EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL

BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 1 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

ISSUED FOR

OWNER INDIAN OIL CORPORATION LIMITED

CONSULTANT ENGINEERS INDIA LIMITED

CONTRACTOR TECHNIP ENERGIES INDIA LIMITED

IFR -ISSUED FOR REVIEV & APPROVAL

Rev Date STATUS WRITTEN BY CHECKED BY APPROVED BY

DD/MM/YY

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
 EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 2 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

INTRODUCTION

INDIAN OIL CORPORATION LIMITED operates a 6.0 MMTPA refinery at Barauni in the state of Bihar.
In view of the projected demand, IOCL is implementing expansion of Barauni Refinery, from its
current crude processing capacity of 6.0 MMTPA to 9.0 MMTPA.

IOCL has awarded the project- “Coker-B revamp” to EIL on EPCM basis which mainly includes two
sections:

(a) Coker-B unit

(b) LPG Recovery Unit (LRU).

CDSP package of cooker-B Unit shall be supplied, erected& commissioned by the contractor
as per the scope of works defined in the package.

PURPOSE
This procedure describes the guidelines and basic requirements of materials, mix proportioning, placing, cringed
for all types of RCC structure works. It is to ensure that it maintains the quality required by the client in the
construction of “Coker-B Unit revamp” of INDIAN OIL CORTPORATION LIMITED (IOCL) project and in the
products, materials, equipment connected to it.

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
 EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 3 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

RESPONSIBILITY
1. site In-charge

shall be responsible for providing resources to implement thisprocedure. Shall be

responsible for control supervision and direction for implementation and execution of this
procedure.

2. Execution engineer(civil)
Shall report to site In-charge. He shall be responsible for overall activities &
implementation of this procedure and HSE plan. Verifies and signs all the reports and
formats
3. QA/QC Engineer
Shall report to site In-charge and shall be responsible for overall control; of QC activities
& implementation of SQP. Ensure proper implementation of this procedure. Check and
verifies the activity and countersign all the test reports and formats.

4. HSE officer
Shall report to site-In charge. Shall be aware of complete HSE plan and manages all
safety requirements during execution.

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
 EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 4 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

REFERENCE DOCUMENTS

Project References:
IFC Drawing No.- 203167-607-DW-1743-0001 (Rev-4)
Contract Specifications.

Indian codes & Standards:

 IS 8 : 1994 Code of Practice for HIGH HEAT DUTY FIRECLAY

REFRACTORIES — SPECIFICATION
 IS – 456 Code of Practice for Plain & Reinforced cement concrete.

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
 EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 5 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

FIRE BRICK MASONARY WORK

Materials
FIRE CLAY REFRACTORIES:-

 Refractory grog
Hydraulic refractory mortar is a specially-engineered blend of specific cements and
aggregates that gives the mortar unique
heat-resistance and thermal characteristics for use in high-temperature applications
such as chimneys, fire pits, barbeques,
and pizza ovens. This mortar is used to bond fire brick or clay flues to each other.
Ordinary mortars can be destroyed or
deteriorate under such high-heat conditions
 High Alumina Cement: shall be used in 20 % for Joint
 Alumina dense(45%) for castable over refractory brick layer
 Water:
Water shall be clean, potable free of any injurious material like oil, alkali acid salt or

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
 EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 6 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

any other organic material which may harm the property of cement morter. Water shall
comply with requirements given in IS 456.

Application :-
1. Prepare a 6mm bedding of mortar made from refractory grog and high
alumina cement mixed at the ratio of 4:1 (80% refractory grog & 20%
cement) to take care of the unevenness on PCC top surface. Refractory
grog & HA Cement shall be supplied separately and mixed at site.
2. Apply the refractory fire bricks 230x115x75 along 115mm thickness using
the same mortar used in bedding. Joint thickness should be approx 3mm.
3. Apply 25mm layer of 45% Alumina dense castable over refractory brick

QUALITY CONTROL & QUALITY ASSURANCE

Quality assurance shall ensuring the systematic implementation of this procedure to

achieve/derive the required/determined product. Quality control shall ensure all necessary
checks and tests are done as per the specific requirements of project job specification. Also,
necessary quality records shall be maintained as objective evidence.

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.
 EPCC FOR COKE DRUM STRUCTURE PACKAGE (CDSP) OF COKER-B REVAMP PROJECT AT IOCL
BARAUNI REFINERY

Project N° Unit Doc. Type Material Code Serial Number Revision Page
Number

B390 607 MS XXXX 0001 0 Page 7 of 7

Document Title - METHOD STATEMENT FOR FIRE BRICK MASONARY WORK

HEALTH, SAFETY AND ENVIRONMENT

 Make sure permit to work system is in place.

 Full PPE such as helmet, safety shoes/Gum boots, goggles shall be used.
 Proper work instruction and Tool Box talk shall be given to workmen before
commencement of the activity on daily basis.
 All personnel involved shall be made aware of Group Risk Assessment.
 Equipment shall only be operated by authorized personnel.
 Good Housekeeping shall be maintained in working area.
 During non-working day the equipment shall be moved to high ground.

CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to
this document are expressly reserved.