|DOCUMENTUM|1/19/2012|Paper Copies are Uncontrolled|

|DOCUMENTUM|1/19/2012|Paper Copies are Uncontrolled|

PT. PH E O NW J G eneric M aintenance Strategy (G M S) Pedestal C ranes

R e v i s io n L o g R e g i s t e r

Docum ent Num ber : P H E O N W J -U -G M S -0 0 4 3

D o c u m e n t T itle : G e n e r ic M a in te n a n c e S tr a te g y (G M S ) P e d e s ta l C ra n e s

R e v is io n : 1

P age D a te R e vis e P H E O N W J R e v ie w e r

- D e s c r ip tio n in 2 la n g u a g e s ( In d o n e s ia n &

A ll 1 9 -S e p - 2 0 1 1 E n g lis h ) G ilb e r t M a n u r u n g

- C h a n g e a ll th e c o n te n t

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PT. PH E O NW J G e n e r ic M a in te n a n c e S tra te g y (G M S ) P e d e s ta l C ra n e s

D a fta r Is i/Ta b le O f C o n te n ts

1 . T u ju a n - P u rp o s e ....................................................................................................................... 4

2 . R u a n g L in g k u p - S c o p e ............................................................................................................. 4

3 . F u n g s i - F u n c tio n ....................................................................................................................... 4

4 . K in e rja Y a n g D ip e rlu k a n – R e q u ire d P e rfo rm a n c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5 . S tr a t e g i P e m e lih a r a a n d a n P e r b a ik a n – M a in t e n a n c e & R e p a ir S t r a t e g y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 . J a d w a l P e m e lih a r a a n , In s p e k s i & P e rb a ik a n – M a in te n a n c e , In s p e c tio n & R e p a ir S c h e d u le .. .. 5

6a. P e m e lih a ra a n & In s p e k s i – M a in t e n a n c e & In s p e c tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

i) C r a n e d i N U I/R e m o te – C ra n e a t N U I/R e m o t e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ii) C ra n e d i F lo w S t a t io n – C r a n e a t F lo w S ta tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

6b. P e rb a ik a n - R e p a ir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7 . P e rs o n il Y a n g D ib u t u h k a n – R e q u ir e d R e s o u r c e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8 . R e fe r e n s i - R e f e r e n c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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PT. PH E O NW J G e n e r ic M a in te n a n c e S tra te g y (G M S ) P e d e s ta l C ra n e s

1. T u ju a n 1. P u rp o s e

Dokum en in i d ib u a t sebagai dasar p e la k s a n a a n T h is docum ent is is s u e d as a g u id a n c e of c ra n e

p e k e rja a n In s p e k s i dan P e m e lih a ra a n C ra n e di in s p e c tio n and m a in te n a n c e in PHE O N W J. T h is

P H E O N W J . D o k u m e n in i d ib u a t d a la m 2 bahasa docum ent w ritte n in 2 la n g u a g e s (In d o n e s ia n and

(B a h a s a In d o n e s ia d a n B a h a s a In g g ris ). J ik a a d a E n g lis h ). If th e re ’s any d iffe re n t in te rp re ta tio n ,

p e rb e d a a n in te rp re ta s i, yang d ig u n a k a n a d a la h s h o u ld re fe r to In d o n e s ia n la n g u a g e .

B a h a s a In d o n e s ia .

2. S cope

2. R u a n g L in g k u p

T h is s tra te g y c o v e rs PHE ONW J c ra n e in c lu d e s

S tra te g i in i m encakup te rh a d a p c ra n e m ilik PHE P e d e s ta l C ra n e s , Tower C ra n e , e x c lu d e s m o to r or

O N W J s e p e rti P e d e s ta l c ra n e , T o w e r c ra n e , tid a k e n g in e d riv e r.

te rm a s u k m e s in p e n g g e ra k a ta u m o to r.

3. F u n c tio n

3. Fungsi

T h e fu n c tio n o f a P e d e s ta l C ra n e is to lift o r m o v e a

Fungsi C ra n e a d a la h u n tu k m engangkat a ta u lo a d , (m a te ria l, e q u ip m e n t or p e o p le ), a ro u n d th e

m e m in d a h k a n beban, (m a te ria l, p e ra la ta n a ta u p la tfo rm a re a , a n d b e tw e e n th e p la tfo rm a n d s u p p ly

p e rs o n il) s e s u a i k e m a m p u a n p e ra la ta n te rs e b u t, d i v e s s e ls .

a re a p la tfo rm , s e rta d ia n ta ra p la tfo rm d a n k a p a l. F a ilu re of th is e q u ip m e n t w ill re s u lt in a “d ro p p e d

K e g a g a la n p e ra la ta n dapat m enyebabkan o b je c t” a n d th e re s u lta n t in ju ry o r fa ta lity o f p e o p le

“k e c e la k a a n ” yang m e n g a k ib a tk a n lu k a a ta u a n d /o r d a m a g e to e q u ip m e n t a n d a s s e t.

k e m a tia n p e rs o n il dan m e ru s a k p e ra la ta n s e rta

a s e t. 4. R e q u ir e d P e r fo r m a n c e

4. K in e r ja y a n g d ip e r lu k a n a) R e lia b ility 100% . To e n s u re 100% re lia b ility ,

m o n ito rin g a n d tre n d in g to e q u ip m e n t p e rfo rm a n c e ,

a) R e lia b ility 100% . U n tu k m e n ja m in k e h a n d a la n a ls o m a in te n a n c e , re p a ir and p a rt re p la c e m e n t as

100% akan d ila k u k a n m o n ito rin g dan tre n d in g p e r s ta n d a rd s p e c ific a tio n .

te rh a d a p k in e rja p e ra la ta n dan m e la k u k a n

p e ra w a ta n , p e rb a ik a n , s e rta p e n g g a n tia n suku b ) A v a ila b ility 1 0 0 % . T h is w ill b e a c h ie v e d b y re g u la r

c a d a n g y a n g s e s u a i s p e s ifik a s i s ta n d a r. p la n n e d in s p e c tio n a n d m a in te n a n c e .

b) A v a ila b ility 100% . Y ang akan d ic a p a i m e la lu i 5. M a in te n a n c e a n d R e p a ir S tr a te g y

in s p e k s i, p e ra w a ta n d a n p e m e lih a ra a n b e rk a la

In s p e c tio n , m a in te n a n c e a n d re p a ir s tra te g y c a rrie d

5. S tr a te g i P e m e lih a r a a n d a n P e r b a ik a n o n to :

• E n s u re e q u ip m e n t p e rfo rm a n c e m e e ts

S tra te g i P e m e lih a ra a n dan P e rb a ik a n d ip e rlu k a n re q u ire m e n t o f u n it c e rtific a te o f fitn e s s .

u n tu k : • M a in ta in th e fu n c tio n and c o n d itio n of c ritic a l

- m e n ja m in k in e rja p e ra la ta n sesuai dengan c o m p o n e n t s u c h a s s tru c tu ra l, w in c h , w ire ro p e ,

s e rtifik a t k e la y a k a n p e ra la ta n . p u m p a n d e tc w ith a p re d e t e rm in e d p la n .

- M e n ja g a fu n g s i dan k o n d is i kom ponen v ita l • C a rry out ro u tin e in s p e c tio n to d e te rm in e a

s e p e rti s tru k tu r, w in c h , w ire ro p e , p o m p a d e n g a n re p a ir and re p la c e m e n t p ro g ra m of re q u ire d
ja d w a l y a n g te re n c a n a , c o m p o n e n t.
- M e la k u k a n p e m e rik s a a n ru tin u n tu k m e n e n tu k a n

p ro g ra m p e rb a ik a n / p e n g g a n tia n kom ponen E n s u re to c o m p ly w ith re la te d in te rn a tio n a l s ta n d a rd

y a n g d ib u tu h k a n code.

E n s u re th a t a ll b ro k e n com ponent fo u n d d u rin g

M e m a s tik a n k e ta a ta n te rh a d a p in te rn a tio n a l in s p e c tio n , a re b e in g re p la c e d as per s ta n d a rd
s ta n d a rd c o d e y a n g te rk a it. s p e c ific a tio n .
M e m a s tik a n b a h w a s e m u a k o m p o n e n y a n g ru s a k E n s u re th a t a ll m a in te n a n c e a c tiv ity a re re c o rd e d a t
s a a t in s p e k s i d ig a n ti s e s u a i s ta n d a rd s p e s ik a s i. CMMS (C o m p u te riz e d M a in te n a n c e M anagem ent
M e m a s tik a n b a h w a s e m u a k e g ia ta n p e m e lih a ra a n S y s te m ).
te rc a ta t d id a la m CMMS (C o m p u te riz e d

M a in te n a n c e M a n a g e m e n t S y s te m ).

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PT. PH E O NW J G e n e r ic M a in te n a n c e S tra te g y (G M S ) P e d e s ta l C ra n e s

6. J a d w a l P e m e lih a r a n , In s p e k s i & P e r b a ik a n 6. M a in te n a n c e , In s p e c tio n & R e p a ir S c h e d u le

6 a ) P e m e lih a r a a n & In s p e k s i 6 a ) M a in te n a n c e a n d In s p e c tio n

P e m e lih a ra a n dan In s p e k s i c ra n e b e rd a s a rk a n C ra n e m a in te n a n c e and in s p e c tio n based on

p a d a lo k a s i a ta u je n is p la tfo rm : lo c a tio n o r p la tfo rm ty p e :

i) C r a n e d i N U I / R e m o te i) C r a n e a t N U I / R e m o te

In s p e k s i s e b e lu m penggunaan d ila k u k a n o le h P re -u s e in s p e c tio n b y c ra n e o p e ra to r b a s e d o n

c ra n e o p e ra to r b e rd a s a rk a n g u id a n c e N o. 1 g u id a n c e N o. 1 and fill out check lis t N o. 1 of

dan m e n g is i check lis t No. 1 yang te rd a p a t P M R P H E O N W J -U -P M R -0 0 4 0 .

p a d a P M R P H E O N W J -U -P M R -0 0 4 0 .

1 -m o n th in s p e c tio n and te s t ru n by c ra n e

In s p e k s i 1 -b u la n a n d a n p e n g e te s a n d ila k u k a n o p e ra to r, based on g u id a n c e No. 2 and fill o u t

o le h c ra n e o p e ra to r, b e rd a s a rk a n g u id a n c e check lis t N o. 2 of PMR P H E O N W J -U -P M R -

N o. 2 dan m e n g is i check lis t N o. 2 yang 0040.

te rd a p a t p a d a P M R P H E O N W J -U -P M R -0 0 4 0 .

1 2 -m o n th in s p e c tio n by m e c h a n ic te a m , based

In s p e k s i 1 2 -b u la n a n d ila k u k a n o le h tim o n g u id a n c e N o . 6 a n d fill o u t c h e c k lis t N o . 6 o f

m e k a n ik , b e rd a s a rk a n g u id a n c e N o. 6 dan P M R P H E O N W J -U -P M R -0 0 4 0 .

m e n g is i check lis t No. 6 yang te rd a p a t pada

P M R P H E O N W J -U -P M R -0 0 4 0 . 3 6 -m o n th In s p e c tio n of M IG A S c e rtific a tio n ,

re fe r to S O P P H E O N W J -U -S O P -0 0 2 3 .

In s p e k s i 3 6 -b u la n a n u n tu k s e rtifik a s i M IG A S

dengan m engacu pada SOP P H E O N W J -U - 3 6 -m o n th M IG A S c e rtific a tio n , re fe r to S O P P H E

S O P -0 0 2 3 . O N W J -U -S O P -0 0 2 2 .

In s p e k s i 3 6 -b u la n a n M IG A S d e n g a n m e n g a c u ii) C r a n e a t F lo w S ta tio n

p a d a S O P P H E O N W J -U -S O P -0 0 2 2 .

P re -u s e in s p e c tio n b y c ra n e o p e ra to r b a s e d o n

ii) C r a n e d i F lo w S ta tio n g u id a n c e N o. 1 and fill out check lis t N o. 1 of

In s p e k s i s e b e lu m penggunaan d ila k u k a n o le h P M R P H E O N W J -U -P M R -0 0 4 0 .

c ra n e o p e ra to r b e rd a s a rk a n g u id a n c e N o. 1

dan m e n g is i check lis t No. 1 yang te rd a p a t 1 -m o n th in s p e c tio n and te s t ru n by c ra n e

p a d a P M R P H E O N W J -U -P M R -0 0 4 0 . o p e ra to r, based on g u id a n c e No. 3 and fill o u t

check lis t N o. 3 of PMR P H E O N W J -U -P M R -

In s p e k s i 1 -b u la n a n d a n p e n g e te s a n d ila k u k a n 0040.

o le h c ra n e o p e ra to r, b e rd a s a rk a n g u id a n c e

N o. 3 dan m e n g is i check lis t N o. 3 yang 3 -m o n th in s p e c tio n b y m e c h a n ic te a m , b a s e d o n

te rd a p a t p a d a P M R P H E O N W J -U -P M R -0 0 4 0 . g u id a n c e N o. 4 and fill out check lis t N o. 4 of

P M R P H E O N W J -U -P M R -0 0 4 0 .

In s p e k s i 3 -b u la n a n d ila k u k a n o le h tim

m e k a n ik , b e rd a s a rk a n g u id a n c e N o. 4 dan 6 -m o n th in s p e c tio n b y m e c h a n ic te a m , b a s e d o n

m e n g is i c h e c k lis t N o . 4 y a n g te rd a p a t d a la m g u id a n c e N o. 5 and fill out check lis t N o. 5 of

P M R P H E O N W J -U -P M R -0 0 4 0 . P M R P H E O N W J -U -P M R -0 0 4 0 .

In s p e k s i 6 -b u la n a n d ila k u k a n o le h tim 1 2 -m o n th in s p e c tio n by m e c h a n ic te a m , based

m e k a n ik , b e rd a s a rk a n g u id a n c e N o. 5 dan o n g u id a n c e N o . 6 a n d fill o u t c h e c k lis t N o . 6 o f

m e n g is i c h e c k lis t N o . 5 y a n g te rd a p a t d a la m P M R P H E O N W J -U -P M R -0 0 4 0 .

P M R P H E O N W J -U -P M R -0 0 4 0 .

3 6 -m o n th In s p e c tio n of M IG A S c e rtific a tio n ,

In s p e k s i 1 2 -b u la n a n d ila k u k a n o le h tim re fe r to S O P P H E O N W J -U -S O P -0 0 2 3

m e k a n ik , b e rd a s a rk a n g u id a n c e N o. 6 dan

m e n g is i c h e c k lis t N o . 6 y a n g te rd a p a t d a la m 3 6 -m o n th M IG A S c e rtific a tio n re fe rs to SOP

P M R P H E O N W J -U -P M R -0 0 4 0 . P H E O N W J -U -S O P -0 0 2 2 .

In s p e k s i 3 6 -b u la n a n u n tu k s e rtifik a s i M IG A S

dengan m engacu pada SOP P H E O N W J -U -

S O P -0 0 2 3 .

S e rtifik a s i 3 6 -b u la n a n M IG A S dengan

m e n g a c u p a d a S O P P H E O N W J -U -S O P -0 0 2 2 .

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PT. PH E O NW J G e n e r ic M a in te n a n c e S tra te g y (G M S ) P e d e s ta l C ra n e s

6 b ) P e r b a ik a n 6 b ) R e p a ir

P e rb a ik a n h a ru s d ila k u k a n s e g e ra jik a d ite m u k a n R e p a ir s h o u ld b e d o n e a t th e s o o n e s t w h e n

k e ru s a k a n . P e rb a ik a n d a n p e n g g a n tia n p e ra la ta n m a lfu n c tio n fo u n d . R e p a ir a n d re p la c e m e n t

d ila k u k a n s e s u a i d e n g a n S O P P H E O N W J -U -S O P - c o m p o n e n t c a rrie d o n a c c o rd in g to S O P

0092. P H E O N W J -U -S O P -0 0 9 2 .

S e tia p p e n g g a n tia n k o m p o n e n h a ru s m e n g ik u ti E a c h c o m p o n e n t re p la c e m e n t s h o u ld re fe r to

m a n u a l b o o k a ta u s p e s ifik a s i s ta n d a rd . m a n u a l b o o k o r s ta n d a rd s p e c ific a tio n .

7. P e r s o n il y a n g d ib u tu h k a n 7. R e q u ir e d R e s o u r c e s

1. P e rs o n il: 1. P e rs o n n e l:

• C ra n e O p e ra to r • C ra n e O p e ra to r

• L e a d M e c h a n ic • L e a d M e c h a n ic

• M e c h a n ic • M e c h a n ic

• Q A /Q C In s p e c to r • Q A /Q C In s p e c to r

• C ra n e In s p e c to r • C ra n e In s p e c to r

• S c a ffo ld e r A s s e s o r / S c a ffo ld e r • S c a ffo ld e r A s s e s o r / S c a ffo ld e r

2. P a rt, s e s u a i P M R P H E O N W J -U -P M R -0 0 4 0 . 2. P a rt, a c c o rd in g to P M R P H E O N W J -U -P M R -

0040

3. A la t, s e s u a i P M R P H E O N W J -U -P M R -0 0 4 0 .

3. C o m p o n e n t, a c c o rd in g to P M R P H E O N W J -U -

P M R -0 0 4 0

8. R e fe r e n s i / R e f e r e n c e

A R C O In d o n e s ia , S a fe ty , H e a lth & E n v iro n m e n ta l P ro te c tio n D e s ig n B a s is ,

R e v is io n 1 , 2 3 -J u n e -1 9 9 4 E d itio n .

C o lo u r C o d in g P ro c e d u re fo r P o rta b le , F ix e d a n d C irc u la tin g L iftin g E q u ip m e n t U K C S -T I-0 1 3

A P I R P 2 D R e c o m m e n d e d P ra c tic e fo r O p e ra tio n a n d M a in te n a n c e o f O ffs h o re C ra n e s

A P I R P 9 B R e c o m m e n d e d P ra c tic e o n A p p lic a tio n , C a re , a n d u s e o f W ire R o p e fo r

O ilfie ld S e rv ic e .

P H E O N W J -U -S O P -0 1 0 0 P e ra tu ra n P e n g g u n a a n d a n P e m e lih a ra a n P e ra la ta n A n g k a t

P H E O N W J -U -S O P -0 1 2 3 K u a lifik a s i P e rs o n il P e n g a n g k a ta n

P H E O N W J -G -P R C -0 0 0 7 L iftin g M a n a g e m e n t S y s te m

S O P N o . P H E O N W J -U -S O P -0 0 2 2

S O P N o . P H E O N W J -U -S O P -0 0 2 3

P M R N o . P H E O N W J -U -P M R -0 0 4 0

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