Professional Documents
Culture Documents
Document ID CP-115
Security Unrestricted
Revision 10.0
Copyright: This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any
part of this document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in
any form by any means (electronic, mechanical, reprographic recording or otherwise) without prior written
consent of the owner.
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i Revision History
The following is a brief summary of the 6 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.
Revision Date Author Scope / Remarks
No.
10.0 Nov-21 Ian Campbell UOP6 Full review and alignment with AMS
9.0 June-17 Aiman Al Riyami Full review / revision and reformat.
8.0 Aug-13 Robin Norman UOP61 3 yearly review (Review period to be
increased to 5 years).
DCAF and Critical Documentation
requirements added
7.0 Mar-10 Robin Norman UOP6 Full review / revision and reformat.
6.0 Dec 06 Mafiana, Ikechukwu Issue for use after comments update.
(UOP/2)
6.0 Jun 06 Abdullah Update to align with:
Al-Abri (UOP/1) New Operating Model,
Global Processes
Minimum Standards
EPBM 4.0
5.0 Dec 03 A. Al-Abri (UOX/2) Concurrent Operations reference included.
Deferment Minimum Standard
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Table of Contents
i Revision History .......................................................................................................................3
ii Related Business Processes ...................................................................................................3
iii Related Corporate Management System (CMS) Documents .................................................3
1 Introduction ..............................................................................................................................6
1.1 Scope ............................................................................................................................... 6
1.2 Objectives ......................................................................................................................... 6
1.3 Applicability....................................................................................................................... 6
1.4 Document Implementation and Deviation ........................................................................ 7
1.5 Review and Improvement ................................................................................................. 7
2 Operations Management of Surface Product Flow Assets......................................................8
2.1 PL-11 Asset Management Policy ..................................................................................... 8
2.2 Corporate Asset Integrity Vision ....................................................................................... 8
2.3 The Operations Vision: ..................................................................................................... 8
2.4 The Operations Strategy .................................................................................................. 8
2.5 Operations Management Objectives ................................................................................ 8
2.6 Operations Management Requirements .......................................................................... 9
2.7 Aligned Operations Management Processes ................................................................... 9
3 Operations Lifecycle Management ........................................................................................10
3.1 Scope. ............................................................................................................................ 10
3.2 Projects ........................................................................................................................... 10
3.3 Field Operations ............................................................................................................. 13
3.3.1 Asset Reference Plan ...............................................................................................13
3.3.2 Statement of Fitness (SoF) .......................................................................................13
3.3.3 Discipline Control and Assurance Framework (DCAF) ............................................14
3.3.4 Procedures and Manuals ..........................................................................................14
3.3.5 Critical Documentation ..............................................................................................15
3.3.6 Operator Routines and Handover .............................................................................16
3.3.7 Permit to Work System .............................................................................................17
3.3.8 Process Equipment Isolation ....................................................................................17
3.3.9 Working on Systems or Equipment with Hydrocarbon or Toxic Risks .....................17
3.3.10 Scaffolding and Lifting ..............................................................................................17
3.3.11 Temporary Registers and Controls ...........................................................................18
3.3.12 Management of Alarms .............................................................................................19
3.3.13 Crude Oil Export Operations .....................................................................................19
3.4 Integrated Activity Planning and Scheduling ................................................................. 19
3.5 Programming and Hydrocarbon Allocation .................................................................... 21
3.6 Management of Change ................................................................................................. 22
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1 Introduction
1.1 Scope
This Code of Practice defines the Strategies and Controls that need to be implemented in PDO
to ensure safe and effective Operation of Surface Product Flow Assets.
Effective Operations hinges on three main themes: Process, People and Documentation. The
integrity of the plant is captured in CP-114 - Maintenance & Integrity Management Code of
Practice.
The process is the operation of the integrated product flow assets and associated safeguarding
systems within defined operating envelopes. Supporting the process is the need for the correct
organisational structure with competent people who are capable of performing their job roles
effectively and who are fully aware of their accountabilities, authorities and responsibilities. In
addition, these people need effective and current documentation to assist them to carry out
operational activities in a controlled, consistent and structured manner.
This Code of Practice makes reference to the Asset Management System (AMS) and is aligned
to the process. The documentation required to operate the Surface Production Facilities in line
with the above standard will be sourced from PDO and LiveLink or the Shell web.
Each discipline will have a standard which will list decisions and deliverables that it will
contribute to the Operations Phase and the authority level required to sign that off. This will be
in accordance with the Discipline Controls and Assurance Framework (DCAF) application.
1.2 Objectives
The purpose of this Code of Practice is to specify the processes and controls necessary to
ensure effective Operation Management of all installed assets over their Lifecycle. Effective
Operation management shall demonstrate compliance with relevant statutory requirements,
PDO Standards and Procedures, and verification requirements.
1.3 Applicability
This Code of Practice is principally applicable to:
- Area Operations Teams;
Operations Managers.
Delivery Team Leaders.
Production Coordinators.
Production Supervisors.
- Production Strategy & Support.
- Programming.
- Integrated Activity Planning.
- Corporate Discipline Functional Heads (CDFH) and Corporate Discipline Focal Points
(CDFP)
The secondary target audience are certain members of the Production Support teams and
Service Providers, the Petroleum Engineering and Field Engineering teams.
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PDO is aligned with the Shell Exploration and Production Operational Excellence Standard and
Production Engineering Global Skillpool Strategy.
The following processes will be applicable to this Code of Practice.
1. Conduct Assurance
2. Execute Strategic Asset Management Plan
3. Forecast and Plan Production
4. Manage Integrated Activity Planning and Scheduling
5. Manage Threats and Opportunities
6. Manage Equipment Care
7. Perform WRFM
8. Ensure Safe Production
9. Perform Maintenance Execution
10. Perform Turnarounds
11. Perform Hydrocarbon and Energy Accounting
12. Ensure Quality Product
13. Manage Supply Chain
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3.2 Projects
Aims
Projects shall deliver all new assets / systems / equipment to the Asset Owner in proper working
order and condition (i.e. ‘ready for operations’) in accordance with this Code of Practice, CP-
117 – ‘Project Engineering’ plus all associated operations and engineering standards (see list
of key reference standards below).
Reference inputs for and during project delivery shall include:
Asset Reference Plans
Field Development Plans
Annual Programme Build and Business Plans
Operations Philosophies
Maintenance Philosophies and Reference Plans
Operations HSE Cases
AI-PSM and HSE Incident reports and databases
Operations Reliability Improvement Process (ORIP) reports and database
Flawless Project Delivery (‘Flaws’) and Project Lessons Learned reports and databases
Processes
Asset Owner Readiness, commonly known and addressed as the Operations Readiness (OR)
Process, is an integral component of the project delivery standards and methods, which
provides a focused, proactive and systematic approach whereby:
- Essential functional requirements are incorporated in the design as per the Operations
Philosophy,
- The Asset Owner’s (Operations) organisation is fully prepared to take ownership and the
Operations Management System is fully updated to reflect the new or modified facility.
Commissioning and Start-Up (CSU), also an integral component of the project delivery
standards and methods, addresses the transition of the project scope from construction through
to start up and initial operation whereby:
- Base-line technical integrity of the new or modified facility is verified,
- Construction and commissioning priorities and schedules are optimisation to achieve best
start up readiness timeline.
- Transition of custody and ownership to the Asset Owner’s (Operations) organisation is
smooth and orderly.
Flawless Project Delivery (FPD) principles shall be applied in all projects whereby:
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- Significant risks to safe and efficient commissioning, start-up, ramp-up and steady state
operations are mitigated through focused application of prior learning and experience.
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Project-to-Asset Transfer
The ‘Project-to-Asset Transfer’ process (sometimes known as “P2A”), which culminates at ‘Final
Handover’, is used to demonstrate that the project scope is acceptably complete, compliant and
meeting agreed expectations of the Asset Owner. The asset Final Acceptance Certificate (FAC)
can be accepted by the Operations Manager delegated by Asset Owner “Director”.
The Project Manager is accountable for effective application of ‘Project-to-Asset Transfer’ as
part of the overall project delivery process with each project having its own ‘Project-to-Asset
Transfer’ plan which specifies or otherwise integrates the necessary activities.
Custody transfer approval:
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PD-B Yes No No
PD-A Yes No No
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Review and revalidation will be undertaken at 5 yearly intervals and will be auditable.
IMPORTANT: Some of the Procedures and Manuals maintained and managed by Functional
Production and Operations will be part of the Tier 1 and 2 Critical Documentation covered in
3.3.5 below.
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optimum efficient use of resources, avoid clashes and ensure attainment of company
objectives.
The IAPS and Shutdown forums with its associated deliverables (agreed plans) are key
enablers for the asset operator to control their assets.
In PDO, IAPS shall be primarily used to:
Enable Safe work
Maximising production delivery
Maximise availability of production facilities;
Align and optimise Gas demand versus available capacity;
Optimise resource deployment;
Reduce and control costs associated with planned work
Provide a basis for delivering an accurate production forecast;
One Integrated Schedule to Serve as a common reference for controlling the Execution
phase (stability and PTW);
Provide a means to analyse the Planning / Scheduling and Execution phases;
Alignment with the 5 year Program Build (yearly input as well as inclusion of new
activities / projects);
Establish the High level Shutdown window overview and form the starting point for
detailed shutdown planning process;
The IAPS Process includes integration of all activities that impact field operations (including all
production impacting activities) and / or make use of shared critical resources within the
Integrated Schedule (14Day), Short Term (90Day) and Medium Term (2Year) windows. The
Permit To Work process uses area Integrated Schedule (14Day plans) as the reference for all
plannable work.
IAPS process is covered in more details by:
CP-156 - Integrated Activity Planning;
Asset Management System (AMS) – Manage Integrated Activity Plan
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Allocation and reconciliation of all produced and injected fluids (including oil, gas, water,
steam) from export at the terminal back to the individual wells and reservoirs on a daily
and monthly basis;
Daily allocation data entry and data verification by the field operations team including
gas / water injection, oil production, well testing results, tank stocks and supporting
data. With further quality control by programming and HCA teams;
Manage the water and gas balances and monitor and improve the Reconciliation Factor
(RF);
The daily and monthly allocation processes and reporting are managed by the
corporate HCA team;
Supporting the Monthly IPP, and medium term STPF and business plan forecasts and
reporting to management;
Hydrocarbon Allocation will be managed in accordance with the following documents;
PR-2005 - Hydrocarbon Accounting Manual;
2..2.8 Perform Hydrocarbon &Energy Accounting;
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Discipline Engineers Responsible for control and assurance of DCAF documentation where their
assigned as TA2 / TA3 discipline is Accountable Technical Authority
Asset Information Center Responsible for managing documentation in corporate electronic repository
Functional Production Team Responsible to the Functional Operations Manager for development and
(UOP) improvement of Production Operations Management processes
Provide assets with support on:
o Production Operations Management
o External, Corporate and Local Audits
o IAPS
o PTA
o Programming and HCA
o Skillpool & Competency Management
o Operation Readiness, Commissioning & Start Up in project
delivery
o OR&A
o Permit to Work Management
o Improvements and new technology
o Documentation development and management
Production Strategy & The Production Strategy & Support Team provide:
Support Team
Lifecycle planning
Operations Support
Production System Optimisation
Facility improvement and integrity restoration
Production Programming The Production Programming Team provide:
Team Programming, Production Planning and Hydrocarbon administration
process for the Asset
A record of current well behaviour and identify scope oil, currently un-
produced oil, through structured review of existing well performance
against theoretical production potential
Input into the 90 Day Plan
Outline well activity programmes for all non-standard well entries (repairs,
surveys, stimulations etc)
Area-specific targets (production, flare, injection, reservoir management)
through planning, monitoring and feedback with directives
Integrated Activity Planning The Integrated Activity Planning Team provide:
Team Effective and efficient Integrated Activity Planning and Scheduling (IAPS)
IAP capability and support management
Optimised plans for production (STPF/IPP) and cost with due regards to
HSE
Input into lifecycle planning and Program Build
Input to and support directorate and company targets
Inter directional interfaces between different functions engaging with team
leaders and management to ensure good understanding and cooperation
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Delivery Team Leader Deliver oil production as per target derived from Short Term Production
Forecast
Deliver the Integrated Activity Plan and associated Integrated Production
Plan.
Manage integrated activities of Engineering, Petroleum Engineers,
Programmers, and Operation Support groups.
Optimise production through optimum performance of surface equipment.
Ensure appropriately authorised change control is in place for every non
conformance to the plan having impact on production, integrity or cost.
Ensure facilities are operated within allowed envelopes and PDO
standards
Ensure compliance to the PTW Procedure
Ensure that HSE-Critical Tasks, as defined in the HSE Case, are
undertaken and executed
Own the 90D IAP Plan
Own or delegate the Shutdown
Production Coordinator Deliver the daily production targets
Execute all production activities according to the 14 day schedule
(compliance) within budget and to the required quality.
Daily optimization of wells and facilities within the specified operating
envelopes
Proactively manage all HSE aspects of production activity execution.
Manage the PTW system and ensure compliance.
Record KPIs and monitor for improvement
Ensure safeguarding integrity of facilities
Coordinate major facilities shutdown
Ensure that HSE-Critical Tasks, as defined in the HSE Case, are
undertaken and executed.
Own the 14D Plan
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Prepare plant, wells and equipment for handover to maintenance and well
engineering for required planned activities
Ensure HSE systems are in place before starting a job, ensure proper use
of tools and PPE, conduct regular site visits, advice co-workers on potential
hazards, check safety equipment, notify management of unsafe working
conditions, report HSE incidents, actively participate in HSE meetings,
action the GD HSE plan and attend mandatory HSE courses.
Prepare plant, wells and equipment for handover to maintenance and well
engineering for required planned activities under the direction of the
production Supervisor
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Control and
6 Fire and Gas Field Detector Layouts Automation
Cause and Effect Diagrams Control and
7
Cause and Effect Matrix Automation
Process
8 Trip Settings Engineering
Process Engineering Flow Schemes
(PEFS) Process
9
Utilities Engineering Flow Schemes Engineering
(UEFS)
Process Safeguarding Flow Schemes Process
10
(PSFS) Engineering
Escape Routes, Fire Fighting and Life
11
Saving Equipment Layouts Technical Safety
Process
12 Process Safeguarding Memorandum Engineering
13 Alarm Catalogue / Variable Table Operations
HAZOP Report
14 (to be maintained according to HEMP Technical Safety
Standard requirements)
Asset Register
Maintenance &
15 (in Computerised Maintenance Integrity
Management System - CMMS)
List of Safety Critical Elements (SCEs)
Maintenance &
16 with their Performance Standards (in Integrity
CMMS)
SCEs Inspection Program and
Maintenance &
17 Preventive Maintenance Routines Integrity
(in CMMS)
Maintenance &
18 SCEs Maintenance History (in CMMS) Integrity
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Corporate
№ Tier 2 Document electronic Lead Discipline / Accountable TA
repository
1 Control System Block Diagrams Control and Automation
Functional Logic diagrams
2
(DCS and Safeguarding
Control and Automation
Telecommunications General
3
Arrangement Diagrams
Control and Automation
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