (Evaporation Section)
Total Summary up to Construction Methodology Step-III for Area-A (Evaporation Section)
 Step-I
 Foundation works
 Step-II
 Buffer Tank (XU-V556)
 Pump (XU-556A/B)
 Structure Erection up to 8.5 Meter
 Ensure the erection of structure up to 8.5 meter and foundations are ready for the
erections of pumps XU-P552A/B.
 Parallels transfer the structural materials to the designated work area.
 Commence the erection of structural members away from the equipment area.
 Once the Pumps are erected, proceed with the remaining structural work, and erect
up to a height of 12.5m.
 Steam Condensate Separator (XU-V554) of 2nd Stage Evaporator to erected next.

COMPANY CONTRACTOR
3. Urea Melt Pump - Tag No: -XU-P552A/B

foundation / structure inspection.
 Use a crane and lifting tool with attached lifting lug to lift the pump.
 Shift both pumps near the structure area at elevation EL+8.5M.
 Verify dimensions of structure and pump for bolting.
 Confirm the direction of rotation under no-load conditions.
 Ensure correct placement of structure hole slot and anchor.
Pump
Weight- 1.2MT
Dimension –
L 2450 X W 1245
 Erect the pump on the foundation, maintaining elevation EL+8.50M and auxiliary pipe
slope of 16.66%.
 Design structure for anchor bolt and provide anchor bolt details.
 Check pump alignment under both no-load and load conditions.
 Maintain slope level as per drawing, using shim plate for erection.
 Install coupling after master check, covering it with an aluminium guard.

COMPANY CONTRACTOR
4. Steam Condensate Separator (XU-V554) of 2 nd stage evaporator (XU-E552)
 Move the Steam Condenser Separator and all necessary materials closer to the
crane area.
 Commence erection only after equipment IRN and clearance of foundation/structure
inspection.
 Verify fixed and sliding saddle directions and measure the dimensions of attached
holes (2 in total).
Weight- 0.5 MT
Dimension –
H 2700 X ID 650
 Check structure coordinates and condenser for bolting alignment.

 Arrange a tailing crane for equipment transportation.
 Lift the Condenser using a Crane ensuring proper attachment of lifting tools to lifting
lugs according to the lifting plan.
 Erect the Steam Condensate Separator on the foundation, maintaining elevation
EL+13.6M.
 Ensure correct positioning of structure holes, slots, and anchors.
 Tighten foundation bolts according to the provided drawings.
 Maintain the elevation level of the Steam Condensate Separator.
 Proceed with installation and bolt tightening in the saddle after a master check.

COMPANY CONTRACTOR
Structure Erection:
 Erect structure columns up to EL+12.5-meter elevation.

 Begin erection of connection members between columns and beams.
Above figure shows the structure erection at an elevation of EL+12.5 Meter
 Tighten bolts and verify vertical alignment of columns.

 Obtain QC clearance after completing alignment reports.
 Start erection of connection members such as beams, brackets, and bracing.
 Complete structure erection up to EL+12.5, pause east side platform work, and
continue west side structure erection.
 Ensure all connection members on the east side are finished before commencing
equipment erection for Step IV.
12.6.4 Construction Methodology Step-IV for Area-A (Evaporation Section)
Total Summary up to Construction Methodology Step-IV for Area-A (Evaporation Section)

 Step-I
 Foundation works.

COMPANY CONTRACTOR
 Step-II
 Step-III
 Urea Melt Pump - Tag No: -XU-P552A/B
 Structure erection up to EL+12.5 Meter
 Steam Condensate Separator XU-V554
5. VEP- Condensers XU-E561/ XU-E562
 Shifting of Condenser with all material near to crane area for erection.
 Check the fixed and sliding saddle direction and measure the dimension (4-nos) hole
is attached.
 Measurement checks of Structure co-ordinate and condenser for bolting fixing.

COMPANY CONTRACTOR
 Lifting of Condenser by Crane make sure lifting tool attached with lifting lug as basis
of lifting plan.
Weight- 24.2 MT
Dimension –
L 6708 X ID 1680
 Erection of condenser on foundation maintain elevation EL+14M.

 Make sure the structure hole slot and anchor are correct location.
 Structure design for Anchor bolt and anchor bolt details.
 Tightening the foundation bolt maintain.
 Maintain the level of condenser.
 After master check, then we go for installation tightening of bolt in saddle.
 Housekeeping the area.
6. VEP- Condenser XU-E563/ XU-E564 & XU-E565
 Position the Condenser and all materials in proximity to the crane area for erection.
 Verify the Name plate of VEP- Condenser XU-E563/ XU-E564 /& XU-E565.
 Confirm the dimensions of the Structure and Condenser for bolting alignment.
 Lift the Condenser using the Crane, ensuring the lifting tool is securely attached to
the lifting lug as per the lifting plan.

COMPANY CONTRACTOR
 Install the condenser onto the structure, maintaining elevation as indicated in the
drawing.
 Verify the correct positioning of structure holes, slots, and anchors.
 Securely tighten the foundation bolts.
 Ensure the levelness of each condenser.
 Proceed with bolt tightening in the fixed and sliding saddles after the master check.
 Perform area clean-up and housekeeping.
7. VEP- Ejector XU-J561/XU-J563/ XU-J564 & XU-J565

 Verify the Name plate of VEP-Ejector XU-J561/XU-J562/XU-J563/XU-J564 & XU-
J565.
 Validate the measurement of Structure Co-ordinates and ejector alignment for
smooth connecting of flanges.
 Relocate the ejector to the designated erection area.
 Erect the ejector along with piping components according to the provided drawings.
 Ensure the orientation of the ejector aligns with the drawing specifications.
 Securely tighten bolts with piping flanges

COMPANY CONTRACTOR
 Confirm the elevation of the ejector.
 Following a master check, proceed with bolt tightening.

 Perform housekeeping in the area.
8. Steam Condensate Separator of XU-E551B - Tag No: -XU-V553
 Move the Condensate Separator closer to the crane area for erection.

COMPANY CONTRACTOR
Weight- 1.3 MT
Dimension –
H 3210 X ID 950
 Verify the direction of fixed and sliding saddles and measure the dimensions of
attached holes (2 each).
 Check the coordinates of the structure and condenser for bolt fixation.
 Arrange a tailing crane to assist with equipment handling.
 Lift the Condenser using a crane ensuring the lifting tool is properly attached to the
lifting lug according to the lifting plan.
 Install the Steam Condensate Separator on the foundation at an elevation of
EL+13.6M.
 Ensure correct placement of structure holes, slots, and anchors.
 Tighten foundation bolts according to the drawing specifications.
 Maintain the elevation level of the Steam Condensate Separator.
 After a thorough check, proceed with the installation and tightening of bolts in the
saddle.
9. 2nd Stage Evaporator - (Vertical) - Tag No: -XU-E552
 Move the 2nd Stage Evaporator with associated materials closer to crane area.
 Verify the nameplate of the 2nd Stage Evaporator.

COMPANY CONTRACTOR
Weight- 18.9 MT
Dimension –
H 9636 X ID 3300

 Inspect the saddle direction and measure the dimensions of the attached holes (2
nos.).
 Verify the measurements of the structure coordinates and the condenser for bolting
fixation.
 Position the tailing MHE for tailing the 2nd Stage Evaporator.
 Lift the Condenser using a crane, ensuring that the lifting tool is attached to the lifting
lug according to the lifting plan.
 Erect the 2nd Stage Evaporator vertically on the structure, maintaining elevation
EL+14M.
 Confirm the correct location of the structure hole slots and anchors.
 Check the dimensions of the spring support before tightening the foundation bolts.
 Maintain the vertical level of the 2nd Stage Evaporator.
 After master alignment check, proceed with tightening the bolts with support.

COMPANY CONTRACTOR
12.6.5 Construction Methodology Step-V for Area-A (Evaporation Section)
Total Summary up to Construction Methodology Step-V for Area-A (Evaporation Section)
 Step-I
 Step-II
 Step-III
 Step-IV
 VEP- Condenser XU-E561/ XU-E562
 VEP- Condenser XU-E563/ XU-E564 & XU-E565
 VEP- Ejector XU-J561/XU-J563/ XU-J564 & XU-J565
 2nd Stage Evaporator - (Vertical) XU-E552

COMPANY CONTRACTOR
Structure Erection:
 Erect structures up to a 20-meter elevation.

 Begin erecting connection members between columns and beams in a strategic
manner.
 Initiate the erection of connecting members such as beams, brackets, and braces.
 Ensure the bolts are tightened and verify the vertical alignment of columns.
 Finish installing all connecting members and securely tighten them.
 Obtain QC clearance for alignment upon completion.
10. Vacuum Preconcentrate-Bottom - (Vertical) - Tag No: -XU-E551A/B
 Move Vacuum Preconcentrate XU-E551A closer to the crane area.

 Verify the nameplate of Vacuum Preconcentrate XU-E551A.
 Begin erection only after equipment IRN verification and foundation/structure
inspection clearance.
 Check the orientation of the saddle and measure the dimensions of the attached
holes (2nos).
 Verify the structure coordinates and condenser for bolting.

 Position MHE for tailing Vacuum Preconcentrate XU-E551A.
 Lift condenser using crane, ensuring lifting tool is attached to lifting lug as per plan.
 Erect Vacuum Preconcentrate XU-E551A structure maintaining elevation EL+20.

COMPANY CONTRACTOR
 Confirm correct placement of structure holes and anchors.

 Check dimensions of spring supports (4nos) before tightening foundation bolts.
 Maintain level of Vacuum Preconcentrate XU-E551A.
 Perform master alignment check before tightening installation bolts.
 Repeat steps for Vacuum Preconcentrate XU-E551B after XU-E551A erection.
 Verify PCD between Vacuum Preconcentrate A & B.
 Place nuts on bolts and check vertical alignment before tightening.
 Begin bolt tightening, ensuring vertical alignment.
 Perform area housekeeping.
11. VEP- Scrubber XU-V561
 Move the Scrubber closer to the crane area along with all materials.
 Inspect the Name plate of Scrubber XU-V561.
 Commence erection only after equipment IRN verification and clearance of
 Lift the Scrubber using the Crane, ensuring the lifting tool is attached to the lifting lug
according to the lifting plan.
 Erect the scrubber on the structure while maintaining slope and support as per the
drawing.
 Ensure the scrubber support holes align and anchor with the top structure.
 Tighten the support bolts securely.
 Proceed with tightening work after the master check.
 Perform housekeeping.

COMPANY CONTRACTOR
12. 1st Stage Vacuum Separator - Tag No: -XU-V552
 Move the 1st Stage Vacuum Separator closer to the crane area.
 Verify the nameplate of the 1st Stage Vacuum Separator.
 Verify the direction of fixed and sliding saddles and measure the dimensions of
attached holes.
H 9636 X ID
3300
Weight-18.9MT
 Check the alignment of the structure coordinates with the 1st Stage Vacuum
Separator for bolt fixing.
 Use a crane to lift the 1st Stage Vacuum Separator, ensuring proper attachment of
lifting tools to lifting lugs as per the lifting plan.
 Install the 1st Stage Vacuum Separator on the foundation at elevation EL+20M.
 Confirm correct placement of structure holes and anchors.
 Ensure structural design compliance for anchor bolts and provide bolt details.
 Tighten foundation bolts as required.
 Maintain the level of the condenser.
 After thorough inspection, proceed with tightening bolts in the saddle.

COMPANY CONTRACTOR
12.6.6 Construction Methodology Step-VI for Area-A (Evaporation Section)
Total Summary up to Constructability Step-VI for Area-A (Evaporation Section)
 Step-I
 Step-II
 Step-III
 Step-IV

COMPANY CONTRACTOR

 Complete Structure erection above EL+12.5 Meter to 20 Meter
 Step-V
 1st Stage Vacuum Separator (XU-V552)
 VEP- Scrubber XU-V561
 Vacuum Preconcentrate-Bottom - (Vertical) (XU-E551A/B)
 Complete the balance structure erection.
13. Ejector XU-J562
 Move the ejector closer to the crane area.

 Verify the nameplate of Ejector XU-J562.
 Measure the slope of the structure and ejector and plan lift accordingly.
 Lift the ejector using the crane, ensuring the lifting tool is attached to the lifting lug
according to the lifting plan.
 Install the ejector on the structure, maintaining slope and support as per the drawing.
 Ensure the ejector support holes align and anchor with the top structure.

COMPANY CONTRACTOR
 Tighten the support bolts.

 Conduct a final check before proceeding with tightening work.
14. 2nd Stage Vacuum Separator - Tag No: -XU-V551
 Move the 2nd Stage Vacuum Separator closer to the crane area.
 Verify the Name plate of the 2nd Stage Vacuum Separator.
H 9636 X ID 3300
Weight-18.9MT

 Check the direction of fixed and sliding saddles and measure the dimensions of the
attached holes (4 in total).
 Verify the coordinates of the structure and condenser for bolting.
 Lift the 2nd Stage Vacuum Separator using a crane, ensuring the lifting tool is
attached to the lifting lug according to the lifting plan.
 Install the condenser on the foundation at an elevation of EL+25M.
 Confirm the correct location of structure holes and anchors.
 Design the structure for anchor bolts and provide anchor bolt details.
 Maintain tightness of foundation bolts.
 After the master check, proceed with installation and tightening of bolts in the saddle.

COMPANY CONTRACTOR

12.6.7 Construction Methodology Step-VII for Area-A (Evaporation Section)
Total Summary of Constructability for Area-A (Evaporation Section)

 Step-I
 Step-II
 Step-III
 Step-IV

COMPANY CONTRACTOR

 Complete Structure erection above EL+12.5 Meter to 20 Meter
 Step-V
 1st Stage Vacuum Separator - Tag No: -XU-V552
 VEP- Scrubber XU-V561
 Vacuum Preconcentrate-Bottom - (Vertical) - Tag No: -XU-E551A/B
 Complete the balance structure erection.
 Step-VI
 Ejector (XU-J562)
 1st Stage Vacuum Separator (XU-V551)
 Complete the balance Structural Erection.
Note: Piping, Electrical, and Instrumentation activities should be done simultaneously with
equipment and structural erection.
12.7 Revamp Methodology of Equipment at Evaporation Section
1. XU-V403 New KT Tank (1) – Revamp
 Ensure all necessary equipment, tools, and safety measures are in place.
 Determine the tank’s location, piping layout, and support structure based on system
requirements and specifications.
 Commence maintenance activities only after equipment IRN and clearance of
operation team.
 Draining & Blinding of KT Tank as per Blind list.
 Manway opening and applying ventilation.
 Manway Entry and preliminary inspection to be done.
 Ensure all necessary equipment, tools, and safety measures are in place. Review the
plans and ensure the work area is clear and safe.
 All nozzles 2" and below shall be suitably supported with 3 stiffeners spaced at 120°.

COMPANY CONTRACTOR
 Two inlet nozzles to be provided at KT Tank N10 & N11 (3”x150#) for accommodating
Urea melt inlet from XU-P552 A/B (Prilling Tower Urea II)
 Regular maintenance activities to be performed and ensure good working condition.
 Arranging necessary inspection and testing & completing works in all respects as per
drawings/ specifications and instruction.
 Once installation and testing are complete, De-blinding to be performed and KT Tank
to be commissioned.
N10 & N11

COMPANY CONTRACTOR
12.8 3D Piping View of Evaporation Section
XV-40302
XU-J561
XU-J565
XV-40312
XU-V551 XU-J564
XU-V552
XU-X551
XU-P556 A/B
XU-V556
XU-P552 A/B
XU-V403
Approximately 22,000 IM of piping erection at Evaporation section which to be erected

parallels with the erection of equipment and structure.

COMPANY CONTRACTOR
Construction
Methodology
WASTEWATER
TREATMENT SECTION
“Area-B”

COMPANY CONTRACTOR
13. WWT Section (Area-B) Scope & Construction Methodology

13.1 Handling Plan of Critical Equipment at WWT Section
Above figures show the crane position and Equipment.
13.2 3D Views of Waste Water Treatment Section
3D modelling snapshot indicate the all equipment with their location in WWT section (Area-B)

COMPANY CONTRACTOR
13.3 Civil Foundation Details of Wastewater Treatment Section

In the Wastewater Treatment Section (Area-B), all foundations are positioned
according to coordinates. The centreline is measured and fixed, ensuring alignment for both
structural members and equipment directly mounted on the foundation.
Civil activities are managed by the civil department, upon completion issues a foundation
13.4 3D Structural View of Wastewater Treatment Section
Approximately 100 MT structural erection at Wastewater Treatment Section which to be

erected parallels with the erection of equipment and piping.

COMPANY CONTRACTOR
13.5 Equipment Details of Wastewater Treatment Section
Elevation
SL Equipmen Min
of Dimensio
No Tag No Item Description Type t Weight Capacity
Equipmen n
: (MT) of Crane
t (m)
H 27200 X
1 XU-R851 Hydrolyzer Reactor 42 1.3 350 MT
ID 1650
H 33270 X
2 XU-V851 Desorber Column 38 1.3 350 MT
ID 1400
WWT Feed Exchanger H 890 X W Hydra +
3 XU-E852 0.5 0.45
Preheater (Plate type) 320 Manual
Treated Water
Exchanger L 6309 X
4 XU-E853 Final Cooler - 5 1.45 350 MT
(Shell Tube) ID 660
(Horizontal)
Hydrolyzer Exchanger H 962 X W Hydra +
5 XU-E851 3 0.45
Preheater (Plate type) 777 Manual
XU- Hydrolyzer Feed Centrifugal L 3350 X Hydra +
6 4 0.45
P851A Pump Pump W 1750 Manual
XU- Hydrolyzer Feed Centrifugal L 3350 X Hydra +
7 4 0.45
P851B Pump Pump W 1750 Manual
XU- Treated Centrifugal L 2145 X Hydra +
8 1 0.45
P853A Condensate Pump Pump W 905 Manual
XU- Treated Centrifugal L 2145 X Hydra +
9 1 0.45
P853B Condensate Pump Pump W 905 Manual
Ammonia H 5373 X
10 XU-V550 Column 5 12.5 350 MT
Recovery Tower ID700
H 3545 X
LLP Steam
11 XU-S901 Silencer 1 8.5 ID 898 X 350 MT
Silencer
W 1215
H 2357 X
12 XU-S902 Silencer HPSS Silencer 1 8.5 ID 1049 X 350 MT
W 1365
13.6 Construction Methodology of Equipment at WWT Section
13.6.1 Construction Methodology Step-I for Area-B (WWT Section)
 In the Wastewater Treatment section (Area-B), all foundations are positioned

according to coordinates. The centreline is measured and fixed, ensuring alignment
for both structural members and equipment directly mounted on the foundation. Civil
activities are managed by the civil department, upon completion issues a foundation
 To ensure proper alignment, identify the foundations and corresponding markings for
structural and equipment placement. Verify that the elevation of the structure base
plate matches that of the equipment base plate, ensuring consistency in size.
Measure bolt dimensions, gap distances, elevation, and orientation between
foundations.

COMPANY CONTRACTOR
 For erection works, begin shifting structural members and equipment near the
foundation. Categorize vertical, primary, secondary, and connecting members for
efficient segregation.
13.6.2 Construction Methodology Step-II for Area-B (WWT Section)
 Verify the coordinates of the foundation for the Desorber (XU-V851) and Hydrolyzer
(XU-R851).

COMPANY CONTRACTOR
 Since the Desorber is coming in between the Structure and Hydrolyser, its
recemented to go with the installation of Desorber first and then the Hydrolyser.
 Simultaneously transfer structural materials to the designated work area.
 Erect independent structure concurrently with ongoing equipment installation
activities, ensuring minimal disruption to the overall process.
1. XU-V851 Desorber – Erection
 Determine the Desorber’ s foundation coordinates against master coordinate, piping
layout, and support structure based on system requirements and specifications.
Trunnion
Tailing
Lug
 Locate Lifting and Tailing lugs on the Hydrolyzer.

COMPANY CONTRACTOR

 Use cranes to hoist the assembled section into the place in foundation. Ensure proper
alignment and connection of each section.
 Assemble the Desorber component at the required height, following the manufactures
instruction and engineering drawings.
 Secure the column in place using bolts, clamps, or other fastening methods to ensure
stability and structural integrity.
 Installing internal components such as trays, packing or other internals required for
the desorption process.
 Connect the column to the appropriate inlet and outlet pipes, valves, and fittings.
Ensure tight seals and proper alignment to prevent leak.
 Install necessary instruments such as pressure gauge or flow meters and connect
them to the control system for monitoring and regulations.
 Once installation and testing are complete, commission the Desorber column,
ensuring all components are working together seamlessly to achieve the desired
results.
2. XU-R851 Hydrolyser – Erection
 Determine the Hydrolyser’ s foundation coordinates against master coordinate, piping
 Locate Lifting and Tailing lugs on the Hydrolyser.

COMPANY CONTRACTOR
 Assemble the reactor component at the required height, following the manufactures
 Secure the reactor in place using bolts, clamps, or other fastening methods to ensure
 Connect the Hydrolyser to the appropriate inlet and outlet pipes, valves, and fittings.
 Once installation and testing are complete, commission the Hydrolyzer, ensuring all
components are working together seamlessly to achieve the desired results.
13.6.3 Construction Methodology Step-III for Area-B (WWT Section)
Total Summary up to Construction Methodology Step-III for Area-B (WWT Section)

 Step-I
 Step-II
 Desorber (XU-V851)

COMPANY CONTRACTOR
 Hydrolyzer (XU-R851)
 Erection of independent structures
 Verify the coordinates of the foundation for the Pumps (XU-P851A/B & XU- P853A/B)
and Plate type Heat Exchangers (XU-E851 & XU-E852) and proceed with erection.
 These equipments is to be installed at ground level directly to foundation and will
remain accessible for installation in later phases as well.
 Erect structure concurrently with ongoing equipment installation activities, ensuring
minimal disruption to the overall process.
3. XU-E851 Hydrolyzer Preheater – Erection
 Determine the Exchanger’ s foundation coordinates against master coordinate, piping

COMPANY CONTRACTOR
 Use cranes or lifting equipment to hoist the assembled section into the place in
foundation. Ensure proper alignment and connection of each section.
 Ensure that the heat exchanger is properly aligned which is crucial for optimal
performance and efficiency.
 Install any necessary support structures to stabilize the heat exchanger and ensure it
remains securely in place once operational.
 Connect the piping necessary to supply and remove the fluids or gases that will be
heated or cooled by exchanger.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the Plate type Heat
Exchanger, ensuring all components are working together seamlessly to achieve the
desired results.
 Conduct Housekeeping in the area.
4. XU-E852 WWT Feed Preheater – Erection
 Ensure that the heat exchanger is properly aligned which is crucial for optimal
performance and efficiency.
XU-E852
XU-E852

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the Plate type Heat
desired results.
 Conduct Housekeeping in the area.
5. XU-P851A/B Hydrolyser Feed Pump – Erection
 layout, and support structure based on system requirements and specifications.
 Use cranes/hydra or lifting equipment to hoist the assembled section into the place in
auxiliary pipe slope of 16.6%.

COMPANY CONTRACTOR
 Position the pump on the foundation and secure it in place using anchor bolts or other
appropriate methods.
 Determine the Pump’ s foundation coordinates against master coordinate, piping.
 Connect the pump inlet and outlet to the process piping system, ensuring proper
alignment, support, and sealing to prevent leaks.
 Install and connect the pump motor to the power supply, following electrical safety
guidelines and regulations.
 Check the alignment of the pump shaft and motor coupling and perform internal testing
to verify proper operation and functionality under both load and no-load conditions.
 Once installation and testing are complete, commission the Hydrolyzer Feed Pump,
results.

COMPANY CONTRACTOR
6. XU-P853A/B Treated Condensate Pump – Erection
 Determine the Pump’ s foundation coordinates against master coordinate, piping

auxiliary pipe slope of 16.6%.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the Treated Condensate
Pump, ensuring all components are working together seamlessly to achieve the
desired results.
13.6.4 Construction Methodology Step-IV for Area-B (WWT Section)
Total Summary up to Construction Methodology Step-IV for Area-B (WWT Section)
 Step-I

COMPANY CONTRACTOR
 Step-II
 Step-III
 Hydrolyzer Preheater (XU-E851)
 WWT Feed Preheater (XU-E852)
 Hydrolyzer Feed Pumps (XU-P851A/B)
 Treated Condensate Pumps (XU-P853A/B)
 Verify the coordinates of the foundation for the Heat Exchanger (XU-E853) and erect
it.
 Indicate the vertical and horizontal members for easy identification while assembly.
 Erect structure concurrently with ongoing equipment installation activities, ensuring
minimal disruption to the overall process.
7. XU-E853 Treated Water Final Cooler -(Horizontal) – Erection

COMPANY CONTRACTOR
 Assemble the various component of the heat exchanger according to the
manufactures instructions which include shell, tubes, baffles, headers, and other
internal elements.
 Ensure that the heat exchanger is properly aligned horizontally which is crucial for
optimal performance and efficiency.
 Once installation and testing are complete, commission the Horizontal Heat
desired results.
13.6.5 Construction Methodology Step-V for Area-B (WWT Section)
Total Summary up to Construction Methodology Step-IV for Area-B (WWT Section)
 Step-I
 Step-II
 Step-III

COMPANY CONTRACTOR

 Step-IV
 Treated Water Final Cooler (XU-E853)
 Complete the structure erection up to the height of 12.5 Meter.

 Verify the coordinates of the Ammonia Recovery tower (XU-V550) and silencers (XU-
S901 & XU-S902) and erect them.
 Simultaneously transfer the balance structural materials to the designated work area.
 Indicate the vertical and horizontal members for easy identification while assembly.
 Complete the balance structure erection.
8. XU-V550 Ammonia Recovery Tower – Erection

COMPANY CONTRACTOR
 Determine the Column’ s foundation coordinates against master coordinate, piping

 Assemble the column component at the required height, following the manufactures
 Secure the column in place using bolts, clamps, or other fastening methods to ensure
 Installing internal components such as trays, packing or other internals required for
the ammonia recovery.
 Connect the column to the appropriate inlet and outlet pipes, valves, and fittings.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the Ammonia Recovery
Column, ensuring all components are working together seamlessly to achieve the
desired results.
9. XU-S901 LLP Steam Silencer – Erection
 Determine the Silencer’ s foundation coordinates against master coordinate, piping
 Ensure the fabrication has been done according to the design specifications and
insulation materials inside the silencers are placed properly to minimize noise
emissions and protect against corrosion.

COMPANY CONTRACTOR
 Position the silencer in its designated location with the urea plant, ensuring proper
alignment and connection to the ductwork or exhaust system.
 Once installation and testing are complete, commission the silencer, ensuring all
10. XU-S902 Silencer HPSS– Erection
 Determine the Silencer’ s foundation coordinates against master coordinate, piping

COMPANY CONTRACTOR
13.6.6 Construction Methodology Step-V for Area-B (WWT Section)
Total Summary of Construction Methodology for Area-B (WWT Section)
 Step-I
 Step-II

COMPANY CONTRACTOR
 Step-III
 Step-IV
 Treated Water Final Cooler (XU-E853)
 Step-V
 Complete Balance Structure Erection
 Ammonia Recovery Tower (XU-V550)
 Silencers (XU-S901 & XU-S902)

COMPANY CONTRACTOR
13.7 3D Piping View of Wastewater Treatment Section
XU-V851 XU-R851
XU-S902 XU-S901
XU-P851A/B
Approximately 9,000 IM of piping erection at WWT section which to be erected parallelly with
the erection of equipment and structure.
Note: Piping Electrical, and E&I activities should be done simultaneously with equipment and
structural erection.

COMPANY CONTRACTOR
Construction
Methodology
HP SYNTHESIS SECTION
“Area-C”

COMPANY CONTRACTOR
14. HPS section (Area-C) Scope and Construction Methodology
14.1 Handling Plan of Critical Equipment at HPS Section
Plot Plan for HPS Section
14.2 3D Views of HP Synthesis Section
Positioning of Equipments at HPS Section

COMPANY CONTRACTOR
14.3 Civil Foundation Details of HP Synthesis Section

In the HP Synthesis Section (Area-C), all foundations are positioned according
to coordinates. The centreline is measured and fixed, ensuring alignment for both structural
members and equipment directly mounted on the foundation.
Civil activities are managed by the civil department, upon completion issues a foundation
14.4 3D Structural View of HP Synthesis Section
Approximately 150 MT structural erection at HP Synthesis Section which to be erected

parallelly with the erection of equipment and piping.

COMPANY CONTRACTOR
14.5 Equipment Details of HP Synthesis Section
Elevation
Equipment Min
SL Item of
Tag No Type Weight Dimension Capacity
No: Description Equipment
(MT) of Crane
(m)
HP Stripper Urea Grade H 11974 X
1 XU-E151 58 15.5 400 MT
(Vertical) Exchangers ID 1281
1st HP
Carbamate Urea Grade L 11933 X ID
2 XU-E152 45 7 400 MT
Condenser Exchangers 2200
(Horizontal)
2nd HP
Carbamate Urea Grade L 11491 X ID
3 XU-E153 26 2 400 MT
Condenser Exchangers 1700
(Horizontal)
HP Stripper
L 4370 X ID
4 XU-V154 Saturator Vessel 7 1 400 MT
1500
(Horizontal)
Ammonia Exchanger
H 6032 X ID
5 XU-E252 Preheater - (Shell 11 8.1 400 MT
700
(Vertical) Tube)
Steam
Condensate H 2520 X ID
6 XU-V251 Vessel 3 2.5 400 MT
Separator of 1200
XU-E201A
HP Flooding L 2500 X W Hydra +
7 XU-P103C Pump 2 0.45
Pump 900 Manual
HP
Internal Hydra +
8 XU-V201 Decomposer Vessel - -
Weight Manual
(1)
Cooler for HP Internal Hydra +
9 XU-E501 Exchanger - -
Absorber (1) Weight Manual
Reboiler for
HP
Urea Grade
10 XU-E201B Decomposer 15
Exchangers
(Top)
(Vertical) 0.5 X (H
5.785 8718) X ID 400 MT
Reboiler for 1300
HP
Urea Grade
11 XU-E201A Decomposer 15
Exchangers
(Bot.)
(Vertical)
H 22500 X
12 XU-R101N 2nd Reactor Reactor 70 9 400 MT
ID 1500
L 1807 X W Hydra +
13 XU-J151 HP Ejector Ejector 1 0.5
750 Manual
HP Carbamate H 5479 X ID
14 XU-V151 Vessel 10 20 400 MT
Separator 1200
Blow Down H 5120 X ID
15 XU-V852 Vessel 7 4.5 400 MT
Vessel 2700
HP Carbamate L 1050 X W
16 XU-X151 Package 0.1 10.65 400 MT
Mixer 700

COMPANY CONTRACTOR
Elevation
Equipment Min
SL Item of
Tag No Type Weight Dimension Capacity
No: Description Equipment
(MT) of Crane
(m)
Internal Hydra +
17 XU-R102 1st Reactor Reactor - -
Weight Manual
Steam
Internal Hydra +
18 XU-V205 Condensate Tank - -
Weight Manual
Tank
Rack and
19 XU-LIFT Elevator <10 - - -
Pinion Elevator
14.6 Construction Methodology of Equipment at HP Synthesis Section
14.6.1 Construction Methodology Step-I for Area-C (HPS Section)
In the HP Synthesis Section (Area-C), all foundations are positioned according to

coordinates. The centreline is measured and fixed, ensuring alignment for both structural
members and equipment directly mounted on the foundation. Civil activities are managed
by the civil department, upon completion issues a foundation release note to commence
structural and equipment works.
structural and equipment placement. Verify that the elevation of the structure base plate
matches that of the equipment base plate, ensuring consistency in size. Measure bolt
dimensions, gap distances, elevation, and orientation between foundations.

COMPANY CONTRACTOR
For erection works, begin shifting structural members and equipment near the foundation.
Categorize vertical, primary, secondary, and connecting members for efficient segregation.
14.6.2 Construction Methodology Step-II for Area-C (HPS Section)
 C section has been divided into C1 and C2 for more clarity.

 Verify the coordinates of the foundation for the Steam Condensate Separator (XU-
V251) and HP Flooding Pump (XU-P103) and erect them which can be done in later
in C1 Section.
 These equipment’s is to be installed at ground level directly to foundation and will

remain accessible for installation in later phases as well.
 Indicate the vertical and horizontal members for easy assembly.
 Erect independent structure concurrently with ongoing equipment installation
activities, ensuring minimal disruption to the overall process and erect up to a level
of 6.5 meter in C2 as well as C1 Sections.
 Verify the coordinates of Blow Down Vessel (XU-V852) and the Ejector (XU-J151)
and erect them. Since the ejector is compact and comes with piping it can be erected
in later phase also.

COMPANY CONTRACTOR
 Verify the coordinates and erect HP Stripper Saturator (XU-V154) and 2nd HP
Carbamate Condenser (XU-E153).
1. XU-V251 Steam Condensate Separator of XU-E201A – Erection
 Determine the Condensate Separator’ s foundation coordinates against master
coordinate, piping layout, and support structure based on system requirements and
specifications.
is attached.
 Measurement checks of Structure co-ordinate and HP stripper saturator for bolting

fixing
 Lifting of Steam Condensate Separator by Crane make sure lifting tool attached with
lifting lug as basis of lifting plan.

COMPANY CONTRACTOR
 Erection of Steam Condensate Separator on foundation maintain elevation EL+2.5M.

 Maintain the level of Steam Condensate Separator.
 Once installation and testing are complete, commission the Steam Condensate
Separator, ensuring all components are working together seamlessly to achieve the
desired results.
 Housekeeping the area.
2. XU-P103C HP Flooding Pump – Erection

COMPANY CONTRACTOR

 Once installation and testing are complete, commission the HP Flooding Pump,
results.
3. XU-J151 HP Ejector – Erection

COMPANY CONTRACTOR
 Determine the HP Ejectors coordinates against master coordinate, piping layout, and
support structure based on system requirements and specifications.
 Assemble the various components of ejector, including the motive steam nozzle,
diffuser, suction, and discharge connections and any ancillary equipment.
 Use crane/hydra or lifting equipment to hoist the assembled section into the place in
 Connect the ejector to the relevant piping system, including steam supply lines,
suction lines, and discharge lines.
 Once installation and testing are complete, commission the HP Ejector, ensuring all

COMPANY CONTRACTOR
4. XU-V852 Blow Down Vessel – Erection
 Determine the Blow Down vessels coordinates against master coordinate, piping
is attached.
 Measurement checks of Structure co-ordinate and Blow down Vessel for bolting fixing.
 Lifting of Blow down Vessel by Crane make sure lifting tool attached with lifting lug as
basis of lifting plan.
 Erection of Blow down Vessel on foundation maintain elevation EL+4.5M.


COMPANY CONTRACTOR

 Maintain the level of Blow down Vessel.
 Once installation and testing are complete, commission the HP Ejector, ensuring all
5. XU-V154 HP Stripper Saturator (Horizontal) – Erection
 Determine the HP Stripper Saturator coordinates against master coordinate, piping
is attached.
 Measurement checks of Structure co-ordinate and HP stripper saturator for bolting

fixing
 Lifting of HP stripper saturator by Crane make sure lifting tool attached with lifting lug
as basis of lifting plan.

COMPANY CONTRACTOR
 Erection of HP stripper saturator on foundation maintain elevation EL+1M.

 Maintain the level of HP stripper saturator.
 Once installation and testing are complete, commission the HP Stripper Saturator,
results.
6. XU-E153 2nd HP Carbamate Condenser (Horizontal) – Erection
 Determine the HP Carbamate Condenser coordinates against master coordinate,
piping layout, and support structure based on system requirements and specifications.

COMPANY CONTRACTOR
is attached.
 Measurement checks of Structure co-ordinate and HP Carbamate Condenser for
bolting fixing.
 Lifting of HP Carbamate Condenser by Crane make sure lifting tool attached with
 Erection of HP Carbamate Condenser on foundation maintain elevation EL+2M.
 Tightening the foundation bolt maintain as per drawing.
 Maintain the Elevation level of HP Carbamate Condenser.
 Once installation and testing are complete, commission the HP Carbamate
Condenser, ensuring all components are working together seamlessly to achieve the
desired results.
14.6.3 Construction Methodology Step-III for Area-C (HPS Section)

COMPANY CONTRACTOR
Total Summary up to Construction Methodology Step-III for Area-C (HPS Section)
 Step-I
 Step-II
 Steam Condensate Separator of XU-E201A (XU-251)
 HP Flooding Pump (XU-P103)
 Erection of structure up to 6.5 Meter
 Blow Down Vessel (XU-V852)
 HP Ejector (XU-J151)
 HP Stripper Saturator (XU-V154)
 2nd HP Carbamate Condenser (XU-V153)
 Structure to be erected up to a height of 17 Meter in C2 Section, where the seating of
XU-R101N, 2nd Reactor is coming.
 Verify the coordinates and erect the 2nd Reactor (XU-R101N).
7. XU-R101N 2nd Reactor – Erection
 Determine the 2nd Reactor’s coordinates against master coordinate, piping layout, and

COMPANY CONTRACTOR
 Measurement checks of Structure co-ordinate and 2 nd reactor for bolting fixing

 Arrangement of tailing crane for taking of Equipment
 Lifting of 2nd Reactor by Crane make sure lifting tool attached with lifting lug as basis
of lifting plan.
 Erection of 2nd Reactor on foundation maintain elevation EL+17M.
 Maintain the Elevation level of 2nd Reactor.
 Once installation and testing are complete, commission the 2nd Reactor, ensuring all
14.6.4 Construction Methodology Step-IV for Area-C (HPS Section)
Total Summary up to Construction Methodology Step-IV for Area-C (HPS Section)
 Step-I

COMPANY CONTRACTOR
 Step-II
 Steam Condensate Separator of XU-E201A (XU-251)
 HP Flooding Pump (XU-P103)
 Erection of structure up to 6.5 Meter
 Blow Down Vessel (XU-V852)
 HP Ejector (XU-J151)
 HP Stripper Saturator (XU-V154)
 2nd HP Carbamate Condenser (XU-V153)
 Step-III
 Structure erection up to a height of 17 Meter
 2nd Reactor (XU-R101N)
 Structure to be erected up to a height of 8.5 Meter in C1 Section parallelly to the

erection of structure up to a height of 17 meter in C1 Section.
 Verify the coordinates and erect the Ammonia Preheater (XU-E252) and 1st HP
Carbamate Condenser (XU-E152).
8. XU-E252 Ammonia Preheater - (Vertical) – Erection
 Determine the Ammonia Preheater coordinates against master coordinate, piping
 Measurement checks of Structure co-ordinate and Ammonia Preheater for bolting
fixing.
 Arrangement of tailing crane for taking of Equipment.
 Lifting of Ammonia Preheater by Crane make sure lifting tool attached with lifting lug
as basis of lifting plan.
 Erection of Ammonia Preheater on foundation maintain elevation EL+8.1 Meter.

COMPANY CONTRACTOR
 Maintain the Elevation level of Ammonia Preheater.
 Once installation and testing are complete, commission the Ammonia Pre-heater,
results.
9. XU-E152 1st HP Carbamate Condenser (Horizontal) Erection
 Determine the HP carbamate Condenser against master coordinate, piping layout,
and support structure based on system requirements and specifications.

COMPANY CONTRACTOR
 Measurement checks of Structure co-ordinate and HP Carbamate Condenser for

bolting fixing.
 Lifting of HP Carbamate Condenser by Crane make sure lifting tool attached with
 Erection of HP Carbamate Condenser on foundation maintain elevation EL+7M.
 Maintain the Elevation level of HP Carbamate Condenser.
 Once installation and testing are complete, commission the HP Carbamate
Condenser, ensuring all components are working together seamlessly to achieve the
desired results.
14.6.5 Construction Methodology Step-V for Area-C (HPS Section)
Total Summary up to Construction Methodology Step-V for Area-C (HPS Section)
 Step-I

COMPANY CONTRACTOR
 Step-II
 Steam Condensate Separator of XU-E201A (XU-251) - C1 Section
 HP Flooding Pump (XU-P103) - C1 Section
 Erection of structure up to 6.5 Meter in both C1 to C2 sections
 Blow Down Vessel (XU-V852) - C2 Section
 HP Ejector (XU-J151) – C2 Section
 HP Stripper Saturator (XU-V154) - C1 Section
 2nd HP Carbamate Condenser (XU-V153) - C1 Section
 Step-III
 Structure erection up to a height of 17 Meter in C1 Section
 2nd Reactor (XU-R101N) – C2 section
 Step-IV
 Structure erection up to a height of 8.5 Meter in C1 Section
 Ammonia Preheater (XU-E252) – C1 section
 1st HP Carbamate Condenser (XU-E152) – C1 section
 Structure to be erected up to a height of 17 Meter in C1 Section.

 Verify the coordinates and erect the HP Stripper (XU-E151) and the HP Carbamate
Mixer (XU-X151), since HP Carbamate Mixer is compact in size and come along with
piping can be considered in later phases also.

COMPANY CONTRACTOR
 Complete the balance structure erection of C1 Section.
10. XU-E151 HP Stripper (Vertical) – Erection
 Determine the HP Stripper against master coordinate, piping layout, and support
structure based on system requirements and specifications.
 Measurement checks of Structure co-ordinate and HP Stripper for bolting fixing.
 Arrangement of tailing crane for taking of Equipment
 Lifting of HP Stripper by Crane make sure lifting tool attached with lifting lug as basis
of lifting plan.
 Erection of HP Stripper on foundation maintain elevation EL+15.5M.

 Maintain the Elevation level of HP Stripper.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the HP Stripper, ensuring all
11. XU-X151 HP Carbamate Mixer – Erection
 Determine the HP Carbamate Mixer against master coordinate, piping layout, and
 Use cranes or lifting equipment to hoist the assembled section into the place.
 Ensure proper alignment and connection with the piping.
 Assemble the carbamate mixer package at the required height, following the
manufactures instruction and engineering drawings.
 Secure the carbamate mixer in place using bolts, clamps, or other fastening methods
to ensure stability and structural integrity.

COMPANY CONTRACTOR
 Connect the carbamate mixer to the appropriate inlet and outlet pipes, valves, and
fittings. Ensure tight seals and proper alignment to prevent leak.
 Once installation and testing are complete, commission the HP Carbamate Mixer,
results.
14.6.6 Construction Methodology Step-VI for Area-C (HPS Section)
Total Summary up to Construction Methodology Step-VI for Area-C (HPS Section)
 Step-I
 Step-II
 Step-III
 Step-IV
 Structure erection up to a height of 8.5 Meter in C1 Section
 Step-V
 HP Stripper (XU-E151)

COMPANY CONTRACTOR
 HP Carbamate Mixer (XU-X151)
 Structure to be erected up to a height of 22 Meter in C2 Section.

 Verify the coordinates and erect the HP Carbamate Separator (XU-V151)
 Complete the Balance structure erection at C2 Section.
 Installation of Rack and Pinion Lift to be done concurrently.
12. XU-V151 HP Carbamate Separator – Erection
 Determine the HP Carbamate Separator against master coordinate, piping layout, and
 Measurement checks of Structure co-ordinate and HP Carbamate Separator for
bolting fixing.

COMPANY CONTRACTOR
 Lifting of HP Carbamate Separator by Crane make sure lifting tool attached with lifting
lug as basis of lifting plan.
 Erection of HP Carbamate Separator on foundation maintain elevation EL+22M.

 Maintain the Elevation level of HP Carbamate Separator.
 After master check, then we go for installation and tightening of bolt in saddle.
 Once installation and testing are complete, commission the HP Carbamate Separator,
results.
13. Rack and Pinion Elevator
 Clear the area where the elevator will be installed and ensuring they are strong enough
to handle the weight and forces involved.
 Digging and pouring foundations to support the elevator structure, ensuring they are
strong enough to handle the weight and forces involved.

COMPANY CONTRACTOR
 Assembling the elevator structure, including the mast, platforms, and machinery
housing.
Rack and Pinion

Elevator
XU-R102
 Installing the rack which is toothed rail that runs vertically along the mast and is used
to guide the elevator car.
 Install the pinion, which is a gear attached to the elevator car that engages with the
rack to move the car up and down.
 Install the drive system, including motors, brakes, and controlling mechanisms, to
power and control the movement of elevator car.
 Install electrical wiring, control panels, and safety features such us limit switches,
emergency stop buttons, and overload protection.
 Once installation and testing are complete, commission the rack and pinion elevator,
results.
14.6.7 Construction Methodology Step-VII for Area-C (HPS Section)
Total Summary up to Construction Methodology Step-VII for Area-C (HPS Section)
 Step-I

COMPANY CONTRACTOR
 Step-II
 Step-III
 Structure erection up to the height of 17 Meter in C1 Section
 Step-IV
 Structure erection up to the height of 8.5 Meter in C1 Section
 Step-V

COMPANY CONTRACTOR
 HP Stripper (XU-E151) – C1 section

 HP Carbamate Mixer (XU-X151) – C1 section
 Complete the Balance Structure erection of C1 Section
 Step-VI
 HP Carbamate Separator (XU-V151) – C2 section
 Concurrently install the Rack & pinion Lift (XU-LIFT) – C2 section
 Disassembling of existing Re-boiler and foundation.

 Strengthening of Foundation and new structure erection.
 Erection of New Reboiler for HP Decomposer (XU-E201 A/B) in a single pack.
14. XU-E201A/B Reboiler for HP Decomposer (Vertical) – Erection
 Determine the Reboiler’ s coordinate against the master coordinate, piping layout, and
 Measurement checks of Structure co-ordinate with Reboiler for bolting fixing.
 Locate Lifting and Tailing lugs on the Reboilers.
 Tailing MHE place for tailing the Reboilers.
 Lifting of HP Decomposers by Crane and make sure that the lifting tool is attached
with lifting lug as on basis of lifting plan.
 Erection of Reboiler on structure, maintain elevation of EL+5.785.

COMPANY CONTRACTOR
 Spring support (4nos) dimension need to be check then go for Tightening the
foundation bolt.
 Maintain the level of Reboilers and ensure the erection with proper alignment.
 After master alignment check, then we go for installation tightening of bolt with
support.
 Once installation and testing are complete, commission the HP Carbamate Separator,
results.
14.6.8 Construction Methodology Step-VIII for Area-C (HPS Section))
Total Summary up to Construction Methodology Step-VII for Area-C (HPS Section)
 Step-I
 Step-II

COMPANY CONTRACTOR

 Step-III
 Step-IV
 Structure erection up to the height of 8.5 Meter in C1 Section
 Step-V
 HP Stripper (XU-E151) – C1 section
 HP Carbamate Mixer (XU-X151) – C1 section

COMPANY CONTRACTOR
 Step-VI
 HP Carbamate Separator (XU-V151) – C2 section
 Concurrently install the Rack & pinion Lift (XU-LIFT) – C2 section
 Step-VII
 Disassembling of existing Re-boiler and foundation.
 Strengthening of Foundation and new structure erection.
 Erection of New Reboiler (XU-E201 A/B).
14.7 Revamping Methodology of Equipment at HPS Section
1. XU-V201 HP Decomposer (1) – Revamp
 Determine the vessel’s location, piping layout, and support structure based on system
 Ensure the proper isolation of the Decomposer vessel.
 Open the manway and ventilation to be provided.
 Internal cleaning to be done after man entry and inspection.
 Tray #4, downcomer, and perforated plate to be removed from the vessel.
 Provide vortex breaker and erect new pipe to connect it with the nozzle 18.
 New chimney tray to be installed on the place of Tray #4.
 Connect the chimney tray to nozzle 17.
 Once installation and testing are complete, commission the Decomposer vessel,
results.

COMPANY CONTRACTOR
2. XU-E501 Cooler for HP Absorber (1) – Revamp
 Determine the cooler’s location, piping layout, and support structure based on system
 Draining to be performed and blinding to be done as per blind list.

COMPANY CONTRACTOR
 Manway to be opened and ventilation to be provided.

 One of the top nozzles of top bundle N84 to be blinded.
 Drilling of 2 holes of Dia 400 mm channel Partition plates.
 Once installation and testing are complete, De blinding to be performed and then
commission the Cooler for HP Absorber, ensuring all components are working
together seamlessly to achieve the desired results.
3. XU-R102 1st Reactor – Revamp
 Draining and Blinding of XU-R102 as per Blind list.

 Manway opening and applying ventilation.
 Manway Entry and preliminary inspection to be done.

 Opening and Cleaning of trays.
 Removal of existing nozzle forging of N11, N12 & N13, 42C and anti-rotation
mechanisms for the nozzles.
 Re-threading of above nozzles as per dimensions mentioned in modification drawings.
 New groove drilling and boring as required for weep holes V1 & V2.
 Drilling & threading for Anti rotation mechanism for nozzle N11, N12 & N13.
 Mock-up preparation.

COMPANY CONTRACTOR
 Assembly of nozzle forging N11, N12 & N13, 42C and anti-rotation mechanisms for the
nozzles.
 At top head change the gasket construction from Kamprofile to Delta for top nozzle
modification.


COMPANY CONTRACTOR
 Once installation and testing are complete, ensuring all components are working
 Manway to be closed and deblending to be performed.
4. XU-V205 Steam Condensate Tank – Revamp
 Ensure the proper isolation of the cooler CO2 Pre-cooler vessel.
 Provision of N7 nozzle 16”x150# to be provided as per requirements.
 Once installation and testing are complete, commission the CO2 Pre-cooler vessel,
results.

COMPANY CONTRACTOR
14.8 3D Piping View of Hp Synthesis Section
XU-V151
XU-E201A/B
XU-E151
XU-R101N
XU-V852
XU-E501 XU-E152
XU-E252
XU-E153
Approximately 10,000 IM of piping erection at WWT section which to be erected parallelly with
the erection of equipment and structure.

COMPANY CONTRACTOR
Construction
Methodology
(COMPRESSOR & PUMP HOUSE)

“Area-D”

COMPANY CONTRACTOR
15. Compressor & Pump House (AREA-D) Scope & Construction Methodology
15.1 Plot Plan Layout of Compressor & Pump House
Above picture shows the compressor shed in side details
In above area Ebara pump, Liq Ammonia feed pump, compressor –IHI and other equipment
are located, the erection of pump break walls then we will use EOT for the erection works.
15.2 3D View of Compressor & Pump House
This is long shed area in that all the pump and other area erected in sequence way in
east-west direction.

COMPANY CONTRACTOR
U-K101A
XU-K101A XU-K101B
15.3 Equipment Details of Compressor & Pump House
Equipm Elevation
SL Min
ent of
No Tag No Item Description Type Dimension Capacity
Weight Equipment
: of Crane
(MT) (m)
Recycle Solution Internal EOT+
1 XU-P102C Pump - -
Feed Pump Weight Manual
Hydra+
Liquid Feed L 5600 X
2 XU-P101A Pump 9 0.45 EOT+
Ammonia Pump W2100
Manual
Hydra+
Passivation Air L 1240 X W
3 XU-K151A Blower 1 0.45 EOT+
Blower 858
Manual
Methanol Washing H 6000 X Hydra+
4 XU-V153A Column 5.5 0.45
Column (Urea-II) ID 550 Manual
5 XU-V153B Column 5.5 0.45
Column (Urea-II) ID 550 Manual
6 U-V153A Column 5.5 0.45
Column (Urea-I) ID 550 Manual
7 U-V153B Column 5.5 0.45
Column (Urea-I) ID 550 Manual
Liquid Feed Internal EOT+
8 XU-P101B Pump - -
Ammonia Pump Weight Manual
Liquid Feed Internal EOT+
9 XU-P101C Pump - -
Ammonia Pump Weight Manual
Recycle Solution Internal EOT+
10 XU-P102A Pump - -
Feed Pump Weight Manual
Internal EOT+
11 XU-K101A CO2 Compressors Compressor - -
Weight Manual
Internal EOT+
12 XU-K101B CO2 Compressors Compressor - -
Weight Manual
Internal EOT+
13 U-K101A CO2 Compressors Compressor - -
Weight Manual
Revamping of Co2 Internal EOT+
14 - Vessel - -
Pre-cooler (OEM) Weight Manual
Hydra +
15 XU-K151B Air Blower Blower <10 0.45 -
Manual
H 4102 X
Hydra +
16 XU-S101 Silencer CO2 Silencer 1.5 - ID 902 X W
Manual
1214

COMPANY CONTRACTOR
15.4 Construction Methodology of Equipment at Compressor & Pump House
15.4.1 Construction Methodology Step-I for Area-D (Compressor & Pump House)
 All work Permits shall be obtained, checked & displayed conspicuously in place
before the start of any work.
 Prepare the southern section adjacent to the compressor and pump house for wall
demolition.
 Prioritize relocating Welding DB, Instrumentation, and Electrical items before
commencing demolition.
 Follow the outlined figure for shed and wall demolition.
 When demolishing existing beam at two-meter height, maintain a one-meter bend at
the edge facing away from the column on both sides, as indicated.
 During beam reconstruction, ensure reinforcement is welded to these bent bars.
 Disassemble existing pumps and demolish current foundations.
15.4.2 Construction Methodology Step-II for Area-D (Compressor & Pump House)
Total Summary up to Construction Methodology Step-II for Area-D (Compressor & Pump
House)

COMPANY CONTRACTOR
 Step-I
 Clearing the area
 Transposition of Equipment and E&I
 Demolition of Wall & Shed
 Dismantling of Pumps & Demolition of existing pump Foundation (XU-P102C &
XU-P101A)
 Construction of new pump foundation.

 Erection of new pumps (XU-P102C & XU-P101A).
1. XU-P102C Recycle Solution Feed Pump – Revamp
 Determine the Pumps coordinate against the master coordinate, piping layout, and
 Dismantle all the electrical, instrument and piping connections with the existing pump
then dismantle the existing pump and shift it to laydown area.
 The existing warehouse pump with new motor and coupling will be mounted in a skid
and supplied to GSFC site after mechanical test run at vendor warehouse.

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 Use crane/hydra/EOT or lifting equipment to hoist the assembled new pump sections
into the place in foundation. Ensure proper alignment and connection of each section.
 Measurement checks of foundation dimension and pump with skid.
 Make sure the foundation pocket and anchor void are correct location.
 Erect the pump on the foundation, maintaining TOG elevation EL+0.450M.
 Position the pump and gearbox on the foundation and secure it in place using anchor
bolts or other appropriate methods.
 Strainer, auxiliary piping, and support to be installed.
 Check the alignment of the pump shaft and motor coupling and perform internal
testing to verify proper operation and functionality.
 Once installation and testing are complete, commission the Recycle solution feed
desired results.

COMPANY CONTRACTOR
2. XU-P101A Liquid Feed Ammonia Pump – Erection
 Determine the Pumps coordinate against the master coordinate, piping layout, and
 Dismantle all the electrical, instrument and piping connections with the existing pump
then dismantle the existing pump and shift it to laydown area.
 Shifting of new pump near to foundation area by PNC and lifting tool attached with
lifting lug.
 Measurement checks of foundation dimension and pump.
 Make sure the foundation pocket and anchor void are correct location.

COMPANY CONTRACTOR
 Position the pump and gearbox on the foundation and secure it in place using anchor
bolts or other appropriate methods.
 Strainer, auxiliary piping, and support to be installed.
 Once installation and testing are complete, commission the Liquid Feed Ammonia
desired results.
15.4.3 Construction Methodology Step-III for Area-D (Compressor & Pump House)
Total Summary up to Construction Methodology Step-III for Area-D (Compressor & Pump
House)
 Step-I
XU-P101A)
 Step-II
 Construction of new foundation for pumps (XU-P102C & XU-P101A)
 Erection of pumps (XU-P102C & XU-P101A)
 Erect a new beam at a height of four meters.

 Construct a beam at a height of two meters by welding reinforcement onto previously
bent bars during demolition.
 Build the wall back to previous condition.
 Erect the shed back to previous condition.
 All equipment, electrical, and instrumentation items to be repositioned.

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 Perform housekeeping duties in the area.
15.4.4 Construction Methodology Step-IV for Area-D (Compressor & Pump House)
Total Summary up to Construction Methodology Step-IV for Area-D (Compressor & Pump
House)
 Step-I
XU-P101A)
 Step-II
 Erection of pumps (XU-P102C & XU-P101A).
 Step-III
 Reconstruction of wall and shed.
 Repositioning of equipment, electrical and instrumentation items.

COMPANY CONTRACTOR
 Verify the coordinates and construct the foundation for the erection of Methanol
Washing Columns (4Nos).
 Ensure the structure support for the erection of Silencer.
 Erect the Methanol Washing Columns (XU-V153A/B & U-153A/B) and the silencer
XU-S101.
3. XU-V153A Methanol Washing Column (Urea-II) – Erection
 Determine the Methanol Washing Columns coordinate against the master coordinate,
piping layout, and support structure based on system requirements and
specifications.
 Shifting of Columns near to foundation area by PNC and lifting tool attached with
lifting lug.
 Measurement checks of Structure co-ordinate and Methanol Washing Column for
bolting fixing.

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 Lifting of Methanol Washing Column by Crane make sure lifting tool attached with
 Erection of Methanol Washing Column on foundation maintain elevation EL+0.45M.
 Tightening the foundation bolt and maintain the level of Methanol Washing Column.
 Once installation and testing are complete, commission the Methanol Washing
desired results.
4. XU-V153B Methanol Washing Column (Urea-II) – Erection
specifications.

COMPANY CONTRACTOR

lifting lug.
bolting fixing.
desired results.

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5. U-V153A Methanol Washing Column (Urea-I) – Erection
specifications.

lifting lug.
bolting fixing.

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desired results.
6. U-V153B Methanol Washing Column (Urea-I) – Erection
specifications.
lifting lug.
bolting fixing.

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desired results.
7. XU-S101 Silencer CO2 – Erection
 Determine the silencer location, piping layout, and support structure based on system

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 Use cranes/hydra or lifting equipment to hoist the assembled section into the place
in foundation. Ensure proper alignment and connection of each section.
15.4.5 Construction Methodology Step-V for Area-D (Compressor & Pump House)
Total Summary up to Construction Methodology Step-V for Area-D (Compressor & Pump
House)
 Step-I
XU-P101A)
 Step-II
 Erection of pumps (XU-P102C & XU-P101A).
 Step-III
 Reconstruction of wall and shed.
 Repositioning of equipment, electrical and instrumentation items.

COMPANY CONTRACTOR
 Step-IV
 Construction of foundations for Methanol washing Columns
 Erection of support structure for Silencer
 Erection of Methanol Washing Columns (XU-V153 A/B 7 U-V153 A/B)
 Erection of Silencer (XU-S101)
 Construction of foundation for the Blowers (XU-K151 A/B)

 Erection of Passivation Air Blower (XU-K151A)
 Relocation of Air Blower (XU-K151B)
8. XU-K151A Passivation Air Blower – Erection
 Determine the blower’s location, piping layout, and support structure based on
system requirements and specifications.

COMPANY CONTRACTOR
 Prepare a stable foundation to support the weight of the blower at the desired height
which includes pouring concrete or installing support structures.
 Use hydra, EOT or lifting equipment to hoist the assembled section into the place in
 Assemble the blower at the required height, following the manufactures instruction
and engineering drawings.
 Install piping and ducting to connect the air blower to the relevant process equipment,
ensuring proper flow and pressure conditions.
 Wiring of the motor and control system according to electrical diagrams and safety
standards. Test the electrical connections to ensure the proper functionality.
 Once installation and testing are complete, commission the Passivation Air Blower,
results.

COMPANY CONTRACTOR
9. XU-K151B Air Blower – Relocation
plans and ensure the work areas are clear and safe.
 Determine the Air Blower’s location, piping layout, and support structure based on
XU-K151B
 Ensure relocation commences only following equipment Inspection Release Note

and clearance of foundation / structure inspection.
 Determine the blower’s new location, piping layout, and support structure based on
 Prepare a stable foundation to support the weight of the blower at the desired height
 Ensure the proper isolation of the air blower and disconnect all attachments
connected to the blower.
 Dismantle the current piping connecting blower to the compressor.
 Ensure the location inside compressor shed is ready to relocate the blower following
guidelines and ensuring all requirements are properly implemented.
 Relocate the Blower from North-South pipe rack to Compressor house.
 Erect new piping connecting blower to the compressor and attach all the necessary
requirements.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the air blower, ensuring all
15.5 Revamping Methodology of Equipment at Compressor and Pump

House
1. XU-P101B Liquid Feed Ammonia Pump – Revamp
 Determine the pump’s location, piping layout, and support structure based on system
 Ensure proper isolation of the pump and depressurization of the system.

 Disassemble the pump and remove the existing discharge pulsation damper and any
associated components that need to be replaced.
 Replacement of part of column valve following safety guidelines and regulations.
 Based on adequacy report of suction pulsation damper, perform modification if any.
 Install the new discharge pulsation damper and make any necessary adjustments to
ensure proper fit and alignment with the pump and piping system.

COMPANY CONTRACTOR
 Motor shall be as checked for its suitability for revised operating conditions and
including maximum power at PSV set pressure with minimum suction pressure and
maximum specific gravity.
 Assemble the pump and check the alignment of the pump shaft and motor coupling
and perform internal testing to verify proper operation and functionality.
desired results.
2. XU-P101C Liquid Feed Ammonia Pump – Revamp
 Disassemble the pump and remove the existing discharge pulsation damper and any
associated components that need to be replaced.
 Replacement of part of column valve following safety guidelines and regulations.
 Based on adequacy report of suction pulsation damper, perform modification if any.
 Install the new discharge pulsation damper and make any necessary adjustments to
ensure proper fit and alignment with the pump and piping system.
 Motor shall be as checked for its suitability for revised operating conditions and
including maximum power at PSV set pressure with minimum suction pressure and
maximum specific gravity.

COMPANY CONTRACTOR
desired results.
3. XU-P102A Recycle Solution Feed Pump – Revamp
 Disassemble the pump and inspection to be done, if required pump maintenance and
part replacement to be done as per inspection requirements.
 Gear maintenance and parts replacement might be required after dismantling
inspection.
 One nozzle ring and one name plate of turbine to be replaced.


COMPANY CONTRACTOR
 Once installation and testing are complete, commission the Recycle solution feed
pump, ensuring all components are working together seamlessly to achieve the
desired results.
4. XU-K101A CO2 Compressors – Revamp
 Determine the compressor’s location, piping layout, and support structure based on
 Ensure proper isolation of the compressor and depressurization of the system.
 Carefully disassemble the compressor, taking note of the placement and condition of
each part.
 Modify the cylinder valves as needed to improve performance and efficiency,
ensuring proper sealing and functionality.

COMPANY CONTRACTOR
 All existing cylinder valves shall be replaced with New Non-Metallic valves.
 Upgrade or modify the piston rod packing to enhance sealing and reduce leakage,
improving overall efficiency.
 Existing 4th stage cylinder support for the compressor shall be replaced with new
design to reduce the vibration levels.
 Replace the crosshead with new one to ensure smooth operation and minimize wear
on the piston rod and other components.
 Reassemble the compressor, following manufacturer guidance and ensuring all
modifications are properly implemented.
 Give connections to all instruments, cables, and piping.

 Once installation and testing are complete, De-blinding of the compressor to be
performed and commission the compressor, ensuring all components are working
5. XU-K101B CO2 Compressors – Revamp

COMPANY CONTRACTOR

each part.
 Existing 4th stage cylinder support for the compressor shall be replaced with new
design to reduce the vibration levels.
 Replace the crosshead with new one to ensure smooth operation and minimize wear
on the piston rod and other components.

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6. U-K101A CO2 Compressors – Revamp
each part.


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7. Revamping of CO2 Pre-cooler (OEM) – Revamp
 Ensure the proper isolation of the cooler CO2 Pre-cooler vessel.
 Provision of N7 nozzle 16”x150# to be provided as per requirements.
 Nozzle Plates, Flange WNRF, Gaskets, to be connected as per requirements.
 Once installation and testing are complete, commission the CO 2 Pre-cooler vessel,
results.

COMPANY CONTRACTOR
Construction
Methodology
(INNER PLANT SECTION)

“Area-E”

COMPANY CONTRACTOR
16. Inner Plant Section (Area-E) Scope & Construction Methodology
16.1 Plot Plan Layout of Inner Plant Section
Above figures indicate the all the equipment in Area-E
16.2 3D Views of Inner Plant Section
3D-modal picture of Navis works.

COMPANY CONTRACTOR
16.3 Equipment Details of Inner Plant Section
Equipm Elevation
Min
SL ent of
Tag No Item Description Type Dimension Capacity
No: Weight Equipment
of Crane
(MT) (m)
H 2500 X Hydra +
1 XU-V855 Close Drain Tank Tank 7 -2.5
ID 2500 Manual
XU- Closed drain recovery Centrifugal At Closed L 4000 X W Hydra +
2 1
P855A pump Pump drain tank 813 Manual
XU- Closed drain recovery Centrifugal At Closed L 4000 X W Hydra +

3 1
P855B pump Pump drain tank 813 Manual
L 2000 X H
Hydra +
4 XU-J154 Steam Booster Ejector Ejector 1 - 650 X W
Manual
100
Condensate Cooler for Exchanger L 4346 X ID
Hydra +
5 XU-E154 Methanol Washing (Shell 1 0.75 340 X H
Manual
Column (Horizontal) Tube) 810
Steam Condensate Centrifugal H 4190 X Hydra +
6 XU-P154 1 0.45
Pump Pump IW 350 Manual
L 800 X W
XU- Hydra+
7 Filter Filter 0.5 0.45 160 X H
F971A Manual
674
L 800 X W
XU- Hydra+
8 Filter Filter 0.5 0.45 160 X H
F971B Manual
674
CO2 Pre-cooler Internal Hydra +
9 XU-P107 Pump - -
effluent transfer pump Weight Manual
16.4 Construction Methodology of Equipment at Inner Plant Section
16.4.1 Construction Methodology Step-I for Area-E (Inner Plant Section)
In the Inner Plant Section (Area-D), all foundations are positioned

according to coordinates. The centreline is measured and fixed, ensuring alignment for both
structural members and equipment directly mounted on the foundation. Civil activities are
managed by the civil department, upon completion issues a foundation release note to
commence structural and equipment works.
structural and equipment placement. Verify that the elevation of the structure base plate
matches that of the equipment base plate, ensuring consistency in size. Measure bolt
dimensions, gap distances, elevation, and orientation between foundations.

COMPANY CONTRACTOR
For erection works, begin shifting structural members and equipment near the foundation.
Categorize vertical, primary, secondary, and connecting members for efficient segregation.
16.4.2 Construction Methodology Step-II for Area-E (Inner Plant Section)

COMPANY CONTRACTOR
 Verify the coordinates of the foundation for the Close Drain Tank (XU-V855) and erect
it.
 On top of Close Drain Tank erect the Closed drain recovery pumps (XU-P855A/B)
 Erect the Condensate Cooler for Methanol Washing Column (XU-E154).
 Erect the Steam Booster Ejector (XU-J154).
1. XU-V855 Close Drain Tank – Erection
 Determine the Close Drain tanks coordinate against the master coordinate, piping
Lifting Lug
Lifting Lug
Tailing Lug
 Shifting of tank near to foundation area by PNC and lifting tool attached with lifting
lug.
 Use hydra or lifting equipment to hoist the assembled section into the place in

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 Erect the tank according to manufactures instruction, which may involve welding,
bolting or other assembly methods.
 Connect the close drain tank to the appropriate inlet and outlet pipes, valves, and
fittings. Ensure tight seals and proper alignment to prevent leak.
 Once installation and testing are complete, commission the close drain tank, ensuring
all components are working together seamlessly to achieve the desired results.
2. XU-P855A/B Closed drain recovery pump – Erection

COMPANY CONTRACTOR
 Position the pump on the foundation above Closed Drain Tank and secure it in place
using anchor bolts or other appropriate methods.
Foundation
Identification
 Connect the pump inlet and outlet to the closed drain system, ensuring proper
testing to verify proper operation and functionality under both load and no-load
conditions.
 Once installation and testing are complete, commission the Closed Drain Recovery
desired results.
3. XU-J154 Steam Booster Ejector – Erection

COMPANY CONTRACTOR
 Determine the Ejector’ s coordinates against master coordinate, piping layout, and
 Assemble the various components of ejector, including the motive steam nozzle,
diffuser, suction, and discharge connections and any ancillary equipment.
 Use hydra or lifting equipment to hoist the assembled section into the place in piping.
Ensure proper alignment and connection of each section.
 Connect the ejector to the relevant piping system, including steam supply lines,
suction lines, and discharge lines.
 Once installation and testing are complete, commission the Steam Booster Ejector,
results.

COMPANY CONTRACTOR
4. XU-E154 Condensate Cooler for Methanol Washing Column (Horizontal) –

Erection
 Determine the Condensate cooler’s foundation coordinates against master
specifications.
 Assemble the various component of the heat exchanger according to the
manufactures instructions which include shell, tubes, baffles, headers, and other
internal elements.
 Ensure that the heat exchanger is properly aligned horizontally which is crucial for
optimal performance and efficiency.
 Install any necessary support structures to stabilize the heat exchanger and ensure
it remains securely in place once operational.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the Condensate Cooler heat
exchanger, ensuring all components are working together seamlessly to achieve the
desired results.
16.4.3 Construction Methodology Step-III for Area-E (Inner Plant Section)
Total Summary up to Construction Methodology Step-VII for Area-E (Inner Plant Section)
 Step-I
 Step-II
 Close Drain Tank (XU-V855)
 Closed Drain Recovery Pump (XU-P855A/B)
 Steam Booster Ejector (XU-J154)
 Condensate Cooler for Methanol Washing Column (XU-E154)
 Erection of filters (XU-F971A/B) and Steam Condensate pump (XU-P154) to be
done.

COMPANY CONTRACTOR
5. XU-F971A/B Filter – Erection
 Determine the filter’s location, piping layout, and support structure based on system
 Prepare a stable foundation to support the weight of the filter at the desired height
 Assemble the filter at the required height, following the manufactures instruction and
engineering drawings which may involve connecting various components such as
filter housing, filter elements, piping, valves, and instrumentation.
 Connect the inlet and outlet piping to the filter unit, ensuring the proper alignment and
tightness.
 Install any necessary instruments such as pressure gauges, temperature sensors
and flow meters, to monitor the performance of the filter.

COMPANY CONTRACTOR
 Once installation and testing are complete, commission the filter, ensuring all
8. XU-P154 Steam Condensate Pump – Erection
 Determine the Steam Condensate Pump’s foundation coordinates against master
specifications.

COMPANY CONTRACTOR

testing to verify proper operation and functionality under both load and no-load
conditions.
 Once installation and testing are complete, commission the Steam Condensate
desired results.

COMPANY CONTRACTOR
16.5 Revamp Methodology of Equipment at Inner Plant Section

1. XU-P107 CO2 Pre-cooler effluent transfer pump – Revamp
 Disassemble the pump and inspection to be done, if required pump maintenance and
part replacement to be done as per inspection requirements.
 The high dia impeller, case wearing, gaskets, coupling and coupling guard,
baseplate, and Motor to be replaced.

 Once installation and testing are complete, commission the CO2 Pre-cooler effluent
transfer Pump, ensuring all components are working together seamlessly to achieve
the desired results.

COMPANY CONTRACTOR
17. Prilling tower
In Prilling tower One and two Structural, Piping, Electrical and Instrumentation works are
coming which are to be completed along with Evaporation Section.
Note: Piping Electrical, and E&I activities should be done simultaneously with equipment
and structural erection.
18. East-West & North-South Pipe Racks
 Retrofitting shall be carried out on the existing East-West pipe rack as per the
recommendations on health checkup report. Piping, cabling, etc., shall be carried out
on the pipe rack as per drawings.
 To accommodate the additional weight from new sections and equipment, such us
extra piping, cabling, etc., a new North-South pipe rack will be built vertically above
with column and footing adjacent to the existing one.
 Approximately 90 MT structural erection and 12000IM of piping coming in North-
South pipe rack and 6000 IM of piping coming in East-West pipe rack.

COMPANY CONTRACTOR
19. Electrical & Instrumentation Works Overview
19.1 Substation
 Due to unavailability of spare feeder for new motors and space constrains at existing
substation, new substation room to be constructed for accommodating new PMCC /
MCC / VFD, switch board panels, transformer bays, switchgear bays, battery room,
etc., with HVAC room.
 The substation building (G+3 floors), where ground floor is considered for access and
storage, 1st floor for PMCC panels, 2nd floor for VFD panels and 3rd floor for HVAC.
 Indoor lightning, sockets, ceiling fans, Cable trays, earthing, etc., to be provided in
the substation.
 HT and LT Capacitors will be provided in separate rooms attached with substation.
 The trolley or monorail with chain pulley block to be provided in sub-station for
transportation of circuit breaker.

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 Requirements in new substation with all required facilities like offices, sewerage
network etc. with all finishing items as per requirement of GSFC to be executed.
 Necessary fire barriers to be provided as per the relevant Indian standards wherever
it is applicable.
19.2 Control Room

 New control room will be an upgradation of existing mechanical maintenance
workshop with some extensions and a new HVAC room.
 One separate operating station of DCS will be providing in existing Urea Control room
for monitoring and operational flexibility.
 New as well as old Urea-II plant instrumentation will be implemented in new
DCS/ESD in new control room.
 Air conditioning for control rooms as per basic prevailing practice to be provided.
 Running indication and ampere indication for all required equipment to be provided
in control room.
 Emergency alarms to be provided along with all the required relays / contacts /
devices shall be provided to achieve the same.
 Required modifications in existing mechanical maintenance workshop to
accommodate New DCS control room with all required facilities like Offices, toilet &

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sewerage network etc. with all finishing items as per requirement of GSFC to be
executed.
19.3 DG Generator
 Installation of Emergency DG set and auxiliaries (Exhaust pipes and Support
structure of exhaust, fuel tank, and associated piping AMF panel Aux Panel, Charger
Panel, etc).
19.4 Transformers
 Existing transformers will be replaced with two new oil type transformers of 3MVA
which will be installed without NIFPS.
 Foundation strengthening of existing foundation to be carried out for accommodating
new transformers.
 11KVA Feeder to be off.
 Cable at 11 KVA & transformer end needs to disconnect.
 1st removal of 2 MVA transformer shall be done from it place and shall be stored at
whatever location suggested by GSFC.
 Bbusduct connection to be disconnected.
 Lifting a transformer by the lugs or shackles
 The transformer shall be loaded on a suitable capacity truck or trailer.

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 Foundation to get ready for placing new 3MVA transformer.

 Said transformer shall be directly unloaded onto the foundations.
 Transformers will be installed adhering by the latest CEA regulation issue in 2023
and approval will be taken from concern authority for commissioning & charging of
the transformer.
 After positioning, transformers shall be fastened directly to the base foundation.
 oil filling to be done.
 Pre-Commissioning Check to be performed.
19.5 PMCC-01 Modification
 Cutout shall be made at panel extension.

 Base channels shall be grouted, levelled in cement concrete pad.
 Extension panel shall be assembled, aligned, and levelled.
 The fixing bolts should be grouted.
 Bus bar shall be changed room Al to Cu
 All busbar links shall be tightened.
 After installation of panel, unused cut outs shall be covered with min 6 mm thick
removable Chequered plate, finished with floor level.
 After installation of the panels, inter-panel wiring shall be completed as per the inter-
panel wiring diagram.
 safety rubber mat shall be placed in front of panel.
19.6 Both Busduct connectivity between transformer and PMCC-01
 The busduct supplied in parts, shall be assembled and the busbar connections shall
be made at site.
 The Bus ducts shall be erected including their support structures, insulators, rain
hoods, wall frame assemblies, etc as per manufacturer’s drawings, recommendations
and instruction.
 The bus ducts adapter box and bus bar connection with transformer and incomers of
PMCC shall be made as per drawings. The connection shall be checked for proper
tightness and contact surface.

COMPANY CONTRACTOR
19.7 11kV Switchgear Modification

 Installation of control component in LV chamber
 Installation of CT in Power circuit
19.8 3.3kV Switchgear Modification
 Installation of control component in LV chamber

 Installation of CT in Power circuit
19.9 MCC GR-1 Modification
 Module wise modification shall be done.

Spare modules
 All spare modules shall be taken out and shall be modified at vendors works as per
the list finalization.
 Control wiring, aux contactors and CT transducer shall be placed in accordance to
the scheme drawing
 Module shall be brought to site, tested & installed at their respective location with
Connection to alley.
Standby modules
 Modules shall be taken out and shall be modified at vendors works as per the list
finalization.
the scheme drawing
Working modules
finalization.

COMPANY CONTRACTOR

the scheme drawing
19.10 MCC GR-2 Modification

Spare modules
 Control wiring, aux contactors and ct transducer shall be placed in accordance to the
scheme drawing
connection to alley.
Standby modules
finalization.
 Control wiring, aux contactors and ct transducer shall be placed in accordance with
the scheme drawing.
working modules
finalization.
scheme drawing
19.11 Urea 1 MCC Modification (5 Nos of feeder)

COMPANY CONTRACTOR
Spare modules
scheme drawing
Standby modules
finalization.
the scheme drawing
Working modules
finalization.
the scheme drawing
19.12 Excitation Panel Installation (Urea-I)

 Existing excitation panel shall be removed from its location- all power connection to
be disconnected.
 Floor cut out shall be made as per the requirement of new panel.
 New excitation panel shall be assembled, aligned, and levelled one after the other.

COMPANY CONTRACTOR
removable Chequered plate, finished with floor level.
 safety rubber mat shall be placed in front of panel.
19.13 Excitation Panel Installation (Urea-II)

 Existing excitation panel shall be removed from it location- all power connection to be
disconnected
 Floor cut out shall be made as per the requirement of new panel.
 New excitation panel shall be assembled, aligned, and levelled one after the other.
removable chequered plate, finished with floor level.
 Safety rubber mat shall be placed in front of panel.
 Pre-commissioning checks to be performed.
19.14 IRP panel

 Installation at respective location
19.15 Cabling- tray installation & cable pulling
 Power cable laying- 11kv to transformer in existing trench.

 Cable connection at both ends of substation.
 Cable laying from DCS to interposing relay panel-01,02,03 (connection)
 Cable laying from interposing relay panel to 11kv, 3.3kv, mcc gr1, mcc gr2, PMCC,
Urea -1 mcc (laying and connection)
 Cable laying from Ems to switchgear (lv, mv).

COMPANY CONTRACTOR
 Cable laying and connection from DCS to interposing relay panel.
19.16 Earthing
 Earthing arrangement & connection for Interposing Relay Panel
 Earthing Arrangement & Connection for Excitation Panel, Interposing Relay Panel,
Ems.
19.17 Electrical Hook up

 Transformer to 11kv swgr cable termination
 PMCC-01 to PMCC-02
 IRP to 11kv, 3.3kv, MCC gr1, mcc gr2, PMCC, Urea -1 MCC (Laying and Connection)
19.18 UPS
 UPS of 30KVA will be placed in VFD floor of new Substation.
 Separate partition is not required between VFD section and UPS section and
maintenance space for VFD panels will be provided.
 ACDB will be placing near to VFD section.
 UPS will be installed with a minimum side clearance of 750mm.
Moreover,
 Installation of electrical and instrumentation equipment.

 Installation of earthing (underground & above ground) & lightning protection system.
 Installation of the plant illumination system (fixtures, wires, conduits, panels & DBs,
poles, etc)
 Installation of complete Cables (HT & LT Power Cable, Control Cables, FO Cables
etc.), cable raceway of complete plant (as per attached BOQ).
 Installation of Busduct.
 Installation & modification of HT and LT switchgears.
 Installation of communication system and CCTV cameras.
 Installation of fire detection and alarm systems.
 Installation of complete UPS system (battery banks including first fill of electrolytes,
DCDB, BHMS, battery chargers, UPS, Discharge resistors, UPS DB).

COMPANY CONTRACTOR
 Installation of VFD Panels.

 Installation of LPBS / Motor Starter Panels/ Motor Control Panels/ JBs/ TBs/ PDBs
etc.
 Replacement of existing pneumatic open loops and closed loops with electronics
instruments and hook-up with new DCS/ESD.
 Feasibility of existing field instrumentation items and other related accessories to be
checked and to be replaced if found not adequate.
 Software items for DCS, ESD, PLC, PA, FDAS and other programmable devices and
programmable controllers to be provided.
 Installation of Telecommunication System, Public Address System, Fire Alarm
System, CCTV system, Earthing and Lighting Protection System, Ventilation System
and all special equipment required as statutory requirements, for safe and efficient
operation of the new electrical section as well as modifications in existing system.
 Installation of various miscellaneous item (e.g. Welding & power receptacles, Fan,
etc)
 Charging / Energization.
20. Workshop & Canteen

COMPANY CONTRACTOR
 New Canteen, mechanical maintenance workshop along with lifting arrangement

(monorail) to be constructed.
 HVAC and Main electrical DB arrangements to be provided.
 Requirements in workshop and canteen with all required facilities like toilet, hand
wash area & sewerage network etc. with all finishing items as per requirement of
GSFC to be executed.
21. Disposal of Scrap / Debris
 Metal scrap shall be deposited to the designated areas.

 Dismantled equipment to be shifted to scrap yard or any location specified within the
plant.
22. Final Plant Cleaning
 The work area shall be kept clean and tidy always during work.
 Cleaning of debris shall be done as and when such scrap / debris is generated and
the same shall be disposed at areas designated for the same.
 The House Keeping of the work area and surrounding areas shall be done on a day-
to-day basis.
 Transportation of scrap / debris generated during the execution of work and disposal
at designated areas.
23. General
 This method statement is to be viewed in parallel to the handling plans wherever
applicable.
 Additional area shall be required for storage of the following around the area:
 Crane parts prior to assembly and during dismantling of crane.
 Ballast trailer (super lift assembly) and additional counterweight.
 All construction materials brought shall be disposed of from GSFC unit post
completion of the shutdown & commissioning.

COMPANY CONTRACTOR
24. Pre-Commissioning
 Provide a team of suitably experienced and qualified personnel for pre-

commissioning.
 Provide the necessary equipment, tools, and instruments as required.
 Coordinate the activities of GSFC Projects with maintenance and commissioning
team.
 Carry out systematic conformity checks on each part or item of equipment or
component to visually verify the condition of the equipment, the quality of installation,
the compliance with drawings and specifications, manufacturer's instruction, safety
rules, codes, standards, and good practice.
 Attend any punch list covering the outstanding works and any defects/ damages after
the commissioning works have been completed prior to the issue of the "INITIAL
ACCEPTANCE CERTIFICATE”.
25. Annexures
25.1 Annexure-1: Plot Plan Equipment layout GSFC-UREA-II Project.

25.2 Annexure-2: GAD Details of New Equipment.
25.3 Annexure-3: Critical Lifting Plans
25.4 Annexure-4: Constructability Supporting for Revamp Equipments.

ANNEXURE-1
PLOT PLAN EQUIPMENT LAYOUT

GSFC UREA-II PROJECT
A B C D E F G H I J K L
REFERENCE DRAWINGS
0° P.N
NORTH 3000
DWG NUMBER TITLE
"
'34
TRUE NORTH EX 7085-10-5 UREA PLANT II - PLOT PLAN
°14
A10770U-E-TDL-0001 UREA PLOT PLAN
49
A10770U-E-TDL-0010 EQUIPMENT LAYOUT EVAPORATION SECTION - PLANS & SECTIONS
270° 90° A10770U-E-TDL-0011 EQUIPMENT LAYOUT WASTE WATER TREATMENT SECTION - PLANS & SECTIONS
5500
EQUIPMENT LAYOUT - HP SYNTHESIS, BLOWDOWN, PURIFICATION
9 A10770U-E-TDL-0012 9
AND RECOVERY SECTION - PLANS & SECTION
EQUIPMENT LIST
SUPPORT SUPPORT
ITEM DESCRIPTION STATUS
180° POSITION ELEVATION
5800
XU-E151 HP STRIPPER NEW STRUCTURE 15500
XU-E152 1st HP CARBAMATE CONDENSER NEW STRUCTURE 7000
XU-E153 2nd HP CARBAMATE CONDENSER NEW FOUNDATION 2000
XU-E154 CONDENSATE COOLER FOR WASHING COL. NEW FOUNDATION 750
5200
EXISTING
XU-E201A REBOILER FOR HPD (BOTTOM) NEW 5785
STRUCTURE
XU-E201B REBOILER FOR HPD (TOP) NEW XU-E201A -
XU-E252 AMMONIA PREHEATER NEW STRUCTURE 8100
Ea- 1
Gb
Ga
Gc
XU-E551B 1st STAGE EVAPORATOR (TOP) NEW XU-E551A -
Ea- 2
XU-E551A VACUUM PRECONCENTRATOR NEW STRUCTURE 20600
8 8
B14
B15
B10
B11
B12
B13
B16
B17
B18
B19
B4
XU-E552 2nd STAGE EVAPORATOR NEW STRUCTURE 18750
B3
B5
B6
B7
B8
B9
13050 9150 4000 10700 6000 5150 5150 2150 6000 6000 6000 6000 5150 6000 8000 5000 6000 4000 8000 4000
XU-E851 HYDROLIZER PREHEATER NEW FOUNDATION 450
WWT Section XU-E852 WWT FEED PREHEATER NEW FOUNDATION 450
20650
2 3 4 5 XU-E853 TREATED WATER COOLER NEW FOUNDATION 1450
"Area-B"
50 5950 3250 3000 7500 7500 6000
XU-J151 HP EJECTOR NEW - -

1 2 3 4A 4 5
9000 3500 7000 4050 4000
1 1A 1B
XU-J154 STEAM BOOSTER EJECTOR NEW - -
17500 5500 7950 3200 21000
D NOZZLE
C XU-J562 BOOSTER EJECTOR NEW 23900
Da- 2
Da- 1
XU-V552
Kb
Kc
Da
EXISTING EXISTING
XU-E 501 COOLER FOR HIGH PRESSURE ABSORBER -
REVAMPED FOUNDATION
EXISTING
XU-K151B AIR BLOWER (EX XU-K201) FOUNDATION 450
RELOCATED
8150
2450 1300
4800
3000
C.L. PIPE RACK P202: XU-K151A PASSIVATION AIR BLOWER NEW FOUNDATION 450
1085
4000
XU-E551B (TOP)
850
900
E-W-Piperack XU-E551A (BOTTOM)
1100 2750 3550 XU-P101A LIQUID AMMONIA FEED PUMP NEW HOLD -
XU- S902
XU- S901
3460X 5800)
1300
500
1500
1500
(CGA10003) 2000
A101: Evaporation EXISTING EXISTING
CANTEEN
2200 2300 2200 1100

XU-P102A RECYCLE SOLUTION FEED PUMP -
XU- V552
4100
2550
XU-V553
REVAMPED FOUNDATION
4150
C 3000 Section
WORKSHOP
XU- P405
XU- P853A
XU- P853B
XU- E851
1400
1400
7 7
800
EXISTING
A102: WWT Section XU-P102C RECYCLE SOLUTION FEED PUMP -
5208
3000
XU-E561 HOLD
XU- E853
2600
B
1095
(13050 X 12515) XU-P851B REVAMPED
1000
1400
700
XU-E552
CONDENSATE RETURN
XU- V556
9015
1600
XU-P556B
KT- TANK
XU-P154 STEAM CONDENSATE PUMP NEW FOUNDATION HOLD
(
1800 1200
PROCESS W ATER
A
1500
4700 2200
AM M ONI
NSTRUM ENT AI
B XU-V551
XU- V403
7000
3000
5000
XU-R851 3550 1200
XU-V851
XU-P552A/B
2100
XU-J561 UREA MELT PUMPS NEW STRUCTURE 8800
11650
XU-E564 XU-J564
NEW
600
STEAM
QUI
XU-V554 XU-E563
2500
2500
2500
XU- E852
XU- P 404
LI
XU-P851A XU-P556A
XU- P552B
1150
XU-P556A/B
1100
3400 PROCESS CONDENSATE PUMPS NEW FOUNDATION 300
1000
1000
XU- V561
900
XU-E565
XU- P552A
XU-J565
CONTROL
Eb- 1
A
1000
Ka
XU-J563
Ea
Eb
Ja
Jb
1900
1495
XU-P851A/B HYDROLIZER FEED PUMPS NEW FOUNDATION 450
700
A ROOM
1100
XU-E562
6000 4000 3000 7000 2500 7000
Bb
3500
600 2100 800 1950 2600 1750 1200 XU-J562 (16230 X 13770) XU-P853A/B TREATED CONDENSATE PUMPS NEW FOUNDATION 450
550
Ba
A1
500 4000 4050 2950 2200 5150 1150 (CGA10002) CLOSE DRAIN
N-245-25 M CONVEYOR XU-P855A/B CLOSE DRAIN RECOVERY PUMPS NEW -
TANK
40
L.
N-245-25 M BATTERY LIMIT C.L. EXISTING
D.
XU-R101N 2nd REACTOR NEW STRUCTURE 9000
W - 533 M
3775 3350 2650 2650 2550 9625 5900 5100 6000

3550
(U-EA 504E) A B 800
W - 473 M
XU-E 504E
(U- JD- 403)

EXISTING EXISTING
1500
8300
XU-R102 1st REACTOR -
XU- T 403
2130 3355
5000
N-242 M REVAMPED FOUNDATION
(U- GA 507)
73
XU- P 507
5
63
(U- FA 502)
XU- V 504
1000
1000
Ha
Hb
XU-R851 HYDROLIZER NEW FOUNDATION 1300
(U- GA 503AB)
2500
U- S409
XU- P503A/B
(U-EA 504D)
1550
3350
1000
U- P502C
XU-E 504D
1500
XU- P 406
39
XU-V151 HP CARBAMATE SEPARATOR NEW STRUCTURE 20000

3000
XU-V550
(U- GA 401)
(U- FA 401)
(U- JD- 402)

6000 10000 2125
XU- F971B
XU- P 401
(U- GB 403)
XU- V 401
2000
4000
72
XU- T 402
2600
UP
XU- K 403
1800
UREA 2
UREA 1
7000
3000
U- T403
2
XU-V153A/B METHANOL WASHING COLUMN NEW FOUNDATION 450
(U- GA 402AB)
400
39.
HS#502
U- K402
XU- P 402AB
U- S407
(U-EA 504C) 1000 1000
(U- GA 506AB)
1820
XU- P 407
4
XU- P 506AB
U- S411
63
XU-E 504C
1500
U- V205
(U- FA 501)
2000 1100 1100 U-V153A/B METHANOL WASHING COLUMN NEW FOUNDATION 450
19
XU- V 503
2800
1800
6 6
02
U- E504C
62
3000
1000
XU-F971A
5300
1500
3000
400
500
D. A10770U- E- TDL- 0001 Sh.
B
2200
600 XU-E203 500 EXISTING EXISTING
U- P202AB
B
1300
2800 XU-K101A CO2 COMPRESSOR -
(U- FA 101)
900
1500
XU- V 102
U- P502AB
REVAMPED FOUNDATION
1
625 3790 1085

39.
5500
D.L.
500 2450
800
2000
2750
(U- FD- 403)

(U-EA 504B)
W - 413 M
A
800
EXISTING EXISTING
XU- S 407
1550
4000
6000
XU-E 504B XU-K101B CO2 COMPRESSOR -
A
HS#17
200
HS#401
U- E504B
2200
71
1500 REVAMPED FOUNDATION
1300
1500
(U-JD 302)
38
3000
1100 4000
XU-T 302 EXISTING EXISTING
1450
U-K101A CO2 COMPRESSOR -
5200
Evaporation
HS#18
REVAMPED FOUNDATION
01
62
1600
U- S408
(U-EA 504A)
7000
D. A10770U- E- TDL- 0001 Sh.
U- V504
(U- BC 401)
(U- GA 502AB)
XU-E 504A
XU-V154 HP STRIPPER SATURATOR NEW FOUNDATION 1000
U- E504A
6000
XU- E 401
2900
18
XU- P 502AB
5850
(U- FF 401)
P201: N-S
XU- S 401
N
W ASH BASI
1500
HS#12
2000
#2
3000
N
W ASH BASI
B
XU-P154 EXISTING EXISTING
HS#303
HS#305
Piperack XU-V201 HP DECOMPOSER -
U- V503
Section
5500
REVAMPED STRUCTURE
(U- GA 202AB)
U- P506AB
2700
XU- P 202AB
#3
1200
1100
2000
1000 1000
(U-EA 506)
NEW
U- E505
XU-V251 XU-E201A STEAM CONDENSATE SEPARATOR FOUNDATION HOLD
500
6000
HS#11
61
37
HS#501
XU-E 506
A
24
2000 2000
ES- 904
4500 3800
1250
HS#16
2000
500
3 N-227
U- P401AB
(U- GA 504AB) (U- GA 505AB)
XU-V550 AMMONIA RECOVERY TOWER NEW STRUCTURE 12000
"Area-A"
3000
2650
61
6800
XU- P 505AB
U- P303AB
M
(U- FA 303)
200
1500
200
(U-EA 503)
U- P507
XU- V 303
(U- FA 202)
1500
625 3790 1085
HS#19
3100
B
XU- V 205
XU-E 503
U- E402
(U- JD 301)
XU-V551 1st STAGE SEPARATOR NEW STRUCTURE 25200
U- V702
6000
17
100
XU- T 301
U- T705
B
900
XU-P203 2025
1000
1650
500 5000
3400
FLASH DRUM
1800 1600 1800
U- V401
O.
U- E506
1700
2000
U- P503AB
A
XU-V552 2nd STAGE SEPARATOR NEW STRUCTURE 20000
XU- P 504AB
C.
U- S704
9150
51
XU- S 411
1600
1485
XU-E 502
P.
XU-P104B 4800 3000
XU-V553 XU-E551B STEAM CONDENSATE SEPARATOR NEW STRUCTURE 12500
(U- GA 304AB)
W.
6000
36
(U-EA 502)
XU- P 304AB
U- V302
U- S301
11500
1000
W.
3000 5500
D.
(U- GA 303AB)
2000
U- T402
L.
50
35- 1 36- 1
XU- P 303AB
XU-V554 XU-E552 STEAM CONDENSATE SEPARATOR NEW STRUCTURE 12500
U- T704
D.
(U- FA 302)
400
1 2 3 4400
1300
HS#402
XU- V 302 1600 2900 1500 4800 3000
23
U- E502
1500
O.
600
U- K702
U- S701 U- S302C
U- T703
2400 2400
1200
4350
U- T401
700
200 XU-V556 BUFFER TANK NEW FOUNDATION 1900

6000
1550 1650 1800 1400 800 1000
16
C.
U- S703
8700
5 5
1100
HS#20
B
1500
HS#10
C
U- S702
XU-E 501 1750 4000 2500 2800
XU- J154
XU-V851 DESORBER NEW FOUNDATION 1300
B
U- S701AB
Inner Plant
XU-E154
U- P504AB
U- S402
2800
(U-EA 501)
2950
(U- GA 302AB)
(U- GA 301AB)
1500
(U- GA 501AB)
1900
XU- P 302AB
U- P302AB
XU- P 301AB
XU- P 501AB
1300
U- T702
U- K701
UP
U- V701
1000 1000
4575
2400
A
XU-V852 BLOW DOWN TANK NEW STRUCTURE 4500
3500
1850
XU-X151
6000
35
3850
U- V301
ES- 902
3500 3500
F
(U- DA 501)
(U- DA 502)
B
XU- E153
3650
825 2450
1000 1000
1044
XU- V 501
U- T701
XU- V 502
HS#XX
3000
XU- E152
XU-V855 CLOSE DRAIN TANK NEW FOUNDATION -2500

XU- E252
HS#301
XU-V855 XU-P855B
Section " Area-E"
A
785
U- V502
U- V501
3000
XU- V154
(U- GB 402)
2200
D.L.
9150
L.
U- S302AB
A 105: Recovery
B
U- K402
XU- K 402
U- E401
D.
U- S401
U- T301
4200
3000
1000
M
2650 XU-X551 VACUUM EVAPORATION PACKAGE NEW STRUCTURE 12500
A
ES- 903
1400
Section
3000
3000
6000
6000
W - 484
15
2500
1000 2000 1400
E 4000 4000
HS#XX
3000
1500
1000 EXISTING EXISTING
2000
XU-E151 1300 XU-P107 CO2 PRECOOLER EFFLUENT TRANSFER PUMP -
Ea
1900
2500 1700 1000
HS#9
B
A1
B1
REVAMPED FOUNDATION
3000
4000
4000
53
U- P501AB
3600
(U- DA 202)
HS#304
U- V303
1900 3200
A
XU- V 202
2000
1a
1500
EXISTING EXISTING
U- P304AB
U- P301AB
1200
1800
(U- EA 202)
3000 -
HS#14
1850 400 CO2 GAS PRECOOLER -
XU- E 202
XU-P855A
(U- DA 204)
1500
1300
A
NG W ATER
HS#202
REVAMPED FOUNDATION
6000
34
XU- V 204
5600
4550 2500
A
500
RETURN POND
3500
22
1000
B
T
2000
UP
SEAL PI
XU-X151 HP CARBAMATE MIXER NEW XU-E152 -
LAVATORY
(U- DA 203)
(U- GA 201AB)
1875 1600 1300

2200
XU- V 203
1200
2800
XU- P 201AB
2 1000 1500 800 1000

HS#201
CE
1400
3150
CE
52
32
OFFI
T
EXISTING EXISTING
C CABLE PI
2700
OFFI
U- P201AB
COOLI
XU-P101B LIQUID AMMONIA FEED PUMP -
U- V202
(U- EE 301)
1400
U- V204
1150 800
B
XU-E201A/B
(U- FA 301)
XU- S 301
1500 REVAMPED FOUNDATION

6000
6000
XU- V 301
14
D
CONTROL ROOM
UP
U- E202
1400
2550
HPS Section
HS#7
3500
250
EXISTING EXISTING
(U- DA 201)
U- S201AB
4000
XU- V 201
XU-P101C LIQUID AMMONIA FEED PUMP -

XU- P103C
UP
2500
1500
HS#8
1900
REVAMPED FOUNDATION
500
XU- P103A
8150
1700
2600
DW
CORRIDOR 1400 1000
51
33
800
U- K201
ELECTRI
NEW
1500
41
XU-V251
XU-P103C HP FLOODING PUMP FOUNDATION 450
1000
31
LAVATORY
NOTE 3
6000
900 1000 1100 1200 1300 1000
S
CE
CE
CE
CE
ANALYSI
1500
COOLING WATER 3750 1500
OFFI
OFFI
OFFI
OFFI
ROOM
"Area-C"
U- V201
EXISTING EXISTING
2500
RETURN P103: HP Synthesis XU-V403 NEW KT TANK -
Da
Db
Dc
Dd
U- P104
3500
800 2000 2000 3000 7500 3000
REVAMPED FOUNDATION
700
COOLING WATER 3000 4000 2100 600
Section
9900
U- E201
U- V203
COOLING WATER 800 1600
XU-S901 SILENCER NEW HOLD -
1000 1000
BAROMETRIC CONDENSER
21
Ha
Hb
Hc
Fa
Fb
Fc
Fd
La
Lb
RETURN
13
BAROMETRIC CONDENSER
500
2500
4 4
7500
7500
N TRENCH
4000 5150 5150 5150 5150 NEW HOLD -
1800
1200 3000 400 XU-S902 SILENCER
3600 4146
N-200000 ACCESS WAY
Ca
U- E503
HS#5
U- P103
L.
L.
Ga
Gb
Gc
(U- GA 106AB)
D.
D.
U- E101
1000 1700
(U- GA 105AB)
XU- P 106AB
Cb
Cc
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1500 7800 4700 14000 19600 13000
XU-F971A INSTRUMENT AIR FILTER NEW HOLD -
XU- P 105AB
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CLOSE DRAI
1800 2900
6000
Fb
XU-F971B INSTRUMENT AIR FILTER NEW HOLD -
Fc
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XU- R101
HS#3
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14500
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32
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CO2 GAS
2500
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COOLER AREA FOR

1500
1400
XU-V561 GAS SCRUBBER NEW STRUCTURE 12500
CO2 COM PRESSOR
CO2 COM PRESSOR

11850
RETURN POND
600 XU-R102 XU-V153A XU-V153B U-V153A U-V153B
800
12
HS#102
(U- EA 101)
1800
5000
XU- E 101
4000
2200
XU-R101N 1300 2100 1600 1000

(U- FA 104)
1
2350
HS#2
XU- V 104
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1660 680
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3900
400
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1400
1900
1900
7000
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800
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31
XU-V151 6000 6000 6000 6000 6000

XU-J151 1250 3000 1600
900
B 600
4500
2600
02
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3800
3000
11
XU-P107
1400
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D. A10770U- E- TDL- 0001 Sh.

500
1500
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800
700
4
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2000
1100
1300
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300
2000
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2200
2250
XU-V852 2400 2000 2000 2000 1200 2000 2000 2000 2000 4000 3900 2600 2500 4000 3900 2000
2600
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500
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5800 4700
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2300 01 21-06-2023 ISSUED FOR DESIGN HHM GBH SKP A.KUNDU
4300
2000
U- P102B
5000
1500 1500
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00 13-03-2023 ISSUED FOR REVIEW HHM GBH VVA A.KUNDU
U- P102A
UP
4500
Date
Rev Status - Description of Issue Drawn Checked ApprovedReleased
13800
DD-MM-YYYY
4a
4500
3000 3000
12500
3 ISSUED FOR APPROVAL CODE

3
(U- GA 102A)
(U- GA 102B)
(U- GA 102C)
(U- GA 101C)
(U- GA 101A)
(U- GA 101B)
(U- GB 101A)
(U- GB 101B)
XU- P102A
XU- P102B
XU- P102C
XU- P101A
XU- P101B
XU- P101C
4500
XU- K101A
XU- K101B
CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
U- P101B
U- K 101A
CABLE TRAYS
U- K 101B
3300
U- P101A
(EX XU- K201)

INFORMATION
NG
6900
XU- K151B
O.
XU- K151A
STI
CODE B - PROCEED WITH MANUFACTURE / FABRICATION /

EXI
C.
2000 CONSTRUCTION AS PER COMMENTED DOCUMENT.
4400
4500 4500 4500 5000 4500 4500
REVIEW / APPROVAL
N: 175400
3000
1400 REVISED DOCUMENT REQUIRED FOR REVIEW.
2600
A104: Compression
2200
500
E: -532000 1550
CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
Section CONSTRUCTION
3
3
REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
1000
1550
XU- P612A
XU- P612B
2000
XU- P611A
XU- P611B
2500 2168 CODE D- DOCUMENT IS RETAINED FOR RECORDS. PROCEED

O.
3000
AS BUILT
ON ROOM
WITH MANUFACTURE /FABRICATION.
C.
4000
950
ES- 101
CODE E - DOCUMENT IS RETAINED FOR INFORMATION WITH

T
U- V103
MI
COMMENTS.
BATTERY LI
6435
Ah
Ai
8150
OPERATOR 24000 8150

STACK
EXISTING SUBSTATION ROOM

SUBSTATI PROJECT
FIELD CABIN EMISSION CONTROL
Revamping of Urea-II Plant
U- K102
6640 X 4860 SYSTEM
12650
8000 X 5000
400
GSFC, Vadodara, Gujarat, INDIA
1
1
OWNER
TRANSFORM ER
6440
2000
W - 413 M
4500
W - 533 M
2800 2150
TRANSFORMER 3000 4000

5250
5250
TR-A TR-B
Ae
2 2
1720
3000
EXISTING UPS/
REV. DATE
N-162 M BATTERY LIMIT BATTERY N-162 M
THIS DOCUMENT IS BASED ON CASALE DOC
A10770U-E-TDL-0001
2700
ROOM
NEW SUBSTATION SHT-01 03 17.06.21
1000 7000 7000 7000 7000 7000 7000 7000 7000 5000 2000 SHT-02 00 28.05.20
(15000 X 8350)
8400
DG SET
7000
THIS DOCUMENT CONTAINS THAT SECRET AND PROPRIETARY INFORMATION
(CGA10001) WHICH ARE THE PROPERTY OF CASALE SA, AND IS ISSUED ON CONDITION
THAT IT IS RECEIVED AND HELD IN CONFIDENCE. THIS DOCUMENT AND THE
2.5 Kg INFORMATION CONTAINED HEREIN SHALL NOT BE DISCLOSED TO ANY THIRD
COOLING PARTY AND SHALL NOT BE REPRODUCED OR USED FOR ANY PURPOSE
OTHER THAN THAT FOR WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN
TOWER AUTHORIZATION OF CASALE SA
FOR UREA
7000 7000 7000 7000 7000
PLANT EPC
11580X15700 7000 7000 7000 Larsen & Toubro Limited
LEGEND: Heavy Engineering
Aa
Ab
Ac
Ad
Af
Ag
Ba
Bb
Bc
Bd
Be
Bf
Bg
Bh
Bj
Bk
16800
MODIFIED EQUIPMENT VENDOR
NEW EQUIPMENT
TITLE
CONSTRUCTION AREA LIST
1 4.5 Kg COOLING TOWER NOTES :- PLOT PLAN 1
FOR UREA PLANT-II
A 100: Workshop & Canteen 1. ALL DIMENSIONS AND COORDINATES ARE IN mm.
18000 X 16000
A101: Evaporation Section 2. 0.00 m IS REFER TO 37.662 m ABSOLUTE ELEVATION L&T PROJECT TABLE
GSFC UREA II REVAMPING
A102: WWT Section 3. NEW PUMP XU-P103C SHALL BE INSTALLED IN PLACE OF THE EXISTING XU-P103B CONTRACT PROJECT No. ITEM No. QTY
SHEET REV.
A103: HP Synthesis Section 4. THIS PLOT PLAN IS BASED ON CASALE PLOT PLAN DOCUMENTS A10770U-E-TDL-0001
DRAWING NO. GSUR-GEN-PP-PLN-0001
C01230029 S010601 XXX-X-XXXX -
0
sheet 1 & 2 WITH MINOR CHANGES AS PER DETAIL ENGINEERING DEVELOPMENT.

2000
4000
8000
12000
16000
20000
A104: Compression Section 1 OF 1 01

A105: Recovery Section 5. ALL BULDINGS ARE LOCATED IN PAVED AREA AND HAVE ACCESS TILL THE BUILDING EDGE
CERTIFIED FOR
STAGE INSPECTION BY: SCALE L&T Internal Reference Only
P201: N-S Piperack 6. THIS PLOT PLAN COMPRISES EXISTING UREA PLANT I & II AS WELL CONSTRUCTION
(FOR L&T USE ONLY)
P202: E-W Piperack 7. ARRANGEMENT OF EVAPORATION PACKAGE EQUIPMENTS DETAILS ON HOLD. --- Engineering Project No: Engineering Document No: Engineering Issue No:
SIGN :
SCALE 1:200 U301: Underground 1:200
2630A4ED &AG L-ZP 1001 (EN)
DATE : 02
CAD FILE NAME : GSUR-GEN-PP-PLN-0001.DWG SHEET SIZE : A0
ANNEXURE-2
GAD DETAILS OF NEW EQUIPMENTS

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Date
Rev DD-MM-YYYY Status - Description of issue Drawn Checked Approved Released
X
DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)

X

(USE " X " MARK)
X FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
INFORMATION CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
X
CONSTRUCTION AS PER COMMENTED DOCUMENT.

REVISED DOCUMENT REQUIRED FOR REVIEW.
REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
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PROCESS SYSTEMS PVT. LTD.
TITLE
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DOCUMENT NO. SCALE - 1:23

SHEET REV.
GSUR-CPSP(1)-EVP-MS-GAD-0001
1 OF 1 00
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01 FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
AS BUILT
COMMENTS.
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01 Revamping of Urea-II Plant
OWNER
01
01
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01
VENDOR NAME / LOGO

01
TITLE LINDE DOCUMENT NO.
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FOR XU-E551B STEAM CONDENSATE 01L015912-B-ZA 1200 (EN)
01
SEPARATOR (XU-V553)
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01 VENDOR NAME / LOGO

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01 TITLE LINDE DOCUMENT NO.

01
GENERAL ARRANGEMENT DRAWING
FOR XU-E552 STEAM CONDENSATE 01L015912-B-ZA 1300 (EN)
SEPARATOR (XU-V554)
SHEET REV.
1 OF 1 01
A B C D E F
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00 30-08-2023 ISSUED FOR REVIEW BMP DDP KSP SNK
S S S S
ANCHOR CHAIR PCD S " ACUUM BREA ER SCH WN RF TOP - ACUUM BREA ER B OTHERS Rev Date Status - Description of issue Drawn Checked Approved Released
M ANCHOR BOLT (SUPPL B OTHER
S - " DRAIN SCH WN RF - - - DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
S - " DRAIN SCH WN RF - - - (USE " X " MARK)
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INFORMATION
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CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
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S " SPARE SCH WN RF TOP WITH BLIND FLANGE STUD NUT GAS ET
PROJECT
S " O ERFLOW SCH WN RF WITH INTERNAL PIPE Revamping of Urea-II Plant
S " PROC COND FROM U-P SCH WN RF TOP - GSFC, Vadodara, Gujarat, INDIA
LIST OF APPLICABLE CHEM PROCESS DRAWING CHEM DOC NO GSFC DOC NO S " TREATED COND FROM U-P A B SCH WN RF TOP -
OWNER
GENERAL ARRANGEMENT DRAWING PEF- - U- -GAD- GSUR-CPSP( -E P-MS-GAD- S " PROC COND FROM U-P A B SCH WN RF TOP - -
WOR SHOP DETAIL DRAWING FOR BOTTOM PLATE AND IT S NOZZLES PEF- - U- -DWG- GSUR-CPSP( -E P-MS-FDT- S " ENT SCH WN RF TOP - GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
WOR SHOP DETAIL DRAWING FOR TOP CO ER PLATE AND IT S NOZZLES PEF- - U- -DWG- GSUR-CPSP( -E P-MS-FDT-
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WOR SHOP DETAIL DRAWING FOR SHELL PLATE AND IT S NOZZLES PEF- - U- -DWG- GSUR-CPSP( -E P-MS-FDT-
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WOR SHOP DETAIL DRAWING FOR E TERNAL INTERNAL ATTACHMENTS TO TAN PEF- - U- -DWG- GSUR-CPSP( -E P-MS-FDT- S " PROCESS CONDENSATE OUTLET SCH WN RF - Larsen & Toubro Limited
WOR SHOP DETAIL DRAWING FOR PARTITION BAFFLE PEF- - U- -DWG- GSUR-CPSP( -E P-MS-FDT- Heavy Engineering
WEIGHT DETAILS S " PROC COND INLET FROM U-E SCH WN RF TOP - WITH INTERNAL PIPE
ERECTION WEIGHT S " PROC COND INLET FROM U-E SCH WN RF TOP - WITH INTERNAL PIPE
CLIENT S REFERENCE STANDARDS SPECIFICATION
OPERATING WEIGHT
15, NATRAJ INDUSTRIAL ESTATE, SANAND - VIRAMGAM HIGHWAY, NEAR VASNA -
SPECIFICATION NO RE DESCRIPTION S " PROC COND INLET FROM U-E SCH WN RF TOP - WITH INTERNAL PIPE IYAVA ROAD, TA. SANAND, DIST. AHMEDABAD, GUJARAT - INDIA.
H DROTEST WEIGHT Tel :+91(0) 2717 284148-49-50 Fax:+91 (0) 2717 284194
1 GSUR-E P-MS-DST- MECHANICAL DATA SHEET OF BUFFER TAN ( U- S " PROC COND INLET FROM U-E SCH WN RF TOP WITH INTERNAL PIPE email : chem@chemprosys.com URL : www.chemprosys.com 1
GSUR-E P-PP-DWG- ORIENTATION OF NOZZLES BUFFER TAN ( U- FOUNDATION LOAD TABLE S " PROC COND INLET FROM U-E SCH WN RF TOP WITH INTERNAL PIPE TITLE DOCUMENT NO.
A U-E-MSZ- GAS ET SELECTION GUIDELINE FOR PRESSURE E UIPMENT UNIT WITH BLIND FLANGE BOLTING ASSEMBL GENERAL ARRANGEMENT DRAWING
WIND LOAD M " MANHOLE - - - GAS ET DA IT ARM ASSEMBL BUFFER TANK 01L015912-B-ZA-2110.001 (EN)
Z Z-G-MT - - RF PAD DETAIL FOR LOW AND HIGH PRESSURE
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Z Z-G-MSZ- GENERAL SPECIFICATION FOR MA IMUM ALLOWABLE LOADS ON ATMOSPHERIC STORAGE TAN S NOZZLES SCH TH CLASS T PE FACE PRO ORIENT
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Z Z-G-MS - GENERAL SPECIFICATION FOR PRESSURE E UIPMENT T SER ICE REMAR S GSFC DWG. NO: -
SCALE-NTS
SEISMIC LOADS MAR "INCH" (WIDTH TH
Z Z-G-MT - GENERAL TOLERANCES FLANGE SHEET REV.
SHEAR FORCE N GSUR-CPSP(20)-EVP-MS-GAD-0001
Z Z-G-MS - SPECIFICATION FOR E TERNAL PAINTING MOMENT N NOZZLE DATA 1 OF 1 01
A B C D E F G H I
CAD FILE NAME : GENERAL ARRANGEMENT DRAWING BUFFER TANK (XU-V556) SHEET SIZE : A1
A B C D E F
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01
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01 18-01-2024 REVISED AS PER CLIENT COMMENT VPP DJP MHZ SNK

00 12-10-2023 ISSUED FOR REVIEW VPP DJP MHZ SNK
Date
X X X X X X X X X X X X X X X (USE " X " MARK)
X

X

AS BUILT
COMMENTS.
X
01
PROJECT
OWNER
1 GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED 1

X X 01
EPC
VENDOR NAME / LOGO

TITLE DOCUMENT NO.

GENERAL ARRANGEMENT DRAWING
FOR VACUUM PRECONCENTRATOR PEF-536-XU-E551A-GAD-001
(TAG NO :- XU-E551A) 01
SCALE - 1 : 16.1
GSFC DWG. NO
SHEET REV.
01 GSUR-CPSP(10)-EVP-MS-GAD-0001
01 1 OF 1 01
A B C D E F
CAD FILE NAME : PEF-536-XU-E551A-GAD-001 SHEET SIZE : A2
A B C D E F
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01 18-01-2024 REVISED AS PER CLIENT COMMENT VPP DJP MHZ SNK

X X X X X X X X X X X X X X X X X
00 07-10-2023 ISSUED FOR REVIEW VPP DJP MHZ SNK
01
Date
01
X

(USE " X " MARK)
X

01 REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
X

AS BUILT
COMMENTS.
01
PROJECT
X
01 01

X
X
01
X
OWNER
X
1 01 GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED 1

01
EPC
01
VENDOR NAME / LOGO

TITLE DOCUMENT NO.

GENERAL ARRAGEMENT
01 DRAWING FOR 1ST STAGE 01 PEF-536-XU-E551B-GAD-001
EVAPORATOR (TAG NO. XU-E551B)
SCALE - 1 : 14.5
GSFC DWG. NO
SHEET REV.
01 01 1 OF 1 01
A B C D E F
CAD FILE NAME : PEF-536-XU-E551B-GAD-001 SHEET SIZE : A2
A B C D E F G H I
V1 V1 MATERIAL OF CONSTRUCTION DESIGN DATA
2:1 ELLIPSOIDAL HEAD
22 THK. (MIN.) DESIGN & MANUFACTURING CODES / STANDARDS ASME SEC. VIII DIV.1 ED.2021
26 THK. (NOM.) R3 SHELL / DISHED END SA-240M TYPE 316L (ACC. TO Z00000U-G-MSM-009 LEVEL 1) R1
20°
1200
1200
CODE CASE USED NO
335
PIPE TRUNNION-01 PIPE TAILING TOP : SA-240M TYPE 316L (ACC. TO Z00000U-G-MSM-009 LEVEL 1)
SUPPORT SKIRT
SF
50
DAVIT LUG BOTTOM : SA-516M Gr. 485 ASME CERTIFICATION NO
°
R1 R1 DAVIT
R2 R3
R2 @45°
EL.s+24.000 T.T.L. NOZZLE FLANGES SA-182M Gr. F316L (ACC. TO Z00000U-G-MSM-009 LEVEL 1) NATIONAL BOARD REGISTRATION (NBR) NO
0°
331
400 400
27 Kg/cm2(g) R1
155
INTERNAL DESIGN
°°
R3 R3 NOZZLE NECK SA-182M Gr. F316L (ACC. TO Z00000U-G-MSM-009 LEVEL 1)
(1100)
7 (FULL OF LIQUID : DENSITY 1000 kg/m3) 7
(1200)
R1
23 THK.
30 °
(1500)
60
380
R1 0° SPIRAL WOUND EXTERNAL DESIGN FV (1.1 bar (g))
° GASKET WINDING / INNER RING : SS 316, FILLER : FLEXIBLE PRESSURE
400
65 OPERATING 19 (TOP) / 21.5 (BOTTOM) Kg/cm2(g)
2200
R1
290 GRAPHITE, OUTER RING : SS 316, (m=3 ;Y=69 MPa)
° MAWP (INTERNAL) 27 Kg/cm2(g)
EXTERNAL: SA-193 Gr. B7 / SA-194 Gr. 2H MAWP (EXTERNAL) 4 Kg/cm2(g)
400 350
BOLTS & NUTS
1400
1200
INTERNAL: AISI 316L
INTERNAL DESIGN 250 °C (NOTE 1) R1
23 THK.
EXTERNAL ATTACHMENTS SA-240M TYPE 316L
(1500)
EXTERNAL DESIGN 100 °C
TEMPERATURE
SA-182M Gr. F316L / SA-403M Gr. WP 316L(ACC. TO OPERATING 204 (TOP)-206 (BOTTOM) °C
90° FITTINGS & PIPING FOR Z00000U-G-MSM-009 LEVEL 1) MDMT 5 °C @ 27 Kg/cm2(g)
900
800
270° NOZZLE S1, S3, S5 & S6

300
SA-312M TP 316L (ACC. TO Z00000U-G-MSM-009 LEVEL 1) SHELL/HEAD INTERNAL 0 mm/ EXTERNAL 0 mm

R1 TRAY NO. 14 100°
NAME PLATE SS 316L INTERNALS FIXED 0 mm EACH SIDE
CORROSION
INTERNAL ATTACHMENTS INTERNAL REMOVABLE 0 mm EACH SIDE
1650 ID 23 1650 ID ° 110 SA-240M TYPE 316L (ACC. TO Z00000U-G-MSM-009 LEVEL 1) ALLOWANCE
1350
THK. 245 ° (WELDED) VESSEL SUPPORT/ ANCHOR BOLT 0 mm
23 THK.
(2500)
240° LIFTING LUG / TAILING LUG SA-240M TYPE 316L / SA-516M Gr. 485 FLANGES 0 mm
TRAY NO. 13 5° SA-182M Gr. F310MoLN / SA-312M TP 310MoLN (ACC. TO DESIGN SEISMIC CODE IS 1893 RSM Ed. 2015
6 22 STEAM SPARGER PIPE
Z00000U-G-MSM-001) 6
0° 13 ZONE NUMBER 3
23 5° SA-312M TP 316L / SA-240M TYPE 316L (ACC. TO SEISMIC DATA IMPORTANCE FACTOR 2
1350
INTERNAL RISER PIPE
Z00000U-G-MSM-009 LEVEL 1)
400
R1 TRUNNION-02
FORCE FACTOR 3
°
205
8" x SCH. STD 180° R3 ANCHOR BOLTS IS 1367 CLASS 4.6 (BY OTHERS) R3 DESIGN WIND CODE IS 875 (PART 3) 2015
PIPE (202.74 ID)
TRAY NO. 12
WIND SPEED 44 m/s (158.4 km/hr)
12900
12900
(VIEW V1-V1) WIND ZONE NUMBER 3
23 THK.
1350
(2500)
R1 TOPOGRAPHY FACTOR 1
NOZZLE ORIENTATION WIND DATA
IMPORTANCE FACTOR 1
2 NOS.
TRAY NO. 11 TERRAIN CATEGORY CATEGORY 2
EARTHING LUG
0° @ 0° & 180° R2 EQUIPMENT CLASS CLASS B
VOLUME ~52.5 m3 R2
1350
(9600)
45° Process Condensate (CO2, NH3, Urea, H2O) &

R3 NAME
Process Vapors (CO2, NH3, H2O)
(7850)
1 NO. FLUID
315° 882.4 kg/m³ (LIQUID AT BOTTOM) -
TRAY NO. 10 TAILING LUG R3 DENSITY
@45° R2 11.5 kg/m³ (GAS AT TOP) R1
ALLOWABLE NOZZLE LOADS FOR SHELL / D'END NOZZLE
23 THK.
SPECIFIC SERVICE LETHAL SERVICE NO
(2500)
FA FL FC MT ML MC
5 SIZE 5
1350
(KN) (KN) (KN) (KN.m) (KN.m) (KN.m)

400
NOZZLE RADIOGRAPHY FULL (100 %)

(NPS)
$ $$ $ $$ $ $$ $ $$ $ $$ $ $$
JOINT EFFICIENCY 1.0
TRAY NO. 9 S1 4" 12 12 12 12 9 9 5.6 5.6 4.5 4.8 3.4 3.7
POST FORMING HEAT TREATMENT NO
S2 3" 6 6 6 6 4.5 4.5 1.7 1.7 1.3 1.5 0.95 1.1 PWHT NO
270° 90°
S3 3" 6 6 6 6 4.5 4.5 1.7 1.7 1.5 -2.3 1.1 1.1 IMPACT TEST (BASE METAL / WELD METAL / HAZ) NO
1350
26 R3
(3800)
27200 OVERALL LENGTH (APPROX.)
27200 OVERALL LENGTH (APPROX.)
THK. S4 3" 2.5 6 6 6 4.5 4.5 1.7 1.7 1.5 -2 1.1 1.1 PRESSURE (SHOP) (HORIZONTAL)
41.425 - 42 Kg/cm2
R2 (UG-99(b)35) R1
24000 B.T.L. TO T.T.L.
24000 B.T.L. TO T.T.L.
105° S5 4" 1.5 8 -8.05 -8.6 6 6 2.9 3 -4.68 -7.23 0.65 2

TRAY NO. 8 HYDROTEST PRESSURE (FIELD) (VERTICAL) (UG-99(b)) 39.189 Kg/cm2
NOTE: LOADS AS INDICATED IN COLUMN '$' REPRESENT NOZZLE FLANGE ALLOWABLE LOADS & COLUMN '$$' INDICATE
26 THK.
NAME
(2500)
NOZZLE TO SHELL JUNCTION ALLOWABLE LOADS RESPECTIVELY. TEMPERATURE 22 °C MIN. - 48 °C MAX.
750
R1
PLATE EXTERNAL
12 THICKNESS / TYPE 140 THK. / HEAT CONSERVATION
1500
5° INSULATION
210
200
R1 FOUNDATION LOAD DATA (BY OTHERS) DENSITY R1

120 kg/m3
SF
38
WIND SEISMIC FIREPROOFING THICKNESS NA
R2
EL.s+11.100 R1 M.T.L. 225°
SHEAR BENDING SHEAR BENDING (BY OTHERS) DENSITY R2 R3
DESCRIPTION R1 NA
400
FORCE MOMENT FORCE MOMENT

650
R1 FABRICATED WEIGHT R2
41500 kg (BARE WEIGHT)
R1 180° kN kN.m kN kN.m 101000 kg (EQUIPMENT WITH REMOVABLE
1500
OPERATING WEIGHT
4 R1
R3
INTERNALS + OPERATING FLUID) 4
DBE CASE 66 1010 84 1592.4
700
R1
R1 (SECTION S1-S1) WEIGHT 46500 kg (INCL. LIFTING ATTACHMENTS +
24 THK.
OPERATING R2
(2500)
C.G R2 R1 SHIPPING WEIGHT
R2 TRAY NO. 7 MCE CASE 66 1010 131.7 2512.5 R1
TRANSPORTATION SADDLES)
R3 EMPTY SKIRT OPENING ORIENTATION HYDROTEST WEIGHT (SHOP) 96500 kg (VESSEL FILLED WITH WATER)
EL.s+10.515 2:1 ELLIPSOIDAL HEAD
R1 6 THK. (MIN.) DBE CASE 66 1010 R2 65 840 ERECTION WEIGHT R2 41500 kg
24
1350
TSR EMPTY
THK. R1 8 THK. (NOM.) NOTES:- R2 R1 R3
R3 C.G. REF. ELEVATION MCE CASE 66 1010 130 1680 R1
OPERATING TSR TOP R1
1. DESIGN TEMPERATURE OF NOZZLE S2, S4 AND STEAM SPARGER
TRAY NO. 6
EL.s+8.780 R3 IS 375 °C.
24 THK.
REFERENCE DOCUMENTS (TABLE-X)

(900)
03 16.01.2024 FOURTH ISSUE - FOR APPROVAL MJ JKB/NMP NMP NMP

R3 SR.
DOCUMENT TITLE CUSTOMER DOC. NO. L&T DOC. NO. 02 23.11.2023 THIRD ISSUE - FOR APPROVAL MJ JKB/NMP NMP NMP
NO.
1350
(7300)
GSUR-LTVH(1)-WWT-MS- 01 13.07.2023 SECOND ISSUE - FOR APPROVAL JKB AJJ NMP NMP
1 DETAILS OF HEADS LTHE-FPCO-10607001
FDR-0001 00 26.12.2022 FIRST ISSUE - FOR APPROVAL RCL AJJ NMP NMP
TRAY NO. 5 INSIDE GSUR-LTVH(1)-WWT-MS- Date
2 DETAILS OF SHELL SECTION LTHE-FPCO-10607002 Rev DD-MM-YYYY Status - Description of Issue Drawn Checked Approved Released
SHELL FDR-0002
GSUR-LTVH(1)-WWT-MS- DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
24 THK.
(2500)
3 DETAILS OF SKIRT LTHE-FPCO-10607010

FDR-0011
1350
REF. ELEVATION (USE " X " MARK) –

140 THK. GSUR-LTVH(1)-WWT-MS-
NOZZLE 6 DETAILS OF NAME PLATE LTHE-FPCO-10607014 INFORMATION
INSULATION FDR-0014 –
3 REVIEW / APPROVAL 3
11100
11100
(BY OTHERS) TRAY NO. 4 GSUR-LTVH(1)-WWT-MS- –

11 DETAILS OF NOZZLE LTHE-FPCO-10607060 CONSTRUCTION
FDR-0003
NOZZLE AS BUILT –
GSUR-LTVH(1)-WWT-MS-
12 GENERAL NOTES LTHE-FPCO-10607100
FDR-0018
1350
–
GSUR-LTVH(1)-WWT-MS-
13 FABRICATION TOLERANCE LTHE-FPCO-10607105 PROJECT
TRAY NO. 3
1650 ID FDR-0019
TEMPERATURE R1
24 THK.
S10A-D 4 1-1/2" 38.1 - / 15.95 600# LWN RF - 1155 R1 -

(2500)
CONNECTION
1350
LEVEL GLASS OWNER

400
S9A/B 2 1" 25.4 - / 14.3 600# LWN RF - 1155 -

CONNECTION
PAD LEVEL TRASMITTER GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
TRAY NO. 2 S8A/B 2 4" PAD 100 - / 86.5 600# RF - 953 R3 -
FLG. CONNECTION
LEGENDS
28 S7 1 2" 50.8 - / 16.6 600# LWN RF VENT - 1200 -
3.2-6.3 μm (MICROMETER) RA SERRATIONS

RF : RAISED FACE
(125-250 μINCH AARH) OTHERWISE NOTED

1350
R3
THK. LWN : LONG WELD NECK REV. DATE
THIS DOCUMENT IS BASED ON CASALE DOC - 2
S6 1 1" 20.7 SCH 160/ - 600# LWN RF DRAIN - 1075 - WN : WELDING NECK
- -
TRAY NO. 1
28 THK.
SF : STRAIGHT FACE
(2500)
2 PROCESS T.T.L. : TOP TANGENT LINE THIS DOCUMENT CONTAINS THAT SECRET AND PROPRIETARY INFORMATION
S5 1 4" 101.6 - / 25.2 600# LWN RF - 1155 -
CONDENSATE OUTLET B.T.L. : BOTTOM TANGENT LINE
WHICH ARE THE PROPERTY OF CASALE SA, AND IS ISSUED ON CONDITION
THAT IT IS RECEIVED AND HELD IN CONFIDENCE. THIS DOCUMENT AND THE
350
1500
R1 SR MIDDLE STEAM O.D. : OUTSIDE DIAMETER INFORMATION CONTAINED HEREIN SHALL NOT BE DISCLOSED TO ANY THIRD
S4 1 3" 76.2 - / 20.4 600# RF 1155 - PARTY AND SHALL NOT BE REPRODUCED OR USED FOR ANY PURPOSE
LWN INLET I.D. : INSIDE DIAMETER OTHER THAN THAT FOR WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN
750
AUTHORIZATION OF CASALE SA
R1
PROCESS VAPORS M.T.L. : MIDDLE TANGENT LINE
R1 R3 EL.s+000 B.T.L. S3 1 3" 76.2 - / 20.4 600# LWN RF - 1155 - EPC
B.T.L. EL.+3.300M
OUTLET
GUJARAT STATE FERTILIZERS & Larsen & Toubro Limited
720 SS
24 THK.
600
OWNER
(615)
R1 SR BOTTOM STEAM
760
FROM H.P.P CHEMICALS LIMITED Heavy Engineering

SF
S1 S1 R1 S2 3" 76.2 - / 20.4 600# RF - 1155 -

50
R1 1
R1 LWN INLET R1
NAME LICENSOR CASALE SA
2000
2000
R1 PLATE VENDOR
2:1 ELLIPSOIDAL HEAD S1 1 4" 92.04 SCH 120/ - 900# SR WN RF
PROCESS
1200 - Larsen & Toubro Limited
22 THK.
1280 CS
CONDENSATE INLET CUSTOMER L&T HEAVY ENGINEERING

(1234)
R1 2 NOS. 24 THK. (MIN.)

R1
EARTHING LUG 28 THK. (NOM.) PROJECT & REVAMPING OF UREA-II PLANT, Heavy Engineering
960
810
R1 R1 R1 WITH BLIND FLANGE, LOCATION GSFC, VADODARA, GUJRAT, INDIA

550
M4 1 24" 578 - / 16 600# SR WN RF MANHOLE - 1260

R1 BOLTS, GASKET & DAVIT P.O. NO. &
LARSEN & TOUBRO LTD. HEAVY ENGINEERING, A M NAIK HEAVY ENGINEERING COMPLEX
-
T.O.C. EL.+1.300M WITH BLIND FLANGE, DATE TITLE
1436 BASE M3 1 24" 578 - / 16 600# SR WN RF MANHOLE - 1260
BOLTS, GASKET & DAVIT PROJECT TABLE
R1
FROM H.P.P
RING ID
16 NOS. M64 ANCHOR GENERAL ARRANGEMENT FOR
01 NO. BOLTS EQUI. SPACED WITH BLIND FLANGE,
TAILING LUG 1706 SKIRT OD (BY OTHERS) M2 1 24" 578 - / 16 600# SR WN RF MANHOLE - 1260
BOLTS, GASKET & DAVIT
CONTRACT PROJECT EQPT No. QTY.
HYDROLYZER (XU-R851)
C01230029
1
1914 B.C.D. WITH BLIND FLANGE, 1
R1 M1 1 24" 578 - / 16 600# SR WN RF MANHOLE - 1260 S010607 XU-R851 1
BOLTS, GASKET & DAVIT
2036 BASE RING OD DRAWING NO.
R1 PROJECTION
BORE SCH./THK. CLASS TYPE FACE RF PAD CERTIFIED FOR SHEET REV.
SIZE DESIGNATION / FROM C.L / T.L STAGE INSPECTION BY:
NOZZLE QTY N (WIDTH REMARKS CONSTRUCTION GSUR-LTVH(1)-WWT-MS-GAD-0001
ELEVATION SHELL SECTION VIEW MARK
NPS SERVICE x THK) TO FLANGE (FOR L&T USE ONLY) 1 OF 1 R3
FLANGE FACE
SCALE L&T DRAWING NO. SHEET REV.
L&T + TPI SIGN :
NO E C E E TA E DATE : 16.01.2024 NTS LTHE -FPCO-10607000 1 OF 1 R3
A B C D E F G H I
CAD FILE NAME : LTHE-FPCO-10607000_R3.dwg SHEET SIZE : A1
A B C D E F G H I
DESIGN DATA (DESORBER)
ASME Section VIII Division 1, Ed. 2021 &
DESIGN & CONSTRUCTION CODE -
Z00000Z-G-MSV-001
2:1 ELLIPSOIDAL DISH END
S15D EQUIPMENT NUMBER - XU-V851
S1 MIN. 10 THK. & NOM. 12 THK. S8 S5
(SF = 50 MM) S2
NUMBER OF QUANTITY - 1
ASME CERTIFICATION DESIGNATOR - NO
610
0° S12
S1
B
SHELL-21 NATIONAL BOARD REGISTRATION - NO
S11
T.T.L. = (+)30600 MM S12
A
ID 1400 x 10 THK x 1250 LG A
OTHER CERTIFICATION - NO
S10
S11
B
°
MANUFACTURER SERIAL NUMBER - XU-V851
35
32
EL +30000 MM S2
5°
7 200 M5 EL +29900 MM INSPECTION AUTHORITY - L&T / TPI 7
2x
S15
SERVICE - DESORBER
A
LIFTING
55 °
TRUNNION 300 55 DESIGN (INTERNAL) Kg/Cm2(g) 6
54 TOP S1 DESIGN (EXTERNAL) Kg/Cm2(g) F.V
SHELL-20
EL +28800 MM OPERATING Kg/Cm2(g) 2.0 (TOP) / 2.5 (BOTTOM)
PRESSURE
ID 1400 x 10 THK x 1050 LG
53 S4A HYDROTEST PRESSURE (AT TOP)
STIFFENER 300
RING-06 HORIZONTAL AT SHOP Kg/Cm2(g) 21.078 AS PER UG-99(C)
300
52 S13A VERTICAL AT SITE 15.263 AS PER UG-99(B)
270° 90°
SHELL-19 S9 S6 S3 MAWP (INTERNAL) Kg/Cm2(g) 11
51 ID 1400 x 10 THK x 1500 LG
Kg/Cm2(g)
300
S13B MAWP (EXTERNAL) 2
EL +27440 MM S4B
1100
EL +27210 MM S4B DESIGN (INTERNAL) °C 180
TEMPERATURE
200 50 S15E
200
DESIGN (EXTERNAL) °C 100
OPERATING (NOR. / MAX.) °C 126.4 (TOP) / 138.5 (BOTTOM)
49
HYDROTEST TEMPERATURE °C AS PER UG-99(c) @ 11°C(MIN.)/48°C (MAX.)
STIFFENER 48
RING-05 MDMT °C 5
SHELL-18
47 ID 1400 x 10 THK x 2000 LG CARBAMATE SOLUTION AND PROCESS
NAME -
VAPORS/CONDENSATE
FLUID
150
210
DENSITY LIQUID 968.2 (TOP) I 914.3 (BOTTOM)
°
Kg/m3
°
46
155
S15C 200
1000
200
S15
GAS 1.74 (TOP) I 1.81 (BOTTOM)
B
EL +25190 MM LIST OF APPLICABLE CHEM PROCESS DRAWING CHEM DOC. NO. GSFC DOC. NO.
°
S15
S4A
E
180°
S14A
EL +24960 MM S15D 45 200 GENERAL ARRANGEMENT DRAWING PEF-536-XU-V851-GAD-001 GSUR-CPSP(5)-WWT-MS-GAD-0001 CAPACITY m3 47.98
S7
S14B
6 NAME PLATE DRAWING PEF-536-XU-V851-DWG-001 GSUR-CPSP(5)-WWT-MS-FDK-0001 RADIOGRAPHY (SHELL / DISHEND) - FULL 6
EFFICIENCY
44
SHELL FABRICATION / DETAIL DRAWINGS PEF-536-XU-V851-DWG-002 GSUR-CPSP(5)-WWT-MS-FDK-0002 SHELL - 1
JOINT
S9 EL +24150 MM HEAD - 1
STIFFENER 43 DISHEND DRAWING PEF-536-XU-V851-DWG-003 GSUR-CPSP(5)-WWT-MS-FDK-0003
RING-04 950 NOZZLE ORIENTATION NOTES DETAIL DRAWING PEF-536-XU-V851-DWG-004 GSUR-CPSP(5)-WWT-MS-FDK-0004 HEAD TO SHELL - 1
SCALE 2 : 1
42 SHELL-17 TOLERANCE DETAIL DRAWING PEF-536-XU-V851-DWG-005 GSUR-CPSP(5)-WWT-MS-FDK-0005 NOZZLE (FABRICATED) - 1
ID 1400 x 10 THK x 1800 LG CORROSION ALLOWANCE (INTERNAL) mm 1
HYDRO TEST DRAWING PEF-536-XU-V851-DWG-006 GSUR-CPSP(5)-WWT-MS-FDK-0006
500
41
INSULATION (BY OTHERS) TYPE/THK HEAT CONSERVATION / 90 mm
40 CLIENT S REFERENCE STANDARDS & SPECIFICATION FIREPROOFING mm N/A
SHELL-16 SPECIFICATION NO. REV. DESCRIPTION INSTALLATION - VERTICAL
39 ID 1400 x 10 THK x 1500 LG OUTDOOR INSTALLATION, BASIC WIND SPEED :
GSUR-WWT-MS-DSV-0013 01 MECHANICAL DATA SHEET OF XU-V851 (DESORBER) WIND LOADING -
141 Km/hr (IS 875, PART-3 :2015)
M2 SV
1 GSUR-WWT-PC-DSK-0027 / 00
38 PROCESS DATA SHEET OF XU-V851 (DESORBER) SEISMIC ZONE : 3 (IS 1893 - IS 1893 (Part 1):
0° A10770U-E-PSC-0002 / 01 SEISMIC LOADING -
°
35
2
2016 and IS 1893 (Part 4):2015)
LT
37
GSUR-WWT-PP-DWG-0016 00 ORIENTATION OF NOZZLES DESORBER XU-V851
4
ZONE NUMBER - 3
SV
STIFFENER
M4
SHELL-15 ° A10770U-E-MSZ-0001 00 GASKET SELECTION GUIDELINE FOR PRESSURE EQUIPMENT
RING-03 50 IMPORTANCE FACTOR - 2
31
5°
36 ID 1400 x 10 THK x 1500 LG A10770U-E-PRZ-0001 02 PROCESS DESIGN BASIS
EL +20400 MM M3 EXTERNAL PAINTING & COATING - REFER Z00000Z-G-MSK-0001 SPECIFICATION
200 200 GSUR-GEN-PP-SPC-0001 00 ALLOWABLE NOZZLE LOADS FOR STATIC EQUIPMENT LIKE PRESSURE VESSELS, HEAT EXCHANGERS & SILENCERS
EL +20350 MM
S14B 300 INTERNAL PAINTING & COATING - FOR EXTERNAL PAINTING
S8 MAX. EL +20300 MM ° Z00000Z-G-MSV-001 00 GENERAL SPECIFICATION FOR PRESSURE EQUIPMENT
S13B
700
H.L.L. IMPACT TESTING - NO

Z00000Z-G-MSK-0001 00 SPECIFICATION FOR EXTERNAL PAINTING
300 CHIMNEY TRAY PWHT/PFHT - NO
500
Z00000Z-G-MTV-001 00 GENERAL TOLERANCES

1400
N.L.L.
SHELL-14 CLIENT TO CONFIRM / HOLD LIST
300 400
EL +19400 MM M4 ID 1400 x 10 THK x 2000 LG

5 200
L.L.L. M5 M1 270° 90° WEIGHT DETAILS SR. NO. DESCRIPTION 5
250 SO
EL +19000 MM S13A FABRICATED WEIGHT. ~38068 kg 1 HOLD INTERNAL TRAY DETAIL AND ITS MOUNTING SUPPORT
EL +18900 MM S14A EL +18650 MM 2 HOLD INTERNAL SUPPORT DETAIL FOR NOZZLE
S7 ERECTION WEIGHT. ~82357 kg
EL +18550 MM M3 EL +18450 MM kg 3 HOLD PLATFORM CLIPS, LADDER CLIPS, E&I CLIPS, PIPING SUPPORT CLIPS WILL BE SUBMITTED ON NEXT REVISION.
S5 OPERATING WEIGHT. ~131549
35 250
HYDROTEST WEIGHT. ~130160 kg 4 TBC NOZZLE S15A ELEVATION CONSIDERED 200 mm FROM TL
STIFFENER 300
RING-02
5 TBC NOZZLE S11A/B AND S12A/B ELEVATION ARE CHANGED FROM MDS TO MAINTAIN WELD TOE TO TOE DISTANCE.
34 EL +17550 MM
S15C 6 TBC CONFIRM WHICH DAVIT ARM SHALL BE CONSIDERED AS PER SPECIFICATION DOC. NO. GSUR-GEN-CV-SDW-0011.
°
215
200
1
LT
13
33 SV
5°
SHELL-13 3
500
2
SV
ID 1400 x 10 THK x 1050 LG
180° LEGEND:
FOUNDATION LOAD TABLE TBC = TO BE CONFIRM
STIFFENER 32 SA
RING-01 UNIT NOZZLES ALLOWABLE LOAD TABLE BTL = BOTTOM TANGENTIAL LINE
SHELL-12
31 ID 1400 x 20 THK x 1250 LG SKIRT SUPPORT NOZZLES ON SHELL TTL = TOP TANGENTIAL LINE
PCD = PITCH CIRCLE DIAMETER
WIND LOAD FORCES - kN MOMENT - kN m
NOZZLE MARK HLL = HIGH LIQUID LEVEL
500
30
MANHOLE, LIFTING TRUNNION, SKIRT ACCESS & SHEAR FORCE N 112116 F F Fx M Mx M NLL = NORMAL LIQUID LEVEL
EMPTY LLL = LOW LIQUID LEVEL
29 SKIRT VENT ORIENTATION MOMENT N.m 1973396 1 1 2" (S2) 2.7 2.7 2.1 0.4 0.4 0.3
30600
SCALE 2 : 1 NTS = NOT TO SCALE

T.L.
SHEAR FORCE N 112116 2" (S8) 3.2 3.2 2.4 0.6 0.6 0.4
28
SHELL-11 OPERATING
OVERALL HEIGHT
ID 1400 x 20 THK x 1500 LG MOMENT N.m 1973396 4" (S4A/B) 6.4 6.4 4.8 2.4 2.1 1.6
HEAT CONSERVATION SHEAR FORCE N 36998 4" (S9) 7.2 7.2 5.4 2.7 2.3 1.8
33210
27 HYDRO
INSULATION 90 MM THK.
MOMENT N.m 651221 6" (S5, S7) 9.6 9.6 7.2 5.4 4.7 3.6
SEISMIC LOADS 8" (S6) 12.8 12.8 9.6 9.6 8.4 6.4
26
4 SHEAR FORCE N 93540 NOZZLES ON HEAD 4
25 SHELL-10 EMPTY
ID 1400 x 20 THK x 1500 LG TAILING LUG MOMENT N.m 1586642
NOZZLE MARK
FORCES - kN MOMENT - kN m
24 EL +13226 MM 1 NOS. SHEAR FORCE N 97581 FF Fx M Mx M
S15B OPERATING
MOMENT N.m 1636208 10" (S1) 16 16 12 15 13 10
200
23 SHEAR FORCE N 24379.5 6" (S3) 9.6 9.6 7.2 5.4 4.7 3.6
0° 10° HYDRO
EARTHING LUG MOMENT N.m 409052 NOTE: LOADS CAN BE IN "+" OR "-" DIRECTIONS
22
SHELL-09 2 NOS.
ID 1400 x 20 THK x 1500 LG
21 TORQUE TABLE FOR NOZZLE
°
45 TORQUE / ROUND STUD DETAIL
20 NOZZLE SIZE
"INCH" 1st 2nd FINAL
NO. OF STUD STUD SIZE
19 kg.m N.m kg.m N.m kg.m N.m
SHELL-08 10" (S1) 10.80 105.91 21.60 211.82 36.00 353.04 12 7
ID 1400 x 20 THK x 1250 LG 8"
EL +10550 MM
M2 3
8" (S6) 5.27 51.72 10.55 103.44 17.58 172.40 8 4"
18 6" (S3, S5, S7) 6.74 66.05 13.47 132.10 22.45 220.16 8 3
300 4"
270° 90° 5
4" (S4 A/B) 3.83 37.54 7.66 75.08 12.76 125.13 8 8"
17 3
NAME 4" (S9) 6.74 66.05 13.47 132.10 22.45 220.16 8 4"
SHELL-07 2" (S8,) 3.83 37.54 7.66 75.08 12.76 125.13 4 5
16 PLATE 8"
ID 1400 x 20 THK x 1500 LG
1 1/2" (S15 A-E) 1.94 18.98 3.87 37.95 6.45 63.25 4 1
2"
15 1 1/2" (S2) 6.74 66.05 13.47 132.10 22.45 220.16 8 3
4"
3 1" (S10, S11A/B, S12A/B, S13A/B, S14A/B) 1.94 18.98 3.87 37.95 6.45 63.25 4 1 "
2 3
14 24" (M1, M2, M3, M4, M5) TENSION FORCE = 289 kN 20 1 1 4"
5°
22
13 SHELL-06 NOTE: BOLT STRESS IS CONSIDERED AS 50% OF BOLT YIELD LIMIT

ID 1400 x 20 THK x 1500 LG 180°
12
MATERIAL OF CONSTRUCTION
11
SHELL / TOP / BOTTOM HEAD SA 240 304L
EARTHING LUG & TAILING LUG ORIENTATION SKIRT / (BASE RING / TOP RING / GUSSET) SA 240 304L / IS 2062 GR. E250 BR
SCALE 2 : 1
10 NOZZLE NECK SA 240 304L / SA 312 GR TP304L
SHELL-05 NOZZLE FLANGE SA 182 GR F304L
9 ID 1400 x 28 THK x 1500 LG
RF PAD SA 240 304L
8 BOLTS SA 193M GR B7
240 16 NOS. M52 ANCHOR BOLT
140 OFF-CENTER EQUI SPACE NUTS SA 194M GR 8
∅58 (SUPPLY BY OTHER)
7 TOP GASKET SW GRAPHITE FILLED, SS 316 WINDING, SS 316 INNER RING/OUTER RING
BASE RING 140 SQ. PLATE 00 11-10-2023 ISSUED FOR REVIEW SDP DDP KSP -
SHELL-04
FIXED INTERNAL SA 240 304L
16
16
6 ID 1400 x 28 THK x 1250 LG

12 REMOVAL INTERNAL SA 240 304L Rev Date Status - Description of issue Drawn Checked Approved Released
R1700
45
5 PCD EXTERNAL WELDED ATTACHMENTS SA 240 304L DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
ANCHOR BOLT (SUPPLY BY OTHER) CI. 4.6 OF IS1367, PART 3 CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
64
∅64 (USE " X " MARK)

4 A A FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
NAME PLATE & BRACKET SS316L / SA 240 304L
305
215

SHELL-03 CONSTRUCTION AS PER COMMENTED DOCUMENT.
ID 1400 x 28 THK x 1500 LG 24 12 TAILING LUG IS 2062 GR. E250 BR REVISED DOCUMENT REQUIRED FOR REVIEW.
3 REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
TRUNNION PIPE / TRUNNION PLATES SA 240 304L
2 REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW. 2
45
2 EARTHING LUG SS 316L CONSTRUCTION CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
16 135 16 WITH MANUFACTURE /FABRICATION.
SECTION A-A CODE E - DOCUMENT IS RETAINED FOR INFORMATION WITH
200 AS BUILT
COMMENTS.
1 SO 12" 1 SKIRT OPENING 80s - - - - -
EL +2400 MM S10 SKIRT ANCHOR CHAIR DETAIL
SHELL-02 PROJECT
EL +1850 MM
950
ID 1400 x 28 THK x 1250 LG
200
SCALE 5 : 1 SV1-4
SA
4"
600 ID
4
1
SKIRT VENT
SKIRT ACCESS
80s
28 mm
-
-
-
-
-
-
-
-
-
-
S6
S12B
EL +1665 MM S15A-E 1 1 2" 5 TEMPERATURE CONNECTION 13.45 mm 150 LWN RF - - GSFC, Vadodara, Gujarat, INDIA
EL +1565 MM S14A/B 1" 2 LEVEL GLASS CONNECTION 11.8 mm 150 LWN RF - -
300 S11B
H.L.L.
S13A/B 1" 2 LEVEL TRANSMITTER CONNECTION 11.8 mm 150 LWN RF - - OWNER
450
SHELL-01 300
EL +800 MM N.L.L. ID 1400 x 28 THK x 1375 LG S12A/B 1" 2 LEVEL GLASS CONNECTION 11.8 mm 150 LWN RF - -
M1 8 SHELL GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
400
200 8 S11A/B 1" 2 LEVEL TRANSMITTER CONNECTION 11.8 mm 150 LWN RF - -

10
L.L.L. S11A EL +265 MM

20
EL +200 MM S10 1" 1 PRESSURE CONNECTION 11.8 mm 150 LWN RF - -
400
S15A S12A EL +165 MM

B.T.L. = (+)0000 200 18 130 18
2:1 ELLIPSOIDAL DISH END S9 4" 1 PROCESS VAPOR INLET 80s 300 WN RF 83 x 10 -
SEE DRAWING
14
30
45
SV1-4
MIN. 25 THK. & NOM. 30 THK. (SF = 50 MM) EPC

500
14 S8 2" 1 XU-P851 A/B MIN. FLOW 13.6 mm 150 LWN RF - -

Larsen & Toubro Limited
14
700
24
VORTEX BREAKER
1100
S7 6" 1 PROCESS CONDENSATE OUTLET TO XU-P851 A/B 80s 150 WN RF 131 x 10 -

SA
NAME PLATE S3 SO -800 MM S6 8" 1 STEAM INLET 80s 150 WN RF 50.5 x 28 - Heavy Engineering
2000
SA 990 S5 6" 1 PROCESS CONDENSATE INLET FROM XU-E851 80s 150 WN RF 131 x 10 -
350
700
421
S3
2x EARTHING LUG 447.5 S4A/B 4" 2 PROCESS CONDENSATE INLET FROM XU-E852 80s 150 WN RF 68 x 10 - PROCESS SYSTEMS PVT. LTD.
15, NATRAJ INDUSTRIAL ESTATE, SANAND - VIRAMGAM HIGHWAY, NEAR VASNA -
S3 6" 1 TREATED WATER OUTET TO XU-E852 80s 150 WN RF 51 x 25 -
600
340 IYAVA ROAD, TA. SANAND, DIST. AHMEDABAD, GUJARAT - INDIA.

EL -2000 MM S2 1 1 2" 1 CARBONATE SOLUTION INLET FROM XU-P504A/B 15.95 mm 300 LWN RF - - Tel :+91(0) 2717 284148-49-50 Fax:+91 (0) 2717 284194
1 R107.5 email : chem@chemprosys.com URL : www.chemprosys.com 1
1280 TAILING LUG ∅150 S1 10" 1 PROCESS VAPOR OUTLET 80s 150 WN RF 63.5 x 10 -
14
=
∅100
BASE RING ID WITH DAVIT, BLIND FLANGE, BOLTING & GASKET
M5 24" 1 MANHOLE 25 mm 150 WN RF 145 x 10
ID 1390 x 30 THK 2x 81 NPT TITLE
SKIRT VENT HOLES M4 24" 1 MANHOLE 25 mm 150 WN RF 145 x 10 WITH DAVIT, BLIND FLANGE, BOLTING & GASKET
=
1700 M3 24" 1 MANHOLE 25 mm 150 WN RF 145 x 10 WITH DAVIT, BLIND FLANGE, BOLTING & GASKET GENERAL ARRANGEMENT DRAWING
PCD
M2 24" 1 MANHOLE 25 mm 150 WN RF 145 x 20 WITH DAVIT, BLIND FLANGE, BOLTING & GASKET DESORBER (XU-V851)
1930
BASE & TOP RING OD M1 24" 1 MANHOLE 25 mm 150 WN RF 170 x 28 WITH DAVIT, BLIND FLANGE, BOLTING & GASKET SCALE - NTS
BOTTOM BASE RING TAILING LUG SCH / THK. CLASS TYPE FACE PROJ. DOCUMENT NO.
FRONT VIEW NOZ. SIZE R.F PAD SHEET REV.
QTY SERVICE REMARKS
TAILING LUG DETAIL LIFTING TRUNNION DETAIL MARK "INCH" FLANGE (WIDTH x THK.) GSUR-CPSP(5)-WWT-MS-GAD-0001
SCALE 5 : 1 SCALE 5 : 1
NOZZLE DATA 1 OF 1 00
A B C D E F G H I
CAD FILE NAME : GENERAL ARRANGEMENT DRAWING DESORBER (XU-V851) SHEET SIZE : A1
A B C D E F
01
01 01 01
01
01
4 01 4
X X X X X X
01 X X X X X X X X
X
X
01
01
X
X
X
X
X
X
X
X
01 01 01
X
X
X
X X
X
01
X
X
X
X
X
X
X
X
X
X
X
X
X X X X
X
X
01
X
01
X
X
X
X X X X X X X X X 01
X X X X X X
X
X
X
X
X
X
X
X
01
01
X
01
X
01
01 X X X
01 01
01
01
3 01 3
01
01
01
01
X
X
01
X
X
X
X
X
X
X
01 01
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
01
X
X
X
01
X
X
01 01
X
X
X
X
X
X
X
01
X
X
01
01
01
2 2
01
01
01
01
01
01
01
01
05-02-2024 REVISED AS PER CLIENT COMMENTS BPP DJP MHZ SNK
01 00
05-10-2023 ISSUED FOR REVIEW BPP DJP MHZ SNK
Date
(USE " X " MARK)
AS BUILT
COMMENTS.
PROJECT
OWNER
01

1 1
EPC
VENDOR NAME / LOGO PROCESS SYSTEMS PVT. LTD.
TITLE DOCUMENT NO.

GENERAL ARRAGEMENT DRAWING
FOR TREATED WATER FINAL COOLER PEF-536-XU-E853-GAD-001
(TAG NO.:- XU-E853) 01
SHEET REV.
01 GSUR-CPSP(13)-WWT-MS-GAD-0001 1 OF 1 01
A B C D E F
CAD FILE NAME : PEF-536-XU-E853-GAD-001 SHEET SIZE : A2
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CIRCUIT/SIDE CIRCUIT/SIDE ITEM
COTE PROCEDE COTE SERVICE TABLEAU DES TUBULURES / NOZZLE TABLE NO. QTY PART NO DESIGNATION DESCRIPTION MATERIAL CERT.
DONNEES D'ETUDE DESIGN DATA A PROCESS SIDE B SERVICE SIDE 1 1 DWG-CP24-67241-03 BLOCK ASSEMBLY - CPX50 150 PLATES BLOCK ASSEMBLY - CPX50 150 PLATES
M FLUIDE VEHICULE REP NB PIPE THK LONGUEUR L PN / FACE DE JOINT / M
FLUID Process Condensate Process Condensate DN NPS NORME SPECIFICATION SERVICE 1.1 1 - HEAT TRANSFER PLATE PACK 150 Plates HEAT TRANSFER PLATE PACK 150 Plates SA240Type316L
ITEM QTY mm/in SHOP LENGTH L mm/in CLASS FLANGE FACING
PRESSION DE SERVICE WORKING PRESSURE bar 23.0 23.5 Raised Face with Special Ra 1.6-3.2 1.2 2 3350035976 MACHINED HEAD CP50 Ep.nominale=80mm mini=78mm MACHINED HEAD CP50 Thk.nominal=3.1496in mini=3.0709in SA516gr60N 3.1
A1 1 80 3" 11.13 0.4382 365.5 14.3898 Cl.600 ASME B16-5 Ed.2020 Process Condensate Inlet
PRESSION D'ETUDE INTERNE INTERNAL DESIGN PRESSURE MAWP bar FV / 28.0 FV / 28.0 micrometer 1.3 4 3350035977 COLUMN 150 Plates Ep.=90mm Ep.usi=79.5mm L.=1021mm COLUMN 150 PLATES Thk.=3.5433in Thk.mach=3.1299in Lgth.=40.1969in SA516gr60N 3.1
PRESSION D'EPREUVE 1 TEST PRESSURE 1 (DIFFERENTIAL) Pt1 bar 36.4 0 Raised Face with Special Ra 1.6-3.2
A2 1 80 3" 11.13 0.4382 365.5 14.3898 Cl.600 ASME B16-5 Ed.2020 Process Condensate Outlet 1.4 1 - STAMPED BAFFLE 7 PASSES (SIDE A) STAMPED BAFFLE 7 PASSES (SIDE A) SA240Type316L
micrometer
PRESSION D EPREUVE 2 TEST PRESSURE 2 (DIFFERENTIAL) Pt2 bar 0 36.4
Raised Face with Special Ra 1.6-3.2 1.5 1 - STAMPED BAFFLE 7 PASSES (SIDE B) STAMPED BAFFLE 7 PASSES (SIDE B) SA240Type316L
TEMPERATURE DE SERVICE WORKING TEMPERATURE °C 214.8 -> 154.8 136.4 -> 200.0 B1 1 80 3" 11.13 0.4382 365.5 14.3898 Cl.600 ASME B16-5 Ed.2020 Process Condensate Inlet
micrometer
TEMPERATURE D'ETUDE DESIGN TEMPERATURE °C 250 250 Raised Face with Special Ra 1.6-3.2 2 4 3350031631 PANEL GASKET Ep.=2mm m=2.5 y=21MPa PANEL GASKET Thk.=0.0787in m=2.5 y=21MPa Reinforced multi-layer
B2 1 80 3" 11.13 0.4382 365.5 14.3898 Cl.600 ASME B16-5 Ed.2020 Process Condensate Outlet graphite
TEMPERATURE D'ETUDE MINI MDMT °C 5 5 micrometer
NOMBRE DE PASSES NUMBER OF PASSES 7 7 Raised Face with Special Ra 1.6-3.2 3 1 DWG-CP24-67241-04 PANEL ASSEMBLY Aa - CPX50 150 Plates PANEL ASSEMBLY Aa - CPX50 150 PLATES -
EA 1 25 1" 4.55 0.1791 366.0 14.4094 Cl.600 ASME B16-5 Ed.2020 Process Condensate Vent
micrometer 3.1 1 DWG-CP24-67241-01-41 MACHINED PANEL Ep.nominal=80mm MACHINED PANEL Thk.nominal=3.1496in SA516gr60N 3.1
SURFACE D'ECHANGE HEAT TRANSFER SURFACE m² 41.9 Raised Face with Special Ra 1.6-3.2
POIDS A VIDE WEIGHT EMPTY kg 2537.9 VA 1 25 1" 4.55 0.1791 366.0 14.4094 Cl.600 ASME B16-5 Ed.2020 Process Condensate Drain 3.2 1 DWG-CP24-67241-01-51 PANEL LINING Ep.=3mm PANEL LINING Thk.=0.1181in SA240Type316L 3.1
micrometer
VOLUME CAPACITY L 150.1 152.1 Raised Face with Special Ra 1.6-3.2
EB 1 25 1" 4.55 0.1791 366.0 14.4094 Cl.600 ASME B16-5 Ed.2020 Process Condensate Vent 3.3 1 NOZZLE ASSEMBLY NOZZLE ASSEMBLY
L COEUR D'ECHANGE HEAT TRANSFER PLATE PACK SA240Type316L micrometer L
Raised Face with Special Ra 1.6-3.2 3.3.1 1 - WELDING NECK FLANGE DN80 Cl.600 WELDING NECK FLANGE NPS3" Cl.600 SA182 F316L 3.1
CHARGES EXTERNES EXTERNAL LOADS Yes (Nozzle load) VB 1 25 1" 4.55 0.1791 366.0 14.4094 Cl.600 ASME B16-5 Ed.2020 Process Condensate Drain
micrometer 3.3.2 1 - PIPE DN80 SCH160 Ep=11.13mm Ep.mini=9.74mm Lg=274mm PIPE NPS3" SCH160 Thk=0.4381in Thk.mini=0.3834in Lg=10.7874in SA312 TP316L 3.1
CODE DE CONSTRUCTION CONSTRUCTION CODE Acc to Sect. VIII Div. 1 Ed.2023
DESIGN HAUTE PRESSION HIGH PRESSURE DESIGN (CP+) No 3.4 1 NOZZLE ASSEMBLY NOZZLE ASSEMBLY
COEFF. DE SOUDURE JOINT EFFICIENCY 1 NOZZLE LOADS 3.4.1 1 3350044928 WELDING NECK FLANGE DN25 Cl.600 WELDING NECK FLANGE NPS1" Cl.600 SA182 F316L 3.1
SERVICE DANGEREUX LETHAL SERVICE No EFFORTS TUBULURES
3.4.2 1 3350040989 PIPE DN25 SCH80S Ep=4.55mm Ep.mini=4.55mm Lg=296mm PIPE NPS1" SCH80S Thk=0.1791in Thk.mini=0.1791in Lg=11.6535in SA312 TP316L 3.1
SUREP. DE CORROSION CORROSION ALLOWANCE No Acc. to GSUR-GEN-PP-PHS-1001
3.4.3 1 DN25 GASKET Ep=3mm DN25 GASKET Ep=3mm Reinforced Graphite
TRAITEMENT THERMIQUE HEAT TREATMENT - PWHT No (N) (N.m)
Fx Fy Fz Mx My Mz 3.4.4 1 Blind Flange DN25, CL.600, BLRF Blind Flange DN25, CL.600, BLRF SA-182 F316L 3.1
CONTROLE RADIO RADIOGRAPHY RT 100% on butt welds
AUTRE CONTROLE OTHER TEST See Notes 7200 7200 5400 1800 1600 1200 DN80 Cl.600 > A1 3.4.5 4 THREAD ROD M16x100mm ZINC COATED THREAD ROD M16x100mm ZINC COATED SA-193-Gr.B7M 3.1
FINITION INTERNE FINISH INTERNAL REVETEMENT / LINING SA240Type316L SA240Type316L 7200 7200 5400 1800 1600 1200 DN80 Cl.600 > A2 3.4.6 8 NUT Hh, M16 ZINC COATED NUT Hh, M16 ZINC COATED SA-194-Ge.2HM 3.1
FINITION EXTERNE FINISH EXTERNAL PEINTURE / PAINTING REFER NOTE 2 7200 7200 5400 1800 1600 1200 DN80 Cl.600 > B1 3.5 1 CCD01 EARTHING LUG EARTHING LUG SA240type304L 3.1
7200 7200 5400 1800 1600 1200 DN80 Cl.600 > B2
K NOTE DE CALCUL CALCULATION SHEET CN-CP24-67241-01 3.6 1 3350035445 NAMEPLATE BRACKET NAME PLATE BRACKET SA516gr60 3.1 K
RESILIENCE IMPACT TESTED No, exempted acc. to UG20(f), UCS66(a) and UCS66(g)
4 1 DWG-CP24-67241-06 PANEL ASSEMBLY Ba - CPX50 150 Plates PANEL ASSEMBLY Ba - CPX50 150 PLATES -
4.1 1 DWG-CP24-67241-01-43 MACHINED PANEL Ep.nominal=80mm MACHINED PANEL Thk.nominal=3.1496in SA516gr60N 3.1
4.2 1 DWG-CP24-67241-01-53 PANEL LINING Ep.=3mm PANEL LINING Thk.=0.1181in SA240Type316L 3.1
777
4.3 1 NOZZLE ASSEMBLY NOZZLE ASSEMBLY
777
4.3.1 1 - WELDING NECK FLANGE DN80 Cl.600 WELDING NECK FLANGE NPS3" Cl.600 SA182 F316L 3.1
78 17 16 78 4.3.2 1 - PIPE DN80 SCH160 Ep=11.13mm Ep.mini=9.74mm Lg=274mm PIPE NPS3" SCH160 Thk=0.4381in Thk.mini=0.3834in Lg=10.7874in SA312 TP316L 3.1
17 4.4 1 NOZZLE ASSEMBLY NOZZLE ASSEMBLY

78 78
4.4.1 1 3350044928 WELDING NECK FLANGE DN25 Cl.600 WELDING NECK FLANGE NPS1" Cl.600 SA182 F316L 3.1
J J
10 8 9 4.4.4 1 Blind Flange DN25, CL.600, BLRF Blind Flange DN25, CL.600, BLRF SA-182 F316L 3.1
10 8 9
8 9 10
9 8 10 4.4.5 4 THREAD ROD M16x100mm ZINC COATED THREAD ROD M16x100mm ZINC COATED SA-193-Gr.B7M 3.1
4.4.6 8 NUT Hh, M16 ZINC COATED NUT Hh, M16 ZINC COATED SA-194-Ge.2HM 3.1
EA EB 5 1 DWG-CP24-67241-05 PANEL ASSEMBLY Ab - CPX50 150 Plates PANEL ASSEMBLY Ab - CPX50 150 PLATES -
5.1 1 DWG-CP24-67241-01-42 MACHINED PANEL Ep.nominal=80mm MACHINED PANEL Thk.nominal=3.1496in SA516gr60N 3.1
A1 B2 5.3 1 NOZZLE ASSEMBLY NOZZLE ASSEMBLY
5.3.2 1 - PIPE DN80 SCH160 Ep=11.13mm Ep.mini=9.74mm Lg=274mm PIPE NPS3" SCH160 Thk=0.4381in Thk.mini=0.3834in Lg=10.7874in SA312 TP316L 3.1

H H
5.4.1 1 3350044928 WELDING NECK FLANGE DN25 Cl.600 WELDING NECK FLANGE NPS1" Cl.600 SA182 F316L 3.1
15 9 8 7
9 8 7 5.4.4 1 Blind Flange DN25, CL.600, BLRF Blind Flange DN25, CL.600, BLRF SA-182 F316L 3.1
5.4.5 4 THREAD ROD M16x100mm ZINC COATED THREAD ROD M16x100mm ZINC COATED SA-193-Gr.B7M 3.1
7 8 9
962
962
924
6 1 DWG-CP24-67241-07 PANEL ASSEMBLY Bb - CPX50 150 Plates PANEL ASSEMBLY Bb - CPX50 150 PLATES -
924
7 8 9 6.1 1 DWG-CP24-67241-01-44 MACHINED PANEL Ep.nominal=80mm MACHINED PANEL Thk.nominal=3.1496in SA516gr60N 3.1
G 15 G
COG.524
6.3.2 1 - PIPE DN80 SCH160 Ep=11.13mm Ep.mini=9.74mm Lg=274mm PIPE NPS3" SCH160 Thk=0.4381in Thk.mini=0.3834in Lg=10.7874in SA312 TP316L 3.1
A2 B1 6.4.1 1 3350044928 WELDING NECK FLANGE DN25 Cl.600 WELDING NECK FLANGE NPS1" Cl.600 SA182 F316L 3.1
VA
239

VB
162
162
6.4.4 1 Blind Flange DN25, CL.600, BLRF Blind Flange DN25, CL.600, BLRF SA-182 F316L 3.1
124
124
6.4.5 4 THREAD ROD M16x100mm ZINC COATED THREAD ROD M16x100mm ZINC COATED SA-193-Gr.B7M 3.1
7 80 3350011962 THREAD ROD M30x185mm ZINC COATED THREAD ROD M30x185mm ZINC COATED ROOT AREA 509 mm² SA193grB7 3.1
30
F F
LEFT VIEW 8 88 3350012016 WASHER - M30 N ZINC COATED WASHER M30 ZINC COATED STEEL C45
FRONT VIEW VUE DE GAUCHE 9 88 3350012010 NUT Hh - M30 ZINC COATED NUT Hh, M30 ZINC COATED SA194gr2H 3.1
VUE DE FACE
10 8 3350011968 THREAD ROD M30x255mm ZINC COATED THREAD ROD M30x255mm ZINC COATED ROOT AREA 509 mm² SA193grB7 3.1
11 2 3350014917 VERTICAL SUPPORT CP50 VERTICAL FEET CP50 S235JR
1006
12 8 3350012014 WASHER M20 N ZINC COATED WASHER M20 ZINC COATED STEEL C45
689
13 8 C3220 SCREW M20x40mmZINC COATED SCREW H M20x40mm ZINC COATED Class 8.8
902 14 6 3350020206 IDENTIFICATION NAMEPLATE IDENTIFICATION NAMEPLATE A240type304
221 15 1 DWG-CP24-67241-02 ALFA LAVAL NAMEPLATE ALFA LAVAL NAMEPLATE A240type304

700 16 4 3350035460 SWIVEL RING M30 SWIVEL RING M30 WLL 5t
EB B1 17 2 3350035457 SWIVEL RING M16 SWIVEL RING M16 WLL 1.5t
E 18 16 3490021060 INSULATION SUPPORT H=140mm INSULATION SUPPORT H=5.5118in A240type304 E
4x 27
Handling Holes
4 2 13 12 11
General Notes:
1. All dimensions are in mm, unless otherwise specified.
4x 30Holes 2. Painting: All CS external surfaces shall be as per SSPC SP 10.
for M24 Anchor
• Primer: Inorganic copolymer or coating with an inert multipolymeric matrix up to
100 micron meter. 00 23/01/2023 ISSUED FOR REVIEW ARS ARS SLJ IFR
2
Ba • Final Coat: Inorganic copolymer or coating with an inert multipolymeric matrix up Date
689
to 100 micron meter. DD-MM-YYYY

D 3. All butt weld joint shall be 100% radiographed except heat transfer plate. Wherevr DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT) D
18
have not possible to perform RT those have tested by lequid penetrant test.
VA 4. 100% PMI shall be carried out on all SS liners & HT plates.
(USE " X " MARK)
INFORMATION CONSTRUCTION AS PER COMMENTED DOCUMENT.
3 REVIEW / APPROVAL REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
221

CONSTRUCTION CODE E - DOCUMENT IS RETAINED FOR INFORMATION WITH
Aa COMMENTS.
A2 A1 AS BUILT
1006
902
700
PROJECT
5 Ab
C GSFC, Vadodara, Gujarat, INDIA C
221
14
OWNER

EA
Bb 3
689
EPC
Larsen & Toubro Limited
Heavy Engineering
B 6 B
VENDOR NAME / LOGO Alfa Laval India Private Limited
Heat Exchanger Factory
E7/E8, MIDC Estate, SATARA: 415004
TITLE VENDOR DOCUMENT NO.

GA DRAWING
B2 FOR COMPABLOC
221 VB DWG-CP24-67241-01
BOTTOM VIEW Boulonnerie de serrage panneaux graissée Item No. XU-E851
689 VUE DE DESSOUS à l'exception de la boulonnerie revêtue PTFE.
GSFC DWG. NO SCALE-1:8
A A
TOP VIEW Tightening bolts of panels greased
GSUR-ALFA(1)-WWT-MS-GAD-0001 SHEET REV.
VUE DE DESSUS except of bolting is PTFE coated.
1 OF 1 00
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A B C D E F G H I
~7200 OVERALL LENGTH DESIGN DATA:

`T'
1 CODE OF CONSTRUCTION ASME SEC VIII DIV-1, ED. 2021,
1548 4994 658
1 2 MANUFACTURING STANDARD TEMA CLASS-R,(10th ED.)
3991 EMPTY C.G. 1 3 IBR CLASS NA
3849 OPERATING C.G. 1 1 N8 N8A N9 N9A N1 N10 N10A N11 N11A N12 4 TYPE OF EXCHANGER NXN (H)
1440 2500 2000 1 550
1 5 SIZE 1680 mm I.D. x 5000 mm ST. TUBE LG.
690 850 950 950 850 200 1 6 SURFACE AREA / SHELL(GROSS/EFFECTIVE) 950/913.27
7 1 7 HEAT DUTY kcal/hr 15830000 7
1350
SHELL SIDE TUBE SIDE
1 1350 LIFTING LUG LIFTING LUG
L2,L4 L1,L3 1 8 FLUID GAS / VAPOUR COOLING WATER
650 1 1 3600
9 OPERATING FLUID DENSITY (LIQUID/VAPOR) kg/m3 -/- -/-
103 103
10 CAPACITY m3 - -
5 LIFTING LUG N8A LIFTING LUG 5 1 N15 N14 11 SOUR SERVICE N.A N.A
A GAP N5 N13 L1,L2
N1 L3,L4 GAP
N8 N9 N9A 1 N10A N10 1 N11A N11 12 CYCLIC SERVICE N.A N.A
1 LIFTING LUG
LIFTING LUG 13 NO. OF PASSES ONE TWO
N12 1
N7 A 1 14 OPERATING PRESSURE - -
4.5
4.5
4.5
4.5
1 LS2 LS1,LS3 1
150 146
150 146
150 146
150 146
A 1 15 OPERATING TEMPERATURE (IN/OUT) 130 / 42 37.1 / 43.9
1150
1 16 DESIGN PRESSURE (INT/EXT) 1 / FV 7
1025
17 DESIGN TEMPERATURE 165 75
1 18 MAWP (INT.) 1 7
NAME PLATE
1 BRACKET 1 19 MINIMUM DESIGN METAL TEMPERATURE -5 -5
1150
N14 N15 1 20 HYDRO TEST PRESSURE (SHOP/SITE)
1025
1000
1680 I.D. x 16T
1680 I.D. x 16T

6 6
HYDRO TEST POSITION HORIZONTAL

LS1 LS3 LS
LS6 21 CORROSION ALLOWANCE mm 1 3 (CS ONLY)
1
22 RADIOGRAPHY SPOT SPOT
23 JOINT EFFICIENCY 0.85 0.85
LS2 1 N2 24 POST WELD HEAT TREATMENT NA NA
LS5 25
1 T.O.S. EL.+14.00m POST FORMING HEAT TREATMENT NA NA
1 26 INSULATION (THK/TYPE) (BY OTHERS) NA NA
20T
1 27 SPECIAL SERVICE NA NA
1025
28 MAPnc
1150
1 14.1 11.9
1 29 IMPACT TEST REFER NOTE - M8 REFER NOTE - M8
N3 30 FIRE PROOFING (BY OTHERS) THK NA.
1 31 TUBE TO TUBESHEET JOINT STRENGTH WELDED + LIGHT EXPANSION
350 32 INSPECTION AS PER APPROVED QAP
NAME PLATE
N2
1200
1200
1400
BRACKET 33 SHOP PAINTING SEE NOTE - G9
1680 I.D. x 12T
1 SHELL ORIENTATION 34 WIND DATA IS 875 Part 3 2015, BASIC WIND SPEED 158.4 km/hr
1
WIND ZONE NO.: 3, RISK FACTOR : 1.07
5 N6 VIEW FROM A-A EQUIPMENT CLASS = A, IMPORTANCE FACTOR = 1 5
TERRAIN CATEGORY =2 TOPOGRAPHY FACTOR=1
A EARTHING EARTHING
`T'
N4 LUG LUG
1 35 IS 1893 Part 1 & 4 2015, ZONE III
1 510 SEISMIC DATA
FIXED SUPPORT SLIDING SUPPORT EQUIPMENT CATEGORY = 2, IMPORTANCE FACTOR = 1.75
SOIL : MEDIUM SOIL
N3 1 36 WEIGHT / SHELL Kg FABRICATED ~25600 HYD. TEST ~40000
~3850 REQD.TO ~3850 REQD.TO
N7 N5
x 12.7T
SWING DAVIT SWING DAVIT OPERATING ~40000 BUNDLE ~10750
LIFTING LUG 1
1 37 FOUNDATION LOADING DATA
1 600 3500 C.L. OF SADDLE
FIXED SADDLE SLIDING SADDLE
ELEVATION (NOT IN ONE PLANE) NAME PLATE 1
WIND LOADS
BRACKET TRANSVERSE N 7761 7761

1247 W.L. TO W.L. 1300 W.L. TO W.L. 1 2306 W.L. TO W.L. 1 1300 W.L. TO W.L. SHEAR FORCE
1 357 W.L. TO W.L.
200
LONGITUDINAL N 4500 4500
OPERATING
N LIFTING LUG TRANSVERSE N-m 9313 9313
N8A L4 PIPE DAVIT N13 MOMENT
1 LONGITUDINAL N-m 5400 5400
BTM LIFTING LUG TOP TOP TOP TOP TOP TOP
N4 L2 TOP N8 N12 N9 N9A 1
N1 N10A N10 1
N11A N11 1
N7
EARTHING 1 SEISMIC LOADS
LUG
4 TRANSVERSE N 40883.5 40883.5 4
SHEAR FORCE
LONGITUDINAL N 81767 81767
1988.5 1
OPERATING
TRANSVERSE N-m 49060 49060
LS6 LS5 MOMENT
LONGITUDINAL N-m 98120 98120
720
720
LIFTING LUG LIFTING LUG
1 N15
= 1600 =
= 1600 =
HANDLE HANDLE
720
720
01 09-02-2024 ISSUED FOR REVIEW R.D.P. PRAKASH R.B.P. -

3 00 23-08-2023 R.D.P. PRAKASH R.B.P. - 3
1114 1 ISSUED FOR REVIEW
Date
LIFTING LUG Rev DD-MM-YYYY Status - Description of issue Drawn Checked Approved Released
150 150
== ==
L3 N6 N4 DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
TOP LIFTING LUG
= 250 = N14 BTM = 250 = EARTHING BTM
N5 N13 1 L1 N3 N2 LUG N6 (USE " X " MARK) CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
1 PIPE DAVIT FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
FIXED SUPPORT 4 NOS. 33 x 68 SLOTTED SLIDING SUPPORT INFORMATION
FOR M27 FD BOLT HOLES FOR M27 FD BOLT CHANNEL ORIENTATION REVIEW / APPROVAL
PLAN VIEW VIEW FROM A-A CONSTRUCTION
CLIENT REFERENCE SPECIFICATION / STANDARD / DRAWING BOLT / STUD MAX. TORQUE AS BUILT
NOZZLE LOADS SR. VALUE 150 COMMENTS.
1 DOCUMENT TITLE DOCUMENT NO. REV.
NO. MAX. TORQUE 6 2 THK
DETAIL 1002 ) PROJECT
NOZZLE
(NPS)
RATING
(CLASS) Fa (N)
LOADS
Fc (N) Fl (N) Mt (N-m)
MOMENTS
Mc (N-m) Ml (kgf-m)
01 PURCHASE REQUISITION
GSUR-GEN-MP-PRU
-0001
01
DETAIL - A
VALUE (N.m)
2860.8
TYP 6R YP
(T Revamping of Urea-II Plant
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4
GSUR-GEAL(1)-EV
02 MECHANICAL DATA SHEET A
N1 (40)
P-PC-DSU-0001 1 PATELS AIRTEMP (INDIA) LIMITED GSFC, Vadodara, Gujarat, INDIA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
150 64000 48000 62000 70000 28000 42000 A10770U-E-PRZ-
03 PROCESS DESIGN BASIS - DESIGNED BY GEA PRCOESS ENGINEERING INDIA PVT. LTD. 170
0001
TYP
6
16
N2 (2) 300 1500 1000 1300 400 200 300 GSUR-GEN-PE-SP MANUFACTURED FOR 138 CTRS 16 OWNER
Ml 04 SPECIFICATION FOR SUPPLIER DOCUMENTATION -
1 C-0001 EPC L & T HEAVY ENGINEERING TYP
N3 (8) 300 12000 8200 10700 6500 5000 6000 GSUR-GEN-MP-V ITEM NO. XU-E561
05 VENDOR DATA AND DOCUMENT REQUIREMENT -
2.5
2 PS-1005 2
GENERAL SPECIFICATION FOR PRESSURE Z00000Z-G-MSV- MFR'S SERIAL NO. HE-6601 YEAR BUILT: * *
N4,N5 (28) 150 45000 34000 45000 50000 20000 32000 06 -
EQUIPMENT 001 CODES ASME SEC VIII DIV-1, ED. 2021,TEMA CLASS-R,(10th ED.)
103 CTRS
Z00000Z-G-MSE- INSPECTED BY -
1 NOZZLE LOAD ON FACE OF FLANGE FOR NOZZLE N2,N3,N4,N5 & NOZZLE TO SHELL JUNCTION FOR NOZZLE N1 07 GENERAL SPECIFICATION FOR HEAT EXCHANGERS - 4
001
135
SHELL TUBES
Z00000Z-G-MSK-0 EPC
08 SPECIFICATION FOR EXTERNAL PAINTING - DESIGN PRESSURE 1 / FV. 7/-
001
115
SPECIAL REQUIREMENTS FOR SS MATERIAL IN UREA Z00000U-G-MSM- DESIGN TEMPERATURE 165 75
R6
09 -
NOZZLE NECK FLANGE RF PAD APPLICATION 009 TEST PRESSURE (HYD.) 1.3 9.1
Z00000Z-G-MSZ- DATE OF TEST * * 4
SERVICE 10 SPECIFICATION FOR ALLOWABLE LOADS ON NOZZLES
0005
-
THK./SCH. CLASS TYPE FACING FINISH THK 0.D. OPERATING FLUID GAS / VAPOUR COOLING WATER 6T
11 SPECIFICATION FOR HOT INSULATION
Z00000Z-G-TSH-
- CORROSION ALLOWANCE 1.0 3.0 mm 1001 VENDOR
001 1003 GEA PRCOESS ENGINEERING INDIA PVT. LTD.
INSERT A10770U-E-MSZ- RADIOGRAPHY SPOT SPOT 75
1 N1 1 -/40 25 / - 150 WN RF 25 1500 12 GASKET SELECTION FOR PRESSURE EQUIPMENT -
PLATE 0001 HEAT TREATMENT NIL NIL
N2 GAS OUTLET TO XU-J561 1 50/2 - / XXS 300 WN RF - - - 13 VACUUM EVAPORATION PACKAGE
A10770U-E-PSU-0
001
- DUTY/SURFACE 15830000 kcal/hr 950/913.27 DETAIL OF
kg
N3 CONDENSATE OUTLET 1 200/8 - / 120 300 WN RF 12 395 -
WEIGHT FULL OF WATER ~40000
kg
1 NAME PLATE BRACKET MANUFACTURE PATELS AIRTEMP (INDIA) LIMITED.
TOTAL WEIGHT EMPTY ~25600 PLOT NO : 805,806,807,810 RAKANPUR-382721
N4 COOLING WATER INLET 1 700/28 16 / - 150 WN RF 16 972 - PAT REFERENCE DRAWINGS BUNDLE WEIGHT ~10750 kg TALUKA - KALOL ,DIST : GANDHINAGAR,
DESCRIPTION PAIL DWG. NO. L&T/LINDE DOCUMENT NO. GSFC DOCUMENT NO. SHT NO. SIZE (#) STAINLESS STEEL TYPE 304/304L SHALL BE DUAL GUJARAT, INDIA.
N5 COOLING WATER OUTLET 1 700/28 16 / - 150 WN RF 16 972 - 1 15 CERTIFIED WITH MECHANICAL PROPERTIES AS
125 GENERAL ARRANGEMENT 52 78 20 QTY. : 1 HE-6601 VENDOR PO NO. : -
MFR. SR. NO. :
PHE21023-01/GA - GSUR-GEAL (J)-EVP-MP-GAD-0001 1 OF 2 A1 PER TYPE 304 AND CHEMICAL PROPERTIES AS
N6 DRAIN 1 20/3/4 14.475 / - 300 LWN RF AARH WITH B.F. DRAWING
PER TYPE 304L.
FINISH VENDOR DOCUMENT NO. : PHE21023-01-GA SHEET 1 OF 2 REV. : 01
N7 VENT 1 20/3/4 14.475 / - 300 LWN RF - - WITH B.F. GENERAL NOTES & NAME
PHE21023-01/GN - - 1 OF 1 A1 NAME PLATE 1
1 N8 TO PLATE DETAIL 1
TOTAL WT (kg) 2 TITLE DOCUMENT NO.
1 25/1 - / 80s 300 WN RF - - WITH B.F. GIRTH FLANGE, GASKET &
N11 PHE21023-01/DD - - 1 OF 3 A1
PART DETAIL NOTES: 1003 RIVET 4 COPPER - GENERAL ARRANGEMENT DRAWING FOR
1 SUPPORTING NOZZLE 4 50/2 5.54 / 80s 150 WN RF - - WITH B.F. TUBE BUNDLE DETAIL PHE21023-01/DD - - 2 OF 3 A1
1002 NAME PLATE 1 SS 304 2T x 150 x 110 LG. 0.3 1st STAGE MAIN CONDENSER 01LO15770-B-ZA-2001 (EN)
1) ALL LETTERS & LETTER BLOCKS SHALL ENGRAVED IN BLACK.
2) NAME PL. SHALL BE RIVETED & TACK WELDED WITH BRACKET 1001 NAME PLATE BRACKET 1 SA 240 TP (#) 6T x 170 x ~295 LG. 2 ITEM NO.: XU-E561
N12 CONNECTION PI 1 25/1 - / 80s 300 WN RF - - WITH B.F. NOZZLE & SADDLE PART
ON ALL FOUR SIDES (10MM LONG WELD) 1000 NAME PLATE ASSEMBLY
PHE21023-01/DD - - 3 OF 3 A1
DETAIL
N13 CONNECTION TI 1 40/1.5 15.95 / - 300 LWN RF - - WITH B.F. * TO BE FILLED AFTER COMPLETION OF EQUIPMENT.
P.NO DESCRIPTION QTY. MATERIAL SIZE (FINISH) WT(kg) REM.
SCALE-NTS
TRANSPORTATION 01LO15770-B-ZT-2001 (EN) GSUR-GEAL (J)-EVP-MP-DWG-0001 PROJECT No. GSFC DWG. NO
PHE21023-01/TR 1 OF 1 A1 ** YEAR BUILT TO BE FILLED AFTER COMPLETION OF EQUIPMENT.
N14 SIGHT GLASS 1 150/6 - - - - - - SPECIAL DRAWING DETAIL SHEET
BILL OF MATERIAL REV.
MECHANICAL GSUR-GEAL (J)-EVP-MP-GAD-0001
N15 SIGHT GLASS 1 150/6 - - - - - - SPECIAL SD/PHE21023-01 01LO15770-B-CS-2001 (EN) GSUR-GEAL (J)-EVP-MP-CAL-0001 - - 1 OF 1 00
CALCULATIONS
A B C D E F G H I
CAD FILE NAME : VENDOR DRAWING TEMPLATE SHEET SIZE : A1
A B C D E F G H I
700 850 1900 850
`T'
'A' 1-SUPPORT
SC-1
200 CLIP SC-1
SC-2
SC-3
SC-4
SC-5
7 7
N15 N14
1050
10
4-SUPPORT
50
1680 I.D. x 16T CLIPS SC-2 to
1680 I.D. x 16T

N14 N15 SC-5
LADDER LADDER
1680 I.D. x 12T

CLIP-LD1/2 927 CLIP-LD1/1
6 6
ELEVATION VIEW FROM A-A

'A' (NOT IN ONE PLANE)
LADDER = 500 =
CLIP-LD1/2
5 5
(#) STAINLESS STEEL TYPE 304/304L SHALL BE DUAL CERTIFIED WITH MECHANICAL PROPERTIES AS
PER TYPE 304 AND CHEMICAL PROPERTIES AS PER TYPE 304L.
TOTAL WEIGHT 26.7

708 TOP PLATE - SC2 TO SC5 4 SA 516 GR 70 10T x 200 x 150 LG. 9.4
707 COLUMN - SC2 TO SC5 4 IS 2062 HSD-110 x 179 LG. x STD. -
706 PAD PLATE - SC2 TO SC5 4 SA 240 GR (#) 10T x 150 x ~152 LG. 7.5
705 TOP PLATE - SC1 1 SA 516 GR 70 10T x 200 x 150 LG. 2.4
704 COLUMN - SC1 1 IS 2062 HSD-110 x 215 LG. x STD. -
4 703 PAD PLATE - SC1 1 SA 240 GR (#) 10T x 150 x ~152 LG. 1.9 4
LADDER 702 GUSSET - LD1/1,LD1/2 4 SA 240 GR (#) 10T x 90 x ~64 LG. 1.9
= 500 = CLIP-LD1/1
701 LADDER CLIP - LD1/1,LD1/2 4 SA 240 GR (#) 10T x 140 x ~78 LG. 3.6
1150 1350 1350 700 SUPPORT CLIP ASSEMBLY
WEIGHT
P.NO. DESCRIPTION QTY. MATERIAL SIZE (FINISH) (kg) REMARK
PLAN VIEW
BILL OF MATERIAL
WHERE CLEAT FOUL WITH ANY

WELD SEAMS, PROVIDE
SUITABLE NOTCH.
705 200
'D1'
10T
REF. SIDE VIEW = 200 = 150

702 ==
702 75
10T
60
REF. SIDE VIEW

5
SIDE VIEW
5
5
REF.
5
~212
~215
3 'E1' 00 09-02-2024 RDP PRAKASH RBP - 3
ISSUED FOR REVIEW
40
701 SH. Date

OD.
704 Rev DD-MM-YYYY Status - Description of issue Drawn Checked Approved Released
= 140 =
CL. OF
'D2'
==
60

EQUIPMENT
PAD
10T
15 (USE " X " MARK)
= 150 = INFORMATION CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
VENT HOLE 703 10 CONSTRUCTION AS PER COMMENTED DOCUMENT.

HOLES REVISED DOCUMENT REQUIRED FOR REVIEW.
10T 10T SH 5
701 . 25 REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
OD
.
5 VIEW 'E1' DETAIL OF SUPPORT CLIP SC-1 CONSTRUCTION CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
ELEVATION
AS BUILT
COMMENTS.
REF.
PROJECT
VIEW 'D2' Revamping of Urea-II Plant
= 500 =
DETAIL OF LADDER CLIP LD1/1,LD1/2
OWNER
= 200 =
EW

VI
2 90 2
E
=
T
ID
15
10
.S
WE CONSIDERED FIXED POINT DETAIL AS

0
=
EF
PER DOC. NO. GSUR-GEN-MS-DWG-0001. 708

R
CLIENT TO CONFIRM. 5
5 EPC
'E2'
20
T
10
5 707
20
10 706 VENDOR
88
75 GEA PRCOESS ENGINEERING INDIA PVT. LTD.

~1
EW
.
EF
VI
R
E
VIEW 'D1' SI
D
VENT HOLE MANUFACTURE PATELS AIRTEMP (INDIA) LIMITED.
15
10
PLOT NO : 805,806,807,810 RAKANPUR-382721
TALUKA - KALOL ,DIST : GANDHINAGAR,
GUJARAT, INDIA.
VIEW 'E2' DETAIL OF SUPPORT
QTY. : 1 HE-6601 VENDOR PO NO. : -
MFR. SR. NO. :
CLIPS SC-2,SC-3,SC-4,SC-5 VENDOR DOCUMENT NO. : PHE21023-01-GA SHEET 2 OF 2 REV. : 00
1 TITLE 1
DOCUMENT NO.
SUPPORT CLIP DRAWING FOR
1st STAGE MAIN CONDENSER -
ITEM NO.: XU-E561
GSFC DWG. NO SCALE-NTS
GSUR-GEAL(1)-EVP-MP-GAD-0001 SHEET REV.

1 OF 1 00
A B C D E F G H I
A B C D E F G H I
GENERAL NOTES:-
(1) GENERAL (3) FABRICATION
G1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE SPECIFIED.
G2 ALL SHARP CORNERS TO BE ROUNDED OFF. TO RADIUS 3R F1 ALL BOLT HOLES SHALL STRADDLE THE MAIN CENTRE LINE.
F2 TOLERANCE REFER TEMA OR Z00000Z-G-MTV-001
G3 GASKET USED FOR HYDRO TEST SHALL BE SAME AS SERVICE GASKET.
G4 MANUFACTURING AS PER RELEVANT QUALITY ASSURANCE PLAN.
G5 ALL MACHINED SURFACES SHALL BE SUITABLY PROTECTED WITH RUST PREVENTIVE COATING MACHINING. (c) INSIDE DIA OF SHELL : +3.0 / -0.0 (d) OUT OF ROUNDNESS : 1% of DIAMETER
G6 ALL GIRTH FLANGE & CH. COVER GASKET SURFACE FINISH SHALL BE 125-250 MICRO INCH AARH FOR KAMMPROFILE GASKET. (e) ALL WELDS SHALL BE VISUALLY INSPECTED FROM INSIDE & OUTSIDE AS PER UW-35 MAXIMUM
7 G7 DIMENSIONS OF NOZZLE FLANGES SHALL BE AS PER ASME B16.5 FOR SIZE UP TO DN 600 (NPS 24) ED-2017 REINFORCEMENT OF BUTT WELDS SHALL BE AS PER TABLE. 7
G8 ALL WELD NECK FLANGES I/D TO BE SAME AS NOZZLE NECK I/D. CATEGORY OF WELDS
G9 CLEANING & PAINTING : AS PER PAINTING SPCN. Z00000Z-G-MSK-0001 THICKNESS B&C OTHER WELD
SHELL SIDE SS TUBE SIDE CS EXTERNAL OVER 4.8 TO 13 4 2.5
OVER 13 TO 25 5 2.5
INSULATION THICKNESS : NIL INSULATION THICKNESS : NIL OVER 25 TO 51 6 3
CYCLE 1A CLAUSE NO. 12.1
(f) ALIGNMENT OF SECTIONS AT EDGES TO BE BUTT WELDED SHALL BE AS PER UW 33.ANY OFF SET WITHIN THE
SURFACE BLAST CLEANED TO ALLOWABLE TOLERANCE SHALL BE FAIRED AT A THREE TO ONE TAPER OVER THE WIDTH OF THE FINISH WELD.
PREPARATION Sa 2.5 TO SSPC-SP10
PROFILE 45 - 55 MICRON TABLE UW-33 (SI UNITS)
PRIMER INORGANIC ZINC THK A B,C & D

BY PAT 75 MICRON DFT. UP TO 13, INCL. 1/4t 1/4t
SS PART SHALL BE PICKING & OVER 13 TO 19, INCL. 3mm 1/4t
INTERMEDIATE TWO COMPONENT EPOXY POLYAMIDE
PASSIVATED AS PER ASTM A380
BY GEA 100 MICRON DFT. OVER 19 TO 38, INCL. 3mm 5mm
NON YELLOWING TWO COMPONENT OVER 38 TO 51, INCL. 3mm 1/8t

FINISH
ALIPHATIC POLYURETHANE (g) TOLERANCE ON FILLET WELD LEG LENGTH +3, -0.0
BY GEA 60 MICRON DFT.
F3 `T' DENOTES MATCH MARK FOR ASSY. AND SHALL BE PUNCHED ON ALL MATING PARTS LIKE TUBE SHEETS, GIRTH
TOTAL DFT 235 MICRON DFT FLANGES, CH. COVER.
6 F4 BAFFLES HOLES SHALL BE DEBURRED, ALL EDGES AND CORNERS SHALL BE DEBURRED CAREFULLY ON BOTH SIDES, 6
GREY
FINISH
(RAL 7035)
F5 ALL BUTT WELD SHALL BE FULL PENETRATION WELDS AND THIS MAY BE DONE BY BACK CHIPPING TO SOUND METAL AND
EARTHING LUG & GASKET FACE SHALL NOT BE PAINTED REWELD ON OTHER SIDE, WHEN OTHER SIDE NOT ACCESSABLE THE ROOT RUN AND ONE SUBSEQUENT PASS
SHALL BE DONE BY GTAW.
G10 EQUIPMENT ITEM NO. PURCHASE ORDER NO. CUSTOMER NAME AND ADDRESS SHALL BE PAINTED WITH WHITE/BLACK PAINT F6 ALL WELDS INCLUDING NOZZLE ATTACHMENT WELDS ON THE INSIDE OF THE SHELL SHALL BE GROUND SMOOTH AND
IN BOLD LETTERS ON THE EQUIPMENT BEFORE DISPATCH. LETTER HIGHT SHALL BE 150 mm FLUSH WITH THE INSIDE WALL.
G11 EQUIPMENT SHALL BE PROVIDED WITH PRESSURE GAUGE AND NON-RETURN VALVE ON SHELL SIDE AND TUBE SIDE AND F7 FORMED HEADS SHALL BE SINGLE CONSTRUCTION.
F8 EQUIPMENT TO BE DRIED BY PASSING DRY AIR FOR SUFFICIENT TIME UNTIL NO FUTHER INCREASE IN RELATIVE HUMIDITY
G12 BOLTING SHALL BE IN ACCORDANCE WITH ASME B 1.1, CLASS 2A FIT. OF OUT GOING AIR IS OBSERVED & THROUGHLY CLEANED INTERNALLY & EXTERNALLY TO BE FREE OF ALL DIRT &
LOOSE FOREIGN MATERIAL BEFORE DISPATCH. DIRT & LOOSE FOREIGN MATERIAL BEFORE DISPATCH.
F9 ROLLING FOR BENDING AND FORMING OF PLATES SHALL BE IN THE LONGITUDINAL DIRECTION OF THE PLATES.
G13 ALL NUTS SHALL BE HEAVY SERIES ONLY. F10 WHEN TEMPORARY ATTACHMENT ARE REMOVED, THE REMOVAL AREA SHALL BE GROUND FLUSH WITH SURRONDING
G14 SPARE PARTS SHALL BE DISPATCHED SEPARATELY IN A BOX AND MARKED WITH PO NO. ITEM NO. & PURCHASER`S SHELL SURFACE SHALL BE MT EXAMINED.
NAME & ADDRESS.
F11 NO WELDING OR HEATING IS PERMITTED AFTER PWHT. IT PWHT REQUIRED.
G15 STAMP EQUIPMENT ITEM NO. ON FOLLOWING PART
SH.GIRTH FLG, CHANNEL GIRTH FLG, CHANNEL FLG, TUBE SHEET,TEST RING/TEST FLG AND OTHER MAIN REMOVABLE PART
(2) MATERIAL (4) NDE REQUIREMENT

N1 RADIOGRAPHY:
M1 SS FORGINGS FOR TUBE SHEETS AND FORGING FLANGES THICKER THAN 50 mm SHALL BE FOLLOWING TEST
PT ON 100 % OF THE SURFACE. SHELL SIDE & TUBE SIDE : SPOT + ALL T JOINT
5 5
UT ON 100 % OF THE SURFACE. FABRICATED NOZZLE PIPE LONG SEAM SHALL BE 100% RADIOGRAPHED.
THE ACCEPTANCE CRITEIA AS PER CLAUSE NO. 3.5.3 ON Z00000Z-G-MSV-001 N2 ALL NDE SHOULD MEET THE REQUIREMENT OF APPLICABLE ASME SEC V & SEC VIII DIV 1.
M2 STAINLESS STEEL TYPE 304/304L SHALL BE DUAL CERTIFIED WITH MECHANICAL PROPERTIES AS PER TYPE 304 N3 ROOT RUN & FINAL LAYER OF NOZZLE TO SHELL WELDS SHALL BE PT EXAMINED.
AND CHEMICAL PROPERTIES AS PER TYPE 304L. N4 UT ACCORDING TO ASTM A578 LEVEL A ON THE OPENING (SET ON & PAD TYPE)
M3 CARBON CONTENT SHALL NOT EXCEED 0.23% FOR CS PLATE, PIPE, FITTING, 0.25% FOR FORGED FLANGE N5 NDT TEST REFER TABLE 5.1 OF SPCN. Z00000Z-G-MSV-001
- ALL CARBON STEEL MATERIAL SHALL BE FULLY KILLED. (5) WELDING DATA
- ALL CS PLATE AND STANDARD FLANGE FORGING (SA 105) SHALL BE PRODUCED TO FINE GRAIN PRACTICE AND
SUPPLIED IN NORMALISED CONDITION. SEE WELD PLAN DRAWING NO WM/PHE 21023-01.
- ALL NON STANDARD FORGING (SA 266) SHALL BE PRODUCED TO FINE GRAIN PRACTICE AND SUPPLIED IN NORMALISED &
TEMPERED CONDITION. (6) INSPECTION/TESTING
- CS MATERIAL CARBON EQUIVALENT (CE) SHALL BE 0.45% MAXIMUM WHERE Ceq = C+Mn/6 + Cr+Mo+v/5+Cu+Ni/15 <= 0.45 I1 NOZZLE R.PAD SHALL BE PNEUMATICALLY TESTED AT 0.5 barg. PRESSURE WITH SOAP SOLUTION.
M4 CS FORGINGS THICKER THAN 50 mm SHALL UNDER GO THE FOLLOWING TEST TEST HOLES CLOSED WITH: HARD GREASE
MT ON 100 % OF THE SURFACE. I2 CLEAN POTABLE WATER WITH CHLORIDE CONTENT LESS THEN 20 PPM SHALL BE USED FOR HYD. TEST,
UT ON 100 % OF THE SURFACE ACCORDING ASME SEC. VIII DIV. 2 PARAGRAPH 3.3.4 TEST PRESSURE SHALL BE MAINTAIN FOR AT LEAST ONE HOUR.
M5 ALL MATERIAL SHALL BE EXAMINED FOR REQUIRED, THK, DEFECTS, AND TRACABILITY TO THE MATERIAL IDENTIFICATION I3
BEFORE FABRICATION. I4 PMI SHALL BE CARRIED OUT FOR LAS & SS MATERIAL
1 M6 MATERIALS CERTIFICATION SHALL BE EN 10204, TYPE 3.2 FOR TUBE, TUBESHEET, STANDARD & NON-STD. FORGING.
MATERIALS CERTIFICATION SHALL BE EN 10204, TYPE 3.1 FOR PLATE, PIPE, GASKET, FASTENER & NON PRESSURE PART.
M7 TUBES SHALL BE SEAMLESS, COLD DRAWN & SOLUTION ANNEALED & HYDROTESTED AT & EDDY CURRENT TESTED.
4 IMPACT TEST FOR TUBE, TUBESHEET EXEMPTED AS PER UHA-51(a), FOR STD. FORGING EXEMPTED AS PER UCS-66(c), 4
1 M8
WITH ASME SEC. VIII DIV.1, 2021.
01 09-02-2024 ISSUED FOR REVIEW R.D.P. PRAKASH R.B.P. -

3 00 16-09-2023 R.D.P. PRAKASH R.B.P. - 3
ISSUED FOR REVIEW
Date
(USE " X " MARK)
AS BUILT
COMMENTS.
PROJECT
OWNER
2 GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED 2
EPC
VENDOR
GEA PRCOESS ENGINEERING INDIA PVT. LTD.
MANUFACTURE PATELS AIRTEMP (INDIA) LIMITED.

PLOT NO : 805,806,807,810 RAKANPUR-382721
TALUKA - KALOL ,DIST : GANDHINAGAR,
GUJARAT, INDIA.

MFR. SR. NO. :
VENDOR DOCUMENT NO. : PHE21023-01-GN SHEET 1 OF 1 REV. : 01
1 TITLE 1
DOCUMENT NO.
1st STAGE MAIN CONDENSER 01LO15770-B-ZA-2001 (EN)

ITEM NO.: XU-E561
SCALE-NTS
PROJECT No. GSFC DWG. NO
SHEET REV.
GSUR-GEAL (J)-EVP-MP-GAD-0001
1 OF 1 00
A B C D E F G H I
A B C D E F G H I
~6708 OVERALL LG. DESIGN DATA:
CG. EMPTY : 3745 1 1 CODE OF CONSTRUCTION ASME SEC VIII DIV-1, ED. 2021
1558 ±3 1 CG. OPERATING : 3606
CLIENT TO 658 ±3 1 2 MANUFACTURING STANDARD TEMA CLASS-R,(10th ED.)
1450 ±3 4449 ±3 CONFIRM 550 ±3 IBR CLASS NA.
3
690 ±3 2400 ±3 1 4 TYPE OF EXCHANGER NXN (H)
200 ±3
1150 ±3 1 1150 ±3 1 5 SIZE 1680 mm ID. x 4500 mm TUBE LG.
'A' 43 1 1 43 TYP. N8A N9A
6 SURFACE AREA / SHELL m² 855
750 ±3 800 ±3 800 ±3 750 ±3
5.0 N1 N12 N10A N11A 7 HEAT DUTY MM kcal/hr -
7 5.0
N5 N8 N8A N9 N9A N1 N10 N10A N11A N11
GAP SHELL SIDE TUBE SIDE
7
N12 0° N8 N9 N10 N11
GAP
8 FLUID - -
300 N7
9 OPERATING FLUID DENSITY (LIQUID/VAPOR) kg/m3 - -
DETAIL-A 1 DETAIL-B
10 CAPACITY m3 - -
N13 11 SOUR SERVICE N.A N.A
1025 ±3
LIFTING LIFTING 12 CYCLIC SERVICE N.A N.A
X O
X
X
X
LUG-L1,L3 LUG-L2,L4
O
O
O
X O
X
X
X
O
O
13
O
X
O
X X
O
NO. OF PASSES ONE TWO
X
X X X X X
O
O
O O O O O
X X
O
1152 ±3
1152 ±3
1152 ±3
1152 ±3
1150 ±3
1150 ±3
X
O
O
O
X
kg/cm²(g) -
O
X
O
X
O
X
O
1 14 OPERATING PRESSURE -
X
X
X
N14 N15
1025 ±3
O
O
O
X X X X X X
O
X
X
O
X X
O
O
O O O O O
X
15 OPERATING TEMPERATURE (IN/OUT) - -
O
X
°C
O
X X
N14 N15
O
X X
O
X
O O
O O
45°
45°
X
O
O
X O
X
X
X X X X X X X X X X X X X
O
O
O O O O O O O O O O O O O
1 16 DESIGN PRESSURE (INT/EXT) kg/cm²(g) 1 / FV. 7/-

X X X X X X
X
O O O O O O
O
X O
X
X
O
O
70° 1 17 DESIGN TEMPERATURE (INT/EXT) °C 165 75
X
O
O
X O
X
X
O
O
LS-1, 1 18 MAWP (INT.) kg/cm²(g) 1 7
X
O
O
X
X X X
O
O O O
LS-3
X
X
O
O
19 MINIMUM DESIGN METAL TEMPERATURE °C -5 -5
1680 ID. x 16T
1680 ID. x 12T
1680 ID. x 16T

X
X
O
O
X O
X
X
O
O
20 HYDRO TEST PRESSURE (SHOP/SITE) kg/cm²(g) SHOP HYD.TEST UG-99(b)(35): 1.321 SHOP HYD.TEST UG-99(b)(35): 9.1
X
O
O
90°
X
270°
O
1
X
X
O
O
SITE HYD.TEST UG-99(b)(35): 1.321 SITE HYD.TEST UG-99(b)(35): 9.1
LS-2,
X
O
O
X O
X
X
O
O
LS-4 HYD. TEST METAL TEMP. MIN = 20.4°C & MAX 48°C
X
O
O
X O
X
X
O
O
X
O
O
X O
NAME PLT.
X
X
O
O
6 1 21 CORROSION ALLOWANCE mm 1 3 6
X
1
O
BRKT.
X O
X
X
O
O
X O
X
O
X
O
X
O
O
X
1025 ±3
O
X
X
O
O
1150 ±3
X
O
O
1200 ±3
1200 ±3
O
X
X
O
O
X 24 POST WELD HEAT TREATMENT NA. NA.
X
O
O
X O
X
X
O
O
25 POST FORMING HEAT TREATMENT NA. NA.
X
X
O
O
X O
X
X
O
O
1 26 INSULATION (THK/TYPE) (BY OTHERS) NA. NA.
1650 ±3
X
X
O
O
X O
X
X
27
O
O
SPECIAL SERVICE NA. NA.
1 28 MAPnc kg/cm²(g) 14.1 12.3
NAME PLT. 1 29 IMPACT TEST REFER NOTE - M8 REFER NOTE - M8
BRKT. N2
N2 30 FIRE PROOFING (BY OTHERS) THK NA.
N6 31 TUBE TO TUBESHEET JOINT STRENGTH WELDED & LIGHT EXPANDED
1
'A' 32 INSPECTION AS PER QAP
N4
SADDLE
SLIDING
SADDLE
550 ±3
X X X X X X X X 33 SHOP PAINTING SEE NOTE - G9
FIXED
O O O O O O O O
34 WIND DATA IS 875 Part 3 2015, BASIC WIND SPEED 158.4 km/hr
2:1 ELLIPSOIDAL WIND ZONE NO.: 3, RISK FACTOR : 1.07
D'END, 425 ID. 1 EQUIPMENT CLASS = A, IMPORTANCE FACTOR = 1
16T(NOM)/14T(MIN) TERRAIN CATEGORY = 2, TOPOGRAPHY FACTOR = 1
N3 50 S.F. 575 ±3
1 665 ±3 N3 35 SEISMIC DATA IS 1893 Part 1 & 4 2015, ZONE III
1 EQUIPMENT CATEGORY = 2, IMPORTANCE FACTOR = 1.75
600 ±3 3500 ±3 SADDLE CTR. TO CTR. 180°
1 1 NOZZLE N14 & N15 FOUL SOIL : MEDIUM SOIL
5 5
WITH SHELL CIRC. SEAM. VIEW FROM 'A-A' 36 WEIGHT / SHELL Kg FABRICATED ~24200 HYD. TEST ~37600
CLIENT TO CONFIRM 1
SHELL CIRC. SEAM FOUL ELEVATION VIEW SHELL SIDE OPERATING ~37600 BUNDLE ~9700
WITH SHELL OPENING OF (NOT IN ONE PLANE) 1 1 37 SADDLE LOAD (OPERATING) SHEAR LOAD (N) MOMENT (N)
NOZZLE N12
FIXED SLIDING FIXED SLIDING
BTM ~3850 REQD.
TOP LIFTING N6 N7 N5 WIND 13527 13527 16232 16232
N5 250 250 TOP CLIENT TO 0° 530 ±3 TO SWING DAVIT
BTM LIFTING BTM TOP LUG-L3 N7 1 SEISMIC 77327 77327 92792 92792
N4 150 N2 N1 150
LUG-L1 CONFIRM
X O
X
X
O
O
LS-2
X
X
O
43
X O
200 ±3
X
X
X X X X X
O
O
O O O O O
X
X
O
O
LS-1 X X
O
X
O
X
O X
O
X O X
O
O X
X
X
X O
O
O
O
X X X X
O
X
X
O
O
O
O O X
BTM.
O
X
O
X
O
N3
X
X
X
O
LS-3
X
O
O
O
X
X
X
O
O
O
N13
X
O
X
O
X X X X X
O
X
X
O O O O O
O
O
X
O
X
X
X
O
O
O
X
O
X
O
X
X
O
O
X O
LS-4
X
X
X
O
O
O
X O
X O
X
X
O
X X X
X
O O O
X
X
O
O
X O
X
O
X
X
X
O
O
O
X
X
X
O
O
= 1600 =
= 1440 =
= 1440 =
= 1600 =
O
X
O
X
X
X
O
O
O
X O
X
X
HANDLE
O
O
X
O
X
X
O
O
X
O
70°
X
X
O
O
O
4 HANDLE 4
X O
X
X
X O
O
LS-5,
X
X
X
O
O
O
1
X O
LS-6
X
X
X O
O
O
X O
X
X
O
O
LS-6
X O
X
O
X
X
O
O
X O
X
X
X
O
O
O
X O
X
O
X
O
X O
270° 90°
X
O
X
X
O
O
X O
X
X
X
O
O
O
X
O
O
X
X
X
O
O
X
O
X
X
X
LS-5
O
O
O
X O
X
O
X X
O
X
X
O
O
X X X X X X X X X X X X X X
O
X
X
X
O O O O O O O O O O O O O O
X
O
O
O
X
500
O
X
O
X X
O
O
X
O
X
O
X
O
X
INSERT
O
O
X O
X
X
O
O
==
PLATE
X
X
O
O
X O
X
X
O
TOP LIFTING LIFTING

N13 LUG-L2 N14 N15 LUG-L4
200
4NOS. Ø33 HOLES 4NOS. Ø33x68
FOR M27 BOLTS SLOTTED HOLES
FOR M27 BOLTS
PIPE
1256 1127 1230 1230 819 356 DAVIT
WL. TO WL. WL. TO WL. WL. TO WL. WL. TO WL. WL. TO WL. WL. TO WL.
PLAN VIEW 1 180° N4 N6

3 3
VIEW FROM 'A-A'
1
CHANNEL SIDE
CLIENT REFERENCE SPECIFICATION / STANDARD / DRAWING 01 02-01-2024 DRG. REVISED AS MARKED RVP PMA RBP -
BOLT / STUD MAX. TORQUE VALUE
PIPING NOZZLE LOADS TABLE ON SHELL SR. 00 16-09-2023 RVP PRAKASH RBP
DOCUMENT TITLE DOCUMENT NO. REV. 150 ISSUED FOR REVIEW -
Fa NO. MAX. TORQUE
NOZZLE RATING LOADS MOMENTS DETAIL
VALUE (N.m) 6 2 THK 4-Ø5.5 HOLES Date
GSUR-GEN-MP-PRU ) Rev Status - Description of issue Drawn Checked Approved Released
Mt
1 (NPS) (CLASS) 01 PURCHASE REQUISITION
-0001
01 TYP 6R YP DD-MM-YYYY
Fa (N) Fc (N) FL (N) Mt (N-m) Mc (N-m) ML (N-m) DETAIL - A 2860.8 (T
GSUR-EVP-MP-DS
1 DETAIL - B 2860.8 DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4
N1 (36) 150 56000 42000 55000 63000 25000 38000
Mc U-1049 PATELS AIRTEMP (INDIA) LIMITED
A10770U-E-PRZ- CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
(USE " X " MARK)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
N2 (6) 300 8000 5200 6800 3600 2500 3000 03 PROCESS DESIGN BASIS - 170 FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
FL 0001 DESIGNED BY PATELS AIRTEMP (INDIA) LIMITED 6 CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
TYP
ML 138 CTRS 16 INFORMATION
GSUR-GEN-PE-SP
16
N3 (4) 300 4000 2800 3600 1600 800 1500 MANUFACTURED FOR GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED CONSTRUCTION AS PER COMMENTED DOCUMENT.
FC 04 SPECIFICATION FOR SUPPLIER DOCUMENTATION -
C-0001 ITEM NO. XU-E562 TYP REVIEW / APPROVAL
N4 (28) 150 45000 34000 45000 50000 20000 32000 GSUR-GEN-MP-V
05 VENDOR DATA AND DOCUMENT REQUIREMENT - MFR'S SERIAL NO. HE-6602 YEAR BUILT: * *
2.5

PS-1005 CONSTRUCTION CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
GENERAL SPECIFICATION FOR PRESSURE Z00000Z-G-MSV- CODES ASME SEC VIII DIV-1, ED. 2021,TEMA CLASS-R,(10th ED.)
N5 (28) 150 45000 34000 45000 50000 20000 32000 06 - 6T WITH MANUFACTURE /FABRICATION.
EQUIPMENT 001 INSPECTED BY - 1001 CODE E - DOCUMENT IS RETAINED FOR INFORMATION WITH
98 CTRS
4 AS BUILT
COMMENTS.
Z00000Z-G-MSE- SHELL TUBES
07 GENERAL SPECIFICATION FOR HEAT EXCHANGERS -
130
001 1 DESIGN PRESSURE 1 / FV. 7/- kg/cm² g
PROJECT
Z00000Z-G-MSK-0 DESIGN TEMPERATURE 165 75 °C
110
08 SPECIFICATION FOR EXTERNAL PAINTING -

001 1 kg/cm² g
R6
TEST PRESSURE (HYD.) 1.321 9.1
SPECIAL REQUIREMENTS FOR SS MATERIAL IN UREA Z00000U-G-MSM- 4
09 -
2 APPLICATION 009
Z00000Z-G-MSZ-
DATE OF TEST
OPERATING FLUID
*
-
*
-
GSFC, Vadodara, Gujarat, INDIA 2
NOTE: 10 SPECIFICATION FOR ALLOWABLE LOADS ON NOZZLES -
1. ASME B16.47 SERIES-B, Ø1300 x 20T INSERT PLATE.
0005 1 CORROSION ALLOWANCE 1.0 3.0 mm 75
Z00000Z-G-TSH- RADIOGRAPHY SPOT SPOT Ø5.5 HOLES OWNER
2. ASME B16.47 SERIES-B. 11 SPECIFICATION FOR HOT INSULATION - 1003
001 FOR Ø5x12 LG. RIVET
3. WITH BLIND FLANGE. HEAT TREATMENT YES YES
A10770U-E-MSZ-
4. WITH PLUG. 1
12 GASKET SELECTION FOR PRESSURE EQUIPMENT
0001
- DUTY/SURFACE -- kcal/hr 855 m²
DETAIL OF GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
A10770U-E-PSU-0 WEIGHT FULL OF WATER ~37600 kg
5. WITH BLIND FLG. & SIGHT GLASS. 13 VACUUM EVAPORATION PACKAGE
001
-
TOTAL WEIGHT EMPTY ~24200 kg NAME PLATE BRACKET
NOZZLE SCHEDULE BUNDLE WEIGHT ~9700 kg
NOZZLE NECK FLANGES RF PAD (#) STAINLESS STEEL TYPE 304/304L SHALL BE DUAL EPC
NOZZLE
MARK
SERVICE QTY.
SIZE
REMARKS
52 78
1 15
20 CERTIFIED WITH MECHANICAL PROPERTIES AS 
SCH./Thk. CLASS TYPE FACE FINISH OD. Thk. 1
NPS 1 PER TYPE 304 AND CHEMICAL PROPERTIES AS 
PER TYPE 304L.
N1 VAPOUR INLET FROM XU-J562 1 36 - / 16 150 WN RF - - NOTE-1 1002 NAME PLATE
N2 GAS OUTLET TO XU-J563 1 6 40s / 7.11 300 WN RF - - -
TOTAL WT (kg) 2
VENDOR
N3 CONDENSATE OUTLET 1 4 80s / 8.56 300 WN RF 577 12 - PAT REFERENCE DRAWINGS 1003 RIVET 4 COPPER Ø5 x 15 LG. -
NOTES:
SMOOTH FINISH 125-250 AARH
N4 COOLING WATER INLET 1 28 - / 16 150 WN RF 972 16 NOTE-2 DESCRIPTION PAIL DWG. NO. L&T/LINDE DOCUMENT NO. GSFC DOCUMENT NO. SHT NO. SIZE 1002 NAME PLATE 1 SS 304 2T x 150 x 110 LG. 0.3
1) ALL LETTERS & LETTER BLOCKS SHALL ENGRAVED IN BLACK.
1001 PLATE FOR BRACKET 1 SA 240 TP(#) 6T x 170 x ~290 LG. 2
N5 COOLING WATER OUTLET 1 28 - / 16 150 WN RF 972 16 NOTE-2 GENERAL ARRANGEMENT
PHE21023-02-GA 01L015770 -B-ZA 2001.001 (EN) GSUR-GEAL(1)-EVP-MP-GAD-0002 1OF1 A1
2) NAME PL. SHALL BE RIVETED & TACK WELDED WITH BRACKET QTY. : 1 MFR. SR. NO. : HE-6602 VENDOR PO NO. : -
DRAWING ON ALL FOUR SIDES (10MM LONG WELD) 1000 NAME PLATE ASSEMBLY
N6 DRAIN 1 3/4 - / 14.475 300 LWN RF - - NOTE-3,4
GENERAL NOTES & NAME * TO BE FILLED AFTER COMPLETION OF EQUIPMENT.
VENDOR DOCUMENT NO. : PHE21023-02-GA SHEET 1 OF 1 REV. : 01
- - - - - P.NO DESCRIPTION QTY. MATERIAL SIZE (FINISH) WT(kg) REM.
N7 VENT 1 3/4 - / 14.475 300 LWN RF - - NOTE-3,4 PLATE DETAIL ** YEAR BUILT TO BE FILLED AFTER COMPLETION OF EQUIPMENT.
1 TITLE 1
N8 TO GIRTH FLANGE, GASKET & BILL OF MATERIAL DOCUMENT NO.
CONNECTION SPRAY NOZZLE 4 1 80s / 4.55 300 WN RF - - NOTE-3 - - - - -
N11 PART DETAIL GENERAL ARRANGEMENT DRAWING FOR
N8A TO
N11A
SUPPORTING NOZZLE 1 4 2 80s / 5.54 150 WN RF - - NOTE-3
TUBE BUNDLE DETAIL - - - - -
2nd STAGE MAIN CONDENSER 01L015770-B-ZA 2001.001 (EN)
N12 CONNECTION PI 1 1 80s / 4.55 300 WN RF - - NOTE-3
ITEM NO.: XU-E562
NOZZLE & SADDLE PART
- - - - -
N13 CONNECTION TI 1 1-1/2 - / 15.95 300 LWN RF - - NOTE-3 DETAIL
GSFC DWG. NO SCALE -
STUB TRANSPORTATION CONTRACT NO. PROJECT No.
N14 SIGHT GLASS 1 6 - 150 - - - NOTE-5 PHE21023-02-TS 01L015770-B-ZT 2001 (EN) GSUR-GEAL(1)-EVP-MP-DWG-0001 1OF1 A1
PAD DRAWING DETAIL SHEET
GSUR-GEAL(1)-EVP-MP-GAD-0002 REV.
STUB MECHANICAL C01230029 S010601
N15 SIGHT GLASS 1 6 - 150 - - - NOTE-5 PHE21023-02-SD 01L015770 -B-CS 2001 (EN) GSUR-GEAL(1)-EVP-MP-CAL-0001 - - 1 OF 1 01
PAD CALCULATIONS
A B C D E F G H I
A B C D E F G H I
DESIGN DATA:
1 CODE OF CONSTRUCTION ASME SEC VIII DIV-1, ED. 2021
~1970 OVERALL LG. 2 MANUFACTURING STANDARD TEMA CLASS-R, (10th ED.)
35 35 3 IBR CLASS NA
1 1005 EMPTY C.G./1006 OPERATING C.G. 4 TYPE OF EXCHANGER NEN (H)
1 5 5 SIZE 304.74 mm I.D. x 1200 mm ST. TUBE LG. 1
N8 N5
GAP 6 SURFACE AREA / SHELL 6
7 N7 200 1 650 1 7 HEAT DUTY MM kcal/hr - 7
A
N7 N1 N8 SHELL SIDE TUBE SIDE
5 N1
8 FLUID - -
GAP LIFTING LUG
9 OPERATING FLUID DENSITY (LIQUID/VAPOR) kg/m3 - -
LIFTING LUG 10 CAPACITY m3 - -
323.8 O.D. x 9.53T

11 SOUR SERVICE N.A N.A
12 CYCLIC SERVICE N.A N.A
A B
N9 13 NO. OF PASSES ONE TWO
14 OPERATING PRESSURE 1 - -
16 DESIGN PRESSURE (INT/EXT) 1 1/FV 7/-
17 DESIGN TEMPERATURE (INT/EXT) 165 / - 75 / -
X
X
O
O
18 MAWP (INT.) 1 1 7
19 MINIMUM DESIGN METAL TEMPERATURE -5 1 -5 1
X
X
O
O
323.8 O.D. x 9.53T
323.8 O.D. x 9.53T

20 HYDRO TEST PRESSURE (SHOP/SITE)
X
X
O
O
1
6 6
X
X
O
O
X
X
O
O
21 CORROSION ALLOWANCE mm 1 1 3
X
X
O
O
N2 22 RADIOGRAPHY SPOT SPOT
X
X
O
O
24 POST WELD HEAT TREATMENT NA NA
X
X
O
O
25 POST FORMING HEAT TREATMENT NA NA
1 26 INSULATION (THK/TYPE) (BY OTHERS) NA NA
NAME 1
27 SPECIAL SERVICE NA. NA
PLATE
N2 28 MAPnc 1 42 37
29 IMPACT TEST REFER NOTE-M8 1 REFER NOTE-M8 1
1 NAME 1 1
PLATE 30 FIRE PROOFING (BY OTHERS) THK NA.
31 TUBE TO TUBESHEET JOINT STRENGTH WELDED & LIGHT EXPANDED
32 INSPECTION AS PER APPROVED QAP
33 SHOP PAINTING SEE NOTE - G9
N6 N3 34 WIND DATA IS 875 Part 3 2015, BASIC WIND SPEED 158.4 KM/HR.
5 1 EQUIPMENT CLASS = A, IMPORTANCE FACTOR = 1 5
A TERRAIN CATEGORY =2 TOPOGRAPHY FACTOR=1
1
250
35 SEISMIC DATA IS 1893 Part 1 & 4 2015, ZONE III

1 EQUIPMENT CATEGORY = 2, IMPORTANCE FACTOR = 1.75
SOIL : MEDIUM SOIL
36 WEIGHT / SHELL Kg FABRICATED ~650 HYD. TEST ~800 1
OPERATING ~800 1 BUNDLE ~125
1 37 SADDLE LOAD (OPERATING) SHEAR LOAD (N) MOMENT (Nm)
N4 1
1 FIXED SLIDING FIXED SLIDING
N6 N3
SLIDING
SADDLE
SADDLE
WIND 867 867 520 520
FIXED
SADDLE 1 ELEVATION VIEW SEISMIC 1546 1546 928 928
1
FOR XU-E564 VIEW FROM A-A
(NOT IN ONE PLANE)
REF. LINE
+/-0.0MM
TOP TOP SHELL SIDE

N7 NAME N5
BTM TOP
PLATE
1 FOR M24 BOLTS BTM NOZZLE SCHEDULE
N6 N1 N4
FLANGES
NOZZLE NECK (AS PER ASME B16.5) RF PAD
NOZZLE
MARK
SERVICE QTY. REMARKS
N5 SIZE
SCH./Thk. CLASS TYPE FACE FINISH OD. Thk.
X
X
4 4
O
O
NPS
N1 VAPOUR INLET FROM XU-J561 1 2 80S / 5.54 300 WN RF - - REDUCER
= 318 =
X
X
O
O
= 168 =
SMOOTH FINISH 125 AARH

= 318 =
N2 GAS OUTLET TO XU-J565 1 2 - / 16.6 300 LWN RF - - -

= 168 =
X
X
N3 CONDENSATE OUTLET 1 2 - / 16.6 300 LWN RF - - -
O
O
1 N4 COOLING WATER INLET 1 4 120 / 11.13 300 WN RF 254 10 -
X
X
O
O
1 N5 COOLING WATER OUTLET 1 4 120 / 11.13 300 WN RF 254 10 -
X
X
WITH B.FLG.
O
O
N6 DRAIN 1 3/4 - / 14.475 300 LWN RF
N9 1 & PLUG
X
X
O
O
WITH B.FLG.
N7 VENT 1 3/4 - / 14.475 300 LWN RF
1 & PLUG
X
X
O
O
N8 CONNECTION PI 1 1 160 / 6.35 300 WN RF WITH B.FLG.
N9 CONNECTION TI 1 1 1/2 160 / 7.14 300 WN RF WITH B.FLG.
X
X
O
O
60 60
TOP
150 N8 150
2NOS. 30x65 SLOTTED BTM
HOLES FOR M24 BOLTS N3
PLAN VIEW N9
3 3
N2 01 02-01-2024 ISSUED FOR APPROVED 1 R.M.P. PRAKASH R.B.P. SNK

00 25-08-2023 ISSUED FOR APPROVED R.M.P. PRAKASH R.B.P. SNK
PIPING NOZZLE LOAD TABLE 150
Fa 170 Date
1
NOZZLE RATING Mt Mc Ml 6 Rev DD-MM-YYYY Status - Description of issue Drawn Checked Approved Released
2 THK )
Mt (NPS) (CLASS)
Fa (N) Fc (N) Fl (N)
(N-m) (N-m) (N-m) TYP 1002 6R YP
( T DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
TYP
TYP
10
N1(2) 300 1500 1000 1300 400 200 300
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4
6

(USE " X " MARK)
98 CTRS
N2(2) 300 1500 1000 1300 400 200 300 FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
130

Ml N3(2) 300 1500 1000 1300 400 200 300 PURCHASER GEA PROCESS ENGINEERING (INDIA) PVT. LIMITED CONSTRUCTION AS PER COMMENTED DOCUMENT.
Mc 1 REVISED DOCUMENT REQUIRED FOR REVIEW.
2.5
Fl N4(4) 300 4000 2800 3600 1600 800 1500 MANUFACTURED FOR REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
Fc
N5(4)
ITEM NO. XU-E563 REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
300 4000 2800 3600 1600 800 1500 CONSTRUCTION CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
MFR'S SERIAL NO. HE-6603 YEAR BUILT: # WITH MANUFACTURE /FABRICATION.
CODES 16 138 CTRS AS BUILT
COMMENTS.
TYP
TYP
16
INSPECTED BY -
DETAIL MAX. TORQUE VALUE (N.m) 4 PROJECT
DETAIL - A,B 307.4 1 DESIGN PRESSURE
SHELL
1 / FV
TUBES
7 1003 Revamping of Urea-II Plant
DESIGN TEMPERATURE 165 75 1002 N4
110
2 1 TEST PRESSURE (HYD.) 1.321 9.1

2
CLIENT REFERENCE SPECIFICATION / STANDARD / DRAWING
DATE OF TEST * *
OWNER
4
SR. OPERATING FLUID -

DOCUMENT TITLE DOCUMENT NO. REV.
NO. CORROSION ALLOWANCE 1 3 mm
1
6T.
GSUR-GEN-MP-PRU 6T. 6 GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED

75
01 PURCHASE REQUISITION 01 RADIOGRAPHY SPOT SPOT 1004 6

-0001
HEAT TREATMENT NIL 1001 1
GSUR-EVP-MP-DS
02 MECHANICAL DATA SHEET
U-1049
A DUTY/SURFACE 6 m2
1 WEIGHT FULL OF WATER ~800 kg
03 PROCESS DESIGN BASIS
A10770U-E-PRZ-
-
EPC
0001 TOTAL WEIGHT EMPTY ~650 kg
GSUR-GEN-PE-SP BUNDLE WEIGHT ~125 kg
04 SPECIFICATION FOR SUPPLIER DOCUMENTATION - VIEW FROM A-A
C-0001
GSUR-GEN-MP-V 1 15 1 DETAIL OF NAME PLATE BRACKET TUBE SIDE
05 VENDOR DATA AND DOCUMENT REQUIREMENT - VENDOR
PS-1005 52 78 20
GENERAL SPECIFICATION FOR PRESSURE Z00000Z-G-MSV-
06 -
EQUIPMENT 001 NOTES: NAME PLATE PAT REFERENCE DRAWINGS
Z00000Z-G-MSE- 1) ALL LETTERS & LETTER BLOCKS SHALL ENGRAVED IN BLACK.
07 GENERAL SPECIFICATION FOR HEAT EXCHANGERS - 2) NAME PLATE SHALL BE RIVETED &TACK WELDED WITH BRACKET QTY. : 1 HE-6603 VENDOR PO NO. : -
MFR. SR. NO. :
001 DESCRIPTION PAIL DWG. NO. L &T & LINDE DOCUMENT NO. GSFC DOCUMENT NO. SHT No. SIZE
ON ALL FOUR SIDES (10MM LONG WELD)
Z00000Z-G-MSK-0 VENDOR DOCUMENT NO. : PHE 21023-03-GA SHEET 1 OF 1 REV. : 01
08 SPECIFICATION FOR EXTERNAL PAINTING - * TO BE FILLED AFTER COMPLETION OF EQUIPMENT. 01L015770-B-ZA 2001.002 (EN) GSUR-GEAL (1)-EVP-MP-GAD-0003
001 GENERAL ARRANGEMENT DRAWING PHE 21023-03/GA 1 OF 1 A1
1 # TO BE PUNCHED AFTER EQUIPMENT FABRICATION 1
09
SPECIAL REQUIREMENTS FOR SS MATERIAL IN UREA Z00000U-G-MSM-
- GENERAL NOTES & NAME PLATE
TITLE DOCUMENT NO.
APPLICATION 009 TOTAL WEIGHT 1.2 PHE 21023-03/GN - - 1 OF 1 A1
DETAIL GENERAL ARRANGEMENT DRAWING FOR
Z00000Z-G-MSZ- 1004 NAME PLATE BRACKET 1 SA 240 TP 304L 6T x 69 x 130 0.4 1
10 SPECIFICATION FOR ALLOWABLE LOADS ON NOZZLES - GIRTH FLANGE, GASKET & PART DETAIL PHE 21023-03/DD - - 1 OF 3 A1 1st STAGE INTER CONDENSER 01L015770-B-ZA 2001.002 (EN)
0005 1003 RIVET 4 ALUMINIUM -
ITEM NO.: XU-E563
Z00000Z-G-TSH- 1002 NAME PLATE 1 SS 304 2T x 110 x 150 LG. 0.2 TUBE BUNDLE DETAIL PHE 21023-03/DD - - 2 OF 3 A1
11 SPECIFICATION FOR HOT INSULATION -
001 1001 NAME PLATE BRACKET 1 SA 240 TP 304L 6T x 170 x 130 1.1 1 SCALE-NTS
A10770U-E-MSZ- NOZZLE & SADDLE PART DETAIL PHE 21023-03/DD - - 3 OF 3 A1
0001
- 1000 NAME PLATE ASSEMBLY PROJECT No. GSFC DWG. NO :
SIZE (FINISH) TRANSPORTATION DRAWING DETAIL PHE 21023-03/TR 01L015770-B-ZT 2001 (EN) GSUR-GEAL (1)-EVP-MP-DWG-0001 1 OF 1 A2 SHEET REV.
P.NO. DESCRIPTION QTY MATERIAL
13 VACUUM EVAPORATION PACKAGE
A10770U-E-PSU-0
-
GSUR-GEAL (1)-EVP-MP-GAD-0003
001 BILL OF MATERIAL MECHANICAL CALCULATIONS SD/PHE 21023-03 01L015770-B-CS 2001 (EN) GSUR-GEAL (1)-EVP-MP-CAL-0001 - - 1 OF 1 01
A B C D E F G H I
A B C D E F G H I
~4270 OVERALL LG. DESIGN DATA:
35 35
1 2289 EMPTY C.G./2266 OPERATING C.G.
2 MANUFACTURING STANDARD TEMA CLASS-R, (10th ED.)
3 IBR CLASS NA
1050 1
4 TYPE OF EXCHANGER NEN (H)
5 SIZE 304.74 mm I.D. x 3500 mm ST. TUBE LG. 1
2600 1 N5 6 SURFACE AREA / SHELL 18
7 N1 306 1 7 HEAT DUTY MM kcal/hr - 7
5
GAP SHELL SIDE TUBE SIDE
A N7 N8 8 FLUID - -
5 365 9 OPERATING FLUID DENSITY (LIQUID/VAPOR) kg/m3 - -
GAP LIFTING LUG
10 CAPACITY m3 - -
SADDLE
LIFTING LUG
1
FOR XU-E563 11 SOUR SERVICE N.A N.A
1
A 1 B 12 CYCLIC SERVICE N.A N.A
NAME N9 13 NO. OF PASSES ONE TWO
PLATE
14 OPERATING PRESSURE 1 - -
X
X
O
O
323.8 O.D. x 9.53T
323.8 O.D. x 9.53T

X
X
O
O
X
X
O
O
18 MAWP (INT.) 1 1 7
X
X
O
O
X
X
O
O
X
X
O
O
1
X
X
6 6
O
O
X
X
O
O
323.8 O.D. x 9.53T

21 CORROSION ALLOWANCE mm 1 1 3
N2 22 RADIOGRAPHY SPOT SPOT
1 1 25 POST FORMING HEAT TREATMENT NA NA
A N6 N3
26 INSULATION (THK/TYPE) (BY OTHERS) NA NA
N4 27 SPECIAL SERVICE NA. NA
28 MAPnc 1 42.2 37.2
29 IMPACT TEST REFER NOTE-M8 1 REFER NOTE-M8 1
30 FIRE PROOFING (BY OTHERS) THK NA.
1 1 INSPECTION
32 AS PER APPROVED QAP
SLIDING
SADDLE
SADDLE
1
ELEVATION VIEW 33 SHOP PAINTING SEE NOTE - G9
FIXED
IS 875 Part 3 2015, BASIC WIND SPEED 158.4 KM/HR.
(NOT IN ONE PLANE) N2
34 WIND DATA
TOP TOP
N7 TOP 1 N5
BTM N1 150 BTM 35 SEISMIC DATA IS 1893 Part 1 & 4 2015, ZONE III
REF. LINE
+/-0.0MM
N6 150 150 N4 EQUIPMENT CATEGORY = 2, IMPORTANCE FACTOR = 1.75
60 1
60 60 SOIL : MEDIUM SOIL
36 WEIGHT / SHELL Kg FABRICATED ~1100 1 HYD. TEST ~1400 1
X
X
O
O
SHEAR LOAD (N) MOMENT (Nm)
= 318 =
= 318 =
37 SADDLE LOAD (OPERATING)
X
X
= 318 =
O
O
= 168 =
= 168 =
= 168 =
1
X
X
O
O
X
X
WIND
O
O
2153 2153 1292 1292
X
X
SEISMIC
O
O
2757 2757 1654 1654
X
X
O
O
X
X
O
O
NOZZLE SCHEDULE
X
X
O
O
FLANGES
TOP NOZZLE NECK (AS PER ASME B16.5) RF PAD
N8 NOZZLE
2NOS. 30x65 SLOTTED 2NOS. 30x65 SLOTTED 1 MARK
BTM PLAN VIEW HOLES FOR M24 BOLTS FOR M24 BOLTS SIZE
4 N9 NPS 4
1 N1 VAPOUR INLET FROM XU-J563 1 8 80S/12.7 300 WN RF - - REDUCER

N2 GAS OUTLET TO XU-J564 1 2 - / 16.6 300 LWN RF - - -
150 N3 CONDENSATE OUTLET 1 2 - / 16.6 300 LWN RF - - -
170
N7 N1 N8 1 N4 COOLING WATER INLET 1 4 120 / 11.13 300 WN RF 254 10 -
6 2 THK ) 6
TYP 1002 6R YP 1 N5 COOLING WATER OUTLET 1 4 120 / 11.13 300 WN RF 254 10 -
(T WITH B.FLG.
TYP
N6 DRAIN 1 3/4 - / 14.475 300 LWN RF

TYP
10
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4
& PLUG
6
1
1002
98 CTRS
WITH B.FLG.
EIL NAME PLATE N7 VENT 1 3/4 - / 14.475 300 LWN RF
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
130
PURCHASER GEA PROCESS ENGINEERING (INDIA) PVT. LIMITED 1 & PLUG

N8 CONNECTION PI 1 1 160 / 6.35 300 WN RF WITH B.FLG.
2.5
MANUFACTURED FOR 6R
ITEM NO. XU-E564 N9 CONNECTION TI 1 1 1/2 160 / 7.14 300 WN RF WITH B.FLG.
MFR'S SERIAL NO. HE-6604 YEAR BUILT: #
CODES 6T
16 138 CTRS 1001
TYP
INSPECTED BY -
16
4 TYP 75
SHELL TUBES N5
1 DESIGN PRESSURE 1 / FV 7
1003
DESIGN TEMPERATURE 165 75
110
1 TEST PRESSURE (HYD.) 1.321 9.1

DATE OF TEST * * DETAIL OF NAME PLATE BRACKET
3 4
3
OPERATING FLUID -
1 CORROSION ALLOWANCE 1 3 mm
RADIOGRAPHY SPOT SPOT N9
HEAT TREATMENT 01 02-01-2024 ISSUED FOR APPROVED 1 R.M.P. PRAKASH R.B.P. SNK
NIL NAME
DUTY/SURFACE 18 m2 00 17-08-2023 ISSUED FOR APPROVED R.M.P. PRAKASH R.B.P. SNK
PLATE
1 WEIGHT FULL OF WATER ~1400 kg Date
1 TOTAL WEIGHT EMPTY ~1100 kg
BUNDLE WEIGHT ~270 kg DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
(USE " X " MARK)
1 15
52 78 20 TOTAL WEIGHT 2.1 CONSTRUCTION AS PER COMMENTED DOCUMENT.
N2 REVISED DOCUMENT REQUIRED FOR REVIEW.
1003 RIVET 4 ALUMINIUM - REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
NAME PLATE REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
NOTES: 1002 NAME PLATE 1 SS 304 2T x 110 x 150 LG. 0.2 CONSTRUCTION CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
1) ALL LETTERS & LETTER BLOCKS SHALL ENGRAVED IN BLACK. 1001 NAME PLATE BRACKET 1 SA 240 TP 304L 6T x 170 x ~285 DEV LG. 1.9 CODE E - DOCUMENT IS RETAINED FOR INFORMATION WITH
2) NAME PLATE SHALL BE RIVETED &TACK WELDED WITH BRACKET AS BUILT
COMMENTS.
* TO BE FILLED AFTER COMPLETION OF EQUIPMENT. P.NO. DESCRIPTION QTY MATERIAL SIZE (FINISH) PROJECT
# TO BE PUNCHED AFTER EQUIPMENT FABRICATION
BILL OF MATERIAL Revamping of Urea-II Plant
2 GSFC, Vadodara, Gujarat, INDIA 2
OWNER
SR.
NO.
GSUR-GEN-MP-PRU GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
01 PURCHASE REQUISITION
-0001
01 N4
GSUR-EVP-MP-DS
U-1049
A10770U-E-PRZ-
- N6 N3 VIEW FROM A-A EPC
0001
GSUR-GEN-PE-SP
TUBE SIDE
04 SPECIFICATION FOR SUPPLIER DOCUMENTATION -
C-0001
GSUR-GEN-MP-V
1 VIEW FROM A-A
05 VENDOR DATA AND DOCUMENT REQUIREMENT -
SHELL SIDE VENDOR
PS-1005
GENERAL SPECIFICATION FOR PRESSURE Z00000Z-G-MSV- BOLT / STUD MAX. TORQUE VALUE
06 -
EQUIPMENT 001 DETAIL MAX. TORQUE VALUE (N.m) PAT REFERENCE DRAWINGS
Z00000Z-G-MSE- DETAIL - A,B
07 GENERAL SPECIFICATION FOR HEAT EXCHANGERS - 307.4 DESCRIPTION PAIL DWG. NO. L &T & LINDE DOCUMENT NO. GSFC DOCUMENT NO. SHT No. SIZE QTY. : 1 HE-6604 VENDOR PO NO. : -
MFR. SR. NO. :
001
Z00000Z-G-MSK-0 GENERAL ARRANGEMENT DRAWING PHE 21023-04/GA 01L015770-B-ZA 2001.003 (EN) GSUR-GEAL (1)-EVP-MP-GAD-0004 1 OF 1 A1 VENDOR DOCUMENT NO. : PHE21023-04-GA SHEET 1 OF 1 REV. : 01
001
1 GENERAL NOTES & NAME PLATE 1
09
SPECIAL REQUIREMENTS FOR SS MATERIAL IN UREA Z00000U-G-MSM-
- DETAIL
PHE 21023-04/GN - - 1 OF 1 A1 TITLE DOCUMENT NO.
Fa PIPING NOZZLE LOAD TABLE
APPLICATION 009 1
NOZZLE RATING Mt Mc Ml GIRTH FLANGE, GASKET & PART DETAIL PHE 21023-04/DD - - 1 OF 3 A1
Z00000Z-G-MSZ- Fa (N) Fc (N) Fl (N)
10 SPECIFICATION FOR ALLOWABLE LOADS ON NOZZLES
0005
- Mt (NPS) (CLASS) (N-m) (N-m) (N-m) 2nd STAGE INTER CONDENSER 01L015770-B-ZA 2001.003 (EN)
TUBE BUNDLE DETAIL PHE 21023-04/DD - - 2 OF 3 A1 ITEM NO.: XU-E564
Z00000Z-G-TSH- N1(8) 1 300 12000 8200 10700 6500 5000 6000
NOZZLE & SADDLE PART DETAIL PHE 21023-04/DD - - 3 OF 3 A1
001 N2(2) 300 1500 1000 1300 400 200 300
A10770U-E-MSZ-
SCALE-NTS
12 GASKET SELECTION FOR PRESSURE EQUIPMENT -
Ml N3(2) 300 1500 1000 1300 400 200 300 TRANSPORTATION DRAWING DETAIL PHE 21023-04/TR 01L015770-B-ZT 2001 (EN) GSUR-GEAL (1)-EVP-MP-DWG-0001 1 OF 1 A2 PROJECT No. GSFC DWG. NO
0001 Mc 1
Fl N4(4) 300 4000 2800 3600 1600 800 1500 01L015770-B-CS 2001 (EN) GSUR-GEAL (1)-EVP-MP-CAL-0001 SHEET REV.
13 VACUUM EVAPORATION PACKAGE
A10770U-E-PSU-0
-
Fc MECHANICAL CALCULATIONS SD/PHE 21023-04 - - GSUR-GEAL (1)-EVP-MP-GAD-0004
001 N5(4) 300 4000 2800 3600 1600 800 1500 1 OF 1 01
A B C D E F G H I
A B C D E F G H I
DESIGN DATA:
~3270 OVERALL LG.
35 35
2 MANUFACTURING STANDARD TEMA CLASS-R, (10th ED.)
3 IBR CLASS NA
1 1652 EMPTY C.G./1654 OPERATING C.G.
4 TYPE OF EXCHANGER NEN (H)
220 5 SIZE 304.74 mm I.D. x 2500 mm ST. TUBE LG. 1
N6 GAP 5
A N8
1 1215 SURFACE AREA / SHELL 13
TYP. N2 N1 N9 6
7 5 365 7 HEAT DUTY MM kcal/hr - 7
GAP LIFTING LUG
SHELL SIDE TUBE SIDE
LIFTING LUG 8 FLUID - -
B 9 OPERATING FLUID DENSITY (LIQUID/VAPOR) kg/m3 - -
A
N10 10 CAPACITY m3 - -
11 SOUR SERVICE N.A N.A
12 CYCLIC SERVICE N.A N.A
X
X
13 NO. OF PASSES ONE TWO
O
O
323.8 O.D. x 9.53T
323.8 O.D. x 9.53T
323.8 O.D. x 9.53T

X
X
1
O
O
14 OPERATING PRESSURE - -
X
X
O
O
X
X
O
O
X
X
O
O
X
X
O
O
18 MAWP (INT.) 1 1 7
X
X
O
O
X
X
O
O
1
6 6
NAME
N3
PLATE HYDRO TEST POSITION
1 HORIZONTAL
1 1 21 CORROSION ALLOWANCE mm 1 3
1
A
200 N4 23 JOINT EFFICIENCY 0.85 0.85
N7
N5 25 POST FORMING HEAT TREATMENT NA NA
26 INSULATION (THK/TYPE) (BY OTHERS) NA NA
832 1 1 27 SPECIAL SERVICE NA. NA
SLIDING
SADDLE
SADDLE
28 MAPnc 1 42.2 37.2
FIXED
ELEVATION VIEW 29 IMPACT TEST REFER NOTE-M8 1 REFER NOTE-M8 1
(NOT IN ONE PLANE) 30 FIRE PROOFING (BY OTHERS) THK NA.
TOP TOP TOP 32 INSPECTION AS PER APPROVED QAP
N8 1 TOP N6
N2 N1 150
BTM FOR M24 BOLTS BTM 33 SHOP PAINTING SEE NOTE - G9
REF. LINE
+/-0.0MM
N7 NAME N5
1 60 34 WIND DATA IS 875 Part 3 2015, BASIC WIND SPEED 158.4 KM/HR.
PLATE
X
X
O
O
= 318 =
= 318 =
X
X
O
O
IS 1893 Part 1 & 4 2015, ZONE III
= 168 =
= 168 =
35 SEISMIC DATA
EQUIPMENT CATEGORY = 2, IMPORTANCE FACTOR = 1.75
X
X
1
O
O
SOIL : MEDIUM SOIL
X
X
O
O
36 WEIGHT / SHELL Kg FABRICATED ~950 1 HYD. TEST ~1200 1
X
X
O
O
X
X
O
O
37 SADDLE LOAD (OPERATING) SHEAR LOAD (N) MOMENT (Nm)
X
X
O
O
1
X
X
O
O
60 WIND 1585 1585 792.5 792.5
TOP
N9 SEISMIC 2321 2321 1160.5 1160.5
150 2NOS. 30x65 SLOTTED BTM
N10
NOZZLE SCHEDULE
PLAN VIEW FLANGES
N3 NOZZLE NECK RF PAD
NOZZLE (AS PER ASME B16.5)
MARK
SIZE
4 NPS 4
N1 VAPOUR INLET FROM XU-J564 1 3 80S / 5.49 300 WN RF - - REDUCER
170 N2 VAPOUR INLET FROM XU-J565 1 2 80S / 5.54 300 WN RF - - REDUCER

150 N3 GAS OUTLET TO SCRUBBER 1 3 - / 20.4 300 LWN RF - - -
N1 N2 N9 N8
TYP
N6
10
6 N4 CONDENSATE OUTLET 1 2 - / 16.6 300 LWN RF - - -
2 THK )
TYP 1002 6R YP 1 N5 COOLING WATER INLET 1 4 120 / 11.13 300 WN RF 254 10 -
(T
98 CTRS
TYP
1 N6 COOLING WATER OUTLET 1 4 120 / 11.13 300 WN RF 254 10 -
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4
6
130
WITH B.FLG.
N7 DRAIN 1 3/4 - / 14.475 300 LWN RF
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
1 & PLUG
PURCHASER GEA PROCESS ENGINEERING (INDIA) PVT. LIMITED
WITH B.FLG.
2.5
MANUFACTURED FOR N8 VENT 1 3/4 - / 14.475 300 LWN RF

N10 1 & PLUG
ITEM NO. XU-E565
16 138 CTRS N9 CONNECTION PI 1 1 160 / 6.35 300 WN RF WITH B.FLG.
MFR'S SERIAL NO. HE-6605 YEAR BUILT: #
CODES TYP N10 CONNECTION TI 1 1 1/2 160 / 7.14 300 WN RF WITH B.FLG.
TYP
16
INSPECTED BY -
4 1003
SHELL TUBES
1002
1 DESIGN PRESSURE 1 / FV 7
DESIGN TEMPERATURE 165 75
110
1 TEST PRESSURE (HYD.) 1.321 9.1

DATE OF TEST * *
N3
4
3 3
6T.
OPERATING FLUID -
6T. 6
NAME 1
75
1 CORROSION ALLOWANCE 1 3 mm 1004 6
PLATE
RADIOGRAPHY SPOT SPOT 1001
HEAT TREATMENT NIL 01 02-01-2024 ISSUED FOR APPROVED 1 R.M.P. PRAKASH R.B.P. SNK
DUTY/SURFACE 13 m2 00 23-08-2023 ISSUED FOR APPROVED R.M.P. PRAKASH R.B.P. SNK
1 WEIGHT FULL OF WATER ~1200 kg Date
1 TOTAL WEIGHT EMPTY ~950 kg Rev DD-MM-YYYY Status - Description of issue Drawn Checked Approved Released
BUNDLE WEIGHT ~225 kg DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
1 DETAIL OF NAME PLATE BRACKET
1 15 (USE " X " MARK)
TOTAL WEIGHT 1.2
52 78 20 INFORMATION CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
1 1004 NAME PLATE BRACKET 1 SA 240 TP 304L 6T x 69 x 130 0.4 REVISED DOCUMENT REQUIRED FOR REVIEW.
N5 NAME PLATE 1003 RIVET 4 ALUMINIUM - REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
N4 N7 NOTES: 1002 NAME PLATE 1 SS 304 2T x 110 x 150 LG. 0.2 CONSTRUCTION CODE D - DOCUMENT IS RETAINED FOR RECORDS. PROCEED
1) ALL LETTERS & LETTER BLOCKS SHALL ENGRAVED IN BLACK. WITH MANUFACTURE /FABRICATION.
2) NAME PLATE SHALL BE RIVETED &TACK WELDED WITH BRACKET 1 1001 NAME PLATE BRACKET 1 SA 240 TP 304L 6T x 170 x 130 1.1 CODE E - DOCUMENT IS RETAINED FOR INFORMATION WITH
AS BUILT
COMMENTS.
VIEW FROM A-A VIEW FROM A-A
* TO BE FILLED AFTER COMPLETION OF EQUIPMENT. P.NO. DESCRIPTION QTY MATERIAL SIZE (FINISH)
TUBE SIDE PROJECT
SHELL SIDE # TO BE PUNCHED AFTER EQUIPMENT FABRICATION
BILL OF MATERIAL Revamping of Urea-II Plant
2 GSFC, Vadodara, Gujarat, INDIA 2
OWNER
SR.
NO.
GSUR-GEN-MP-PRU GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
01 PURCHASE REQUISITION 01
-0001
GSUR-EVP-MP-DS
U-1049
A10770U-E-PRZ-
-
EPC
0001 DETAIL MAX. TORQUE VALUE (N.m)
GSUR-GEN-PE-SP DETAIL - A,B 307.4
04 SPECIFICATION FOR SUPPLIER DOCUMENTATION -
C-0001
GSUR-GEN-MP-V
05 VENDOR DATA AND DOCUMENT REQUIREMENT - VENDOR
PS-1005
GENERAL SPECIFICATION FOR PRESSURE Z00000Z-G-MSV-
06 -
EQUIPMENT 001 PAT REFERENCE DRAWINGS
Z00000Z-G-MSE-
07 GENERAL SPECIFICATION FOR HEAT EXCHANGERS -
MFR. SR. NO. :
001 DESCRIPTION PAIL DWG. NO. L &T & LINDE DOCUMENT NO. GSFC DOCUMENT NO. SHT No. SIZE
Z00000Z-G-MSK-0 VENDOR DOCUMENT NO. : PHE21023-05-GA SHEET 1 OF 1 REV. : 01
01L015770-B-ZA 2001.004 (EN) GSUR-GEAL (1)-EVP-MP-GAD-0005
001 PIPING NOZZLE LOAD TABLE GENERAL ARRANGEMENT DRAWING PHE 21023-05/GA 1 OF 1 A1
1 SPECIAL REQUIREMENTS FOR SS MATERIAL IN UREA Z00000U-G-MSM- TITLE 1
09 - Fa
1 NOZZLE RATING Mt Mc Ml GENERAL NOTES & NAME PLATE DOCUMENT NO.
APPLICATION 009 Fa (N) Fc (N) Fl (N) PHE 21023-05/GN - - 1 OF 1 A1
(NPS) (CLASS) (N-m) (N-m) (N-m) DETAIL GENERAL ARRANGEMENT DRAWING FOR
Z00000Z-G-MSZ- Mt 01L015770-B-ZA 2001.004 (EN)
10 SPECIFICATION FOR ALLOWABLE LOADS ON NOZZLES - N1(3) 300 3000 2000 2600 900 500 800 GIRTH FLANGE, GASKET & PART DETAIL PHE 21023-05/DD - - 1 OF 3 A1 AFTER CONDENSER
0005
N2(2) 300 1500 1000 1300 400 200 300
ITEM NO.: XU-E565
Z00000Z-G-TSH- TUBE BUNDLE DETAIL PHE 21023-05/DD - - 2 OF 3 A1
001 N3(3) 300 3000 2000 2600 900 500 800
Ml NOZZLE & SADDLE PART DETAIL PHE 21023-05/DD - - 3 OF 3 A1 SCALE-NTS
A10770U-E-MSZ-
- Mc 1 N4(2) 300 1500 1000 1300 400 200 300 PROJECT No. GSFC DWG. NO
0001 Fc Fl TRANSPORTATION DRAWING DETAIL PHE 21023-05/TR 01L015770-B-ZT 2001 (EN) GSUR-GEAL (1)-EVP-MP-DWG-0001 1 OF 1 A2
N5(4) 300 4000 2800 3600 1600 800 1500 GSUR-GEAL (1)-EVP-MP-GAD-0005 SHEET REV.
A10770U-E-PSU-0
13 VACUUM EVAPORATION PACKAGE - N6(4) MECHANICAL CALCULATIONS SD/PHE 21023-05 01L015770-B-CS 2001 (EN) GSUR-GEAL (1)-EVP-MP-CAL-0001 - - 1 OF 1 01
001 300 4000 2800 3600 1600 800 1500
A B C D E F G H I
A B C D E F G H I
01
250 125 600

Required space N4
7 7
to remove the
motive nozzle
7 8 9 10 11 12 100mm acoustic
insulation
(at site)
ø33.4x3,38
Chamber I
250
6 35 90 110 6
19 18 17
2 24
16 15
2 13 1 4
2 GEA
ø88.9 4x5/8"-11UNC
01
Design acc. to /
ASME Sect.VIII-1 Ed. 2021
ø88.9x7,62
Auslegung nach
+0.1
A N3
ø42.2 0
ø50.8
ø60.3
ø52.5
ø125
ø73
ø33
ø35
N2 Manufacturing inspection / Fertigungskontrolle
GEA Wiegand GmbH
Chamber I
Raum I
Chamber II
Raum II
01 Mech. Design Pressure / Auslegungsdruck kg/cm²(g) -1,1 (FV) / 1 -1,1 (FV) / 8
01 Mech. Design Temperature / Auslegungstemperatur °C 5 / 165 5 /190
Volume (V) / Inhalt L 1,9 0,1
5 01 Test pressure (PT) / Prüfdruck UG-99(b) kg/cm²(g) 1,32 - 5
ø88.9
14 Chamber II Chamber I / Raum I Ejector / Strahlpumpe
3 Chamber II / Raum II Motive nozzle / Treibdüse
+0.1
Ra 3,2 70 Corrosion allowance / Korrosionszuschlag 1 mm
01
5 Joint efficiency / Schweißnahtfaktor 0,85

150
Weight empty / Gewicht leer kg 25
Weight filled / Gewicht gefüllt kg 27
250
01
Tolerances acc. to / Toleranzen gemäß DIN ISO 2768
ø60.3x5,54 Surface treatment / Oberflächenbehandlung Z00000Z-G-MSK-0001 Painting cycle 3b
01 Reference documents / Zugehörige dokumente
Inspection plan / Prüfplan GSUR-GEAL(1)-EVP-QA-QDC-0011
Welding plan / Schweißplan GSUR-GEAL(1)-EVP-QA-QDC-0001
Design calculation / Festigkeitsberechnung GSUR-GEAL(1)-EVP-MP-CAL-0002
6
4 4
ø49.2
N4 1 1" WN / RF 300# ASME B16.5 Measuring point (blind) / Messstelle (blind)
N3 1 1" RF 300# ASME B16.5 Motive steam inlet / Treibdampfeintritt
N1 View A N2 1 2" WN / RF 150# ASME B16.5 Discharge / Druckanschluß
N1 1 2" WN / RF 150# ASME B16.5 Suction connection / Sauganschluss
120 Item Quant. NPS Tube / Rohr PN Standard Designation / Benennung
Bez. Anz. DN Face / Form Flange / Flansch
170 N2,N3 0° NOZZLE DATA / STUTZENTABELLE Sealing surfaces / Dichtflächenrauigkeit:
Bolt holes to straddle centre lines ! Ra 3,2-6,3 µm / AARH 125-250
11 148 11 Schraubenlöcher der Flansche achsfrei angeordnet !
6
engineering for GEA Wiegand GmbH

a better world
Am Hardtwald 1 · 76275 Ettlingen
Germany - www.gea.com
3 17 3
90°
N1 270° 90° N4
Auftrag Nr.
job no.
55-23-07085.10
Fertigungsstätte
-
01
manufacturing premise
Fabrik Nr. / Baujahr

- 2023
01 18-01-2024 ISSUED FOR REVIEW D.G. ASHOK DIETZM. KUCK
vessel no. / year build
18
148
160
Leergewicht kg 25
weight empty
00 13-10-2023 ISSUED FOR REVIEW H.S. ASHOK DIETZM. KUCK
Raum I II Date
chamber
max. zul. Druck (PS) kg/cm²(g)
max. allow. pressure (gauge)
-1,1 / 1 -1,1 / 8
zul. min./max. Temperatur (TS)
min./max. allow. temperature
°C 5 / 165 5 / 190 View A is decisive DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
Volumen (V)
volume
L 1,9 0,1 for the nozzle 180° (USE " X " MARK) CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
Prüfdruck (PT) kg/cm²(g) 1,32 -
test pressure (gauge)
orientation INFORMATION CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
Prüfdatum
test date
Pos.-Nr.
-
XU-J561 REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
item no.
19 18 17 REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW.
AS BUILT
COMMENTS.
6
PROJECT
2 Revamping of Urea-II Plant 2

19 4 Blindniet / Rivet A5x10 DIN 7337 A2 OWNER
18 1 Schild / Name plate 148x148 138-362 SS304
17 1 Schilderbrücke / Bracket 170x160x4x120 A240 304L 3.1 GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
16 4 Sechskantmutter / Hex. nut 5/8"-11UNC ASME B18.2.2 A194 Gr.8 3.1 +2 spare / +2 Ersatz +2 spare / +2 Ersatz
15 4 Schraubenbolzen / Stud bolt 5/8"-11UNCx65 ASME B16.5 A193 Gr.B8 3.1 +2 spare / +2 Ersatz +2 spare / +2 Ersatz
14 1 Dichtung / Gasket 1" 300# ø73/33x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz EPC
13 1 Treibdüse / Motive nozzle ø41,9x215 A479 304L 3.1 +2 spare / +2 Ersatz Larsen & Toubro Limited
12 8 Sechskantmutter / Hex. nut 5/8"-11UNC ASME B18.2.2 A194 Gr.8 3.1 +4 spare / +4 Ersatz +4 spare / +4 Ersatz Heavy Engineering
11 4 Schraubenbolzen / Stud bolt 5/8"-11UNCx75 ASME B16.5 A193 Gr.B8 3.1 +2 spare / +2 Ersatz +2 spare / +2 Ersatz Applicable specifications
10 1 Dichtung / Gasket 1" 300# ø73/33x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz 01 GSUR-GEAL(1)-EVP-MP-DSU-0001 Mechanical Data Sheet for Vacuum Evaporation Package VENDOR NAME / LOGO GEA Wiegand GmbH
9 1 Blindflansch / Blindflange 1" 300# RF ASME B16.5 A182 F304L 3.1 GSUR-GEN-PE-SPC-0001 Specification for supplier documentation Engineering Job No. 55-23-07085.10
GSUR-GEN-MP-VPS-1005 Vendor data and document requirement for a better
8 1 WN-Flansch / WN-Flange 1" 300# RF Sched.40S ASME B16.5 A182 F304L 3.1 world. ID No. 9154-533-1
7 1 Rohr / Pipe ø33,4x3,38 ASME B36.19 A312 TP304L 3.1 Z00000Z-G-MSV-001 General specification for pressure equipment
1 Z00000Z-G-MSK-0001 Specification for external painting TITLE 1
6 1 WN-Flansch / WN-Flange 2" 150# RF Sched.80S ASME B16.5 A182 F304L 3.1 01 01
DOCUMENT NO.
Z00000U-G-MSM-009 Special requirements for SS material in Urea application
5 1 Rohr / Pipe ø60,3x5,54 ASME B36.19 A312 TP304L 3.1 01 General Arrangement Drawing
Z00000Z-G-MSZ-0005 Specification for allowable loads on nozzles
4 1 WN-Flansch / WN-Flange 2" 150# RF Sched.40S ASME B16.5 A182 F304L 3.1 Z00000Z-G-TSH-001 Specification for hot insulation of Ejector XU-J561 01L015770-B-ZA 2001.005 (EN)
3 1 Mischdüse / Diffusor ø88,9x446 A479 304L 3.1 A10770U-E-MSZ-0001 Gasket selection for pressure equipment First Stage Inter Ejector
2 1 Flansch / Flange ø125/35x35 A182 F304L 3.1 A10770U-E-PRZ-0001 Process design basis SCALE 1:2
1 1 Rohr / Pipe ø88,9x7,62x180 ASME B36.19 A312 TP304L 3.1 01 A10770U-E-PSU-0001 Vacuum Evaporation package GSUR-GEAL(1)-EVP-MP-GAD-0006
Item / No. / Description / Benennung Dimensions / Abmessung Standard / Norm Material / Werkstoff Certificate EN 10204 / Remarks / Bemerkung Spare parts for 2 years Spare parts for 01 GSUR-GEAL(1)-EVP-MP-DSU-0003 Mechanical Data Sheet of Ejectors SHEET REV.
Teil Anz. Zeugn. EN 10204 of operation commissioning 01 GSUR-GEAL(1)-EVP-PC-DSU-0002 Process Data Sheet of Ejectors 1 OF 1 01
A B C D E F G H I
Required space
to remove the
motive nozzle View A
9 1950 1000 10450 9
22.5°
300 700 500 8750
1226
25 1400 6500 01
18 19 20 21 22 23
ø33.4x3,38
41 40
13 2 1 4 14 5 42 43 44 15 6 7 16 40 41 17 8 40 41 9 N4 40 41
01
0°
8
01
8
3
8
01
700
∅1019x8
950
8
01
120
N2,N3
ø1003
X 01
A N3
ø899.2
8 8
N5 N2 N1 90° N6
270° N5
N6 Chamber I
ø240x5
R902.7
N4
8
8
01
R170.5
100 180°
8
ø1019x8 100mm acoustic
insulation 44 43 42
1626
(at site) View A is decisive

for the nozzle
orientation
Detail Motive Nozzle
B B
7 1869 7
35.4
Weight: 60kg
34 33 32 31 30 29
N1 Chamber II 1250
ø249.8
ø1003
12 11 10 1100
1100
ø168.3x7,11
28 27 26 25 24 700 01
x3,91
35.6 35.3 35.5 35.1 35.2
ø60.3
Section B-B N5
1 5°
120°
15°
Flange Item 12
442
350
402
6 rotated by 15° 6
402
442
350
120°
15°
ø60.3
N6
x3,91
1
28 27 26 25 24
1100
1250
5 Design acc. to / 5
29 30 31 32 33 34 Auslegung nach ASME Sect.VIII-1 Ed. 2021
Manufacturing inspection / Fertigungskontrolle Chamber I Chamber II
GEA Wiegand GmbH Raum I Raum II
Volume (V) / Inhalt L 5335 30
01 Test pressure (PT) / Prüfdruck UG-99(b) kg/cm²(g) 1,32 12,32
Detail Spray Nozzle Chamber I / Raum I Ejector / Strahlpumpe
650 Chamber II / Raum II Motive nozzle / Treibdüse
01 Corrosion allowance / Korrosionszuschlag 1 mm
Weight empty / Gewicht leer kg 1945
20 Weight filled / Gewicht gefüllt kg 7310
31 Tolerances acc. to / Toleranzen gemäß DIN ISO 2768
2 Surface treatment / Oberflächenbehandlung Z00000Z-G-MSK-0001 Painting cycle 3b
30 29 32 2 33 01 Reference documents / Zugehörige dokumente
4 Inspection plan / Prüfplan GSUR-GEAL(1)-EVP-QA-QDC-0011 4
N5 Design calculation / Festigkeitsberechnung GSUR-GEAL(1)-EVP-MP-CAL-0002
N6
G1/4
ø14
ø18
ø19
ø33.4x3,38
ø34.5
ø26.6
N6 1 1" WN / RF 300# ASME B16.5 Connection spray nozzle / Anschluss Sprühdüse

34 N5 1 1" WN / RF 300# ASME B16.5 Connection spray nozzle / Anschluss Sprühdüse
N3 1 6" RF 150# ASME B16.5 Motive steam inlet / Treibdampfeintritt
N2 1 36" WN / RF 150# ASME B16.47B Discharge / Druckanschluß
N1 1 40" WN / RF 150# ASME B16.47B Suction connection / Sauganschluss
44 4 Blindniet / Rivet A5x10 DIN 7337 A2
Item Quant. NPS Tube / Rohr PN Standard Designation / Benennung
43 1 Schild / Name plate 148x148 138-362 SS304 Bez. Anz. DN Face / Form Flange / Flansch
42 1 Schilderbrücke / Bracket 170x160x4x120 A240 304L 3.1
41 3 Hebeöse / Lifting lug 142x15x131 A240 304L 3.1 01
NOZZLE DATA / STUTZENTABELLE Sealing surfaces / Dichtflächenrauigkeit:
3 40 3 Verstärkungsblech / Reinforcing plate 220x8x110 A240 304L 3.1 01 3
Schraubenlöcher der Flansche achsfrei angeordnet !
39 1 Blindflansch / Blindflange 8" 300# RF ASME B16.5 A182 F304L 3.1 drilled ø170
36 1 Dichtung / Gasket 8" 300# ø308/219x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz
35.6 1 Blech / Plate 30x4x20 A240 304L 170
35.5 1 Scheibe / Disc ø226/169x10 A240 304L 3.1
35.4 1 Scheibe / Disc ø249,8/169x12 A240 304L 3.1 11 148 11
35.3 1 Rohr / Pipe ø168,3x7,11 ASME B36.19 A312 TP304L 3.1
35.2 1 Konus / Cone 4 thick A240 304L 3.1
6
35.1 1 Treibdüse / Motive nozzle ø168,3x205 A479 304L 3.1 +2 spare / +2 Ersatz
34 2 Sprühdüse / Spray nozzle Gr.1 G1/4; 120°; 3l/min Modell 556 1.4404 3.1 Schlick 01 17-01-2024 ISSUED FOR REVIEW D.G. ASHOK DIETZM. KUCK
33 2 Dichtring / Sealing ring ø18/14x2 DIN 7603 Sigraflex Economy +4 spare / +4 Ersatz +2 spare / +2 Ersatz engineering for GEA Wiegand GmbH 00 13-10-2023 ISSUED FOR REVIEW H.S. ASHOK DIETZM. KUCK
a better world
32 2 Muffe / Socket G1/4 A479 304L 3.1 50 Germany - www.gea.com Date
31 2 Blindflansch / Blindflange 2" 150# RF ASME B16.5 A182 F304L 3.1 drilled ø34,5 Detail X 42 DD-MM-YYYY
29 2 Rohr / Pipe ø33,4x3,38x568 ASME B36.19 A312 TP304L 3.1 38 37 Auftrag Nr.
job no.
55-23-07085.10
01
(USE " X " MARK) CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
Fertigungsstätte
- CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
36 2 manufacturing premise

- 2024
INFORMATION
2 27 8 Schraubenbolzen / Stud bolt 5/8"-11UNCx85 ASME B16.5 A193 Gr.B8 3.1 +2 spare / +2 Ersatz +2 spare / +2 Ersatz vessel no. / year build
43 REVISED DOCUMENT REQUIRED FOR REVIEW.
2
148
REVIEW / APPROVAL
160
kg CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
26 2 Dichtung / Gasket 2" 150# ø105/60x2 ASME B16.21 Sigraflex Universal +4 spare / +4 Ersatz +2 spare / +2 Ersatz 3 Leergewicht
weight empty
1945
Raum I II WITH MANUFACTURE /FABRICATION.
25 2 WN-Flansch / WN-Flange 2" 150# RF Sched.40S ASME B16.5 A182 F304L 3.1 39 chamber
kg/cm²(g)
24 2 Rohr / Pipe ø60,3x3,91 ASME B36.19 A312 TP304L 3.1 Detail lifting lug max. zul. Druck (PS)

°C
-1,1 / 1
5 / 165
-1,1 / 8
5 / 190
AS BUILT
COMMENTS.
23 8 Sechskantmutter / Hex. nut 5/8"-11UNC ASME B18.2.2 A194 Gr.8 3.1 +4 spare / +4 Ersatz +4 spare / +4 Ersatz PROJECT
∅38
Volumen (V)
volume
kg/cm²(g)
L 5335 30
ø330.2 12x7/8"-9UNC
Prüfdruck (PT)
1,32 12,32
21 1 Dichtung / Gasket 1" 300# ø73/33x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz
R71 test pressure (gauge)
44
Prüfdatum
test date
-
20 1 Blindflansch / Blindflange 1" 300# RF ASME B16.5 A182 F304L 3.1 Pos.-Nr.
item no. XU-J562
19 1 WN-Flansch / WN-Flange 1" 300# RF Sched.40S ASME B16.5 A182 F304L 3.1 41 OWNER
+0.2
ø240x5
ø269.9
ø250 0
ø308
ø380
ø230
ø170
ø219
18 1 Rohr / Pipe ø33,4x3,38 ASME B36.19 A312 TP304L 3.1

60
17 1 Verstärkungsring / Reinforcing ring ø843/723x10 A240 304L 3.1 GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
6
01
16 1 Verstärkungsring / Reinforcing ring ø644/524x10 A240 304L 3.1 01
8
15 1 Verstärkungsring / Reinforcing ring ø691/571x10 A240 304L 3.1 01

14 1 Verstärkungsring / Reinforcing ring ø937/817x10 A240 304L 3.1 01 220 EPC
13 1 Rohr / Pipe ø240x5x950 A240 304L 3.1 Larsen & Toubro Limited
R30
12 1 WN-Flansch / WN-Flange 40" 150# RF øB=1003 ASME B16.47 Series B A182 F304L 3.1 Heavy Engineering
11 1 Verstärkungsring / Reinforcing ring 100x8 A240 304L 3.1 Applicable specifications
10 1 Mantel / Shell ø1019x8x1497 A240 304L 3.1 GSUR-GEAL(1)-EVP-MP-DSU-0001 Mechanical Data Sheet for Vacuum Evaporation Package VENDOR NAME / LOGO
110
01 GEA Wiegand GmbH

1 9 1 WN-Flansch / WN-Flange 36" 150# RF øB=899,2 ASME B16.47 Series B A182 F304L 3.1 01 GSUR-GEN-PE-SPC-0001 Specification for supplier documentation Engineering Job No. 55-23-07085.10 1
8 1 Konus / Cone 8 thick A240 304L 3.1 2 GSUR-GEN-MP-VPS-1005 Vendor data and document requirement for a better
ID No. 9155-533-0
15
01 world.
7 1 Rohr / Pipe 8 thick A240 304L 3.1 01
Z00000Z-G-MSV-001 General specification for pressure equipment
6 1 Konus / Cone 8 thick A240 304L 3.1 01
Ra 3,2 Test hole Z00000Z-G-MSK-0001 Specification for external painting TITLE 01
DOCUMENT NO.
5 1 Konus / Cone 8 thick A240 304L 3.1 +0.1 1/4"NPT 40 Z00000U-G-MSM-009 Special requirements for SS material in Urea application
General Arrangement Drawing
01
4 1 Konus / Cone 8 thick A240 304L 3.1
12 0 Z00000Z-G-MSZ-0005 Specification for allowable loads on nozzles
of Ejector XU-J562 01L015770-B-ZA 2001.006 (EN)
01 Z00000Z-G-TSH-001 Specification for hot insulation
3 1 Flansch / Flange ø380/230x50 A182 F304L 3.1 A10770U-E-MSZ-0001 Gasket selection for pressure equipment Booster Ejector
2 1 Elliptischer Boden / Ellipsoidal head 2:1 ø1019x8 A240 304L 3.1 A10770U-E-PRZ-0001 Process design basis SCALE 1:15
1 1 Mantel / Shell ø1019x8x1400 A240 304L 3.1 A10770U-E-PSU-0001 Vacuum Evaporation package GSUR-GEAL(1)-EVP-MP-GAD-0007
01
A B C D E F G H I
01
260 135 700
7
Required space N4 7
to remove the
motive nozzle
7 8 9 10 11 12
ø33.4x3,38
250 46 01 89 01 90
6 6
2 28.5 19 18 17
16 15
2
2 13 1 Chamber I 3 4
GEA
ø114.3 4x3/4"-10UNC
01
Design acc. to /
ø88.9x7,62
Auslegung nach
+0.1
A N3
ø60.2 0
ø88.9
ø155
ø49
ø95
ø73
ø50
ø78
GEA Wiegand GmbH
Chamber I
Raum I
Chamber II
Raum II
Chamber I / Raum I Ejector / Strahlpumpe
Chamber II Chamber II / Raum II Motive nozzle / Treibdüse
14
100mm acoustic 01 Corrosion allowance / Korrosionszuschlag 1 mm
Ra 3,2 +0.1
70 5 200 insulation Joint efficiency / Schweißnahtfaktor 0,85
(at site) Weight empty / Gewicht leer kg 43,5
01 Weight filled / Gewicht gefüllt kg 46
250

6
4 4
ø49.2
View A N N3 1 1 1/2" RF 300# ASME B16.5 Motive steam inlet / Treibdampfeintritt
120
N1 N2 1 3" WN / RF 150# ASME B16.5 Discharge / Druckanschluß
0° N1 1 2" WN / RF 150# ASME B16.5 Suction connection / Sauganschluss

N2,N3 Item Quant. NPS
Bez. Anz. DN
Tube / Rohr PN
Face / Form
Standard
Flange / Flansch
Designation / Benennung
170 NOZZLE DATA / STUTZENTABELLE Sealing surfaces / Dichtflächenrauigkeit:

6

a better world
90°
3 17 N1 270° 90° N4 3
Auftrag Nr.
job no.
55-23-07085.10
Fertigungsstätte
-
01

- 2023
18 01 18-01-2024 ISSUED FOR REVIEW D.G. ASHOK DIETZM. KUCK
148
160
Leergewicht kg 43,5
weight empty
Raum
chamber
I II
max. zul. Druck (PS)
kg/cm²(g -1,1 / 1 -1,1 / 8 View A is decisive Rev DD-MM-YYYY Status - Description of issue Drawn Checked Approved Released
°C 5 / 165 5 / 190
for the nozzle DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
Volumen (V) L 2,4 0,1
volume
Prüfdruck (PT)
kg/cm²(g) 1,32 -
orientation (USE " X " MARK) CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
Prüfdatum
test date
-
19 180° 19 18 17 INFORMATION CODE B - PROCEED WITH MANUFACTURE / FABRICATION /
Pos.-Nr. REVISED DOCUMENT REQUIRED FOR REVIEW.
XU-J564
item no. REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
AS BUILT
COMMENTS.
6
PROJECT

14 1 Dichtung / Gasket 1 1/2" 300# ø95/49x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz EPC
DOCUMENT NO.
3 1 Mischdüse / Diffusor ø88,9x540 A479 304L 3.1 A10770U-E-MSZ-0001 Gasket selection for pressure equipment Second Stage After Ejector
2 1 Flansch / Flange ø155/50x46 A182 F304L 3.1 01 A10770U-E-PRZ-0001 Process design basis SCALE 1:2
A B C D E F G H I
A B C D E F G H I
01
250 125 480
7
Required space N4 7
to remove the
motive nozzle
7 8 9 10 11 12 100mm acoustic
insulation
(at site)
ø33.4x3,38
Chamber I
250
6 35 90 110 6
17 18 19
2 24
16 15
2 13 1 4
2 GEA
ø88.9 4x5/8"-11UNC
01
Design acc. to /
ø88.9x7,62
Auslegung nach
+0.1
A N3
ø42.2 0
ø50.8
ø60.3
ø52.5
ø125
ø73
ø33
ø35
GEA Wiegand GmbH
Chamber I
Raum I
Chamber II
Raum II
ø88.9
14 3 Chamber I / Raum I Ejector / Strahlpumpe
Chamber II / Raum II Motive nozzle / Treibdüse
Ra 3,2 +0.1
70 Chamber II
01 Corrosion allowance / Korrosionszuschlag 1 mm
150
Weight empty / Gewicht leer kg 24,5
Weight filled / Gewicht gefüllt kg 26,3
250
01
6
4 4
ø49.2
View A N3 1 1" RF 300# ASME B16.5 Motive steam inlet / Treibdampfeintritt
N1 120
N2 1 2" WN / RF 150# ASME B16.5 Discharge / Druckanschluß
N1 1 2" WN / RF 150# ASME B16.5 Suction connection / Sauganschluss
Item Quant. NPS Tube / Rohr PN Standard Designation / Benennung
0° N2,N3 Bez. Anz. DN Face / Form Flange / Flansch
170 NOZZLE DATA / STUTZENTABELLE Sealing surfaces / Dichtflächenrauigkeit:
6
90°
a better world
3
17 N4 270° 90° N1 3
Auftrag Nr.
job no.
55-23-07085.10
Fertigungsstätte
- 01

- 2023
18 01 18-01-2024 ISSUED FOR REVIEW D.G. ASHOK DIETZM. KUCK
148
160
Leergewicht kg 24,5
weight empty
Raum I II View A is decisive Date
chamber
max. zul. Druck (PS) kg/cm²(g)
-1,1 / 1 -1,1 / 8 for the nozzle DD-MM-YYYY
°C 5 / 165 5 / 190 180° orientation DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY CLIENT)
Volumen (V) L 1,7 0,1 CODE A - NO COMMENTS. PROCEED WITH MANUFACTURE /
volume
(USE " X " MARK)
Prüfdruck (PT) kg/cm²(g) FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
1,32 -
Prüfdatum
test date
-
19 19 18 17 CONSTRUCTION AS PER COMMENTED DOCUMENT.
Pos.-Nr.
item no. XU-J565 REVIEW / APPROVAL CODE C - DOCUMENT DOES NOT CONFORM TO BASIC
AS BUILT
COMMENTS.
6
PROJECT

14 1 Dichtung / Gasket 1" 300# ø73/33x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz EPC
DOCUMENT NO.
3 1 Mischdüse / Diffusor ø88,9x446 A479 304L 3.1 A10770U-E-MSZ-0001 Gasket selection for pressure equipment First Stage After Ejector
2 1 Flansch / Flange ø125/35x35 A182 F304L 3.1 A10770U-E-PRZ-0001 Process design basis SCALE 1:2
A B C D E F G H I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
01 63 2 Blech / Plate 140x4x25 A240 304L 3.1
01 01 62 2 Hebeöse / Lifting lug 140x10x64 A240 304L 3.1
∅30 32 01 61 1 Verstärkungsring / Reinforcing ring ø430/325x14 A240 304L 3.1
Lifting lug 01
60 1 Mantel / Shell ø323,8x8x420 A240 304L 3.1
A for demister 15 14 N2 01
01 59 1 Mantel / Shell ø323,8x6x655 A240 304L 3.1
A
cover 01 Note: 58
57
1
1
Blech / Plate
Blech / Plate
1x25x160
ø50,8x5
A240
A240
304L
304L
3.1
3.1
at 0° + R280.6 ø60.3x5.54 Lifting lug item 62
293
13x45°
56 1 Rückhalteboden / Retaining Grid
140
62 180° R53
35
64 55 1 Füllkörperschüttung / Packing
353
is not suitable for 54 1 Auflageboden / Support Grid
4 6 7 8 9 lifting the scrubber 53 1 Demister / Demister
20
52 4 Blindniet / Rivet A5x10 DIN 7337 A2
65
t=10 01 6 51 1 Schild / Name plate 148x148 3455-362 SS304
25
B 44 43 50 1 Schilderbrücke / Bracket 170x160x4x90 A240 304L 3.1 B
5 49 8 Blech / Plate 200x10x178 A240 304L 3.1
60
105 01 48 4 Blech / Plate 120x18x144 A240 304L 3.1
01 47 1 Verstärkungsring / Reinforcing ring ø430/325x18 A240 304L 3.1
01
60
46 3 Hebeöse / Lifting lug 110x10x110 A240 304L 3.1
2
100
100
10
Orifice 45 3 Verstärkungsblech / Reinforcing plate 170x5x90 A240 304L 3.1

01 01 44 4 Blech / Plate 25x5x153 A240 304L 3.1
53
ø168.3x3,4
43 2 Blech / Plate 25x5x311 A240 304L 3.1
58 57 View A 01
42 2 Scheibe / Disc ø311/260x10 A240 304L 3.1
ø100 41
01
63 27 23 01 41 1 Scheibe / Disc ø311/100x10 A240 304L 3.1
150
C 20x45° ø323.8x6 40 1 Scheibe / Disc ø207x5 A240 304L 3.1 C

A 01
39 2 Blech / Plate 100x5x200 A240 304L 3.1
3
N3 38 2 Handgriff / Handgrip ø12x350 A479 304L 3.1
37 1 Blindflansch / Blindflange 8" 150# RF ASME B16.5 A182 F304L 3.1
438
558
4
60 38
50
128
100
ø33.4x3,38
20
29 30 31 90° 34 1 Dichtung / Gasket 8" 150# ø279/219x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz
33 1 WN-Flansch / WN-Flange 8" 150# RF Sched.10S ASME B16.5 A182 F304L 3.1
23
25
32 1 Rohr / Pipe ø219,1x3,76 ASME B36.19 A312 TP304L 3.1

01
24 31 1 Sprühdüse / Spray nozzle 1/2MP250M7 SS316 BETE
D D
30
25 6 7 8 9 30 1 Dichtring / Sealing ring ø26/21x2 DIN 7603 Sigraflex Economy +2 spare / +2 Ersatz +1 spare / +1 Ersatz
01
250 63 29 1 Muffe / Socket G1/2 A479 304L 3.1
26
25
28 1 Blech / Plate 250x5x100 A240 304L 3.1
27 22 21 20 90° 27 1 Blindflansch / Blindflange 6" 150# RF ASME B16.5 A182 F304L 3.1 aufgebohrt ø34,5
60
10
18 19 26 1 WN-Flansch / WN-Flange 1" 300# RF Sched.40S ASME B16.5 A182 F304L 3.1
28
25 1 Rohrbogen / Elbow 90° (long radius) ø33,4x3,38 ASME B16.9 A403 WP304L 3.1
44 43
60
24 1 Rohr / Pipe ø33,4x3,38x60 ASME B36.19 A312 TP304L 3.1
2
23 1 Rohr / Pipe ø33,4x3,38x450 ASME B36.19 A312 TP304L 3.1
56 5 22 16 Sechskantmutter / Hex. nut 3/4"-10UNC ASME B18.2.2 A194 Gr.8 3.1 +4 spare / +4 Ersatz +4 spare / +4 Ersatz
25
ø260 21 8 Schraubenbolzen / Stud bolt 3/4"-10UNCx100 ASME B16.5 A193 Gr.B8 3.1 +2 spare / +2 Ersatz +2 spare / +2 Ersatz
E 42 E
2 350 20 1 Dichtung / Gasket 6" 150# ø222/168x2 ASME B16.21 Sigraflex Universal +2 spare / +2 Ersatz +1 spare / +1 Ersatz
550 18 1 Rohr / Pipe ø168,3x3,4 ASME B36.19 A312 TP304L 3.1
01 17 1 WN-Flansch / WN-Flange 2" 150# RF Sched.80S ASME B16.5 A182 F304L 3.1
01 16 1 Rohr / Pipe ø60,3x5.54x130 ASME B36.19 A312 TP304L 3.1
GEA 01 15 1 WN-Flansch / WN-Flange 2" 150# RF Sched.80S ASME B16.5 A182 F304L 3.1
52 51 50 01 14 1 Rohr / Pipe ø60,3x5.54x164 ASME B36.19 A312 TP304L 3.1
12 1 Verstärkungsblech / Reinforcing plate ø180/90x5 A240 304L 3.1
45 46
F 11 1 Rohrbogen / Elbow 90° (long radius) ø88,9x5,49 ASME B16.9 A403 WP304L 3.1 F
655
at 90° 10 1 Rohr / Pipe ø88,9x5,49x166 ASME B36.19 A312 TP304L 3.1

and 270° 9 72 Sechskantmutter / Hex. nut 3/4"-10UNC ASME B18.2.2 A194 Gr.8 3.1 +8 spare / +8 Ersatz +8 spare / +8 Ersatz
7 3 Dichtung / Gasket ø360/324x2 Sigraflex Universal +6 spare / +6 Ersatz +3 spare / +3 Ersatz
01 6 6 Flansch / Flange ø430/311,8x60 A182 F304L 3.1
01 5 1 Elliptischer Boden / Ellipsoidal head 2:1 ø323,8x6 A240 304L 3.1
4 1 Elliptischer Boden / Ellipsoidal head 2:1 ø323,8x6 A240 304L 3.1
ø323.8x6 01 01
59 01 3 1 Mantel / Shell ø323,8x6x438 A240 304L 3.1
01 2 1 Mantel / Shell ø323,8x6x875 A240 304L 3.1
G 01 1 1 Mantel / Shell ø323,8x6x2413 A240 304L 3.1 G
800
Item / No. / Description / Benennung Dimensions / Abmessung Standard / Norm Material / Werkstoff Certificate EN 10204 / Remarks / Bemerkung Spare parts for 2 years Spare parts for
60 Teil Anz. Zeugn. EN 10204 of operation commissioning
ø430/325
14
01
61
Detail Spray Nozzle
H N3 H
01 49 0°
1x45°
ø33.4
200
232
420
15
The top view is
20
decisive for the

nozzle orientation 45 46 29
G1/2
30
18
2
01 ø430/325 ∅28.6
I ø323.8x8 47 48 I
49 48
48 49
12
01 Ra 3,2
1x45°
10
0
46 45 ø27
35
ø21
10
0
30
J J

Method Statement For Construction Methodology 2

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Method Statement For Construction Methodology 2

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COMPANY CONTRACTOR

GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

ISSUED FOR APPROVAL CODE

 CODE A– NO COMMENTS. PROCEED WITH MANUFACTURE /

Method Statement for Construction Methodology - GSFC Page 1 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

Method Statement for Construction Methodology - GSFC Page 2 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

13.3 Civil Foundation Details of Wastewater Treatment Section ................................................... 48

Method Statement for Construction Methodology - GSFC Page 3 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

15.3 Equipment Details of Compressor & Pump House.................................................................. 108

Method Statement for Construction Methodology - GSFC Page 4 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

19.12 Excitation Panel Installation (Urea-I) ...................................................................................... 154

Method Statement for Construction Methodology - GSFC Page 5 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

M/s. GSFC, is one of the leading manufacturers of Nitrogenous and Phosphatic

M/s. GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED (GSFC)

Method Statement for Construction Methodology - GSFC Page 6 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

LOI No. Urea-II Revamping Project/01-Dtd-25-10-2022

Method Statement for Construction Methodology - GSFC Page 7 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

7. Method of Construction/ Installation

 Heavy Lifting & Transportation:

 Shifting of Equipment such as Reactor, Vessel, Tank, Heat exchangers,

 Barricading of identified area & Safety induction of personnel involved.

Method Statement for Construction Methodology - GSFC Page 8 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

 Review of all Rigging Plans / Method Statements/Job Safety Analysis.

8. Method of Dismantle Erection & Modification

Method Statement for Construction Methodology - GSFC Page 9 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

 Permit Issuing Methodology

“No Permit No Work”

Method Statement for Construction Methodology - GSFC Page 10 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

 Single point responsibility shall be established for co-ordination of receipt of

9. General Procedure for Static Equipment Erection

 Conduct inspection of equipment prior to shipment at site.

 Equipment foundation to be constructed with foundation acceptance report.

 Lifting Studies Before Erection

 Centre line marking on equipment and foundation.

Method Statement for Construction Methodology - GSFC Page 11 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

 Inspection of bolts and nuts.

 Check feasibility for removal of old equipment if dismantling must be done.

 Lifting of equipment as per lifting plan / procedure to be carried out.

 Tightening of bolts, ensure availability of washers.

Method Statement for Construction Methodology - GSFC Page 12 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

10. General Procedure for Rotary Equipment Erection

 Conduct inspection of equipment prior to shipment at site.

 Foundation / Support Preparation

 Foundation to be constructed with foundation acceptance report.

 Readiness for Erection

 Level of foundation (shims / packing with markings to be prepared & kept

Method Statement for Construction Methodology - GSFC Page 13 of 159

DOCUMENT NO: GSUR-GEN-PE-PHS-0004-REV-00

 Inspection of bolts and nuts to be carried out.

 During Erection of Rotary Equipment