4172-Genon-1-14-0002-Specification For Concrete Works

EXTERNAL TRANSMITTAL NOTE
ENGINEERING DEPARTMENT - ONSHORE (PIPELINE PROJECTS)

Project No : 4172 Transmittal No :
Contract No : GC19108100 PNP/GC19108100/EXT/TN/1589
Contract Title : EPIC FOR CO2 WATER ALTERNATING GAS (WAG) INJECTION PILOT PROJECT AT DUKHAN
Forwarded to Review Codes

Company : GALFAR AL MISNAD Engg & Cont. AFC Approved for Construction
F.a.o.: M/s Gowri Manoharan
Item
No. QP Document No. Rev. Your ref. Description Code Due date
1 4172-GENON-1-14-0002 A GC19108100/PNP/TN/ SPECIFICATION FOR CONCRETE WORKS AFC
1542
Remarks:
Condition:
Document Controller Nominated Deputy QP Representative Date
Tel: 401 36738 Tel:
Tristan Omar Datul, PSD3005C Hernan Perez, PNP0017C Ahmad Mohamed Al-Awlaqi, PNP 23-09-2020
1.THIS TRANSMITTAL IS SYSTEM GENERATED AND SIGNED-OFF ELECTRONICALLY AND WET-INK SIGNATURE IS NOT REQUIRED.
2.REFER TO ATTACHED COMMENT SHEET AND MARKUP ATTACHMENTS, IF ANY AND PLEASE CONFIRM THE RECEIPT OF THIS
TRANSMITTAL IN THE SYTEM (ASSAI).
Receiver's Signature Over Printed Name Designation Date
Page 1 of 1 23-09-2020
PNP0017C
23/09/2020
Document Title: Doc No. 4172-GENON-1-14-0002
SPECIFICATION FOR CONCRETE WORKS Rev.: A
Date: 30-07-2020
Page: Page 2 of 57
TABLE OF CONTENTS
1. GENERAL .................................................................................................................... 6
1.1 DEFINITIONS ............................................................................................................... 6
1.2 SCOPE ........................................................................................................................ 6
1.3 ABBREVIATION ............................................................................................................ 6
2. APPLICABLE CODES AND STANDARDS ....................................................................... 7
2.1 ORDER OF PRECEDENCE ........................................................................................... 7
2.2 NATIONAL STANDARDS ............................................................................................... 7
2.3 QP STANDARDS .......................................................................................................... 8
2.4 INTERNATIONAL CODES / STANDARDS ....................................................................... 8
2.5 SHELL DEP AND QPAD ................................................................................................ 9
2.6 PROJECT SPECIFICATIONS ....................................................................................... 10
3. MATERIALS ............................................................................................................... 10
3.1 CEMENT .................................................................................................................... 10
3.1.1 TYPES OF CEMENT .................................................................................................... 10
3.1.2 TESTS ........................................................................................................................ 11
3.1.3 CEMENT STORAGE .................................................................................................... 12
3.2 AGGREGATES ........................................................................................................... 12
3.2.1 SOURCES .................................................................................................................. 12
3.2.2 TESTS ........................................................................................................................ 12
3.2.3 SIZE ........................................................................................................................... 15
3.2.4 GRADING OF AGGREGATE ......................................................................................... 15
3.2.5 STORAGE .................................................................................................................. 15
3.3 WATER ...................................................................................................................... 16
3.3.1 GENERAL ................................................................................................................... 16
3.3.2 TEMPERATURE .......................................................................................................... 16
3.3.3 TESTING .................................................................................................................... 16
3.3.4 SUPPLY PRESSURE ................................................................................................... 17
3.4 ADMIXTURES ............................................................................................................ 17
3.4.1 ACCEPTANCE AND STORAGE ................................................................................... 18
3.5 REINFORCING STEEL ................................................................................................ 18
3.5.1 STORAGE .................................................................................................................. 19
3.5.2 QUALITY CONTROL AND WORKMANSHIP .................................................................. 19

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3.5.3 CONCRETE COVER ................................................................................................... 20
3.6 ANCHOR BOLTS ........................................................................................................ 20
3.7 INSERT PLATES ........................................................................................................ 21
3.8 MISCELLANEOUS ITEMS ........................................................................................... 22
4. CONCRETE MIX DESIGN ............................................................................................ 22
4.1 GENERAL .................................................................................................................. 22
4.2 CONCRETE GRADES ................................................................................................. 23
4.3 CEMENT CONTENT ................................................................................................... 25
4.4 WATER/CEMENT RATIO ............................................................................................. 25
4.5 USE OF ICE IN MIXING WATER .................................................................................. 25
4.6 WATER AND ICE METERING ...................................................................................... 25
4.7 SETTING TIME ........................................................................................................... 26
4.8 TRIAL MIXES ............................................................................................................. 26
5. TESTS FOR CONCRETE ............................................................................................ 26
5.1 GENERAL .................................................................................................................. 26
5.2 SLUMP TEST ............................................................................................................. 26
5.3 WORK CUBE TESTS .................................................................................................. 26
5.4 TESTS FOR TRIAL MIXES .......................................................................................... 27
5.4.1 CONCRETE GRADE C40 ............................................................................................ 28
5.4.2 CONCRETE GRADES SRC15 AND SRC20 ................................................................... 28
5.5 UNSATISFACTORY GRADE C40 CONCRETE .............................................................. 29
5.6 SEVEN DAYS CUBE TEST .......................................................................................... 29
5.7 PERMEABILITY .......................................................................................................... 29
6. PAVING/FLOOR SLABS .............................................................................................. 30
6.1 JOINTS ...................................................................................................................... 30
6.2 PREPARATION .......................................................................................................... 30
6.3 PLACEMENT OF CONCRETE ..................................................................................... 31
6.4 FINISHES................................................................................................................... 31
6.5 CONSTRUCTION JOINT ............................................................................................. 31
6.6 BLOCK PAVING ......................................................................................................... 32
7. GROUTING ................................................................................................................ 32
7.1 TYPE OF GROUTS ..................................................................................................... 33
7.2 PREPARATION OF GROUT ......................................................................................... 34

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7.3 SURFACE PREPARATION .......................................................................................... 34
7.4 FORMWORK FOR GROUTING .................................................................................... 35
7.5 WEDGES AND SHIM PLATES ..................................................................................... 35
7.6 PLACING, CURING AND TESTING .............................................................................. 36
8. FORMWORK .............................................................................................................. 38
8.1 GENERAL .................................................................................................................. 38
8.2 FORMWORK FOR VIBRATED CONCRETE .................................................................. 39
9. TRANSPORTATION AND PLACEMENT ........................................................................ 39
9.1 TRANSPORTATION .................................................................................................... 39
9.2 PLACEMENT .............................................................................................................. 39
9.3 COMPACTION ............................................................................................................ 40
9.3.1 GENERAL .................................................................................................................. 40
9.3.2 COMPACTION BY INTERNAL VIBRATORS .................................................................. 40
9.3.3 COMPACTION BY EXTERNAL VIBRATORS ................................................................. 40
9.4 TOLERANCE .............................................................................................................. 41
9.5 FINISHES................................................................................................................... 41
9.5.1 UNFORMED SURFACES ............................................................................................ 41
9.5.2 REQUIREMENT FOR POWER FLOAT FINISH .............................................................. 42
9.5.3 FORMED SURFACES ................................................................................................. 42
9.5.4 CLASS OF FINISH AND MATERIALS ........................................................................... 42
9.6 JOINTS ...................................................................................................................... 44
10. CURING ..................................................................................................................... 45
10.1 HORIZONTAL SURFACES .......................................................................................... 45
10.2 VERTICAL SURFACES ............................................................................................... 45
10.3 CURING COMPOUND ................................................................................................. 45
11. REMEDIAL WORK ...................................................................................................... 45
12. SITE READY MIXED CONCRETE ................................................................................ 46
13. MASS CONCRETING .................................................................................................. 47
14. COATING ................................................................................................................... 48
14.1 GENERAL .................................................................................................................. 48
14.2 CASTING ONTO SOIL ................................................................................................. 48
14.3 SURFACES BELOW SOIL ........................................................................................... 49
14.4 ABOVE GRADE CONCRETE PROTECTION ................................................................. 49

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14.4.1 PRIMER .................................................................................................................... 50
14.4.2 INTERMEDIATE COAT ................................................................................................ 50
14.4.3 FINISH COAT ............................................................................................................. 50
14.5 EPOXY COATINGS ..................................................................................................... 51
14.6 PENETRATIVE PRIMER .............................................................................................. 51
14.7 PROTECTIVE COATING ............................................................................................. 51
14.8 LIQUID-APPLIED BELOW GRADE PROTECTION COATINGS ........................................ 52
14.8.1 GENERAL .................................................................................................................. 52
14.8.2 MATERIALS ............................................................................................................... 52
14.8.3 SURFACE PREPARATION .......................................................................................... 53
14.8.4 APPLICATION ............................................................................................................ 53
14.9 POLYTHENE SHEETING ............................................................................................. 53
14.9.1 PROTECTION OF IN-GROUND UNREINFORCED CONCRETE ...................................... 53
14.9.2 VAPOUR BARRIER FOR SLABS AND PAVEMENTS ON GROUND ................................. 54
14.9.3 POLYTHENE SHEETING PROPERTIES ....................................................................... 54
14.10 FLOOR COATINGS (LIQUID-APPLIED) ........................................................................ 54
14.10.1 GENERAL .................................................................................................................. 54
14.10.2 SURFACE SEALERS .................................................................................................. 54
14.10.3 SELF-LEVELLING EPOXY RESIN BASED FLOOR TOPPINGS ....................................... 55
15. PRECAST CONCRETE ............................................................................................... 55
16. PASSIVE FIRE PROTECTION ..................................................................................... 56
16.1 MATERIAL PROPERTIES ............................................................................................ 56
16.2 MESH REINFORCEMENT ........................................................................................... 56
16.3 APPLICATION ............................................................................................................ 56
17. THIRD PARTY INSPECTION ....................................................................................... 57

Date: 30-07-2020
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1. GENERAL
Qatar Petroleum (QP) has awarded “EPIC Scope of Services for CO2 Water Alternating Gas
(WAG) Injection Pilot Project at Dukhan” to Galfar Al Misnad. Galfar has subcontracted Detailed
Design and Engineering services to Technip Middle East Projects International (Technip MEPI).
The scope is to provide necessary facilities to transport CO2 via a new pipeline from Ras Laffan
Industrial City to Jaleha, Dukhan, inject dense phase CO2 into three new designated wells at
specified process conditions, and observe the performance of the enhanced oil recovery scheme
through six new producing wells.
1.1 Definitions
COMPANY Qatar Petroleum (QP)
CONTRACTOR Galfar Al Misnad

All temporary and permanent works described in this specification and in
WORKS the Contract
WORKSITE Proposed facilities associated with the project
1.2 Scope
Structural concrete shall be designed and constructed in accordance with this Specification,
SHELL DEP and associated amendment, QCS and BS EN 1992. In the event of ambiguity or
discrepancy, the provisions most stringent requirement shall prevail, as directed by QP.
Any recommendation from geotechnical investigation report shall be considered for concrete
works below ground. All materials/works which do not conform to these specifications shall be
rejected.
1.3 Abbreviation
ACI American Concrete Institute
ASTM American Society for Testing and Materials
BS British Standard
DFT Dry Film Thickness
EPIC Engineering, Procurement, Installation & Commissioning
g gram
kg kilogram
kN kilonewton
kPa kilopascal
I litre
m metre
mm millimetre
MPa megapascal
Date: 30-07-2020
Page: Page 7 of 57
OPC Ordinary Portland Cement
QCS Qatar Construction Specification (latest edition QCS-2014 including

any circulars / amendments)
QMTL Qatar Material Testing Laboratory
QNCC Qatar National Cement Company
QP Qatar Petroleum
s second
Sulphate Resisting Cement (or Sulphate Resisting Portland

SRC
Cement)
SWG Standard Wire Gauge
PFP Passive Fire Protection
2. APPLICABLE CODES AND STANDARDS
The latest revisions of the codes, standards, specifications and drawings specified herein shall be
read in conjunction with and shall form part of this specification. When an edition date is not
indicated for a code or standard, the latest edition in force at the time of contract award shall apply.
Any deviations from specified codes and specifications shall be submitted to QP and approved by
QP prior to their use on this project
2.1 Order of Precedence
Should any conflicts arise, the following ranking of precedence shall apply in descending order:
• Qatar Statutory Regulations, QP Corporate Regulations, QP Corporate Philosophies, QP

Corporate Standards;
• Project-specific Specifications
• QP Addenda to Shell DEPs, Project-specific Addenda to Shell DEPs;
• Shell DEPs;
• QP Engineering Standards and Specifications
• QP-recognized international/ regional/ national/ industry Codes of Practices and

Standards.
Any deviation to SHELL DEPs, Standards and Codes of practice shall be evaluated in accordance
with procedure QPR-VP-013.
2.2 National Standards
Qatar Construction Specification (QCS) — latest edition (QCS-2014) including all amendments /
circulars
Date: 30-07-2020
Page: Page 8 of 57
2.3 QP Standards
QP-PHL-S-001 QP Corporate Philosophy for Fire And Safety
QP-REG-S-001 QP Safety Regulations for Contractors
ES.D.10 (Latest Rev.) QP Engineering Standard for Draughting
2.4 International Codes / Standards
Note: Unless a specific revision or issue date for a particular International code is listed in this
document, the latest revision shall be deemed to apply.
Document / Standards
Description / Title
No.
ASTM A775 Standard Specification for Epoxy-Coated Steel Reinforcing Bars
Standard Test Method for Compressive Strength of Hydraulic
ASTM C109
Cement Mortars
ASTM C150 Standard Specification for Portland Cement
Tests for Potential Alkali Reactivity of Cement - Aggregate
ASTM C227
Combinations (Mortar Bar Test Method)
ASTM C289 Test for Potential Reactivity of Aggregates (Chemical Method)
ASTM C494 Standard Specification for Chemical Admixtures for Concrete

Standard Test Methods for Compressive Strength of Chemical-
ASTM C579 Resistant Mortars, Grouts, Monolithic Surfaces and Polymer
Concretes
Standard Practice for Agencies Testing Concrete and Concrete
ASTM C1077 Aggregates for Use in Construction and Criteria for Testing
Agency Evaluation
Standard Practice for Making and Curing Concrete Test
ASTM C31/C31M
Specimens in the Field
BS EN Concrete. Specification, performance, production and
206:2013+A1:2016 conformity
BS EN 1992 Design of Concrete Structures
Cement. Composition, specifications and conformity criteria for
BS EN 197-1
common cements
Cement. Composition, specification and conformity criteria for
BS EN 197-4
sulfate-resisting cements (replaced BS 4027)
Tests for general properties of aggregates. Methods for
BS EN 932
sampling
BS EN 12620 Aggregates for Concrete
BS EN 12350 Testing fresh concrete

Mixing water for concrete. Specification for sampling, testing
and assessing the suitability of water, including water recovered
BS EN 1008
from processes in the concrete industry, as mixing water for
concrete
BS 4190 ISO metric black hexagon bolts, screws and nuts. Specification
Steel for the reinforcement of concrete. Weldable reinforcing
BS 4449
steel. Bar, coil and decoiled product. Specification
Date: 30-07-2020
Page: Page 9 of 57
Steel wire for the reinforcement of concrete products.

BS 4482
Specification
BS 4483 Steel fabric for the reinforcement of concrete. Specification
BS EN 196 Methods of Testing Cement

Methods of testing cement. Methods of taking and preparing
BS EN 196-7
samples of cement
BS EN 934 Admixtures for concrete, mortar and grout.
BS 5606 Guide to Accuracy in Building

BS EN 1993 Part 1-1 to
Design of steel structures
Part 1-11
Code of practice for temporary works procedures and the
BS 5975
permissible stress design of falsework
Assessment of in-situ compressive strength in structures and
BS 6089 precast concrete components - Complementary guidance to
that given in BS EN 13791
BS 6093 Design of Joints and Jointing in Building Construction . Guide
BS 6031 Code of Practice for Earthworks
BS 7542 Method of test for curing compounds for concrete.
BS EN 1997 Geotechnical Design
BS 8002 Code of practice for earth retaining structures.
BS 8004 Code of practice for Foundations
BS 8204 Screed, Bases and in situ Floorings

Scheduling, dimensioning, bending and cutting of steel
BS 8666
reinforcement for concrete. Specification
Hot dip galvanized coatings on fabricated iron and steel articles.
BS EN ISO 1461
Specifications and test methods.
BS EN 10025 Hot rolled Products of Non-Alloy Structural Steels
BS EN 933 Tests for geometrical properties of aggregates

Guide to Construction of Reinforced Concrete in the Arabian
CIRIA C577
Peninsula
The British Construction Steelwork Association Ltd. (BCSA) and
-
the Steel Construction Institute (SCI) Structural Steel Handbook
ACI 305 Hot Weather Concreting
ACI 550.2R Design Guide for Connections in Precast Jointed Systems
2.5 Shell DEP AND QPAD

Installation of rotating equipment (amendments/supplements to
DEP 31.29.00.10-Gen.
API RP 686)
DEP 34.19.19.11-Gen Grouting of Equipment and Structure Bases
DEP 34.19.20.31-Gen. Onshore concrete design and construction
DEP 34.00.01.30-Gen Structural Design and Engineering of Onshore Structures

Roads, Paving, Surfacing, Cable Trenches, Slope Protection
DEP 34.13.20.31-Gen
and Fencing
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DEP 34.19.20.11-Gen Passive Fire Protection for Onshore Facilities

QP Amendment to Shell DEP: Reinforced Concrete Structures
QPAD-1-14-0003
– DEP34.19.20.31-Gen, Sept. 2011
2.6 Project Specifications
4172-GENON-0-17-0002 Design Basis Memorandum
4172-GENON-1-29-0001 Civil, Structural and Architectural Design Basis
4172-GENON-1-14-0001 Specifications for Steel Works
4172-GENON-1-14-0006 Specification for Building and Architectural works
4172-GENON-1-14-0004 Specifications for Gates and Fencing
4172-GENON-1-14-0003 Specification for Earthworks
4172-GENON-1-14-0005 Specification for Roads and Paving
3. MATERIALS
All material delivered to site shall be tested at a certain frequent interval as per QCS, starting with
the first delivery.
3.1 Cement
3.1.1 Types of Cement
Type of cement shall be as per recommendation of soil investigation report.
Cement shall be supplied from a source that has a well-established, proven record for consistent
supply of quality material. Cement shall be manufactured by QNCC.
Ordinary Portland cement conforming to BS EN 197-1 2000 shall be used for all reinforced
concrete works in super structure.
For substructure, all reinforced concrete works related it and paving, the following
recommendations from Section 4 of Doc. No. 4172-GENON-1-17-0001 shall be used.
Concrete Requirements (Ras Laffan)
Concrete Recommended Minimum Cement Content Maximum

Design Class1 Type of [kg/m³] for Maximum Water / Cement
2
Cement Aggregate size of Ratio
≥40 20 14 10
mm mm mm mm
DC-4 F 340 360 380 380 0.45
(FND4) E 360 380 380 380 0.40
D, G 380 380 380 380 0.35
NOTES:
Date: 30-07-2020
Page: Page 11 of 57
1.Based on Table A.10 of The British Standards (BS 8500-1:2015+A1:2016, 2016) for an
intended working life of at least 50 years.
2.The cement and combination types are presented in Table A.12 of The British Standards
(BS 8500-1:2015+A1:2016, 2016).
Concrete Requirements (Dukhan)

2
≥40 20 14 10
mm mm mm mm
DC-4 F 340 360 380 380 0.45
(FND4) E 360 380 380 380 0.40
D, G 380 380 380 380 0.35
NOTES:
(BS 8500-1:2015+A1:2016, 2016).
Concrete Requirements (Abu Naklah)

2
≥40 20 14 10
mm mm mm mm
DC-2 D, E, F 300 320 340 360 0.55
(FND4) A, G 320 340 360 380 0.50
B 340 360 380 380 0.45
C 360 380 380 380 0.40
NOTES:
(BS 8500-1:2015+A1:2016, 2016).
Sulphate resisting cement conforming to BS EN 197-4 shall be used for blinding concrete, screed,
mass concrete and un-reinforced foundations
All cement shall comply with Section 5, Part 3 of QCS.
Source of material shall be subject to QP approval
3.1.2 Tests
Test for cement fitness, soundness, strength test (compression) and setting time shall be carried
out to BS EN 196 or Section 5 Part 3 of QCS for each shipment of cement.
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3.1.3 Cement Storage
The cement shall be suitably protected during storage to avoid deterioration in quality. Cement
shall be ordered well in advance to ensure an adequate and continuous supply. Cement shall be
of recent manufacture and shall be used within a period of 3 months from production.
Cement that has been in storage for more than 3 months (from the date of manufacture) shall not
be used. Cement storing silos at site shall be fitted with thermometers and cement temperature
shall be checked twice a day particularly during winter time.
Cement stored for longer than 28 days shall be tested for "loss on ignition" prior to use to check
for deterioration, and any cement which fails the test shall not be used in the works.
Cement in bags shall be stored under a shade to maintain relative humidity level not exceeding
60%.
Any damaged bag of cement will be rejected. Cement shall not contain lumps that cannot be
crushed between fingers. Any cement with incipient setting or traces of humidity shall be rejected.
Bagged cement shall be delivered to site in the supplier's original sealed bags or containers and
shall be stocked in a dry, weather tight, properly ventilated covered structure, with adequate
provisions for preventing the adsorption of moisture and raised at least 150mm off the ground to
prevent deterioration. Suitable shade/ covering shall be provided to limit the temperature to 40°C.
3.2 Aggregates
3.2.1 Sources
All coarse aggregates shall be derived from gabbro parent rock.
All aggregate to be used for concrete shall comply with Section 5, Part 2 of QCS. Source of
material shall be subject to QP approval.
CONTRACTOR shall supply physical characteristics including samples and test of the materials
it proposes to use, for QP review and approval.
All aggregates used for the same structure shall be obtained from one source.
Dune and beach sand shall not be used as fine aggregates.
Each aggregate source shall be subject to monitoring by a qualified concrete materials Engineer
appointed by the CONTRACTOR.
Fine and coarse aggregate shall conform to BS EN 12620. Fine and coarse aggregates shall be
considered as separate ingredients. Both shall meet the grading requirements of BS EN 12620.
They shall be well graded, clean, hard and free from undesirable material. The clay, silt and fine
dust content, the organic impurities and the aggregate crushing value, shall be within the limits
specified in BS EN 12620.
3.2.2 Tests
CONTRACTOR shall take samples from stockpiles for testing in QP approved laboratory. Any
material which, as a result of such test, does not conform to the requirements of BS EN 12620
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and BS EN 933 shall be removed from the site by CONTRACTOR at his own expense. All samples
shall be taken in the presence of QP REPRESENTATIVE.
Aggregates test result shall be presented to QP for approval.
Aggregate shall be tested in accordance with Part 2 (2.2), and Section 5 of QCS.
Aggregate shall also meet the requirements given in Table 2.1 of QCS as shown below:
Limits for Physical, Chemical and Mechanical Properties of Aggregates for Normal
Concrete
No. Requirement Test Methods Permissible Limits
BS/EN ASTM Fines Coarse
1 Grading 933-1 Standard Standard
2 Natural: materials finer than 933-1 3% max 2% max

0.063 mm.
Crushed rock: materials 7% max 2% max

finer than 0.063mm.
3 Fines quality
a) Structural concrete 933-8 60% min2

Sand Equivalent (%)
b) Non-structural concrete 933-9 1.0 (g/kg)

Methylene blue max
adsorption value3(0/2mm)
4 Clay lumps and friable C142 2% max 2% max

particles
5 Lightweight pieces C123 0.5% max 0.5% max
6 Organic impurities for fine C40 Colour NA

aggregates standard not
darker than plate
No. 34
7 Water absorption (saturated 1097-6 2.3% max 2% max

surface dry)
8 Particle density for normal 1097-6 2.0 min 2.0 min

weight concrete
9 Shell Content: 933-7 3% max 3% max
10 Flakiness index 933-3 35% max
11 Acid-soluble chlorides: 1744-5

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a) Reinforced and mass 0.06% max 0.03%

concrete max
b) Prestressed concrete and 0.01% 0.01%

steam
cured structural concrete5
12 Acid-soluble sulphate 1744-1 0.4% max 0.3% max
13 Soundness by magnesium 1367-2 15% max 15% max

sulphate (5 cycles)
14 Resistance to fragmentation: 1097-2 30% max

Los Angeles abrasion
15 Drying shrinkage 1367-4 0.075%
max
16 Potential reactivity: See Note 6 below
Notes:
1. Use of BS EN or relevant GSO standards.
2. If the Sand Equivalent value is less than 60% and greater than or equal to 50%,
the sand shall be considered non-harmful and is accepted provided that the Methylene Blue
value is less than or equal to 1.0 (g/kg).
3. Not required when the fines content in the fine aggregate, or in the all-in aggregate, is 3% or
less.
4. Organic impurities: use of a fine aggregate failing in the test is not prohibited, provided that:
a. The discoloration is due principally to the presence of small quantities of coal,
lignite, or similar discrete particles.
b. When tested for the effect of organic impurities on strength of mortar, the
relative strength at 7 days, calculated in accordance with ASTM C87, is not less than
95 %.
5. If the chloride content is higher than 0.01% the following steps may be taken:
a. The aggregates may be washed by suitable water (Sec 5 Part 4) before mixing to
lower the chloride content to the specified value (0.01%).
b. If the washing process does not reduce the chloride content to the required value,
then the Acid Soluble Chloride content in the concrete ingredients (the sum of the
contributions from the constituent materials) shall be tested as mentioned in BS 8500-
2. The allowable Acid Soluble chloride content limit shall not exceed the values given in
Section 5, Part 6, Clause 6.5.3. of QCS.
6. The alkali-aggregate reactivity shall be assessed at source in accordance with BS 206-1 and
BS 8500-2. Certification shall be obtained from the aggregate source indicating absence of
deleterious expansion of concrete due to alkali aggregate reactivity.
Additional tests detailed in BS EN 12620 with BS PD 6682, EN 13139, EN 998-1 and EN

998-2 may be required by the Engineer to satisfy certain requirements.
Fine aggregates shall be natural sand or manufactured crushed rock sand. Crushed rock
sand shall be the direct product of a manufacturing process, not the by-product of coarse
aggregate production.
Beach sand shall not be permitted for use in concrete mixes.

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The use of clean Dune Sand, blended with coarser sand, may be permitted providing it can be
shown that the sand is free from contaminants. The use of local Dune sand shall be
preapproved by the Ministry of Environment.
Samples of aggregates shall be taken in accordance with the requirements of Table 1.1- Part
1,Section 5 of QCS.
Coarse aggregate shall pass the Qatari Ministry of Public Works, Civil Engineering Department
Material Testing Laboratory (QMTL) Immersed Rotational Test with no more than 10% loss factor
after 10 minutes rotation.
Testing shall be carried out at the following frequency:
• Test for clay, silt, dust, moisture content and sieve analysis shall be carried out on every
20 tonnes of fine aggregates and 40 tonnes of coarse aggregates delivered to the site,
with a minimum of each test once every day;
• Chemical analysis shall be carried out on every 100 tonnes delivered to site,
with a minimum of each test once per week;
• QMTL Immersed Rotational test shall be carried out on every 200 tonnes
delivered to site, with a minimum of one test per two weeks; and
• QP shall have the right to call at any time for additional samples for testing of
aggregates delivered to the WORKSITE or for the aggregates at the source of
supply in order to conform that the aggregates meet the specified
requirements.
3.2.3 Size
Coarse aggregates shall be limited to 20mm maximum single size.
Fine aggregates shall be limited to 5mm maximum size.
Sand shall be so graded that when mixed with coarse aggregate and cement, it shall produce a
concrete of maximum density. Crushed sand may be added to natural sand in proportions to
achieve required grading. Crushed sand alone is not acceptable without the approval of QP.
3.2.4 Grading of Aggregate
Grading of aggregates shall be in accordance with Table 2.1 and Table 2.2 of QCS Section 5,
Part 2.
3.2.5 Storage
Aggregate shall be stored under shade. Storage shall prevent contamination of the aggregates by
foreign material.
Wet aggregate shall be kept on site for at least 24 hours to ensure adequate drainage before
being used for concreting.
The concrete plant shall at all times maintain sufficient quantities of each type of aggregate to be
sufficient to ensure continuity of work.
Date: 30-07-2020
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Fine and coarse aggregates shall be separated by permanent substantial partitions in the store.
Fine and coarse aggregates from different sources of supply shall not be mixed or stored in the
same stockpile. Methods of storing and shading aggregates shall be approved by QP.
All aggregates shall be stored on concrete or masonry platform. Reclamation tunnel shall be
provided below the stacks of coarse & fine aggregates and the transportation of the aggregates
shall be such that the grading is not affected. Manual handling is permitted only on specific
approval of QP. The storage arrangement shall be complying QP's requirement. In the event of
non-compliance, QP reserves the right to make proper arrangement departmentally or through
other agencies at CONTRACTOR'S risk. High density fine aggregates shall be suitably stored in
covered sheds to prevent them being washed off by rains.
3.3 Water
3.3.1 General
Water used for the following, shall comply in all respects with requirements of ASTM C31/C31M,
BS EN 206-1 and QCS Section 5, Part 4.
• Mixing of concrete;
• Ice production;
• Rinsing aggregates;
• Cooling aggregates; and
• Curing of concrete.
Only clean, fresh potable water free form harmful matter shall be used. Chlorides (Cl) and
Sulphates (SO 3) shall be within permissible limits as specified in BS EN 206-1 or equal. Treated
water from sewage treatment plants are not acceptable for any works.
The water shall not contain dissolved solids in excess of 2000 mg/kg. It shall be clean and free
from sugars, phosphates, acid, vegetable, and deleterious matter (e.g. oil) that affects the
properties of concrete. The pH of the water used shall be between 7.0 and 9.0. CONTRACTOR
shall arrange for analyses of samples of the mix water to be made before and during the
programme of the work by approved testing laboratory.
If at any time samples prove unsatisfactory, CONTRACTOR will be required at his own cost either
to change to a new supply or to make arrangements acceptable to QP to remove the unacceptable
constituents.
3.3.2 Temperature
Mixing water shall be kept cool by storing it under cover. Water shall be transported to the mixing
plant in such a way that there is no rise in temperature.
3.3.3 Testing
Contractor shall arrange for testing of one sample every three months, within his scope of work.
Date: 30-07-2020
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Note: Storage tank shall be cleaned once in a month or whenever the QP's judgement feels that
tank need to be cleaned.
3.3.4 Supply Pressure
Clean water in pipes under pressure shall be provided by the Contractor with all necessary
equipment for giving a nozzle pressure of not less than 7 kg/sq.cm even at the highest elevation,
for convenient and effective jetting on concrete surfaces, for cooling aggregate required for
concrete, for curing concrete and other requirements.
3.4 Admixtures
No admixture shall be used without QP approval of the specific admixture, manufacturer, dosage
and application.
Site-mixed concrete for all reinforced applications shall contain a water-reducing super- plasticizer
admixture complying with ASTM C494 type A, B, D, F and G.
All admixtures to be used for concrete shall comply with Section 5 Part 5 of QCS. Source of
material shall be subject to QP approval.
All admixtures used to modify one or more characteristics of the concrete shall be accompanied
by a certificate from an approved institute, stating:
• Exact range and method of application;
• Physical and chemical composition;
• Positive and negative side effects;
• A recommendation on the maximum allowable quantity (as a percentage of the mass of

the cement) to achieve the particular requirement;
• Proportioning and mixing; and
• Compatibility of the admixture with the type of cement used.
CONTRACTOR shall perform the trial batch and casting to substantiate the manufacturer's claims
for workability, retardation and air entrainment (0 to 0.1 percent maximum). No air-entraining agent
is to be used.
The admixtures shall not contain chlorides or any other corrosive agents.
As a general rule, only one admixture may be used to improve a given quality of concrete. If a
retarder and plasticizer are required only a dual-purpose additive shall be used.
Admixtures shall be applied strictly in accordance with the manufacturer's instructions. However,
CONTRACTOR shall be responsible for any defective concrete that may result from the use of
admixtures.
Following precautions shall be taken in the use of admixtures:
• The admixture shall only be used following the written approval of QP;
Date: 30-07-2020
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• The admixture shall comply with the requirements set forth in Section 5 Part 5 of QCS;
• The admixture shall not affect long term strength of concrete;
• Where admixture dosage is to be adjusted depending upon atmospheric

temperature, mix design shall include details of admixture dosage vs.
atmospheric temperature range;
• Dosage of any plasticizing admixtures, including super-plasticizers and water-

reducing admixtures, shall not be greater than 85% of the admixture
manufacturer's recommended maximum dose;
• Where it is proposed to use more than one (1) admixture, CONTRACTOR shall submit
manufacturer's data, independent technical evaluations and/or trial test results confirming
compatibility of the combined admixtures and demonstrating no undesirable short or long-
term effects in the concrete. Mix design document shall include details of order & method
for dosing each admixture; and
• CONTRACTOR to be aware if admixture may increase shrinkage and cracking, and shall
implement appropriate construction practices to avoid these problems.
Admixtures may only be used if site trials prove excessive bleeding and segregation do not occur.
Very strict controls are to be maintained to ensure that the correct quantities of admixtures are
used at all times. The equipment to be used for dispensing and the method of incorporating the
admixture in the concrete shall be subject to approval by QP. The dispensing unit shall be
translucent so that the operator can see the discharge of the admixture.
3.4.1 Acceptance and Storage
Contractor shall produce test certificates for each batch of material received at site. The Contractor
shall have sufficient storage space to store the material after acceptance of the material by QP on
producing of tests certificates as well as the certificates issued by in house testing facility or any
approved laboratory.
Admixtures shall be used as per manufacturer's instruction and with the control specified by QP.
The admixture shall be tested as per ASTM C494. The admixture shall be accompanied by
manufacturer's certificate indicating the utilization limit date. The product shall not be used after
this date.
On storage, these materials shall undergo tests once in three months to ensure continued
satisfactory/acceptable performance as per relevant codes. Sampling shall be one sample per
batch or make.
Tests on chemical analysis and infrared spectroscopy shall be conducted for every batch or part
thereof.
3.5 Reinforcing Steel
Main reinforcing steel bars shall comply with the requirements of BS 4449:2005 & QCS 2014 with
minimum grades of B500 N/mm2 or equal as supplied by Qatar Steel and/or any approved and
acceptable source by QP.
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Uncoated mild steel plain bars shall have minimum grades of B300 N/mm2 to BS 4449:2005 &
QCS 2014, as supplied by Qatar Steel and/or any approved and acceptable source by QP.
Steel wire fabric shall be of characteristic strength 460 N/mm2 in accordance with BS 4483-2005
or equal. Adjacent sheets of mesh reinforcement shall be overlapped by at least 300 mm, or 30
times the diameter of the longitudinal wires, whichever is greater. Longitudinal wires are those
lying at right angles to the edges to be lapped. Lap shall be tied together on both longitudinal wires
and transverse wires.
Reinforcement shall be fixed, supported and maintained in position by the adequate use of chairs
bars, spacers and tying wire.
A copy of the manufacturer's test certificates for ultimate strength, bend elongation and cold
bending together with the chemical analysis of the steel shall be submitted to QP for each
consignment of the reinforcing steel delivered to site.
3.5.1 Storage
Storage of reinforcement shall be on suitable structures with a minimum of 450mm above the
ground surface to prevent damage and accumulation of dirt, rust and other deleterious matter. It
shall be stored in separate lots by size and by type.
Reinforcing bars with different diameters or different grades shall not be mixed during the storage.
The storage methods shall facilitate easy retrieval of bars. Both ends of each bar must bear a
painted mark identifying its grade.
Rack shall be covered to prevent corrosion by rain.
3.5.2 Quality Control and Workmanship
All reinforcement shall be fully detailed including bar bending schedules for fabrication. Bar
bending, cutting and detailing shall be as per BS 8666.
Bending shall be in cold condition, re-bending of high yield bars is not permitted.
All reinforcement shall be free of loose rust, grease, paint oil and any other matter, which may
adversely affect adherence within concrete.
Reinforcement shall be accurately placed as shown on drawings. Reinforcement shall be set true
to line and level with the correct concrete cover as specified on the drawings.
CONTRACTOR shall provide sufficient support, by means of approved chairs, spacers etc., to
ensure that all reinforcement is held in the correct position while concreting is taking place.
Reinforcement shall be rigidly bound together at every intersection of two bars by 1.60mm (16
SWG) soft annealed iron wire binding. All starter bars shall be set in position prior to concreting
and securely held during concreting.
Welding of reinforcement will not be permitted unless CONTRACTOR can demonstrate that the
bars are of weldable quality, meeting requirements of BS 4449.
Welding, including tack welding shall not be permitted on QD43 reinforcement.
Concrete spacer blocks shall be made from materials in no way inferior to those specified for the
concrete in which the spacer block is to be used. (For example, spacer blocks used in concrete
Date: 30-07-2020
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work below ground shall incorporate sulphate-resisting cement). Plastic spacer block is not
permitted.
3.5.3 Concrete Cover
Concrete cover is the design depth to all steel reinforcement including links.
Cover to reinforcement shall be as per drawings, General notes and minimum as follows:
TYPE OF MIN. COVER

CONCRETE ELEMENT
CONCRETE (mm)
Concrete cast against and permanently exposed to earth,
75
including concrete cast on blinding concrete
Concrete surfaces for beams, columns, walls and slabs
50
Cast-in-place exposed to weather or water
concrete
Slabs and walls not exposed to weather, water or soil 30
Beams and columns not exposed to weather, water or

40
soil
Concrete cast against and permanently exposed to earth, 75
including concrete cast on blinding concrete
Concrete surfaces for beams and columns exposed to 50

weather or water
Precast Concrete surfaces for walls and slabs exposed to 40

concrete weather or water
Slabs and walls not exposed to weather, water or soil 30
Beams and columns not exposed to weather, water or 40

soil
Minimum cover noted is the outside bar regardless of whether it is main or secondary
reinforcement.
Blinding concrete shall not be considered as cover.
3.6 Anchor Bolts
The design of the anchoring length of the anchor bolts shall be checked for maximum pull-out
force. Anchor bolts, anchor rails, inserts, bolts, etc. shall be positioned accurately and be firmly
attached to the formwork before the concrete is poured.
Installed anchor bolts, etc., shall be properly protected against damage and corrosion until the
equipment/structure is permanently installed.
A template shall always be used to hold the anchor bolts in their correct position. The template
shall be of rigid construction and fabricated from a suitable robust material and subject to the
approval of QP. All anchor bolts shall be installed such that centre lines of bolt group are within ±
2mm of their design position.
Anchor bolts shall be plumb to +/-1:100.

Date: 30-07-2020
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Level tolerance to top of bolts shall be - 0mm + 10mm.
Anchor bolts shall be of property class 4.6 to BS EN ISO 898-1 and nuts shall be of property class
4 to BS EN ISO 898-2. Forging and heating of anchor bolts is not allowed.
Anchor bolts may be designed for combined tension and shear as per BS EN 1993- 1-1:2005.
Anchor bolts shall be fitted with 2 nuts and washer for vibratory equipment foundation only.
Anchor bolts, nuts and washers shall be hot dipped galvanized.
All other structural steel items cast-in to concrete shall be hot dip galvanized with a minimum
thickness of 80 microns and for structural steel items not embedded in concrete, a minimum
thickness of 85 microns shall be used in accordance with BS EN ISO 1461 unless noted otherwise
in the project documents. Each anchor bolt shall be adequately anchored into concrete. Forging
and heating of anchor bolts is not allowed.
The minimum distance from centreline of anchor bolt to edge of concrete shall be as follows:
Bolt size Minimum Edge Distance
<30 mm diameter 150 mm
>30 mm diameter 175 mm
The minimum distance from edge of base plate grout to edge of concrete shall be 75 mm. The
distance between anchor bolts, within an anchor bolt group shall conform to the tolerance limits
listed below.
Centre to centre distance

Tolerances (mm)
between anchor bolts (mm)
Less than 400 ± 1.5
400 to 900 ±3
900 to 1200 ± 4.5
Greater than 2000 ±6
3.7 Insert Plates
Insert plates shall be of the material and size as shown on the drawings and standards.
Insert plates in the horizontal plane shall be installed so as to ensure that the variation from
horizontal and vertical alignment does not exceed 1.5mm per 300mm (1:200) in either direction,
and that the centre of the surface of the insert is within 1.5mm of the horizontal and vertical position
shown on the drawings. Insert plates whose least dimension is greater than 300mm shall have
sufficient weep holes to ensure full bearing.
Shear keys may be required in particular cases, for the insert plates in order to transmit horizontal
loads to the foundations. In these situations back up design calculations and justifications shall be
provided to QP for approval.
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All insert plates should be grit blasted and hot dip galvanised to BS EN ISO 1461 before their
installation.
3.8 Miscellaneous Items
All miscellaneous items related to concrete works shall comply with Section 5, Part 16 of QCS.
All sleeves, inserts, anchors, angle steels and other embedded items required for adjoining work
or for its support shall be accurately placed and firmly anchored to prevent displacement prior to
concreting.
All cast-in-place steel items shall be hot dip galvanised to BS EN ISO 1461.
All steelwork surfaces that are in direct contact with cured concrete surfaces shall be painted prior
erection. Touch-up paint on steel members shall be carried out with the same colour-coding.
4. CONCRETE MIX DESIGN
4.1 General
The mix shall be a special prescribed mix in accordance with BS EN 206:2013+A1:2016 and as
specified in this document except that the relative proportions of the fine and coarse aggregates
and the workability of the concrete shall be determined by the tests carried out on the site before
normal production of concrete commences. Only concrete mix weigh batching is allowed by
means of self-loading motorised concrete mixers approved by QP. Volume batching of concrete
mix shall not be allowed.
Blinding concrete shall be a designed mix with a characteristic strength of 15 N/mm 2 (SRC15).
Structural concrete shall be a designed mix with a minimum characteristic strength of 40 N/mm 2
(C40).
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4.2 Concrete Grades
Site mixed concrete with the following minimum grades shall be used.
Concrete Grades
Design
Compressive Nominal Max
Concrete Min.
Strength 28 Day Max Water /
Mix Type Cement Cement
Main Use (Cylinder / Cube Aggregate Cement
(See Type Content
Cube) MPa Strength Size (mm) Ratio
Note 4.2.2) (Kg/m 3)
(See (N/mm 2) (Kg/m 3)
Note 4.2.1)
Ordinary
Portland
Reinforced
MIX A C32/40 Cement To 40 20 370 0.45
concrete
BS EN
197-1
Blast
Furnace
Cement To
Reinforced
MIX B C32/40 BS EN 40 20 360 0.45
concrete
197-1
(See Note
4.2.4)
Ordinary
Portland
Reinforced
MIX C C32/40 Cement To 40 20 340 0.50
concrete
BS EN
197-1
Blast
Furnace
Cement To
Reinforced
MIX D C32/40 BS EN 40 20 340 0.50
concrete
197-1
(See Note
4.2.4)
Unreinforced
Sulphate
footings, duct
Resistant
encasement
Portland
MIX E and cover SRC16/20 20 20 380 0.35
Cement To
slabs for
BS EN
direct-buried
197-4
cables
Unreinforced
Sulphate
footings, duct
Resistant
encasement
Portland
MIX F and cover SRC16/20 20 20 340 0.50
Cement To
slabs for
BS EN
direct-buried
197-4
cables
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Sulphate
Blinding,
Resistant
screed and
Portland
MIX G other non- SRC12/15 15 20 380 0.35
Cement To
structural
BS EN
concrete fill
197-4
Sulphate
Blinding,
Resistant
screed and
Portland
MIX H other non- SRC12/15 15 20 340 0.50
Cement To
structural
BS EN
concrete fill
197-4
Ordinary
Portland
(Note (Note (Note
MIX I Fireproofing (Note 4.2.3) Cement To 10
4.2.3) 4.2.3) 4.2.3)
BS EN
197-1
Notes
4.2.1 Concrete mix shall be as per BS EN 206:2013+A1:2016.
4.2.2 Application of concrete mix type:
Concrete mix type shall be referred to each design drawing. General philosophy of
application is as follows:
Mix A : For all reinforced concrete above ground
Mix B : For all structure foundations in Station A6, Dukhan and pipeline route between
Station B and JCWF; including slabs, paving, roads, equipment foundations, duct banks
at road crossings, trenches and covers
Mix C : For all structure foundations in Station 3 and Station B; including slabs, paving,
roads, equipment foundations, duct banks at road crossings, trenches and covers
Mix D : For all foundations in SBV 1, SBV 2, SBV 21, SBV 32J, pipeline route between
Station A6 (Ras Laffan) and Salwa Road
Mix E : For all unreinforced footings, duct encasement and cover slabs for direct-buried
cables in Station A6 And Dukhan
Mix F : For all unreinforced footings, duct encasement and cover slabs for direct-buried
cables in Station 3 and Station B
Mix G : For all blinding, screed and other non-structural concrete fill in Station A6 and
Dukhan
Mix H : For all blinding, screed and other non-structural concrete fill in Station 3 and
Station B
Mix I : For Fireproofing

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4.2.3 Concrete shall be proportioned so that it develops a compressive strength of between 21

MPa and 30 MPa at 28 days.
4.2.4 This denotes an additional requirement for sulfate resistance, if the alumina content of the
slag exceeds 14%, the tricalcium aluminate content of the Portland cement fraction should not
exceed 10%.
4.2.5 Mix type of concrete shall be clearly indicated on individual drawings as shown below:
<Example>
Concrete (Mix A)
4.2.6 Corrosion inhibitor shall be added to the structural concrete mix at the a minimum rate of 10
it/m3 for concrete cast into all structures, pipe supports and foundations.
All concrete exposed to seawater or saline groundwater shall be provided with additional
protection as appropriate, including water proofing system, extra cover to the reinforcement, use
of admixtures in the concrete and protective paint on the surface of the concrete.
4.3 Cement Content
Cement content shall be limited to what is required for durability to avoid excessive risk of thermal
and shrinkage cracking, but shall not be less than specified in clause 4.2 above.
4.4 Water/Cement Ratio
The proportioning of mixes for durability will be primarily controlled through the specified limits on
free w/c ratio and workability. Water/cement ratio shall not be greater than specified in clause 4.2
above.
The water/cement ratio shall be continuously checked at the mixer with due allowance being made
for water (if any) contained in the aggregates. Under no circumstances is additional water to be
added between the mixing and the time of concrete placement. Additionally, the water/cement
ratio shall be checked by tests carried out on fresh concrete at the time of placement and by slump
test, all as described in section 4.0 of this document.
4.5 Use of Ice in Mixing Water
For the purpose of this clause, mixing water shall be defined as the maximum amount of water
that may be added to the mix after taking due account of the water present in the aggregate.
The target temperature for "as mixed" concrete shall be 20°C minimum and 25°C maximum.
These temperatures may not be attainable during certain periods of the year. The maximum
temperature during these periods may be increased to a maximum 32°C as it enters the formwork.
This requirement can be met, provided, mixing water is dosed with flaked ice and/ or chilled water
below 4°C. The water shall not be chilled below a temperature of 1°C.
Concrete with a temperature greater than 32°C shall not be used.
4.6 Water and Ice Metering
The equipment for metering/weighing ice and water shall be checked by a specialist third party on
a weekly basis. Water meters shall be equipped with a totalizer. Records shall be maintained of
the volume of total water (ice and water) used per day and per week.
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4.7 Setting Time
The concrete mix, including any admixture used, shall be designed to have an initial setting time
of not less than 3 hours nor more than 12 hours. Initial set shall be deemed to have occurred when
the concrete has started to stiffen and lost its workability to the extent that it cannot be fully
compacted around the reinforcement.
4.8 Trial Mixes
CONTRACTOR shall undertake and complete a test programme of trial mixes prior to the
placement of any concrete in the WORKS to establish the precise mixes and their proportions
necessary to produce the performance requirements of this specification for each part of the
WORKS. Preliminary mix designs shall be submitted to QP for approval prior to undertaking trial
mixes.
Testing of trial mixes shall be in accordance with clause 5.0 of this specification.
The samples of materials to be used in the trial mixes shall be representative of those to be used
in the permanent works.
The concrete batching plant and trial mix design and tests shall be as per section 5, part 7 of QCS.
The concrete batching plant shall be calibrated and certified from Central Material Testing Lab as
per QCS.
An approved Third Party Inspection representative will witness the trial mix at the plant
and concrete cube testing at the approved laboratory.
5. TESTS FOR CONCRETE
5.1 General
Test to be carried out for concrete shall comply with Section 5, Part 13 of QCS and all other
relevant codes quoted in QCS and this Project Specification.
If a plasticizer / admixture is used in concrete, tests shall be carried out to determine the initial
setting time.
Pouring of concrete shall only be allowed after testing of trial mix to determine all physical and
chemical properties including durability tests.
5.2 Slump Test
Slump tests shall be carried out on fresh concrete, at the time of placement, at the rate of one test
per truck. Tolerance shall be -15mm/+35mm compared to design slump.
5.3 Work Cube Tests
Sampling and testing shall be carried out using the relevant procedures set out in BS EN
12350.Samples for cube tests shall be taken at an average rate of one per 30m 3 of concrete
placed, with a minimum of one sample for every reinforced concrete pour, unless noted otherwise.
At the time of taking samples for cube crushing, other samples shall be taken simultaneously for
the analysis of cement content and water/ cement ratio of fresh concrete, in conformity with BS
EN 12350.
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Samples shall be taken at the point of discharge from the mixer or delivery vehicle if ready-mixed
concrete is being used. From each sample, six 150 mm cubes shall be made, three for testing at
7 days after casting and three for testing at 28 days. All cubes shall be clearly marked with their
identification and accurate records shall be supplied to the QP giving:
• Identification of test cube;
• Date and time of sampling;
• Mix designation;
• Location of sampled batch after placing;
• Method of compaction;
• Date of testing;
• Result of test;
• Cement type and country of origin;
• Volume of pour;
• Age of sample in days;
• Weigh of cube in grams;
• Density in kg/m 3;
• Crushing load in N;
• Crushing strength N/mm 2;
• Signature of person preparing cube; and
• Signature of person crushing cube
The concrete is deemed to comply with this specification provided; 28 days cube crushing result,
which shall be grouped consecutively in groups of 40, have the following for each group:
• Standard deviation less than 3.5N/mm 2;
• No result more than 7N/mm 2 below the mean; and
• No result lower than 28 day nominal strength.
5.4 Tests for Trial Mixes
The sampling, making, curing and testing of test cubes shall be in accordance with Part 6, Section
5 of QCS 2014 and all other relevant codes quoted in QCS 2014 and this project specification.
Test shall be carried out as per following clauses:
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5.4.1 Concrete Grade C40
The trial mix proportions shall be in accordance with this specification for cement content and
water cement ratio. The materials to be used in the trial mixes shall be representative of those to
be used in the permanent works. The actual strength of the concrete, for prescribed mix as defined
in BS EN 206 shall be above the design strength. A super-plasticizer may be required and if so
should be used in the trial mixes. The required workability for large foundations will differ from that
for tall thin sections of structural concrete cast above ground and the trial test should allow for
both cases. When a suitable mix has been established to the satisfaction of QP, then six separate
trial mixes shall be prepared and six 150 mm test cubes shall be made from each trial mix.
All the 36 cubes shall be tested (3 from each mix at 7 days and 3 from each mix at 28 days) and
the mean strength and standard deviation established. Additionally, 4 initial surface absorption
tests (ISAT) on 12 non-oven dried (air-dried) samples shall be made in accordance with BS EN
12350.
The trial mix shall be accepted if:
• The mix proportions and slump including water cement ratio and cement
content are as defined in this specification;
• The standard deviation is less than 3.5N/mm 2;
• The works test strength of any cube is not below 40 N/mm 2 at 28 days; and
• The average strength of all cubes is not below 50 N/mm 2 at 28 days.
If the absorption rates are less than the following:
Time after standing test ISAT result mL/m2/s
10 min 0.25
30min 0.17
1 hr. 0.10
It will not be necessary for the test to run for 2 hours.
Once the trial mix proportions and water/cement ratio have been accepted for the grade C40
concrete, they shall not be changed without the agreement of QP.
5.4.2 Concrete Grades SRC15 and SRC20
The trial mix proportion shall be in accordance with this specification for cement content and water
cement ratio. Three separate trial mixes shall be prepared and three preliminary test cubes shall
be made from each mix for testing at 28 days. The trial mix shall be approved if the average
strength of the nine cubes is not less than 25 N/mm 2 for grade SRC15 and not less than 30 N/mm 2
for grade SRC20. Once the trial mix proportions and water/cement ratio has been accepted for
grades SRC15 and SRC20 concrete, they shall not be changed without the agreement of QP. QP
will monitor the mix proportions and water/cement ratio.
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5.5 Unsatisfactory Grade C40 Concrete
If any cube strength is below 40 N/mm 2, then the concrete in the pour shall be removed and
replaced at CONTRACTOR'S expense.
If the standard deviation of a group of 40 cube result exceeds 3.5 N/mm 2 or if the lower result is
more than 7 N/mm 2 below the mean, then concrete production shall be stopped and method of
concrete production investigated by CONTRACTOR. Further tests on trial mixes may be required
by QP at CONTRACTOR'S expense.
Concrete with a standard deviation greater than 3.5 N/mm 2 and/or with a cube crushing test result
more than 7 N/mm 2 below the mean may be acceptable, provided the requirements of above are
fully complied with and CONTRACTOR implements all recommended actions resulting from the
investigation to ensure future concrete is of greater consistency. If the unit represented by the
sample is questionable, QP may instruct CONTRACTOR to undertake the following actions as
appropriate.
• Change of mix;
• Improvement of quality control;
• Cutting test core from placed concrete;
• Load testing relevant structural units; and
• Cutting out and replacing defective elements.
If the range of individual cube strength made from the sample exceeds 15% of the mean, then the
methods of making, curing and testing cube shall be checked. In the event of result having a range
exceeding 20%, the result shall be unacceptable and QP may order any actions outlined in (a) to
(e) above. If core test strengths are less than 90% of characteristic strength, the concrete shall be
cut out/ replaced.
5.6 Seven Days Cube Test
The results obtained from the tests carried out on moulded cubes at 28 days shall be the means
of ensuring that the concrete meets the compressive strength requirements of the specification.
Test shall be carried out at 7 days to establish a relationship between the 7 days and 28 day
strengths. The relationship shall be used to interpret further test result in order to predict the
probable value of the corresponding 28 days strengths.
QP shall be advised without delay of any sample which fails to meet the Specification so that
necessary action can be taken to minimise the effect of such failure.
5.7 Permeability
Permeability tests are to be carried out with initial surface absorption tests of concrete (ISAT) in
accordance with BS EN 12350
Routine test shall be carried out on the in-situ cured uncoated site concrete at location chosen by
QP at the rate of six locations for two tests per week. Both horizontal and vertical surfaces shall
be considered for testing. The concrete so tested shall be considered satisfactory if the absorption
rates are less than the following:
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ISAT result
Time after standing test
mL/m2/s
10 min 0.25
30min 0.17
60 min 0.10
It will not be necessary for the test to run for 2 hours.
Concrete, which fails the test, is suspected as being pervious to the penetration of chlorides and
as such QP may call for its removal and replacement at CONTRACTOR'S expense. The causes
of the failure shall be investigated and additional absorption tests on the same age may be called
for.
6. PAVING/FLOOR SLABS
6.1 Joints
All joints and joint fillers to be used shall comply with Section 5, Part 12 of QCS.
Concrete floor joints shall be designed in accordance with BS 6093 'Design of Joints and jointing
in building construction' Joint sealants shall be designed in accordance with BS 6213 'Selection
of Construction sealants - Guide'. All floor joints shall be sealed with a QP approved heavy duty
,Ultraviolet resistant and Hydro carbon resistant sealant, unless a more stringent joint sealant
specification is included elsewhere in the CONTRACT documents.
Joints in slabs resting on grade shall be located and detailed as shown on CONTRACT Drawings.
Expansion joints shall be spaced every maximum 20m in the two directions and preferably at high
point of paving.
Contraction joints shall be spaced at maximum 5m centres in each direction.
Saw-cut contraction joints shall be completed before shrinkage stresses become sufficient to
produce cracking. The depth of the saw cut shall be equal to a quarter of total depth of paving.
Joints shall be filled with an approved flexible and oil resistant material. All joints in concrete floor
slabs and paving shall be filled with a QP approved heavy duty ,Ultraviolet resistant and Hydro
carbon resistant sealant, unless a more stringent joint sealant specification is required. Colour of
joint sealant shall be as approved by QP.
6.2 Preparation
Sub-grade shall be approved and have no indentations on the surface to receive the protective
polyethylene 1000 gauge (0.25mm) membrane lapped a minimum of 300mm at each edge/joint.
Concrete chairs shall be used to support reinforcing steel. Forms and screeds shall be set without
damaging the polyethylene membrane.
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All slabs shall be cast in alternate panels in both directions. Adjoining panels can be cast only
after 7 days of casting the earlier panel. The concrete surfaces, at all joints, cast earlier shall be
thoroughly cleaned and all laitance removed by wire brushing.
Edge forms and intermediate screed strips shall be set accurately to produce the designated
elevations and contours of the finished surface and shall be sufficiently strong to support vibrating
screeds or other acceptable means of consolidation.
6.3 Placement of Concrete
Mixing and placing shall be carefully coordinated with finishing. Concrete shall not be placed on
the polyethylene sheet or forms more rapidly than it can be spread, consolidated, straight-edged.
These operations must be performed before bleeding water has an opportunity to collect on the
surface.
To obtain good surfaces and avoid cold joints, the size of finishing lift shall be planned with due
regard for the effects of concrete temperature and atmospheric conditions on the rate of hardening
of the concrete. If construction joints become necessary, they shall be constructed as required in
section 5.1
Concrete shall be thoroughly consolidated particularly along the edges of slab. Consolidation of
slabs shall be obtained with vibrating screeds, internal vibrators or other acceptable means.
6.4 Finishes
After the concrete has been placed, consolidated, struck off, sloped and levelled, the concrete
shall not be worked further until ready for floating. Floating with a hand float or with a bladed power
trowel equipped with float shoes, or with a powered disc float shall begin when the water sheen
has disappeared and when the surface has stiffened sufficiently to permit the operation.
During or after the first floating, flatness of surface shall be checked.
All high spots shall be cut down and all low spots filled during this procedure to produce a surface
within tolerance throughout. The slab shall then be re-floated immediately to a uniform sandy
texture.
Immediately after, the concrete shall be given a coarse transverse scored texture by drawing a
broom or burlap belt across the surface.
No irregularities shall be made good after the set.
The top level of slab shall not deviate by more than +3mm in 2000mm as determined by a 2000mm
straight-edge placed anywhere on the slab in any direction.
Maximum difference in level across a joint : 1mm
Maximum deviation from design level of any point of surface : 5mm
6.5 Construction Joint
Concreting shall be carried out continuously up to construction joints, the position and
arrangement of which shall be as indicated on the drawings or as previously approved by QP.
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CONTRACTOR shall allow for working beyond the ordinary working hours where necessary in
order that each section of concrete may be completed without any lapse. All construction joints
are to be formed square to the work. Key ways are to be formed in all horizontal and vertical
construction joints except where ordered to be omitted by the QP. Sequence of concreting shall
be arranged to minimise the effect of shrinkage and thermal strains in the hardened concrete and
in subsequent pours.
When work is resumed on a surface which has set, the whole surface shall be thoroughly
roughened with suitable tools so that no smooth skin of concrete that may be left from the previous
work is visible and all aggregates and solid matrix around them shall be exposed. If in the opinion
of QP, any deleterious materials have come in to contact with the concrete at the construction
joint, the CONTRACTOR at his own expenses shall
• Cut back the concrete to a depth, as directed by QP,
• The resulting roughened surfaces shall be thoroughly cleaned by compressed air and
water jets or other approved means; and
• The roughened surface shall be coated with a layer of stiff neat cement grout of adequate
thickness prior to pacing the new concrete.
Immediately after striking the formwork the construction joint shall be examined to ensure that the
integrity of the structure has been maintained. If in the opinion of QP, doubt exists over the
soundness of the joint, then CONTRACTOR shall take all steps considered necessary to
investigate and remedy any defects, to the satisfaction of QP.
In water retaining and excluding structures all construction joints shall require the use of an
approved type of water bar and the joint shall be sealed at the liquid face(s) unless a special seal
coating of that face is specified by a water proof sealant.
Pipe supporting pedestals on slabs shall have reinforcement firmly anchored in to the supporting
slab and shall have carefully prepared construction joints to assure adequate bond and
connection.
Spilled concrete cannot be used. Fresh concrete shall be placed in layers with a maximum
thickness of 300mm.
6.6 Block Paving
Precast concrete paving blocks shall comply with the relevant provisions of BS EN 1338.
Pigments shall be inorganic, stable and shall comply with BS 1014. Pigments can be used in
powder, liquid or granular form.
Precast concrete blocks shall be laid to the required falls on sub-base material, bonded with joints
at right angles to the kerb, and spot bedded with Class M4 mortar with no lipping of top surfaces.
7. GROUTING
Grouting refers to all work to be carried out to properly fill with mortar the space between concrete
surfaces and base plates of equipment, steel structures or concrete prefabricated elements in
order to achieve adequate transfer of horizontal and vertical forces.
Grouting to be used shall comply with Shell DEP 34.19.19.11.

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QP shall approve all grout materials and application procedures.
7.1 Type of Grouts
A grout is regarded as non-shrink if its volume is not less than the initial volume after hardening
for 28 days.
The type of non-shrink grout shall be as specified on the drawing and/or specification.
CONTRACTOR shall submit the Manufacturer's data sheets and certificates for approval by QP.
The grout shall be free of metallic substances, aluminium powder, measurable amounts of water
soluble chlorides, or other substances that may be potentially harmful to concrete or steel
reinforcement and shall have a pouring consistency.
No admixtures, unless specified in the contract documents, shall be added to the grout without
QP approval.
A metal-oxidizing or gypsum-forming non-shrink grout shall not be used.
Two types of commonly used non-shrink grout are as follows:
• Cement-based non-shrink grout
Cement-based grout shall be applied for grouting of all equipment and structures other than
rotating and vibrating machinery.
The minimum compressive strength shall be 40 N/mm 2 at 28 days determined by tests.
• Epoxy-based non-shrink grout
Epoxy-based grout shall be applied for grouting of rotating and vibrating machinery.
The minimum compressive strength shall be 80 N/mm 2 at 28 days determined by tests.

Preparation of non-shrink grouts shall be in accordance with manufacturer's requirements.
Epoxy grout shall be supplied as specified in the drawings and/or this specification and meet the
following chemical and physical properties:
• Non rusting or staining.
• Flowable placing consistency and full self-levelling characteristics.
• Non generation of expansive forces during setting.
• Non continuous confinement required during setting period.
• Unaffected by exposure to the service temperatures.
• Maximum linear shrinkage (ASTM C531): 0.080 percent.
• Maximum coefficient of thermal expansion (ASTM C531): 54 x 10-6 mm/mm/°C.

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• Maximum creep (ASTM C1181): 5 x 10-6 mm/mm, tested at 20 °C and 60 °C with 2.8
MPa applied vertical load.
• Minimum bond strength of epoxy grout to concrete (ASTM C882/C882M): 14 MPa
• Grout shall be resistant to chemical attack of the materials that may continuously drip on
the surface.
7.2 Preparation of Grout
Preparation of grout shall be in accordance with Manufacturer's requirements and instructions.
Mixing water shall be potable and free of oils, acids, alkalines, organics, and other deleterious
materials. Temperature shall be as per Manufacturer's recommendation.
Due regard shall also be taken of the following points:
• All cement based grout mortar shall be machine mixed to an even consistency.
• Under no circumstances shall hand mixing be employed.
• Cement, sand aggregate or admixtures shall not be added unless specified by the
Manufacturer.
• Use shall be made of the Manufacturer's Field Service when undertaking trial sections at
the start of a contract.
7.3 Surface Preparation
All surface preparation shall follow the Manufacturer's data sheets' instructions for each material
while implementing the grouting works.
The following surface preparation shall apply for all grouts:
• Concrete foundations shall be at least 7 days old before surface preparation;
• All laitance shall be removed down to sound concrete;
• The surface of the foundation under the baseplate to be grouted shall be chipped and
brushed. Chipping and brushing shall be done to remove the weak upper layer of the
concrete with chipping hammer. This shall be done to the level of sound, fractured coarse
aggregate. A minimum of 25 mm of concrete must be removed in this chipping process to
have a clearance between the concrete and the bottom of the baseplate.
• When surface chipping is complete, remove all dust and loose particles with clean, dry,
oil-free compressed air.
• After cleaning, protect the foundation surface from contamination by applying protective
sheeting.
• A bond breaker consistent with the Manufacturer’s recommendations shall be applied to

the surface of the formwork in contact with the grout.
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• Unless the Manufacturer specifies otherwise, concrete surfaces in contact with the grout
shall be saturated with clean water before grout placement for 24 hours (saturated surface
dry quality). The surface of the concrete shall be damp but free from standing water.
• Joints in grout shall be as located and shown in the drawings or as recommended by the
Manufacturer.
• Expansion joints in epoxy grout shall be across the entire width of the foundation and
spaced at a maximum of 1.4 m.
• Exposed cement-based grout surfaces shall be coated (with an epoxy based product) if
future contamination with lubricants is possible.
• When epoxy grouts or adhesives are used, keep all surfaces dry before
application.
• Anchor bolt exposed threads shall be wrapped with duct tape to prevent adherence of
epoxy grout.
7.4 Formwork for Grouting
Formwork shall be provided for grout and shall be compatible with the method of placing grout,
specified hereafter.
All forms shall be built of materials with adequate strength, securely anchored and shored to resist
grout placement forces.
Formwork for epoxy grout shall be constructed to be liquid-tight with adequate strength, rigidity,
and dimension to permit epoxy grout placement. The sealant at the interface between forms and
between the forms and concrete foundation shall be per the Manufacturer’s recommendations.
Forms for cement-based grout shall be tight against all surfaces, and joints shall be sealed with
tape. Apply form oil or heavy wax for easy form removal.
For equipment requiring part of its base to remain un-grouted, such place shall be blocked off with
rope, inflated hose or other suitable method. Unless otherwise shown on the drawings, the entire
area under the base shall be grouted.
The forms shall extend to a minimum of 25mm above the underside of the base plate being
grouted and a minimum of 15mm shall be left between the form and the base plate. On the pouring
side, the forms shall be left a minimum of 50mm away from the base plate. The top of the forms
on the pouring side shall be sufficiently high, but no less than 150mm.
7.5 Wedges and Shim Plates
Adequate wedges and/or shim plates shall be used for levelling steel structures stationary
equipment, prior to grouting, to which the following shall apply:
• Shims under steel structures and equipment shall be machined type and hot dipped
galvanized. These shims need not be removed. Machined type shims shall be approved
by the equipment Supplier.
• Wedges are restricted to minor steel structures, supports, etc. Wedges shall not remain
as a permanent part of the foundation and therefore shall be arranged so that they can be
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removed and the space backfilled with grout after the initial set and cure of the baseplate
grout;
For shim installation the following criteria shall apply:
• The shim to be placed on the foundation shall be embedded in a mortar bed such that the
top of the shim is levelled;
• Shim plates shall be installed in such a manner that they are fully embedded and
surrounded by the grout to be installed later; minimum cover to shim side: 50mm; and
• Load per shim pack shall not exceed 7 N/mm 2 under the worst loading
condition. In this case the grout shall be considered as a filling material only when
calculating the aforementioned bearing stress.
• In dynamic loading conditions shim plates are to receive a 6 mm radius rounded corner.
7.6 Placing, Curing and Testing
Placing and curing shall be carried out according to the following:
• The installation of the grout shall be carefully supervised;
• Special attention shall be paid to prevent distortion of the item being grouted;
• Grout shall be mixed adjacent to the area being grouted and sufficient
manpower, materials and equipment shall be available for rapid and
continuous mixing and placing;
• The placing of cement-based grout shall commence not later than 15 minutes after
completion of the mixing;
• Under no circumstances re-mixing or knocking up shall be allowed;
• Retempering of cement based grout by adding water after stiffening is not permitted.
• Hot or cold weather procedures, as specified by the Manufacturer/Supplier, shall be

followed if grouting is to be done when ambient temperatures are not between 5 °C and
32 °C for cement based grout or 18 °C and 35 °C for epoxy grout.
• Vent holes shall be drilled in base plates as required by the Manufacturer, or as directed
by QP REPRESENTATIVE; The Equipment Supplier shall be consulted for approval
before drilling any holes into the equipment baseplate. The holes should be drilled in
advance by the Manufacturer.
• The grout shall fill all voids between the base plate or sole plate and the foundation, shall
have full surface contact, be thoroughly compacted and free from air pockets;
• Any areas or pockets, which have not received grout, shall be sealed with an approved
material. Grout may be placed either by pouring or pumping. Grout placed by gravity flow
shall be applied continuously under a head not less than 300mm and worked until the
space is completely filled. Vibration shall not be used. The grout shall not be overworked.
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All bolt holes and sleeves shall be adequately filled. Pressure grouting may be used, where
directed by QP
• If grout must be placed through grout holes, it shall be placed from one hole continuously
until the grout has passed a second hole. A liquid head pressure shall be maintained at
the first access hole until a head pressure has been established at the next hole. Grout
placement shall continue from the next hole in a similar fashion;
• Top surface of grout shall have a trowel or broom finish per the drawings and
specifications.
• Cement-based grout shall be kept moist during the first 7 days after placing and shall be
protected from sunshine and drying out by protective covering;
• After hardening, wedges shall be removed and the resulting voids filled with grout.
• All curing compounds shall be approved prior to application;
• Non-shrink and epoxy grouts shall be cured in accordance with the manufacturer's
instructions;
• Grout shall be extended to the edge of the base plate surface (unless otherwise noted)
where it shall be finished with a chamfer of approximately 25mm; and
• Exposed non-shrink grout surfaces shall be coated with an epoxy-based product if future
contamination with lubricants is possible.
Before heat and protective covering is removed the following post curing actions shall be
performed:
• Shims under steel structures and static equipment such as columns, vessels, heat
exchangers, etc., need not be removed. For other equipment and when specified by the
drawings, levelling jackscrews and/or wedges and shims shall be removed.
• Baseplates/soleplates that settle unevenly shall be regrouted.
• Holes in baseplates/soleplates shall be sealed.
Testing for grouts shall be performed as follows:
Non-shrink cement-based grout
• Two sets of three test cubes shall be prepared in the field (at the installation site) each
day that grout is mixed and placed. Test cubes shall be made in accordance with the
applicable provisions of ASTM C109M.
• Cubes shall be cured in the field for three days in the same way as the placed grout is
cured. After three days, the cubes shall be transported to the testing laboratory.
• The testing of compressive strength of cubes shall be in accordance with the applicable
provisions of ASTM C109/C109M.
• One cube set shall be tested at 7 days and one cube set shall be tested at 28 days.
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Epoxy grout
• Epoxy grout sampling shall be one sample for one batch number. Each sample shall
consist of sufficient cubes to complete the required tests.
8. FORMWORK
8.1 General
Formwork shall be constructed from the approved material to provide the correct finish, shape,
lines and dimensions of the concrete shown on the drawings. Due allowance shall be made for
any deflection which will occur during the placing of concrete within the forms.
All Formwork shall comply with BS 5975, BS EN 1992 and Section 5, Part 9 of QCS.
All Formwork shall be water tight to prevent grout loss.
Forms shall be constructed from sound materials of sufficient strength, properly braced, strutted
and shored to ensure rigidity throughout the placing and compaction of the concrete without visible
deflection. Forms shall be so constructed that they can be removed without shock or vibration to
the concrete.
Form faces shall be made of marine plywood or steel or GRP.
CONTRACTOR shall provide the details and the engineering design of the formwork and shall be
responsible for the stability and performance of the formwork.
Before concreting, formwork shall be thoroughly cleaned, then coated with approved chloride-free
mould release agent. The use of diesel oil is not permitted. Mould release agent shall not be
allowed to come into contact with concrete already placed or with reinforcement.
No forms shall be removed until the concrete has gained sufficient strength to support itself.
The striking of formwork shall be as detailed in Section 5, Part 9 of QCS, except the minimum
stripping times shall be as follows:
• Vertical sides of beams, walls, columns 24 hrs
• Soffit formwork to slabs (props left under) 7 days
• Soffit formwork to beams and props to slabs 14 days
• Props to beams 21 days
• Cantilever beams and slabs 28 days
• Slender columns & slender walls 28 days
The finished faces of all concrete work shall be sound, solid and free from defects. All corners
(except underside of foundation) shall have a 20 x 20mm chamfer. No rendering of imperfect
concrete faces will be allowed and any concrete that is defective in any way (including colour) is
to be cut out and replaced to such depths or be made good in such manner as QP may direct.
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8.2 Formwork for Vibrated Concrete
Where concrete is vibrated in position, the formwork shall be so designed to withstand the forces
from such vibrations. Internal vibrators only shall normally be used. If external vibrators are
required to be used, the type of vibrator, design of formwork and the method of fixing the vibrators
shall all be subject to the approval of QP.
9. TRANSPORTATION AND PLACEMENT
9.1 Transportation
Transportation of site ready mixed concrete to the point of usage shall be directly through the self-
loading mixers. Transportation shall be in such a way that the materials do not segregate.
All transportation of concrete shall comply with Section 5, Part 8 of QCS.
9.2 Placement
All placing of concrete shall comply with Section 5, Part 8 of QCS.
The target maximum temperature for concrete used in the works is 20 to 25°C. However, provided
the concrete is manufactured in accordance with Section 4.0 of this document and in particular
clause 4.5, fresh concrete of a temperature up to 32°C may be used. Hot weather concreting shall
be done in accordance with ACI-305 and BS EN 1992-1-1: 2004.
The temperature of the concrete at the time of placement shall be measured and recorded for
each truck.
No concreting shall take place if the temperature in the shade exceeds 43°C on a falling
thermometer or 40°C on a rising thermometer.
Concrete shall not be dropped into place from a height exceeding 1.5 metres and shall not be
pumped or discharged through aluminum alloy pipe or equipment.
Concrete shall be placed as per sequence shown on the drawing or as indicated in the
specification or as approved by QP. Concrete shall only be poured in the presence of QP
REPRESENTATIVE. In addition, no concrete shall be placed unless QP has previously inspected
and approved the positions, fixing and condition of reinforcement, the cleanliness, alignment and
stability of the formwork.
Concrete shall be placed as near as possible to its final position in such a manner to avoid
segregation of concrete, displacement of the reinforcement, formwork and/or embedded items.
Concrete shall be placed in horizontal layers not exceeding 300mm thick and continuously
between construction joints, the position and arrangement of which shall be predetermined. Where
chutes are used to convey concrete, height and slopes shall not be such as to cause segregation
at discharge. Preferable slopes shall be 1:2 to 1:3. Conveying equipment shall be cleaned
thoroughly before each run.
The maximum time period between mixing and placing concrete shall not exceed 90 minutes
based on the concrete design mix and trial mix.
The maximum time period between placing successive horizontal layers of concrete shall not
exceed 20 minutes.
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Partially hardened concrete or re-tempered concrete shall not be used in the work. Concrete shall
not be placed under water without prior agreement with QP.
9.3 Compaction
9.3.1 General
All concrete shall be fully compacted throughout the full depth to a dense homogeneous mass
thoroughly worked against formwork and around reinforcement and other embedded items without
displacing them. Successive layers of the same lift shall be thoroughly worked together.
When super plasticizers that produce a collapsed slump are used, CONTRACTOR must exercise
extreme care to ensure the concrete is adequately vibrated but not over vibrated. Over vibration
of such concrete can cause segregation.
Compaction of concrete shall comply with Section 5, Part 8 (8.3.4) of QCS.
Unless otherwise directed by QP, approved power driven immersion vibrators shall be used at
such spacing and applied in such a manner as to ensure uniform compaction without segregation
of materials. The power supply to drive the vibrator(s) must be "spark free" etc. for use in live
Oil/Gas plants.
Vibration is not to be applied directly or indirectly to concrete after the initial set has taken place.
9.3.2 Compaction by Internal Vibrators
The performance of vibrators shall be such as to suit the working conditions and they shall be
selected accordingly. For normal use they shall not be more than 75mm diameter and will be
subject to scrutiny by QP. The radius of influence shall be at least 300mm. The vibrators shall be
disposed in such a manner that the whole of the mass under treatment shall be adequately
compacted at a speed commensurate with the supply of concrete and to the satisfaction of QP. In
small areas, smaller vibrators will be required.
Immersion vibrators shall penetrate full depth of the concrete layer. The vibrator shall re-vibrate
the upper section of the layer to ensure a full intermix between the concrete layers. Immersion
vibrators shall be slowly withdrawn from the fresh concrete to prevent void formation. No formwork
leakage shall be permitted.
Vibration of forms shall be avoided and any type of internal vibrator shall not be permitted to come
in to contact with reinforcement.
Vibration is not to be applied directly or indirectly to concrete after the initial set has taken place.
A sufficient number of vibrators in serviceable condition shall be on site to ensure spare equipment
is always available in the event of a breakdown.
9.3.3 Compaction by External Vibrators
External vibrators shall not be used without the permission of QP.

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9.4 Tolerance
Except where shown on the drawing or otherwise accepted by QP, the following tolerances, after
completion of the works, represent acceptable limits to QP. All work beyond these limits is liable
to be rejected by QP.
Type of Structure Type of Irregularity Tolerances

(mm)
Foundations and
Plan position ±5
structures
Elevations below ground ±10
Elevations above ground ±5

± 6 in 3m
Plumb alignment for columns and
± 9 in 6m
walls ± 12 in 12m
±5
Dimensions of cross sections ±5
Slab thickness
Roads and paving
Departure from line ±12
Departure from longitudinal level ±6
Departure from transverse cross-section template ±6

Deviation from 3.0m straight edge on longitudinal
±6
section
Lateral deviation over a 30.00m straight length. ±30
Additional tolerances shall be as specified in Section 5, Part 9.7 of QCS.
9.5 Finishes
9.5.1 Unformed Surfaces
Unformed surfaces shall be classified as either:
• Power float finish
• U4 - timber trowel finish
• U3 - steel trowel finish
• U2 - brush finished
• U1 - other finish designed in the project documents
All unformed surfaces shall comply with the requirements of QCS Section 5, Part 9, Section 9.3
and the following additional requirements:
Surface finishing (beyond bull-floating) shall not be commenced until bleed water has disappeared
from the concrete surface.
CONTRACTOR shall ensure surface finishing is completed before concrete reaches final set.
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9.5.2 Requirement for Power Float Finish
In addition to the requirements of clause 9.5.1, Power Float Finish shall comply with the following:
• The completed surface of slabs with power float finish shall have no deviations of greater
than 4mm when measured using a 4 metre straight edge.
• Power floating must not be started until surface moisture has evaporated and the concrete
is stiff enough to take the weight of the machine. Following initial floating to close off and
regulate the surface of the concrete, the surface moisture must be allowed to evaporate.
Successive passes with the blades set at progressively steeper angles must then be used to
produce a closed hard-wearing surface.
9.5.3 Formed Surfaces
Formed surfaces shall be classified as either:
• Class F1 formwork which shall consist of sawn boards, sheet metal or other suitable
materials to give good support to the concrete. The irregularities in the finish shall be no
greater than those obtained from the use of properly designed forms of closely jointed
sawn boards. Small blemishes caused by entrapped air or moisture will be permitted, but
the surface shall be free from voids, honeycombing or other large blemishes.
• Class F2 formwork which shall produce irregularities in the finish be no greater than those
obtained from the use of wrought thickness square edged boards arranged in a uniform
pattern. The finish is intended to be left as struck but imperfections such as fins and
surface discolouration shall, if required, be made good by methods approved by QP.
• Class F3 formwork which shall be lined with a material approved by QP to provide a

smooth finish of uniform texture and appearance. This material shall leave no stain on the
concrete and shall be so joined and fixed to its backing that it imparts no blemishes. It
shall be of the same type and obtained from one source throughout any one structure.
CONTRACTOR shall make good any imperfections in the finish as required by QP.
Internal ties and embedded metal parts will not be allowed.
• Class F4 formwork which shall be defined as per Class F3 except that internal ties and
embedded metal parts shall be permitted. The ties shall be positioned only in rebates or
in other positions as described in the CONTRACT or as agreed by QP.
All formed surfaces shall comply with the requirements of QCS Section 5, Part 9 and this Project
Specification.
9.5.4 Class of Finish and Materials
All unformed surfaces shall comply with the requirements of QCS Section 5, Part 9 and the
following additional requirements:
CONTRACTOR shall comply with the Finishes Schedule on the Project Drawings for the required
class of finish on all surfaces (both formed and unformed).
Class F1 shall only be used for surfaces against which backfill or further concrete is to be placed
or for surfaces covered by additional treatment such as plastering, rendering, brickwork, masonry,
tiling etc. or for surfaces not permanently exposed to view.
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Permanently exposed concrete surfaces to Classes F2, F3 and F4 finish shall be protected from
rust marks and stains of all kinds.
Unless otherwise described in the CONTRACT, all formwork joints for exposed surfaces of
concrete to Class F2, F3 and F4 shall form a regular pattern with horizontal and vertical lines
continuous throughout each structure and all construction joints shall coincide with these
horizontal or vertical lines.
Where Class F2, F3 or F4 finish is specified the use of worn or damaged formwork will not be
permitted and care shall be taken not to damage the formwork when being struck or cleaned. The
underside of the filler used at horizontal construction joints in walls shall coincide within the joint
between two boards.
The finish to be applied to concrete adjoining existing concrete/previous pour shall be as per the
existing concrete/previous pour unless otherwise instructed by QP.
Where a surface is part exposed, part below ground, the above ground finish shall extend to
150mm below finished ground level.
Unless otherwise specified, triangular fillets size 20mm x 20mm shall be fixed in the forms so as
to provide a chamfer to all external angles in the finished WORK. Chamfers shall be provided
even though such chamfers may not be indicated on the drawings.
Where grooves are specified in exposed concrete, they shall be formed by attaching tapered
planed timber battens accurately aligned to the face of formwork.
Where internal ties are used in members with feature groove surfaces, the ties shall be positioned
in the groove recesses and shall be in a regular pattern vertically and horizontally.
Through bolts shall not be permitted in walls or slabs of water retaining structures or in other
elements subject to ground or water pressures.
All formwork in contact with concrete shall be treated with a suitable mould release agent such as
Fosroc Reebol WB or QP approved equivalent.
Care shall be taken to prevent the mould release agent from coming in contact with reinforcement
or with concrete at construction joints.
Where concrete surfaces are to be exposed or are to have finishes applied, suitable methods shall
be used to ensure: adequate mould release, non-staining of concrete surface and full bond for
applied finishes. Details shall be submitted to QP for approval prior to construction of formwork.
Where instructed by QP, CONTRACTOR shall cast sample panels to indicate the standard of
finish which he intends to maintain. QP shall approve the standard of finish before any permanent
concrete WORK is undertaken.
Before the commencement of concreting, all foreign material shall be removed from the interior of
the formwork and the inside of the formwork shall be thoroughly clean and free from sawdust, mud
or other debris.
Where steel shutters are used, all joints and holes in the shutters shall be covered with tape, which
shall be firmly fixed to the shutters by means of spirit glue or other oil and grease resisting
adhesive.
Date: 30-07-2020
Page: Page 44 of 57
Where internal metal ties are permitted, they or their removable parts shall be extracted without
damage to the concrete and the remaining holes filled with non-shrink mortar. No permanently
metal part shall have less than 75mm cover to the reinforcement.
All floors in electrical rooms and switch rooms shall have finish U.3 and QP approved epoxy
coating specifically designed for electrical / substation applications.
Unless noted otherwise in the project drawings & specifications, concrete finishes shall be in
accordance with the following table:
Element Unformed Formed

Surfaces Surfaces
All formed concrete surfaces (unless noted

otherwise) F2
Wetted surfaces of water retaining structures U3 F3

Exposed concrete walls and columns (without
plaster) F3
Transformer pits, cable trenches, walls U3 F3

Internal floors in buildings where the finished surface
is to be stonework or ceramic tiles, laid on a mortar U4
bed.
Roofs of buildings (surface of structural slab). U3

Concrete & screed surfaces where paint or
waterproof membrane is to be applied. U3
Internal floors in buildings where the finished

surface is to be vinyl, carpet, epoxy, paint or U3
exposed concrete (unless noted otherwise)
Surfaces of external concrete pavements U2

Surfaces of concrete slabs in covered car parking
areas (if no additional finishes are to be applied) U2
Top surfaces of equipment foundations and plinths

for steel structure (to be grouted) U2
Internal floors to receive epoxy screed U3
9.6 Joints
Construction joint shall be made and located as not to impair the strength of the structure.
Expansion joint shall allow both horizontal and vertical movement of adjoining slabs and do not
transfer any loads across the joint. If not shown on the plans, provide expansion joints every 6
meters. The details of the joints shall be as per design drawings.
Unless noted otherwise on the drawings, all interior concrete floor slab surface shall be trowelled
finish. All exterior slab surfaces shall have wood float of broom finish or existing practice shall be
followed.
Date: 30-07-2020
Page: Page 45 of 57
All equipment foundations are to be isolated from building foundation and grade slab to avoid
transmission of vibrations. The isolation joints shall be minimum 20mm thick consisting of bitumen
impregnated fibre board and heavy duty ,Ultraviolet resistant and Hydro carbon resistant joint
sealant or approved equivalent, unless noted otherwise.
Waterstops shall be placed in all construction joints, where watertight construction is required.
10. CURING
All curing of concrete shall comply with Section 5, Part 10 of QCS.
Curing shall continue for at least 7 days and until it attains an in-place compressive strength of
the concrete of at least 70% of the specified compressive or flexural strength, whichever period is
longer. Curing shall not stop unless otherwise approved by the Engineer. Surfaces shall be treated
as follows:
10.1 Horizontal Surfaces
Horizontal surfaces shall be wet cured. The surface shall be bunded and flooded with water or
draped with wet hessian, covered with two layers of 500 gauge (0.125mm) white polyethylene
sheet and kept continuously wet for the length of the curing period. Water used for curing shall be
at the same temperature as the concrete being used.
10.2 Vertical Surfaces
Wet curing of vertical surfaces shall commence as soon as the formwork is removed. The surfaces
shall be draped with two layers of wet hessian, covered with polyethylene sheet and kept
continuously wet for the length of the curing period as agreed with QP. Care should be taken to
avoid drying winds with a wind tunnel arrangement of the coverings.
10.3 Curing Compound
Curing compounds shall not be used, except as approved by QP. Curing compounds shall be
compatible with colour of any finishes to be applied to concrete surface. Curing compounds shall
have a curing efficiency of at least 90% in accordance with BS 7542.
Curing compounds shall be used in accordance with their manufacturer's recommendations.
11. REMEDIAL WORK
Concrete exposed by the removal of formwork shall be inspected by QP before any remedial
works; subsequent coating or any other treatment which would hinder the proper inspection of the
concrete is carried out. Any concrete, the surface of which has been treated prior to being
inspected by QP shall be liable for rejection.
Concrete which in the opinion of QP is defective or which is not true to an acceptable level, shall
be cut out and rebuilt without delay, unless QP agrees that a repair is satisfactorily effected. This
agreement shall not produce the subsequent rejection of the repaired work.
The methods to be used in removal and replacement or repair of defective work shall be submitted
to QP for approval in each particular case before the work commences.
All concrete repair materials shall be approved by QP prior to use at site.

Date: 30-07-2020
Page: Page 46 of 57
The following procedures shall be applied for all concrete crack repairs:
• Identify the damage location and crack formation.
• Barricade the work area with safety signs prior to starting the work.
• Cut the concrete using grinder/air operated chipping hammer
• Chip the concrete to rectangular shape, crack to be chased until crack free concrete is
reached and ensure that all damages are completely removed.
• Remove the chipping debris by using compressed air and ensure dust free surface.
• Wash the chipped area by using potable water and soak the area for a minimum of 4 hours
prior to pouring of repair compound
• If repair area is less than or equal to 2.5 sq.m, Renderoc SXtra shall be used otherwise
Renderoc SPXtra or Renderoc LAXtra will be used. Application of the material shall be as
per manufacturer’s recommendation.
• For every pouring of repair compound, 4 numbers of 50mm test cubes are taken to
determine the compressive strength, 2 cubes at 7 days and 2 cubes at 28 days.
• Cure the repaired area by using wet hessian cloth for period of 7 days. Wet hessian shall
be covered with polyethylene sheet.
• Only fresh bags of repair materials shall be used. Part bags of repairs can be used after
approval of QP.
12. SITE READY MIXED CONCRETE
Site Ready Mixed Concrete shall be produced using self-loading motorized concrete mixers
subject to the approval of QP. The concrete shall comply in all respects with Section 5, Part 8 of
QCS; and with this Project Specification. In case of any conflict, the stringent shall govern.
Only with the specific written approval of QP concrete may be transported in a dry state and water
added on site. Care shall be taken to ensure that the correct quantity of water is added to the
mixer.
Before discharging the concrete at the point of delivery, for each batch of concrete,
CONTRACTOR shall provide QP with a delivery ticket on which is printed, stamped or written the
following minimum information.
• Name of concrete Depot;
• Serial Number for ticket;
• Date;
• Truck number;
• Name of the supplier;

Date: 30-07-2020
Page: Page 47 of 57
• Grade or mix description of concrete;
• Type of cement;
• Cement content;
• Water/cement ratio;
• Nominal maximum size of aggregates;
• Source of aggregates;
• Type or name of admixture, if included; and
• Quantity of concrete in cubic metre.
13. MASS CONCRETING
The requirements of this section shall be applied to concrete sections that meet the following
criteria:
• For concrete pours subject to limited external restraining, such as foundations cast into
blinding with thickness more than 1200 mm;
• Where concrete members are subject to high external restraining, such as concrete walls
on hardened slabs, sections with thickness more than 500 mm.
Requirement for mass concreting shall be in accordance with ACI 207.1R, ACI 207.2R and ACI
207.4R.
Unless otherwise permitted or specified, the temperature of concrete at the point of placement
shall not exceed 21 °C or be less than 2 °C.
The maximum peak temperature in the inside of the concrete pour shall not exceed 70 °C.
The temperature gradient between the inside and outside faces of the concrete shall not be more
than the following as applicable:
• 20 °C for concrete pours subject to limited external restraining;
• 15 °C for concrete members subject to high external restraining.
Curing duration for mass concreting shall be as per ACI 308 Section 3.3.
For mass concreting mix design, a mock-up test with following requirements shall be performed
in order to develop a control method statement for the actual pouring at site:
• Perform heat dissipation studies in accordance with Section 5.4 of ACI 207-1R to confirm
that the heat of hydration will not cause a peak temperature and a temperature differential
between the interior of the concrete and any outside face greater than the values specified
above.
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Page: Page 48 of 57
• Monitor the heat of hydration (using thermocouples) in trials to demonstrate excessive

thermal gradient is not present during the works.
• Details of cast and test pieces representing the concrete elements (1:1 scale), actual
pouring conditions, thickness, formwork and insulation type and removal, ambient
radiation and temperature and physical restraints.
• For foundations/ slabs where a 1:1 scale test sample is not possible from construction
point of view, a smaller test sample may be tested if the side faces of the samples are
provided with 100 mm thick polystyrene insulation to simulate the much larger lateral
dimension of the actual concrete member keeping the sample thickness the same as the
actual member.
• Monitor strength development versus time.
• Observe bleeding and the general condition of the concrete during the pour.
• Implement protective measurements, insulation and curing to avoid crack formation.
• After removal of formwork, check on crack formation.
For mass concreting mix design, the control method statement shall be subject to approval QP.
When forms are removed before the specified curing is completed, measures shall be taken to continue
the curing and provide adequate thermal protection for the concrete.
14. COATING
14.1 General
All concrete shall be investigated for surface holes and provided they are small and formed by air
bubbles caught against formwork they shall be filled with filler compatible with the coating to be
applied, if that coating cannot bridge the holes. For surface holes having any dimension greater
than 20mm, refer to Section 11 of this specification.
All concrete coatings shall comply with Section 5 Part 14 of QCS and this specification. All
concrete coatings shall be manufactured by QP-Approved vendors. Source of material shall be
subject to QP approval.
14.2 Casting onto Soil
Concrete shall be cast onto a layer of "BITUTHENE 8000 HC" or approved equivalent laid over
concrete blinding. Overlap of membrane shall be 75mm.
Cement mortar screed, grade SRC 15 of at least 40mm thick shall be provided over the
waterproofing membrane to act as protection of membrane on horizontal surfaces and slope not
exceeding 45°.
Concrete for floor slabs, ramps and paving shall be cast against 1000 gauge (0.25mm) polythene
sheet membrane on a well compacted formation. Minimum lap of the membrane shall be 300mm.
Laps shall be sealed with tape full length.
Date: 30-07-2020
Page: Page 49 of 57
14.3 Surfaces below Soil
Reinforced concrete in contact with soil in foundations shall be protected using minimum 1.5 mm
thick self-adhesive waterproof membrane. Membrane shall be specifically formulated for hot
climates, shall have proven performance in the Middle East and shall incorporate a contrasting
colour reflective external film. Membrane shall withstand a minimum static head of 60m of water
and shall comply with the tear resistance, adhesion, puncture resistance, and moisture vapour
transmission rate specified in QCS 2014 Section 5, Part 14, Table 14.1. Suitable membranes
include Bituthene 8000 HC membrane system produced by Grace Construction Products, or QP
Approved equivalent.
For surfaces not exceeding 45° to the horizontal, the membrane shall be laid on top of concrete
blinding. Minimum thickness of concrete blinding shall be 75 mm. The top surface of the
membrane shall be protected with a cement screed, grade SRC15 at least 40 mm thick.
For surfaces exceeding 45° to the horizontal, membrane shall be protected using asphalt
protection board manufactured from selected aggregates, bound in modified bitumen encased
between two (2) layers of strengthened asphalt paper. Minimum thickness of protection board
shall generally be 6 mm, except that protection boards thinner than 6 mm, with proven
performance on similar projects in the Middle East, may be submitted for QP review. At junctions
and joints the membrane shall be overlapped by a minimum of 75 mm. Exposed edges of concrete
are to be chamfered and proprietary angle beads are to be provided where necessary.
Where rising block-work walls are supported by concrete foundations, cement screed minimum
10mm thick shall be applied to the surfaces of block-work to provide a smooth surface for
membrane installation. Any irregularity which might cause the membrane to be punctured shall
be removed. The membrane and protection board shall be applied on each side of the rising wall
up to ground level. Where a floor slab abuts the rising wall the membrane shall be overlapped by
the slab waterproofing membrane.
Prior to applying the membrane, CONTRACTOR shall ensure that the concrete or block-work
surfaces are finished smooth. All concrete edges shall be chamfered by the use of proprietary
corner fillets installed in the formwork. CONTRACTOR shall adhere strictly to the manufacturer's
recommendations when applying the protection system.
All waterproofing products shall be from the same manufacturer and shall be fully compatible. All
waterproofing products shall be subject to QP approval.
A QP approved liquid applied protective coating and protection board / 1000 gauge polyethylene
wrapping shall be applied to all precast concrete surfaces which are not otherwise protected with
Bituthene membrane, before installation.
14.4 Above Grade Concrete Protection
Protective coatings shall be in accordance with QCS Section 5 Part 14 Clause 14.4 to 14.5 and
this specification.
The following items shall be added to QCS Section 5 Part 14 Clause 14.1.8 'General
Requirements for All Treatment':
• Where multiple coats are required, each shall be clearly distinguishable by

colour from adjacent coats; unless an alternative method of confirming coating system
total dry film thickness is approved by QP.
Date: 30-07-2020
Page: Page 50 of 57
• Coatings shall be specifically formulated for the required application, and shall be as
recommended by the coating manufacturer for that application.
• Colour of coatings shall be as approved by QP.
• All protective treatments shall be installed by suitably skilled and experienced personnel,
trained by the manufacturer in application of the concrete protective treatment product.
• All products used for protective treatment of concrete shall comply with the requirements
of Ministry of Environment and Qatar Petroleum Health, Safety and Environment
Department.
• Products containing coal tar, pitch and other potentially carcinogenic substances shall not
be used.
The protective coating materials shall be from QP approved manufacturers / vendors and the
application of coating shall be as per the manufacturer's written instructions. The following areas
shall be coated with penetrating silane siloxane hydrophobic primer and subsequent pigmented
coating of minimum total dry film thickness (DFT) 200 microns (0.20mm) applied in two (2) coats:
• Pipe sleepers
• Above ground surfaces of foundation plinths supporting mechanical equipment and

vessels
• All internal surfaces (top, bottom and sides) of reinforced concrete culvert
structures
• Other areas as specified in the CONTRACT documents
All above ground protection coatings specified in this section shall be hydrocarbon resistant.
14.4.1 Primer
The first coat shall be a penetrating silane siloxane hydrophobic primer applied as a flood coat at
a rate of 0.4 litres per m 2. The silane siloxane primer shall have no less than 10% solid contents.
14.4.2 Intermediate Coat
The second coat shall be an acrylic polymer coating system applied to a DFT of minimum 75
microns.
14.4.3 Finish Coat
A third coat of acrylic polymer coating system shall be applied to a DFT of minimum 75 microns.
The total DFT of the coating system (all layers) shall be minimum 200 microns.
The acrylic polymer shall have the following minimum properties:
Solid content 70%
Chloride ion diffusion 3.63 x 10-10cm 2/s

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Moisture Vapour Transmission 45 g/m 2/24 hours
Reduction in chloride ion penetration 97%
Application trials shall be carried out on selected coating as directed by QP.
14.5 Epoxy Coatings
Epoxy coatings shall be in accordance with QCS Section 5 Part 14 Clause 14.2 and this
specification.
The following items shall be added to QCS Section 5 Part 14 Clause 14.2.1 'General':
• Epoxy coatings in accordance with this specification shall be used for special applications
which may include marine works, sewage works and potable water storage works.
Alternative polymers may also be considered in addition to epoxies.
• Coatings shall be specifically formulated for the specific works on which they are being
applied.
• If the project documents nominate the coating shall be 'crack-bridging' or

'crack-resistant', the completed coating shall be suitable to withstand cracks in the
substrate up to 1.5mm wide.
• Epoxy coating system shall be manufactured by a QP preferred vendor for

concrete protective coatings.
The following items shall be added to QCS Section 5 Part 14 Clause 14.2.4 'Application':
• Prior to application of epoxy coating, concrete surface shall be sealed by

coating with a compatible primer / sealing coat, as recommended by the
coating manufacturer.
14.6 Penetrative Primer
Anti-carbonation penetrative primers shall be in accordance with QCS Section 5 Part 14 Clause
14.4 and this specification.
• Penetrative primer shall be used below acrylic polymer top coat.
• Penetrative primer shall be used in conjunction with other compatible coatings where
nominated in the project documents.
• Penetrative primer shall be manufactured by a QP preferred vendor for

concrete protective coatings. Primer and any protective coating applied over it shall be by
the same manufacturer.
14.7 Protective Coating
Anti-carbonation protective coatings shall be in accordance with QCS Section 5 Part 14 Clause
14.5 and this specification.
Date: 30-07-2020
Page: Page 52 of 57
• Coating systems which have epoxy & polyurethane polymer top coats may also be
considered.
• Protective coating system in accordance with this specification shall be applied to the
following above-grade reinforced concrete surfaces:
- All internal surfaces (top, bottom and sides) of reinforced concrete culvert structures.
- All exposed concrete in bridge superstructures and substructures.
- Above ground surfaces of all foundations including plinths and pedestals
- All other above-ground concrete surfaces
• Protective coatings used in hydrocarbon facilities shall be hydrocarbon-

resistant.
• Protective coating system shall be manufactured by a QP preferred vendor for concrete

protective coatings.
14.8 Liquid-Applied Below Grade Protection Coatings
14.8.1 General
QP-approved liquid-applied concrete protection coatings shall be used for the following items:
• Unreinforced precast footings
• Reinforced concrete 'protection slabs' laid over buried piping and pipelines
• Other elements as noted on the project drawings
Liquid-applied concrete protection coatings shall not be used for reinforced concrete structural
foundations and other below-ground reinforced concrete structural items.
Prior to placement of backfill, liquid-applied concrete protection coatings shall be covered with
polythene sheeting and protection board in accordance with clause 14.3 of this specification.
Products containing coal tar, pitch and other potentially carcinogenic substances shall not be
used.
Protective coating system shall be manufactured by a QP preferred vendor for concrete protective
coatings.
14.8.2 Materials
The material shall be suitable for use the hot climate of the Gulf Region.
The material shall provide protection against the ingress of sulphates and chlorides.
The material shall be black or grey in colour.

Date: 30-07-2020
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The coating shall comply with the following minimum requirements:
Property Test Requirement
Total dry film thickness 250 microns (min)
Solids content ASTM D1644 90% (min)
Adhesion strength ASTM D4541 1.5 N/mm 2 (min)
Water absorption ASTM C570 0.2% (max)
Tensile strength BS 2782 Part 3 4 N/mm 2 (min)
Static crack spanning BRE method 0.2 mm (min)
14.8.3 Surface Preparation
Concrete surface shall be prepared in accordance with the coating manufacturer's

recommendations.
14.8.4 Application
The coating shall be applied strictly in accordance with the manufacturer's recommendations.
The coating shall be applied by spray, roller or brush to achieve a coating of consistent thickness
acceptable to QP.
In all operations of storage, mixing and application, CONTRACTOR shall comply with the health
and safety requirements of QP and governing authorities and the health and safety
recommendations of the manufacturer.
14.9 Polythene Sheeting
14.9.1 Protection of In-ground Unreinforced Concrete
Polythene sheeting protection layer shall be used for the following items:
• Unreinforced precast footings
• Reinforced concrete 'protection slabs' laid over buried piping and pipelines
Polythene sheeting shall not be used under cast in-situ unreinforced concrete foundations.
Polythene sheeting shall not be used on the sides of foundations which are noted on the project
drawings to be poured directly against the excavated ground.
Polythene sheeting protection layer shall in all cases be placed over a liquid-applied protection
coating in accordance with clause 14.7 of this specification.
Joints in polythene sheeting protection layer shall be lapped a minimum of 150mm and shall be
taped.
Date: 30-07-2020
Page: Page 54 of 57
Polythene sheeting protection layer shall be covered with an asphalt protection board in
accordance with QCS clause 14.3.2 (3), except that protection boards thinner than 6mm, with
proven performance on similar projects in the Middle East, may be submitted for QP review.
14.9.2 Vapour Barrier for Slabs and Pavements on Ground
Polythene sheeting vapour barrier shall be placed under all concrete floor slabs and pavements
which are supported on the ground.
Vapour barrier shall be laid on compacted in-situ subgrade, compacted QP-approved fill material
or blinding concrete. Finished surface of subgrade/fill shall be suitably smooth to prevent damage
to the vapour barrier.
Blinding concrete is not required under concrete floor slabs and pavements, however,
CONTRACTOR may use blinding concrete if they prefer to.
Vapour barrier joints shall be lapped a minimum 300mm. Joints shall not be taped.
Vapour barrier shall not be black in colour.
14.9.3 Polythene Sheeting Properties
Polythene sheeting shall be minimum 0.25mm thick (1000 gauge) polyethylene.
Polythene sheeting shall comply with ASTM D4397 'Standard Specification for Polyethylene
Sheeting for Construction, Industrial and Agricultural Applications' and ASTM E154 'Standard Test
Methods for Water Vapour Retarders Used in Contact with Earth under Concrete Slabs, on Walls,
or as Ground Cover'.
14.10 Floor Coatings (Liquid-Applied)
14.10.1 General
Floor coatings shall be specifically formulated for the required application, and shall be as
recommended by the coating manufacturer for that application.
Concrete surface shall be prepared in accordance with the coating manufacturer's

recommendations prior to application of the floor coating.
The coating shall be applied by spray, roller, brush (or pouring for self-levelling coatings only) as
recommended by the manufacturer to achieve a finish acceptable to QP.
In all operations of storage, mixing and application, CONTRACTOR shall comply with the health
and safety requirements of QP and governing authorities and the health and safety
recommendations of the manufacturer.
Floor coatings for all external applications shall be UV-resistant.
Floor coatings shall be manufactured by a QP preferred vendor for concrete industrial flooring.
Primer/sealer coat and any floor coating applied over it shall be by the same manufacturer.
14.10.2 Surface Sealers
Concrete surface sealer/primer shall be used for the following items:

Date: 30-07-2020
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• As first coat in industrial floor coating systems
• Slabs under raised floors
Sealer shall be applied in one (1) coat to provide a clear semi-gloss dust free surface finish.
Surface sealer shall be manufactured by a QP preferred vendor for concrete protective coatings.
Sealer and any protective coating applied over it shall be by the same manufacturer.
14.10.3 Self-Levelling Epoxy Resin Based Floor Toppings
Self-levelling epoxy resin based floor topping complying with this clause shall be used for the
following items:
• Internal floor slabs in substations, electrical rooms and instrument rooms (except
instrument rooms with raised floors)
Prior to application of self-levelling epoxy topping, concrete surface shall be sealed by coating
with a compatible sealer/primer coat, as recommended by the coating manufacturer.
Epoxy based floor topping shall be applied by pouring and trowelling in accordance with the
manufacturer's instructions to achieve a hard, smooth, light reflective surface acceptable to QP.
Total dry film thickness for the epoxy floor topping shall be 2mm.
The epoxy based floor topping shall have a minimum compressive strength of 50 N/mm 2 at 7 days
(to BS 6319 test method).
The epoxy floor topping shall have a minimum flexural strength of 34 N/mm 2 at 7 days (to BS 6319
test method).
15. PRECAST CONCRETE
Subject to the approval of QP, CONTRACTOR may arrange for portions of the work to be pre-
cast.
All precast concrete works shall be in Grade C40 minimum.
All precast concrete shall be manufactured under the direct supervision of the CONTRACTOR
and to approval of QP. The manufacture shall comply with BS EN 1992-1-1 2004.
All precast concrete to be used shall comply with DEP 34.19.20.31 .
Connections for precast members shall be in accordance with ACI 550.2R.
The moulds shall be purpose-made to produce the required finish as described on the drawings.
Reinforcement shall be in accordance with the requirements of this specification. No items shall
be lifted from the casting beds within 72 hours after the completion of pouring and finishing to
avoid damage through lifting, handling, erection or stacking. Items shall be handled, lifted and
supported carefully at positions in a manner that does not compromise the integrity of the member.
Any items damaged will be rejected by QP and must be disposed of and replaced at the
CONTRACTOR'S expense.
Date: 30-07-2020
Page: Page 56 of 57
All precast items shall be subject to testing procedures as described in this specification.
A lifting and erection procedure for precast wall members shall be submitted QP for review. Once
accepted, no other method shall be used during the whole period of construction, unless
specifically approved by QP.
16. PASSIVE FIRE PROTECTION
Design criteria for passive fire protection of steel structures shall be as per the requirements of
Shell DEP 34.19.20.11-Gen.
All structural steel indicated to be fireproofed as per design drawings plus all attachments shall be
encased in a 50mm minimum concrete cover.
Bolts may be within 25mm of the surface of the fireproofing.
16.1 Material Properties
Fireproofing concrete shall be as indicated in Section 4.2 of this specification. Concrete PFP shall
be reinforced to prevent shrinkage cracks
16.2 Mesh Reinforcement
Welded wire fabric shall be galvanized 2.5mm diameter, 50 mm x 50 mm mesh. Cover to the wire
mesh shall be 25mm
Mesh reinforcement shall be wrapped around the steel section and retained firmly by clips.
Overlaps shall be 100mm or more and shall be wired at approximately 150mm interval.
The longitudinal overlap of mesh reinforcement shall be in the web face, and all overlaps
staggered so that no more than three layers of mesh are present at any one point.
The maximum longitudinal spacing of clips shall be 600mm starting at 150mm from end of
member. Clips shall be located so that they will not interfere with other members during erection.
Clips shall be Nelson concrete anchor type or approved equal.
Seal where indicated in the drawing denotes 6mm fillet of fire-resistant sealant compatible with
paint. The concrete surface be prepared by removing any loose scale with a wire brush. The
painted steel surface shall be wiped down with solvent prior to application of sealant.
16.3 Application
In extreme dry and hot conditions, appropriate measures shall be taken to keep the concrete moist
until it sets. Measures such as screening the work area from radiant sunlight and wrapping the
finished work may be required, depending on the severity of the ambient conditions.
Test to be carried out for concrete shall comply with the following:
• One set of test cylinders/cubes shall be made for every 40 cu.m of concrete (daily testing
is not required).
• Slump shall be measured for every batch on every mix.

Date: 30-07-2020
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Galvanized steel which is to be fireproofed with concrete shall not require priming, except where
damage to the galvanized substrate needs to be repaired before application of the PFP.
17. THIRD PARTY INSPECTION
QP shall have the right to call an approved third party at any time as required for inspection of the
works. Cost shall be borne by CONTRACTOR.

4172-Genon-1-14-0002-Specification For Concrete Works

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EXTERNAL TRANSMITTAL NOTE

ENGINEERING DEPARTMENT - ONSHORE (PIPELINE PROJECTS)

Forwarded to Review Codes

F.a.o.: M/s Gowri Manoharan

Receiver's Signature Over Printed Name Designation Date

SPECIFICATION FOR CONCRETE WORKS Rev.: A

1.1 DEFINITIONS ............................................................................................................... 6

1.2 SCOPE ........................................................................................................................ 6

1.3 ABBREVIATION ............................................................................................................ 6

2. APPLICABLE CODES AND STANDARDS ....................................................................... 7

2.1 ORDER OF PRECEDENCE ........................................................................................... 7

2.2 NATIONAL STANDARDS ............................................................................................... 7

2.3 QP STANDARDS .......................................................................................................... 8

2.4 INTERNATIONAL CODES / STANDARDS ....................................................................... 8

2.5 SHELL DEP AND QPAD ................................................................................................ 9

2.6 PROJECT SPECIFICATIONS ....................................................................................... 10

3.1 CEMENT .................................................................................................................... 10

3.1.1 TYPES OF CEMENT .................................................................................................... 10

3.1.2 TESTS ........................................................................................................................ 11

3.1.3 CEMENT STORAGE .................................................................................................... 12

3.2 AGGREGATES ........................................................................................................... 12

3.2.1 SOURCES .................................................................................................................. 12

3.2.2 TESTS ........................................................................................................................ 12

3.2.3 SIZE ........................................................................................................................... 15

3.2.4 GRADING OF AGGREGATE ......................................................................................... 15

3.2.5 STORAGE .................................................................................................................. 15

3.3 WATER ...................................................................................................................... 16

3.3.1 GENERAL ................................................................................................................... 16

3.3.2 TEMPERATURE .......................................................................................................... 16

3.3.3 TESTING .................................................................................................................... 16

3.3.4 SUPPLY PRESSURE ................................................................................................... 17

3.4 ADMIXTURES ............................................................................................................ 17

3.4.1 ACCEPTANCE AND STORAGE ................................................................................... 18

3.5 REINFORCING STEEL ................................................................................................ 18

3.5.1 STORAGE .................................................................................................................. 19

3.5.2 QUALITY CONTROL AND WORKMANSHIP .................................................................. 19

SPECIFICATION FOR CONCRETE WORKS Rev.: A

3.5.3 CONCRETE COVER ................................................................................................... 20

3.6 ANCHOR BOLTS ........................................................................................................ 20

3.7 INSERT PLATES ........................................................................................................ 21

3.8 MISCELLANEOUS ITEMS ........................................................................................... 22

4. CONCRETE MIX DESIGN ............................................................................................ 22

4.1 GENERAL .................................................................................................................. 22

4.2 CONCRETE GRADES ................................................................................................. 23

4.3 CEMENT CONTENT ................................................................................................... 25

4.4 WATER/CEMENT RATIO ............................................................................................. 25

4.5 USE OF ICE IN MIXING WATER .................................................................................. 25

4.6 WATER AND ICE METERING ...................................................................................... 25

4.7 SETTING TIME ........................................................................................................... 26

4.8 TRIAL MIXES ............................................................................................................. 26

5. TESTS FOR CONCRETE ............................................................................................ 26

5.1 GENERAL .................................................................................................................. 26

5.2 SLUMP TEST ............................................................................................................. 26

5.3 WORK CUBE TESTS .................................................................................................. 26

5.4 TESTS FOR TRIAL MIXES .......................................................................................... 27

5.4.1 CONCRETE GRADE C40 ............................................................................................ 28

5.4.2 CONCRETE GRADES SRC15 AND SRC20 ................................................................... 28

5.5 UNSATISFACTORY GRADE C40 CONCRETE .............................................................. 29

5.6 SEVEN DAYS CUBE TEST .......................................................................................... 29

5.7 PERMEABILITY .......................................................................................................... 29

6. PAVING/FLOOR SLABS .............................................................................................. 30

6.1 JOINTS ...................................................................................................................... 30

6.2 PREPARATION .......................................................................................................... 30