Professional Documents
Culture Documents
MOZAMBIQUE
Author
Dzimba, Moisés
moises.dzimba@gmail.com
Administração Nacional de Estradas – ANE, IP Maputo-Moçambique
1. Introduction
The geology of Mozambique in the southern zone is characterized by fine coastal soils also fine
river soils produced at lower Limpopo River basin, making it difficult to obtain aggregates for
road construction. Noted, the average haul transportation of conventional aggregates for the road
construction base or surface, from Maputo to Inhambane is around 500 km, being quite honorable.
Thus, several road solutions were developed throughout Mozambique for rural roads, financed by
development program, funded by government partnership to design technically and economically
viability construction solution using local materials in Low Volume Roads.
So, in Inhambane province was implemented two different base solution in a total length of 5.5
km and 6.0m wide road at N/C Agostinho Neto - Mutamba. The first 4.3km the base is composed
by blended red soil and plastic calcrete gravel in a ratio of 50:50. The remaining 1.2 km consists
of an armoured base. The total 5.5km length is surfaced by Otta and Slurry seal.
In 2017, monitoring sections were established on each type of base to evaluate the road
performance. Routine monitoring of these sections has been being carried out according to a
standard protocol developed for Mozambique by AfCAP. Along the routine monitoring evaluation
at 500 m LTTP section, failures have been observed such transversal, longitudinal, crocodiles’
cracks, deformations/shoving, and potholes, immediately after the construction, at blended base,
so a lot of repairs has been done to the road to maintain the design level of service.
The tests and analysis done at blended base in the 500m of LTPP section during the investigation,
have proved that moisture, high IP, and construction quality control problems contributed to
pavement failures, as laboratory tests in the designing stage and during the monitoring of the
blended base (plastic calcrete gravel and sand) presented good CBR results. Based on the results
of the evaluation, an opinion was issued on the use of a blended base of granular soils and plastic
calcrete gravel as an economical and durable road construction solution in Mozambique. Beside
the investigation into the pavement causes failures, there’s also goal of proposing a new
experimental solution ratio (red soil and calcrete gravel) garanty reducing IP, protecting the base
from moisture and improvement in quality control construction along 1km.
The study focusses on construction period, design process and performance of the blended base
material.
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2. Research approach
2.1. Objectives
The main objective is to find out the causes that led to the failure at experimental blended base
road in Mozambique, at Inhambane Province though to monitoring of local sand and plastic
calcrete gravel blended base at rate of 50% each. To fulfil goal, 500m section were established to
evaluate the performance road according to the Guideline for the Monitoring of Experimental and
LTPP section in Mozambique Manual.
2.2. Methodology
The following methodology was proposed to fulfil the investigation:
• Design Review.
• Construction and Maintenance Information.
• Monitoring Session Data (Field and Laboratory Tests).
• Data analyses and results discussion.
The causes of the defects observed in the Blended base were investigated through a review and
collection of data from design reports, design assumptions, material tests and construction reports.
For monitoring proposed was used a Long-Term Pavement Performance – LTPP along 3 year
evaluating the sand and plastic calcrete gravel blended base. A 500 m long section of road was
defined with a width of 5.8m, divided into 25 different panels of 20 m each, of which 5 (A, B, C,
D, and E) were reserved for carrying out the main research tests such as: DCP, LWD, moisture
content, sampling of the soils constituting the base for further characterization and obtaining CBR
results. The remain 20 panels were dedicated for visual inspection, ruts measurement, roughness,
the nondestructive tests. The monitoring lasted approximately 3 consecutive years from 2017,
twice a year, divided into dry and rainy periods.
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2.4.Climate
Inhambane is the wettest Province in Mozambique
with a large year-on-year seasonal rainfall and
precipitation days strong. The number of days of
precipitation is not trend. The coastal zone of
greatest rainfall has much longer (7 months),
(https://fscluster.org/sites/default/files/documents/mozclimateanalysisl_pt.pdf)
2.5.Geometry
The carriageway width is 5.8m and the unpaved shoulder width is 0.1-0.5 m. The Blended Base is
composed by section around 2.4Km in flat terrain and remain 1.9Km in embankment.
2.6.Pavement Description
The surfacing is a single Otta Seal covered by slurry seal - With the calcrete Otta Seal aggregate
being obtained from Chacane and the sand being obtained from Inharrime, and it’s 5m wide. The
Blended Base is blending material of red sand and calcrete aggregates in 50:50 ratio and it’s 6m
wide, 150mm thickness, minimum CBR 40%, compacted at 95% Mod. AASHTO. According to
TRL reports and design, before the surfacing the base was primed with MC30 in the rate of 1.0
L/m2 and the shoulders was not surfaced. The pavement was designed by Transport Research
Laboratory (TRL) estimating future traffic loading design of 300vpd and considered 5 years circle
of life (Inception Reports for RRIP phase 4 2013).
10 – 13 mm Slurry Seal
Surfacing
20 - 40 mm Otta Seal
Road base 150 mm Blended Base
Subbase 300 mm local Red Sand
Roadbed >500 mm Local Marginal Material
Table 1.: Pavement Description (performance of the mechanically stabilized sand base paper)
2.7.Construction details
The experimental section was built from 2013 to 2015 by Max Construções contractor. The
construction works for the 4.3 km section of blended base were estimated in 127 197 USD per
Km and works were supervised by Stange Consultant. There was reported that one of the
construction challenges was related to the shortage of bitumen on site. Thus, the base was
uncovered for a long term, exposed to several and different weather conditions, reducing the
quality of the blended base.
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Length of Construction Exc. Rate Construction Cost per Cost per
Road name
section km cost MT MT (2013) cost USD km MT km USD
N/C A.Neto - Mutamba 4.3 16.408.406,19 30 546.947 7.759.014 127.197
Table 2.: Cost Construction
2.8.Maintenance
The road has deteriorated precariously requiring huge intervention shortly after its construction.
Cracks and deformations/Shoving emerged because of the poor performance of the pavement,
becoming the maintenance expensive. Activities such as base reconstruction were done to maintain
the level of service.
The recurrent failure of the pavement demanded high investments in routine maintenance. Five
years after the construction of the road, about 40% of the investment on construction has been
applied for routine maintenance to ensure a good level of service. As the road was designed for a
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life cycle of 5 years, it was supposed that during the 5 years only low values of routine maintenance
would be applied with grass cutting activities and small repairs. The value already applied in
routine maintenance, should be applied now for a periodic maintenance considering the life cycle
of the pavement that was considered of 5 years.
2.9.Traffic
According to the reports available the counted traffic was 150 VPD and for design propose was
consider 300VPD, there’s no estimate the equivalent traffic information available. Traffic count
carried out in (2017 and 2020) indicate that in 2017 traffic doubled, from 300 VPD considered in
the design to 634 VPD, in 2020 traffic was 1827 VPD, 6 times more than considered for the
pavement design. The road accommodates 99% of 2-axle vehicles under 3.5 tones.
3. Expected results
3.1. Monitoring Section
The monitoring section starts from CH 3+800 and ends at CH 4+300 for a total length of 500m,
GPS coordinates of CH 3+800, S: 24° 2'49.44"S and Et: 35°18'39.36"E.
3.3.DCP tests
The DCP test allows to assess the mechanical performance of the pavement to find out the
pavement's loading capacity, tests were carried out in 3 monitoring survey in 2017, 2018 and 2020.
DNbase (mm/blow) DNsub-base (mm/blow) DSN800
Ch. Panel May Abr Fev Av. May Abr Fev Av. May Abr Fev Av.
2017 2018 2020 2017 2018 2020 2017 2018 2020
3+800 A 8.7 3.3 3.4 5.13 6.3 2.3 2.3 3,63 109 215 217 180
3+930 B 5.4 6.3 P* 5.85 11.7 6.9 P* 6,20 177 140 P* 159
4+050 C 5.7 5.2 7.4 6.10 4.9 3.1 3.0 3,67 148 175 161 161
4+170 D 4.3 7.8 4.1 5.40 3.9 3.7 2.0 3,20 228 179 234 214
4+290 E 3.6 5.3 2.8 3.90 3.9 3.1 1.5 2,83 150 203 280 211
Specification ≤4 ≤9 ≥73
Table 5.: DCP tests on the 500m section 2017, 2018 and 2020 (P* means patching)
3.4.Test Pit
3.4.1. In situ DCP tests
Tests were carried out in May 2017, in the first monitoring survey on extreme panels A and E,
before the test pit log to compare it with the laboratory tests output.
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Test Pit No. DNbase DNsub-base DSN800
TP1 8.7 6.3 109
TP2 5.3 3.1 203
Specification ≤4 ≤9 ≥73
Table 6.: DN values for pavement layers in the test pit
The moistures of pit 1 and 2 in situ are high than OMC in pit
1, in contrast at the pit 2 the moisture is below the OMC of
the blended base.
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3.4.4. Base material properties
The results presented at table 8 for the blended material, according to TRH14, table 13, the material
from Test pit 1 with CBR 35@95% can be classified as G6 and material from Pit test 2 at panel E
with CBR 45@95 can be classified as G5 and the material are recommended as base material. The
tests confirmed that plasticity varies from moderately plastic to highly plastic of the blended base.
AASHTO T88 AASHTO T89-90 AASHTO T180 3-point CBR TMH 1
Test
% Passing sieve Atterberg limits MDD
Pit GM OMC % No. of blows 55
2.0 0.425 0.075 LL % PL % PI % (kg/m3)
TP1 76 62 16 1,13 35.2 19.7 15,6 2073 7,8 Dry density kg/m3 2137
CBR % soaked 35
TP2 81 71 18 1,07 29.4 18.3 11,1 2192 7,0 Dry density kg/m3 2170
CBR % soaked 45
Table 8.: Base material properties on Blended Base
According to LVR – Final draft for Mozambique, for sub-base a minimal requirement of CBR is
30%@95% under the good drainage condition, observing the results TP1 material does not meet
the minimal requirement, although the TP2 material is a good for subbase, the CBR results is up
to 30%.
CBR % soaked 26
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AASHTO T88 AASHTO T89-90 AASHTO T180 3-point CBR TMH 1
CBR % soaked 31
The materials used for the subgrade are classified as SG1 class (Subgrade CBR classification for
structural design), (G6 on TRH 14), indicating relatively strong support for the pavement.
60
40
20
0
0.075 0.75 7.5 75
Openning Sieve (mm)
TP1 Envelope Sup Envelope Inf
80
% Passing (%)
60
40
20
0
0.075 0.75 7.5 75
Openning Sieve (mm)
TP1 Envelope Sup Envelope Inf
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Considering envelope presented at Mozambique LVR manual is observed that particle size
analysis of the blended material in TP1 and TP2 is outside the envelope, so it may contribute to
poor pavement performance.
60
40
20
0
0.075 0.75 7.5 75
Openning Sieve (mm)
TP1 Envelope Sup Envelope Inf
100
Sieve Analysis
90
80
70
% Passing (%)
60
50
40
30
20
10
0
0.075 0.75 7.5 75
Openning Sieve (mm)
Same analysis done to the blended base at TP1 and TP2 is useful for the subbase material.
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3.4.8. LWD Test
The pavement deformability
tests according to the
Guideline for Monitoring
Experimental Section and
LTPP using the LWD must
be performed on 20 non-
destructive test panels, it Fig. 14.: Points for LWD test
means, between the Legend: A, B, C, D, E (Destructive Panels), remaining Non-destructive Panel
destructive panels A - B, B- where LWD test were carried out.
C, C-D and D - E, however,
the existence patching on the
pavement done to repair the premature distress at road to maintain the level of service, allows only
tests on 22 of the 56 points previously marked for the tests, thus reducing the desired evaluation
field. Below is presented the summarised average values of deflections and EModuli to each point.
Force Def Emod. Force Def Emod Force Def Emod Force Def Emod
(kN) (ϕmm) (Mpa) (kN) (ϕmm) (Mpa) (kN) (ϕmm) (Mpa) (kN) (ϕmm) (Mpa)
Panels A to B Panels B to C Panels C to D Panels D to E
8,23 135,33 226,33 8,07 146,33 206,37 8,23 241,67 133,97 8,17 184,33 164,80
8,30 99,67 309,43 8,23 102,00 449,20 8,43 60,33 526,23 8,37 105,33 297,83
8,33 109,33 280,63 8,13 228,00 134,67 8,33 129,67 245,87 8,47 82,00 391,23
8,13 92,33 327,37 8,53 80,33 396,17 8,37 168,00 186,13 8,33 138,67 225,73
8,57 76,67 417,97 8,33 65,67 476,10 8,27 204,33 152,03 8,40 51,00 611,00
8,33 101,00 308,33 8,33 125,33 249,17 8,50 62,67 507,03 8,33 34,00 916,40
8,33 203,33 152,93 8,57 53,00 604,40 8,20 71,67 426,83
8,40 304,33 102,23 8,53 41,33 772,00 8,43 41,67 752,97
8,40 36,33 873,70 8,30 142,67 216,30
Max 304,33 417,97 228,00 476,10 241,67 873,70 184,33 916,40
Min 76,67 102,23 65,67 134,67 36,33 133,97 34,00 164,80
Table 11.: Subgrade material properties on Blended Base
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• The DCP structure number (DSN800) according to table 8-23 of the manual of low-traffic
roads to Mozambique, the average values of DSN800 are in all panels above 73%,
demonstrating a good performance on the subgrade.
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4.3. Conclusions
Taking into consideration of the observed parameters during the monitoring process, also
considering results from laboratory tests of the samples collected, conclusion about the causes of
failure can be divided into:
Design Period
The information related to the traffic, characteristics of the materials tested in the laboratory, with
the project values available on the road N / C Agostinho Neto - Mutamba concerning the blended
base, demonstrated that the solution can performance well if is controlled the in-situ moisture and
reducing the IP.
Construction Period (Contractor and Supervisor)
Of the main components for the success of the performance of the experimental section, the most
essential part is related to the construction, ensuring that whoever is going to execute an
experimental section must have any experience in similar works or have been trained before for
job. The Contractor and Supervisor must have highly trained personnel for investigation propose
to understand the sensitivity of carrying out an experimental works, because for success of the
experimental construction section is mandatory to follow the highest quality standards. So, not
observing high quality supervision, quality control and construction, there’s a risk of reproving a
good engineering solution due the bad performance caused by weak construction and supervising.
Monitoring Period
From the findings made through inspections, was observed that the defects in the roads were
mostly related to the performance of the blended base, that are related to poor construction quality
control, poor drainage of the pavement and significant traffic increase. The non-destructive tests
showed a poor similar performance of panels A, B and C, indicating the greatest failures due to
the weakness of load-bearing capacity, being the weakness caused by moisture and high value of
IP.
The results of laboratory tests presented material with CBR from 35 to 45, according to the LVR
manual, the blended base material can be considered good material for base construction for LVR.
In this case, within the 500m study section for performance evaluation, Panels D and E present
good results of DCP and LWD, conducting to reasonable performance, indicating that the poor
performance of the Blended Base in panels A, B and C is not only related only to the blended
materials.
Analysing the 3 components above, it can be concluded that the blended base failed not only
because of the performance of blended materials (sand and plastic calcrete aggregate) but also a
poor construction quality control, related to poor compaction, base exposed to different weather
condition long period, leading to the appearance of deformations contributing for a deficit drainage
of the pavement.
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References
Guideline for Monitoring of Experimental and LTPP Sections in Mozambique. Maputo, ANE,
2016;
Visual Assessment TMH9/12, South Africa, Pretoria, 1985;
Measurement of Rut Depth of Pavement Surface using a Straightedge. American Society of
Technical Method, ASTM E 1703/E 1703M – 95 (2005);
STP 6. Measurement of in situ of soils by Dynamic Cone Penetrometer. Pretoria South Africa
1985;
Guideline for Soil and Rock Logging in South Africa, South Africa, 1990 (second impression
2002);
TRH 14, Guidelines for road construction materials, South Africa, Pretoria, 1985;
Targeted Interventions on Low Volume Rural Roads in Mozambique Phase 2 – final report, TRL,
2013.
Manual for Provision of Low Volume Roads in Mozambique. Maputo, 2016.
Paper, performance in mechanically stabilized sand base in Mozambique, Maputo, 2018.
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