Professional Documents
Culture Documents
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D5237290000000
D5237290000200
D5237290000400
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HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 52-32-14-000-801-A01 Jul 01/11
Subtask 52-32-14-000-001-A01 Nov 01/08
TASK 52-32-14-000-801-B01 Jul 01/11
Subtask 52-32-14-000-002-A01 Nov 01/08
TASK 52-32-14-010-801-A01 Jul 01/11
Subtask 52-32-14-010-001-A01 Nov 01/08
TASK 52-32-14-010-801-B01 Jul 01/11
L.E.C.
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CLEANING
TASK 52-32-14-100-801-A01 Jul 01/11
Subtask 52-32-14-100-001-A01 Jul 01/11
TASK 52-32-14-100-802-A01 Jul 01/11
Subtask 52-32-14-100-002-A01 Jul 01/11
TASK 52-32-14-100-803-A01 Jul 01/11
Subtask 52-32-14-100-003-A01 Jul 01/11
INSPECTION/CHECK
TASK 52-32-14-210-801-A01 Nov 01/08
Subtask 52-32-14-210-001-A01 Nov 01/08
TASK 52-32-14-210-802-A01 Nov 01/08
Subtask 52-32-14-210-002-A01 Nov 01/08
TASK 52-32-14-210-802-B01 Nov 01/08
Subtask 52-32-14-210-003-A01 Nov 01/08
TASK 52-32-14-210-803-A01 Nov 01/08
L.E.C.
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REPAIR
TASK 52-32-14-300-801-A01 Jul 01/11
L.E.C.
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ASSEMBLY
L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-32-14-871-802-A01 Introduction
DISASSEMBLY
52-32-14-000-801-A01 Removal and Disassembly of the Fire Protection and Door Seal
52-32-14-000-801-B01 Removal of the Insulation and the Door Seal
52-32-14-010-801-A01 Removal of the Door Fairing
52-32-14-010-801-B01 Removal of the Door Fairing
52-32-14-000-802-A01 Removal and Disassembly of the Access Panel Assembly
52-32-14-000-802-B01 Removal and Disassembly of the Access Panels
52-32-14-000-803-A01 Removal Hinges
52-32-14-000-803-B01 Removal Hinges
52-32-14-000-804-A01 Removal and Disassembly of the Flap Mechanism Assembly
52-32-14-000-804-B01 Removal and Disassembly of the Flap Mechanism Assembly
52-32-14-000-805-A01 Removal and Disassembly of the Handle Mechanism
52-32-14-000-805-B01 Removal and Disassembly of the Handle Mechanism Assembly
52-32-14-000-806-A01 Removal and Disassembly of the Interlock Mechanism
52-32-14-000-806-B01 Removal and Disassembly of the Interlock Mechanism
T.O.C.
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CLEANING
52-32-14-100-801-A01 Clean the component parts of the AFT Cargo Compartment Door
52-32-14-100-802-A01 Clean the Electrical Components
52-32-14-100-803-A01 Clean the Sight Glasses
INSPECTION/CHECK
52-32-14-210-801-A01 Door Structure and Fairing
52-32-14-210-802-A01 Structure Components
52-32-14-210-802-B01 Structure Components
52-32-14-210-803-A01 Door Mechanism
52-32-14-210-804-A01 Flap and Handle, Interlock, Latching, Locking, Vent Door, Control
Cable and Drift Pin and Limit Switch Mechanism
52-32-14-210-804-B01 Flap and Handle, Interlock, Latching, Locking, Vent Door, Control
Cable and Drift Pin and Limit Switch Mechanism
T.O.C.
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REPAIR
52-32-14-300-801-A01 Reworking or Machining
52-32-14-300-802-A01 Repair of the Door Seal
52-32-14-300-803-A01 Reinforcement of the Cargo Door Seal
52-32-14-300-804-A01 Replacement of Parts
ASSEMBLY
52-32-14-400-801-A01 Assembly and Installation of the Fire Protection and Door Seal
52-32-14-400-801-B01 Assembly and Installation of the Door Seal and Insulation
52-32-14-400-802-A01 Installation of the Door Fairing
52-32-14-400-802-B01 Installation of the Door Fairing
52-32-14-400-803-A01 Assembly and Installation of the Access Panel Assembly
52-32-14-400-803-B01 Assembly and Installation of the Access Panels
52-32-14-400-804-A01 Assembly and Installation of the Hinges
52-32-14-400-804-B01 Assembly and Installation of the Hinges
52-32-14-400-805-A01 Assembly and Installation of the Flap Mechanism Assembly
52-32-14-400-805-B01 Assembly and Installation of the Flap Mechanism Assembly
52-32-14-400-806-A01 Assembly and Installation of the Handle Mechanism
52-32-14-400-806-B01 Installation of the Door Handle Mechanism
52-32-14-400-807-A01 Assembly and Installation of the Locking Mechanism
52-32-14-400-807-B01 Assembly and Installation of the Latching Mechanism Assemblies
52-32-14-400-808-A01 Assembly and Installation of the Interlock Mechanism
52-32-14-400-808-B01 Assembly and Installation of the Interlock Mechanism
52-32-14-400-809-A01 Assembly and Installation of the Vent Door
52-32-14-400-809-B01 Assembly and Installation of the Vent Door
52-32-14-400-810-A01 Assembly and Installation of the Drift Pin
52-32-14-400-810-B01 Assembly and Installation of the Drift Pin and Rods
52-32-14-400-811-A01 Assembly and Installation of the Limit Switch Mechanism
52-32-14-400-811-B01 Assembly and Installation of the Limit Switch Mechanism
52-32-14-400-812-A01 Assembly and Installation of the Electrical Installation
T.O.C.
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T.O.C.
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SBL
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INTRODUCTION
TASK 52-32-14-871-802-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
AF Across Flats
CFRP Carbon Fiber Reinforced Plastic
CMM Component Maintenance Manual
CMPNT Component
DC Direct Current
ECAM Electronic Centralized Aircraft Monitoring
INTRO
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INTRO
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TASK 52-32-14-870-803-A01
General
1. The AFT Cargo Compartment Door (referred to as cargo door) is installed on the lower right hand
side of the aircraft. Hinge assemblies at the top end attach the cargo door to the fuselage. You can
mechanically lock and unlock the cargo door with the hand lever.
2. The approximate dimensions and the weight of the cargo door are:
Width: 2100 mm (82.7 in.)
Height: 630 mm (24.8 in.)
Length: 1900 mm (74.8 in.)
Weight: 131 kg (288.8 lb.)
Technical Data
TABLE 1
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TASK 52-32-14-870-804-A01
Description
1. Door Structure
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J. The door seal is made of fabric reinforced silicone rubber. Retainers attach the door seal to the
edge members of the cargo door.
K. Drainage holes and drainage valves are installed in the cargo door structure to drain the rain
and the condensed water.
L. The fire protection lining assembly with integrated insulation is made of prepreg and the
insulation is made of PE-foam material lined with self-adhesive. The fire protection lining
assembly is fitted to the inner skin of the cargo door with quick release fasteners.
M. The two part door fairing made of CFRP is installed to the cargo door and gives aerodynamic
smoothness in the transition area of the wing and fuselage.
PRE MOD 25793K4587, SB 52-1088
N. Not applicable.
POST MOD 25793K4587, SB 52-1088
N. Freezing protection on cargo door.
(1) The main modifications are:
- installation of grease nipples for the drift pins,
- reworking of the holes for the drift pins,
- reworking of the hole for the shaft assembly in the cover assembly of the gear box,
- repositioning of drain valves and installation of drain hoses,
- closing of vent holes in lower area of the door seal,
- replacement of bearing block by modified bearing block for the handle mechanism
without shims,
- replacement of the cover sheets by plugs.
2. Door Mechanism
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(b) The output shaft of the gear box assembly moves the vent door with the connection
rod assembly, see FIGURE 52-32-14-991-007-A.
(6) Target Mechanism
(a) The target mechanism of the door warning system is installed on the input shaft of
gear box assembly, see FIGURE 52-32-14-991-007-A.
(7) Drift Pin Mechanism
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(a) The latching mechanism is installed in the lower part of the cargo door. The
operation handle moves a rod connected to the input lever of the latching shaft. The
latching shaft operates the six latching hooks made of austenitic cast steel through
the shaft levers, the spring units, the bellcranks and the links.
(b) An over-centering system which guarantees hook latching irreversibility has two over
centers which keep each latching hook in the locked position.
(c) You can adjust the first over center at each latching hook between the latching hook
and the bellcrank. The second over center is between the latching shaft lever and the
belllcrank and is also adjustable.
(d) The compressed spring unit which is installed between these two parts safeties the
first over center.
(e) The safety cams installed on the locking shaft lock the latching hooks.
(3) Interlock Mechanism
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(a) The drift pin mechanism, installed in the middle of the cargo door, prevents the
contour offset between the fuselage and the cargo door.
(b) The drift pin mechanism includes the control rods with the related bellcranks, the
drift pin lever on the locking shaft and the drift pins.
(c) The control rods transmit the movement of the locking shaft to retract or extend the
drift pins.
3. Door Warning and Control System
A. A cable harness for the transmission of the data of the door mode is installed in the door
structure.
B. Two proximity switches are installed in the cargo door.
(1) The proximity switch 34WV is installed adjacent the operating handle (Door Warning
System).
(2) The proximity switch 12MJ is installed to the frame near to the target lever on the
latching shaft (Door Control System).
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HORIZONTAL
EDGE MEMBER
ATTACHMENT FITTING
A
HINGE ASSEMBLIES
OUTER SKIN
VERTICAL
EDGE MEMBER
VENT DOOR
COVER
B
B
FAIRING
B
BEAM 4
B
INNER SKIN
B A
TYPICAL TYPICAL
EDGE MEMBER
RETAINER
F_CM_523214_1_0010101_01_00
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A
BLANKING PLUG
DRIFT PIN
MECHANISM
VENT DOOR
MECHANISM
A
LATCHING
MECHANISM TARGET MECHANISM
FOR 32WV
(FUSELAGE)
INTERLOCK MECHANISM
HANDLE MECHANISM
LOCKING
MECHANISM
TWO PART
ACCESS PANEL
INTEGRAL
WINDOW (6 PLACES)
F_CM_523214_1_0020101_01_00
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A
LUG INSTALLATION
FOR HOISTING
BLANKING PLUG
DRIFT PIN
MECHANISM
VENT DOOR
MECHANISM
A
LATCHING
MECHANISM TARGET MECHANISM
FOR 32WV
(FUSELAGE)
FLAP MECHANISM
INTERLOCK MECHANISM
HANDLE MECHANISM
LOCKING
MECHANISM
TWO PART
ACCESS PANEL
INTEGRAL
WINDOW (6 PLACES)
F_CM_523214_1_0030101_01_00
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A
HANDLE
MECHANISM
A
B
LATCHING
MECHANISM
TYPICAL
INPUT LEVER
LATCHING SHAFT
ROD B
SHAFT
LEVER
SPRING UNIT
BELL CRANK
LINK
LEVER MECHANISM
LATCHING HOOK
DOOR HANDLE
SAFETY
CAM
LOCKING SHAFT
F_CM_523214_1_0040101_01_00
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A FR57
TELEFLEX CONTROL
FR57A
C
BEAM 3
A
C TELEFLEX
CONTROLS
B
BELL
CRANK BEAM 4
C
DRIFT PINS TELEFLEX
CONTROL
FR55A
FR59
LOCKING SHAFT
B
INTERLOCK MECHANISM
LATCHING
FR56 SHAFT
FR58A
SPRING
LOADED
STRUT
INTERLOCK
CONNECTION LINK CAM
DRIFT PIN
STOP BOLT
INTERLOCK
LEVER
CONNECTION ROD
ROLLER LEVER
F_CM_523214_1_0050101_01_00
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FR57
C
A
BELL
CRANK
B
BEAM 3
CONTROL
C RODS
DRIFT PINS CONTROL
ROD
FR55A
FR59
B
INTERLOCK MECHANISM
LATCHING
FR56 SHAFT
FR58A
SPRING
LOADED
STRUT
INTERLOCK
CAM
DRIFT PIN
STOP BOLT
INTERLOCK
LEVER
CONNECTION ROD
ROLLER LEVER
F_CM_523214_1_0060101_01_00
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FR55A
OUTPUT SHAFT
VENT DOOR
CONNECTION
ROD ASSY
GEAR BOX
ASSY
ROD ASSY
VENT DOOR
LEVER
LOCKING SHAFT
FR56
ROD ASSY
TARGET LEVER
FR56A
FR57
FR57A
FR58
F_CM_523214_1_0070101_01_00
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LATCHING SHAFT IN
LATCHED POSITION
LATCHING SHAFT IN
FLAP LATCHED POSITION
LATCHING SHAFT IN
UNLATCHED POSITION
OPERATION HANDLE TURNED
IN UNLOCKED POSITION
F_CM_523214_1_0080101_01_00
Locking Mechanism
FIGURE-52-32-14-991-008-A01
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CONNECTOR
7516VC−A
A
B
PROXIMITY SWITCH
34WV
PROXIMITY SWITCH
12MJ
F_CM_523214_1_0090101_01_00
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TASK 52-32-14-870-804-B01
Description
1. Cargo Door Structure
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M. Three blanking plugs are installed in the hoist fittings in the outer skin of the cargo door.
2. Door Mechanism
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NOTE : See FIGURE 52-32-14-991-012-A and for the wiring diagram see TASK 52-32-14-878-806-
B01.
A. A cable harness for transmission of data of the door condition (LOCKED/UNLOCKED) to the
ECAM is installed in the door structure, see FIGURE 52-32-14-991-012-A.
B. Two proximity switches are installed in the cargo door.
(1) The proximity switch 28WV (34WV) is installed adjacent the door handle (Door Warning
System).
(2) The proximity switch 5MJ (12MJ) is installed to the frame near to the target lever on the
latching shaft (Door Control System).
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A
LUG INSTALLATION
FOR HOISTING
CORNER
FITTING
HORIZONTAL
EDGE MEMBER
BLANKING PLUG
HINGE ASSEMBLIES
A
CORNER
FITTING
FAIRING
OUTER SKIN
DRIFT PIN
MECHANISM
FAIRING
VERTICAL
EDGE MEMBER VENT DOOR
MECHANISM
DRIFT PIN
A
LOCKING MECHANISM
CONTROL ROD
LOCKING SHAFT
DRAIN VALVE DRIFT PIN
LEVER
INTERLOCK MECHANISM ACCESS
LATCHING MECHANISM PANEL
DRAINAGE
HOSE ACCESS PANEL
LATCHING SHAFT
INDICATION
HANDLE MECHANISM WINDOW
F_CM_523214_1_0100101_01_00
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A
ACTUATOR
ATTACHMENT FITTING
B
C
CONTROL
RODS
EDGE
MEMBER VENT DOOR
COVER
C
DOOR LINING
WITH
SELF ADHESIVE
INSULATION MAT D
D
DRIFT
PIN
D
D
D
LATCHING HOOKS
INNER SKIN
B
EDGE MEMBER
RETAINER
SELF ADHESIVE
INSULATION MAT
ADJUSTABLE DOOR SEAL
STOP BOLT
C
QUICK RELEASE
FASTENER
EDGE
MEMBER
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CONNECTOR
7516VC
PROXIMITY SWITCH
34WV
PROXIMITY SWITCH
12MJ
F_CM_523214_1_0120101_01_00
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TASK 52-32-14-870-805-A01
Operation
1. Push the spring-loaded flap into the cargo door, the catch of the flap release the operation handle.
NOTE : The vent door prevents pressure in the cabin and in the cargo compartment when you open
the cargo door. The other task of the vent door is to act as a visual locking indicator.
When the vent door is closed, all six latching hooks must also be in the LOCKED position.
3. Turn the operation handle 107 deg. down to the stop position from LOCKED to UNLOCKED:
- the latching shaft moves to the UNLOCKED position,
- all latching hooks are released. Shaft levers, spring units, bellcranks and links release the latching
hooks.
NOTE : Because of the interlock mechanism you can not lock and leave the latching mechanism
accidentally in the UNLOCKED position. A spring loaded linkage locks the latching shaft
mechanically.
5. Turn the operation handle 107 deg. up to the stop position from UNLOCKED to LOCKED.
- the latching shaft moves to the LOCKED position,
- all latching hooks are engaged. Shaft levers, spring units, bellcranks and links lock the latching
hooks.
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LATCHING SHAFT IN
LATCHED POSITION
LATCHING SHAFT IN
FLAP LATCHED POSITION
LATCHING SHAFT IN
UNLATCHED POSITION
OPERATION HANDLE TURNED
IN UNLOCKED POSITION
F_CM_523214_1_0130101_01_00
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FR55A
FR59
A A
INTERLOCK CAM
IN LOCKED POSITION
INTERLOCK LEVER
SPRING
LOADED
STRUT
PRESS TO RELEASE
STOP BOLT
ROLLER LEVER
CONNECTION ROD
INTERLOCK CAM
IN UNLOCKED POSITION
F_CM_523214_1_0140101_01_00
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TASK 52-32-14-870-805-B01
Operation
1. Unlock of the Cargo Door
NOTE : See FIGURE 52-32-14-991-015-A and for the wiring diagram see TASK 52-32-14-878-806-
B01.
A. Push the flap into the cargo door, the flap mechanism unlocks the door handle.
B. Pull the door handle 65 deg. out, the locking shaft with the locking cams moves in the direction
UNLOCKED (red markings are visible). The blockage of all latching hooks is released. The cam
at one end of the locking mechanism moves in the direction UNLOCKED. The blockage of the
latching shaft is released. The vent door opens. The drift pins retract.
C. Pull the door handle 125 deg. from latched to unlatched.
- the latching shaft moves to the unlatched position,
- shaft levers, rods, bellcranks and links release all latching hooks.
2. Lock of the Cargo Door
NOTE : See FIGURE 52-32-14-991-015-A and or the wiring diagram see TASK 52-32-14-878-806-
B01.
A. Press and move the lever of the interlock mechanism until the blockage of the latching shaft is
released.
B. Turn the door handle 125 deg. down from unlatched to latched.
- the latching shaft moves to the latched position,
- shaft levers, rods, bellcranks and links latch all latching hooks.
C. Push the door handle 65 deg. in until the door handle is smooth with the outer contour of the
cargo door (green markings are visible)
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CONNECTOR
7516VC
PROXIMITY SWITCH
34WV
PROXIMITY SWITCH
12MJ
F_CM_523214_1_0150101_01_00
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TASK 52-32-14-700-801-A01
Test of the Proximity Switches 34WV and 12MJ
1. General
A. This TESTING is a functional test of the electrical system.
B. This FAULT ISOLATION is limited to the door mechanism.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-802-A01 Removal and Disassembly of the Access Panel Assembly
TASK 52-32-14-000-802-B01 Removal and Disassembly of the Access Panel Assembly
TASK 52-32-14-400-803-A01 Assembly and Installation of the Access Panel Assembly
TASK 52-32-14-400-803-B01 Assembly and Installation of the Access Panel Assembly
FIGURE 52-32-14-991-016-A FIGURE 52-32-14-991-016-A-Cargo Door Mechanism PRE MOD
25794K4599
FIGURE 52-32-14-991-017-A FIGURE 52-32-14-991-017-A-Cargo Door Mechanism POST MOD
25794K4599
FIGURE 52-32-14-991-018-A FIGURE 52-32-14-991-018-A-Operation of the Locking Mechanism
FIGURE 52-32-14-991-019-A FIGURE 52-32-14-991-019-A-Electrical Equipment Installation (PN
D5237900XXX)
FIGURE 52-32-14-991-020-A FIGURE 52-32-14-991-020-A-Electrical Equipment Installation (PN
D5237950XXX)
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-32-14-700-001-A01
A. Test of the Proximity Switches 34WV and 12MJ
NOTE : See the AEROSPATIALE Ground Equipment Manual (GEM) for details and
function of the 355M03210000 Check Doors Tool.
(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test
(a) Disconnect the plug connectors from the proximity switches 34WV and 12MJ.
(b) Install the connector P4 of the 355M03213000 Cable Loom to the connector P9 of
the extension 355M03214000 Extension Cable Loom .
(c) Connect the connector P1 of the 355M03213000 Cable Loom to the connector J1 of
the check doors tool.
(d) Connect the connector P10 of the 355M03214000 Extension Cable Loom to the
proximity switch 34WV or 12MJ for test.
(4) Do the test for the proximity switch 34WV as follows:
(a) Put the switch S6 in the ON position.
(b) If the red SENSOR LED NC (DS24) comes on and indicates an malfunction of the
proximity switch 34WV, replace it.
ACTION RESULT
1 Put the handle assy in the LOCKED The LED (DS23) comes on and indicates that the
position. TARGET is NEAR.
2 Push the flap assy in and pull the handle The red illuminated LED (DS23) for TARGET
assy out of its recess. NEAR goes off. The LED (DS22) comes on and
indicates that the TARGET is FAR.
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ACTION RESULT
3 Put the handle assy back in the LOCKED The red illuminated LED (DS22) goes off and the
position. red LED (DS23) comes on and indicates that the
TARGET is NEAR.
Action Result Table
TABLE 3
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A
BLANKING PLUG
DRIFT PIN
MECHANISM
VENT DOOR
MECHANISM
A
LATCHING
MECHANISM TARGET MECHANISM
FOR 32WV
(FUSELAGE)
INTERLOCK MECHANISM
HANDLE MECHANISM
LOCKING
MECHANISM
TWO PART
ACCESS PANEL
INTEGRAL
WINDOW (6 PLACES)
F_CM_523214_1_0160101_01_00
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A
LUG INSTALLATION
FOR HOISTING
BLANKING PLUG
DRIFT PIN
MECHANISM
VENT DOOR
MECHANISM
A
LATCHING
MECHANISM TARGET MECHANISM
FOR 32WV
(FUSELAGE)
FLAP MECHANISM
INTERLOCK MECHANISM
HANDLE MECHANISM
LOCKING
MECHANISM
TWO PART
ACCESS PANEL
INTEGRAL
WINDOW (6 PLACES)
F_CM_523214_1_0170101_01_00
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LATCHING SHAFT IN
LATCHED POSITION
LATCHING SHAFT IN
FLAP LATCHED POSITION
LATCHING SHAFT IN
UNLATCHED POSITION
OPERATION HANDLE TURNED
IN UNLOCKED POSITION
F_CM_523214_1_0180101_01_00
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CONNECTOR
7516VC−A
A
B
PROXIMITY SWITCH
34WV
PROXIMITY SWITCH
12MJ
F_CM_523214_1_0190101_01_00
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CONNECTOR
7516VC
PROXIMITY SWITCH
34WV
PROXIMITY SWITCH
12MJ
F_CM_523214_1_0200101_01_00
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TASK 52-32-14-700-802-A01
Test of the Electrical Circuit
1. General
A. This TESTING is a functional test of the electrical system.
B. This FAULT ISOLATION is limited to the door mechanism.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-878-806-A01 Wiring Diagram
TASK 52-32-14-878-806-B01 Wiring Diagram
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-700-002-A01
A. Test of the Electrical Circuit
NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly.
(1) Test of the Electrical Circuit
ACTION RESULT
1 Remove the connectors from the proximity
switches 12MJ and 34WV.
2 Make a connection between the contacts
11-12 and 15-16 of the connector 7516VC-
A.
3 Connect a continuity tester to the contacts Indication comes on the continuity tester.
A-B of the connectors for the proximity
switches 12MJ and 34WV.
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ACTION RESULT
4 Install the connectors to the proximity
switches 12MJ and 34WV.
Action Result Table
TABLE 2
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TASK 52-32-14-810-801-A01
Fault Isolation of the Locking Mechanism
1. General
A. This TESTING is a functional test of the electrical system.
B. This FAULT ISOLATION is limited to the door mechanism.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-810-001-A01
A. Fault Isolation of the Locking Mechanism
NOTE : For the replacement of the component see DISASSEMBLY and ASSEMBLY.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Fault Isolation of the Locking Mechanism
FAULT POSSIBLE CAUSE CORRECTION
1 The operation handle a The bearing (09-40) of the Remove the operation handle
(08-240) jams when you journal bearing assembly and apply Material No. 04-004
move it out of its recess. (09-30) jams. Synthetic Ester Based Grease
High Pressure to the bearing
assembly.
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TASK 52-32-14-810-802-A01
Fault Isolation of the Locking Mechanism
1. General
A. This TESTING is a functional test of the electrical system.
B. This FAULT ISOLATION is limited to the door mechanism.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-017 Silicone Grease
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-810-002-A01
A. Fault Isolation
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-017 SILICONE GREASE.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Fault Isolation
FAULT POSSIBLE CAUSE CORRECTION
1 You cannot move the hand a Parts of the hand lever Examine the hand lever
lever assy to the OPEN or mechanism are damaged. mechanism and replace the
CLOSED position. damaged parts.
b Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
c Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.
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TASK 52-32-14-700-803-A01
Test of the Electrical Resistance
1. General
A. This TESTING is a functional test of the electrical system.
B. This FAULT ISOLATION is limited to the door mechanism.
2. Procedure
Subtask 52-32-14-700-003-A01
A. Test of the Electrical Resistance
(1) Action Result Table
ACTION RESULT
1 Connect the ohmmeter to the bonding The resistance must not be more than 0.1 mΩ.
jumpers and the structure near the
attachment part.
2 Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mΩ.
jumper on the structure.
Action Result Table
TABLE 1
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3 3
1 10.0m
2 0.1m
REMOVE THE SURFACE PROTECTION TO GET SUFFICIENT CONTACT.
3
REFER TO REPAIR FOR THE REPAIR OF THE PROTECTIVE TREATMENT.
F_CM_523214_1_0210101_01_00
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TASK 52-32-14-878-806-A01
Wiring Diagram
1. For the wiring diagram see FIGURE 52-32-14-991-022-A.
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826
34WV
12MJ
C
B
B
A
A
A
A
5865−PF24−1M
1008 PF24
R
R
AFT CARGO COMPARTMENT DOOR
7518VP
7516VP
B
B
A
A
7516VT
7516VT
G
G
B
B
A
A
F
F
2
1
5862−PF24−1M
1010 PF24
R
R
7516VC−A
7516VC−A
15
16
12
11
F_CM_523214_1_0220101_01_00
Wiring Diagram
FIGURE-52-32-14-991-022-A01
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TASK 52-32-14-878-806-B01
Wiring Diagram
1. For the wiring diagram see FIGURE 52-32-14-991-023-A.
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2
R A
15 A R A
B A
5862−PF24−1M 5865−PF24−1M B B
B F B
16 G
C
7516VT 7518VP
7516VC 154 826 34WV
7516VC
B
12 G B
F B
1010 PF24 B R 1008 PF24
R B A
11 A A
1 12MJ
7516VT 7516VP
F_CM_523214_1_0230101_01_00
Wiring Diagram
FIGURE-52-32-14-991-023-A01
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DISASSEMBLY
TASK 52-32-14-000-801-A01
Removal and Disassembly of the Fire Protection and Door Seal
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-001-A01
A. Removal and Disassembly of the Fire Protection and Door Seal
NOTE : Do not remove the stud assembly (120) from fire protection lining assembly
(20) unless a replacement or a repair is necessary.
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NOTE : Do not remove the door seal (150) from the component unless a replacement or
a repair is necessary.
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TASK 52-32-14-000-801-B01
Removal of the Insulation and the Door Seal
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly. This gives an indication of their condition and of the
probable cause of a malfunction. This is to find the level of disassembly without full
disassembly and assembly of the component. In the procedure below all disassembly
operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-002-A01
A. Removal of the Insulation and the Door Seal
NOTE : Do not remove the insulation blankets (120, 130, 140, 150, 160, 180, 190,
200) unless a replacement is necessary.
NOTE : Do not remove the lock washers (90), the washers (80), the spacer (100)
and the stud assemblies (110) from the fire protection lining (10) unless a
replacement is necessary.
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NOTE : Do not remove the bonded protective strip (210) unless a replacement is
necessary.
(4) Removal of the Door Seal (220)
NOTE : Do not remove the door seal (220) from the cargo door unless a replacement is
necessary (See REPAIR).
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TASK 52-32-14-010-801-A01
Removal of the Door Fairing
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-802-A01 Removal and Disassembly of the Access Panel Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-010-001-A01
A. Removal of the Door Fairing
NOTE : You get access to the access panel assembly (Figure 03-120) only when you remove
the door fairing (20). See TASK 52-32-14-000-802-A01.
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(1) Remove the screws (30, 60) and the washers (40).
(2) Remove the door fairing (10, 20).
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TASK 52-32-14-010-801-B01
Removal of the Door Fairing
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-802-B01 Removal and Disassembly of the Access Panel Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-010-002-A01
A. Removal of the Door Fairing
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NOTE : You get access to the access panel assembly (53-140), when you remove the door
fairing (73-20) only. See TASK 52-32-14-000-802-B01.
(1) Remove the screws (73-30, 50) and the washers (73-40).
(2) Remove the door fairings (73-10, 20).
(3) Remove the screws (74-210) and the washers (74-220) and remove the connection angle
assemblies (74-11, 51, 61, 71).
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TASK 52-32-14-000-802-A01
Removal and Disassembly of the Access Panel Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-003-A01
A. Removal and Disassembly of the Access Panel Assembly
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NOTE : It is recommended to release the studs (60, 80, 170, 180, 190) first to
prevent damage to the connection strap of the access panel assembly (120).
(b) Remove the access panel assembly (120) from the component.
(c) Release the remaining studs (70).
(d) Remove the access panel assembly (10) from the component.
NOTE : Do not remove the snap ring (105, 212) and the washer (100, 210) from
the stud (60, 70, 80, 170, 180, 190) unless a replacement is necessary.
NOTE : Do not remove the black mask (20, 130) and the sight glass (30, 140) from
the access panel assemblies (10, 120) unless a replacement is necessary.
NOTE : Do not remove the receptacle (214) from the access panel assemblies (10,
120) unless a replacement is necessary (See TASK 52-32-14-300-804-A01).
(2) Removal of the Access Cover (230)
(a) Remove the screws (240) and the access cover (230) from the components.
NOTE : Do not remove the riveted nuts (231) from the access cover (230) unless a
replacement is necessary (See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-802-B01
Removal and Disassembly of the Access Panels
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-004-A01
A. Removal and Disassembly of the Access Panels
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NOTE : Do not remove the inserts (420) unless a replacement is necessary (See TASK
52-32-14-300-804-A01).
(1) Removal of the Access Panels (10, 140)
(a) Disconnect the studs (70, 100, 110, 120, 260, 300, 310) and remove the access panel
assemblies (10, 140) from the door.
NOTE : Do not remove the studs (70, 100, 110, 120, 260, 300, 310), the washers
(80, 270, 280), the tab washers (90), the snap rings (290) and the
receptacle (450) from the access panels (10, 140) unless a replacement is
necessary.
NOTE : Do not remove the sheets (50, 240) and the sight glasses (60, 250) from
the access panels (10, 140) unless a replacement is necessary.
(2) Removal of the Access Covers (330)
(a) Remove the screws (320) and the access covers (330) from the components.
NOTE : Do not remove the riveted nuts (340) from the access cover (330) unless a
replacement is necessary (See TASK 52-32-14-300-804-A01).
(3) Removal of the Cover Assembly (370)
(a) Remove the screws (360, 430) and the washers (440), and remove the cover assembly
(370) from the door structure.
NOTE : Do not remove the self-sealing seals (383, 385) from the cover (380) unless
a replacement is necessary.
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TASK 52-32-14-000-803-A01
Removal Hinges
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-005-A01
A. Removal Hinges
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NOTE : Do not remove the hinge assemblies (04-10, 20, 30, 40, 50) from the component
unless a replacement is necessary. In addition measure and record the thickness
and position of the hinge shims (04-80, 90, 100, 110, 120, 130, 140, 150) (See
TASK 52-32-14-300-804-A01).
NOTE : Do not remove the bushings (04-15, 25, 35, 45, 55) and the shouldered bushings
(04-36) from the hinges (04-12, 25, 32, 42, 52) unless a replacement is necessary
(See TASK 52-32-14-300-804-A01).
(4) Remove the bushes (05-10) of the hinge fittings.
NOTE : Do not remove the pressed-in bushes (05-10) from the hinge fittings unless a
replacement is necessary (See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-803-B01
Removal Hinges
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-006-A01
A. Removal Hinges
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NOTE : Do not remove the hinge assemblies (10, 160, 250, 310, 360) from the cargo
door structure unless a replacement is necessary. If you remove the hinge
assemblies (10, 160, 250, 310, 360) you must record the position and the
thickness of the hinge shims (40, 50, 190, 200, 290, 300, 390, 400).
NOTE : Do not remove the bushes (30, 180, 270, 280, 330, 380) unless a replacement is
necessary (See TASK 52-32-14-300-804-A01).
(5) Removal of the Hinge Assemblies (10, 160, 250, 310, 360)
NOTE : Do not remove the hinge assemblies (10, 160, 250, 310, 360) from the cargo
door structure unless a replacement is necessary. If you remove the hinge
assemblies (10, 160, 250, 310, 360) you must record the position and the
thickness of the hinge shims (560, 660).
NOTE : Do not remove the bushes (30, 180, 270, 280, 330, 380) unless a replacement is
necessary (See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-804-A01
Removal and Disassembly of the Flap Mechanism Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-007-A01
A. Removal and Disassembly of the Flap Mechanism Assembly
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NOTE : Remove the bushes (23, 170) from flap frame assembly (20) and the flap
assembly (30) only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(e) Remove the flap mechanism assembly (10) from the component.
(2) Disassemble the flap mechanism assembly (10).
(a) Remove the retaining washers (210), the washers (170), the grooved bolt (40), the
pin (160) and the fork assembly (50) from the component part.
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TASK 52-32-14-000-804-B01
Removal and Disassembly of the Flap Mechanism Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-008-A01
A. Removal and Disassembly of the Flap Mechanism Assembly
(1) Not applicable.
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TASK 52-32-14-000-805-A01
Removal and Disassembly of the Handle Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
AND CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-009-A01
A. Removal and Disassembly of the Handle Mechanism
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(1) Remove and disassemble the bush assembly (40) (See IPL_FIGURE_08).
(a) Remove and discard the cotter pin (10).
(b) Hook off the spring (100) from the bush assembly (40) and the linkage assembly
(510).
(c) Remove the nut (20), the washer (30) and the bush assembly (40) from the
component.
1 Remove and discard the cotter pin (90).
2 Remove the nut (80), the washer (70) and the bush (50) from the bolt (60).
POST MOD 25793K4587, SB 52-1088
(1) Remove and disassemble the bush assembly (40) (See IPL_FIGURE_08).
(a) Remove and discard the cotter pin (17).
(b) Hook off the spring (100) from the bush assembly (40) and the linkage assembly
(510).
(c) Remove the nut (20), the washer (30) and the bush assembly (40) from the
component.
1 Remove and discard the cotter pin (90).
2 Remove the nut (80), the washer (70) and the bush (50) from the bolt (60).
ALL VARIANTS
(2) Remove and disassemble the rod assembly (570) (See IPL_FIGURE_08).
(a) Remove and discard the cotter pin (550).
(b) Remove the nut (540), the washer (560), the bolt (520) and the bush (530).
(c) Remove and discard the cotter pin (10 or 15).
(d) Remove the nut (20), the washer (140), the bolt (120), the bush (130) and the rod
assembly (570) from the locking shaft lever assembly (15-120).
NOTE : Remove the spherical bearing (620, 650) from the rod end assembly (600,
630) only if replacement or repair is necessary. (See TASK
52-32-14-300-804-A01).
1 Notify the length of the rod assembly (570).
2 Remove the nut (590) and the lockwasher (580).
(3) Remove the hinge arm assembly (680) (See IPL_FIGURE_08).
(a) Remove the cotter pin (770).
(b) Remove the nut (760), the washer (750), the bush (700) and the bolt (740).
(c) Move the hinge arm assembly (680) out of the handle support (660).
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NOTE : Remove the nut (200), the tab washer (205) and the setscrew (220) from
the link rod (690) only if replacement or repair is necessary.
(6) Remove the handle mechanism assembly (240) and the handle support (660) with the shim
(230) from the component (See IPL_FIGURE_08).
NOTE : Remove the setscrew (210), the tab washer (205), the nut (200, 380), the
washer (370), the sleeve (360), the taper pin (390) and the outer lever
assembly (430) from the center lever (410) only if replacement or repair is
necessary.
(b) Remove and discard the cotter pin (340) from the nut (320).
(c) Remove the nut (320) and the setscrew (330), the spherical joint (300) and the
clamping ring (310).
NOTE : Remove the staked bearing (280) and the lubrication fitting (290) from the
rod (270) only if replacement or repair is necessary.
PRE MOD 25793K4587, SB 52-1088
(4) Disassemble the bearing block assembly (110) (See IPL_FIGURE_09).
(a) Remove the screws (20).
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(b) Remove the shim (10), the bearing block (110) and the bearing housing assembly
(130) from the journal bearing assembly (30).
NOTE : Remove the pressed-in bushes (50, 60, 75) from the journal bearing
assembly (30) and the fork end assembly (70) only if replacement or repair
is necessary (See TASK 52-32-14-300-804-A01).
(3) Disassemble the bearing housing assembly (130) (See IPL_FIGURE_09).
NOTE : Remove the shrink fitted bush (140) from the bearing housing (150) only if
replacement or repair is necessary (See REPAIR).
NOTE : Remove the pressed-in bushes (160) from the bearing housing (150) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
(4) Disassemble the handle assembly (See IPL_FIGURE_10.
(a) Remove the screws (10) from the hand lever (120).
(b) Remove the support flange (20).
NOTE : Remove the pressed-in bushes (90) and the inserts (100) from the hand
lever (120) only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(c) Cut and remove the lockwire at between the bolt (30) and the bracket (60).
(d) Remove the bolt (30) and the washer (40) from the bracket (60).
(e) Remove the screws (50) and the bracket (60).
NOTE : Do not remove the inserts (110) from the hand lever (120) unless a
replacement or repair is necessary.
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(f) Remove the screws (70) from the hand lever (120) and the handle cover (80).
1 Remove the handle cover (80) from the hand lever (120).
(g) Remove the nut (130) from the target (140).
1 Remove the target (140) from the handle cover (80).
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TASK 52-32-14-000-805-B01
Removal and Disassembly of the Handle Mechanism Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-010-A01
A. Removal and Disassembly of the Handle Mechanism Assembly
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(2) Install a mounting nut (e.g. NAS509-4) at the spring bolt (460) and turn the mounting nut
until the compression spring (470) is fully compressed.
(3) Disconnect the control rods (160, 600).
(a) Remove and discard the cotter pin (170) from the nut (180).
(b) Remove the nut (180), the washer (190), the bolt (200) and the washer (210) and
disconnect the fork end of the control rod (160) from the lever (90).
(c) Remove and discard the cotter pin (540) from the nut (590).
(d) Remove the nut (590), the washer (560), the bolt (580) and the washer (570) and
disconnect the fork end of the control rod (600) from the universal joint latch (520).
(4) Removal of the Shaft (250) and the Hand Lever Assembly (10)
(a) Remove the bolts (140) and the lock washer (150).
(b) Remove the shaft (250) and the spacer washers (260, 280 thru 287) and remove the
hand lever assembly (10).
NOTE : Measure and identify the location and thickness of the spacer washers (260,
280 thru 287).
NOTE : Do not remove the lubrication fitting (350) from the shaft (250) unless a
replacement is necessary.
(5) Removal and Disassembly of the Lever Assembly (20).
(a) Remove the nuts (110), the washers (120) and the bolts (130) from the fitting (30)
and the cargo door structure.
(b) Remove the nuts (110), the washers (220) and the bolts (230) from the lever (90).
NOTE : Do not remove the bonded-in bearing (100) from the lever (90) unless a
replacement is necessary (See TASK 52-32-14-300-804-A01).
(6) Removal of the Compression Spring (470)
(a) Remove the nut (110), the washer (120) and the bolt (450).
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(b) Carefully remove the mounting nut (e.g. NAS509-4) from the spring bolt (460) and
release the tension from the compression spring (470).
(7) Removal of the Shaft (360)
(a) Remove the nut (110), the washer (220) and the bolt (230) from the universal joint
lock (240).
(b) Carefully remove the shaft (360) from the cargo door structure and remove the
universal joint lock (240), the roller lever assembly (370) and the universal joint
assembly (510).
NOTE : Do not remove the pressed-in bushes (530) and the bonded-in bearing (590)
from the universal joint latch (520) unless a replacement is necessary (See
TASK 52-32-14-300-804-A01).
(c) Remove the nut (410), the washer (420) and the bolt (430), and remove the roller
(400) from the roller lever (380).
NOTE : Do not remove the pressed-in bushes (390) from the roller lever (380)
unless a replacement is necessary (See TASK 52-32-14-300-804-A01).
(8) Removal of the Control Rods (160, 600)
(a) Remove and discard the cotter pins (170) from the bolts (200).
(b) Remove the nuts (180), the washers (190), the bolts (200) and the washers (210)
from the fork end connections of the control rods (160, 600).
(c) Disconnect the fork end of the control rod (160) from the locking shaft.
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TASK 52-32-14-000-806-A01
Removal and Disassembly of the Interlock Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-011-A01
A. Removal and Disassembly of the Interlock Mechanism
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NOTE : Press the roller lever assembly (30) and keep the spring sleeve assembly
(240) in controlled movement when you remove the pin (420).
1 Remove the retaining ring (410), the spacer (430) and withdraw the pin (420)
from the component.
2 Remove the spring sleeve assembly (240) and the spring (230) from the spring
bolt assembly (200).
(b) Remove the roller lever assembly (30) and the lever assembly (130).
1 Remove the cotter pins (330, 400).
2 Remove the nuts (390, 320), the washers (280, 350), the bush (300, 360) and
the bolts (270, 340) and remove the interlock mechanism (6-30) from the
component.
NOTE : Do not remove the pressed-in bushes (290, 310, 360, 380) from the
component part unless a replacement or repair is necessary (See
TASK 52-32-14-300-804-A01).
(2) Disassemble the interlock mechanism see IPL_FIGURE_11.
(a) Remove the ring (20), the pin (15) and the spring bolt assembly (200) from the lever
assembly (130).
NOTE : Do not remove the pressed-in bushes (210) from the spring bolt assembly
(200) unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(b) Remove the rings (20), the pins (15) and the connecting rod assembly (100) from the
roller lever assembly (30) and the lever assembly (130).
NOTE : Do not remove the pressed-in bushes (110) from the connecting rod
assembly (100) unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(c) Disassemble the roller lever assembly (30).
1 Remove the retaining ring (40), the pin (50) and the roller (60).
NOTE : Do not remove the pressed-in bushes (70, 80) from the lever assembly
(30) unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(d) Disassemble the lever assembly (130).
1 Release the lock plate (160).
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2 Remove the nut (150), the adjusting screw (140) and the lock plate (160) from
the lever assembly (130).
NOTE : Do not remove the pressed-in bushes (170, 180) from the lever
assembly (130) unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
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TASK 52-32-14-000-806-B01
Removal and Disassembly of the Interlock Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-012-A01
A. Removal and Disassembly of the Interlock Mechanism
(1) Removal of the Interlock Mechanism (90), see IPL_FIGURE_60.
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(c) Remove the washer (70), the pin (50) and the spacers (80), and remove the spring
sleeve (20) and the compression spring (40).
NOTE : Do not remove the pressed-in bush (30) from the spring sleeve (20) unless a
replacement is necessary.
(d) Remove and discard the cotter pin (60) from the nut (290).
(e) Remove the nut (290), the washer (70), the bolt (300) and the washer (220).
(f) Remove the bush (230) from the interlock mechanism (90).
(g) Remove and discard the cotter pin (280) from the nut (240).
(h) Remove the nut (240), the washer (250), the bolt (270) and the washer (250).
(i) Remove the interlock mechanism (90) from the door structure.
(j) Remove the bush (260) from the interlock mechanism (90).
(k) Remove and discard the cotter pin (60) from the pin (50).
(l) Remove the washers (70) and the pin (50).
(2) Disassembly of the Interlock Mechanism (90)
(a) Remove the retaining ring (160) and the pin (110) and remove the bolt (210).
(b) Remove the retaining rings (160) and the pins (110) and disconnect the levers
(100,170) from the connecting rod (150).
(c) Remove the adjusting screw (180), the nut (190) and the lock plate (200) from the
lever (170).
(d) Remove the retaining ring (120) and the pin (130), and remove the roller (140) from
the lever (100).
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TASK 52-32-14-000-807-A01
Removal and Disassembly of the Latching Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-809-A01 Removal and Disassembly of the Drift Pin Installation
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-013-A01
A. Removal and Disassembly of the Latching Mechanism
(1) Removal of the latching mechanism installation, see IPL_FIGURE_12
(a) Remove the cotter pins (20, 50).
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(b) Remove the nuts (30, 60), the washers (40, 70, 80), the plate (100, 110, 115) and the
eccentric bolts (10, 120).
(c) Remove the bolts (90) from the component.
(d) Remove the cotter pins (20, 140, 240).
(e) Remove the nuts (30, 150, 250,) and the washers (40, 160, 260).
(f) Remove the bolts (170, 220, 270), the sleeves (190, 280), the bushes (230) and
remove the washers (180, 290) and the latching mechanism subassemblies (130, 135).
NOTE : Remove the pressed-in bushes (180, 200, 210, 300, 310) from the
component only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01.
(2) Disassembly of the subassembly latching mechanism, see IPL_FIGURE_13.
(a) Remove the cotter pins (30).
(b) Remove the nuts (50), the washer (20, 40) and the bushes (360).
(c) Remove the bolts (10, 370) from the latching hook assembly (100), the linkage
assembly (150), the sleeves (350) and the bellcrank assembly (180) with the spring
unit (240).
NOTE : Remove the pressed-in bushes (110, 120) and the lubrication fitting
(130) from the latching hook (140) only if replacement or repair is
necessary (See TASK 52-32-14-300-804-A01).
2 Disassembly of the linkage assembly (150).
NOTE : Remove the pressed-in bushes (160) from the linkage (170) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
3 Disassembly of the bellcrank assembly (180).
a Remove the cotter pin (30).
b Remove the nut (80), the washers (70), the bolt (60), the bush (90) and
the spring unit (240).
NOTE : Remove the pressed-in bushes (190, 200, 210) and the
lubrication fitting (220) from the bellcrank assembly (180) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
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NOTE : Remove the staked bearing (300) from the eye end fitting (310)
only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
NOTE : Remove the staked bearing (260) from the eyebolt (270) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
(3) Removal and disassembly of the locking shaft assembly, see IPL_FIGURE_14
NOTE : We recommend to remove and disassemble the locking shaft assembly only if
replacement or repair is necessary.
(a) Removal and disassembly of the eyebolt assembly (250).
1 Remove the cotter pin (220) from the nut (230).
2 Remove the nut (230), the washer (240) and withdraw the eyebolt assembly
(250) from the lever assembly (280).
NOTE : Remove the staked bearing (260) from the eyebolt assembly (250)
only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(b) Removal and disassembly of the lever assembly (280).
NOTE : During removal of the lever assemblies (280) and the serrated washer (200),
you must identify and tag the items, so that you can install them again in
the same position relative to the position of the serrated bush (210).
1 Remove the cotter pin (160) from the nut (170).
2 Remove the nut (170), the washer (180), the lever assembly (280) and the
serrated washer (200) from the shaft end (190).
NOTE : Remove the pressed-in bushes (290) from the lever (300) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
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NOTE : During removal of the lever assemblies (40, 70, 120), you must identify and
tag the items, so that you can install them again in the same position
relative to the position of the serrated bush (210).
1 Remove the nuts (20), the washers (30) and the tapered pins (10, 15).
2 Remove the locking shaft (310) carefully from the component.
3 While you remove the locking shaft (310), remove the lever assemblies (40, 70,
120), the stop cam (100) and the lever (110) from the locking shaft (310).
NOTE : Remove the pressed-in bushes (50, 80, 130) from the lever (60, 90,
140) only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
PRE MOD 25794K4599, SB 52-1087
(4) Removal and disassembly of the safety shaft assembly, see IPL_FIGURE_15.
NOTE : We recommend to remove and disassemble the safety shaft assembly only if
replacement or repair is necessary.
NOTE : Attach a tag to all component parts to identify the items, so that you can install
the items in the same position.
(a) Ensure that the vent door mechanism is disconnected from the safety shaft assembly
(See TASK 52-32-14-000-809-A01).
(b) Make sure that the drift pin and cable control (TELEFLEX) is disconnected from the
safety shaft assembly (See TASK 52-32-14-000-809-A01).
(c) Removal and disassembly of the lever assemblies (40, 120).
1 Remove the nuts (20), the washers (30) and the tapered pins (10).
2 Remove the lever assemblies (40, 120) from the safety shaft (150).
NOTE : Remove the pressed-in bushes (50, 130) from the levers (60, 140) only
if replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
(d) Removal of the locking cams (70, 110) and the drift pin lever (80).
1 Remove the nuts (20), the washers (30) and the tapered pins (10).
2 Remove the safety shaft (150) carefully from the component.
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3 Identify the positions of the locking cams (70, 110) and the drift pin levers (80).
4 While you remove the safety shaft (150), remove the locking cams (70, 110) and
the drift pin lever (80) from the safety shaft (150).
NOTE : Remove the pressed-in bushes (90) from the levers (100) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
POST MOD 25794K4599, SB 52-1087
(4) Removal and disassembly of the safety shaft assembly, see IPL_FIGURE_15.
NOTE : We recommend to remove and disassemble the safety shaft assembly only if
replacement or repair is necessary.
NOTE : Attach a tag to all component parts to identify the items, so that you can install
the items in the same position.
(a) Ensure that the vent door mechanism is disconnected from the safety shaft assembly
(See TASK 52-32-14-000-809-A01).
(b) Make sure that the control rod for the drift pin is disconnected from the safety shaft
assembly (See TASK 52-32-14-000-809-A01).
(c) Removal and disassembly of the lever assemblies (40, 120).
1 Remove the nuts (20), the washers (30) and the tapered pins (10).
2 Remove the lever assemblies (40, 120) from the safety shaft (150).
NOTE : Remove the pressed-in bushes (50, 130) from the levers (60, 140) only
if replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
(d) Removal of the locking cams (70, 110) and the drift pin lever (80).
1 Remove the nuts (20), the washers (30) and the tapered pins (10).
2 Remove the safety shaft (150) carefully from the component.
3 Identify the positions of the locking cams (70, 110) and the drift pin levers (80).
4 While you remove the safety shaft (150), remove the locking cams (70, 110) and
the drift pin lever (80) from the safety shaft (150).
NOTE : Remove the pressed-in bushes (90) from the levers (100) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-807-B01
Removal and Disassembly of the Latching Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-805-B01 Removal and Disassembly of the Handle Mechanism
TASK 52-32-14-000-807-B01 Removal and Disassembly of the Latching Mechanism
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
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3. Procedure
Subtask 52-32-14-000-014-A01
A. Removal and Disassembly of the Latching Mechanism
NOTE : Do the steps which follow for each of the six Latching Mechanism Assemblies.
(1) Removal of the latching mechanism assemblies, see IPL_FIGURE_61.
(a) Remove and discard the cotter pins (270) from the nuts (290).
(b) Remove the nuts (290), the washers (280), the bolts (230,240) with the washers
(280) and the bushes (250,260).
(c) Remove and discard the cotter pins (50) from the nuts (60).
(d) Remove the nuts (60), the washers (70), the bolts (80) with the washers (90), the
bushes (100,110) and the sleeves (120).
(e) Remove the nuts (200), the washers (150) and the bolts (140) with the washers
(150).
(f) Remove and discard the cotter pins (180) from the nuts (190).
(g) Remove the nuts (190), the washers (170), the bolts (160) with the washers (170),
the bushes (220) and the sleeves (210), and remove the latching mechanism
assemblies (20,30).
(2) Disassembly of the latching mechanism assemblies, see TBD.
(a) Remove and discard the cotter pins (70) from the nuts (80).
(b) Remove the nuts (80), the washers (90), the bolts (100, 110, 150, 160) with the
washers (120) and the bushes (130, 140).
(c) Disconnect and remove the linkage (170) from the latching hook assembly (10) and
the bellcrank assembly (180).
(d) Remove the sleeves (60) from the latching hook assemblies (10) and the bellcrank
(190).
NOTE : Do not remove the pressed-in bushes (40, 50, 200, 210) and the lubrication
fittings (30, 220) from the latching hooks (20) and the bellcrank assembly
(180) unless a replacement is necessary (See TASK 52-32-14-300-804-A01).
(e) Remove and discard the cotter pins (70) from the nuts (230).
(f) Remove the nuts (230), the washers (240), the bolts (250), the washers (240) and the
bushes (260, 270), and remove the connecting rods (280).
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(3) Removal and disassembly of the latching shaft assembly, see IPL_FIGURE_63.
NOTE : Before you remove the latching shaft assembly, you must disconnect the door
handle mechanism (See TASK 52-32-14-000-805-B01) and the latching
mechanism (See TASK 52-32-14-000-807-B01).
(a) Remove the nuts (40), the sleeves (50) and the taper pins (30,60).
(b) Remove the latching shaft (10) with the shaft levers (20, 70), the switch lever (80),
the stop cam (90) and the hinged lever assembly (100).
NOTE : Do not remove the bonded-in bearing (120) from the hinged lever (110)
unless a replacement is necessary.
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TASK 52-32-14-000-808-A01
Removal and Disassembly of the Vent Door Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-811-A01 Removal and Disassembly of the Limit Switch Mechanism
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
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3. Procedure
Subtask 52-32-14-000-015-A01
A. Removal and Disassembly of the Vent Door Mechanism
(1) Removal and disassembly of the vent door installation, see IPL_FIGURE_16.
(a) Removal of the cover (30).
1 Remove the screws (10), the washers (20) and the cover (30) from the
component.
(b) Removal of the connecting rod assembly (120) from the gear box installation (230)
and the vent door assembly (240).
1 Remove the cotter pin (40).
2 Remove the nut (50).
3 Remove bolt (70, 100), the washer (60, 80), the rod assembly (120) and the
bushing (90, 110).
(c) Disassembly of the rod assembly (120).
1 Cut and remove the lockwire from the nut (124, 125) and the locking device
(126).
NOTE : Identify the length between the rod end center (122, 123).
2 Release the nut (124, 125).
3 Remove the rod end (122, 123), the nut (124, 125) and the locking device
(126).
(d) Removal of the rod assembly (130) from the gearbox assembly (230).
1 Remove the cotter pin (40) from the nut (50).
2 Remove the nut (50), the washer (80), the bushing (90), the rod assembly (230)
and the bolt (70) from the gear box assembly (230).
(e) Disassembly of the rod assembly (130).
1 Cut and remove the lockwire from the nut (140, 150) and the locking device
(160).
NOTE : Identify the length between the eyebolt assembly center (170, 200).
2 Release the nut (140, 150).
3 Disassemble the eyebolt assembly (170, 200), the locking device (160) and the
nut (140, 150) from the connecting rod (225).
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(2) Removal and disassembly of the gear box installation, see IPL_FIGURE_17).
(a) Ensure that the limit switch mechanism is disconnected from the lever (60) (See
TASK 52-32-14-000-811-A01).
(b) Ensure that the connecting rod assembly is disconnected from the lever assembly
(310) (See ).
(c) Remove the lever assembly (150) from the housing assembly (380).
1 Remove the nuts (120), the washers (60), the sleeves (130) and the tapered pins
(140).
2 Remove the lever assembly (150) with the protective plug (180) from the axle
assembly (190).
NOTE : Remove the pressed-in bush (160) from the lever (170) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
3 Remove the protective plug (180) from the lever assembly (150).
4 Remove the nuts (460), the washers (20) and the bolts (480) from the bearing
flange (470).
5 Remove the bearing flange (470) from component part.
6 Remove the nuts (120), the washers (60) and the tapered pins (240) from the
locking cam (340).
7 Remove the nuts (120), the washers (60), the sleeves (130) and the tapered pins
(240) from the lever assembly (310)
8 Carefully remove the shaft (370) with the lever (360) from the gearbox assembly
(40) and remove the locking cam (340) and the lever assembly (310).
NOTE : Remove the pressed-in bush (320) from the lever (330) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
9 Remove the nut (120), the washer (60), the sleeve (130), the tapered pin (350)
and the lever (360) from the shaft (370).
(d) Removal of the gearbox assembly (40).
1 Remove the bolts (10) and the washers (20) from the gear box assembly (40).
2 Remove the shim (30) and the gearbox assembly (40) from the component.
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(e) Removal of the axle assembly (190, 250) from the housing assembly (380).
1 Remove the cover assembly (70) from the housing assembly (380).
a Remove the bolts (50), the washers (60), the cover assembly (70), the
shim (100) and the thrust washer (110, 300) from the housing assembly
(380).
NOTE : Remove the pressed-in bush (80) and the nuts (420) from the
cover (90) only if replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
NOTE : Remove the pressed-in bushes (390, 400, 410) and the nuts (420,
430) from the casing (440) only if replacement or repair is
necessary (See TASK 52-32-14-300-804-A01).
2 Disassembly of the axle assembly (190, 250).
NOTE : Remove the pressed-in pin (210, 270) and the bevel gear (220, 280)
from the axle (230, 290) only if replacement or repair is necessary
(See TASK 52-32-14-300-804-A01).
(3) Removal and Disassembly of the Vent Door Assembly, see IPL_FIGURE_18.
(a) Removal of the vent door assembly (100).
1 Remove the cotter pins (10, 190) from the nuts (20, 200).
NOTE : Do not remove the arm assembly (270) and the actuator arm
assembly (350) from the torsion box (250) unless a replacement is
necessary.
a Remove the nut (110), the screws (130, 140) and the washers (120).
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b Remove the bolt (150), the washer (160) and torsion box assembly (240)
with the arm assembly (270) and the actuator arm assembly (350) from
the vent door (105).
NOTE : The arm assembly (270) and the actuator arm assembly (350)
are riveted to the torsion box (250).
NOTE : Do not remove the inserts (320, 400) and the pressed-in bushes
(410, 440, 450) from the arm (280) and the actuator arm (360)
unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
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TASK 52-32-14-000-808-B01
Removal and Disassembly of the Vent Door Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
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3. Procedure
Subtask 52-32-14-000-016-A01
A. Removal and Disassembly of the Vent Door
(1) Removal and Disassembly of the Vent Door Mechanism, see IPL_FIGURE_66.
(a) Removal of the Cover (40)
1 Remove the nuts (20), the washers (30) and the screws (10) and remove the
cover (40).
(b) Removal of the Connecting Rod (120)
1 Remove and discard the cotter pins (60) from the nuts (70).
2 Remove the nuts (70), the washers (80), the bolts (50,100) and the washers
(80,90).
3 Remove the connecting rod (120) from the gearbox installation (400) and the
vent door installation (390).
4 Remove the bush (110) from the vent door installation.
(c) Removal of the Connecting Rod Assembly (360)
1 Remove and discard the cotter pins (60) from the nuts (70).
2 Remove the nuts (70), the washers (80), the bolts (50) and the washers (90)
and remove the connecting rod assembly (360).
NOTE : Do not remove the bonded-in bearings (370) from the connecting rod
assembly (360) unless a replacement is necessary (See TASK
52-32-14-300-804-A01).
(d) Removal and Disassembly of the Link Assembly (200)
1 Remove the link assembly (200) as follows:
a Remove and discard the cotter pins (60,140) from the nuts (70,150).
b Remove the nuts (70,150), the washers (30,80) and the bolt (130) with the
sleeve (160).
c Remove the link assembly (200) from the gearbox installation (400) and
the fitting support (190).
NOTE : Do not remove the riveted fitting support (190) from the door
structure unless a replacement is necessary.
(e) Disassemble the Link assembly (200) as follows:
1 Remove and discard the cotter pin (220) from the nut (230).
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2 Remove the nut (230), the washer (240), the bolt (210), the sleeve (250) and
the lever assembly (320).
NOTE : Do not remove the pressed-in bushes (330,340) from the lever
assembly (320) unless a replacement is necessary (See TASK
52-32-14-300-804-A01).
3 Release the tab washers (270) and the nuts (260,290).
4 Remove the forks (280,300), the tab washers (270) and the nuts (260,290) from
the rod (310).
(2) Removal and Disassembly of the Vent Door, see IPL_FIGURE_67.
(a) Removal of the Vent Door Assembly (10)
1 Remove and discard the cotter pins (30,380) from the nuts (390) and the spring
bolts (50).
2 Remove the washers (40) from the spring bolts (50).
3 Remove the nuts (390).
NOTE : Do not remove the riveted arm assembly (190), actuator arm assembly (80)
and torsion box (70) from the vent door (20).
NOTE : Do not remove the pressure relief flap seal (355) and the retainers (310,
315) from the vent door (20) unless a replacement is necessary.
(c) Release the tab washer (140, 240) at the nuts (130, 230).
(d) Loosen the nuts (130, 230) and remove the screws (150, 250) with the tab washers
(140, 240) from the arm assembly (190) and the actuator arm assembly (80).
(e) Remove the tab washers (140, 240) and the nuts (130, 230) from the screws
(150,250).
NOTE : Do not remove the inserts (120, 220) from the arm (200) and the actuator
arm (90) unless a replacement is necessary.
NOTE : Do not remove the pressed-in bushes (100, 170, 180) from the actuator arm
(90) unless a replacement is necessary.
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TASK 52-32-14-000-809-A01
Removal and Disassembly of the Drift Pin Installation
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-017-A01
A. Removal and Disassembly of the Drift Pin Installation and Cable Control (TELEFLEX)
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(b) Remove the cotter pins (10) from the nuts (20).
(c) Remove the nuts (20), the washers (30), the bolts (40), the bushes (50) and
disconnect the ball joints (160) from the locking shaft assembly and the drift pin
mechanism.
(d) Remove the ball joints (160).
1 Release the tab washers (90).
2 Loosen the nuts (100).
3 Remove the ball joints (160) from the ball joint ends (140, 150).
4 Remove the tab washers (90).
(e) Remove the ball ends (140), 150) and the ball bearing control (80).
1 Release the tab washers (90).
2 Loosen the nuts (100).
3 Cut and remove the lockwire from the nuts (110).
4 Loosen the nuts (110).
5 Clip out the grommets (130) from the component.
6 Remove the ball bearing control (80) and the ball ends (140, 150) and the
washers (120) from the component.
Subtask 52-32-14-000-018-A01
B. Removal and Disassembly of the Drift Pin Installation
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2 Remove the cotter pins (50), the nuts (60), the washers (70), the bolts (40)
with the washers (70), the bushings (80) and the rods (30).
(2) Disassembly of the Support Assembly Beam 3 (19K-90), see IPL_FIGURE_31K.
NOTE : Remove the bushings (20, 40) from the double lever (10) and the hinged lever
(30) only if replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
(a) Remove the double lever (10) as follows:
1 Remove the nut (70), the washer (80), the rivet pin (60) and the double lever
(10) from the shaft (50).
(b) Remove the hinged lever (30) as follows:
1 Remove the nut (70), the washer (80), the rivet pin (60), the shaft (50) and the
hinged lever (30) .
(3) Disassembly of the Bellcrank Assembly (19K-100), see IPL_FIGURE_32K
NOTE : Remove the bushings (20) from the bellcrank (10) only if replacement or repair is
necessary (See TASK 52-32-14-300-804-A01).
(a) Remove the bellcrank (10) as follows:
1 Remove the nut (50), the washer (60), the bellcrank shaft (30) and the bellcrank
(10).
(4) Disassembly of the Housing Assembly (19K-110), see IPL_FIGURE_33K and
IPL_FIGURE_19K
NOTE : Remove the bushings (50) from the lever (40) only if replacement or repair is
necessary (See TASK 52-32-14-300-804-A01).
(a) Remove the screws (20), the washers (30) and the cover beam 4 (10).
(b) Remove the nut (70), the washer (80), the rivet pin (60), the lever (40) and the shaft
end (100).
(c) Remove the nuts (70), the washers (80), the rivet pins (60, 120), the lever (40), the
shaft end (90) and the shaft (110).
(d) Remove the nuts (19K-150), the washers (19K-160), the screws (19K-140), the sheet
(19K-130) and the drainage flap (19K-120).
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TASK 52-32-14-000-809-B01
Removal and Disassembly of the Drift Pin Installation
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-019-A01
A. Removal and Disassembly of the Rod and Drift Pins
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NOTE : Do not remove the bonded-in bearings (311) from the bellcrank (312) and
the bonded-in bearing (321) from the lever (322) unless a replacement is
necessary (See TASK 52-32-14-300-804-A01).
(4) Removal of the bellcrank assembly (230)
(a) Remove the nut (260), the sleeve (280) and the taper pin (270), and remove the
beam-3 shaft (250) and the bellcrank (240).
NOTE : Do not remove the bonded-in bearings (242) from the bellcrank (241)
unless a replacement is necessary (See TASK 52-32-14-300-804-A01).
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NOTE : Remove the nuts (180), the sleeves (200) and the tapered pins (190) from
the levers (110, 140).
(b) Remove the beam-4 shaft (170) and the levers (110, 140).
NOTE : Do not remove the bonded-in bushes (100) from the beam-4 cover (80)
unless a replacement is necessary (See TASK 52-32-14-300-804-A01).
NOTE : Do not remove the bonded-in bearings (130, 160) from the levers (110
,140) unless a replacement is necessary (See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-810-A01
Removal of the Drift Pin Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-020-A01
A. Removal of the Drift Pin Mechanism
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(b) Remove the nuts (50), the washers (60, 90), the bolts (70), the bushes (80) and the
link assemblies (10, 240).
NOTE : Do not remove the spherical bearings (20, 260) from the link (30, 250)
unless a replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
VARIANT
(3) Remove the bellcrank assembly (140).
(a) Remove the cotter pins (110) from the nuts (100).
(b) Remove the nuts (100), the washers (120), the bolts (130) and the bellcrank assembly
(140).
NOTE : Do not remove the pressed-in bushes (150, 160, 170) from the bellcrank
(180) unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
(4) Remove the bellcrank assembly (280).
(a) Remove the cotter pins (110) from the nuts (100).
(b) Remove the nuts (100), the washers (120, 135), the bolts (130) and the bellcrank
assembly (280).
NOTE : Do not remove the pressed-in bushes (290, 300, 310) from the bellcrank
(320) unless a replacement or repair is necessary (See TASK
52-32-14-300-804-A01).
ALL VARIANTS
(5) Remove the lever bracket assembly (190).
(a) Remove the nuts (230).
(b) Remove the bolts (220) and remove the lever bracket assembly (190) from the
component.
NOTE : Do not remove the pressed-in bushes (200) from the lever bracket (210)
unless a replacement or repair is necessary (See TASK 52-32-14-300-804-
A01).
(3) Remove the drift pins (270) from the component.
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TASK 52-32-14-000-810-B01
Removal of the Drift Pin Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-021-A01
A. Removal of the Drift Pin Mechanism
(1) Not applicable.
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TASK 52-32-14-000-811-A01
Removal and Disassembly of the Limit Switch Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-022-A01
A. Removal and Disassembly of the Limit Switch Mechanism
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(2) Remove the nuts (20, 50), the washers (30, 60) and the link assembly (70) from the
gearbox assembly (17-40) and the component.
(3) Disassembly of the link assembly (70).
(a) Remove the cotter pin (80) from the nut (90).
(b) Remove the nut (90), the washers (100, 130), the bolt (110), the bushes (120, 180)
and the lever assembly (170).
(c) Release the tab washers (140) and the nuts (150, 160).
(d) Remove the end fork assembly (210) and the lever assembly (240) from the rod
(270).
NOTE : Remove the pressed-in bush (220) from the end fork (230) only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
(e) Remove the tab washers (140) and the nuts (150, 160) from the rod (270).
(4) Disassembly of the lever assembly (170).
NOTE : Remove the pressed-in bushes (190) from the lever (200) only if repair or
replacement is necessary (See TASK 52-32-14-300-804-A01).
(5) Disassembly of the lever assembly (240).
NOTE : Remove the pressed-in bushes (250) from the lever (260) only if replacement or
repair is necessary (See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-811-B01
Removal and Disassembly of the Limit Switch Mechanism
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-023-A01
A. Removal and Disassembly of the Limit Switch Mechanism
(1) Not applicable.
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TASK 52-32-14-000-812-A01
Removal and Disassembly of the Electrical Installation
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
3. Procedure
Subtask 52-32-14-000-024-A01
A. Removal and Disassembly of the Electrical Installation
(1) Terminal Block, see IPL_FIGURE_22.
NOTE : Remove the plug connector (10) and the coupling (20) from the electrical
harness only if replacement or repair is necessary.
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NOTE : Remove the screw (160), the nut (180) and the washer (170) from the
component only if replacement or repair is necessary.
(a) Disconnect the electrical harness from the door sensor installation (See ).
(b) Put the blanking caps on the disconnected electrical connectors and on the
receptacles.
(c) Remove the screw (90), the washers (40, 80), the clamp (50) and the spacer (60).
(d) Disconnect the electrical harness from the terminal block (100).
(e) Cut and remove lockwire from the end clamps (110) and loosen their twist fit screws.
(f) Remove the end clamps (110) and the modules (120, 130) from the rail (140).
(g) Remove the screw (30), the washer (40) and the rail (140) from the component.
(h) Disconnect and remove the connector plug (230) and the connector backshell (240)
from the dummy receptacle (220).
(i) Put the blanking caps on the disconnected electrical connectors and on the receptacle.
(j) Remove the nuts (210), the washers (200), the screws (190) and the dummy
receptacle (220) from the component.
(k) Remove the cable ties (260) from the mounts (250) and the cable harness.
(l) Clip out the mounts (250) from the component.
(m) Remove the electrical harness from the grommets (270).
(n) Disconnect and remove the electrical harness from the connector backshells (280,
290) and the pressure seal (300).
(o) Put the blanking caps on the disconnected electrical connectors and on the receptacle.
(p) Remove the grommets (270) and the pressure seal (300) from the component.
(2) Door Sensor Installation, see IPL_FIGURE_23
(a) Remove the proximity sensor (40), referred to as proximity switch 12MJ.
1 Disconnect and remove the plug (10) and the backshell (20) from the proximity
switch 12MJ.
2 Put the blanking caps on the disconnected electrical plug and on the receptacles.
3 Remove the screws (50) and the proximity switch 12MJ from the component.
(b) Remove the target (80) from the lever (21-200) of the limit switch mechanism.
1 Remove the nuts (60), the washers (70), the screws (110) and the target (80).
(c) Remove the proximity sensor (90), referred to as proximity switch 34WV.
1 Disconnect and remove the plug (10) and the backshell (30) from the proximity
switch 34WV.
2 Put the blanking caps on the disconnected electrical plug and on the receptacles.
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3 Remove the screws (100), the washers (70, 120) and the proximity switch 34WV
from the component.
(d) Remove the target (80) from the lever (14-110) of the latching shaft assembly.
1 Remove the nuts (60), the washers (70), the screws (50) and the target (80).
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TASK 52-32-14-000-812-B01
Removal and Disassembly of the Electrical Installation
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-025-A01
A. Removal and Disassembly of the Electrical Installation
(1) Not applicable.
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TASK 52-32-14-000-813-A01
Removal of the X-Stops
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-026-A01
A. Removal of the X-Stops, Blanking Plugs and Structure Support Installation
PRE SB 52-1088
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(1) Removal of the X-Stops and the Blanking Plugs, see IPL_FIGURE_24.
(a) Remove the nuts (100, 120), the washers (90), the screws (50, 70, 80, 110, 115), the
X-stops (10, 20) and the shims (30, 40) from the component.
NOTE : Remove the pressed-in bushes (10, 20, 30, 60, 70, 80,), the spring sleeve (100),
the bonded-in bearings (90), the bonded in bushes (140), the inserts (40, 50,
130) and the bonded-in lubrication fitting (180) from the component only if
replacement or repair is necessary (See TASK 52-32-14-300-804-A01).
(a) Remove the stop bolt (110) and the washer (120).
(b) Remove the adjusting screw (160).
1 Release the tab washer (150).
2 Loosen the nut (170).
3 Remove the adjustment screw (160) and the nut (170).
4 Discard the tab washer (150).
5 Remove the nut (170) from the adjustment screw (160).
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TASK 52-32-14-000-813-B01
Removal of the X-Stops
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-027-A01
A. Removal of the X-Stops and the Plugs
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NOTE : Do not remove the inserts (95-100) from the door structure unless a replacement is
necessary (See TASK 52-32-14-300-804-A01).
(1) Remove the nuts (54-70, 90), the washers (54-60, 150), the screws (54-50, 80, 140), the
X-stops (54-100, 180) and the shims (54-110, 190) from the component.
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TASK 52-32-14-000-814-A01
Removal and Disassembly of the Drainage
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-028-A01
A. Removal and Disassembly of the Freezing Protection Drainage
Subtask 52-32-14-000-029-A01
B. Removal and Disassembly of the Freezing Protection Drainage
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TASK 52-32-14-000-814-B01
Removal and Disassembly of the Drainage
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-030-A01
A. Removal and Disassembly of the Cargo Door Drainage
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TASK 52-32-14-000-815-A01
Disassembly of the Hand Lever Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-031-A01
A. Disassembly of the Hand Lever Assembly
(1) Not applicable.
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TASK 52-32-14-000-815-B01
Disassembly of the Hand Lever Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-032-A01
A. Disassembly of the Hand Lever Assembly
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(1) Remove the retaining rings (50), the washers (60), the bolts (40) and the rollers (80), and
remove the stop (30).
(2) Remove the bolts (180) and the washers (150), and remove the sequence cams (20).
NOTE : Do not remove the bonded-in bushes (70), the bonded-in insert (90) and the
insert (190) unless a replacement is necessary (See TASK 52-32-14-300-804-
A01).
(3) Remove and discard the cotter pins (120) from the bearing bolt (140).
NOTE : Do not remove the bonded sliding layer (200) unless a replacement is necessary
(See TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-816-A01
Removal and Disassembly of the Locking Shaft Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-033-A01
A. Removal and Disassembly of the Locking Shaft Assembly
(1) Not applicable.
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TASK 52-32-14-000-816-B01
Removal and Disassembly of the Locking Shaft Assembly
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-805-B01 Removal and Disassembly of the Handle Mechanism
TASK 52-32-14-000-808-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-32-14-000-809-B01 Removal and Disassembly of the Drift Pin Installation
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
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3. Procedure
Subtask 52-32-14-000-034-A01
A. Removal and Disassembly of the Locking Shaft Assembly
NOTE : Before you remove the locking shaft assembly you must disconnect:
- the handle mechanism (See TASK 52-32-14-000-805-B01),
- the vent door mechanism (See TASK 52-32-14-000-808-B01) and
- the drift pin mechanism (See TASK 52-32-14-000-809-B01)
from the locking shaft assembly.
(1) Remove the nuts (30), the washers (40), the sleeves (50), the taper pin (20) and the
threaded pins (110).
(2) Remove the locking shaft (10) with the lever (60), the lever assembly (70), the locking
cams (100), the washers (61-130) and the hinged lever assembly (120).
NOTE : Do not remove the bonded-in bearings (90, 140) from the lever assembly (70)
and the hinged lever assembly (120) unless a replacement is necessary (See
TASK 52-32-14-300-804-A01).
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TASK 52-32-14-000-817-A01
Removal of the Gearbox
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-035-A01
A. Removal of the Gearbox
(1) Not applicable.
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TASK 52-32-14-000-817-B01
Removal of the Gearbox
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-000-808-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-000-036-A01
A. Removal of the Gearbox
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(1) Make sure that the link assembly (66-200), the connecting rod (66-120) and the connecting
rod assembly (66-360) are disconnected from the levers (150, 350, 370) (See TASK
52-32-14-000-808-B01)
(2) Removal of the Gearbox Assembly (80)
(a) Remove the nuts (110), the washers (100), the sleeves (320) and the taper pins (330,
340) from the locking cam (310) and the lever (370).
(b) Remove the lever (350) with the locking cam (310) and the lever (370) from the
gearbox assembly (80).
NOTE : Do not remove the pressed-in bush (360) from the lever (350) unless a
replacement is necessary.
(c) Remove the nut (110), the sleeve (170) and the tapered pin (160).
(d) Remove the lever (150) with the protective plug (180) from the housing assembly
(200).
(e) Remove the protective plug (180) from the lever (150).
(f) Remove the nuts (30), the washers (20), the bolts (10) with the washers (20) and the
bearing flange (40) from the cargo door structure.
(g) Remove the bolts (50) and the washers (60) from the gearbox assembly (80).
(h) Remove the gearbox assembly (80) with the bearing flange (40) from the cargo door
structure.
(i) Remove the bearing flange (40) and the shims (70) from the gearbox assembly (80).
NOTE : Do not remove the pressed-in bush (140) from the cover (130) unless a
replacement is necessary.
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(d) Remove the thrust washers (380) from the housing assembly (200).
NOTE : Do not remove the pressed-in bushes (240, 250) and the riveted nuts (220)
from the casing (230) unless a replacement is necessary (See TASK
52-32-14-300-804-A01).
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TASK 52-32-14-000-818-A01
Removal of the Door Sensors
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Procedure
Subtask 52-32-14-000-037-A01
A. Removal of the Door Sensors
(1) Not applicable.
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TASK 52-32-14-000-818-B01
Removal of the Door Sensors
1. General
NOTE : Examine the history or defect card if there is one. Write a record of all defective operations
to examine the related items carefully. You must clean, do a test and an external check of
the components before disassembly (See TESTING AND FAULT ISOLATION, CLEANING
and CHECK). This gives an indication of their condition and of the probable cause of a
malfunction. This is to find the level of disassembly without full disassembly and assembly
of the component. In the procedure below all disassembly operations are necessary.
A. Put the component into a well shaped support to prevent damage to it.
B. If necessary, see REPAIR for the replacement of the permanently attached parts.
C. See TESTING AND FAULT ISOLATION and CHECK for the necessary level of the disassembly.
D. If a paragraph refers to one Figure, only the item number is given in brackets. If a paragraph see
more than one Figure, the Figure number and the item number are given in the brackets.
E. For the replacement of the identification plates see REPAIR.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
3. Procedure
Subtask 52-32-14-000-038-A01
A. Removal of the Door Sensors
NOTE : The proximity sensors are referred to as proximity switches in this paragraph.
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CLEANING
TASK 52-32-14-100-801-A01
Clean the component parts of the AFT Cargo Compartment Door
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
11-016 Safety Solvent
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-100-001-A01
A. Clean the component parts of the AFT Cargo Compartment Door, other than the six integral
windows as follows:
(1) Remove all loose particles and other dirt with a vacuum cleaner or a brush.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the structure with Material No. 11-001 Detergent
(3) Remove all unwanted material from the recesses and corners with the brush.
(4) Make sure that the drain valves and holes are clean and not clogged.
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WARNING : BE CAREFUL WHEN YOU USE THE CLEANING AGENT (MATERIAL NO.
11-003) METHYL-ETHYL-KETONE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY SOLVENT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(6) Clean all bolts, washers, nuts and springs with Material No. 11-003 Methyl-Ethyl-Ketone /
Material No. 11-016 Safety Solvent.
(7) Dry clean parts with a clean, dry, Material No. 19-003 Lint-Free Cotton Cloth.
(8) Clean all bushes and bearings with a clean, dry, Material No. 19-003 Lint-Free Cotton
Cloth.
(9) Clean the door seal, the vent door seal and the CFRP parts with a weak soap solution.
(10) Make sure that the 3.00 mm (0.118 in.) vent holes of the door seal are not clogged.
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TASK 52-32-14-100-802-A01
Clean the Electrical Components
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-010 Isopropyl Alcohol
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-100-002-A01
A. Clean the Electrical Components as follows:
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-010).
(2) Clean the electrical wiring with the Material No. 11-010 Isopropyl Alcohol.
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-010).
(3) Clean the electrical connectors with Material No. 11-010 Isopropyl Alcohol.
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(4) Dry the parts with a clean, dry, Material No. 19-003 Lint-Free Cotton Cloth or a hot-air
blower.
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TASK 52-32-14-100-803-A01
Clean the Sight Glasses
1. General
A. Make sure that all dirt, grease, sealant and cleaning agent is removed.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-100-003-A01
A. Clean the Sight Glasses as follows:
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INSPECTION/CHECK
TASK 52-32-14-210-801-A01
Door Structure and Fairing
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Procedure
Subtask 52-32-14-210-001-A01
A. Door Structure and Fairing
(1) Check the door structure and fairing for damage.
(a) For the Allowable Damage Limits (ADL and the repair procedure, see the Structural
Repair Manual (SRM).
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TASK 52-32-14-210-802-A01
Structure Components
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-002-A01
A. Structure Components
NOTE : See IPL_FIGURE_03 for the Access Panels, IPL_FIGURE_04 for the Hinges,
IPL_FIGURE_27 for the Fairing Installation Structure and IPL_FIGURE_16 for the
Vent Door Cover.
(1) Check the structure components for cracks, deformation or corrosion,
(a) Cracks, deformation or corrosion are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have cracks and corrosion.
(2) Check the structure components for scratches and marks.
(a) Scratches and marks are permitted up to a depth of 0.3 mm (0.012 in.).
(b) See TASK 52-32-14-300-801-A01 for the removal of scratches or marks which are in
the limits.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have scratches or marks that are not in the limits.
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NOTE : Clogged drain valves and drain holes can cause corrosion to the structure.
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TASK 52-32-14-210-802-B01
Structure Components
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-003-A01
A. Structure Components
NOTE : See IPL_FIGURE_53 for the Access Covers, IPL_FIGURE_90 for the Hinges,
IPL_FIGURE_74 for the Fairing Installation Structure and IPL_FIGURE_66 for the
Vent Door Cover.
(1) Check the structure components for cracks, deformation or corrosion.
(a) Cracks, deformation or corrosion are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have cracks and corrosion.
(2) Check the structure components for scratches and marks.
(a) Scratches and marks are permitted up to a depth of 0.25 mm (0.010 in.).
(b) See TASK 52-32-14-300-801-A01 for the removal of scratches or marks which are in
the limits.
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(c) See DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have scratches or marks that are not in the limits.
(3) Check the X-stops.
(a) Check the X-stops for cracks and deformation.
1 Cracks and deformation are not permitted. If you find a crack or deformation,
you must replace the X-stop.
(b) Check the X-stops for scratches.
1 Blend out the scratches in the X-stops up to a maximum depth of 0.25 mm
(0.010 in.)
2 Replace the X-stops with scratches which are more than 0.25 mm (0.010 in.) in
depth.
(c) Check the X-stops for marks and corrosion.
1 Remove the marks or the corrosion in the X-stops up to a maximum depth of
0.25 mm (0.010 in.).
2 Replace the X-stops with marks or corrosion which are more than 0.25 mm
(0.010 in.) in depth.
(4) Check the drain holes and drain valves.
(a) Check the drain holes and drain valves for clogging.
NOTE : Clogged drain holes and drain valves can cause corrosion to the structure.
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TASK 52-32-14-210-803-A01
Door Mechanism
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-820-808-A01 Fits and Clearances Table
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-004-A01
A. Door Mechanism
(1) Check the component parts of the door mechanism for wear.
(a) See TASK 52-32-14-820-808-A01 for the wear limits.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of component parts with
wear not in the limits.
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TASK 52-32-14-210-804-A01
Flap and Handle, Interlock, Latching, Locking, Vent Door, Control Cable and Drift Pin and Limit Switch
Mechanism
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-801-A01 Reworking or Machining
FIGURE 52-32-14-991-025-A FIGURE 52-32-14-991-025-A-Visual Locking Indication
FIGURE 52-32-14-991-024-A FIGURE 52-32-14-991-024-A-Pre-adjustment of the Stop Bolt
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-005-A01
A. Flap and Handle, Interlock, Latching, Locking, Vent Door, Control Cable and Drift Pin and
Limit Switch Mechanism
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(c) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
scratches, marks and corrosion that are not in the limits.
(3) Check for deformation.
(a) Deformation is not permitted.
(b) Make sure that the rod (21-270) is not bent.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
deformation.
(4) Check for loose rivets.
(a) See REPAIR if you find loose rivets.
(5) Check for other damage.
(a) Other damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
other damage.
(6) Check the red and green markings on the Locking cams for damage (See FIGURE
52-32-14-991-025-A).
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1 15.3 mm
1 (0.603 in.)
TO BE ADJUSTED AFTER
INSTALLATION OF THE
DOOR IN THE FUSELAGE
F_CM_523214_1_0240101_01_00
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LATCHING SHAFT
83
CAM
43
F_CM_523214_1_0250101_01_00
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TASK 52-32-14-210-804-B01
Flap and Handle, Interlock, Latching, Locking, Vent Door, Control Cable and Drift Pin and Limit Switch
Mechanism
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-801-A01 Reworking or Machining
TASK 52-32-14-300-804-A01 Replacement of Parts
FIGURE 52-32-14-991-027-A FIGURE 52-32-14-991-027-A-Visual Locking Indication
FIGURE 52-32-14-991-026-A FIGURE 52-32-14-991-026-A-Pre-adjustment of the Stop Bolt
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-006-A01
A. Flap and Handle, Interlock, Latching, Locking, Vent Door, Control Cable and Drift Pin and
Limit Switch Mechanism
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(b) See TASK 52-32-14-300-801-A01 for the removal of the scratches, marks and
corrosion which are in the limits.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
scratches, marks and corrosion that are not in the limits.
(3) Check for deformation.
(a) Deformation is not permitted.
(b) Make sure that the rod (366-310) is not bent.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
deformation.
(4) Check for loose rivets.
(a) See TASK 52-32-14-300-804-A01 if you find loose rivets.
(5) Check for other damage.
(a) Other damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
other damage.
(6) Check the red and green markings on the locking cams for damage (See FIGURE
52-32-14-991-027-A).
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1 15.3 mm
1 (0.603 in.)
TO BE ADJUSTED AFTER
INSTALLATION OF THE
DOOR IN THE FUSELAGE
F_CM_523214_1_0260101_01_00
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LATCHING SHAFT
83
CAM
43
F_CM_523214_1_0270101_01_00
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TASK 52-32-14-210-805-A01
Door Seal and Vent Door Seal
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-803-A01 Reinforcement of the Cargo Door Seal
TASK 52-32-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-007-A01
A. Door Seal and Vent Door Seal
(1) Check the seals for hardening, cracks, oil contamination and porosity.
(a) Hardening, cracks, oil contamination or porosity are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the seals if there is such
damage.
(c) See TASK 52-32-14-300-803-A01 for the reinforcement of door seal.
(2) Check the seals for chafe marks and cuts.
(a) Repair the chafe mark and the cut in the door seal up to 25.4 mm (1.0 in.) and not in
the contact area to the fuselage (See TASK 52-32-14-300-802-A01).
NOTE : Clogging at the 3.00 mm (0.118 in.) inflation holes of the door seal is not
permitted.
(b) Replace the door seal with chafe mark and/or cut larger than 25.4 mm (1.0 in.).
(c) Chafe marks and cuts in the vent door seal are not permitted.
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(d) See DISASSEMBLY and ASSEMBLY for the replacement of the vent door seal if
there is such damage.
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TASK 52-32-14-210-806-A01
Protective Treatment
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
15-005 Corrosion Preventive Temporary Protective Compound
15-007 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-801-A01 Reworking or Machining
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-210-008-A01
A. Protective Treatment
(1) Check the structure components and the door mechanism for damaged treatment.
(a) See TASK 52-32-14-300-801-A01 for the repair of the damaged protective treatment.
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TASK 52-32-14-210-807-A01
Electrical System Parts
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-100-801-A01 Clean the component parts of the AFT Cargo Compartment Door
TASK 52-32-14-100-802-A01 Clean the Electrical Components
TASK 52-32-14-100-803-A01 Clean the Sight Glasses
TASK 52-32-14-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-009-A01
A. Electrical System Parts
(1) Check the electrical harness and connections for loose and damaged attachments, chafe
marks, spots of arcing, contamination and other damage.
(a) Chafe marks, spots of arcing, contamination. Loose and damaged attachments or
other damage are not permitted.
(b) See TASK 52-32-14-100-801-A01, TASK 52-32-14-100-802-A01 and TASK
52-32-14-100-803-A01 for the removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the attachments and connections.
(e) Replace the parts of the wiring harness, which have chafe marks, spots of arcing or
other damage.
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(2) Check the electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) See TASK 52-32-14-100-801-A01, TASK 52-32-14-100-802-A01 and TASK
52-32-14-100-803-A01 for the removal of the contamination.
(d) See DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
(3) Check the bonding straps for damage, corrosion, attachment and torsion.
(a) Damage and corrosion are not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the damaged or corroded
bonding straps.
(c) See TASK 52-32-14-300-801-A01 for the removal of corrosion on attachment points.
(d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(e) See ASSEMBLY for the correct installation of the bonding straps.
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TASK 52-32-14-210-808-A01
Linings
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Procedure
Subtask 52-32-14-210-010-A01
A. Linings
(1) Check the linings and the insulation for contamination, loose or damaged attachment and
other damage.
(a) Contamination, loose or damaged attachment and other damage are not permitted.
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TASK 52-32-14-210-809-A01
Self-Adhessive and Bonded Identification Plates
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-011-A01
A. Self-Adhessive and Bonded Identification Plates
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TASK 52-32-14-210-810-A01
Springs
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-14-991-028-A FIGURE 52-32-14-991-028-A-Spring Check Diagram
FIGURE 52-32-14-991-029-A FIGURE 52-32-14-991-029-A-Spring Check Diagram
FIGURE 52-32-14-991-030-A FIGURE 52-32-14-991-030-A-Spring Check Diagram
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-210-012-A01
A. Springs
(1) Check for damage.
(a) Damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
damage.
(2) Check the spring data.
(a) For the test data see the TABLE 2, TABLE 3 and the FIGURE 52-32-14-991-028-A
and TABLE 4, TABLE 5 and the FIGURE 52-32-14-991-029-A.
TENSION SPRING, IPL FIGURE 08-100
mm in. daN Lbf
Lo 2.86 3.16 3.21 2.71±0.060 Fo 1.97 4.43
Li 72.6 2.86 Fi 7.85±2.32 17.6± 5.22
L2 72.6 3.16 F2 19.62±2.43 44.11±5.46
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(b) For the torsion spring see the TABLE 6 and FIGURE 52-32-14-991-030-A.
TORSION SPRING, IPL FIGURE 18-40, 18-50
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(c) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
data not in the limits.
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Fn
F2
F1
F0
L0
L1
L2
Ln
F_CM_523214_1_0280101_01_00
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F1
F2
Fn FB
L0
L1
L2
Ln L
B
F_CM_523214_1_0290101_01_00
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M1
A1
A2
M2
F_CM_523214_1_0300101_01_00
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TASK 52-32-14-210-811-A01
Actuating Unit
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. See REPAIR for the replacement of the permanently attached parts.
D. See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. See the Structural Repair Manual (SRM) for the door structure.
2. Procedure
Subtask 52-32-14-210-013-A01
A. Actuating Unit
(1) Check for damage.
(a) Damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the actuating unit
(58-40) if it has damage.
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REPAIR
TASK 52-32-14-300-801-A01
Reworking or Machining
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
C. See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
15-005 Corrosion Preventive Temporary Protective Compound
15-007 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-300-001-A01
A. Repair of Scratches and Marks
(1) Hollow out the scratch or the score to make a shallow groove.
NOTE : Do not remove more material than necessary and keep the width to 6.0 mm
(0.24 in.).
(2) Make the groove smooth with an abrasive cloth.
(3) Burnish the surface with your hands or with a buffing wheel.
(4) Repair the damaged paintwork as specified in SUBTASK 52-32-14-350-001-A01.
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Subtask 52-32-14-320-001-A01
B. Repair of Corrosion Damage
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the corroded and the adjacent areas and remove the grease with Material No. 11-001
Detergent.
(2) Dry the wet areas with a clean, dry, Material No. 19-003 Lint-Free Cotton Cloth.
NOTE : Before you start to repair the corrosion damage, a nondestructive test must be
done to find the level of corrosion damage.
(3) Remove the surface protection from the corroded area with an abrasive cloth.
(4) Remove the corroded material.
(a) Apply the masking material around the corroded area.
(b) Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
(c) Remove the material from the adjacent area, so that the transition to the work area is
smooth and without stress concentrations.
NOTE : It is important that all the corrosion is removed before you continue the work.
The smallest corroded area can cause new extended corrosion damage.
Subtask 52-32-14-380-001-A01
C. Repair of Protective Treatment
(1) Repair of Damaged Paintwork
(a) Remove the damaged paintwork with an abrasive cloth.
(b) Remove the paint dust.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 16-020 Wash Primer to the metal surface.
(f) Let the wash primer dry.
Subtask 52-32-14-350-001-A01
D. Repair of the Corrosion Preventive Film
(1) Apply corrosion preventive film
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TASK 52-32-14-300-802-A01
Repair of the Door Seal
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
C. See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-016 Safety Solvent
08-004 Adhesive Sealant
05-024 Fabric
05-023 Polyterepthalate
08-026 Adhesive/Sealant one Part, RTV Silicone Rubber
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-14-991-031-A FIGURE 52-32-14-991-031-A-Repair of the Door Seal
FIGURE 52-32-14-991-034-A FIGURE 52-32-14-991-034-A-Repair of Plugging Vent Holes on the
Door Seal
FIGURE 52-32-14-991-032-A FIGURE 52-32-14-991-032-A-Repair of the Door Seal
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REFERENCE DESIGNATION
FIGURE 52-32-14-991-033-A FIGURE 52-32-14-991-033-A-Bonding Block
Referenced Information
TABLE 3
3. Procedure
Subtask 52-32-14-300-002-A01
A. Repair of Chafe Marks and Cuts Up to 25.4 mm (1.0 in.), Not in the Contact Area
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY SOLVENT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(6) Clean the repair area with Material No. 11-016 Safety Solvent.
(7) Dry the cleaned area with a lint-free cloth.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE SEALANT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(8) Apply a thin coat of Material No. 08-004 Adhesive Sealant to the face of the cut.
(9) Press the faces of the cut together and allow them to cure.
(10) Cut a piece of Material No. 05-024 Fabric to the dimensions of the repair area.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE SEALANT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(11) Apply a thin layer of Material No. 08-004 Adhesive Sealant to the repair area and fill the
stop holes.
(12) Put the prepared replacement fabric on the repair area so that it is as smooth as the seal
surface.
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(13) Cover the repair area with a layer of Material No. 05-023 Polyterepthalate and put the seal
in a wooden bonding block (See FIGURE 52-32-14-991-033-A).
(14) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
wooden bonding blockfor 24 hours.
(15) Remove the bonding block and the special material from the repair area of the seal.
(16) Polish the repair area with a very fine abrasive cloth to get a smooth surface of the seal.
Subtask 52-32-14-350-002-A01
B. Repair of Plugging Vent Holes in the Door Seal
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY SOLVENT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the area around each hole with Material No. 11-016 Safety Solvent. Do this to the
inner and outer surfaces, and allow them to dry.
NOTE : Apply sufficient adhesive compound to allow a small bead to form on the inner
side of the seal.
(3) Smooth the outer surface with a plastic spatula.
(4) Allow the repaired area to dry for 4 hours at room temperature.
Subtask 52-32-14-350-003-A01
C. Repair of Chafe Marks and cuts exceeding 25.4 mm (1.0 in.) in the length or in the contact
area, by replacement of a section
NOTE : The repair area must be s = min. 50 mm (1.97 in.) from an inflation hole.
(1) Remove the damaged section of the seal.
(2) In straight and curved sections, cut the replacement section of the seal to the same length
as the removed section.
NOTE : Make sure that the quantity of the inflation holes are the same as in the removed
section.
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(3) Carefully remove the first layer of the fabric reinforcement from the ends of the seal and
the replacement sections over a length of 25.4 mm (1.0 in.).
(4) Make the surface of the repair areas rough with an abrasive cloth.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-016 SAFETY SOLVENT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Clean the surface with Material No. 11-016 Safety Solvent.
(6) Dry the cleaned area with a 19-003 Lint-Free Cotton Cloth.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE SEALANT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(7) Apply a thin coat of Material No. 08-004 Adhesive Sealant to the ends of the seals and the
replacement sections.
(8) Press and hold the ends of the replacement section and the seal together and allow them to
cure.
(9) Cut a piece of Material No. 05-024 Fabric to the dimensions of the repair areas.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-004 ADHESIVE SEALANT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(10) Apply a thin layer of Material No. 08-004 Adhesive Sealant to the contact surface of the
replacement tissue and the repair areas.
(11) Put the replacement tissue onto the repair areas.
(12) Cover the repair area with a layer of Material No. 05-023 Polyterepthalate and put the seal
in the wooden bonding block. (See FIGURE 52-32-14-991-033-A).
(13) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
wooden bonding blockfor 24 hours.
(14) Remove the bonding block and the special material from the repair area of the seal.
(15) Polish the repair area with a very fine abrasive cloth to get a smooth surface of the seal.
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B
A
1
C
B
1 AREA IN WHICH THE FIRST LAYER
OF REINFORCEMENT TISSUE IS REMOVED
V
SECTION
B−B
X
W CONTACT
X AREA
REPLACEMENT
TISSUE
F_CM_523214_1_0310101_01_00
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A
S Y
T C
A U U 1 Y
REPLACEMENT SECTION
C B
REPLACEMENT TISSUE
1
F_CM_523214_1_0320101_01_00
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19.4mm
(0.76in.)
.)
0.0 m
4in
(R 1.0m
UPPER
HALF
R
.6 mm
)
(0.55in.)
n.
14.0mm
(0 6.0
3i
1
LOWER
HALF
.)
0.0 m
6in
(R 1.5m
R
F_CM_523214_1_0330101_01_00
Bonding Block
FIGURE-52-32-14-991-033-A01
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DOOR SEAL
LONGERON 3
LONGERON 4
400mm
A
(15.75 in.)
LONGERON 5
A
CLOSE ALL VENT
HOLES WITHIN THIS AREA
SECTION
A−A DOOR SEAL
F_CM_523214_1_0340101_01_00
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TASK 52-32-14-300-803-A01
Reinforcement of the Cargo Door Seal
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
C. See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08-004 Adhesive Sealant
08-026 Adhesive/Sealant one Part, RTV Silicone Rubber
05-023 Polyterepthalate
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-14-991-035-A FIGURE 52-32-14-991-035-A-Reinforcement of the Door Seal
Referenced Information
TABLE 3
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3. Procedure
Subtask 52-32-14-300-003-A01
A. Reinforcement of the Cargo Door Seal
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(d) Cover the repair area with Material No. 05-023 Polyterepthalate and put the seal in
the wooden bonding block.
(e) Compress the seal in the wooden bonding block with a clampfor a period of 24 hours.
(f) Remove the wooden bonding block and the foil from the cut area of the seal.
(g) Prepare the cut area with very fine emery cloth to get a smooth surface of the seal.
(h) Install the cargo door seal on the cargo door.
(i) Remove the self-adhesive tape from the cargo door seal.
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FR24A
Z825
FR28
A
FR26A
A B
DRIFT PIN X
LOCATION B
W
ADDITIONAL
SILICON TUBE
FR26
Z
SECTION
B−B
DOOR SEAL
CUT
ADDITIONAL DOOR NOTE: W = LENGTH OF REINFORCEMENT SEAL OF 3465mm (136.4 in.)
SILICON TUBE SEAL X = DISTANCE FROM DRIFT PIN LOCATION OF 100mm (3.94 in.)
Z = CUT LENGTH OF 60mm (2.36 in.)
Y = DIA. OF STOP HOLE 2.0mm (0.08 in.)
F_CM_523214_1_0350101_01_00
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TASK 52-32-14-300-804-A01
Replacement of Parts
1. General
A. If you find damage on the door fairing (CFRP part) during CHECK, you must do a structural
repair.
B. See the Structural Repair Manual (SRM) for the door structure.
C. See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
08-029 Adhesive
08-001 General Purpose Adhesive Honeycomb Filler
07-023 Protective Coating, Transparent
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-940-811-A01 Special Tools, Fixtures and Equipment
PMS 01-05-26
PMS 01-05-05
PMS 01-05-58
PMS 01-05-27
PMS 01-05-46
PMS 01-04-24
PMS 01-02-41
PMS 01-05-45
PMS 01-05-04
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REFERENCE DESIGNATION
PMS 01-02-36
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-300-004-A01
A. Replacement of Staked Bearings
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Subtask 52-32-14-300-005-A01
B. Replacement of the Shrunk-in Bush
NOTE : The component part with the shrunk-in bush is given in TABLE 5.
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(1) Remove the bush from the component part with an applicable tool.
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Subtask 52-32-14-300-006-A01
C. Replacement of Pressed-in Bushes
NOTE : The component parts with pressed-in bushes are given in TABLE 6.
NOTE : After product improvement, the steel bushes (4-15, 25, 35, 36, 45, 55) are replaced by
bronze bushes (See IPL_FIGURE_04). We recommend the installation of bronze
bushes and the replacement of all bushes within the hinge assembly. Use the local
manufactured special tool (See TASK 52-32-14-940-811-A01) for the replacement of
the bushes of the hinge assemblies.
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Subtask 52-32-14-300-007-A01
D. Replacement of Bonded-in Bushes and Bearings
NOTE : Use a wooden or plastic scraper to remove the remaining bonding and adhesive
compound.
FIGURE COMPONENT ITEM NAME OF BUSH/BEARING ITEM
COMPONENT PART
26 NP Vent Door Frame 90
58 90 Lever 100
58 520 Universal Joint Latch 590
59 10 Hand Lever 70
62 70 Lever Assembly 90
62 120 Hinged Lever Assembly 140
64 80 Beam 4 Cover 100
64 110 Lever 130
64 140 Lever 160
64 230 Bellcrank Assembly 242
64 310 Bellcrank 311
64 320 Lever 321
64 369 Connecting Rod Assy 370
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Apply an equally thin layer of Material No. 08-029 Adhesive to the gap between the
bush/bearing and the component part.
(6) Install the bearing to the component part in accordance with the standard procedure PMS
01-05-27.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-029 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(7) When the bearing is installed, apply a small quantity of Material No. 08-029 Adhesive to
the gap between the bush/bearing and the component.
(8) Examine the bush/bearing for correct bonding and installation.
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Subtask 52-32-14-300-008-A01
E. Replacement of the Hinge Assemblies
Subtask 52-32-14-300-009-A01
F. Replacement of Riveted Nuts
NOTE : The parts with the riveted nuts are given in TABLE 8.
(1) Drill out the rivets and remove the damaged riveted nut from the component part.
(2) Install the riveted nuts in accordance with the standard procedure PMS 01-05-46.
FIGURE COMPONENT ITEM NAME OF RIVETED NUT ITEM
COMPONENT PART
03 - Cargo Door Assy 214
03 230 Access Cover 231
07 20 Flap Frame Assy TBD
07 180 Bow Assembly TBD
17 440 Casing 420, 430
27 70 Structure Shear Plate 110
27 160, 170 Rib 230, 240
53 330 Access Cover 340
69 230 Casing 220
Shear Plate 120
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Subtask 52-32-14-300-010-A01
G. Replacement of Riveted Component Parts
(1) Replace the riveted component parts in accordance with the standard procedure PMS
01-04-24.
Subtask 52-32-14-300-011-A01
H. Replacement of HELI-COIL Threaded Inserts
NOTE : The replacement of damaged HELI-COIL threaded inserts must be carried out with
special tools.
NOTE : The parts with HELI-COIL threaded inserts are given in TABLE 9.
(1) HELI-COIL Threaded Inserts
FIGURE COMPONENT ITEM NAME OF INSERT ITEM
COMPONENT PART
18 270 Arm Assembly 320
18 350 Actuator Arm Assy 400
26 - Cargo Door Structure 40, 50
26 - Cargo Door Structure 130
67 190 Arm Assembly 220
67 80 Actuator Arm Assy 120
95 - Cargo Door Structure 100
HELI-COIL Threaded Inserts
TABLE 9
NOTE : See PMS 01-05-45 for the replacement of the HELI-COIL threaded inserts.
Subtask 52-32-14-300-012-A01
J. Replacement of Threaded Inserts
NOTE : The parts with threaded inserts are given in TABLE 10.
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NOTE : See PMS 01-05-04 for the replacement of the threaded inserts.
Subtask 52-32-14-300-013-A01
K. Replacement of the Bonded Sliding Layer
Subtask 52-32-14-300-014-A01
L. Replacement of the Identification Plates.
PRE MOD 32337K7963
(1) Replace the self-adhesive identification plates as follows:
NOTE : The component parts with the self-adhesive identification plates are given in
TABLE 11.
IPL FIGURE COMPONENT ITEM NAME OF IDENTIFICATION
COMPONENT PLATE ITEM
1 Cargo Compartment 100A
Door
51 Cargo Compartment 80A
Door
Self-adhesive Identification Plate
TABLE 11
(2) Write down the data of the old door identification plate.
(3) Transfer the data from the old identification plate to the new door identification plate.
(4) Remove the damaged or loose identification plate with an nonmetallic scraper.
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NOTE : The component parts with the bonded identification plates are given in TABLE
12.
IPC FIGURE COMPONENT ITEM NAME OF IDENTIFICATION
COMPONENT PLATE ITEM
1 - Cargo Compartment 100B
Door
51 - Cargo Compartment 80B
Door
Bonded Identification Plate
TABLE 12
(2) Write down the data of the old door identification plate.
(3) Transfer the data from the old identification plate to the new door identification plate.
(4) Remove the damaged or loose identification plate with an nonmetallic scraper.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-001 GENERAL PURPOSE
ADHESIVE HONEYCOMB FILLER. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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(8) Remove the unwanted bonding material from the edges of the identification plate.
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ASSEMBLY
TASK 52-32-14-400-801-A01
Assembly and Installation of the Fire Protection and Door Seal
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-001-A01
A. Assembly and Installation of the Fire Protection and Door Seal
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TASK 52-32-14-400-801-B01
Assembly and Installation of the Door Seal and Insulation
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
15-005 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-14-991-036-A FIGURE 52-32-14-991-036-A-Installation of the Door Seal
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-002-A01
A. Assembly and Installation of the Door Seal and Insulation
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(a) If the door seal (220) is removed from the cargo door during the DISASSEMBLY
procedure, install the door seal (220) correctly into the retainer (See FIGURE
52-32-14-991-036-A).
NOTE : Before you install the insulation make sure that the Material No. 15-005
Corrosion Preventive Temporary Protective Compound is applied to the inner
side of the cargo door structure.
(a) Put the cover (230) and the spacer (260) in their correct position on the door and
install the washers (250) and the screws (240).
(b) Install the fire protection lining (10) and lock the stud assemblies (110).
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A
SECTION
B−B
RETAINER
INFLATION HOLE
DOOR SEAL
(352−220)
1 RETAINER
LOCATION OF INFLATION
HOLES AT INNER SIDE
DOOR SEAL
(352−220)
DIMENSION TABLE
X 400.0mm (15.75in.)
F_CM_523214_1_0360101_01_00
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TASK 52-32-14-400-802-A01
Installation of the Door Fairing
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-003-A01
A. Installation of the Door Fairing
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TASK 52-32-14-400-802-B01
Installation of the Door Fairing
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-004-A01
A. Installation of the Door Fairing
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TASK 52-32-14-400-803-A01
Assembly and Installation of the Access Panel Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-005 Corrosion Inhibitive Interfay Sealant
09-013 Corrosion Inhibiting Brush Consistency
09-018 Corrosion Inhibitinglow Adhesion Sealant
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-36
PMS 01-02-40
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-005-A01
A. Assembly and Installation of the Access Panel Assembly
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(a) Clean the mating surfaces of the component parts with Material No. 11-003 Methyl-
Ethyl-Ketone.
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(a) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the thread of
the screws (240).
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TASK 52-32-14-400-803-B01
Assembly and Installation of the Access Panels
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-018 Corrosion Inhibitinglow Adhesion Sealant
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-400-006-A01
A. Assembly and Installation of the Access Panels
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(a) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the thread of
the screws (320).
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TASK 52-32-14-400-804-A01
Assembly and Installation of the Hinges
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-005 Corrosion Inhibitive Interfay Sealant
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-007-A01
A. Assembly and Installation of the Hinges
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(a) Clean the mating surfaces of the component and the component parts with Material
No. 11-003 Methyl-Ethyl-Ketone.
NOTE : Keep the mating surfaces of the component and the component parts clean.
NOTE : Keep the mating surfaces of the component and the component parts clean.
NOTE : Keep the mating surfaces of the component and the component parts clean.
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TASK 52-32-14-400-804-B01
Assembly and Installation of the Hinges
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-300-804-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-008-A01
A. Assembly and Installation of the Hinges
NOTE : For the replacement of the hinge assemblies see TASK 52-32-14-300-804-A01.
VARIANT
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(1) Installation of the Hinge End Fittings (440, 450), see IPL_FIGURE_90.
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TASK 52-32-14-400-805-A01
Assembly and Installation of the Flap Mechanism Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
05-002 Putty, Zinc Chromate General Purpose
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-A01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-009-A01
A. Assembly and Installation of the Flap Mechanism Assembly
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material No. 04-004 Synthetic Ester Based Grease High Pressureto all component
parts subjected to rotation and sliding.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the screws
(190).
(f) Fit the flap mechanism assembly (10) with the screws (190) to the component.
(g) Hook in the flap spring (250) to the grooved bolts (40, 270).
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TASK 52-32-14-400-805-B01
Assembly and Installation of the Flap Mechanism Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-010-A01
A. Assembly and Installation of the Flap Mechanism Assembly
(1) Not applicable.
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TASK 52-32-14-400-806-A01
Assembly and Installation of the Handle Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
09-013 Corrosion Inhibiting Brush Consistency
05-002 Putty, Zinc Chromate General Purpose
lockwire
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-A01 Adjustment
TASK 52-32-14-400-807-A01 Assembly and Installation of the Locking Mechanism
PMS 01-05-01
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-011-A01
A. Assembly and Installation of the Handle Mechanism
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NOTE : If necessary, peel off new shim (10) until a gap of 0.2 to 0.3 mm (0.008 to
0.012 in.) is provided between the journal bearing assembly (30) and the
bearing housing assembly (130).
(d) Install the screws (20) to the journal bearing assembly (30).
(e) Tighten the screws (20) immediately.
POST MOD 25793K4587, SB 52-1088
(6) Assemble the bearing block (115), see IPL_FIGURE_09.
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(a) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism onto the
mating surfaces from the journal bearing assembly (30).
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(f) Attach a tag to the rod assembly (570) to tell persons to safety the nut (590) with
the lockwasher (580) after final installation on the aircraft.
(g) Install the rod assembly (570) to the lever assembly (250).
NOTE : The condition is the safety shaft lever assembly (15-120) installed into the
component, see TASK 52-32-14-400-807-A01.
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(e) Connect the hinge arm assembly (680) to the eyebolt assembly (14-250) of the
locking shaft (14-310).
NOTE : The condition is the locking shaft assembly (12-320) installed into the
component, see TASK 52-32-14-400-807-A01.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism to the shaft of the
bolt (150).
(a) Install the bolt (150), the bush (160), the washer (170) and the nut (180).
(b) Safety the nut (180) with the cotter-pin (190) in accordance with PMS 01-05-44.
(3) Assemble and install the handle mechanism assembly (240) with the handle support (660),
see IPL_FIGURE_08.
(a) Install the lever assembly (250) to the handle mechanism (240).
(b) Tighten the clamping ring (310).
(c) Safety the clamping ring (310) to the handle assembly (670) with lockwire 0.8 mm
(0.031 in.) in accordance with PMS 01-05-01.
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(7) Assemble and install the bush assembly (40), see IPL_FIGURE_08
(a) Install the bush (50) with the washer (70) and the nut (80) to the bolt (60).
(b) Safety the nut (80) with the cotter pin (90) in accordance with PMS 01-05-44.
(c) Install the bush assembly (40) with the washer (30) and the nut (20) to the
component.
(d) Safety the nut (20) with the cotter pin (17) in accordance with PMS 01-05-44.
(e) Hook in the spring (100) to the bush assembly (40) and the linkage assembly (510).
ALL VARIANTS
(8) Install the handle support (660) to the component, see IPL_FIGURE_08
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the shaft of the
bolts (110).
(b) Install the handle support (660) with the identified shim (230) and the bolts (110) to
the component.
NOTE : Peel off a new shim (230) to a maximum of 0.5 mm (0.02 in.), if necessary.
(3) Tighten the bolts (110).
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TASK 52-32-14-400-806-B01
Installation of the Door Handle Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
04-017 Silicone Grease
09-018 Corrosion Inhibitinglow Adhesion Sealant
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-012-A01
A. Installation of the Door Handle Mechanism
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(b) Install the arrester (490) and the shim (480) with the bolts (500) and the washers
(120) at the door structure.
(c) Tighten the bolts (500).
(d) Adjust the arrester (See TASK 52-32-14-800-801-B01).
(2) Installation of the Control Rods (160, 600)
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(c) During the installation of the shaft (360) install the universal joint assembly (510),
the roller lever assembly (370) and the joint lock (240) in the correct sequence on the
shaft (360).
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(f) Tighten the nut (180) and safety the nut (180) with the cotter pin (170).
(g) Connect the fork end of the control rod (600) to the universal joint assembly (510)
with the bolt (580), the washers (560, 570) and the nut (550).
(h) Tighten the nut (550) and safety the nut (550) with the cotter pin (540).
(7) Installation of the Hand Lever Assembly (10)
NOTE : For the adjustment of the lateral clearances see TASK 52-32-14-800-801-
B01.
(g) Install the hand lever assembly (10) permanently on the shaft (250).
(h) Install the lock washer (150) in the slot of the shaft (250).
(i) Attach the lock washer (150) with the bolt (140) at the door structure.
(j) Tighten the bolt (140).
(k) Attach a tag at the hand lever assembly (10) to tell persons to adjust the skin offset
during the final adjustment (See TASK 52-32-14-800-801-B01).
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TASK 52-32-14-400-807-A01
Assembly and Installation of the Locking Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
05-002 Putty, Zinc Chromate General Purpose
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-400-810-A01 Assembly and Installation of the Drift Pin
TASK 52-32-14-400-809-A01 Assembly and Installation of the Vent Door
TASK 52-32-14-800-801-A01 Adjustment
PMS 01-05-44
FIGURE 52-32-14-991-037-A FIGURE 52-32-14-991-037-A-Protrusion of the Taper Pin (Typical)
FIGURE 52-32-14-991-038-A FIGURE 52-32-14-991-038-A-Protrusion of the Taper Pin (Typical)
FIGURE 52-32-14-991-039-A FIGURE 52-32-14-991-039-A-Protrusion of the Taper Pin (Typical)
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-32-14-400-013-A01
A. Assembly and Installation of the Locking Mechanism
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism to all component
parts subjected to rotation and sliding.
(2) Assemble and install the safety shaft assembly, if necessary (See IPL_FIGURE_15).
(a) Install the locking cams (70, 110) and the drift pin levers (80).
1 When you install the locking shaft (150), install the drift pin levers (80) and the
locking cams (70, 110) in their identified positions at the locking shaft (150)
(See DISASSEMBLY).
2 Install the locking shaft (150) carefully to the component.
3 Fit the drift pin levers (80) and the locking cams (70, 110) with the taper pin
(10), the washer (30) and the nut (20).
4 Tighten the nut (20). Make sure that the protruded thread of the taper pin (10)
is between 7.3 and 7.8 m (0.287 and 0.307 in.) for the drift pin levers (80) and
between 7.4 and 7.8 mm (0.291 and 0.307) for the locking cams (70, 110), see
FIGURE 52-32-14-991-037-A.
5 Renew the red and green markings on the locking cams (70, 110) in the
specified areas, if necessary. (See CHECK).
(b) Install the lever assemblies (40, 120).
1 Install the lever assemblies (40, 120) at the locking shaft (150).
2 Fit the lever assemblies (40, 120) with the taper pin (10), the washer (30) and
the nut (20).
3 Tighten the nut (20) at the lever assemblies. Make sure that the protruded
thread of the taper pin (10) is between 7.3 and 7.8 mm (0.287 and 0.307 in.),
see FIGURE 52-32-14-991-037-A.
(c) Make sure that the drift pin and the cable control (TELEFLEX) is connected to the
locking shaft assembly (See TASK 52-32-14-400-810-A01).
(d) Make sure that the vent door mechanism is connected to the locking shaft assembly
(See TASK 52-32-14-400-809-A01).
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(3) Assemble and install the locking shaft assembly, see IPL_FIGURE_14.
(a) Install the lever assembly (40, 70, 120).
1 When you install the locking shaft (310), install the lever assemblies (40, 70,
120), the stop cam (100) and the lever (110) in their identified positions at the
locking shaft (310), see DISASSEMBLY.
2 Install the locking shaft (310) carefully to the component.
3 Fit the lever assemblies (40, 70, 120), the stop cam (100) and the lever (110)
with taper pins (10, 15), the washer (30) and the nut (20).
4 Tighten the nut (20) at the lever assemblies (40, 70, 120). Make sure that the
protruded thread of the taper pin (10) is between 7.5 and 8.0 mm (0.295 and
0.315 in.), see FIGURE 52-32-14-991-038-A.
5 Tighten the nut (20) at the lever (110). Make sure that the protrusion of the
taper pin (10) is between 4.0 and 4.5 mm (0.157 and 0.177 in.), see FIGURE
52-32-14-991-038-A.
6 Tighten the nut (20) at the stop cam (100). Make sure that the protrusion of
the taper pin (15) is between 4.0 and 4.5 mm (0.157 and 0.177 in.), see
FIGURE 52-32-14-991-038-A.
(b) Install the shaft end (190).
1 Install the serrated bush (210) and the shaft end (190) in the identified position
to the locking shaft (310), see DISASSEMBLY.
2 Fit the serrated bush (210) and the shaft end (190) with the taper pin (150),
the washer (30) and the nut (20).
3 Tighten the nut (20). Make sure that the protrusion of the taper pin (150) is
between 3.8 and 4.3 mm (0.15 and 0.17 in.), see FIGURE 52-32-14-991-039-A.
(c) Install the lever assembly (280).
1 Install the serrated washer (200) and the lever assembly (280) to the shaft end
(190) in the identified position relative to the serrated bush (210), see
DISASSEMBLY.
2 Fit the lever assembly (280) with the washer (180) and the nut (170).
3 Safety the nut (170) with the cotter pin (160) in accordance with PMS
01-05-44.
4 Attach a tag to the lever assembly (280) to tell persons to safety the nut (170)
with the cotter pin (160) after final adjustment of the overcenter II (See TASK
52-32-14-800-801-A01).
(d) Install the eyebolt assembly (250).
1 Install the eyebolt assembly (250) to the lever assembly (280).
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2 Fit the eyebolt assembly (250) with the washer (240) and the nut (230).
NOTE : The length of the assembled spring unit (240) is between 76.1 and
76.4 mm (2.996 and 3.008 in.) where as the stroke is at 1.9 mm
(0.075 in.).
3 Safety the sleeve (330) to the eyebolt assembly (250) with lockwire 0.8 mm
(0.031 in.).
4 Install the eyebolt assembly (290) and the washer(s) (320) to the sleeve (340).
NOTE : The length between the pivot points is between 76.1 and 76.4 mm
(2.996 and 3.008 in.). In compressed condition the length is at
maximum 74.5 mm (2.929 in.).
(c) Install the spring unit (240) with the bolt (60), the bush (90), the washers (70) and
the nut (80) to the bellcrank assembly (180).
1 Tighten the nut (80).
2 Safety the nut (80) with the cotter pin (30) in accordance with PMS 01-05-44.
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(d) Install the linkage assembly (150) with the bolts (10, 370), the washers (20, 40), the
sleeves (350) the bushes (360) and the nut (50) to the bellcrank assembly (180) and
to the latching hook assembly (100).
NOTE : VARIANT
1 Tighten the nut (50).
2 Safety the nut (50) with the cotter pin (30) in accordance with PMS 01-05-44.
(e) Install the bolts (10, 370) in the identified direction, see DISASSEMBLY.
NOTE : VARIANT
1 Tighten the nut (50).
2 Safety the nut (50) with the cotter pin (30) in accordance with PMS 01-05-44.
(5) Install the latching mechanism, see IPL_FIGURE_12.
NOTE : The neutral position is indicated by the center punch in line at the eccentric
bolts (10, 120) and the plates (100, 110, 115).
(g) Install the washer (70) and the nut (60) to the bolt (90).
(h) Tighten the nut (30, 60).
(i) Attach a tag to the eccentric bolts (10, 120) which tells persons to safety the nut (30,
60) with the cotter pin (20, 50) after final adjustment of the overcenter I (See TASK
52-32-14-800-801-A01).
(j) Safety the nut (30, 60) with the cotter pin (20, 50) in accordance with PMS
01-05-44.
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LEVER ASSEMBLY
(315−40,80,120)
7.4−7.8 mm
(0.291−0.307 in.)
7.3−7.8 mm
(0.287−0.307 in.)
7.4−7.8 mm
(0.291−0.307 in.)
F_CM_523214_1_0370101_01_00
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LEVER
(314−110)
LEVER ASSEMBLY
(314−40,70,120)
CAM STOP
(314−100)
4.0−4.5 mm
(0.157−0.177 in.)
7.5−8.0 mm
(0.295−0.315 in.) 4.0−4.5 mm
(0.157−0.177 in.)
F_CM_523214_1_0380101_01_00
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BUSHING
(314−210)
3.8−4.3 mm
(0.15−0.17 in.)
F_CM_523214_1_0390101_01_00
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TASK 52-32-14-400-807-B01
Assembly and Installation of the Latching Mechanism Assemblies
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-014-A01
A. Assembly and Installation of the Latching Mechanism Assemblies
(1) Assembly of the Latching Mechanism Assemblies, see TBD.
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(b) Install the connecting rod (280) with the bushes (260, 270), the bolt (250), the
washers (240) and the nut (230) at the bellcrank assembly (180).
(c) Tighten the nut (230).
(d) Safety the nut (230) with the cotter pin (70) (See PMS 01-05-44).
(e) Install the bushes (130, 140) at the linkage (170).
(f) Install the linkage (170) with the sleeve (60), the bolts (150, 160), the washers (90,
120) and the nuts (80) at the bellcrank assembly (180).
(g) Tighten the nuts (80).
(h) Install the linkage (170) with the sleeve (60), the bolts (100, 110), the washers (90,
120) and the nuts (80) at the latching hook (20).
(i) Tighten the nuts (80).
(j) Safety the nuts (80) with the cotter pins (70) (See PMS 01-05-44).
(2) Installation of the Latching Mechanism Assembly (20, 30), see IPL_FIGURE_61
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TASK 52-32-14-400-808-A01
Assembly and Installation of the Interlock Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-A01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-015-A01
A. Assembly and Installation of the Interlock Mechanism
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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(1) Apply Material No.04-024 Synthetic Grease for Flap & Slat Mechanism to all component
parts subjected to rotation and sliding.
NOTE : Do not apply Material No.04-024 Synthetic Grease for Flap & Slat Mechanism to
the pin (50) and the roller (60).
(2) Assembly of the Interlock Mechanism
(a) Assembly of the lever assembly (130).
1 Install the adjusting screw (140) with the nut (150) and the lock plate (160) to
lever assembly (130).
NOTE : The lock plate (160) must match with the adjusting screw (140).
2 Attach a tag to the lever assembly (130) to tell persons to safety the nut (150)
with the lock plate (160) after final adjustment and installation of the
component into the aircraft. (See TASK 52-32-14-800-801-A01).
(b) Assembly of the roller assembly (30).
1 Install the roller (60) and the pin (50) to the roller assembly (30).
2 Safety the pin (50) with the retaining ring (40).
(c) Install the connecting rod assembly (100) with the pins (15) to the roller lever
assembly (30) and the lever assembly (130).
1 Safety the pins (15) with the retaining ring (20).
(d) Install the spring bolt assembly (200) with the pin (15) to the lever assembly (130).
(e) Safety the pin (15) with the ring (20).
(3) Installation of the Interlock Mechanism
(a) Roller lever assembly (30) and the lever assembly (130).
1 Install the interlock mechanism (06-30) with the bolt (270), the washer (280)
and the nut (320) to the component.
2 Tighten the nut (320).
3 Safety the nut (320) with the cotter pin (330) in accordance with PMS
01-05-44.
(b) Spring sleeve assembly (240).
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4 Safety the nut (390) with the cotter pin (400) in accordance with PMS
01-05-44.
5 Install the spring sleeve assembly (240) with the pin (420) and the spacer (430)
to the component.
6 Press the roller lever assembly (30) and keep the spring sleeve assembly (240) in
controlled movement when you install the pin (420).
7 Install the pin (420).
8 Safety the pin (420) with the retaining ring (410).
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TASK 52-32-14-400-808-B01
Assembly and Installation of the Interlock Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-016-A01
A. Assembly and Installation of the Interlock Mechanism
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material No.04-024 Synthetic Grease for Flap & Slat Mechanism to the mating
surfaces of all the component parts.
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NOTE : The lock plate (200) must match with the adjusting screw (180).
(b) Attach a tag to the lever (170) to tell persons to safety the nut (190) with the lock
plate (200) after the final adjustment and installation of the component on the
aircraft.
(c) Install the roller (140) and the pin (130) at the lever (100).
(d) Safety the pin (130) with the retaining ring (120).
(e) Install the connecting rod (150) with the pins (110) at the levers (100,170).
(f) Safety the pins (110) with the retaining rings (160).
(g) Install the bolt (210) with the pin (110) at the lever (170).
(h) Safety the pin (110) with the retaining ring (160).
(3) Installation of the Interlock Mechanism (90)
(a) Put the interlock mechanism (90) in position.
(b) Install the bush (260), the bolt (270), the washers (250) and the nut (240).
(c) Tighten the nut (240).
(d) Safety the nut (240) with the cotter pin (280) (See PMS 01-05-44).
(e) Install the spring (40) and the spring sleeve (20) at the bolt (210).
(f) Install the bush (230), the bolt (300), the washers (70, 220) and the nut (290).
(g) Tighten the nut (290).
(h) Safety the nut (290) with the cotter pin (60) (Refer to PMS 01-05-44).
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TASK 52-32-14-400-809-A01
Assembly and Installation of the Vent Door
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
05-002 Putty, Zinc Chromate General Purpose
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-400-813-A01 Installation of Structure Support, X-Stops and Plugs
TASK 52-32-14-800-801-A01 Adjustment
PMS 01-05-44
PMS 01-05-03
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-017-A01
A. Assembly and Installation of the Vent Door Mechanism
(1) Make sure that gear box assembly and the vent door assembly are installed, see and .
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NOTE : The length between the rod end center (122, 123) is between 939.5 and
949.5 mm (36.99 and 37.38 in.), see TASK 52-32-14-800-801-A01.
1 Lock the rod end (122, 123) with the nut (124, 125).
2 Safety the nut (124, 125) with lockwire to the locking device (126).
NOTE : Safety the nut (124, 125) after final adjustment of the vent door flush
offset, see TASK 52-32-14-800-801-A01.
(b) Assembly of the rod assembly (120) to the gearbox (230) and to the vent door
assembly (240).
1 Install the bolt (70), the washer (80), the bushing (90) and the nut (50) to gear
box install (230).
2 Install the bolt (100), the washer (60, 80), the bushing (110) and the nut (50)
to the vent door assembly (240).
3 Tighten the nuts (50).
4 Safety the nut (50) with the cotter pins (40) in accordance with PMS 01-05-44.
(c) Assembly of the rod assembly (130).
1 Install the nut (140, 150), the locking device (160) and the eyebolt assembly
(170, 200) to the connecting rod (225).
2 Lock the eyebolt assembly with the nut (140, 150).
3 Attach a tag to the rod assembly (130) to tell persons to safety the nut (140,
150) with lockwire to the locking device (160) after final adjustment and
installation of the component into the aircraft.
(d) Install the rod assembly (130) to the gearbox (230).
1 Install the bolt (70), the washer (80), the bushing (90) and the nut (50) to gear
box (230).
2 Tighten the nut (50).
3 Safety the nut (50) with the cotter-pins (40) in accordance with PMS 01-05-44.
(e) Install the cover (30) with the washer (20) and the screw (10) on the component.
(f) Tighten the screw (10).
(3) Assembly and installation of the vent door assembly, see IPL_FIGURE_18.
(a) Make sure that the stop bolt (26-110) is installed, see TASK 52-32-14-400-813-A01.
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NOTE : The arm assembly (270) and the actuator arm assembly (350) are
riveted to the torsion box (250).
CAUTION : DO NOT START THE PRESSURE TEST UNTIL THE INITIAL CURE
TIME IS COMPLETED.
10 Let Material No. 09-013 Corrosion Inhibiting Brush Consistencydry.
(c) Installation of the vent door assembly (100).
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NOTE : Make sure that a gap between 0.2 and 0.4 mm (0.008 and 0.016 in.) at the
thrust washer (300) and the lever assembly (310) provide the free
movement of the component parts.
(e) Fit the locking cam (340) with the taper pin (240), the washer (60) and the nut
(120).
(f) Install the axle assembly (190) and the thrust washer (110) to the component part.
(g) Install the cover assembly (70) and the identified shim (100) with the bolt (50) and
the washer (60) to the component part.
NOTE : If necessary, peel off a new shim (100) until a backlash of 0.2 and 0.4 mm
(0.008 and 0.016 in.) between the bevel gears (220, 280) is provided.
NOTE : See TASK 52-32-14-800-801-A01 for the backlash between the bevel gears
(220, 280).
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NOTE : Tighten the nut (120) after gearbox assembly (40) installation on the
component. Make sure the axle assemblies (190, 250) turn freely.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(j) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the mating
surface of the bearing flange (470) and the bolt (480).
(k) Install the bearing flange (470) with the bolt (480), the washer (20) and the nut
(460) to the component.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(l) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the mating
surface of the bolt (10).
(m) Install the gearbox assembly (40) with the bolt (10), the washer (20) and the
identified shim (30) to the component.
NOTE : If necessary, peel off a new shim (30) to 1 mm (0.039 in.) thickness and
check for the free rotation of the gearbox assembly (40).
(n) Tighten the bolt (10).
(o) Install the lever assembly (150) with the taper pin (140), the sleeve (130), the washer
(60) and the nut (120) to the component part.
(p) Tighten the nut (120).
(q) Clip in the protective plug (180) to the lever assembly (150).
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TASK 52-32-14-400-809-B01
Assembly and Installation of the Vent Door
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-400-813-B01 Installation of Structure Support, X-Stops and Plugs
TASK 52-32-14-800-801-B01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-018-A01
A. Assembly and Installation of the Vent Door
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(b) Install the screws (150, 250) at the actuator arm assembly (80) and the arm assembly
(190).
(c) Tighten the nuts (130, 230) with your hand.
(d) Attach a tag at the screws (150, 250) to tell persons to safety the nuts (130, 230)
with the tab washers (140, 240) after the final adjustment of the vent door (See
TASK 52-32-14-800-801-B01).
(e) Install the bushes (160, 260), the spring bolts (50) and the washers (40).
(f) Safety the spring bolts (50) with the cotter pins (30) (See PMS 01-05-44).
(g) Install the vent door assembly (10)
Subtask 52-32-14-400-019-A01
B. Installation of the Vent Door Mechanism
NOTE : Make sure that the length of the connecting rod (120), between the centers of
the rod-ends is between 939.5 and 949.5 mm (36.99 and 37.38 in.).
(a) Install the connecting rod (120) with the bolt (50), the washers (80,90) and the nut
(70) at the gearbox (400).
(b) Install the connecting rod (120) with the bush (110), the bolt (100), the washers (80)
and the nut (70) at the vent door (390).
(c) Tighten the nuts (70).
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(d) Safety the nuts (70) with the cotter pins (60) (See PMS 01-05-44).
(3) Installation of the Connecting Rod Assembly (360)
(a) Install the connecting rod (380) with the bolts (50), the washers (80, 90) and the
nuts (70).
(b) Tighten the nuts (70).
(c) Safety the nuts (70) with the cotter pins (60) (See PMS 01-05-44).
(4) Assembly of the Link Assembly (200).
(a) Install the nuts (290), the tab washers (270) and the forks (280, 300) at the rod
(310).
(b) Install the fork (280) with the sleeve (250), the bolt (210), the washer (240) and the
nut (230) at the Lever assembly (320).
(c) Tighten the nut (230).
(d) Safety the nut (230) with the cotter pin (220) (See PMS 01-05-44).
(5) Installation of the Link Assembly (200).
(a) Install the link assembly (200) with the sleeve (160), the bolt (130), the washers (30,
80) and the nuts (70, 150) at the gearbox (400) and the fitting support (190).
(6) Installation of the Cover (40)
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TASK 52-32-14-400-810-A01
Assembly and Installation of the Drift Pin
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
05-002 Putty, Zinc Chromate General Purpose
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-A01 Adjustment
PMS 01-05-03
PMS 01-05-01
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-020-A01
A. Assembly and Installation of the Drift Pin and Cable Control (TELEFLEX)
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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(1) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism to all component
parts subjected to rotation and sliding.
(2) Install the drift pin mechanism, see IPL_FIGURE_20.
(a) Installation of the lever bracket assembly (190).
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(f) Install the ball end joint (140, 150) up to the end onto the ball bearing control (80)
with the tab washer (90) and the nut (100).
(g) TORQUE the nut (100) to 0.2 daNm (17.70 Ibf. in.).
(h) Safety the nut (100) with the tab washer (90) in accordance with the PMS 01-05-03.
NOTE : The condition is extended position of drift pin (20-270), closed handle
assembly.
(l) TORQUE the nut (110) to 1.0 daNm (88.50 Ibf. in.).
(m) TORQUE the nut (100) to 0.2 daNm (17.70 Ibf. in.).
(n) Safety the nut (100) with the tab washer (90) in accordance with the PMS 01-05-03.
(o) Safety the nut (110) with the lockwire 0.8 mm (0.031 in.) in accordance with the
PMS 01-05-01.
(p) Set up the ball bearing control assembly (75) symmetrical into the component.
(q) Fit the ball bearing control (80) with the clamp (70) and the screw (60) to the
component.
(r) Clip in the grommet (130) into the component.
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TASK 52-32-14-400-810-B01
Assembly and Installation of the Drift Pin and Rods
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
09-018 Corrosion Inhibitinglow Adhesion Sealant
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-021-A01
A. Assembly and Installation of the Rods and Drift Pins
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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(1) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism to the mating
surfaces of all the component parts.
(2) Assembly and Installation of the Beam-4 Cover Assembly (70)
(a) Install the beam-4 shaft (170) and the levers (110, 140) with the taper pins (190), the
sleeves (200) and the nuts (180) at the beam-4 cover (80).
(b) Tighten the nuts (180).
NOTE : Make sure that the flattened side of the drift pins (390) show to the outer
side of the cargo door.
(c) Install the bushes (440) and the washers (450) at the drift pins (390).
(d) Install the part 3 (See TBD) of the control rods (370, 380) as identified during the
DISASSEMBLY with the bolts (50), the washers (40, 60) and the nuts (30).
(e) Tighten the nuts (30).
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TASK 52-32-14-400-811-A01
Assembly and Installation of the Limit Switch Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-03
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-022-A01
A. Assembly and Installation of the Limit Switch Mechanism
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism to all component
parts subjected to rotation and sliding.
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TASK 52-32-14-400-811-B01
Assembly and Installation of the Limit Switch Mechanism
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-023-A01
A. Assembly and Installation of the Limit Switch Mechanism
(1) Not applicable.
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TASK 52-32-14-400-812-A01
Assembly and Installation of the Electrical Installation
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
lockwire 0.4 mm (0.016 in.)
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-A01 Adjustment
Referenced Information
TABLE 3
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3. Procedure
Subtask 52-32-14-400-024-A01
A. Assembly and Installation of the Electrical Installation
(1) Door Sensor Installation, see IPL_FIGURE_23.
(a) Install the target (80) to the lever of the latching shaft assembly.
1 Install the target (80) with the screw (50), the washer (70) and the nut (60) to
the lever (14-110) at the latching shaft assembly.
2 Adjust the target (80), see TASK 52-32-14-800-801-A01.
(b) Install the proximity sensor (90), referred to as proximity switch 34WV.
1 Install the proximity switch 34WV with the necessary amount of washers (70,
120) and the screw (100).
2 Remove the blanking caps from the electrical plug and the from the receptacles
3 Connect the plug (10) and the backshell (30) to the proximity switch 34WV.
4 Adjust the proximity switch 34WV, see TASK 52-32-14-800-801-A01.
(c) Install the target (80) to the limit switch mechanism.
1 Install the target (80) with the screw (110), the washer (70) and the nut (60) to
the lever (21-200) at the limit switch mechanism.
2 Adjust the target (80), see TASK 52-32-14-800-801-A01.
(d) Install the proximity sensor (40), referred to as proximity switch 12MJ
1 Install the proximity switch 12MJ with the screw (50) to the component.
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(h) Remove the blanking caps from the electrical connectors and from the receptacle.
(i) Install and connect the connector plug (230) and the connector backshell (240) on the
dummy receptacle.
(j) Install the rail (140) with the screw (30) and the washer (40) on the component.
(k) Install the modules (120, 130) and the end clamp (110) on the rail (140).
(l) Lock the end clamps (110) with their twist fit screws.
(m) Safety the end clamps (110) with lockwire 0.4 mm (0.016 in.).
(n) Connect the electrical harness to the terminal block (100).
(o) Install the clamp (50) with the spacer (60), the washer (40, 80) and the screw (90).
(p) Remove the blanking caps from the electrical connectors and from the receptacle.
(q) Connect the electrical harness to the door sensor installation, see .
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TASK 52-32-14-400-812-B01
Assembly and Installation of the Electrical Installation
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-025-A01
A. Assembly and Installation of the Electrical Installation
(1) Not applicable.
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TASK 52-32-14-400-813-A01
Installation of Structure Support, X-Stops and Plugs
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
05-002 Putty, Zinc Chromate General Purpose
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-03
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-026-A01
A. Installation of Structure Support, X-Stops and Blanking Plugs
(1) Structure support installation, see IPL_FIGURE_26.
(a) Install the adjusting screw (160) with the nut (170) and the tab washer (150) to the
component.
(b) Preadjust the adjusting screw (160) to 15.3 mm (0.602 in.) relative to the
component.
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NOTE : Do not safety the adjusting screw (160) at this Step. Attach a tag which
tells persons to safety the adjusting screw (160) after final adjustment of
the component on the aircraft.
(d) Safety the nut (170) with the tab washer (150) in accordance with the PMS
01-05-03.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(e) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the stop bolt
(110).
(f) Install the stop bolt (110) with the washer (120) to the component.
(g) Tighten the stop bolt (110).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
PRE SB 52-1088
(8) X-stops and blanking plugs. (See IPL_FIGURE_24)
NOTE : Do not apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the
shim (30, 40), to the X-stop (10, 20) and to the sealing plate (140) and do not
apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the screw
(50, 70, 80, 110, 150). Attach a tag which tells persons to apply the Material
No. 05-002 Putty, Zinc Chromate General Purpose, Material No. 09-013
Corrosion Inhibiting Brush Consistency to component parts after final adjustment
of the component on the aircraft.
(a) Install the sealing plate with the screw (150), the washer (90) and the nut (100) to
the component.
(b) Install the X-stop (10, 20) and the identified shim (30, 40) with the screw (50, 70, 80,
110), the washer (60, 90) and the nut (100, 120) to the component.
NOTE : If necessary, peel off a new shim (30, 40) to the required thickness as
needed during Adjustment on aircraft.
(c) Install the blanking plugs (160) flush to the outer skin of the component.
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(d) Attach a tag which tells persons to remove the blanking plugs (160) for attachment of
the hoisting sling to install the component on aircraft.
(e) Install the cover sheets (130, 170) to the cargo door.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
POST SB 52-1088
(8) X-stops and blanking plugs. (See IPL_FIGURE_24)
NOTE : Do not apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the
shim (30, 40), to the X-stop (10, 20) and to the sealing plate (140) and do not
apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the screw
(50, 70, 80, 110, 150). Attach a tag which tells persons to apply the Material
No. 05-002 Putty, Zinc Chromate General Purpose, Material No. 09-013
Corrosion Inhibiting Brush Consistency to component parts after final adjustment
of the component on the aircraft.
(a) Install the sealing plate with the screw (150), the washer (90) and the nut (100) to
the component.
(b) Install the drain fitting (135).
(c) Install the X-stop (10, 20) and the identified shim (30, 40) with the screw (50, 70, 80,
110), the washer (60, 90) and the nut (100, 120) to the component.
NOTE : If necessary, peel off a new shim (30, 40) to the required thickness as
needed during Adjustment on aircraft.
(d) Install the blanking plugs (160) flush to the outer skin of the component.
(e) Attach a tag which tells persons to remove the blanking plugs (160) for attachment of
the hoisting sling to install the component on aircraft.
(f) Install the protective plugs (180) to the cargo door.
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TASK 52-32-14-400-813-B01
Installation of Structure Support, X-Stops and Plugs
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-005 Corrosion Inhibitive Interfay Sealant
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-400-027-A01
A. Installation of the X-stops and the Protective Plugs
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(3) Install the X-stops (100, 180) and the shims (110, 190) at the door structure with the
screws (50, 80), the washers (60) and the nuts (70, 90).
NOTE : Use the shims (110, 190) with a thickness as identified during the
DISASSEMBLY procedure.
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TASK 52-32-14-400-814-A01
Assembly and Installation of the Drainage
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-32-14-400-028-A01
A. Assembly and Installation of the Freezing Protection Drainage
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(b) Install the hose (150) with the clamp (80) to the tube assembly (75) and the cargo
door structure.
(c) Tighten the clamp (80).
(3) Installation of the Hose (140) (See IPL_FIGURE_30B).
(a) Install the clamps (80,170) to the hose (140).
(b) Install the hose (140) with the clamps (80,170) to the tube assembly (70) and the
cargo door structure.
(c) Tighten the clamp (80).
(d) Install the screw (110), the spacer (105), the washer (53) and the nut (43).
(e) Tighten the nut (43).
ALL VARIANTS
(4) Not applicable.
VARIANT
(5) Installation of the Drain Valve (See IPL_FIGURE_30 and IPL_FIGURE_30B)
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TASK 52-32-14-400-814-B01
Assembly and Installation of the Drainage
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-029-A01
A. Installation of the Cargo Door Drainage
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(d) Connect the hoses (10) to the tube assembly (80) with the clamp.
POST MOD 27775
(4) Installation of the Hoses (10)
(a) Install the mounts (150) with the bolts (120), the washers (140) and the nuts (130)
at the component.
(b) Tighten the nuts (130).
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TASK 52-32-14-400-815-A01
Assembly of the Hand Lever Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-030-A01
A. Assembly of the Hand Lever Assembly
(1) Not applicable.
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TASK 52-32-14-400-815-B01
Assembly of the Hand Lever Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-031-A01
A. Assembly of the Hand Lever Assembly
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to the mating
surfaces of the parts which move.
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(1) Install the handle flap (100) at the hand lever (10) with the bearing bolt (160), the spring
sleeve (170), the spring (110) and the washers (150).
(2) Safety the bearing bolt (160) with the cotter pins (120) (See PMS 01-05-44).
(3) Install the bearing bolt (140) and the washers (130) at the handle flap (100).
NOTE : Bend the spring (110) during the installation of the bearing bolt (140).
(4) Safety the bearing bolt (140) with the cotter pins (120) (See PMS 01-05-44).
(5) Install the sequence cams (20) with the bolts (180) and the washers (150).
(6) Tighten the bolts (180).
(7) Install the stop (30) and the rollers (80) with the bolts (40), the washers (60) and the
retaining rings (50).
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TASK 52-32-14-400-816-A01
Installation of the Locking Shaft Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-032-A01
A. Installation of the Locking Shaft Assembly
(1) Not applicable.
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TASK 52-32-14-400-816-B01
Installation of the Locking Shaft Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
PMS 01-04-40
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-400-033-A01
A. Installation of the Locking Shaft Assembly
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TASK 52-32-14-400-817-A01
Installation of the Latching Shaft Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-034-A01
A. Installation of the Latching Shaft Assembly
(1) Not applicable.
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TASK 52-32-14-400-817-B01
Installation of the Latching Shaft Assembly
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-40
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-400-035-A01
A. Installation of the Latching Shaft Assembly
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TASK 52-32-14-400-818-A01
Assembly and Installation of the Gearbox
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-036-A01
A. Assembly and Installation of the Gearbox
(1) Not applicable.
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TASK 52-32-14-400-818-B01
Assembly and Installation of the Gearbox
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. The Figure sequence of this section agrees with the related IPC. The Figures which are not used
are not included.
E. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-024 Synthetic Grease for Flap & Slat Mechanism
09-018 Corrosion Inhibitinglow Adhesion Sealant
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-037-A01
A. Assembly and Installation of the Gearbox
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-024 SYNTHETIC GREASE
FOR FLAP & SLAT MECHANISM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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(1) Apply Material No. 04-024 Synthetic Grease for Flap & Slat Mechanism) to the mating
surfaces of all the component parts.
(2) Install the axle assembly (390) with the thrust washer (380) at the housing assembly (200).
(3) Install the shaft assembly (260) at the component part.
(4) Install the cover assembly (120) and the identified shim (190) with the bolts (90), the
washers (100) and the nuts (110) at the component part.
NOTE : See TASK 52-32-14-800-801-B01, for the adjustment of the backlash between
the bevel gears (300, 430).
NOTE : If necessary, peel off a new shim (70) to 1 mm (0.039 in.) thickness. Make sure
that the gearbox assembly (80) turns freely.
(10) Tighten the bolts (50).
(11) Install the lever (150) with the taper pin (160), the sleeve (170) and the nut (110) at the
gearbox assembly (80).
(12) Tighten the nut (110).
(13) Install the protective plug (180) at the lever (150).
(14) Install the lever (350) with the locking cam (310) and the lever (370) at the axle assembly
(390).
(15) Put the lever (350), the locking cam (310), the lever (370) and the axle assembly (390) in
position and install the taper pins (330, 340), the sleeves (320), the washers (100) and the
nuts (110).
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(16) Tighten the nuts (110) at the taper pins (330, 340).
NOTE : Make sure that the shaft assembly (260) and the axle assembly (390) turn freely.
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TASK 52-32-14-400-819-A01
Installation of the Door Sensors
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Procedure
Subtask 52-32-14-400-038-A01
A. Installation of the Door Sensors
(1) Not applicable.
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TASK 52-32-14-400-819-B01
Installation of the Door Sensors
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. See sections CHECK and FITS AND CLEARANCES for the limits of the component parts.
C. If necessary, see REPAIR for the replacement of the permanently attached parts.
D. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-800-801-B01 Adjustment
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-400-039-A01
A. Installation of the Door Sensors
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(2) Installation of the Proximity Sensor (71-10), referred to as the Proximity Switch 34WV.
(a) Install the proximity switch 34WV with the washers (71-70) and the screws (71-30) at
the component.
(b) Remove the blanking caps from the electrical plug and from the receptacles.
(c) Connect the connector plug (70-310) and the backshell (70-290) at the proximity
switch 34WV.
(d) Adjust the proximity switch 34WV (See TASK 52-32-14-800-801-B01.
(3) Installation of the Proximity Sensors (71-10), referred to as the Proximity Switch 12MJ.
(a) Install the proximity switch 12MJ with the washers (71-70) and the screws (71-30) at
the component.
(b) Remove the blanking caps from the electrical plug and from the receptacles.
(c) Connect the connector plug (70-330) and the backshell (70-290) at the proximity
switch 12MJ.
(d) Adjust the proximity switch 12MJ (See TASK 52-32-14-800-801-B01).
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TASK 52-32-14-800-801-A01
Adjustment
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
98D52307525100 Rigging Pin
98D52307525000 Adjustment Tool - Cargo Doors
98D52307525200 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-32-14-991-040-A FIGURE 52-32-14-991-040-A-Adjustment of the Latching Mechanism
FIGURE 52-32-14-991-041-A FIGURE 52-32-14-991-041-A-Adjustment of the Interlock Mechanism
FIGURE 52-32-14-991-042-A FIGURE 52-32-14-991-042-A-Adjustment of the Drift Pin Assembly
Referenced Information
TABLE 2
3. Procedure
Subtask 52-32-14-820-001-A01
A. Adjustment of the Fork Assembly (50)
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Subtask 52-32-14-820-002-A01
B. Adjustment of the Rod Assembly (570)
Subtask 52-32-14-820-003-A01
C. Adjustment of the Latching Mechanism Assembly
NOTE : Two deadcenters with adjusted overcenters at the eccentric bolts (12-10, 12-120) and
lever assembly (14-280) of the latching shaft (14-310) blocks the latching hook
assembly (13-100) in the LOCKED position.
NOTE : The neutral position is indicated by the center punch in line at the eccentric
bolts (12-10, 12-120) and the plates (12-100, 12-110, 12-115).
(d) Remove the 98D52307525100 Rigging Pin.
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(d) Turn the serrated washer (14-200) and/or the lever assembly (14-280) as long as you
can insert the 98D52307525200 Rigging Pininto the rigging hole (overcenter II) in the
bolt (12-220).
(e) Remove the 98D52307525200 Rigging Pin.
Subtask 52-32-14-820-017-A01
D. Adjustment of the Interlock Mechanism
NOTE : The lever assembly (14-120) must touch the eccentric bolt (12-120)
(2) Adjustment of the lever assembly (11-130).
(a) Adjust the adjusting screw (11-140) to a gap of between 1.0 and 1.4 mm (0.039 and
0.055 in.) relative to the stop cam (14-100).
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(3) Adjustment of the target (23-80) for the latching shaft assembly.
NOTE : If the adjusting screw (11-140) touches the stop cam (14-100) adjust the
gap between the proximity switch 12MJ (23-40) and the target (323-80) to
a maximum of 3.0 mm (0.118 in.).
Subtask 52-32-14-820-004-A01
E. Adjustment of the Vent Door Assembly
NOTE : The length between the rod end center (16-122, 16-123) is between 939.5
and 949.5 mm (36.99 and 37.38 in.).
(b) Adjust the gap in Z-direction to between 1.9 and 2.1 mm (0.075 and 0.083 in.) with
the installation of the washer (318-90) into actuator arm assembly (18-350).
NOTE : Measure the gap between the top area of the vent door (318-105) and the
component.
(3) Adjustment of the adjusting bolts (18-310, 18-390).
(a) Adjust the gap of the adjusting bolts (18-310, 18-390) to between 0.2 and 0.6 mm
(0.008 and 0.024 in.) to the stop bolt (26-110).
Subtask 52-32-14-820-005-A01
F. Adjustment of the Bevel Gears (220, 280)
NOTE : The backlash is between 0.2 and 0.4 mm (0.008 and 0.016 in.).
(a) Press the axle assembly (250) towards the casing (440) and keep it in position.
(b) Rotate the axle assembly (190) forwards and backwards and measure the backlash in
one of the these end positions.
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(2) If necessary, peel off a new shim (100) until a backlash of 0.2 and 0.4 mm (0.008 and
0.016 in.) between the bevel gears (220, 280) is provided.
Subtask 52-32-14-820-006-A01
G. Adjustment of the Proximity Switch 34WV (90) Adjacent to the Operating Handle
Subtask 52-32-14-820-007-A01
H. Adjustment of the Drift Pin Mechanism
NOTE : In addition you can adjust the overcenter with the lower ball-joint (19-160).
ADJUSTMENT VARIANT
(3) Adjustment of the excess of the drift pin (20-270).
NOTE : Do the adjustment of the excess of the drift pin (20-270) after the adjustment of
the bellcrank assembly (20-140).
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FR56A
D FR57A RIGGING PIN
PN 98D52307525200
RIGGING PIN
PN 98D52307525100
F_CM_523214_1_0400101_01_00
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PROXIMITY SENSOR
(323−40)
PROXIMITY SENSOR
(323−40)
TARGET
(323−80)
TARGET
(323−80)
1.55−2.05 mm
(0.061−0.081 in.) CAM STOP
(314−100)
MAX.3.0 mm
(0.118 in.)
1.0−1.4 mm
(0.039−0.055 in.) ADJUSTING SCREW CONTACT
(311−140) TOUCH
ADJUSTING SCREW
(311−140)
F_CM_523214_1_0410101_01_00
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B C 1
BELLCRANK ASSEMBLY
(320−140)
A A
1.0−1.5 mm
(0.0394−0.0591 in.)
DRIFT PIN
(320−270)
BALL JOINT
(319−160)
0.2−1.2 mm
1 B SHOWN,CMIRROR IMAGE
F_CM_523214_1_0420101_01_00
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TASK 52-32-14-800-801-B01
Adjustment
1. General
A. Put the component into a well shaped supporting device to prevent damage to it.
B. If a paragraph refers to one figure, only the item number is given in brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
98D52307525200 Rigging Pin
98D52307525000 Adjustment Tool - Cargo Doors
98D52307523100 Rigging Pin
98D52308309000 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-400-806-B01 Assembly and Installation of the Handle Mechanism
FIGURE 52-32-14-991-043-A FIGURE 52-32-14-991-043-A-Adjustment of the Hand Lever Assembly
FIGURE 52-32-14-991-045-A FIGURE 52-32-14-991-045-A-Adjustment of the Latching Mechanism
FIGURE 52-32-14-991-046-A FIGURE 52-32-14-991-046-A-Adjustment of the Locking Mechanism
FIGURE 52-32-14-991-047-A FIGURE 52-32-14-991-047-A-Adjustment of the Drift Pin Mechanism
FIGURE 52-32-14-991-048-A FIGURE 52-32-14-991-048-A-Adjustment of the Interlock Mechanism
FIGURE 52-32-14-991-049-A FIGURE 52-32-14-991-049-A-Adjustment of the Vent Door Skin-
Offset
FIGURE 52-32-14-991-050-A FIGURE 52-32-14-991-050-A-Adjustment of the Proximity Switches
FIGURE 52-32-14-991-044-A FIGURE 52-32-14-991-044-A-Adjustment of the Lower Edge of the
Hand Lever Assembly
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-32-14-820-008-A01
A. Adjustment of the Hand Lever
NOTE : The lateral clearances ”D” should have the same size and must be between
1.0 and 3.0 mm (0.0394 and 0.1181 in.).
(b) If the clearances ”D” are not in the limits, remove the shaft (58-250) (See
DISASSEMBLY) and change the position and/or the quantity of the spacer washers
(58-260, 280).
(c) Install the shaft (58-250) and the spacers (58-260, 280) at the door structure (See
TASK 52-32-14-400-806-B01)
(2) Adjustment of the Skin-Offset ”E”
(a) Make sure that the hand lever is in line with the skin of the cargo door structure.
NOTE : It is allowed, that the skin offset ”E” of the hand lever is max. 1.0 mm
(0.0394 in.).
(b) If the skin-offset is not in the limits, loosen the nut (58-110) and turn the screw
(58-440) as required.
(c) When the skin-offset ”E” is correct, tighten the nut (58-110).
(3) Adjustment of the Arrester (58-490), see FIGURE 52-32-14-991-044-A
(a) Make sure that the bearing bolt (59-160) does not touch the arrester (58-490).
(b) Make sure that the clearance ”C” between the hand lever assembly (358-10) and the
cargo door skin is between 0.3 and 0.7 mm (0.0118 and 0.0276 in.) (See FIGURE
52-32-14-991-044-A).
(c) If not, remove the bolts (58-500), the washers (58-120), the arrester (58-490) and the
shim (58-480).
(d) Adjust the clearance with the shim (58-480).
(e) Install the shim (58-480), the arrester (58-490), the washers (58-120) and the bolts
(58-500).
(f) Tighten the bolts (58-500).
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Subtask 52-32-14-820-009-A01
B. Adjustment of the Latching Mechanism
Subtask 52-32-14-820-010-A01
C. Adjustment of the Locking Mechanism
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(1) Move the hand lever away from the door structure to the position where:
- the locking shaft stops its turn and
- the latching shaft does not start to turn.
(2) Measure the clearance ”C” between the locking cam (62-100) and the latching hook
(65-20).
NOTE : The dimension of the clearance ”C” must be more than 2 mm (0.0787 in.).
(3) If the dimension is less than the Limit, adjust the control rod (58-160) as follows:
(a) If necessary, cut and remove the lockwire from the safety devices.
(b) Loosen the jam nuts at the control rod (58-160).
(c) Turn the turnbuckle until the dimension is correct.
(d) Tighten the jam nuts and safety them with lockwire.
Subtask 52-32-14-820-011-A01
D. Adjustment of the Drift Pin Mechanism
NOTE : The distance ”Y” must be between 34.7 and 37.7 mm (1.366 and 1.484 in.).
(5) Move the hand Lever away from the door structure up to the UNLOCKED position.
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(6) Make sure that the retracted drift pins are behind the skin edge of the cargo door (See
FIGURE 52-32-14-991-047-A).
Subtask 52-32-14-820-012-A01
E. Adjustment of the Interlock Mechanism
NOTE : The clearance ”Z” must be between 1.0 and 1.4 mm (0.0394 and 0.0551 in.).
(3) If the clearance ”Z” is not in the limits, adjust it as follows:
(a) If necessary, bend the lock plate (60-200) from the nut (60-190).
(b) Loosen the nut (60-190) and remove the adjusting screw (60-180) from the lever
(60-170).
(c) Replace the lock plate (60-200) and install it with the adjusting screw (60-180) and
the nut (60-190) at the lever (60-170).
(d) Adjust the adjusting screw (60-170) until the clearance ”Z” is correct.
(e) Tighten the nut (60-190).
(f) Safety the nut (60-170) with the lock plate (60-200).
Subtask 52-32-14-820-013-A01
F. Adjustment of the Vent Door Skin-Offset
NOTE : The skin offset must be between 0.5 and 1.5 mm (0.0196 and 0.0590 in.).
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(4) If the skin offset ”A” is not in the limits, adjust the length of the connecting rod (66-120)
as follows:
(a) If necessary cut and remove the lockwire from the safety devices.
(b) Loosen the jam nuts of the connecting rod (66-120).
(c) Turn the turnbuckle until the skin offset is in the limits.
(d) Tighten the jam nuts and safety them with lockwire at the safety devices.
Subtask 52-32-14-820-014-A01
G. Adjustment of the Vent Door Assembly
NOTE : The clearance ”B” must be between 0.2 and 0.6 mm (0.0078 and 0.0236
in.).
(e) If the clearance ”B” is not in the limits, turn the screws (67-140, 240) until the gap is
correct.
(f) Tighten the nuts (67-130, 230).
(g) Safety the nuts (67-130, 230) with tab washers (67-140, 240).
(h) Close the vent door assembly as follows:
1 Press the roller lever of the interlock mechanism to the outer side of the cargo
door to release the latching shaft.
2 Move the hand lever down to the LOCKED position and push it into the recess
of the cargo door structure.
Subtask 52-32-14-820-015-A01
H. Adjustment of the Bevel Gears
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(1) Check the backlash between the bevel gears (300, 430).
(a) Press the axle assembly (390) toward the casing (230) and keep it in this position.
(b) Turn the shaft assembly (260) clockwise and counterclockwise and measure the
backlash at one of these end positions.
NOTE : The backlash must be between 0.2 and 0.4 mm (0.008 and 0.016 in.).
(2) If necessary, adjust the thickness of a new shim (190) until the backlash is in the limits.
Subtask 52-32-14-820-016-A01
J. Adjustment of the Proximity Switches 12MJ and 34WV
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A E
HAND LEVER
B
B
ADJUSTMENT OF
LATERAL GAPS "D"
C
ADJUSTMENT
OF HAND LEVER SPACER
OFFSET (358−260)
SPACER
(358−280)
BEAM4
SHAFT
(358−250)
SCREW
(358−440)
NUT
(358−110)
HAND LEVER
C D
D= 1.0 TO 3.0mm (0.0394 TO 0.1181in.)
E= MAX.1.0mm (0.0394in.)
D
HAND LEVER
F_CM_523214_1_0430101_01_00
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A A
SHIM (358−480)
ARRESTER (358−490)
WASHER (358−120)
BOLT (358−500)
F_CM_523214_1_0440101_01_00
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A
LATCHING UNIT
EXAMPLE
JAM NUT
SAFETY DEVICE
CONTROL ROD
TURN BUCKLE (358−600)
SAFETY DEVICE
JAM NUT
LATCHING SHAFT
LOCKING SHAFT
BOLT
RIGGING PIN
(2) LATCHING HOOK
ASSEMBLY (365−10)
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JAM NUT
SAFETY DEVICE
TURN BUCKLE
A
LATCHING
CONTROL ROD SHAFT
B LOCKING
EXAMPLE SHAFT
LOCKING CAM
(362−100)
TURN BUCKLE
SAFETY DEVICE
JAM NUT
B
LATCHING
HOOK C= 2mm (0.0787in.)
(365−20)
F_CM_523214_1_0460101_01_00
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C
B
C BELLCRANK
ASSEMBLY
(364−300)
D
RIGGING PIN (3)
CONTROL ROD
DETAIL B MIRROR (364−290)
A B IMAGE OF DETAIL A
DEAD CENTER OF
EXTENDED DRIFT PIN
D
TURN BUCKLE
E
SECTION
E−E
EXTENDED Y
IN RETRACTED CONDITION
THE DRIFT PIN MUST BE
BEHIND THE SKIN EDGE
Y= 34.7 TO 37.7mm
SKIN EDGE
(1.366 TO 1.484in.)
4.5mm(0.1772in.)
F_CM_523214_1_0470101_01_00
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A
A
LOCKING SHAFT
STOP CAM
(362−100)
Z
ADJUSTING SCREW
(360−180)
ADJUSTING SCREW
(360−180)
NUT (360−190)
B
LOCKING PLATE
(360−200)
LEVER (360−170)
F_CM_523214_1_0480101_01_00
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ARM (367−200)
TAB WASHER
(367−240)
NUT
(367−230)
SCREW (367−250)
A
B
A
ARM (367−90)
TAB WASHER
(367−140)
NUT
(367−130) JAM NUT
SAFETY DEVICE
SCREW (367−150)
TURN BUCKLE
CONNECTING ROD
SAFETY DEVICE (366−120)
JAM NUT
B
CLEARANCE CHECK OF VENT DOOR STOP
AND SKIN OFFSET CHECK
A= 0.5 TO 1.5mm
(0.0196 TO 0.0590in.) VENT DOOR ASSEMBLY
B
B= 0.2 TO 0.6mm (367−10)
(0.0078 TO 0.0236in.) SCREW
(367−150,250)
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A
B
PROXIMITY SWITCH
A 34WV
BEAM4
PROXIMITY SWITCH
B 12MJ
TARGET SENSOR
BEAM 4
DOOR HANDLE
SENSOR
TARGET
D
C,D= 1.6 TO 2.0mm
(0.0629 TO 0.0787in.)
LATCHING SHAFT
F_CM_523214_1_0500101_01_00
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TASK 52-32-14-820-807-A01
General
1. Sample Table Heading of Fits and Clearances
A. How to use the Fits and Clearances Table (See Sample TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1
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TASK 52-32-14-820-808-A01
Fits and Clearances Table
1. Fits and Clearances - Handle Mechanism Installation
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B
FR59
B
A
FR55A
C
D C
FR58
A
SECTION
D−D
D2
D1
SECTION
B−B
SECTION B3
C−C
C3
C1
B1 B2
C2 C3
F_CM_523214_1_0510101_01_00
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A
FR59 C B
FR55A
D
C
B
FR58
A
SECTION
B−B
B2 B2
SECTION
D3 D4
D−D
D1
B1
SECTION
C−C
D2
C1 C2 C2
F_CM_523214_1_0520101_01_00
Bearing Installation
FIGURE-52-32-14-991-052-A01
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A
FR59
E
C
E
FR55A
C D
B
E D
E
B
B
FR58
A
B
SECTION SECTION
E−E B−B
E2 E3
E1
B2 B1
SECTION
D−D SECTION
C−C
D2
C2
D1
C1
D3
C3
F_CM_523214_1_0530101_01_00
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A
FR59
FR55A
B
A
SECTION
B−B
TYPICAL
HINGE PIN A1 A2 BUSH HINGE PIN
F_CM_523214_1_0540101_01_00
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TASK 52-32-14-820-809-A01
Nonstandard Torque Value Table
1. Nonstandard Torque Value Table
IPC FIG. ITEM NO. NAME NONSTANDARD TORQUE VALUE daNm Ibf.in.
5-60 NUT 0.7 TO 0.8 61.95 TO 70.80
8-320 NUT 0.6 TO 0.7 53.10 TO 61.95
8-490 NUT 0.13 TO 0.17 11.5 TO 15.0
19-100 NUT MAX. 0.2 MAX. 17.70
25-30, 25-60 SCREW MAX. 0.3 MAX. 26.55
Nonstandard Torque Value Table
TABLE 1
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TASK 52-32-14-820-810-A01
Self-Locking Nut Table
1. Self-Locking Nut Table
IPC FIG.-ITEM NO. NAME PARTNUMBER
3-50, 3-160 NUT MS21042-06
4-260 NUT NAS1291C3M
4-270 NUT NAS1291C4M
5-60 NUT NSA5057C4
7-25 NUT NAS1068RC3
7-200 NUT NSA5059C3
8-20, 8-80, 8-540 NUT NSA5059C3
8-180, 8-760 NUT NSA5059C4
8-320 NUT NSA5059C5
8-380, 8-490 NUT MS21043-3
9-90 NUT NSA5059C6
10-130 NUT MS21042-06
11-320 NUT NSA5059C6
11-390 NUT NSA5059C4
12-30 NUT NSA5059C4
12-60 NUT NSA5059C3
12-150 NUT NSA5059C6
12-250 NUT NSA5059C10
13-50 NUT NSA5059C5
13-80 NUT NSA5059C4
14-20 NUT MS21043-3
14-170 NUT NSA5059C10
14-230 NUT NSA5059C7
15-20 NUT MS21043-3
16-50 NUT NSA5059C4
17-120, 17-460 NUT MS21043-3
17-420 NUT NAS1792A3-1
17-430 NUT NAS1791A3-1
18-20 NUT NSA5059C6
18-110 NUT MS21043-4
18-200 NUT NSA5060C3
19-20 NUT NSA5059C3
20-100 NUT NSA5059C4
20-230 NUT NSA1726C3P
21-20 NUT NSA5059C3
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TASK 52-32-14-940-811-A01
Special Tools, Fixtures and Equipment
1. Special Tools
A. For the tool set for replacement of the hinge assemblies see FIGURE 52-32-14-991-055-A.
B. For the Special Tools see TABLE 1.
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
355M03210000 Check Doors Tool TASK
52-32-14-700-801-
A01
355M03213000 Cable Loom TASK
52-32-14-700-801-
A01
355M03214000 Extension Cable Loom TASK
52-32-14-700-801-
A01
98D52307523100 Rigging Pin FAPE3 TASK
52-32-14-800-801-
A01TASK
52-32-14-800-801-
B01
98D52307525000 Adjustment Tool - Cargo FAPE3 TASK
Doors 52-32-14-800-801-
A01TASK
52-32-14-800-801-
B01
98D52307525100 Rigging Pin FAPE3 TASK
52-32-14-800-801-
A01TASK
52-32-14-800-801-
B01
98D52307525200 Rigging Pin FAPE3 TASK
52-32-14-800-801-
A01TASK
52-32-14-800-801-
B01
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SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
98D52308309000 Rigging Pin FAPE3 TASK
52-32-14-800-801-
A01TASK
52-32-14-800-801-
B01
Special Tools, Fixtures and Equipment
TABLE 1
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THREAD
SECTION M8x1 DIA. X
A−A A
DIA. Y
AF 6.0
(0.236) A 3.0
(0.12)
40.0
15.0
(1.57)
(0.59)
25.0
(0.98)
65.0
(2.56)
110.0
(4.33)
NUT 1 NUT 2
THREAD THREAD
M8x1 M8x1
AF 17.0 AF 17.0
(0.67) (0.67)
5.0
15.0
(0.20)
(0.60)
15.0 DIA. Z
(0.60)
NOTE: DIMENSIONS IN MILLIMETERS (INCHES)
F_CM_523214_1_0550101_01_00
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TASK 52-32-14-550-801-A01
Storage after Assembly
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-32-14-870-803-A01 General
TASK 52-32-14-870-804-A01 Description
TASK 52-32-14-870-804-B01 Description
Referenced Information
TABLE 1
3. Procedure
Subtask 52-32-14-620-001-A01
A. Preservation
(1) Make sure that you do the preservation procedure before you put the component in its
packing. The preservation procedure is given in the MIL-P-116 and/or MIL-P-25690A
Specifications.
Subtask 52-32-14-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) See TASK 52-32-14-870-803-A01 and TASK 52-32-14-870-804-A01TASK
52-32-14-870-804-B01 for the dimensions and the weight of the component.
(b) See ATA Specification 300. Use only approved materials for the protection of the
component.
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Subtask 52-32-14-550-001-A01
C. Identification Label
(1) Put the identification labels on the component and on the outside of the container. Make
sure that you can read the Labels easily.
(2) The identification Label must have all the related data of the component.
(3) The component is not approved for installation, if there is no identification label attached
to it.
Subtask 52-32-14-550-002-A01
D. Storage
CAUTION : DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE
CORROSION OR DAMAGE AND DO NOT KEEP IT NEAR SOURCES THAT
MAKE OZONE OR HEAT.
CAUTION : MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE
CONTAINER IF YOU USE THE STACK STORAGE METHOD. TOO MUCH
WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE
COMPONENT.
Subtask 52-32-14-550-003-A01
E. Condition Check and Functional Test
(1) Examine the condition and function of the component at specified times.
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INTRODUCTION
TASK 52-32-14-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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IPL INTRO
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AB
80
A
30
20
110
10
40
60
70
90
50
70
F_PL_523214_01_0_01_00
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B
70
A
60
50
10
40
20
80 90
30 100
150
B
170
190 180
110
C
140
130
120
160
F_PL_523214_02_0_01_00
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A 231
230
A
240
A 120
K
H
J
B E
B D
G
10 L K
C
C G
L C
F C
C 40 C
C D 150 D
E TO L
60 EL 30 C
70 F 140 D
20 C
80 G C 50 130D
170 H D 160
180 J 214 E
190 K 105 EFGL
212 HJK
EFGL
100
HJK
210
90 EFGL
200 HJK
F_PL_523214_03_0_01_00
PANEL ASSY-ACCESS
Figure 03 / FIGURE-52-32-14-950-803-01
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E 170 160
D B 250
340 330
C 370 350 380
B
A 180 260
300
110
270
22 310
20 320
25
360
A 170
200
180 100
210
290
170 160 320
360
230
280
15
10
12
80 D 170 180
180 160
240 280
230
210
90
260 260
170 270 300
310 300
60 110
390 270
290 45 310
40
42
280
170
240 330
340 380 35 290
100
250 350
1 36
C 160
280
230 210 260
300
2 36
270 E
310
130 320 180 70
35 360
30 270 250 160 390
32 310 210
240 280
190
290
170 320 200
360 220
120
240
180
290
55
280 50
52
NOTE:
150
1 INSTALLED 260
300 290
2 INSTALLED 270 140
310 280
F_PL_523214_04_0_01_00
HINGE INSTL
Figure 04 / FIGURE-52-32-14-950-804-01
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COMPONENT MAINTENANCE MANUAL
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A
A
10
10
F_PL_523214_05_0_01_00
FITTING INSTL
Figure 05 / FIGURE-52-32-14-950-805-01
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60
61
50
30
A
70 40
10
20
F_PL_523214_06_0_01_00
MECHANISM ASSY-DOOR
Figure 06 / FIGURE-52-32-14-950-806-01
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A 10 260
20
23
190 200
220
230
C B
270
240
23 280
290
190
A
C 180 250
210
170 110
160
170
210 170
160
140
170
40
150 170
170
170 210
160 120
200
220
230
200 60 B
220
230
90
35 30
80
50 160
170
100 200
220
70 230
170
210
140
130
200
220
230
F_PL_523214_07_0_01_00
MECHANISM ASSY-FLAP
Figure 07 / FIGURE-52-32-14-950-807-01
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A 40
60 10 160
B
17
20
70 50 30
80 170
90 180
190
100 720
150
660 750
760
A 730 770
230
C
110
250
680
D 710
740
690
670 540 530
510 550
560
240
650
520 B
630
640
580
570 590
610 120
600 620
D 10 130
200
205
15 220
310 700
260 20
140 390 400
320 270
330 370 410
340 380
300
490
360
290 480
500
C
360 350
370
280 380
420 470 390
200
440 460 205
430 210
450
F_PL_523214_08_0_01_00
MECHANISM ASSY-HANDLE
Figure 08 / FIGURE-52-32-14-950-808-01
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50
80
90 10
50
100 20
10 160
60
40
60
75
30
75 70
110
115
140
130 150
F_PL_523214_09_0_01_00
BEARING ASSY
Figure 09 / FIGURE-52-32-14-950-809-01
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90
A A
90
90
20
120 90
100 10
70
50
110
80 130
30
140 40
60
70
F_PL_523214_10_0_01_00
LEVER ASSY-HAND
Figure 10 / FIGURE-52-32-14-950-810-01
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410
B 280
320
330
350
410 390
310 400
430
A
420 300 380
430
290
270
200 280 420 370
210
220 360
210
20
340
350
B
15
140
150 260
170
230
170
190 70
30 50
90
130 110
180
70
20
80 40
110 60
15 120
10
100 20
110
110
15
F_PL_523214_11_0_01_00
MECHANISM-INTERLOCK
Figure 11 / FIGURE-52-32-14-950-811-01
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F
110
F G G
115
20
30
40
120
80 A
70
90
50
60 D E
170
220 D 270 C
320 180
40
290D D
200 B
230 D
190 D 300 240 B
D 280 250
260
E E 20
30
330 40
20
30
40 100
210
A
F E
310 10
280 E
140 310 D 135
80
150 70
160 90
300 E 50
240 60
20
D 250
E 30 C B C
260 290 40 220 B 140
270 E 230 C 150 270
160
290
40 C 40 B 210
220 C
330
320
B 230
20 190 300
30
40
B 200 280
180
G
170
240
250 310
260 130
F_PL_523214_12_0_01_00
MECHANISM INSTL-LATCHING
Figure 12 / FIGURE-52-32-14-950-812-01
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A B
A 370 A
200
B 20 A
230 30
180 40 10 A
160 A 50 B
200
360 B 20 A
60 30
190 40
70
150 50B
220
170
160 B 160 A
360 A 360 B
20 B
350
20 B 30
110
30 40
90
30 40 50 A
80 50 A
370 B 160 B
250
350
360 A
260
270 110
10 B
210
100
280
340
240
330
320 300
310 290
F_PL_523214_13_0_01_00
MECHANISM ASSY-LATCHING
Figure 13 / FIGURE-52-32-14-950-813-01
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250
260 270
A
280 290
300
220
A 230
240
290
160
170
180
190
150 210
200
70
150 80
20 90
20 30
120 30 10
140 130
10
20
20 30
20 30
30 70
20
80
30
90
10
100 70
10 20
70 80
80 20 30
10 90
90 30
10 20 15
30 20
30
10
40
50 20
60 110
30
10
310
20
30
F_PL_523214_14_0_01_00
SHAFT ASSY-LOCKING
Figure 14 / FIGURE-52-32-14-950-814-01
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120
140
130
A
10
20
A 30
10 10
20
20 110 30
30
10 10
20 70
30
10 80
20 90
70 30 100
20
30 10
150
10 20
80 30
90 10
100
20
30
10 20
30
10
10 20 70
20 70 30
30 20
30
10
10 10
70
20
40 30 20
20 50 30
30 60
10
10
20
30
20
10 30
20
30
F_PL_523214_15_0_01_00
SHAFT ASSY-SAFETY
Figure 15 / FIGURE-52-32-14-950-815-01
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240
A
80 30
100 122
40
50 124
60 126
110
120
70
80 125
126
123
10
20
40
50
80
90 130
230
225
200
220
210
170
40
50 180 190 140
80 160
90
150
70 160
80 40
50
70 80
80
90
F_PL_523214_16_0_01_00
DOOR INSTL-VENT
Figure 16 / FIGURE-52-32-14-950-816-01
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140 180
170
150
160 A
130
20 130
480
60
60 360 120
120
130
470 370
20 10
460 20
350
30
390 60
240
A 120
340
240 330
60
240 120
240
40 130
440
130 60
300 120
330 320 60
410
380 120
310
420
430
250
290 400
270
280 410
450
230 190
100
210
420
260 80
200
70 220
90
110
50
60
F_PL_523214_17_0_01_00
GEARBOX INSTL
Figure 17 / FIGURE-52-32-14-950-817-01
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A 182
100
130 105
180 A
184
310
300 290
190 320
70 200
90 210
80 330
110
340 120
140
280
340 330
230 270
220
60 390
380
350
40 10 370
170 20 400
90 360
10
20 220
230
145 30 430
90
50
60
30
90
420 110
120
150
70
410 160
90 440 250
430
190
200 450 240
210
F_PL_523214_18_0_01_00
DOOR ASSY-VENT
Figure 18 / FIGURE-52-32-14-950-818-01
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170
A 10
20
30
A 50
160
90 30
100 40
A
150
90
100
110
120
70 110
80
60
130
110
120
110
75
100
90
140
30
40
100
90
10
20 160
30
50
F_PL_523214_19_0_01_00
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A
D
C 90
C
A
10
B
10 C
E
C
G
30
20
F
G 40
140 70
130 50
60
80 B
70
120 G
100
G
150
160
E 110
G
G
40 C
C D
50
60 D
70
80 D
F 40 D
80 C 50
60 C
70
F_PL_523214_19_K_01_00
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A A B
230
220
B 100
110
120
210
190
130
200
135
140 A
280 B 160 A
40 300 B
50 180 A
60
320 B 170 A
A 150 310 B
B 290
A 160
10 A B 300
240 B 20 A
80
260 B
30 A 150 A
20 A 250 B 290 B
90
260 B 60
170 A 70
70 310 B
270
90
80
40
50
60
F_PL_523214_20_0_01_00
MECHANISM-DRIFT PIN
Figure 20 / FIGURE-52-32-14-950-820-01
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A A
240 250
260
250 10 70
20
30
270
140
160
80
90 40
140 100
150 210 50
120 190 60
230 170
200
110
130
190
220
180
F_PL_523214_21_0_01_00
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A
B
FG
B 50
C
H F 70
G
A 10
FG F F 20 60
G
310 40
F 80
90
310 D
E C
150
140
100
30
40
170
180
110
120
160
H
130
220
200 110
210
190
D E 280
230 F 300
240
280 D
G
270 250
260
290 E
F_PL_523214_22_0_01_00
ELECTRICAL INSTL
Figure 22 / FIGURE-52-32-14-950-822-01
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A
100
90
A
10
B
30
C
70
120
40
110
10
60 80
70
20
50
50
80
60
70
F_PL_523214_23_0_01_00
SENSOR INSTL-DOOR
Figure 23 / FIGURE-52-32-14-950-823-01
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A A
A
B
160
90
A 100 B 80
85 10 80
C 83
150
C
90
100
90
140 100
70
30 115
90 90 35
100 100
50
110 40
115 45 120
80 135 2
83
120
130 1
50
115 180 2
20 170
170 1
180
NOTE:
1 PRE SB 52−1088
170 1
F_PL_523214_24_0_01_00
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A
A
30
40
70
10
40
60
40
60
20
30
40
30 30
40 40
F_PL_523214_25_0_01_00
FAIRING INSTL
Figure 25 / FIGURE-52-32-14-950-825-01
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A 140
H A
H 180
140
G
B
D
E
C
C 160
C H
F 170
150
50
190
G
190
100
C TO F 40 D
130
120
30
110 20 40 E
80 F 30 D
40
90
B
30 D 60
10
B
30
70
20
10
F_PL_523214_26_0_01_00
SUPPORT INSTL-STRUCTURE
Figure 26 / FIGURE-52-32-14-950-826-01
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240
220
270
A
170
D
B 180 230
240
260 250
230 260
A C 30
220
270
190
160 B
140
10
230
250 C
220
270 220
270
210
80 50
110
70 100
90 200
F_PL_523214_27_0_01_00
STRUCTURE INSTL
Figure 27 / FIGURE-52-32-14-950-827-01
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C A
A
30
10
B C
20
C 30
B 35 40
50
C 10
B 15 60
75
80
C 20 40
B 25 50 C
45
55 B
C 60 150
B 65
C 70
B 73
80 C
85 B
90 C
95 B 140 B
160 C
100
120
B110 130
C115
F_PL_523214_30_0_01_01
FREEZING PROTECTION-DRAINAGE
Figure 30 / FIGURE-52-32-14-950-830-01
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D5237290000000
30
10
20
40
50
F_PL_523214_30_A_01_00
FREEZING PROTECTION-DRAINAGE
Figure 30A / FIGURE-52-32-14-950-830-A01
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B A
A
30
10
B
30 20
40
50
10
60
75
20 80
40
50
60
150
70
80
170
140
105
43
53
110
F_PL_523214_30_B_01_01
FREEZING PROTECTION-DRAINAGE
Figure 30B / FIGURE-52-32-14-950-830-B01
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F_PL_523214_31_K_01_00
SUPPORT ASSY-BEAM 3
Figure 31K / FIGURE-52-32-14-950-831-K01
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A
20
40
10
80
70
80
50
60
30
F_PL_523214_32_K_01_00
BELLCRANK ASSY
Figure 32K / FIGURE-52-32-14-950-832-K01
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A 20
30
10
A 70
80
60
120
110
40
50
100
140
70
80
130
140
40
50
90
60
70
80
F_PL_523214_33_K_01_00
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10
60
20
30 40 80
40
20
30
70 50
40
20
30
40
20
F_PL_523214_51_0_01_00
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A B
C
240
260 250 210
A
230
C
115
10
D
E
120
140
150
F
160
D
180 90
100
220
190 E 1
F 1
130
80
200
110
NOTE:
F_PL_523214_52_0_01_00
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A B
C
240
260 250 210
A
230
C
115
10
D
E
120
140
150 270
160
175
300
290 F
280 D
180 90
100
220
190 E 1
F 1
130
80
200
110
NOTE:
F_PL_523214_52_A_01_00
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A 330
340 140 B
N
A
345 M
A 320 L
E
210 L
B C
L G
10
Q
J
P
C Q J
D
Q D E 40 D
400
J 220 E
390
D 60 D
420 250 E
J 50 D
410 D 240 E
J D 30
J D E 230
K H
F D F TO N
H
460
70 F
385 P 100 G 2
280 290 2
383
110 H
120 JK
260 L
360
300 M
450
310 N
430
440 90 1
130 K
NOTE:
80 1
1 VALID FOR VIEW C
380 270 2
2 VALID FOR VIEW B
370
F_PL_523214_53_0_01_00
COVER INSTL-ACCESS
Figure 53 / FIGURE-52-32-14-950-853-01
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10
A A
20
A 40
B
C A
130 B
60
C 70
140 180
160
50
170
70
150 60 60
70 70 80
60
70
140
110 190
90
50
50 200
90
140
80
130
100
130
120
F_PL_523214_54_0_01_00
STRUCTURE-CARGO DOOR
Figure 54 / FIGURE-52-32-14-950-854-01
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30
20
10
50
40
F_PL_523214_56_0_01_00
MECHANISM-CARGO DOOR
Figure 56 / FIGURE-52-32-14-950-856-01
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30 120
130
60
70 110
A 120
20 80 60
350 50 70
80
A 140
250 40
150
50
80
260 80
360
230 60
510 70
520 530 90
260 280
530 60
370 100
410 70
420 110
400 220
570 200
240 210
280 580
380
170
230 390 180
190
430 110 590
120
390 540
550 600 160
560
110
220 450
490
480 460 200
170
180 210
190
120 200
500 210
470
10
170
180
190
110
220
440
F_PL_523214_58_0_01_00
MECHANISM-HANDLE
Figure 58 / FIGURE-52-32-14-950-858-01
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20
190
20 190
150
180
50
60
150 70
180 80
30
70
40
50
60 40
70
150
10 80
120 110
70
170
120
90
120
135 160 135
120 130
150 140
135
135
135
130
200 100
F_PL_523214_59_0_01_00
LEVER ASSY-HAND
Figure 59 / FIGURE-52-32-14-950-859-01
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COMPONENT MAINTENANCE MANUAL
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A
60
70
B
240
250
280 60 60
70 70
290
A 80
50 260 80
250
210 270 50
230
160
220
300
110 B
180
200 20 10
190
40 30
170 100
160
120
140
110 130
150
90 110
160
F_PL_523214_60_0_01_00
MECHANISM-INTERLOCK
Figure 60 / FIGURE-52-32-14-950-860-01
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D
E
B A TO E
C 270 230 ABCE 160 ABC
E 280 D
A 290 40 170
ABCE 250 260 D DE 180
190 140 ABC
D 250 220 DE 50
D 280 ABCE
60 A
280 ABC 210 150
70
D 240 DE 200 BCDE 80
10130 A
210 DE 90 BCDE
LATCHING MECHANISM
Figure 61 / FIGURE-52-32-14-950-861-01
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110
30
40
A
110
110 100
30 30
40 40
110
110 50 30
100 60 40
30
30 40
40 10
110
100
110 30
40
30
40
110
100
30
40
F_PL_523214_62_0_01_00
SHAFT ASSY-LOCKING
Figure 62 / FIGURE-52-32-14-950-862-01
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A
30
30
A 50
70 50
40
50
40
80
30
60
10
30
50
20 50
40
90 50
40
50 50
70
40
30
30
30
100
50
120
110 50
70 50
40 50
70
30 50 40
50 40
30
50
50
70
40
F_PL_523214_63_0_01_00
SHAFT ASSY-LATCHING
Figure 63 / FIGURE-52-32-14-950-863-01
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A B 410
420
390
430
440
B 450
50
A 60
65
400
370 A
D 20 380 B
C 30
40
E 350
E 360 C
340
460
E 322 350
320
50 321
60 20 311
30
40
20 10
30 50 360
40 60 340
50 290 312
311
60 20 310 330
30 300
20 40
30 250
40
D 50
60 260
280
170
70 230
80 242
100 241
90
130 240 242
180
200 270
190 100
120 110
210
220
190
150
140
160 200
180
F_PL_523214_64_0_01_00
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390
A
40
A
20
10
30
120 80
100
50 30
110 160 140
90
150
60
70
80
300
130
60
70
80 270
290 200
400 60
70
80
310
60
70
80 330
370 220 320
230 340
60
360 70 260 240 190
50 380 80 270
90 330 350
370 280
50 180
90
210 170
250
F_PL_523214_66_0_01_00
MECHANISM-VENT DOOR
Figure 66 / FIGURE-52-32-14-950-866-01
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355
A
310
300 A
290 410
420
250
30 220
40 230
240 190
440 260
200
210
210
370
40
270
300 60
430 260
410 70
50 50
320 150
20 380
390 120
315 160 330 130
400 140
80
410 320 90
360
400
40
370 270
410 40
110 270
100
180
170 10
410
420
160
30
40
F_PL_523214_67_0_01_00
DOOR INSTL-VENT
Figure 67 / FIGURE-52-32-14-950-867-01
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180
160
150 A
170 360
10
20 110
350
40
20 50
30 60
70
240 330
A 310
330 370
100 320
110 100
110
80 230
320
200
90
240
220
390
400
410
430 250
380 260
270
190
280
420 140
120 290
130 300
100
110
F_PL_523214_69_0_01_00
GEARBOX INSTL
Figure 69 / FIGURE-52-32-14-950-869-01
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A
20
340
A
10 15
B
C 235 B
40
260
F 80
H
60
D 100
70
G
260 50
90
E
260
C
140
160
60
H
120
150
170 130
180 100
210 110
200 230
F G
300
250 270 F
320 G D E
190
240 290 F 310 D
220
280 330 E
290
300 G
F_PL_523214_70_0_01_00
EQUIPMENT-ELECTRICAL,CARGO DOOR
Figure 70 / FIGURE-52-32-14-950-870-01
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A
A
B 60
40 20 70
50
60
70
10
B
10
50
30
70
20
60
70 40
20
60
70
F_PL_523214_71_0_01_00
SENSOR-DOOR
Figure 71 / FIGURE-52-32-14-950-871-01
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20
40
30
20
10
F_PL_523214_72_0_01_00
BLOCK-TERMINAL
Figure 72 / FIGURE-52-32-14-950-872-01
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A
A
30
40
60
10
40
50
40
50
30
40
20
30 30
40 40
30
40
F_PL_523214_73_0_01_00
FAIRING INSTL
Figure 73 / FIGURE-52-32-14-950-873-01
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30
40
210
30
220 A
E 40 160
B 170 20
40
30
40
20 40
20 40 40
240 230 40
40
A C 30 50 240
40
210
220 180
210
E 220 30
40
20
40
B
150
30
40
10 20
40
40 30
230 40
20 C 70
40
20
210 40
220
90 210
D 220 200
30
40
210
220 120
80 110 130 D
30 130
40
60
100 190
140 280
300
330
340
290
320
290
310
F_PL_523214_74_0_01_00
STRUCTURE-DOOR
Figure 74 / FIGURE-52-32-14-950-874-01
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A
C
A
B
A B
A 20
40
40
B 200
50
C 60
A 80
160
170
A 70 30
40
110 A
180
190 A
10 A
30
40 150 A
130
140 A
A 120
F_PL_523214_75_0_01_00
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120 90
A
G
150 80
140 120
D
C
B 100
110
A F G
E 120 100
110
F 310 50
60
100
50 110
180 60 B
170
F 320 160 220 90
E G 350 120
100 130 230 210
110 240 190
130 70 80
80 80 200
40
90 40
210 220
100
140 140 110
100
340 80 110
150
120
50
20 60
50
60 50
60
30 50
100 60
10 330 110
50
50 60
60 50 C
100 60
90
D 110 120
150 230
140 120 80 130
90 240
40
130
100
150 110
100
110 100
50 110
60
300 120
50 50
290 270 60
60 100
280 50 110 260
60 250
50 100
60 110
F_PL_523214_90_0_01_00
HINGE INSTL
Figure 90 / FIGURE-52-32-14-950-890-01
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A A
A H K
H B TO E
100
J
90 D
F
K A 40 BD
30
G D 80 C
E
B 10
E
B
K C
50
60 CE
170
170
60 BD
40 CE
20
110
30 F 1
160
J
10
G
150
140
H
130
120
70
70
NOTE:
1 TYPICAL INSTALLATION
F_PL_523214_95_0_01_00
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A B
C
B
D E
RODS "SARMA"
ITEM PART A B C D E
001A D523−71768−200 RK−A4S−G5−111 RK−A4S−5−111
001B D523−71767−202 RK−A4S−G5J−111SP2 RK−A4S−5J−111SP2
001C D523−72934−200 RK−A4S−G5−111 RK−A4S−5−111
001D D523−72933−200 RK−A4S−G5−111 RK−A4S−5−111
001E D523−72932−202 RK−A4S−6JF−111 EM/RE4,83SA18
001F D523−71593−202 RK−A4S−6JF−111 EM/RE4,83SA18
001G D523−71801−200 EBS04LK EBS04RK
001H D523−72914−200 NSA8162−085 NSA8162−084
RODS "TAC"
ITEM PART A B C D E
001A D523−71768−200 E5072−4S L 5 K111 E5072−4S 5 K111
001B D523−71767−202 E5990−4S L 5 K111 E5990−4S 5 K111
001C D523−72934−200 E5072−4S L 5 K111 E5072−4S 5 K111
001D D523−72933−200 E5072−4S L 5 K111 E5072−4S 5 K111
001E D523−72932−202 E4144 E4143
001F D523−71593−202 E4144 E4143
001G D523−71801−200 E6586L4XK E658R4XK
001H D523−72914−200 NSA8162−085 NSA8162−084
F_PL_523214_97_0_01_00
ROD-CONTROL
Figure 97 / FIGURE-52-32-14-950-897-01
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