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  • PFD Ofr

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    This document provides a process flow diagram for assembling an OFR assembly. It outlines 20 steps including: 1) Receiving parts and storing them, 2) Fitting various components like fans, motors, switches through pressing, screwing or welding, 3) Conducting inspections after each fitting to check for correct functioning and dimensions, 4) Final testing, packaging and delivery inspection before storing the finished goods. The diagram references work instructions and inspection sheets to be followed at each step.

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    PFD OFR

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    This document provides a process flow diagram for assembling an OFR assembly. It outlines 20 steps including: 1) Receiving parts and storing them, 2) Fitting various components like fans, motors, switches through pressing, screwing or welding, 3) Conducting inspections after each fitting to check for correct functioning and dimensions, 4) Final testing, packaging and delivery inspection before storing the finished goods. The diagram references work instructions and inspection sheets to be followed at each step.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    5 views4 pages

    PFD Ofr

    Uploaded by

    engg
    This document provides a process flow diagram for assembling an OFR assembly. It outlines 20 steps including: 1) Receiving parts and storing them, 2) Fitting various components like fans, motors, switches through pressing, screwing or welding, 3) Conducting inspections after each fitting to check for correct functioning and dimensions, 4) Final testing, packaging and delivery inspection before storing the finished goods. The diagram references work instructions and inspection sheets to be followed at each step.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 4

    Elin Electronics Date :12/07/2023

    Limited Rev No : 0
    Process Flow Diagram .
    Page : 1 of 1
    Customer : Havells Plant : Elin Electronics Limited
    Part No. : Part Name : OFR Assembly

    Geared assly

    Operation Transport Inspection Delay Storage

    SYMBOL DESCRIPTION OF OPERATION


    Operati
    Key Characteristics Ref. Documents
    on No.
    Characteristics

    Receipt of fins assly and others Parts FIFO As per Material Work order
    180
    Storage of Parts. Identification FIFO System
    Process Inspection Sheet
    Fan fitting Press fitting
    190 Process Inspection Sheet
    in process inspection Functional & Dimension

    Fan housing with motor fitting Fitting Process work Instructions


    200 Process Inspection Sheet
    in process inspection Functional & Dimension

    Fan housing assly with TCO and PTC


    Fitting Process work Instructions
    Element fitting with harness
    210
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Fan housing and Tip over switch assy


    Screw fastening Process work Instructions
    with front cover
    220
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Thermostat and rotary switch fitting


    Screw fastening Process work Instructions
    with control panel
    230
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Sticker pasting on control pannel and


    Pasting & Screw fastening Process work Instructions
    PCB assly with control pannel 240
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Front handle with handle strip assly


    Screw fastening Process work Instructions
    with deco on control panel
    250
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Cord winder & Power cord with


    Fitting Process work Instructions
    grommet fitting
    260
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Tip over switch ,Thermostat and


    fitting Process work Instructions
    Power switch connection 270 Process Inspection Sheet
    in process inspection Functional & Dimension

    PTC connection, Fan motor & PCB


    fitting Process work Instructions
    connection 280 Process Inspection Sheet
    in process inspection Functional
    Back handle fitting, Fins sub assly and
    Screw fastening Process work Instructions
    back cover sub assly fitting 290 Process Inspection Sheet
    in process inspection Functional

    Back handle fitting, Fins sub assly and


    Screw fastening & fitting Process work Instructions
    back cover sub assly fitting
    300
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Thermostat & Power switch knob fitting Fitting Process work Instructions
    310
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Final testing and stickers pasting Testing Process work Instructions


    320 Process Inspection Sheet
    in process inspection Electrical and thermal
    Process Inspection Sheet
    Caster wheel fitting in Castor Wheel
    Press fitting
    Holder
    330 Process Inspection Sheet
    in process inspection Functional & Dimension
    Process Inspection Sheet
    Caster wheel assly and caster channel
    Welding
    fitting
    340 Process Inspection Sheet
    in process inspection Functional & Dimension

    Visual inspection 350 Visual Process Inspection Sheet

    Quantity & physical


    Packing 360 Packing standard
    appearance
    Delivery inspection report
    delivery inspection 370 Identification

    store at finish goods 380 Identification FIFO System


    Elin Electronics Date :12/07/2023
    Limited Rev No : 0
    Process Flow Diagram .
    Page : 1 of 1
    Customer : Havells Plant : Elin Electronics Limited
    Part No. : Part Name : OFR Assembly

    Geared assly

    Operation Transport Inspection Delay Storage

    SYMBOL DESCRIPTION OF OPERATION


    Operati
    Key Characteristics Ref. Documents
    on No.
    Characteristics

    APPROVER'S REMARKS :-

    GZB / ELIN / ENGG. / 021 / 05 Rev. 01 D.O.I. 04/04/06 PREPARED BY CHECKED BY APPROVED BY
    Cable Size in Sq mm
    S. No. Machine Name Fuse Rating ( A)
    ( Multistand Copper )
    Spot welding machine
    1 Projection Welding Machine 95 400
    2 Multi Spot Welding Machine 95 400
    3 Seam Welding Machine -1 95 250
    4 Seam Welding Machine -2 95 250
    5 Inner Spot Welding SPM 50 160
    6 MIG Welding SPM 6 32
    7 Leakage testing Machine 6 16
    8 Oil dispensor machine
    9 Press machine 160Ton
    10 Press machine 80Ton
    11 Press machine 45Ton
    Water flow Rate
    Air in Bar
    L/Min

    6 60
    6 100
    6 60
    6 60
    6 40
    6 10
    6 NA

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