CCR SIMULATOR OPERATION

COURSE- RO PLANT
COLD START-UP TEST

NAME

JOB No.

Plant LOCATION

Final MARKS %

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 Name
Line No.
Location

Test Cold Start-Up (Practical Test)

Date
Marks
Out of 100 % %

No. Subject X √
Electrical system Line-up
1 Transformer Cooling Fan into Auto
2 Transformer loop into Auto TR-C 110/13.8 KV
3 AUTOMATIC BUS TRANSFER 13.8 V
4 Bus bar SWGR C & D = 13.8 KV
5 Closing all the CB- Feeders 13.8 V
6 Transformer loop into Auto TR-C 13.8 /4.18 KV
7 Closing all the CB- Feeders- 480 V
8 AUTOMATIC BUS TRANSFER 480 V
9 AUTOMATIC BUS TRANSFER 4.18 KV
10 Closing all the CB- Feeders- 4,18 KV

Cooling Water system Line-up

1 Log to screen
2 Cooling Tower water Fan - Auto Selector - ASL
3 CW Tank Make up
4 Cooling Water Tank Level- INT IN
5 Cooling Water Pump select Auto + ASL IN
6 LOOP PLATE MENUE – Activate system

Instrument & Service Air system Line-up

1 Log to screen
2 Air Compressor - Auto Selector - ASL – IN
3 Instrument Air Pressure- CP – Interlock In/OUT - INT IN
4 Service Air V/v to Common Header – AA750 into Auto Mode
5 Air dryer outlet Valves - Motorize Operating Valve – MOV – PH2
6 LOOP PLATE MENUE – Activate system

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No. Subject X √

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 Chemical Group system Line-up
Sodium Hypochlorite Dosing System
1 Tank Level INT IN
2 Back Flow Pump Stoke
3 Back Flow Pump Operation - Pump Selector to be ASL IN
4 Brine Trench Pump Stoke
5 Brine Trench Pump - Pump Selector to be ASL IN
6 LOOP PLATE MENUE – Activate system

Fecl3 dosing system

1 FeCL3 Tank Level - INT IN
2 FeCL3 Pump Stoke - Auto
3 FeCL3 Pump Operation Pump Selector to be ASL IN
4 LOOP PLATE MENUE – Activate system

Sulfuric Acid Dosing System

1 H2SO4 Tank Level - INT IN
2 H2SO4 Pump Stoke - Auto
3 H2SO4 Pump Operation Pump Selector to be ASL IN
4 LOOP PLATE MENUE – Activate system

Sodium Bisulfate (SBS) Dosing System

1 NaHSO3 Tank Level - INT IN
2 NaHSO3 Pump Stoke - Auto
3 NaHSO3 Pump Operation Pump Selector to be ASL IN
4 LOOP PLATE MENUE – Activate system

Caustic Soda (NaOH ) Dosing System

1 NaOH Tank Level - INT IN
2 NaOH Pump Stoke - Auto
3 NaOH Pump Operation Pump Selector to be ASL IN
4 LOOP PLATE MENUE – Activate system

Subject X √

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 DMF system Line-up
1 Log to screen
2 Seawater Supply Flow Control
3 DMF activate all valve into Auto
4 DMF Back Wash Timer
5 DMF Back Wash Timer – Manual/ Auto - Mode
6 Air Scoring Blower system Line up
7 BW Pump ready
8 Back Wash Waste Ready
9 DMF - REGENERATION MODE monitoring
10 DMF - Out of service apply
11 Brine Transfer System to be in AUTO
12 Filtered water clear well level
13 Filtered water clear well Pump running

MCF system Line-up

1 Log to screen
2 High p across cartridge filters is OK
3 Filtrated water quality acceptable to RO System in terms of
Conductivity, pH, ORP and turbidity
4 FW PUMP MINIMUM FLOW (DUMP FLOW) CONTROL- Auto

RO system - STARTUP
Pre-Requisites
1 Electrical Distribution System is in service
2 Service Air System is in service
3 Instrument Air System is in service
4 Cooling Water System is in service
5 Pretreatment System is in service
6 Filtered Water Pump is in service at least 1 Pump running
7 Group Sequence Control Logic executes
8 START UP PERM activated
9 Activate the RO Train Running
10 All Steps -6- Fully completed & RO in service within 110
Minutes.
11 Recovery % is met For 1st Pass
12 Recovery % is met For 2nd Pass
13 Recovery % is met For 3rd Pass

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 Subject X √
PRODUCT WATER SYSTEM Line up
1 Log to screen
2 DESALINATED WATER TANK LEVEL
3 DESALINATED WATER PUMP START

RO system SHUTDOWN
1 Log to screen
2 Asking why we need to do – Permissive available
3 Activate eight (12 ) steps in the shutdown of RO Train
4 All Steps -12 - Fully completed & RO in Out service within 180
Minutes.

RO Train Operation EMERGENCY SHUTDOWN

1 Log to screen
2 Press EMGY S/D ALL (PB)+ EXEC
3 To activate the Emergency S/D ALL Reset ( Pb) you needs to
reset the 1st HPP

Fill the Operation Log sheet

1 Fill all operation parameters
2 Notice the variation – exceed – limit operation
3 Report to SCE/ Supervisor

General Remarks
1 Work independent
2 Question / assistance rate
3 Logic reading for minor events
4 Monitoring the Alarm screen
5 Focusing in his work
6 Respond time rate to Alarm
7 Mobile Playing

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