DESIGN,

ENGINEERING,
FABRICATION &
CONSTRUCTION
OF STEEL
STRUCTURES

www.alfanarsteel.com
Highlights

300+
Manpower Certified

alfanar Steel is primarily involved in
designing, engineering and
installation of PEB, Structural and
Lattice steel structures for various
industries:
Oil & Gas
Steel structures like Pipe racks, crossover
bridges and Warehouses for Oil & Gas
facilities
Power & Water
Design, Supply and construction for
outdoor turbine steel structure, generation
room sheds, transmission lines, gantry
structures and Steel Structures for water
desalination plants.
Industrial Sector
Design, fabricate, and build steel
structures for factories, heavy industrial
plants, chemical plants, food processing
plants
Infrastructures
Alfanar Steel strives to provide a
distinguished service for its customers in
the infrastructures field. We provide
integrated Engineering solutions for
commercial, Residential, etc.
 Pre-Engineered
Buildings (PEB)

Structural Steel
Buildings

Lattice Steel

Our Portfolio
Design | Fabrication | Erection
Design | Fabrication | Erection

Pre-Engineered
Buildings (PEB)
Design | Fabrication | Erection
Pre-Engineered Buildings (PEB)

Turnkey PEB building solutions

Primary
Framing System

Cold formed Z and C shaped secondary

structural members form the secondary,
acting as supporting system for the external
Secondary cladding.
Framing System Roof purlins, wall girts, eave struts, C-
sections, Flange braces, gable angles and
base angles are used for secondary
framing.

Cladding &
Accessories
Design | Fabrication | Erection
Pre-Engineered Buildings (PEB)

Design Codes we Adapt

Design Codes
1 Design Code for Built-up Sections AISC05-ASD
2 Design Code for Hot Rolled Sections AISC 2005
3 Design Code for Cold Rolled Formed Sections AISI-01
4 Building Code for Wind Loads MBMA 2006
5 Building Code for Seismic Loads IBC-2006
6 Building Code for Snow Loads MBMA 2006
7 Building Code for Crane Loads applications MBMA 2006

8 Welding Code for fabrication AWS D.1.1

9 Deflection MBMA 2006

10 Fabrication tolerances MBMA 2006

Other codes could be used depending on customer and project requirements

Design | Fabrication | Erection
Pre-Engineered Buildings (PEB)

Materials Specifications Index

Strength *
No. Structural Components Specifications
(kN/cm²)
1 Built-up Sections ASTM A572 Grade 345 or equivalent Fy = 34.5
Tubes ASTM A 500 Grade B or equivalent Fy = 31.7
I-sections ASTM A572 Grade 50 or equivalent Fy = 34.5
2 Hot Rolled Sections Channels EN - 10025 S355JR or equivalent Fy = 35.5
Angles ASTM 572 Grade 50 or equivalent Fy = 34.5
Pipes ASTM A53 Grade B or equivalent Fy = 24.0
3 Cold formed secondary members ASTM A653M SS 340 Class 1 Coating: Z275 Fy = 34.0
4 Mezzanine Deck Panels ASTM A653M SS 340 Class 1: Coating Z275 Fy = 34.0
Cable ASTM A475 – Extra High Strength Class A, HDG Breaking load = 119.7 KN
5 Diagonal “X” Bracing Rods ASTM A36 or Equivalent Fy = 24.5
HR Angles ASTM - A572 Grade 50 or equivalent Fy = 34.5
ASTM F1554 Grade A36M
6 Fu = 40.0
Anchor Bolts J Type Hot dip galvanized, to ASTM A153M
2 nuts ASTM A563M , washer F436
Primary Connection Bolts ASTM A325MT Type-1 Hot dip galvanized Ft = 30.36
7 Secondary Connection Bolts(for purlins, girts and
Grade 8.8 Fully Threaded Hot dip galvanized Ft = 30.36
flange braces)
Sag Rods
8 ASTM Grade A36M Electro galvanized, Fully Threaded with 4 nuts Fy = 24.5
Design | Fabrication | Erection
Pre-Engineered Buildings (PEB)

Fabrication, Surface preparation and Painting

Built-Up Sections:
Minimum Web Minimum Flange Surface Painting
thickness (mm) thickness (mm) preparation
Primer: One coat of two component high build polyamide cured epoxy primer 100 µm DFT.

4 6 SA2.5 Intermediate coat: One coat of two component high build polyamide cured epoxy primer 100
µm DFT.
Topcoat – One coat of two component aliphatic polyurethane finish 50 µm DFT.

Hot-Rolled Sections
Minimum Web Minimum Flange Surface Painting
thickness (mm) thickness (mm) preparation
Primer: One coat of two component high build polyamide cured epoxy primer 100 µm DFT.

3 3 SA2.5 Intermediate coat: One coat of two component high build polyamide cured epoxy primer 100
µm DFT.
Topcoat – One coat of two component aliphatic polyurethane finish 50 µm DFT.

Fireproof Intumescent paint –as option,

Supply and apply 1or 2 hours intumescent paint at our workshop

Cold-Formed Sections
Purlin Minimum thickness (mm) Girt Minimum thickness (mm) Coil Finish Painting

1.5 1.5 Pre-galvanized No

Design | Fabrication | Erection

Structural Steel Works

(Hot Rolled Steel Structures)
Design | Fabrication | Erection
Structural Steel Works
Hot-Rolled Steel Structures
Hot Rolled Structures are usually pre-
designed by consultants and
customers require detailing and
fabrication to be done based on the
pre-designed drawings. alfanar Steel
can also design the Hot Rolled Steel
Structures as per the customer
requirements by using convenient
sections that are available in the
market thereby reducing the
procurement lead time and
wastages.
--------------------------------------------------
By using Hot Rolled Structures almost
all kinds of structures can be built but
especially the large span industrial
buildings, multi-storied buildings ,etc. It
is commonly used in heavy industrial
structures and oil/gas.
--------------------------------------------------
The most common Hot-Rolled Sections
are I-Sections, H-Sections Channels
and angels
--------------------------------------------------
Design | Fabrication | Erection

Lattice Steel
 Lattice Steel is Steel Structure
composed of steel members
that cross over each other
diagonally. They are made mainly of
Lattice Steel steel angles. They are usually hot-dip
galvanize finished. They are used for
transmission lines, Gantry Structures
and telecom towers.
Alfanar Steel is an approved vendor
by (SEC).
Our Facility & Strength
Facility

The Beam Welding machine has been

designed and built to produce “I” or “T” Profile
metal beams using submerge arc welding. The
beam are made flanges that are welded
automatically.
It is used to produce the primary framing
members in the PEB.

CAPACITY (mm):
Beam Length: Min: 5000 , Max: 12000 .
Web: Min: 200 , Max: 2000 , Thickness: Min: 5 , Max: 50
Flange: Min: 150 , Max: 1250 , Thickness: Min:8 , Max: 70

CNC BEAM WELDING MACHINE

(AUTOMATIC BUILT UP LINE):
 Facility

CNC Beam line machine has been designed

and built for cutting, drilling and assembling for
hot rolled profile.

CAPACITY (mm):
CNC Drilling Machine
Working Area: Min: 50 x 5 , Max: 1000 x 500
Drilling: Min: ∅ 8 , Max:∅ 40

CNC Sawing Machine

Operation Range: Min: 20 x 10 , Max: 1030 x 500

CNC Drilling Machine

Working Area: Min: 50 x 5 , Max: 1000 x 500
Drilling: Min: ∅ 8 , Max:∅ 40

CNC BEAM LINES

(SHOT BLASTING, SAWING, DRILLING)
 Facility

Angle line HP25T6 is designed to use for

punching and drilling for wide range of lattice
tower steel structure

CAPACITY (mm):
Punching: Min:40x40x4, Max: 200x200x25, ∅32

ANGLE LINE MACHINE

(HP25T6)
 Facility

TIPO B254 Machine with 12 m long bed are

used for cutting, drilling, marking with very high
accuracy and finish. It is used to cut the plates
to be used in Built-Up Sections (specially in PEB),
connections plates, …etc.

CAPACITY (mm):
Punching: Min: 5 , Max: 25 ∅38
Cutting: Min: 38 , Max: 64
Drilling: Max:100

CNC PLATE PROCESSOR

(TIPO B 254)
 Facility

Messer machine (CNC PlASMA Eco-5000) with

15 m long bed is used for cutting, of plate by
plasma or ox fuel with very accurate and fast
with premium finish.

CAPACITY (mm):
Cutting: Min: 38 , Max: 64

MESSER MACHINE
(CNC PlASMA Eco-5000)
 Facility

Punch machine (CNC Plate P83E) is designed

for punching and drilling, with very accurate
and fast with premium finish.

CAPACITY (mm):
Drilling: Max: ∅40
Plate thickness: Max: 40
Punching: 32 x 20

PUNCH MACHINE
(CNC Plate P83E)
Strength

Software Staff Approved Vendors

Our approved vendors for steel

Our Engineering team are
raw materials
extraordinarily trained on using
MBS software for designing and
detailing Pre-Engineered Buildings
to ensure a durable & cost-
effective outputs.

Tekla is used by Alfanar Steel team

for modeling & Detailing of Hot-
Rolled Steel Structures and PEB.

STAAD Pro is the software used for

analysis and design of Hot-Rolled
Steel Structures.

Limcon is specialized in steel Our Engineering department consists of highly

connections design. It provides a
wide range of steel connections
such as beam to column, brace
end, member splices, anchorage
to concrete, complicated multi-
member joints, and many more.
Our Engineering department is
equipped with it and utilizes it in
designing our projects.
trained qualified and talented team
members.
Alfanar Steel keeps its Human Resources
aware of the latest & Up-to-Date technologies
in the field and perform continuous training
programs considering its human resources its
solid and sound capital
Signature Projects
AQUA RAFFLES TOWER

Client: ALRAJHI Scope of work:

– Design
Contractor: ACC – Fabrication
Consultant: Morganti – Erection
– Fireproof Painting
Al OLAYA METRO STATION (Line-1)

Client: ADA Scope of work:

– Design
Contractor: BACS – Fabrication
Consultant: RMTC – Erection
– Fireproof Painting
PARK & RIDE PEDESTRIAN BRIDGE (1B2)

Client: ADA Scope of work:

– Design
Contractor: BACS – Fabrication
Consultant: RMTC – Erection
– PAINTING (3 Coat Sys.)
SABIC PLASTIC APPLICATION H.Q.

Client: Scope of work:

SABIC Plastic Applications – Design
– Fabrication
Contractor: – Erection
El-Seif Engineering & – Fireproof Painting
Contracting
Other Projects

Warehouse Projects Food Processing Plant

Design, fabrication and erection of Pre-Engineered Warehouse

Medical Storage (40m clear

span) in Jeddah
(Ministry of Health)
HAIL POWER PLANT Design Engineering, fabrication, supply,
alfanar Precast factory Al Qahtani Showroom Design, fabrication and erection painting and erection of PEB warehouse
Design fabrication and erection. Design, Fabrication & Installation of PEB Generation rooms
Proposed showroom
Approvals & Clients
APPROVALS

SABIC Vendor Qualification SEC Generation Department Aramco approval for PEB Project
(Design and shop drawings)
APPROVALS

STC Approval National Grid SA SINOPEC

MAJOR CLIENTS
 THANK YOU

© Alfanar 2020, All Rights Reserved- 01/2020_v1