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  • PFD Fins

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    engg
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    The document provides a process flow diagram for manufacturing a fins assembly. It outlines 20 key operations including various welding steps, inspection points, and a leakage test. Welding operations include projection welding, multi-spot welding, seam welding, single spot welding, gas welding, and internal spot welding. Inspections check for functional and dimensional characteristics. A remark notes the need to order a new setup for gas welding production and make 10 plugs for the coating process.

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    PFD FINS

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    The document provides a process flow diagram for manufacturing a fins assembly. It outlines 20 key operations including various welding steps, inspection points, and a leakage test. Welding operations include projection welding, multi-spot welding, seam welding, single spot welding, gas welding, and internal spot welding. Inspections check for functional and dimensional characteristics. A remark notes the need to order a new setup for gas welding production and make 10 plugs for the coating process.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    8 views3 pages

    PFD Fins

    Uploaded by

    engg
    The document provides a process flow diagram for manufacturing a fins assembly. It outlines 20 key operations including various welding steps, inspection points, and a leakage test. Welding operations include projection welding, multi-spot welding, seam welding, single spot welding, gas welding, and internal spot welding. Inspections check for functional and dimensional characteristics. A remark notes the need to order a new setup for gas welding production and make 10 plugs for the coating process.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    Elin Electronics Date :12/07/2023

    Limited Rev No : 0
    Process Flow Diagram .
    Page : 1 of 1
    Customer : Havells Plant : Elin Electronics Limited
    Part No. : Part Name : Fins assembly

    Geared assly

    Operation Transport Inspection Delay Storage

    SYMBOL DESCRIPTION OF OPERATION


    Operati
    Key Characteristics Ref. Documents
    on No.
    Characteristics

    Receipt of Parts FIFO As per Material Work order


    10
    Storage of B.O.M Parts. Identification FIFO System

    Process Inspection Sheet


    Projection welding of flange with Outer
    Projection Welding
    front fin
    20
    Process Inspection Sheet
    in process inspection Functional & Dimension
    Process Inspection Sheet
    Outer front fin hemming with back fin Press operation
    30 Process Inspection Sheet
    in process inspection Functional & Dimension
    Process Inspection Sheet
    Multi Spot welding Multi spot welding
    40 Process Inspection Sheet
    in process inspection Functional & Dimension
    Process Inspection Sheet
    Seam welding outer fins Seam Welding
    50 Process Inspection Sheet
    in process inspection Functional & Dimension

    Seam welding Middle fins Seam Welding Process work Instructions


    60 Process Inspection Sheet
    in process inspection Functional & Dimension

    Spot welding between outer fin and


    Spot Welding Process work Instructions
    back bracket
    70
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Spot welding between front fin and


    Spot Welding Process work Instructions
    TCO bracket
    80
    Process Inspection Sheet
    in process inspection Functional & Dimension

    Gas welding between outer fin and


    MIG Welding Process work Instructions
    back bracket 90 Process Inspection Sheet
    in process inspection Functional & Dimension
    Spot welding between front fin and
    Spot Welding Process work Instructions
    Front bracket 100 Process Inspection Sheet
    in process inspection Functional & Dimension

    Internal spot welding between Outer fin


    Internal spot Welding Process work Instructions
    and Middle fin
    110
    Process Inspection Sheet
    in process inspection Functional & Dimension

    MIG welding of Cap MIG Welding Process work Instructions


    120 Process Inspection Sheet
    in process inspection Functional & Dimension

    Water Leakage test Leakage test Process work Instructions


    130 Process Inspection Sheet
    in process inspection Functional

    7 Tank process & Coating Coating Process work Instructions


    140 Process Inspection Sheet
    in process inspection Visually
    Visually,Functional &
    Oil filling & Heating Element Assembly Process work Instructions
    Dimension
    150 Process Inspection Sheet
    in process inspection Visually

    150°C Auto KSD & 180°C Manual Reset


    KSD fitting Screw fastening Process work Instructions
    160 Process Inspection Sheet
    in process inspection Visually
    Elin Electronics Date :12/07/2023
    Limited Rev No : 0
    Process Flow Diagram .
    Page : 1 of 1
    Customer : Havells Plant : Elin Electronics Limited
    Part No. : Part Name : Fins assembly

    Geared assly

    Operation Transport Inspection Delay Storage

    SYMBOL DESCRIPTION OF OPERATION


    Operati
    Key Characteristics Ref. Documents
    on No.
    Characteristics

    Soaking test Testing Process work Instructions


    170 Process Inspection Sheet
    in process inspection Visually
    APPROVER'S REMARKS :-

    GZB / ELIN / ENGG. / 021 / 05 Rev. 01 D.O.I. 04/04/06 PREPARED BY CHECKED BY APPROVED BY
    S. no Welding machine sequences Remark

    1 Projection welding

    2 Multi spot welding

    3 Seam welding

    4 single Spot welding


    need to order new setup for
    5 Gas welding production

    6 Internal spot welding

    7 MIG welding

    8 Leakage tester

    9 Plugging for coating Make 10pcs of plug

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