Professional Documents
Culture Documents
All values in blue cells are to be entered by the user, lighter blue cells can be entered but will be calculated if not entered
automatically calculated, and do not need to be altered. Each quality control model has a sample value set entered, mak
proceeding with your own data.
Cells with red marks in the upper right corner have comments, let the mouse hover over these cells to read the comment
control model.
This spreadsheet is locked/protected in order to keep the cells with equations from being changed. If a model does need
first needs to be unlocked/unprotected. Do this by selecting the workbook you wish to unlock, click on "Tools", highlight "
Sheet". The sheet will then be unlocked so alterations can be made.
Mean
6
4
2
Sample Mean UCL Mean LCL
0
1 #DIV/0! #DIV/0! #DIV/0!
0 5 10 15 20
2 #DIV/0! #DIV/0! #DIV/0!
3 #DIV/0! #DIV/0! #DIV/0! Period
4 #DIV/0! #DIV/0! #DIV/0!
5 #DIV/0! #DIV/0! #DIV/0!
6 #DIV/0! #DIV/0! #DIV/0! Sample Means
7 #DIV/0! #DIV/0! #DIV/0! Mean
8 #DIV/0! #DIV/0! #DIV/0!
9 #DIV/0! #DIV/0! #DIV/0! The Mean Control Chart (sigma known)plots the me
10 #DIV/0! #DIV/0! #DIV/0! for each sample versus period number on the same
11 #DIV/0! #DIV/0! #DIV/0! observations and the upper and lower control limits
12 #DIV/0! #DIV/0! #DIV/0! or s is known. A sample mean outside the upper or
13 #DIV/0! #DIV/0! #DIV/0! (would only happen 3 times out of 1000) and indicat
14 #DIV/0! #DIV/0! #DIV/0! variation that should be investigated and the cause
15 #DIV/0! #DIV/0! #DIV/0!
Equations:
16 #DIV/0! #DIV/0! #DIV/0! UCL = Upper Control Limit
17 #DIV/0! #DIV/0! #DIV/0! LCL = Lower Control Limit
18 #DIV/0! #DIV/0! #DIV/0!
19 #DIV/0! #DIV/0! #DIV/0! μ = Mean of population or overall mean
20 #DIV/0! #DIV/0! #DIV/0!
21 #DIV/0! #DIV/0! #DIV/0!
z = Number of standard errrors for confidenc
22 #DIV/0! #DIV/0! #DIV/0! σ = Standard deviation of population
23 #DIV/0! #DIV/0! #DIV/0! n = Number of observations per sample
24 #DIV/0! #DIV/0! #DIV/0! ( z*σ)
25 #DIV/0! #DIV/0! #DIV/0! UCL=μ+
26 #DIV/0! #DIV/0! #DIV/0! √n
27 #DIV/0! #DIV/0! #DIV/0! ( z∗σ )
LCL=μ−
28 #DIV/0! #DIV/0! #DIV/0! √n
29 #DIV/0! #DIV/0! #DIV/0!
30 #DIV/0! #DIV/0! #DIV/0!
31 #DIV/0! #DIV/0! #DIV/0!
32 #DIV/0! #DIV/0! #DIV/0!
33 #DIV/0! #DIV/0! #DIV/0!
34 #DIV/0! #DIV/0! #DIV/0!
35 #DIV/0! #DIV/0! #DIV/0!
36 #DIV/0! #DIV/0! #DIV/0!
37 #DIV/0! #DIV/0! #DIV/0!
38 #DIV/0! #DIV/0! #DIV/0!
39 #DIV/0! #DIV/0! #DIV/0!
40 #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
Mean Control Chart (σ known)
5 10 15 20 25 30 35 40
Period
Limit
Limit
Mean
6
LCL #N/A
4
2
Sample Mean Range UCL Mean LCL 0
1 1.38 #N/A #DIV/0! #N/A 0 5 10 15
2 1.06 #N/A #DIV/0! #N/A
P
3 1 #N/A #DIV/0! #N/A
4 2.21 #N/A #DIV/0! #N/A
5 1.46 #N/A #DIV/0! #N/A Sample Me
6 1.62 #N/A #DIV/0! #N/A Mean
7 1.03 #N/A #DIV/0! #N/A
8 2.09 #N/A #DIV/0! #N/A The Mean Control Chart (sigma unknow
9 0.77 #N/A #DIV/0! #N/A except that the control limits are based o
10 1.01 #N/A #DIV/0! #N/A rather than the standard deviation of the
11 1.1 #N/A #DIV/0! #N/A that sigma is unknown for the population
12 2.49 #N/A #DIV/0! #N/A calculate. The average range of all samp
13 1.68 #N/A #DIV/0! #N/A deviation of the population and upper an
multiplying the average range by a tabul
14 2.29 #N/A #DIV/0! #N/A
The tabulated factors begin on A54 of th
15 1.34 #N/A #DIV/0! #N/A mean values, the range of these values
16 #N/A #DIV/0! #N/A As in the previous chart, a sample mean
17 #N/A #DIV/0! #N/A limits is very unusual and indicates assig
18 #N/A #DIV/0! #N/A
19 #N/A #DIV/0! #N/A Equation:
20 #N/A #DIV/0! #N/A UCL = Upper Control Limit
LCL = Lower Control Limit
21 #N/A #DIV/0! #N/A
22 #N/A #DIV/0! #N/A
23 #N/A #DIV/0! #N/A
24 #N/A #DIV/0! #N/A X = Average of sample means, overa
25 #N/A #DIV/0! #N/A A2 = Factor for 3 sigma confidence
26 #N/A #DIV/0! #N/A
27 #N/A #DIV/0! #N/A R = Average of range values
28 #N/A #DIV/0! #N/A UCL=X + A 2∗R
29 #N/A #DIV/0! #N/A
30 #N/A #DIV/0! #N/A LCL=X − A 2∗R
31 #N/A #DIV/0! #N/A
32 #N/A #DIV/0! #N/A
33 #N/A #DIV/0! #N/A
34 #N/A #DIV/0! #N/A
35 #N/A #DIV/0! #N/A
36 #N/A #DIV/0! #N/A
37 #N/A #DIV/0! #N/A
38 #N/A #DIV/0! #N/A
39 #N/A #DIV/0! #N/A
40 #N/A #DIV/0! #N/A
n value A2 factor
2 1.88
3 1.02
4 0.73
5 0.58
6 0.48
7 0.42
8 0.37
9 0.34
10 0.31
11 0.29
12 0.27
13 0.25
14 0.24
15 0.22
16 0.21
17 0.2
18 0.19
19 0.19
20 0.18
Mean Control Chart (σ unknown)
0 5 10 15 20 25 30 35 40
Period
Mean
6
4
Sample Range UCL Mean LCL 2
1 #N/A #DIV/0! #N/A 0
2 #N/A #DIV/0! #N/A 0 5 10 15 20
3 #N/A #DIV/0! #N/A Period
4 #N/A #DIV/0! #N/A
5 #N/A #DIV/0! #N/A
6 #N/A #DIV/0! #N/A Sample Ranges UCL M
7 #N/A #DIV/0! #N/A
8 #N/A #DIV/0! #N/A The Range Control Chart plots the ranges of the sample
9 #N/A #DIV/0! #N/A mean of the ranges and the upper and lower control limi
10 #N/A #DIV/0! #N/A measure of variability within the samples and sample ran
11 #N/A #DIV/0! #N/A indicate that the variablility in the sample is very unusual
12 #N/A #DIV/0! #N/A assingnable causes. The upper and lower control limits f
13 #N/A #DIV/0! #N/A using tabulated factors. These factors are on this sheet,
14 #N/A #DIV/0! #N/A
Equation:
15 #N/A #DIV/0! #N/A UCL = Upper Control Limit
16 #N/A #DIV/0! #N/A LCL = Lower Control Limit
17 #N/A #DIV/0! #N/A
18 #N/A #DIV/0! #N/A
R = Average of sample ranges
19 #N/A #DIV/0! #N/A
20 #N/A #DIV/0! #N/A D3 = Factor for LCL ( starting at A54 )
21 #N/A #DIV/0! #N/A D4 = Factor for UCL ( starting at A54 )
22 #N/A #DIV/0! #N/A LCL=D 3∗R
23 #N/A #DIV/0! #N/A
24 #N/A #DIV/0! #N/A UCL=D 4 ∗R
25 #N/A #DIV/0! #N/A
26 #N/A #DIV/0! #N/A
27 #N/A #DIV/0! #N/A
28 #N/A #DIV/0! #N/A
29 #N/A #DIV/0! #N/A
30 #N/A #DIV/0! #N/A
31 #N/A #DIV/0! #N/A
32 #N/A #DIV/0! #N/A
33 #N/A #DIV/0! #N/A
34 #N/A #DIV/0! #N/A
35 #N/A #DIV/0! #N/A
36 #N/A #DIV/0! #N/A
37 #N/A #DIV/0! #N/A
38 #N/A #DIV/0! #N/A
39 #N/A #DIV/0! #N/A
40 #N/A #DIV/0! #N/A
LCL UCL
n value D3 factor D4 factor
2 0 3.27
3 0 2.57
4 0 2.28
5 0 2.11
6 0 2
7 0.08 1.92
8 0.14 1.86
9 0.18 1.82
10 0.22 1.78
11 0.26 1.74
12 0.28 1.72
13 0.31 1.69
14 0.33 1.67
15 0.35 1.65
16 0.36 1.64
17 0.38 1.62
18 0.39 1.61
19 0.4 1.6
20 0.41 1.59
Range Control Chart
5 10 15 20 25 30 35 40
Period
Chart plots the ranges of the samples on the same chart as the
and the upper and lower control limit for the range. The range is a
y within the samples and sample ranges outside the control limits
ablility in the sample is very unusual and should be investigated for
The upper and lower control limits for the range are calculated
ors. These factors are on this sheet, starting at A54.
ol Limit
l Limit
f sample ranges
LCL ( starting at A54 )
UCL ( starting at A54 )
p Chart
Mean
6
4
Sample p UCL Mean LCL 2
1 #DIV/0! #DIV/0! #DIV/0! 0
2 #DIV/0! #DIV/0! #DIV/0! 0 5 10 15 20
3 #DIV/0! #DIV/0! #DIV/0! Period
4 #DIV/0! #DIV/0! #DIV/0!
5 #DIV/0! #DIV/0! #DIV/0!
6 #DIV/0! #DIV/0! #DIV/0! Sample p's UCL Me
7 #DIV/0! #DIV/0! #DIV/0!
8 #DIV/0! #DIV/0! #DIV/0! The p Chart plots values which are a proportions (typical
9 #DIV/0! #DIV/0! #DIV/0! chart is similar to both the Mean Chart with s known and
10 #DIV/0! #DIV/0! #DIV/0! when the data is proportional rather than absolute. It is b
11 #DIV/0! #DIV/0! #DIV/0! approximation to the binomial distribution. A sample mea
12 #DIV/0! #DIV/0! #DIV/0! or lower control limits is very unusual (would only happen
13 #DIV/0! #DIV/0! #DIV/0! indicates assignable or non-random variation that should
eliminated or corrected.
14 #DIV/0! #DIV/0! #DIV/0!
15 #DIV/0! #DIV/0! #DIV/0! Equation:
16 #DIV/0! #DIV/0! #DIV/0! UCL = Upper Control Limit
17 #DIV/0! #DIV/0! #DIV/0! LCL = Lower Control Limit
18 #DIV/0! #DIV/0! #DIV/0!
19 #DIV/0! #DIV/0! #DIV/0! σ p = Standard error of proportion
20 #DIV/0! #DIV/0! #DIV/0!
21 #DIV/0! #DIV/0! #DIV/0!
p = Average of sample proportions
22 #DIV/0! #DIV/0! #DIV/0! n = Number of observations/sample
23 #DIV/0! #DIV/0! #DIV/0! z = Number of standard errrors for confidence level =3 fo
√
24 #DIV/0! #DIV/0! #DIV/0! p∗(1− p )
25 #DIV/0! #DIV/0! #DIV/0! σ p=
26 #DIV/0! #DIV/0! #DIV/0! n
27 #DIV/0! #DIV/0! #DIV/0! UCL= p+z*σ p
28 #DIV/0! #DIV/0! #DIV/0! LCL= p−z*σ p
29 #DIV/0! #DIV/0! #DIV/0!
30 #DIV/0! #DIV/0! #DIV/0!
31 #DIV/0! #DIV/0! #DIV/0!
32 #DIV/0! #DIV/0! #DIV/0!
33 #DIV/0! #DIV/0! #DIV/0!
34 #DIV/0! #DIV/0! #DIV/0!
35 #DIV/0! #DIV/0! #DIV/0!
36 #DIV/0! #DIV/0! #DIV/0!
37 #DIV/0! #DIV/0! #DIV/0!
38 #DIV/0! #DIV/0! #DIV/0!
39 #DIV/0! #DIV/0! #DIV/0!
40 #DIV/0! #DIV/0! #DIV/0!
p Chart
5 10 15 20 25 30 35 40
Period
l Limit
Limit
f proportion
le proportions
vations/sample
rd errrors for confidence level =3 for 99 . 7% confidence
c Chart
Mean
6
4
Sample c UCL Mean LCL 2
1 #DIV/0! #DIV/0! #DIV/0! 0
2 #DIV/0! #DIV/0! #DIV/0! 0 5 10 15 20
3 #DIV/0! #DIV/0! #DIV/0!
Period
4 #DIV/0! #DIV/0! #DIV/0!
5 #DIV/0! #DIV/0! #DIV/0!
6 #DIV/0! #DIV/0! #DIV/0! Sample p's UCL Mea
7 #DIV/0! #DIV/0! #DIV/0!
8 #DIV/0! #DIV/0! #DIV/0! The c Chart is essentially the same as the p Chart. Howe
9 #DIV/0! #DIV/0! #DIV/0! number of defectives (per batch, per day, per machine, p
10 #DIV/0! #DIV/0! #DIV/0! control limits in this chart are computed based on the Poi
11 #DIV/0! #DIV/0! #DIV/0! rare events).
12 #DIV/0! #DIV/0! #DIV/0!
13 #DIV/0! #DIV/0! #DIV/0! Equation:
UCL = Upper Control Limit
14 #DIV/0! #DIV/0! #DIV/0!
LCL = Lower Control Limit
15 #DIV/0! #DIV/0! #DIV/0!
16 #DIV/0! #DIV/0! #DIV/0!
c = Average number of defects per unit
17 #DIV/0! #DIV/0! #DIV/0!
18 #DIV/0! #DIV/0! #DIV/0! z = Confidence level (usually 3 )
19 #DIV/0! #DIV/0! #DIV/0! UCL=c +z⋅√ c
20 #DIV/0! #DIV/0! #DIV/0!
LCL=c− z⋅√ c
21 #DIV/0! #DIV/0! #DIV/0!
22 #DIV/0! #DIV/0! #DIV/0!
23 #DIV/0! #DIV/0! #DIV/0!
24 #DIV/0! #DIV/0! #DIV/0!
25 #DIV/0! #DIV/0! #DIV/0!
26 #DIV/0! #DIV/0! #DIV/0!
27 #DIV/0! #DIV/0! #DIV/0!
28 #DIV/0! #DIV/0! #DIV/0!
29 #DIV/0! #DIV/0! #DIV/0!
30 #DIV/0! #DIV/0! #DIV/0!
31 #DIV/0! #DIV/0! #DIV/0!
32 #DIV/0! #DIV/0! #DIV/0!
33 #DIV/0! #DIV/0! #DIV/0!
34 #DIV/0! #DIV/0! #DIV/0!
35 #DIV/0! #DIV/0! #DIV/0!
36 #DIV/0! #DIV/0! #DIV/0!
37 #DIV/0! #DIV/0! #DIV/0!
38 #DIV/0! #DIV/0! #DIV/0!
39 #DIV/0! #DIV/0! #DIV/0!
40 #DIV/0! #DIV/0! #DIV/0!
c Chart
10 15 20 25 30 35 40
Period
tially the same as the p Chart. However, In this chart, we plot the
(per batch, per day, per machine, per 100 feet of pipe, etc.) and the
hart are computed based on the Poisson distribution (distribution of
l Limit
Limit
For a non centered process (the mean of the process and the center of the specifications are not the same), the Capability Ind
(Cpk) needs to be calculated. As above, Cpk of greater than or equal to 1 means the process is capable, while less than 1 me
it is not capable and needs to be "fixed" in order to produce the product. Note that if the process is centered Cp=Cpk. If the
process is not centered, it is possible to get a Cp of greater than 1 and a Cpk of less than 1. Cpk is basically an adjustment fo
when the process is not centered to get the right answer. Six sigma quality implies a Cpk of 1.5, a very capable process.
Equation:
Lower Ratio = (Process Mean - Lower Specification) / (3 * Standard Deviation)
Upper Ratio = (Upper Specification - Process Mean) / (3 * Standard Deviation)
Cpk = Min[ Lower Ratio or Upper Ratio ]
Process Capability is a measure of how capable the process is, assuming the
process is centered. A Cp of greater than or equal to 1 means the process is
capable, while less than 1 means it is not capable and needs to be "fixed" or
changed in order to produce the product. A capable process, with a Cp of 1,
will only produce 3 defects per 1000 opportunities. A Cp of 1 means that the
CLs and the SLs are the same. Six sigma has a Cp of 1.5, a very capable
process. The process will only produce 3.4 defects per million opportunities
(DPMO) on one tail.
Equation:
Machine Capability = Standard Deviation * 6
Capability = Specification Width / Machine Capability
Ratio Cpk
z= 4.5
P(<x) = 0.999996602
P(>x) = 3.397673E-06
14 16 18 20 22 24 26 28
Cumulativ
e P(X) NormX Z P(X) X
0.01 15.347304252 -2.326347874 0.013326 29
0.02 15.892502179 -2.053748911 0.024209 29
0.03 16.238412784 -1.880793608 0.034021 29
0.04 16.498627857 -1.750686071 0.043087 29
0.05 16.710292746 -1.644853627 0.051568 29
0.06 16.890452811 -1.554773595 0.059561 29
0.07 17.048417944 -1.475791028 0.067134 29
0.08 17.189856879 -1.40507156 0.074333 29
0.09 17.318489933 -1.340755034 0.081195 29
0.1 17.436896869 -1.281551566 0.087749 29
0.11 17.54694376 -1.22652812 0.094018 29
0.12 17.650026416 -1.174986792 0.10002 29
0.13 17.747217742 -1.126391129 0.105773 29
0.14 17.839361318 -1.080319341 0.111288 29
0.15 17.927133221 -1.036433389 0.116579 29
0.16 18.011084234 -0.994457883 0.121656 29
0.17 18.091669494 -0.954165253 0.126527 29
0.18 18.169269824 -0.915365088 0.1312 29
0.19 18.24420741 -0.877896295 0.135683 29
0.2 18.316757533 -0.841621234 0.139981 29
0.21 18.387157506 -0.806421247 0.144101 29
0.22 18.455613572 -0.772193214 0.148047 29
0.23 18.522306302 -0.738846849 0.151824 29
0.24 18.587394874 -0.706302563 0.155437 29
0.25 18.6510205 -0.67448975 0.158888 29
0.26 18.713309189 -0.643345405 0.162183 29
0.27 18.774374018 -0.612812991 0.165323 29
0.28 18.834316985 -0.582841507 0.168312 29
0.29 18.893230561 -0.55338472 0.171152 29
0.3 18.951198975 -0.524400513 0.173846 29
0.31 19.008299305 -0.495850347 0.176397 29
0.32 19.064602402 -0.467698799 0.178805 29
0.33 19.120173669 -0.439913166 0.181074 29
0.34 19.175073741 -0.412463129 0.183205 29
0.35 19.229359067 -0.385320466 0.1852 29
0.36 19.283082413 -0.358458793 0.187059 29
0.37 19.336293307 -0.331853346 0.188785 29
0.38 19.389038424 -0.305480788 0.190378 29
0.39 19.441361931 -0.279319034 0.19184 29
0.4 19.493305794 -0.253347103 0.193171 29
0.41 19.544910047 -0.227544977 0.194373 29
0.42 19.596213042 -0.201893479 0.195447 29
0.43 19.64725167 -0.176374165 0.196393 29
0.44 19.698061569 -0.150969215 0.197211 29
0.45 19.748677306 -0.125661347 0.197902 29
0.46 19.799132559 -0.100433721 0.198468 29
0.47 19.849460276 -0.075269862 0.198907 29
0.48 19.899692833 -0.050153583 0.19922 29
0.49 19.949862183 -0.025068908 0.199408 29
0.5 20 0 0.199471 29
0.51 20.050137817 0.025068908 0.199408 29
0.52 20.100307167 0.050153583 0.19922 29
0.53 20.150539724 0.075269862 0.198907 29
0.54 20.200867441 0.100433721 0.198468 29
0.55 20.251322694 0.125661347 0.197902 29
0.56 20.301938431 0.150969215 0.197211 29
0.57 20.35274833 0.176374165 0.196393 29
0.58 20.403786958 0.201893479 0.195447 29
0.59 20.455089953 0.227544977 0.194373 29
0.6 20.506694206 0.253347103 0.193171 29
0.61 20.558638069 0.279319034 0.19184 29
0.62 20.610961576 0.305480788 0.190378 29
0.63 20.663706693 0.331853346 0.188785 29
0.64 20.716917587 0.358458793 0.187059 29
0.65 20.770640933 0.385320466 0.1852 29
0.66 20.824926259 0.412463129 0.183205 29
0.67 20.879826331 0.439913166 0.181074 29
0.68 20.935397598 0.467698799 0.178805 29
0.69 20.991700695 0.495850347 0.176397 29
0.7 21.048801025 0.524400513 0.173846 29
0.71 21.106769439 0.55338472 0.171152 29
0.72 21.165683015 0.582841507 0.168312 29
0.73 21.225625982 0.612812991 0.165323 29
0.74 21.286690811 0.643345405 0.162183 29
0.75 21.3489795 0.67448975 0.158888 29
0.76 21.412605126 0.706302563 0.155437 29
0.77 21.477693698 0.738846849 0.151824 29
0.78 21.544386428 0.772193214 0.148047 29
0.79 21.612842494 0.806421247 0.144101 29
0.8 21.683242467 0.841621234 0.139981 29
0.81 21.75579259 0.877896295 0.135683 29
0.82 21.830730176 0.915365088 0.1312 29
0.83 21.908330506 0.954165253 0.126527 29
0.84 21.988915766 0.994457883 0.121656 29
0.85 22.072866779 1.036433389 0.116579 29
0.86 22.160638682 1.080319341 0.111288 29
0.87 22.252782258 1.126391129 0.105773 29
0.88 22.349973584 1.174986792 0.10002 29
0.89 22.45305624 1.22652812 0.094018 29
0.9 22.563103131 1.281551566 0.087749 29
0.91 22.681510067 1.340755034 0.081195 29
0.92 22.810143121 1.40507156 0.074333 29
0.93 22.951582056 1.475791028 0.067134 29
0.94 23.109547189 1.554773595 0.059561 29
0.95 23.289707254 1.644853627 0.051568 29
0.96 23.501372143 1.750686071 0.043087 29
0.97 23.761587216 1.880793608 0.034021 29
0.98 24.107497821 2.053748911 0.024209 29
0.99 24.652695748 2.326347874 0.013326 29
bution
24 26 28 30