UPDATED: 06/05/2021

DATE:
09/02/2021

PART NAME:
SIDE VISOR

MODEL:
D26A

PROJECT:
PT.TAM

MATERIAL:
PMMA
PT.OPSINDO ELOK MANDIRI
TESTING LIST
NO OUTHOUSE / SINGLE PART / ATTACHED
ITEM TEST STANDARD METHOD TEST CONDITION REQUIREMENT DURATION REMARKS
INHOUSE TO BODY FIXTURE

GENERAL TEST METHOD FOR PLASTIC PARTS

Method A GENERAL PARTS NOT SUBJECT TO CONSPICUOUS EFFECT OF WATER 1. Method A or B?
Use this test method for testing of general products not pursuant to Method B. For testing, place 2. which temp condition should conduct = 90±2 or 80±2?
each test product in a thermostatic vessel set to the atmospheric temperature specified in Table 2.
Leave it alone there for the duration specified in Table 3, then take it out. The classification of
applicable conditions is as specified in Table 1. FEEDBACK PAK FADIL BY EMAIL : 5/5/21 :
1. USING METHOD A2
TEMPERATURE RESISTANCE

48 Hours
2. SUPPLIER CAN CHOOSE TEMP BUT USUALLY IN OTHER PROJECT USING 80±2 TAKES 48
HOURS
1.1 HEAT RESISTANCE TEST ACTUAL PART = FR RR (RH) 1PCS

Method A GENERAL PARTS NOT SUBJECT TO CONSPICUOUS EFFECT OF WATER CONFIRM

This is a method to start the thermal cycle test from a low or normal temperature. Select an
appropriate test procedure and test conditions from Table 6, 7 or 8. Repeat the test for 4 cycles or
more, with the test procedure given in Table 7 constituting 1 cycle. Provided that the category c 80°C
products specified in Table 7 shall be tested for 100 cycles or more. Apply high and low
temperatures while placing test products in a thermostatic or thermo-hygrostatic vessel set under the

24 Hours
specified temperature and humidity conditions.
Remark: The number of test cycles for each part shall be determined according to Table 7.
1.2 THERMAL CYCLE TEST However, if test conditions differ according to the type of vehicle and the location of
installation of each part, the conditions shall be determined via agreement between parties
concerned.
DTSM0502G

OUTHOUSE

Humidity Resistance Test REFER CLASS 2 & CONDITION B

Place test products in a thermo-hygrostatic vessel adjusted to conditions given in Table 14. After leaving
them alone for the test duration specified in Table 15, take them out and wipe their surfaces with dry and
clean cloths. Leave them alone in the standard condition for 1 h.
RESISTANCE
HUMIDITY

96 Hours
2 HUMIDITY RESISTANCE TEST

Method B METHOD A OR B??

Install each test product onto a test rack or jig, and install it on the vibration test bench in such a
manner that the direction of vibration application will become vertical against the part installed
VIBRATION RESISTANCE

USING METHOD B
position on the vehicle. After the adjustment of test environmental temperature according to Table
21, apply vibrations at the total amplitude of 2 to 2.5 mm and the acceleration of 34.3 m/s 1. USING 2 TEMPERTURE
. Carry a) -30±2C°
out the test as shown in Table 19. b) 55±2C°

2. AMPLITUDE: 2mm
3. FREQ : 25 HZ
4. ACCELERATION : 34,3 m/s OR 3,5G

3 days
5. CYCLE : 1,5 mil FOR EACH TEMPERTURE
3 VIBRATION DURABILITY TEST

Z:\DOCUMENT PROJECTS\TAM\D26A- SIDE VISOR\TESTING\19.05.2021- TESTING LIST- SIDE VISOR D26A-Rev.01 (to vendor test lab)
 UPDATED: 06/05/2021
DATE:
09/02/2021

PART NAME:
SIDE VISOR

MODEL:
D26A

PROJECT:
PT.TAM

MATERIAL:
PMMA
PT.OPSINDO ELOK MANDIRI
TESTING LIST
NO OUTHOUSE / SINGLE PART / ATTACHED
ITEM TEST STANDARD METHOD TEST CONDITION REQUIREMENT DURATION REMARKS
INHOUSE TO BODY FIXTURE

Test equipment REQUEST DISCUSION WITH TAM - SPECIFIED HEIGHT?

Use test equipment, consisting of weight and test product supporting mechanism, a mechanism
capable of dropping the weight freely, or pendulum type, to have the weight collide with the test 1. STORE THE SAMPLE IN A TEMPERTURE CONTROLLED CHAMBER
product, a weight and a scale. The weight used shall be made of steel with the head of ball shape 2. SET THE THERMOSTAT -30C° FOR 3 HOURS RESPECTIVELY THEN
25 mm in radius in the mass of 0.5 kg IMMEDIETLY FROP A 500G STEEL BALL AT DESIGNTED TEST POINT
3. INCREASE THE HEIGHT EACH TIME BY 5cm TO DETERMNIE THE
Test method HEIGHT WHICH CAUSES CRACKING OF THE TEST PIECE.
(a) Measuring method for mean breaking strength
(i) Use a preliminary test product and install it at its proper installation location. Expose the test
product to the specified test temperature for 3 h or more and make adjustments. Then, drop
the weight from an appropriate height for the preliminary test. Adjust the dropping position so
that the weight may drop to the location that will provide the maximum impact where the test
product is installed. Set this for each part according to the agreement between parties
concerned. Repeat this procedure to estimate the height for breaking, and determine the initial
height (Ho) for the main test.
IMPACT REISTANCE TEST

(ii) Install each test product at the location determined by the preliminary test of (i) above. Expose
the test product to the specified test temperature for 3 h or more and make adjustments. Then
drop the weight from the test height (Ho) against the test product. No impact caused by the
DTSM0502G

weight rebounding shall occur at this time. If the test product broke by this test, drop the weight
on the next test product from a height 5 cm lower (Ho - 0.05). If the first test product does not
OUTHOUSE

break, drop the weight on the next test product from the height (Ho + 0.05) 5 cm higher.
(iii) Repeat the test procedure (ii) on 20 or more test products, and find the mean breaking strength
and the minimum breaking strength according to equations (1), (2) and (3).

3 days
Where,
W : mean breaking strength (J)
4 WEIGHT DROP IMPACT TEST
Wc: minimum breaking strength (J)
M : mean breaking height (m)
C : minimum breaking height (m)
w : weight load (N)
N : total number of test product broken and not broken
i : (test height - C)
10
ni: number of test products broken or not broken at the test height
L : minimum test height (m)

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Remark: When using the number of test products broken in the calculation, adopt the minus sign
before the value 0.05 in equation (3) to determine the value of M, and the plus sign
when using the number of test products not broken.

(b) Breaking strength measuring method for a few test products

(i) Carry out the test according to the procedure (i) of (a) above.
(ii) Then install each test product at the location determined under (a) (i). Expose the test product
to the specified test temperature for 3 h or more and make adjustments. Then, drop the weight
from the test height (Ho). No impact caused by the weight rebounding shall occur at this time.
If the test product breaks at this test, drop the weight on the next test product from a height (Ho -
0.05) 5 cm lower than this height. If it does not break at the first test, drop the weight on the
same test product from the height (Ho + 0.05) 5 cm higher than the previous height.
(iii) Repeat the test procedure (ii) on all of the test products available, and find the minimum
breaking strength.

Remark: If only one test product is used in this test, the times of tests repeated on the same test
product shall be deemed as the number of the products tested
(1) Test equipment LAMP : XENON-ARC WEATHER -O- METER
Use a sunshine Weather-O-Meter, which shall satisfy specified requirements (13) RESISTANCE PROPERTY : LIGHT RESISTANCE
Note:(13) Requirements for the sunshine Weather-O-Meter are as specified in Section 9.20, METHOD : CONTINOUS IRRADIATION
DTSM0501G. IRRADIANCE : 0.55 W/m 2

200 HOURS
WAVE LENGTH : 340mm
Remark: Use the sunshine Weather-O-Meter for the evaluation of the accelerated weather resistance
BLACK PANEL TEMPERTURE : 63±3°C
test, but an ultraviolet ray carbon Weather-O-Meter may be used instead if it is inevitable to
do so, according to the agreement between parties concerned. In such a case, however, SPRAY DURATION : 18 min
5 ACCELERATED WEATHER the correlation between the sunshine Weather-O-Meter and the ultraviolet ray carbon DRY DURATION : 102 min CONFIRM:
RESISTANCE TEST TEST DURATION : 200 HOURS
Weather-O-Meter should be grasped, or to indicate the name of the tester used in the test SPECIMEN 5x5 CM = 3 PCS
data.

(2) Test method

Use the original part concerned as the test product, but if the part cannot be used in its original form,
use test pieces cut off from the part or molded specimens. Refer to Table 30 for the duration of
irradiation of the light. For its temperature condition, decide it according to the agreement between
parties concerned since the condition may differ according to each part or portion concerned.

Z:\DOCUMENT PROJECTS\TAM\D26A- SIDE VISOR\TESTING\19.05.2021- TESTING LIST- SIDE VISOR D26A-Rev.01 (to vendor test lab)
 UPDATED: 06/05/2021
DATE:
09/02/2021

PART NAME:
SIDE VISOR

MODEL:
D26A

PROJECT:
PT.TAM

MATERIAL:
PMMA
PT.OPSINDO ELOK MANDIRI
TESTING LIST
NO OUTHOUSE / SINGLE PART / ATTACHED
ITEM TEST STANDARD METHOD TEST CONDITION REQUIREMENT DURATION REMARKS
INHOUSE TO BODY FIXTURE

Immerse the test product in a container filled with the test fluid, under the conditions specified in Table
33, and leave it alone for the specified duration. Then take it out and leave it alone at the room
temperature, or wash it or dry it, according to the procedures specified in Table 34.
Note:(15) Table 32 presents example test solutions. Since the solution to be used varies with the type of
parts and installation location, it shall be determined via agreement between parties concerned
Notes:
(16) For automobile gasoline and diesel light oil, use, as a rule, those meeting standards in the country
where the vehicles are used.
(17) Mineral oil wax is white suspension of mineral oil wax, silicone oil and oil-soluble surface active agent
in mineral oil solvent.
(18) Water base wax is white (or light yellow) suspension consisting of acrylic resin as the main ingredient,
leveling agent, and alcohol solvent.
(19) Long-life chassis grease is lithium grease consisting of lithium soap radical as thickening agent
added with molybdenum disulfide.
(20) Lubricant consists of polydimethylsiloxane as the main ingredient.
(21) Antifreeze is ethylene glycol water solution containing no amines such as triethanol amine.
(22) Window washer solution is a concentrated solution consisting of 85 vol% methanol water solution
added with surface active agent, coloring agent, and various additives.
(23) Brake fluid is non-mineral oil liquid containing no precipitates.
(24) Emulsion wax remover consists of petrol base solvent as main component mixed with surface active
agent required to re-emulsify wax and coupling agent.
(25) Solvent wax remover consists of paraffin synthetic petrol solvent as main component mixed with
silicone oil for finishing gloss agent and colored with yellow dye.
(26) Wax remover for water base waxes consists of alkaline water solution as main component mixed with
a small amount of surface active agent and organic solvent.
(27) Wax remover for steam cleaners consists of petrol solvent as main component mixed with surface

24 hours
active agent and colored with yellow dye.
(28) Solution of sodium chloride, calcium chloride, magnesium chloride or calcium magnesium acetate
(CMA)
6.1 IMMERSION TEST
(29) Deodorant consists of denatured ethanol, water, etc. as the main ingredients with
polyoxyethylenenonylphenylether, isoamyl acetate, linalool, etc. added.
(30) Cleaner consists of the main ingredient of water and compounding ingredients including isopropanol
and ethylene glycol, or silicon emulsion.
(31) Car cleaner/wax consists of nonionic surface active agent, cationic surface active agent, silicone,
water, etc.

CHEMICAL :
FLUID RESISTANCE

DTSM0502G

1. GASOLINE
OUTHOUSE

2. DIESEL
3.PAINT PROTECTION WAX
4. GREASE
5. CAR WAX
CONFIRM:
6. WINDOW WASHER FLUID
SPECIMEN 5x5 CM = 3 PCS
7. BRAKE FLUID
EACH
8. CAR CLEANER
(1) Wiping test at normal temperature, method A 9. CAR DETERGENT
Moisten a piece of cloth, selected based on agreement between the parties concerned, with a test
fluid listed in Table 32. With this cloth, gently wipe the surface (32) of the test product, which is
(33)
adjusted at a normal temperature, for a couple of times to wet its surface. Leave the surface for 30 min and then wash in an applicable
procedure shown in Table 35. Leave the test product under
the conditions specified in Table 36, and cool down to room temperature.

Notes:
(32) It refers to all surfaces of parts on which such fluids may adhere when they are installed on the
vehicle.
(33) Leave it alone at a normal temperature of the temperature agreed on between parties
concerned.
(34) For washing, blow washing solution directly to test product surfaces where the liquid

3 hours
adheres. Determine the amount of washing solution and time on the assumption that the
test product is in use on the vehicle and that the vehicle is washed either with 150 L or more
WIPING TEST AT NORMAL
6.2 TEMPERTURE METHOD A solution or for 3 min.

Dripping test at room temperature

3 hours
Take a test fluid shown in Table 32 by the amount agreed on between parties concerned, and drip it
DRIPING TEST AT ROOM directly onto the test product, by means of dropping pipet, etc., or allow gauze soaked with the fluid
6.3 TEMPERTURE to contact the surface of the test product at room temperature. Then, after leaving it alone for the
duration agreed on between parties concerned, wash it according to the procedure given in Table
35.
Preparation of Salt Water for Testing Test Conditions FOLLOWING STANDARD DTSH1552 ( POINT 11 ) 5 PCS SINGLE PART
DTSH1552G

Salt water for testing shall be prepared as follows: Test conditions shall comply with the followings:
(1) Special grade sodium chloride specified in JIS K 8150 or of surpassing grade shall be used as salt for (1) Prior to testing, test piece retainer in spray chamber shall be filled with pseudo test pieces of inactive Test hours shall be the hours specified based on (150x70 THICKNESS 1±0,2 mm )
salt water for testing. material such as plastics or glass to check the test conditions shown in Table 2. material to test, product standard, etc. If no standard
However, the surpassing grade sodium chloride is, when measured using atomic absorption analysis (2) After checking the test conditions are within the standard, stop spraying salt water. After removing
exists, it shall comply with an agreement between

240 HOURS
method or other analysis method with the equivalent accuracy, copper content shall be less than inactive pseudo test pieces mounted on test piece retainer, mount test pieces on test piece retainer
0.001 % of mass fraction, and nickel content shall be less than 0.001 % of mass fraction. In addition, and start testing. delivering and receiving parties. However,
sodium iodide shall not exceed 0.1 % of mass fraction or the total amount of impure substance shall (3) Spray liquid collected with spray collector (Section 3.6) shall be the salt concentration and pH as recommended test hours shall be 2, 6, 24, 48, 96, 168,
7 SALT SPRAY TEST not exceed 0.5 % in terms of dry chlorine. It shall not contain anticaking agent as it may work as a shown in Table 2.
240 , 480, 720, and 1000 hours.
CONFIRM
promoter or inhibition of corrosion. Remark: For neutral salt spray testing, specific gravity measured using a hydrometer is within 25 ±
(2) As for water, deionization water or distilled water at 25 ± 2 °C and electric conductivity of max. 20 2 °C and 1.029 to 1.036, salt concentration of spray liquid shall be deemed to comply with
μS/cm shall be used. Electric conductivity of max. 1 μS/cm is preferable. the standard.
(3) Pour salt (1) and water (2) in an inactive material such as resin to dissolve so that the consistency (4) Spray liquid shall be collected in spray collector at least for continuous spray for 24 hours.
becomes 50 ± 5 g/L as salt water. Stir sufficiently until it reaches 25 ± 2 °C, then measure with a (5) Salt water used for spray shall not be reused.
hydrometer to make the specific gravity to 1.029〜1.036. For measuring consistency of salt water, (6) During testing, in order to prevent fluctuation of salt concentration and pH, salt water shall be not
other electric measuring equipment, such as salinity concentration meter may be used.
When the values are out of this range, it shall be prepared again.

PREPARED CHECKED APPROVAL

Z:\DOCUMENT PROJECTS\TAM\D26A- SIDE VISOR\TESTING\19.05.2021- TESTING LIST- SIDE VISOR D26A-Rev.01 (to vendor test lab)