SV-178

Rev. 1
Page 1 of 29
CR ESSER
INCUSTRIES

INCUSTRIALVA.LVE & INSTRUMENT CIVISICN Cl sex 1430 D ALEXANCRIA, L.CUISIANA 71301

TEL.. 31B/64C·225C CJ TWX: 510-976•57:33 0 TEL.EX: SB-642:3 0 CABL.E: CIVIC

PRESSURIZER SAFETY VALVES (PSV)

PRESSURIZED WATER REACTORS

SAFETY AND RELIEF VALVE TEST PROGRAM
JUSTIFICATION REPORT SV-178

Prepared For
Electric Power Research Institute
Safety and Analysis Department
Nuclear Power Division

~
•
Prepared By:
R. S. Huffman Date
Sr. Product Engineer

Reviewed i "2. · "7.. ':t I

Date

Approved By:
J. D. Beck Date
Manager, Product Engineering

• --
ASHCRCF'T

8207160347 820401
PDR ADOCK 05000255
CJ HANCOCK
CUICaSl:A
0 CCNSCL.IOATEC
INCIU!ITIUES,

- - - ---....
INC.
CJ HEISE

P PDR·
 SV-178
Rev. 1
Page 2 of 29

TABLE OF CONTENTS

Paragraph 1.0 Introduction

Paragraph 2.0 Description of the Basic Valve Model

Paragraph 3 ob Selected Test Valves

Paragraph 4.0 Design ~Tariations Between PWR Plant

Valves & Selected Test Valves

Paragraph SoO Conclusion

 SV-178
Rev. 1
Page 3 of 29

•• 1. 0 INTRODUCTION

1.1 The Pressurizer Safety Valve (PSV), made and supplied by the

Industrial Valve Operations o.f Dresser Industries, Incorpora-

ted, for use in Pressurized Water Reactors (PWR), is sold

under the trademark "Consolidated Closed Bonnet Maxiflow

Safety Valve" (Model 31700). These valves are designed and

certified under Section III of the ASME B&PV Code for applica-

tion in Nuclear .Power Systems.

The PSV is a spring loaded safety valve with a bellows and is

actuated by a rise of internal steam pressure in excess of a

specified value. The principles of design are the same for

all PSV's in service or intended for service in domestic PWR's.

For participating utilities, Dresser has supplied PSV's for

twenty-nine (29) nuclear PWR plants. A total of ninety-four

(94) valves, including spares, have been supplied for these

plants. Table 2 lists PSV's by utilitY, plant, valve model

number, size and description.

The basic valve model number is 31700. For those valves

listed in Table 2, the model number has the form 317X9YA-Z,

where X, Y and Z are variables. The variables X and Y in-

dicate the valve orifice size. Valve orifice sizes are

identified either by a number or a letter. Table 1 lists the

•
 SV-178
Rev. l
Page 4 of 29

different orifices and their designations. If the orifice

size designation is a number, then X is that number and Y
•
has no value. If the orifice size designat')on is a letter,
then X is zero and Y is that letter. The dash variable z is
a design interchangeability number. There are two interchange-
ability numbers: -1 and -2.

Within any one valve model, the variable features are:

(1) Inlet size, pressure rating, and facing;
(2) Outlet size, pressure rating, and facing;

Variable features are listed in the description column of

Table 2.

•
 SV-178
Rev. 1
Page 5 of 29

•
TABLE 1 Orifice Sizes

Orifice Size
Designation Bore Area

K 1.531 in. 1. 841 sq. in.

.3 l. 800 in. 2.545 sq. in .

5 2.062 in. 3.341 sq. in.

4 2.250 in. 3.976 sq. in.

N 2.351 in. 4.340 sq . in.

• Note: Orifice sizes are not necessarily in numerical

sequence •

•
 T.l\RLE 2 IoTST rn•·
FWR ~JrU.•J•rJEs, PIA't'll'$ 6
AtID PP.ESSURIZ.RR SM!'E'.l"l Vl\I.'JES

IDHESSER lODEL 31'700 CIOOED W.l'Jliffl' UAXIFUM Sl\F'E'J.~ VA£.VE

m·n.rn PU\NT DRAWING Q'IY. MJDEL SIZE & DESCRIPI'ION

Arizona Public Service Coopany Palo Verde 1 6 2a&3 3NC045 12 31709NA-1 Inlet: 6 11 25001 ANSI
Large 'lbngue Flange
Oltlet; 8 10 6001 ANSI
Raised Face Flange

Arkansas PCMer & Light Coo Nuclear One Unit :R. 3CP1878 2 31759A-1 Inlet; 3" 2500# ANSI
Raised Face Flange
Outlet; 8 11 6001 ANSI
Raised Face Flange

Baltinore Gas & Electric Cailvert Cliffs 3CP1355 3l739A-l Inlet: 2~" 2500# ANSI
OJopany l ' 2 3CP2030 Small 'lbngue Flange
3NC016 outlet: 6 11 300# ANSI
30Cll0 Raised Face Flange

Consumer Power Conpany Palisades 3-31739A 3 31739A-l Inlet; 311 2500i ANSI
-l-X6-XFA1 &nall 'lbngue Flange
-XOS122 OUtletg 6 11 6001 ANSI
Raised Face Flange

Consumer PcMer Coopany Midland l & 2 4CP2432 1 31739A-1 Inlet:2J.:! 11 2500i ANSI
3NC098 Small 'lbngue Flange
3tell5 Outlet: 611 600# ANSI tcJ ~ C/l
Raised Face Flange Pl fD <:
IQ <: I
fD • t-'
()Jke Pa,..rer ~any Ocx>nee 1 0 2,&3 3CP10BO 8 31739A-1 Inlet; 2!..i" 25001# ANSI O"I t-' 00
~

Small 'lbngue Flange

0
Outlet: 6'0 600# ANSI Ha
Raised Face Flange I\.)
U>

•
 •
TABIB 2 I.IST OF PWR IJTILITIES I PIAN'I'S,
•
A:.'ID PRFSSUR:ZER SA~ VALVES

DRESSER ~DDEL 31700 CIDSED BO\i"'NET l''.IAXIFT..£W SAFETY VAGVE

I
I.

Ui':tLI'IY PY....~"T DRAWING <]r'i. .~EI.. SIZE & DF. SC.RIPTION

- -
Duke P<:Mer Coolpany Catawba 1-2 3NC019 8 31749A-2 Inlet: 6 11 2500# ANSI
Large 'lbngue Flange
Outlet: 6 11 600# ANSI
Raised Face Flange

Duke Paver Conpany Cherokee 1,2,3 and On Hold 24 31709NA On Hol·}

Perkins 1,2,3
Florida Paver Corporation Crystal River 3
3CP1877 4 31739A-l Inlet: 2~" 2500# ANSI
3NC081 Small 'lbngue Flange
Outlet: 6 11 300# ANSI
Raised Face Flange

U:>uisiana PCk/er & Light Waterforo 3 4CP2108 3 31749A-l Inlet: 3" 2500# ANSI
Conpany 3NC109 Large 'lbngue Flange
outlet: 8 300# ANSI
11

Raised Face Flange

Maine Yankee Atomic Maine Yankee 3CP1354 3 31709KA-l Inlet: 3" 2500# ANSI
Paver Canpany Large 'lbngue Flange
outlet: 611 300# ANSI
Raised Face Flange
'1:1 ~ Ul
Pl fl) <
~
fl) •
<: I
I-'
~tropolitan Edison Three Mile 2CP1074 4 31739A-l Inl~t: 2~"
2500# ANSI .......
Corrpany Islarrl. 1 3NC006 Srnall 'lbngue Flange -...I I-' CXI
Outlet: 6 600# ANSI
11
0
Hl
Raised Face Flange
N
\0

..
 'J'Pbill 2 LIS'!' OF P1JR ffi'ILITIES 0 PUJ.fi'S6
Al-ID IP.RES.500.IZER Sl.FE'l'il VAI...VF.B

D~~f-~b'R f/i..lf.iti:I. '."jJ.700 CLJ).~EJJ BONi:lli.""'T MAXIFU:lW Sll..FEI'"ll ~IAJ.NE

i:>I.:€1.Nl' DHAWINIJ (]lTf o !4>DET.. SIZE & D&SCRIP'I'ICN

lf.!'lLI'l~
----- ----
~tropolitan &Uson 'lbree Mile Island 2 3CP1571 3 ll759A-l Inleb 311 25001 ANSI
Conpany 3tc003 Raised Face Flange
Outlet: 6 11 6001 ANSI
Raised Face Flange

Northeast Utilities Millstone 2 3CP1719 3 31739A-l Inlet: 2~' 2500# ANSI

8

4CP2427 Large 'lbngue Flange

Outlet: 611 600# ANSI
Raised Face Flange

Portland General Pebble Springs 4CP2332 3l709NA-l Inlet; 6" 2500# ANSI
Electric Conpany Unit- 1. Raised Face Flange
outlet; 8 11 600# ANSI
Raised Face Flange

Scramento Municipal Rancho Seen l 3'l.'PJ41 31759A-l Inlet: 3" 2500# ANSI
Utility District 4CP2395 Raised Face Flange
outlet: 611 600# ANSI
Raised Face Flange

Southern califomia San Ooofre 2 & J 30C007 6 31709NA-l Inlet: 611 2500# ANSI tO ~ Ul
&Uson Conpany 3NC096 large 'lbngue Flange Pl ID <:
lQ <: I
Outlet: 811 600ti ANSI 11) • I-'
.......
Raised Face Flange 00 I-' CX>

0
Hi
Tennessee Valley Bellefonte 4CP2216 5 31709NA-l Inlet: 611 25008 ANSI N
Authority l & 2 31'1:!097 ~ised Face Flange
IJ)

Outlet: 8 11 600# .llllJSI

• •
Raised Face Flar•
• •
TABLE 2 LIST OF FWR urILITIFS, PI.ANI'S,
•
AND PRESSURIZER SAFETY VALVES

DRESSER IDIEL 31700 CIDSED BONNET MAXIFIDW SAFIDY VALVES

urILIT'l PU\NT DRAWING MJDEL SIZE & DESCRIPTION

. Virginia Electric and Power North Anna 1 & 2 2CP1000 6 31759A-l Inlet: 6 11 1500#
Company Special Flange
Outlet: 6" 600# ANSI
Raised Face Flange

Washington Public Power Projects 1 & 4 4CP2216 6 31709NA-l Inlet: 611 2500# ANSI
Supply System Raised Face Flange
Outlet: B" 600# ANSI
Raised Face Flange

0
Hi
 SV-178
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Page 10 of 29
«

C·
42
31
I~ ~-
•
~, Hr
37

:
41
fti_~
30
32
33
HI
31
1 -- ~ IB Vhl~·- A
9C
!IA
i-------·- -· -· ---·- ·--
Ill
1

2
IA
18
11
II

e
1'

:::;~a
e l:~~->-· ~:t I
12
11
2~ &29
23
BA
21 & 29
25
21l & 29
5
27

IA
1e
10

IJISMANTLING
A HEIGHT
nP£ IN IN
FIGURE 1, MM MM
n'PE B-3l149A·2 31749A·2
lo3J7S9A-2

-
6-3J109NA·l 31759A·2
3ll09N·l
 "-- SV-178
TYPE 6 • 31749A·2 Rev. 1
6 • 31759A-2 Page 11 of 29
6 · 31709NA·l
REF. NO. QTY. NOMENCLATURE

•
BASE ASSEMBLY
lA 1 BASE (F316 Stainless Steel)
lB 1 OUTLET FLANGE (F316 Stainless Steel)
lC 1 NOZZLE (FJ47 Stainless Steel)
10 1 C SEAL (Inconel)
lE 4 WEB ( 316 Stainless Steel)
2 1 BONNET (Al05 Carbon Steel)
3· 12 BONNET STUD (Al93 B7 Alloy Steel)
4 12 BONNETSTUDNUT (Al94 2H Alloy Steel)
5 1 DISC (A637 Gr. 688 Stainless Steel)
6 BELLOWS ASS EMBLY
6A 1 BELLOWS ( Inconel) .
6B 1 DISC NUT ( 316L Stainless Steel)
6D 1 FLANGE (316L Stainless Steel)
60 1 FLANGE ADAPTOR (316L Stainless Steel)
7 1 SPINDLE (347 Stainless Steel)
8 SPRING &WASHER ASSEMBLY
8A 1. SPRING (Tungsten)
8B BOTTOM SPRING WASHER (Al05 Carbon Steel)
8C 1 TOP SPRING WASHER . (Al05 Carbon Steel)
8D 1 PIN (.414 Stainless Steel)
8E 1 ARM (Al05 Carbon Steel)
9 1 COMPRESSION SCREW (SB164 Class A NI-CU Alloy)
9A 1 THRUST BEARING
9B 1 ADAPTOR (A565 Gr. 616 Stainless Steel)
9C 1 SPACER (A565 Gr. 616 Stainless Steel)
10 1 COMPRESSION SCREW NUT (Alloy 875 Silicon Brass)
11 1 DISCHOLDER (Monel 505)
12 1 GUIDE (.Monel 505)
13 2 GUIDE GASKET (.Asbestos/304 Stainless Steel)
14 1 SUPPORT PLATE l316 Stainless Steel)
15 2 SUPPORT PLATE GASKET (.Asbestos/304 Stainless
16 1 WASHER RETAINER (.316 Stainless Steel) Steel)
17 1 FLOATING WASHER (Bl64 Alloy A Ni-Cu Alloy)
18 1 RETAINER CAP SCREW (Al93 B 7 Alloy Steel)
19 1 LIFT STOP (Monel 5 0 5)
20 1 LIFTSTOPCOTTERPIN (Stainless Steel)
21 1 DISC COLLAR (.513 164 Class A Ni-Cu Alloy)
22 1 DISC COLLAR COTTER PlN (Stainless Steel)
23 1 UPPER ADJUSTING RING (CA15 Stainless Steel)

•
 SV-178
NOMENCLATURE
Rev. 1
REF NO QTY n .. - - , " - ' 29
~

24 l UPPER ADJUSTING RING PIN- ( 414 Stainless S.teel)

25 l

•
MIDDLE ADJUSTING RING (CAlS Stainless Steel)
26 l MIDDLE ADJUSTING RING PIN ( 414 Stainless Steel)
27 l LOWER ADJUSTING RING (CAlS Stainless Steel)
28 1 LOWER ADJUSTING RING PIN ( 414 Stainless Steel)
29 4 PIN GASKET (Asbestos/304 Stainless Steel)
30 l CAP (A216 Gr. WCB Carbon Steel)
31 l CAPGASKET (Ashestos/304 Stainless Steel)
32 6 CAP STUD (Al93 B7 Alloy Steel)
33 6 CAPSTUONUT (Al94 2H Alloy Steel)
34 l LEVER (Malleable Iron)
35 1 LIFTING FORK (Malleable Iron)
36 1 LEVER NUT (Carbon Steel)
37 l LEVER SHAFT ( 414 Stainless Steel)
38 1 PACKING (Asbestos)
39 1 PACKING NUT (414 Stainless Steel)
40 1 COLLAR (414 Stainless Steel)
41 l RETAINfNG RING (Stainless Steel )
42 l RELEASE NUT (Carbon Steel)
43 1 RELEASE NUT COTTER PIN (Stainless Steel)
44 1 GAG (Al93 B7 Alloy Steel)
45 1 GAG PLUG (Al93 B7 Alloy Steel)
46 l GAG PLUG GASKET (Soft Iron)
 SV-178
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Page 13 of 29

GUIDE
COMPENSATOR
FLOW PORTS
i----~ ~::s;::~.+--+-D I SC HOLDER

__..,~., ::i~~~~~Jjt:t=BELLOWS
SPINDLE

~Ek~~~~1--==~7~: DISC
!::;:
VALVE OUTLET
COLLAR

(f--t:~~~~~-4----+-- SPRING FORCE

'----+-LOW SPINDLE
BEARING, MIN.
DISTANCE TO
SEAT LINE

NOZZLE NOZZLE-BASE
GU I DE DI AMETER
DISC UNDERCUT
DISC
FIGURE 2
THIN INNER DISC LIP VAL VE CLOSED

•
 NOZZLE-DISC HUDDLE CHAMBER
SEAT INTERFACE
SV-178
Rev. l

•
' Page 14 of 29
I-!-_,..~--~"'"- SECONDARY OR IF I CE
LDWER ADJ .RING -.Z~~-"4~~"'11'
POINT DIAMETER

SECTION A-A

LIFT STOP

Support Plate
Opper
uide/Disc
Holder-Inter~
face

DISC HOLDER

- ide UPPER ADJ.

RING
'"='per
Port
Holes Lower Guid
Disc Holder
vI&ter ace
OUTLET

MIDDLE
Guide ADJ.RING
Lower
Port
Holes
VALVE
BODY BOWL
LOWER
ADJ. RING

NOZZLE

•
FIGURE 3
VALVE CLOSED
 SV-178
Rev. 1
Page 15 of 29

TO BONNET &

•
BONNET VENT

LI FT STOP
BACK PRESSURE
BALANCING PISTON
s;J~~~-r71- FLOATING WASHER
.._....,__ SUPPORT PLATE
i=::::::;:!::;:;::::;::::;:;:::~- PISTON-WASHER
GAP

DIRECTION OF
VALVE LI FT

BELLOWS

Bellows Disc & Nut

ADJ. RING
FLOW AREA GAP
~~~--z-- Curtain Area

i----o!-->"~~------+-- NOZZLE
ORIFICE BORE

LOWER ADJ. RING

MIDDLE ADJ.RING
GU IDE
GUIDE &DISC HOLDER FIGUBE 4
SLIDING INTERFACE & GAP
VALVE OPEN

•
 SV-178
Rev. l
Page 16 of 29

2.0 DESCRIPTION OF THE BASIC V~.LVE MODEL •

2ol Operation
Valve operation is similar for all 31700 model valves. A
cross-section of a basic valve model is shown in Figure 1.
The valve consists of a nozzle that is internally contained
by an external body structure and a disc that.is held

against the nozz·le seat by a mechanical force that is develop-

ed by compressing a helical spring. The valve opens on an
inlet overpressure transient that generates sufficient up~

ward force against the disc to overcome the resisting spring

force. The valve closes when the overpressure decays to a
point where the spring force is able to reseat the disc.

Review Figures l, 2, 3 and 4.

•
As shown in Section A-A of Figure 3, the valve seat is the
nozzle/disc interface. The valve is held in the closed position
by the spring force acting through the spindle to the disc a~

shown in Figure 2o This force maintains the nozzle/disc in~

terface thus trapping inlet steam within the inner chamber

of the nozzle and disc.

When the inlet steam pressure (P 9 ) reaches a predetermined

point (set pressure), a vertical force is generated that
counterbalances the spring force and slight leakage of steam
 SV-178
Rev. l'
Page 17 of 29

across the valve seat develops. This leakage is directed

into the huddle chamber (Figure 3). Pressure builds up
rapidly in the huddle chamber developing an addition vertical
force on the disc and disc holder. This additional force in
conjunction with the expansive characteristics of steam causes
the valve to "pop" open to al:1!1ost full lift. Simultaneously,
the steam is directed through the secondary orifice and the
adjusting ring flow gap. Steam momentum and the exposure of
the entire area of the disc holder to steam pressure causes
the valve to continue into full lift allowing the lift stop
to come in contact with the support plate. Also, steam bleeds
through the clearance at the lower guide/disc holder inter-
face generating an addition lifting force on the upper portion
of the disc holder.

When the valve is open and flowing, static and dynamic forces
act as shown in Figure 4.

Force F1. This vertical upward force exists due to steam

flow against the disc.

Force F2. This vertical upward force exists due to dif-

ferent pressure forces acting on an annular area defined
by the inside diameter of the disc seat and by the lower
outside diameter of the disc holder. The Force F2 is
controlled by the position of the lower and middle adiusting
rings.
 SV-178
Rev. l
Page 18 of 29

Force F3· This vertical downward force exists due to

spring force which is defined by set pressure times seat
•
area plus an additional force of valve lift times spring
rate.

Force F4. This vertical downward force exists due to

steam bleeding through the clearances between various
parts (the guide/disc holder interfaces: the disc/disc
holder interface: the bellows disc nut/disc holder thread
interface). Force F4 is also influenced by the body bowl
pressure near the upper and lower port holes in the
guide.

Force Fs. This vertical upward force exists due to steam

bleeding through the lower guide/disc holder interface
and expending into the chamber under the upper portion
of the disc holder. Steam flow out of this chamber is
affected by the position of the upper adjusting, by body
bowl pressure near the lower port holes in the guide, and
by the upper guide/disc holder interface.

When the overpressure condition is relieved,.the inlet pressure

in the nozzle decreases (F1, F2, Fs) allowing the spring force
(F3) plus the pressure builtup at the top of the disc holder
(F4) to reseat the disc thereby closing the valve.
 SV-178
Rev. 1
Page 19 of 29

• Adjusting rings are mechanical devices incorporated in the

valve to change the distribution of forces on the disc and
disc holder affect valve opening pressure, valve lift, and
valve closing pressure.

2.2 Opening Pressure

Opening pressure (also called set pressure or popping pressure)

is that pressure where the valve disc begins to lift due to
an inlet overpressure transient. Lift begins when inlet steam
pressure has increased to the point where the force generated
is equal to spring load. The spring load is adjusted by
turning the compression screw (Figure 1, Ref. No. 9). In
accordance with the ASME Section III Code, the valve opening
pressure can be adjusted to be within plus or minus one percent
of the required opening pressure.

Opening pressure is affected by seat leakage, by the position

of the lower ring, and.ambie~t temperatures. Excessive seat
leakage caus~ng a· steam pressure build-up in the huddle chamber
may cause erratic set pressure or a premature "pop". The
huddle chamber and the secondary orifice size are defined by
position of the lower adjusting ring. The lower adjusting
ring eliminates simmer just prior to the valve popping to
insure a sharp and distinct popping pressure. Ambient tempera-
tures affect the valve normal temperature profile. Large
ambient temperature transients may cause the valve to open

• outside the normal plus or minus one percent set pressure tel-
erance because rraterial relaxation or growth affect spring force.
 SV-178
Rev. l
Page 20 of 29

The bellows is designed to provide the maximum huddle chamber

efficiency. Reduced huddle chamber efficiency occurs only at
high back pressure conditions. This could cause· the opera-
•
tion of the valve to become sluggish if the bellows was not
designed to allow the valve to be fully open at 3% accumulation.
Due to its design, a bellows is a highly stressed component,
and can be damaged if subjected. to very extreme adverse con-
ditions or severe cycling. Since the bellows performs such a
.necessary function in the valve and is not readily accessible
for inspection, a backup system is provided. This is shown
in Figure 4 as the back pressure balancing piston. In case of
a bellows rupture, the area internal to the bellows will be~

come pressurized, however, the piston li.ft stop being attached

to the valve spindle (which carries spring force) is now subject
to high pressure on its bottom side and approximately atmos-
pheric pressure on its top side. This unbalance force assists
•
the valve to open or remain open thereby accomplishing the
same function as the bellows except for leak tightn~~s be~ween

the outlet and bo~net. Flow will vent

. . into the valve bonnet
through the clearance between the piston and floating washer
and this will be vented out of the valve bonnet. It is necessary
that the valve bonnet vent connection always be left open to
atmospheric pressure because the lift stop is designed to
act as a piston with the floating washer as a cylinder. Since
the effective area of the bellows and the lift stop are designed
to be equal, a ruptured bellows will have little affect on

•
_valve operation IF THE BONNET IS PROPERLY VENTED.
 SV-178
Rev. 1
Page 21 of 29

2.3 Closing Pressure

Closing pressure is that pressure at which the valve will

reseat. ·This is generally specified as percent blowdown and
is expressed by the following equation.

popping pressure
minus
closing pressure
Percent Blowdown = x 100
popping pressure

When the overpressure condition is relieved, the inlet pressure

in the nozzle decreases allowing the spring force plus the
pressure buildup at the top of the disc holder to force the
disc back on its seat, thereby closing the valve as shown in
Figure 3.

The force F 4 acts as a closing force because back pressure

cannot be eliminated. For low back pressure applications, F 4
can usually be ignored. At high back pressures, the effect
of F 4 is significant since it would affect valve lift and
capacity. In order to provide total system relieving capa-
bility under high back pressure conditions, the 31700 Safety
Valve is designed with a patented back pressure compensator
piston (part of disc holder) , which utilizes and controls
Force F 5 . Force F 5 acts on the piston in the annular area
outside of the guide diameter. This flow is regulated by the
compensator flow ports. The upper adjusting ring is set at the

•
 SV-178
Rev. l
Page 22 of 29

factory to insure valve lift and capacity even with high back
pressures expected in serviceo
•
2.4 Capacity

Orifice size, valve lift, and inlet pressure affects valve

capacity. The basic valve model is certified in accordance with
the AS.ME Section III Code to relieveo A rated capacity at a
three percent overpressure at rated lift at a steady state con-
ditiono

Valve capacity is calculated in according with AS.ME Section III

•
Code with the formula

W = 5lo5A(l.03P + 14.i) (.975) (0.9)

W = saturated steam, lb/hr

A = orifice area, sqo in.
P = set pressure, psig

Lift is the actual travel of the disc upward along the valve
centerline when the valve is relieving.

Rated lift is that minimum lift at which a valve attains its

rated capacity at a three percent (3%) overpressure (accumula-
tion) . By design, the rated· lift for the basic valve model
is the lift that provides a certain area (Figure 4) equal to
the area of orifice bore (Table 1) . Rated lift is calculated
by dividing the orifice bore by four.
 SV-178
Rev. 1
Page 23 of 29

• The basic valve model has an adjustable lift stop as shown in

Figures 3 and 4. The valve lift can be restricted below rated

lift to restrict valve capacity. The relationship between

valve lift and capacity is conservatively assumed to be

linear.

2.5 Material of Construction

Figure 1 Nomenclature provides typical Material of Construction

for the basic valve model. ~1a terial of Construction for all

PSV's are the same (i.e., same material grade). However, the

material specifications, to which materials were procured,

varies (i.e. AISI versus ASTM versus ASME). Also material

• 2.6
form varies (i.e. castings versus forging versus bar stock) .

Design Conditions

The basic valve model has a design pressure of 2500 psig and

a design temperature of 7QQOF. The valve is designed specifi-

cally for saturated steam service. The valve is not designed

for, nor tested by Dresser on any other flow media.

 SV-178
Rev. 1
., Page 24 of 29

3.0 SELECTED TEST VALVES •

3.1 Two valve sizes are selected for the EPRI Test Program. These
are:
(1) Model: 31739A-l
tJtility: Consumer Power Company
Plant: Midland 2
Drawing: 3NC-081 (Note 1)
(2) Model: 3l709NA-l
Utility: Portland General Electric
Plant: Pebble Springs l
Drawing: 3NC-045 (Note 2)

Note 1. The original drawing for Midland 2 is not readable

when reduced to a 11" x 17" format. For that reason,
Drawing 3NC-081 has been used in this report. Drawing 3NC-081
is for the Crystal River spare valve. The Midland valve and
the Crystal River spare valve are identical.

Note 2. The original drawing for the Pebble Springs is not

readable when reduced to an 11" x 17" format. For that reason,
Drawing 3NC-045 is provided in this report. Drawing 3NC~045

is for the Palo Verde valves. The Palo Verde valves are
identical to the Pebble Spring valve except that:
(1) The inlet face is a large tongue, and
(2) The body drain is a socket weld connection.
 SV-178
Rev. 1
Page 25 of 29

• 4.0 DESIGN VARIATION BETTl'7EEN PWR PLANT VALVES AND SELECTED TEST VALVES

4.1 Valve Models

A review of Table 2 will show that there are five valve models.
These are:
( 1) 31709KA, K orifice
(2) 31739A, 3 orifice
( 3) 31759A, 5 or if ice
( 4) 31749A, 4 orifice
( 5) 31709NA, N or if ice

4.2 Comparison of Valve Models

Each larger size valve is a scaled-up version of the smaller

valves. All valves are similar in configuration and based on

the same design philosophy.

Within each valve model, there are some critical variations.

These are:

l. Bonnet Material Form

2. Body (Base) Material Form
3. Inlet Size and Rating
4. Outlet Size and Rating
5. Lift

4.3 Bonnet Material Form

Bonnet were originally manufactured from a casting. Cast

bonnets were replaced with a bonnet fabricated from a solid

forged billet. The casting were ASTM A217 Grade WCB. The

forgings were ASTM Al05 Grade II Carbon Steel or ASME SA105

Carbon Steel depending on the applicable ASME Section III Code .

• The two bonnets, cast or forged type, are very similar in con-
figuration and considered structurally equivalent.
 SV-178
Rev. 1
Page 26 of 29

The original valves (Model 31739A-l) for Palisades, Oconee l

and 2, and Three Mile Island 1 Nuclear Plants have bonnets of
the cast type. Spare valves for TMI #1 have bonnets of the
forged type. All other valves have bonnets of the forged
type.

4.4 Body Material Form

Bodies were originally manufactured from a casting. Material
was ASTM A35l Grade 316 stainless steel. Later in valves of
the same model number, a body made from a solid forged billet
was used. Material was ASTM -~~~1~ ~rade F3l6 or ASME SA182
Grade F3l6 stainless steel. More recent valves, models
31749A~2 and 31709NA-l, have bodies made from a closed die
forging. Material was ASME SA182 Grade F316 stainless steel.
The original valves for
(l) Calvert Cliffs 1 (Model 31739A-l)
( 2) Palisades (Model 317 39A-l)
(.3) Oconee 1 & 2 (Model 317 39A-l)
( 4) Main Yankee (Model 31709KA=l)
( 5) Three Mile Island 1 (Model 31739A-l) and
( 6) North Anna 1 & 2 (Model 31759A-l).
Have valves of the cast type. The two original valves for
Calvert Cliff 2 (Model 31739A-ll were cast and forged types
(one of each) . Spare valves for Calvert Cliffs l and 2 and
Three Mile Island 1 have bodies of the forged type. All other
valves have bodies of the forged type.

•
 SV-178
Rev. 1
Page 27 of 29

• The bodies of the cast type and the forge type are similar

in configuration. However, the body bowl wall thickness

of the cast type is thinner than the wall of the forged type.

Thus the cast type is structurally weaker.

4.5 Inlet Size and Pressure Rating

See Table 2.

4.6 Outlet Size and Pressure Rating

See Table 2.

4.7 Valve Lift

The following valves were shipped from Dresser with valve lift

• restricted below rated:

(1) Palisades Model 31739A-l; full lift is .45; restricted

lifts of 0.339, 0.344 and 0.350 were provided.

(2) Catawba, Model 31749A-2; full lift is .563; restricted

lift of .531 was provided.

(3) Three Mile Island 2, Model 31759A-l; full lift is .516;

restricted lift of .439 was provided.

(4) Nuclear One, Model 31759; full lift is .516; restricted

lift of .385 was provided.

According to our records, the valves for TMI-2 were adjusted

on site at a later date to remove the li~t restriction.

 SV-178
Rev. l
Page 28 of 29

5.0 CONCLUSION

Although there is a possible argument for selectinq for the

tests valves which have been installed and in use for a number
of years as opposed to newly manufactured valves, it would be
difficult to achieve this in practice. There is first the
problem of obtaining valves for prolonged testing which are
at present used by utilities. There are also the handling and
control difficulties which will be presented by a valve which
is highly radioactive. Any attempt to decontaminate the
valve would tend to nullify the tests. In fact, it is believed
that there is no real need to become involved in such a poten-
tially troublesome test program. The affect of radiation
aging of the materials used in valve construction is well
known and has been defined by many reliable authorities which
it is unnecessary to quote here. The total radiation dosage
•
is comparatively small and those operating components which
may be the most affected are replaced under normal maintenance
procedures at regular intervals-. . -This, also applies in the
c~se of we.ar or. f·atigue: There is very little wear experi-
enced in the valve in general because of the limited number
of operating cvcles and certainly, in the case of PWR's there
is no possibility of fatigue failure from vibration.

The 3l739A-1 and the 31709NA-l valves selected for the EPRI
testing program are representative of valves in service or
intended for service in the PWR plants listed in Table 2.
 SV-178
Rev. 1
Page 29of 29

The first of these valves, the 3 orifice is the most common

and has the longest service history. The N orifice is the

newest and largest and is expected to be the valve used in

new plants. Unfortunately, the two variations of the 3 size,

cast or forged body, may present a problem. For normal opera-

tion on saturated steam the valves are the same, but it is

possible that under extreme conditions of compressed flashing

water there may be some difference because of body configuration.

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CUSTDIER SPECIF ICAT I DIS
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C&LCUL&TIONS, REP1lRTS, INSTRUCTIONS IND PRDCEDUP.ES REQUIRED FOR YERIFICITIDN OF
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31 CAI' 342161 4216801 A ASTll A216 GR. WCB CARBON STEEL '; : ( !'.
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54 OUTLET FLANGE .303813 0311313 A 114 WATERPROOF ·coMPDSITION BOARD
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55 STOYE BOLT I NUT -2490211 A CARBON STEEL
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55 4 WASHERS (OUTLET) 212 2121119 A·· · cARBDN··sTtEL----~ ··· ·:-:-:-:. - ·
57 4 USHER (OUTLET) 212 2120120 A CARBON STEEL
58 NOZZLE PROTECTOR 340171 4017801 A AISI 304 STAINLESS STEEL
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61 8, STUD NUTS (INLET) 220 22110110 A· ASTll Al 94 GR. I STEEL
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IUIEI CUSTOMER SPECIFICITIDN CHANGES COYERMING DESIGN REOUIREIENTS
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CUSTOMER APPROVAL
-I DOCUMENTS TO BE SUBMITTED FOR REVIEW AND INFORMATION. THESE DOCUMENTS SHALL BE CONSIDERED APPROVED IF NOT RETURNED TO DRESSER WITHIN 45 WORKING
• DAYS AFTER RE~El?T BY Ctn!BUSTION EllGINEERING. .. . . ------·· APPROVAL SEQUENCE
DOC Ullf NT llO • IUCllPllDI
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I I BASE ISSEIBLY 542285 42285DINCD45 ::, I I

USE FORGINQ lSME SAJ.82 GR. F3 I 6 llUT-1

442041 42D4101NCD45 I I. 2, 9 MOTE 3 l B ON SHEET 1
SDLUTIDll ANNEALED
QPT-1- IDOS PT IMSPECTION
2 1 I lllWGH llCll llE 442284 42284DINCM5 lj· .. -· llC045 p I I I 2,

OUTLET FLANGE FORGING 242044 42044DINCM5 B ASllE Sl.182 GR. F316 OUT-I I 1,9 NOTE 3 & B ON SHEET 1
SOLUT IMI 'IMMEIL£D
11 4 I X
.
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p I 1,2. 9
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IOTE 3 & B OM SHEET 7

IB I IACHINE NiPPLt __,, 242273- 4z21:rontcac-J·- t--+:tt--~...1.-______ ---~ ...

lSME. 81182 GR. 347 ST. WT-I
MGZZLE FORGING 342200 422DD~l NC0~5 ! 8 I 1,2, g
ST SllLUTION l••<ALEQ
HY-24

•
IC- ftL I llE NOZZLE 451353 51353DINCM5 NC045
p I 2.4. e IDTE 4, SHEET 1 !DDS PT INSPECTION
3963608
9 4!
.7# IELD ROO(FUNGE re BASE 396 3963612 B SFA 5,4 _E316-16 _ I I 9, 5--2°' DELTA FERRITE

ID ID IELD FLANGE TO BASE m-BS-- p 8, IOTE 5, SHEET 7

..
11 1.5 IELO ROD NIPPLE TO BASE 396 ·-·--- - - ... I I II 9. 5--20S DELTA FERRITE

12 WPS-BB- p
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'· 130
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13 NDE IELDS
QRT-1
p m-.~- p l!T FUN GE IELD PT FLlHGE & NIPPLE WELDS

SUI-FINISH BASE 542285 OHT-2 p SP-64 p 2, B PT IACHINE AREA DNLY NDTE 2,4 SHEET -
14
HCD45
IF 15 1 IOZZLE C SEIL 251510 5151009 e11 INCDNEL X-750
, -(SILVER PLATED)
FINISH MACHINE BASE SP-64 8,
18 542295
& NOZZLE NCD45
QPT-l- HY-24 14
17 I BASE FACING · 342205 422D5D3NC045 MCD45 P ' I X 2,4
NCD45

·,:.·.
DISC 45 I 35B 5135801NCD45 --··

ASTM A637 GR. 6B8 QUT-1

aI SC BAR STD CK ll-IDO. 220023-20- D4DD
HDT FINISHED
I 1,9 !MITE 9. SHEET 7

ROUGH llCH INE 451358 OHT-3 IDTE 8, SHEET 7

HY-H RC35 SP--64
FINISH MACHINE 451359 NC045 . p 14 2,4, 5.8 NOTE 4, SHEET 1
HC045 MIH.

BELLOWS ASSEMBLY 45136D 5136001

ASME SB16B I NC OH EL 600
3l I ·I BELLOWS 451360 5136001 .,,
DR SB443 INt~~EL 625
I -~ \ .;._ . ~ ." . '·

·39 2 I IUSC NUT 451360 i lSME SAIB2 F316L ST.ST. .r' --·
I

• I - STOCI ISSUE FDR FINAL ASSEMBLY

c - FLODR
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STOCK CODE

I - ISSUE FH SUI ISSEllBLT QUALITY CONTROL PLAN 8

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CONSOL! I ::::,:.:~ s.:~~2 ER sAF rn v..A,..L_vE_ _ _,...._~o""Ro""ER~co""NT""R""o_L_D_wG-_-H""o-.
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ILUANDRll, ltOUISIANA
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 ULJE COOE E-JIJ'.')l:'Y-1-IN~".tl lllTERllL EXUINITIDNS ANO TESTIN& IUI
•IT DllHSIDMAL CUSTOllEI_, IUTHOllliED TRICEIBILITT HI I"'

•
DRESSEi ORDER ND. NOTE 4 (SEE P~~E ~)
t!_
Cll!Cl~ . '1•ITllEICSISTED •'"1Sy1'£11ECSTS0.1•. . ~· - -- lllTElllL
CUSTOMER ORDER NC. NOTE • (SEE PAGE 3) ~ ! UTERllL
If llllYIDUIL COllPDNENT FARTS
WT &/DI UT llT &/DR PT lllPACT HYDRO . HUDIESS
SPEC.
TIUT•n
- CERT:.;·:··...,.
lllDICITE!I. '-;! .: ~ IFICITIDI ~
IPl'LICHLl MTES
a, 11 ND, 9377302 .. I 2 3 4 . 5 I IT Cll.
t--------....----------1 s E
NDllENCUTURE OWG. ND. P/N DR RllC. ND.
t----.r-+---r-+---.--+---.....-+---.-1'-----+---.--f...--.....-lllO, ·; . ,. -.,SY COL;:):' -~ .. § CODE
lllST.NO. S INST.NO S INST.NO. S INST.ND. S RANGE INST.ND. S INST.NO. S INST.~ND. S (NOTE IL. MO. ·i' · "' ·:l:j I
il::::il
-
JC FLANGE 451360 5136001 ASllE smo ·316L ST. ST. I

3D FLANGE ADAPTOR .451360 5136001 ASIE SAIB2 FolSL ST.ST.

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l'llRCHASED AS FINISH HYO"
451360 ·FDR ID v
ASSEllSLE BnLOWS ASSEMBLY
•111.IEOI
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._,;
. ·x SPINDLE 451370 5137DDIMC045

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ASIE SW 9 TYPE 341 QUT-L
-··· :"·.
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SP iNDLE BAR STOCK It ·100 SulllliDN ANHllfll ·-.:-
·-· ·. .,._.
1# WELD ROD(HARDSURFACING) 396 3961116 AWS A5. 13 Rl:aCr-A x.......IL.. ·. ..e. •':.
IPS-HB
HARDSURFACE -260 p I,"

llACH 1.~E ~mo LE 451310 ,l; '2 •.

SPRING & IASHER ASSEI. 41369131C045 ..

Q-735EUMCD45 llf-1 DIT-1 UT BEfQl(llNQING IT AFTER llNOING
51 PO~CIUSED SPRIN& ' SD-119 EHi TUNGSTEN STEEL I 1.2.e

51 TOP SPRING llSHER 35137 3 5137301NCD45 1,9.

ISSEllBLY

-· 3 t BIRST&CA 11-108 220003-20 ASH Sll05 NORI. & TEIP. QUT-I I

4 IACI! llE IASHEA 351373

IJ-IDD 22DDO:l-.2D ASIE Sl105 NQRI. & TEIP -·· ···~ ·~·~:;:.:!'::; .. :,~·-<':l-::-
BIRSTQO
. ··· ..... :r,;_·. C· : ~-~;.~it;;:: :=:;:·:.:.l:..~. <'A.

• ii• AR; 242311 4231101 8

J ,Q2 RQD 398 3962608

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51b IH~· ARit TU HST!Ell 130 -
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NC045
BOTTOI SPA I ~G WASHER 11-1 DO 220003-20
IQ
BARSTDCK ·
llCH 1ME BOTTOI ----:---:--=~-
5C ·11 SPRING WISHER 251430 5143DDIKCD45
MACHI NE ~!SHERS TD IT TOP l BOTTO I' WAHS ER AFTER FITTING
12 QIT-1
FIT SPRING TO SPRING

BONNET ISSY. 451375 51375DINC045

BONNET FORGING 251314 5131401NCD54 ISllE SA105 NDAll, & TEIP. QUT-1 l 1. 1.. 1, .. 9

llCHIME BON~ET 451315 QIT-1 QHT-24 STRESS RELIEVE AFTER Aou;n IACJllNE PER
2, QHT-24

I·- I COIPRESSI Ill SCftEI 351312 51312QINC045

ISllE SB 164 CLASS A llJT-1
CDllP. SCREI BARSTOCl U-IDD 220009-20 NICKEL COPPER ALLOY I I, a,

351312 OPT-I - 2,
CDIP. SCR El IA CH INE NC045

12 BONNET STUDS 319 3890102 NC045 llllT-1 I e,

ASllE SAIBJ GA.Bl
12 BONNET STUDSC PURCHASED) 389 3890102 . ALLOY STEEL PURCHASED (I" NOMINAL SIZE)

12 BONNET STUD NUTS 390 3901417NCD45 QllT-1 I 9,

BONNET STUD llUTS 380 3901412 ASllE SA194 GR.2H
lZ (PURCHASED) ·"I PURCHASED (I" NOllNIL SIZE)
ALLOY STEEL

•
''"! •

I - STOCI ISSUE Fiil FllllL ISSEIBLY

C - FLDOtl ST llCI
D - UPEISE ITE•
STDCl CllOE
I - ISSll Fiii SUI ASSEHU QUALITY CONTROL PLAN ~a
CONTROLLED COMPONENT PARTS LISTING
CONSOLIOATEO PRESSURILER SAfETY VALVE·,,;·

I
HlllDUSTJllAL VALVI:
AND INST•Ur1H.J1'1'
DIVltlOJI ,

UEllNDIUA I LOUISIANA
--r--._.-:;. j\i..;~-~~l-:;:,:;~;;~o~RD~~~R;c=-o~N=T-R~O;L;~~·-G=-.;N;o~.::::::;1:s:-HE:E=T~l~R=::_v~.::•_o::-t
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llTEllAL EXHINATIONS AND TESTING IUD AUTHORIZED TRACEABILITY IAI i.,.

•
W; _.
HEAT DlllEllSIOMAL CUSTOllEI
HUSEI ORDEI MD. MOTE 4 (SEE P/.&E J) Df llDIVIDUll COMPONENT FARTS INSPECTOR UTEl IAL

--
llTllESS
CUSTOllU ORDEI 10. NOTE 4 (SEE PASE 3) !!:! ! SPEC. TIEATllENT CHECK

5 ....... ~~
~ ~ IT l/OR UT IT l/DI PT lllO IClTED llTNESS CEil- ....,
IND IClTED .... .... "" IFICATION ~
BIU MO. 9317302 llTUllL lllPACT HYDRO HARDNESS a IPPLI Clll! IOTES
... ..... ~
~

10
~ a !$ MOllEMCUTURE DIG. MD. P/1 Ill RllC. MO. - I 2 3
lllST.ID. S INST.NO S INST.NO. S INST.NO. S IAHGE
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S INST .MO. S INST. MO. S INST. 10. S (NOTE I)
Bf COL.
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PURCHASED ITEI (109' llllEJUIOI CHECK)

' -· .. ; ...,
- .·:::..._

THRUST BEARING 3o1l1& 511 i&02 TORllM&TOI ITHA 3258

II AllAPTOI . 351371 I s1mauco45

ADAPTOR BARSTDCK IA---100 2J0013-20 ASTI A565 GR. 616 QHT---11 P I NOTE I0, SHEET
COHO. T. 7' 9
..... DCHJIE. Amm..~_:_:-_· 251311 ·: . - . --······••"" RC---36 5,
B. ---42
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12 SPACER 251721 ;, 517l101NC045 RC---36 NOTE: 10, SHEET 7
----42 . QHT---11

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I - ISSll Fii SUI lSSEIBU QUALITY CONTROL PLAN a
CONTROLLED COMPONENT PARTS LISTING
CON:,QLIOATEO PRESSURjLER SAFETY VALVE

I "'DUSTOIAL VALVEI p~~·

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COIPOlm PUTS LISTlll; FOi sruom QUlLITY PUTS AUTHDllZED DAU.

.....
·!. ·.• ..
uumu

•
CLEUll& Alll ULYE TESTING CllSTU.I ll1SP£CT!Ja PACKAGE
lllT QTt. llTllUS (MOTE I II TRESS DOCUIEIT
. iuT Q/. :: _lff. APPL ICADLE NOTES

..
PEI IOIEllCUTUIE ,. .. ·:-:·:::-: .:::-:::::.'::--:':;:.:. ~· .:
Hf.II •. ULYE · ·.·.. tn• !:! IESCI ll'TIDI llOCEUlllE
).

, 1
LDIER ADJ. RING 251362
318407 .
513620f . A ~Tl A351 GR,CA15 STAINLESs STEEL
A ASTI A276 GR.41' St._ST. TD_llA-7_
YALVE ASSEMBLY lNSTR. AS-59-NCD45 I
TES H

I
TES lio TES MD

1!: LOIER ADJ.RING PIN 18'0704 CLEANING SPECIFICATION Cl-12-NCD•5 I .· I CERTIFICATION OF CDriPLIANCE
1~
17
•
.1
PJN GASKETS
UPPER ADJ. RING
317499- ... 3600105
35136"4 . - : 5136•02
A
A
AiSI 316 r. ASBESTOS (JACKET TYPE)
ASME SA•79 TYPE 410 STAINLESS STEEL
FUNCTIONAL TESTI N6
AIR BACK PRESSURE TEST
PT- 69-llCD45
PT-43-flCD45
II
I
.... I
X
. -.
--•••• .. • ~-· ---+----~--.;:..-M • ••• .-·"•• •• ' • ••• - --~ ----~- -···~-
,;
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18. UPPER ADJ.RING PIN 31 B407 I 8•0701.· A ASTll A276 Gll-..414 ST.ST. TO IA-7 . HOT SEU LEAK TEST PT-33-flCD•5 - H I
19 21 8 934 189340f .A . ~Tiii A351 GR. CAHi STA I NLESS STEEL PACKAGING PC.:.5•-NCD•5 · . .. X ,. I. CERTIFICATION OF COMPLIANCE
18.0.1-.:. ...:.. .)840701 7
: . ··'- •• Jsnn:21"&--cJr:ncn::sr;· Tn1A".:.1· ·-- · ·.PAINTING - ··---·- - - - - ·rc-..it:-llt045~~- __-_--f--'---l-4-~--c-·~·t:.====+J=--+-+--,---~!l.!..!::!..W!..!..!Jl!!LL!.L£.!l!!!fi.l.A.!!!2._-_-_-_-_-_-_:-~---_-_--l-
__-:-
21 1 ~135901 A .MONEL_ ALLOY 505 SEISMIC TEST SPEC. PT-7ll- W X
1 A . MONEL ALLOY 505 REVIEI OF RADIOGRAPHIC
22 FILll. ANO EJNAL OOCUMENTATIO . .- . .H.
23 . 2 . A AST• A167. GR.3D'llLUE AFRICAN ASB. BEFORE SHI PMEl!T
~

2• A ASTIU24D TYPE 316 STAINLESS STEEL

· .. ·. ._... -
25
211
2
_________ ______:_.
..;
.
__ _____________ .
.;.
-'
_ -· - -----·---·----
27 1
21 . 6
29
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32 1
33 I
3• I .. . ··~.

: ·~
31
37
SPECIAL •OTES
31 1 ." 1.-;:: • ; '' ' ._· ... •'.. '~":~.I
3=1. 3 I. llTNESS POINTS: . '-. · ;. ...~-·~~
, ... ,:.; .
I
"•1 I
llTNESS POINTS SHALL BE 0£SIGNATED BY THE LETTER II FOLLOWED BY THE COLUMN NUMBER OF THE TEST OR EXAlllNATIDN TD BE
llTNESSED: (EXAMPLE 12) CUSTOMER. SHALL BE GIVEN 4B HOURS NOTICE EXCLUDING SATUR!rAYS, SUNDAYS AND HOLIDAYS. PRIOR ··--~·~.- · - - - -
TO PERFORMING TESTS DR EXAMINATIONS. IN THE EVENT THE CUSTOMER REPRESENTATIVE HAS NOT ARRIVED. AT DRESSER.WITHIN THIS.
.

..
'2 f •&HOURS, WITNESS WILL BE CONSIDERED WAIVED. DRESSER IS REQUIRED TD SHOWN EVIDENCE OF NOTIFICATION.

•
•3 --:· .···
. . . I
.... ·-:· .... ··:····.-·· ... ~· -----~- -:-~---··--::-··,,~··:-·

. HOLD POINTS: ·-·

•5 HOLD PD I NTS SHALL BE DES I GNA TED BY THE LETTER H FOLLOWED BY THE COLUMN NUMBE~ OF THE TEST OR EXAM I NA Tl ON TO BE HELD •
.fl r· FDR WITNESS (EXAMPLE H2) CUSTOMER SHALL BE GIVEN 72 HOURS NOTICE EXCLUDING SATURDAYS, SUNDAYS.AND HOLIDAYS, PRIOR ·· ----·-- ·-
'1 1 TD PERFORMING TESTS OR EXAMTNATIDHS. ·THE-TESY-&R HAMINATfON Sl:HL BE HELD ·FoR·cusroME.U!JNESS, UNLESS SPECIFICALLY
48 t
IAIVED IN WRITING. - . i . . . . ·· : .;: . :· . .
• • •. ~ i ,..~
-·2:·JllMENSI DHAL EXAMINE l!F. BASE MUST QE PERFORM PRI DR TD INSElffiNGNOZZL"Elt(N !!~SE. ---------··-:-::..::~::.:~_::::.:,~:..:.::,._:;. ~~ '··~·~ ' .• , ..
<{;_:. ;:.·
r

~.
ITEMS NOT SllOWN ON. ASSftlBL Y ORA~ tN&; SHHJ;~t · " ' '".
•?"<'~~..,·.,
'
·.··. 3. llATERIAL TO BE TESTED PER ASTll A262-70 PRACTICE E. k •· · ';' ;L, ·•'i '.:· ;
• -· · •• i·. ~-

cma·z;~:i'~:it:"i~~:·~:t~-.!~.~.}_:=-~:.:_ .'_:_:
. • i : ';: ... :.,::.:.
·· 1.110 PAINT 312359 .A -'-- --- •• PRESSURE CONTAINING PARTS llLL BE HELD FDR DHE llALF llOUR AT HYDRO TEST PRESSURE, . ~ ..... ~ :·· ....
~--· :..-;·-~- -· -::-
GAL
. : 5: MEASUREMENT OF DELTA FERRITE IS REQUIRED AFTER WELDING ANO PRIOR TD FINAL MAC~INING DF BASE ASSEMBLY. MEASUREMENTS SHALL BE TAKEN
·.·,;:.::-.

50 1 NAMEPLATE 184'601 A 1BS CHROME r. 8 NICKEL°ST.ST. ALONG THE WELD CENTERLINE AT FOUR EQUALLY SPACED POSITIONS WITH A CALIBRATED HISTRUMENT. EACH MEASUREMENT SHALL BE ND LESS THAN
51 I CAUTION PLATE •122101 A STEEL DR BRASS IS BY VOLUME (1FN) AND THE AVERAGE OF FOUR MEASUREMENTS SHALL BE ND LESS THAN 3% BY VOLUME (3FN).
(BONNET VENT) :k : .:. .. 1 ; ~ , !
. . -·. ·. '(:; t .. :~ . '
~-

52 6 NAMEPLATES DRIVE 22•0201 ·: c AISi 302 STA INlESs'- STEEl: :. 8. MAX I MU!t CARBON CONTENT SHALL BE • 065%.
"!'.
·1.
SCREWS . ~ ·~ ·.··· h

..-.:··1. DOUBLE FILM RADIOGRAPHY REQUIRED. DNE SET FILMS REQUIRED FDR CUSTOMERS RECORDS:
53 SEAL f03B1 t -,, ... 03e1 io1 .D L~AD '····~:;,:; _, .. It TEST SPECIMENS SHALL BE PREPAllED "FROln:mnEAT 1lf"l!ATERIAL FROM.IHICH THE·PARTS ARE 11ACH1tlED, Sl'£CiMENS··AilE· Ta BHlEAT ... - -·
-·· ... ---- - - - --·-·-- ---- ........... ··-- -------·
o si~~-~- ;;,,f -~-----:----·
____ _:_ __ _'_ TREATEll TO QltT-3 SPECIMENS AND MECHANICAl TEST ING (-TENSI ON-AUO.-HARDNESS-TESTS.} SHALL !IE .flt ACCORD~NCE WI Tll.ASTli Al7 L--·------
3 FT. SEAL llRE D07B579
"55 CA PLUG( BASE ORA IN) 2•D 2•00122· C RED POLYETHYLENE ...
. ·. THE. YIELD STRENGTlt SHALL BE DETERMINED BY THE OFFSET METHOD AS DESCRIBED IN ASHI A370. THE MECHANICAL PROPERTIES SHALL NOT
··- ··-·· BE LESS THAN THOSE SPECIFIEO IN·TABLE 3 FOR ASME SA637 GRADE 6BB TYPE 2 EXCEPT HARONE,SS TO BE RC35 MINIMUM.
56 CAPLU&(BDNNET VENT) 2•0 2400103 C RED POLY.ETHYLENE . ;, ·:·!.

&1 OUTLET PROTECTION

UA FLANGE PR DTE CTDR 303B13 D3B1383 A 11• U.teRPRDDF COMPOS I Tl ON BOARD
578 4 STOVE BDL T r. NUT 2•9 2490201 . A CARBON STEEL 9. THE FOLLOWING NOTE IS TD APPEAR ON THE PURCHASE ORDER F.DR MATERIAL: .:.:-.. ; :,
...,,.. '• . . .
2120119 CARBON STEEL
~;;. • WASHERS 212 . ,. , MATERIAL SHALL BE CAPABLE OF BEING HEAT TREATED TD OBTAIN GRADE SB~. TYPE 2 MATERIAL EXCEPT HARDNESS TD BE· RC35 MIN •
57~ • IASHERS 212 . 2120108 A CARBON STEEL .
TEST SPECIMENS SHALL B~ PREPARED FilDM EACH HEAT OF MATERIAL FRf•~ WHICH THE PARTS ARE MACHI.NED. SPECIMENS ARE TD BE
i'o.
.,"_ .. ·.
15'1 INLET PROTECTION
A ASTPI A182 GR. F30~ ST.ST •. HEAT TREATED TD QHT-lL SPECIMENS AND MECHANICAL TESTING (TENSION AND HARDNESS TESTS) S~ALL BE IN ACCORDANCE WITlt ASTlfA°37iJ. ·
56A NOZZLE PROTECT I ON 340178 •017B03 · -_ .. · . THE YIELD STRENGTH SHALL BE DETERMINED BY THE OFFSET METHOD AS OESCRIBEO IN ASTM A37D.· THE MECHANICAL PROPERTIES SHALL NOT BE LESS·
. 588 FLANGE PROTECTOR 303Bl3 03813B6 .~CARBON STEEL ,:· '.X' THAN THOSE SPECIFIED IN TABLE 3 FOR ASTM A565, GRADE 616,COND.ITIDN HT, EXCEPT HARDNESS SHALL BE RC 36-•2 . . '. '"
58C · ·• STUDS 39~ 39~01 DI ' •· ASTM A193' GR B7 ALLOY STEEL . '~' : . ' - .. :\..., !\ :.-,;! ·.~ ,· ) . ..• j· - ,1 \.: 1! .'· ': t ~- ~··.,. ·•• ' ..
A ASTM A194 GR. · 1 STEE~,{·:;: ;,, '
•. ·.t ."·:· ... ·..
•581) 8 STUD NUTS . 220 2200113 :.:. ~ l ~t: ~:-:.·
59 1 TAG NAMEPLATE 1D655B 0655BD1 1B-B STA iNLESS. STEEL./. V\ .·! . . . ,··:." .:

•
611 I .• HUMID ITl PLUG 342325 •232502

. af i {, COTTER PIN-LIFT 222 2220220 . ·-· A

STOP & DI SC COLLAR ··:-·QUALITY CONTROL. SHEET REY .ND •
62 COTTER PllHIELEASE 222 2220215 A .-;·.,.. PLAN 7 Df 9 8
NUT

EIG. SEU I CU CMECKEI 11

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RELEASED FOR SUBMITTAL TO CUSTOMER

REL EASED FOR MATER I AL PROCUREMENT ANO MAHU FACTUR lHS.

ON SHEET I:

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4. PC-68-NC045 WAS PC-60-NC045,-ADOEO PT-70
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7.AODED WITNESS & HOLD POINTS TO PT-57-NC045.PT-43-NC04
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8.ADDED:REVIEW OF RAOIOGRAPHJC FILM & FINAL
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9.AODED DRESSER JS REQUIRED NOTIFICATION TO NOTE I. ~:
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