NAME OF INSPECTOR:

COMPANY:
1. WHAT KIND OF GASKETS HAS TO BE USED FOR FLANGED
JOINTS OF DISSIMILAR METALS, WHERE POTENTIAL
GALVANIC COROSSION EXISTS?
2. IS IT PERMITTED TO USE MORE THAN ONE GASKET BETWEEN
MATING SURFACES?
3. WHAT IS SAES-L-150?
4. IF A STRENGTH TEST FOR THE TIE IN BUTT WELDS IS
DEEMED IMPRACTICAL, THEN IT COULD BE SUBSTITUED
WITH ………………………….. SUBJECT TO APPROVAL?
5. A TIGHTNESS TEST SHALL BE CONDUCTED AT …… % OF THE
STRENGTH TEST PRESSURE, IMMEDIATELY AFTER
COMPLETION OF THE STRENGTH TEST?
6. IF THE PIPELINE IS BURRIED OR INSULATED THEN THE
TIGHTNESS TEST HAS TO BE CARRIED OUT HOLDING IT FOR
……..?
7. WHAT IS SAES-L-450?
8. INTERNALLY COATED PIPE SHALL BE HANDLED FROM THE
……. ONLY?
9. WHEN A LENGTH OF PIPE IS CUT FROM A LONGER JOINT OF
PIPE THEN WHAT SHALL BE DONE?
10. CAN DRAINS BE INSTALLED AT THE BOTTOM OF PIPE FOR
BURRIED PIPELINES?
11. PIPE JOINTS ARE WELDED TO FORM STRINGS OF ……………
METERS?
12. OPEN ENDS OF PIPELINE STRINGS CAN BE LEFT OPEN OR
UNCAPPED? TRUE / FALSE
13. PRIOR TO BACKFILLING AND DURING LOWERING, THE
 PIPELINE SHALL BE SUPPORTED INSIDE THE TRENCH WITH A
MAXIMUM ALLOWABLE LENGTH OF ……..?
14. GIVE TWO (2) EXAMPLES OF TEMPERATURE TIE IN WELDS?
15. WHAT DOES LINE CLASS 3CS1P STANDS FOR?
16. DURING STORAGE THE COATED PIPES SHALL BE PLACED
ATLEAST ……. MM OFF THE GROUND ON ROCK FREE SAND
BERMS?
17. WHAT IS SAES-A-004?
18. WHAT SHALL BE THE POP UP SET PRESSURE OF RELIEF
VALVE FOR A TEST PRESSURE OF 5000 PSIG?
19. AS PER SAES-A-004, THE RELIEF VALVE SHALL BE TESTED,
DATED AND TAGGED WITH IN ………… PRIOR TO THE
PRESSURE TEST?
20. WHY LAY UP HAS TO BE DONE AFTER HYDROTEST? NAME
THE DIFFERENT LAY UP METHODS?
21. ALL JOINTS INCLUDING WELDED CAN BE PAINTED BEFORE
HYDROTEST? TRUE / FALSE
22. NAME 4 ITEMS TO BE LISTED IN PRE-HYDROTEST PACKAGE?
23. PRESSURE TESTING MANIFOLDS SHOULD BE SEPERATELY
PRESSURE TESTED TO …… TIMES SYSTEM TEST PRESSURE?
24. PRESSURE GAUGES MUST HAVE A RANGE SUCH THAT THE
TEST PRESSURE IS …………. % OF THE FULL RANGE?
25. WHAT IS SATR-L-2009?
26. IN HYDROTEST PACKAGE, PMI REPORT OF SS PIPING IS AN 'A'
ITEM OR 'B' ITEM?
27. VALVES FOR SOUR SERVICE HAS TO BE MARKED WITH
………?
28. FITTINGS AND VALVES ARE STORED IN ……………?
29. AS PER TORQUE WRENCH METHOD, 1ST STAGE BOLT
TIGHTENING SHOULD BE ………… % OF REQUIRED TORQUE
(MAX.)?
30. FINAL BOLT TIGHTENING SHOULD BE ………………. % OF
REQUIRED TORQUE?
31. WHAT IS MTC?
32. IF A DENT MEASURING 1/6" IS FOUND ON THE RECEIVED
PIPING MATERIAL, IS IT ACCEPTED OR REJECTED?
33. IS ANY LEAK PERMITTED DURING VALVE SEAT TEST?
34. IS ANY LEAK PERMITTED DURING VALVE BODY TEST?
35. INTERNAL OBSTRUCTIONS SHALL BE REMOVED FROM THE
PIPE BEFORE OR AFTER WELDING THE PIPE IN TO A STRING?
36. WHAT IS THE PURPOSE OF PMI TEST ON WELD JOINTS?
37. 'IFC' ON ENGINEERING DRAWING STANDS FOR…………………?
38. NAME 4 DIFFERENT KINDS OF FLANGES?
39. NAME 4 DIFFERENT KINDS OF GASKETS?
40. WHAT IS P & ID?
41. Which parameters will u check during checking Piping Isometrics?

ANSWERS
1. INSULATING TYPE GASKETS (I.E. PIKOTEK)
2. NO, NOT PERMITTED
3. PRESSURE TESTING OF PLANT PIPING AND
PIPELINES
4. 100% RT
5. 95
6. 24
7. CONSTRUCTION OF ON LAND NEAR SHORE
 PIPELINES
8. OUTER DIAMETER (OD)
9. ALL VENDOR MARKINGS AND OTHER IDENTIFYING
INFORMATION SHALL BE TRANSFERRED TO EACH
LENGTH OF PIPE
10. NO
11. 900 TO 1200
12. FALSE
13. 3 METERS
14. TWO PIPELINE STRINGS TOGETHER, A PIPELINE TO
AN ANCHOR
15. 3= 300 PRESSURE RATING, CS= CARBON STEEL, 1=1.6
mm CORROSION ALLOWANCE, P= PROCESS
(GENERAL HYDROCARBON) SERVICE
16. 150 MM
17. GENERAL REQUIREMENTS FOR PRESSURE TESTING
18. 5250 PSIG
19. ONE WEEK (I.E. 7 DAYS)
20. TO PROTECT THE MATERIAL FROM CORROSION DUE
TO INTRODUCTION OF HYDROTEST WATER. a. WET
LAY UP b. DRY LAY UP c. INERT GAS LAY UP d.
AMBIENT LAY UP
21. FALSE
22. WELD SUMMARY, RT REPORTS, TEST MANIFOLD
CALIBRATION REPORT, PRESSURE GAUGE
CALIBRATION REPORT, WATER ANALYSIS REPORT &
RELIEF VALVE CALIBRATION REPORT.
23. 1.2
24. 30 TO 80
25. PIPELINE INTERNAL CLEANING REPORT
26. A ITEM
27. NACE
28. SHIPPING CRATES OR ON RACKS
29. 30
30. ±5
31. MATERIAL TEST CERTIFICATE
32. ACCEPTED
33. YES
34. NO
35. BEFORE
36. TO ENSURE THAT THE WELDER HAS USED THE
CORRECT ELECTRODE AS PER APPLICABLE WPS.
37. ISSUED FOR CONSTRUCTION
38. a. SLIP ON FLANGE b. WELD NECK FLANGE c. BLIND
FLANGE d. SOCKET WELD FLANGE e. LAP JOINT
FLANGE f. ORIFICE FLANGE g. THREADED FLANGE
39. a. SPIRAL WOUND b. RUBBER GASKET c. RING
GASKET d. ASBESTOS GASKET
40. PIPING & INSTRUMENT DIAGRAM
41.
SCORECARD
1. 90 TO 100% EXCELLENT
2. 75 TO 89% VERY GOOD
3. 60 TO 74% GOOD
4. 50 TO 59% ACCEPTABLE, NEED IMPROVEMENT
5. < 49% POOR