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Heat Transfer & Equipment Laboratory
TABLE OF CONTENTS
ABSTRACT: ........................................................................................................................... 3
2.0 OBJECTIVE:............................................................................................................... 4
7.0 CALCULATIONS:.................................................................................................... 12
8.0 DISCUSSION............................................................................................................. 20
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Heat Transfer & Equipment Laboratory
ABSTRACT
The Concentric Tube Heat Exchanger was created to explain how industrial
heat exchanger's function. A heat exchanger is a device designed to transfer heat from
one medium to another medium efficiently. The objective of this experiment is to show
the working principles of a concentric tube heat exchanger under both co-current and
counter-current flow situations. The final purpose is to prove how flow rate variation
affects the performance characteristics of a concentric tube heat exchanger working in
counter-current flow for both warm and cold. Both hot and cold fluids enter the heat
exchanger at the same end and flow in the same direction during the trials (co-current).
The hot and cold fluids, enter the heat exchanger from opposing ends and flow in
opposite directions in a counter-current flow.
1.0 INTRODUCTION
home heating and air conditioning to chemical processing and power generation in
large plants. Heat exchangers differentiate from mixing chambers in that the two fluids
involved are not allowed to combine. Convection in each fluid and conduction through
the wall separating the two fluids are the most common methods of heat transfer in a
heat exchanger. It's easier to deal with an overall heat transfer coefficient when
place in a heat exchanger determines the rate of heat transfer between the two fluids at
particularly for this experiment to show the operating principles of industrial heat
bench top. Experiments may be carried out quickly to demonstrate the practical
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Heat Transfer & Equipment Laboratory
The hot water system is completely independent. An immersion type heater and
an adjustable temperature controller are installed in a hot storage tank to keep the
temperature within 1°C. A pump circulates hot water to the heat exchanger, and the
water is then reheated in the storage tank. The exchanger's cold water comes from the
lab's mains supply. Simple switchover between co-current and counter-current systems
2.0 OBJECTIVE:
The objectives of this experiment was to demonstrate the working principles of a concentric tube
heat exchanger operating under co-current flow conditions. This was accomplished through the
observation of hot and cold water temperatures at inlet, mid-point and outlet.
3.0 THEORY:
The double-pipe heat exchanger is the simplest form of heat exchanger, consisting of
two concentric pipes of different diameters. In a two-pipe heat exchanger, one fluid
travels through the smaller pipe and the other via the diameter space between the two
pipes. A double-pipe heat exchanger can have two different flow arrangements. Both
hot and cold fluids enter the heat exchanger at the same end and flow in the same
direction in parallel flow. The hot and cold fluids enter the heat exchanger at opposing
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Heat Transfer & Equipment Laboratory
Before determining the overall heat transfer coefficient U, calculate the power emitted
and power absorbed to obtain the value of power lost using the formula:
To determine heat transmitted from the inner pipe to the outer pipe, the overall heat transfer
coefficient must be determined. The coefficient accounts for total conductive and convective
:%+,- ;01%-0,2
UExperimental = ∆<= (?@AB)
πDouterL
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Heat Transfer & Equipment Laboratory
After that, find the Reynolds number from this experiment. The Reynolds number between 2300-
4000, consider as a laminar flow and if the Reynolds number is higher than 4000, consider as
turbulent flow.
𝜌𝑉𝑑
𝑅𝑒 =
𝜇
4.0 APPARATUS
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Heat Transfer & Equipment Laboratory
7.Pump 21.Flowmeter
14.Concentric tube
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Heat Transfer & Equipment Laboratory
5.0 PROCEDURE:
General start up
1. The drain valve underneath the water storage tank was checked to fully closed
(clockwise).
2. The cover (1) from the storage tank (4) was removed and the tank was filled
with clean water to within 40 mm (about 1.5 inch) from the top.
4. The air bleeds (11,9) on the top of heat exchanger were closed.
5. The cold water inlet (23) was connected to source of cold water using flexible
tubing.
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Heat Transfer & Equipment Laboratory
9. The cover on the storage tank was raised and circulation of water through
10. The hot water flow control valve was opened and water to flow through the
exchanger was allowed until a steady flow of water is indicated on the cold
water flowmeter.
11. The cold water flow control valve was opened. The selector valves were set to
co-current position. Water was allowed to flow through the exchanger until a
12. The temperature controller was set to an elevated temperature. the heater was
output to the heating element. Observe the heater to make sure it runs well.
Experimental Procedure
2. The cold water flow direction control valve was set to co-current flow.
3. V1 and V3 was opened while V2 and V4 was closed to set co-current flow.
4. The flow control valves for hot water was set to 2.0 L/min while cold water was
5. Make sure that the flowrates for both hot and cold water was maintained from
time to time.
7. Make sure the reading of temperature controller was stable for few minutes.
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Heat Transfer & Equipment Laboratory
2. Ensure that the valve that connected to cold inlet was closed.
3. The water inside the hot water tank was drained by opening the valve that
4. Make sure both bleed valve for hot and cold water flow were opened to ensure
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Heat Transfer & Equipment Laboratory
6.0 RESULTS:
Types of flow
Hot water (60°C) Turbulent
Cold water (30°C) Laminar
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Heat Transfer & Equipment Laboratory
7.0 CALCULATIONS:
Atotal = 0.1196 m2
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Heat Transfer & Equipment Laboratory
(𝑇 − 𝑇5 )
𝜌! = (𝜌 − 𝜌5 ) + 𝜌5
(𝑇7 − 𝑇5 ) 7
𝜌! = 61.57864 𝑙𝑏𝑚/𝑓𝑡 I
𝜌! = 986.40 𝑘𝑔/𝑚I
𝑘𝑔 (𝑇 − 𝑇5 )
𝜌( I I N = (𝜌 − 𝜌5 ) + 𝜌5
𝑚 (𝑇7 − 𝑇5 ) 7
𝜌( = 62.1447 𝑙𝑏𝑚/𝑓𝑡 I
𝜌( = 995.46 𝑘𝑔/𝑚I
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Heat Transfer & Equipment Laboratory
(𝑇 − 𝑇5 )
𝐶𝑝! = (𝐶𝑝7 − 𝐶𝑝5 ) + 𝐶𝑝5
(𝑇7 − 𝑇5 )
(1228.21 − 120)
𝐶𝑝! = (0.999 − 0.999) + 0.999
(130 − 120)
𝐵𝑡𝑢
𝐶𝑝! = 0.999
𝑙𝑏. 𝑅
𝑘𝐽
𝐶𝑝! = 4.1826
𝑘𝑔. 𝐾
(𝑇 − 𝑇5 )
𝐶𝑝( = (𝐶𝑝7 − 𝐶𝑝5 ) + 𝐶𝑝5
(𝑇7 − 𝑇5 )
(87.53 − 80)
𝐶𝑝( = (0.999 − 0.999) + 0.999
(90 − 80)
𝐵𝑡𝑢
𝐶𝑝( = 0.999
𝑙𝑏. 𝑅
𝑘𝐽
𝐶𝑝( = 4.1826
𝑘𝑔. 𝐾
6H
𝑚I 𝑘𝑔 𝑘𝐽
𝑃𝑒 = V3.33 × 10 W I986.40 I N I4.183 N (330.25 𝐾 − 322.95 𝐾)
𝑠 𝑚 𝑘𝑔. 𝐾
𝐾𝐽
𝑃𝑒 = 1.003016
𝑠
𝑃𝑒 = 1003.02 𝑊
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Heat Transfer & Equipment Laboratory
𝑚I 𝑘𝑔 𝑘𝐽
𝑃𝑎 = V2.5 × 106H W I995.46 I N I4.183 N (309.35 𝐾 − 298.65 𝐾)
𝑠 𝑚 𝑘𝑔. 𝐾
𝐾𝐽
𝑃𝑎 = 1.113872456
𝑠
𝑃𝑎 = 1113.87 𝑊
Power Lost,
Efficiency, ղ,
:%+,- ;01%-0,2
ղ= :%+,- L3#'',2
× 100%
555I.MN+
ղ = 5EEI.E7O × 100%
ղ = 111.05%
(HN.5℃6IG.7℃)6(RS.M℃67H.H℃)
∆Tm = 23.#℃+%6.$℃
89( )
78.9℃+$2.2℃
∆Tm = 22.5573°C
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Heat Transfer & Equipment Laboratory
555I.MN O
UExperimental = (77.HHNI℃)(E.EGR53$ )
T2# $
Area = R
T(%.%5I3$ )
Area = R
Area = 1.33×10-4 m2
By Continuity Equation, Q = VA
𝑄
𝑉=
𝐴
3.33 × 106H 𝑚I /s
𝑉=
1.33 × 106R 𝑚7
𝑚
𝑉 = 0.25
𝑠
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Heat Transfer & Equipment Laboratory
Reynold’s Number, Re
𝜌𝑉𝑑
𝑅𝑒 =
𝜇
kg 𝑚
I983.2 N (0.25 𝑠 )(0.013 𝑚)
𝑚I
𝑅𝑒 =
kg
(0.467 × 106I I )
𝑚
𝑅𝑒 = 6842.398
𝑅𝑒 = 𝑇𝑢𝑟𝑏𝑢𝑙𝑒𝑛𝑡 𝐹𝑙𝑜𝑤
Nusselt number,
Nu = 37.376
𝑁𝑢 . 𝐾
ℎ=
𝑑𝑖
𝑊
(37.376)(0.654
ℎ= 𝑚. 𝐾 )
0.013 𝑚
𝑊
ℎ = 1880.30
𝑚7 . 𝐾
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Heat Transfer & Equipment Laboratory
Cross-Sectional Diameter,
Dh = internal diameter for outer pipe (cold water) – outer diameter for inner pipe (hot water)
Dh = 0.02 m – 0.015 m
Dh = 0.005 m
Cross-Sectional Area, Ah
𝜋(𝐷# )7 − (𝑑% )7
𝐴=
4
𝜋(0.02 𝑚7 ) − (0.015 𝑚7 )
𝐴=
4
𝐴 = 1.3744 × 106R 𝑚7
By Continuity Equation, Q = VA
𝑄
𝑉=
𝐴
2.5 × 106H 𝑚I /s
𝑉=
1.3744 × 106R 𝑚7
𝑚
𝑉 = 0.182
𝑠
Reynold’s Number, Re
𝜌𝑉𝑑
𝑅𝑒 =
𝜇
kg 𝑚
I995.65 I N (0.182 𝑠 )(0.005 𝑚)
𝑚
𝑅𝑒 =
kg
(0.798 × 106I I )
𝑚
𝑅𝑒 = 1135.39
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Heat Transfer & Equipment Laboratory
𝑅𝑒 = 𝐿𝑎𝑚𝑖𝑛𝑎𝑟 𝐹𝑙𝑜𝑤
For the laminar flow, Nusselt number for concentric tube heat exchanger can be found from table
11.3 pg. 638, Heat & Mass Transfer (Fundamentals & Applications), Mc Graw Hill 4th Edition.
𝑂𝐷# 0.015
= = 0.6816
𝐼𝐷% 0.22
0.6816 − 0.50
𝑁𝑢 = I N (4.86 − 5.74) + 5.74 = 5.42
1.00 − 0.50
𝑁𝑢 . 𝐾
ℎ=
𝑑ℎ
𝑊
(5.42)(0.62
ℎ= 𝑚. 𝐾 )
0.005 𝑚
𝑊
ℎ = 672.08
𝑚7 . 𝐾
1
𝑈=
1 1
𝑊 + 𝑊
1880.30 7 672.08 7
𝑚 .𝐾 𝑚 .𝐾
𝑊
𝑈 = 495.1112
𝑚7 . 𝐾
Percentage Error,
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Heat Transfer & Equipment Laboratory
𝑡ℎ𝑒𝑜𝑟𝑒𝑡𝑖𝑐𝑎𝑙 − 𝑒𝑥𝑝𝑒𝑟𝑖𝑚𝑒𝑛𝑡𝑎𝑙
𝑃𝑒𝑟𝑐𝑒𝑛𝑡𝑎𝑔𝑒 𝐸𝑟𝑟𝑜𝑟 = × 100%
𝑡ℎ𝑒𝑜𝑟𝑒𝑡𝑖𝑐𝑎𝑙
𝑊 W
495.1112 − 770.3523 7
𝑃𝑒𝑟𝑐𝑒𝑛𝑡𝑎𝑔𝑒 𝐸𝑟𝑟𝑜𝑟 = 𝑚7 . 𝐾 𝑚 . 𝐾 × 100%
𝑊
495.1112 7
𝑚 .𝐾
8.0 DISCUSSION
The Concentric Tube Heat Exchanger uses the same operating principles as the simplest
type of heat exchanger which is the double pipe heat exchanger. One fluid flow through the smaller
pipe while the other fluid flows through the annular space between the two pipes. For this
experiment, the hot water flows through, the smaller pipe whereas the cold water flows through the
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Heat Transfer & Equipment Laboratory
The graphs show the temperature profile for co-current flow conditions where both the hot
and cold fluid enters the heat exchanger at the same end and move in the same direction when
exiting the heat exchanger. The hot water releases heat and cold water absorbed the heat released
by the hot water. Supposedly, the amount of heat released should be bigger than the amount of heat
absorbed. The first law of Thermodynamics stated that the energy output cannot exceed the energy
input indicating that the result obtained from this experiment contains a few errors since the
calculated value for power absorbed is bigger than the value for power emitted.
impossible for equipment to operate in ideal conditions with an efficiency of 100%. Thus, the
assumption is proven that the equipment or the process encounters some problems which make
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Heat Transfer & Equipment Laboratory
The first factor that could contribute to this problem is human error. Human mistake is
undoubtedly the first component that could contribute to this problem. The pupils may have
misunderstood the temperature of the hot fluid, resulting in a tiny temperature differential for hot
water and a larger temperature difference for cold water, resulting in power emitted being less than
power absorbed. The pupils may misinterpret how the heat exchanger works and the meaning of
the symbols TT1 through TT6, resulting in incorrect data being recorded.
From this experiment, the effect of Reynold’s number to the surface heat transfer coefficient
1800
1600
1400
1200
1000
(W/m2K)
800
600
400
200
0
0 1000 2000 3000 4000 5000 6000 7000 8000
Reynold's Number, Re
h vs re
FIGURE 6: Reynold's Number, Re versus Surface Heat Transfer Coefficient, h for Experiment A
From the graph, we can observe that the effects of Reynold’s number, Re to the surface
heat transfer coefficient, h is directly proportional meaning that as the value of Reynold’s number
increases, the value of the surface heat transfer coefficient will also increase.
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Heat Transfer & Equipment Laboratory
9.0 CONCLUSIONS
Heat exchanger tube for co-current experiment works by exchanging the heat released by
the hot water and the cold water. From the data obtained from this experiment, we can calculate
the Reynold’s number for hot water and cold water thus the type of flow for both hot and cold
water can be determined. Other than that, the efficiency of the equipment can also be calculated by
dividing the calculated power absorbed with the calculated power emitted and then multiply the
value with 100%. There are a few errors occurred when conducting this experiment as the value
for absorbed power achieved is bigger than the value for emitted power and the percentage
efficiency calculated is bigger than 100% when in reality, it is impossible for an equipment to
operate in ideal condition with efficiency above 100%. Thus, it can be assumed that this error may
10.0 RECOMMENDATIONS
1) It is recommended that the heat exchanger be well insulated to reduce heat loss to the
surroundings.
2) It is also recommended to wait until the temperature at the temperature indicator stabilize
3) It is recommended to make sure that the flow rates obtained are measured accurately before
proceeding with the other calculations for the rest of the data.
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Heat Transfer & Equipment Laboratory
11.0 REFERENCES
• https://www.yumpu.com/en/document/read/36826774/concentric-heat-exchanger-
solution-engineering
• https://en.wikipedia.org/wiki/First_law_of_thermodynamics
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